BMW 2 Series (G42) Coupé Repair Service Manual 2021-Present
Complete service repair manual with Electrical Wiring Diagrams for BMW 2 Series (G42) Coupé 218i, 220d, 220i, 230i, 230i xDrive, M240i, M240i xDrive, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
BMW 2 Series 218i, 220d, 220i, 230i, 230i xDrive, M240i, M240i xDrive (G42) Coupé workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 15,569 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES.......3
0 operating fluid overview.......8
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......20
0000... Driving on a race track.......22
0000... Microencapsulated screws.......26
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers.......27
0000... Work instruction for removing the protective film.......29
0000009 Free pre-delivery check.......30
0000101 Service, Seasonal Check (only for German market).......38
0000105 Standard scope of service.......39
0000252 BMW engine oil service without supplementary service.......46
0000262 BMW rapid inspection.......58
0000602 Service - air filter element.......59
0000606 Servicing particulate filter.......64
0000610 Engine oil service.......77
0000612 Service - front brakes.......91
0000614 Service - rear brakes.......106
0000616 Service - microfilter.......122
0000618 Service - brake fluid.......129
0000622 Service - spark plugs.......136
0000624 Service - vehicle check.......147
0000741 Suspension block delivery inspection.......159
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks.......160
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks.......161
0001... Symbols used and information in repair instructions.......162
0002000 Raising vehicle with trolley jack.......165
0002001 Raising the vehicle using a vehicle lift.......170
0011... Information for handling the documents repair instructions, technical data, AZD.......175
0011237 Checking _ topping up oil level in automatic transmission.......177
0011259 Oil change in rear axle final drive incl. used oil disposal.......183
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70.......189
1100300 Engine oil consumption measurement.......190
5.1.1 Axles.......192
6100... Notes on handling the high pressure cleaner.......195
6112... Information on intelligent battery sensor (IBS).......196
6120... Notes on AGM battery.......197
6400... Information on using cleaning agent _ paints (personal protection equipment).......200
6450... Instructions for handling R1234yf refrigerant.......202
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil.......203
6450... Safety information for handling refrigerant R1234yf.......205
6453... Instructions for desiccant insert replacement.......206
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.......207
7.1.1 Installation safety of the seat belts _ seat belt buckles.......208
7.1.2 Status of the seat belts _ seat belt buckles.......212
7.1.3 Belt force limiter.......214
7.1.4 Seat belt tensioner.......218
7.1.5 Airbag.......222
7.1.6 Supplementary restraint systems (SRS).......227
7.11 Odometer (if present).......231
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required).......235
Abbreviations.......239
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916.......241
Arguments pertaining to engine oil consumption.......243
BMW Schnellinspektion.......245
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit).......246
Brake fluid - Operating Fluids Specification.......248
CBS general - Reset is lost.......249
Changed emissions test indicator BMW Condition Based Service.......250
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF)).......251
Drawbar load sign omitted All with options 235 and 3AC.......252
Emergency Services (BMW _ MINI) from issue September 2009.......253
Engine oil - varying colours _ smell after initial filling in the works.......254
Engine oil service - countries with higher levels of dust Check the air filter element for contamination.......255
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator.......256
Extract from BMW Group Standard GS 90003-2.......257
FEB-FEB-NED-TESTMODULE-AKTUELL.......258
Final drive oil - new oil quality from 07 _ 2011.......259
Form for equipotential bonding screw connections.......260
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries.......262
Handling fault messages _ Check Control messages for Run Flat Indicator RDC (SA2VB).......267
Handling the acoustic camera.......270
IMIB_Next.......272
Ignition key data tapping on CBS vehicles.......275
Increasing the oil capacity during engine oil change (EU28+).......280
Inflation pressure measurement in vehicles with tyre pressure display RDC (SA2VB).......281
List of contents.......282
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2.......283
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2.......284
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2.......285
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2.......286
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2.......287
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2.......288
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2.......289
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2.......290
Main group 00.......291
New Maintenance Records service booklet and maintenance documentation All models.......292
New repair methods ”Gluing _ Riveting” on steel bodies.......293
Overview of accident-related documents.......295
Parking brake function check - new procedure in the standard service scope _ rear brake service.......301
Repair on the gear selector switch.......302
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data).......303
Service Vorabcheck zur Hauptuntersuchung.......305
Service contents _ contents pre-delivery check BMW 2 Series Coupé (G42).......306
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP).......310
Service vehicle check falls due after CBS reset of engine oil service.......315
Standard scope of service - Reduction of the work scope in electrified vehicles.......316
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof).......317
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles.......318
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6.......321
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6.......328
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines.......335
Visible corrosion on vehicle add-on parts.......346
Wiring harness repair on exterior mirror.......347
011 - ENGINE .......348
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......353
0011... Information for handling the documents repair instructions, technical data, AZD.......355
10.0 SAE 10W-60.......357
11 operating fluid overview.......359
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location.......362
1100 Overview of Technical Data.......363
1100 Overview of tightening torques.......379
1100... Engine oil consumption measurement.......384
1100... Handling components after flood damage.......385
1100... Overview of consumables (Electronic Parts Catalogue).......386
1100039 Check compression of all cylinders.......390
1100050 Removing and installing engine.......402
1100300 Engine oil consumption measurement.......520
1100682 Checking pressure loss on all cylinders (after vehicle diagnosis).......522
1100895 Start-up of the oil circuit.......547
1111 Overview of Technical Data.......548
1111 Overview of tightening torques.......552
1112 Overview of Technical Data.......560
1112 Overview of tightening torques.......564
1112000 Removing and installing _ sealing cylinder head cover.......582
1112001 Replace the cylinder head cover.......671
1112070 Remove and install _ replace acoustic cover.......761
1112100 Removing and installing cylinder head.......765
1112154 Disassemble and assemble cylinder head.......912
1112502 Disassemble and assemble cylinder head (cylinder head removed) (without removing the valves).......913
1112670 Cleaning intake ports (after vehicle diagnosis).......991
1112729 Checking cylinder head for watertightness (cylinder head dismantled).......1123
1112800 Clean cylinder head intake channels and intake plenums (after vehicle diagnosis).......1129
1113 Overview of Technical Data.......1199
1113 Overview of tightening torques.......1200
1113000 Remove and install, seal or replace oil sump.......1208
1114 Overview of Technical Data.......1289
1114 Overview of tightening torques.......1290
1114270 Removing and installing _ replacing the rear acoustic cover.......1296
1114290 Removing and installing _ renewing front engine acoustic cover.......1302
1114295 Remove and install _ replace the acoustic cover for the oil sump.......1311
1114300 Remove and install _ replace the acoustic cover for the injectors.......1360
1115 Overview of Technical Data.......1364
1115 Overview of tightening torques.......1365
1115001 Replace engine ventilation line.......1366
1115510 Measuring internal engine pressure (After vehicle diagnosis).......1377
1115510 Measuring internal engine pressure.......1387
1121 Overview of Technical Data.......1394
1121... Table for classifying the guide bearing shells 4 (B58TÜ1).......1400
1121... Table for classifying the main bearing shell 7 (B58TÜ1).......1402
1121... Table for classifying the main bearing shells 1, 2, 3, 5, 6 (B58TÜ1).......1404
1122 Overview of tightening torques.......1406
1123 Overview of tightening torques.......1408
1124 Overview of tightening torques.......1411
1125 Overview of Technical Data.......1416
1125671 Replacing piston rings on all pistons (S55).......1430
1127 Overview of tightening torques.......1432
1128010 Replacing drive belt for alternator.......1435
1128020 Replacing alternator drive belt tensioner.......1445
1130 Overview of tightening torques.......1469
1131 Overview of tightening torques.......1470
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48).......1483
1131005 Check the timing of the camshaft(s).......1485
1131028 Removing and installing _ replacing exhaust camshaft.......1581
1131090 Remove and install _ replace chain tensioner piston.......1683
1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508).......1721
1133050 Removing and installing _ replacing all rocker arms.......1735
1134552 Removing and installing _ replacing all valves (cylinder head removed).......1844
1134560 Replacing all valve stem seals (cylinder head removed).......1921
1134715 Replace all valve springs (cylinder head removed).......1991
1136 Overview of tightening torques.......2061
1136042 Removing and installing _ replacing intake adjuster.......2066
1136044 Remove and install _ replace the exhaust camshaft adjuster.......2190
1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters.......2314
1136125 Removing and installing _ replacing intake VANOS central valve.......2440
1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side.......2563
1136127 Removing and installing _ replacing both Vanos central valves (if necessary on the right).......2686
1136658 Removing and installing _ replacing both actuators (after vehicle diagnosis).......2810
1137 Overview of tightening torques.......2830
1137020 Removing and installing _ replacing servomotor for eccentric shaft.......2833
1140000 Checking engine oil pressure.......2847
1141 Overview of tightening torques.......2860
1142 Overview of tightening torques.......2869
1142240 Attaching and detaching _ sealing or replacing the oil return line for the high pressure exhaust turbocharger.......2884
1151 Overview of tightening torques.......2965
1153 Overview of tightening torques.......2971
1153942 Removing and installing (replacing) the connecting branch on the engine block (Draining and topping up coolant, see 17 00 ...).......2980
1161 Overview of Technical Data.......3045
1161 Overview of tightening torques.......3047
1161102 Removing and installing _ replacing engine ventilation line adapter with heating element.......3056
1161730 Leakage test for the intake system.......3083
1162 Overview of tightening torques.......3088
1165 Overview of tightening torques.......3091
1165001 Remove and install both exhaust turbochargers with exhaust manifold.......3108
1165020 Damage on the exhaust turbocharger due to obstructed oil supply lines.......3184
1165803 Replace electrical controller drive for wastegate (after vehicle diagnosis) (cyl. 1-4, if necessary cyl. 1-6).......3186
1171100 Remove and install _ replace the exhaust-gas recirculation cooler.......3204
1178 Overview of tightening torques.......3233
1178510 Replacing oxygen sensor (after vehicle diagnosis).......3236
1178610 Replace monitoring oxygen sensor (after vehicle diagnosis).......3248
4.0 BMW Longlife-01.......3264
5.0 BMW Longlife-01 FE.......3267
6.0 BMW Longlife-04.......3269
6.1.9 Engine performance.......3275
7.0 BMW Longlife-12 FE.......3279
8.0 BMW Longlife-14 FE+.......3281
9.0 BMW Longlife-17 FE+.......3283
Adapter.......3285
Assembly tool.......3286
BMW Quality Longlife-04 All.......3287
Basic body.......3288
Basket.......3289
Blasting material device.......3290
Bush.......3291
Card.......3292
Cartridge gun.......3293
Case.......3294
Chain tensioner.......3295
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster.......3296
Crankshaft and Bearings.......3297
Emissions-control, Lambda oxygen sensor.......3298
Engine identification.......3299
Fan.......3305
Intake manifold.......3306
Leak-testing the air-intake system.......3307
Main group 11.......3310
Overview of released engine oils for BMW Group engines.......3311
Repair notes to renew the cylinder head.......3312
Repair notes to renew the engine.......3315
Replacing guide bearing.......3317
Vacuum supply All models.......3320
012 - ENGINE ELECTRICAL SYSTEM.......3323
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......3325
0011... Information for handling the documents repair instructions, technical data, AZD.......3327
1100... Handling components after flood damage.......3329
12 operating fluid overview.......3330
1200... Instructions for removal and replacement of control units.......3331
1200... Notes _ information on start assistance (jump starting).......3332
1212 Overview of tightening torques.......3333
1212011 Removing and installing _ renewing all spark plugs.......3334
1213 Overview of tightening torques.......3348
1213511 Replacing an ignition coil (after vehicle diagnosis).......3349
1214 Overview of tightening torques.......3358
1214521 Replace crankshaft sensor (after vehicle diagnosis).......3361
1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis).......3369
1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis).......3377
1214550 Replacing the control unit of the Digital Motor Electronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......3384
1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+3).......3399
1214700 Encoding the control unit (DME _ DDE).......3428
1214705 Programming the control unit (DME _ DDE).......3429
1231 Overview of tightening torques.......3430
1231020 Removing and installing _ replacing alternator.......3434
1232 Overview of tightening torques.......3463
1236 Overview of tightening torques.......3464
1241 Overview of Technical Data.......3469
1241 Overview of tightening torques.......3470
1241041 Replacing the engagement solenoid switch.......3473
1242 Overview of tightening torques.......3474
1242540 Replacing safety battery terminal (SBK).......3478
1251 Overview of tightening torques.......3482
1252 Overview of tightening torques.......3487
1261 Overview of tightening torques.......3492
1261280 Removing and installing _ replacing oil pressure switch.......3495
1263586 Replacing power distribution box (after vehicle diagnosis).......3504
1290 Overview of tightening torques.......3514
6100... Notes for disconnecting and connecting the vehicle battery.......3518
6100... Safety information on handling hybrid cars.......3519
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles.......3521
Form for equipotential bonding screw connections.......3525
Main group 12.......3527
Spark Plugs.......3528
013 - FUEL PREPARATION & CONTROL.......3529
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......3531
0011... Information for handling the documents repair instructions, technical data, AZD.......3533
1331... Notes regarding the fuel pressure test (reference pressure surrounding area).......3535
1331035 Removing and installing _ replacing the fuel feed line.......3537
1332 Overview of tightening torques.......3556
1351017 Removing and installing high pressure pump.......3557
1353 Overview of tightening torques.......3586
1353... Clean the cylinder heads in the area of injectors to prevent sand _ dust contamination.......3601
1353080 Remove and install _ replace rail at cylinder 1-3.......3603
1353081 Remove and install _ replace rail at cylinder 4-6.......3639
1353082 Remove, install _ replace both rails.......3676
1353180 Replace pressure line (between high pressure pumps and pressure accumulator).......3729
1353301 Remove, install _ replace injector(s) in the injection system at cyl. 1-3.......3746
1353302 Remove, install _ replace injector(s) in the injection system at cyl. 4-6.......3782
1353318 Remove and install all injectors in the injection system.......3819
1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis).......3872
1354 Overview of tightening torques.......3884
1354030 Remove and install _ seal throttle body.......3887
1362 Overview of tightening torques.......3894
1362538 Replace charge air temperature sensor (after vehicle diagnosis).......3911
1362560 Remove and install _ replace hot film air mass meter (after vehicle diagnosis).......3918
1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of throttle valve) (with diesel fuel in the connecting pipe).......3922
1362592 Replacing the pressure sensor (on charge air cooler or charge air pipe to the right) (after vehicle diagnosis).......3930
1362596 Replacing the differential pressure sensor for the petrol particulate filter (After vehicle diagnosis) (if nec. cylinder bank 1).......3937
1364 Overview of Technical Data.......3944
1371 Overview of tightening torques.......3945
1371000 Remove and install intake silencer housing.......3956
1371035 Removing and installing _ replacing clean air pipe.......3961
1371044 Removing and installing _ replacing charge air line.......3969
1372001 Replacing air filter element.......3989
1390 Overview of tightening torques.......3995
1390500 Replace the tank vent valve (after vehicle diagnosis).......3996
Fuel Pump with Drive and Pipes.......4003
Group 13.......4004
Main group 16.......4005
016 - FUEL SUPPLY.......4006
0011... Information for handling the documents repair instructions, technical data, AZD.......4007
1600005 Draining and filling fuel tank.......4009
1610 Overview of tightening torques.......4013
1611 Overview of tightening torques.......4014
1611060 Removing and installing _ replacing fuel filler pipe.......4018
1612010 Removing and installing or replacing carbon canister.......4069
1612053 Replacing purge air line, front.......4082
1612058 Replace fuel feed line, front.......4090
1612059 Replacing fuel feed line, rear.......4122
1612200 Removing and installing _ replacing the external fuel filter (National-market version for China).......4129
1613 Overview of tightening torques.......4137
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD).......4139
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD) (after vehicle diagnosis).......4152
1614 Overview of tightening torques.......4157
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD).......4158
1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill).......4169
1614500 Removing and installing _ replacing control unit for the electric fuel pump (after vehicle diagnosis).......4181
1619 Overview of tightening torques.......4186
6400... Information on using cleaning agent _ paints (personal protection equipment).......4190
017 - COOLING.......4192
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......4194
0011... Information for handling the documents repair instructions, technical data, AZD.......4196
17 operating fluid overview.......4198
1700 Overview of Technical Data.......4201
1700... Instructions for working on cooling system.......4245
1700008 Drain and top up coolant for high-temperature circuit.......4248
1700009 Check the cooling system for watertightness with the special tool (with tester).......4281
1700011 Draining and topping up the coolant for the low-temperature circuit.......4288
1700039 Bleed the cooling system and check it for watertightness with the special tool.......4309
1700040 Bleed the cooling system and check it for watertightness with the special tool (Low temperature coolant circuit).......4325
1711 Overview of tightening torques.......4342
1711000 Removing and installing coolant radiator.......4348
1711001 Replace coolant radiator.......4386
1711006 Removing and installing _ replacing low-temperature coolant radiator.......4425
1711035 Removing and installing _ replacing fan cowl with electric fan.......4447
1711100 Removing and installing _ replacing coolant expansion tank.......4457
1711103 Removing and installing _ replacing coolant expansion tank for the low-temperature coolant circuit.......4469
1712 Overview of tightening torques.......4483
1712543 Replacing the coolant hose between coolant radiator at the top and coolant pump (Draining and topping up coolant, see 17 00 ...).......4484
1712551 Replacing the coolant hose between coolant radiator and heat management module (Draining and topping up coolant, see 17 00 ...).......4489
1712xxx Overview of the coolant lines on the front electric drive unit.......4508
1712xxx Overview of the coolant lines on the rear electric drive unit.......4510
1721 Overview of tightening torques.......4511
1721010 Removing and installing _ replacing the transmission oil cooler.......4512
1722 Overview of tightening torques.......4544
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.......4549
Fill cooling system.......4550
Main group 17.......4551
Vent cooling system.......4552
018 - EXHAUST SYSTEM.......4553
0011... Information for handling the documents repair instructions, technical data, AZD.......4554
18 operating fluid overview.......4556
1800 Overview of tightening torques.......4557
1800018 Remove & install complete exhaust system.......4561
1810085 Replacing all exhaust covers.......4573
1812 Overview of tightening torques.......4576
1812031 Replace the rear silencer.......4577
1812046 Replacing front silencer.......4584
1812081 Replacing the controller drive for exhaust flap.......4596
1820 Overview of tightening torques.......4600
1830 Overview of tightening torques.......4608
1832 Overview of tightening torques.......4610
1832005 Removing and installing _ replacing catalytic converter.......4617
1832200 Replacing the petrol particulate filter.......4647
8.2.1.1 Emission control systems.......4660
8.2.1.2 Gaseous emissions.......4665
8.2.2.1 Emission control devices.......4667
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded.......4670
Exhaust standard EURO 4 and E-OBD for diesel engines.......4673
021 - CLUTCH.......4677
3.0 ATE brake cylinder paste, grease in the clutch region.......4678
Information for handling the documents repair instructions, technical data, AZD.......4679
Main group 21.......4681
022 - ENGINE & TRANSMISSION MOUNTING.......4682
0011... Information for handling the documents repair instructions, technical data, AZD.......4683
2211 Overview of tightening torques.......4685
2211100 Replacing right engine mounting bracket.......4691
2211110 Replacing left engine support bracket.......4736
2232 Overview of tightening torques.......4773
2232050 Replacing cross member for transmission mounting.......4777
2232055 Removing and installing _ replacing transmission bearing block.......4782
Main group 22.......4789
023 - MANUAL GEARBOX.......4790
0011... Information for handling the documents repair instructions, technical data, AZD.......4791
1.0 General information about manual gearbox oil.......4793
1.0 Transmission oil for DKG GS7D36SG.......4794
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997.......4795
23 Transmission designations.......4797
23 Universal transmission retaining bridge.......4800
23 operating fluid overview.......4801
23.. Universal BMW transmission take-up.......4803
2300 Overview of tightening torques.......4804
4.0 transmission fluid for manual gearboxes.......4806
5.0 transmission fluid for manual gearboxes.......4810
Kinematics diagnosis system and environment.......4811
Main group 23.......4829
Synchronization GS6-53DZ.......4830
Transmission filling capacities, BMW, 7DCT300, Twin-clutch gearbox (DKG).......4831
Transmission in general S7S 47BG.......4832
024 - AUTOMATIC TRANSMISSION.......4833
0011... Information for handling the documents repair instructions, technical data, AZD.......4834
23 Transmission designations.......4836
23 Universal transmission retaining bridge.......4839
23.. Universal BMW transmission take-up.......4840
24 operating fluid overview.......4841
2400 Overview of tightening torques.......4844
2411104 Removing and installing _ sealing or replacing transmission oil sump.......4850
2440 Overview of tightening torques.......4857
Form for equipotential bonding screw connections.......4859
Main group 24.......4861
025 - GEARSHIFT.......4862
0011... Information for handling the documents repair instructions, technical data, AZD.......4863
1.0 Greasing and mounting shifting components.......4865
Group 25.......4866
026 - PROPELLER SHAFT.......4867
0011... Information for handling the documents repair instructions, technical data, AZD.......4868
26 operating fluid overview.......4870
2600... Evaluation criteria for assessing flexible discs.......4871
2611 Overview of tightening torques.......4874
2611000 Removing and installing complete propeller shaft.......4880
2611020 Replacing centre mount gaiter.......4905
2611051 Replacing flexible disc for propeller shaft.......4933
2611052 Replacing flexible disc for rear propeller shaft.......4954
2611090 Replacing centring for propeller shaft.......4970
2612001 Replacing complete propeller shaft centre bearing.......4998
2612011 Replacing grooved ball bearing in propeller shaft centre bearing.......5027
Group 26.......5055
027 - TRANSFER BOX.......5056
0011... Information for handling the documents repair instructions, technical data, AZD.......5057
27 operating fluid overview.......5059
2700 Overview of Technical Data.......5060
2710 Overview of tightening torques.......5063
Main group 27.......5065
028 - TWIN_CLUTCH GEARBOX (DKG).......5066
0011... Information for handling the documents repair instructions, technical data, AZD.......5067
1.0 Transmission oil for DKG GS7D36SG.......5069
28 operating fluid overview.......5070
Main group 28.......5071
031 - FRONT AXLE, FRONT SUSPENSION.......5072
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......5074
0000... Microencapsulated screws.......5076
0002001 Raising the vehicle using a vehicle lift.......5077
0011... Information for handling the documents repair instructions, technical data, AZD.......5079
31 operating fluid overview.......5081
3100 Mobile table lift.......5082
3100 Overview of Technical Data.......5084
3100 Overview of tightening torques.......5212
3100... Notes on wheel bearing replacement following accident damage.......5214
3110 Overview of tightening torques.......5215
3110000 Removing and installing complete front axle.......5223
3110035 Removing and installing _ replacing the left crash wedge.......5288
3110036 Remove and install _ replace the right crash wedge.......5296
3111506 Lowering _ raising front axle support (for work no. 11 00 670).......5304
3112 Overview of tightening torques.......5342
3112001 Replacing left or right wishbone (Flat rate unit without wheel alignment).......5350
3112050 Removing and installing _ replacing left or right tension strut.......5366
3121 Overview of tightening torques.......5383
3121090 Replacing left _ right swivel bearing (Flat rate unit without wheel alignment).......5386
3121180 Replacing the front wheel bearing (Flat rate unit without wheel alignment).......5408
3131 Overview of tightening torques.......5425
3131031 Replacing front left or right spring strut shock absorber.......5429
3133001 Replacing front left or right spring strut support bearing.......5461
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut.......5500
3135 Overview of tightening torques.......5539
3135014 Removing and installing _ replacing anti-roll bar link, left.......5543
3135015 Removing and installing _ replacing anti-roll bar link, right.......5546
3151 Overview of tightening torques.......5549
3160... Notes on removing and installing Low Profile band clamps.......5550
Assessment of the rubber mounts on axle components.......5552
Main group 31.......5553
Notes on installation of ear hose clamps.......5554
Replace wheel bearing.......5555
Visible corrosion on vehicle add-on parts.......5556
032 - STEERING & WHEEL ALIGNMENT.......5557
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......5559
0000... Microencapsulated screws.......5561
0011... Information for handling the documents repair instructions, technical data, AZD.......5562
2.6 Electronic power steering (EPS).......5564
32 operating fluid overview.......5568
3200 Overview of Technical Data.......5569
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position.......5744
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle.......5750
3200601 Adjusting toe-in on front axle (AW specification without commissioning electromechanical steering gear).......5755
3200620 Adjusting rear axle (Eccentric bolts already replaced).......5759
3200621 Adjusting rear axle and renewing with eccentric screws.......5766
3211100 Replacing gaiter for steering box on left or right (Flat rate unit without wheel alignment).......5783
3213 Overview of tightening torques.......5801
3213572 Replace electrical steering gear (EPS) (flat rate specification without wheel alignment) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......5805
3213905 Start-up of electromechanical steering gear (EPS) _ initialisation (after vehicle diagnosis).......5870
3221 Overview of Technical Data.......5871
3221 Overview of tightening torques.......5872
3221151 Replacing left or right track rod end (Flat rate unit without wheel alignment).......5875
3221231 Replacing left or right track rod (Flat rate unit without wheel alignment).......5884
3231 Overview of tightening torques.......5905
3231004 Removing and installing _ replacing steering column shroud upper section.......5911
3231020 Removing and installing _ replacing steering column shroud lower section.......5916
3231070 Removing and installing _ replacing lower section of steering shaft.......5921
3231104 Replacing steering shaft collar.......5929
3233 Overview of tightening torques.......5942
3233010 Removing and installing the sports steering wheel.......5944
3233015 Replacing the sports steering wheel.......5958
3233016 Removing and installing _ replacing the cover for the sports steering wheel.......5980
3233020 Replacing the M Sport steering wheel.......5998
3234030 Removing and installing _ replacing airbag unit.......6023
7200... Safety regulations for handling components with gas generators.......6035
7212... Procedure after airbag deployment as result of an accident.......6037
Assessment of the rubber mounts on axle components.......6041
Group 32.......6042
Kinematics diagnosis system and environment.......6043
Memo from _________________.......6061
Visible corrosion on vehicle add-on parts.......6063
033 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE.......6064
0000... Microencapsulated screws.......6067
0002001 Raising the vehicle using a vehicle lift.......6068
0011... Information for handling the documents repair instructions, technical data, AZD.......6070
3100... Notes on wheel bearing replacement following accident damage.......6072
33 operating fluid overview.......6073
3300 Overview of Technical Data.......6075
3300 Overview of tightening torques.......6203
3310 Overview of Technical Data.......6205
3310 Overview of tightening torques.......6208
3310013 Removing and installing the rear axle differential of M Sport differential.......6210
3310014 Replacing the rear axle differential M sport differential.......6247
3310016 Removing and installing rear axle differential.......6281
3310017 Replacing the rear axle differential.......6314
3310023 Replacing the radial shaft seal for the output shaft on the rear axle differential, left or right.......6345
3310024 Replacing both radial shaft seals for the output shaft on the rear axle differential.......6382
3310053 Removing and installing _ replacing temperature sensor.......6419
3310656 Replacing right rear axle differential servomotor (after vehicle diagnosis).......6425
3311 Overview of tightening torques.......6431
3311021 Replacing radial shaft seal for input flange of rear axle differential.......6433
3311030 Replacing lid for rear axle differential.......6460
3311031 Replacing the rear axle differential cover M sport differential.......6489
3311271 Replacing rear cover gasket on rear axle final drive.......6519
3311272 Replacing the rear axle differential M sport differential cover gasket.......6548
3311521 Replacing the dust plate on the rear axle differential (input flange removed).......6576
3317 Overview of Technical Data.......6581
3317 Overview of tightening torques.......6582
3317004 Replacing all rubber mounts at front of rear axle final drive suspension.......6584
3317005 Replacing the rubber mounts for the rear axle final drive suspension at rear.......6606
3321001 Removing and installing _ replacing left output shaft.......6630
3321002 Removing and installing _ replacing right output shaft.......6672
3331 Overview of tightening torques.......6715
3331000 Removing and installing complete rear axle support.......6719
3331015 Removing and installing _ replacing the vibration absorber on the rear axle support.......6765
3331017 Remove and install _ replace the vibration absorber on the rear axle differential.......6769
3331020 Removing and installing _ replacing reinforcement strut.......6772
3331503 Lowering _ raising rear axle support.......6776
3332 Overview of tightening torques.......6822
3332021 Replacing left or right trailing arm.......6835
3332071 Replacing one upper wishbone (Flat rate unit without wheel alignment).......6841
3332091 Replacing a control arm.......6861
3332131 Remove and install a steering stub _ wheel carrier (Flat rate unit without wheel alignment).......6912
3332180 Removing and installing _ replacing left or right track control arm (Flat rate unit without wheel alignment).......6932
3332188 Removing and installing _ replacing left or right camber control arm cover.......6945
3332190 Removing and installing _ replacing left or right camber control arm (Flat rate unit without wheel alignment).......6948
3333 Overview of Technical Data.......6969
3333 Overview of tightening torques.......6970
3333001 Replacing left or right rear axle support compression strut.......6973
3333012 Replacing rear left or right compression strut for rear axle support.......6979
3333111 Replacing all rubber mounts for rear axle support.......6983
3341 Overview of tightening torques.......7034
3341151 Replacing left or right wheel bearing on rear axle shaft.......7036
3352 Overview of tightening torques.......7064
3352010 Removing and installing rear left or right shock absorber.......7067
3352012 Replacing rear left or right side shock absorber.......7081
3352161 Replacing rear left or right support bearing for spring strut _ shock absorber (Flat rate unit without wheel alignment).......7095
3353000 Removing and installing _ replacing rear left or right coil spring.......7109
3355 Overview of tightening torques.......7127
3355000 Removing and installing _ replacing rear anti-roll bar.......7130
3355021 Replacing both rubber mounts for anti-roll bar mounting.......7178
3355041 Replacing left or right anti-roll bar link.......7226
3360 Overview of tightening torques.......7239
3360508 Replacing the control unit for the limited slip differential (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......7240
Assessment of the rubber mounts on axle components.......7255
Changing rear axle transmission fluid with the oil gun.......7256
Final drive oil - new oil quality from 07 _ 2011.......7257
Kinematics diagnosis system and environment.......7258
Main group 33.......7276
Visible corrosion on vehicle add-on parts.......7277
034 - BRAKES.......7278
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......7281
0000... Microencapsulated screws.......7283
0011... Information for handling the documents repair instructions, technical data, AZD.......7284
1.1.13 Brake pads.......7286
1.1.14 Brake drums, brake discs.......7288
1.1.6 Parking brake, operating lever, reversible ratchet, electromechanical parking brake.......7292
1.2.1 Service brake Effect.......7293
1.3.1 Auxiliary brake (emergency brake) Effect.......7299
1.4.1 Parking brake Effect.......7300
1.6 Antilock braking system (ABS).......7313
1.7 Electronic brake system (EBS).......7317
34 operating fluid overview.......7321
3400 Overview of tightening torques.......7323
3400009 Perform brake test on test stand.......7324
3400027 Replacing fluid in brake system.......7328
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier.......7334
3411 Overview of tightening torques.......7344
3411000 Removing and installing _ renewing brake pads on both front disc brakes.......7348
3411220 Removing and installing _ replacing both front brake discs.......7361
3411250 Replacing front left or right caliper carrier _ guard plate.......7376
3411519 Removing and installing _ replacing left or right front brake caliper (Without break bleed).......7391
3411552 Reconditioning front left or right brake caliper (Dust boots) (brake calliper removed).......7408
3421 Overview of tightening torques.......7427
3421175 Replacing rear right brake pad.......7431
3421200 Removing and installing _ replacing both rear brake pads of disc brake.......7448
3421280 Removing and installing _ replacing rear left protective plate.......7462
3421282 Remove and install _ replace rear right protective plate.......7477
3421320 Removing and installing _ renewing both brake discs.......7494
3431 Overview of tightening torques.......7512
3431170 Replacing brake fluid level switch.......7513
3432 Overview of tightening torques.......7518
3432451 Replacing rear left or right brake hose.......7520
3432881 Replacing front left or right brake hose (Without break bleed).......7532
3433 Overview of tightening torques.......7544
3435001 Replacing one brake pad wear sensor (front).......7545
3435003 Replacing one brake pad wear sensor (rear).......7554
3441 Overview of tightening torques.......7564
3441690 EMF parking brake - use emergency release.......7565
3441798 Replacing the control unit for parking brake (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......7570
3451 Overview of tightening torques.......7582
3451100 Removing and installing the hydraulic unit.......7583
3451601 Replacing the hydraulic unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......7593
3452 Overview of tightening torques.......7604
3452162 Removing and installing _ replacing EMF actuator.......7606
3452250 Removing and installing the optional equipment system (SAS) control unit.......7611
3452519 Replacing DSC control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......7618
3452751 Replacing the optional equipment system (SAS) control unit (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......7631
6400... Information on using cleaning agent _ paints (personal protection equipment).......7639
Group 34.......7641
Instruction for replacement brake pads _ brake discs.......7642
Modified wear limit for brake disc _ brake pad replacement.......7643
Run-out measurement of brake disc and wheel hub.......7644
Turning brake disc.......7647
035 - PEDALS.......7650
0011... Information for handling the documents repair instructions, technical data, AZD.......7651
3511 Overview of tightening torques.......7653
3521 Overview of tightening torques.......7654
3540 Overview of tightening torques.......7655
3540001 Removing and installing or replacing accelerator pedal module.......7656
Group 35.......7661
036 - WHEELS WITH TYRES.......7662
0011... Information for handling the documents repair instructions, technical data, AZD.......7663
36 operating fluid overview.......7665
3610 Overview of tightening torques.......7666
3610108 Stationary wheel balancing.......7670
3610300 Remove or install front or rear wheel.......7673
3611003 initialize Tyre Pressure Control.......7680
3611105 Removing and installing RDC control unit.......7681
3611520 Replacing the RDC control unit (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......7693
3611535 Removing and installing _ replacing a wheel electronics tyre pressure control (RDC) (for work no. 36 11 100) (tyre removed).......7705
3612 Overview of Technical Data.......7711
3612... Notes and specifications for tyre _ wheel exchange.......7712
3612001 Replacing a tyre (Incl. Program tyre data).......7713
3612005 Replacing a tyre with run-flat technology (Incl. Program tyre data).......7718
3620 Overview of tightening torques.......7725
5.2.2 Wheels.......7726
5.2.3 Tyres.......7727
Cosmetic repairs on wheel rims.......7728
Group 36.......7737
Inflating tyres with nitrogen (N2) All series.......7738
Kinematics diagnosis system and environment.......7739
Run Flat Indicator.......7757
Wheels One-part alloy wheels.......7764
Wheels Steel and aluminium strip wheels.......7765
Wheels Two-part alloy wheels.......7766
037 - INTEGRATED SUSPENSION SYSTEMS.......7767
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......7768
0011... Information for handling the documents repair instructions, technical data, AZD.......7770
3711032 Replacing front left or right spring strut (Adaptive chassis and suspension).......7772
Group 37.......7804
Main group 54.......7805
041 - BODY.......7806
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......7811
0011... Information for handling the documents repair instructions, technical data, AZD.......7813
1100... Handling components after flood damage.......7815
41 operating fluid overview.......7816
41... 0 Notes on the repair technique used in the main group 41.......7824
4100 Overview of Technical Data.......7825
4100... BMW _ MINI bonding instructions.......8011
4100... Blind rivet.......8015
4100... Corrosion protection.......8016
4100... EMC screws.......8018
4100... Filler S1.......8019
4100... Grinding aluminium components.......8020
4100... Grinding steel parts.......8021
4100... Handling airbags and restraint systems.......8022
4100... Handling electrical system and electronics.......8023
4100... Information _ warning labels.......8024
4100... Information on hazards.......8025
4100... Information on metal filler.......8026
4100... Information on vehicle protection.......8027
4100... Installation solution for straight shank _ hexagon rivet nut.......8028
4100... Installing a cavity sealing with 2-component PU cavity foam.......8030
4100... Installing cavity sealing (expanded).......8032
4100... Installing cavity sealing (not expanded).......8033
4100... Materials science.......8034
4100... Notes on adhesive K1.......8036
4100... Notes on adhesive K2.......8038
4100... Notes on adhesive K3.......8040
4100... Notes on adhesive K4.......8042
4100... Notes on adhesive K5.......8044
4100... Notes on adhesive K6.......8046
4100... Notes on cleaning agent R1.......8047
4100... Notes on the water drain hose of the slide _ tilt sunroof.......8048
4100... Opening bonded connections.......8049
4100... Opening brazed connections.......8050
4100... Opening rivet connections.......8051
4100... Opening welded connections.......8052
4100... Overview of consumables (Electronic Parts Catalogue).......8053
4100... Overview of glue cartridge guns.......8056
4100... Punch rivets.......8058
4100... Quality standard.......8059
4100... Reinforcement plate with stud bolt (bonded or welded).......8060
4100... Repair methods, repair stages 1.......8063
4100... Repair solution for straight shank _ hexagon rivet nut.......8064
4100... Repair techniques, repair stage 2.......8066
4100... Repair techniques, repair stage 3.......8067
4100... Repairing plastic components.......8068
4100... Replacing blind rivets.......8070
4100... Safety at work.......8073
4100... Safety instructions for handling magnets.......8075
4100... Separating cut determination with a template.......8076
4100... Setting blind rivet nuts and bolts.......8077
4100... Soldering steel components.......8078
4100... Spot-weld bonding steel components.......8079
4100... Spray gun for cavity sealant.......8081
4100... Straightening aluminium component on the outer skin.......8083
4100... Straightening aluminium components in structure.......8084
4100... Straightening steel components in the structure.......8085
4100... Straightening steel components on the outer skin.......8086
4100... Welding in reinforcement plate (sheet steel).......8087
4100... Welding steel components.......8089
4100... Working with 2-component PU cavity foam.......8091
4100... Workshop equipment (BMW and MINI vehicles).......8093
4100513 Fix bolts on the new part.......8096
4105800 Releasing bonded folded seam connections.......8098
4112190 Replacing left luggage compartment base.......8099
4112191 Replacing the right luggage compartment floor.......8107
4112557 Replace luggage compartment floor, middle section (tail panel removed).......8115
4112653 Replacing left luggage compartment base (Rear side panel and tail panel have been removed).......8124
4112654 Replacing the right luggage compartment floor (Rear side panel and tail panel have been removed).......8133
4112660 Replacing the rear luggage compartment floor (tail panel removed).......8142
4114502 Replace rear outer wheel arch section with left reinforcement.......8149
4114505 Replace the rear left outer wheel arch section (side wall removed).......8156
4114531 Replacing engine support _ front left side frame connection.......8162
4121682 Replace left B-pillar reinforcement (rear side panel and roof outer skin removed) (FRU specification without straightening bench).......8181
4133040 Replacing front left or right side wall holder.......8190
4134038 Replacing outer tail panel section.......8193
4134041 Replacing tail panel.......8201
4135 Overview of tightening torques.......8212
4135050 Replacing left front side panel.......8214
4135101 Replacing rear left side panel.......8236
4151 Overview of tightening torques.......8249
4151... Notes on replacing the door.......8251
4151004 Adjusting front left or right door.......8252
4151080 Removing and installing left or right front door.......8257
4151101 Replace front left or right door.......8266
4161 Overview of tightening torques.......8317
4161000 Removing and installing engine compartment lid.......8319
4161001 Replacing the bonnet.......8324
4161002 Replacing the bonnet (Active pedestrian protection).......8333
4161010 Removing and installing engine compartment lid (Active pedestrian protection).......8347
4161014 Adjusting bonnet.......8357
4161060 Removing and installing _ replacing the bonnet hinge, left.......8363
4161062 Removing and installing _ replacing the bonnet hinge, right.......8377
4161071 Removing and installing _ replacing the bonnet hinge, left (Active pedestrian protection).......8391
4161072 Removing and installing _ replacing the bonnet hinge, right (Active pedestrian protection).......8412
4161603 Adjusting left bonnet hinge.......8433
4161605 Adjusting right bonnet hinge.......8442
4162 Overview of tightening torques.......8451
4162000 Removing and installing rear lid.......8457
4162001 Replacing the tailgate.......8468
4162014 Adjusting tailgate.......8486
4162540 Removing and installing _ replacing both tailgate hinges.......8493
4162740 Adjusting both tailgate hinges.......8505
5114... General notes for labelling with adhesive films.......8509
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines).......8511
6100... Notes on handling the high pressure cleaner.......8516
6312... Repairing headlights.......8517
6400... Information on using cleaning agent _ paints (personal protection equipment).......8518
7211... Checklist for front seat.......8520
99 Notes on using temperature-controlled infra-red radiators.......8521
9900... General instructions on paintwork.......8522
9900... Touching up paintwork damage.......8523
Cosmetic repairs on wheel rims.......8524
Dent repairs without damaging paintwork.......8533
EMC screws, general information.......8534
Filler S1.......8535
Fuel filler flap emergency release.......8540
Gap dimensions, body.......8541
Min _ max tolerance sample catalogue for paintwork and corrosion damage.......8550
New BMW paint brochure.......8554
New repair methods ”Gluing _ Riveting” on steel bodies.......8555
Reinforcement plate.......8557
Repair of corrosion damage.......8558
Transferring hole pattern.......8559
Vehicle identification number, general.......8562
Visible corrosion on vehicle add-on parts.......8568
051 - BODY EQUIPMENT.......8569
0011... Information for handling the documents repair instructions, technical data, AZD.......8577
4100513 Fix bolts on the new part.......8579
51 operating fluid overview.......8581
5100 Overview of Technical Data.......8588
5100... Notes on component bonding with adhesive tape.......8589
5100... Overview of consumables (Electronic Parts Catalogue).......8591
5111 Overview of tightening torques.......8592
5111050 Removing and installing _ replacing support for front bumper panel.......8607
5111060 Removing and installing _ replacing support for front lower bumper panel.......8651
5111152 Remove and install _ replace the centre spoiler on the front bumper panel.......8668
5111156 Remove and install front bumper panel.......8669
5111180 Removing and installing _ replacing the ornamental grille in the front bumper panel (centre).......8678
5112 Overview of tightening torques.......8679
5112050 Removing and installing _ replacing support for rear bumper panel.......8690
5112156 Removing and installing rear bumper panel.......8710
5112195 Removing and installing rear bottom trim.......8728
5112825 Removing and installing _ replacing rear centre bumper guide.......8746
5112828 Removing and installing _ replacing rear left or right bumper guide.......8764
5113000 Removing and installing _ replacing front grill centre section.......8787
5113116 Remove and install cowl panel cover (rear).......8798
5113280 Removing and installing left or right roof trim strip.......8806
5113316 Removing and installing or replacing trim strip on roof gutter at left or right.......8809
5113319 Removing and installing or replacing trim strip on gutter strip at rear left or right.......8813
5114 Overview of Technical Data.......8818
5114... General notes for labelling with adhesive films.......8823
5116 Overview of tightening torques.......8825
5116001 Removing and installing the exterior mirror on left or right front door.......8840
5116040 Removing and installing _ replacing housing on left or right exterior mirror.......8849
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror.......8878
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror.......8883
5116063 Remove and install _ replace the interior mirror.......8892
5116080 Removing and installing or replacing sun visor and left or right counter support.......8900
5116100 Removing and installing _ replacing both sun visors and counter supports.......8904
5116150 Remove and install the front storage compartment (Ashtray).......8908
5116160 Removing and installing center console trim.......8924
5116163 Remove and install the rear centre console trim.......8929
5116165 Removing and installing complete centre console.......8933
5116172 Removing and installing the centre armrest storage compartment.......8953
5116202 Removing and installing _ replacing front cup holder.......8960
5116206 Removing and installing _ replacing centre armrest.......8964
5116225 Removing and installing _ replacing decorative trim on centre console on left or right.......8969
5116341 Remove and install _ replace lock barrel for glove box.......8976
5116355 Removing and installing _ replacing driver's side fold-down compartment.......8984
5116376 Removing and installing glove box lid.......8986
5116383 Removing and installing _ replacing damper for glove box.......8992
5121 Overview of tightening torques.......8997
5121004 Adjusting front left or right lock striker.......9002
5121092 Removing and installing _ replacing the door lock of the driver's door.......9006
5121111 Removing and installing _ replacing the door lock of the front passenger door.......9039
5121125 Removing and installing _ replacing the outside door handle support including lock barrel, left or right.......9070
5121126 Removing and installing _ replacing the outside door handle support without lock barrel, left or right.......9102
5121140 Removing and installing _ replacing the complete lock barrel on the left or right front door.......9103
5121170 Removing and installing _ replacing the outside door handle at the front left or right.......9137
5121231 Removing and installing _ replacing Bowden cable for external door handle (driver's side).......9141
5121232 Removing and installing _ replacing Bowden cable for external front right door handle (passenger's side).......9174
5121235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right front door.......9205
5121280 Remove and install _ replace door stop of the front left or front right door.......9221
5122 Overview of tightening torques.......9237
5123 Overview of tightening torques.......9239
5123... Adjusting _ replacing bump stops.......9242
5123... Adjusting _ replacing stop pads.......9243
5123004 Adjusting engine compartment lid catch (adjusting locking clips).......9245
5123100 Removing and installing _ replacing right engine compartment lid lock.......9250
5123110 Removing and installing _ replacing left engine compartment lid lock.......9261
5123131 Adjusting left or right striker on engine compartment lid.......9272
5123211 Removing and installing _ replacing Bowden cable for front bonnet locks.......9278
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid.......9291
5123400 Removing and installing _ replacing the left or right actuator.......9295
5124 Overview of tightening torques.......9308
5124004 Adjusting rear lid lock (Tailgate lock lower section).......9313
5124100 Removing and installing _ replacing tailgate lock.......9317
5124130 Removing and installing _ replacing striker for tailgate lock.......9324
5124300 Removing and installing or replacing left or right gas pressure spring for tailgate.......9328
5131 Overview of Technical Data.......9331
5131... General procedure for the disassembly and installation of bonded window glass.......9342
5131... Materials for bonding window.......9347
5131... Notes on window bonding repair kit.......9349
5131... Remove windscreen with Roll Out 2000.......9352
5131000 Removing and installing windscreen.......9356
5131030 Removing and installing or replacing left or right gutter strip along windscreen.......9387
5131200 Removing and installing rear window.......9391
5132 Overview of tightening torques.......9425
5132154 Adjusting left or right door window glass.......9427
5132170 Remove and install _ replace side window, front left or right.......9436
5133 Overview of tightening torques.......9458
5133000 Remove and install the power window regulator in the left or right front door.......9460
5133066 Removing and installing the module carrier of the left front door.......9483
5133068 Removing and installing module carrier of right front door.......9497
5135 Overview of tightening torques.......9511
5136070 Removing and installing rear left or right side window.......9513
5141 Overview of tightening torques.......9539
5141000 Removing and installing left or right front door trim panel.......9545
5143 Overview of tightening torques.......9551
5143002 Removing and installing rear left or right side trim panel.......9557
5143070 Remove and install _ replace side trim panel, footwell, on A-pillar, left.......9576
5143075 Remove and install _ replace side trim panel, footwell, on A-pillar, right.......9583
5143201 Removing and installing or replacing trim for front left or right roof pillar (A-pillar).......9590
5143251 Removing and installing or replacing trim panel from rear left or right roof pillar (C-pillar).......9595
5143310 Removing and installing _ replacing left or right belt feed trim.......9615
5143721 Removing and installing _ replacing both trim panels for roof pillar (A-pillar).......9631
5144 Overview of tightening torques.......9636
5144001 Removing and installing _ replacing headlining (Equipment specification without slide _ tilt sunroof).......9639
5144011 Removing and installing _ replacing headlining (Equipment specification with a slide _ tilt sunroof).......9707
5144910 Releasing and securing the headlining on the left (after vehicle diagnosis).......9775
5144911 Releasing and securing the headlining on the right (after vehicle diagnosis).......9819
5144915 Lowering the headlining (after vehicle diagnosis).......9863
5144920 Releasing and securing the headlining with the SHD on the left (after vehicle diagnosis).......9911
5144921 Releasing and securing the headlining with the SHD on the right (after vehicle diagnosis).......9955
5144925 Lowering the headlining with SHD (after vehicle diagnosis).......9999
5145 Overview of tightening torques.......10047
5145030 Removing and installing instrument panel trim.......10054
5145075 Removing and installing support for dashboard (without draw-off, evacuation and filling).......10123
5145184 Remove and install tailgate trim.......10208
5145195 Removing and installing instrument trim panel trim at bottom right.......10209
5145370 Removing and installing decorative strip on left dashboard.......10210
5145380 Removing and installing decorative strip on right dashboard.......10214
5146001 Remove and install trim panel for storage shelf.......10218
5147 Overview of tightening torques.......10241
5147000 Removing and installing _ replacing front left door sill cover strip (inner).......10253
5147065 Removing and installing _ replacing sill trim, front left or right (outer).......10257
5147101 Removing and installing _ replacing luggage compartment floor trim panel.......10261
5147151 Removing and installing _ replacing left luggage compartment wheel arch panel.......10263
5147161 Removing and installing _ replacing right luggage compartment wheel arch panel (with through-loading system).......10269
5147219 Removing and installing _ replacing the loading edge trim.......10277
5147492 Removing and installing _ replacing centre underbody protection.......10282
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet.......10286
5149000 Removing and installing _ replacing the tailgate trim panel.......10287
5161 Overview of tightening torques.......10291
5164 Overview of tightening torques.......10299
5164012 Remove and install _ replace V support.......10312
5164020 Remove and install top rear connection (Connection of the two wheel arches at front).......10324
5171 Overview of tightening torques.......10332
5171017 Remove and install _ replace left underbody panelling.......10352
5171018 Remove and install _ replace right underbody panelling.......10356
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section).......10361
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section).......10368
5171040 Removing and installing _ replacing front left or right wheel arch cover (Front and rear section).......10375
5171041 Removing and installing _ replacing rear left or right wheel arch cover.......10383
5171071 Removing and installing _ replacing bulkhead cover.......10390
5171072 Removing and installing _ replacing lower bulkhead.......10400
5171341 Remove & install _ replace strut brace.......10412
5171412 Removing and installing the rear spoiler.......10421
5171447 Remove and install _ replace left or right side sill trim panel.......10426
5175 Overview of tightening torques.......10432
5175010 Removing and installing _ replacing left or right steering assembly cover.......10439
5176030 Removing and installing _ replacing the bonnet sealing at the rear.......10444
5176031 Removing and installing _ replacing the bonnet sealing at the front.......10445
5176060 Removing and installing _ replacing the bonnet seal on the left or right.......10446
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement).......10451
Cleaning and care of leather in vehicles All model series.......10456
Front licence plate holder All models.......10457
Information sticker exterior paintwork All Models.......10458
Removing the windscreen.......10459
Repair of damage caused by stone chips on the windshied.......10461
Replace the gel pad for rain-light-solar-condensation sensors.......10470
052 - SEATS & MOTORCYCLE SEAT.......10473
0000... Microencapsulated screws.......10478
0011... Information for handling the documents repair instructions, technical data, AZD.......10479
5123... Removing _ installing ball sockets with clip.......10481
52 operating fluid overview.......10483
5210 Overview of tightening torques.......10484
5213 Overview of tightening torques.......10485
5213031 Removing and installing _ replacing backrest adjustment lever on left or right front seat.......10486
5213083 Removing and installing _ renewing left or right cover for backrest release.......10488
5213390 Removing and installing or replacing front left or right head restraint.......10490
5213396 Remove and install _ replace the head restraint guide on the front left or right.......10492
5214 Overview of tightening torques.......10497
5214001 Removing and installing driver's seat.......10498
5214041 Removing and installing or replacing inner cover on left or right front seat.......10510
5214198 Removing and installing or replacing rear panel on left or right front seat backrest.......10523
5215026 Removing _ installing _ replacing driver’s seat and backrest frame.......10528
5215034 Removing and installing _ replacing release mechanism on left or right front seat.......10560
5215040 Removing and installing _ replacing outer cover on left or right front seat.......10591
5215050 Removing and installing thigh support on left or right front seat.......10597
5215402 Replacing seat cover for driver's seat.......10601
5215404 Replacing seat cover for front passenger seat.......10623
5215407 Replacing backrest cover for driver's seat.......10645
5215412 Replacing seat and backrest cover for driver's seat.......10672
5215417 Replacing the facing for the thigh support on the left or right front seat.......10706
5215422 Replacing upholstery for driver's seat backrest.......10711
5215425 Replacing upholstery for driver's seat.......10740
5215426 Replacing upholstery for front passenger seat.......10763
5215427 Replacing facing for driver's seat and backrest.......10786
5216 Overview of tightening torques.......10822
5216026 Removing _ installing _ replacing driver’s seat and backrest frame.......10823
5216034 Removing and installing _ replacing release mechanism on left or right front seat.......10854
5216040 Removing and installing _ replacing outer cover on left or right front seat.......10883
5216048 Removing and installing thigh support on left or right front seat.......10889
5216198 Removing and installing or replacing rear panel on left or right front seat backrest.......10893
5216402 Replacing seat cover for driver's seat.......10898
5216407 Replacing backrest cover for driver's seat.......10918
5216412 Replacing seat and backrest cover for driver's seat.......10945
5216417 Replacing the facing for the thigh support on the left or right front seat.......10978
5216422 Replacing upholstery for driver's seat backrest.......10983
5216425 Replacing upholstery for driver's seat.......11010
5216426 Replacing upholstery for front passenger seat.......11031
5217 Overview of tightening torques.......11051
5219 Overview of tightening torques.......11052
5219017 Removing and installing _ replacing seat frame on driver's seat (M sport seat).......11053
5219026 Removing _ installing _ replacing driver’s seat and backrest frame.......11073
5219031 Removing and installing _ replacing backrest frame for driver's seat (M sport seat).......11103
5219048 Removing and installing thigh support on left or right front seat (M sport seat).......11128
5219049 Replace thigh support on left or right front seat (M sport seat).......11132
5219065 Remove and install _ replace lumbar support on front seat (M sport seat).......11138
5219198 Removing and installing or replacing rear panel on left or right front seat backrest (M sport seat).......11158
5219381 Remove and install _ replace emblem in left or right head restraint (M sport seat).......11163
5219390 Removing and installing or replacing front left or right head rest (M sport seat).......11167
5219396 Remove and install _ replace front left or right head restraint guide (M sport seat).......11175
5219402 Replacing seat cover for driver's seat (M sport seat).......11194
5219403 Removing and installing _ replacing thigh support cover on the left or right front seat (M sport seat).......11212
5219407 Replacing backrest cover for driver's seat (M sport seat).......11217
5219422 Replacing upholstery for driver's seat backrest (M sport seat).......11236
5219425 Replacing upholstery for driver's seat (M sport seat).......11256
5224 Overview of tightening torques.......11274
5226 Overview of tightening torques.......11277
5226005 Removing and installing _ replacing rear seat.......11281
5226008 Removing and installing _ replacing backrest side section on left or right rear seat backrest.......11282
5226011 Removing and installing _ replacing left rear seat backrest.......11285
5226012 Removing and installing _ replacing the right rear seat backrest.......11295
5226013 Remove and install the centre rear seat backrest.......11300
5226020 Removing and installing _ replacing both backrests.......11309
5226030 Removing and installing _ replacing centre armrest.......11318
5226080 Removing and installing _ replacing backrest frame for left rear seat.......11321
5226081 Removing and installing _ replacing backrest frame for centre rear seat.......11335
5226085 Removing and installing _ replacing backrest frame for right rear seat.......11350
5226149 Removing and installing _ replacing cushion for left rear seat backrest.......11359
5226151 Removing and installing _ replacing the cushion for right rear seat backrest.......11375
5226199 Removing and installing _ replacing rear panel on left rear seat backrest.......11387
5226200 Removing and installing _ replacing rear panel on right rear seat backrest.......11389
5226202 Removing and installing _ replacing rear panel on central rear seat backrest.......11392
5226210 Removing and installing _ replacing headrest for left or right rear seat.......11395
5226292 Remove and install _ replace isofix trim.......11397
5226293 Remove and install _ replace all Isofix trims.......11401
5226297 Removing and installing _ replacing rear seat backrest actuator cover centre section.......11405
5226303 Removing and installing _ replacing actuator for left or right rear seat backrest.......11407
5226311 Removing and installing _ replacing lock for left or right rear seat backrest.......11412
5226395 Remove and install _ replace both rear left or right head restraint guides.......11416
5226400 Replacing seat cover for rear seat.......11421
5226411 Replacing backrest cover for left rear seat.......11426
5226412 Replacing backrest cover for right rear seat.......11442
5226414 Replacing backrest cover for rear seat, centre.......11455
5226450 Replacing upholstery for rear seat.......11468
5226495 Removing and installing _ replacing storage tray of rear seat.......11476
5230 Overview of tightening torques.......11480
6.2.6 Other seats.......11482
7211... Checklist for front seat.......11483
Check front seat for damage.......11484
Cleaning and care of leather in vehicles All model series.......11489
Measures for leather complaints (seats).......11490
054 - SLIDE_TILT SUNROOF & SOFT TOP.......11496
0000... Microencapsulated screws.......11497
0011... Information for handling the documents repair instructions, technical data, AZD.......11498
4100... Notes on the water drain hose of the slide _ tilt sunroof.......11500
54 operating fluid overview.......11501
5410 Overview of tightening torques.......11502
5410... Repair instructions for bonded seals.......11504
5412003 Adjusting glass slide _ tilt sunroof panel.......11507
5412015 Replacing left or right gaiter for glass slide _ tilt sunroof.......11513
5412115 Removing and installing glass slide _ tilt sunroof panel.......11514
5412116 Replace glass slide _ tilt sunroof panel.......11521
5412117 Replacing seal for glass slide _ tilt roof panel.......11528
5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof.......11535
5412195 Removing and installing _ replacing wind deflector mount on the left or right.......11542
5412211 Removing and installing complete glass slide _ tilt sunroof.......11594
5412302 Removing and installing _ replacing roller sunblind for slide _ tilt sunroof.......11650
5412336 Removing and installing _ replacing mechanics for glass slide _ tilt sunroof panel.......11712
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof.......11775
5412646 Replacing glass slide _ tilt sunroof frame (Glass slide _ tilt sunroof removed).......11782
5412791 Replacing the slider for roller sunblind (Roller sunblind removed).......11850
5413 Overview of Technical Data.......11912
061 - GENERAL VEHICLE ELECTRICAL SYSTEM.......11915
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......11922
0011... Information for handling the documents repair instructions, technical data, AZD.......11924
1200... Notes _ information on start assistance (jump starting).......11926
4.11 Electrical wires.......11927
61 operating fluid overview.......11931
6100... Battery charging calendar.......11932
6100... Notes for disconnecting and connecting the vehicle battery.......11933
6100... Notes on handling the high pressure cleaner.......11934
6100... Repairing airbag cables.......11935
6100... Safety information on handling hybrid cars.......11936
6100... Safety instructions for handling vehicle battery.......11938
6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test).......11939
6112... Information on intelligent battery sensor (IBS).......11941
6113... Connector housing, LCC contact (load current contact).......11942
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin.......11944
6113... Crimping Micro Power Quadlock contacts (MPQ).......11946
6113... Crimping Micro Quadlock System contacts (MQS).......11947
6113... Crimping annular contacts.......11948
6113... Cutting to length and stripping insulation from cables.......11949
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ.......11953
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ.......11955
6113... In-line plugs, 2-pin, System JPT ELA.......11957
6113... In-line plugs, 4-pin, System DFK ELA.......11958
6113... In-line plugs, 6- to 50-pin, System Elo.......11959
6113... Inline connectors, 6-, 8-pin, System MQS.......11961
6113... Inline plugs, 4-, 10-pin, System Elo.......11962
6113... Opening plug housings and removing contacts of different plug systems.......11963
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ.......11965
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ.......11968
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power.......11969
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ.......11971
6113... Special tools for wiring harness repairs.......11973
6113... Unlocking and disconnecting different plug connections.......11975
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles.......11983
6114 Overview of tightening torques.......11987
6114010 Remove and install _ replace power distribution box (Luggage compartment).......11993
6114035 Rem.& install _ replace power distribution box front positive battery cable.......12004
6114040 Removing and installing _ replacing rear power distribution box positive battery cable.......12023
6114041 Removing and installing _ replacing rear power distribution box positive battery cable (rear right luggage compartment trim panel).......12032
6120 Overview of tightening torques.......12045
6120... Notes on AGM battery.......12051
6120503 Vehicle battery - closed-circuit current monitoring.......12054
6120900 Disconnecting and connecting battery earth lead.......12055
6120908 Carrying out a voltage interruption of the 12-V battery.......12069
6121010 Removing and installing vehicle electrical system battery.......12070
6121017 Replacing vehicle electrical system battery - including registering battery replacement-.......12078
6121028 Charging battery.......12086
6121028 Support voltage of the vehicle electrical system _ recharge vehicle electrical system battery.......12087
6125... Assessment of the transportability of the lithium ion starter _ auxiliary battery in service workshops.......12091
6125... Notes on repair of high-voltage battery unit.......12093
6131 Overview of tightening torques.......12096
6131008 Removing and installing steering column switch cluster.......12103
6131011 Removing and installing _ replacing coil spring cassette.......12127
6131021 Remove and install _ replace ring aerial.......12156
6131037 Removing and installing _ replacing light control unit.......12162
6131043 Removing and installing the roof functional centre.......12167
6131066 Removing and installing _ replacing hotel position switch.......12175
6131068 Removing and installing _ replacing the switch for front passenger airbag deactivation.......12177
6131082 Removing and installing _ replacing switch for central locking system.......12181
6131083 Removing and installing _ replacing switch for unlocking tailgate.......12189
6131084 Removing and installing _ replacing the switch for the automatic operation of tailgate.......12197
6131117 Removing and installing _ replacing power window switch, driver's side.......12201
6131118 Removing and installing _ replacing power window switch on passenger's side.......12209
6131174 Removing and installing operating facility for additional seat functions (one).......12217
6131195 Removing and installing front controller.......12225
6131197 Removing and installing operating facility for centre console.......12236
6131204 Replacing operating unit for seat adjustment.......12252
6131221 Removing and installing _ replacing both multifunction steering wheel switches.......12258
6131251 Rem. & install audio operating facility.......12272
6131310 Replacing brake light switch.......12276
6131362 Removing and installing the radio remote control receiver.......12280
6131513 Replacing steering column switch cluster (after vehicle diagnosis).......12304
6131544 Replace roof function centre (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12328
6131696 Replacing front controller (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12337
6131704 Replacing the centre console operating facility (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12349
6133 Overview of tightening torques.......12368
6133050 Removing and installing _ replacing left fanfare horn.......12369
6133055 Removing and installing _ replacing right fanfare horn.......12373
6133060 Removing and installing _ replacing both fanfare horns.......12378
6134 Overview of tightening torques.......12383
6134022 Replace insert holder for rear right cigarette lighter.......12384
6135 Overview of tightening torques.......12393
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement).......12396
6135013 Remove and install LIN power distribution box.......12401
6135021 Remove and install _ replace near-field communication storage tray.......12411
6135080 Removing and installing the control unit _ module for the left or right seat adjustment.......12416
6135095 Removing and installing control unit _ module for seat heating (left or right).......12430
6135097 Removing and installing the control unit _ module for the left or right seat heating (Rear seat).......12434
6135177 Remove and install rain-light sensor.......12438
6135179 Removing and installing the rain-light-solar-condensation sensor.......12448
6135196 Removing and installing control unit for automatic tailgate operation.......12459
6135240 Remove and install control unit for contactless tailgate opening.......12472
6135243 Remove and install top sensor line for contactless tailgate opening.......12492
6135245 Remove and install bottom sensor line for contactless tailgate opening.......12512
6135278 Remove and install Body Domain Controller (BDC) control unit.......12532
6135582 Replacing control unit _ module for left or right seat adjustment (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12546
6135678 Replace the rain _ light sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......12560
6135697 Replacing control unit for automatic tailgate operation (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12570
6135779 Replace Body Domain Controller control unit (BDC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12583
6135953 Remove and install _ replace interior aerial for Comfort Access (Front storage compartment) (after vehicle diagnosis).......12598
6135954 Remove and install _ replace interior aerial for Comfort Access (rear centre console) (after vehicle diagnosis).......12615
6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access (after vehicle diagnosis).......12619
6135975 Removing and installing _ replacing bumper aerial for Comfort Access (after vehicle diagnosis).......12621
6135980 Removing and installing _ replacing aerial for Comfort Access on left or right (after vehicle diagnosis).......12640
6161 Overview of Technical Data.......12647
6161 Overview of tightening torques.......12652
6161041 Replacing both wiper blades.......12654
6161100 Removing and installing _ replacing both windscreen wiper arms.......12658
6161270 Completely removing and installing the console for the windscreen wiper system including engine.......12663
6171 Overview of Technical Data.......12672
6171 Overview of tightening torques.......12673
6171002 Replacing spray nozzles on left and right wiper arm.......12674
6171063 Removing and installing the washer fluid reservoir for the window washer system.......12684
6171065 Replace the washer fluid reservoir for the window washer system.......12694
6171100 Removing and installing _ replacing window washer pump.......12705
Automatic engine start-stop function.......12716
Basic check-list for HVTPlus deployment.......12722
Battery exchange in vehicles with a high-voltage system.......12723
Battery master document.......12724
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit).......12730
Form for equipotential bonding screw connections.......12732
Guideline for the assessment of high-voltage battery unit _ cell module for transportation.......12734
Instructions for 12 V dual storage system.......12739
Notes for opening and closing cable straps.......12744
Notes on 48-V battery.......12748
Notes on earth bonding screw connections.......12753
Notes on handling the high-voltage battery unit in vehicles with water damage.......12754
Notes on the 12-V lithium-ion auxiliary battery.......12756
Notes on wiring harness repair in the exterior mirror.......12760
Overview of high-voltage battery unit cooling.......12761
Repair information for high-voltage component.......12763
Repair information for high-voltage components.......12768
Replace the gel pad for rain-light-solar-condensation sensors.......12771
Safety information for handling electric and hybrid vehicles.......12774
Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON.......12778
Windscreen wipers making noises All models.......12781
062 - INSTRUMENTS.......12783
0011... Information for handling the documents repair instructions, technical data, AZD.......12784
6211 Overview of tightening torques.......12786
6211280 Removing and installing instrument cluster.......12787
6211786 Replace KOMBI (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12805
6230 Overview of tightening torques.......12826
6230005 Removing and installing _ replacing trim for Head-Up Display.......12827
6230010 Removing and installing head-up display.......12830
6230515 Replacing head-up display (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......12892
Roller operation.......12955
Service menu in the instrument cluster.......12956
063 - LIGHTS.......12957
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......12960
0011... Information for handling the documents repair instructions, technical data, AZD.......12962
4.1.1 Headlamps status and function.......12964
4.1.2 Headlight alignment.......12969
4.1.3 Headlamp switch.......12975
4.1.5 Self-levelling suspension devices (if required).......12980
4.1.6 Headlight cleaning system (if required).......12986
4.13 Battery (batteries).......12990
4.2.1 Clearance light and rear lights, side marker lights, outline lights and daytime driving lights Condition and function.......12993
4.3.2 Brake lights switch.......12997
6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3).......13001
6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3).......13002
6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3).......13003
6310... Adjusting dazzle-free high-beam headlights (using non-electronic headlight tester).......13005
6310... Light patterns from different low-beam headlight types.......13007
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions).......13009
6311 Overview of tightening torques.......13011
6311730 Rep. LED mod(s) for L daytime dr. lights (removed headlight).......13014
6311735 Replacing LED module(s) for right daytime driving lights (removed headlight).......13015
6311739 Replacing LED module(s) for left and right daytime driving lights (Both headlights removed).......13017
6311760 Replacing FLEL control unit (headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......13019
6311761 Replace FLER control unit (headlights removed) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......13024
6312 Overview of tightening torques.......13029
6312... Headlight fogging fault pattern.......13031
6312... Repairing headlights.......13032
6312003 Removing and installing left headlight.......13033
6312009 Removing and installing right headlight.......13045
6312141 Replacing left LED headlight.......13058
6312144 Replacing right LED headlight.......13074
6312147 Replacing both LED headlights.......13090
6314 Overview of Technical Data.......13107
6314140 Replace rear reflector.......13108
6314145 Replace both rear reflectors.......13128
6314300 Remove and install the LED module for the light carpet on the left.......13148
6314302 Remove and install the LED module for the light carpet on the right.......13156
6314304 Removing and installing both light carpet LED modules.......13164
6321 Overview of Technical Data.......13172
6321 Overview of tightening torques.......13173
6321275 Remove and install rear left light of side panel.......13177
6321277 Remove and install rear right light of side panel.......13188
6321283 Remove and install both rear lights of side panel.......13202
6325003 Removing and installing add. brake light.......13216
6326000 Removing and installing _ replacing left or right number _ license plate light.......13220
6326020 Removing and installing _ replacing both number plate lights.......13223
6331240 Remove and install _ replace the optical fibre for folding compartment on the front left or right.......13227
6331241 Remove and install _ replace the front left or right door opener optical fibre.......13236
6331318 Replace the LED module in the front folding compartment on the left or right.......13245
6331319 Replace the LED module in the front door opener on the left or right.......13254
6399... Notes for replacing the protective cap of the headlight.......13263
6399... Safety information for handling bulbs _ light sources (exterior lights).......13264
Adaptive Headlights.......13265
Remounting the LED module.......13278
064 - HEATING & AIR CONDITIONING.......13280
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......13284
0011... Information for handling the documents repair instructions, technical data, AZD.......13286
6100... Safety information on handling hybrid cars.......13288
64 operating fluid overview.......13290
6400 Overview of tightening torques.......13293
6400... Information on using cleaning agent _ paints (personal protection equipment).......13294
6400... Overview of A _ C service stations.......13296
6400... Overview of refrigerant oil to be filled.......13297
6411 Overview of tightening torques.......13298
6411... Installing servodrive.......13303
6411213 Removing and installing _ replacing heater _ air conditioner fan (fan motor).......13304
6411377 Removing and installing the control panel of the heating and air conditioning system.......13316
6411395 Removing and installing rear passenger compartment control panel.......13321
6411501 Replacing actuator drive for front left blend air door (after vehicle diagnosis) (M23a).......13325
6411502 Replacing controller drive for rear blend air door (after vehicle diagnosis) (M23b).......13337
6411503 Replacing actuator drive for left air distribution flap (after vehicle diagnosis) (M21b).......13349
6411504 Replacing actuator drive for front left stratification flap (after vehicle diagnosis) (M9).......13361
6411505 Replacing actuator drive for rear passenger compartment flap (after vehicle diagnosis) (M8).......13428
6411506 Replacing actuator drive for front right stratification flap (after vehicle diagnosis) (M69).......13451
6411507 Replacing actuator drive for front right blend air door (after vehicle diagnosis) (M83a).......13463
6411508 Replacing actuator drive for right air distribution flap (after vehicle diagnosis) (M7a).......13474
6411509 Replacing actuator drive for defroster flap (after vehicle diagnosis) (M61).......13486
6411511 Replace the controller drive for fresh _ recirculated air flap (after vehicle diagnosis) (M16).......13498
6411520 Replacing left footwell temperature sensor (after vehicle diagnosis) (B184a).......13510
6411521 Replacing right footwell temperature sensor (after vehicle diagnosis) (B183).......13540
6411522 Replace the evaporator temperature sensor.......13570
6411575 Replacing housing for heating and air-conditioning unit (Heating and air-conditioning unit removed).......13574
6411653 Replacing right rear-cabin footwell-temperature sensor.......13591
6411692 Replacing the control unit for the air conditioning (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......13596
6411879 Replace control panel for heating and air conditioning system (after vehicle diagnosis).......13597
6411896 Replacing rear passenger compartment control panel (after vehicle diagnosis).......13603
6411991 Removing and installing _ replacing sensor for automatic air recirculation control (after vehicle diagnosis).......13608
6412 Overview of tightening torques.......13613
6412670 Replacing electric auxiliary heater -front- (after vehicle diagnosis) (without drawing off, evacuating and filling).......13616
6422137 Removing and installing _ replacing left fresh-air grille.......13698
6422138 Removing and installing _ replacing right fresh air grille.......13703
6422160 Removing and installing or replacing middle fresh-air grille.......13708
6422191 Removing and installing _ replacing rear cabin fresh-air grille.......13714
6431 Overview of tightening torques.......13719
6431010 Replacing microfilter for interior ventilation.......13720
6450... A _ C performance test.......13727
6450... Instructions for handling R1234yf refrigerant.......13729
6450... Leak detection with forming gas.......13730
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil.......13736
6450... Safety information for handling refrigerant R1234yf.......13738
6450010 Draw off, evacuate and fill air conditioning (R1234yf).......13739
6452 Overview of tightening torques.......13743
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known).......13747
6453 Overview of tightening torques.......13752
6453... Instructions for desiccant insert replacement.......13756
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.......13757
6453521 Replacing safety pressure switch (after vehicle diagnosis) (without drawing off, evacuating and filling).......13758
6453800 Replacing pressure line for air conditioning compressor, air conditioning condenser (Without drawing-off, evacuation and filling).......13759
6453810 Replacing the pressure line between air conditioning condenser and evaporator (without draw-off, evacuation and filling).......13781
6453822 Replacing the front intake pipe (Adapter) (without drawing off, evacuation and filling).......13790
Draw off the contaminated R1234yf refrigerant and dispose of it.......13793
Heating and air-conditioning unit (evaporator), switching elements.......13796
Heating and air-conditioning unit (expansion valve), switching elements.......13797
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534).......13798
Main group 64.......13799
Musty odour from heating and air conditioning system, evaporator cleaning.......13800
065 - AUDIO, NAVIGATION, INFORMATION SYSTEMS.......13805
0011... Information for handling the documents repair instructions, technical data, AZD.......13808
6512 Overview of tightening torques.......13810
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015).......13814
6512051 Remove and install _ replace the central bass speaker on the driver's side.......13815
6512053 Remove and install _ replace the central bass speaker on the passenger's side.......13832
6512120 Removing and installing booster (with holder).......13849
6512315 Remove and install HU-H.......13856
6512400 Removing and installing receiver audio module (with holder).......13883
6512621 Replacing booster (after vehicle diagnosis).......13891
6512816 Replacing head unit high (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......13898
6512902 Replacing receiver audio module (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......13928
6513 Overview of tightening torques.......13937
6513050 Removing and installing _ replacing the speaker (Tweeter) (mirror triangle, left or right).......13940
6513060 Removing and installing _ replacing the speaker (Mid-range speaker) (in instrument panel trim).......13949
6513062 Removing and installing _ replacing the speaker (Tweeter) (in instrument panel trim).......13954
6513065 Removing and installing front speaker holder (in instrument panel trim).......13960
6513066 Replace the front speaker holder.......13965
6513070 Removing and installing _ replacing the speaker (Mid-range speakers) (front door).......13972
6513090 Removing and installing _ replacing the speaker (Mid-range speaker) (Rear side trim panel, left or right).......13979
6513188 Removing and installing _ replacing mid-range speaker (Mounting for window shelf).......13998
6513195 Removing and installing _ replacing tweeter in rear (Mounting for window shelf).......14002
6520 Overview of tightening torques.......14007
6520020 Removing and installing _ renewing roof aerial.......14010
6520026 Checking roof aerial housing for tightness.......14064
6520030 Removing and installing roof-mounted aerial housing.......14066
6520032 Replacing roof-mounted aerial housing.......14070
6520090 Removing and installing or replacing aerial amplifier.......14074
6520350 Removing and installing _ replacing interference suppression filter.......14099
6524048 Removing and installing _ replacing right wave trap for rear window heating.......14103
6550 Overview of tightening torques.......14124
6550057 Removing and installing the Central Information Display.......14126
6550558 Replacing the central information display (after vehicle diagnosis).......14132
6571 Overview of tightening torques.......14138
6575055 Removing and installing _ replacing emergency power siren with tilt sensor.......14139
6576630 Replacing pedestrian protection sensor (impact absorber) (after vehicle diagnosis).......14158
6577 Overview of tightening torques.......14170
6577016 Removing and installing airbag control unit.......14172
6577018 Replace airbag control unit.......14201
6577600 Replacing seat occupancy mat for front passenger seat (after vehicle diagnosis).......14231
6577720 Removing and installing airbag sensor on the left B-pillar.......14248
6577721 Replacing airbag sensor on the left B-pillar.......14272
6577725 Removing and installing airbag sensor on B-pillar, right.......14296
6577726 Replacing airbag sensor on the right B-pillar.......14320
6577740 Removing and installing the sensor at the left-hand front door.......14344
6577745 Removing and installing the front right door sensor.......14352
6581060 Removing and installing _ replacing outside temperature sensor.......14360
Deactivating and reactivating airbags _ acoustic seat belt reminder.......14364
New audio test CD for complaints about sound system playback All series.......14369
Problems with audio _ navigation CDs _ DVDs All series.......14370
066 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION.......14372
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).......14374
0011... Information for handling the documents repair instructions, technical data, AZD.......14376
6612150 Removing and installing _ replacing battery pack of BMW display key.......14378
6620510 Remove and install _ replace the control unit (Park Distance Control).......14383
6620515 Removing and installing _ replacing ultrasonic sensor, front left (Park Distance Control (PDC)) (after vehicle diagnosis).......14390
6620516 Removing and installing _ replacing ultrasonic sensor, front right (Park Distance Control (PDC)) (after vehicle diagnosis).......14400
6620517 Removing and installing _ replacing ultrasonic sensor, front centre left (Park Distance Control (PDC)) (after vehicle diagnosis).......14410
6620519 Removing and installing _ replacing ultrasonic sensor, front centre right (Park Distance Control (PDC)) (after vehicle diagnosis).......14420
6620534 Removing and installing _ replacing rear left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis).......14430
6620535 Removing and installing _ replacing rear right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis).......14449
6620536 Removing and installing _ replacing rear middle left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis).......14469
6620537 Removing and installing _ replacing rear middle right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis).......14488
6631 Overview of tightening torques.......14508
6631010 Instructions for ACC adjusting device.......14509
6631111 Adjust front radar sensor.......14511
6631120 Removing and installing front radar sensor.......14517
6631621 Replace front radar sensor (after vehicle diagnosis).......14528
6632180 Removing and installing rear radar sensor short range left.......14541
6632185 Removing and installing rear radar sensor short range right.......14561
6632681 Replace the left rear short range radar sensor (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......14581
6632686 Replace the rear radar sensor short range right (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......14602
6633110 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front left.......14623
6633120 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front right.......14627
6633140 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear left.......14631
6633150 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear right.......14650
6633519 Replacing control unit for Parking Manoeuvring Assistant (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......14669
6651060 Removing and installing KAFAS camera with integrated control unit (Mid version).......14676
6651561 Replacing KAFAS camera with integrated control unit (Mid variant) (after vehicle diagnosis) (without programming _ encoding, see 61 00 ...).......14685
6653 Overview of tightening torques.......14694
6653060 Removing and installing left or right top view camera.......14695
6653120 Remove and install front camera.......14705
6653170 Removing and installing the control unit of the top rear side view camera (TRSVC) (with holder).......14715
6653582 Replacing left or right top view camera (after vehicle diagnosis).......14721
6653621 Replace front camera (after vehicle diagnosis).......14731
6653671 Replacing the control unit for the Top Rear Side View Camera (TRSVC) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......14742
067 - ELECTRIC MOTOR.......14749
0011... Information for handling the documents repair instructions, technical data, AZD.......14750
6713 Overview of tightening torques.......14752
6713001 Replacing drive for exterior mirror adjustment, left or right.......14753
6713526 Replacing mirror electronics for electrically operated left or right door mirror (after vehicle diagnosis).......14758
6761 Overview of tightening torques.......14780
6761580 Replacing the drive for the glass slide _ tilt sunroof panel (after vehicle diagnosis).......14781
6761581 Replacing the drive for the roller sunblind (after vehicle diagnosis).......14846
6762 Overview of tightening torques.......14856
6762000 Removing and installing or replacing flat motor for front left or right power window regulator.......14858
072 - BODY PARTS & ACCESSORIES.......14873
0000... Microencapsulated screws.......14875
0011... Information for handling the documents repair instructions, technical data, AZD.......14876
4100... Replacing blind rivets.......14878
4100513 Fix bolts on the new part.......14881
6100... Repairing airbag cables.......14883
72 Safety information and general information.......14884
72 Safety precautions and general information.......14885
7200... Replacing the seat belt clip.......14886
7200... Safety regulations for handling components with gas generators.......14887
7211 Overview of tightening torques.......14888
7211... Check the 3-point automatic-reel belt.......14897
7211... Checking automatic seat belt.......14901
7211... Checklist for 3-point automatic-reel belt.......14904
7211... Checklist for front seat.......14906
7211250 Removing and installing _ replacing front left upper seat belt.......14907
7211251 Removing and installing _ replacing front right upper seat belt.......14929
7211255 Removing and installing _ replacing front left lower strap.......14951
7211256 Removing and installing _ replacing front right lower strap.......14964
7211380 Removing and installing _ replacing rear left upper seat belt.......14977
7211381 Removing and installing _ replacing rear right upper seat belt.......15004
7211390 Removing and installing _ replacing rear left lower strap.......15031
7211391 Removing and installing _ replacing rear right lower strap.......15035
7212 Overview of tightening torques.......15039
7212... Notes on scrapping vehicles with gas generators (airbag system).......15042
7212... Procedure after airbag deployment as result of an accident.......15044
7212... Unlocking _ locking airbag plug connections.......15048
7212000 Removing and installing or replacing airbag unit on passenger's side.......15049
8.1.1 Acoustic insulation system.......15120
Deactivating and reactivating airbags _ acoustic seat belt reminder.......15121
Overview of the clips and unlocking tools for head airbag fastening.......15122
084 - COMMUNICATION SYSTEM.......15123
0011... Information for handling the documents repair instructions, technical data, AZD.......15125
20220501_131551_REP-ALG-.......15126
20220501_131637_REP-ALG-.......15128
8410058 Removing _ installing _ replacing USB port in rear centre console trim.......15130
8410060 Removing and installing _ replacing USB port in the centre console.......15134
8410120 Removing and installing wireless charging station.......15138
8410330 Removing and installing the telematics control unit under the headlining (without slide _ tilt sunroof).......15143
8410331 Removing and installing the telematics control unit under the headlining ( with slide _ tilt sunroof).......15192
8410520 Replacing the emergency battery for the telematics control unit under the headlining (without slide _ tilt sunroof) (after vehicle diagnosis).......15241
8410521 Replacing the emergency battery for the telematics control unit under the headlining (with slide _ tilt sunroof) (after vehicle diagnosis).......15290
8410590 Removing and installing _ replacing LTE line compensator (After vehicle diagnosis).......15339
8410850 Replacing the telematics control unit under the headlining (without slide _ tilt sunroof) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......15344
8410851 Replacing the telematics control unit under the headlining (with slide _ tilt sunroof) (after vehicle diagnosis) (FRU specification without programming _ encoding, see 61 00 ...).......15395
8431550 Removing and installing _ replacing microphone on the driver's side (After vehicle diagnosis).......15447
8431551 Removing and installing _ replacing hands-free microphone on the passenger's side (after vehicle diagnosis).......15451
8431552 Removing and installing _ replacing both hands-free microphones on the driver’s and passenger's side (after vehicle diagnosis).......15455
097 - VEHICLE PERSERVATION.......15461
0011... Information for handling the documents repair instructions, technical data, AZD.......15462
1.0 General information on protection measures.......15464
20220501_133159_SBS-ANL-.......15465
3.0 Underbody protection.......15466
4.0 seal.......15467
6400... Information on using cleaning agent _ paints (personal protection equipment).......15468
8410850 Replacing the telematics control unit under the headlining (without slide _ tilt sunroof) (after vehicle diagnosis) (flat rate specification without programming _ encoding, see 61 00 ...).......15470
Main group 97.......15521
099 - PAINT.......15522
0011... Information for handling the documents repair instructions, technical data, AZD.......15523
4100... Information _ warning labels.......15525
6100... Notes on handling the high pressure cleaner.......15526
6400... Information on using cleaning agent _ paints (personal protection equipment).......15527
99 Notes on using temperature-controlled infra-red radiators.......15529
99 operating fluid overview.......15530
9900... General instructions on paintwork.......15531
9900... Touching up paintwork damage.......15532
ColorSystem.......15533
Cosmetic repairs on wheel rims.......15536
New BMW paint brochure.......15545
99 - PAINT.......15546
0011... Information for handling the documents repair instructions, technical data, AZD.......15547
4100... Information _ warning labels.......15549
6100... Notes on handling the high pressure cleaner.......15550
6400... Information on using cleaning agent _ paints (personal protection equipment).......15551
99 Notes on using temperature-controlled infra-red radiators.......15553
99 operating fluid overview.......15554
9900... General instructions on paintwork.......15555
9900... Touching up paintwork damage.......15556
ColorSystem.......15557
Cosmetic repairs on wheel rims.......15560
New BMW paint brochure.......15569
BMW 2 Series (G42) Coupé Repair Service Manual 2021-Present