BMW 7 Series (E65) Repair Service Manual 2001-2008
Complete service repair manual with Electrical Wiring Diagrams for BMW 7 Series (E65) 730i, 735i, 740i, 745i, 750i, 760i, Alpina B7, 730d, 740d, 745d, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
BMW 7 Series (E65) 730i, 735i, 740i, 745i, 750i, 760i, Alpina B7, 730d, 740d, 745d workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 4,332 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
730i/730Li 735i/735Li 745i/745Li 760i/760Li 730d 740d
M54B30 N62B36 N62B44 N73B60 M57D30TÜ M67D40TÜ
730i/730Li 740i/740Li 750i/750Li 760i/760Li 730d/730Ld 745d
N52B30 N62B40 N62B48 N73B60 M57D30TÜ2 M67D44
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....9
00 Danger of poisoning if oil is ingested _ absorbed through the skin....21
00 Risk of injury if oil comes into contact with eyes and skin....22
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....23
00 Safety instructions for handling oil....25
00... BMW Condition Based Service (petrol _ gasoline vehicles)....26
00... Pre-delivery check....27
0000... Brake disks checking surface and thickness....28
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....29
0000... Changing coolant....30
0000... Check coolant level, if topping up checking concentration....31
0000... Check horn, headlight flashers and hazard warning flashers....32
0000... Check windscreen wash _ wipe system....33
0000... Checking coolant level and concentration, correcting if necessary....34
0000... Checking function of parking brake....35
0000... Checking horn, headlight flashers and hazard warning system....36
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....37
0000... Checking instrument and indication field lighting, heater blower....38
0000... Checking instrument and indication field lighting, indicator and warning lamps....39
0000... Checking lighting system....40
0000... Checking of road safety (test drive)....41
0000... Diagnostic brief test....42
0000... Driving on a race track....43
0000... Information _ warning labels....47
0000... Microencapsulated screws....50
0000... Parking brake checking condition, brake lining thickness and function....51
0000... Resetting CBS display according to factory specification....52
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....53
0000... Service - drive belts....54
0000... Steering components Check for play, tightness, damage and wear....55
0000... Steering fluid reservoir checking fluid level, topping up if necessary....57
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....58
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....59
0000... Underbody incl. all visible components checking for damage, leaks, corrosion....60
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....61
0000... Windscreen washer system checking fluid level, topping up if necessary....63
0000... Work instruction for removing the protective film....64
0000006 Vehicle test....65
0000009 Pre-delivery check....66
0000101 Service, Seasonal Check (only for German market)....69
0000105 Standard scope of service....70
0000262 BMW rapid inspection....71
0000602 Service - air filter element....72
0000610 Service - engine oil....73
0000612 Service - front brakes....74
0000614 Service - rear brakes....75
0000616 Service - microfilter....76
0000620 Service - coolant....77
0000622 Service - spark plugs....78
0000624 Service - vehicle check....79
0001... Symbols used and information in repair instructions....81
0002000 Raising vehicle with trolley jack....84
0002001 Raising the vehicle using a vehicle lift....85
0011... Checking _ topping up oil level in rear differential....87
0011... Checking _ topping up the oil level in the rear axle differential (BMW ALPINA B7)....88
0011... Information for handling the documents repair instructions, technical data, AZD....89
0011259 Oil change in rear differential incl. used oil disposal....91
0011259 Oil change in the rear axle differential including used oil disposal (BMW ALPINA B7)....93
0011500 Checking _ topping up oil level in automatic transmission (GA6HP26Z _ 6HP32Z)....94
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70....95
1100300 Engine oil consumption measurement....96
1200... Notes for disconnecting and connecting battery....98
6100... Notes on handling optical fibres....100
6100... Notes on handling the high pressure cleaner....101
6112... Information on intelligent battery sensor (IBS)....102
6120... Notes on AGM battery....103
6400... Information on using cleaning agent _ paints (personal protection equipment)....106
6450... Instructions for handling R 134a refrigerant....108
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....109
6453... Instructions for desiccant insert replacement....113
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....114
6590... Notes on handling navigation computers....115
Abbreviations....117
Addition to special tools cabinet All model series....119
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916....120
Arguments pertaining to engine oil consumption....122
BMW Schnellinspektion....124
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....125
Brake fluid - Operating Fluids Specification....127
CBS general - Reset is lost....128
Camshaft....129
Case Covers....130
Changed emissions test indicator BMW Condition Based Service....131
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))....132
Checking electro-mechanical parking brake (EMF) during periodic vehicle inspection E65 E66 E67 E68 7-Series E70 X5....133
Drawbar load sign omitted All with options 235 and 3AC....137
Emergency Services (BMW _ MINI) from issue September 2009....138
Engine oil - varying colours _ smell after initial filling in the works....139
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....140
Extract from BMW Group Standard GS 90003-2....141
FEB-FEB-NED-TESTMODULE-AKTUELL....142
Final drive oil - new oil quality from 07 _ 2011....143
Foil....144
Form for equipotential bonding screw connections....145
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....147
Handling the acoustic camera....152
IMIB_Next....154
Ignition key data tapping on CBS vehicles....157
List of contents....162
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....163
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....164
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....165
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....166
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....167
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....168
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....169
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....170
Main group 00....171
Master document for exhaust emission inspection (AU) target data....172
Modifications to ”Condition Based Service” maintenance system....173
New CBS item Pre-delivery check E60, E61, E63, E64, E65, E66, E67, E87, E90....175
New Maintenance Records service booklet and maintenance documentation All models....176
New repair methods ”Gluing _ Riveting” on steel bodies....177
Overview of accident-related documents....179
Parking brake function check - new procedure in the standard service scope _ rear brake service....185
Service - vehicle check - revised maintenance scope....186
Service Booklets Servicing records _ stamp spaces E60 E61 E63 E64 E65 E66 E67....187
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....188
Service Vorabcheck zur Hauptuntersuchung....190
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....191
Service vehicle check falls due after CBS reset of engine oil service....196
Standard scope of service - Reduction of the work scope in electrified vehicles....197
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....198
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....199
Supplement of nominal values for emissions test on new BMW models since 09 _ 2001....202
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....204
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....211
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....218
Visible corrosion on vehicle add-on parts....229
Workshop Equipment - Planning Documentation....230
Workshop equipment sales....231
011 - ENGINE ....232
00 Danger of poisoning if oil is ingested _ absorbed through the skin....239
00 Risk of injury if oil comes into contact with eyes and skin....240
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....241
00 Safety instructions for handling oil....243
0011... Information for handling the documents repair instructions, technical data, AZD....244
10.0 SAE 10W-60....246
11 operating fluid overview....248
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....251
1100 Overview of tightening torques....252
1100... Engine oil consumption measurement....257
1100... Engine oil service (N62 _ N62TU)....258
1100... Handling components after flood damage....260
1100... Overview of consumables (Electronic Parts Catalogue)....261
1100050 Removing and installing engine (N62 _ N62TU )....265
1100300 Engine oil consumption measurement....267
1100670 Securing engine in installation position (N62, N62TU)....269
1112 Overview of Technical Data....271
1112 Overview of tightening torques....275
1112005 Removing and installing _ sealing left cylinder head cover (N62 _ N62TU)....293
1112006 Removing and installing _ sealing right cylinder head cover (N62 _ N62TU)....297
1112105 Removing and installing left cylinder head (N62 from 9 _ 03 and N62TU)....301
1112106 Removing and installing right cylinder head (N62 from 9 _ 03 and N62TU)....305
1112503 Disassembling and assembling cylinder head (N62 _ N62TU)....310
1112527 Remachining a valve seat - cylinder head disassembled (N62)....312
1112595 Checking a valve guide for wear (N62)....313
1112719 Milling cylinder head sealing face (N62 _ N62TU)....314
1112729 Checking cylinder head for water leaks (N62 _ N62TU)....315
1113010 Removing and installing _ replacing oil sump top section (N62 _ N62TU)....316
1113020 Removing and installing _ replacing oil sump bottom section (N62 _ N62TU)....318
1114 Overview of Technical Data....319
1114... Removing and installing _ replacing support block for radial compressor (BMW ALPINA B7)....320
1114080 Removing and installing gear case cover, left top (N62 _ N62TU)....321
1114085 Removing and installing gear case cover, right top (N62 _ N62TU)....323
1114110 Removing and installing lower gear case cover (N62 _ N62TU)....325
1114141 Replacing radial shaft seal in timing case cover at bottom (N62 _ N62TU)....327
1114151 Replacing the crankshaft radial shaft seal (N62 _ N62TU)....329
1121500 Replacing crankshaft (N62 _ N62TU)....331
1121531 Replacing all main crankshaft bearing shells (N62 _ N62TU)....333
1122000 Removing and installing _ replacing flywheel (N62 _ N62TU )....336
1123010 Removing and installing _ replacing the vibration damper (N62 _ N62TU)....337
1123031 Removing and installing _ replacing vibration damper hub (N62 _ N62TU)....338
1124571 Replacing all conrod bearings (N62 _ N62TU)....340
1125530 Removing and installing _ replacing all pistons (N62TU)....342
1125671 Replacing piston rings on all pistons (N62)....347
1125671 Replacing piston rings on all pistons (S55)....349
1128... Removing and installing _ replacing belt tensioner for radial compressor (BMW ALPINA B7)....351
1128... Removing and installing _ replacing deflecting element of radial compressor (BMW ALPINA B7)....352
1128... Removing and installing _ replacing drive belt of radial compressor (BMW ALPINA B7)....353
1128010 Replacing drive belt for alternator (N62 _ N62TU)....354
1128050 Replacing A _ C compressor drive belt (N62)....355
1128050 Replacing A _ C compressor drive belt with belt tensioner (N62 _ N62TU)....357
1130 Overview of tightening torques....358
1131 Overview of tightening torques....359
1131032 Removing and installing _ replacing left intake camshaft (N62 from 9 _ 03 and N62TU)....372
1131034 Removing and installing _ replacing right intake camshaft (N62 from 9 _ 03 and N62TU)....383
1131036 Removing and installing _ replacing left exhaust camshaft (N62 _ N62TU)....394
1131038 Removing and installing _ replacing right exhaust camshaft (N62 _ N62TU)....399
1131052 Replacing both timing chains (N62 _ N62TU)....404
1131070 Checking camshaft timing on left side (N62 _ N62TU)....405
1131071 Check the timing for the camshafts on the right (N62 _ N62TU)....408
1131573 Adjusting camshaft timing on left side (N62 _ N62TU)....411
1131574 Adjusting camshaft timing on right side (N62 _ N62TU)....414
1133516 Removing and installing _ replacing rocker arms on left inlet side (N62 from 9 _ 03....417
1133517 Removing and installing _ replacing rocker arms on right inlet side (N62 from 9 _ 03 and N62TU)....421
1134552 Removing and installing _ replacing all valves (N62)....425
1134560 Replacing all valve stem seals (N62)....426
1134715 Replacing all valve springs (N62)....428
1134715 Replacing all valve springs (N62TU)....430
1136047 Removing and installing _ replacing inlet and exhaust adjustment units on left side (N62 _ N62TU)....432
1136048 Removing and installing _ replacing inlet and exhaust adjustment units on right side (N62 _ N62TU)....439
1136715 Removing and installing _ replacing both left solenoid valves (N62 _ N62TU)....446
1136720 Removing and installing _ replacing both right solenoid valves (N62 _ N62TU)....448
1137006 Removing and installing _ replacing left eccentric shaft (N62 from 10 _ 03 and N62TU)....450
1137008 Removing and installing _ replacing right eccentric shaft (N62 from 10 _ 03 and N62TU)....454
1137012 Remove and install _ replace left intermediate lever (N62 as of 9 _ 03 and N62TU)....458
1137014 Remove and install _ replace right intermediate lever (N62 as of 9 _ 03 and N62TU)....465
1137022 Removing and installing _ replacing servomotor for left eccentric shaft (N62 _ N62TU)....472
1137024 Removing and installing _ replacing servomotor for right eccentric shaft (N62 _ N62TU)....474
1137035 Removing and installing _ replacing left eccentric shaft sensor (N62 _ N62TU)....476
1137040 Removing and installing _ replacing right eccentric shaft sensor (N62 _ N62TU)....477
1137700 Replacing control unit (Valvetronic)....478
1140000 Checking engine oil pressure....480
1141000 Removing and installing _ replacing oil pump (N62)....481
1143000 Removing and installing _ sealing guide tube for oil dipstick (N62)....483
1151000 Removing and installing _ replacing water pump (N62 _ N62TU)....484
1153000 Removing and installing _ replacing coolant thermostat (N62)....486
1161050 Removing and installing intake plenum (N62)....488
1161091 Removing and installing _ replacing left adjustment unit (N62TU)....490
1161092 Removing and installing _ replacing right adjustment unit (N62TU)....491
1161093 Removing and installing _ replacing both adjustment units (N62TU)....492
1165... Removing and installing _ replacing centrifugal clutch of radial compressor (BMW ALPINA B7)....493
1165035 Removing and installing _ replacing charger (BMW ALPINA B7 radial compressor)....495
1166000 Removing and installing _ replacing vacuum pump (N62 _ N62TU)....498
1172000 Removing and installing _ replacing air pump (N62)....500
1178... Removing and installing _ replacing exhaust-gas temperature sensor (BMW ALPINA B7)....501
1178530 Replacing left oxygen control sensor (N62 _ N62TU)....502
1178533 Replacing right oxygen control sensor (N62 _ N62TU)....504
1178540 Replacing left oxygen monitor sensor (N62 _ N62TU)....506
1178543 Replacing right oxygen monitor sensor (N62 _ N62TU)....508
1213511 Replacing the ignition coil (N62TU)....510
4.0 BMW Longlife-01....512
5.0 BMW Longlife-01 FE....515
6.0 BMW Longlife-04....517
7.0 BMW Longlife-12 FE....523
8-cylinder spark-ignition engine N62TU E60, E61, E63, E64, E65, E66, E70....525
8.0 BMW Longlife-14 FE+....544
9.0 BMW Longlife-17 FE+....546
Adapter....548
Assembly tool....549
BMW Quality Longlife-04 All....550
Basic body....551
Basket....552
Blasting material device....553
Bush....554
Case Covers....555
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....556
Connecting Rods and Bearings....557
Crankshaft and Bearings....558
Cylinder Head with Cover....559
Emissions-control, Lambda oxygen sensor....560
Engine block....561
Engine identification....562
Fan....568
Flywheel....569
Guide tube for oil dipstick....570
Intake manifold....571
Leak-testing the air-intake system....572
Main group 11....575
Master document for exhaust emission inspection (AU) target data....576
Oil Filter and Lines....577
Oil Pan....578
Oil pump with strainer and motor....579
Overview of released engine oils for BMW Group engines....580
Removing acoustic cover (N62 _ N62TU)....581
Removing design cover (N62)....582
Standard screw connection....583
Thermostat....584
V-ribbed belt with Tension and Deflection Element....585
Vacuum pump....586
Vacuum supply All models....587
Variable Camshaft Control....590
Variable valve gear....592
Vibration damper....593
Water Pump and Drive....594
012 - ENGINE ELECTRICAL SYSTEM....595
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....598
0011... Information for handling the documents repair instructions, technical data, AZD....600
1100... Handling components after flood damage....602
1137700 Replacing control unit (Valvetronic)....603
12 operating fluid overview....605
12..... Installing repair kit for wiring harness section, throttle valve assembly (N62TU)....606
1200 Contents of the motor electronics, general....609
1200... Instructions for removal and replacement of control units....610
1200... Instructions for working on the ignition system....611
1200... Notes _ information on start assistance (jump starting)....612
1200... Notes for disconnecting and connecting battery....613
1212011 Remove and install or replace all spark plugs (N62, N62TU)....615
1213 Notes on checking ignition system....616
1213... Additional fault notes for troubleshooting....617
1213... Checking secondary signal for stationary ignition distribution....618
1213... Further fault patterns with evaluation....619
1213009 Check ignition pencil coils with diagnosis and information system tester or oscilloscope (M54, M56, N40, N42, N43, N45, N46, N52, N62, N62TU, N73)....620
1213511 Replacing the ignition coil (N62TU)....623
1214512 Replacing pulse generator on left exhaust camshaft (N62, N62TU)....625
1214513 Replacing pulse generator on right exhaust camshaft (N62, N62TU)....626
1214521 Replacing crankshaft pulse generator (N62, N62TU)....627
1214522 Replacing pulse generator on left inlet camshaft (N62, N62TU)....628
1214526 Replacing pulse generator on right inlet camshaft (N62, N62TU)....629
1214610 Replacing right knock sensors (N62, N62TU)....630
1214611 Replacing left knock sensors (N62, N62TU)....631
1214700 Encoding the control unit (DME _ DDE)....632
1214705 Programming the control unit (DME _ DDE)....633
1231009 Checking alternator (BSD)....634
1231020 Removing and installing _ replacing the alternator (N62)....637
1231020 Removing and installing or replacing the alternator (BMW ALPINA B7)....638
1231020 Removing and installing or replacing the alternator (air-cooled) (N62, N62TU)....639
1232 Overview of tightening torques....641
1236 Overview of tightening torques....642
1241020 Removing and installing _ replacing starter motor (N62)....647
1241020 Removing and installing _ replacing starter motor (N62, N62TU)....648
1241041 Replacing the engagement solenoid switch....649
1242540 Replacing safety battery terminal (SBK)....650
1251001 Replacing wiring harness section for engine (N62)....651
1261280 Removing and installing _ replacing oil pressure switch (N62, N62TU)....655
1261285 Removing and installing _ renewing level switch for engine oil (N62, N62TU)....656
1290100 Replacing fan for electronics box (N52)....657
6100... Notes for disconnecting and connecting the vehicle battery....660
6100... Safety information on handling hybrid cars....661
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....663
6120... Battery replacement information....667
8-cylinder spark-ignition engine N62TU E60, E61, E63, E64, E65, E66, E70....668
Adapter cable....687
Adapter....688
Alternator with Drive and Mounting Parts....689
Alternator with electric motor and mounting (Alpina B7)....690
Antistatic mat....691
Electronic Shift Units or Control Units....692
Form for equipotential bonding screw connections....693
Main group 12....695
Master document for exhaust emission inspection (AU) target data....696
Misfiring Engines N40 N42 N45 N46 N52 N62 N62TU N73....697
Oil pressure, oil temperature, oil level display....698
Plug Connectors, Terminals....699
Plug connections, terminals, loose parts....700
Release _ pressing-off tool....701
Spark Plugs....702
Starter and Mounting Parts....703
Starter cable....704
Starter line....705
013 - FUEL PREPARATION & CONTROL....706
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....708
0011... Information for handling the documents repair instructions, technical data, AZD....710
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....712
1331029 Checking fuel pump delivery pressure (N62TU2)....714
1353240 Replacing complete injection pipe (N62, N62TU)....716
1354... Removing and installing _ replacing charging pressure actuator (BMW ALPINA B7)....719
1354030 Removing and installing _ sealing throttle valve assembly (N62, N62TU)....720
1362010 Removing and installing _ replacing differential pressure sensor (N62, N62TU)....721
1362531 Replacing coolant temperature sensor (N62, N62TU)....723
1362560 Removing and installing _ replacing air-mass flow sensor (N62TU)....724
1364 Overview of Technical Data....725
1364541 Replacing all fuel injectors....726
1371000 Removing and installing intake filter housing (N62)....727
1371038 Remove and install _ replace the clean air pipe (BMW ALPINA B7)....728
1371150 Removing fresh air duct (N62TU)....729
1372001 Replacing air cleaner element (N62)....730
1372001 Replacing air filter element (N62, ALPINA B7)....731
1372002 Replacing both air filter elements (N62TU)....733
1390500 Replacing tank vent valve (N62, N62TU)....734
Adapter cable....735
Adapter....736
Basic body....737
Basket....738
Bush....739
Case....740
Claw....741
Cleaning agent....742
Device....743
Extractor....744
Gauge....745
Group 13....746
Hose....747
Key....748
Leak detector....749
Main group 16....750
Master document for exhaust emission inspection (AU) target data....751
Senders for Control Unit....752
016 - FUEL SUPPLY....753
0011... Information for handling the documents repair instructions, technical data, AZD....755
16..... Overview of fuel supply system....757
1600 Fuel supply system E38 _ E39 (spark-ignition engines)....758
1600 Functional description for general fuel supply systems....764
1600005 Draining and filling fuel tank....765
1600100 Checking fuel tank and tank ventilation system for leaks....767
1600102 Checking fuel tank and tank venting system for leaks with tank leakage diagnosis module (DM-TL)....769
1600510 Conducting leak test on fuel tank and tank ventilation system....770
1611030 Removing and installing fuel tank....771
1611060 Removing and installing _ replacing fuel filler pipe....775
1611120 Removing and installing _ replacing expansion tank for tank ventilation....776
1611130 Checking tank cap pressure relief valve....778
1612... Checking repumping function of suction jet pump with BMW diagnosis system....780
1612000 Removing and installing _ replacing fuel gauge sensor (right)....781
1612001 Removing and installing _ replacing fuel gauge sensor (left)....784
1612010 Removing and installing _ replacing carbon canister....787
1613 Overview of tightening torques....788
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)....790
1614060 Removing and installing _ replacing dust filter with seal grommet....792
1614510 Replace additive pump (petrol)....793
1614530 Replacing sucking jet pump....795
6400... Information on using cleaning agent _ paints (personal protection equipment)....796
Adapter....798
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models....799
Filling device....806
Fuel Delivery....807
Fuel Supply, Fuel Level Sender, E65, E66....808
Fuel Tank and Mounting Parts....809
Fuel pump (demand-regulated), E65, E66....810
Fuel pump....811
Hose....812
Key....813
Leak detector....814
Lifting gear....815
Non-return valve....816
Pin wrench....817
Pipe....818
Plug....819
Pump....820
Tank Ventilation....821
Tester....822
017 - COOLING....824
17 operating fluid overview....825
1700 Overview of Technical Data....828
1700039 Bleed and fill cooling system with vacuum filling unit....872
Adapter....878
018 - EXHAUST SYSTEM....879
0011... Information for handling the documents repair instructions, technical data, AZD....880
18 operating fluid overview....882
1800020 Removing and installing complete exhaust system (N62TU)....883
1812030 Removing and installing _ replacing rear muffler (N62)....885
1812040 Removing and installing _ replacing front muffler (N62, N62TU)....887
1812045 Removing and installing _ replacing central muffler (N62)....889
1840010 Removing and installing _ renewing left exhaust manifold (N62, N62TU)....891
1840020 Removing and installing _ replacing right exhaust manifold (N62, N62TU)....892
Angle....893
Exhaust standard EURO 4 and E-OBD for diesel engines....894
Exhaust system....898
Gauge....899
Master document for exhaust emission inspection (AU) target data....900
Socket wrench....901
021 - CLUTCH....902
0011... Information for handling the documents repair instructions, technical data, AZD....903
2211 Overview of tightening torques....905
3.0 ATE brake cylinder paste, grease in the clutch region....911
Adapter....912
Bridge....913
Bush....914
Clutch tool....915
Container....916
Control and suspension elements, front....917
Engine mounting....918
Gauge 21 2 070 All Model Series....919
Gauge....920
Main group 21....921
Mandrel....922
Ring....923
Tool....924
022 - ENGINE & TRANSMISSION MOUNTING....925
0011... Information for handling the documents repair instructions, technical data, AZD....926
22..... Overview of engine _ transmission mounting....928
2211001 Replacing right engine mount (N62 _ N62TU)....929
2211011 Replacing left engine mount (N62 _ N62TU)....930
2211100 Replacing right engine support arm (N62 _ N62TU)....931
2211110 Replacing left engine support arm (N62 _ N62TU)....932
2232001 Replacing rubber mount for transmission mounting....933
2232050 Replacing cross-member for transmission mounting....934
2232055 Removing and installing _ replacing transmission support block....935
Main group 22....936
Pin....937
Pliers....938
Pump unit with reservoir....939
Removal and installation kit....940
Shaped element....941
Synchronising key....942
Transmission mounting....943
Use....944
023 - MANUAL GEARBOX....945
1.0 General information about manual gearbox oil....946
1.0 Transmission oil for DKG GS7D36SG....947
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....948
23 operating fluid overview....950
2300 Overview of tightening torques....952
4.0 transmission fluid for manual gearboxes....954
5.0 transmission fluid for manual gearboxes....958
Adapter....959
Basic body....960
Basket....961
Belt....962
Bush....963
024 - AUTOMATIC TRANSMISSION....964
00 Danger of poisoning if oil is ingested _ absorbed through the skin....967
00 Risk of injury if oil comes into contact with eyes and skin....968
00 Safety instructions for handling oil....969
0011... Information for handling the documents repair instructions, technical data, AZD....970
0011500 Checking _ topping up oil level in automatic transmission (GA6HP26Z _ 6HP32Z)....972
23 Transmission designations....973
23 Universal transmission retaining bridge....976
23.. Universal BMW transmission take-up....977
24 operating fluid overview....978
2400 Overview of tightening torques....981
2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)....987
2400023 Removing and installing automatic transmission (6HP26Z _ 6HP32Z)....988
2400043 Installing replacement transmission (GA6HP26Z _ 6HP32Z)....994
2411 Overview of tightening torques....996
2411010 Removing and installing _ sealing or replacing transmission oil sump (GA6HP26Z _ 6HP32Z)....998
2413012 Replacing output flange shaft seal (GA6HP26Z _ 6HP32Z)....1000
2414001 Replacing selector shaft seal (GA6HP26Z _ 6HP32Z)....1003
2431010 Replacing torque converter shaft seal (GA6HP26Z _ 6HP32Z)....1006
2431575 Replacing oil pump O-rings (GA6HP26 _ 19Z)....1008
2434... Manually unlocking transmission lock....1010
2434... Notes on mechatronics (GA6HP26Z _ GA6HP32Z _ GA6HP19Z)....1011
2434020 Replacing sealing cup for transmission housing (GA6HP26Z _ 6HP32Z)....1012
2434561 Replacing mechatronics (GA6HP26Z _ 6HP32Z)....1014
2440 Overview of tightening torques....1019
2440010 Removing and installing _ replacing torque converter (GA6HP26Z _ 6HP32Z)....1021
2450010 Replacing emergency actuator....1023
6-speed automatic transmission....1024
Adapter cable....1036
Adapter....1037
Angle....1038
Basic body....1039
Blade....1040
Bolt....1041
Brace....1042
Bush....1043
Cap....1044
Clamp....1045
Claw....1046
Clip....1047
Connection....1048
Controller....1049
Device....1050
Electrical fittings....1051
External shift linkage....1052
Fixture....1053
Form for equipotential bonding screw connections....1054
Hydraulic _ electric control parts and controlling elements....1056
Input, Intermediate and Output Shafts....1057
Interior Shift Elements....1058
Main group 24....1059
Planetary gear drive....1060
Primary Pump....1061
Shift Clutches....1062
Shift Valves, Parking Lock....1063
Shift travel valves, parking lock....1064
Torque converter....1065
Transmission Case, Oil Sump....1066
Transmission Extension, Bearings, Sealing Ring....1067
Transmission housing, transmission oil sump....1068
Transmission in general....1069
Transmission mounting....1071
Wire Harness, Shift Elements and Sensor....1072
025 - GEARSHIFT....1073
0011... Information for handling the documents repair instructions, technical data, AZD....1074
2516 Overview of tightening torques....1076
Gearshift bracket - Automatic Transmission....1077
026 - PROPELLER SHAFT....1078
0011... Information for handling the documents repair instructions, technical data, AZD....1079
20220426_185050_AZD-AZD-....1081
20220426_185243_AZD-AZD-....1083
20220426_185309_AZD-AZD-....1085
26 operating fluid overview....1087
2600... Evaluation criteria for assessing flexible discs....1088
2600... Propeller shaft deflection angles....1091
2611 Overview of tightening torques....1092
2611000 Removing and installing complete propeller shaft....1098
2611051 Replacing flexible disc for propeller shaft....1101
2611090 Removing and installing _ replacing front centring mount for propeller shaft....1102
2611160 Replacing constant-velocity joint for propeller shaft....1103
2612001 Replacing complete propeller shaft centre bearing (constant-velocity joint)....1106
Bolt....1108
Bush....1109
Clamp....1110
Clip....1111
Frame....1112
Group 26....1113
Mandrel....1114
Open-end spanner....1115
Propeller Shaft. complete....1116
Puller....1118
Shaped part....1119
Spindle....1120
Washer....1121
027 - TRANSFER BOX....1122
00 Danger of poisoning if oil is ingested _ absorbed through the skin....1123
00 Risk of injury if oil comes into contact with eyes and skin....1124
00 Safety instructions for handling oil....1125
0011... Information for handling the documents repair instructions, technical data, AZD....1126
27 operating fluid overview....1128
Main group 27....1129
Mandrel....1130
Striking element....1131
028 - TWIN_CLUTCH GEARBOX (DKG)....1132
0011... Information for handling the documents repair instructions, technical data, AZD....1133
1.0 Transmission oil for DKG GS7D36SG....1135
28 operating fluid overview....1136
Device....1137
Fitting aid....1138
Main group 28....1139
031 - FRONT AXLE, FRONT SUSPENSION....1140
00 Danger of poisoning if oil is ingested _ absorbed through the skin....1144
00 Risk of injury if oil comes into contact with eyes and skin....1145
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....1146
00 Safety instructions for handling oil....1148
0000... Microencapsulated screws....1149
0002000 Raising vehicle with trolley jack....1150
0011... Information for handling the documents repair instructions, technical data, AZD....1151
31 operating fluid overview....1153
31.... Layout of spring strut shock absorber....1154
31..... Front axle overview....1155
3100 Mobile table lift....1156
3100 Overview of Technical Data....1158
3100 Overview of tightening torques....1286
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work....1288
3100... Information on replacing shock absorbers....1289
3100... Instructions (chassis components made of aluminium)....1290
3100... Instructions (damage to suspension)....1291
3100... Notes on repairing threads....1292
3100... Notes on wheel bearing replacement following accident damage....1294
3110000 Removing and installing complete front axle (with spring strut shock absorber)....1295
3110010 Removing and installing _ replacing reinforcement plate....1297
3111001 Replacing front axle carrier....1298
3111506 Lowering _ raising front axle carrier....1300
3112000 Removing and installing _ replacing left or right control arm....1302
3112050 Removing and installing _ replacing left or right trailing link....1303
3112080 Removing and installing _ replacing both tension struts....1304
3112134 Replacing rubber mount in left or right tension strut....1305
3112138 Replacing rubber mounts on both trailing links....1307
3121090 Replacing (removing and installing) left or right swivel bearing....1309
3121180 Replacing bearings (wheel hub) for front wheel....1310
3131000 Removing and installing complete left or right spring strut shock absorber....1311
3131031 Replacing front left or right spring strut (sport suspension)....1313
3131031 Replacing front left or right spring strut (standard suspension, build date from 03 _ 2005)....1316
3133001 (Removing and installing) replacing front left or right spring strut support bearing....1320
3133095 Measuring ride-level height of vehicle....1321
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut....1322
3135000 Removing and installing _ replacing front stabilizer....1323
3135005 Removing and installing _ replacing push rod (anti-roll bar link) for left _ right anti-roll bar....1324
3135021 Replacing both rubber mounts of stabilizer mounting on front axle carrier....1325
3160... Notes on removing and installing Low Profile band clamps....1326
5147490 Removing and installing _ replacing front underbody protection....1328
5147491 Removing and installing _ replacing rear underbody protection....1329
Adapter....1330
Assessment of the rubber mounts on axle components....1331
Axle guide and axle strut....1332
Basic body....1334
Battery....1335
Bell housing....1336
Belt....1337
Bolt....1338
Bridge....1339
Bush....1340
Clamping plate....1341
Clip....1342
Conversion kit....1343
Cushion....1344
Device....1345
Extension....1347
Fixture....1348
Frame....1349
Front Axle Suspension....1350
Gauge....1352
Holder....1353
Holding sleeve....1355
Hydraulic cylinders....1356
Insert....1357
Laser....1358
Locating fixture....1359
Main group 31....1360
Mandrel....1361
Measurement aid....1362
Mirrors....1363
Mount....1364
Notes on installation of ear hose clamps....1365
Replace wheel bearing....1366
Spring Struts....1367
Stabilizer Bar....1368
Steering wheel rotational vibrations without application of the brakes E65 E66....1369
Visible corrosion on vehicle add-on parts....1373
Wheel Bearings and Steering Knuckle....1374
032 - STEERING & WHEEL ALIGNMENT....1375
00 Danger of poisoning if oil is ingested _ absorbed through the skin....1379
00 Risk of injury if oil comes into contact with eyes and skin....1380
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....1381
00 Safety instructions for handling oil....1383
0000... Microencapsulated screws....1384
0002000 Raising vehicle with trolley jack....1385
0011... Information for handling the documents repair instructions, technical data, AZD....1386
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work....1388
3100... Instructions (damage to suspension)....1389
32 operating fluid overview....1390
32... Overview of steering....1391
3200 Overview of Technical Data....1392
3200... General chassis and suspension definitions....1567
3200... General information and definitions....1568
3200... Identification of suspension without label....1570
3200... KDS data statuses....1571
3200... Moving vehicle into design position....1572
3200... Moving vehicle into normal position....1573
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage....1574
3200... Performing rim runout compensation....1576
3200... Suspension identification by way of label....1577
3200... Test conditions for chassis _ wheel alignment check....1578
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position....1579
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle....1581
3200610 Adjusting toe-in and camber on front axle....1583
3200620 Adjusting rear axle....1585
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering (with front axle raised)....1586
3211100 Replacing gaiter for steering gear on left or right....1587
3213 Overview of tightening torques....1588
3213... Fitting repair kit for FCD coupling....1592
3213... Notes on removing _ installing FCD clutches....1594
3213006 Bleeding power steering (version with Dynamic Drive)....1596
3213006 Bleeding power steering unit....1597
3213060 Removing and installing _ replacing power steering gear....1598
3213650 Removing and installing _ replacing EH converter for Servotronic....1599
3221 Overview of Technical Data....1600
3221151 Replacing left or right tie rod....1601
3221231 Replacing (removing and installing) left or right tie rod....1602
3231 Overview of tightening torques....1604
3231004 Removing and installing _ replacing upper section of steering column trim....1610
3231010 Removing and installing _ replacing front section of steering column cover....1611
3231020 Removing and installing _ replacing lower section of steering column trim....1612
3231070 Removing and installing _ replacing lower section of steering spindle....1613
3231082 Removing and installing _ replacing steering angle sensor....1614
3231090 Removing and installing steering column....1615
3231091 Replacing steering column....1617
3231095 Removing and installing _ replacing steering column control unit (CIM)....1618
3231102 Replacing steering spindle sleeve....1619
3231211 Replacing universal joint for lower section of steering spindle....1621
3233 Overview of tightening torques....1623
3233... Replacing decorative strips for steering wheel (BMW ALPINA B7)....1625
3233000 Removing and installing _ replacing steering wheel....1626
3233001 Removing and installing _ replacing steering wheel (BMW ALPINA B7)....1627
3234020 Removing and installing _ replacing airbag unit (BMW ALPINA B7)....1628
3234020 Removing and installing _ replacing airbag unit (basic steering wheel)....1629
3234030 Removing and installing _ replacing airbag unit (sport steering wheel)....1631
3241 Overview of tightening torques....1633
3241... Instructions for removing and installing ear clips....1635
3241... Instructions for using special tool 32 4 000....1637
3241... Notes on hydraulic line with quick-connect coupling....1639
3241... Replacing level switch for Dynamic Drive fluid reservoir....1641
3241001 Servotronic troubleshooting....1642
3241037 Removing and installing power steering pump (N62, N62TU) for power steering gear with Dynamic Drive (from 10 _ 2003)....1643
3241060 Removing and installing vane pump (N62, N62TU) for power steering (from 10 _ 2003)....1645
3241061 Replacing power steering vane pump....1646
3241100 Removing and installing _ replacing belt pulley on vane pump for power steering....1647
3241250 Removing and installing _ replacing fluid reservoir for power steering....1648
3241253 Removing and installing _ replacing fluid reservoir for power steering with Dynamic Drive....1649
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work....1651
6131996 Carrying out steering angle sensor adjustment....1652
6577... Notes on scrapping BMW vehicles with gas generators (vehicles with safety information module, airbag system)....1653
7200... Safety regulations for handling components with gas generators....1655
7212... Procedure after airbag deployment as result of an accident....1656
Assessment of the rubber mounts on axle components....1659
Group 32....1660
Kinematics diagnosis system and environment....1661
Power Steering Gear....1679
Pump and Oil Supply....1680
Steering Arms....1682
Steering Column....1684
Steering Wheel....1686
Steering....1687
033 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....1688
00 Danger of poisoning if oil is ingested _ absorbed through the skin....1692
00 Risk of injury if oil comes into contact with eyes and skin....1693
00 Safety instructions for handling oil....1694
0000... Microencapsulated screws....1695
0002000 Raising vehicle with trolley jack....1696
0011... Checking _ topping up oil level in rear differential....1697
0011... Checking _ topping up the oil level in the rear axle differential (BMW ALPINA B7)....1698
0011... Information for handling the documents repair instructions, technical data, AZD....1699
0011259 Oil change in rear differential incl. used oil disposal....1701
0011259 Oil change in the rear axle differential including used oil disposal (BMW ALPINA B7)....1703
3100... Notes on wheel bearing replacement following accident damage....1704
33 operating fluid overview....1705
33... Rear axle layout....1707
3300 Overview of Technical Data....1708
3300... Information on replacing shock absorbers....1836
3300... Instructions (chassis components made of aluminium)....1837
3300... Notes on repairing threads....1838
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work....1839
3310 Overview of Technical Data....1840
3310.. Overview of rear differential _ output shafts....1843
3310... Rear differential Assignment to model series....1844
3310010 Removing and installing _ replacing rear differential....1845
3311... Replacing rear cover gasket on rear axle final drive (188L _ 188LW)....1847
3311... Replacing rear cover gasket on rear differential (188K)....1848
3311... Replacing rear cover gasket on rear differential (215K)....1849
3311... Replacing rear cover gasket on rear differential (230K)....1850
3311021 Replacing radial shaft seal for drive flange on rear axle final drive....1851
3311091 Replacing drive flange on left or right of rear differential....1854
3311151 Replace the radial shaft seal for the left or right drive flange....1855
3311271 Replacing rear cover gasket on rear differential....1856
3311521 Replacing the dust plate on the rear axle differential (input flange removed)....1857
3317 Overview of Technical Data....1862
3317004 Replacing all front rubber mounts for rear differential mounting....1863
3317005 Replacing rubber mount for rear differential mounting at rear....1865
3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)....1867
3321... Ribbed teeth....1869
3321001 Removing and installing _ replacing left output shaft....1870
3321002 Removing and installing _ replacing right output shaft....1871
3321035 Replacing gaiter on left output shaft....1873
3321036 Replace gaiter of right output shaft....1875
3331.. Overview of rear axle carrier with rubber mounts....1876
3331000 Removing and installing complete rear axle carrier....1877
3331011 Replacing rear axle carrier....1879
3331503 Lowering _ raising rear axle carrier....1881
3332.. Overview of steering links....1883
3332051 Removing and installing _ replacing left or right push rod _ integral link....1884
3332064 Removing and installing _ replacing left or right swinging arm....1885
3332071 Replacing one upper control arm....1887
3332091 Replacing a control arm....1888
3332125 Replacing a ball joint in lower steering stub _ wheel carrier....1890
3332131 Removing and installing _ replacing a steering knuckle _ wheel carrier....1892
3333 Overview of Technical Data....1893
3333 Overview of tightening torques....1894
3333001 Replacing left or right rear axle carrier tension strut....1897
3333111 Replacing all rubber mounts for rear axle support....1898
3341... Detaching wheel bearing inner race from drive flange (drive flange removed)....1900
3341000 Replacing drive flange on left _ right rear axle shaft....1901
3341151 Replacing left or right wheel bearing on rear axle shaft....1902
3352100 Removing and installing rear left or right spring strut shock absorber....1903
3352131 Replacing rear left or right spring strut shock absorber....1904
3352161 Replacing rear left or right thrust bearing for spring strut _ shock absorber....1908
3353... Measuring ride-level height of vehicle....1909
3353000 Removing and installing _ replacing rear left or right coil spring....1910
3355000 Removing and installing _ replacing rear stabilizer....1911
3355021 Replacing both rubber mounts for stabilizer mounting....1912
3355041 Replacing anti-roll bar link for anti-roll bar on left or right....1913
Adapter....1914
Anti-roll bar....1915
Assessment of the rubber mounts on axle components....1916
Axle guide and axle strut....1917
Changing rear axle transmission fluid with the oil gun....1920
Final drive oil - new oil quality from 07 _ 2011....1921
General - track width E65 _ from 03 _ 2005....1922
General - track width E65 _ up to 02 _ 2005....1923
General - track width....1924
Kinematics diagnosis system and environment....1925
Main group 33....1943
Output Shaft....1944
Rear Axle Suspension....1945
Rear Differential Case with Cover....1946
Rear axle - ride height E65 _ From MÜ 03 _ 05....1947
Rear axle - ride height E65....1949
Rear axle - ride height....1951
Rear axle carrier....1952
Rear axle differential E38, E53, E60, E61, E65, E66, E70 _ 188K....1953
Rear axle differential mountings....1954
Rear axle final drive, BMW, E53, E60, E61, E63, E64, E65, E66, E67, 215K....1956
Rear axle final drive, BMW, E65, ALPINA B7, 230K without friction-disc lock....1957
Rear axle final drive, BMW, E65, AlpinaB7, 230....1958
Rear axle final drive, BMW, RR, E65, E66, E67, E68, RR1, RR2, RR3, 230K....1959
Shock Absorbers....1960
Visible corrosion on vehicle add-on parts....1961
Wheel Bearings....1962
034 - BRAKES....1963
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....1967
0000... Microencapsulated screws....1969
0011... Information for handling the documents repair instructions, technical data, AZD....1970
34 operating fluid overview....1972
34..... Overview of brakes....1974
3400 Overview of tightening torques....1975
3400... Checking brake discs....1976
3400... General Information....1977
3400... General information on braking in new brake discs _ brake pads....1979
3400009 Checking brakes on test stand....1980
3400010 Checking thickness of brake pad....1981
3400012 Parking brake function check....1982
3400017 Checking brake booster (vacuum test)....1983
3400025 Replacing fluid in ABS _ ASC+T brake system....1984
3400050 Bleeding brake system with DSC....1986
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....1988
3400xxx Parking brake function check....1998
3411 Overview of tightening torques....2000
3411... Overview of front brakes....2004
3411000 Removing and installing _ replacing brake pads on both front disc brakes....2005
3411220 Removing and installing _ replacing both front brake discs....2009
3411250 Removing and installing _ replacing a brake carrier _ brake guard plate at front....2011
3411519 Removing and installing _ replacing left or right front brake caliper....2012
3411552 Overhauling left or right front brake caliper (brake caliper removed)....2013
3411667 Precision-turning both front brake discs on both sides....2015
3421 Overview of tightening torques....2016
3421... Overview of rear brake....2020
3421171 Removing and installing _ replacing a brake carrier _ brake guard at rear....2021
3421200 Removing and installing or replacing brake pads on both rear disc brakes....2022
3421320 Removing and installing or replacing both rear brake discs....2026
3421745 Removing and installing or replacing left or right rear brake caliper....2028
3421812 Overhauling left or right rear brake caliper (brake caliper removed)....2029
3421947 Precision-turning both rear brake discs on both sides....2031
3431... Overview of brake master cylinder _ brake booster....2032
3431181 Removing and installing _ replacing expansion tank for hydraulic brake actuation....2033
3431505 Removing and installing _ replacing master brake cylinder for DSC....2035
3432... Overview of brake lines....2037
3432861 Replacing all brake pipes....2038
3432881 Replacing front left or right brake hose....2039
3432980 Replacing rear left or right brake hose....2041
3433051 Removing and installing _ replacing non-return valve for brake booster....2042
3433071 Replacing vacuum hose for brake booster (N62)....2043
3433505 Removing and installing _ replacing brake booster....2045
3435001 Replacing a brake pad sensor....2047
3441... Overview of parking brake....2048
3441006 Adjusting parking brake....2049
3441135 Removing and installing or replacing both Bowden cables for parking brake....2051
3441220 Remove, install or replace all parking brake linings....2053
3441250 Removing and installing _ replacing expander lock for handbrake shoes....2055
3441280 Removing and installing _ replacing actuating unit with control unit for parking brake (PBR)....2056
3441682 Initializing parking brake (after mechanical unlocking of actuating unit)....2057
3451... Overview of mechanical _ hydraulic components....2058
3451527 Removing and installing _ replacing DSC hydraulic unit....2059
3451550 Removing and installing _ replacing DSC precharging pump....2061
3451560 Removing and installing _ replacing pressure sensor for DSC....2063
3452... Overview of electronic components....2064
3452516 Removing and installing _ replacing DSC control unit....2065
3452525 Replacing one front pulse generator....2067
3452535 Replacing a rear pulse generator....2068
3452550 Removing and installing _ replacing DSC yaw sensor (DSC sensor)....2069
6400... Information on using cleaning agent _ paints (personal protection equipment)....2070
Adapter cable....2072
Bit insert....2073
Brake Booster....2074
Brake Lines....2075
Brake Master Cylinder....2076
Bush....2077
Checking electro-mechanical parking brake (EMF) during periodic vehicle inspection E65 E66 E67 E68 7-Series E70 X5....2078
Front Brake E65, E66....2082
Front Brake....2084
Group 34....2085
Instruction for replacement brake pads _ brake discs....2086
Modified procedure for replacing brake pads....2087
Modified wear limit for brake disc _ brake pad replacement....2088
Parking Brake....2089
Pedal Assembly Console....2090
Rear Brake....2091
Rear brake _ Discs E65....2092
Run-out measurement of brake disc and wheel hub....2094
Slip Control System (ABS, ASC+T, DSC)....2097
Testing and bleeding brakes E65, E66, E67....2098
Testing and bleeding brakes....2099
Turning brake disc....2100
035 - PEDALS....2103
0011... Information for handling the documents repair instructions, technical data, AZD....2104
35..... Overview of pedals....2106
3511000 Removing and installing mounting block for pedals....2107
3540001 Removing and installing _ replacing accelerator pedal module....2109
Device....2110
Group 35....2111
Parking Brake....2112
Pedal Assembly Console....2113
Pedals....2114
036 - WHEELS WITH TYRES....2115
0011... Information for handling the documents repair instructions, technical data, AZD....2117
36 operating fluid overview....2119
36..... Overview of wheels and tires....2120
3600... General information on light alloy disc wheels....2121
3600... Recommendation for heating tyres before removing or fitting....2122
3610 Overview of tightening torques....2123
3610... General notes on wheel and tyres (BMW ALPINA B7)....2127
3610209 Checking front and rear wheel for lateral and radial runout....2129
3610300 Remove or install front or rear wheel....2131
3610508 Stationary wheel balancing....2134
3610713 Checking one road wheel on balancing machine for lateral and radial runout (wheel removed)....2136
3610715 Checking rim for lateral and radial runout....2138
3611000 Initialising Run Flat Indicator (RPA)....2140
3611503 RDC resetting....2141
3611520 Removing and installing (replacing) RDC control unit....2142
3611522 Removing and installing _ replacing front RDC reception aerial....2143
3611527 Removing and installing _ replacing rear RDC reception aerial....2144
3611533 Removing and installing _ replacing wheel electronics....2145
3612 Overview of Technical Data....2148
3612... Notes and specifications for tyre _ wheel exchange....2149
3612001 Changing a tyre (on front, rear or spare wheel)....2150
3612005 Replacing a runflat tyre or a UHP tyre....2153
3613 Subsequent installation of wheel-bolt lock....2156
Cosmetic repairs on wheel rims....2157
Group 36....2166
Inflating tyres with nitrogen (N2) All series....2167
Kinematics diagnosis system and environment....2168
Run Flat Indicator....2186
Steering wheel rotational vibrations without application of the brakes E65 E66....2193
Wheel Rims....2197
Wheels One-part alloy wheels....2198
Wheels Steel and aluminium strip wheels....2199
Wheels Two-part alloy wheels....2200
Wheels....2201
037 - INTEGRATED SUSPENSION SYSTEMS....2202
00 Danger of poisoning if oil is ingested _ absorbed through the skin....2204
00 Risk of injury if oil comes into contact with eyes and skin....2205
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....2206
00 Safety instructions for handling oil....2208
0002000 Raising vehicle with trolley jack....2209
0011... Information for handling the documents repair instructions, technical data, AZD....2210
20220426_214458_REP-REP-....2212
37... Overview of integrated suspension systems (front axle)....2213
37... Overview of integrated suspension systems (rear axle)....2214
3700.. Notes on air spring system....2215
3700... Checking air spring struts for damage....2216
3700100 Draining _ filling air spring system....2217
3710... Removing and installing _ replacing pressure relief valves....2219
3710001 Start-up with test run of Dynamic Drive....2220
3710005 Removing and installing _ replacing vent hose (from 06 _ 2003) for active stabilizer (front)....2222
3711010 Removing and installing _ replacing front active stabiliser....2223
3712001 Checking function of self-levelling suspension system....2225
3712012 Carrying out ride-height-calibration....2226
3712070 Removing and installing _ replacing rear left or right air spring strut....2227
3712220 Removing and installing _ replacing rear active stabilizer....2229
3713... Notes on fitting a new pipe or a screw connection....2231
3713100 Removing and installing _ replacing pressure lines for oscillating motor _ front axle....2232
3713110 Removing and installing _ replacing pressure line for oscillating motor _ rear axle....2234
3714017 Removing and installing _ replacing front mounted acceleration sensor....2236
3714027 Removing and installing _ replacing rear mounted acceleration sensor....2237
3714055 Removing and installing _ replacing DYNAMIC DRIVE control unit....2238
3714511 Replacing front ride-height sensor....2239
3714515 Replacing rear left or right ride-height sensor....2240
3714525 Replacing control unit for air supply unit....2241
3714610 Removing and installing _ replacing transversal-acceleration sensor....2242
3715055 Removing and installing _ replacing EDC control unit....2243
3720001 Removing and installing _ replacing DYNAMIC DRIVE valve block....2244
3720505 Removing and installing _ replacing DYNAMIC DRIVE holder _ valve block....2246
3722540 Replacing air supply unit....2247
6136520 Removing and installing _ replacing relief relay (EDC)....2248
6136540 Replacing relay for air supply unit....2249
Adapter cable....2250
Control and Suspension Systems, rear....2251
Control and suspension elements, front....2252
Electric Components....2253
Group 37....2255
Pump unit with reservoir....2256
041 - BODY....2257
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....2262
0011... Information for handling the documents repair instructions, technical data, AZD....2264
1100... Handling components after flood damage....2266
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage....2267
41 operating fluid overview....2269
41... 0 Notes on the repair technique used in the main group 41....2277
4100 Overview of Technical Data....2278
4100... 0 Contents of Body, General....2464
4100... Blind rivet....2466
4100... Bonding on painted _ primed surfaces....2467
4100... Bonding steel on steel....2470
4100... Corrosion protection....2472
4100... EMC screws....2474
4100... Filler S1....2475
4100... Frame alignment control dimensions, body....2476
4100... General notes regarding bonding....2479
4100... Grinding aluminium components....2480
4100... Grinding steel parts....2481
4100... Handling airbags and restraint systems....2482
4100... Handling electrical system and electronics....2483
4100... Information _ warning labels....2484
4100... Information on hazards....2485
4100... Information on metal filler....2486
4100... Information on vehicle protection....2487
4100... Installation solution for straight shank _ hexagon rivet nut....2488
4100... Installing a cavity sealing with 2-component PU cavity foam....2490
4100... Installing cavity sealing (expanded)....2492
4100... Installing cavity sealing (not expanded)....2493
4100... Materials science....2494
4100... Notes on adhesive K1....2496
4100... Notes on adhesive K2....2498
4100... Notes on adhesive K3....2500
4100... Notes on adhesive K4....2502
4100... Notes on adhesive K5....2504
4100... Notes on adhesive K6....2506
4100... Notes on cleaning agent R1....2507
4100... Notes on repairing threads....2508
4100... Notes on the water drain hose of the slide _ tilt sunroof....2509
4100... Opening bonded connections....2510
4100... Opening brazed connections....2511
4100... Opening rivet connections....2512
4100... Opening welded connections....2513
4100... Overview of consumables (Electronic Parts Catalogue)....2514
4100... Overview of glue cartridge guns....2517
4100... Punch rivets....2519
4100... Quality standard....2520
4100... Repair methods, repair stages 1....2521
4100... Repair solution for straight shank _ hexagon rivet nut....2522
4100... Repair techniques, repair stage 2....2524
4100... Repair techniques, repair stage 3....2525
4100... Repairing plastic components....2526
4100... Replacing blind rivets....2528
4100... Riveting steel components....2531
4100... Safety at work....2532
4100... Safety instructions for handling magnets....2534
4100... Separating cut determination with a template....2535
4100... Setting blind rivet nuts and bolts....2536
4100... Spot-weld bonding steel components....2537
4100... Spray gun for cavity sealant....2539
4100... Stamping vehicle identification number....2541
4100... Straightening aluminium components....2543
4100... Straightening steel components....2545
4100... Use of materials in outer skin....2547
4100... Welding and soldering steel components....2549
4100... Welding in reinforcement plate (sheet steel)....2552
4100... Working with 2-component PU cavity foam....2554
4100... Workshop equipment (BMW and MINI vehicles)....2556
4100156 Replacing left front end with bulkhead support carrier....2559
4100513 Fix bolts on the new part....2561
4105800 Releasing bonded folded seam connections....2563
4111028 Replacing left engine carrier (partial replacement before front axle)....2564
4111043 Replacing front left engine carrier (without wheel arch) (partial replacement in front of bulkhead support carrier)....2565
4111300 Replacing cover for longitudinal member with left or right door pillar (partial....2567
4112535 Replacing complete rear luggage compartment floor (tail panel removed)....2570
4114021 Replacing front left wheel arch....2572
4114502 Replacing rear left outer wheel arch section (rear left side panel removed)....2574
4114511 Replacing complete rear left wheel arch (rear left side panel removed)....2576
4121510 Replacing front left door pillar (front side panel removed)....2578
4131010 Replacing roof outer skin (version with slide _ tilt sunroof)....2581
4133040 Replacing front left or right side wall holder....2583
4133040 Replacing front wall....2586
4134038 Replacing outer section of tail panel....2587
4134041 Replacing complete tail panel....2588
4135000 Removing and installing _ replacing side panel, front left or right....2589
4135101 Replacing rear left side panel (partial replacement, longitudinal member cover before B-pillar)....2590
4135102 Replacing rear left side panel (partial replacement before longitudinal member cover)....2592
4151... Notes on replacing the door....2594
4151004 Adjusting left or right front door....2595
4151080 Removing and installing _ replacing left or right front door....2597
4152004 Adjusting left or right rear door....2599
4152080 Removing and installing _ replacing left or right rear door....2600
4161000 Removing and installing hood lid....2601
4161014 Adjusting hood lid....2602
4162000 Removing and installing trunk lid....2604
4162014 Adjusting rear lid....2605
4162519 Removing and installing _ replacing left or right hinge for rear lid....2606
4163000 Removing and installing flap for fuel filler neck....2607
4163003 Replacing cover bowl....2608
5114... General notes for labelling with adhesive films....2610
6100... Notes on handling the high pressure cleaner....2612
6312... Repairing headlights....2613
6400... Information on using cleaning agent _ paints (personal protection equipment)....2614
99 Notes on using temperature-controlled infra-red radiators....2616
9900... General instructions on paintwork....2617
9900... Touching up paintwork damage....2618
Cosmetic repairs on wheel rims....2619
Dent repairs without damaging paintwork....2628
Filler S1....2629
Fuel filler flap emergency release....2634
Min _ max tolerance sample catalogue for paintwork and corrosion damage....2635
New BMW paint brochure....2639
New repair methods ”Gluing _ Riveting” on steel bodies....2640
Reinforcement plate....2642
Repair of corrosion damage....2643
Transferring hole pattern....2644
Vehicle identification number, general....2647
Visible corrosion on vehicle add-on parts....2653
051 - BODY EQUIPMENT....2654
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....2670
0011... Information for handling the documents repair instructions, technical data, AZD....2672
4100... Replacing blind rivets....2674
4100513 Fix bolts on the new part....2677
51 operating fluid overview....2679
5100 Overview of Technical Data....2686
5100... Notes on component bonding with adhesive tape....2687
5100... Notes on installing rubber window seals....2689
5100... Overview of consumables (Electronic Parts Catalogue)....2691
5100... Safety information for working on vehicles with airbag systems....2692
5100... Service position of engine compartment lid....2693
5111... Fitting front spoiler (BMW ALPINA B7)....2695
5111... Installing _ replacing license plate (without base)....2697
5111... Overview of front bumper (from 03 _ 2005)....2698
5111... Removing and installing _ replacing cover for headlight washer system on left....2699
5111050 Removing and installing _ replacing carrier for front bumper trim....2700
5111156 Removing and installing _ replacing front bumper trim (BMW ALPINA B7)....2702
5111156 Removing and installing front bumper trim....2704
5111157 Replace bumper panel, front....2705
5111157 Replacing front bumper panel (BMW ALPINA B7)....2706
5111158 Replacing baseplate for license plate....2707
5111170 Replacing body moulding for left or right bumper....2708
5111180 Removing and installing _ replacing middle trim grille in bumper trim (up to 03 _ 2005)....2709
5111185 Removing and installing _ replacing side trim grille for bumper trim (from 03 _ 2005)....2710
5111701 Replacing holder for bumper at front left and right....2711
5112... Survey of rear bumper....2712
5112050 Removing and installing _ replacing carrier for rear bumper trim....2713
5112080 Removing and installing _ replacing trim on bumper trim....2714
5112156 Removing and installing rear bumper trim....2715
5112157 Replacing rear bumper trim....2717
5112432 Replacing central body moulding on rear bumper....2719
5112435 Replacing left or right body moulding from sides of rear bumper....2720
5112437 Replacing all body mouldings for rear bumper....2721
5112801 Replacing bracket for rear bumper at left or right....2722
5112825 Removing and installing _ replacing guide for rear centre bumper....2723
5113... Removing and installing _ replacing trim on front grille centre section....2724
5113000 Removing and installing _ replacing front grille centre section....2725
5113007 Removing and installing _ replacing trim ring for front grille centre section....2726
5113081 Removing and installing trim grille for heater air inlet....2727
5113082 Replacing trim grille for heater air inlet....2728
5113115 Removing and installing _ replacing cowl panel cover....2729
5113220 Removing and installing _ replacing middle trim strip on rear lid....2731
5113280 Removing and installing trim strip on roof frame at left or right....2732
5113282 Replacing trim strip on roof frame at left or right....2733
5113400 Removing and installing _ replacing rear centre trim (from 03 _ 2005)....2735
5113401 Removing and installing _ replacing handle strip (on rear lid)....2736
5113440 Removing and installing _ replacing trim on left or right rear light....2737
5114... General notes for labelling with adhesive films....2738
5114... Instructions for attaching number _ letter designation combination....2740
5114000 Removing and installing _ replacing front BMW badge....2741
5114010 Removing and installing _ replacing rear BMW badge....2742
5114110 Removing and installing _ replacing rear model designation (BMW ALPINA B7)....2743
5114110 Removing and installing _ replacing rear model designation (from 03 _ 2005)....2744
5116.. Overview of roller sun blind on side window in rear door....2745
5116.. Overview of storage compartment (centre console)....2746
5116... Disengaging and engaging roller sun blind on left or right rear door....2747
5116... Function test of roller sun blind of left or right rear door....2749
5116... Gluing of mirror base....2750
5116... Removing and installing _ replacing adapter for roller sun blind on left or right rear door....2752
5116... Removing and installing _ replacing guide rail for roller sun blind of left or right rear door....2753
5116... Removing and installing _ replacing inner trim on window frame (roller sun blind guide rail) on left or right....2755
5116... Removing and installing _ replacing trim on roller sun blind of left or right rear door....2756
5116... Removing and installing side panels on centre console....2757
5116... Removing and installing storage trays (drawers) on function carrier....2758
5116000 Removing and installing _ replacing mirror on left or right front door....2760
5116026 Replacing mirror glass....2761
5116040 Removing and installing _ replacing housing (cover) on left or right door mirror....2762
5116045 Removing and installing _ replacing retaining ring on left or right door mirror....2763
5116060 Removing and installing _ renewing inside mirror (with Japanese inside mirror with electronic toll function)....2764
5116060 Removing and installing _ replacing inside mirror (with full base)....2766
5116060 Removing and installing _ replacing inside mirror (with high-beam assistant)....2767
5116060 Removing and installing _ replacing inside mirror (with mirror arm end caps)....2770
5116060 Removing and installing _ replacing inside mirror (with rain sensor)....2772
5116060 Removing and installing _ replacing interior rearview mirror (overview)....2774
5116080 Removing and installing or replacing sun visor and left or right counter support....2776
5116170 Removing and installing function carrier on panel for instrument panel....2777
5116175 Removing and installing _ replacing decorative trims (all) on function carrier....2778
5116180 Removing and installing centre console carrier section....2781
5116181 Replacing centre console carrier section....2783
5116185 Removing and installing _ replacing decorative trims on centre console carrier section....2784
5116188 Replacing base for centre console on storage tray....2785
5116190 Removing and installing _ replacing lock cylinder in centre armrest....2787
5116195 Removing and installing centre armrest (front)....2789
5116196 Removing and installing _ replacing (both) covers for centre armrest....2791
5116197 Removing and installing _ replacing decorative trim on centre armrest....2792
5116202 Removing and installing _ replacing front cup holder....2794
5116204 Removing and installing _ replacing rear cup holder....2795
5116340 Removing and installing _ replacing lock for right glovebox....2796
5116345 Removing and installing _ replacing button and Bowden cable for glovebox....2797
5116361 Replacing right glovebox....2798
5116365 Removing and installing _ replacing glovebox cover (without active knee protection)....2799
5116366 Removing and installing right glovebox with housing....2801
5116367 Removing and installing right glovebox (with active knee protector) with housing....2802
5116400 Removing and installing _ replacing roller sun blind on fixed side window of left or right rear door....2804
5116405 Removing and installing _ replacing roller sunblind on side window of left or right rear door....2806
5116450 Removing and installing _ replacing rear left _ right grab handle....2809
5116480 Removing and installing or replacing front grab handle....2810
5116992 Disassembling and assembling lock barrel (lock barrel removed)....2811
5117400 Removing and installing _ replacing bump stop with ejector for filler flap....2813
5121... Releasing door retainer from left or right door pillar....2814
5121... Replacing door reflector....2815
5121... Rework door locks (as of 03 _ 2005)....2816
5121... Rework door locks (up to 03 _ 2005)....2817
5121003 Replacing door detent (lock striker), front left or right....2819
5121004 Adjusting front left or right door detent (lock wedge)....2820
5121035 Removing and installing _ replacing function carrier on left or right front door....2821
5121036 Replacing function carrier on left or right front door....2822
5121090 Removing and installing _ replacing door lock in left or right front door....2824
5121125 Removing and installing _ replacing carrier for left or right outside door handle with lock cylinder....2827
5121126 Removing and installing _ replacing carrier for left or right outside door handle....2829
5121150 Blocking, if necessary initialising, car key in immobiliser control module....2830
5121170 Removing and installing or replacing outside handle from left or right front door....2831
5121225 Removing and installing or replacing inside door opener in left or right front door....2833
5121233 Removing and installing _ replacing Bowden cable for outside door handle on left or right front door....2835
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door....2836
5121280 Removing and installing or replacing door brake on left or right front door....2837
5121302 Removing and installing _ replacing chrome strip for window cavity cover strip (on outside of front door)....2838
5121351 Replacing window cavity seal on left or right front door....2840
5121370 Removing and installing _ replacing cover (seal) on front door at bottom left or right....2841
5121795 Disassembling and assembling outside handle for painting....2842
5122001 Replacing door detent (lock striker), rear left or right....2844
5122004 Adjusting rear left or right door lock striker....2845
5122035 Removing and installing function carrier (without roller sun blind) on left or right rear door....2846
5122036 Replacing function carrier (without roller sun blind) on left or right rear door....2847
5122090 Removing and installing _ replacing door lock in left or right rear door....2848
5122126 Removing and installing _ replacing carrier for outside door handle on left or right rear door....2851
5122170 Removing and installing _ replacing outside handle on left or right back door....2853
5122225 Removing and installing _ replacing inside door handle of rear left or right door....2855
5122233 Removing and installing _ replacing Bowden cable for outside door handle on left or right rear door....2856
5122235 Removing and installing _ replacing Bowden cable for inside door opener on left or right rear door....2857
5122280 Removing and installing _ replacing door stop on rear left or right door....2858
5122302 Removing and installing _ replacing chrome strip for window cavity cover strip, rear left or right....2859
5122330 Removing and installing _ replacing window cavity cover strip on inside rear door....2860
5122351 Replacing window cavity seal in inside left or right rear door (with roller sun....2861
5122370 Removing and installing _ replacing cover (seal) on rear door at bottom left or right....2862
5122435 Removing and installing function carrier (with roller sun blind) on left or right rear door....2863
5122436 Replacing function carrier (with roller sun blind) on left or right rear door....2865
5123... Adjusting _ replacing bump stops....2867
5123... Adjusting _ replacing stop pads....2868
5123... Removing _ installing ball sockets with clip....2870
5123004 Adjusting engine compartment lid catch....2871
5123100 Removing and installing _ replacing right engine hood lock....2872
5123110 Removing and installing _ replacing left hood _ bonnet lock....2873
5123131 Adjusting left or right striker on engine hood....2874
5123160 Removing and installing _ replacing arrester hook on engine hood....2875
5123211 Removing and installing _ replacing cable for front engine hood locks (to passenger compartment)....2876
5123215 Removing and installing _ replacing cable for hood _ bonnet locks (to locks)....2878
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....2879
5124... Notes and instructions on automatic rear lid actuation (from 02 _ 2003) (electrohydraulic-fully automatic)....2880
5124... Notes on automatic rear lid actuation (electrohydraulic-fully automatic)....2882
5124... Removing and installing _ replacing Bowden cable for rear lid lock (from 03 _ 2005)....2884
5124... Removing and installing _ replacing angle transmitter for rear lid actuation (electrohydraulic-fully automatic)....2885
5124004 Adjusting rear lid lock (lower section of rear lid lock)....2886
5124050 Removing and installing _ replacing lock element (lock cylinder) for rear lid (from 03 _ 2005)....2890
5124065 Removing and installing _ replacing Bowden cable for manual rear lid unlocking (from 03 _ 2005)....2891
5124100 Removing and installing _ replacing rear lid lock (upper section)....2892
5124150 Removing and installing _ replacing hydraulic unit for rear lid actuation (electrohydraulic-fully automatic)....2893
5124150 Removing and installing _ replacing hydraulic unit for rear lid actuation (from 02 _ 2003) (electrohydraulic-fully automatic)....2895
5124151 Removing and installing _ replacing hydraulic cylinder for rear lid (electrohydraulic-fully automatic)....2897
5124300 Removing and installing or replacing left or right gas strut for rear lid....2899
5124391 Replacing rubber mount on trunk lid support....2900
5124660 Correcting fluid level in hydraulic unit (from 02 _ 2003) for rear lid actuation (electrohydraulic-fully automatic)....2901
5124660 Correcting fluid level in hydraulic unit for rear lid actuation (electrohydraulic-fully automatic)....2902
5131 Overview of Technical Data....2904
5131... General procedure for the disassembly and installation of bonded window glass....2915
5131... Materials for bonding window....2920
5131... Notes on window bonding repair kit....2922
5131... Notes on window bonding....2925
5131... Remove windscreen with Roll Out 2000....2926
5131... Removing windows with a Spider....2930
5131... Removing windows with an oscillating knife....2934
5131... Window glass removal with wire pull handle....2936
5131000 Removing and installing _ replacing windscreen....2938
5131015 Repairing damage to windscreens caused by stone chips (clear and tinted laminated safety glass)....2943
5131021 Removing and installing _ replacing rubber frame for windscreen (top)....2944
5131200 Removing and installing _ replacing rear window....2946
5131221 Replacing rear window (rear window broken)....2949
5131241 Replacing rubber frame (top) for rear window....2950
5131242 Replacing rubber frame (bottom) for rear window....2951
5132154 Adjusting left or right front door window glass....2952
5132160 Removing and installing _ replacing housing cover on inner left or right door window frame....2954
5132170 Removing and installing _ replacing door window glass, front left or right....2955
5132211 Replacing front left or right rubber guide for left or right door window....2956
5132390 Removing and installing _ replacing decorative strip on front left or right door....2957
5132420 Removing and installing _ replacing trim on front door window frame, left or right....2958
5133000 Removing and installing power window unit in left or right front door....2960
5134... Removing and installing _ replacing trim on window frame on left or right rear door (rear _ outer)....2962
5134160 Removing and installing _ replacing cover on door window frame (rear door) at inside left or right....2964
5134171 Replacing rear left or right door window glass (without roller sun blind)....2965
5134211 Replacing rubber guide for rear left or right door window....2966
5134380 Removing and installing _ replacing decorative strip on window frame of rear door (outer) on left or right....2967
5134420 Removing and installing _ replacing trim on window frame of rear door (front), left or right....2968
5134471 Replacing rear left or right door window glass (with roller sun blind)....2970
5134491 Replacing left or right fixed door window in rear window frame (with roller sun....2971
5137000 Removing and installing _ replacing complete rear left or right power window unit....2972
5141... Removing and installing _ replacing air duct on front left or right door trim....2973
5141000 Removing and installing left or right front door trim panel....2975
5141001 Replacing front left or right door trim panel....2978
5141018 Replacing speaker frame on front left or right door trim panel....2979
5141030 Removing and installing _ replacing decorative strip (light strip) on left or right door trim (front)....2980
5141065 Removing and installing _ replacing wooden strip on left or right door trim (front)....2981
5141070 Removing and installing _ replacing upper section on left or right armrest....2983
5141300 Removing and installing _ replacing chest strip (chrome strip) on left or right front door....2985
5142... Replacing airbag badge on rear left or right door trim panel....2986
5142000 Removing and installing left or right rear door trim panel....2987
5142001 Replacing left or right rear door trim panel....2989
5142018 Replacing speaker frame on rear left or right door trim panel....2990
5142030 Removing and installing _ replacing decorative strip (light strip) on left or right door trim (rear)....2991
5142040 Removing and installing _ replacing trim for ashtray on rear left or right door trim panel....2992
5142065 Removing and installing _ replacing wooden strip on left or right door trim (rear)....2993
5142070 Removing and installing _ replacing upper section on armrest (rear)....2995
5142300 Removing and installing _ replacing chest strip (chrome strip) on left or right rear door (without roller sun blind)....2996
5142400 Removing and installing _ replacing chest strip (chrome strip) on left or right rear door (with roller sun blind)....2997
5143... Removing and installing _ replacing decorative strip on panel for left or right door pillar....2999
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left....3000
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right....3002
5143148 Removing and installing or replacing trim on left or right door pillar (top)....3003
5143150 Removing and installing or replacing trim for left or right door pillar (bottom)....3004
5143201 Removing and installing _ replacing panel for roof pillar at front (A-pillar), left or right....3006
5143230 Removing and installing _ replacing trim on C-pillar at bottom left or right....3008
5143240 Removing and installing _ replacing supplementary trim on C-pillar at bottom (with electric rear seat adjustment) on left or right....3010
5143245 Removing and installing _ replacing trim on C-pillar at bottom (with electric rear seat adjustment) on left or right....3011
5143251 Removing and installing _ replacing trim for rear left or right roof pillar (rear)....3012
5143255 Removing and installing _ replacing trim for rear left or right roof pillar (front)....3014
5144... Removing and installing _ replacing front console insert....3015
5144001 Removing and installing _ replacing headliner (without slide _ tilt sunroof)....3016
5144011 Removing and installing _ replacing headliner (with slide _ tilt sunroof)....3017
5144180 Removing and installing _ replacing rear console insert _ make-up mirror in rear compartment....3020
5145.. Overview of instrument panel....3022
5145... Removing and installing _ replacing center instrument panel trim....3023
5145... Removing and installing _ replacing control display trim....3024
5145030 Removing and installing instrument panel trim....3026
5145031 Replacing instrument panel trim....3028
5145115 Removing and installing speaker frame on panel for instrument panel at top....3030
5145175 Removing and installing _ replacing panel for knee protector on left....3031
5145177 Removing and installing _ replacing panel for active knee protector on left....3032
5145181 Removing and installing instrument panel trim at bottom right....3034
5145185 Removing and installing _ replacing trim panel for pedal mechanism....3035
5145263 Removing and installing _ replacing the trim on the instrument panel at right....3036
5145360 Removing and installing _ replacing wood trim on left....3038
5145363 Removing and installing _ replacing center wood trim on instrument panel....3040
5145366 Removing and installing _ replacing wood trim on right....3042
5146000 Removing and installing _ replacing trim for rear parcel shelf....3044
5146001 Removing and installing trim for oddments tray (back shelf with rear window roller blind)....3046
5146003 Removing and installing trim for oddments tray (back shelf with electric rear seat adjustment)....3047
5146004 Replacing trim for oddments tray (back shelf with rear window roller blind and electric rear seat adjustment)....3048
5146005 Removing and installing trim for oddments tray (back shelf with rear window roller blind and electric rear seat adjustment)....3049
5146009 Removing and installing _ replacing decorative strip for oddments tray (back shelf)....3050
5146013 Removing and installing _ replacing rear window roller blind....3052
5146015 Removing and installing _ replacing rear window roller blind (with electric rear seat adjustment)....3053
5146050 Removing and installing _ replacing trim for rear panel at top....3054
5147 Overview of tightening torques....3056
5147... Removing and installing _ replacing left or right underbody paneling....3068
5147... Removing and installing _ replacing rear left or right underbody paneling....3069
5147000 Removing and installing _ replacing entrance cover strip, front (inside) left or right....3070
5147030 Removing and installing _ replacing entrance cover strip, rear (inside) left or right....3071
5147065 Removing and installing _ replacing finishing strip at front left or right entrance....3073
5147072 Removing and installing _ replacing finishing strip at rear left or right entrance....3074
5147101 Removing and installing _ replacing luggage compartment floor trim panel....3075
5147140 Removing and installing _ replacing panel for luggage compartment partition....3076
5147151 Removing and installing _ replacing left luggage compartment wheel arch trim....3077
5147161 Removing and installing _ replacing right luggage compartment wheel arch trim....3078
5147172 Removing and installing _ replacing flap in luggage compartment trim, left or right....3079
5147490 Removing and installing _ replacing front underbody protection....3081
5147491 Removing and installing _ replacing rear underbody protection....3082
5148001 Removing and installing _ replacing insulation lining on hood _ bonnet....3083
5149005 Removing and installing _ replacing trim for lower rear lid....3084
5149006 Removing and installing _ replacing trim for rear lid at top....3086
5171... Removing and installing _ replacing front bottom right wheel arch trim....3087
5171000 Removing and installing _ replacing seal on front door, left or right....3088
5171040 Removing and installing _ replacing front left or right wheel arch cover....3092
5171041 Removing and installing _ replacing rear left or right wheel arch cover....3093
5171085 Removing and installing center of assembly compartment bulkhead....3094
5171200 Removing and installing _ replacing seal on rear door, left or right....3095
5171387 Removing and installing _ replacing rear water gutter trim (rear lid) on left or right....3100
5171407 Replace rear spoiler (BMW ALPINA B7)....3101
5171447 Removing and installing or replacing panel for cover on left or right side member....3103
5172... Sealing installation....3104
5172000 Replacing mucket for left or right front door....3106
5175 Overview of tightening torques....3107
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....3114
Automatic luggage compartment lid failure E65 E66 with automatic luggage compartment lid actuation (option 316)....3119
Cleaning and care of leather in vehicles All model series....3121
Front Bumper....3122
Front Door Locks....3123
Front Door Windows....3125
Front door trim panel with armrests....3126
Front licence plate holder All models....3127
Gaskets and loose body components....3128
Hood _ bonnet locks....3130
Information sticker exterior paintwork All Models....3131
Mirrors, Finishers, Ashtrays, Consoles....3132
Panel, rear parcel shelf, roller sun blind....3133
Power windows, front....3134
Power windows, rear....3135
Rear Bumper....3136
Rear Door Locks....3137
Rear door trim panel with armrests....3138
Rear lid locks....3139
Reinforcement, body....3140
Removing the windscreen....3141
Repair of damage caused by stone chips on the windshied....3143
Replace the gel pad for rain-light-solar-condensation sensors....3152
Replacing left or right fixed door window in rear window frame....3155
Side Trim Panel with Armrests....3158
Trim Parts, Covers, Handle Strip....3159
Trim, instrument trim panel....3160
Underbody panelling....3161
052 - SEATS & MOTORCYCLE SEAT....3162
0000... Microencapsulated screws....3168
0011... Information for handling the documents repair instructions, technical data, AZD....3169
5123... Removing _ installing ball sockets with clip....3171
52 operating fluid overview....3172
5214... Additional work (normal _ electric) with defective drive _ gear for longitudinal adjustment....3173
5214... Overview of front seat (normal _ electric)....3175
5214... Removing and installing _ replacing guide for front left or right head restraint (up to 03 _ 03)....3176
5214... Replacing left flex shaft for longitudinal seat adjustment drive....3177
5214000 Removing and installing left or right front seat (normal _ electric)....3178
5214010 Removing and installing _ replacing both seat rails on left or right front seat (normal _ electric)....3180
5214020 Removing and installing _ replacing seat frame on left or right front seat (normal _ electric)....3182
5214023 Removing and installing _ replacing drive for left or right active seat....3183
5214030 Removing and installing _ replacing backrest frame on left or right front seat....3184
5214040 Removing and installing _ replacing outer cover on front left or right seat (normal _ electric)....3185
5214041 Removing and installing inner cover on left or right front seat (normal _ electric)....3186
5214050 Replacing lumbar cushion on front left or right seat....3187
5214060 Removing and installing _ replacing valve housing for left or right front lumbar support (normal _ electric)....3188
5214198 Removing and installing _ replacing rear panel on left or right front seat backrest (normal _ electric)....3189
5214380 Removing and installing _ replacing head restraint support on left or right front seat....3190
5214385 Replacing gas cartridge for active head restraint on left or right front seat....3192
5214390 Removing and installing or replacing front left or right head restraints (normal _ electric)....3194
5214400 Replacing seat cover for left or right front seat (normal _ electric)....3195
5214405 Replacing backrest cover for left or right front seat (normal _ electrical)....3197
5214415 Replacing support for left or right front seat (normal _ electric)....3200
5214420 Replacing padding for left or right front seat backrest (normal _ electric)....3201
5217... Additional work (comfort) with defective drive for longitudinal adjustment....3202
5217... Overview of front seat (comfort)....3203
5217... Removing and installing _ replacing guide for front left or right head restraint (comfort)....3204
5217... Removing and installing _ replacing left or right thigh support....3205
5217... Replacing left flex shaft for longitudinal seat adjustment drive (comfort)....3206
5217... Replacing padding for front seat thigh support....3207
5217000 Removing and installing left or right front seat (comfort)....3208
5217010 Removing and installing _ replacing both seat rails on left or right front seat (comfort)....3209
5217020 Removing and installing _ replacing seat frame on left or right front seat (comfort)....3210
5217023 Removing and installing _ replacing adjusting unit for thigh support on left or right front seat....3212
5217025 Removing and installing _ replacing drive for left or right active seat (comfort)....3215
5217030 Removing and installing _ renewing backrest frame on left or right front seat (comfort)....3216
5217034 Removing and installing _ replacing shaft for head restraint adjustment....3217
5217035 Removing and installing _ replacing gearing for head restraint adjustment....3218
5217040 Removing and installing _ replacing outer cover on left or right front seat (comfort)....3219
5217041 Removing and installing _ replacing inner cover on left or right front seat (comfort)....3220
5217050 Replacing lumbar cushion on left or right front seat (comfort)....3221
5217054 Removing and installing _ replacing adjusting unit for backrest width adjustment on left or right front seat....3222
5217060 Removing and installing _ replacing valve housing for lumbar cushion (comfort)....3223
5217200 Removing and installing _ replacing upper rear panel on left or right front seat backrest (comfort)....3224
5217202 Removing and installing _ replacing lower rear panel on left or right front seat backrest (comfort)....3225
5217205 Removing and installing _ replacing both rear panels on left or right front seat backrest (comfort)....3226
5217380 Removing and installing _ replacing head restraint mount on left or right front seat (comfort)....3227
5217385 Replacing gas cartridge for active head restraint on left or right front seat....3228
5217390 Removing and installing _ replacing front left or right head restraint (comfort)....3230
5217400 Removing and installing _ replacing seat cover for left or right front seat (comfort)....3231
5217405 Replacing backrest cover for left or right front seat (comfort)....3233
5217415 Replacing padding for left or right front seat (comfort)....3235
5217420 Replacing padding for left or right front seat backrest (comfort)....3236
5224... Overview of rear seat (normal)....3237
5224005 Removing and installing _ replacing rear seat (normal)....3238
5224015 Removing and installing _ replacing backrest for left or right rear seat (normal)....3239
5224030 Removing and installing complete armrest for rear seat backrest....3240
5224380 Removing and installing _ replacing rear left or right head restraint mount (normal)....3241
5224388 Removing and installing _ replacing rear middle head restraint (normal)....3242
5224390 Removing and installing _ replacing rear left or right head restraint (normal)....3243
5224400 Replacing seat cover (normal) for rear seat....3244
5224410 Replacing backrest cover (normal) for left or right rear seat....3246
5224450 Replacing padding for rear seat....3248
5224531 Replacing upper armrest section for rear seat backrest (normal)....3249
5224532 Replacing lower armrest section for rear seat backrest (normal)....3250
5225... Additional work (comfort) with defective drive for backrest angle adjustment....3252
5225... Overview of rear seat (comfort)....3253
5225... Removing and installing _ replacing active seat ventilation in rear compartment....3254
5225... Removing and installing _ replacing rear panel on rear seat backrest....3255
5225... Replacing padding for rear seat backrest....3256
5225002 Removing and installing padding for left or right rear seat....3257
5225010 Removing and installing _ replacing left or right rear seat....3258
5225018 Removing and installing _ replacing four-bar lever on left or right rear seat backrest....3260
5225025 Removing and installing complete center cushion section for rear seat....3261
5225030 Removing and installing complete armrest for rear seat backrest....3262
5225038 Removing and installing _ replacing seat frame on left or right rear seat....3263
5225041 Removing and installing _ replacing backrest frame on left or right rear seat....3264
5225049 Replacing lumbar cushion on left or right rear seat....3265
5225055 Removing and installing _ replacing gear for headrest adjustment....3266
5225059 Removing and installing _ replacing valve housing for lumbar cushion....3267
5225070 Removing and installing _ replacing wood trim on rear center armrest....3268
5225075 Removing and installing _ replacing decorative strip on center armrest at rear side left or right....3270
5225380 Removing and installing _ replacing left or right rear head restraint mount....3271
5225388 Removing and installing _ replacing rear middle head restraint....3272
5225390 Removing and installing or replacing left or right rear head restraint....3273
5225405 Replacing seat cover for left or right rear seat....3274
5225410 Replacing backrest cover for left or right rear seat....3275
5225450 Replacing padding for rear seat....3277
5225531 Replacing upper armrest section for rear seat backrest....3278
5225532 Replacing lower armrest section for rear seat backrest....3279
5230 Overview of tightening torques....3282
6577605 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector....3284
Adapter cable....3285
Check front seat for damage....3286
Cleaning and care of leather in vehicles All model series....3291
Deformation of leather upholstery on seat back E65....3292
Electrical slide _ tilt sunroof components....3293
Fitting aid....3294
Front seats....3295
Guard....3297
Holder....3298
Measures for leather complaints (seats)....3299
Pliers....3305
Rear Seat (normal), manual....3306
Rear seat (normal), electric....3307
054 - SLIDE_TILT SUNROOF & SOFT TOP....3308
0000... Microencapsulated screws....3310
0011... Information for handling the documents repair instructions, technical data, AZD....3311
4100... Notes on the water drain hose of the slide _ tilt sunroof....3313
5123... Removing _ installing ball sockets with clip....3314
54 operating fluid overview....3315
540... Notes on glass slide _ tilt sunroof (initialisation _ normalisation _ learning of characteristic curve)....3316
5410... Repair instructions for bonded seals....3318
5412.. Overview of glass slide _ tilt sunroof....3321
5412... Replacing complete seal for glass slide _ tilt sunroof (frame)....3322
5412003 Adjusting glass slide _ tilt sunroof panel....3323
5412015 Replacing the left and right gaiters for the glass slide _ tilt sunroof....3325
5412115 Removing and installing the glass slide _ tilt sunroof....3326
5412117 Replacing seal for glass slide _ tilt sunroof lid....3327
5412136 Removing and installing _ replacing roofliner for glass slide _ tilt sunroof....3328
5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof....3329
5412211 Removing and installing complete glass slide _ tilt sunroof (frame)....3330
5412270 Removing and installing _ replacing actuator for glass slide _ tilt sunroof lid on left _ right....3332
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof....3334
5413 Overview of Technical Data....3335
Angle....3338
Crimping tool....3339
Fitting aid....3340
Guide....3341
Main group 54....3342
Mechanical components, slide _ tilt sunroof....3343
Saw blade....3344
Support....3345
Torx socket....3346
061 - GENERAL VEHICLE ELECTRICAL SYSTEM....3347
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....3355
0011... Information for handling the documents repair instructions, technical data, AZD....3357
1200... Notes _ information on start assistance (jump starting)....3359
1200... Notes for disconnecting and connecting battery....3360
3241... Replacing level switch for Dynamic Drive fluid reservoir....3362
61 operating fluid overview....3363
6100... Battery charging calendar....3364
6100... Diagnosis for Condition Based Service....3365
6100... Encode _ program control unit(s)....3368
6100... Notes for disconnecting and connecting the vehicle battery....3369
6100... Notes on handling optical fibres....3370
6100... Notes on handling the high pressure cleaner....3371
6100... Repairing airbag cables....3372
6100... Safety information on handling hybrid cars....3373
6100... Safety instructions for handling vehicle battery....3375
6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test)....3376
6112... Information on intelligent battery sensor (IBS)....3378
6112002 Replacing positive battery cable (from battery to luggage compartment connector)....3379
6112180 Replacing wiring harness on function carrier on left or right front door....3381
6112187 Replacing wiring harness on function carrier on left or right rear door....3382
6113... Butt connector for repairing a plug connection....3384
6113... Connector housing, LCC contact (load current contact)....3387
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....3389
6113... Crimping Micro Power Quadlock contacts (MPQ)....3391
6113... Crimping Micro Quadlock System contacts (MQS)....3392
6113... Crimping annular contacts....3393
6113... Crimping optical fibres....3394
6113... Cutting off, stripping insulation and cutting optical fibres to length....3396
6113... Cutting to length and stripping insulation from cables....3399
6113... Fuse holder....3400
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....3401
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....3402
6113... In-line plugs, 2-pin, System JPT ELA....3403
6113... In-line plugs, 4-pin, System DFK ELA....3404
6113... In-line plugs, 6- to 50-pin, System Elo....3405
6113... Inline connectors, 6-, 8-pin, System MQS....3407
6113... Inline plugs, 4-, 10-pin, System Elo....3408
6113... Installing comb connector for retrofitting _ repairs....3409
6113... Main relay connector for DME....3413
6113... Opening plug housings and removing contacts of different plug systems....3414
6113... Relay carrier....3416
6113... Repairing ribbon cables....3417
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....3418
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....3421
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....3422
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....3424
6113... Socket of tab connector housings....3426
6113... Special tools for wiring harness repairs....3427
6113... Treating cables and fibre-optic cables....3429
6113... Unlocking and disconnecting different plug connections....3430
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....3438
6120... Battery replacement information....3442
6120... Notes on AGM battery....3443
6120... Threshold values for battery assessment of all batteries (except telephone batteries)....3446
6120503 Vehicle battery - closed-circuit current monitoring....3447
6120900 Disconnecting and connecting battery negative lead....3448
6120908 Carrying out a voltage interruption of the 12-V battery....3449
6121... Removing and installing _ replacing battery cover....3450
6121010 Removing and installing battery....3451
6121028 Charging battery....3452
6121028 Support voltage of the vehicle electrical system _ recharge vehicle electrical system battery....3453
6125... Notes on repair of high-voltage battery unit....3457
6131006 Removing and installing (replacing) fixture for steering column stalk....3460
6131011 Removing and installing _ replacing volute spring cassette....3461
6131016 Removing and installing _ replacing turn indicator _ dimmer stalk....3462
6131018 Removing and installing _ replacing cruise control switch....3463
6131019 Removing and installing (replacing) ignition starter switch....3464
6131035 Removing and installing _ replacing stalk for steering column adjustment....3465
6131037 Removing and installing _ replacing lighting control unit....3466
6131040 Removing and installing _ replacing stalk for windshield wipers....3467
6131062 Removing and installing _ replacing button for steering wheel heating....3468
6131066 Removing and installing _ replacing hotel setting switch....3469
6131067 Removing and installing _ replacing distribution switch....3470
6131084 Removing and installing _ replacing switch for automatic rear lid actuation....3471
6131115 Replacing rocker switch for side window operation (front)....3472
6131116 Replacing rocker switch for side window operation (rear)....3473
6131152 Removing and installing (replacing) control unit in center armrest at front....3475
6131156 Removing and installing (replacing) control unit in center armrest at rear....3477
6131162 Removing and installing _ replacing front left or right switch combination....3479
6131164 Removing and installing _ replacing rear left or right switch combination (seat heating, head restraint)....3480
6131166 Removing and installing _ replacing rear left or right switch combination (seat heating, seat A _ C for comfort seat in rear compartment)....3481
6131175 Removing and installing _ replacing switch for slide _ tilt sunroof....3482
6131176 Removing and installing _ replacing emergency call button....3483
6131190 Removing and installing _ replacing phone board....3484
6131192 Replacing knob for controller....3485
6131195 Removing and installing (replacing) front controller....3486
6131196 Removing and installing (replacing) rear controller....3487
6131203 Replacing switch combination for seat adjustment....3488
6131204 Replacing switch combination for seat adjustment (comfort seat in rear compartment)....3490
6131218 Removing and installing _ replacing switch for Park Distance Control....3491
6131220 Removing and installing _ replacing multifunction steering wheel switch....3492
6131231 Removing and installing _ replacing steering wheel electronics control unit....3493
6131232 Removing and installing _ replacing steering wheel module control unit (sports steering wheel)....3494
6131241 Removing and installing _ replacing engine hood contact switch....3495
6131246 Removing and installing _ replacing button for rear lid (from 03 _ 2005)....3496
6131261 Removing and installing _ replacing gear selection switch....3497
6131267 Removing and installing _ replacing Steptronic switch....3498
6131310 Replacing brake light switch....3499
6131371 Removing and installing _ replacing audio unit (on rear center armrest)....3500
6131382 Replacing level switch for coolant....3501
6131492 Replacing level switch for windshield washer system....3502
6131996 Carrying out steering angle sensor adjustment....3503
6133060 Removing and installing _ replacing left fanfare horn....3504
6135... Notes on ESD protection (Electro Static Discharge)....3505
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....3507
6135001 Removing and installing trailer module....3512
6135030 Removing and installing (replacing) power module....3513
6135080 Removing and installing (replacing) control unit for left or right seat adjustment (front seat)....3514
6135085 Removing and installing (replacing) control unit for left or right seat adjustment (rear seat)....3516
6135091 Removing and installing control unit for seat heating (normal rear seat)....3517
6135177 Removing and installing (replacing) rain _ light sensor....3518
6135196 Removing and installing (replacing) control unit for automatic rear lid actuation....3519
6135220 Removing and installing (replacing) control unit for left or right front door....3520
6135224 Removing and installing (replacing) control unit for left or right rear door....3521
6135285 Removing and installing (replacing) light module....3522
6135592 Replacing control unit for seat heating (normal rear seat)....3524
6135679 Initializing rain _ light (solar) sensor....3525
6135795 Removing and installing (replacing) control unit for adaptive headlight....3526
6135950 Removing and installing (replacing) control unit for comfort access system....3527
6135955 Removing and installing _ replacing interior antenna for comfort access system -driver's side front....3528
6135960 Removing and installing _ replacing interior antenna for comfort access system -driver's side rear....3529
6135965 Removing and installing _ replacing rear parcel antenna for comfort access system....3530
6135970 Removing and installing _ replacing rear luggage compartment antenna for comfort access system....3531
6135975 Removing and installing _ replacing bumper antenna for comfort access system....3532
6136510 Removing and installing _ replacing wiper heater relay....3533
6136520 Removing and installing _ replacing relief relay (EDC)....3534
6136530 Removing and installing _ replacing cigarette lighter relay....3535
6136540 Replacing relay for air supply unit....3536
6161 Overview of Technical Data....3537
6161... Adjusting left or right windscreen wiper....3542
6161... Overview of windscreen washer system and headlight washer system (SRA)....3544
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen....3545
6161041 Replacing both windshield wiper blades....3547
6161082 Removing and installing (replacing) left windscreen wiper arm (driver's side)....3548
6161085 Removing and installing (replacing) right windscreen wiper arm (passenger side)....3551
6161101 Removing and installing _ replacing both windscreen wiper arms....3554
6161270 Removing and installing complete wiper console....3555
6167010 Removing and installing _ replacing washer pump of headlight cleaning system....3557
6167040 Adjusting spray nozzles for headlight cleaning system....3558
6167083 Removing and installing _ replacing left or right high-pressure nozzle of headlight cleaning system....3559
6167083 Removing and installing _ replacing left or right high-pressure nozzle of headlight washer system (from 03 _ 2005)....3560
6167200 Removing and installing _ replacing washer jet for night vision camera....3561
6171 Overview of Technical Data....3562
6171... Checking function of spray nozzles for windshield washer system....3563
6171... Procedure for replacing high-pressure lines....3564
6171016 Removing and installing _ replacing a jet nozzle in windshield washer system....3565
6171061 Replacing fluid reservoir for windshield washer system....3568
6171100 Removing and installing _ replacing windshield washer pump....3569
6411970 Replacing fogging sensor....3570
AGM battery All models from E39....3571
Adapter cable for OBD socket All series....3574
Adapter cable, 3-pin All series....3575
Automatic driving lights in bright conditions switched on....3576
Auxiliary cable....3577
BMW Night Vision E60, E61, E63, E64, E65, E66....3578
BMW circuit diagrams on DVDWiring Diagram System....3583
Basic check-list for HVTPlus deployment....3588
Battery exchange in vehicles with a high-voltage system....3589
Battery master document....3590
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....3596
Battery with terminal....3598
Bus structures All models from E38 and MINI....3599
Comfort Access E65, E66....3605
Form for equipotential bonding screw connections....3610
Guideline for the assessment of high-voltage battery unit _ cell module for transportation....3612
Instructions for 12 V dual storage system....3617
Notes for opening and closing cable straps....3622
Notes on 48-V battery....3626
Notes on earth bonding screw connections....3631
Notes on handling the high-voltage battery unit in vehicles with water damage....3632
Notes on the 12-V lithium-ion auxiliary battery....3634
Overview of high-voltage battery unit cooling....3638
Peripherals box, 26-pin all models....3640
Power supply E65, E66....3641
Rear entertainment E65, E66....3647
Repair information for high-voltage component....3652
Repair information for high-voltage components....3657
Replace the gel pad for rain-light-solar-condensation sensors....3660
Safety information for handling electric and hybrid vehicles....3663
Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON....3667
Windscreen wipers making noises All models....3670
Windscreen wipers....3672
062 - INSTRUMENTS....3674
0011... Information for handling the documents repair instructions, technical data, AZD....3675
6211280 Removing and installing (replacing) instrument cluster....3677
Clock shows incorrect time E65 E66....3678
Modifications to ”Condition Based Service” maintenance system....3680
Roller operation....3682
Service menu in the instrument cluster....3683
063 - LIGHTS....3684
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....3688
0011... Information for handling the documents repair instructions, technical data, AZD....3690
6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3)....3692
6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3)....3693
6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3)....3694
6310... Light patterns from different low-beam headlight types....3696
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....3698
6310... Test requirements for headlights vertical aim adjustment....3700
6310004 Adjusting headlights....3704
6310014 Adjusting fog lamps....3705
6312... Headlight fogging fault pattern....3706
6312... Repairing headlights....3707
6312... Replacing upper holder on headlight (repair kit)....3708
6312... US version Check _ position the horizontal blocking when headlight is replaced....3709
6312... US version Remove the horizontal blocking before adjusting the headlamp....3711
6312... US version Setting the horizontal blocking when headlamp is set....3713
6312001 Removing and installing _ replacing left headlight (from 03 _ 2005)....3714
6312002 Removing and installing _ replacing right headlight....3716
6312010 Removing and installing left headlight (xenon headlight)....3717
6312011 Replacing left headlight (xenon headlight)....3718
6312012 Removing and installing right headlight (xenon headlight)....3719
6312013 Replacing right headlight (xenon headlight)....3720
6312016 Replacing left headlight (adaptive headlight)....3721
6312017 Removing and installing _ replacing right headlight (adaptive headlight)....3722
6312860 Replacing control unit for left xenon headlight (from 03 _ 2005)....3723
6312861 Replacing control unit for right xenon headlight....3724
6312870 Replacing ignition unit for left xenon headlight (from 03 _ 2005)....3725
6312871 Replacing right ignition unit for right xenon headlight....3727
6312895 Replacing electronics box _ control unit for left adaptive headlight....3728
6312950 Replacing a lower holder for headlight mounting....3729
6313200 Removing and installing _ replacing front left or right auxiliary turn signal lamp....3730
6317060 Removing and installing (replacing) left or right front fog lamp....3731
6317070 Removing and installing _ replacing left or right fog lamp (from 03 _ 2005)....3733
6317070 Removing and installing left or right front fog lamp (BMW Alpina B7)....3735
6321055 Replacing a socket housing for left or right rear light (on side panel)....3736
6321101 Replacing sealing frame for left or right rear light (on side panel)....3737
6321104 Replacing sealing frame for left or right rear light (from 03 _ 2005) (on rear lid)....3738
6321180 Removing and installing _ replacing left or right rear light (on side panel)....3739
6321183 Removing and installing _ replacing left or right rear light (from 03 _ 2005) (on rear lid)....3740
6321300 Replacing circuit board for left or right rear light (from 03 _ 2005) (on side panel)....3741
6325000 Removing and installing _ replacing additional stop light....3742
6331000 Removing and installing _ replacing complete ceiling light (front)....3743
6331003 Removing and installing _ replacing complete ceiling light (rear)....3744
6331020 Removing and installing _ replacing footwell light....3745
6331050 Removing and installing _ replacing mirror light....3746
6331080 Removing and installing _ replacing luggage compartment light....3747
6331085 Removing and installing _ replacing luggage compartment lamp (on rear lid)....3748
6331150 Removing and installing _ replacing glovebox light....3749
6399... Notes for handling bulbs _ bulb light sources (exterior lights)....3750
6399... Notes for replacing light bulbs (interior lights)....3751
6399... Notes for replacing the protective cap of the headlight....3752
6399... Replacing bulb for rear make-up mirror....3753
6399... Safety information for handling bulbs _ light sources (exterior lights)....3754
6399002 Replacing halogen bulb for left high-beam headlight (from 03 _ 2005)....3755
6399076 Replacing bulb for left xenon light (from 03 _ 2005)....3756
6399076 Replacing bulb for left xenon light....3757
6399077 Replacing right lamp for xenon light....3758
6399132 Replacing bulb for front left side lights (from 03 _ 2005)....3759
6399210 Replacing halogen bulb for left or right fog lamp (from 03 _ 2005)....3760
6399210 Replacing halogen bulb for left or right front fog lamp (BMW ALPINA B7)....3761
6399273 Replacing bulb for turn indicator, front left....3762
6399295 Replacing bulb for auxiliary turn signal light, front left or right....3763
6399315 Replacing bulb(s) for left or right rear light (from 03 _ 2005)....3764
6399401 Replacing bulb for left or right number plate light (from 03 _ 2005)....3765
6399486 Replacing light module for front left or right outside door handle lighting (from 09 _ 2004)....3766
6399491 Replacing light module for rear left or right outside door handle lighting (from 09 _ 2004)....3767
6716011 Removing and installing _ replacing left headlight vertical aim adjuster (xenon headlight)....3768
6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlamp)....3770
Adapter cable....3771
Adapter....3772
Adaptive Headlights....3773
Adjustment of lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,....3786
Front Fog Lamps, Additional Lamps, BMW, E65, E66, (from 03 _ 2005)....3787
Headlight, BMW, E65, E66, (from 03 _ 2005)....3788
Headlight, BMW, E65, E66, E67, (up to 03 _ 2005)....3789
High-beam assistant....3790
Interior lighting, BMW, E65, E66....3796
Magnet....3797
Number plate light, BMW, E65, E66, From 03 _ 2005....3798
Number plate light, BMW, E65, E66, up to 03 _ 2005....3799
Rear light cluster, BMW, E65, E66, (from 03 _ 2005)....3800
Rear light cluster, BMW, E65, E66, (up to 03 _ 2005)....3801
Remounting the LED module....3802
Settings for lights, BMW, E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, With headlight range control....3804
Turn indicators, BMW, E65, E66....3805
Windscreen Wipers E65....3806
064 - HEATING & AIR CONDITIONING....3807
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....3814
0011... Information for handling the documents repair instructions, technical data, AZD....3816
6100... Safety information on handling hybrid cars....3818
64 operating fluid overview....3820
6400.. Overview of heater - A _ C system components....3823
6400... Information on using cleaning agent _ paints (personal protection equipment)....3824
6400... Overview of A _ C service stations....3826
6400... Overview of refrigerant oil to be filled....3827
6411.. Overview of servodrives on heater _ air conditioner....3828
6411... Installing servodrive....3829
6411205 Removing and installing _ replacing heater....3830
6411206 Removing and installing _ replacing heater (High automatic A _ C)....3833
6411207 Replacing heating element (Basic automatic A _ C)....3834
6411208 Replacing heating element (High Automatic air conditioning)....3835
6411212 Removing and installing _ replacing fan for heater _ air conditioner (automatic A _ C....3837
6411213 Removing and installing _ replacing fan for heater _ air conditioner (automatic A _ C....3838
6411224 Removing and installing _ replacing controller for heater - A _ C system fan (automatic A _ C Basic)....3839
6411225 Replacing controller for heater - A _ C system fan (automatic A _ C High)....3840
6411260 Removing and installing _ replacing auxiliary water pump (automatic A _ C Basic)....3841
6411262 Removing and installing _ replacing auxiliary water pump (automatic A _ C High)....3842
6411273 Replacing water valve for heater (automatic A _ C Basic)....3844
6411274 Replacing water valve for heater (automatic A _ C High)....3845
6411377 Removing and installing (replacing) control panel for heater - A _ C system....3846
6411475 Removing and installing complete cooler box....3847
6411478 Removing and installing _ replacing cooler box lid....3848
6411480 Removing and installing _ replacing cooler box button....3849
6411482 Removing and installing _ replacing cooler box cooling unit....3850
6411738 Replacing front panel (on heater - A _ C system control panel)....3853
6411810 Replacing servodrive for left hot air flap (automatic A _ C Basic)....3854
6411811 Replacing servodrive (automatic A _ C High) for left hot air flap....3855
6411813 Replacing servodrive for right hot air flap (automatic A _ C High)....3856
6411815 Replacing servodrive for left cold air duct (automatic A _ C Basic)....3857
6411816 Replacing servodrive for left cold air duct (automatic A _ C High)....3858
6411818 Replacing servodrive for right cold air duct (automatic A _ C High)....3859
6411820 Replacing servodrive for fresh air flaps (automatic A _ C Basic)....3860
6411821 Replacing servodrive for fresh air flaps (automatic A _ C High)....3861
6411825 Replacing servodrive for recirculated air flaps (automatic A _ C Basic)....3862
6411826 Replacing servodrive for recirculated air flaps (automatic A _ C High)....3863
6411840 Replacing servodrive for left footwell flap (automatic A _ C High)....3865
6411841 Replacing servodrive for right footwell flap (automatic A _ C Basic)....3866
6411842 Replacing servodrive for right footwell flap (automatic A _ C High)....3867
6411843 Replacing servodrive for ventilation _ defrosting flaps (automatic A _ C Basic)....3868
6411844 Replacing servodrive for ventilation _ defrosting flaps (automatic A _ C High)....3869
6411851 Replacing servodrive for left rear compartment flap (automatic A _ C High)....3870
6411853 Replacing servodrive for right rear compartment flap (automatic A _ C High)....3871
6411910 Removing and installing _ replacing temperature sensor for heating unit (automatic A _ C Basic)....3872
6411911 Removing and installing _ replacing temperature sensor for heating unit (automatic A _ C High)....3873
6411912 Removing and installing _ replacing temperature sensor for heating unit (automatic A _ C Basic)....3874
6411913 Removing and installing _ replacing temperature sensor for heating unit (automatic A _ C High)....3875
6411942 Replacing evaporator temperature sensor (Basic automatic A _ C)....3876
6411943 Replacing evaporator temperature sensor (High automatic A _ C)....3877
6411970 Replacing fogging sensor....3878
6411990 Removing and installing _ replacing sensor for automatic recirculated air control....3879
6411991 Removing and installing _ replacing sensor for automatic recirculated air control....3880
6411992 Removing and installing _ replacing solar sensor....3881
6412... Initialise the auxiliary heater remote key....3882
6412... Replacing burner insert for independent heater....3883
6412021 Removing and installing complete independent heater....3886
6412525 Replacing complete independent heater....3888
6412572 Replacing auxiliary water pump for auxiliary heater....3889
6412577 Replacing changeover valve for independent heater....3890
6412590 Removing and installing or replacing muffler....3891
6412600 Removing and installing _ replacing fuel pump....3892
6422135 Removing and installing _ replacing left fresh air grill (automatic A _ C Basic)....3893
6422136 Removing and installing _ replacing right fresh air grill (automatic A _ C Basic)....3894
6422137 Removing and installing _ replacing left fresh air grill (automatic A _ C High)....3895
6422138 Removing and installing _ replacing right fresh air grill (automatic A _ C High)....3896
6422161 Removing and installing _ replacing center fresh air grill (automatic A _ C Basic)....3897
6422162 Removing and installing _ replacing center fresh air grill (automatic A _ C High)....3898
6422190 Removing and installing _ replacing rear compartment fresh air grill (automatic A _ C Basic)....3899
6422191 Removing and installing _ replacing rear compartment fresh-air grille (automatic A _ C High)....3900
6431009 Replace microfilter for interior ventilation (basic automatic climate control)....3901
6431010 Replacing microfilter for interior ventilation (automatic air conditioning High)....3902
6431030 Removing and installing _ replacing left or right microfilter air duct (automatic....3903
6431031 Removing and installing _ replacing left or right microfilter air duct (automatic....3904
6431055 Removing and installing _ replacing left or right fresh air duct (automatic A _ C Basic)....3905
6431056 Removing and installing _ replacing left or right fresh-air duct (automatic A _ C High)....3906
6450... A _ C performance test....3907
6450... Instructions for handling R 134a refrigerant....3909
6450... Instructions for handling refrigerant oil (for refrigerant R 134a)....3910
6450... Leak detection with forming gas....3911
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)....3917
6450... Safety informations for handling refrigerant oil....3919
6450... Safety informations for handling tetrafluorethane refrigerant R134a....3920
6450010 Drawing off, evacuating and filling air conditioning (R134a)....3921
6451001 Cleaning evaporator....3925
6451525 Removing and installing or replacing expansion valve....3927
6451590 Removing and installing _ replacing evaporator (Basic automatic A _ C)....3929
6451591 Removing and installing _ replacing evaporator (High automatic A _ C)....3930
6452... Instructions for opening and part replacement in refrigerant circuit....3933
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....3935
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....3940
6452521 Replacing A _ C compressor (N62, Basic automatic A _ C)....3944
6452522 Replacing A _ C system compressor (N62, with Dynamic Drive)....3945
6452523 Replacing A _ C system compressor (N62, without Dynamic Drive)....3946
6453... Instructions for desiccant insert replacement....3948
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....3949
6453... Replacing valve insert for refrigerant line....3950
6453515 Replacing drier insert for A _ C system (automatic A _ C Basic)....3951
6453517 Replacing desiccant insert for A _ C system (automatic A _ C High)....3952
6453518 Replacing desiccant insert for A _ C system (condenser removed)....3954
6453550 Removing and installing _ replacing condenser for A _ C system (automatic A _ C Basic)....3956
6453551 Removing and installing or replacing condenser for A _ C system....3957
A _ C system, refrigerant amounts....3959
Accessories....3960
Adapter....3961
Additional Heater with Controls....3962
Air conditioning compressor....3963
Air conditioning oil quantity, BMW, E65, E66, E67, Without, SA 523, Rear-compartment air conditioning....3964
Cleaning agent....3965
Cleaning device....3966
Condenser....3967
Device....3968
Draw off the contaminated R1234yf refrigerant and dispose of it....3969
Heating and air-conditioning unit (evaporator), switching elements....3972
Heating and air-conditioning unit (expansion valve), switching elements....3973
Hook....3974
Hose....3975
Housing, heater _ air conditioner....3976
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....3977
Important information about vehicle climate control E8x E9x E6x....3978
Key....3981
Main group 64....3982
Musty odour from heating and air conditioning system, evaporator cleaning....3983
Plug....3988
Refrigerant Lines and Expansion Valve....3989
Release tool....3990
Socket wrench insert....3991
Spray lance....3992
Sprayer....3993
Tool set....3994
065 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....3995
0011... Information for handling the documents repair instructions, technical data, AZD....3999
6135955 Removing and installing _ replacing interior antenna for comfort access system -driver's side front....4001
6135960 Removing and installing _ replacing interior antenna for comfort access system -driver's side rear....4002
6135965 Removing and installing _ replacing rear parcel antenna for comfort access system....4003
6135970 Removing and installing _ replacing rear luggage compartment antenna for comfort access system....4004
6135975 Removing and installing _ replacing bumper antenna for comfort access system....4005
6500.. Overview of audio components....4006
6511... Notes regarding the adjustment of the installation position on the CD changer....4007
6511070 Removing and installing _ replacing CD changer....4008
6512050 Removing and installing _ replacing left or right central bass speaker (under front seat)....4009
6512070 Removing and installing _ replacing amplifier....4011
6512072 Removing and installing (replacing) amplifier (Top hi-fi system)....4012
6512200 Removing and installing (replacing) audio system controller....4013
6512230 Removing and installing DAB tuner....4014
6512240 Removing and installing digital radio (IBOS) (US version only)....4015
6513050 Removing and installing _ replacing speaker (treble speaker, front door)....4016
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)....4017
6513070 Removing and installing _ replacing speaker (mid-range speaker, door at front)....4018
6513090 Removing and installing _ replacing speaker (mid-range speaker, door at rear)....4019
6513180 Removing and installing _ replacing rear speaker box (in storage shelf)....4020
6513188 Removing and installing _ replacing rear mid-range speaker (in rear shelf)....4022
6513195 Removing and installing _ replacing rear treble speaker (in rear shelf)....4023
6520200 Removing and installing (replacing) aerial tuner....4024
6520220 Removing and installing _ replacing rear window antenna amplifier....4025
6524020 Removing and installing or replacing blocking circuit....4026
6525050 Removing and installing _ replacing antenna amplifier (diversity)....4027
6550011 Removing and installing (replacing) video module for on-board monitor....4028
6550120 Removing and installing _ replacing rear compartment monitor....4029
6550631 Replacing control unit for rear compartment monitor....4031
6575071 Removing and installing (replacing) module for passenger compartment sensor....4033
6577... Notes on scrapping BMW vehicles with gas generators (vehicles with safety information module, airbag system)....4034
6577... Overview of sensors for airbag system (ISIS)....4036
6577541 Removing and installing _ replacing front left or right acceleration sensor....4037
6577558 Removing and installing _ replacing control electronics for driver's seat occupancy detector....4038
6577565 Removing and installing _ replacing control electronics for rear seat occupancy detector (left or right)....4039
6577567 Removing and installing _ replacing control electronics for rear seat occupancy detector (comfort seat)....4040
6577598 Replacing sensor mat for driver's seat occupancy detector....4041
6577600 Replacing sensor mat for passenger seat occupancy detector....4042
6577605 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector....4043
6577632 Replacing both sensor mats for rear seat occupancy detector....4044
6577635 Replacing sensor mat for left or right rear seat occupancy detector (comfort seat)....4045
6577690 Removing and installing _ replacing central gateway module (from build date 03 _ 2004)....4046
6577690 Removing and installing _ replacing central gateway module (up to build date 03 _ 2004)....4047
6577700 Removing and installing (replacing) safety information module....4048
6577710 Removing and installing (replacing) left A-pillar sensor....4049
6577720 Removing and installing (replacing) left B-pillar sensor....4050
6577730 Removing and installing (replacing) vehicle center sensor....4052
6577740 Removing and installing (replacing) left front door sensor....4053
6577750 Removing and installing (replacing) driver's seat sensor....4054
6577760 Removing and installing (replacing) rear seat sensor....4055
6581060 Removing and installing _ replacing external temperature sensor....4056
6582010 Removing and installing (replacing) control display....4057
6582530 Replacing MOST CAN gateway control unit....4058
6590... Notes on handling navigation computers....4060
6590511 Removing and installing (replacing) navigation computer with CD drive....4062
6590550 Replacing CD _ DVD drive for navigation computer....4063
6654005 Removing and installing _ replacing control unit for Night Vision System....4066
7212... Overview of airbag modules, seat belts and airbag triggering units....4067
Adapter cable....4068
Airbag triggering control....4069
CD _ DVD drives and special devices....4070
Copy-protected audio CD cannot be played E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E85....4071
Deactivating and reactivating airbags _ acoustic seat belt reminder....4072
Digital and analogue television E60, E61, E63, E64, E65, E66, E70, E71, E83, E85, E86, E90, E91, E92, E93....4077
Failure of MOST control units at high outside temperatures E65 E66....4089
New audio test CD for complaints about sound system playback All series....4094
Problems when installing navigation software E38, E39, E46, E52, E53, E65, E66 with radio navigation (option 606) or navigation....4095
Problems with audio _ navigation CDs _ DVDs All series....4096
Rear entertainment E65, E66....4098
Side _ thorax airbags, rear resistance too high E65 E66....4103
Video monitor....4106
066 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....4107
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4108
0011... Information for handling the documents repair instructions, technical data, AZD....4110
6620508 Removing and installing (replacing) control unit (Park Distance Control)....4112
6620520 Removing and installing _ replacing an ultrasonic transducer at front (Park Distance Control)....4113
6620540 Removing and installing _ replacing a rear ultrasonic transducer (Park Distance Control)....4114
6631... Replacing screws on ACC sensor unit....4115
6631001 Adjusting ACC sensor....4116
6631006 Removing and installing (replacing) ACC sensor (version up to 03 _ 2005)....4117
6631006 Removing and installing _ replacing ACC sensor (build date from 03 _ 2005)....4118
6654001 Adjusting night vision camera....4119
6654005 Removing and installing _ replacing control unit for Night Vision System....4121
6654010 Removing and installing complete night vision camera....4122
6654511 Replacing night vision camera....4123
Active Cruise Control E60, E61, E63, E64, E65, E66....4125
BMW Night Vision E60, E61, E63, E64, E65, E66....4134
Comfort Access E65, E66....4139
Night vision camera....4144
067 - ELECTRIC MOTOR....4145
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4148
0011... Information for handling the documents repair instructions, technical data, AZD....4150
6711510 Removing and installing _ replacing servodrive for front left or right door locking mechanism....4152
6711530 Removing and installing _ replacing actuator drive for rear left or right central locking....4153
6711555 Removing and installing _ replacing servodrive for tank filler flap....4154
6711560 Replacing actuator drive for rear lid locking....4156
6713001 Replacing drive unit for electrically operated left or right door mirror....4157
6713005 Replacing drive unit for electrically operated left or right door mirror (with memory)....4158
6716011 Removing and installing _ replacing left headlight vertical aim adjuster (xenon headlight)....4159
6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlamp)....4161
6731... Notes on initialising electric seat actuator drives....4162
6731500 Removing and installing _ replacing drive unit for longitudinal seat adjustment....4163
6731510 Removing and installing _ replacing drive unit for seat tilt adjustment....4165
6731520 Removing and installing _ replacing drive unit for seat height adjustment....4167
6731530 Removing and installing _ replacing drive unit for backrest angle adjustment....4168
6731540 Removing and installing _ replacing drive unit for head restraint adjustment (comfort seat)....4169
6731560 Removing and installing _ replacing drive unit for thigh support....4171
6731572 Removing and installing _ replacing drive unit for head restraint height adjustment on left or right front seat (comfort seat)....4172
6731600 Removing and installing _ replacing drive for seat longitudinal _ tilt adjustment (comfort seats in rear compartment)....4174
6731610 Removing and installing _ replacing drive for seat tilt adjustment (comfort seats....4175
6731630 Removing and installing _ replacing drive for backrest tilt adjustment (comfort seats in rear compartment)....4176
6731640 Removing and installing _ replacing drive for backrest head adjustment (comfort seats in rear compartment)....4178
6731700 Removing and installing _ replacing drive for head restraint height adjustment of....4179
6731702 Removing and installing _ replacing drive for head restraint height adjustment (comfort seats in rear compartment)....4180
6732600 Replacing fan for front seat surface (comfort seat)....4181
6732610 Replacing fan for backrest on front seat (comfort seat)....4182
6732620 Replacing fan for thigh support on front seat (comfort seat)....4183
6732650 Replacing fan for rear seat surface (comfort seat)....4184
6732660 Replacing fan for backrest on rear seat (comfort seat)....4185
6733510 Removing and installing _ replacing servolock drive....4187
6761005 Removing and installing (replacing) drive with gear for actuating slide _ tilt sunroof....4188
6762... Notes on initializing power window....4189
6762000 Removing and installing _ replacing flat motor for front left or right power window....4190
6762020 Removing and installing _ replacing flat motor for rear left or right power window regulator....4191
6763512 Replacing wiper motor....4192
6764010 Removing and installing _ replacing drive unit for electric steering column adjustment....4193
6765010 Removing and installing or replacing drive unit for roller sun blind....4194
6765019 Removing and installing _ replacing drive for left or right roller sun blind....4195
6766010 Removing and installing _ replacing lumbar support drive mechanism on front seat,....4196
6766012 Removing and installing _ replacing drive unit for lumbar support on left or right front seat (comfort seat)....4197
6766013 Removing and installing _ replacing drive unit for lumbar support on left or right front seat (active seat)....4198
6766019 Removing and installing _ replacing drive unit for lumbar support on left or right rear seat (comfort seat)....4199
Accessories....4200
Cable....4201
Drive, roller sun blind....4202
Drive, seat adjustment....4203
Drives, power windows....4204
071 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....4205
0011... Information for handling the documents repair instructions, technical data, AZD....4206
Trailer Hitch....4208
072 - BODY PARTS & ACCESSORIES....4209
0000... Microencapsulated screws....4211
0011... Information for handling the documents repair instructions, technical data, AZD....4212
4100... Replacing blind rivets....4214
4100513 Fix bolts on the new part....4217
6100... Repairing airbag cables....4219
72 Safety precautions and general information....4220
7200... Replacing the seat belt clip....4221
7200... Safety regulations for handling components with gas generators....4222
7211... Check list for automatic seat belt....4224
7211... Checking automatic seat belt....4226
7211033 Removing and installing _ replacing front left or right seat belt....4229
7211041 Removing and installing _ replacing front left or right lower belt fitting (seat belt tensioner)....4230
7211092 Removing and installing _ replacing rear left or right seat belt....4231
7211096 Removing and installing _ replacing rear left or right lower strap....4232
7211097 Removing and installing _ replacing rear center lower strap....4233
7211098 Removing and installing _ replacing all rear lower straps....4234
7211101 Removing and installing _ replacing rear center seat belt....4235
7211102 Removing and installing _ replacing all rear seat belts....4236
7211292 Removing and installing _ replacing rear left or right seat belt (comfort)....4238
7211296 Removing and installing _ replacing rear left or right lower strap (comfort)....4239
7211297 Removing and installing _ replacing rear center lower strap (comfort)....4240
7211298 Removing and installing _ replacing all lower straps (comfort)....4241
7211301 Removing and installing _ replacing rear seat belt (comfort)....4242
7211302 Removing and installing _ replacing all seat belts (comfort)....4243
7212... Deactivation of airbags....4244
7212... Firing gas generators....4247
7212... Notes on scrapping vehicles with gas generators (airbag system)....4251
7212... Overview of airbag modules, seat belts and airbag triggering units....4253
7212... Procedure after airbag deployment as result of an accident....4254
7212... Unlocking _ locking airbag plug connections....4257
7212000 Removing and installing or replacing airbag module on passenger side....4260
7212010 Removing and installing _ replacing airbag module on left or right front door....4262
7212015 Removing and installing _ replacing airbag module on left or right rear door....4264
7212040 Removing and installing _ replacing left or right AHPS1 head airbag....4266
7212045 Removing and installing _ replacing left or right AHPS2 head airbag....4268
7214... Removing and installing _ replacing Top Tether eyelets for child seat....4271
7260057 Removing and installing _ replacing ski bag....4272
Airbag modules....4274
Deactivating and reactivating airbags _ acoustic seat belt reminder....4275
Holder....4280
Overview of the clips and unlocking tools for head airbag fastening....4281
Release tool....4282
Seat Belts....4283
Tester....4284
084 - COMMUNICATION SYSTEM....4285
0011... Information for handling the documents repair instructions, technical data, AZD....4286
8400.. Overview of communications systems (telephone)....4288
8411550 Removing and installing _ replacing hands-free microphone....4289
8411610 Removing and installing _ replacing eject box (cordless keypad handset)....4290
8411612 Removing and installing _ replacing eject box (in rear centre armrest)....4292
8411615 Removing and installing _ replacing eject box (in rear center armrest)....4293
8411627 Removing and installing (replacing) Telematic Control Unit (TCU) (SA633 _ SA638 _ SA639 _ SA664)....4294
8411627 Removing and installing (replacing) transmit-receive unit (option SA630)....4296
8421526 Removing and installing _ replacing compensator....4297
8441510 Removing and installing _ replacing control unit for voice input system....4298
8450050 Removing and installing _ replacing basic antenna....4299
Information on charging new batteries in cordless handset on GSM car phone E38 E39 E46 E53 with GSM car phone with cordless hand....4300
Night vision camera....4301
097 - VEHICLE PERSERVATION....4302
0011... Information for handling the documents repair instructions, technical data, AZD....4303
6400... Information on using cleaning agent _ paints (personal protection equipment)....4305
Main group 97....4307
099 - PAINT....4308
0011... Information for handling the documents repair instructions, technical data, AZD....4309
4100... Information _ warning labels....4311
6100... Notes on handling the high pressure cleaner....4312
6400... Information on using cleaning agent _ paints (personal protection equipment)....4313
99 Notes on using temperature-controlled infra-red radiators....4315
99 operating fluid overview....4316
9900... General instructions on paintwork....4317
9900... Touching up paintwork damage....4318
ColorSystem....4319
Cosmetic repairs on wheel rims....4322
New BMW paint brochure....4331
BMW 7 Series (E65) Repair Service Manual 2001-2008