Caterpillar ASPHALT PAVERS AP-1055F Repair Service Manuals (SN Prefix RLM/TJ5)

Model: 
Price: US$ 59.00

Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-1055F, with all the workshop service information to maintain, diagnose, repair, and rebuild.

Caterpillar ASPHALT PAVERS AP1055F Repair Service Manuals
 workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

UENR5176 - Schematic (AP1055F Asphalt Paver Hydraulic System 396-7346)
UENR5583 - Disassembly and Assembly (AP1055F Asphalt Paver Machine Systems).pdf
UENR5580 - Disassembly and Assembly (AP1055F Asphalt Paver Engine Supplement).pdf
UENR5176 - Schematic (AP1055F Asphalt Paver Hydraulic System 396-7346).pdf
UENR5175 - Schematic AP1055F Asphalt Paver Electrical System (Machine 399-3173-03 399-3174-02 483-3775-01; Engine 417-1240-02; PDM 423-0404-01; Canopy_Lighting 423-0403-01; Product Link 462-0805-01 280-4391-01 For SN RLM1-UP).pdf
UENR3806 - Specifications (AP1055F Asphalt Paver Machine Systems).pdf
UENR3804 - Specifications (AP1055F Asphalt Paver Propel System).pdf
UENR3146 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Machine Systems).pdf
UENR3144 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Propel System).pdf
M0099472 - Testing and Adjusting (AP1055F Asphalt Paver Propel Systems).pdf
M0099472 - Systems Operation (AP1055F Asphalt Paver Propel Systems).pdf

Total Pages: 1,511 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English

AP-1055F ASPHALT PAVER     RLM
AP-1055F ASPHALT PAVER     TJ5

TABLE OF CONTENTS
M0099472 - Systems Operation (AP1055F Asphalt Paver Propel Systems)......1
  General Information (Propel System)......2
  Graphic Color Codes......4
  Location of Electrical Components (Propel System)......6
  Location of Hydraulic Components (Propel System)......9
  Operator Controls (Propel System)......13
  Piston Pump (Propel)......20
  Piston Motor (Propel)......28
  Final Drive Planetary......31
  Parking Brake......35
  Electrical Schematic (Propel System)......37
  Hydraulic Schematic (Propel System)......44
M0099472 - Testing and Adjusting (AP1055F Asphalt Paver Propel Systems)......53
  Machine Preparation for Troubleshooting......54
  Visual Inspection......55
  Propel System Troubleshooting......59
  Hydraulic Oil Contamination - Test......62
  Piston Pump Flow - Test......69
  Piston Pump Neutral - Test and Adjust - Left Propel......77
  Piston Pump Neutral - Test and Adjust - Right Propel......87
  Relief Valve (Charge) - Test and Adjust - Left Pump......97
  Relief Valve (Charge) - Test and Adjust - Right Pump......109
  Pressure Limiter Valve - Test and Adjust - Left Pump......121
  Pressure Limiter Valve - Test and Adjust - Right Pump......137
  Seal Leakage for Final Drive Planetary - Test......151
  Solenoid (Shift) - Test......158
  Rotary Position Sensor (Decelerator Pedal) - Calibrate......163
  Steering Wheel - Calibrate......168
  Accumulator (Track Tension) - Test and Charge......176
  Forward Currents (EDC)- Calibrate......186
  Reverse Currents (EDC)- Calibrate......197
UENR3144 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Propel System)......208
  General Information (Propel System)......209
  Graphic Color Codes......211
  Location of Electrical Components (Propel System)......213
  Location of Hydraulic Components (Propel System)......216
  Operator Controls (Propel System)......220
  Piston Pump (Propel)......227
  Piston Motor (Propel)......235
  Final Drive Planetary......238
  Parking Brake......242
  Electrical Schematic (Propel System)......244
  Hydraulic Schematic (Propel System)......251
  Machine Preparation for Troubleshooting......260
  Visual Inspection......261
  Propel System Troubleshooting......265
  Hydraulic Oil Contamination - Test......268
  Piston Pump Flow - Test......275
  Piston Pump Neutral - Test and Adjust - Left Propel......283
  Piston Pump Neutral - Test and Adjust - Right Propel......293
  Relief Valve (Charge) - Test and Adjust - Left Pump......303
  Relief Valve (Charge) - Test and Adjust - Right Pump......315
  Pressure Limiter Valve - Test and Adjust - Left Pump......327
  Pressure Limiter Valve - Test and Adjust - Right Pump......343
  Seal Leakage for Final Drive Planetary - Test......357
  Solenoid (Shift) - Test......364
  Rotary Position Sensor (Decelerator Pedal) - Calibrate......369
  Track Alignment......374
  Steering Wheel - Calibrate......385
  Accumulator (Track Tension) - Test and Charge......393
  Forward Currents (EDC)- Calibrate......403
  Reverse Currents (EDC)- Calibrate......414
UENR3146 - Systems Operation & Testing and Adjusting (AP1055F Asphalt Paver Machine Systems)......425
  Graphic Color Codes......426
  Cooling Fan Manifold......428
  Hydraulic Oil Contamination - Test......432
  Piston Pump Flow (Auxiliary) - Test......439
  Vibratory Shaft Speed - Calibrate......448
  Solenoid Valve (Tamper) - Calibrate......460
  Piston Pump Flow (Cooling Fan) - Test......469
  Pump Control Valve (Auxiliary) - Test and Adjust......478
  Relief Valve (Charge; Auger Conveyor and Drag Conveyor) - Test and Adjust......487
  Relief Valve (Main; Auger Conveyor and Drag Conveyor) - Test and Adjust......499
  Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust......521
  Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test......552
  Conveyor Drive Chain (Auger) - Check and Adjust......562
  Conveyor Drive Chain (Drag) - Check and Adjust......568
  Conveyor Chain (Drag) - Check and Adjust......573
  Conveyor Speed (Auger) - Check......578
  Conveyor Speed (Drag) - Check......587
  Pressure Reducing Valve - Test and Adjust - Shift Solenoid......597
  Tow Point - Calibration......605
  Gear Pump (Generator Cooling) Pressure - Test......612
  Fan Speed (Ventilation) - Test......619
  Insulation - Test......625
  Auger Conveyor - Calibrate......628
  Sensor (Paddle) - Calibrate - Auger Feed......647
  Sensor (Paddle) - Calibrate - Conveyor......656
  Drag Conveyor - Calibrate......666
UENR3804 - Specifications (AP1055F Asphalt Paver Propel System)......684
  Hydraulic Tank......685
  Hydraulic Tank and Mounting......687
  Propel Pump and Mounting......689
  Hydraulic Oil Filter (Return)......690
  Midroller (Mobil-Trac)......691
  Accumulator (Track Tension) (Mobil-Trac)......693
  Final Drive......694
  Track Roller Frame......696
  Belt (Mobil-trac System)......705
  Pressure Switch (Track Tension)......707
  Brake Pump (Manual Release)......709
UENR3806 - Specifications (AP1055F Asphalt Paver Machine Systems)......710
  Hydraulic Tank......713
  Hydraulic Tank and Mounting......715
  Oil Cooler Bypass Valve......717
  - Generator......718
  Hydraulic Oil Filter (Generator)......720
  Hydraulic Oil Filter (Return)......722
  Lines (Auxiliary Pump)......723
  Lines (Auxiliary Hydraulic)......724
  Control Valve (Auxiliary)......726
  Counterbalance Valve (Hopper Hoist; Tow Point)......727
  Hydraulic Cylinder (Tow Point)......728
  Lines (Truck Hitch)......730
  Push Roller......731
  Hydraulic Cylinder (Hopper Hoist)......733
  Lines (Auger Hoist)......734
  Hydraulic Cylinder (Auger Hoist)......735
  Lines (Screed)......738
  Hydraulic Cylinder (Screed Hoist)......739
  Blade and Mounting (Track Plow)......741
  Apron......742
  Hopper......744
  Access Door......746
  Conveyor Drive (Drag)......748
  Footshaft......751
  Position Sensor (Paddle)......753
  Auger Conveyor - Mounting......754
  Transverse Beam......757
  Main Frame......758
  Extender Lines......760
  Thickness Control......762
  Power Crown Group......764
  Power Sloper Group......766
  Slope Lines Group......768
  Drop Arm......770
  Height Adjuster Group......772
  Lines (Tamper)......775
  Lines (Hydraulic Fan)......777
  Vibratory Lines Group......779
  Position Sensor (Sonic)......781
  Generator......784
  Washdown Group......787
  Washdown Group - Ecology......789
  Diaphram Pump (Washdown)......790
  Walkway......791
  Canopy......793
  Seat and Mounting......794
  Grade Control......795
  Window......797
  Window - Front......798
  Platform......806
  Grade Control Mounting......808
  Operator Console......812
  Steering Column......815
  Steering Control......816
  Fuel Tank......820
  Fuel Lines......822
  Flood Lighting......824
  Roading Lighting......828
  Communication Electronic Control Module (Product Link)......830
  Air Lines (Aftercooler)......833
  Air Cleaner......835
UENR5175 - Schematic AP1055F Asphalt Paver Electrical System (Machine 399-3173-03 399-3174-02 483-3775-01; Engine 417-1240-02; PDM 423-0404-01; Canopy_Lighting 423-0403-01; Product Link 462-0805-01 280-4391-01 For SN RLM1-UP)......838
  Feature......838
  Cover Page......840
  Information......0
    Component Location......0
      Machine Electrical System......0
        Page 1 of 2......841
        Page 2 of 2......842
      Power Distribution Module and Electrical Options......843
      Engine......844
    Connector Location......0
      Machine Electrical System......845
      Power Distribution Module and Electrical Options......846
      Engine......847
  Schematics......0
    Machine Electrical System......848
    Power Distribution Module and Electrical Options......849
    Engine......850
  Machine Views......0
    Machine Electrical System......0
      Center Console Rear View......851
      Center Console / Battery Comp......852
      Engine Interface......853
      Fuel Tank / LH Battery Comp......854
      Generator / Engine LH Rear View......855
      Hydraulic Propel Motors......856
      Hydraulic Pumps RH Side......857
      Inside RH Rear Frame......858
      LH Operator Station......859
      Rear Tractor LH View......860
      Rear Tractor RH View......861
      RH Operator Station......862
      RH Rear Below Operator Station......863
      Steering View......864
      Tractor LH Front View......865
      Tractor LH Middle View......866
      Tractor LH Rear Side View......867
      Tractor RH Front View......868
      Tractor RH Rear Side View......869
    Power Distribution Module and Electrical Options......0
      Optional Cab with Wipers......870
      Optional Screed LED Lighting......871
      Power Distribution Module - Fuses......872
      Power Distribution Module - Relays......873
      Product Link PL421......874
      Product Link PL522......875
      Product Link PL631 / PL641......876
    Engine......0
      Engine LH View......877
      Engine RH View......878
      Engine Top View......879
UENR5176 - Schematic (AP1055F Asphalt Paver Hydraulic System 396-7346)......880
  Main......881
    Features......881
    Cover page......883
    Tables......0
      Components......884
      Taps......885
    Schematic......886
    Machine Views......0
      Right Side......887
      Right Rear......888
      Rear VIew......889
      Left Side......890
      Front View......891
  Collage......892
UENR5580 - Disassembly and Assembly (AP1055F Asphalt Paver Engine Supplement)......922
  System Pressure - Release......923
  Air Cleaner - Remove and Install......924
  Exhaust (Muffler) - Remove and Install......926
  Battery - Remove and Install......929
  Alternator - Remove and Install......934
  Electric Starting Motor - Remove and Install......937
  Alternator Belt - Remove and Install......940
  Belt Tensioner - Remove and Install......942
  Water Separator; Primary Fuel Filter; and Fuel Priming Pump - Remove and Install......944
  Fuel Cooler - Remove and Install......946
  Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install......947
  Fan - Remove and Install......949
  Gear Motor (Fan Drive) - Remove and Install......952
  Gear Motor (Fan Drive) - Disassemble......955
  Gear Motor (Fan Drive) - Assemble......959
  Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Remove and Install......963
  Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Disassemble......974
  Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Assemble......980
  Air Aftercooler - Remove and Install......986
  Access Cover (Expansion Tank) - Remove and Install......989
  Engine - Remove......1002
  Engine - Install......1011
UENR5583 - Disassembly and Assembly (AP1055F Asphalt Paver Machine Systems)......1020
  System Pressure - Release......1025
  Fuel Tank - Remove and Install......1026
  Hydraulic Oil Filter (Return) - Remove and Install......1028
  Hydraulic Oil Filter (Return) - Disassemble......1030
  Hydraulic Oil Filter (Return) - Assemble......1032
  Hydraulic Tank - Remove and Install......1034
  Gear Pump (Conveyor System Charge) - Remove and Install......1037
  Gear Pump (Conveyor System Charge) - Disassemble......1039
  Gear Pump (Conveyor System Charge) - Assemble......1045
  Hydraulic Oil Filter (Conveyor System Charge) - Remove and Install......1052
  Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove and Install......1055
  Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove and Install......1057
  Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble......1059
  Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble......1069
  Piston Motor (Drag Conveyor) - Remove and Install......1078
  Piston Motor (Drag Conveyor) - Disassemble......1080
  Piston Motor (Drag Conveyor) - Assemble......1085
  Chain (Drag Conveyor) - Remove and Install......1090
  Final Drive Planetary (Drag Conveyor) - Remove and Install......1093
  Final Drive Planetary (Drag Conveyor) - Disassemble......1094
  Final Drive Planetary (Drag Conveyor) - Assemble......1100
  Drag Conveyor - Remove and Install......1106
  Feeder Drive Shaft Group - Remove and Install......1109
  Feeder Drive Shaft Group - Disassemble......1113
  Feeder Drive Shaft Group - Assemble......1117
  Footshaft - Remove and Install......1122
  Footshaft - Disassemble......1123
  Footshaft - Assemble......1127
  Plates (Drag Pans) - Remove and Install......1132
  Piston Motor (Auger Conveyor) - Remove and Install......1133
  Piston Motor (Auger Conveyor) - Disassemble......1135
  Piston Motor (Auger Conveyor) - Assemble......1140
  Chain (Auger Conveyor) - Remove and Install......1145
  Final Drive Planetary (Auger Conveyor) - Remove and Install......1147
  Final Drive Planetary (Auger Conveyor) - Disassemble......1151
  Final Drive Planetary (Auger Conveyor) - Assemble......1157
  Hydraulic Cylinder (Auger Hoist) - Remove and Install......1164
  Auger Conveyor - Remove and Install......1167
  Auger - Disassemble......1170
  Auger - Assemble......1176
  Hydraulic Filter (Suction Return) - Remove and Install......1182
  Piston Pump (Right Propel) - Remove and Install......1186
  Piston Pump (Left Propel) - Remove and Install......1188
  Piston Pump (Propel) - Disassemble......1190
  Piston Pump (Propel) - Assemble......1212
  Piston Motor (Propel) - Remove and Install......1238
  Piston Motor (Propel) - Disassemble......1239
  Piston Motor (Propel) - Assemble......1248
  Brake Pump and Valve - Remove and Install......1258
  Brake Pump and Valve - Disassemble......1259
  Brake Pump and Valve - Assemble......1261
  Blade (Track Plow) - Remove and Install......1263
  Belt - Remove and Install......1265
  Belt Tensioner - Remove and Install......1269
  Belt Tensioner - Disassemble......1271
  Belt Tensioner - Assemble......1275
  Hydraulic Cylinder (Belt Tensioner) - Remove and Install......1280
  Track Roller Frame (Front) - Remove......1284
  Track Roller Frame (Rear) - Remove......1287
  Bogie (Front) - Remove and Install......1289
  Bogie (Rear) - Remove and Install......1291
  Bogie - Disassemble......1293
  Bogie - Assemble......1296
  Track Roller Frame (Front) - Install......1300
  Track Roller Frame (Rear) - Install......1303
  Accumulator Charging Valve (Belt Tensioner) - Remove and Install......1305
  Accumulator Charging Valve (Belt Tensioner) - Disassemble......1307
  Accumulator Charging Valve (Belt Tensioner) - Assemble......1309
  Wheel (Final Drive) - Remove and Install......1311
  Final Drive Planetary - Remove and Install......1314
  Final Drive Planetary - Disassemble......1317
  Duo-Cone Conventional Seals - Install......1335
  Final Drive Planetary - Assemble......1347
  Piston Pump (Auxiliary) - Remove and Install......1365
  Piston Pump (Auxiliary) - Disassemble......1367
  Piston Pump (Auxiliary) - Assemble......1376
  Control Valve (Auxiliary) - Remove and Install......1388
  Control Valve (Auxiliary) - Disassemble......1391
  Control Valve (Auxiliary) - Assemble......1394
  Hydraulic Cylinder (Hopper Hoist) - Remove and Install......1397
  Control Valve (Apron) - Remove and Install......1401
  Control Valve (Apron) - Disassemble......1403
  Control Valve (Apron) - Assemble......1405
  Apron - Remove and Install......1407
  Hopper - Remove and Install......1410
  Seat - Remove and Install......1413
  Steering Wheel - Remove and Install......1416
  Steering Column - Remove and Install......1418
  Steering Control (Force Control) - Remove and Install......1422
  Steering Control (Force Control) - Disassemble......1426
  Steering Control (Force Control) - Assemble......1430
  Operator Platform - Remove and Install......1434
  Piston Pump (Tamper Bar) - Remove and Install......1437
  Piston Pump (Tamper Bar) - Disassemble......1439
  Piston Pump (Tamper Bar) - Assemble......1448
  Control Valve (Vibratory) - Remove and Install......1460
  Control Valve (Vibratory) - Disassemble......1461
  Control Valve (Vibratory) - Assemble......1464
  Screed - Remove and Install......1467
  Main Frame Extension (Powered) - Remove and Install......1470
  Main Frame Extension (Powered) - Disassemble......1472
  Main Frame Extension (Powered) - Assemble......1474
  Hydraulic Cylinder (Screed Hoist) - Remove and Install......1477
  Solenoid Valve (Tow Point) - Remove and Install......1479
  Counterbalance Valve (Hopper Hoist; Tow Point) - Remove and Install......1481
  Counterbalance Valve (Hopper Hoist; Tow Point) - Disassemble......1483
  Counterbalance Valve (Hopper Hoist; Tow Point) - Assemble......1485
  Hydraulic Cylinder (Tow Point) - Remove and Install......1487
  Tow Arm - Remove and Install......1490
  Gear Motor (Ventilation System) - Remove and Install......1493
  Gear Motor (Ventilation System) - Disassemble......1497
  Gear Motor (Ventilation System) - Assemble......1499
  Return Manifold and Oil Cooler Bypass Valve - Remove and Install......1501
  Push Roller - Remove and Install......1505
  Push Roller - Disassemble......1507
  Push Roller - Assemble......1509
  Control Valve (Truck Hitch) - Remove and Install......1511
  Control Valve (Truck Hitch) - Disassemble......1513
  Control Valve (Truck Hitch) - Assemble......1515
  Truck Hitch - Remove and Install......1517
  Truck Hitch - Disassemble......1519
  Truck Hitch - Assemble......1524
  Electric Motor (Washdown Pump) - Remove and Install......1529
  Piston Pump (Hydraulic Fan) - Remove and Install......1531
  Generator and Drive - Remove and Install......1534
  Generator - Disassemble......1541
  Generator - Assemble......1550
  Power Inverter - Remove and Install......1560
  Power Inverter - Disassemble......1565
  Power Inverter - Assemble......1568

Caterpillar ASPHALT PAVERS AP-1055F Repair Service Manuals (SN Prefix RLM/TJ5)

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