Caterpillar ASPHALT PAVERS AP-1055F Repair Service Manuals (SN Prefix RLM/TJ5)
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-1055F, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar ASPHALT PAVERS AP1055F Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
UENR5176 - Schematic (AP1055F Asphalt Paver Hydraulic System 396-7346)
UENR5583 - Disassembly and Assembly (AP1055F Asphalt Paver Machine Systems).pdf
UENR5580 - Disassembly and Assembly (AP1055F Asphalt Paver Engine Supplement).pdf
UENR5176 - Schematic (AP1055F Asphalt Paver Hydraulic System 396-7346).pdf
UENR5175 - Schematic AP1055F Asphalt Paver Electrical System (Machine 399-3173-03 399-3174-02 483-3775-01; Engine 417-1240-02; PDM 423-0404-01; Canopy_Lighting 423-0403-01; Product Link 462-0805-01 280-4391-01 For SN RLM1-UP).pdf
UENR3806 - Specifications (AP1055F Asphalt Paver Machine Systems).pdf
UENR3804 - Specifications (AP1055F Asphalt Paver Propel System).pdf
UENR3146 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Machine Systems).pdf
UENR3144 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Propel System).pdf
M0099472 - Testing and Adjusting (AP1055F Asphalt Paver Propel Systems).pdf
M0099472 - Systems Operation (AP1055F Asphalt Paver Propel Systems).pdf
Total Pages: 1,511 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AP-1055F ASPHALT PAVER RLM
AP-1055F ASPHALT PAVER TJ5
TABLE OF CONTENTS
M0099472 - Systems Operation (AP1055F Asphalt Paver Propel Systems)......1
General Information (Propel System)......2
Graphic Color Codes......4
Location of Electrical Components (Propel System)......6
Location of Hydraulic Components (Propel System)......9
Operator Controls (Propel System)......13
Piston Pump (Propel)......20
Piston Motor (Propel)......28
Final Drive Planetary......31
Parking Brake......35
Electrical Schematic (Propel System)......37
Hydraulic Schematic (Propel System)......44
M0099472 - Testing and Adjusting (AP1055F Asphalt Paver Propel Systems)......53
Machine Preparation for Troubleshooting......54
Visual Inspection......55
Propel System Troubleshooting......59
Hydraulic Oil Contamination - Test......62
Piston Pump Flow - Test......69
Piston Pump Neutral - Test and Adjust - Left Propel......77
Piston Pump Neutral - Test and Adjust - Right Propel......87
Relief Valve (Charge) - Test and Adjust - Left Pump......97
Relief Valve (Charge) - Test and Adjust - Right Pump......109
Pressure Limiter Valve - Test and Adjust - Left Pump......121
Pressure Limiter Valve - Test and Adjust - Right Pump......137
Seal Leakage for Final Drive Planetary - Test......151
Solenoid (Shift) - Test......158
Rotary Position Sensor (Decelerator Pedal) - Calibrate......163
Steering Wheel - Calibrate......168
Accumulator (Track Tension) - Test and Charge......176
Forward Currents (EDC)- Calibrate......186
Reverse Currents (EDC)- Calibrate......197
UENR3144 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Propel System)......208
General Information (Propel System)......209
Graphic Color Codes......211
Location of Electrical Components (Propel System)......213
Location of Hydraulic Components (Propel System)......216
Operator Controls (Propel System)......220
Piston Pump (Propel)......227
Piston Motor (Propel)......235
Final Drive Planetary......238
Parking Brake......242
Electrical Schematic (Propel System)......244
Hydraulic Schematic (Propel System)......251
Machine Preparation for Troubleshooting......260
Visual Inspection......261
Propel System Troubleshooting......265
Hydraulic Oil Contamination - Test......268
Piston Pump Flow - Test......275
Piston Pump Neutral - Test and Adjust - Left Propel......283
Piston Pump Neutral - Test and Adjust - Right Propel......293
Relief Valve (Charge) - Test and Adjust - Left Pump......303
Relief Valve (Charge) - Test and Adjust - Right Pump......315
Pressure Limiter Valve - Test and Adjust - Left Pump......327
Pressure Limiter Valve - Test and Adjust - Right Pump......343
Seal Leakage for Final Drive Planetary - Test......357
Solenoid (Shift) - Test......364
Rotary Position Sensor (Decelerator Pedal) - Calibrate......369
Track Alignment......374
Steering Wheel - Calibrate......385
Accumulator (Track Tension) - Test and Charge......393
Forward Currents (EDC)- Calibrate......403
Reverse Currents (EDC)- Calibrate......414
UENR3146 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Machine Systems)......425
Graphic Color Codes......426
Cooling Fan Manifold......428
Hydraulic Oil Contamination - Test......432
Piston Pump Flow (Auxiliary) - Test......439
Vibratory Shaft Speed - Calibrate......448
Solenoid Valve (Tamper) - Calibrate......460
Piston Pump Flow (Cooling Fan) - Test......469
Pump Control Valve (Auxiliary) - Test and Adjust......478
Relief Valve (Charge; Auger Conveyor and Drag Conveyor) - Test and Adjust......487
Relief Valve (Main; Auger Conveyor and Drag Conveyor) - Test and Adjust......499
Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust......521
Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test......552
Conveyor Drive Chain (Auger) - Check and Adjust......562
Conveyor Drive Chain (Drag) - Check and Adjust......568
Conveyor Chain (Drag) - Check and Adjust......573
Conveyor Speed (Auger) - Check......578
Conveyor Speed (Drag) - Check......587
Pressure Reducing Valve - Test and Adjust - Shift Solenoid......597
Tow Point - Calibration......605
Gear Pump (Generator Cooling) Pressure - Test......612
Fan Speed (Ventilation) - Test......619
Insulation - Test......625
Auger Conveyor - Calibrate......628
Sensor (Paddle) - Calibrate - Auger Feed......647
Sensor (Paddle) - Calibrate - Conveyor......656
Drag Conveyor - Calibrate......666
UENR3804 - Specifications (AP1055F Asphalt Paver Propel System)......684
Hydraulic Tank......685
Hydraulic Tank and Mounting......687
Propel Pump and Mounting......689
Hydraulic Oil Filter (Return)......690
Midroller (Mobil-Trac)......691
Accumulator (Track Tension) (Mobil-Trac)......693
Final Drive......694
Track Roller Frame......696
Belt (Mobil-trac System)......705
Pressure Switch (Track Tension)......707
Brake Pump (Manual Release)......709
UENR3806 - Specifications (AP1055F Asphalt Paver Machine Systems)......710
Hydraulic Tank......713
Hydraulic Tank and Mounting......715
Oil Cooler Bypass Valve......717
- Generator......718
Hydraulic Oil Filter (Generator)......720
Hydraulic Oil Filter (Return)......722
Lines (Auxiliary Pump)......723
Lines (Auxiliary Hydraulic)......724
Control Valve (Auxiliary)......726
Counterbalance Valve (Hopper Hoist; Tow Point)......727
Hydraulic Cylinder (Tow Point)......728
Lines (Truck Hitch)......730
Push Roller......731
Hydraulic Cylinder (Hopper Hoist)......733
Lines (Auger Hoist)......734
Hydraulic Cylinder (Auger Hoist)......735
Lines (Screed)......738
Hydraulic Cylinder (Screed Hoist)......739
Blade and Mounting (Track Plow)......741
Apron......742
Hopper......744
Access Door......746
Conveyor Drive (Drag)......748
Footshaft......751
Position Sensor (Paddle)......753
Auger Conveyor - Mounting......754
Transverse Beam......757
Main Frame......758
Extender Lines......760
Thickness Control......762
Power Crown Group......764
Power Sloper Group......766
Slope Lines Group......768
Drop Arm......770
Height Adjuster Group......772
Lines (Tamper)......775
Lines (Hydraulic Fan)......777
Vibratory Lines Group......779
Position Sensor (Sonic)......781
Generator......784
Washdown Group......787
Washdown Group - Ecology......789
Diaphram Pump (Washdown)......790
Walkway......791
Canopy......793
Seat and Mounting......794
Grade Control......795
Window......797
Window - Front......798
Platform......806
Grade Control Mounting......808
Operator Console......812
Steering Column......815
Steering Control......816
Fuel Tank......820
Fuel Lines......822
Flood Lighting......824
Roading Lighting......828
Communication Electronic Control Module (Product Link)......830
Air Lines (Aftercooler)......833
Air Cleaner......835
UENR5175 - Schematic AP1055F Asphalt Paver Electrical System (Machine 399-3173-03 399-3174-02 483-3775-01; Engine 417-1240-02; PDM 423-0404-01; Canopy_Lighting 423-0403-01; Product Link 462-0805-01 280-4391-01 For SN RLM1-UP)......838
Feature......838
Cover Page......840
Information......0
Component Location......0
Machine Electrical System......0
Page 1 of 2......841
Page 2 of 2......842
Power Distribution Module and Electrical Options......843
Engine......844
Connector Location......0
Machine Electrical System......845
Power Distribution Module and Electrical Options......846
Engine......847
Schematics......0
Machine Electrical System......848
Power Distribution Module and Electrical Options......849
Engine......850
Machine Views......0
Machine Electrical System......0
Center Console Rear View......851
Center Console / Battery Comp......852
Engine Interface......853
Fuel Tank / LH Battery Comp......854
Generator / Engine LH Rear View......855
Hydraulic Propel Motors......856
Hydraulic Pumps RH Side......857
Inside RH Rear Frame......858
LH Operator Station......859
Rear Tractor LH View......860
Rear Tractor RH View......861
RH Operator Station......862
RH Rear Below Operator Station......863
Steering View......864
Tractor LH Front View......865
Tractor LH Middle View......866
Tractor LH Rear Side View......867
Tractor RH Front View......868
Tractor RH Rear Side View......869
Power Distribution Module and Electrical Options......0
Optional Cab with Wipers......870
Optional Screed LED Lighting......871
Power Distribution Module - Fuses......872
Power Distribution Module - Relays......873
Product Link PL421......874
Product Link PL522......875
Product Link PL631 / PL641......876
Engine......0
Engine LH View......877
Engine RH View......878
Engine Top View......879
UENR5176 - Schematic (AP1055F Asphalt Paver Hydraulic System 396-7346)......880
Main......881
Features......881
Cover page......883
Tables......0
Components......884
Taps......885
Schematic......886
Machine Views......0
Right Side......887
Right Rear......888
Rear VIew......889
Left Side......890
Front View......891
Collage......892
UENR5580 - Disassembly and Assembly (AP1055F Asphalt Paver Engine Supplement)......922
System Pressure - Release......923
Air Cleaner - Remove and Install......924
Exhaust (Muffler) - Remove and Install......926
Battery - Remove and Install......929
Alternator - Remove and Install......934
Electric Starting Motor - Remove and Install......937
Alternator Belt - Remove and Install......940
Belt Tensioner - Remove and Install......942
Water Separator; Primary Fuel Filter; and Fuel Priming Pump - Remove and Install......944
Fuel Cooler - Remove and Install......946
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install......947
Fan - Remove and Install......949
Gear Motor (Fan Drive) - Remove and Install......952
Gear Motor (Fan Drive) - Disassemble......955
Gear Motor (Fan Drive) - Assemble......959
Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Remove and Install......963
Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Disassemble......974
Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Assemble......980
Air Aftercooler - Remove and Install......986
Access Cover (Expansion Tank) - Remove and Install......989
Engine - Remove......1002
Engine - Install......1011
UENR5583 - Disassembly and Assembly (AP1055F Asphalt Paver Machine Systems)......1020
System Pressure - Release......1025
Fuel Tank - Remove and Install......1026
Hydraulic Oil Filter (Return) - Remove and Install......1028
Hydraulic Oil Filter (Return) - Disassemble......1030
Hydraulic Oil Filter (Return) - Assemble......1032
Hydraulic Tank - Remove and Install......1034
Gear Pump (Conveyor System Charge) - Remove and Install......1037
Gear Pump (Conveyor System Charge) - Disassemble......1039
Gear Pump (Conveyor System Charge) - Assemble......1045
Hydraulic Oil Filter (Conveyor System Charge) - Remove and Install......1052
Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove and Install......1055
Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove and Install......1057
Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble......1059
Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble......1069
Piston Motor (Drag Conveyor) - Remove and Install......1078
Piston Motor (Drag Conveyor) - Disassemble......1080
Piston Motor (Drag Conveyor) - Assemble......1085
Chain (Drag Conveyor) - Remove and Install......1090
Final Drive Planetary (Drag Conveyor) - Remove and Install......1093
Final Drive Planetary (Drag Conveyor) - Disassemble......1094
Final Drive Planetary (Drag Conveyor) - Assemble......1100
Drag Conveyor - Remove and Install......1106
Feeder Drive Shaft Group - Remove and Install......1109
Feeder Drive Shaft Group - Disassemble......1113
Feeder Drive Shaft Group - Assemble......1117
Footshaft - Remove and Install......1122
Footshaft - Disassemble......1123
Footshaft - Assemble......1127
Plates (Drag Pans) - Remove and Install......1132
Piston Motor (Auger Conveyor) - Remove and Install......1133
Piston Motor (Auger Conveyor) - Disassemble......1135
Piston Motor (Auger Conveyor) - Assemble......1140
Chain (Auger Conveyor) - Remove and Install......1145
Final Drive Planetary (Auger Conveyor) - Remove and Install......1147
Final Drive Planetary (Auger Conveyor) - Disassemble......1151
Final Drive Planetary (Auger Conveyor) - Assemble......1157
Hydraulic Cylinder (Auger Hoist) - Remove and Install......1164
Auger Conveyor - Remove and Install......1167
Auger - Disassemble......1170
Auger - Assemble......1176
Hydraulic Filter (Suction Return) - Remove and Install......1182
Piston Pump (Right Propel) - Remove and Install......1186
Piston Pump (Left Propel) - Remove and Install......1188
Piston Pump (Propel) - Disassemble......1190
Piston Pump (Propel) - Assemble......1212
Piston Motor (Propel) - Remove and Install......1238
Piston Motor (Propel) - Disassemble......1239
Piston Motor (Propel) - Assemble......1248
Brake Pump and Valve - Remove and Install......1258
Brake Pump and Valve - Disassemble......1259
Brake Pump and Valve - Assemble......1261
Blade (Track Plow) - Remove and Install......1263
Belt - Remove and Install......1265
Belt Tensioner - Remove and Install......1269
Belt Tensioner - Disassemble......1271
Belt Tensioner - Assemble......1275
Hydraulic Cylinder (Belt Tensioner) - Remove and Install......1280
Track Roller Frame (Front) - Remove......1284
Track Roller Frame (Rear) - Remove......1287
Bogie (Front) - Remove and Install......1289
Bogie (Rear) - Remove and Install......1291
Bogie - Disassemble......1293
Bogie - Assemble......1296
Track Roller Frame (Front) - Install......1300
Track Roller Frame (Rear) - Install......1303
Accumulator Charging Valve (Belt Tensioner) - Remove and Install......1305
Accumulator Charging Valve (Belt Tensioner) - Disassemble......1307
Accumulator Charging Valve (Belt Tensioner) - Assemble......1309
Wheel (Final Drive) - Remove and Install......1311
Final Drive Planetary - Remove and Install......1314
Final Drive Planetary - Disassemble......1317
Duo-Cone Conventional Seals - Install......1335
Final Drive Planetary - Assemble......1347
Piston Pump (Auxiliary) - Remove and Install......1365
Piston Pump (Auxiliary) - Disassemble......1367
Piston Pump (Auxiliary) - Assemble......1376
Control Valve (Auxiliary) - Remove and Install......1388
Control Valve (Auxiliary) - Disassemble......1391
Control Valve (Auxiliary) - Assemble......1394
Hydraulic Cylinder (Hopper Hoist) - Remove and Install......1397
Control Valve (Apron) - Remove and Install......1401
Control Valve (Apron) - Disassemble......1403
Control Valve (Apron) - Assemble......1405
Apron - Remove and Install......1407
Hopper - Remove and Install......1410
Seat - Remove and Install......1413
Steering Wheel - Remove and Install......1416
Steering Column - Remove and Install......1418
Steering Control (Force Control) - Remove and Install......1422
Steering Control (Force Control) - Disassemble......1426
Steering Control (Force Control) - Assemble......1430
Operator Platform - Remove and Install......1434
Piston Pump (Tamper Bar) - Remove and Install......1437
Piston Pump (Tamper Bar) - Disassemble......1439
Piston Pump (Tamper Bar) - Assemble......1448
Control Valve (Vibratory) - Remove and Install......1460
Control Valve (Vibratory) - Disassemble......1461
Control Valve (Vibratory) - Assemble......1464
Screed - Remove and Install......1467
Main Frame Extension (Powered) - Remove and Install......1470
Main Frame Extension (Powered) - Disassemble......1472
Main Frame Extension (Powered) - Assemble......1474
Hydraulic Cylinder (Screed Hoist) - Remove and Install......1477
Solenoid Valve (Tow Point) - Remove and Install......1479
Counterbalance Valve (Hopper Hoist; Tow Point) - Remove and Install......1481
Counterbalance Valve (Hopper Hoist; Tow Point) - Disassemble......1483
Counterbalance Valve (Hopper Hoist; Tow Point) - Assemble......1485
Hydraulic Cylinder (Tow Point) - Remove and Install......1487
Tow Arm - Remove and Install......1490
Gear Motor (Ventilation System) - Remove and Install......1493
Gear Motor (Ventilation System) - Disassemble......1497
Gear Motor (Ventilation System) - Assemble......1499
Return Manifold and Oil Cooler Bypass Valve - Remove and Install......1501
Push Roller - Remove and Install......1505
Push Roller - Disassemble......1507
Push Roller - Assemble......1509
Control Valve (Truck Hitch) - Remove and Install......1511
Control Valve (Truck Hitch) - Disassemble......1513
Control Valve (Truck Hitch) - Assemble......1515
Truck Hitch - Remove and Install......1517
Truck Hitch - Disassemble......1519
Truck Hitch - Assemble......1524
Electric Motor (Washdown Pump) - Remove and Install......1529
Piston Pump (Hydraulic Fan) - Remove and Install......1531
Generator and Drive - Remove and Install......1534
Generator - Disassemble......1541
Generator - Assemble......1550
Power Inverter - Remove and Install......1560
Power Inverter - Disassemble......1565
Power Inverter - Assemble......1568
Caterpillar ASPHALT PAVERS AP-1055F Repair Service Manuals (SN Prefix RLM/TJ5)
