BMW 4 Series (G23) Convertible 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP
Complete service repair manual with Electrical Wiring Diagrams for BMW 4 Series (G23) Convertible 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW 4 Series (G23) Cabriolet 2020-present workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 4 Series (G23) Convertible 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP.pdf
PRODUCT DETAILS:
Total Pages: 18,112 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
00 - MAINTENANCE & GENERAL NOTES................3
0 operating fluid overview................8
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................20
0000... Driving on a race track................22
0000... Microencapsulated screws................26
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers................27
0000... Work instruction for removing the protective film................29
0000009 Free pre-delivery check................30
0000101 Service, Seasonal Check (only for German market)................38
0000105 Standard scope of service................39
0000252 BMW engine oil service without supplementary service................46
0000262 BMW rapid inspection................58
0000602 Service - air filter element................59
0000610 Engine oil service................64
0000612 Service - front brakes................78
0000614 Service - rear brakes................93
0000616 Service - microfilter................109
0000618 Service - brake fluid................116
0000622 Service - spark plugs................123
0000624 Service - vehicle check................134
0000741 Suspension block delivery inspection................146
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks................147
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks................148
0001... Symbols used and information in repair instructions................149
0002000 Raising vehicle with trolley jack................152
0002001 Raising the vehicle using a vehicle lift................157
0011... Information for handling the documents repair instructions, technical data, AZD................159
0011237 Checking _ topping up oil level in automatic transmission................161
0011259 Oil change in rear axle final drive incl. used oil disposal................167
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70................173
1100300 Engine oil consumption measurement................174
5.1.1 Axles................176
6100... Notes on handling the high pressure cleaner................179
6112... Information on intelligent battery sensor (IBS)................180
6120... Notes on AGM battery................181
6400... Information on using cleaning agent _ paints (personal protection equipment)................184
6450... Instructions for handling R1234yf refrigerant................186
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil................187
6450... Safety information for handling refrigerant R1234yf................189
6453... Instructions for desiccant insert replacement................190
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................191
7.1.1 Installation safety of the seat belts _ seat belt buckles................192
7.1.2 Status of the seat belts _ seat belt buckles................196
7.1.3 Belt force limiter................198
7.1.4 Seat belt tensioner................202
7.1.5 Airbag................206
7.1.6 Supplementary restraint systems (SRS)................211
7.11 Odometer (if present)................215
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)................219
Abbreviations................223
Addition to special tools cabinet All model series................225
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916................226
Arguments pertaining to engine oil consumption................228
BMW Schnellinspektion................230
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)................231
Brake fluid - Operating Fluids Specification................233
CBS general - Reset is lost................234
Changed emissions test indicator BMW Condition Based Service................235
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))................236
Drawbar load sign omitted All with options 235 and 3AC................237
Emergency Services (BMW _ MINI) from issue September 2009................238
Engine oil - varying colours _ smell after initial filling in the works................239
Engine oil service - countries with higher levels of dust Check the air filter element for contamination................240
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator................241
Extract from BMW Group Standard GS 90003-2................242
FEB-FEB-NED-TESTMODULE-AKTUELL................243
Final drive oil - new oil quality from 07 _ 2011................244
Foil................245
Form for equipotential bonding screw connections................246
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries................248
Handling fault messages _ Check Control messages for Run Flat Indicator RDC (SA2VB)................253
Handling the acoustic camera................256
IMIB_Next................258
Ignition key data tapping on CBS vehicles................261
Inflation pressure measurement in vehicles with tyre pressure display RDC (SA2VB)................266
List of contents................267
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2................268
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2................269
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2................270
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2................271
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2................272
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2................273
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2................274
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2................275
Main group 00................276
New Maintenance Records service booklet and maintenance documentation All models................277
New repair methods ”Gluing _ Riveting” on steel bodies................278
Overview of accident-related documents................280
Parking brake function check - new procedure in the standard service scope _ rear brake service................286
Pre-delivery check of maintenance content _ content of BMW 4 Series, convertible (G23)................287
Repair on the gear selector switch................291
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)................292
Service Vorabcheck zur Hauptuntersuchung................294
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)................295
Service vehicle check falls due after CBS reset of engine oil service................300
Standard scope of service - Reduction of the work scope in electrified vehicles................301
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)................302
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles................303
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6................306
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6................313
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines................320
Visible corrosion on vehicle add-on parts................331
Wiring harness repair on exterior mirror................332
Workshop Equipment - Planning Documentation................333
Workshop equipment sales................334
11 - ENGINE ................335
0011... Information for handling the documents repair instructions, technical data, AZD................340
10.0 SAE 10W-60................342
11 operating fluid overview................344
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location................347
1100 Overview of Technical Data................348
1100 Overview of tightening torques................364
1100... Engine oil consumption measurement................369
1100... Handling components after flood damage................370
1100... Overview of consumables (Electronic Parts Catalogue)................371
1100039 Check compression of all cylinders................375
1100050 Removing and installing engine................389
1100300 Engine oil consumption measurement................550
1100682 Check pressure loss of all cylinders (after vehicle diagnosis)................552
1100682 Checking pressure loss on all cylinders (after vehicle diagnosis)................570
1111 Overview of Technical Data................596
1111 Overview of tightening torques................600
1112 Overview of Technical Data................608
1112 Overview of tightening torques................612
1112000 Removing and installing _ sealing cylinder head cover................630
1112070 Remove and install _ replace acoustic cover................631
1112100 Removing and installing cylinder head................635
1112502 Disassemble and assemble cylinder head (cylinder head removed) (without removing the valves)................866
1112670 Cleaning intake ports (after vehicle diagnosis)................936
1112729 Checking cylinder head for watertightness (cylinder head dismantled)................1070
1113 Overview of Technical Data................1143
1113 Overview of tightening torques................1144
1113000 Remove and install, seal or replace oil sump................1152
1114 Overview of Technical Data................1227
1114 Overview of tightening torques................1228
1114270 Removing and installing _ replacing the rear acoustic cover................1234
1114290 Removing and installing _ renewing front engine acoustic cover................1240
1114295 Remove and install _ replace the acoustic cover for the oil sump................1253
1114307 Removing and installing _ replacing the engine encapsulation on exhaust side................1310
1115 Overview of Technical Data................1395
1115510 Measuring internal engine pressure................1396
1121 Overview of Technical Data................1403
1122 Overview of tightening torques................1409
1122000 Removing and installing _ replacing the flywheel................1411
1123 Overview of tightening torques................1472
1123010 Removing and installing _ replacing vibration damper................1475
1124 Overview of tightening torques................1514
1125 Overview of Technical Data................1519
1125530 Removing and installing _ replacing all pistons (engine removed)................1533
1127 Overview of tightening torques................1687
1130 Overview of tightening torques................1690
1131 Overview of tightening torques................1691
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)................1704
1131005 Check the timing of the camshaft(s)................1706
1131025 Removing and installing _ replacing intake camshaft................1798
1131028 Removing and installing _ replacing exhaust camshaft................1982
1131090 Remove and install _ replace chain tensioner piston................2106
1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508)................2138
1133050 Removing and installing _ replacing all rocker arms................2164
1134552 Removing and installing _ replacing all valves (cylinder head removed)................2355
1136 Overview of tightening torques................2424
1136042 Removing and installing _ replacing intake adjuster................2429
1136044 Remove and install _ replace the exhaust camshaft adjuster................2547
1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters................2665
1136125 Removing and installing _ replacing intake VANOS central valve................2785
1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side................2902
1136127 Removing and installing _ replacing both Vanos central valves (if necessary on the right)................3019
1136658 Removing and installing _ replacing both actuators (after vehicle diagnosis)................3137
1137 Overview of tightening torques................3157
1137005 Removing and installing _ replacing eccentric shaft................3160
1137010 Removing and installing _ replacing intermediate levers................3353
1137020 Removing and installing _ replacing servomotor for eccentric shaft................3495
1140000 Checking engine oil pressure................3509
1141 Overview of tightening torques................3524
1141000 Removing and installing _ replacing oil pump................3533
1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control................3611
1142 Overview of tightening torques................3707
1142020 Removing and installing _ replacing full-flow oil filter completely................3722
1151 Overview of tightening torques................3817
1151000 Removing and installing _ replacing the coolant pump................3823
1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor................3859
1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger................3884
1151030 Removing and installing _ replacing component carrier................3918
1153 Overview of tightening torques................3973
1153015 Removing and installing _ replacing heat management module................3982
1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger................4081
1153086 Removing and installing _ replacing the coolant return line for the exhaust turbocharger................4141
1153116 Removing and installing _ replacing the coolant line between cylinder head and coolant pump................4176
1161 Overview of Technical Data................4210
1161 Overview of tightening torques................4212
1161730 Leakage test for the intake system................4221
1165 Overview of tightening torques................4235
1165020 Removing and installing _ replacing exhaust turbocharger................4252
1166000 Removing and installing _ replacing vacuum pump................4336
1178 Overview of tightening torques................4414
4.0 BMW Longlife-01................4417
5.0 BMW Longlife-01 FE................4420
6.0 BMW Longlife-04................4422
6.1.9 Engine performance................4428
7.0 BMW Longlife-12 FE................4432
8.0 BMW Longlife-14 FE+................4434
9.0 BMW Longlife-17 FE+................4436
BMW Quality Longlife-04 All................4438
Chain tensioner................4439
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster................4440
Crankshaft and Bearings................4441
Emissions-control, Lambda oxygen sensor................4442
Engine identification................4443
Fan................4449
Install counterbalance shafts................4450
Intake manifold................4451
Leak-testing the air-intake system................4452
Main group 11................4455
Overview of released engine oils for BMW Group engines................4456
Repair notes to renew the cylinder head................4457
Repair notes to renew the engine................4460
Replacing guide bearing................4462
Vacuum adapter................4465
Vacuum supply All models................4466
Valve................4469
Washer................4470
Wrench socket................4471
12 - ENGINE ELECTRICAL SYSTEM................4472
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................4475
0011... Information for handling the documents repair instructions, technical data, AZD................4477
1100... Handling components after flood damage................4479
12 operating fluid overview................4480
1200... Instructions for removal and replacement of control units................4481
1200... Notes _ information on start assistance (jump starting)................4482
1212 Overview of tightening torques................4483
1212011 Removing and installing _ renewing all spark plugs................4484
1213 Overview of tightening torques................4495
1213511 Replacing an ignition coil (after vehicle diagnosis)................4496
1214 Overview of tightening torques................4504
1214521 Replace crankshaft sensor (after vehicle diagnosis)................4507
1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis)................4518
1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis)................4523
1214550 Replacing the control unit of the Digital Motor Electronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)................4528
1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+3)................4543
1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 3+4)................4569
1214700 Encoding the control unit (DME _ DDE)................4610
1214705 Programming the control unit (DME _ DDE)................4611
1231 Overview of tightening torques................4612
1231020 Removing and installing _ replacing alternator................4616
1232 Overview of tightening torques................4641
1236 Overview of tightening torques................4642
1241 Overview of Technical Data................4647
1241 Overview of tightening torques................4648
1241020 Removing and installing _ replacing starter motor................4651
1241041 Replacing the engagement solenoid switch................4670
1242 Overview of tightening torques................4671
1242540 Replacing safety battery terminal (SBK)................4675
1242651 Removing and installing _ replacing the positive battery cable, remote positive terminal to alternator (after vehicle diagnosis)................4679
1242652 Removing and installing _ replacing the positive battery cable, remote positive terminal to starter motor (after vehicle diagnosis)................4708
1251 Overview of tightening torques................4721
1251210 Replacing the wiring harness section for injectors and ignition coils................4726
1251215 Replacing wiring harness section for Valvetronic actuator................4737
1251235 Remove and install _ replace Module 1, sensor system engine wiring................4751
1251240 Remove and install _ replace Module 2, sensor system engine wiring................4810
1252 Overview of tightening torques................4848
1261 Overview of tightening torques................4853
1261280 Removing and installing _ replacing oil pressure switch................4856
1261285 Replacing engine oil level sensor................4868
1263586 Replacing power distribution box (after vehicle diagnosis)................4880
1290 Overview of tightening torques................4890
1290150 Remove and install _ replace control unit box................4894
6100... Notes for disconnecting and connecting the vehicle battery................4909
6100... Safety information on handling hybrid cars................4910
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles................4912
Adapter cable................4916
Adapter................4917
Antistatic mat................4918
Case................4919
Device................4920
Die-plate................4921
Electronics box................4922
Form for equipotential bonding screw connections................4923
Guard................4925
Holding sleeve................4926
Labels................4927
Lever................4928
Lubricant................4929
Main group 12................4930
Operating instructions................4931
Release _ pressing-off tool................4932
Spark Plugs................4933
13 - FUEL PREPARATION & CONTROL................4934
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................4937
0011... Information for handling the documents repair instructions, technical data, AZD................4939
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)................4941
1331035 Removing and installing _ replacing the fuel feed line................4943
1332 Overview of tightening torques................4956
1351017 Removing and installing high pressure pump................4957
1352 Overview of tightening torques................4988
1353 Overview of tightening torques................4989
1353156 Remove and install high-pressure rail................5004
1353180 Replace pressure line (between high pressure pumps and pressure accumulator)................5039
1353318 Remove and install all injectors in the injection system................5056
1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis)................5091
1354 Overview of tightening torques................5104
1354030 Remove and install _ seal throttle body................5107
1362 Overview of tightening torques................5113
1362531 Replace coolant temperature sensor (after vehicle diagnosis)................5130
1362537 Replace coolant temperature sensor (On the coolant radiator) (after vehicle diagnosis)................5172
1362538 Replace charge air temperature sensor (after vehicle diagnosis)................5190
1362560 Remove and install _ replace hot film air mass meter (after vehicle diagnosis)................5194
1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of throttle valve) (with diesel fuel in the connecting pipe)................5198
1362592 Replacing the pressure sensor (on charge air cooler or charge air pipe to the right) (after vehicle diagnosis)................5203
1362596 Replacing the differential pressure sensor for the petrol particulate filter (After vehicle diagnosis) (if nec. cylinder bank 1)................5208
1362679 Replacing oil _ coolant temperature sensor (On the crankcase) (after vehicle diagnosis)................5213
1364 Overview of Technical Data................5254
1371 Overview of tightening torques................5255
1371000 Remove and install intake silencer housing................5266
1371035 Removing and installing _ replacing clean air pipe................5270
1371044 Removing and installing _ replacing charge air line................5283
1372001 Replacing air filter element................5296
1390 Overview of tightening torques................5301
1390500 Replace the tank vent valve (after vehicle diagnosis)................5302
Adapter cable................5307
Adapter................5308
Basic body................5309
Bush................5310
Cap................5311
Case................5312
Claw................5313
Device................5314
Extractor................5315
Fuel Pump with Drive and Pipes................5316
Gauge................5317
Group 13................5318
Leak detector................5319
Line................5320
Lines................5321
Lock................5322
Main group 16................5323
Measuring device................5324
Measuring glass................5325
Pin................5326
Pliers................5327
Puller................5328
Rod................5329
Sensor................5330
Software................5331
Synchrometer................5332
Template................5333
Terminal................5334
Tester................5335
Tool................5336
Valve................5337
Weight................5338
Wrench................5339
16 - FUEL SUPPLY................5340
0011... Information for handling the documents repair instructions, technical data, AZD................5342
1600005 Draining and filling fuel tank................5344
1611 Overview of tightening torques................5348
1611030 Removing and installing fuel tank (draw off without fuel and fill)................5352
1611060 Removing and installing _ replacing fuel filler pipe................5397
1612010 Removing and installing or replacing carbon canister................5455
1612050 Replacing fuel return line, rear................5468
1612054 Replacing purge air line, rear................5514
1612058 Replace fuel feed line, front................5571
1612059 Replacing fuel feed line, rear................5603
1613 Overview of tightening torques................5650
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)................5652
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)................5665
1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill)................5676
1614500 Removing and installing _ replacing control unit for the electric fuel pump (after vehicle diagnosis)................5693
1619 Overview of tightening torques................5698
6400... Information on using cleaning agent _ paints (personal protection equipment)................5702
Adapter................5704
Filling device................5705
Hose................5706
Key................5707
Leak detector................5708
Lifting gear................5709
Non-return valve................5710
Pump................5711
Tester................5712
17 - COOLING................5713
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................5715
0011... Information for handling the documents repair instructions, technical data, AZD................5717
17 operating fluid overview................5719
1700 Overview of Technical Data................5722
1700... Instructions for working on cooling system................5766
1700008 Drain and top up coolant for high-temperature circuit................5769
1700009 Check the cooling system for watertightness with the special tool (with tester)................5802
1700011 Draining and topping up the coolant for the low-temperature circuit................5809
1700039 Bleed the cooling system and check it for watertightness with the special tool................5832
1700040 Bleed the cooling system and check it for watertightness with the special tool (Low temperature coolant circuit)................5848
1711 Overview of tightening torques................5865
1711000 Removing and installing coolant radiator................5871
1711001 Replace coolant radiator................5913
1711035 Removing and installing _ replacing fan cowl with electric fan................5956
1711100 Removing and installing _ replacing coolant expansion tank................5969
1711103 Removing and installing _ replacing coolant expansion tank for the low-temperature coolant circuit................5983
1712543 Replacing the coolant hose between coolant radiator at the top and coolant pump (Draining and topping up coolant, see 17 00 ...)................5997
1712551 Replacing the coolant hose between coolant radiator and heat management module (Draining and topping up coolant, see 17 00 ...)................6002
1712xxx Overview of the coolant lines on the front electric drive unit................6021
1712xxx Overview of the coolant lines on the rear electric drive unit................6023
1721010 Removing and installing _ replacing the transmission oil cooler................6024
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................6060
Adapter................6061
Clamp................6062
Clip................6063
Connector................6064
Container................6065
Fill cooling system................6066
Filling device................6067
Hose................6068
Main group 17................6069
Plate................6070
Screw................6071
Tester................6072
Tool set................6074
Vent cooling system................6075
18 - EXHAUST SYSTEM................6076
0011... Information for handling the documents repair instructions, technical data, AZD................6077
18 operating fluid overview................6079
1800 Overview of tightening torques................6080
1800018 Remove & install complete exhaust system (for diesel model without primary cat. converter _ diesel particulate filter)................6084
1812 Overview of tightening torques................6098
1812031 Replacing the rear silencer................6099
1812046 Replacing front silencer................6108
1812081 Replacing the controller drive for exhaust flap................6118
1820 Overview of tightening torques................6122
1832 Overview of tightening torques................6130
1832005 Removing and installing _ replacing catalytic converter................6137
1832200 Replacing the petrol particulate filter................6172
8.2.1.1 Emission control systems................6182
8.2.1.2 Gaseous emissions................6187
8.2.2.1 Emission control devices................6189
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded................6192
Angle................6195
Exhaust standard EURO 4 and E-OBD for diesel engines................6196
Gauge................6200
Socket wrench................6201
21 - CLUTCH................6202
3.0 ATE brake cylinder paste, grease in the clutch region................6203
Adapter................6204
Bush................6205
Clutch tool................6206
Container................6207
Gauge 21 2 070 All Model Series................6208
Gauge................6209
Main group 21................6210
Mandrel................6211
Ring................6212
22 - ENGINE & TRANSMISSION MOUNTING................6213
0011... Information for handling the documents repair instructions, technical data, AZD................6214
2211 Overview of tightening torques................6216
2211100 Replacing right engine mounting bracket................6222
2211110 Replacing left engine support bracket................6269
2232 Overview of tightening torques................6312
2232050 Replacing cross member for transmission mounting................6316
2232055 Removing and installing _ replacing transmission bearing block................6321
Bridge................6328
Main group 22................6329
Pin................6330
Pliers................6331
Removal and installation kit................6332
Shaped element................6333
23 - MANUAL GEARBOX................6334
0011... Information for handling the documents repair instructions, technical data, AZD................6335
1.0 General information about manual gearbox oil................6337
1.0 Transmission oil for DKG GS7D36SG................6338
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997................6339
23 Transmission designations................6341
23 Universal transmission retaining bridge................6344
23 operating fluid overview................6345
23.. Universal BMW transmission take-up................6347
2300 Overview of tightening torques................6348
4.0 transmission fluid for manual gearboxes................6350
5.0 transmission fluid for manual gearboxes................6354
Adapter................6355
Basic body................6356
Basket................6357
Belt................6358
Bush................6359
Kinematics diagnosis system and environment................6360
Main group 23................6378
24 - AUTOMATIC TRANSMISSION................6379
0011... Information for handling the documents repair instructions, technical data, AZD................6380
23 Transmission designations................6382
23 Universal transmission retaining bridge................6385
23.. Universal BMW transmission take-up................6386
24 operating fluid overview................6387
2400 Overview of Technical Data................6390
2400 Overview of tightening torques................6393
2411104 Removing and installing _ sealing or replacing transmission oil sump................6399
2413 Overview of tightening torques................6406
2430 Overview of tightening torques................6407
2430108 Removing and installing _ replacing the hydraulic impulse storage................6409
2434033 Replacing the sealing sleeve for the transmission housing................6417
2440 Overview of tightening torques................6436
Adapter cable................6438
Adapter................6439
Angle................6440
Basic body................6441
Blade................6442
Form for equipotential bonding screw connections................6443
Main group 24................6445
25 - GEARSHIFT................6446
Group 25................6447
Information for handling the documents repair instructions, technical data, AZD................6448
Pin wrench................6450
26 - PROPELLER SHAFT................6451
0011... Information for handling the documents repair instructions, technical data, AZD................6452
26 operating fluid overview................6454
2600... Evaluation criteria for assessing flexible discs................6455
2611 Overview of tightening torques................6458
2611000 Removing and installing complete propeller shaft................6464
2611020 Replacing centre mount gaiter................6490
2611051 Replacing flexible disc for propeller shaft................6519
2611052 Replacing flexible disc for rear propeller shaft................6542
2611090 Replacing centring for propeller shaft................6560
2612001 Replacing complete propeller shaft centre bearing................6589
2612011 Replacing grooved ball bearing in propeller shaft centre bearing................6619
Bolt................6649
Bush................6650
Clamp................6651
Clip................6652
Frame................6653
Group 26................6654
Open-end spanner................6655
Puller................6656
Shaped part................6657
Spindle................6658
27 - TRANSFER BOX................6659
0011... Information for handling the documents repair instructions, technical data, AZD................6660
27 operating fluid overview................6662
2710 Overview of tightening torques................6663
Main group 27................6665
Mandrel................6666
Striking element................6667
28 - TWIN_CLUTCH GEARBOX (DKG)................6668
0011... Information for handling the documents repair instructions, technical data, AZD................6669
1.0 Transmission oil for DKG GS7D36SG................6671
28 operating fluid overview................6672
Device................6673
Fitting aid................6674
Main group 28................6675
31 - FRONT AXLE, FRONT SUSPENSION................6676
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................6679
0000... Microencapsulated screws................6681
0002001 Raising the vehicle using a vehicle lift................6682
0011... Information for handling the documents repair instructions, technical data, AZD................6684
31 operating fluid overview................6686
3100 Mobile table lift................6687
3100 Overview of Technical Data................6689
3100 Overview of tightening torques................6817
3100... Notes on wheel bearing replacement following accident damage................6819
3110 Overview of tightening torques................6820
3110001 Completely removing and installing front axle with engine and transmission................6828
3110035 Removing and installing _ replacing the left crash wedge................6974
3110036 Remove and install _ replace the right crash wedge................6980
3111 Overview of tightening torques................6986
3111040 Removing and installing _ replacing stiffening plate................6992
3111042 Removing and installing _ replacing left or right torsion strut................6999
3112 Overview of tightening torques................7009
3112001 Replacing left or right wishbone (Flat rate unit without wheel alignment)................7017
3112050 Removing and installing _ replacing left or right tension strut................7031
3121 Overview of tightening torques................7044
3121090 Replacing left _ right swivel bearing (Flat rate unit without wheel alignment)................7047
3121180 Replacing the front wheel bearing (Flat rate unit without wheel alignment)................7069
3131 Overview of tightening torques................7086
3131031 Replacing front left or right spring strut shock absorber................7090
3133001 Replacing front left or right spring strut support bearing................7122
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut................7161
3135 Overview of tightening torques................7200
3135014 Removing and installing _ replacing anti-roll bar link, left................7204
3135015 Removing and installing _ replacing anti-roll bar link, right................7207
3151 Overview of tightening torques................7210
3160 Overview of Technical Data................7211
3160... Notes on removing and installing Low Profile band clamps................7212
Adapter................7214
Assessment of the rubber mounts on axle components................7215
Battery................7216
Bolt................7217
Bridge................7218
Bush................7219
Clip................7220
Conversion kit................7221
Device................7222
Extension................7224
Gauge................7225
Holding sleeve................7226
Hydraulic cylinders................7227
Insert................7228
Laser................7229
Locating fixture................7230
Main group 31................7231
Mandrel................7232
Measurement aid................7233
Mirrors................7234
Notes on installation of ear hose clamps................7235
Nut................7236
Pin wrench................7237
Pipe................7238
Replace wheel bearing................7239
Ring spanner................7240
Ring................7241
Screw................7242
Socket wrench................7243
Spindle................7244
Spring tensioner................7245
Synchronising key................7246
Tool set................7247
Tool................7249
Visible corrosion on vehicle add-on parts................7250
Washer................7251
32 - STEERING & WHEEL ALIGNMENT................7252
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................7254
0000... Microencapsulated screws................7256
0011... Information for handling the documents repair instructions, technical data, AZD................7257
2.6 Electronic power steering (EPS)................7259
32 operating fluid overview................7263
3200 Overview of Technical Data................7264
3200... Notes on replacement of steering gear _ steering column _ steering shaft following accident damage................7439
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position................7441
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle................7447
3200601 Adjusting toe-in on front axle (AW specification without commissioning electromechanical steering gear)................7452
3200620 Adjusting rear axle (Eccentric bolts already replaced)................7456
3200621 Adjusting rear axle and renewing with eccentric screws................7463
3211100 Replacing gaiter for steering box on left or right (Flat rate unit without wheel alignment)................7480
3213 Overview of tightening torques................7494
3213905 Start-up of electromechanical steering gear (EPS) _ initialisation (after vehicle diagnosis)................7498
3221 Overview of Technical Data................7499
3221 Overview of tightening torques................7500
3221151 Replacing left or right track rod end (Flat rate unit without wheel alignment)................7503
3221231 Replacing left or right track rod (Flat rate unit without wheel alignment)................7512
3231 Overview of tightening torques................7535
3231004 Removing and installing _ replacing steering column shroud upper section................7541
3231020 Removing and installing _ replacing steering column shroud lower section................7546
3231070 Removing and installing _ replacing lower section of steering shaft................7551
3231104 Replacing steering shaft collar................7559
3233 Overview of tightening torques................7572
3233010 Removing and installing the sports steering wheel................7574
3233015 Replacing the sports steering wheel................7588
3233016 Removing and installing _ replacing the cover for the sports steering wheel................7610
3233020 Replacing the M Sport steering wheel................7628
3234030 Removing and installing _ replacing airbag unit................7653
7200... Safety regulations for handling components with gas generators................7665
7212... Procedure after airbag deployment as result of an accident................7667
Assessment of the rubber mounts on axle components................7671
Bolt................7672
Device................7673
Gauge................7674
Group 32................7675
Kinematics diagnosis system and environment................7676
Memo from _________________................7694
Open-end wrench insert................7696
Outpusher................7697
Plug................7698
Shaped part................7699
Spindle................7700
Visible corrosion on vehicle add-on parts................7701
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE................7702
0000... Microencapsulated screws................7705
0002001 Raising the vehicle using a vehicle lift................7706
0011... Information for handling the documents repair instructions, technical data, AZD................7708
3100... Notes on wheel bearing replacement following accident damage................7710
33 operating fluid overview................7711
3300 Overview of Technical Data................7713
3300 Overview of tightening torques................7841
3310 Overview of Technical Data................7843
3310 Overview of tightening torques................7846
3310053 Removing and installing _ replacing temperature sensor................7848
3310155 Removing and installing the servomotor for the rear axle differential, right................7854
3310656 Replacing right rear axle differential servomotor (after vehicle diagnosis)................7861
3311 Overview of tightening torques................7867
3311521 Replacing the dust plate on the rear axle differential (input flange removed)................7869
3317 Overview of Technical Data................7874
3317 Overview of tightening torques................7875
3331015 Removing and installing _ replacing the vibration absorber on the rear axle support................7877
3331017 Remove and install _ replace the vibration absorber on the rear axle differential................7881
3332 Overview of tightening torques................7884
3332021 Replacing left or right trailing arm................7897
3332071 Replacing one upper wishbone (Flat rate unit without wheel alignment)................7903
3332131 Remove and install a steering stub _ wheel carrier (Flat rate unit without wheel alignment)................7923
3332180 Removing and installing _ replacing left or right track control arm (Flat rate unit without wheel alignment)................7943
3332188 Removing and installing _ replacing left or right camber control arm cover................7956
3332190 Removing and installing _ replacing left or right camber control arm (Flat rate unit without wheel alignment)................7959
3332729 Replacing a steering stub _ wheel carrier (Wheel carrier removed)................7980
3333 Overview of Technical Data................7985
3333 Overview of tightening torques................7986
3333001 Replacing left or right rear axle support compression strut................7989
3333012 Replacing rear left or right compression strut for rear axle support................7994
3341 Overview of tightening torques................8000
3341151 Replacing left or right wheel bearing on rear axle shaft................8002
3352 Overview of tightening torques................8030
3352010 Removing and installing rear left or right shock absorber................8033
3352012 Replacing rear left or right side shock absorber................8047
3352161 Replacing rear left or right support bearing for spring strut _ shock absorber (Flat rate unit without wheel alignment)................8061
3353000 Removing and installing _ replacing rear left or right coil spring................8075
3355 Overview of tightening torques................8093
3355041 Replacing left or right anti-roll bar link................8096
3360 Overview of tightening torques................8109
3360508 Replacing the control unit for the limited slip differential (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)................8110
Adapter................8123
Assessment of the rubber mounts on axle components................8124
Changing rear axle transmission fluid with the oil gun................8125
Final drive oil - new oil quality from 07 _ 2011................8126
Kinematics diagnosis system and environment................8127
Main group 33................8145
Visible corrosion on vehicle add-on parts................8146
34 - BRAKES................8147
0011... Information for handling the documents repair instructions, technical data, AZD................8148
1.1.13 Brake pads................8150
1.1.14 Brake drums, brake discs................8152
1.1.6 Parking brake, operating lever, reversible ratchet, electromechanical parking brake................8156
1.2.1 Service brake Effect................8157
1.3.1 Auxiliary brake (emergency brake) Effect................8163
1.4.1 Parking brake Effect................8164
1.6 Antilock braking system (ABS)................8177
1.7 Electronic brake system (EBS)................8181
34 operating fluid overview................8185
3400 Overview of tightening torques................8187
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier................8188
3411 Overview of Technical Data................8198
3411 Overview of tightening torques................8200
3421 Overview of tightening torques................8204
3431 Overview of tightening torques................8208
3432 Overview of tightening torques................8209
3433 Overview of tightening torques................8211
3441 Overview of tightening torques................8212
3441690 EMF parking brake - use emergency release................8213
3451 Overview of tightening torques................8218
3452 Overview of tightening torques................8219
6400... Information on using cleaning agent _ paints (personal protection equipment)................8221
Run-out measurement of brake disc and wheel hub................8223
Turning brake disc................8226
35 - PEDALS................8229
0011... Information for handling the documents repair instructions, technical data, AZD................8230
3511 Overview of tightening torques................8232
3540 Overview of tightening torques................8233
3540001 Removing and installing or replacing accelerator pedal module................8234
Device................8239
Group 35................8240
36 - WHEELS WITH TYRES................8241
0011... Information for handling the documents repair instructions, technical data, AZD................8242
36 operating fluid overview................8244
3610 Overview of tightening torques................8245
3610108 Stationary wheel balancing................8249
3610300 Remove or install front or rear wheel................8252
3611003 initialize Tyre Pressure Control................8259
3611535 Removing and installing _ replacing a wheel electronics tyre pressure control (RDC) (for work no. 36 11 100) (tyre removed)................8260
3612 Overview of Technical Data................8266
3612... Notes and specifications for tyre _ wheel exchange................8267
3612001 Replacing a tyre (Incl. Program tyre data)................8268
3612005 Replacing a tyre with run-flat technology (Incl. Program tyre data)................8273
3620 Overview of tightening torques................8280
5.2.2 Wheels................8281
5.2.3 Tyres................8282
Adapter................8283
Cosmetic repairs on wheel rims................8284
Extractor................8293
Fitting aid................8294
Group 36................8295
Holder................8296
Inflating tyres with nitrogen (N2) All series................8297
Kinematics diagnosis system and environment................8298
Replacement part................8316
Run Flat Indicator................8317
Torque wrench................8324
Wheels One-part alloy wheels................8325
Wheels Steel and aluminium strip wheels................8326
Wheels Two-part alloy wheels................8327
37 - INTEGRATED SUSPENSION SYSTEMS................8328
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................8329
0011... Information for handling the documents repair instructions, technical data, AZD................8331
3711032 Replacing front left or right spring strut (Adaptive chassis and suspension)................8333
3712012 Carrying out ride height adjustment (FRU specification without headlight adjustment)................8365
3712300 Removing and installing rear left or right shock absorber (Adaptive chassis and suspension)................8367
3712310 Replacing rear left or right side shock absorber (Adaptive chassis and suspension)................8381
3714 Overview of tightening torques................8395
3714511 Replacing front ride height sensor (after vehicle diagnosis) (without headlight adjustment)................8400
3714512 Replacing rear ride height sensor (after vehicle diagnosis) (flat rate unit specification without headlight adjustment)................8406
3714573 Replacing vertical dynamic platform (VDP) control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)................8412
3714605 Replacing front left or right vertical acceleration sensor (after vehicle diagnosis)................8426
Group 37................8435
Main group 54................8436
Socket wrench................8437
41 - BODY................8438
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................8445
0011... Information for handling the documents repair instructions, technical data, AZD................8447
1100... Handling components after flood damage................8449
41 operating fluid overview................8450
41... 0 Notes on the repair technique used in the main group 41................8458
4100 Overview of Technical Data................8459
4100... BMW _ MINI bonding instructions................8645
4100... Blind rivet................8649
4100... Corrosion protection................8650
4100... EMC screws................8652
4100... Filler S1................8653
4100... Grinding aluminium components................8654
4100... Grinding steel parts................8655
4100... Handling airbags and restraint systems................8656
4100... Handling electrical system and electronics................8657
4100... Information _ warning labels................8658
4100... Information on hazards................8659
4100... Information on metal filler................8660
4100... Information on vehicle protection................8661
4100... Installation solution for straight shank _ hexagon rivet nut................8662
4100... Installing a cavity sealing with 2-component PU cavity foam................8664
4100... Installing cavity sealing (expanded)................8666
4100... Installing cavity sealing (not expanded)................8667
4100... Materials science................8668
4100... Notes on adhesive K1................8670
4100... Notes on adhesive K2................8672
4100... Notes on adhesive K3................8674
4100... Notes on adhesive K4................8676
4100... Notes on adhesive K5................8678
4100... Notes on adhesive K6................8680
4100... Notes on cleaning agent R1................8681
4100... Notes on the water drain hose of the slide _ tilt sunroof................8682
4100... Opening bonded connections................8683
4100... Opening brazed connections................8684
4100... Opening rivet connections................8685
4100... Opening welded connections................8686
4100... Overview of consumables (Electronic Parts Catalogue)................8687
4100... Overview of glue cartridge guns................8690
4100... Punch rivets................8692
4100... Quality standard................8693
4100... Reinforcement plate with stud bolt (bonded or welded)................8694
4100... Repair methods, repair stages 1................8697
4100... Repair solution for straight shank _ hexagon rivet nut................8698
4100... Repair techniques, repair stage 2................8700
4100... Repair techniques, repair stage 3................8701
4100... Repairing plastic components................8702
4100... Replacing blind rivets................8704
4100... Safety at work................8707
4100... Safety instructions for handling magnets................8709
4100... Separating cut determination with a template................8710
4100... Setting blind rivet nuts and bolts................8711
4100... Soldering steel components................8712
4100... Spot-weld bonding steel components................8713
4100... Spray gun for cavity sealant................8715
4100... Straightening aluminium component on the outer skin................8717
4100... Straightening aluminium components in structure................8718
4100... Straightening steel components in the structure................8719
4100... Straightening steel components on the outer skin................8720
4100... Welding in reinforcement plate (sheet steel)................8721
4100... Welding steel components................8723
4100... Working with 2-component PU cavity foam................8725
4100... Workshop equipment (BMW and MINI vehicles)................8727
4100513 Fix bolts on the new part................8730
4105800 Releasing bonded folded seam connections................8732
4111071 Replacing engine support with left wheel arch in front of bulkhead (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)................8733
4111091 Replacing engine support in front of bulkhead, left (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)................8752
4111205 Completely replacing the left carrier support................8767
4111311 Replacing entrance for door front left................8782
4112190 Replacing left luggage compartment base................8786
4112191 Replacing the right luggage compartment floor................8794
4112557 Replace luggage compartment floor, middle section (tail panel removed)................8802
4112653 Replacing left luggage compartment base (Rear side panel and tail panel have been removed)................8811
4112654 Replacing the right luggage compartment floor (Rear side panel and tail panel have been removed)................8820
4112660 Replacing the rear luggage compartment floor (tail panel removed)................8829
4112700 Replacing the left luggage compartment floor and side member (rear side wall and tail panel removed) (flat rate specification without straightening bench)................8835
4112701 Replacing the luggage compartment floor and right-hand side member (rear side wall and tail panel removed) (flat rate specification without straightening bench)................8854
4113510 Replacing the left engine bulkhead (Front wheel arch removed)................8873
4114020 Replacing front left wheel arch (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)................8878
4114502 Replace rear outer wheel arch section with left reinforcement (rear side panel removed)................8896
4114505 Replace the rear left outer wheel arch section (side wall removed)................8905
4114531 Replacing engine support _ front left side frame connection................8910
4121003 Replacing A-pillar with reinforcement on left (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)................8929
4121013 Replacing left outer A-pillar................8940
4121670 Replacing B-pillar with reinforcement on left (Rear side panel removed) (FRU specification without straightening bench)................8947
4133040 Replacing front left or right side wall holder................8953
4134038 Replacing outer tail panel section................8956
4134060 Replace tail panel outer section and inner section................8964
4135 Overview of tightening torques................8975
4135050 Replacing left front side panel................8977
4135101 Replacing rear left side panel................9000
4135111 Replacing rear right side panel................9011
4135600 Replace a holder for the front side panel (Front side panel removed)................9022
4135610 Replace three holders for the front side panel (Front side panel removed)................9026
4151 Overview of tightening torques................9027
4151... Notes on replacing the door................9029
4151004 Adjusting front left or right door................9030
4151080 Removing and installing left or right front door................9035
4151101 Replace front left or right door................9044
4161 Overview of tightening torques................9104
4161000 Removing and installing engine compartment lid................9106
4161001 Replacing the bonnet................9109
4161002 Replacing the bonnet (Active pedestrian protection)................9121
4161010 Removing and installing engine compartment lid (Active pedestrian protection)................9134
4161014 Adjusting bonnet................9138
4161060 Removing and installing _ replacing the bonnet hinge, left................9151
4161062 Removing and installing _ replacing the bonnet hinge, right................9164
4161071 Removing and installing _ replacing the bonnet hinge, left (Active pedestrian protection)................9177
4161072 Removing and installing _ replacing the bonnet hinge, right (Active pedestrian protection)................9193
4162 Overview of tightening torques................9209
4162000 Removing and installing rear lid................9215
4162001 Replacing the tailgate................9227
4162014 Adjusting tailgate................9257
4162540 Removing and installing _ replacing both tailgate hinges (Tailgate removed)................9268
4162740 Adjusting both tailgate hinges (for work no. 41 62 014 _ 514)................9275
4163 Overview of tightening torques................9280
4163060 Removing and installing soft top compartment lid................9281
5114... General notes for labelling with adhesive films................9284
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)................9286
6100... Notes on handling the high pressure cleaner................9291
6312... Repairing headlights................9292
6400... Information on using cleaning agent _ paints (personal protection equipment)................9293
7211... Checklist for front seat................9295
99 Notes on using temperature-controlled infra-red radiators................9296
9900... General instructions on paintwork................9297
9900... Touching up paintwork damage................9298
Accessories................9299
Belt sander................9300
Blade................9301
Blind riveting gun................9302
Cartridge gun................9303
Cartridge................9304
Cosmetic repairs on wheel rims................9305
Dent repairs without damaging paintwork................9314
Device................9315
Drill bit................9316
EMC screws, general information................9317
Filler S1................9318
Frame alignment control dimensions................9323
Fuel filler flap emergency release................9330
Gap dimensions, body................9331
Gauge................9348
Guard................9349
Guide................9350
Measuring device................9351
Min _ max tolerance sample catalogue for paintwork and corrosion damage................9352
New BMW paint brochure................9356
New repair methods ”Gluing _ Riveting” on steel bodies................9357
Punch element................9359
Punch rivet tool accessories................9360
Punch riveting tool................9361
Reinforcement plate................9362
Repair of corrosion damage................9363
Riveting tool set................9364
Riveting tool................9365
Saw blade................9366
Single-handed grinder................9367
Striking element................9368
Surging................9369
Tool set................9370
Tool................9371
Transferring hole pattern................9372
Vehicle identification number, general................9375
Visible corrosion on vehicle add-on parts................9381
Welding spot remover................9382
51 - BODY EQUIPMENT................9383
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................9394
0011... Information for handling the documents repair instructions, technical data, AZD................9396
4100... Replacing blind rivets................9398
4100513 Fix bolts on the new part................9401
51 operating fluid overview................9403
5100 Overview of Technical Data................9410
5100... Notes on component bonding with adhesive tape................9411
5100... Overview of consumables (Electronic Parts Catalogue)................9413
5100... Safety instructions for working on cars with airbag systems................9414
5111 Overview of tightening torques................9415
5111050 Removing and installing _ replacing support for front bumper panel................9430
5111060 Removing and installing _ replacing support for front lower bumper panel................9476
5111156 Remove and install front bumper panel................9505
5111157 Replace bumper panel, front................9515
5111158 Replacing the number plate baseplate for the number plate................9544
5111159 Removing and installing _ replacing trim on front bumper panel................9552
5111183 Removing and installing ornamental grille in front bumper panel (left or right side)................9567
5111230 Remove and install front bumper panel lower section................9582
5111231 Replace front bumper panel lower section................9594
5112 Overview of tightening torques................9606
5112050 Removing and installing _ replacing support for rear bumper panel................9617
5112080 Removing and installing _ replacing cover on rear bumper panel................9638
5112156 Removing and installing rear bumper panel................9661
5112157 Replace rear bumper panel................9680
5112315 Removing and installing _ replacing rear diffuser................9706
5112825 Removing and installing _ replacing rear centre bumper guide................9710
5112828 Removing and installing _ replacing rear left or right bumper guide................9731
5112840 Replacing the corner section of the left bumper guide (Bumper panel removed)................9754
5112841 Replacing corner section of right bumper guide (Bumper panel removed)................9775
5113000 Removing and installing _ replacing front grill centre section................9796
5113063 Replacing the wheel arch widening of the rear side panel on the left or right (Japanese market version)................9815
5113116 Remove and install cowl panel cover (rear)................9819
5113316 Removing and installing or replacing trim strip on roof gutter at left or right................9827
5114 Overview of Technical Data................9831
5114... General notes for labelling with adhesive films................9836
5114001 Replacing front BMW badge................9838
5114010 Removing and installing _ replacing rear BMW badge................9842
5114111 Replacing model name plate, rear................9848
5114111 Replacing the model inscription, rear................9850
5116 Overview of tightening torques................9855
5116001 Removing and installing the exterior mirror on left or right front door................9870
5116002 Replacing the exterior rearview mirror on the front door on the left or right................9888
5116026 Replacing mirror glass for exterior mirror................9913
5116040 Removing and installing _ replacing housing on left or right exterior mirror................9917
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror................9949
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror................9954
5116063 Remove and install _ replace the interior mirror................9963
5116080 Removing and installing or replacing sun visor and left or right counter support................9971
5116150 Remove and install the front storage compartment (Ashtray)................9976
5116151 Replace front storage compartment................9992
5116160 Removing and installing center console trim................10011
5116163 Remove and install the rear centre console trim................10016
5116164 Replace the rear centre console trim................10020
5116165 Removing and installing complete centre console................10024
5116166 Replacing centre console................10044
5116169 Replace centre console trim to the rear inside................10068
5116172 Removing and installing the centre armrest storage compartment................10072
5116202 Removing and installing _ replacing front cup holder................10079
5116206 Removing and installing _ replacing centre armrest................10083
5116213 Replacing storage compartment trim................10088
5116220 Replacing storage compartment trim (centre stack)................10091
5116225 Removing and installing _ replacing decorative trim on centre console on left or right................10108
5116341 Remove and install _ replace lock barrel for glove box................10115
5116355 Removing and installing _ replacing driver's side fold-down compartment................10123
5116376 Removing and installing glove box lid................10125
5116377 Replacing glove box lid................10131
5116383 Removing and installing _ replacing damper for glove box................10139
5121 Overview of tightening torques................10144
5121003 Replacing front left or right lock striker................10149
5121004 Adjusting front left or right lock striker................10153
5121092 Removing and installing _ replacing the door lock of the driver's door................10157
5121111 Removing and installing _ replacing the door lock of the front passenger door................10198
5121125 Removing and installing _ replacing the outside door handle support including lock barrel, left or right................10233
5121126 Removing and installing _ replacing the outside door handle support without lock barrel, left or right................10275
5121140 Removing and installing _ replacing the complete lock barrel on the left or right front door................10314
5121170 Removing and installing _ replacing the outside door handle at the front left or right................10356
5121225 Removing and installing _ replacing the inner door opener on the left or right front door................10362
5121233 Removing and installing _ replacing the Bowden cable of the outside door handle at the front left or right................10372
5121235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right front door................10413
5121280 Remove and install _ replace door stop of the front left or front right door................10430
5121300 Removing and installing _ replacing weather strip on outside of front door................10447
5121301 Removing and installing _ replacing the weather strip on the outside of the front door (front)................10451
5121330 Removing and installing _ replacing the weather strip on the inside of the front door................10473
5122 Overview of tightening torques................10506
5123 Overview of tightening torques................10508
5123... Adjusting _ replacing bump stops................10511
5123... Adjusting _ replacing stop pads................10512
5123... Removing _ installing ball sockets with clip................10514
5123004 Adjusting engine compartment lid catch (adjusting locking clips)................10516
5123100 Removing and installing _ replacing right engine compartment lid lock................10523
5123110 Removing and installing _ replacing left engine compartment lid lock................10533
5123131 Adjusting left or right striker on engine compartment lid................10543
5123211 Removing and installing _ replacing Bowden cable for front bonnet locks................10551
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid................10564
5123400 Removing and installing _ replacing the left or right actuator................10568
5124 Overview of tightening torques................10581
5124004 Adjusting rear lid lock (Tailgate lock lower section)................10586
5124100 Removing and installing _ replacing tailgate lock................10590
5124130 Removing and installing _ replacing striker for tailgate lock................10597
5124147 Replace button for tailgate activation................10603
5124300 Removing and installing or replacing left or right gas pressure spring for tailgate................10610
5131 Overview of Technical Data................10613
5131... General procedure for the disassembly and installation of bonded window glass................10624
5131... Materials for bonding window................10629
5131... Notes on window bonding repair kit................10631
5131... Remove windscreen with Roll Out 2000................10634
5131... Removing windows with a Spider................10638
5131... Removing windows with an oscillating knife................10642
5131... Window glass removal with wire pull handle................10644
5131000 Removing and installing windscreen................10646
5131011 Replace windscreen................10676
5131030 Removing and installing or replacing left or right gutter strip along windscreen................10709
5132 Overview of tightening torques................10713
5132154 Adjusting left or right door window glass................10715
5132170 Remove and install _ replace side window, front left or right................10723
5132211 Replace the rubber window seal for the front left or right door window glass................10749
5133 Overview of tightening torques................10782
5133000 Remove and install the power window regulator in the left or right front door................10784
5133003 Replacing power window regulator in the left or right front door................10812
5133066 Removing and installing the module carrier of the left front door................10840
5133068 Removing and installing module carrier of right front door................10856
5133070 Replace left front door module carrier................10872
5133072 Replace right front door module carrier................10889
5137 Overview of tightening torques................10906
5137000 Removing and installing complete rear left or right power window regulator................10907
5137003 Replacing rear left or right power window regulator................10945
5137154 Adjusting rear left or right side window glass................10988
5137171 Replacing rear left or right side window glass................10994
5137240 Removing and installing _ replacing exterior weather strip for rear side window................11035
5137265 Removing and installing _ replacing inner window cavity cover strip for door window, rear left or right................11039
5141 Overview of tightening torques................11075
5141000 Removing and installing left or right front door trim panel................11081
5141001 Replacing left or right front door trim panel................11089
5141902 Replacing the speaker cover (Door trim panel removed)................11102
5143 Overview of tightening torques................11113
5143002 Removing and installing rear left or right side trim panel................11119
5143005 Replacing rear left or right side trim panel................11153
5143060 Removing and installing _ replacing armrest on rear left or right side trim panel................11195
5143070 Remove and install _ replace side trim panel, footwell, on A-pillar, left................11231
5143075 Remove and install _ replace side trim panel, footwell, on A-pillar, right................11238
5143201 Removing and installing or replacing trim for front left or right roof pillar (A-pillar)................11245
5143903 Replacing speaker cover on side trim panel (Side trim panel removed)................11249
5144190 Removing and installing _ replacing the trim on the upper cowl panel................11285
5145 Overview of tightening torques................11298
5145030 Removing and installing instrument panel trim................11305
5145031 Replacing instrument panel trim................11374
5145075 Removing and installing support for dashboard (without draw-off, evacuation and filling)................11452
5145076 Replacing carrier for dashboard (without draw-off, evacuation and filling)................11537
5145184 Remove and install tailgate trim................11624
5145186 Replacing trim panel for pedal mechanism................11625
5145195 Removing and installing instrument trim panel trim at bottom right................11630
5145196 Replacing instrument panel trim at bottom right................11631
5145370 Removing and installing decorative strip on left dashboard................11635
5145380 Removing and installing decorative strip on right dashboard................11639
5145382 Replace decorative strip on instrument panel at right................11643
5146 Overview of tightening torques................11649
5146080 Removing and installing _ replacing upper rollover protection trim panel................11651
5146081 Removing and installing _ replacing lower rollover protection trim panel................11661
5146110 Removing and installing _ replacing cover of the top cross member................11681
5147 Overview of tightening torques................11691
5147000 Removing and installing _ replacing front left door sill cover strip (inner)................11703
5147065 Removing and installing _ replacing sill trim, front left or right (outer)................11707
5147101 Removing and installing _ replacing luggage compartment floor trim panel................11711
5147151 Removing and installing _ replacing left luggage compartment wheel arch panel................11713
5147161 Removing and installing _ replacing right luggage compartment wheel arch panel................11720
5147165 Removing and installing _ replacing upper luggage compartment-trim panel................11726
5147219 Removing and installing _ replacing the loading edge trim................11730
5147232 Remove and install _ replace left or right trim panel for through-loading system................11734
5147315 Removing and installing _ replacing carpet for vehicle interior................11743
5147440 Removing and installing _ replacing the rear carpet................11786
5147490 Removing and installing _ replacing underbody protection (front)................11856
5147491 Removing refitting _ replacing rear engine undercover................11861
5147492 Removing and installing _ replacing centre underbody protection................11865
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet................11869
5149 Overview of tightening torques................11870
5149000 Removing and installing _ replacing the tailgate trim panel................11872
5161 Overview of tightening torques................11877
5164 Overview of tightening torques................11885
5164012 Remove and install _ replace V support................11898
5164020 Remove and install top rear connection (Connection of the two wheel arches at front)................11919
5164025 Removing and installing _ replacing upper front connection................11930
5164035 Removing and installing _ replacing the upper section cross connection................11954
5164060 Removing and refitting _ replacing left or right front end strut................11963
5164700 Replace top automatic air flap control (after vehicle diagnosis)................11966
5164705 Rep. bottom automatic air flap control (after vehicle diagnosis)................11981
5171 Overview of tightening torques................12008
5171017 Remove and install _ replace left underbody panelling................12028
5171018 Remove and install _ replace right underbody panelling................12032
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)................12037
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)................12044
5171040 Removing and installing _ replacing front left or right wheel arch cover (Front and rear section)................12051
5171041 Removing and installing _ replacing rear left or right wheel arch cover................12059
5171071 Removing and installing _ replacing bulkhead cover................12066
5171072 Removing and installing _ replacing lower bulkhead................12076
5171099 Removing and installing _ replacing the air duct for the coolant radiator................12088
5171115 Replacing sealing on front left or right door................12136
5171120 Removing and installing _ replacing front cowl panel seal................12143
5171341 Remove & install _ replace strut brace................12161
5171447 Remove and install _ replace left or right side sill trim panel................12170
5172... Sealing installation................12177
5172000 Replacing edge protection for left or right front door................12179
5174 Overview of tightening torques................12183
5175 Overview of tightening torques................12184
5175010 Removing and installing _ replacing left or right steering assembly cover................12191
5176030 Removing and installing _ replacing the bonnet sealing at the rear................12196
5176031 Removing and installing _ replacing the bonnet sealing at the front................12197
5176046 Replacing the tailgate seal................12201
5176060 Removing and installing _ replacing the bonnet seal on the left or right................12205
5176070 Replace centre engine compartment cover................12210
5176071 Replacing the top left engine compartment cover................12215
5176072 Replacing the top right engine compartment cover................12216
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)................12220
Accessories................12225
Adapter................12226
Adjusting the door window glass and side windows................12227
Blade................12231
Body storage trolley................12232
Box spanner................12233
Cartridge gun................12234
Check setting of door window glass................12235
Checking the door window glass settings................12239
Checking the setting of door window glass................12240
Cleaning and care of leather in vehicles All model series................12244
Clip................12245
Device................12246
Fitting aid................12247
Foil................12248
Front licence plate holder All models................12249
Gauge................12250
Guard................12251
Guide................12252
Handle................12253
Holder................12254
Hose................12255
Information sticker exterior paintwork All Models................12256
Laser................12257
Lever................12258
Milling cutter................12259
Nylon string................12260
Outpusher................12261
Pin wrench................12262
Pliers................12263
Protective cover for body................12264
Punch rivet tool accessories................12265
Removing the windscreen................12266
Repair of damage caused by stone chips on the windshied................12268
Replace the gel pad for rain-light-solar-condensation sensors................12277
Tool set................12280
Torx................12281
Wedge................12282
Wrench................12283
52 - SEATS & MOTORCYCLE SEAT................12284
0000... Microencapsulated screws................12287
0011... Information for handling the documents repair instructions, technical data, AZD................12288
5123... Removing _ installing ball sockets with clip................12290
52 operating fluid overview................12292
5210 Overview of tightening torques................12293
5213 Overview of tightening torques................12294
5213083 Removing and installing _ renewing left or right cover for backrest release................12295
5213390 Removing and installing or replacing front left or right head restraint................12297
5213396 Remove and install _ replace the head restraint guide on the front left or right................12299
5214 Overview of tightening torques................12304
5214001 Removing and installing driver's seat................12305
5214041 Removing and installing or replacing inner cover on left or right front seat................12317
5214198 Removing and installing or replacing rear panel on left or right front seat backrest................12330
5216 Overview of tightening torques................12335
5216026 Removing _ installing _ replacing driver’s seat and backrest frame................12336
5216034 Removing and installing _ replacing release mechanism on left or right front seat................12367
5216040 Removing and installing _ replacing outer cover on left or right front seat................12396
5216048 Removing and installing thigh support on left or right front seat................12402
5216402 Replacing seat cover for driver's seat................12406
5216407 Replacing backrest cover for driver's seat................12426
5216412 Replacing seat and backrest cover for driver's seat................12453
5216417 Replacing the facing for the thigh support on the left or right front seat................12486
5216422 Replacing upholstery for driver's seat backrest................12491
5216425 Replacing upholstery for driver's seat................12518
5216426 Replacing upholstery for front passenger seat................12539
5217 Overview of tightening torques................12559
5219 Overview of tightening torques................12560
5224 Overview of tightening torques................12561
5224005 Removing and installing _ replacing rear seat................12564
5224008 Removing and installing _ replacing backrest side section on left or right rear seat backrest................12565
5224010 Remove and install or replace the rear seat backrest................12568
5224030 Removing and installing complete armrest for rear seat backrest................12584
5224034 Replacing armrest upper part for rear seat backrest (Cover)................12585
5224036 Replacing armrest _ lower section for rear seat backrest (Support)................12590
5224045 Removing and installing or replacing backrest frame................12594
5224301 Removing and installing _ replacing release unit................12614
5224390 Removing and installing or replacing rear left or right rear head restraint................12618
5224396 Removing and installing _ replacing left or right rear head restraint guide................12622
5224400 Replacing seat cover for rear seat................12627
5224408 Replacing backrest cover for rear seat................12633
5224409 Replace seat and backrest cover for rear seat................12652
5224450 Replacing upholstery for rear seat................12675
5224452 Replacing cushion for rear seat backrest................12684
5224454 Replace upholstery for backrest and rear seat backrest................12703
5224465 Removing and installing the filler piece................12728
5224495 Removing and installing _ replacing storage tray of rear seat................12729
5226 Overview of tightening torques................12734
5226005 Removing and installing _ replacing rear seat................12738
5230 Overview of tightening torques................12739
6.2.6 Other seats................12741
7211... Checklist for front seat................12742
Check front seat for damage................12743
Cleaning and care of leather in vehicles All model series................12748
Measures for leather complaints (seats)................12749
54 - SLIDE_TILT SUNROOF & SOFT TOP................12755
0000... Microencapsulated screws................12758
0011... Information for handling the documents repair instructions, technical data, AZD................12759
4100... Notes on the water drain hose of the slide _ tilt sunroof................12761
54 operating fluid overview................12762
5410... Repair instructions for bonded seals................12763
5413 Overview of Technical Data................12766
5425 Overview of tightening torques................12769
5431 Overview of tightening torques................12770
5434 Overview of tightening torques................12774
5434005 Removing and installing _ replacing hydraulic unit for soft top drive................12778
5434006 Remove and install _ replace hydraulic cylinder, left for convertible top compartment lid................12787
5434007 Remove and install _ replace hydraulic cylinder, right for convertible top compartment lid................12800
5434008 Remove and install _ replace hydraulic cylinder for soft-top bow, left................12813
5434009 Remove and install _ replace hydraulic cylinder for soft-top bow, right................12878
5434019 Removing and installing _ replacing convertible top compartment lid trim panel................12943
5434029 Replacing Bowden cable for emergency release of EH top................12948
5434035 Removing and installing _ replacing left hydraulic cylinder for soft top................12958
5434036 Removing and installing _ replacing right hydraulic cylinder for soft top................13022
5434101 Removing and installing complete soft top................13086
5434120 Replace soft top fabric................13149
5434128 Removing and installing _ replacing trim strip on soft top compartment lid................13173
5434131 Remove and install _ replace both front headlinings................13177
5434132 Remove and install _ replace both rear headlinings................13186
5434140 Removing and installing or replacing the base plate on left or right................13195
5434159 Removing and installing _ replacing left convertible top lock................13207
5434160 Removing and installing _ replacing right top lock................13219
5434215 Removing and installing _ replacing both tensioning ropes................13231
5434241 Replace hold-down device convertible top................13251
5434340 Removing and installing _ replacing cowl panel gasket................13255
5434341 Removing and installing _ replacing left or right roof frame gasket................13266
5434347 Removing and installing _ replacing rear roof frame seal................13276
5434366 Removing and installing _ replacing front convertible top bow................13286
5434367 Removing and installing _ replacing the central convertible top bow................13291
5434368 Removing and installing _ replacing the rear convertible top bow................13298
5434369 Removing and installing _ replacing convertible top bow rear window................13302
5434373 Replacing soft-top bow gasket................13326
5434393 Replacing rotational axis for wind deflector, front left or right................13332
5434394 Replacing both rotational axes for wind deflector, front................13336
5434400 Removing and installing _ replacing wiring harness section for convertible top (Convertible top latch)................13340
5434437 Removing and installing _ replacing left soft top compartment lid mechanism................13352
5434438 Removing and installing _ replacing right soft top compartment lid mechanism................13362
5434943 Remove and install _ replace left convertible top mechanism wiring harness (after vehicle diagnosis)................13371
5434944 Remove and install _ replace right convertible top mechanism wiring harness (after vehicle diagnosis)................13375
5434945 Replacing convertible top wiring harness (after vehicle diagnosis)................13379
5434946 Replacing rear window wiring harness (after vehicle diagnosis)................13448
5434955 Removing and installing electric convertible top drive (after vehicle diagnosis)................13473
5462005 Removing and installing _ replacing rollover protection................13484
5462550 Retract and run in both roll bars................13505
Adjusting the door window glass and side windows................13506
Checking the door window glass settings................13510
In an emergency close soft top by hand................13511
Measures for leather complaints (seats)................13514
61 - GENERAL VEHICLE ELECTRICAL SYSTEM................13515
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................13523
0011... Information for handling the documents repair instructions, technical data, AZD................13525
1200... Notes _ information on start assistance (jump starting)................13527
4.11 Electrical wires................13528
61 operating fluid overview................13532
6100... Battery charging calendar................13533
6100... Notes for disconnecting and connecting the vehicle battery................13534
6100... Notes on handling the high pressure cleaner................13535
6100... Repairing airbag cables................13536
6100... Safety information on handling hybrid cars................13537
6100... Safety instructions for handling vehicle battery................13539
6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test)................13540
6112... Information on intelligent battery sensor (IBS)................13542
6113... Circular connector, 13-pin, system D2.5................13543
6113... Circular connector, 20-pin, system D2.5................13544
6113... Circular connector, 7-pin, 8-pin, system D2.5................13545
6113... Circular plugs, 4-, 7-, 10- 12-, 25-pin, System D1.5 _ D2.5................13546
6113... Connector housing, LCC contact (load current contact)................13547
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin................13549
6113... Crimping Micro Power Quadlock contacts (MPQ)................13551
6113... Crimping Micro Quadlock System contacts (MQS)................13552
6113... Crimping annular contacts................13553
6113... Cutting to length and stripping insulation from cables................13554
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ................13558
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ................13560
6113... In-line connectors, 30-pin, System D2.5................13562
6113... In-line plugs, 2-pin, System JPT ELA................13563
6113... In-line plugs, 2-pin, System MDK 3 plus 2.8................13564
6113... In-line plugs, 20-pin, System D2.5................13565
6113... In-line plugs, 4-pin, System DFK ELA................13566
6113... In-line plugs, 6- to 50-pin, System Elo................13567
6113... Inline connectors, 15-pin, System D2.5................13569
6113... Inline connectors, 6-, 8-pin, System MQS................13570
6113... Inline plugs, 2-pin, System MPQ 2.8................13571
6113... Inline plugs, 3-, 6-pin, System Elo-Power 2.8................13572
6113... Inline plugs, 4-, 10-pin, System Elo................13573
6113... Inline plugs, 8-, 12-pin, System D2.5................13574
6113... Opening plug housings and removing contacts of different plug systems................13575
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ................13577
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ................13580
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power................13581
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ................13583
6113... Special tools for wiring harness repairs................13585
6113... Unlocking and disconnecting different plug connections................13587
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles................13595
6114 Overview of tightening torques................13599
6114010 Remove and install _ replace power distribution box (Luggage compartment)................13605
6114035 Rem.& install _ replace power distribution box front positive battery cable................13618
6114040 Removing and installing _ replacing rear power distribution box positive battery cable................13637
6114041 Removing and installing _ replacing rear power distribution box positive battery cable (rear right luggage compartment trim panel)................13646
6120 Overview of tightening torques................13657
6120... Notes on AGM battery................13663
6120503 Vehicle battery - closed-circuit current monitoring................13666
6120900 Disconnecting and connecting battery earth lead................13667
6120908 Carrying out a voltage interruption of the 12-V battery................13679
6121 Overview of tightening torques................13680
6121003 Removing and installing the 12-V dual storage battery................13685
6121004 Replacing the 12-V dual storage battery – registering with battery exchange-................13697
6121010 Removing and installing vehicle electrical system battery................13709
6121017 Replacing vehicle electrical system battery - including registering battery replacement-................13717
6121028 Charging battery................13725
6121028 Support voltage of the vehicle electrical system _ recharge vehicle electrical system battery................13726
6125... Assessment of the transportability of the lithium ion starter _ auxiliary battery in service workshops................13730
6125... Notes on repair of high-voltage battery unit................13732
6131 Overview of tightening torques................13735
6131001 Removing and installing _ replacing HDC button................13742
6131008 Removing and installing steering column switch cluster................13753
6131011 Removing and installing _ replacing coil spring cassette................13777
6131037 Removing and installing _ replacing light control unit................13806
6131043 Removing and installing the FZD................13811
6131068 Removing and installing _ replacing the switch for front passenger airbag deactivation................13816
6131078 Removing and installing _ replacing switch for soft top operation................13820
6131082 Removing and installing _ replacing switch for central locking system................13844
6131083 Removing and installing _ replacing switch for unlocking tailgate................13853
6131084 Removing and installing _ replacing the switch for the automatic operation of tailgate................13862
6131117 Removing and installing _ replacing power window switch, driver's side................13866
6131118 Removing and installing _ replacing power window switch on passenger's side................13875
6131122 Removing and installing _ replacing tow hitch switch................13884
6131174 Removing and installing additional seat function operating unit (left or right)................13886
6131174 Removing and installing operating facility for additional seat functions (left or right)................13899
6131195 Removing and installing front controller................13908
6131197 Removing and installing operating facility for centre console................13919
6131204 Replacing operating unit for seat adjustment................13935
6131221 Removing and installing _ replacing both multifunction steering wheel switches................13941
6131231 Removing and installing _ replacing steering wheel module control unit................13955
6131251 Rem. & install audio operating facility................13973
6131310 Replacing brake light switch................13977
6131327 Removing and installing _ replacing the shift knob of gear selector switch................13981
6131329 Replacing START-STOP button cover................13992
6131346 Replacing trim on gear selector switch and all trim of the operating facility in the centre console................14019
6131349 Replace the cap for the electromechanical parking brake and cover below the gear selector switch................14048
6131362 Removing and installing the radio remote control receiver (Storage shelf trim panel removed)................14061
6131513 Replacing steering column switch cluster (after vehicle diagnosis)................14071
6131544 Replace roof function centre (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................14095
6131696 Replacing front controller (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................14101
6131704 Replacing the centre console operating facility (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................14113
6133 Overview of tightening torques................14132
6133050 Removing and installing _ replacing left fanfare horn................14133
6133055 Removing and installing _ replacing right fanfare horn................14137
6133060 Removing and installing _ replacing both fanfare horns................14142
6134 Overview of tightening torques................14147
6134022 Replace insert holder for rear right cigarette lighter................14148
6135 Overview of tightening torques................14155
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)................14158
6135013 Remove and install LIN power distribution box................14163
6135021 Remove and install _ replace near-field communication storage tray................14175
6135080 Removing and installing the control unit _ module for the left or right seat adjustment................14180
6135095 Removing and installing control unit _ module for seat heating (left or right)................14194
6135097 Removing and installing the control unit _ module for the left or right seat heating (Rear seat)................14198
6135177 Remove and install rain-light sensor................14202
6135179 Removing and installing the rain-light-solar-condensation sensor................14212
6135201 Removing and installing the seat-belt extender controller (LCPA) (left or right)................14223
6135240 Remove and install control unit for contactless tailgate opening................14260
6135243 Remove and install top sensor line for contactless tailgate opening................14281
6135245 Remove and install bottom sensor line for contactless tailgate opening................14302
6135278 Remove and install Body Domain Controller (BDC) control unit................14323
6135582 Replacing control unit _ module for left or right seat adjustment (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................14337
6135678 Replace the rain _ light sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)................14351
6135702 Replace seat-belt extender controller (LCPA) (left or right) (after vehicle diagnosis) (flat rate unit specification without programming _ encoding, see 61 00 ...)................14361
6135779 Replace Body Domain Controller control unit (BDC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................14398
6135953 Remove and install _ replace interior aerial for Comfort Access (Front storage compartment) (after vehicle diagnosis)................14413
6135954 Remove and install _ replace interior aerial for Comfort Access (rear centre console) (after vehicle diagnosis)................14430
6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access (after vehicle diagnosis)................14434
6135975 Removing and installing _ replacing bumper aerial for Comfort Access (after vehicle diagnosis)................14442
6135980 Removing and installing _ replacing aerial for Comfort Access on left or right (after vehicle diagnosis)................14462
6161 Overview of Technical Data................14470
6161 Overview of tightening torques................14475
6161041 Replacing both wiper blades................14477
6161100 Removing and installing _ replacing both windscreen wiper arms................14481
6161270 Completely removing and installing the console for the windscreen wiper system including engine................14486
6161271 Replace console for windscreen wiper system................14495
6171 Overview of Technical Data................14504
6171 Overview of tightening torques................14505
6171002 Replacing spray nozzles on left and right wiper arm................14506
6171063 Removing and installing the washer fluid reservoir for the window washer system................14516
6171065 Replace the washer fluid reservoir for the window washer system................14526
6171100 Removing and installing _ replacing window washer pump................14537
Automatic engine start-stop function................14548
Basic check-list for HVTPlus deployment................14554
Battery exchange in vehicles with a high-voltage system................14555
Form for equipotential bonding screw connections................14556
Guideline for the assessment of high-voltage battery unit _ cell module for transportation................14558
Instructions for 12 V dual storage system................14563
Notes for opening and closing cable straps................14568
Notes on 48-V battery................14572
Notes on earth bonding screw connections................14577
Notes on handling the high-voltage battery unit in vehicles with water damage................14578
Notes on the 12-V lithium-ion auxiliary battery................14580
Notes on wiring harness repair in the exterior mirror................14584
Overview of high-voltage battery unit cooling................14585
Repair information for high-voltage component................14587
Repair information for high-voltage components................14592
Replace the gel pad for rain-light-solar-condensation sensors................14595
Safety information for handling electric and hybrid vehicles................14598
Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON................14602
62 - INSTRUMENTS................14605
0011... Information for handling the documents repair instructions, technical data, AZD................14606
6211 Overview of tightening torques................14608
6211280 Removing and installing instrument cluster................14609
6211786 Replace KOMBI (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................14627
6230 Overview of tightening torques................14648
6230005 Removing and installing _ replacing trim for Head-Up Display................14649
6230010 Removing and installing head-up display................14652
6230515 Replacing head-up display (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................14714
Roller operation................14777
Service menu in the instrument cluster................14778
63 - LIGHTS................14779
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................14783
0011... Information for handling the documents repair instructions, technical data, AZD................14785
4.1.1 Headlamps status and function................14787
4.1.2 Headlight alignment................14792
4.1.3 Headlamp switch................14798
4.1.5 Self-levelling suspension devices (if required)................14803
4.1.6 Headlight cleaning system (if required)................14809
4.13 Battery (batteries)................14813
4.2.1 Clearance light and rear lights, side marker lights, outline lights and daytime driving lights Condition and function................14816
4.3.2 Brake lights switch................14820
6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3)................14824
6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3)................14825
6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3)................14826
6310... Adjusting dazzle-free high-beam headlights (using non-electronic headlight tester)................14828
6310... Light patterns from different low-beam headlight types................14830
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)................14832
6310004 Adjusting headlights................14834
6311 Overview of tightening torques................14836
6311701 Replacing left LED flashing turn indicator (removed headlight)................14839
6311706 Replacing right LED flashing turn indicator (removed headlight)................14843
6311711 Replacing both LED flashing turn indicators (Both headlights removed)................14847
6311760 Replacing FLEL control unit (headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................14852
6311761 Replace FLER control unit (headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................14857
6311762 Replacing both control unit Frontal Light Electronics (Both headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................14862
6311980 Install the headlight support repair kit on left or right (removed headlight)................14866
6312 Overview of tightening torques................14871
6312... Headlight fogging fault pattern................14873
6312... Repairing headlights................14874
6312003 Removing and installing left headlight................14875
6312009 Removing and installing right headlight................14888
6312021 Remove and install both headlights................14902
6312141 Replacing left LED headlight (basic LED headlight, LED headlight Adaptive Headlights)................14916
6312144 Replacing right LED headlight (basic LED headlight, LED headlight Adaptive Headlights)................14935
6312147 Replacing both LED headlights (basic LED headlight, LED headlight Adaptive Headlights)................14955
6314 Overview of Technical Data................14975
6314120 Removing and installing or replacing rear reflector (On rear bumper panel)................14976
6314125 Removing and installing _ replacing both rear reflectors................15002
6314300 Remove and install the LED module for the light carpet on the left................15028
6314302 Remove and install the LED module for the light carpet on the right................15036
6314304 Removing and installing both light carpet LED modules................15044
6317251 Replacing left LED fog light................15052
6321 Overview of tightening torques................15061
6321275 Remove and install rear left light of side panel................15065
6321277 Remove and install rear right light of side panel................15076
6321279 Remove and install rear left light of tailgate................15088
6321281 Removing and install rear right light of tailgate................15095
6321283 Remove and install both rear lights of side panel................15103
6321285 Removing and installing both rear lights of tailgate................15116
6325000 3. Removing and installing _ replacing the brake light................15124
6326000 Removing and installing _ replacing left or right number _ license plate light................15131
6326020 Removing and installing _ replacing both number plate lights................15134
6331020 Removing and installing _ renewing footwell light................15137
6331050 Removing and installing _ replacing mirror light................15141
6331080 Removing and installing _ replacing luggage compartment light................15145
6331092 Remove and install _ replace the door entry light in the door trim panel................15149
6331150 Removing and installing _ replacing glovebox light................15151
6331176 Removing and installing _ replacing LED for centre armrest storage compartment................15152
6331240 Remove and install _ replace the optical fibre for folding compartment on the front left or right................15156
6331241 Remove and install _ replace the front left or right door opener optical fibre................15166
6331318 Replace the LED module in the front folding compartment on the left or right................15176
6331319 Replace the LED module in the front door opener on the left or right................15186
6399... Notes for replacing the protective cap of the headlight................15196
6399... Safety information for handling bulbs _ light sources (exterior lights)................15197
Adaptive Headlights................15198
Remounting the LED module................15211
64 - HEATING & AIR CONDITIONING................15213
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................15217
0011... Information for handling the documents repair instructions, technical data, AZD................15219
6100... Safety information on handling hybrid cars................15221
64 operating fluid overview................15223
6400 Overview of tightening torques................15226
6400... Information on using cleaning agent _ paints (personal protection equipment)................15227
6400... Overview of A _ C service stations................15229
6400... Overview of refrigerant oil to be filled................15230
6411 Overview of tightening torques................15231
6411... Installing servodrive................15236
6411197 Removing and installing the heating and air-conditioning unit................15237
6411208 Replace heat exchanger................15330
6411213 Removing and installing _ replacing heater _ air conditioner fan (fan motor)................15429
6411377 Removing and installing the control panel of the heating and air conditioning system................15441
6411395 Removing and installing rear passenger compartment control panel................15446
6411501 Replacing actuator drive for front left blend air door (after vehicle diagnosis) (M23a)................15450
6411502 Replacing controller drive for rear blend air door (after vehicle diagnosis) (M23b)................15462
6411503 Replacing actuator drive for left air distribution flap (after vehicle diagnosis) (M21b)................15474
6411504 Replacing actuator drive for front left stratification flap (after vehicle diagnosis) (M9)................15486
6411505 Replacing actuator drive for rear passenger compartment flap (after vehicle diagnosis) (M8)................15553
6411506 Replacing actuator drive for front right stratification flap (after vehicle diagnosis) (M69)................15576
6411507 Replacing actuator drive for front right blend air door (after vehicle diagnosis) (M83a)................15588
6411508 Replacing actuator drive for right air distribution flap (after vehicle diagnosis) (M7a)................15599
6411509 Replacing actuator drive for defroster flap (after vehicle diagnosis) (M61)................15611
6411511 Replace the controller drive for fresh _ recirculated air flap (after vehicle diagnosis) (M16)................15623
6411520 Replacing left footwell temperature sensor (after vehicle diagnosis) (B184a)................15635
6411521 Replacing right footwell temperature sensor (after vehicle diagnosis) (B183)................15665
6411522 Replace the evaporator temperature sensor................15695
6411575 Replacing housing for heating and air-conditioning unit (Heating and air-conditioning unit removed)................15699
6411653 Replacing right rear-cabin footwell-temperature sensor................15716
6411692 Replacing the control unit for the air conditioning (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................15735
6411879 Replace control panel for heating and air conditioning system (after vehicle diagnosis)................15740
6411896 Replacing rear passenger compartment control panel (after vehicle diagnosis)................15746
6411991 Removing and installing _ replacing sensor for automatic air recirculation control (after vehicle diagnosis)................15751
6412 Overview of tightening torques................15756
6412089 Removing and installing or replacing muffler _ silencer................15759
6412120 Removing and installing _ replacing intake silencer for independent _ auxiliary heater................15770
6412526 Completely replace stationary heating (Auxiliary heater with holder removed)................15778
6412570 Replacing the auxiliary coolant pump for stationary _ auxiliary heating (after vehicle diagnosis)................15799
6412577 Replacing changeover valve for independent _ auxiliary heating (after vehicle diagnosis)................15810
6412600 Removing and installing or replacing fuel pump (after vehicle diagnosis)................15828
6412670 Replacing electric auxiliary heater -front- (after vehicle diagnosis) (without drawing off, evacuating and filling)................15834
6422137 Removing and installing _ replacing left fresh-air grille................15916
6422138 Removing and installing _ replacing right fresh air grille................15921
6422160 Removing and installing or replacing middle fresh-air grille................15926
6422191 Removing and installing _ replacing rear cabin fresh-air grille................15932
6431 Overview of tightening torques................15937
6431010 Replacing microfilter for interior ventilation................15938
6450... A _ C performance test................15945
6450... Instructions for handling R1234yf refrigerant................15947
6450... Leak detection with forming gas................15948
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil................15954
6450... Safety information for handling refrigerant R1234yf................15956
6450010 Draw off, evacuate and fill air conditioning (R1234yf)................15957
6451 Overview of tightening torques................15961
6451525 Removing and installing or replacing expansion valve (without draw-off, evacuation and filling)................15962
6451591 Removing and installing _ renewing evaporator................15975
6452 Overview of tightening torques................16076
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)................16080
6452523 Replace the air conditioning compressor (after vehicle diagnosis) (without drawing off, evacuating and filling)................16085
6453 Overview of tightening torques................16105
6453... Instructions for desiccant insert replacement................16109
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................16110
6453521 Replacing safety pressure switch (after vehicle diagnosis) (without drawing off, evacuating and filling)................16111
6453551 Removing and installing _ replacing air conditioning condenser (without draw-off, evacuation and filling)................16115
6453800 Replacing pressure line for air conditioning compressor, air conditioning condenser (Without drawing-off, evacuation and filling)................16131
6453810 Replacing the pressure line between air conditioning condenser and evaporator (without draw-off, evacuation and filling)................16153
6453822 Replacing the front intake pipe (Adapter) (without drawing off, evacuation and filling)................16200
Draw off the contaminated R1234yf refrigerant and dispose of it................16221
Heating and air-conditioning unit (evaporator), switching elements................16224
Heating and air-conditioning unit (expansion valve), switching elements................16225
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)................16226
Main group 64................16227
Musty odour from heating and air conditioning system, evaporator cleaning................16228
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS................16233
0011... Information for handling the documents repair instructions, technical data, AZD................16236
6512 Overview of tightening torques................16238
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)................16242
6512051 Remove and install _ replace the central bass speaker on the driver's side................16243
6512053 Remove and install _ replace the central bass speaker on the passenger's side................16260
6512120 Removing and installing booster (with holder)................16277
6512315 Remove and install HU-H................16291
6512400 Removing and installing receiver audio module (with holder)................16318
6512621 Replacing booster (after vehicle diagnosis)................16333
6512816 Replacing head unit high (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................16347
6512902 Replacing receiver audio module (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................16377
6513 Overview of tightening torques................16394
6513050 Removing and installing _ replacing the speaker (Tweeter) (mirror triangle, left or right)................16397
6513060 Removing and installing _ replacing the speaker (Mid-range speaker) (in instrument panel trim)................16408
6513062 Removing and installing _ replacing the speaker (Tweeter) (in instrument panel trim)................16413
6513065 Removing and installing front speaker holder (in instrument panel trim)................16419
6513066 Replace the front speaker holder................16424
6513070 Removing and installing _ replacing the speaker (Mid-range speakers) (front door)................16431
6513080 Removing and installing _ replacing the speaker (tweeter) (side trim panel, rear left or right)................16443
6513090 Removing and installing _ replacing the speaker (Mid-range speaker) (Rear side trim panel, left or right)................16479
6520 Overview of tightening torques................16515
6520026 Checking roof aerial housing for tightness................16518
6520090 Removing and installing or replacing aerial amplifier................16520
6520320 Removing and installing _ replacing the multiband telephone aerial (left or right)................16527
6520350 Removing and installing _ replacing interference suppression filter................16534
6550 Overview of tightening torques................16540
6550057 Removing and installing the Central Information Display................16542
6550558 Replacing the central information display (after vehicle diagnosis)................16548
6571 Overview of tightening torques................16554
6575055 Removing and installing _ replacing emergency power siren with tilt sensor................16555
6576630 Replacing pedestrian protection sensor (impact absorber) (after vehicle diagnosis)................16580
6577 Overview of tightening torques................16602
6577016 Removing and installing airbag control unit................16604
6577018 Replace airbag control unit................16633
6577580 Remove and install left or right front seat position sensor................16663
6577585 Remove and install front seat position sensor................16678
6577600 Replacing seat occupancy mat for front passenger seat (after vehicle diagnosis)................16691
6577720 Removing and installing airbag sensor on the left B-pillar................16708
6577721 Replacing airbag sensor on the left B-pillar (after vehicle diagnosis)................16749
6577725 Removing and installing airbag sensor on the B-pillar................16790
6577726 Replacing airbag sensor on the right B-pillar (after vehicle diagnosis)................16831
6577740 Removing and installing the sensor at the left-hand front door................16872
6577745 Removing and installing the front right door sensor................16890
6581060 Removing and installing _ replacing outside temperature sensor................16908
Deactivating and reactivating airbags _ acoustic seat belt reminder................16912
New audio test CD for complaints about sound system playback All series................16917
Problems with audio _ navigation CDs _ DVDs All series................16918
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION................16920
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................16923
0011... Information for handling the documents repair instructions, technical data, AZD................16925
6612150 Removing and installing _ replacing battery pack of BMW display key................16927
6620510 Remove and install _ replace the control unit (Park Distance Control)................16932
6620515 Removing and installing _ replacing ultrasonic sensor, front left (Park Distance Control (PDC)) (after vehicle diagnosis)................16939
6620516 Removing and installing _ replacing ultrasonic sensor, front right (Park Distance Control (PDC)) (after vehicle diagnosis)................16949
6620517 Removing and installing _ replacing ultrasonic sensor, front centre left (Park Distance Control (PDC)) (after vehicle diagnosis)................16959
6620519 Removing and installing _ replacing ultrasonic sensor, front centre right (Park Distance Control (PDC)) (after vehicle diagnosis)................16969
6620534 Removing and installing _ replacing rear left ultrasonic sensor (exterior) (Park Distance Control) (after vehicle diagnosis)................16979
6620535 Removing and installing _ replacing rear right ultrasonic sensor (exterior) (Park Distance Control) (after vehicle diagnosis)................16998
6620536 Removing and installing _ replacing rear middle left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)................17018
6620537 Removing and installing _ replacing rear middle right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)................17037
6631 Overview of tightening torques................17057
6631010 Instructions for ACC adjusting device................17058
6631111 Adjust front radar sensor................17060
6631115 Removing and installing the front radar sensor long range (with holder)................17066
6631120 Removing and installing front radar sensor................17072
6631540 Replace radome (after vehicle diagnosis)................17083
6631616 Replace front radar sensor long range (after vehicle diagnosis)................17087
6631621 Replace front radar sensor (after vehicle diagnosis)................17095
6632165 Removing and installing side radar sensor short range front left................17108
6632170 Removing and installing side radar sensor short range front right................17113
6632180 Removing and installing rear radar sensor short range left................17118
6632185 Removing and installing rear radar sensor short range right................17138
6632666 Replace the side radar sensor short range front left (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17158
6632671 Replace the short range side radar sensor front right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17164
6632681 Replace the left rear short range radar sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17170
6632686 Replace the rear radar sensor short range right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17191
6633110 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front left................17212
6633120 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front right................17216
6633140 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear left................17220
6633150 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear right................17239
6633519 Replacing control unit for Parking Manoeuvring Assistant (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).pdf................17258
6651060 Removing and installing KAFAS camera with integrated control unit (Mid version)................17265
6651070 Removing and installing KAFAS camera with integrated control unit (High version)................17274
6651561 Replacing KAFAS camera with integrated control unit (Mid variant) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17283
6651571 Replacing KAFAS camera with integrated control unit (High version) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17292
6652 Overview of tightening torques................17302
6652511 Replace Driver Camera System (DCS) (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).pdf................17303
6653 Overview of tightening torques................17324
6653020 Removing and installing rear view camera................17325
6653060 Removing and installing left or right top view camera................17332
6653120 Remove and install front camera................17342
6653170 Removing and installing the control unit of the top rear side view camera (TRSVC) (with holder)................17352
6653524 Replacing the rear view camera (After vehicle diagnosis)................17366
6653582 Replacing left or right top view camera (after vehicle diagnosis)................17374
6653621 Replace front camera (after vehicle diagnosis)................17384
6653671 Replacing the control unit for the Top Rear Side View Camera (TRSVC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)................17395
67 - ELECTRIC MOTOR................17410
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)................17411
0011... Information for handling the documents repair instructions, technical data, AZD................17413
6713 Overview of tightening torques................17415
6713001 Replacing drive for exterior mirror adjustment, left or right................17416
6713526 Replacing mirror electronics for electrically operated left or right door mirror (after vehicle diagnosis)................17421
6762 Overview of tightening torques................17443
6762000 Removing and installing or replacing flat motor for front left or right power window regulator................17445
6762020 Removing and installing _ replacing flat motor for rear left or right power window regulator................17461
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS................17501
0011... Information for handling the documents repair instructions, technical data, AZD................17502
7160 Overview of tightening torques................17504
7160051 Remove and install trailer tow hitch completely................17505
7160055 Replacing complete trailer tow hitch................17526
7160080 Replacing the gaiter................17547
7160701 Replacing trailer tow hitch control unit................17570
72 - BODY PARTS & ACCESSORIES................17577
0000... Microencapsulated screws................17579
0011... Information for handling the documents repair instructions, technical data, AZD................17580
4100... Replacing blind rivets................17582
4100513 Fix bolts on the new part................17585
6100... Repairing airbag cables................17587
72 Safety information and general information................17588
72 Safety precautions and general information................17589
7200... Replacing the seat belt clip................17590
7200... Safety regulations for handling components with gas generators................17591
7211 Overview of tightening torques................17593
7211... Check the 3-point automatic-reel belt................17602
7211... Checking automatic seat belt................17606
7211... Checklist for 3-point automatic-reel belt................17609
7211... Checklist for front seat................17611
7211010 Removing and installing _ replacing left or right seat belt extender................17612
7211080 Removing and installing _ replacing left or right seat-belt extender hand................17649
7211250 Removing and installing _ replacing front left upper seat belt................17653
7211251 Removing and installing _ replacing front right upper seat belt................17698
7211255 Removing and installing _ replacing front left lower strap................17743
7211256 Removing and installing _ replacing front right lower strap................17756
7211380 Removing and installing _ replacing rear left upper seat belt................17769
7211381 Removing and installing _ replacing rear right upper seat belt................17789
7211390 Removing and installing _ replacing rear left lower strap................17809
7211391 Removing and installing _ replacing rear right lower strap................17813
7212 Overview of tightening torques................17817
7212... Notes on scrapping vehicles with gas generators (airbag system)................17820
7212... Procedure after airbag deployment as result of an accident................17822
7212... Unlocking _ locking airbag plug connections................17826
7212000 Removing and installing or replacing airbag module on passenger's side................17829
7212004 Removing and installing _ replacing airbag module for driver's knee protection................17894
7212050 Remove and install _ replace the side airbag for the front left or right seat................17904
8.1.1 Acoustic insulation system................17929
Deactivating and reactivating airbags _ acoustic seat belt reminder................17930
Overview of the clips and unlocking tools for head airbag fastening................17935
84 - COMMUNICATION SYSTEM................17936
0011... Information for handling the documents repair instructions, technical data, AZD................17937
8410 Overview of tightening torques................17939
8410012 Remove & install _ replace telematics control unit emergency battery................17941
8410058 Removing _ installing _ replacing USB port in rear centre console trim................17954
8410059 Removing and installing _ replacing USB port in centre console storage compartment................17958
8410060 Removing and installing _ replacing USB port in the centre console................17962
8410120 Removing and installing wireless charging station................17966
8410335 Removing and installing the telematics control unit in the luggage compartment................17971
8410590 Removing and installing _ replacing LTE line compensator (After vehicle diagnosis)................17985
8410855 Replacing the telematics control unit in the luggage compartment (after vehicle diagnosis) (FRU specification without programming _ encoding, see 61 00 ...).pdf................17990
8431020 Removing and installing emergency loudspeaker of hands-free system................18006
8431550 Removing and installing _ replacing hands-free microphone, driver's side (after vehicle diagnosis)................18010
8431551 Removing and installing _ replacing hands-free microphone, passenger's side (after vehicle diagnosis)................18015
8431552 Removing and installing _ replacing both hands-free microphones on the driver's and passenger's side (after vehicle diagnosis)................18020
97 - VEHICLE PERSERVATION................18025
0011... Information for handling the documents repair instructions, technical data, AZD................18026
6400... Information on using cleaning agent _ paints (personal protection equipment)................18028
Main group 97................18030
99 - PAINT................18031
0011... Information for handling the documents repair instructions, technical data, AZD................18032
4100... Information _ warning labels................18034
6100... Notes on handling the high pressure cleaner................18035
6400... Information on using cleaning agent _ paints (personal protection equipment)................18036
99 Notes on using temperature-controlled infra-red radiators................18038
99 operating fluid overview................18039
9900... General instructions on paintwork................18040
9900... Touching up paintwork damage................18041
ColorSystem................18042
Cosmetic repairs on wheel rims................18045
New BMW paint brochure................18054
BMW 4 Series (G23) Convertible 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP