BMW M3, M3 Competition, M3 Competition xDrive (G80) Repair Service Manual 2020-Present

Complete service repair manual with Electrical Wiring Diagrams for BMW M3, M3 Competition, M3 Competition xDrive (G80) 2020 & UP, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

BMW M3, M3 Competition, M3 Competition xDrive (G80) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 20,595 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
00 - MAINTENANCE & GENERAL NOTES.........3
  0 Overview of tightening torques.........8
  0 operating fluid overview.........10
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........22
  0000... Driving on a race track.........24
  0000... Microencapsulated screws.........28
  0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers.........29
  0000... Work instruction for removing the protective film.........31
  0000009 Free pre-delivery check.........32
  0000101 Service, Seasonal Check (only for German market).........40
  0000105 Standard scope of service.........41
  0000252 BMW engine oil service without supplementary service.........48
  0000262 BMW rapid inspection.........60
  0000600 Service - running-in check.........61
  0000602 Service - air filter element.........74
  0000610 Engine oil service.........83
  0000612 Service - front brakes.........97
  0000614 Service - rear brakes.........114
  0000616 Service - microfilter.........133
  0000618 Service - brake fluid.........140
  0000622 Service - spark plugs.........148
  0000624 Service - vehicle check.........163
  0000661 Rear axle differential service.........172
  0000741 Suspension block delivery inspection.........176
  0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks.........177
  0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks.........178
  0001... Symbols used and information in repair instructions.........179
  0002000 Raising vehicle with trolley jack.........182
  0002001 Raising the vehicle using a vehicle lift.........186
  0011... Information for handling the documents repair instructions, technical data, AZD.........188
  0011237 Checking _ topping up oil level in automatic transmission.........190
  0011259 Oil change in rear axle final drive incl. used oil disposal.........195
  0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70.........199
  1100300 Engine oil consumption measurement.........200
  5.1.1 Axles.........202
  6100... Notes on handling the high pressure cleaner.........205
  6112... Information on intelligent battery sensor (IBS).........206
  6120... Notes on AGM battery.........207
  6120... Notes regarding the lithium ion battery.........210
  6400... Information on using cleaning agent _ paints (personal protection equipment).........213
  6450... Instructions for handling R1234yf refrigerant.........215
  6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil.........216
  6450... Safety information for handling refrigerant R1234yf.........218
  6453... Instructions for desiccant insert replacement.........219
  6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.........220
  7.1.1 Installation safety of the seat belts _ seat belt buckles.........221
  7.1.2 Status of the seat belts _ seat belt buckles.........225
  7.1.3 Belt force limiter.........227
  7.1.4 Seat belt tensioner.........231
  7.1.5 Airbag.........235
  7.1.6 Supplementary restraint systems (SRS).........240
  7.11 Odometer (if present).........244
  7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required).........248
  Abbreviations.........252
  Addition to special tools cabinet All model series.........254
  Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916.........255
  Arguments pertaining to engine oil consumption.........257
  BMW Schnellinspektion.........259
  Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit).........260
  Brake fluid - Operating Fluids Specification.........262
  CBS general - Reset is lost.........263
  Changed emissions test indicator BMW Condition Based Service.........264
  Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF)).........265
  Drawbar load sign omitted All with options 235 and 3AC.........266
  Emergency Services (BMW _ MINI) from issue September 2009.........267
  Engine oil - varying colours _ smell after initial filling in the works.........268
  Engine oil service - countries with higher levels of dust Check the air filter element for contamination.........269
  Engine oil service _ vehicle check service - procedure for resetting the service interval indicator.........270
  Extract from BMW Group Standard GS 90003-2.........271
  FEB-FEB-NED-TESTMODULE-AKTUELL.........272
  Final drive oil - new oil quality from 07 _ 2011.........273
  Foil.........274
  Form for equipotential bonding screw connections.........275
  General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries.........277
  Handling fault messages _ Check Control messages for Run Flat Indicator RDC (SA2VB).........282
  Handling the acoustic camera.........285
  IMIB_Next.........287
  Ignition key data tapping on CBS vehicles.........290
  Inflation pressure measurement in vehicles with tyre pressure display RDC (SA2VB).........295
  List of contents.........296
  M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2.........297
  M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........298
  M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........299
  M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........300
  M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........301
  M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2.........302
  M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2.........303
  M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2.........304
  Main group 00.........305
  Maintenance contents _ contents of the pre-delivery check of BMW M3 (G80) and M4 (G82, G83).........306
  New Maintenance Records service booklet and maintenance documentation All models.........310
  New repair methods ”Gluing _ Riveting” on steel bodies.........311
  Overview of accident-related documents.........313
  Parking brake function check - new procedure in the standard service scope _ rear brake service.........319
  Repair on the gear selector switch.........320
  Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data).........321
  Service Vorabcheck zur Hauptuntersuchung.........323
  Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP).........324
  Service vehicle check falls due after CBS reset of engine oil service.........329
  Standard scope of service - Reduction of the work scope in electrified vehicles.........330
  Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof).........331
  Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles.........332
  Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6.........335
  Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6.........342
  Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines.........349
  Visible corrosion on vehicle add-on parts.........360
  Wiring harness repair on exterior mirror.........361
  Workshop Equipment - Planning Documentation.........362
  Workshop equipment sales.........363
11 - ENGINE .........364
  0011... Information for handling the documents repair instructions, technical data, AZD.........368
  10.0 SAE 10W-60.........370
  11 operating fluid overview.........372
  11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location.........375
  1100 Overview of Technical Data.........376
  1100 Overview of tightening torques.........392
  1100... Engine oil consumption measurement.........397
  1100... Handling components after flood damage.........398
  1100... Overview of consumables (Electronic Parts Catalogue).........399
  1100300 Engine oil consumption measurement.........403
  1100598 Remove and install the engine on the front axle (for work no. 31 10 001 _ 501).........405
  1111 Overview of Technical Data.........445
  1111 Overview of tightening torques.........449
  1112 Overview of Technical Data.........457
  1112 Overview of tightening torques.........461
  1112042 Remove and install _ replace oil return line in cylinder head.........479
  1112070 Remove and install _ replace acoustic cover.........632
  1112100 Removing and installing cylinder head.........638
  1112502 Disassemble and assemble cylinder head (cylinder head removed) (without removing the valves).........639
  1112729 Checking cylinder head for watertightness (cylinder head dismantled).........716
  1113 Overview of Technical Data.........798
  1113 Overview of tightening torques.........799
  1113000 Remove and install, seal or replace oil sump.........807
  1114 Overview of Technical Data.........942
  1114 Overview of tightening torques.........943
  1121 Overview of Technical Data.........949
  1122 Overview of tightening torques.........955
  1123 Overview of tightening torques.........957
  1124 Overview of tightening torques.........960
  1125 Overview of Technical Data.........965
  1125000 Removing and installing _ replacing all pistons.........979
  1128 Overview of tightening torques.........1217
  1130 Overview of tightening torques.........1221
  1131 Overview of tightening torques.........1222
  1131005 Check the timing of the camshaft(s).........1235
  1131025 Removing and installing _ replacing intake camshaft.........1395
  1131028 Removing and installing _ replacing exhaust camshaft.........1659
  1131090 Remove and install _ replace chain tensioner piston.........1858
  1131505 Adjusting the timing of the camshaft(s) (for FRU no. 11 31 005 _ 508).........1884
  1133050 Removing and installing _ replacing all rocker arms.........1916
  1134552 Removing and installing _ replacing all valves (cylinder head removed).........2191
  1136 Overview of tightening torques.........2268
  1136042 Removing and installing _ replacing intake adjuster.........2273
  1136044 Remove and install _ replace the exhaust camshaft adjuster.........2465
  1136125 Removing and installing _ replacing intake VANOS central valve.........2657
  1136127 Removing and installing _ replacing both Vanos central valves (if necessary on the right).........2848
  1136658 Removing and installing _ replacing both actuators.........3039
  1137 Overview of tightening torques.........3060
  1137005 Removing and installing _ replacing eccentric shaft.........3063
  1137010 Removing and installing _ replacing intermediate levers.........3335
  1140000 Checking engine oil pressure.........3556
  1141 Overview of tightening torques.........3576
  1141000 Removing and installing _ replacing oil pump.........3585
  1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control.........3727
  1141150 Removing and installing _ replacing roller chain for oil pump drive.........3827
  1142 Overview of tightening torques.........3828
  1142020 Removing and installing _ replacing full-flow oil filter completely.........3843
  1151 Overview of tightening torques.........3953
  1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor.........3959
  1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger.........3992
  1151030 Removing and installing _ replacing component carrier.........4023
  1153 Overview of tightening torques.........4103
  1153000 Removing and installing _ replacing coolant thermostat.........4112
  1161 Overview of tightening torques.........4178
  1165 Overview of tightening torques.........4187
  1165022 Removing and installing _ replacing exhaust turbocharger (cylinders 1-3).........4204
  1165024 Removing and installing _ replacing exhaust turbocharger (cylinders 4-6).........4338
  1165048 Removing and installing _ replacing both exhaust turbochargers.........4460
  1165195 Remove and install _ replace connecting branch for exhaust turbocharger cylinder 1-3.........4597
  1165196 Remove and install _ replace connecting branch for exhaust turbocharger cylinder 4-6.........4615
  1178 Overview of tightening torques.........4627
  4.0 BMW Longlife-01.........4630
  5.0 BMW Longlife-01 FE.........4633
  6.0 BMW Longlife-04.........4635
  6.1.9 Engine performance.........4641
  7.0 BMW Longlife-12 FE.........4645
  8.0 BMW Longlife-14 FE+.........4647
  9.0 BMW Longlife-17 FE+.........4649
  BMW Quality Longlife-04 All.........4651
  Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster.........4652
  Crankshaft and Bearings.........4653
  Emissions-control, Lambda oxygen sensor.........4654
  Engine identification.........4655
  Fan.........4661
  Intake manifold.........4662
  Leak-testing the air-intake system.........4663
  Main group 11.........4666
  Overview of released engine oils for BMW Group engines.........4667
  Repair notes to renew the cylinder head.........4668
  Vacuum supply All models.........4671
12 - ENGINE ELECTRICAL SYSTEM.........4674
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........4677
  0011... Information for handling the documents repair instructions, technical data, AZD.........4679
  1100... Handling components after flood damage.........4681
  12 operating fluid overview.........4682
  1200... Instructions for removal and replacement of control units.........4683
  1200... Notes _ information on start assistance (jump starting).........4684
  1212 Overview of tightening torques.........4685
  1212011 Removing and installing _ renewing all spark plugs.........4686
  1213 Overview of tightening torques.........4701
  1213511 Replacing an ignition coil (after vehicle diagnosis).........4702
  1213512 Replacing more than one ignition coil.........4709
  1214 Overview of tightening torques.........4721
  1214521 Replace crankshaft sensor (after vehicle diagnosis).........4724
  1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis).........4734
  1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis).........4741
  1214550 Replacing the control unit of the Digital Motor Electronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........4748
  1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+3).........4757
  1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 4+6).........4792
  1214700 Encoding the control unit (DME _ DDE).........4864
  1214705 Programming the control unit (DME _ DDE).........4865
  1231 Overview of tightening torques.........4866
  1231020 Removing and installing _ replacing alternator.........4870
  1232 Overview of tightening torques.........4904
  1236 Overview of tightening torques.........4905
  1241 Overview of Technical Data.........4910
  1241 Overview of tightening torques.........4911
  1241020 Removing and installing _ replacing starter motor.........4914
  1241041 Replacing the engagement solenoid switch.........4926
  1242 Overview of tightening torques.........4927
  1242540 Replacing safety battery terminal (SBK).........4931
  1242651 Removing and installing _ replacing the positive battery cable, remote positive terminal to alternator (after vehicle diagnosis).........4935
  1242652 Removing and installing _ replacing the positive battery cable, remote positive terminal to starter motor (after vehicle diagnosis).........5021
  1251 Overview of tightening torques.........5045
  1251210 Replacing the wiring harness section for injectors and ignition coils.........5050
  1251235 Remove and install _ replace Module 1, sensor system engine wiring.........5068
  1251240 Remove and install _ replace Module 2, sensor system engine wiring.........5161
  1251245 Removing and installing _ replacing transmission module engine wiring,.........5231
  1252 Overview of tightening torques.........5295
  1261 Overview of tightening torques.........5300
  1261280 Removing and installing _ replacing oil pressure switch.........5303
  1261285 Replacing engine oil level sensor.........5315
  1263586 Replacing power distribution box (after vehicle diagnosis).........5333
  1290 Overview of tightening torques.........5340
  1290150 Remove and install _ replace control unit box.........5344
  20220507_232501_AZD-AZD-.........5358
  6100... Notes for disconnecting and connecting the vehicle battery.........5359
  6100... Safety information on handling hybrid cars.........5360
  6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles.........5362
  Adapter cable.........5366
  Adapter.........5367
  Antistatic mat.........5368
  Case.........5369
  Device.........5370
  Die-plate.........5371
  Form for equipotential bonding screw connections.........5372
  Main group 12.........5374
  Release _ pressing-off tool.........5375
  Spark Plugs.........5376
13 - FUEL PREPARATION & CONTROL.........5377
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........5380
  0011... Information for handling the documents repair instructions, technical data, AZD.........5382
  1331... Notes regarding the fuel pressure test (reference pressure surrounding area).........5384
  1331035 Removing and installing _ replacing the fuel feed line.........5386
  1351 Overview of tightening torques.........5401
  1351057 Removing and installing high pressure pump (Cylinders 1-3).........5405
  1351058 Removing and installing high pressure pump (Cylinders 4-6).........5471
  1351059 Remove and install both high pressure pumps.........5537
  1353 Overview of tightening torques.........5608
  1353301 Remove, install _ replace injector(s) in the injection system at cyl. 1-3.........5623
  1353302 Remove, install _ replace injector(s) in the injection system at cyl. 4-6.........5658
  1353594 Replacing the fuel low-pressure sensor (after vehicle diagnosis)(fuel flow line).........5704
  1353596 Replacing the high-pressure fuel sensor (After vehicle diagnosis) (in the rail).........5722
  1353719 Replacing all the injectors of the injection system (after vehicle diagnosis).........5730
  1354 Overview of tightening torques.........5791
  1354030 Remove and install _ seal throttle body.........5794
  1362 Overview of tightening torques.........5866
  1362532 Replace coolant temperature sensor (after vehicle diagnosis)(under the collector).........5883
  1362538 Replace charge air temperature sensor (after vehicle diagnosis).........5956
  1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of the throttle valve).........6005
  1362592 Replacing the pressure sensor (after vehicle diagnosis) (in the collector).........6054
  1362596 Replacing the differential pressure sensor for the petrol particulate filter (After vehicle diagnosis) (cylinders 1-3).........6058
  1362597 Replacing the differential pressure sensor for the petrol particulate filter (After vehicle diagnosis) (cylinders 4-6).........6078
  1362679 Replacing oil _ coolant temperature sensor (On the crankcase) (after vehicle diagnosis).........6098
  1364 Overview of Technical Data.........6170
  1371 Overview of tightening torques.........6171
  1371010 Removing and installing the left-hand intake filter housing.........6182
  1371020 Remove and install right intake filter housing.........6188
  1371030 Remove and install both intake silencer housings.........6194
  1371045 Remove and install _ replace charge air duct.........6203
  1371182 Remove and install _ replace the charge air pipe at cylinders 4-6.........6251
  1371183 Removing and installing _ replacing charge air duct of cylinders 1-3.........6292
  1371184 Removing and installing _ replacing charge air duct of cylinders 4-6.........6327
  1371185 Removing and installing _ replacing the charge air duct (between charge air crossover and throttle valve).........6366
  1371204 Remove and install _ replace clean air pipe of cylinders 1-3.........6416
  1371205 Remove and install _ replace clean air pipe of cylinders 4-6.........6421
  1372 Overview of tightening torques.........6428
  1372002 Replace both air filter elements.........6429
  1390 Overview of tightening torques.........6438
  1390500 Replace the tank vent valve (after vehicle diagnosis).........6439
  1390520 Replacing tank ventilation line with pressure sensor (after vehicle diagnosis).........6512
  Adapter cable.........6583
  Adapter.........6584
  Basic body.........6585
  Bush.........6586
  Case.........6587
  Claw.........6588
  Device.........6589
  Extractor.........6590
  Fuel Pump with Drive and Pipes.........6591
  Gauge.........6592
  Group 13.........6593
  Leak detector.........6594
  Line.........6595
  Lines.........6596
  Lock.........6597
  Main group 16.........6598
  Measuring device.........6599
  Measuring glass.........6600
  Pin.........6601
  Puller.........6602
  Rod.........6603
  Sensor.........6604
  Software.........6605
  Synchrometer.........6606
  Template.........6607
  Terminal.........6608
16 - FUEL SUPPLY.........6609
  0011... Information for handling the documents repair instructions, technical data, AZD.........6611
  1600005 Draining and filling fuel tank.........6613
  1611 Overview of tightening torques.........6617
  1611030 Removing and installing fuel tank (draw off without fuel and fill).........6621
  1611060 Removing and installing _ replacing fuel filler pipe.........6676
  1612010 Removing and installing or replacing carbon canister.........6726
  1612053 Replacing purge air line, front.........6744
  1612054 Replacing purge air line, rear.........6775
  1612058 Replace fuel feed line, front.........6825
  1612059 Replacing fuel feed line, rear.........6855
  1613 Overview of tightening torques.........6912
  1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD).........6914
  1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD) (after vehicle diagnosis).........6929
  1614 Overview of tightening torques.........6936
  1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD).........6937
  1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill).........6948
  1614500 Removing and installing _ replacing control unit for the electric fuel pump (after vehicle diagnosis).........6964
  1619 Overview of tightening torques.........6969
  6400... Information on using cleaning agent _ paints (personal protection equipment).........6973
  Adapter.........6975
  Filling device.........6976
  Hose.........6977
  Key.........6978
  Leak detector.........6979
  Lifting gear.........6980
  Non-return valve.........6981
  Pump.........6982
  Tester.........6983
17 - COOLING.........6984
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........6986
  0011... Information for handling the documents repair instructions, technical data, AZD.........6988
  17 operating fluid overview.........6990
  1700 Overview of Technical Data.........6993
  1700... Instructions for working on cooling system.........7037
  1700008 Draining and topping up coolant for high-temperature circuit.........7040
  1700009 Check the cooling system for watertightness with the special tool (with tester).........7069
  1700011 Draining and topping up the coolant for the low-temperature circuit.........7076
  1700039 Bleed the cooling system and check it for watertightness with the special tool.........7099
  1700040 Bleed the cooling system and check it for watertightness with the special tool (Low temperature coolant circuit).........7115
  1711 Overview of tightening torques.........7131
  1711000 Removing and installing coolant radiator.........7137
  1711006 Removing and installing _ replacing low-temperature coolant radiator.........7171
  1711016 Removing and installing _ replacing right auxiliary coolant radiator.........7211
  1711017 Removing and installing _ replacing left auxiliary coolant radiator.........7225
  1711035 Removing and installing _ replacing fan cowl with electric fan.........7237
  1711100 Removing and installing _ replacing coolant expansion tank.........7266
  1711103 Removing and installing _ replacing coolant expansion tank for the low-temperature coolant circuit.........7290
  1712543 Replacing the coolant hose between coolant radiator at the top and coolant pump (Draining and topping up coolant, see 17 00 ...).........7308
  1712623 Coolant hose for coolant radiator thermostat (Draining and topping up coolant, see 17 00 ...).........7321
  1712xxx Overview of the coolant lines on the front electric drive unit.........7345
  1712xxx Overview of the coolant lines on the rear electric drive unit.........7347
  1721 Overview of tightening torques.........7348
  1721200 Removing and installing _ replacing engine oil cooler.........7349
  1722 Overview of tightening torques.........7361
  1751 Overview of tightening torques.........7366
  1751000 Remove and install _ replace charge air cooler (with collector).........7369
  6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.........7445
  Adapter.........7446
  Clamp.........7447
  Clip.........7448
  Connector.........7449
  Container.........7450
  Fill cooling system.........7451
  Filling device.........7452
  Hose.........7453
  Main group 17.........7454
  Plate.........7455
  Screw.........7456
  Tester.........7457
  Tool set.........7459
  Vent cooling system.........7460
18 - EXHAUST SYSTEM.........7461
  0011... Information for handling the documents repair instructions, technical data, AZD.........7463
  18 operating fluid overview.........7465
  1800 Overview of tightening torques.........7466
  1800018 Remove & install complete exhaust system (for diesel model without primary cat. converter _ diesel particulate filter).........7470
  1812 Overview of tightening torques.........7485
  1812031 Replace the rear silencer.........7486
  1812081 Replacing the controller drive for exhaust flap.........7501
  1812082 Removing and installing _ replacing both controller drives for exhaust flaps.........7506
  1820 Overview of tightening torques.........7514
  1830 Overview of tightening torques.........7522
  1831 Overview of tightening torques.........7524
  1832 Overview of tightening torques.........7531
  1832045 Removing and installing catalytic converter with centre silencer (Equipment specification without RDE2).........7538
  1832050 Removing and installing _ replacing catalytic converter (cylinders 1-3).........7549
  1832060 Removing and installing _ replacing catalytic converter (cylinders 4-6).........7613
  1832070 Removing and installing _ replacing both catalytic converters.........7649
  1832200 Replacing the petrol particulate filter (Equipment specification with RDE2).........7713
  1832300 Remove and install _ replace intermediate pipe (With EU6 rde II).........7725
  2121 Overview of tightening torques.........7732
  8.2.1.1 Emission control systems.........7733
  8.2.1.2 Gaseous emissions.........7738
  8.2.2.1 Emission control devices.........7740
  8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded.........7743
  Angle.........7746
  Exhaust standard EURO 4 and E-OBD for diesel engines.........7747
  Gauge.........7751
  Socket wrench.........7752
21 - CLUTCH.........7753
  0011... Information for handling the documents repair instructions, technical data, AZD.........7754
  2121000 Removing and installing _ replacing clutch.........7756
  2151000 Removing and installing _ replacing the clutch operator _ clutch pedal.........7821
  2152500 Removing and installing _ replacing the clutch master cylinder (for work no. 21 00 006).........7882
  2152510 Removing and installing _ replacing the clutch slave cylinder (for work no. 21 00 006).........7891
  3.0 ATE brake cylinder paste, grease in the clutch region.........7899
  Adapter.........7900
  Bush.........7901
  Clutch tool.........7902
  Container.........7903
  Gauge 21 2 070 All Model Series.........7904
  Gauge.........7905
  Main group 21.........7906
  Mandrel.........7907
  Ring.........7908
22 - ENGINE & TRANSMISSION MOUNTING.........7909
  0011... Information for handling the documents repair instructions, technical data, AZD.........7910
  2211 Overview of tightening torques.........7912
  2211001 Replacing right engine mount.........7918
  2211011 Replacing left engine mount.........7972
  2211100 Replacing right engine mounting bracket.........8026
  2211110 Replacing left engine support bracket.........8117
  2230 Overview of tightening torques.........8247
  2232 Overview of tightening torques.........8248
  2232050 Replacing cross member for transmission mounting.........8252
  2232055 Removing and installing _ replacing transmission bearing block.........8258
  Bridge.........8265
  Main group 22.........8266
  Pin.........8267
  Pliers.........8268
  Removal and installation kit.........8269
  Shaped element.........8270
  Synchronising key.........8271
  Use.........8272
  Washer.........8273
23 - MANUAL GEARBOX.........8274
  0011... Information for handling the documents repair instructions, technical data, AZD.........8276
  1.0 General information about manual gearbox oil.........8278
  1.0 Transmission oil for DKG GS7D36SG.........8279
  2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997.........8280
  23 Transmission designations.........8282
  23 Universal transmission retaining bridge.........8285
  23 operating fluid overview.........8286
  23.. Universal BMW transmission take-up.........8288
  2300 Overview of Technical Data.........8289
  2300 Overview of tightening torques.........8291
  2300047 Installing exchange transmission.........8293
  2300230 Remove and install manual transmission.........8355
  2311 Overview of tightening torques.........8416
  2311626 Replace the guide tube for the clutch operator (gearbox removed).........8417
  2312062 Replacing radial shaft seal for output flange.........8475
  2312094 Replacing radial shaft seal for gearshift shaft.........8501
  2312529 Replacing the radial shaft seal for the transmission input shaft (gearbox removed).........8528
  2314 Overview of tightening torques.........8587
  2314571 Remove and install _ replace gear sensor (after vehicle diagnosis).........8588
  2321 Overview of tightening torques.........8612
  4.0 transmission fluid for manual gearboxes.........8613
  5.0 transmission fluid for manual gearboxes.........8617
  Adapter.........8618
  Basic body.........8619
  Basket.........8620
  Belt.........8621
  Bush.........8622
  Cartridge gun.........8623
  Cartridge.........8624
  Claw.........8625
  Kinematics diagnosis system and environment.........8626
  Main group 23.........8644
24 - AUTOMATIC TRANSMISSION.........8645
  0011... Information for handling the documents repair instructions, technical data, AZD.........8646
  23 Transmission designations.........8648
  23 Universal transmission retaining bridge.........8651
  23.. Universal BMW transmission take-up.........8652
  24 operating fluid overview.........8653
  2400 Overview of Technical Data.........8656
  2400 Overview of tightening torques.........8659
  2400063 Installing exchange transmission (without programming _ encoding, see 61 00 ...).........8665
  2400240 Remove and install automatic transmission.........8770
  2411 Overview of tightening torques.........8873
  2411110 Removing and installing _ sealing or replacing transmission oil sump.........8875
  2413 Overview of tightening torques.........8880
  2413029 Replacing radial shaft seal for output flange.........8881
  2430 Overview of tightening torques.........8905
  2430105 Remove and install _ replace the hydraulic impulse storage.........8907
  2431021 Replacing the radial shaft seal for the torque converter.........8913
  2434036 Replacing the sealing sleeve for the transmission housing.........9019
  2434559 Replace mechatronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........9034
  2440 Overview of tightening torques.........9046
  2440025 Remove and install _ replace torque converter ().........9048
  Adapter cable.........9153
  Adapter.........9154
  Angle.........9155
  Basic body.........9156
  Form for equipotential bonding screw connections.........9157
  Main group 24.........9159
25 - GEARSHIFT.........9160
  0011... Information for handling the documents repair instructions, technical data, AZD.........9161
  2511 Overview of tightening torques.........9163
  2511000 Removing and installing gearshift lever.........9164
  2511001 Replacing complete gearshift lever.........9202
  2511041 Replacing ball socket(s) for gearshift lever.........9240
  2511071 Replacing button for gearshift lever.........9276
  2511085 Replacing gearshift lever knob and gearshift lever cover.........9280
  2511101 Replacing gearshift rod.........9284
  2511211 Replacing gearshift arm for gearshift lever mount.........9316
  2511235 Replacing bearing bushes for gearshift arm.........9353
  2511245 Replacing gearshift arm support bearing.........9390
  Group 25.........9422
  Pin wrench.........9423
26 - PROPELLER SHAFT.........9424
  0011... Information for handling the documents repair instructions, technical data, AZD.........9425
  26 operating fluid overview.........9427
  2600... Evaluation criteria for assessing flexible discs.........9428
  2611 Overview of tightening torques.........9431
  2611000 Removing and installing complete propeller shaft.........9437
  2611001 Completely replacing the propeller shaft.........9474
  2611020 Replacing centre mount gaiter.........9511
  2611090 Replacing centring for propeller shaft.........9551
  2612001 Replacing complete propeller shaft centre bearing.........9591
  2612011 Replacing grooved ball bearing in propeller shaft centre bearing.........9632
  Adapter plate.........9673
  Bolt.........9674
  Brace.........9675
  Bush.........9676
  Clamp.........9677
  Clip.........9678
  Frame.........9679
  Group 26.........9680
  Open-end spanner.........9681
  Puller.........9682
  Shaped part.........9683
  Spindle.........9684
27 - TRANSFER BOX.........9685
  0011... Information for handling the documents repair instructions, technical data, AZD.........9686
  27 operating fluid overview.........9688
  2700 Overview of Technical Data.........9689
  2710 Overview of tightening torques.........9692
  Main group 27.........9694
  Mandrel.........9695
  Striking element.........9696
28 - TWIN_CLUTCH GEARBOX (DKG).........9697
  0011... Information for handling the documents repair instructions, technical data, AZD.........9698
  1.0 Transmission oil for DKG GS7D36SG.........9700
  28 operating fluid overview.........9701
  Device.........9702
  Fitting aid.........9703
  Main group 28.........9704
31 - FRONT AXLE, FRONT SUSPENSION.........9705
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........9708
  0000... Microencapsulated screws.........9710
  0002001 Raising the vehicle using a vehicle lift.........9711
  0011... Information for handling the documents repair instructions, technical data, AZD.........9713
  31 operating fluid overview.........9715
  3100 Mobile table lift.........9716
  3100 Overview of Technical Data.........9718
  3100 Overview of tightening torques.........9846
  3100... Notes on wheel bearing replacement following accident damage.........9848
  3110 Overview of tightening torques.........9849
  3110000 Removing and installing complete front axle.........9857
  3110001 Completely removing and installing front axle with engine and transmission.........9916
  3111 Overview of tightening torques.........10098
  3111040 Removing and installing _ replacing stiffening plate.........10104
  3111506 Lowering _ raising front axle support (for work no. 11 00 670).........10113
  3112 Overview of tightening torques.........10142
  3112001 Replacing left or right wishbone (Flat rate unit without wheel alignment).........10150
  3112050 Removing and installing _ replacing left or right tension strut (Flat rate unit without wheel alignment).........10162
  3121 Overview of tightening torques.........10178
  3121090 Replacing left _ right swivel bearing (Flat rate unit without wheel alignment).........10181
  3121180 Replacing the front wheel bearing.........10203
  3131 Overview of tightening torques.........10219
  3133001 Replacing front left or right spring strut support bearing (Flat rate unit without wheel alignment).........10223
  3133100 Removing and installing _ replacing coil spring for front left or front right spring strut (Flat rate unit without wheel alignment).........10257
  3135 Overview of tightening torques.........10292
  3135000 Removing and installing _ replacing front anti-roll bar.........10296
  3135014 Removing and installing _ replacing anti-roll bar link, left.........10306
  3135015 Removing and installing _ replacing anti-roll bar link, right.........10310
  3150 Overview of Technical Data.........10314
  3150 Overview of tightening torques.........10316
  3160 Overview of tightening torques.........10317
  3160... Notes on removing and installing Low Profile band clamps.........10319
  Adapter.........10321
  Assessment of the rubber mounts on axle components.........10322
  Battery.........10323
  Bolt.........10324
  Bridge.........10325
  Bush.........10326
  Clip.........10327
  Conversion kit.........10328
  Device.........10329
  Extension.........10331
  Gauge.........10332
  Holding sleeve.........10333
  Hydraulic cylinders.........10334
  Insert.........10335
  Laser.........10336
  Locating fixture.........10337
  Main group 31.........10338
  Mandrel.........10339
  Measurement aid.........10340
  Mirrors.........10341
  Notes on installation of ear hose clamps.........10342
  Nut.........10343
  Pin wrench.........10344
  Pipe.........10345
  Replace wheel bearing.........10346
  Ring spanner.........10347
  Ring.........10348
  Screw.........10349
  Socket wrench.........10350
  Spindle.........10351
  Spring tensioner.........10352
  Synchronising key.........10353
  Tool set.........10354
  Tool.........10356
  Visible corrosion on vehicle add-on parts.........10357
  Washer.........10358
32 - STEERING & WHEEL ALIGNMENT.........10359
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........10361
  0000... Microencapsulated screws.........10363
  0011... Information for handling the documents repair instructions, technical data, AZD.........10364
  2.6 Electronic power steering (EPS).........10366
  32 operating fluid overview.........10370
  3200 Overview of Technical Data.........10371
  3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position.........10546
  3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle.........10552
  3200601 Adjusting toe-in on front axle (AW specification without commissioning electromechanical steering gear).........10557
  3200620 Adjusting rear axle (for work no. 32 00 150 _ 155 _ 590 _ 595).........10561
  3200621 Adjusting rear axle and renewing with eccentric screws.........10566
  3211100 Replacing gaiter for steering box on left or right (Flat rate unit without wheel alignment).........10572
  3213 Overview of tightening torques.........10582
  3213572 Replace electrical steering gear (EPS) (flat rate specification without wheel alignment) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........10586
  3213905 Start-up of electromechanical steering gear (EPS) _ initialisation (after vehicle diagnosis).........10606
  3221 Overview of Technical Data.........10607
  3221 Overview of tightening torques.........10608
  3221151 Replacing left or right track rod end (Flat rate unit without wheel alignment).........10611
  3221231 Replacing left or right track rod (Flat rate unit without wheel alignment).........10620
  3231 Overview of tightening torques.........10640
  3231004 Removing and installing _ replacing steering column shroud upper section.........10646
  3231020 Removing and installing _ replacing steering column shroud lower section.........10651
  3231070 Removing and installing _ replacing lower section of steering shaft.........10656
  3231091 Replacing the steering column.........10672
  3231104 Replacing steering shaft collar.........10707
  3231211 Replacing universal joint for lower section of steering spindle.........10725
  3233 Overview of tightening torques.........10735
  3233016 Removing and installing _ replacing the cover for the sports steering wheel.........10737
  3233020 Replacing the M Sport steering wheel.........10748
  3234030 Removing and installing _ replacing airbag unit.........10767
  7200... Safety regulations for handling components with gas generators.........10775
  7212... Procedure after airbag deployment as result of an accident.........10777
  Assessment of the rubber mounts on axle components.........10781
  Bolt.........10782
  Device.........10783
  Gauge.........10784
  Group 32.........10785
  Kinematics diagnosis system and environment.........10786
  Open-end wrench insert.........10804
  Outpusher.........10805
  Plug.........10806
  Shaped part.........10807
  Spindle.........10808
  Visible corrosion on vehicle add-on parts.........10809
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE.........10810
  0000... Microencapsulated screws.........10814
  0002001 Raising the vehicle using a vehicle lift.........10815
  0011... Information for handling the documents repair instructions, technical data, AZD.........10817
  3100... Notes on wheel bearing replacement following accident damage.........10819
  33 operating fluid overview.........10820
  3300 Overview of Technical Data.........10822
  3300 Overview of tightening torques.........10950
  3310 Overview of Technical Data.........10952
  3310 Overview of tightening torques.........10955
  3310013 Removing and installing the rear axle differential of M Sport differential (Flat rate unit without wheel alignment).........10957
  3310014 Replacing the rear axle differential M sport differential (Flat rate unit without wheel alignment).........11026
  3310023 Replacing the radial shaft seal for the output shaft on the rear axle differential, left or right (Flat rate unit without wheel alignment).........11095
  3310030 Removing and installing _ replacing oil sump on the rear axle differential (Flat rate unit without wheel alignment).........11125
  3310035 Removing and installing _ replacing the adapter on the rear axle differential at front.........11200
  3310053 Removing and installing _ replacing temperature sensor.........11228
  3310656 Replacing right rear axle differential servomotor (after vehicle diagnosis) (servomotor complete set).........11234
  3310657 Replacing rear axle differential servormotor (after vehicle diagnosis).........11243
  3311 Overview of tightening torques.........11249
  3311021 Replacing radial shaft seal for input flange of rear axle differential.........11251
  3311521 Replacing the dust plate on the rear axle differential (input flange removed).........11285
  3317 Overview of Technical Data.........11290
  3317 Overview of tightening torques.........11291
  3317005 Replacing the rubber mounts for the rear axle final drive suspension at rear.........11293
  3321000 Removing and installing _ replacing left or right output shaft (Flat rate unit without wheel alignment).........11364
  3331 Overview of tightening torques.........11395
  3331000 Removing and installing complete rear axle support.........11399
  3331043 Remove and install _ replace left stiffening plate.........11452
  3331044 Remove and install _ replace right stiffening plate.........11457
  3331503 Lowering _ raising rear axle support.........11463
  3332 Overview of tightening torques.........11504
  3332125 Replacing a ball joint in lower steering stub _ wheel carrier (Flat rate unit without wheel alignment).........11517
  3332131 Remove and install a steering stub _ wheel carrier (Flat rate unit without wheel alignment).........11535
  3332190 Removing and installing _ replacing left or right camber control arm (Flat rate unit without wheel alignment).........11560
  3332195 Replacing rubber mount for camber arm in rear axle support (Flat rate unit without wheel alignment).........11577
  3332300 Replacing the front lower wishbone (Flat rate unit without wheel alignment).........11599
  3332303 Replace bottom rear wishbone (Flat rate unit without wheel alignment).........11613
  3332305 Replacing the upper front control arm (Flat rate unit without wheel alignment).........11624
  3332307 Replace top rear wishbone (Flat rate unit without wheel alignment).........11636
  3332729 Replacing a steering stub _ wheel carrier (Wheel carrier removed).........11669
  3333 Overview of Technical Data.........11674
  3333 Overview of tightening torques.........11675
  3341 Overview of tightening torques.........11678
  3341151 Replacing left or right wheel bearing on rear axle shaft.........11680
  3352 Overview of tightening torques.........11701
  3352161 Replacing rear left or right support bearing for spring strut _ shock absorber.........11704
  3353000 Removing and installing _ replacing rear left or right coil spring.........11720
  3355 Overview of tightening torques.........11742
  3355000 Removing and installing _ replacing rear anti-roll bar.........11745
  3355041 Replacing left or right anti-roll bar link.........11788
  3360 Overview of tightening torques.........11797
  3360508 Replacing the control unit for the limited slip differential (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........11798
  Adapter.........11821
  Assessment of the rubber mounts on axle components.........11822
  Basic body.........11823
  Bush.........11824
  Changing rear axle transmission fluid with the oil gun.........11825
  Clip.........11826
  Connector.........11827
  Device.........11828
  Extension.........11829
  Extractor.........11830
  Final drive oil - new oil quality from 07 _ 2011.........11832
  Fitting aid.........11833
  Gauge.........11834
  Holder.........11835
  Holding sleeve.........11836
  Key.........11837
  Kinematics diagnosis system and environment.........11838
  Lever.........11856
  Main group 33.........11857
  Mandrel.........11858
  Nut.........11859
  Open-end spanner.........11860
  Open-end wrench.........11861
  Panel.........11862
  Pipe.........11863
  Plate.........11864
  Pliers.........11865
  Pump.........11866
  Ring.........11867
  Rod.........11868
  Screw.........11869
  Shaped element.........11870
  Shaped part.........11871
  Spindle.........11872
  Striking element.........11873
  Synchronising key.........11874
  Thrust piece.........11875
  Visible corrosion on vehicle add-on parts.........11876
34 - BRAKES.........11877
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........11880
  0000... Microencapsulated screws.........11882
  0011... Information for handling the documents repair instructions, technical data, AZD.........11883
  1.1.13 Brake pads.........11885
  1.1.14 Brake drums, brake discs.........11887
  1.1.6 Parking brake, operating lever, reversible ratchet, electromechanical parking brake.........11891
  1.2.1 Service brake Effect.........11892
  1.3.1 Auxiliary brake (emergency brake) Effect.........11898
  1.4.1 Parking brake Effect.........11899
  1.6 Antilock braking system (ABS).........11912
  1.7 Electronic brake system (EBS).........11916
  34 operating fluid overview.........11920
  3400 Overview of tightening torques.........11922
  3400... Assessing the carbon ceramic brake discs (CSiC) for wear.........11923
  3400... Tolerance sample catalogue for assessment of the visual quality of carbon ceramic brake discs in new condition.........11925
  3400... Tolerance sample catalogue for assessment of the visual quality of carbon ceramic brake discs in used condition.........11931
  3400027 Replacing fluid in brake system.........11933
  3400506 Bleeding brake system.........11940
  3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier.........11946
  3411 Overview of Technical Data.........11956
  3411 Overview of tightening torques.........11958
  3411000 Removing and installing _ renewing brake pads on both front disc brakes.........11962
  3411220 Removing and installing _ replacing both front brake discs.........11977
  3411280 Removing and installing _ replacing front left or right protective plate.........11992
  3421 Overview of Technical Data.........12008
  3421 Overview of tightening torques.........12009
  3421200 Removing and installing _ replacing both rear brake pads of disc brake.........12013
  3421280 Removing and installing _ replacing rear left protective plate.........12030
  3421282 Removing and installing _ replacing rear right protective plate.........12048
  3421320 Removing and installing _ renewing both brake discs.........12067
  3432 Overview of tightening torques.........12087
  3433 Overview of tightening torques.........12089
  3435001 Replacing one brake pad wear sensor (front).........12090
  3435003 Replacing one brake pad wear sensor (rear).........12099
  3451 Overview of tightening torques.........12109
  3451100 Removing and installing the hydraulic unit.........12110
  3451601 Replacing the hydraulic unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........12131
  3452 Overview of tightening torques.........12153
  6400... Information on using cleaning agent _ paints (personal protection equipment).........12155
  Device.........12157
  Extractor.........12158
  Gauge.........12159
  Group 34.........12160
  Holding sleeve.........12161
  Instruction for replacement brake pads _ brake discs.........12162
  Modified wear limit for brake disc _ brake pad replacement.........12163
  Pliers.........12164
  Replacement part.........12165
  Reset.........12166
  Run-out measurement of brake disc and wheel hub.........12167
  Shaped part.........12170
  Socket wrench insert.........12171
  Tensioning strap.........12172
  Tool.........12173
  Turning brake disc.........12174
  Washer.........12177
  Wrench.........12178
35 - PEDALS.........12179
  0011... Information for handling the documents repair instructions, technical data, AZD.........12180
  3511 Overview of tightening torques.........12182
  3511000 Remove and install bearing support for pedal mechanism completely.........12183
  3540 Overview of tightening torques.........12195
  3540001 Removing and installing or replacing accelerator pedal module.........12196
  Device.........12201
  Group 35.........12202
36 - WHEELS WITH TYRES.........12203
  0011... Information for handling the documents repair instructions, technical data, AZD.........12204
  36 operating fluid overview.........12206
  3610 Overview of tightening torques.........12207
  3610108 Stationary wheel balancing.........12211
  3610300 Remove or install front or rear wheel.........12214
  3611003 initialize Tyre Pressure Control.........12221
  3611535 Removing and installing _ replacing a wheel electronics tyre pressure control (RDC) (for work no. 36 11 100) (tyres removed).........12222
  3612 Overview of Technical Data.........12227
  3612... Notes and specifications for tyre _ wheel exchange.........12228
  3612001 Replacing a tyre.........12229
  3612005 Replacing a tyre with run-flat technology.........12235
  3620 Overview of tightening torques.........12241
  5.2.2 Wheels.........12242
  5.2.3 Tyres.........12243
  Adapter.........12244
  Cosmetic repairs on wheel rims.........12245
  Extractor.........12254
  Fitting aid.........12255
  Group 36.........12256
  Holder.........12257
  Inflating tyres with nitrogen (N2) All series.........12258
  Kinematics diagnosis system and environment.........12259
  Replacement part.........12277
  Run Flat Indicator.........12278
  Torque wrench.........12285
  Wheels One-part alloy wheels.........12286
  Wheels Steel and aluminium strip wheels.........12287
  Wheels Two-part alloy wheels.........12288
37 - INTEGRATED SUSPENSION SYSTEMS.........12289
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........12290
  0011... Information for handling the documents repair instructions, technical data, AZD.........12292
  3711032 Replacing front left or right spring strut (FRU specification without wheel alignment) (adaptive M suspension).........12294
  3712012 Carrying out ride height adjustment (FRU specification without headlight adjustment).........12328
  3712310 Replacing rear left or right side shock absorber (Adaptive chassis and suspension).........12330
  3714 Overview of tightening torques.........12346
  3714511 Replacing front ride height sensor (after vehicle diagnosis) (without headlight adjustment).........12351
  3714512 Replacing rear ride height sensor (after vehicle diagnosis) (flat rate unit specification without headlight adjustment).........12357
  3714573 Replacing vertical dynamic platform (VDP) control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........12363
  3714605 Replacing front left or right vertical acceleration sensor (after vehicle diagnosis).........12375
  3714606 Replacing the vertical acceleration sensor on the rear left or right (after vehicle diagnosis).........12385
  Group 37.........12395
41 - BODY.........12396
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........12403
  0011... Information for handling the documents repair instructions, technical data, AZD.........12405
  1100... Handling components after flood damage.........12407
  41 operating fluid overview.........12408
  41... 0 Notes on the repair technique used in the main group 41.........12416
  4100 Overview of Technical Data.........12417
  4100... BMW _ MINI bonding instructions.........12603
  4100... Blind rivet.........12607
  4100... Corrosion protection.........12608
  4100... EMC screws.........12610
  4100... Filler S1.........12611
  4100... Grinding aluminium components.........12612
  4100... Grinding steel parts.........12613
  4100... Handling airbags and restraint systems.........12614
  4100... Handling electrical system and electronics.........12615
  4100... Information _ warning labels.........12616
  4100... Information on hazards.........12617
  4100... Information on metal filler.........12618
  4100... Information on vehicle protection.........12619
  4100... Installation solution for straight shank _ hexagon rivet nut.........12620
  4100... Installing a cavity sealing with 2-component PU cavity foam.........12622
  4100... Installing cavity sealing (expanded).........12624
  4100... Installing cavity sealing (not expanded).........12625
  4100... Materials science.........12626
  4100... Notes on adhesive K1.........12628
  4100... Notes on adhesive K2.........12630
  4100... Notes on adhesive K3.........12632
  4100... Notes on adhesive K4.........12634
  4100... Notes on adhesive K5.........12636
  4100... Notes on adhesive K6.........12638
  4100... Notes on cleaning agent R1.........12639
  4100... Notes on the water drain hose of the slide _ tilt sunroof.........12640
  4100... Opening bonded connections.........12641
  4100... Opening brazed connections.........12642
  4100... Opening rivet connections.........12643
  4100... Opening welded connections.........12644
  4100... Overview of consumables (Electronic Parts Catalogue).........12645
  4100... Overview of glue cartridge guns.........12648
  4100... Punch rivets.........12650
  4100... Quality standard.........12651
  4100... Reinforcement plate with stud bolt (bonded or welded).........12652
  4100... Repair methods, repair stages 1.........12655
  4100... Repair solution for straight shank _ hexagon rivet nut.........12656
  4100... Repair techniques, repair stage 2.........12658
  4100... Repair techniques, repair stage 3.........12659
  4100... Repairing plastic components.........12660
  4100... Replacing blind rivets.........12662
  4100... Safety at work.........12665
  4100... Safety instructions for handling magnets.........12667
  4100... Separating cut determination with a template.........12668
  4100... Setting blind rivet nuts and bolts.........12669
  4100... Soldering steel components.........12670
  4100... Spot-weld bonding steel components.........12671
  4100... Spray gun for cavity sealant.........12673
  4100... Straightening aluminium component on the outer skin.........12675
  4100... Straightening aluminium components in structure.........12676
  4100... Straightening steel components in the structure.........12677
  4100... Straightening steel components on the outer skin.........12678
  4100... Welding in reinforcement plate (sheet steel).........12679
  4100... Welding steel components.........12681
  4100... Working with 2-component PU cavity foam.........12683
  4100... Workshop equipment (BMW and MINI vehicles).........12685
  4100513 Fix bolts on the new part.........12688
  4105800 Releasing bonded folded seam connections.........12690
  4111071 Replacing engine support with left wheel arch in front of bulkhead (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment).........12691
  4111091 Replacing engine support in front of bulkhead, left (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment).........12710
  4111205 Completely replacing the left carrier support.........12725
  4111311 Replacing entrance for door front left.........12740
  4112190 Replacing left luggage compartment base.........12745
  4112191 Replacing the right luggage compartment floor.........12753
  4112557 Replace luggage compartment floor, middle section (tail panel removed).........12761
  4112653 Replacing left luggage compartment base (Rear side panel and tail panel have been removed).........12770
  4112654 Replacing the right luggage compartment floor (Rear side panel and tail panel have been removed).........12779
  4112660 Replacing the rear luggage compartment floor (tail panel removed).........12788
  4112700 Replacing the left luggage compartment floor and side member (rear side wall and tail panel removed) (flat rate specification without straightening bench).........12794
  4112701 Replacing the luggage compartment floor and right-hand side member (Rear side panel and tail panel removed) (flat rate specification without straightening bench).........12812
  4113510 Replacing the left engine bulkhead (Front wheel arch removed).........12831
  4114020 Replacing front left wheel arch (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment).........12836
  4114502 Replace rear outer wheel arch section with left reinforcement (side wall removed).........12854
  4114503 Replacing rear outer wheel arch section with right reinforcement (side wall removed).........12864
  4114504 Replace the rear right outer wheel arch section (side wall removed).........12874
  4114505 Replace the rear left outer wheel arch section (side wall removed).........12880
  4114531 Replacing engine support _ front left side frame connection.........12886
  4121003 Replacing A-pillar with reinforcement on left (Flat rate unit without straight. bench).........12903
  4121013 Replacing left outer A-pillar.........12915
  4121201 Replacing B-pillar with reinforcement on left (Flat rate unit without straight. bench).........12921
  4121950 Replacing reinforcement for roof frame at rear left (Side panel and tail panel removed).........12931
  4131100 Replace roof outer skin with slide _ tilt sunroof.........12935
  4133040 Replacing front left or right side wall holder.........12944
  4134038 Replacing outer tail panel section.........12947
  4134060 Replace tail panel outer section and inner section.........12955
  4135 Overview of tightening torques.........12966
  4135050 Replacing left front side panel.........12968
  4135101 Replacing rear left side panel.........12992
  4135111 Replacing rear right side panel.........13007
  4135600 Replace a holder for the front side panel (Front side panel removed).........13022
  4135610 Replace three holders for the front side panel (Front side panel removed).........13026
  4151 Overview of tightening torques.........13027
  4151... Notes on replacing the door.........13029
  4151004 Adjusting front left or right door.........13030
  4151080 Removing and installing left or right front door.........13035
  4151101 Replace front left or right door.........13044
  4152 Overview of tightening torques.........13079
  4152080 Removing and installing rear left or right door.........13080
  4152101 Replacing rear left or right door.........13084
  4161 Overview of tightening torques.........13115
  4161000 Removing and installing engine compartment lid.........13117
  4161010 Removing and installing engine compartment lid (Active pedestrian protection).........13120
  4161014 Adjusting bonnet.........13124
  4161060 Removing and installing _ replacing the bonnet hinge, left.........13137
  4161062 Removing and installing _ replacing the bonnet hinge, right.........13150
  4161071 Removing and installing _ replacing the bonnet hinge, left (Active pedestrian protection).........13163
  4161072 Removing and installing _ replacing the bonnet hinge, right (Active pedestrian protection).........13179
  4162 Overview of tightening torques.........13195
  4162000 Removing and installing rear lid.........13201
  4162001 Replacing the tailgate.........13217
  4162014 Adjusting tailgate.........13242
  4162540 Removing and installing _ replacing both tailgate hinges (Tailgate removed).........13253
  4162740 Adjusting both tailgate hinges.........13301
  5114... General notes for labelling with adhesive films.........13343
  6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines).........13345
  6100... Notes on handling the high pressure cleaner.........13350
  6312... Repairing headlights.........13351
  6400... Information on using cleaning agent _ paints (personal protection equipment).........13352
  7211... Checklist for front seat.........13354
  99 Notes on using temperature-controlled infra-red radiators.........13355
  9900... General instructions on paintwork.........13356
  9900... Touching up paintwork damage.........13357
  Accessories.........13358
  Belt sander.........13359
  Blade.........13360
  Blind riveting gun.........13361
  Cartridge gun.........13362
  Cartridge.........13363
  Cosmetic repairs on wheel rims.........13364
  Dent repairs without damaging paintwork.........13373
  Device.........13374
  Drill bit.........13375
  EMC screws, general information.........13376
  Filler S1.........13377
  Frame alignment control dimensions.........13382
  Fuel filler flap emergency release.........13389
  Gap dimensions, body.........13390
  Gauge.........13413
  Guard.........13414
  Guide.........13415
  Locating fixture.........13416
  Measuring device.........13417
  Min _ max tolerance sample catalogue for paintwork and corrosion damage.........13418
  New BMW paint brochure.........13422
  New repair methods ”Gluing _ Riveting” on steel bodies.........13423
  Punch element.........13425
  Punch rivet tool accessories.........13426
  Punch riveting tool.........13427
  Reinforcement plate.........13428
  Repair of corrosion damage.........13429
  Riveting tool set.........13430
  Riveting tool.........13431
  Saw blade.........13432
  Transferring hole pattern.........13433
  Vehicle identification number, general.........13436
  Visible corrosion on vehicle add-on parts.........13442
51 - BODY EQUIPMENT.........13443
  0011... Information for handling the documents repair instructions, technical data, AZD.........13454
  4100513 Fix bolts on the new part.........13456
  51 operating fluid overview.........13458
  5100 Overview of Technical Data.........13465
  5100... Notes on component bonding with adhesive tape.........13466
  5100... Overview of consumables (Electronic Parts Catalogue).........13468
  5111 Overview of tightening torques.........13469
  5111050 Removing and installing _ replacing support for front bumper panel.........13484
  5111060 Removing and installing _ replacing support for front lower bumper panel.........13511
  5111156 Remove and install front bumper panel.........13527
  5111157 Replace bumper panel, front.........13536
  5111183 Removing and installing ornamental grille in front bumper panel (left or right side).........13539
  5111410 Removing and installing _ replacing left or right attachment part.........13551
  5111781 Replace the deformation element on the bottom right (Bumper panel removed).........13562
  5112 Overview of tightening torques.........13564
  5112050 Removing and installing _ replacing support for rear bumper panel.........13575
  5112156 Removing and installing rear bumper panel.........13599
  5112157 Replace rear bumper panel.........13622
  5112315 Removing and installing _ replacing rear diffuser.........13625
  5112410 Remove and install _ replace left or right attachment trim.........13653
  5112415 Remove and install _ replace bumper panel trim on the left.........13676
  5112416 Remove and install _ replace bumper panel trim on the right.........13701
  5112825 Removing and installing _ replacing rear centre bumper guide (Bumper panel removed).........13726
  5112828 Removing and installing _ replacing rear left or right bumper guide (Bumper panel removed).........13731
  5113000 Removing and installing _ replacing front grill centre section.........13738
  5113043 Removing and installing _ replacing the trim on the rear left or right side panel.........13754
  5113045 Removing and installing _ replacing front side panel trim on left or right.........13755
  5113116 Remove and install cowl panel cover (rear).........13758
  5113280 Removing and installing left or right roof trim strip.........13766
  5114 Overview of Technical Data.........13769
  5114... General notes for labelling with adhesive films.........13774
  5114010 Removing and installing _ replacing rear BMW badge.........13776
  5116 Overview of tightening torques.........13781
  5116001 Removing and installing the exterior mirror on left or right front door.........13796
  5116040 Removing and installing _ replacing housing on left or right exterior mirror.........13805
  5116041 Removing and installing _ replacing cover cap on left or right exterior mirror.........13832
  5116045 Removing and installing or replacing retaining ring on left or right exterior mirror.........13837
  5116063 Remove and install _ replace the interior mirror.........13846
  5116080 Removing and installing or replacing sun visor and left or right counter support.........13854
  5116150 Remove and install the front storage compartment (Ashtray).........13858
  5116151 Replace front storage compartment.........13874
  5116160 Removing and installing center console trim.........13878
  5116163 Remove and install the rear centre console trim.........13883
  5116164 Replace the rear centre console trim.........13887
  5116165 Removing and installing complete centre console.........13888
  5116169 Replace centre console trim to the rear inside.........13908
  5116172 Removing and installing the centre armrest storage compartment.........13909
  5116202 Removing and installing _ replacing front cup holder.........13916
  5116206 Removing and installing _ replacing centre armrest.........13920
  5116225 Removing and installing _ replacing decorative trim on centre console on left or right.........13925
  5116341 Remove and install _ replace lock barrel for glove box.........13932
  5116355 Removing and installing _ replacing driver's side fold-down compartment.........13940
  5116376 Removing and installing glove box lid.........13942
  5116383 Removing and installing _ replacing damper for glove box.........13948
  5116450 Removing and installing _ replacing rear left _ right grab handle.........13953
  5116480 Removing and installing or replacing front grab handle.........13956
  5121 Overview of tightening torques.........13959
  5121004 Adjusting front left or right lock striker.........13964
  5121092 Removing and installing _ replacing the door lock of the driver's door.........13968
  5121111 Removing and installing _ replacing the door lock of the front passenger door.........13998
  5121125 Removing and installing _ replacing the outside door handle support including lock barrel, left or right.........14018
  5121126 Removing and installing _ replacing the outside door handle support without lock barrel, left or right.........14023
  5121140 Removing and installing _ replacing the complete lock barrel on the left or right front door.........14028
  5121170 Removing and installing _ replacing the outside door handle at the front left or right.........14056
  5121225 Removing and installing _ replacing the inner door opener on the left or right front door.........14057
  5121233 Removing and installing _ replacing the Bowden cable of the outside door handle at the front left or right.........14064
  5121235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right front door.........14094
  5121280 Remove and install _ replace door stop of the front left or front right door.........14113
  5121300 Removing and installing _ replacing weather strip on outside of front door.........14131
  5121330 Removing and installing _ replacing the weather strip on the inside of the front door.........14132
  5122 Overview of tightening torques.........14133
  5122004 Adjusting rear left or right lock striker.........14135
  5122090 Remove and install _ replace the door lock on the left or right rear doors.........14139
  5122126 Removing and installing _ replacing the outside door handle support in the left or right rear door.........14152
  5122170 Removing and installing _ replacing the outside door handle at the rear left or right.........14154
  5122225 Removing and installing _ replacing the inner door opener on the left or right rear door.........14155
  5122233 Removing and installing _ replacing the Bowden cable for the outside door handle at the rear left or right.........14161
  5122235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right rear door.........14178
  5122280 Removing and installing _ replacing the door brake on the left or right rear door.........14189
  5122300 Removing and installing _ replacing the weather strip on the outside left or right rear door.........14199
  5122330 Removing and installing _ replacing the weather strip on the inside of the rear door.........14200
  5123 Overview of tightening torques.........14201
  5123... Adjusting _ replacing bump stops.........14204
  5123... Adjusting _ replacing stop pads.........14205
  5123... Removing _ installing ball sockets with clip.........14207
  5123004 Adjusting engine compartment lid catch (adjusting locking clips).........14208
  5123100 Removing and installing _ replacing right engine compartment lid lock.........14215
  5123110 Removing and installing _ replacing left engine compartment lid lock.........14228
  5123131 Adjusting left or right striker on engine compartment lid.........14241
  5123211 Removing and installing _ replacing Bowden cable for front bonnet locks.........14249
  5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid.........14265
  5123400 Removing and installing _ replacing the left or right actuator.........14269
  5124 Overview of tightening torques.........14273
  5124004 Adjusting rear lid lock (Tailgate lock lower section).........14278
  5124100 Removing and installing _ replacing tailgate lock.........14282
  5124130 Removing and installing _ replacing striker for tailgate lock.........14294
  5124133 Removing and installing _ replacing drive for Automatic Soft Close drive on tailgate.........14300
  5124147 Replace button for tailgate activation.........14314
  5124301 Removing and installing _ replacing gas pressure spring for tailgate.........14315
  5124324 Removing and installing _ replacing right tension spring for tailgate.........14328
  5124325 Removing and installing _ replacing left tension spring for tailgate.........14344
  5124351 Removing and installing _ replacing right electrical spindle drive for tailgate.........14358
  5131 Overview of Technical Data.........14374
  5131... General procedure for the disassembly and installation of bonded window glass.........14385
  5131... Materials for bonding window.........14390
  5131... Notes on window bonding repair kit.........14392
  5131... Remove windscreen with Roll Out 2000.........14395
  5131... Removing windows with a Spider.........14399
  5131... Removing windows with an oscillating knife.........14400
  5131000 Removing and installing windscreen.........14401
  5131030 Removing and installing or replacing left or right gutter strip along windscreen.........14432
  5131200 Removing and installing rear window.........14436
  5131221 Replace rear window (Rear window broken).........14449
  5132 Overview of tightening torques.........14451
  5132160 Removing and installing _ replacing housing cover on inner left or right door window frame.........14453
  5132170 Removing and installing _ replacing door window glass, front left or right.........14459
  5132211 Replace the rubber window seal for the front left or right door window glass.........14469
  5132390 Removing and installing _ replacing frame trim on window frame of left or right front door.........14471
  5132420 Remove and install _ replace window frame trim of the front left or front right door.........14480
  5133 Overview of tightening torques.........14490
  5133066 Removing and installing the module carrier of the left front door.........14492
  5133068 Removing and installing module carrier of right front door.........14510
  5133070 Replace left front door module carrier.........14528
  5133072 Replace right front door module carrier.........14532
  5134 Overview of tightening torques.........14536
  5134160 Removing and installing _ replacing housing cover on inner left or right door window frame.........14538
  5134380 Removing and installing _ replacing the frame trim on the window frame of the left or right rear door.........14544
  5134420 Removing and installing _ replacing window frame trim of the rear left or rear right door (front).........14547
  5135066 Removing and installing module carrier of left rear door.........14548
  5135068 Removing and installing module carrier of right rear door.........14557
  5135070 Replace module carrier of left rear door.........14567
  5135072 Replace right rear door module carrier.........14568
  5141 Overview of tightening torques.........14570
  5141000 Removing and installing left or right front door trim panel.........14576
  5141901 Replace decorative strip (Door trim panel removed).........14582
  5141906 Punching the contour for tailgate release in the door trim panel.........14583
  5142000 Remove and install left or right rear door trim panel.........14589
  5142911 Replace decorative strip (Door trim panel removed).........14595
  5143 Overview of tightening torques.........14596
  5143070 Remove and install _ replace side trim panel, footwell, on A-pillar, left.........14602
  5143075 Remove and install _ replace side trim panel, footwell, on A-pillar, right.........14611
  5143148 Removing and installing _ replacing trim panel for left or right door pillar (Top).........14618
  5143150 Removing and installing _ replacing trim panel for left or right door pillar (bottom).........14619
  5143168 Removing and installing _ replacing both trim panels for the body pillars (Top).........14620
  5143201 Removing and installing or replacing trim for front left or right roof pillar (A-pillar).........14624
  5143251 Removing and installing or replacing trim panel from rear left or right roof pillar (C-pillar).........14629
  5143721 Removing and installing _ replacing both trim panels for roof pillar (A-pillar).........14633
  5143771 Removing and installing _ replacing both trim panels for rear roof pillar (C-pillar).........14638
  5144 Overview of tightening torques.........14642
  5144001 Removing and installing _ replacing headlining.........14645
  5144011 Removing and installing _ replacing headlining (For the equipment specification with a slide _ tilt sunroof).........14682
  5144910 Releasing and securing the headlining on the left (after vehicle diagnosis).........14720
  5144911 Releasing and securing the headlining on the right (after vehicle diagnosis).........14749
  5144915 Lower roofliner (after vehicle diagnosis).........14778
  5144920 Releasing and securing the headlining with the SHD on the left (after vehicle diagnosis).........14806
  5144921 Releasing and securing the headlining with the SHD on the right (after vehicle diagnosis).........14837
  5144925 Lowering the headlining with SHD (after vehicle diagnosis).........14868
  5145 Overview of tightening torques.........14898
  5145030 Removing and installing instrument panel trim.........14905
  5145075 Removing and installing support for dashboard (without draw-off, evacuation and filling).........14974
  5145184 Remove and install tailgate trim.........15079
  5145195 Removing and installing instrument trim panel trim at bottom right.........15080
  5145370 Removing and installing decorative strip on left dashboard.........15081
  5145380 Removing and installing decorative strip on right dashboard.........15085
  5145382 Replace decorative strip on instrument panel at right.........15089
  5146 Overview of tightening torques.........15090
  5146001 Remove and install trim panel for storage shelf.........15092
  5146002 Replace the trim panel for the storage shelf.........15099
  5146011 Remove and install trim panel for storage shelf (with through-loading system).........15101
  5147 Overview of tightening torques.........15119
  5147000 Removing and installing _ replacing front left door sill cover strip (inner).........15131
  5147030 Removing and installing _ replacing the rear left or right left door sill cover strip (inner).........15135
  5147065 Removing and installing _ replacing sill trim, front left or right (outer).........15136
  5147101 Removing and installing _ replacing luggage compartment floor trim panel.........15140
  5147151 Removing and installing _ replacing left luggage compartment wheel arch panel (with through-loading system).........15147
  5147161 Removing and installing _ replacing right luggage compartment wheel arch panel (with through-loading system).........15159
  5147219 Removing and installing _ replacing the loading edge trim.........15173
  5147315 Removing and installing _ replacing carpet for vehicle interior.........15174
  5147440 Removing and installing _ replacing the rear carpet.........15217
  5147490 Removing and installing _ replacing underbody protection (front).........15226
  5147491 Removing refitting _ replacing rear engine undercover.........15227
  5147492 Removing and installing _ replacing centre underbody protection.........15228
  5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet.........15232
  5149000 Removing and installing _ replacing the tailgate trim panel.........15233
  5161070 Remove and install _ replace front-end strut.........15234
  5164 Overview of tightening torques.........15237
  5164020 Remove and install top rear connection (Connection of the two wheel arches at front).........15250
  5164035 Removing and installing _ replacing the upper section cross connection.........15261
  5164650 Replace lock support, left (Front end removed).........15262
  5164652 Replace lock support, right (Front end removed).........15269
  5171 Overview of tightening torques.........15276
  5171017 Remove and install _ replace left underbody panelling.........15296
  5171018 Remove and install _ replace right underbody panelling.........15300
  5171038 Removing and installing _ replacing front left or right wheel arch cover (front section).........15305
  5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section).........15312
  5171040 Removing and installing _ replacing front left or right wheel arch cover (Front and rear section).........15319
  5171041 Removing and installing _ replacing rear left or right wheel arch cover.........15327
  5171071 Removing and installing _ replacing bulkhead cover.........15334
  5171072 Remove and install _ replace lower bulkhead cover.........15344
  5171099 Removing and installing _ replacing the air duct for the coolant radiator.........15354
  5171315 Remove and install _ replace left or right side sill trim panel insert.........15380
  5171341 Remove & install _ replace strut brace.........15390
  5171373 Removing and installing _ replacing tension strut on spring strut dome.........15392
  5171404 Removing and installing _ replacing front spoiler.........15402
  5171407 Replace the rear spoiler.........15403
  5171412 Removing and installing the rear spoiler.........15404
  5171447 Remove and install _ replace left or right side sill trim panel.........15410
  5172010 Replace edge protection for left or right rear door.........15417
  5174 Overview of tightening torques.........15418
  5175 Overview of tightening torques.........15419
  5175010 Removing and installing _ replacing left or right steering assembly cover.........15426
  5176030 Removing and installing _ replacing the bonnet sealing at the rear.........15431
  5176031 Removing and installing _ replacing the bonnet sealing at the front.........15432
  5176060 Removing and installing _ replacing the bonnet seal on the left or right.........15436
  5176070 Replace centre engine compartment cover.........15440
  6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement).........15441
  Cleaning and care of leather in vehicles All model series.........15446
  Front licence plate holder All models.........15447
  Information sticker exterior paintwork All Models.........15448
  Removing and installing both the covers for the brake air duct.........15449
  Removing the windscreen.........15451
  Repair of damage caused by stone chips on the windshied.........15453
  Replace the gel pad for rain-light-solar-condensation sensors.........15462
52 - SEATS & MOTORCYCLE SEAT.........15465
  0000... Microencapsulated screws.........15468
  0011... Information for handling the documents repair instructions, technical data, AZD.........15469
  5123... Removing _ installing ball sockets with clip.........15471
  52 operating fluid overview.........15473
  5210 Overview of tightening torques.........15474
  5213 Overview of tightening torques.........15475
  5214 Overview of tightening torques.........15476
  5214001 Removing and installing driver's seat.........15477
  5214040 Removing and installing _ replacing outer cover on left or right front seat.........15488
  5214041 Removing and installing or replacing inner cover on left or right front seat.........15494
  5216017 Removing and installing _ replacing seat frame on driver's seat.........15505
  5216026 Removing _ installing _ replacing driver’s seat and backrest frame.........15525
  5216031 Removing and installing _ replacing backrest frame for driver's seat.........15555
  5216048 Removing and installing thigh support on left or right front seat.........15579
  5216049 Replace thigh support on left or right front seat.........15583
  5216065 Remove and install _ replace lumbar support on front seat.........15589
  5216198 Removing and installing or replacing rear panel on left or right front seat backrest.........15608
  5216381 Removing and installing _ replacing badge in front left or right head restraint.........15612
  5216390 Removing and installing or replacing front left or right head rest.........15616
  5216396 Remove and install _ replace front left or right head restraint guide.........15624
  5216402 Replacing seat cover for driver's seat.........15643
  5216403 Removing and installing _ replacing thigh support cover on the left or right front seat.........15661
  5216407 Replacing backrest cover for driver's seat.........15666
  5216422 Replacing upholstery for driver's seat backrest.........15684
  5216425 Replacing upholstery for driver's seat.........15704
  5217 Overview of tightening torques.........15722
  5219 Overview of tightening torques.........15723
  5224 Overview of tightening torques.........15724
  5226 Overview of tightening torques.........15727
  5226005 Removing and installing _ replacing rear seat.........15731
  5226008 Removing and installing _ replacing backrest side section on left or right rear seat backrest.........15735
  5226011 Removing and installing _ replacing left rear seat backrest.........15749
  5226012 Removing and installing _ replacing the right rear seat backrest.........15772
  5226030 Removing and installing _ replacing centre armrest.........15789
  5226032 Removing and installing _ replacing drinks holder in armrest for rear seat backrest.........15790
  5226080 Removing and installing _ replacing backrest frame for left rear seat.........15797
  5226081 Removing and installing _ replacing backrest frame for centre rear seat.........15827
  5226085 Removing and installing _ replacing backrest frame for right rear seat.........15857
  5226149 Removing and installing _ replacing cushion for left rear seat backrest.........15880
  5226151 Removing and installing _ replacing the cushion for right rear seat backrest.........15911
  5226199 Removing and installing _ replacing rear panel on left rear seat backrest.........15936
  5226200 Removing and installing _ replacing rear panel on right rear seat backrest.........15939
  5226202 Removing and installing _ replacing rear panel on central rear seat backrest.........15943
  5226210 Removing and installing _ replacing headrest for left or right rear seat.........15946
  5226292 Removing and installing _ replacing isofix trim.........15950
  5226293 Remove and install _ replace all Isofix trims.........15954
  5226303 Removing and installing _ replacing actuator for left or right rear seat backrest.........15958
  5226311 Removing and installing _ replacing lock for left or right rear seat backrest.........15963
  5226315 Removing and installing _ replacing tailgate lock for centre rear seat backrest.........15967
  5226388 Removing and installing _ replacing rear middle head restraint.........15998
  5226400 Replacing seat cover for rear seat.........16000
  5226411 Replacing backrest cover for left rear seat.........16007
  5226412 Replacing backrest cover for right rear seat.........16038
  5226450 Replacing upholstery for rear seat.........16062
  5230 Overview of tightening torques.........16072
  6.2.6 Other seats.........16074
  7211... Checklist for front seat.........16075
  Check front seat for damage.........16076
  Cleaning and care of leather in vehicles All model series.........16081
  Measures for leather complaints (seats).........16082
  Pliers.........16088
54 - SLIDE_TILT SUNROOF & SOFT TOP.........16089
  0000... Microencapsulated screws.........16091
  0011... Information for handling the documents repair instructions, technical data, AZD.........16092
  4100... Notes on the water drain hose of the slide _ tilt sunroof.........16094
  54 operating fluid overview.........16095
  5410 Overview of tightening torques.........16096
  5410... Repair instructions for bonded seals.........16098
  5412003 Adjusting glass slide _ tilt sunroof panel.........16101
  5412015 Replacing left or right gaiter for glass slide _ tilt sunroof.........16107
  5412115 Removing and installing glass slide _ tilt sunroof panel.........16108
  5412116 Replace glass slide _ tilt sunroof panel.........16115
  5412117 Replacing seal for glass slide _ tilt roof panel.........16122
  5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof.........16129
  5412195 Removing and installing _ replacing wind deflector mount on the left or right.........16136
  5412211 Removing and installing complete glass slide _ tilt sunroof.........16168
  5412302 Removing and installing _ replacing roller sunblind for slide _ tilt sunroof.........16207
  5412336 Removing and installing _ replacing mechanics for glass slide _ tilt sunroof panel.........16251
  5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof.........16297
  5412646 Replacing glass slide _ tilt sunroof frame (Glass slide _ tilt sunroof removed).........16304
  5412791 Replacing the slider for roller sunblind (Roller sunblind removed).........16354
  5413 Overview of Technical Data.........16399
  Angle.........16402
  Crimping tool.........16403
  Fitting aid.........16404
  Guide.........16405
  Main group 54.........16406
  Saw blade.........16407
  Support.........16408
61 - GENERAL VEHICLE ELECTRICAL SYSTEM.........16409
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........16416
  0011... Information for handling the documents repair instructions, technical data, AZD.........16418
  1200... Notes _ information on start assistance (jump starting).........16420
  4.11 Electrical wires.........16421
  5146 Overview of tightening torques.........16425
  61 operating fluid overview.........16427
  6100... Battery charging calendar.........16428
  6100... Notes for disconnecting and connecting the vehicle battery.........16429
  6100... Notes on handling the high pressure cleaner.........16430
  6100... Repairing airbag cables.........16431
  6100... Safety information on handling hybrid cars.........16432
  6100... Safety instructions for handling vehicle battery.........16434
  6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test).........16435
  6112... Information on intelligent battery sensor (IBS).........16437
  6112002 Replacing positive battery cable (safety battery terminal) (From battery to rear B+ power distribution box).........16438
  6112013 Replacing the battery earth lead.........16447
  6113... Connector housing, LCC contact (load current contact).........16452
  6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin.........16454
  6113... Crimping Micro Power Quadlock contacts (MPQ).........16456
  6113... Crimping Micro Quadlock System contacts (MQS).........16457
  6113... Crimping annular contacts.........16458
  6113... Cutting to length and stripping insulation from cables.........16459
  6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ.........16463
  6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ.........16465
  6113... In-line plugs, 2-pin, System JPT ELA.........16467
  6113... In-line plugs, 4-pin, System DFK ELA.........16468
  6113... In-line plugs, 6- to 50-pin, System Elo.........16469
  6113... Inline connectors, 6-, 8-pin, System MQS.........16471
  6113... Inline plugs, 4-, 10-pin, System Elo.........16472
  6113... Opening plug housings and removing contacts of different plug systems.........16473
  6113... Socket housing (radio connector), Hybrid System MQS _ MPQ.........16475
  6114 Overview of tightening torques.........16476
  6114002 Check _ replace fuse.........16482
  6114010 Remove and install _ replace power distribution box (Luggage compartment).........16484
  6114035 Rem.& install _ replace power distribution box front positive battery cable.........16495
  6114040 Removing and installing _ replacing rear power distribution box positive battery cable.........16510
  6114041 Removing and installing _ replacing rear power distribution box positive battery cable (rear right luggage compartment trim panel).........16519
  6120 Overview of tightening torques.........16533
  6120... Notes on AGM battery.........16539
  6120... Notes regarding the lithium ion battery.........16542
  6120900 Disconnecting and connecting battery earth lead.........16545
  6120908 Carrying out a voltage interruption of the 12-V battery.........16549
  6121010 Removing and installing vehicle electrical system battery.........16550
  6121017 Replacing vehicle electrical system battery - including registering battery replacement-.........16559
  6121028 Charging battery.........16568
  6125... Notes on repair of high-voltage battery unit.........16569
  6131 Overview of tightening torques.........16572
  6131001 Removing and installing _ replacing HDC button.........16579
  6131008 Removing and installing steering column switch cluster.........16590
  6131011 Removing and installing _ replacing coil spring cassette.........16607
  6131021 Remove and install _ replace ring aerial.........16625
  6131037 Removing and installing _ replacing light control unit.........16631
  6131043 Removing and installing the roof functional centre.........16636
  6131066 Removing and installing _ replacing hotel position switch.........16644
  6131068 Removing and installing _ replacing the switch for front passenger airbag deactivation.........16646
  6131082 Removing and installing _ replacing switch for central locking system.........16650
  6131083 Removing and installing _ replacing switch for unlocking tailgate.........16656
  6131084 Removing and installing _ replacing the switch for the automatic operation of tailgate.........16663
  6131113 Removing and installing _ replacing both shift paddles for automatic transmission.........16667
  6131116 Replacing the rocker switch for side window operation.........16676
  6131117 Removing and installing _ replacing power window switch, driver's side.........16682
  6131118 Removing and installing _ replacing power window switch on passenger's side.........16688
  6131122 Removing and installing _ replacing tow hitch switch.........16694
  6131174 Removing and installing additional seat function operating unit (left or right).........16696
  6131195 Removing and installing front controller.........16709
  6131197 Removing and installing operating facility for centre console.........16720
  6131204 Replacing operating unit for seat adjustment.........16736
  6131233 Removing and installing _ replacing the vibration actuator for Lane Departure Warning.........16742
  6131251 Rem. & install audio operating facility.........16757
  6131310 Replacing brake light switch.........16761
  6131362 Removing and installing the radio remote control receiver (Storage shelf trim panel removed).........16765
  6131676 Replace the operating facility for the front left or right additional seat function (after vehicle diagnosis).........16784
  6131696 Replacing front controller (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........16790
  6131704 Replacing the centre console operating facility (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........16802
  6133 Overview of tightening torques.........16821
  6133050 Removing and installing _ replacing left fanfare horn.........16822
  6133055 Removing and installing _ replacing right fanfare horn.........16826
  6133060 Removing and installing _ replacing both fanfare horns.........16831
  6134022 Replace insert holder for rear right cigarette lighter.........16836
  6135 Overview of tightening torques.........16852
  6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement).........16855
  6135013 Remove and install LIN power distribution box.........16860
  6135021 Remove and install _ replace near-field communication storage tray.........16870
  6135080 Removing and installing the control unit _ module for the left or right seat adjustment.........16875
  6135095 Removing and installing control unit _ module for seat heating (left or right).........16889
  6135097 Removing and installing the control unit _ module for the left or right seat heating (Rear seat).........16893
  6135177 Remove and install rain-light sensor.........16897
  6135179 Removing and installing the rain-light-solar-condensation sensor.........16907
  6135196 Removing and installing control unit for automatic tailgate operation.........16918
  6135240 Remove and install control unit for contactless tailgate opening.........16932
  6135243 Remove and install top sensor line for contactless tailgate opening.........16958
  6135245 Remove and install bottom sensor line for contactless tailgate opening.........16984
  6135278 Remove and install Body Domain Controller (BDC) control unit.........17010
  6135582 Replacing control unit _ module for left or right seat adjustment (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........17024
  6135678 Replace the rain _ light sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........17038
  6135697 Replacing control unit for automatic tailgate operation (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........17048
  6135779 Replace Body Domain Controller control unit (BDC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........17062
  6135953 Remove and install _ replace interior aerial for Comfort Access (Front storage compartment) (after vehicle diagnosis).........17077
  6135954 Remove and install _ replace interior aerial for Comfort Access (rear centre console) (after vehicle diagnosis).........17094
  6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access (after vehicle diagnosis).........17098
  6135975 Removing and installing _ replacing bumper aerial for Comfort Access.........17108
  6135980 Removing and installing _ replacing aerial for Comfort Access on left or right (after vehicle diagnosis).........17133
  6161 Overview of Technical Data.........17140
  6161 Overview of tightening torques.........17145
  6161041 Replacing both wiper blades.........17147
  6161100 Removing and installing _ replacing both windscreen wiper arms.........17151
  6161270 Completely removing and installing the console for the windscreen wiper system including engine.........17156
  6161271 Replace console for windscreen wiper system.........17166
  6171 Overview of Technical Data.........17176
  6171 Overview of tightening torques.........17177
  6171002 Replacing spray nozzles on left and right wiper arm.........17178
  6171063 Removing and installing the washer fluid reservoir for the window washer system.........17188
  6171065 Replace the washer fluid reservoir for the window washer system.........17198
  6171100 Removing and installing _ replacing window washer pump.........17209
  Adapter cable for OBD socket All series.........17220
  Adapter cable, 3-pin All series.........17221
  Automatic engine start-stop function.........17222
  Basic check-list for HVTPlus deployment.........17228
  Battery exchange in vehicles with a high-voltage system.........17229
  Battery master document.........17230
  Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit).........17236
  Form for equipotential bonding screw connections.........17238
  Guideline for the assessment of high-voltage battery unit _ cell module for transportation.........17240
  Instructions for 12 V dual storage system.........17245
  Notes for opening and closing cable straps.........17250
  Notes on 48-V battery.........17254
  Notes on earth bonding screw connections.........17259
  Notes on handling the high-voltage battery unit in vehicles with water damage.........17260
  Notes on the 12-V lithium-ion auxiliary battery.........17262
  Notes on wiring harness repair in the exterior mirror.........17266
  Overview of high-voltage battery unit cooling.........17267
  Peripherals box, 26-pin all models.........17269
  Release _ pressing-off tool.........17270
  Repair information for high-voltage component.........17271
  Repair information for high-voltage components.........17276
  Replace the gel pad for rain-light-solar-condensation sensors.........17279
  Safety information for handling electric and hybrid vehicles.........17282
  Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON.........17286
  Tool.........17289
  Windscreen wipers making noises All models.........17290
62 - INSTRUMENTS.........17292
  0011... Information for handling the documents repair instructions, technical data, AZD.........17293
  6211 Overview of tightening torques.........17295
  6211280 Removing and installing instrument cluster.........17296
  6211786 Replace KOMBI (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........17314
  6230 Overview of tightening torques.........17335
  6230005 Removing and installing _ replacing trim for Head-Up Display.........17336
  6230010 Removing and installing head-up display.........17339
  6230515 Replacing head-up display (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........17401
  Roller operation.........17464
  Service menu in the instrument cluster.........17465
63 - LIGHTS.........17466
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........17469
  0011... Information for handling the documents repair instructions, technical data, AZD.........17471
  4.1.1 Headlamps status and function.........17473
  4.1.2 Headlight alignment.........17478
  4.1.3 Headlamp switch.........17484
  4.1.5 Self-levelling suspension devices (if required).........17489
  4.1.6 Headlight cleaning system (if required).........17495
  4.13 Battery (batteries).........17499
  4.2.1 Clearance light and rear lights, side marker lights, outline lights and daytime driving lights Condition and function.........17502
  4.3.2 Brake lights switch.........17506
  6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3).........17510
  6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3).........17511
  6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3).........17512
  6310... Adjusting dazzle-free high-beam headlights (using non-electronic headlight tester).........17514
  6310... Light patterns from different low-beam headlight types.........17516
  6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions).........17518
  6310004 Adjusting headlights.........17520
  6311 Overview of tightening torques.........17522
  6312 Overview of tightening torques.........17525
  6312... Headlight fogging fault pattern.........17527
  6312... Repairing headlights.........17528
  6312... US version Check _ position the horizontal blocking when headlight is replaced.........17529
  6312... US version Remove the horizontal blocking before adjusting the headlamp.........17531
  6312... US version Setting the horizontal blocking when headlamp is set.........17533
  6312003 Removing and installing left headlight.........17534
  6312021 Remove and install both headlights.........17546
  6312141 Replacing left LED headlight (LED headlight, LED headlight AHL high).........17558
  6312144 Replacing right LED headlight (LED headlight, LED headlight AHL high).........17574
  6312147 Replacing both LED headlights (LED headlight, LED headlight AHL high).........17590
  6314 Overview of Technical Data.........17606
  6314140 Replace rear reflector.........17607
  6314300 Remove and install the LED module for the light carpet on the left.........17631
  6314302 Remove and install the LED module for the light carpet on the right.........17639
  6321 Overview of tightening torques.........17647
  6321275 Remove and install rear left light of side panel.........17648
  6321277 Remove and install rear right light of side panel.........17666
  6321279 Remove and install rear left light of tailgate.........17685
  6321281 Removing and install rear right light of tailgate.........17693
  6321283 Remove and install both rear lights of side panel.........17701
  6321285 Removing and installing both rear lights of tailgate.........17722
  6325003 Removing and installing add. brake light.........17730
  6331003 Removing and installing _ replacing complete ceiling light.........17734
  6331020 Removing and installing _ renewing footwell light.........17738
  6331050 Removing and installing _ replacing mirror light.........17742
  6331080 Removing and installing _ replacing luggage compartment light.........17746
  6331092 Remove and install _ replace the door entry light in the door trim panel.........17750
  6331093 Remove and install _ replace the Door entry light in the door trim panel in rear left or right.........17752
  6331100 Remove and install front interior light.........17754
  6331150 Removing and installing _ replacing glovebox light.........17762
  6331176 Removing and installing _ replacing LED for centre armrest storage compartment.........17763
  6331240 Remove and install _ replace the optical fibre for folding compartment on the front left or right.........17767
  6331241 Remove and install _ replace the front left or right door opener optical fibre.........17774
  6331242 Remove and install _ replace the optical fibre for folding compartment on the rear left or right.........17781
  6331243 Remove or install _ replace the rear left or right door opener optical fibre.........17788
  6331318 Replace the LED module in the front folding compartment on the left or right.........17795
  6331319 Replace the LED module in the front door opener on the left or right.........17803
  6331328 Replacing the LED module in the rear door pocket on the left or right.........17811
  6331329 Replace the LED module for rear door opener, left or right.........17819
  6399... Notes for replacing the protective cap of the headlight.........17827
  6399... Safety information for handling bulbs _ light sources (exterior lights).........17828
  Adaptive Headlights.........17829
  Magnet.........17842
  Remounting the LED module.........17843
64 - HEATING & AIR CONDITIONING.........17845
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........17849
  0011... Information for handling the documents repair instructions, technical data, AZD.........17851
  6100... Safety information on handling hybrid cars.........17853
  64 operating fluid overview.........17855
  6400 Overview of Technical Data.........17858
  6400 Overview of tightening torques.........17865
  6400... Information on using cleaning agent _ paints (personal protection equipment).........17866
  6400... Overview of A _ C service stations.........17868
  6400... Overview of refrigerant oil to be filled.........17869
  6411 Overview of tightening torques.........17870
  6411... Installing servodrive.........17875
  6411197 Removing and installing the heating and air-conditioning unit.........17876
  6411208 Replace heat exchanger.........17983
  6411213 Removing and installing _ replacing heater _ air conditioner fan (fan motor).........18095
  6411262 Removing and installing _ replacing auxiliary coolant pump for heater circuit.........18107
  6411377 Removing and installing the control panel of the heating and air conditioning system.........18136
  6411395 Removing and installing rear passenger compartment control panel.........18141
  6411501 Replacing actuator drive for front left blend air door (after vehicle diagnosis) (M23a).........18145
  6411502 Replacing controller drive for rear blend air door (after vehicle diagnosis) (M23b).........18157
  6411503 Replacing actuator drive for left air distribution flap (after vehicle diagnosis) (M21b).........18169
  6411504 Replacing actuator drive for front left stratification flap (after vehicle diagnosis) (M9).........18181
  6411505 Replacing actuator drive for rear passenger compartment flap (after vehicle diagnosis) (M8).........18248
  6411506 Replacing actuator drive for front right stratification flap (after vehicle diagnosis) (M69).........18271
  6411507 Replacing actuator drive for front right blend air door (after vehicle diagnosis) (M83a).........18283
  6411508 Replacing actuator drive for right air distribution flap (after vehicle diagnosis) (M7a).........18294
  6411509 Replacing actuator drive for defroster flap (after vehicle diagnosis) (M61).........18306
  6411511 Replace the controller drive for fresh _ recirculated air flap (after vehicle diagnosis) (M16).........18318
  6411520 Replacing left footwell temperature sensor (after vehicle diagnosis) (B184a).........18330
  6411521 Replacing right footwell temperature sensor (after vehicle diagnosis) (B183).........18360
  6411522 Replace the evaporator temperature sensor.........18390
  6411575 Replacing housing for heating and air-conditioning unit (Heating and air-conditioning unit removed).........18394
  6411653 Replacing right rear-cabin footwell-temperature sensor.........18411
  6411692 Replacing the control unit for the air conditioning (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........18426
  6411879 Replace control panel for heating and air conditioning system (after vehicle diagnosis).........18431
  6411896 Replacing rear passenger compartment control panel (after vehicle diagnosis).........18437
  6411991 Removing and installing _ replacing sensor for automatic air recirculation control (after vehicle diagnosis).........18442
  6412 Overview of tightening torques.........18447
  6422 Overview of tightening torques.........18450
  6422137 Removing and installing _ replacing left fresh-air grille.........18452
  6422138 Removing and installing _ replacing right fresh air grille.........18457
  6422160 Removing and installing or replacing middle fresh-air grille.........18462
  6422191 Removing and installing _ replacing rear cabin fresh-air grille.........18468
  6431 Overview of tightening torques.........18473
  6431010 Replacing microfilter for interior ventilation.........18474
  6450... A _ C performance test.........18481
  6450... Instructions for handling R1234yf refrigerant.........18483
  6450... Leak detection with forming gas.........18484
  6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil.........18490
  6450... Safety information for handling refrigerant R1234yf.........18492
  6450010 Draw off, evacuate and fill air conditioning (R1234yf).........18493
  6451 Overview of tightening torques.........18497
  6451525 Removing and installing or replacing expansion valve.........18498
  6451591 Removing and installing _ renewing evaporator.........18518
  6452 Overview of tightening torques.........18633
  6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known).........18637
  6452523 Replace the air conditioning compressor (after vehicle diagnosis) (without drawing off, evacuating and filling).........18642
  6453 Overview of tightening torques.........18711
  6453... Instructions for desiccant insert replacement.........18715
  6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.........18716
  6453521 Replacing safety pressure switch (after vehicle diagnosis) (without drawing off, evacuating and filling).........18717
  6453551 Removing and installing _ replacing air conditioning condenser.........18725
  6453800 Replacing pressure line for air conditioning compressor, air conditioning condenser.........18756
  6453810 Replacing the pressure line between air conditioning condenser and evaporator (Without drawing-off, evacuation and filling).........18764
  6453822 Replacing the front intake pipe (without draw-off, evacuation and filling).........18788
  Accessories.........18809
  Adapter.........18810
  Draw off the contaminated R1234yf refrigerant and dispose of it.........18811
  Heating and air-conditioning unit (evaporator), switching elements.........18814
  Heating and air-conditioning unit (expansion valve), switching elements.........18815
  IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534).........18816
  Main group 64.........18817
  Musty odour from heating and air conditioning system, evaporator cleaning.........18818
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS.........18823
  0011... Information for handling the documents repair instructions, technical data, AZD.........18826
  6512 Overview of tightening torques.........18828
  6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015).........18832
  6512051 Remove and install _ replace the central bass speaker on the driver's side.........18833
  6512053 Remove and install _ replace the central bass speaker on the passenger's side.........18850
  6512120 Removing and installing booster (with holder).........18867
  6512315 Remove and install HU-H.........18887
  6512400 Removing and installing receiver audio module (with holder).........18914
  6512621 Replacing booster (after vehicle diagnosis).........18935
  6512816 Replacing head unit high (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........18956
  6512902 Replacing receiver audio module (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........18986
  6513 Overview of tightening torques.........19009
  6513050 Removing and installing _ replacing the speaker (Tweeter) (mirror triangle, left or right).........19012
  6513060 Removing and installing _ replacing the speaker (Mid-range speaker) (in instrument panel trim).........19020
  6513062 Removing and installing _ replacing the speaker (Tweeter) (in instrument panel trim).........19025
  6513065 Removing and installing front speaker holder (in instrument panel trim).........19031
  6513066 Replace the front speaker holder.........19036
  6513070 Removing and installing _ replacing the speaker (Mid-range speakers) (front door).........19043
  6513080 Removing and installing _ replacing the speaker (Tweeter) (left or right rear door).........19055
  6513090 Removing and installing _ replacing the speaker (Mid-range speaker) (left or right rear door).........19061
  6513188 Removing and installing _ replacing mid-range speaker (Mounting for window shelf).........19067
  6513195 Removing and installing _ replacing tweeter in rear (Mounting for window shelf).........19071
  6520 Overview of tightening torques.........19076
  6520026 Checking roof aerial housing for tightness.........19079
  6520030 Removing and installing roof-mounted aerial housing.........19081
  6520032 Replacing roof-mounted aerial housing.........19085
  6520090 Removing and installing or replacing aerial amplifier.........19089
  6520350 Removing and installing _ replacing interference suppression filter.........19093
  6520525 Removing and installing _ renewing roof aerial (headlining lowered).........19097
  6524048 Removing and installing _ replacing right wave trap for rear window heating.........19132
  6550057 Removing and installing the Central Information Display.........19136
  6550558 Replacing the central information display (after vehicle diagnosis).........19142
  6571 Overview of tightening torques.........19148
  6575055 Removing and installing _ replacing emergency power siren with tilt sensor.........19149
  6576630 Replacing pedestrian protection sensor (impact absorber) (after vehicle diagnosis).........19172
  6577 Overview of tightening torques.........19184
  6577016 Removing and installing airbag control unit.........19186
  6577018 Replace airbag control unit.........19215
  6577560 Removing and installing _ replacing the control electronics for the front passenger seat SBE (after vehicle diagnosis).........19245
  6577580 Remove and install left or right front seat position sensor.........19255
  6577585 Remove and install front seat position sensor.........19270
  6577740 Removing and installing the sensor at the left-hand front door.........19283
  6577745 Removing and installing the front right door sensor.........19301
  6581060 Removing and installing _ replacing outside temperature sensor.........19319
  Adapter cable.........19323
  Deactivating and reactivating airbags _ acoustic seat belt reminder.........19324
  Knife.........19329
  New audio test CD for complaints about sound system playback All series.........19330
  Problems with audio _ navigation CDs _ DVDs All series.........19331
  Repair kit.........19333
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION.........19334
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........19337
  0011... Information for handling the documents repair instructions, technical data, AZD.........19339
  6620510 Remove and install _ replace the control unit (Park Distance Control).........19341
  6620515 Removing and installing _ replacing ultrasonic sensor, front left (Park Distance Control (PDC)) (after vehicle diagnosis).........19348
  6620516 Removing and installing _ replacing ultrasonic sensor, front right (Park Distance Control (PDC)) (after vehicle diagnosis).........19357
  6620517 Removing and installing _ replacing ultrasonic sensor, front centre left (Park Distance Control (PDC)) (after vehicle diagnosis).........19366
  6620519 Removing and installing _ replacing ultrasonic sensor, front centre right (Park Distance Control (PDC)) (after vehicle diagnosis).........19375
  6620534 Removing and installing _ replacing rear left ultrasonic sensor (exterior) (Park Distance Control) (after vehicle diagnosis).........19384
  6620535 Removing and installing _ replacing rear right ultrasonic sensor (exterior) (Park Distance Control) (after vehicle diagnosis).........19407
  6620536 Removing and installing _ replacing rear middle left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis).........19431
  6620537 Removing and installing _ replacing rear middle right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis).........19454
  6631 Overview of tightening torques.........19478
  6631010 Instructions for ACC adjusting device.........19479
  6631111 Adjust front radar sensor.........19481
  6631115 Removing and installing the front radar sensor long range (with holder).........19487
  6631120 Removing and installing front radar sensor.........19493
  6631540 Replace radome (after vehicle diagnosis).........19497
  6631616 Replace front radar sensor long range (after vehicle diagnosis).........19503
  6632165 Removing and installing side radar sensor short range front left.........19510
  6632170 Removing and installing side radar sensor short range front right.........19515
  6632180 Removing and installing rear radar sensor short range left.........19520
  6632185 Removing and installing rear radar sensor short range right.........19544
  6632666 Replace the side radar sensor short range front left (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19568
  6632671 Replace the short range side radar sensor front right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19574
  6632681 Replace the left rear short range radar sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19580
  6632686 Replace the rear radar sensor short range right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19605
  6633110 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front left.........19630
  6633120 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front right.........19634
  6633140 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear left.........19638
  6633150 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear right.........19661
  6633519 Replacing control unit for Parking Manoeuvring Assistant (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........19684
  6651060 Removing and installing KAFAS camera with integrated control unit (Mid version).........19691
  6651070 Removing and installing KAFAS camera with integrated control unit (High version).........19700
  6651561 Replacing KAFAS camera with integrated control unit (Mid variant) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19709
  6651571 Replacing KAFAS camera with integrated control unit (High version) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19718
  6652511 Replace Driver Camera System (DCS) (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........19728
  6653 Overview of tightening torques.........19749
  6653020 Removing and installing rear view camera.........19750
  6653060 Removing and installing left or right top view camera.........19758
  6653120 Remove and install front camera.........19768
  6653170 Removing and installing the control unit of the top rear side view camera (TRSVC) (with holder).........19777
  6653524 Replacing the rear view camera (Reversing Assist Camera of TRSVC) (after vehicle diagnosis).........19797
  6653582 Replacing left or right top view camera (after vehicle diagnosis).........19806
  6653621 Replace front camera (after vehicle diagnosis).........19816
  6653671 Replacing the control unit for the Top Rear Side View Camera (TRSVC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).........19826
  Adapter cable.........19848
  Adapter.........19849
  Cable.........19850
  Holder.........19851
  MOST devices.........19852
  Operating instructions.........19853
  Tool.........19854
67 - ELECTRIC MOTOR.........19855
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........19856
  0011... Information for handling the documents repair instructions, technical data, AZD.........19858
  6713 Overview of tightening torques.........19860
  6713001 Replacing drive for exterior mirror adjustment, left or right.........19861
  6713526 Replacing mirror electronics for electrically operated left or right door mirror (after vehicle diagnosis).........19866
  6761 Overview of tightening torques.........19888
  6761580 Replacing the drive for the glass slide _ tilt sunroof panel (after vehicle diagnosis).........19889
  6761581 Replacing the drive for the roller sunblind (after vehicle diagnosis).........19902
  6762 Overview of tightening torques.........19912
  6762000 Removing and installing or replacing flat motor for front left or right power window regulator.........19914
  6762020 Removing and installing _ replacing flat motor for rear left or right power window regulator.........19920
  Accessories.........19926
  Cable.........19927
72 - BODY PARTS & ACCESSORIES.........19928
  0000... Microencapsulated screws.........19930
  0011... Information for handling the documents repair instructions, technical data, AZD.........19931
  4100... Replacing blind rivets.........19933
  4100513 Fix bolts on the new part.........19936
  6100... Repairing airbag cables.........19938
  72 Safety information and general information.........19939
  72 Safety precautions and general information.........19940
  7200... Replacing the seat belt clip.........19941
  7200... Safety regulations for handling components with gas generators.........19942
  7211 Overview of tightening torques.........19944
  7211... Check the 3-point automatic-reel belt.........19953
  7211... Checking automatic seat belt.........19957
  7211... Checklist for 3-point automatic-reel belt.........19960
  7211... Checklist for front seat.........19962
  7211250 Removing and installing _ replacing front left upper seat belt.........19963
  7211251 Removing and installing _ replacing front right upper seat belt.........19983
  7211255 Removing and installing _ replacing front left lower strap.........20003
  7211256 Removing and installing _ replacing front right lower strap.........20016
  7211380 Removing and installing _ replacing rear left upper seat belt.........20029
  7211381 Removing and installing _ replacing rear right upper seat belt.........20044
  7211382 Removing and installing _ replacing rear centre upper seat belt.........20059
  7211390 Removing and installing _ replacing rear left lower strap.........20068
  7211391 Removing and installing _ replacing rear right lower strap.........20073
  7211392 Removing and installing _ replacing rear centre lower strap fitting.........20078
  7212 Overview of tightening torques.........20082
  7212... Notes on scrapping vehicles with gas generators (airbag system).........20085
  7212... Procedure after airbag deployment as result of an accident.........20087
  7212... Unlocking _ locking airbag plug connections.........20091
  7212000 Removing and installing or replacing airbag module on passenger's side.........20094
  7212004 Removing and installing _ replacing airbag module for driver's knee protection.........20159
  7212006 Removing and installing _ replacing airbag module for passenger knee protection.........20169
  7212050 Remove and install _ replace the side airbag for the front left or right seat.........20180
  7212060 Removing and installing or replacing left or right head airbag (Equipment specification without slide _ tilt sunroof).........20198
  7212061 Removing and installing or replacing left or right head airbag (Equipment specification with a slide _ tilt sunroof).........20236
  8.1.1 Acoustic insulation system.........20276
  Deactivating and reactivating airbags _ acoustic seat belt reminder.........20277
  Holder.........20282
  Overview of the clips and unlocking tools for head airbag fastening.........20283
  Release tool.........20284
  Tester.........20285
84 - COMMUNICATION SYSTEM.........20286
  0011... Information for handling the documents repair instructions, technical data, AZD.........20288
  8410 Overview of tightening torques.........20290
  8410012 Remove & install _ replace telematics control unit emergency battery.........20292
  8410050 Removing and installing USB hub.........20318
  8410058 Removing _ installing _ replacing USB port in rear centre console trim.........20329
  8410059 Removing and installing _ replacing USB port in centre console storage compartment.........20333
  8410060 Removing and installing _ replacing USB port in the centre console.........20337
  8410120 Removing and installing wireless charging station.........20341
  8410330 Removing and installing the telematics control unit under the headlining (without slide _ tilt sunroof).........20346
  8410331 Removing and installing the telematics control unit under the headlining ( with slide _ tilt sunroof).........20380
  8410520 Replacing the emergency battery for the telematics control unit under the headlining (without slide _ tilt sunroof) (after vehicle diagnosis).........20415
  8410521 Replacing the emergency battery for the telematics control unit under the headlining (With slide _ tilt sunroof) (after vehicle diagnosis).........20444
  8410590 Removing and installing _ replacing LTE line compensator (After vehicle diagnosis).........20474
  8410850 Replacing the telematics control unit under the headlining (Without slide _ tilt sunroof, after vehicle diagnosis, flat rate specification without programming _ encoding, see 61 00 ...).........20479
  8410851 Replacing the telematics control unit under the headlining (With slide _ tilt sunroof, after vehicle diagnosis, FRU specification without programming _ encoding, see 61 00 ...).........20516
  8431020 Removing and installing emergency loudspeaker of hands-free system.........20554
  8431550 Removing and installing _ replacing microphone on the driver's side (After vehicle diagnosis).........20558
  8431551 Removing and installing _ replacing hands-free microphone on the passenger's side (after vehicle diagnosis).........20562
  8431552 Removing and installing _ replacing both hands-free microphones on the driver’s and passenger's side (after vehicle diagnosis).........20566
99 - PAINT.........20572
  0011... Information for handling the documents repair instructions, technical data, AZD.........20573
  4100... Information _ warning labels.........20575
  6100... Notes on handling the high pressure cleaner.........20576
  6400... Information on using cleaning agent _ paints (personal protection equipment).........20577
  99 Notes on using temperature-controlled infra-red radiators.........20579
  99 operating fluid overview.........20580
  9900... General instructions on paintwork.........20581
  9900... Touching up paintwork damage.........20582
  ColorSystem.........20583
  Cosmetic repairs on wheel rims.........20586
  New BMW paint brochure.........20595

BMW M3, M3 Competition, M3 Competition xDrive (G80) Repair Service Manual 2020-Present