Caterpillar AP-1000B and BG-260C Asphalt Pavers Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Caterpillar AP-1000B and BG-260C Asphalt Paver (S/N prefix 7HN, AGP), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Caterpillar AP1000B and BG260C Asphalt Paver (S/N prefix 7HN, AGP) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

KENR2614 - Specifications; Systems Operation; Testing & Adjusting (AP-1050B & AP-1055B EXTEND-A-MAT SCREED).pdf
KENR2624 - Specifications; Systems Operation; Testing & Adjusting (AP-1050B & AP-1055B 10B PAVEMASTER SCREED).pdf
KENR2949 - Systems Operation (AP-1000B; AP-1050B; AP-1055B; AP-650B; BG-225C; BG-2455C; BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System).pdf
KENR2949 - Testing and Adjusting (AP-1000B; AP-1050B; AP-1055B; AP-650B; BG-225C; BG-2455C; BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System).pdf
KENR2949 - Troubleshooting (AP-1000B; AP-1050B; AP-1055B; AP-650B; BG-225C; BG-2455C; BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System).pdf
KENR3503 - Disassembly and Assembly (3116 ENGINE SUPPLEMENT FOR CATERPILLAR AP-1000B ASPHALT PAVER).pdf
KENR3504 - Specifications; Systems Operation; Testing & Adjusting (AP-1000B and BG-260C Asphalt Pavers Propel System).pdf
KENR3506 - Specifications; Systems Operation; Testing & Adjusting (AP-1000B and BG-260C Asphalt Pavers Conveyor Systems).pdf
KENR3507 - Specifications (AP-1000B and BG-260C Asphalt Pavers Auxiliary System).pdf
KENR3507 - Systems Operation (AP-1000B and BG-260C Asphalt Pavers Auxiliary System).pdf
KENR3507 - Testing and Adjusting (AP-1000B and BG-260C Asphalt Pavers Auxiliary System).pdf
KENR3509 - Schematic (Caterpillar AP-1000B Asphalt Paver Barber-Greene BG-260C Asphalt Paver Hydraulic Schematic).pdf
KENR3510 - Disassembly and Assembly (CATERPILLAR AP-1000B ASPHALT PAVER & BARBER-GREENE BG-260C ASPHALT PAVER).pdf
KENR3511 - Schematic (AP-1000B and BG-260C Asphalt Paver Electrical System).pdf
KENR5002 - Specifications; Systems Operation; Testing & Adjusting (AP-1000B and BG-260C Asphalt Pavers Vibratory System).pdf
SENR4615 - Specifications; Systems Operation; Testing & Adjusting (SUPPLEMENT for 3114; 3116 AND 3126 ENGINES FOR CATERPILLAR).pdf

PRODUCT DETAILS:
Total Pages: 1,202 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
KENR2614 - Specifications; Systems Operation; Testing & Adjusting (AP-1050B & AP-1055B EXTEND-A-MAT SCREED)................1
  Introduction SMCS - 5056; 7479................2
  Extender Cylinder SMCS - 5056; 7479................3
  Vibratory Flow Control Valve SMCS - 5056; 7479................4
  Systems Operation SMCS - 5056; 7479................5
  Testing And Adjusting SMCS - 5056; 7479................33
KENR2624 - Specifications; Systems Operation; Testing & Adjusting (AP-1050B & AP-1055B 10B PAVEMASTER SCREED)................52
  Introduction................53
  Strike Off Cylinder................54
  Vibratory Flow Control Valve................55
  Testing And Adjusting................56
KENR2949 - Systems Operation (AP-1000B; AP-1050B; AP-1055B; AP-650B; BG-225C; BG-2455C; BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System)................73
  General Information................74
  Normal Closed Loop Steering Control................76
  Normal Closed Loop Speed Control................78
  Open Loop Steering And Speed Control................80
  Direction And Backup Alarm Control................82
  Gear Control................84
  Brake Control................86
  Neutral Start Control................88
  Implement Control................90
  Propel Enable Control................91
  Limp Home Control................92
  Front Wheel Assist Control................93
  Motor Displacement Control................96
  ECM Modes................97
  Diagnostic Operation................102
  Electronic Control Module (ECM)................105
  Switches................110
  Sensors................117
  Solenoids................123
  Relays................126
  Indicators................127
  Cat Data Link................128
  Harness Code................130
KENR2949 - Testing and Adjusting (AP-1000B; AP-1050B; AP-1055B; AP-650B; BG-225C; BG-2455C; BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System)................132
  Calibration................133
  Speed Dial - Calibrate................138
  Speed Lever - Calibrate................140
  Steering Wheel - Calibrate................142
  Brake Pedal - Calibrate................145
  Steering - Calibrate................147
  Initial Propel Current - Calibrate................149
  Electrical Connector - Inspect................151
  Wiring Harness (Open Circuit) - Test................160
  Wiring Harness (Short Circuit) - Test................161
  Electronic Control Module (ECM) - Replace................162
  Glossary of Terms................163
  System Schematic................165
KENR2949 - Troubleshooting (AP-1000B; AP-1050B; AP-1055B; AP-650B; BG-225C; BG-2455C; BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System)................178
  General Information................181
  Service Tools................182
  Connector Locations................183
  Accessing Diagnostic Information................185
  Initial Troubleshooting Procedure................188
  Error Codes................190
  Diagnostic Code List................192
  Determining Diagnostic Codes................196
  P01................200
  P02................203
  P03................206
  CID 011 FMI F00................209
  CID 011 FMI F01................214
  CID 011 FMI F13................217
  CID 012 FMI F00................219
  CID 012 FMI F01................225
  CID 012 FMI F13................229
  CID 013 FMI F00................231
  CID 013 FMI F01................237
  CID 013 FMI F13................241
  CID 014 FMI F00................243
  CID 014 FMI F01................248
  CID 014 FMI F13................252
  CID 021 FMI F11................254
  CID 022 FMI F11................258
  CID 023 FMI F12................262
  CID 024 FMI F12................266
  CID 025 FMI F12................270
  CID 030 FMI F08................274
  CID 031 FMI F08................280
  CID 032 FMI F08................286
  CID 040 FMI F03................291
  CID 040 FMI F05................294
  CID 040 FMI F06................297
  CID 041 FMI F03................300
  CID 041 FMI F05................303
  CID 041 FMI F06................307
  CID 042 FMI F03................310
  CID 042 FMI F05................313
  CID 042 FMI F06................317
  CID 043 FMI F03................320
  CID 043 FMI F05................323
  CID 043 FMI F06................326
  CID 044 FMI F03................329
  CID 044 FMI F05................332
  CID 044 FMI F06................336
  CID 045 FMI F03................339
  CID 045 FMI F05................342
  CID 045 FMI F06................346
  CID 046 FMI F03................349
  CID 046 FMI F05................352
  CID 046 FMI F06................356
  CID 047 FMI F03................359
  CID 047 FMI F05................362
  CID 047 FMI F06................366
  CID 048 FMI F03................369
  CID 048 FMI F05................372
  CID 048 FMI F06................376
  CID 060 FMI F03................379
  CID 060 FMI F04................382
  CID 061 FMI F03................385
  CID 061 FMI F04................388
  Power Supply Circuit of Electronic Control Module................392
  Backup Alarm Always Off................396
  Backup Alarm Always On................399
  Vibratory; Grade; Slope Not Powered................401
  Machine Pulls Left or Right on Initial Machine Movement................406
  Auto Calibrations Are Not Accepted or Take a Long Time to Accept................407
  PWM Sensor Calibrations Are Not Accepted................408
KENR3503 - Disassembly and Assembly (3116 ENGINE SUPPLEMENT FOR CATERPILLAR AP-1000B ASPHALT PAVER)................411
  Air Cleaner SMCS - 1051-010................412
  Muffler SMCS - 1062-010................413
  Turbocharger SMCS - 1052-010................415
  Fuel Priming & Primary Filter SMCS - 1258; 1260-010................417
  Fuel Filter SMCS - 1261-010................418
  Fuel & Water Separator SMCS - 1263-010................419
  Alternator SMCS - 1405-010................420
  Water Pump SMCS - 1361-010................421
  Engine Oil Cooler SMCS - 1378-010................424
  Starting Motor SMCS - 1453-010................426
  Engine Speed Control Cylinder SMCS - 1915-010................428
  Radiator SMCS - 1353-010................429
  Hydraulic Oil Cooler SMCS - 1376-010................434
  Engine SMCS - 1000-010................436
KENR3504 - Specifications; Systems Operation; Testing & Adjusting (AP-1000B and BG-260C Asphalt Pavers Propel System)................441
  Hydraulic Tank SMCS - 5056; 7479................442
  Hydraulic Oil Filter (Case Drain) SMCS - 5068; 5091................445
  Control Manifold SMCS - 3206; 5051................447
  Final Drive SMCS - 4054................448
  Final Drive Planetary SMCS - 4050; 4084................451
  Bogie SMCS - 4192................462
  Front Wheel Assist SMCS - 4203; 4208................465
  Piston Pump (Front Wheel Assist) SMCS - 5070................469
  Piston Motor (Front Wheel Assist) SMCS - 5058................471
  Front Wheel Drive Manifold SMCS - 3206; 5051................472
  Hydraulic Oil Filter (Return) SMCS - 5068................473
  General Information SMCS - 4351................475
  Propel Hydraulic System SMCS - 5058; 5070................479
  Piston Pump (Propel) SMCS - 5070................483
  Piston Motor (Propel) SMCS - 5058................497
  Front Wheel Assist Hydraulic System SMCS - 5058; 5070................504
  Machine Preparation for Troubleshooting SMCS - 4350-035; 5050-035................506
  Visual Inspection SMCS - 4350-040; 5050-040................508
  Propel System Troubleshooting SMCS - 4350-035; 5050-035................510
  Piston Pump Neutral - Test and Adjust SMCS - 5070-081; 5070-025................515
  Relief Valve (Main) - Test and Adjust SMCS - 5069-025; 5069-081................522
  Relief Valve (Charge) - Test and Adjust SMCS - 5117-025; 5117-081................527
  Relief Valve (Front Wheel Assist) - Test and Adjust SMCS - 5117-025; 5117-081................530
  Wheel Alignment - Check and Adjust SMCS - 4201-024; 4201-025; 4201-535................533
KENR3506 - Specifications; Systems Operation; Testing & Adjusting (AP-1000B and BG-260C Asphalt Pavers Conveyor Systems)................535
  Hydraulic Tank SMCS - 5056; 7479................537
  Control Valve (Conveyor) SMCS - 5051................540
  Check Valve SMCS - 5067................542
  Cooling Manifold SMCS - 3206................543
  Hydraulic Oil Filter (Return) SMCS - 5068................544
  Footshaft SMCS - 6630................546
  Feeder Drive Shaft (Drag) SMCS - 5620................548
  Conveyor Planetary Drive (Drag) SMCS - 5620; 5627; 5629................550
  Conveyor Planetary Drive (Auger) SMCS - 5620; 5627; 5629................552
  Feeder Guard SMCS - 6630................554
  Auger Extension SMCS - 6282-XT; 6631-XT................555
  Position Sensor (Paddle) SMCS - 5643; 5657................557
  General Information SMCS - 6630; 6631................559
  Conveyor Hydraulic System SMCS - 6630; 6631................568
  Piston Pump (Conveyor) SMCS - 5070................585
  Piston Motor (Conveyor) SMCS - 5058................588
  Drag Conveyor SMCS - 6630................591
  Conveyor Planetary Drive (Drag) SMCS - 5627; 5629................596
  Auger Conveyor SMCS - 6631................598
  Conveyor Planetary Drive (Auger) SMCS - 5058................603
  Machine Preparation for Troubleshooting SMCS - 6630-035; 6631-035................605
  Visual Inspection SMCS - 6630-035; 6630-040; 6631-035; 6631-040................607
  Conveyor System Troubleshooting SMCS - 6630-035; 6631-035................609
  Conveyor Hydraulic System Air - Purge SMCS - 6630-542-AI; 6631-542-AI................611
  Pump Control Valve (Conveyor) - Test and Adjust SMCS - 5455-025; 5455-081................616
  Conveyor Drive Chain (Auger) - Check and Adjust SMCS - 6631-025-CX; 6631-535-CX................623
  Conveyor Drive Chain (Drag) - Check and Adjust SMCS - 6630-025-CX; 6630-535-CX................625
  Conveyor Chain (Drag) - Check and Adjust SMCS - 6630-025-CX; 6630-535-CX................628
  Conveyor Speed - Test and Adjust SMCS - 6630-025-VF; 6630-081-VF; 6631-025-VF; 6631-081-VF................630
KENR3507 - Specifications (AP-1000B and BG-260C Asphalt Pavers Auxiliary System)................632
  Hydraulic Tank SMCS - 5056; 7479................633
  Hydraulic Oil Filter (Return) SMCS - 5068................636
  Control Manifold SMCS - 3206; 5051................638
  Piston Pump (Auxiliary) SMCS - 5070................639
  Control Valve (Hopper Hoist; Tow Point and Truck Hitch) SMCS - 5051................640
  Hydraulic Cylinder (Tow Point) SMCS - 7562................642
  Hydraulic Cylinder (Truck Hitch) SMCS - 7562................643
  Truck Hitch SMCS - 7122................644
  Pressure Reducing Valve (Truck Hitch) SMCS - 5051; 5117; 5467................645
  Hydraulic Cylinder (Hopper Hoist) SMCS - 5102; 7562................646
  Hydraulic Cylinder (Auger Hoist) SMCS - 5102; 7562................647
  Hydraulic Cylinder (Screed Hoist) SMCS - 5102; 7562................649
  Hydraulic Cylinder (Throttle Control) SMCS - 5057; 7562................651
  Flow Control Valve (Ventilation System) SMCS - 5057; 5137; 6654................652
  Shutoff Valve (Ventilation System) SMCS - 1329; 5057; 6654................653
  Gear Motor (Ventilation System) SMCS - 5061; 6654................654
  Control Valve (Generator) SMCS - 5051................655
  Piston Pump (Generator) SMCS - 5070................658
  Piston Motor (Generator) SMCS - 5058................661
  Generator SMCS - 1404; 4450................663
  Steering Column SMCS - 4310................666
  Metering Pump (Steering) SMCS - 4312................667
  Hydraulic Cylinder (Steering) SMCS - 7562................669
KENR3507 - Systems Operation (AP-1000B and BG-260C Asphalt Pavers Auxiliary System)................670
  Graphic Color Codes SMCS - 1359; 4250; 4300; 5050................671
  General Information SMCS - 5050................673
  Auxiliary Hydraulic System SMCS - 4300; 5005; 5050................683
  Piston Pump (Auxiliary) SMCS - 5070................697
  Bank Valve (Auger Hoist; Counterbalance and Screed Hoist) SMCS - 5051................700
  Metering Pump (Steering) SMCS - 4312................704
KENR3507 - Testing and Adjusting (AP-1000B and BG-260C Asphalt Pavers Auxiliary System)................710
  Machine Preparation for Troubleshooting SMCS - 5050-035................711
  Visual Inspection SMCS - 5050-040................713
  Auxiliary System Troubleshooting SMCS - 5050-035................715
  Pressure Reducing Valve - Test and Adjust SMCS - 5117-025; 5117-081................717
KENR3509 - Schematic (Caterpillar AP-1000B Asphalt Paver Barber-Greene BG-260C Asphalt Paver Hydraulic Schematic)................719
  Collage................719
  Main................749
KENR3510 - Disassembly and Assembly (CATERPILLAR AP-1000B ASPHALT PAVER & BARBER-GREENE BG-260C ASPHALT PAVER)................751
  Vibratory Pump SMCS - 5652-010; 5652-015................753
  Fuel Pump & Motor (Screed Burner & Wash Down) SMCS - 1295-010; 1295-017................760
  Auxiliary Pump SMCS - 5070-010................763
  Feeder Pumps SMCS - 4351-010; 4351-017................778
  Propel Pump SMCS - 3203-017; 3203-010................798
  Pump Drive Group SMCS - 3108-010; 3108-O17................827
  Right Grade Control & Hopper Hoist Valve Group SMCS - 5479-010; 5479-017................835
  Left Grade Control & Truck Hitch Valve Group SMCS - 5479-010................840
  Propel Control Solenoids SMCS - 5479-010; 5479-17................843
  Two-Stack Control Valve SMCS - 5479-010; 5479-015................846
  Screed Counterbalance Valve SMCS - 5420-010; 5420-015................859
  Throttle; Brake & Travel_Pave Control Manifold SMCS - 5479-010; 5479-017................865
  Feeder Drag Conveyor Motor SMCS - 3203-010; 3203-017................878
  Hydraulic Return Filter SMCS - 5068-010; 5068-015................886
  Hydraulic Oil Tank SMCS - 5056-010................889
  Feeder (Conveyor) Return Manifold & Hydraulic Filter SMCS - 5068-010; 5068-015................893
  Right Feeder (Conveyor) Control Manifold SMCS - 5264-010................896
  Left Feeder (Conveyor) Control Manifold SMCS - 5264-010; 5264-015................898
  Push Roller SMCS - 7122-010................905
  Truck Hitch Group SMCS - 7122-010; 7122-015................907
  Screed Lift Cylinder SMCS - 7562-010; 7562-015................914
  Screed SMCS - 6640-010................917
  Auger Group SMCS - 6631-010................919
  Tow Arm SMCS - 7121-010................922
  Auger Lift Cylinder SMCS - 7562-010; 7562-015................924
  Auger Motor SMCS - 4351-010; 4351-015................927
  Feeder Drag Conveyor Planetary & Chain SMCS - 5629-015; 6630-010................935
  Auger Planetary & Chain SMCS - 5629-015; 6630-010................942
  Auger (Screw Conveyor) SMCS - 6631-015; 6631-010................947
  Propel System Electronic Control Module SMCS - 1901-010................951
  Feeder System Electronic Control Module SMCS - 1901-010................952
  Junction Box SMCS - 7426-010................953
  Steering Wheel SMCS - 4309-010................955
  Hand Metering Unit (HMU) SMCS - 4312-016; 4312-015................957
  Hopper Hoist Cylinder SMCS - 7562-010; 7562-015................965
  Hopper SMCS - 6639-010................968
  Feeder Drag Conveyor SMCS - 6630-010................971
  Front Wheel Assist Pump................974
  Front Wheel Assist Manifold SMCS - 5264-010................990
  Front Wheel Assist Motor SMCS - 4351-010................992
  Bogie Wheel SMCS - 7217-010................994
  Bogie Spindle SMCS - 7217-010................996
  Bogie Assembly SMCS - 7217-010................999
  Steering Cylinder SMCS - 4303-010................1001
  Steering Sensor SMCS - 4806-010................1002
  Propel Motor & Planetary SMCS - 4093-010; 4093-029; 4351-015; 4351................1004
  Propel Planetary SMCS - 4093-015; 4093-016................1025
  Drive Wheels SMCS - 4199-010................1050
  Generator Pump SMCS - 5070-010; 5070-017................1052
  Generator Control Valve SMCS - 5051-010................1058
  Generator Motor SMCS - 5061-010................1059
  Generator SMCS - 4450-010................1061
KENR3511 - Schematic (AP-1000B and BG-260C Asphalt Paver Electrical System)................1064
  Collage................1064
  Main................1096
KENR5002 - Specifications; Systems Operation; Testing & Adjusting (AP-1000B and BG-260C Asphalt Pavers Vibratory System)................1098
  Hydraulic Tank SMCS - 5056; 7479................1099
  Gear Motor (Vibratory) SMCS - 5061; 5651................1102
  Cooling Manifold SMCS - 3206................1104
  Hydraulic Oil Filter (Return) SMCS - 5068................1105
  General Information SMCS - 5651; 5652................1107
  Vibratory Hydraulic System SMCS - 6606................1111
  Gear Pump (Vibratory) SMCS - 5073; 5652................1119
  Machine Preparation for Troubleshooting SMCS - 5050-035; 6606-035................1124
  Visual Inspection SMCS - 6606-035; 6606-040................1126
  Vibratory System Troubleshooting SMCS - 5050-035; 6606-035................1128
  Relief Valve (Vibratory Pump) - Test SMCS - 5073-081; 5652-081................1130
  Vibratory Shaft Speed - Test and Adjust SMCS - 5622-025; 5622-081................1137
SENR4615 - Specifications; Systems Operation; Testing & Adjusting (SUPPLEMENT for 3114; 3116 AND 3126 ENGINES FOR CATERPILLAR)................1140
  Introduction................1141
  Primary Fuel Filter................1142
  Fuel Pressure Switch................1143
  Oil Pan Group................1144
  Oil Pressure Switch................1145
  Transmission Oil Temperature Switch................1148
  Water Temperature Regulator................1149
  Coolant Temperature Switch................1151
  Aftercooler Group................1154
  Air Cleaner Group................1155
  Air Lines Group................1157
  Blower Fan Group................1158
  Exhaust Extension Group................1162
  Muffler Group................1163
  Fan Drive................1167
  Pump Drive Group................1168
  Flexible Coupling Group................1170
  Torque Converter Group................1171
  Alternators And Regulators................1173
  Starting Motor................1183
  Alternator Mounting Group................1190
  Service Meter................1191
  Speed Sensor (Magnetic)................1192
  Systems Operation................1193
  Testing and Adjusting................1194

Caterpillar AP-1000B and BG-260C Asphalt Pavers Repair Service Manual