BMW 4 Series (G22) Coupé 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP
Complete service repair manual with Electrical Wiring Diagrams for BMW 4 Series (G22) Coupé 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive 2020-present, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW 4 Series (G22) Coupé workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 4 Series (G22) Coupé 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP.pdf
PRODUCT DETAILS:
Total Pages: 13,217 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....8
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....20
0000... Driving on a race track....22
0000... Microencapsulated screws....26
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....27
0000... Work instruction for removing the protective film....29
0000009 Free pre-delivery check....30
0000101 Service, Seasonal Check (only for German market)....38
0000105 Standard scope of service....39
0000262 BMW rapid inspection....46
0000612 Service - front brakes....47
0000614 Service - rear brakes....62
0000616 Service - microfilter....78
0000618 Service - brake fluid....85
0000624 Service - vehicle check....92
0000741 Suspension block delivery inspection....104
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks....105
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks....106
0001... Symbols used and information in repair instructions....107
0002000 Raising vehicle with trolley jack....110
0002001 Raising the vehicle using a vehicle lift....115
0011... Information for handling the documents repair instructions, technical data, AZD....117
0011237 Checking _ topping up oil level in automatic transmission....119
0011259 Oil change in rear axle final drive incl. used oil disposal....125
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70....131
1100300 Engine oil consumption measurement....132
5.1.1 Axles....134
6100... Notes on handling the high pressure cleaner....137
6112... Information on intelligent battery sensor (IBS)....138
6120... Notes on AGM battery....139
6400... Information on using cleaning agent _ paints (personal protection equipment)....142
6450... Instructions for handling R1234yf refrigerant....144
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....145
6450... Safety information for handling refrigerant R1234yf....147
6453... Instructions for desiccant insert replacement....148
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....149
7.1.1 Installation safety of the seat belts _ seat belt buckles....150
7.1.2 Status of the seat belts _ seat belt buckles....154
7.1.3 Belt force limiter....156
7.1.4 Seat belt tensioner....160
7.1.5 Airbag....164
7.1.6 Supplementary restraint systems (SRS)....169
7.11 Odometer (if present)....173
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....177
Abbreviations....181
Addition to special tools cabinet All model series....183
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916....184
Arguments pertaining to engine oil consumption....186
BMW Schnellinspektion....188
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....189
Brake fluid - Operating Fluids Specification....191
Brake fluid service - extension of the first brake fluid interval to 36 months....192
CBS general - Reset is lost....193
Changed emissions test indicator BMW Condition Based Service....194
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))....195
Drawbar load sign omitted All with options 235 and 3AC....196
Emergency Services (BMW _ MINI) from issue September 2009....197
Engine oil - varying colours _ smell after initial filling in the works....198
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....199
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....200
Extract from BMW Group Standard GS 90003-2....201
FEB-FEB-NED-TESTMODULE-AKTUELL....202
Final drive oil - new oil quality from 07 _ 2011....203
Foil....204
Form for equipotential bonding screw connections....205
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....207
Handling fault messages _ Check Control messages for Run Flat Indicator RDC (SA2VB)....212
Handling the acoustic camera....215
IMIB_Next....217
Ignition key data tapping on CBS vehicles....220
Increasing the oil capacity during engine oil change (EU28+)....225
Inflation pressure measurement in vehicles with tyre pressure display RDC (SA2VB)....226
List of contents....227
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....228
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....229
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....230
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....231
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....232
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....233
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....234
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....235
Main group 00....236
Maintenance content _ pre-delivery check content of BMW 4 Series Coupé (G22)....237
New Maintenance Records service booklet and maintenance documentation All models....241
New repair methods ”Gluing _ Riveting” on steel bodies....242
Overview of accident-related documents....244
Parking brake function check - new procedure in the standard service scope _ rear brake service....250
Repair on the gear selector switch....251
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....252
Service Vorabcheck zur Hauptuntersuchung....254
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....255
Service vehicle check falls due after CBS reset of engine oil service....260
Standard scope of service - Reduction of the work scope in electrified vehicles....261
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....262
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....263
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....266
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....273
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....280
Visible corrosion on vehicle add-on parts....291
Wiring harness repair on exterior mirror....292
Workshop Equipment - Planning Documentation....293
Workshop equipment sales....294
011 - ENGINE ....295
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....297
0011... Information for handling the documents repair instructions, technical data, AZD....299
10.0 SAE 10W-60....301
11 operating fluid overview....303
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....306
1100 Overview of Technical Data....307
1100 Overview of tightening torques....323
1100... Engine oil consumption measurement....328
1100... Handling components after flood damage....329
1100... Overview of consumables (Electronic Parts Catalogue)....330
1100300 Engine oil consumption measurement....334
1100895 Start-up of the oil circuit....336
1112 Overview of Technical Data....337
1112 Overview of tightening torques....341
1113 Overview of tightening torques....359
1114 Overview of Technical Data....367
1114 Overview of tightening torques....368
1125671 Replacing piston rings on all pistons (S55)....374
1130 Overview of tightening torques....376
1131 Overview of tightening torques....377
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....390
1137 Overview of tightening torques....392
1142 Overview of tightening torques....395
1161 Overview of tightening torques....410
1161730 Leakage test for the intake system....419
4.0 BMW Longlife-01....424
5.0 BMW Longlife-01 FE....427
6.0 BMW Longlife-04....429
6.1.9 Engine performance....435
7.0 BMW Longlife-12 FE....439
8.0 BMW Longlife-14 FE+....441
9.0 BMW Longlife-17 FE+....443
Adapter plate....445
Adapter....446
Assembly tool....447
BMW Quality Longlife-04 All....448
Basic body....449
Chain tensioner....450
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....451
Crankshaft and Bearings....452
Emissions-control, Lambda oxygen sensor....453
Engine identification....454
Fan....460
Intake manifold....461
Leak-testing the air-intake system....462
Main group 11....465
Overview of released engine oils for BMW Group engines....466
Repair notes to renew the cylinder head....467
Repair notes to renew the engine....470
Replacing guide bearing....472
Vacuum supply All models....475
Wrench socket....478
012 - ENGINE ELECTRICAL SYSTEM....479
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....480
0011... Information for handling the documents repair instructions, technical data, AZD....482
1100... Handling components after flood damage....484
12 operating fluid overview....485
1200... Instructions for removal and replacement of control units....486
1200... Notes _ information on start assistance (jump starting)....487
1212 Overview of tightening torques....488
1214700 Encoding the control unit (DME _ DDE)....489
1214705 Programming the control unit (DME _ DDE)....490
1232 Overview of tightening torques....491
1236 Overview of tightening torques....492
1241 Overview of Technical Data....497
1241 Overview of tightening torques....498
1241041 Replacing the engagement solenoid switch....501
1242 Overview of tightening torques....502
1242540 Replacing safety battery terminal (SBK)....506
1261 Overview of tightening torques....510
6100... Notes for disconnecting and connecting the vehicle battery....513
6100... Safety information on handling hybrid cars....514
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....516
Form for equipotential bonding screw connections....520
Main group 12....522
Release _ pressing-off tool....523
Spark Plugs....524
Tool....525
Wrench socket....526
013 - FUEL PREPARATION & CONTROL....527
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....528
0011... Information for handling the documents repair instructions, technical data, AZD....530
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....532
1352 Overview of tightening torques....534
1353 Overview of tightening torques....535
1364 Overview of Technical Data....550
1371 Overview of tightening torques....551
Adapter cable....562
Adapter....563
Basic body....564
Bush....565
Case....566
Claw....567
Device....568
Extractor....569
Fitting aid....570
Fuel Pump with Drive and Pipes....571
Gauge....572
Group 13....573
Guide....574
Holding sleeve....575
Leak detector....576
Line....577
Lines....578
Main group 16....579
016 - FUEL SUPPLY....580
0011... Information for handling the documents repair instructions, technical data, AZD....582
1600005 Draining and filling fuel tank....584
1611 Overview of tightening torques....588
1611030 Removing and installing fuel tank (draw off without fuel and fill)....592
1611060 Removing and installing _ replacing fuel filler pipe....639
1612010 Removing and installing or replacing carbon canister....697
1612054 Replacing purge air line, rear....710
1612058 Replace fuel feed line, front....767
1612059 Replacing fuel feed line, rear....799
1613 Overview of tightening torques....848
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)....850
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD) (after vehicle diagnosis)....863
1614 Overview of tightening torques....869
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)....870
1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill)....881
1614500 Removing and installing _ replacing control unit for the electric fuel pump (after vehicle diagnosis)....898
1619 Overview of tightening torques....903
6400... Information on using cleaning agent _ paints (personal protection equipment)....907
Adapter....909
Filling device....910
Hose....911
Key....912
Leak detector....913
Lifting gear....914
Non-return valve....915
Pump....916
Tester....917
017 - COOLING....918
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....919
0011... Information for handling the documents repair instructions, technical data, AZD....921
17 operating fluid overview....923
1700 Overview of Technical Data....926
1700... Instructions for working on cooling system....970
1711 Overview of tightening torques....973
1712xxx Overview of the coolant lines on the front electric drive unit....979
1712xxx Overview of the coolant lines on the rear electric drive unit....981
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....982
Adapter....983
Fill cooling system....984
Main group 17....985
Vent cooling system....986
018 - EXHAUST SYSTEM....987
0011... Information for handling the documents repair instructions, technical data, AZD....988
18 operating fluid overview....990
1830 Overview of tightening torques....991
1832 Overview of tightening torques....993
8.2.1.1 Emission control systems....1000
8.2.1.2 Gaseous emissions....1005
8.2.2.1 Emission control devices....1007
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....1010
Angle....1013
Exhaust standard EURO 4 and E-OBD for diesel engines....1014
Gauge....1018
Socket wrench....1019
021 - CLUTCH....1020
0011... Information for handling the documents repair instructions, technical data, AZD....1021
3.0 ATE brake cylinder paste, grease in the clutch region....1023
Adapter....1024
Bush....1025
Clutch tool....1026
Gauge 21 2 070 All Model Series....1027
Main group 21....1028
022 - ENGINE & TRANSMISSION MOUNTING....1029
0011... Information for handling the documents repair instructions, technical data, AZD....1030
2211 Overview of tightening torques....1032
2211520 Checking both the engine mounts for wear....1038
2232 Overview of tightening torques....1044
2232050 Replacing cross member for transmission mounting....1048
2232055 Removing and installing _ replacing transmission bearing block....1053
Bridge....1060
Main group 22....1061
Pin....1062
Pliers....1063
Removal and installation kit....1064
Shaped element....1065
Synchronising key....1066
Use....1067
Washer....1068
023 - MANUAL GEARBOX....1069
0011... Information for handling the documents repair instructions, technical data, AZD....1070
1.0 General information about manual gearbox oil....1072
1.0 Transmission oil for DKG GS7D36SG....1073
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....1074
23 Transmission designations....1076
23 Universal transmission retaining bridge....1079
23 operating fluid overview....1080
23.. Universal BMW transmission take-up....1082
2300 Overview of tightening torques....1083
4.0 transmission fluid for manual gearboxes....1085
5.0 transmission fluid for manual gearboxes....1089
Adapter....1090
Basic body....1091
Basket....1092
Belt....1093
Bush....1094
Cartridge....1095
Kinematics diagnosis system and environment....1096
Main group 23....1114
024 - AUTOMATIC TRANSMISSION....1115
0011... Information for handling the documents repair instructions, technical data, AZD....1117
23 Transmission designations....1119
23 Universal transmission retaining bridge....1122
23.. Universal BMW transmission take-up....1123
24 operating fluid overview....1124
2400 Overview of Technical Data....1127
2400 Overview of tightening torques....1130
2411104 Removing and installing _ sealing or replacing transmission oil sump....1136
2413 Overview of tightening torques....1143
2430 Overview of tightening torques....1144
2430108 Removing and installing _ replacing the hydraulic impulse storage....1146
2434613 Replace mechatronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....1154
2440 Overview of tightening torques....1170
Adapter cable....1172
Adapter....1173
Angle....1174
Basic body....1175
Blade....1176
Bolt....1177
Brace....1178
Bush....1179
Cap....1180
Clamp....1181
Claw....1182
Clip....1183
Connection....1184
Device....1185
Fixture....1186
Form for equipotential bonding screw connections....1187
Frame....1189
Gauge....1190
Handle....1191
Holder....1192
Holding sleeve....1193
Hook wrench....1194
Hose....1195
Key....1196
Lever....1197
Main group 24....1198
Mandrel....1199
025 - GEARSHIFT....1200
Group 25....1201
Pin wrench....1202
026 - PROPELLER SHAFT....1203
0011... Information for handling the documents repair instructions, technical data, AZD....1204
26 operating fluid overview....1206
2600... Evaluation criteria for assessing flexible discs....1207
2611 Overview of tightening torques....1210
2611000 Removing and installing complete propeller shaft....1216
2611020 Replacing centre mount gaiter....1242
2611051 Replacing flexible disc for propeller shaft....1271
2611052 Replacing flexible disc for rear propeller shaft....1294
2611090 Replacing centring for propeller shaft....1312
2612001 Replacing complete propeller shaft centre bearing....1341
2612011 Replacing grooved ball bearing in propeller shaft centre bearing....1371
Bolt....1401
Bush....1402
Clamp....1403
Group 26....1404
027 - TRANSFER BOX....1405
0011... Information for handling the documents repair instructions, technical data, AZD....1406
27 operating fluid overview....1408
2700 Overview of Technical Data....1409
2710 Overview of tightening torques....1412
Main group 27....1414
Mandrel....1415
Striking element....1416
028 - TWIN_CLUTCH GEARBOX (DKG)....1417
0011... Information for handling the documents repair instructions, technical data, AZD....1418
1.0 Transmission oil for DKG GS7D36SG....1420
28 operating fluid overview....1421
Device....1422
Fitting aid....1423
Main group 28....1424
031 - FRONT AXLE, FRONT SUSPENSION....1425
0000... Microencapsulated screws....1427
0002001 Raising the vehicle using a vehicle lift....1428
0011... Information for handling the documents repair instructions, technical data, AZD....1430
31 operating fluid overview....1432
3100 Mobile table lift....1433
3100 Overview of Technical Data....1435
3100 Overview of tightening torques....1563
3100... Notes on wheel bearing replacement following accident damage....1565
3110 Overview of tightening torques....1566
3110000 Removing and installing complete front axle....1574
3110035 Removing and installing _ replacing the left crash wedge....1639
3110036 Remove and install _ replace the right crash wedge....1647
3111506 Lowering _ raising front axle support (for work no. 11 00 670)....1655
3112 Overview of tightening torques....1693
3112001 Replacing left or right wishbone (Flat rate unit without wheel alignment)....1701
3112050 Removing and installing _ replacing left or right tension strut....1717
3121 Overview of tightening torques....1734
3121090 Replacing left _ right swivel bearing (Flat rate unit without wheel alignment)....1737
3121180 Replacing the front wheel bearing (Flat rate unit without wheel alignment)....1759
3131 Overview of tightening torques....1760
3131000 Removing and installing complete front left or right spring strut shock absorber....1764
3131031 Replacing front left or right spring strut shock absorber....1783
3133001 Replacing front left or right spring strut support bearing....1815
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut....1854
3135 Overview of tightening torques....1893
3135000 Removing and installing _ replacing front anti-roll bar....1897
3135014 Removing and installing _ replacing anti-roll bar link, left....1958
3135015 Removing and installing _ replacing anti-roll bar link, right....1961
3151 Overview of tightening torques....1964
3160 Overview of Technical Data....1965
3160... Notes on removing and installing Low Profile band clamps....1966
Assessment of the rubber mounts on axle components....1968
Notes on installation of ear hose clamps....1969
Replace wheel bearing....1970
032 - STEERING & WHEEL ALIGNMENT....1971
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....1974
0000... Microencapsulated screws....1976
0011... Information for handling the documents repair instructions, technical data, AZD....1977
2.6 Electronic power steering (EPS)....1979
32 operating fluid overview....1983
3200 Overview of Technical Data....1984
3200... Notes on replacement of steering gear _ steering column _ steering shaft following accident damage....2159
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position....2161
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle....2167
3200601 Adjusting toe-in on front axle (AW specification without commissioning electromechanical steering gear)....2172
3200620 Adjusting rear axle (Eccentric bolts already replaced)....2176
3200621 Adjusting rear axle and renewing with eccentric screws....2183
3211100 Replacing gaiter for steering box on left or right (Flat rate unit without wheel alignment)....2200
3213 Overview of tightening torques....2218
3213572 Replace electrical steering gear (EPS) (flat rate specification without wheel alignment) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....2222
3213905 Start-up of electromechanical steering gear (EPS) _ initialisation (after vehicle diagnosis)....2287
3221 Overview of Technical Data....2288
3221 Overview of tightening torques....2289
3221151 Replacing left or right track rod end (Flat rate unit without wheel alignment)....2292
3221231 Replacing left or right track rod (Flat rate unit without wheel alignment)....2301
3231 Overview of tightening torques....2322
3231004 Removing and installing _ replacing steering column shroud upper section....2328
3231020 Removing and installing _ replacing steering column shroud lower section....2333
3231070 Removing and installing _ replacing lower section of steering shaft....2338
3231104 Replacing steering shaft collar....2346
3233 Overview of tightening torques....2359
3233010 Removing and installing the sports steering wheel....2361
3233015 Replacing the sports steering wheel....2375
3233016 Removing and installing _ replacing the cover for the sports steering wheel....2397
3233020 Replacing the M Sport steering wheel....2415
3234030 Removing and installing _ replacing airbag unit....2440
7200... Safety regulations for handling components with gas generators....2452
7212... Procedure after airbag deployment as result of an accident....2454
Assessment of the rubber mounts on axle components....2458
Bolt....2459
Device....2460
Gauge....2461
Group 32....2462
Kinematics diagnosis system and environment....2463
Memo from _________________....2481
Open-end wrench insert....2483
Outpusher....2484
Plug....2485
Shaped part....2486
Spindle....2487
Visible corrosion on vehicle add-on parts....2488
033 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....2489
0000... Microencapsulated screws....2493
0002001 Raising the vehicle using a vehicle lift....2494
0011... Information for handling the documents repair instructions, technical data, AZD....2496
3100... Notes on wheel bearing replacement following accident damage....2498
33 operating fluid overview....2499
3300 Overview of Technical Data....2501
3300 Overview of tightening torques....2629
3310 Overview of Technical Data....2631
3310 Overview of tightening torques....2634
3310013 Removing and installing the rear axle differential of M Sport differential....2636
3310014 Replacing the rear axle differential M sport differential....2674
3310016 Removing and installing rear axle final drive....2709
3310017 Replacing the rear axle differential....2745
3310023 Replacing the radial shaft seal for the output shaft on the rear axle differential, left or right....2781
3310024 Replacing both radial shaft seals for the output shaft on the rear axle differential....2820
3310053 Removing and installing _ replacing temperature sensor....2857
3310155 Removing and installing the servomotor for the rear axle differential, right....2863
3310656 Replacing right rear axle differential servomotor (after vehicle diagnosis)....2870
3311 Overview of tightening torques....2876
3311021 Replacing radial shaft seal for input flange of rear axle differential....2878
3311030 Replacing lid for rear axle differential....2906
3311031 Replacing the rear axle differential cover M sport differential....2932
3311271 Replacing rear cover gasket on rear axle final drive....2960
3311272 Replacing the rear axle differential M sport differential cover gasket....2988
3311521 Replacing the dust plate on the rear axle differential (input flange removed)....3016
3317 Overview of Technical Data....3021
3317 Overview of tightening torques....3022
3317004 Replacing all rubber mounts at front of rear axle final drive suspension....3024
3317005 Replacing the rubber mounts for the rear axle final drive suspension at rear....3047
3321001 Removing and installing _ replacing left output shaft....3071
3321002 Removing and installing _ replacing right output shaft....3114
3330 Overview of tightening torques....3158
3331000 Removing and installing complete rear axle support....3159
3331015 Removing and installing _ replacing the vibration absorber on the rear axle support....3211
3331017 Remove and install _ replace the vibration absorber on the rear axle differential....3215
3331503 Lowering _ raising rear axle support....3218
3332 Overview of tightening torques....3270
3332021 Replacing left or right trailing arm....3283
3332071 Replacing one upper wishbone (Flat rate unit without wheel alignment)....3289
3332131 Remove and install a steering stub _ wheel carrier (Flat rate unit without wheel alignment)....3309
3332180 Removing and installing _ replacing left or right track control arm (Flat rate unit without wheel alignment)....3329
3332188 Removing and installing _ replacing left or right camber control arm cover....3342
3332190 Removing and installing _ replacing left or right camber control arm (Flat rate unit without wheel alignment)....3345
3332729 Replacing a steering stub _ wheel carrier (Wheel carrier removed)....3366
3333 Overview of Technical Data....3371
3333 Overview of tightening torques....3372
3333001 Replacing left or right rear axle support compression strut....3375
3333012 Replacing rear left or right compression strut for rear axle support....3381
3333111 Replacing all rubber mounts for rear axle support....3387
3341 Overview of tightening torques....3443
3341151 Replacing left or right wheel bearing on rear axle shaft....3445
3352 Overview of tightening torques....3473
3352010 Removing and installing rear left or right shock absorber....3476
3352012 Replacing rear left or right side shock absorber....3490
3352161 Replacing rear left or right support bearing for spring strut _ shock absorber (Flat rate unit without wheel alignment)....3504
3353000 Removing and installing _ replacing rear left or right coil spring....3518
3355 Overview of tightening torques....3536
3355000 Removing and installing _ replacing rear anti-roll bar....3539
3355021 Replacing both rubber mounts for anti-roll bar mounting....3592
3355041 Replacing left or right anti-roll bar link....3645
3360 Overview of tightening torques....3658
3360508 Replacing the control unit for the limited slip differential (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....3659
Adapter....3682
Assessment of the rubber mounts on axle components....3683
Basic body....3684
Bush....3685
Changing rear axle transmission fluid with the oil gun....3686
Clip....3687
Connector....3688
Device....3689
Extension....3690
Extractor....3691
Final drive oil - new oil quality from 07 _ 2011....3693
Fitting aid....3694
Gauge....3695
Holder....3696
Holding sleeve....3697
Key....3698
Kinematics diagnosis system and environment....3699
Lever....3717
Main group 33....3718
Mandrel....3719
Nut....3720
Open-end wrench....3721
Panel....3722
Pipe....3723
Plate....3724
Pliers....3725
Pump....3726
Ring....3727
Visible corrosion on vehicle add-on parts....3728
034 - BRAKES....3729
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....3732
0000... Microencapsulated screws....3734
0011... Information for handling the documents repair instructions, technical data, AZD....3735
1.1.13 Brake pads....3737
1.1.14 Brake drums, brake discs....3739
1.1.6 Parking brake, operating lever, reversible ratchet, electromechanical parking brake....3743
1.2.1 Service brake Effect....3744
1.3.1 Auxiliary brake (emergency brake) Effect....3750
1.4.1 Parking brake Effect....3751
1.6 Antilock braking system (ABS)....3764
1.7 Electronic brake system (EBS)....3768
34 operating fluid overview....3772
3400 Overview of tightening torques....3774
3400... Troubleshooting the brake system if the brake pedal fails....3775
3400009 Perform brake test on test stand....3777
3400027 Replacing fluid in brake system....3781
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....3787
3411 Overview of Technical Data....3797
3411 Overview of tightening torques....3799
3411000 Removing and installing _ renewing brake pads on both front disc brakes....3803
3411220 Removing and installing _ replacing both front brake discs....3816
3411250 Replacing front left or right caliper carrier _ guard plate....3831
3411519 Removing and installing _ replacing left or right front brake caliper (Without break bleed)....3846
3411552 Reconditioning front left or right brake caliper (Dust boots) (brake calliper removed)....3863
3421 Overview of Technical Data....3882
3421 Overview of tightening torques....3883
3421175 Replacing rear right brake pad....3887
3421200 Removing and installing _ replacing both rear brake pads of disc brake....3904
3421220 Removing and installing or replacing left or right brake caliper....3918
3421280 Removing and installing _ replacing rear left protective plate....3939
3421282 Remove and install _ replace rear right protective plate....3954
3421320 Removing and installing _ renewing both brake discs....3971
3431 Overview of tightening torques....3989
3431170 Replacing brake fluid level switch....3990
3432 Overview of tightening torques....3995
3432451 Replacing rear left or right brake hose....3997
3432881 Replacing front left or right brake hose (Without break bleed)....4009
3433 Overview of tightening torques....4021
3435001 Replacing one brake pad wear sensor (front)....4022
3435003 Replacing one brake pad wear sensor (rear)....4031
3441 Overview of tightening torques....4041
3441690 EMF parking brake - use emergency release....4042
3441798 Replacing the control unit for parking brake (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....4047
3451 Overview of tightening torques....4059
3451100 Removing and installing the hydraulic unit....4060
3451601 Replacing the hydraulic unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....4070
3452 Overview of tightening torques....4081
3452162 Removing and installing _ replacing EMF actuator....4083
3452250 Removing and installing the optional equipment system (SAS) control unit....4088
3452519 Replacing DSC control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....4095
3452751 Replacing the optional equipment system (SAS) control unit (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....4108
6400... Information on using cleaning agent _ paints (personal protection equipment)....4116
Device....4118
Extractor....4119
Gauge....4120
Group 34....4121
Holding sleeve....4122
Instruction for replacement brake pads _ brake discs....4123
Modified wear limit for brake disc _ brake pad replacement....4124
Pliers....4125
Replacement part....4126
Reset....4127
Run-out measurement of brake disc and wheel hub....4128
Shaped part....4131
Socket wrench insert....4132
Tensioning strap....4133
Tool....4134
Turning brake disc....4135
Washer....4138
Wrench....4139
035 - PEDALS....4140
0011... Information for handling the documents repair instructions, technical data, AZD....4141
3511 Overview of tightening torques....4143
3521 Overview of tightening torques....4144
3540 Overview of tightening torques....4145
3540001 Removing and installing or replacing accelerator pedal module....4146
Device....4151
Group 35....4152
036 - WHEELS WITH TYRES....4153
0011... Information for handling the documents repair instructions, technical data, AZD....4154
36 operating fluid overview....4156
3610 Overview of tightening torques....4157
3610108 Stationary wheel balancing....4161
3610300 Remove or install front or rear wheel....4164
3611003 initialize Tyre Pressure Control....4171
3611105 Removing and installing RDC control unit....4172
3611520 Replacing the RDC control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....4184
3611535 Removing and installing _ replacing a wheel electronics tyre pressure control (RDC) (for work no. 36 11 100) (tyre removed)....4196
3612 Overview of Technical Data....4202
3612... Notes and specifications for tyre _ wheel exchange....4203
3612001 Replacing a tyre (Incl. Program tyre data)....4204
3612005 Replacing a tyre with run-flat technology (Incl. Program tyre data)....4209
3620 Overview of tightening torques....4216
5.2.2 Wheels....4217
5.2.3 Tyres....4218
Adapter....4219
Cosmetic repairs on wheel rims....4220
Extractor....4229
Group 36....4230
Inflating tyres with nitrogen (N2) All series....4231
Kinematics diagnosis system and environment....4232
Run Flat Indicator....4250
037 - INTEGRATED SUSPENSION SYSTEMS....4257
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4258
0011... Information for handling the documents repair instructions, technical data, AZD....4260
3711030 Removing and installing front left or right spring strut (Adaptive chassis and suspension)....4262
3711032 Replacing front left or right spring strut (Adaptive chassis and suspension)....4281
3712012 Carrying out ride height adjustment (FRU specification without headlight adjustment)....4313
3712300 Removing and installing rear left or right shock absorber (Adaptive chassis and suspension)....4315
3712310 Replacing rear left or right side shock absorber (Adaptive chassis and suspension)....4329
3714 Overview of tightening torques....4343
3714511 Replacing front ride height sensor (after vehicle diagnosis) (without headlight adjustment)....4348
3714512 Replacing rear ride height sensor (after vehicle diagnosis) (flat rate unit specification without headlight adjustment)....4354
3714573 Replacing vertical dynamic platform (VDP) control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....4360
3714605 Replacing front left or right vertical acceleration sensor (after vehicle diagnosis)....4374
Group 37....4383
Main group 54....4384
041 - BODY....4385
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4392
0011... Information for handling the documents repair instructions, technical data, AZD....4394
1100... Handling components after flood damage....4396
41 operating fluid overview....4397
41... 0 Notes on the repair technique used in the main group 41....4405
4100 Overview of Technical Data....4406
4100... BMW _ MINI bonding instructions....4592
4100... Blind rivet....4596
4100... Corrosion protection....4597
4100... EMC screws....4599
4100... Filler S1....4600
4100... Grinding aluminium components....4601
4100... Grinding steel parts....4602
4100... Handling airbags and restraint systems....4603
4100... Handling electrical system and electronics....4604
4100... Information _ warning labels....4605
4100... Information on hazards....4606
4100... Information on metal filler....4607
4100... Information on vehicle protection....4608
4100... Installation solution for straight shank _ hexagon rivet nut....4609
4100... Installing a cavity sealing with 2-component PU cavity foam....4611
4100... Installing cavity sealing (expanded)....4613
4100... Installing cavity sealing (not expanded)....4614
4100... Materials science....4615
4100... Notes on adhesive K1....4617
4100... Notes on adhesive K2....4619
4100... Notes on adhesive K3....4621
4100... Notes on adhesive K4....4623
4100... Notes on adhesive K5....4625
4100... Notes on adhesive K6....4627
4100... Notes on cleaning agent R1....4628
4100... Notes on the water drain hose of the slide _ tilt sunroof....4629
4100... Opening bonded connections....4630
4100... Opening brazed connections....4631
4100... Opening rivet connections....4632
4100... Opening welded connections....4633
4100... Overview of consumables (Electronic Parts Catalogue)....4634
4100... Overview of glue cartridge guns....4637
4100... Punch rivets....4639
4100... Quality standard....4640
4100... Reinforcement plate with stud bolt (bonded or welded)....4641
4100... Repair methods, repair stages 1....4644
4100... Repair solution for straight shank _ hexagon rivet nut....4645
4100... Repair techniques, repair stage 2....4647
4100... Repair techniques, repair stage 3....4648
4100... Repairing plastic components....4649
4100... Replacing blind rivets....4651
4100... Safety at work....4654
4100... Safety instructions for handling magnets....4656
4100... Separating cut determination with a template....4657
4100... Setting blind rivet nuts and bolts....4658
4100... Soldering steel components....4659
4100... Spot-weld bonding steel components....4660
4100... Spray gun for cavity sealant....4662
4100... Straightening aluminium component on the outer skin....4664
4100... Straightening aluminium components in structure....4665
4100... Straightening steel components in the structure....4666
4100... Straightening steel components on the outer skin....4667
4100... Welding in reinforcement plate (sheet steel)....4668
4100... Welding steel components....4670
4100... Working with 2-component PU cavity foam....4672
4100... Workshop equipment (BMW and MINI vehicles)....4674
4100513 Fix bolts on the new part....4677
4105800 Releasing bonded folded seam connections....4679
4111071 Replacing engine support with left wheel arch in front of bulkhead (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)....4680
4111091 Replacing engine support in front of bulkhead, left (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)....4699
4111205 Completely replacing the left carrier support....4714
4111311 Replacing entrance for door front left....4729
4112190 Replacing left luggage compartment base....4733
4112191 Replacing the right luggage compartment floor....4741
4112557 Replace luggage compartment floor, middle section (tail panel removed)....4749
4112653 Replacing left luggage compartment base (Rear side panel and tail panel have been removed)....4758
4112654 Replacing the right luggage compartment floor (Rear side panel and tail panel have been removed)....4767
4112660 Replacing the rear luggage compartment floor (tail panel removed)....4776
4112700 Replacing the left luggage compartment floor and side member (rear side wall and tail panel removed) (flat rate specification without straightening bench)....4782
4112701 Replacing the luggage compartment floor and right-hand side member (Rear side panel and tail panel removed) (flat rate specification without straightening bench)....4800
4113510 Replacing the left engine bulkhead (Front wheel arch removed)....4819
4114020 Replacing front left wheel arch (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)....4824
4114502 Replace rear outer wheel arch section with left reinforcement....4842
4114504 Replace the rear right outer wheel arch section (side wall removed)....4849
4114505 Replace the rear left outer wheel arch section (side wall removed)....4855
4114531 Replacing engine support _ front left side frame connection....4861
4121003 Replacing A-pillar with reinforcement on left (Flat rate unit without straight. bench)....4880
4121013 Replacing left outer A-pillar....4892
4121682 Replace left B-pillar reinforcement (rear side panel and roof outer skin removed) (FRU specification without straightening bench)....4897
4121950 Replacing reinforcement for roof frame at rear left (Side panel and tail panel removed)....4906
4131000 Replace roof outer skin....4911
4131100 Replace roof outer skin with slide _ tilt sunroof....4919
4133040 Replacing front left or right side wall holder....4927
4134038 Replacing outer tail panel section....4930
4134060 Replace tail panel outer section and inner section....4938
4135 Overview of tightening torques....4949
4135050 Replacing left front side panel....4951
4135101 Replacing rear left side panel....4974
4135111 Replacing rear right side panel....4989
4135600 Replace a holder for the front side panel (Front side panel removed)....5004
4135610 Replace three holders for the front side panel (Front side panel removed)....5008
4151 Overview of tightening torques....5009
4151... Notes on replacing the door....5011
4151004 Adjusting front left or right door....5012
4151080 Removing and installing left or right front door....5017
4151101 Replace front left or right door....5026
4161 Overview of tightening torques....5086
4161000 Removing and installing engine compartment lid....5088
4161001 Replacing the bonnet....5091
4161002 Replacing the bonnet (Active pedestrian protection)....5103
4161010 Removing and installing engine compartment lid (Active pedestrian protection)....5116
4161014 Adjusting bonnet....5120
4161060 Removing and installing _ replacing the bonnet hinge, left....5133
4161062 Removing and installing _ replacing the bonnet hinge, right....5146
4161071 Removing and installing _ replacing the bonnet hinge, left (Active pedestrian protection)....5159
4161072 Removing and installing _ replacing the bonnet hinge, right (Active pedestrian protection)....5175
4162 Overview of tightening torques....5191
4162000 Removing and installing rear lid....5197
4162001 Replacing the tailgate....5212
4162014 Adjusting tailgate....5237
4162540 Removing and installing _ replacing both tailgate hinges (Tailgate removed)....5248
4162740 Adjusting both tailgate hinges (for work no. 41 62 014 _ 514)....5292
5114... General notes for labelling with adhesive films....5335
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....5337
6100... Notes on handling the high pressure cleaner....5342
6312... Repairing headlights....5343
6400... Information on using cleaning agent _ paints (personal protection equipment)....5344
7211... Checklist for front seat....5346
99 Notes on using temperature-controlled infra-red radiators....5347
9900... General instructions on paintwork....5348
9900... Touching up paintwork damage....5349
Accessories....5350
Belt sander....5351
Blade....5352
Blind riveting gun....5353
Cartridge gun....5354
Cartridge....5355
Cosmetic repairs on wheel rims....5356
Dent repairs without damaging paintwork....5365
Device....5366
Drill bit....5367
EMC screws, general information....5368
Filler S1....5369
Frame alignment control dimensions....5374
Fuel filler flap emergency release....5381
Gap dimensions, body....5382
Gauge....5399
Guard....5400
Guide....5401
Measuring device....5402
Min _ max tolerance sample catalogue for paintwork and corrosion damage....5403
New BMW paint brochure....5407
New repair methods ”Gluing _ Riveting” on steel bodies....5408
Punch element....5410
Punch rivet tool accessories....5411
Punch riveting tool....5412
Reinforcement plate....5413
Repair of corrosion damage....5414
Riveting tool set....5415
Riveting tool....5416
Saw blade....5417
Single-handed grinder....5418
Striking element....5419
Transferring hole pattern....5420
Vehicle identification number, general....5423
Visible corrosion on vehicle add-on parts....5429
051 - BODY EQUIPMENT....5430
0011... Information for handling the documents repair instructions, technical data, AZD....5438
4100513 Fix bolts on the new part....5440
51 operating fluid overview....5442
5100 Overview of Technical Data....5449
5100... Notes on component bonding with adhesive tape....5450
5100... Overview of consumables (Electronic Parts Catalogue)....5452
5111 Overview of tightening torques....5453
5111050 Removing and installing _ replacing support for front bumper panel....5468
5111060 Removing and installing _ replacing support for front lower bumper panel....5514
5111156 Remove and install front bumper panel....5543
5111183 Removing and installing ornamental grille in front bumper panel (left or right side)....5553
5111230 Remove and install front bumper panel lower section....5568
5112 Overview of tightening torques....5580
5112050 Removing and installing _ replacing support for rear bumper panel....5591
5112080 Removing and installing _ replacing cover on rear bumper panel....5619
5112156 Removing and installing rear bumper panel....5648
5112315 Removing and installing _ replacing rear diffuser....5673
5112825 Removing and installing _ replacing rear centre bumper guide (Bumper panel removed)....5677
5112828 Removing and installing _ replacing rear left or right bumper guide (Bumper panel removed)....5681
5113000 Removing and installing _ replacing front grill centre section....5688
5113116 Remove and install cowl panel cover (rear)....5707
5113280 Removing and installing left or right roof trim strip....5715
5113316 Removing and installing or replacing trim strip on roof gutter at left or right....5718
5113319 Removing and installing or replacing trim strip on gutter strip at rear left or right....5722
5114 Overview of Technical Data....5727
5114... General notes for labelling with adhesive films....5732
5114010 Removing and installing _ replacing rear BMW badge....5734
5116 Overview of tightening torques....5740
5116001 Removing and installing the exterior mirror on left or right front door....5755
5116040 Removing and installing _ replacing housing on left or right exterior mirror....5773
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror....5805
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror....5810
5116063 Remove and install _ replace the interior mirror....5819
5116080 Removing and installing or replacing sun visor and left or right counter support....5827
5116150 Remove and install the front storage compartment (Ashtray)....5832
5116160 Removing and installing center console trim....5848
5116163 Remove and install the rear centre console trim....5853
5116165 Removing and installing complete centre console....5857
5116172 Removing and installing the centre armrest storage compartment....5877
5116202 Removing and installing _ replacing front cup holder....5884
5116206 Removing and installing _ replacing centre armrest....5888
5116225 Removing and installing _ replacing decorative trim on centre console on left or right....5893
5116341 Remove and install _ replace lock barrel for glove box....5900
5116355 Removing and installing _ replacing driver's side fold-down compartment....5908
5116376 Removing and installing glove box lid....5910
5116383 Removing and installing _ replacing damper for glove box....5916
5121 Overview of tightening torques....5921
5121004 Adjusting front left or right lock striker....5926
5121233 Removing and installing _ replacing the Bowden cable of the outside door handle at the front left or right....5930
5121235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right front door....5971
5121280 Remove and install _ replace door stop of the front left or front right door....5988
5122 Overview of tightening torques....6005
5123 Overview of tightening torques....6007
5123... Adjusting _ replacing bump stops....6010
5123... Adjusting _ replacing stop pads....6011
5123004 Adjusting engine compartment lid catch (adjusting locking clips)....6013
5123100 Removing and installing _ replacing right engine compartment lid lock....6020
5123110 Removing and installing _ replacing left engine compartment lid lock....6030
5123131 Adjusting left or right striker on engine compartment lid....6040
5123211 Removing and installing _ replacing Bowden cable for front bonnet locks....6048
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....6061
5124 Overview of tightening torques....6065
5124004 Adjusting rear lid lock (Tailgate lock lower section)....6070
5124100 Removing and installing _ replacing tailgate lock....6074
5124130 Removing and installing _ replacing striker for tailgate lock....6079
5124133 Removing and installing _ replacing drive for Automatic Soft Close drive on tailgate....6085
5124301 Removing and installing _ replacing gas pressure spring for tailgate....6099
5124324 Removing and installing _ replacing right tension spring for tailgate....6112
5124325 Removing and installing _ replacing left tension spring for tailgate....6128
5124351 Removing and installing _ replacing right electrical spindle drive for tailgate....6142
5131 Overview of Technical Data....6158
5131... General procedure for the disassembly and installation of bonded window glass....6169
5131... Materials for bonding window....6174
5131... Notes on window bonding repair kit....6176
5131... Remove windscreen with Roll Out 2000....6179
5131000 Removing and installing windscreen....6183
5131030 Removing and installing or replacing left or right gutter strip along windscreen....6214
5131200 Removing and installing rear window....6218
5132 Overview of tightening torques....6236
5132154 Adjusting left or right door window glass....6238
5132170 Remove and install _ replace side window, front left or right....6246
5133 Overview of tightening torques....6272
5133000 Remove and install the power window regulator in the left or right front door....6274
5133066 Removing and installing the module carrier of the left front door....6302
5133068 Removing and installing module carrier of right front door....6318
5135 Overview of tightening torques....6334
5136070 Removing and installing rear left or right side window....6336
5141 Overview of tightening torques....6363
5141000 Removing and installing left or right front door trim panel....6369
5143 Overview of tightening torques....6377
5143002 Removing and installing rear left or right side trim panel....6383
5143060 Removing and installing _ replacing armrest on rear left or right side trim panel....6404
5143070 Remove and install _ replace side trim panel, footwell, on A-pillar, left....6427
5143075 Remove and install _ replace side trim panel, footwell, on A-pillar, right....6434
5143201 Removing and installing or replacing trim for front left or right roof pillar (A-pillar)....6441
5143251 Removing and installing or replacing trim panel from rear left or right roof pillar (C-pillar)....6446
5143721 Removing and installing _ replacing both trim panels for roof pillar (A-pillar)....6451
5144 Overview of tightening torques....6456
5144001 Removing and installing _ replacing headlining (Equipment specification without slide _ tilt sunroof)....6459
5144011 Removing and installing _ replacing headlining (Equipment specification with a slide _ tilt sunroof)....6523
5144910 Releasing and securing the headlining on the left (after vehicle diagnosis)....6587
5144911 Releasing and securing the headlining on the right (after vehicle diagnosis)....6622
5144915 Lower roofliner....6657
5144925 Lowering the headlining with SHD....6695
5145 Overview of tightening torques....6733
5145030 Removing and installing instrument panel trim....6740
5145075 Removing and installing support for dashboard (without draw-off, evacuation and filling)....6809
5145184 Remove and install tailgate trim....6894
5145195 Removing and installing instrument trim panel trim at bottom right....6895
5145370 Removing and installing decorative strip on left dashboard....6896
5145380 Removing and installing decorative strip on right dashboard....6900
5146 Overview of tightening torques....6904
5146001 Remove and install trim panel for storage shelf....6906
5147 Overview of tightening torques....6928
5147000 Removing and installing _ replacing front left door sill cover strip (inner)....6940
5147065 Removing and installing _ replacing sill trim, front left or right (outer)....6944
5147101 Removing and installing _ replacing luggage compartment floor trim panel....6948
5147151 Removing and installing _ replacing left luggage compartment wheel arch panel (with through-loading system)....6950
5147161 Removing and installing _ replacing right luggage compartment wheel arch panel (with through-loading system)....6962
5147315 Removing and installing _ replacing carpet for vehicle interior....6976
5147492 Removing and installing _ replacing centre underbody protection....7019
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet....7023
5161 Overview of tightening torques....7024
5164 Overview of tightening torques....7032
5164012 Remove and install _ replace V support....7045
5164020 Remove and install top rear connection (Connection of the two wheel arches at front)....7066
5171 Overview of tightening torques....7077
5171017 Remove and install _ replace left underbody panelling....7097
5171018 Remove and install _ replace right underbody panelling....7101
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)....7106
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)....7113
5171040 Removing and installing _ replacing front left or right wheel arch cover (Front and rear section)....7120
5171041 Removing and installing _ replacing rear left or right wheel arch cover....7128
5171071 Removing and installing _ replacing bulkhead cover....7135
5171072 Removing and installing _ replacing lower bulkhead....7145
5171099 Removing and installing _ replacing the air duct for the coolant radiator....7157
5171341 Remove & install _ replace strut brace....7205
5171412 Removing and installing the rear spoiler....7214
5171447 Remove and install _ replace left or right side sill trim panel....7219
5174 Overview of tightening torques....7226
5175 Overview of tightening torques....7227
5175010 Removing and installing _ replacing left or right steering assembly cover....7234
5176030 Removing and installing _ replacing the bonnet sealing at the rear....7239
5176031 Removing and installing _ replacing the bonnet sealing at the front....7240
5176060 Removing and installing _ replacing the bonnet seal on the left or right....7244
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....7249
Checking the setting of door window glass....7254
Cleaning and care of leather in vehicles All model series....7258
Front licence plate holder All models....7259
Information sticker exterior paintwork All Models....7260
Removing the windscreen....7261
Repair of damage caused by stone chips on the windshied....7263
Replace the gel pad for rain-light-solar-condensation sensors....7272
052 - SEATS & MOTORCYCLE SEAT....7275
0000... Microencapsulated screws....7280
0011... Information for handling the documents repair instructions, technical data, AZD....7281
5123... Removing _ installing ball sockets with clip....7283
52 operating fluid overview....7285
5210 Overview of tightening torques....7286
5213 Overview of tightening torques....7287
5213031 Removing and installing _ replacing backrest adjustment lever on left or right front seat....7288
5213083 Removing and installing _ renewing left or right cover for backrest release....7290
5213390 Removing and installing or replacing front left or right head restraint....7292
5213396 Remove and install _ replace the head restraint guide on the front left or right....7294
5214 Overview of tightening torques....7299
5214001 Removing and installing driver's seat....7300
5214041 Removing and installing or replacing inner cover on left or right front seat....7312
5214198 Removing and installing or replacing rear panel on left or right front seat backrest....7325
5215026 Removing _ installing _ replacing driver’s seat and backrest frame....7330
5215034 Removing and installing _ replacing release mechanism on left or right front seat....7362
5215040 Removing and installing _ replacing outer cover on left or right front seat....7393
5215050 Removing and installing thigh support on left or right front seat....7399
5215402 Replacing seat cover for driver's seat....7403
5215404 Replacing seat cover for front passenger seat....7425
5215407 Replacing backrest cover for driver's seat....7447
5215412 Replacing seat and backrest cover for driver's seat....7474
5215417 Replacing the facing for the thigh support on the left or right front seat....7508
5215422 Replacing upholstery for driver's seat backrest....7513
5215425 Replacing upholstery for driver's seat....7542
5215426 Replacing upholstery for front passenger seat....7565
5215427 Replacing facing for driver's seat and backrest....7588
5216 Overview of tightening torques....7624
5216026 Removing _ installing _ replacing driver’s seat and backrest frame....7625
5216034 Removing and installing _ replacing release mechanism on left or right front seat....7656
5216040 Removing and installing _ replacing outer cover on left or right front seat....7685
5216048 Removing and installing thigh support on left or right front seat....7691
5216198 Removing and installing or replacing rear panel on left or right front seat backrest....7695
5216402 Replacing seat cover for driver's seat....7700
5216407 Replacing backrest cover for driver's seat....7720
5216412 Replacing seat and backrest cover for driver's seat....7747
5216417 Replacing the facing for the thigh support on the left or right front seat....7780
5216422 Replacing upholstery for driver's seat backrest....7785
5216425 Replacing upholstery for driver's seat....7812
5216426 Replacing upholstery for front passenger seat....7833
5217 Overview of tightening torques....7853
5219 Overview of tightening torques....7854
5219017 Removing and installing _ replacing seat frame on driver's seat (M sport seat)....7855
5219026 Removing _ installing _ replacing driver’s seat and backrest frame....7875
5219031 Removing and installing _ replacing backrest frame for driver's seat (M sport seat)....7905
5219048 Removing and installing thigh support on left or right front seat (M sport seat)....7930
5219049 Replace thigh support on left or right front seat (M sport seat)....7934
5219065 Remove and install _ replace lumbar support on front seat (M sport seat)....7940
5219198 Removing and installing or replacing rear panel on left or right front seat backrest (M sport seat)....7960
5219381 Remove and install _ replace emblem in left or right head restraint (M sport seat)....7965
5219390 Removing and installing or replacing front left or right head rest (M sport seat)....7969
5219396 Remove and install _ replace front left or right head restraint guide (M sport seat)....7977
5219402 Replacing seat cover for driver's seat (M sport seat)....7996
5219403 Removing and installing _ replacing thigh support cover on the left or right front seat (M sport seat)....8014
5219407 Replacing backrest cover for driver's seat (M sport seat)....8019
5219422 Replacing upholstery for driver's seat backrest (M sport seat)....8038
5219425 Replacing upholstery for driver's seat (M sport seat)....8058
5224 Overview of tightening torques....8076
5224005 Removing and installing _ replacing rear seat....8079
5226 Overview of tightening torques....8080
5226005 Removing and installing _ replacing rear seat....8084
5226008 Removing and installing _ replacing backrest side section on left or right rear seat backrest....8085
5226011 Removing and installing _ replacing left rear seat backrest....8088
5226012 Removing and installing _ replacing the right rear seat backrest....8108
5226013 Remove and install the centre rear seat backrest....8124
5226025 Removing and installing _ replacing cover for centre armrest....8143
5226026 Removing and installing _ replacing locking element for centre armrest....8148
5226030 Removing and installing _ replacing centre armrest....8154
5226080 Removing and installing _ replacing backrest frame for left rear seat....8157
5226081 Removing and installing _ replacing backrest frame for centre rear seat....8181
5226085 Removing and installing _ replacing backrest frame for right rear seat....8205
5226149 Removing and installing _ replacing cushion for left rear seat backrest....8225
5226151 Removing and installing _ replacing the cushion for right rear seat backrest....8250
5226199 Removing and installing _ replacing rear panel on left rear seat backrest....8271
5226200 Removing and installing _ replacing rear panel on right rear seat backrest....8274
5226202 Removing and installing _ replacing rear panel on central rear seat backrest....8278
5226297 Removing and installing _ replacing rear seat backrest actuator cover centre section....8281
5226303 Removing and installing _ replacing actuator for left or right rear seat backrest....8283
5226311 Removing and installing _ replacing lock for left or right rear seat backrest....8288
5226400 Replacing seat cover for rear seat....8292
5226411 Replacing backrest cover for left rear seat....8297
5226412 Replacing backrest cover for right rear seat....8321
5226414 Replacing backrest cover for rear seat, centre....8341
5226450 Replacing upholstery for rear seat....8364
5230 Overview of tightening torques....8371
6.2.6 Other seats....8373
7211... Checklist for front seat....8374
Adapter cable....8375
Check front seat for damage....8376
Cleaning and care of leather in vehicles All model series....8381
Fitting aid....8382
Guard....8383
Holder....8384
Measures for leather complaints (seats)....8385
Pliers....8391
054 - SLIDE_TILT SUNROOF & SOFT TOP....8392
0000... Microencapsulated screws....8394
0011... Information for handling the documents repair instructions, technical data, AZD....8395
4100... Notes on the water drain hose of the slide _ tilt sunroof....8397
54 operating fluid overview....8398
5410 Overview of tightening torques....8399
5410... Repair instructions for bonded seals....8401
5412003 Adjusting glass slide _ tilt sunroof panel....8404
5412015 Replacing left or right gaiter for glass slide _ tilt sunroof....8410
5412115 Removing and installing glass slide _ tilt sunroof panel....8411
5412116 Replace glass slide _ tilt sunroof panel....8418
5412117 Replacing seal for glass slide _ tilt roof panel....8425
5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof....8432
5412211 Removing and installing complete glass slide _ tilt sunroof....8439
5412302 Removing and installing _ replacing roller sunblind for slide _ tilt sunroof....8483
5412336 Removing and installing _ replacing mechanics for glass slide _ tilt sunroof panel....8532
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof....8581
5412646 Replacing glass slide _ tilt sunroof frame (Glass slide _ tilt sunroof removed)....8588
5412791 Replacing the slider for roller sunblind (Roller sunblind removed)....8642
5413 Overview of Technical Data....8692
Adapter....8695
Angle....8696
Crimping tool....8697
Fitting aid....8698
Guide....8699
Saw blade....8700
Support....8701
061 - GENERAL VEHICLE ELECTRICAL SYSTEM....8702
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....8710
0011... Information for handling the documents repair instructions, technical data, AZD....8712
1200... Notes _ information on start assistance (jump starting)....8714
4.11 Electrical wires....8715
61 operating fluid overview....8719
6100... Battery charging calendar....8720
6100... Notes for disconnecting and connecting the vehicle battery....8721
6100... Notes on handling the high pressure cleaner....8722
6100... Repairing airbag cables....8723
6100... Safety information on handling hybrid cars....8724
6100... Safety instructions for handling vehicle battery....8726
6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test)....8727
6112... Information on intelligent battery sensor (IBS)....8729
6112002 Replacing positive battery cable (safety battery terminal) (From battery to rear B+ power distribution box)....8730
6112013 Replacing the battery earth lead....8739
6113... Connector housing, LCC contact (load current contact)....8746
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....8748
6113... Crimping Micro Power Quadlock contacts (MPQ)....8750
6113... Crimping Micro Quadlock System contacts (MQS)....8751
6113... Crimping annular contacts....8752
6113... Cutting to length and stripping insulation from cables....8753
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....8757
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....8759
6113... In-line plugs, 2-pin, System JPT ELA....8761
6113... In-line plugs, 4-pin, System DFK ELA....8762
6113... In-line plugs, 6- to 50-pin, System Elo....8763
6113... Inline connectors, 6-, 8-pin, System MQS....8765
6113... Inline plugs, 4-, 10-pin, System Elo....8766
6113... Opening plug housings and removing contacts of different plug systems....8767
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....8769
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....8772
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....8773
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....8775
6113... Special tools for wiring harness repairs....8777
6113... Unlocking and disconnecting different plug connections....8779
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....8787
6114 Overview of tightening torques....8791
6114002 Check _ replace fuse....8797
6114010 Remove and install _ replace power distribution box (Luggage compartment)....8799
6114035 Rem.& install _ replace power distribution box front positive battery cable....8810
6114040 Removing and installing _ replacing rear power distribution box positive battery cable....8829
6114041 Removing and installing _ replacing rear power distribution box positive battery cable (rear right luggage compartment trim panel)....8838
6120 Overview of tightening torques....8858
6120... Notes on AGM battery....8859
6120503 Vehicle battery - closed-circuit current monitoring....8862
6120900 Disconnecting and connecting battery earth lead....8863
6120908 Carrying out a voltage interruption of the 12-V battery....8881
6121 Overview of tightening torques....8882
6121003 Removing and installing the 12-V dual storage battery....8887
6121004 Replacing the 12-V dual storage battery – registering with battery exchange-....8899
6121010 Removing and installing vehicle electrical system battery....8911
6121017 Replacing vehicle electrical system battery - including registering battery replacement-....8919
6121028 Charging battery....8927
6121028 Support voltage of the vehicle electrical system _ recharge vehicle electrical system battery....8928
6125... Assessment of the transportability of the lithium ion starter _ auxiliary battery in service workshops....8932
6125... Notes on repair of high-voltage battery unit....8934
6131 Overview of tightening torques....8937
6131001 Removing and installing _ replacing HDC button....8944
6131008 Removing and installing steering column switch cluster....8955
6131011 Removing and installing _ replacing coil spring cassette....8979
6131021 Remove and install _ replace ring aerial....9008
6131037 Removing and installing _ replacing light control unit....9014
6131043 Removing and installing the roof functional centre....9019
6131066 Removing and installing _ replacing hotel position switch....9027
6131068 Removing and installing _ replacing the switch for front passenger airbag deactivation....9029
6131082 Removing and installing _ replacing switch for central locking system....9033
6131083 Removing and installing _ replacing switch for unlocking tailgate....9042
6131084 Removing and installing _ replacing the switch for the automatic operation of tailgate....9051
6131117 Removing and installing _ replacing power window switch, driver's side....9055
6131118 Removing and installing _ replacing power window switch on passenger's side....9064
6131122 Removing and installing _ replacing tow hitch switch....9073
6131174 Removing and installing additional seat function operating unit (left or right)....9075
6131174 Removing and installing operating facility for additional seat functions (left or right)....9088
6131195 Removing and installing front controller....9097
6131197 Removing and installing operating facility for centre console....9108
6131204 Replacing operating unit for seat adjustment....9124
6131221 Removing and installing _ replacing both multifunction steering wheel switches....9130
6131231 Removing and installing _ replacing steering wheel module control unit....9144
6131251 Rem. & install audio operating facility....9162
6131310 Replacing brake light switch....9166
6131327 Removing and installing _ replacing the shift knob of gear selector switch....9170
6131329 Replacing START-STOP button cover....9181
6131346 Replacing trim on gear selector switch and all trim of the operating facility in the centre console....9208
6131349 Replace the cap for the electromechanical parking brake and cover below the gear selector switch....9237
6131362 Removing and installing the radio remote control receiver (Storage shelf trim panel removed)....9250
6131513 Replacing steering column switch cluster (after vehicle diagnosis)....9273
6131696 Replacing front controller (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9297
6131704 Replacing the centre console operating facility (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9309
6133 Overview of tightening torques....9328
6133050 Removing and installing _ replacing left fanfare horn....9329
6133055 Removing and installing _ replacing right fanfare horn....9333
6133060 Removing and installing _ replacing both fanfare horns....9338
6134 Overview of tightening torques....9343
6134022 Replace insert holder for rear right cigarette lighter....9344
6135 Overview of tightening torques....9360
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....9363
6135013 Remove and install LIN power distribution box....9368
6135021 Remove and install _ replace near-field communication storage tray....9378
6135080 Removing and installing the control unit _ module for the left or right seat adjustment....9383
6135095 Removing and installing control unit _ module for seat heating (left or right)....9397
6135097 Removing and installing the control unit _ module for the left or right seat heating (Rear seat)....9401
6135177 Remove and install rain-light sensor....9405
6135179 Removing and installing the rain-light-solar-condensation sensor....9415
6135196 Removing and installing control unit for automatic tailgate operation....9426
6135201 Removing and installing the seat-belt extender controller (LCPA) (left or right)....9440
6135240 Removing and installing the non-contact tailgate opening control unit....9461
6135243 Removing and installing top non-contact tailgate opening sensor line....9487
6135245 Remove and install sensor line for bottom CA....9513
6135278 Remove and install Body Domain Controller (BDC) control unit....9539
6135582 Replacing control unit _ module for left or right seat adjustment (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9553
6135678 Replace the rain _ light sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....9567
6135697 Replacing control unit for automatic tailgate operation (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9577
6135702 Replacing the seat-belt extender controller (LCPA) (left or right) (after vehicle diagnosis) (flat rate unit specification without programming _ encoding, see 61 00 ...)....9591
6135779 Replace Body Domain Controller control unit (BDC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9613
6135953 Remove and install _ replace interior aerial for Comfort Access (Front storage compartment) (after vehicle diagnosis)....9628
6135954 Remove and install _ replace interior aerial for Comfort Access (rear centre console) (after vehicle diagnosis)....9645
6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access (after vehicle diagnosis)....9649
6135975 Removing and installing _ replacing bumper aerial for Comfort Access (after vehicle diagnosis)....9657
6135980 Removing and installing _ replacing aerial for Comfort Access on left or right (after vehicle diagnosis)....9682
6161 Overview of Technical Data....9690
6161 Overview of tightening torques....9695
6161041 Replacing both wiper blades....9697
6161100 Removing and installing _ replacing both windscreen wiper arms....9701
6161270 Completely removing and installing the console for the windscreen wiper system including engine....9706
6161271 Replace console for windscreen wiper system....9715
6171 Overview of Technical Data....9724
6171 Overview of tightening torques....9725
6171002 Replacing spray nozzles on left and right wiper arm....9726
6171063 Removing and installing the washer fluid reservoir for the window washer system....9736
6171065 Replace the washer fluid reservoir for the window washer system....9746
6171100 Removing and installing _ replacing window washer pump....9757
Adapter cable for OBD socket All series....9768
Adapter cable, 3-pin All series....9769
Automatic engine start-stop function....9770
Basic check-list for HVTPlus deployment....9776
Battery exchange in vehicles with a high-voltage system....9777
Battery master document....9778
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....9784
Form for equipotential bonding screw connections....9786
Guideline for the assessment of high-voltage battery unit _ cell module for transportation....9788
Instructions for 12 V dual storage system....9793
Notes for opening and closing cable straps....9798
Notes on 48-V battery....9802
Notes on earth bonding screw connections....9807
Notes on handling the high-voltage battery unit in vehicles with water damage....9808
Notes on the 12-V lithium-ion auxiliary battery....9810
Notes on wiring harness repair in the exterior mirror....9814
Overview of high-voltage battery unit cooling....9815
Peripherals box, 26-pin all models....9817
Release _ pressing-off tool....9818
Repair information for high-voltage component....9819
Repair information for high-voltage components....9824
Replace the gel pad for rain-light-solar-condensation sensors....9827
Safety information for handling electric and hybrid vehicles....9830
Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON....9834
Tool....9837
Windscreen wipers making noises All models....9838
062 - INSTRUMENTS....9840
0011... Information for handling the documents repair instructions, technical data, AZD....9841
6211 Overview of tightening torques....9843
6211280 Removing and installing instrument cluster....9844
6211786 Replace KOMBI (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9862
6230 Overview of tightening torques....9883
6230005 Removing and installing _ replacing trim for Head-Up Display....9884
6230010 Removing and installing head-up display....9887
6230515 Replacing head-up display (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....9949
Adapter....10012
Reset....10013
Roller operation....10014
Service menu in the instrument cluster....10015
063 - LIGHTS....10016
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....10020
0011... Information for handling the documents repair instructions, technical data, AZD....10022
4.1.1 Headlamps status and function....10024
4.1.2 Headlight alignment....10029
4.1.3 Headlamp switch....10035
4.1.5 Self-levelling suspension devices (if required)....10040
4.1.6 Headlight cleaning system (if required)....10046
4.13 Battery (batteries)....10050
4.2.1 Clearance light and rear lights, side marker lights, outline lights and daytime driving lights Condition and function....10053
4.3.2 Brake lights switch....10057
6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3)....10061
6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3)....10062
6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3)....10063
6310... Adjusting dazzle-free high-beam headlights (using non-electronic headlight tester)....10065
6310... Adjusting glare-free high-beam headlight (with headlight adjustment device MAHA Lite 3)....10067
6310... Light patterns from different low-beam headlight types....10070
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....10072
6310004 Adjusting headlights....10074
6310014 Adjusting fog lights....10076
6311 Overview of tightening torques....10077
6311701 Replacing left LED flashing turn indicator (removed headlight)....10080
6311706 Replacing right LED flashing turn indicator (removed headlight)....10084
6311711 Replacing both LED flashing turn indicators (Both headlights removed)....10088
6311730 Rep. LED mod(s) for L daytime dr. lights....10093
6311760 Replacing FLEL control unit (headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....10098
6311761 Replace FLER control unit (headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....10103
6311762 Replacing both control unit Frontal Light Electronics (Both headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....10108
6311980 Install the headlight support repair kit on left or right (removed headlight)....10112
6312 Overview of tightening torques....10117
6312... Headlight fogging fault pattern....10119
6312... Repairing headlights....10120
6312003 Removing and installing left headlight....10121
6312009 Removing and installing right headlight....10134
6312021 Remove and install both headlights....10148
6312141 Replacing left LED headlight (basic LED headlight, LED headlight Adaptive Headlights)....10162
6312144 Replacing right LED headlight (basic LED headlight, LED headlight Adaptive Headlights)....10181
6312147 Replacing both LED headlights (basic LED headlight, LED headlight Adaptive Headlights)....10201
6314 Overview of Technical Data....10221
6314120 Removing and installing or replacing rear reflector (On rear bumper panel)....10222
6314125 Removing and installing _ replacing both rear reflectors....10248
6314300 Remove and install the LED module for the light carpet on the left....10274
6317 Overview of tightening torques....10283
6317251 Replacing left LED fog light....10284
6321 Overview of tightening torques....10293
6321275 Remove and install rear left light of side panel....10297
6321277 Remove and install rear right light of side panel....10314
6321279 Remove and install rear left light of tailgate....10333
6321281 Removing and install rear right light of tailgate....10343
6321283 Remove and install both rear lights of side panel....10354
6325003 Removing and installing add. brake light....10375
6326000 Removing and installing _ replacing left or right number _ license plate light....10379
6326020 Removing and installing _ replacing both number plate lights....10382
6331003 Removing and installing _ replacing complete ceiling light....10385
6331020 Removing and installing _ renewing footwell light....10389
6331050 Removing and installing _ replacing mirror light....10393
6331080 Removing and installing _ replacing luggage compartment light....10397
6331092 Remove and install _ replace the door entry light in the door trim panel....10401
6331100 Remove and install front interior light....10403
6331150 Removing and installing _ replacing glovebox light....10411
6331176 Removing and installing _ replacing LED for centre armrest storage compartment....10412
6331240 Remove and install _ replace the optical fibre for folding compartment on the front left or right....10416
6331241 Remove and install _ replace the front left or right door opener optical fibre....10426
6331318 Replace the LED module in the front folding compartment on the left or right....10436
6331319 Replace the LED module in the front door opener on the left or right....10446
6399... Notes for replacing the protective cap of the headlight....10456
6399... Safety information for handling bulbs _ light sources (exterior lights)....10457
Adaptive Headlights....10458
Magnet....10471
Remounting the LED module....10472
064 - HEATING & AIR CONDITIONING....10474
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....10478
0011... Information for handling the documents repair instructions, technical data, AZD....10480
6100... Safety information on handling hybrid cars....10482
64 operating fluid overview....10484
6400 Overview of tightening torques....10487
6400... Information on using cleaning agent _ paints (personal protection equipment)....10488
6400... Overview of A _ C service stations....10490
6400... Overview of refrigerant oil to be filled....10491
6411 Overview of tightening torques....10492
6411... Installing servodrive....10497
6411213 Removing and installing _ replacing heater _ air conditioner fan (fan motor)....10498
6411377 Removing and installing the control panel of the heating and air conditioning system....10510
6411395 Removing and installing rear passenger compartment control panel....10515
6411501 Replacing actuator drive for front left blend air door (after vehicle diagnosis) (M23a)....10519
6411502 Replacing controller drive for rear blend air door (after vehicle diagnosis) (M23b)....10531
6411503 Replacing actuator drive for left air distribution flap (after vehicle diagnosis) (M21b)....10543
6411504 Replacing actuator drive for front left stratification flap (after vehicle diagnosis) (M9)....10555
6411505 Replacing actuator drive for rear passenger compartment flap (after vehicle diagnosis) (M8)....10622
6411506 Replacing actuator drive for front right stratification flap (after vehicle diagnosis) (M69)....10645
6411507 Replacing actuator drive for front right blend air door (after vehicle diagnosis) (M83a)....10657
6411508 Replacing actuator drive for right air distribution flap (after vehicle diagnosis) (M7a)....10668
6411509 Replacing actuator drive for defroster flap (after vehicle diagnosis) (M61)....10680
6411511 Replace the controller drive for fresh _ recirculated air flap (after vehicle diagnosis) (M16)....10692
6411520 Replacing left footwell temperature sensor (after vehicle diagnosis) (B184a)....10704
6411521 Replacing right footwell temperature sensor (after vehicle diagnosis) (B183)....10734
6411522 Replace the evaporator temperature sensor....10764
6411575 Replacing housing for heating and air-conditioning unit (Heating and air-conditioning unit removed)....10768
6411653 Replacing right rear-cabin footwell-temperature sensor....10785
6411692 Replacing the control unit for the air conditioning (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....10804
6411879 Replace control panel for heating and air conditioning system (after vehicle diagnosis)....10809
6411896 Replacing rear passenger compartment control panel (after vehicle diagnosis)....10815
6411991 Removing and installing _ replacing sensor for automatic air recirculation control (after vehicle diagnosis)....10820
6412 Overview of tightening torques....10825
6412089 Removing and installing or replacing muffler _ silencer....10828
6412120 Removing and installing _ replacing intake silencer for independent _ auxiliary heater....10839
6412526 Completely replace stationary heating (Auxiliary heater with holder removed)....10847
6412570 Replacing the auxiliary coolant pump for stationary _ auxiliary heating (after vehicle diagnosis)....10868
6412577 Replacing changeover valve for independent _ auxiliary heating (after vehicle diagnosis)....10879
6412600 Removing and installing or replacing fuel pump (after vehicle diagnosis)....10897
6412670 Replacing electric auxiliary heater -front- (after vehicle diagnosis) (without drawing off, evacuating and filling)....10903
6422 Overview of tightening torques....10985
6422137 Removing and installing _ replacing left fresh-air grille....10987
6422138 Removing and installing _ replacing right fresh air grille....10992
6422160 Removing and installing or replacing middle fresh-air grille....10997
6422191 Removing and installing _ replacing rear cabin fresh-air grille....11003
6431 Overview of tightening torques....11008
6431010 Replacing microfilter for interior ventilation....11009
6450... A _ C performance test....11016
6450... Instructions for handling R1234yf refrigerant....11018
6450... Leak detection with forming gas....11019
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....11025
6450... Safety information for handling refrigerant R1234yf....11027
6450010 Draw off, evacuate and fill air conditioning (R1234yf)....11028
6451 Overview of tightening torques....11032
6452 Overview of tightening torques....11033
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....11037
6453 Overview of tightening torques....11042
6453... Instructions for desiccant insert replacement....11046
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....11047
6453521 Replacing safety pressure switch (after vehicle diagnosis) (without drawing off, evacuating and filling)....11048
6453810 Replacing the pressure line between air conditioning condenser and evaporator (without draw-off, evacuation and filling)....11052
6453822 Replacing the front intake pipe (Adapter) (without drawing off, evacuation and filling)....11099
Accessories....11120
Adapter....11121
Draw off the contaminated R1234yf refrigerant and dispose of it....11122
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....11125
Main group 64....11126
Musty odour from heating and air conditioning system, evaporator cleaning....11127
065 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....11132
0011... Information for handling the documents repair instructions, technical data, AZD....11135
6512 Overview of tightening torques....11137
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)....11141
6512051 Remove and install _ replace the central bass speaker on the driver's side....11142
6512053 Remove and install _ replace the central bass speaker on the passenger's side....11159
6512120 Removing and installing booster (with holder)....11176
6512315 Remove and install HU-H....11196
6512400 Removing and installing receiver audio module (with holder)....11223
6512621 Replacing booster (after vehicle diagnosis)....11244
6512816 Replacing head unit high (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....11265
6512902 Replacing receiver audio module (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....11295
6513 Overview of tightening torques....11318
6513050 Removing and installing _ replacing the speaker (Tweeter) (mirror triangle, left or right)....11321
6513060 Removing and installing _ replacing the speaker (Mid-range speaker) (in instrument panel trim)....11332
6513062 Removing and installing _ replacing the speaker (Tweeter) (in instrument panel trim)....11337
6513065 Removing and installing front speaker holder (in instrument panel trim)....11343
6513066 Replace the front speaker holder....11348
6513070 Removing and installing _ replacing the speaker (Mid-range speakers) (front door)....11355
6513080 Removing and installing _ replacing the speaker (tweeter) (side trim panel, rear left or right)....11367
6513090 Removing and installing _ replacing the speaker (Mid-range speaker) (Rear side trim panel, left or right)....11390
6513188 Removing and installing _ replacing mid-range speaker (Mounting for window shelf)....11412
6513195 Removing and installing _ replacing tweeter in rear (Mounting for window shelf)....11416
6520 Overview of tightening torques....11421
6520020 Removing and installing _ renewing roof aerial....11424
6520026 Checking roof aerial housing for tightness....11447
6520030 Removing and installing roof-mounted aerial housing....11449
6520032 Replacing roof-mounted aerial housing....11453
6520090 Removing and installing or replacing aerial amplifier....11457
6520350 Removing and installing _ replacing interference suppression filter....11461
6524048 Removing and installing _ replacing right wave trap for rear window heating....11465
6550 Overview of tightening torques....11471
6550057 Removing and installing the Central Information Display....11473
6550558 Replacing the central information display (after vehicle diagnosis)....11479
6571 Overview of tightening torques....11485
6575055 Removing and installing _ replacing emergency power siren with tilt sensor....11486
6576630 Replacing pedestrian protection sensor (impact absorber) (after vehicle diagnosis)....11511
6577 Overview of tightening torques....11533
6577016 Removing and installing airbag control unit....11535
6577018 Replace airbag control unit....11564
6577580 Remove and install left or right front seat position sensor....11594
6577585 Remove and install front seat position sensor....11609
6577600 Replacing seat occupancy mat for front passenger seat (after vehicle diagnosis)....11622
6577720 Removing and installing airbag sensor on the left B-pillar....11639
6577721 Replacing airbag sensor on the left B-pillar (after vehicle diagnosis)....11664
6577725 Removing and installing airbag sensor on the B-pillar....11689
6577726 Replacing airbag sensor on the right B-pillar (after vehicle diagnosis)....11714
6577740 Removing and installing the sensor at the left-hand front door....11739
6577745 Removing and installing the front right door sensor....11757
6581060 Removing and installing _ replacing outside temperature sensor....11775
Adapter cable....11779
Deactivating and reactivating airbags _ acoustic seat belt reminder....11780
Knife....11785
New audio test CD for complaints about sound system playback All series....11786
Problems with audio _ navigation CDs _ DVDs All series....11787
Repair kit....11789
066 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....11790
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....11793
0011... Information for handling the documents repair instructions, technical data, AZD....11795
6612150 Removing and installing _ replacing battery pack of BMW display key....11797
6620510 Remove and install _ replace the control unit (Park Distance Control)....11802
6620515 Removing and installing _ replacing ultrasonic sensor, front left (Park Distance Control (PDC)) (after vehicle diagnosis)....11809
6620516 Removing and installing _ replacing ultrasonic sensor, front right (Park Distance Control (PDC)) (after vehicle diagnosis)....11819
6620517 Removing and installing _ replacing ultrasonic sensor, front centre left (Park Distance Control (PDC)) (after vehicle diagnosis)....11829
6620519 Removing and installing _ replacing ultrasonic sensor, front centre right (Park Distance Control (PDC)) (after vehicle diagnosis)....11839
6620534 Removing and installing _ replacing rear left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....11849
6620535 Removing and installing _ replacing rear right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....11874
6620536 Removing and installing _ replacing rear middle left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....11900
6620537 Removing and installing _ replacing rear middle right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....11925
6631 Overview of tightening torques....11951
6631010 Instructions for ACC adjusting device....11952
6631111 Adjust front radar sensor....11954
6631115 Removing and installing the front radar sensor long range (with holder)....11960
6631120 Removing and installing front radar sensor....11966
6631540 Replace radome (after vehicle diagnosis)....11977
6631616 Replace front radar sensor long range (after vehicle diagnosis)....11981
6631621 Replace front radar sensor (after vehicle diagnosis)....11989
6632165 Removing and installing side radar sensor short range front left....12002
6632170 Removing and installing side radar sensor short range front right....12007
6632180 Removing and installing rear radar sensor short range left....12012
6632185 Removing and installing rear radar sensor short range right....12038
6632666 Replace the side radar sensor short range front left (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12064
6632671 Replace the short range side radar sensor front right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12070
6632681 Replace the left rear short range radar sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12076
6632686 Replace the rear radar sensor short range right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12103
6633110 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front left....12130
6633120 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front right....12134
6633140 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear left....12138
6633150 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear right....12163
6633519 Replacing control unit for Parking Manoeuvring Assistant (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....12188
6651060 Removing and installing KAFAS camera with integrated control unit (Mid version)....12195
6651070 Removing and installing KAFAS camera with integrated control unit (High version)....12204
6651561 Replacing KAFAS camera with integrated control unit (Mid variant) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12213
6651571 Replacing KAFAS camera with integrated control unit (High version) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12222
6652 Overview of tightening torques....12232
6652511 Replace Driver Camera System (DCS) (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)....12233
6653 Overview of tightening torques....12254
6653020 Removing and installing rear view camera....12255
6653060 Removing and installing left or right top view camera....12262
6653120 Remove and install front camera....12272
6653170 Removing and installing the control unit of the top rear side view camera (TRSVC) (with holder)....12282
6653524 Replacing the rear view camera (After vehicle diagnosis)....12302
6653582 Replacing left or right top view camera (after vehicle diagnosis)....12310
6653621 Replace front camera (after vehicle diagnosis)....12320
6653671 Replacing the control unit for the Top Rear Side View Camera (TRSVC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...)....12331
Adapter cable....12353
Adapter....12354
Cable....12355
Holder....12356
MOST devices....12357
Operating instructions....12358
Tool....12359
067 - ELECTRIC MOTOR....12360
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....12361
0011... Information for handling the documents repair instructions, technical data, AZD....12363
6713 Overview of tightening torques....12365
6713001 Replacing drive for exterior mirror adjustment, left or right....12366
6713526 Replacing mirror electronics for electrically operated left or right door mirror (after vehicle diagnosis)....12371
6761 Overview of tightening torques....12393
6761580 Replacing the drive for the glass slide _ tilt sunroof panel (after vehicle diagnosis)....12394
6761581 Replacing the drive for the roller sunblind (after vehicle diagnosis)....12459
6762 Overview of tightening torques....12469
6762000 Removing and installing or replacing flat motor for front left or right power window regulator....12471
Accessories....12487
Cable....12488
071 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....12489
0011... Information for handling the documents repair instructions, technical data, AZD....12490
7160 Overview of tightening torques....12492
7160051 Remove and install trailer tow hitch completely....12493
7160080 Replacing the gaiter....12521
7160701 Replacing trailer tow hitch control unit (After vehicle diagnosis)....12552
072 - BODY PARTS & ACCESSORIES....12569
0000... Microencapsulated screws....12571
0011... Information for handling the documents repair instructions, technical data, AZD....12572
4100... Replacing blind rivets....12574
4100513 Fix bolts on the new part....12577
6100... Repairing airbag cables....12579
72 Safety information and general information....12580
72 Safety precautions and general information....12581
7200... Replacing the seat belt clip....12582
7200... Safety regulations for handling components with gas generators....12583
7211 Overview of tightening torques....12585
7211... Check the 3-point automatic-reel belt....12594
7211... Checking automatic seat belt....12598
7211... Checklist for 3-point automatic-reel belt....12601
7211... Checklist for front seat....12603
7211010 Removing and installing _ replacing the left or right seat belt extender....12604
7211080 Removing and installing _ replacing left or right seat-belt extender hand....12628
7211250 Removing and installing _ replacing front left upper seat belt....12632
7211251 Removing and installing _ replacing front right upper seat belt....12661
7211255 Removing and installing _ replacing front left lower strap....12690
7211256 Removing and installing _ replacing front right lower strap....12703
7211380 Removing and installing _ replacing rear left upper seat belt....12716
7211381 Removing and installing _ replacing rear right upper seat belt....12747
7211390 Removing and installing _ replacing rear left lower strap....12778
7211391 Removing and installing _ replacing rear right lower strap....12782
7212 Overview of tightening torques....12786
7212... Notes on scrapping vehicles with gas generators (airbag system)....12789
7212... Procedure after airbag deployment as result of an accident....12791
7212... Unlocking _ locking airbag plug connections....12795
7212000 Removing and installing or replacing airbag module on passenger's side....12798
7212004 Removing and installing _ replacing airbag module for driver's knee protection....12863
7212050 Remove and install _ replace the side airbag for the front left or right seat....12873
7212050 Removing and installing _ replacing the side airbag for the front left or right seat (Sport seat)....12898
7212060 Removing and installing or replacing left or right head airbag (Equipment specification without slide _ tilt sunroof)....12917
7212061 Removing and installing or replacing left or right head airbag (Equipment specification with a slide _ tilt sunroof)....12960
8.1.1 Acoustic insulation system....13004
Deactivating and reactivating airbags _ acoustic seat belt reminder....13005
Holder....13010
Overview of the clips and unlocking tools for head airbag fastening....13011
Release tool....13012
Tester....13013
084 - COMMUNICATION SYSTEM....13014
0011... Information for handling the documents repair instructions, technical data, AZD....13016
8410 Overview of tightening torques....13018
8410058 Removing _ installing _ replacing USB port in rear centre console trim....13020
8410059 Removing and installing _ replacing USB port in centre console storage compartment....13024
8410060 Removing and installing _ replacing USB port in the centre console....13028
8410120 Removing and installing wireless charging station....13032
8410330 Removing and installing the telematics control unit under the headlining (without slide _ tilt sunroof)....13037
8410331 Removing and installing the telematics control unit under the headlining ( with slide _ tilt sunroof)....13055
8410520 Replacing the emergency battery for the telematics control unit under the headlining (without slide _ tilt sunroof) (after vehicle diagnosis)....13073
8410521 Replacing the emergency battery for the telematics control unit under the headlining (With slide _ tilt sunroof) (after vehicle diagnosis)....13091
8410590 Removing and installing _ replacing LTE line compensator (After vehicle diagnosis)....13109
8410850 Replacing the telematics control unit under the headlining (Without slide _ tilt sunroof, after vehicle diagnosis, flat rate specification without programming _ encoding, see 61 00 ...)....13114
8410851 Replacing the telematics control unit under the headlining (With slide _ tilt sunroof, after vehicle diagnosis, FRU specification without programming _ encoding, see 61 00 ...)....13135
8431020 Removing and installing emergency loudspeaker of hands-free system....13156
8431550 Removing and installing _ replacing microphone on the driver's side (After vehicle diagnosis)....13160
8431551 Removing and installing _ replacing hands-free microphone on the passenger's side (after vehicle diagnosis)....13164
8431552 Removing and installing _ replacing both hands-free microphones on the driver's and passenger's side (after vehicle diagnosis)....13168
8431552 Removing and installing _ replacing both hands-free microphones on the driver’s and passenger's side (after vehicle diagnosis)....13172
097 - VEHICLE PERSERVATION....13178
0011... Information for handling the documents repair instructions, technical data, AZD....13179
6400... Information on using cleaning agent _ paints (personal protection equipment)....13181
Main group 97....13183
099 - PAINT....13184
0011... Information for handling the documents repair instructions, technical data, AZD....13185
4100... Information _ warning labels....13187
6100... Notes on handling the high pressure cleaner....13188
6400... Information on using cleaning agent _ paints (personal protection equipment)....13189
99 Notes on using temperature-controlled infra-red radiators....13191
99 operating fluid overview....13192
9900... General instructions on paintwork....13193
9900... Touching up paintwork damage....13194
ColorSystem....13195
Cosmetic repairs on wheel rims....13198
New BMW paint brochure....13207
BMW 4 Series (G22) Coupé 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP