BMW 3 E36-Series 316i, 318i, 318is, 320i, 323i, 325i, 328i, M3 Repair & Service Manual 1990-2000
Complete service repair manual with Electrical Wiring Diagrams for 316i, 318i, 318is, 320i, 323i, 325i, 328i, M3, with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.
BMW 3 E36-Series Sedan, Coupe & Convertible workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 3-Series (E36) M3, 318i, 323i, 325i, 328i Sedan, Coupe & Convertible Repair Manual '92-'98.pdf
BMW 3-Series (E36) 316i, 318i, 318is, 320i, 323i, 325i, 328i, M3 (Euro & US) REPAIR & MAINTENANCE Manual 1992-2000.pdf
PRODUCT DETAILS:
Total Pages: 4,664 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Bmw 3 Series................1
010 Fundamentals for the Do-lt-Yourself Owner................9
020 Maintenance Program................23
100 Engine-General................43
110 Engine Removal and Installation................59
113 Cylinder Head Removal and Installation................67
116 Cylinder Head and Valvetrain................85
117 Camshaft Timing Chain................97
119 Lubrication System................115
120 Ignition System................125
121 Battery, Starter, Alternator................137
130 Fuel Injection................147
160 Fuel Tank and Pump................185
170 Radiator and Cooling System................195
180 Exhaust System................207
200 Transmission-General................213
210 Clutch................215
230 Manual Transmission................221
240 Automatic Transmission................229
250 Gearshift Linkage................235
260 Driveshaft................241
300 Suspension, Steering and Brakes-General................249
310 Front Suspension................257
320 Steering and Wheel Alignment................267
330 Rear Suspension................273
331 Final Drive................287
340 Brakes................291
400 Body-General................303
410 Fenders, Engine Hood................309
411 Doors................315
412 Trunk Lid................321
510 Exterior Trim, Bumpers................323
512 Door Windows................331
513 Interior Trim................345
515 Central Locking and Anti-Theft................349
520 Seats................361
540 Sunroof................367
541 Convertible Top................371
600 Electrical System-General................381
610 Electrical Component Locations................387
611 Wipers and Washers................419
612 Switches and Electrical Accessories................429
620 Instruments................437
630 Exterior Lighting................441
640 Heating and Air Conditioning................447
650 Radio................465
720 Seat Belts................471
721 Airbag System (SRS)................477
Electrical Wiring Diagrams................485
INDEX................750
00 - MAINTENANCE & GENERAL NOTES................3
0 operating fluid overview................9
00 Danger of poisoning if oil is ingested _ absorbed through the skin................21
00 Risk of injury if oil comes into contact with eyes and skin................22
00 Safety instructions for handling oil................23
00..... Description of inspection work................24
0000... Battery check display (magic eye); if necessary, recharge battery................25
0000... Body and underbody checking for corrosion and damage - except cavities................26
0000... Brake and clutch hydraulic system checking fluid level, topping up if necessary................27
0000... Brake hydraulics checking fluid level, topping up if necessary................28
0000... Brake lines and connections visual inspection for leaks, damage and correct position................29
0000... Changing automatic transmission fluid................30
0000... Changing brake fluid................31
0000... Changing coolant................32
0000... Changing differential oil................33
0000... Changing engine oil and oil filter................34
0000... Check coolant level, if topping up checking concentration................35
0000... Checking clutch drive plate for wear................36
0000... Checking handbrake lever travel, adjusting according to setting specifications if necessary................37
0000... Checking horn, headlight flashers and hazard warning system................38
0000... Checking instrument and indication field lighting, heater blower................39
0000... Checking instrument and indication field lighting................40
0000... Checking lighting system................41
0000... Checking roadworthiness................42
0000... Checking steering for zero play Steering tie rods and axle joints, steering gear, sleeves, flexible disk checking condition................43
0000... Coolant hoses Perform visual inspection for tightness, check coolant level and concentration, top up if necessary................44
0000... Diagnostic brief test................45
0000... Driving on a race track................46
0000... Exhaust system checking condition, mounting and inspecting for leaks................50
0000... Fault memory interrogation................51
0000... Fuel lines, fuel tank and fuel hoses visual inspection for routing, condition and leaks................52
0000... Heating _ air conditioning replacing microfilter _ carbon canister (shorten replacement interval accordingly in event of larger buildup of dust)................53
0000... Intake silencer Renew air filter element (shorten change interval if heavily clogged with dust)................54
0000... Locking systems checking status and function, oiling or greasing if necessary................55
0000... Microencapsulated screws................56
0000... Oil change in manual transmission................57
0000... Oil change in rear differential................58
0000... Output shafts checking gaiters for leaks................59
0000... Parking brake checking function, adjusting _ repairing as prescribed................60
0000... Parking brake checking lining thickness................61
0000... Power steering _ ride-height control visual inspection for leaks, checking fluid level, topping up fluid if necessary................62
0000... Replacing spark plugs................63
0000... Resetting service interval indicator according to factory specifications................64
0000... Seat belts checking condition of belt strap, function of inertia reel mechanism, locking reel, belt buckle................65
0000... Steering components checking for zero clearance, leaks, damage and wear................66
0000... Steering fluid reservoir checking fluid level, topping up if necessary................68
0000... Tyres checking inflation pressure, correcting if necessary (incl. spare wheel), checking external condition, tread depth, pattern. In event of nonuniform wear, carry out measurement and correction of wheel alignment................69
0000... Underbody incl. all visible components checking for damage, leaks, corrosion................70
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers................71
0000... Windscreen wash _ wipe system checking washer fluid reservoir and spray nozzle adjustment................73
0000... Windscreen washer system and intensive cleaning system checking fluid level, topping up if necessary................74
0000... Work instruction for removing the protective film................75
0000101 Service, Seasonal Check (only for German market)................76
0000249 BMW engine oil service (M50 _ M52 _ S50US _ S52 _ M52TU)................77
0001... Symbols used and information in repair instructions................79
0002000 Raising vehicle with trolley jack................82
0002001 Raising the vehicle using a vehicle lift................83
0011... Checking _ topping up oil level in rear differential................85
0011... Information for handling the documents repair instructions, technical data, AZD................86
0011239 Changing fluid in automatic transmission (oil dipstick)................88
0011239 Oil change in automatic transmission (A4S 310R _ 270R)................90
0011259 Oil change in rear differential incl. used oil disposal................93
0011500 Checking _ topping up oil level in automatic transmission (A5S 300J)................95
0011500 Checking _ topping up oil level in automatic transmission (A5S 310Z)................96
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70................97
1100300 Engine oil consumption measurement................98
1200... Notes for disconnecting and connecting battery................100
6100... Notes on handling the high pressure cleaner................102
6112... Information on intelligent battery sensor (IBS)................103
6120... Notes on AGM battery................104
6400... Information on using cleaning agent _ paints (personal protection equipment)................107
6450... Instructions for handling R 134a refrigerant................109
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)................110
6453... Instructions for desiccant insert replacement................114
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................115
Abbreviations................116
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916................118
Arguments pertaining to engine oil consumption................120
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)................122
Brake fluid - Operating Fluids Specification................124
CBS general - Reset is lost................125
Changed emissions test indicator BMW Condition Based Service................126
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))................127
Drawbar load sign omitted All with options 235 and 3AC................128
Emergency Services (BMW _ MINI) from issue September 2009................129
Engine oil - varying colours _ smell after initial filling in the works................130
Engine oil service - countries with higher levels of dust Check the air filter element for contamination................131
Extract from BMW Group Standard GS 90003-2................132
FEB-FEB-NED-TESTMODULE-AKTUELL................133
Final drive oil - new oil quality from 07 _ 2011................134
Form for equipotential bonding screw connections................135
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries................137
Handling the acoustic camera................142
IMIB_Next................144
Ignition key data tapping on CBS vehicles................147
List of contents................152
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2................153
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2................154
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2................155
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2................156
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2................157
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2................158
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2................159
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2................160
Main group 00................161
Master document for exhaust emission inspection (AU) target data................162
Master document for vehicle-specific Service Information bulletins All model series up to Model Year 2004................163
Master document for workshop literature _ workshop equipment................166
New Maintenance Records service booklet and maintenance documentation All models................168
New repair methods ”Gluing _ Riveting” on steel bodies................169
Overview of accident-related documents................171
Revised scope of maintenance work, MY 2002................177
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)................180
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)................182
Service vehicle check falls due after CBS reset of engine oil service................187
Standard scope of service - Reduction of the work scope in electrified vehicles................188
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)................189
11 - ENGINE ................190
00 Danger of poisoning if oil is ingested _ absorbed through the skin................196
00 Risk of injury if oil comes into contact with eyes and skin................197
00 Safety instructions for handling oil................198
0000249 BMW engine oil service (M50 _ M52 _ S50US _ S52 _ M52TU)................199
0011... Information for handling the documents repair instructions, technical data, AZD................201
10.0 SAE 10W-60................203
11 operating fluid overview................205
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location................208
11..... For additional work on M52 engine, refer to microfiche of Repair Manual 3 Series - E36................209
11..... Other operations on M52 engine refer to microfiche for Repair Manual - 3 Series E36................210
1100 Overview of tightening torques................211
1100... Engine oil consumption measurement................216
1100... Handling components after flood damage................217
1100... Overview of consumables (Electronic Parts Catalogue)................218
1100039 Checking compression of all cylinders (M50 _ M52 _ S52 _ M52TU)................222
1100045 Checking absolute compression of all cylinders................224
1100050 Removing and installing engine (M52 _ S52 _ M52TU _ M54)................225
1100300 Engine oil consumption measurement................228
1112 Overview of Technical Data................230
1112 Overview of tightening torques................234
1112000 Removing and installing _ sealing cylinder head cover (M52 _ S52 _ S50US)................252
1112100 Removing and installing _ sealing cylinder head (M52 _ S52)................254
1112101 Replacing cylinder head gasket (M52 _ S52 _ M52TU _ M54 _ M56)................262
1112503 Disassembling and assembling cylinder head (M52 _ S52 _ M52TU _ M54 _ M56)................263
1112527 Remachining a valve seat (M52 _ S52 _ M52TU _ M54 _ M56)................265
1112595 Checking a valve guide for wear (M52 _ S52 _ M52TU _ M54 _ M56)................266
1112600 Reaming a valve guide (M52 _ S52 _ M52TU _ M54 _ M56)................267
1112719 Resurfacing cylinder head sealing surface (M52 _ M52TU _ M54 _ M56)................268
1112729 Checking cylinder head for water leaks (M52 _ S52)................269
1113000 Removing and installing oil sump (M52 _ S52 _ M52TU _ M54)................270
1113500 Removing and installing, sealing _ replacing oil sump (M52 _ S52 _ M52TU)................273
1114 Overview of Technical Data................275
1114110 Removing and installing lower timing case cover (M52 _ S52 _ M52TU _ M54)................276
1114141 Replacing radial seal in lower timing case cover................279
1114151 Replacing the crankshaft seal (transmission side)................281
1121500 Replacing crankshaft (M52 _ S52 _ M52TU _ M54 _ M56)................284
1121531 Replacing all main crankshaft bearing shells (M52 _ S52 _ M52TU _ M54 _ M56)................286
1122500 Removing and installing or replacing flywheel (M52 _ S52 _ M52TU _ M54 _ S54)................290
1123010 Removing and installing or replacing vibration damper (M50 _ M52 _ S52)................292
1123031 Replacing hub for vibration damper (M50 _ M52 _ S52 _ M52TU)................293
1124571 Replacing all connecting rod bearings (M52 _ S52 _ M52TU _ M54 _ M56)................294
1125530 Removing and installing or replacing all pistons (M52 _ S52 _ M52TU _ M54 _ M56)................296
1125671 Replacing piston rings on all pistons (M52 _ S52 _ M52TU _ M54 _ M56)................301
1125671 Replacing piston rings on all pistons (S55)................302
1128010 Replacing alternator drive belt (M52 _ S52 _ M52TU _ M54 _ M56)................304
1128020 Replacing alternator drive belt tensioner (M52 _ S52 _ M52TU _ M54)................306
1128050 Replacing A _ C compressor drive belt (M52 _ S52 _ M52TU _ M54 _ M56)................307
1130 Overview of tightening torques................308
1131 Overview of tightening torques................309
1131001 Replacing camshaft (M52 _ S52)................322
1131005 Checking camshaft timing (M52 _ S52)................334
1131090 Removing and installing _ replacing chain tensioning piston (M52 _ M52TU _ M54 _ M56)................337
1131501 Replacing camshaft (M52 _ S52 _ M52TU)................338
1131505 Adjusting camshaft timing (M52 _ S52)................339
1134552 Removing and installing or replacing all valves (M52 _ S52 _ M52TU _ M54 _ M56)................344
1134560 Replacing all valve stem seals (M52 _ S52 _ M52TU _ M54 _ M56)................345
1134715 Replacing all valve springs (M52 _ S52 _ M52TU _ M54 _ M56)................346
1136010 Removing and installing or replacing VANOS adjustment unit (M52 _ S52)................348
1136550 Checking _ replacing 4 _ 2-way valve for VANOS (M52 _ S52)................358
1140000 Checking engine oil pressure................359
1141000 Removing and installing _ replacing oil pump (M52 _ S52)................360
1142020 Removing and installing complete full-flow oil filter (M52 _ S52 _ M52TU _ M54 _ M56)................361
1151000 Removing and installing _ replacing the coolant pump (M52 _ S52 _ M52TU _ M54 _ M56)................362
1152020 Removing and installing _ replacing fan clutch (S52 _ S54 _ M52 _ M52TU _ M54 _ M56)................364
1153000 Removing and installing _ replacing coolant thermostat (M52 _ S52)................365
1161050 Removing and installing manifold for intake air (M52 _ S52)................367
1162140 Removing and installing, sealing or replacing both exhaust manifolds (M52 _ S52)................371
1178510 Replacing oxygen sensor (M50 _ M52 _ S52)................372
4.0 BMW Longlife-01................373
5.0 BMW Longlife-01 FE................376
6.0 BMW Longlife-04................378
7.0 BMW Longlife-12 FE................384
8.0 BMW Longlife-14 FE+................386
9.0 BMW Longlife-17 FE+................388
Adapter................390
Assembly tool................391
BMW Quality Longlife-04 All................392
Basic body................393
Basket................394
Bell housing................395
Blasting material device................396
Bridge................397
Bush................398
Cable................399
Camshaft................400
Card................401
Case Covers................402
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster................403
Connecting Rods and Bearings................404
Control characteristics of dual-plate thermostat E36 _ M52, E38 _ M52, E39 _ M52................405
Crankshaft and Bearings................408
Cylinder Head with Cover................409
Cylinder head cover................410
Cylinder lining wear E36 E38 E39 M52 ECE................411
Emissions-control, Lambda oxygen sensor................414
Engine block................415
Engine identification................416
Exhaust manifold................422
Failure of secondary air system (fault analysis guide) E34 E36 E38 E39 E46 E52 E53 E31 M60 _ 1 M62 LEV M73 M73LEV, S50 S52 S54 S62................423
Fan................425
Flywheel................426
HVA rattling after cold start................427
HVA rattling noise after frequent short-distance drives................428
Intake manifold................429
Leak-testing the air-intake system................430
Main group 11................433
Master document for exhaust emission inspection (AU) target data................434
Material changeover, engine block E36 E38 E39 M52 ECE without option 961................435
Mounting engine on assembly stand (M52 _ M52TU _ M54 _ M56 _ S50 _ S54)................439
New special tools M43 M44 M52................440
Oil Filter and Lines................441
Oil Filter and Pipes................442
Oil Pan................443
Oil pump with strainer and motor................444
Overview of released engine oils for BMW Group engines................445
Rattling noise from the hydraulic valve clearance compensation after extreme cornering................446
Rattling noises from the area of the valve timing gear M42, M50, M52, M60, M62,................447
Rattling noises from the valve operation _ VANOS................448
Removing engine covers (M52, M52TU, S52, S50US)................450
Thermostat and connections................451
Ticking noise from the tank vent valve................452
Uneven idle _ oil consumption M52................453
Uneven idling _ oil consumption................457
Vacuum supply All models................462
Valve gear rattling while the engine is running at operating temperature at idle................465
Variable Camshaft Control................468
Vibration damper................470
Water Pump and Drive................471
12 - ENGINE ELECTRICAL SYSTEM................472
0011... Information for handling the documents repair instructions, technical data, AZD................476
1100... Handling components after flood damage................478
12 operating fluid overview................479
1200 Contents of the motor electronics, general................480
1200... Component test................481
1200... Disconnecting and connecting battery................482
1200... Ignition distribution at rest................483
1200... Instructions for removal and replacement of control units................484
1200... Instructions for working on the ignition system................485
1200... Notes _ information on start assistance (jump starting)................486
1200... Notes for disconnecting and connecting battery................487
1200... Work instructions for ignition system, DME (digital engine electronics) and engine electrical system................489
1212011 Removing and installing _ replacing spark plugs (M50)................490
1212072 Replacing one spark-plug connector (M50, S50)................492
1213 Notes on checking ignition system................494
1213... Checking secondary signal for stationary ignition distribution................495
1213... Normal oscillogram (M, S, W engines only)................496
1213009 Checking ignition coil (primary coil) (M42, M50, S50)................498
1213009 Checking ignition coils (secondary coil)................500
1213511 Replacing ignition coil (M50, breakerless ignition distribution)................502
1214... Relay assignment, engine wiring harness (M40,M42,M43, M43TU,M44,M50, M52,M52TU,S52,S50US)................504
1214050 Removing and installing or replacing control unit of Digital Motor Electronics (DME) (M50, M52, S50US)................505
1214150 Replacing sensor for cylinder recognition (M50. direct ignition system)................506
1214155 Replacing impulse sensor on vibration damper (M50. M50 VANOS)................508
1214520 Replacing pulse sensor on vibration damper (M50, M50 VANOS)................511
1214525 Replacing camshaft impulse transmitter (breakerless ignition distribution, M50)................514
1214550 Replacing control unit (DME) (M50, M52, S50US, S52)................516
1214600 Replacing knock sensor (M50)................518
1214700 Encoding the control unit (DME _ DDE)................520
1214705 Programming the control unit (DME _ DDE)................521
1231009 Checking alternator and regulator switch................522
1231020 Removing and installing alternator (M50)................525
1231301 Replacing the drive belt of the alternator (M50)................528
1231695 Replacing diode plate (Motorola alternator)................529
1232 Overview of tightening torques................530
1232501 Replacing voltage regulator (Valeo _ Bosch)................531
1232501 Replacing voltage regulator................533
1236 Overview of tightening torques................534
1241... Checking components of starting motor (electric test)................539
1241020 Removing and installing or replacing starter (M50,S50US, automatic transmission)................540
1241041 Replacing the engagement solenoid switch................546
1241103 Disassembling and assembling starter motor................547
1241513 Disassembling and assembling starter motor................548
1241513 Disassembling and assembling starting motor _ transmission gear................550
1241551 Replacing carbon brushes (starter motor with countershaft)................554
1241551 Replacing carbon brushes on starter motor................555
1241551 Replacing carbon brushes................556
1242540 Replacing safety battery terminal (SBK)................557
6100... Notes for disconnecting and connecting the vehicle battery................561
6100... Safety information on handling hybrid cars................562
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles................564
6131280 Replacing oil-pressure switch................568
6135... Note on replacing codable _ programmable control units................570
Adapter cable................571
Adapter................572
Alternator with Drive and Mounting Parts................573
Antistatic mat................574
BMW High Power spark plugs All models................575
Cable................578
Cap................579
Case................580
Check engine lamp lights up after refuelling E36 US from MY 96................581
Clip................584
Cold-start optimization E34 E36 M50 US................585
Device................589
Die-plate................590
Electronic Shift Units or Control Units................591
Electronics box................592
Form for equipotential bonding screw connections................593
Governor................595
Guard................596
Holding sleeve................597
Ignition Coil................598
Labels................599
Lever................600
Lubricant................601
Main group 12................602
Master document for exhaust emission inspection (AU) target data................603
Measuring device................604
Measuring module................605
Oil pressure, oil temperature, oil level display................606
Plug Connectors, Terminals................607
Release _ pressing-off tool................608
Spark Plugs................609
Starter and Mounting Parts................610
13 - FUEL PREPARATION & CONTROL................611
0011... Information for handling the documents repair instructions, technical data, AZD................613
1300002 Checking function of Digital Engine Electronics (DME)................615
1300054 Testing engine idle speed and emission value, adjusting if necessary (M50) - vehicle without catalytic converter -................616
1300060 Testing engine idle speed and emission value (M50,M52,S50,S50US)- vehicle with catalytic converter -................618
1331... Checking the fuel feed quantity (M50)................620
1331... Notes on fuel pressure check (reference pressure intake manifold pressure)................621
1331029 Checking delivery pressure of fuel pump (M50, S50US)................623
1332051 Replacing fuel filter................625
1332051 Replacing the fuel filter (M50,S50US)................626
1341500 Replacing idle control valve (M50, S50US)................627
1351630 Replacing fuel pressure regulator (M50,S50US)................630
1353540 Replacing, sealing fuel hoses................632
1354030 Removing and installing throttle-valve assembly (M50)................635
1361000 Removing and installing or replacing control unit................637
1362511 Replacing temperature sensor for intake air (M50,S50US)................639
1362531 Replacing temperature sensor for coolant (M50,S50US)................641
1364 Overview of Technical Data................643
1364150 Removing and installing or replacing all injector valves (M50,S50US)................644
1364582 Checking injector valves for leaks and cleaning................646
1371000 Removing and installing intake silencer housing (M50,S50US,M52,S52)................649
1372001 Replacing air filter insert (M50,S50US,M52,S52)................651
1390500 Replacing tank vent valve (M50,S50US,M52,S52)................652
1612010 Removing and installing _ replacing active carbon filter................653
1612010 Removing and installing _ replacing carbon canister (Z3)................655
Adapter cable................656
Adapter................657
Basic body................658
Basket................659
Bush................660
Cable................661
Case................662
Claw................663
Cleaning agent................664
Container................665
Device................666
Electronics box................667
Extractor................668
Fuel Injectors................669
Gauge................670
Group 13................671
Idle control valve soiled M50................672
Leaded fuel in vehicles with catalytic converters................675
Main group 16................679
Master document for exhaust emission inspection (AU) target data................680
Senders for Control Unit................681
16 - FUEL SUPPLY................682
0011... Information for handling the documents repair instructions, technical data, AZD................684
1600 Functional description for general fuel supply systems................686
1600... Fuel tank survey................687
1600005 Draining and filling fuel tank................688
1611030 Removing and installing fuel tank (Z3)................691
1611060 Removing and installing or replacing fuel filler pipe................694
1611120 Removing and installing _ replacing expansion tank for tank ventilation................695
1611130 Checking filler cap pressure relief valve................697
1612... Survey of fuel delivery unit (right)................699
1612000 Removing and installing _ replacing fuel gauge sensor (Z3, unit, sensor-pump, complete)................701
1612000 Removing and installing _ replacing fuel gauge sensor (right) (unit, sensor-pump,................703
1612001 Removing and installing _ replacing fuel level sensor (left) (complete unit)................705
1612010 Removing and installing _ replacing active carbon filter................708
1612010 Removing and installing _ replacing carbon canister (Z3)................710
1613 Overview of tightening torques................711
1614010 Removing and installing _ replacing fuel pump (Z3, unit, sensor-pump, complete)................713
1614530 Replacing sucking jet pump (E36 petrol engines from 01 _ 95)................714
6400... Information on using cleaning agent _ paints (personal protection equipment)................715
Adapter................717
Check engine lamp lights up after refuelling E36 US from MY 96................718
Check fuel feed line at pump unit E36 M42 M43 M44 M50 M52 S50................721
Check fuel feed line at pump unit E36, except compact and Z3................724
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models................728
Fastener................735
Filling device................736
Fuel Delivery................737
Fuel Tank and Mounting Parts................738
Fuel gauge display drops suddenly................739
Fuel pump................740
Tank Ventilation................741
17 - COOLING................742
0011... Information for handling the documents repair instructions, technical data, AZD................744
17 operating fluid overview................746
1700 Overview of Technical Data................749
1700... Auxiliary coolant circuit (M40, M42, M43, M44, M50)................793
1700... Coolant circuit (M50, M52)................794
1700... Instructions for working on cooling system................795
1700005 Draining and topping up coolant................798
1700009 Checking cooling system for watertightness................801
1700010 Checking for leaks between cooling system and combustion chamber................803
1700039 Bleeding cooling system and checking for water leaks................804
1711000 Removing and installing radiator................806
1711031 Replacing fan shroud (M40, M43, M50, M51, M52)................809
1711100 Removing and installing _ replacing coolant expansion tank................811
1711509 Flushing radiator................813
1712xxx Overview of the coolant lines on the front electric drive unit................814
1712xxx Overview of the coolant lines on the rear electric drive unit................816
1740000 Removing and installing _ replacing complete auxiliary fan................817
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................819
Adapter................820
Additional Fan (electric), E36, M50, M52................821
Case................822
Clamp................823
Clip................824
Connector................825
Container................826
Coolant, Cooling System Test, E36, M50................827
Coolant................828
Diaphragm................829
Engine Oil Cooler................830
Exchange of radiator sealing cap E31 E32 E34 E36................831
Fill cooling system................834
Filling device................835
Fixture................836
Handle................837
Hose................838
Main group 17................839
Measuring device................840
Oil Cooler Pipes................841
Oil Cooler, E36, M50, M52................842
Oil cooler line................843
Pipe................844
Plate................845
Pressure gauge................846
Pump................847
Radiator and Mounting Parts, E36, M50, M52, M54................848
Radiator and Mounting Parts................849
Repair kit................850
Rod................851
Rubber seal................852
Screw................853
Sleeve................854
Tester................855
Tool set................857
Vent cooling system................858
18 - EXHAUST SYSTEM................859
0011... Information for handling the documents repair instructions, technical data, AZD................860
18 operating fluid overview................862
1800020 Removing and installing complete exhaust system (M50 _ B20, M52 _ B20, M52 _ B25, S52)................863
1800020 Removing and installing the complete exhaust system (M50 _ B25, M52 _ B28, S50)................865
1812030 Removing and installing _ replacing rear silencer (M40, M42, M43, M44, M50 B20, M52 B20, M52 B25)................868
1812030 Removing and installing _ replacing rear silencer (M50 _ B25, M52 _ B28, S50)................871
Angle................873
Exhaust Assembly................874
Exhaust standard EURO 4 and E-OBD for diesel engines................875
Gauge................879
Master document for exhaust emission inspection (AU) target data................880
Socket wrench................881
21 - CLUTCH................882
0011... Information for handling the documents repair instructions, technical data, AZD................883
3.0 ATE brake cylinder paste, grease in the clutch region................885
Adapter................886
Basic body................887
Bell housing................888
Bush................889
Claw................890
Clip................891
Clutch tool................892
Container................893
Device................894
Expansion tank sealing rings E36 M50 M52 with ASC+T................895
Gauge 21 2 070 All Model Series................896
Gauge................897
Main group 21................898
22 - ENGINE & TRANSMISSION MOUNTING................899
0011... Information for handling the documents repair instructions, technical data, AZD................900
Bridge................902
Main group 22................903
Pin................904
Pliers................905
Removal and installation kit................906
Shaped element................907
Synchronising key................908
Use................909
Washer................910
23 - MANUAL GEARBOX................911
00 Danger of poisoning if oil is ingested _ absorbed through the skin................912
00 Risk of injury if oil comes into contact with eyes and skin................913
00 Safety instructions for handling oil................914
0011... Information for handling the documents repair instructions, technical data, AZD................915
1.0 General information about manual gearbox oil................917
1.0 Transmission oil for DKG GS7D36SG................918
23 Transmission designations................919
23 Universal transmission retaining bridge................922
23 operating fluid overview................923
23.. Universal BMW transmission take-up................925
23..... For other operations on transmission, refer to microfiche of Construction Group................926
2300 Overview of tightening torques................927
Kinematics diagnosis system and environment................929
24 - AUTOMATIC TRANSMISSION................947
00 Danger of poisoning if oil is ingested _ absorbed through the skin................952
00 Risk of injury if oil comes into contact with eyes and skin................953
00 Safety instructions for handling oil................954
0011... Information for handling the documents repair instructions, technical data, AZD................955
0011239 Changing fluid in automatic transmission (oil dipstick)................957
0011239 Oil change in automatic transmission (A4S 310R _ 270R)................959
0011500 Checking _ topping up oil level in automatic transmission (A5S 300J)................962
0011500 Checking _ topping up oil level in automatic transmission (A5S 310Z)................963
23 Transmission designations................964
23 Universal transmission retaining bridge................967
23.. Universal BMW transmission take-up................968
24 operating fluid overview................969
2400 Overview of tightening torques................972
2400... A5S 310Z Arrangement of transmission components................978
2400... Removing and installing sealing cap on working piston (A4S 310R)................979
2400003 Adjusting selector lever (A5S 300J)................982
2400005 Adjusting selector lever (A4S 270R _ 310R)................983
2400007 Adjusting shift lever................984
2400015 Checking hydraulic pressure values (A4S 270R _ 310R)................985
2400025 Removing and installing automatic transmission (A4S 270R _ 310R)................986
2400026 Removing and installing automatic transmission (A5S 310Z)................996
2400027 Removing and installing automatic transmission (A5S 300J)................1003
2400045 Installing replacement transmission (A4S 270R, A4S 310R)................1009
2400046 Installing replacement transmission (A5S 310Z)................1011
2400047 Installing replacement transmission (A5S 300J)................1013
2411 Overview of tightening torques................1015
2411007 Removing and installing _ sealing or replacing both transmission oil pans (A4S 270R _ 310R)................1017
2411008 Removing and installing _ sealing or transmission oil sump................1020
2411009 Removing and installing _ sealing transmission sump (A5S 300J)................1023
2411055 Removing and installing _ sealing transmission extension (A4S 270R _ 310R)................1025
2411575 Removing and installing _ sealing converter bell housing (A4S 270R _ 310R)................1026
2412015 Replacing radial seal for output flange (A4S 270R _ 310R)................1031
2412016 Replacing radial oil seal for output flange................1032
2412105 Replacing the radial shaft seal for manual switching valve shaft (A4S 270R _ 310R)................1035
2412106 Replacing radial seal for manual shift valve shaft (A5S 310Z)................1037
2412107 Replacing radial seal for manual shift valve shaft (A5S 300J)................1039
2412505 Replacing radial seal for torque converter - transmission removed (A4S 270R _ 310R)................1042
2412506 Replacing the radial shaft seal for torque converter (A5S 300J)................1043
2413010 Replacing radial seal for output flange (A5S 300J)................1044
2413156 Replacing output flange................1046
2413706 Replacing bearing on transmission extension (A5S 310Z)................1048
2420001 Replacing O-ring for output flange (A5S 300J)................1049
2422635 Dismantling and assembly _ replacing planetary gear sets I and II................1050
2422637 Disassembling and assembling _ replacing planetary gear set III................1053
2422700 Replacing multi-disc brakes D _ G................1056
2422705 Replace input clutch F................1060
2423717 Replacing input clutch B................1061
2423719 Replace the drive clutch A................1067
2424001 Adjusting brake band (A4S 270R _ 310R)................1068
2427510 Sealing intermediate plate (A4S 270R _ 310R)................1070
2430006 Removing and installing or replacing shift control unit (A5S 310Z)................1081
2430008 Removing and installing _ replacing shift unit (A5S 300J)................1084
2431020 Removing and installing _ sealing oil pump housing (A5S 310Z)................1086
2431155 Removing and installing oil strainer in shift unit (A4S 270 _ 310R)................1088
2431156 Removing and installing or replacing transmission oil strainer................1089
2431158 Removing and installing _ replacing transmission fluid screen (A5S 300J)................1090
2431571 Replacing oil pump housing................1091
2434006 Removing and installing or replacing parking lock (pawl _ helical coiled spring)................1095
2434140 Removing and installing _ sealing damper cover (A5S 300J)................1097
2434844 Replacing solenoid valves, pressure regulator _ converter (A5S 300J)................1098
2434845 Replacing solenoid valve for reverse gear interlock (A5S 300J)................1100
2434846 Replacing solenoid valve block A B C (A5S 300J)................1101
2434853 Replacing all solenoid valves................1102
2434856 Replacing all solenoid valves (A4S 270R _ 310R)................1104
2434861 Replacing pressure regulator for valve body................1107
2434865 Replacing pressure regulator - oil sump removed (A4S 270R _ 310R)................1108
2434871 Replacing pulse generator (output or turbine speed)................1109
2434872 Replacing speed sensor (A5S 300J)................1110
2434875 Replacing pulse generator (A4S 270R _ 310R)................1111
2435501 Replacing wire harness in automatic transmission................1112
2435505 Replacing wiring harness for automatic transmission (A4S 270R _ 310R)................1113
2435506 Replacing wiring harness in automatic transmission (A5S 300J)................1115
2440 Overview of tightening torques................1117
2440005 Removing and installing _ replacing torque converter (A4S 270R _ 310R)................1119
2440006 Removing and installing or removing torque converter (A5S 310Z)................1120
2440007 Removing and installing _ replacing torque converter (A5S 300J)................1121
2452500 Replacing detent disk (A5S 300J)................1122
2461500 Removing and installing _ replacing EGS control unit (A4S 270R _ 310R)................1124
2461501 Removing and installing _ replacing control unit (A5S 300J)................1126
2461501 Removing and installing or replacing control unit................1128
2461503 Programming _ replacing control unit................1130
2461525 Replacing resistor for control unit (A5S 300J)................1131
6135... Note on replacing codable _ programmable control units................1133
Adapter cable................1134
Adapter................1135
Angle................1136
Basic body................1137
Blade................1138
Bolt................1139
Brace................1140
Bush................1141
Cap................1142
Clamp................1143
Claw................1144
Clip................1145
Connection................1146
Controller................1147
Converter lockup clutch - oscillating shift E34 E36 E39 with A4S 270 _ 310R (THM-R1)................1148
Device................1149
Electrical fittings................1150
Expansion tank sealing rings E36 M50 M52 with ASC+T................1151
External shift linkage................1152
Fixture................1153
Form for equipotential bonding screw connections................1154
Harsh 3rd - 2nd downshift under load E34 E36 E39 with A4S 270 _ 310R (THM-R1)................1156
Hydraulic _ electric control parts and controlling elements................1157
Input, Intermediate and Output Shafts................1158
Interior Shift Elements................1159
Life-time oil E31 E32 E34 E36 E38 E39................1160
Main group 24................1162
Planetary gear drive................1163
Primary Pump................1164
Response time too long E34 E36 with THM-R1 transmission................1165
Shift Clutches................1166
Shift Valves, Parking Lock................1167
Shift travel valves, parking lock................1168
Torque converter................1169
Transmission Case, Oil Sump................1170
Transmission Extension, Bearings, Sealing Ring................1171
Transmission housing leaks E34 E36 with THM-R1 transmission................1172
Transmission housing, transmission oil sump................1173
Transmission in general................1174
Transmission mounting................1176
Transmission problems reported A5S 310Z (5HP18)................1177
Wire Harness, Shift Elements and Sensor................1179
Working piston sealing cap leaking E39 E46 E36 E34................1180
25 - GEARSHIFT................1181
0011... Information for handling the documents repair instructions, technical data, AZD................1182
2516 Overview of tightening torques................1184
2516... Checking _ adjusting Interlock _ Shiftlock function................1185
2516050 Removing and installing selector lever with mounting block................1187
2516055 Removing and installing selector lever with mounting block - version with interlock _ shiftlock................1190
2516061 Replacing handle for selector lever................1194
2516076 Replacing pull rod in selector lever................1195
2516080 Removing and installing or replacing selector lever................1196
2516202 Replacing cable for gear selector lever................1197
3232170 Removing and installing _ replacing the interlock cable................1199
Gearshift bracket - Automatic Transmission................1200
Group 25................1201
Pin wrench................1202
26 - PROPELLER SHAFT................1203
0011... Information for handling the documents repair instructions, technical data, AZD................1205
26 operating fluid overview................1207
2600... Evaluation criteria for assessing flexible discs................1208
2611 Overview of tightening torques................1211
2611000 Removing and installing complete propeller shaft - Version with rear constant velocity joint -................1217
2611000 Removing and installing complete propeller shaft - Version with sliding piece -................1220
2611030 Balancing propeller shaft................1223
2611051 Replacing flexible disc for propeller shaft................1227
2611090 Removing and installing or replacing center mount of propeller shaft................1229
2611160 Replacing constant-velocity joint for propeller shaft................1230
2611665 Replacing boot - constant-velocity joint removed................1233
2612001 Replacing complete propeller shaft center bearing - version with slide................1234
2612001 Replacing complete propeller shaft centre mount - version without slide................1236
2612011 Replacing grooved ball bearing in centre mount of propeller shaft................1238
2612500 Checking _ pretensioning propeller-shaft centre mount................1239
2690... Troubleshooting on the propeller shaft................1240
Bolt................1242
Bubble level................1243
Bush................1244
Clamp................1245
Clip................1246
Device................1247
Frame................1248
Gauge................1249
Group 26................1250
Key................1251
Mandrel................1252
Measuring device................1253
Open-end spanner................1254
Propeller Shaft Complete, E36, M50................1255
Propeller Shaft. complete................1256
Puller................1258
Rail................1259
Screw................1260
Shaped part................1261
Spindle................1262
Washer................1263
Wedge................1264
27 - TRANSFER BOX................1265
00 Danger of poisoning if oil is ingested _ absorbed through the skin................1266
00 Risk of injury if oil comes into contact with eyes and skin................1267
00 Safety instructions for handling oil................1268
0011... Information for handling the documents repair instructions, technical data, AZD................1269
27 operating fluid overview................1271
Main group 27................1272
Mandrel................1273
Striking element................1274
28 - TWIN_CLUTCH GEARBOX (DKG)................1275
0011... Information for handling the documents repair instructions, technical data, AZD................1276
1.0 Transmission oil for DKG GS7D36SG................1278
28 operating fluid overview................1279
Device................1280
Fitting aid................1281
Main group 28................1282
31 - FRONT AXLE, FRONT SUSPENSION................1283
00 Danger of poisoning if oil is ingested _ absorbed through the skin................1286
00 Risk of injury if oil comes into contact with eyes and skin................1287
00 Safety instructions for handling oil................1288
0000... Microencapsulated screws................1289
0002000 Raising vehicle with trolley jack................1290
0011... Information for handling the documents repair instructions, technical data, AZD................1291
31 operating fluid overview................1293
3100 Mobile table lift................1294
3100 Overview of Technical Data................1296
3100 Overview of tightening torques................1424
3100... Front axle arrangement................1426
3100... Information on replacing shock absorbers................1427
3100... Instructions (chassis components made of aluminium)................1428
3100... Notes on wheel bearing replacement following accident damage................1429
3100... Notes................1430
3110000 Removing and installing complete front axle................1431
3111001 Replacing front axle support................1434
3112000 Removing and installing left or right control arm................1436
3112025 Replacing wheel guide joint in control arm................1438
3112046 Replacing bracket for control arm................1441
3112130 Replacing rubber mounts for control arm................1443
3121080 Replacing left or right steering knuckle................1445
3121180 Replacing bearings (wheel hub) for front wheel................1447
3131... Arrangement of spring strut shock absorbers for 6-cylinder models................1450
3131... Configuration of spring strut shock absorber for 6 cylinder models with support................1451
3131... Instructions on handling the BMW spring tensioner................1452
3131031 Replacing front spring strut shock absorber on right or left................1455
3133001 Replacing front left or front right spring strut support bearing................1461
3133095 Measure the vehicle ride height................1462
3133100 Removing and installing or replacing coil spring for front left or front right spring strut................1466
3135000 Removing and installing or replacing front anti-roll bar................1467
3135005 Removing and installing _ replacing the anti-roll bar link................1468
3160... Notes on removing and installing Low Profile band clamps................1469
Adapter................1471
Assessment of the rubber mounts on axle components................1472
Axle guide and axle strut................1473
Basic body................1475
Battery................1476
Bearing................1477
Belt................1478
Bolt................1479
Bridge................1480
Bush................1481
Clip................1482
Conversion kit................1483
Cushion................1484
Device................1485
Extension................1487
Fork................1488
Frame................1489
Front Axle Suspension................1490
Gauge................1492
Guard................1493
Holder................1494
Holding sleeve................1495
Hydraulic cylinders................1496
Insert................1497
Main group 31................1498
Notes on installation of ear hose clamps................1499
Replace wheel bearing................1500
Spring Struts................1501
Stabilizer Bar................1502
Visible corrosion on vehicle add-on parts................1503
Wheel Bearings and Steering Knuckle................1504
32 - STEERING & WHEEL ALIGNMENT................1505
00 Danger of poisoning if oil is ingested _ absorbed through the skin................1510
00 Risk of injury if oil comes into contact with eyes and skin................1511
00 Safety instructions for handling oil................1512
0000... Microencapsulated screws................1513
0011... Information for handling the documents repair instructions, technical data, AZD................1514
3133095 Measure the vehicle ride height................1516
32 operating fluid overview................1520
3200 Overview of Technical Data................1521
3200... General chassis and suspension definitions................1696
3200... General information and definitions................1697
3200... Identification of suspension without label................1699
3200... KDS data statuses................1700
3200... Moving vehicle into design position................1701
3200... Moving vehicle into normal position................1702
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage................1703
3200... Notes................1705
3200... Performing rim runout compensation................1706
3200... Test conditions for chassis _ wheel alignment check................1707
3200... Troubleshooting after wheel _ chassis alignment check on front axle................1708
3200... Troubleshooting after wheel _ chassis alignment check on rear axle................1709
3200150 Standard chassis _ wheel alignment with DIN load................1710
3200610 Adjusting toe-in and camber on front axle................1712
3200620 Adjusting rear axle (Saloon _ Sedan, Coupé, Convertible, Touring)................1713
3211000 Removing and installing complete steering gear................1714
3211100 Replacing bellows for steering gear on left or right................1716
3213006 Bleeding power steering unit................1718
3213060 Removing and installing power-steering gear................1719
3213503 Dismantling and reassembling power steering gear................1721
3221 Overview of Technical Data................1729
3221151 Replacing left or right tie rod................1730
3221231 Replacing left or right tie rod................1732
3231 Overview of tightening torques................1734
3231... Disassembling and assembling complete steering column................1740
3231070 Removing and installing _ replacing steering shaft (bottom)................1745
3231090 Removing and installing complete steering column................1747
3232001 Replacing complete steering lock................1749
3232050 Removing and installing _ replacing lock cylinder for steering wheel lock................1752
3232170 Removing and installing _ replacing the interlock cable................1753
3233 Overview of tightening torques................1754
3233000 Removing and installing steering wheel (with Airbag II)................1756
3233000 Removing and installing steering wheel (with airbag)................1757
3233000 Removing and installing steering wheel (without airbag)................1759
3234... Airbag I................1760
3234... Airbag II................1761
3234... Basic _ central airbag unit................1762
3234... Notes on scrapping BMW vehicles with gas generators (airbag system)................1763
3234... Troubleshooting airbag II................1766
3234020 Removing and installing or replacing airbag unit................1767
3234504 Additional work with passenger airbag................1769
3234510 Replacing contact ring (airbag)................1772
3241... Arrangement of vane pump (ZF pump)................1774
3241... Instructions for removing and installing ear clips................1775
3241... Instructions for using special tool 32 4 000................1777
3241553 Disassembling and assembling vane pump (LuK _ Vickers pump)................1779
3241553 Disassembling and assembling vane pump (ZF pump)................1783
6131996 Carrying out steering angle sensor adjustment................1786
7200... Safety regulations for handling airbag system components................1787
7200... Safety regulations for handling components with gas generators................1789
7212... Procedure after airbag deployment as result of an accident................1791
Adapter................1794
Airbag and airbag steering wheel................1795
Assessment of the rubber mounts on axle components................1796
Belt pulley for power steering pump E36 M50 E36 M52................1797
Bolt................1798
Bush................1799
Connector................1800
Device................1801
Double-head box wrench................1802
Extractor................1803
Front Axle Wheel Alignment E36 _ CONVERTIBLE, COUPE, SAL, TOUR _ Low-slung sport................1804
Front Axle Wheel Alignment E36 _ CONVERTIBLE, COUPE, SAL, TOUR _ M chassis................1805
Front Axle Wheel Alignment E36 _ CONVERTIBLE, COUPE, SAL, TOUR _ Rough road pack................1806
Front Axle Wheel Alignment E36 _ CONVERTIBLE, COUPE, SAL, TOUR _ Standard suspen................1807
Gauge................1808
Group 32................1809
Holder................1810
Holding sleeve................1811
Ignition lock spins freely E31 E36 E38 E39................1812
Ignition lock stiff _ catches E36................1813
Kinematics diagnosis system and environment................1815
Lines................1833
Mandrel................1834
Open-end wrench insert................1835
Open-end wrench................1836
Outpusher................1837
Pipe................1838
Pliers................1839
Plug................1840
Power Steering Gear E36................1841
Power Steering Gear................1842
Pressure gauge................1843
Pump and Oil Supply, E36................1844
Pump and Oil Supply................1845
Rear Axle Wheel Alignment E36 _ SAL, TOUR, COUPE, COMP, CONV _ Low-slung sports................1847
Rear Axle Wheel Alignment E36 _ SAL, TOUR, COUPE, COMP, CONV _ M chassis................1848
Rear Axle Wheel Alignment E36 _ SAL, TOUR, COUPE, COMP, CONV _ Rough road packag................1849
Rear Axle Wheel Alignment E36 _ SAL, TOUR, COUPE, COMP, CONV _ Standard suspensi................1850
Release tool................1851
Screw................1852
Shaped part................1853
Socket wrench insert................1854
Spindle................1855
Steering Arms................1856
Steering Column................1858
Steering Gear E36................1860
Steering Wheel................1861
Steering lock limitation for wide tyres not installed E36 with option 288................1862
Steering................1864
Synchronising key................1865
Tool................1866
Valve................1867
Visible corrosion on vehicle add-on parts................1868
Wheel Alignment - Normal Position _ Inspection Conditions................1869
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE................1870
00 Danger of poisoning if oil is ingested _ absorbed through the skin................1874
00 Risk of injury if oil comes into contact with eyes and skin................1875
00 Safety instructions for handling oil................1876
0000... Microencapsulated screws................1877
0002000 Raising vehicle with trolley jack................1878
0011... Checking _ topping up oil level in rear differential................1879
0011... Information for handling the documents repair instructions, technical data, AZD................1880
0011259 Oil change in rear differential incl. used oil disposal................1882
3100... Notes on wheel bearing replacement following accident damage................1884
3133095 Measure the vehicle ride height................1885
33 operating fluid overview................1889
3300 Overview of Technical Data................1891
3300... Arrangement of rear axle (Saloon, Coupé, Convertible, Touring)................2019
3300... Information on replacing shock absorbers................2020
3300... Instructions (chassis components made of aluminium)................2021
3300... Layout of rear axle (Compact, Z3)................2022
3300... Notes................2023
3300... When performing additional work on the rear-axle transmission, refer to microfilm of Construction Group Repair Instructions................2024
3310 Overview of Technical Data................2025
3310... Rear differential Assignment to model series................2028
3310010 Removing and installing or replacing final drive (Compact, Z3)................2029
3310010 Removing and installing or replacing rear axle final drive................2031
3311011 Replacing shaft seal and input flange on final drive (Type K _ M _ G)................2033
3311021 Replacing shaft seal for drive flange on final drive................2037
3311731 Replacing both bearings on final drive housing (Type M) - final drive removed -................2040
3312... Basic rules for setting contact pattern - Gleason gears................2048
3312526 Replacing bearing for input bevel gear (Type M) - final drive removed -................2049
3312551 Replacing bevel pinion with crown wheel (type M) - rear axle final drive removed -................2059
3312551 Replacing drive pinion with crown wheel (Type K) - final drive removed -................2072
3313611 Replacing differential bevel gears (type M) - differential case removed -................2084
3314... Limited-slip differential 25 locking value................2090
3314520 Completely replace limited slip differential. (Type K) - rear axle final drive removed -................2091
3314520 Replacing completed limited slip differential (type M) - rear axle final drive removed -................2098
3314593 Disassembling and assembling limited slip differential (type M) - rear axle removed -................2106
3317 Overview of Technical Data................2111
3317001 Replacing rubber mount for final drive (compact, Z3)................2112
3317500 Replacing front rubber mount for rear axle final drive mounting - rear axle final drive removed -................2114
3317503 Replacing all rubber mounts for rear axle final drive mounting at rear - rear axle final drive removed -................2115
3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)................2116
3321... Ribbed teeth................2118
3321000 Removing and installing or replacing left or right output shaft................2119
3331000 Removing and installing complete rear axle carrier................2121
3332... Replacing both eccentric bolts................2124
3332000 Removing and installing complete left or right semi-trailing arm................2125
3332042 Replacing a rubber mount in trailing arm, front................2127
3332071 Replacing one upper control arm................2128
3332083 Removing and installing or replacing a control arm, bottom................2130
3332520 Replacing one front trailing arm rubber mount (trailing arm removed)................2131
3332525 Replacing a ball joint in trailing arm (trailing arm removed)................2134
3332551 Replacing a rubber mount in trailing arm (trailing arm removed)................2135
3332671 Replacing one rubber mount in the upper control arm (control arm removed)................2136
3332681 Replacing a rubber mount in the lower wishbone (wishbone removed)................2137
3333 Overview of Technical Data................2138
3333 Overview of tightening torques................2139
3333101 Replacing two rubber mounts for rear axle carrier (rubber mounts, front)................2142
3333515 Replacing two additional rubber mounts for rear axle carrier (rubber mount at rear)................2144
3341... Detaching wheel bearing inner race from drive flange (drive flange removed)................2145
3341000 Replacing drive flange on left _ right rear axle shaft................2146
3341151 Replacing left or right wheel bearing on rear axle shaft................2147
3352000 Removing and installing or replacing rear left or rear right shock absorber................2149
3353000 Removing installing _ replacing rear left or right coil spring................2151
3355040 Replacing anti-roll bar links for stabilizer bar (Compact, Z3 )................2153
3355040 Replacing anti-roll bar links for stabilizer bar................2154
Adapter................2155
Angle................2156
Anti-roll bar................2157
Assessment of the rubber mounts on axle components................2158
Axle guide and axle strut................2159
Basic body................2162
Bell housing................2163
Bridge................2164
Bush................2165
Changeover of differential oils................2166
Changing rear axle transmission fluid with the oil gun................2167
Clip................2168
Connector................2169
Crown wheel with pinion and bearing (Type K, M, G)................2170
Device................2171
Extension................2172
Extractor................2173
Final drive oil - new oil quality from 07 _ 2011................2175
Fitting aid................2176
Fixture................2177
Frame................2178
Gauge................2179
Holder................2180
Holding sleeve................2181
Kinematics diagnosis system and environment................2182
Life-time oil E31 E36 E38 E39 E46................2200
Limited slip differential and bearings................2201
Main group 33................2202
Output Shaft................2203
Rear Axle Suspension................2204
Rear Differential Case with Cover................2205
Rear axle carrier................2206
Rear axle differential mountings................2207
Shock Absorbers................2209
Visible corrosion on vehicle add-on parts................2210
Wheel Bearings................2211
34 - BRAKES................2212
0000... Microencapsulated screws................2216
0011... Information for handling the documents repair instructions, technical data, AZD................2217
34 operating fluid overview................2219
3400 Overview of tightening torques................2221
3400 Teves design IV _ 3 ABS wiring diagram................2222
3400... General Data................2223
3400... Teves Mark IV _ 3 ABS hydraulics diagram................2225
3400009 Checking brakes on test stand................2226
3400010 Checking brake lining thickness from 01 _ 98................2227
3400012 Parking brake function check................2228
3400046 Bleeding brake system................2229
3400047 Bleeding the brake system................2230
3400048 Bleeding brake system with ABS _ ASC+T................2231
3400519 Checking service brake high- and low-pressure tests................2234
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier................2235
3410014 Adjusting handbrake................2245
3411 Layout of floating caliper (front)................2248
3411 Overview of tightening torques................2249
3411000 Removing and installing _ replacing brake linings on both front disk brakes................2253
3411220 Removing and installing or replacing both front brake disks................2256
3411519 Removing and installing or replacing left or right front brake caliper................2257
3411552 Overhauling left or right front brake caliper (brake caliper removed)................2258
3411667 Precision-turning both front brake discs on both sides (brake disc removed)................2260
3421 Arrangement - floating caliper (rear)................2261
3421 Arrangement of left drum brake................2262
3421 Overview of tightening torques................2263
3421200 Removing and installing _ replacing both brake pads of rear disc brakes................2267
3421320 Removing and installing or replacing both rear brake disks................2270
3421530 Removing and installing _ replacing the brake pads of the rear brake................2271
3421600 Removing and installing or replacing left or right wheel brake cylinder................2273
3421745 Removing and installing or replacing left or right rear brake caliper................2274
3421812 Overhauling left or right rear brake caliper (brake caliper removed)................2275
3421947 Fine-grinding both sides of both rear brake disks (brake disks removed)................2277
3431181 Replacing expansion tank for hdyraulic brake operation from 9 _ 96................2278
3431181 Replacing expansion tank for hydraulic brake operation up to 9 _ 96................2280
3431500 Removing and installing _ replacing brake master cylinder................2282
3432861 Replacing all brake pipes................2284
3432941 Replacing all brake hoses at the front................2285
3432971 Replacing both rear brake hoses................2286
3433051 Replacing non-return valve for brake booster................2287
3433071 Replacing vacuum hose for brake booster................2288
3433081 Removing and refitting _ replacing travel sensor................2289
3433505 Removing and installing or replacing brake booster (brake servo)................2291
3441000 Removing and installing handbrake lever................2293
3441120 Removing and installing _ replacing both handbrake Bowden cables................2294
3441220 Removing and installing _ replacing all parking brake pads (disc brake)................2296
3441250 Removing and installing _ replacing expander for parking brake shoes................2297
3450... Antilock Brake System (ABS) – operating principle and structure................2298
3451 Removing and installing or replacing pressure accumulator for ASC+T................2299
3451520 Removing and installing _ replacing ABS hydraulic control unit................2301
3451520 Removing and installing _ replacing hydraulic unit for ABS, 1997 models onward................2303
3451525 Removing and installing or replacing ABS _ ASC+T hydraulic control unit................2305
3452510 Removing and installing _ replacing control unit for ABS _ ASC+T................2307
3452510 Replacing control unit for ABS................2308
6112 ABS Wiring Diagram................2310
6112515 Replacing both pulse sensors for ABS at front................2311
6112525 Replacing both rear impulse sensors for ABS................2312
6400... Information on using cleaning agent _ paints (personal protection equipment)................2313
ABS indicator light glows................2315
Adapter cable................2316
Adapter................2317
Bit insert................2318
Brake Booster................2319
Brake Lines................2320
Brake Master Cylinder................2321
Device................2322
Diagnosis disturbances E36 with ABS................2323
Expansion tank sealing rings E36 M50 M52 with ASC+T................2325
Front Brake................2326
Group 34................2327
Modified wear limit for brake disc _ brake pad replacement................2328
Parking Brake................2329
Pedal Assembly Console................2330
Rear Brake................2331
Run-out measurement of brake disc and wheel hub................2332
Slip Control System (ABS, ASC+T, DSC)................2335
Steering wheel jerking on rapid brake application E36 _ with ASC hydraulic unit MK 20 E-I................2336
Testing and bleeding brakes................2339
Turning brake disc................2340
35 - PEDALS................2343
0011... Information for handling the documents repair instructions, technical data, AZD................2344
3500... Pedal mechanism................2346
3511000 Removing and installing mounting block for pedals................2347
3511001 Replacing mounting block for pedal assembly................2350
3521000 Removing and installing the brake foot pedal................2352
3531000 Removing and installing clutch pedal................2353
3541... Throttle-cable adjusting procedures................2355
3541000 Replacing accelerator pedal................2356
3541010 Removing and installing or replacing the gas pedal................2357
3541421 Replacing Bowden cable for throttle valve actuation................2359
3541480 Replace the kickdown switch (EH transmission)................2362
Accelerator Pedal and Linkage................2363
Accelerator Pedal and Linkages E36................2364
Brake Pedal and Linkages E36................2365
Clutch Pedal and Linkages E36................2366
Device................2367
Gas and GR Bowden cable E31 E32 E34 E36 E38 lineUS models................2368
Group 35................2371
Parking Brake................2372
Pedal Assembly Console................2373
Rear Axle in General E36................2374
36 - WHEELS WITH TYRES................2375
0011... Information for handling the documents repair instructions, technical data, AZD................2377
20220504_212016_AZD-AZD-................2379
20220504_213414_AZD-AZD-................2380
20220504_220807_AZD-AZD-................2381
36 operating fluid overview................2382
3610008 Balance the left or right front wheel electronically (Finish Balancer)................2383
3610058 Electronic balancing of left or right rear wheel (finish balancer)................2385
3610209 Checking front and rear wheel for face and radial runout................2386
3610300 Remove or install front or rear wheel................2388
3610508 Stationary wheel balancing................2391
3610713 Checking one road wheel on balancing machine for face and radial runout (wheel removed)................2393
3610715 Checking rim for face and radial runout................2395
3612 Overview of Technical Data................2397
3612... Notes and specifications for tyre _ wheel exchange................2398
3612001 Changing a tyre (on front, rear or spare wheel)................2399
3613 Subsequent installation of wheel-bolt lock................2402
Adapter................2403
Basic body................2408
Case................2409
Cosmetic repairs on wheel rims................2410
Dial gauge................2419
Extractor................2420
Fitting aid................2421
Group 36................2422
Inflating tyres with nitrogen (N2) All series................2423
Kinematics diagnosis system and environment................2424
Requirements and notes on retrofitting of wheel _ tyre combinations not installed................2442
Run Flat Indicator................2443
Wheel Rims................2450
Wheels................2451
37 - INTEGRATED SUSPENSION SYSTEMS................2452
00 Danger of poisoning if oil is ingested _ absorbed through the skin................2453
00 Risk of injury if oil comes into contact with eyes and skin................2454
00 Safety instructions for handling oil................2455
0011... Information for handling the documents repair instructions, technical data, AZD................2456
Connector................2458
Electric Components................2459
Group 37................2461
Main group 54................2462
Shock Absorbers E36................2463
41 - BODY................2464
0011... Information for handling the documents repair instructions, technical data, AZD................2471
1100... Handling components after flood damage................2473
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage................2474
41 operating fluid overview................2476
41... 0 Notes on the repair technique used in the main group 41................2484
4100 Overview of Technical Data................2485
4100... 0 Contents of Body, General................2671
4100... Basic comments on handling aluminium components................2673
4100... Blind rivet................2675
4100... Bonding on painted _ primed surfaces................2676
4100... Corrosion protection................2679
4100... Filler S1................2681
4100... Frame alignment control dimensions body, plan view of rear structure of BMW E 36 4-door _ 2-door _ touring................2682
4100... Frame alignment control dimensions for body, side view of front structure of BMW E 36 4-door _ 2-door _ touring _ compact................2683
4100... Frame alignment control dimensions for body, side view of rear structure of BMW................2684
4100... Frame alignment control dimensions of body plan view, front structure of BMW E 36 4-door _ 2-door _ touring _ compact................2685
4100... Frame alignment control dimensions of body, plan view of BMW E 36 4-door _ 2-door _ touring................2686
4100... Frame alignment control dimensions of body, plan view of BMW E 36 compact................2687
4100... Frame alignment control dimensions of body, plan view of rear structure of BMW E 36 compact................2688
4100... Frame alignment control dimensions of body, side view of BMW E 36 compact................2689
4100... Frame alignment control dimensions, body, side view BMW E 36 Z3 Roadster _ Coupé................2690
4100... Frame alignment control dimensions, body, side view, front end structure BMW E 36 Z3 Roadster _ Coupé................2691
4100... Frame alignment control dimensions, body, side view, rear end structure BMW E 36 Z3 Roadster _ Coupé................2692
4100... Frame alignment control dimensions, body, top view BMW E 36 Z3 Roadster _ Coupé................2693
4100... Frame alignment control dimensions, body, top view, front end structure BMW E 36 Z3 Roadster _ Coupé................2694
4100... Frame alignment control dimensions, body, top view, rear end structure BMW E 36................2695
4100... Frame reference dimension of body, side view BMW E 36 4-door model _ 2-door model _ touring................2696
4100... Gap dimension doors _ front and tailgate E36 4-door model................2697
4100... General information about body repair................2698
4100... General notes regarding bonding................2700
4100... Gluing of body components................2701
4100... Grinding aluminium components................2702
4100... Grinding steel parts................2703
4100... Handling airbags and restraint systems................2704
4100... Handling electrical system and electronics................2705
4100... Information _ warning labels................2706
4100... Information on hazards................2707
4100... Information on metal filler................2708
4100... Information on vehicle protection................2709
4100... Installation of a cavity seal with cavity foam................2710
4100... Installation solution for straight shank _ hexagon rivet nut................2712
4100... Installing a cavity sealing with 2-component PU cavity foam................2714
4100... Installing cavity bulkhead cover for side member................2716
4100... Installing cavity sealing (expanded)................2718
4100... Installing cavity sealing (not expanded)................2719
4100... Installing shaped parts for cavity bulkheads, except for cover for side member................2720
4100... Materials science................2723
4100... Notes on adhesive K1................2725
4100... Notes on adhesive K2................2727
4100... Notes on adhesive K3................2729
4100... Notes on adhesive K4................2731
4100... Notes on adhesive K5................2733
4100... Notes on adhesive K6................2735
4100... Notes on cleaning agent R1................2736
4100... Notes on repairs of aluminium parts................2737
4100... Notes on the water drain hose of the slide _ tilt sunroof................2739
4100... Opening bonded connections................2740
4100... Opening brazed connections................2741
4100... Opening rivet connections................2742
4100... Opening welded connections................2743
4100... Overview of consumables (Electronic Parts Catalogue)................2744
4100... Overview of glue cartridge guns................2747
4100... Punch rivets................2749
4100... Quality standard................2750
4100... Recommended working methods and tools................2751
4100... Removal of PVC material in repair area................2753
4100... Repair methods, repair stages 1................2754
4100... Repair solution for straight shank _ hexagon rivet nut................2755
4100... Repair techniques, repair stage 2................2757
4100... Repair techniques, repair stage 3................2758
4100... Repairing plastic components................2759
4100... Replacing blind rivets................2761
4100... Riveting steel components................2764
4100... Safety at work................2765
4100... Safety instructions for handling magnets................2767
4100... Setting blind rivet nuts and bolts................2768
4100... Spot-weld bonding steel components................2769
4100... Spray gun for cavity sealant................2771
4100... Stamping VIN with punch numerals (E36)................2773
4100... Straightening aluminium components................2775
4100... Straightening steel components................2777
4100... Use of materials in outer skin................2779
4100... Welding and soldering steel components................2781
4100... Welding in reinforcement plate (sheet steel)................2784
4100... Welding of galvanized plates................2786
4100... Working with 2-component PU cavity foam................2787
4100... Workshop equipment (BMW and MINI vehicles)................2789
4100100 Replacing unfinished body shell................2792
4100513 Fix bolts on the new part................2793
4105800 Releasing bonded folded seam connections................2795
4111029 Replace the right engine support (partial replacement before front axle) (E36)................2796
4111048 Replacing right front engine carrier (without wheel housing) (partial replacement up to engine firewall)................2798
4111049 Replacing front left engine support (without wheel arch) (partial replacement to engine bulkhead)................2799
4111051 Replacing left engine carrier................2803
4111052 Replace the right engine support................2804
4111145 Replace the cover for the left or right side member (partial replacement A-pillar and under the protective strip of the rear side panel)................2808
4112535 Replacing complete rear luggage compartment floor (tail panel removed)................2813
4112555 Replace the front cross member on the luggage compartment floor (luggage compartment floor removed)................2816
4114... Replace the rear left C-pillar (side wall removed)................2818
4114031 Replace the front right wheel arch (partial replacement to engine bulkhead)................2821
4114500 Replacing outer section of left or right rear wheel housing (side panel removed)................2826
4114510 Replace the left or right rear wheel arch (side wall removed)................2831
4121... Replace the outer part of the centre door post on the left or right (partial replacement)................2837
4121501 Replace the front left or right door post (partial replacement of cowl panel and side member; front side panel removed)................2841
4122541 Replace the front roof frame (roof outer skin removed)................2844
4122571 Replace the rear roof frame (roof outer skin removed)................2846
4131000 Replace the roof outer skin (for version without steel crank roof)................2848
4132000 Replace left or right cowl panel (partial replacement before flashing)................2852
4133001 Completely replace the front trim panel (cover) with front panel................2856
4133121 Replace the front trim panel................2858
4134041 Replace the tail panel................2861
4135000 Removing and installing or replacing front side panel, left or right................2865
4135100 Completely replace the left rear side panel (2-door model)................2866
4135294 Replace the right rear side panel (partial replacement of B-pillar - wheel arch)................2870
4151... Aligning front doors................2874
4151... Notes on replacing the door................2886
4151080 Removing and installing left or right front door................2887
4161... Adjust engine compartment lid................2890
4161000 Removing and installing engine compartment lid................2894
4162000 Removing and installing trunk lid................2895
4162014 Adjust the tailgate (4-door _ 2-door _ convertible)................2896
5114... General notes for labelling with adhesive films................2900
6100... Notes on handling the high pressure cleaner................2902
6312... Repairing headlights................2903
6400... Information on using cleaning agent _ paints (personal protection equipment)................2904
7212010 Removing and installing _ replacing airbag module in left or right front door................2906
99 Notes on using temperature-controlled infra-red radiators................2908
9900... General instructions on paintwork................2909
9900... Touching up paintwork damage................2910
Accessories................2911
Aluminium repair All series................2912
Belt sander................2913
Bench hammer................2914
Blade................2915
Blind riveting gun................2916
Bulb................2917
Carrier................2918
Cartridge gun................2919
Cartridge................2920
Case................2921
Centre punch................2922
Cosmetic repairs on wheel rims................2923
Dent repairs without damaging paintwork................2932
Device................2933
Drill bit................2934
Filler S1................2935
Fuel filler flap emergency release................2940
Gauge................2941
Guard................2942
Guide................2943
Holder................2944
Measuring device................2945
Min _ max tolerance sample catalogue for paintwork and corrosion damage................2946
New BMW paint brochure................2950
New repair methods ”Gluing _ Riveting” on steel bodies................2951
Outpusher................2953
Pillar protector all................2954
Plate................2955
Punch element................2956
Punch rivet tool accessories................2957
Punch riveting tool................2958
Reinforcement plate................2959
Repair of corrosion damage................2960
Ring................2961
Riveting tool set................2962
Riveting tool................2963
Rod................2964
Transferring hole pattern................2965
Vehicle identification number, general................2968
Visible corrosion on vehicle add-on parts................2974
51 - BODY EQUIPMENT................2975
0011... Information for handling the documents repair instructions, technical data, AZD................2981
1200... Disconnecting and connecting battery................2983
4100... Replacing blind rivets................2984
4100513 Fix bolts on the new part................2987
51 operating fluid overview................2989
5100 Overview of Technical Data................2996
5100... Notes on component bonding with adhesive tape................2997
5100... Notes on installing rubber window seals................2999
5100... Overview of consumables (Electronic Parts Catalogue)................3001
5100... Safety information for working on vehicles with airbag systems................3002
5111... As a repair solution replace the side insert on the front bumper................3003
5111... Overview of front bumper support and mounting parts................3004
5111... Overview of front bumper................3005
5111000 Removing and installing complete front bumper................3006
5111005 Disassemble and assemble the front bumper................3008
5111794 Replacing one impact absorber for front bumper................3012
5112... Overview of rear bumper support and mounting parts................3013
5112... Overview of rear bumper................3014
5112... Replace the repair solution side insert on the rear bumper................3015
5112000 Removing and installing complete rear bumper................3016
5112005 Disassemble and assemble the rear bumper................3018
5112742 Replacing one impact absorber for rear bumper................3020
5113001 Removing and installing _ replacing front radiator grill, middle left or right................3022
5113077 Removing and installing or replacing radiator grill for air intake _ heating................3023
5114... General notes for labelling with adhesive films................3024
5114110 Removing and installing _ replacing model designation (emblem) at rear (sedan, coupé, convertible, M3)................3026
5115330 Removing and installing _ replacing the protective strip on the left or right front door................3028
5115390 Removing and installing _ replacing the protective strip on the rear left or right side panel................3029
5116... Gluing of mirror base................3030
5116... Replacing left or right exterior mirror housing................3032
5116000 Removing and installing or replacing mirror on left or right front door................3033
5116026 Replacing mirror glass for rear-view mirror (on front door)................3034
5116060 Removing and installing or replacing inside mirror................3035
5116063 Removing and installing _ replacing interior rearview mirror (with remote control)................3037
5116080 Removing and installing or replacing sun visor and left or right counter support................3038
5116200 Removing and installing storage tray................3039
5116360 Removing and installing right glove box................3040
5116361 Replacing right glovebox................3042
5116992 Disassembling and assembling lock barrel (lock barrel removed)................3043
5121004 Adjusting front left or right lock striker................3045
5121090 Removing and installing _ replacing door lock on left or right front door................3046
5121140 Removing and installing _ replacing complete lock cylinder................3049
5121170 Removing and installing or replacing outer door handle from left or right front door................3050
5121194 Removing and installing _ replacing finisher from outside handle on left or right................3052
5121225 Removing and installing _ replacing inside door handle in left or right front door................3053
5121280 Removing and installing or replacing door stop on left or right front door................3054
5121300 Removing and installing or replacing window cavity cover strip on outside of left or right front door................3056
5123... Adjusting _ replacing bump stops................3057
5123... Adjusting _ replacing stop pads................3058
5123... Removing _ installing ball sockets with clip................3060
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid................3061
5124004 Adjust the rear lid lock (Saloon, Coupé and convertible)................3062
5124040 Removing and installing _ replacing tailgate lock and striker................3064
5124100 Removing and installing _ replacing the tailgate lock (lock barrel)................3066
5126000 Replacing switches (central locking drive) for door locking on left or right sides................3067
5126020 Replace the switch (central locking drive) for the tailgate lock................3068
5131 Overview of Technical Data................3069
5131... General procedure for the disassembly and installation of bonded window glass................3080
5131... Materials for bonding window................3085
5131... Notes on window bonding repair kit................3087
5131... Notes on window bonding................3090
5131... Remove windscreen with Roll Out 2000................3091
5131... Removing windows with a Spider................3095
5131... Removing windows with an oscillating knife................3099
5131... Window glass removal with wire pull handle................3101
5131011 Replacing windscreen (complete windscreen)................3103
5131021 Removing and installing _ replacing rubber frame for windshield................3104
5131200 Remove and install the rear window (Saloon, Coupé)................3105
5131221 Replacing rear window (rear window broken)................3112
5131231 Replacing the rear window (complete rear window)................3113
5132... Instructions on adjustment of door window glass (Coupé and Convertible)................3114
5132... Safety information regarding pinch hazard................3116
5132170 Removing and installing _ replacing front left or right door window glass (Coupé, Convertible)................3117
5132605 Adjusting left or right front door window glass (Coupé and Convertible)................3120
5133000 Removing and installing (replacing) power window unit in left or right front door................3127
5133020 Removing and installing _ replacing flat motor for front left or right electric window lift................3128
5136000 Replacing toggle catches on rear left and right vent windows................3129
5136010 Removing and installing _ replacing drive unit for rear left or right hinged window................3131
5136016 Replacing left or right rear vent window (Compact _ Coupé)................3132
5141000 Removing and installing left or right front door trim panel................3134
5143000 Removing and installing _ replacing rear trim (coupé) on left or right................3136
5143150 Removing and installing _ replacing trim panel for left or right door pillar (Coupé)................3137
5143201 Removing and installing or replacing trim for front left or right roof column................3138
5143251 Removing and installing _ replacing trim panel for left or right rear roof pillar (C-pillar)................3139
5144011 Removing and installing _ replacing headlining (version with slide _ tilt sunroof)................3140
5145030 Removing and installing instrument panel trim................3143
5146003 Removing and installing _ replacing trim for oddments tray (back shelf) (coupé)................3146
5146004 Replacing trim for oddments tray (back shelf with rear window roller blind and through-loading system)................3148
5146005 Removing and installing trim for oddments tray (back shelf with rear window roller blind and through-loading system)................3149
5146014 Removing and installing _ replacing rear window roller blind (with through-loading system)................3150
5147 Overview of tightening torques................3151
5147000 Removing and installing or replacing entrance cover strip (coupé interior)................3163
5147101 Removing and installing _ replacing luggage compartment floor trim panel................3164
5147490 Removing and installing or replacing front underbody protection (engine)................3165
5149000 Removing and installing or replacing trim for rear lid................3167
5171447 Removing and installing or replacing trim panel for cover on left or right side member................3168
5172... Sealing installation................3170
5175 Overview of tightening torques................3172
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)................3179
Accessories................3184
Adapter................3185
Air vent................3186
Blade................3187
Body storage trolley................3188
Box spanner................3189
Cartridge gun................3190
Cartridge................3191
Central fastener................3192
Cleaning and care of leather in vehicles All model series................3193
Front Bumper................3194
Front Door Locks................3195
Front Door Windows................3197
Front licence plate holder All models................3198
Hinged window................3199
Hood _ bonnet locks................3200
Information sticker exterior paintwork All Models................3201
Mechanical key code incorrectly documented E31 E36 E38 E39................3202
Mirrors, Finishers, Ashtrays, Consoles................3203
Power windows, front................3204
Rear Bumper................3205
Rear Door Locks................3206
Removing and installing front windscreen................3207
Removing the windscreen................3211
Repair of damage caused by stone chips on the windshied................3213
Replace the gel pad for rain-light-solar-condensation sensors................3222
Trim Parts, Covers, Handle Strip................3225
Underbody panelling................3226
52 - SEATS & MOTORCYCLE SEAT................3227
0000... Microencapsulated screws................3231
0011... Information for handling the documents repair instructions, technical data, AZD................3232
5123... Removing _ installing ball sockets with clip................3234
52 operating fluid overview................3235
5200... Arrangement of mech. front seat in Coupé and 4-door................3236
5200... Arrangement of mech. sports seat in Coupé and 4-door................3237
5210000 Removing and installing left or right front seat................3238
5210001 Removing and installing left or right sports seat................3244
5210051 Replace backrest release lever for (Coupé _ convertible) left or right front seat................3245
5210062 Replacing backrest release cable for (Coupé _ convertible) left or right front seat................3246
5210076 Removing and installing or replacing one cable on left or right front seat (manual)................3247
5210078 Removing and installing _ replacing Bowden cable on sport seat, left or right................3252
5210079 Replacing mounting clips for front seat cushion padding................3254
5210080 Removing and installing or replacing cushion shell on left or right front seat (manual)................3257
5210082 Removing and installing _ replacing backrest shell on left or right front seat................3259
5210090 Removing and installing _ replacing backrest frame on left or right front seat (mechanical)................3265
5210094 Removing and installing or replacing thigh support plate on left or right sports seat................3269
5210095 Removing and installing or replacing thigh support holder on left or right sports seat................3270
5210108 Replacing backrest shell on left or right front seat (electrical from Coupé _ convertible)................3271
5210110 Replacing backrest shell on left or right front seat (mechanical on Coupé _ convertible)................3275
5210112 Replacing backrest shell on left or right sports seat (mechanical on Coupé _ convertible)................3276
5210114 Replacing backrest shell on left or right sports seat (electric on Coupé _ convertible)................3277
5210120 Removing and installing or replacing seat backrest frame on left or right front................3278
5210122 Removing and installing or replacing cushion shell on left or right front seat (power)................3281
5210126 Removing and installing or replacing seat backrest on left or right sports seat................3284
5210129 Removing and installing or replacing both seat rails on left or right sports seat (power)................3285
5210130 Removing and installing _ replacing both seat rails on left or right front seat (power seat)................3288
5210131 Removing and installing _ replacing actuator drive for front seat adjustent (longitudinal adjustment)................3289
5210132 Replacing front-end seat up _ down drive................3291
5210133 Replacing front-end seat up _ down gearbox................3292
5210140 Removing and installing or replacing both seat reails on left or right front seat (manual)................3293
5210141 Removing and installing _ replacing both seat rails on left and right sports seat................3295
5210397 Removing and installing _ replacing lumbar support drive unit (power sports seat,................3296
5210398 Removing and installing _ replacing lumbar support (cushion) on front seat _ sports................3297
5210399 Removing and installing _ replacing lumbar drive unit (power front seat in coupé)................3298
5210471 Replacing left or right front headrest................3299
5210900 Removing and installing or replacing seat forward _ back drive on left or right front seat................3300
5210905 Removing and installing or replacing left and right seat forward _ back gearboxes................3302
5210912 Removing and installing _ replacing actuator drive for front or rear seat height................3304
5210920 Removing and installing _ replacing actuator drive for backrest adjustment on front seat................3306
5211001 Replacing cushion cover for left or right front seat................3307
5211002 Replacing cushion cover for left or right sports seat................3308
5211029 Replacing backrest cover for left or right front seat (power for Coupé)................3310
5211031 Replacing backrest cover for left or right front seat (mech. _ electr. on 4-door,................3312
5211032 Replacing backrest cover for left or right sports seat (mech. _ electr. in 4-door, mech. in Coupé)................3313
5211040 Replacing left or right backrest cover on front sports seat (electr. in Coupé)................3314
5211085 Replacing cushion heating element for left or right front seat................3315
5211086 Replacing backrest heating element for left or right sports seat................3316
5211088 Replacing cushion heating element for left or right sports seat................3317
5211089 Replacing backrest heating element for left or right sports seat................3318
5220000 Removing and installing rear seat and backrest................3319
5220070 Removing and installing or replacing left or right backrest for rear seat (load................3320
5220075 Removing and installing or replacing left or right backrest side section for rear seat (load through system)................3321
5220471 Replacing rear left or right head restraint................3322
5221121 Replacing padding (foam rubber) for left or right rear seat backrest (load through system)................3323
5221221 Removing and installing or replacing cover for left or right rear seat backrest................3324
5230 Overview of tightening torques................3326
Adapter cable................3328
Bearing................3329
Bush................3330
Check front seat for damage................3331
Cleaning and care of leather in vehicles All model series................3336
Device................3337
Fitting aid................3338
Front seats................3339
Guard................3341
Holder................3342
Lubricant................3343
Measures for leather complaints (seats)................3344
Nut................3350
Pin wrench................3351
Pliers................3352
Shaft................3353
Synchronising key................3354
54 - SLIDE_TILT SUNROOF & SOFT TOP................3355
0000... Microencapsulated screws................3357
0011... Information for handling the documents repair instructions, technical data, AZD................3358
4100... Notes on the water drain hose of the slide _ tilt sunroof................3360
5123... Removing _ installing ball sockets with clip................3361
54 operating fluid overview................3362
5410... Repair instructions for bonded seals................3363
5412... Arrangement, slide _ tilt sunroof................3366
5412004 Adjusting sun roof................3368
5412100 Removing and installing lid on slide _ tilt sun roof................3371
5412120 Replacing seal for sun roof cover................3376
5412125 Removing and installing or replacing guide (holder for rotary catch)................3378
5412129 Replacing lever (release lever) for lid at rear of slide _ tilt sun roof................3381
5412132 Removing and installing _ replacing headliner for sun-roof lid................3383
5412135 Removing and installing or replacing water drain channel................3385
5412210 Removing and installing complete slide _ tilt sunroof (framework _ power)................3386
5412230 Removing and installing gearbox for manual sun roof................3388
5412496 Removing and installing or replacing wind deflector................3390
5413 Overview of Technical Data................3391
5413010 Removing and installing engine and transmission for electric sun roof................3394
Angle................3396
Convertible Top, Frame and Actuation (Mechanical Components)................3397
Crimping tool................3398
Electrical slide _ tilt sunroof components................3399
Fitting aid................3400
Guide................3401
Mechanical components, slide _ tilt sunroof................3402
Saw blade................3403
Socket wrench insert................3404
Support................3405
61 - GENERAL VEHICLE ELECTRICAL SYSTEM................3406
0011... Information for handling the documents repair instructions, technical data, AZD................3412
1200... Notes _ information on start assistance (jump starting)................3414
1200... Notes for disconnecting and connecting battery................3415
61 operating fluid overview................3417
6100... Battery care and maintenance................3418
6100... Battery charging calendar................3419
6100... Encode _ program control unit(s)................3420
6100... Important when engine compartment lid is raised to working position................3421
6100... Important with connected battery!................3422
6100... Notes for disconnecting and connecting the vehicle battery................3423
6100... Notes on handling the high pressure cleaner................3424
6100... Repairing airbag cables................3425
6100... Safety information on handling hybrid cars................3426
6100... Safety instructions for handling vehicle battery................3428
6100... Work instructions for removing and installing electronic control units................3429
6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test)................3430
6111051 Replacing section of engine wiring harness (M50)................3432
6112 ABS Wiring Diagram................3434
6112... Information on intelligent battery sensor (IBS)................3435
6112515 Replacing both pulse sensors for ABS at front................3436
6112525 Replacing both rear impulse sensors for ABS................3437
6113... Antenna elbow plug on radio receiver................3438
6113... Butt connector for repairing a plug connection................3440
6113... Connector housing, LCC contact (load current contact)................3443
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin................3445
6113... Crimping Micro Power Quadlock contacts (MPQ)................3447
6113... Crimping Micro Quadlock System contacts (MQS)................3448
6113... Crimping annular contacts................3449
6113... Cutting to length and stripping insulation from cables................3450
6113... Fuse holder................3451
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ................3452
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ................3454
6113... In-line plugs, 2-pin, System JPT ELA................3456
6113... In-line plugs, 4-pin, System DFK ELA................3457
6113... In-line plugs, 6- to 50-pin, System Elo................3458
6113... Inline connectors, 6-, 8-pin, System MQS................3460
6113... Inline plugs, 4-, 10-pin, System Elo................3461
6113... Installing comb connector for retrofitting _ repairs................3462
6113... Main relay connector for DME................3466
6113... Opening plug housings and removing contacts of different plug systems................3467
6113... Relay carrier................3469
6113... Repairing ribbon cables................3470
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ................3471
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ................3474
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power................3475
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ................3477
6113... Socket of tab connector housings................3479
6113... Special tools for wiring harness repairs................3480
6113... Treating cables and fibre-optic cables................3482
6113... Unlocking and disconnecting different plug connections................3483
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles................3491
6120... Notes on AGM battery................3495
6120... Threshold values for battery assessment of all batteries (except telephone batteries)................3498
6120503 Vehicle battery - closed-circuit current monitoring................3499
6120908 Carrying out a voltage interruption of the 12-V battery................3500
6121028 Charging battery................3501
6121028 Support voltage of the vehicle electrical system _ recharge vehicle electrical system battery................3502
6121030 Charging battery................3506
6125... Notes on repair of high-voltage battery unit................3507
6131016 Removing and installing _ replacing dip switch for direction of travel................3510
6131018 Removing and installing _ replacing cruise control switch................3512
6131020 Removing and installing _ replacing ignition starter switch................3514
6131028 Replacing light switch................3516
6131040 Replacing windshield wiper switch................3518
6131047 Replacing dimmer switch for instrument lighting................3520
6131070 Replacing switch for front fog lights................3521
6131072 Replacing switch for headlight-range adjustment................3522
6131080 Replacing switch for hazard warning lights................3523
6131115 Replacing rocker switch for side-window operation................3524
6131205 Replacing impact switch for central-locking system................3525
6131255 Replacing switch for outside mirror................3526
6131260 Replacing transmission switch................3527
6131265 Replacing program-selector switch for transmission control (EH)................3528
6131280 Replacing oil-pressure switch................3529
6131300 Replacing brake-light-test switch................3531
6131310 Replacing brake light switch................3532
6131320 Replacing switch for handbrake indicator light................3534
6131330 Removing switch for glove-compartment light................3535
6131440 Removing and installing or replacing thermostatic switch for heated windshield washer jets................3537
6131492 Replacing fluid-level switch................3539
6131996 Carrying out steering angle sensor adjustment................3540
6135... Anti-trap mechanism on power window regulator................3541
6135... Connector assignment for electrical window regulators................3542
6135... Functional description for lowering the window................3543
6135... Functional description for window lift operation (Coupé)................3544
6135... Initialization of window regulator................3545
6135... List of installation locations of control units................3546
6135... Note on replacing codable _ programmable control units................3547
6135... Notes on ESD protection (Electro Static Discharge)................3548
6135... Operation of power window regulator................3550
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)................3551
6135... Replacing control modules behind glove compartment................3556
6135... Replacing control units behind battery console in engine compartment................3559
6135... Replacing control units underneath instrument panel on left-hand side................3560
6135... Troubleshooting power windows................3564
6135900 Removing and installing _ replacing ring aerial of electronic immobiliser................3566
6135905 Removing and installing _ replacing transmitter _ receiver module from electronic vehicle immobilization unit................3568
6135910 Removing and installing control unit of electronic vehicle immobilization................3570
6135913 Replacing control unit for electronic vehicle immobilization................3572
6161... Function description for wipe _ wash module (low)................3573
6161... Function description of wipe _ wash module with intensive windscreen cleaning and headlight cleaning................3574
6161010 Checking or adjusting contact angle of wiper arms on windshield................3575
6161041 Replacing both windshield wiper blades................3576
6161100 Removing and installing _ replacing both windshield wiper arms................3577
6161250 Replacing windshield wiper motor................3579
6167010 Replacing pump of headlight cleaning system................3581
6167040 Adjusting spray nozzles for headlight-cleaning system................3582
6167080 Removing and installing _ replacing left or right telescope for headlight cleaning system................3583
6171 Overview of Technical Data................3585
6171004 Adjusting windshield washer spray nozzles................3586
6171010 Removing and installing _ replacing left or right windshield washer spray nozzles................3587
6171061 Replacing fluid tank for windshield washer system................3588
6171065 Replacing tank (concentrated fluid) for windshield washer system................3589
6171100 Removing and installing or pump for windshield washing system................3590
6171101 Removing and installing or replacing pump (concentrate cleaning fluid)................3591
Accessories................3592
Adapter cable for OBD socket All series................3593
Adapter cable, 3-pin All series................3594
Adapter................3595
Basic check-list for HVTPlus deployment................3596
Battery exchange in vehicles with a high-voltage system................3597
Battery master document................3598
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)................3604
Control Units, Modules................3606
Electronic immobiliser II malfunction................3607
Form for equipotential bonding screw connections................3608
Guideline for the assessment of high-voltage battery unit _ cell module for transportation................3610
Headlight Cleaners................3615
Instructions for 12 V dual storage system................3616
Notes for opening and closing cable straps................3621
Notes on 48-V battery................3625
Notes on earth bonding screw connections................3630
Notes on handling the high-voltage battery unit in vehicles with water damage................3631
Notes on the 12-V lithium-ion auxiliary battery................3633
Overview of high-voltage battery unit cooling................3637
Peripherals box, 26-pin all models................3639
Release _ pressing-off tool................3640
Repair information for high-voltage component................3641
Repair information for high-voltage components................3646
Replace the gel pad for rain-light-solar-condensation sensors................3649
Replacement of the transceiver module for the EWS II electronic immobiliser E36 E39 saloon................3652
Safety information for handling electric and hybrid vehicles................3654
Sliding _ tilting sunroof no automatic functions E38 E39 E46 E53................3658
Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON................3659
Switch................3662
Windscreen wipers making noises All models................3663
Windshield Wipers................3665
62 - INSTRUMENTS................3666
0011... Information for handling the documents repair instructions, technical data, AZD................3667
6211... Brief description of the test functions................3669
6211... Configuration of instrument cluster................3672
6213050 Removing and installing _ replacing clock................3673
6216050 Removing and installing or replacing sensor for telethermometer (M50)................3675
6216071 Removing and installing or speedometer-display sensor................3676
6221000 Removing and installing complete instrument carrier................3677
6221001 Replacing instrument carrier................3679
6299090 Replacing bulbs in instrument carrier................3681
Adapter cable................3683
Adapter................3684
Bulb................3685
Device................3686
Drill bit................3687
Fuel gauge display drops suddenly................3688
Gauge................3689
Incorrect fuel gauge display................3690
Lubricant................3691
Operating instructions................3692
Repair kit................3693
Reset................3694
Roller operation................3695
Service menu in the instrument cluster................3696
Simulator................3697
Speedometer with Drive Shaft, E36................3698
Test cable................3699
Wiring harness................3700
63 - LIGHTS................3701
0011... Information for handling the documents repair instructions, technical data, AZD................3704
6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3)................3706
6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3)................3707
6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3)................3708
6310... Light patterns from different low-beam headlight types................3710
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)................3712
6310... Test requirements for headlights vertical aim adjustment................3714
6310004 Adjusting headlights................3718
6310014 Adjusting foglights................3719
6312... Repairing headlights................3720
6312... US version Check _ position the horizontal blocking when headlight is replaced................3721
6312... US version Remove the horizontal blocking before adjusting the headlamp................3723
6312... US version Setting the horizontal blocking when headlamp is set................3725
6312001 Removing and installing or replacing complete left headlight................3726
6312034 Removing and installing lens _ glass cover for headlight................3728
6312035 Removing and installing _ replacing lens _ glass cover for right headlight................3729
6312040 Removing and installing _ replacing the headlight lens with the cover frame for the left headlight................3730
6312041 Removing and installing _ replacing the headlight lens with the cover frame for the right headlight................3731
6312063 Replacing left reflector for headlight................3732
6312065 Replacing right reflector for headlight................3736
6312450 Removing and installing or replacing headlight beam throw adjuster................3737
6313150 Removing and installing or replacing (complete) front left or right turn indicator................3738
6317000 Removing and installing or replacing left or right fog light insert................3739
6321180 Removing and installing or replacing left or right rear light (Saloon _ Coupé _ Convertible)................3740
6325000 Removing and installing or replacing auxiliary brake light................3741
6326000 Removing and installing or replacing left or right number plate light................3742
6399... Notes for handling bulbs _ bulb light sources (exterior lights)................3743
6399... Notes for replacing light bulbs (interior lights)................3744
6399... Notes for replacing the protective cap of the headlight................3745
6399... Safety information for handling bulbs _ light sources (exterior lights)................3746
6399001 Replacing halogen bulb for left or right headlight or high beam headlight................3747
6399071 Replacing halogen bulb for left or right high-beam headlight................3748
6399131 Replacing bulb for front left or front right side light................3749
6399201 Replacing halogen bulb for left or right front fog lamp................3750
6399271 Replacing bulb for left or right front turn indicator................3751
6399315 Replacing bulb for left or right rear light cluster................3752
6399401 Replacing bulb for left or right number _ license plate light................3754
Adaptive Headlights................3755
Adjustment of lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,................3768
Front Fog Lamps, Additional Lamps, BMW, E36................3769
Headlights, E36................3770
Interior Lights, E36................3771
Magnet................3772
Number plate light, BMW, E36................3773
Rear light cluster, E36................3774
Remounting the LED module................3775
Settings for lights, BMW, E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, With headlight range control................3777
Turn Signals, E36................3778
64 - HEATING & AIR CONDITIONING................3779
0011... Information for handling the documents repair instructions, technical data, AZD................3783
6100... Safety information on handling hybrid cars................3785
64 operating fluid overview................3787
6400... Information on using cleaning agent _ paints (personal protection equipment)................3790
6400... Overview of A _ C service stations................3792
6400... Overview of refrigerant oil to be filled................3793
6411018 Adjust Bowden cable for ventilation flap................3794
6411085 Adjust Bowden cable on ventilation flap................3795
6411162 Replacing flap control shaft................3796
6411200 Removing and installing or replacing complete heater................3797
6411205 Removing and installing or replacing heater (with integrated air-conditioning system)................3800
6411207 Replacing heater core (heating)................3802
6411208 Replacing heater core (air conditioner)................3805
6411210 Removing and installing _ replacing heater fan (M50, S50, M52)................3807
6411212 Removing and installing _ replacing heater and air conditioning fan (M50, M52, S50)................3810
6411221 Replacing resistor for heater - A _ C fan................3815
6411271 Replacing water valve for heater................3816
6411320 Replace front plate (for actuation of heating system)................3817
6411321 Replace front panel................3819
6411750 Removing and installing heater controls (heating or a _ c control)................3820
6411880 Removing and installing all controls for automatic air conditioning system................3822
6411887 Replace control module for air conditioning controls................3823
6411939 Replacing temperature sensor for heater................3824
6431009 Replacing microfilters for heater................3825
6431010 Replacing microfilter for air-conditioning system................3827
6450... A _ C performance test................3828
6450... Instructions for handling R 134a refrigerant................3830
6450... Instructions for handling refrigerant oil (for refrigerant R 134a)................3831
6450... Leak detection with forming gas................3832
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)................3838
6450... Safety informations for handling refrigerant oil................3840
6450... Safety informations for handling tetrafluorethane refrigerant R134a................3841
6450... Troubleshooting by pressure measurement (R 134a)................3842
6450010 Drawing off, evacuating and filling air conditioning (R134a)................3844
6451000 Cleaning evaporator................3848
6451520 Remove and install _ replace expansion valve................3851
6451590 Remove and install _ replace evaporator................3853
6452... Instructions for opening and part replacement in refrigerant circuit................3855
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)................3857
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)................3862
6452001 Replacing drive belt for air conditioning compressor (M50, M52)................3866
6452061 Replacing compressor clutch (for Seiki compressor)................3867
6452061 Replacing magnetic coupling for compressor (for Nippondenso compressors)................3869
6452520 Replacing air conditioning compressor (M50, M52)................3871
6452551 Replacing magnetic coupling for compressor (with Seiki compressor)................3873
6453... Instructions for desiccant insert replacement................3875
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................3876
6453510 Replacing dryer flask for heating and air conditioning system................3877
6453550 Replacing condenser................3879
Accessories................3880
Adapter................3881
Additional Heater with Controls................3882
Air and Water Hoses _ Pipes................3883
Air conditioning compressor................3884
Cap................3885
Cleaning agent................3886
Cleaning device................3887
Compressor................3888
Device................3889
Draw off the contaminated R1234yf refrigerant and dispose of it................3890
Extractor................3893
Heater not providing enough heat at idle speed E36 petrol-engined................3894
Holder................3896
Holding sleeve................3897
Hook................3898
Hose................3899
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)................3900
Key................3901
Main group 64................3902
Mandrel................3903
Musty odour from heating and air conditioning system, evaporator cleaning................3904
Operating noise from the air-conditioning (a _ c) compressor E36 with a _ c unit................3909
Pliers................3910
Plug................3911
Reduced air output E36 with IHKR................3912
Release tool................3914
Socket wrench insert................3915
Spray lance................3916
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS................3917
0011... Information for handling the documents repair instructions, technical data, AZD................3919
6113... Antenna elbow plug on radio receiver................3921
6135900 Removing and installing _ replacing ring aerial of electronic immobiliser................3923
6511... Notes on handling CD changers................3925
6511... Notes regarding the adjustment of the installation position on the CD changer................3927
6511030 Radio (Bavaria CII or C Revers II)................3928
6511030 Removing and installing or replacing radio receiver (Bavaria CIII or C Revers III RDS)................3929
6511030 Removing and installing or replacing radio receiver (Business radio)................3931
6512020 Remove and install _ replace the rear speaker (Lim, Coupe)................3932
6513050 Removing and installing _ replacing loudspeaker................3933
6513300 Removing and installing _ replacing complete speaker box for HiFi system (Z3 Coupé, M Coupé Harmann Kardon)................3934
6520010 Removing and installing _ replacing antenna rod of roof antenna................3935
6520020 Removing and installing _ replacing roof antenna (Z3 coupé, M coupé )................3936
6524010 Removing and installing _ replacing antenna amplifier (rear window)................3937
6577010 Removing and Installing or Replacing Airbag Diagnosis Unit................3938
6577012 Removing and Installing or Replacing Airbag II Control Unit................3940
6577016 Removing and installing airbag control unit (basic _ central airbag unit or multiple restraint system)................3941
6577018 Replace basic _ central airbag unit................3942
6577020 Removing and Installing or Replacing Airbag Front Sensor................3943
6577518 Replacing airbag control unit................3944
6577550 Removing and installing _ replacing collision sensor for left or right side airbag................3945
6581020 Removing and installing or replacing Multi Information Display unit................3947
Adapter cable................3948
Airbag Repair Instructions for belt tensioner and _ or side airbag triggering circuit E46 R50 _ R53 E53 E38, E39 E36 Z3 Z4................3949
Airbag triggering control................3950
Bridge................3951
Clip................3952
Contact................3953
Copy-protected audio CD cannot be played E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E85................3954
Deactivating and reactivating airbags _ acoustic seat belt reminder................3955
Emergency power siren................3960
Exchange of airbag control unit E31 E34 E36 US................3961
False alarm by DWA caused by tilt alarm sensor E31 E32 E34 E36 E38 E39................3962
Inadequate radio reception E31 E38 E39 E36 linewithout compact................3964
Interference in radio reception in the AM range................3967
Knife................3971
Master document for airbag _ belt tensioner................3972
New audio test CD for complaints about sound system playback All series................3973
Problems with audio _ navigation CDs _ DVDs All series................3974
Radio country code E31 E32 E34 E36 E39 E46, E53 with BMW Business CD radio (global receiver)................3976
Repair kit................3977
Test CD for audio systems................3978
Test cable................3980
Tool................3981
Wrench................3982
connector................3983
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION................3984
0011... Information for handling the documents repair instructions, technical data, AZD................3985
6620010 Removing and installing _ replacing control unit (Park Distance Control)................3987
6620050 Removing and installing or replacing all rear ultrasonic sensors................3988
6620060 Removing and installing or replacing rear speaker (Park Distance Control)................3990
Adapter................3991
New master key................3992
67 - ELECTRIC MOTOR................4001
0011... Information for handling the documents repair instructions, technical data, AZD................4002
Accessories................4004
Cable................4005
Drives, power windows................4006
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS................4007
0011... Information for handling the documents repair instructions, technical data, AZD................4008
7100... Arrangement of trailer tow hitch................4010
Trailer Hitch................4011
72 - BODY PARTS & ACCESSORIES................4012
0000... Microencapsulated screws................4014
0011... Information for handling the documents repair instructions, technical data, AZD................4015
4100... Replacing blind rivets................4017
4100513 Fix bolts on the new part................4020
6100... Repairing airbag cables................4022
72 Safety precautions and general information................4023
7200... Replacing the seat belt clip................4024
7200... Safety regulations for handling airbag system components................4025
7200... Safety regulations for handling components with gas generators................4027
7211... Belt catch tensioner (information on mechanical system)................4029
7211... Check list for automatic seat belt................4030
7211... Checking automatic seat belt................4032
7211... Disarming mechanical seatbelt lock tensioner................4035
7211030 Removing and installing or replacing front seat belt................4037
7211102 Removing and installing or replacing all rear seat belts (complete)................4040
7212... Deactivation of airbags................4042
7212... Notes on scrapping vehicles with gas generators (airbag system)................4045
7212... Procedure after airbag deployment as result of an accident................4047
7212... Safety regulations for handling airbag modules, airbag components and pyrotechnical seat belt tensioners................4050
7212... Scrapping vehicles with passenger airbag and pyrotechnic belt tensioners................4051
7212... Unlocking _ locking airbag plug connections................4052
7212010 Removing and installing _ replacing airbag module in left or right front door................4055
Airbag Repair Instructions for belt tensioner and _ or side airbag triggering circuit E46 R50 _ R53 E53 E38, E39 E36 Z3 Z4................4057
Airbag modules................4058
Deactivating and reactivating airbags _ acoustic seat belt reminder................4059
Exchange of airbag control unit E31 E34 E36 US................4060
Overview of the clips and unlocking tools for head airbag fastening................4061
Seat Belts................4062
84 - COMMUNICATION SYSTEM................4064
0011... Information for handling the documents repair instructions, technical data, AZD................4065
Test cable for telephone transceiver E31 E32 E34 E36 E38 E39................4067
Test cable................4068
99 - PAINT................4069
0011... Information for handling the documents repair instructions, technical data, AZD................4070
4100... Information _ warning labels................4072
6100... Notes on handling the high pressure cleaner................4073
6400... Information on using cleaning agent _ paints (personal protection equipment)................4074
99 Notes on using temperature-controlled infra-red radiators................4076
99 operating fluid overview................4077
9900... General instructions on paintwork................4078
9900... Touching up paintwork damage................4079
ColorSystem................4080
Cosmetic repairs on wheel rims................4083
New BMW paint brochure................4092
BMW 3 E36-Series 316i, 318i, 318is, 320i, 323i, 325i, 328i, M3 Repair & Service Manual 1990-2000