John Deere 350GLC Excavator (PIN: 1FF350GX__E808001— ) (PIN: 1FF350GX__D808001— ) (PIN: 1FF350GX__C808001— ) Repair Service Manual (TM12179)
Complete Repair Service Technical Manual for John Deere 350GLC Excavator (PIN: 1FF350GX__E808001— ) (PIN: 1FF350GX__D808001— ) (PIN: 1FF350GX__C808001— ), with all the shop information to maintain, repair, and rebuild like professional mechanics.
John Deere 350GLC Excavator (PIN: 1FF350GX__E808001— ) (PIN: 1FF350GX__D808001— ) (PIN: 1FF350GX__C808001— ) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm12179 - 350GLC Excavator (PIN: 1FF350GX__E808001— ) (PIN: 1FF350GX__D808001— ) (PIN: 1FF350GX__C808001— ) Repair Technical Manual.pdf
tm12179 - 350GLC Excavator (PIN: 1FF350GX__E808001— ) (PIN: 1FF350GX__D808001— ) (PIN: 1FF350GX__C808001— ) Repair Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 697 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS....1
Section 00: General Information....11
Group 0001: Safety....11
Recognize Safety Information....14
Follow Safety Instructions....15
Operate Only If Qualified....16
Wear Protective Equipment....17
Avoid Unauthorized Machine Modifications....18
Add Cab Guarding For Special Uses....19
Inspect Machine....20
Stay Clear of Moving Parts....21
Avoid High-Pressure Fluids....22
Avoid High-Pressure Oils....23
Work In Ventilated Area....24
Prevent Fires....25
Prevent Battery Explosions....26
Handle Chemical Products Safely....27
Decommissioning — Proper Recycling and Disposal of Fluids and Components....28
Exhaust Filter Ash Handling and Disposal....29
Prepare for Emergencies....30
Clean Debris from Machine....31
Use Steps and Handholds Correctly....32
Start Only From Operator's Seat....33
Use and Maintain Seat Belt....34
Prevent Unintended Machine Movement....35
Avoid Work Site Hazards....36
Keep Riders Off Machine....38
Avoid Backover Accidents....39
Inspect and Maintain ROPS....40
Avoid Machine Tip Over and Machine Damage....41
Use Special Care When Lifting Objects....43
Add and Operate Attachments Safely....44
Park and Prepare for Service Safely....45
Service Cooling System Safely....46
Remove Paint Before Welding or Heating....47
Make Welding Repairs Safely....48
Drive Metal Pins Safely....49
Clean Exhaust Filter Safely....50
Group 0003: Torque Values....12
Metric Bolt and Cap Screw Torque Values....55
Additional Metric Cap Screw Torque Values....57
Unified Inch Bolt and Cap Screw Torque Values....59
Service Recommendations for 37° Flare and 30° Cone Seat Connectors....61
Service Recommendations for O-Ring Boss Fittings....63
Service Recommendations for Flared Connections—Straight or Tapered Threads....65
Service Recommendations for Flat Face O-Ring Seal Fittings....67
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators....69
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations....72
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations....74
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations....77
Service Recommendations for Metric Series Four Bolt Flange Fitting....80
Service Recommendations For Inch Series Four Bolt Flange Fittings....82
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations....84
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings....86
Service Recommendations For O-Ring Boss Fittings With Shoulder....89
Metric 24° O-Ring Seal DIN 20078 Service Recommendations....92
Section 01: Tracks....96
Group 0130: Track System....96
Track Roller Remove and Install....101
Track Roller Disassemble and Assemble....105
Track Roller Pressure Test....107
Track Carrier Roller Remove and Install....110
Metal Face Seals Repair....113
Track Shoe Remove and Install....115
Track Chain Remove and Install....118
Track Chain Disassemble and Assemble....125
Track Chain Repair....127
Sprocket Remove and Install....130
Front Idler Remove and Install....133
Front Idler Disassemble and Assemble....134
Track Adjuster and Recoil Spring Remove and Install....137
Track Adjuster and Recoil Spring Disassemble and Assemble....138
Track Adjuster Cylinder Disassemble and Assemble....144
Section 02: Axles, Differentials and Suspension Systems....146
Group 0250: Axle Shaft, Bearings, and Reduction Gears....146
Travel Gear Case Remove and Install....151
Travel Gear Case Disassemble and Assemble....155
Group 0260: Hydraulic System....146
Travel Motor and Park Brake Remove and Install....168
Travel Motor and Park Brake Disassemble and Assemble....169
Travel Motor Cover Disassemble and Assemble....178
Travel Motor and Park Brake Start-Up Procedure....180
Section 04: Engine....181
Group 0400: Removal and Installation....181
Engine Remove....194
Engine Install....206
Section 05: Engine Auxiliary System....215
Group 0510: Cooling System....215
Radiator Remove and Install....220
Oil Cooler Remove and Install....224
Charge Air Cooler Remove and Install....229
Fuel Cooler Remove and Install....232
Cooling Package Remove and Install....234
Fan, Fan Guard, and Fan Shroud Remove and Install....242
Serpentine Belt Remove and Install....254
Coolant Surge Tank Remove and Install....255
Group 0520: Intake System....215
Air Cleaner Remove and Install....259
Group 0530: External Exhaust System....215
Exhaust Tube Remove and Install....262
JDG11335 Bellows Alignment Fixture....263
Exhaust Bellows Alignment Procedure....268
Diesel Particulate Filter (DPF) Remove and Install....273
Exhaust Filter Remove and Install....277
Group 0560: External Fuel Supply System....215
Fuel Tank Remove and Install....283
Primary Fuel Filter and Water Separator Remove and Install....286
Final Fuel Filter Remove and Install....289
Auxiliary Fuel Filter Remove and Install (If Equipped)....292
Section 07: Dampener Drive (Flex Coupling)....293
Group 0752: Elements....293
Damper Drive (Flex Coupling) Remove and Install....296
Section 17: Frame or Supporting Structure....298
Group 1740: Frame Installation....298
Welding On Machine....301
Welding Repair of Major Structure....303
Group 1749: Chassis Weights....298
Counterweight Remove and Install....308
Section 18: Operator's Station....311
Group 1800: Removal and Installation....311
Cab Remove and Install....320
Group 1810: Operator Enclosure....311
Windshield Remove and Install....330
Windshield Disassemble and Assemble....332
Sliding Windows Remove and Install....342
Windowpanes Remove and Install....344
Windowpanes Dimensions....345
Group 1821: Seat and Seat Belt....311
Seat Remove and Install....355
Seat Belt Remove and Install....357
Mechanical Suspension Seat Disassemble and Assemble....362
Air Suspension Seat Disassemble and Assemble....364
Left and Right Console Covers Remove and Install....366
Group 1830: Heating and Air Conditioning....311
Refrigerant Cautions and Proper Handling....376
Flush and Purge Air Conditioner System....377
R134a Refrigerant Oil Information....381
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure....383
R134a Compressor Oil Charge Check....385
R134a Compressor Oil Removal....387
Recover R134a Refrigerant....388
Evacuate R134a System....389
Charge R134a System....391
Compressor Remove and Install....393
Air Conditioner Compressor Clutch Remove and Install (6090HT002 and 6090HT006 Only)....395
Condenser Remove and Install....398
Heater and Air Conditioner Remove and Install....400
Receiver-Dryer Remove and Install....405
Section 33: Excavator....406
Group 3302: Buckets....406
Bucket Remove and Install....409
Adjust Bucket Pivot End Play....410
Bucket Pin-Up Data....412
Group 3340: Frames....406
Bucket Links Remove and Install....416
Arm Remove and Install....418
Boom Remove and Install....421
Inspect Pins, Bushings, and Bosses—Front Attachment....430
Cylinder Specifications....433
Bushings and Seal Remove and Install....434
Group 3360: Hydraulic System....406
Apply Vacuum to Hydraulic Oil Tank....438
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy....440
Pump 1 and 2 Remove and Install....442
Pump 1 and 2 Disassemble and Assemble....447
Pump Gear Case Disassemble and Assemble....455
Pump 1 and 2 Inspection....458
Pump 1 and 2 Start-Up Procedure....464
Pump 1 and 2 Regulator Remove and Install....466
Pump 1 and 2 Regulator Disassemble and Assemble....469
Pilot Pump Remove and Install....472
Pilot Pump Disassemble and Assemble....475
Pilot Pressure Regulating Valve and Filter Remove and Install....477
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble....479
Pilot Shutoff Solenoid Valve Remove and Install....481
Pilot Shutoff Solenoid Valve Disassemble and Assemble....484
Fan Drive Pump Remove and Install....486
Fan Drive Motor Remove and Install....488
Fan Drive Motor Disassemble and Assemble....494
Fan Drive Motor Solenoid Valves Remove and Install....497
Solenoid Valve Manifold Remove and Install....499
Solenoid Valve Remove and Install—Power Dig (SG), Travel Speed (SI), Arm Regenerative (SC) and Dig Regenerative (SF) Valves....501
Solenoid Valve Disassemble and Assemble—Power Dig (SG), Travel Speed (SI), Arm Regenerative (SC) and Dig Regenerative (SF) Valves....503
Pilot Valve (Left and Right) Remove and Install....505
Pilot Valve (Left and Right) Disassemble and Assemble....507
Travel Pilot Valve Remove and Install....511
Travel Pilot Control Valve Disassemble and Assemble....514
Pilot Signal Manifold Remove and Install....518
Pilot Signal Manifold Disassemble and Assemble....520
Control Valve Remove and Install....523
Control Valve Halves Disassemble and Assemble....529
Control Valve (5-Spool) Disassemble and Assemble....531
Control Valve (4-Spool) Disassemble and Assemble....542
Hydraulic Oil Tank Remove and Install....552
Hydraulic Oil Tank Disassemble and Assemble....556
Restriction Valve Remove and Install....560
Hydraulic Oil Cooler Bypass Valve Remove and Install....563
Boom Cylinder Remove and Install....565
Boom Cylinder Disassemble and Assemble (S.N. —808213)....570
Boom Cylinder Disassemble and Assemble (S.N. 808214— )....574
Arm Cylinder Remove and Install....579
Arm Cylinder Disassemble and Assemble (S.N. —808223)....584
Arm Cylinder Disassemble and Assemble (S.N. 808224— )....590
Bucket Cylinder Remove and Install....596
Bucket Cylinder Disassemble and Assemble (S.N. —808228)....601
Bucket Cylinder Disassemble and Assemble (S.N. 808229— )....605
Hydraulic Cylinder Bleed Procedure....610
Section 43: Swing or Pivoting System....611
Group 4350: Mechanical Drive Elements....611
Swing Gearbox Remove and Install....615
Swing Gear Case Disassemble and Assemble....618
Swing Gearbox Start-Up Procedure....632
Upperstructure Remove and Install....633
Swing Bearing Remove and Install....638
Swing Bearing Disassemble and Assemble....640
Swing Bearing Upper Seal Install....644
Swing Bearing Lower Seal Install....645
Group 4360: Hydraulic System....611
Center Joint Remove and Install....650
Center Joint Disassemble and Assemble....653
Center Joint Air Test....656
Swing Motor and Park Brake Remove and Install....657
Swing Motor and Park Brake Disassemble....660
Swing Motor and Park Brake Inspection....663
Swing Motor and Park Brake Assemble....667
Swing Motor and Park Brake Start-Up Procedure....670
Crossover Relief Valve and Make-Up Check Valve Remove and Install....671
Make-Up Check Valve Disassemble and Assemble....673
Swing Park Brake Check Valve and Orifice Remove and Install....675
Section 99: Dealer Fabricated Tools....677
Group 9900: Dealer Fabricated Tools....677
DF1063 Lift Bracket....680
ST4920 Track Recoil Spring Disassembly and Assembly Tool....682
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool....686
DFT1110 Spacer....687
DFT1130 Adapter....688
DFT1305 Travel Gear Case Nut Wrench....689
DFT1109 Holding Bar....690
DF1038 Torque Adapter....691
Center Joint (Rotary Manifold) Lifting Tool....692
DFT1144 Guide Pin....693
DFT1119 Pump Support....694
DFT1351 Swing Gear Case Nut Spanner Wrench....695
John Deere 350GLC Excavator (PIN: 1FF350GX__E808001— ) (PIN: 1FF350GX__D808001— ) (PIN: 1FF350GX__C808001— ) Repair Service Manual (TM12179)
