John Deere 330CLC and 370C Excavator Repair Service Manual (OMT188215)

Complete Operator's manual for John Deere 330CLC and 370C Excavator, with all the technical information to maintain and operate.

PRODUCT DETAILS:
Total Pages: 339 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt188215 - 330CLC and 370C Excavator Operator's Manual.pdf

MAIN SECTIONS
TABLE OF CONTENTS..........1
Section 1-1: Safety—Safety Features..........18
  Safety Features..........18
Section 1-2: Safety—General Precautions..........19
  Recognize Safety Information..........20
  Follow Safety Instructions..........21
  Operate Only If Qualified..........22
  Wear Protective Equipment..........23
  Avoid Unauthorized Machine Modifications..........24
  Add Cab Guarding for Special Uses..........25
  Inspect Machine..........26
  Stay Clear of Moving Parts..........27
  Avoid High-Pressure Fluids..........28
  Avoid High-Pressure Oils..........29
  Beware of Exhaust Fumes..........30
  Prevent Fires..........31
  Prevent Battery Explosions..........32
  Handle Chemical Products Safely..........33
  Dispose of Waste Properly..........34
  Prepare for Emergencies..........35
Section 1-3: Safety—Operating Precautions..........36
  Use Steps and Handholds Correctly..........37
  Start Only From Operator's Seat..........38
  Use and Maintain Seat Belt..........39
  Prevent Unintended Machine Movement..........40
  Avoid Work Site Hazards..........41
  Keep Riders Off Machine..........43
  Avoid Backover Accidents..........44
  Avoid Machine Tip Over..........45
  Use Special Care When Lifting Objects..........47
  Add and Operate Attachments Safely..........48
Section 1-4: Safety—Maintenance Precautions..........49
  Park and Prepare for Service Safely..........50
  Service Cooling System Safely..........51
  Remove Paint Before Welding or Heating..........52
  Make Welding Repairs Safely..........53
  Drive Metal Pins Safely..........54
Section 1-5: Safety—Safety Signs..........56
  Safety Signs..........56
Section 2-1: Operation—Operator's Station..........57
  Pedals, Levers, and Panels..........58
  Monitor Panel..........59
  Monitor Panel Functions..........61
  Front Switch Panel..........63
  Front Switch Panel Functions..........64
  Rear Switch Panel..........66
  Horn..........67
  Power Dig Button..........68
  Pilot Shutoff Lever..........69
  Travel Alarm and Travel Alarm Cancel Switch..........70
  Cab Heater and Air Conditioner..........71
  Operating the AM/FM Radio..........73
  Secondary Exit Tool..........74
  Opening Upper Front (Secondary Exit) Window..........75
  Removing and Storing the Lower Front Window..........77
  Opening Side Windows..........79
  Opening and Closing the Roof Exit Cover..........80
  Adjusting the Seat..........81
Section 2-2: Operation—Operating The Machine..........83
  Before Starting Work..........84
  Operator's Daily Machine Check Before Starting..........85
  Starting Engine..........287
  Cold Weather Warm-Up..........89
  Using Booster Batteries—24 Volt System..........91
  Travel Pedals and Levers..........92
  Control Lever Pattern Operation..........94
  Control Lever Pattern Conversion..........96
  Operating in Water and Mud..........99
  Driving Up a Steep or Slippery Slope..........100
  Lifting..........101
  Lower Boom With Engine Stopped..........102
  Parking the Machine..........105
  Loading and Unloading for Transport..........106
  Towing Machine..........108
  Lifting the Machine..........109
Section 3-1: Maintenance—Machine..........110
  Diesel Fuel..........111
  BioDiesel Fuel..........113
  Testing Diesel Fuel..........115
  Handling and Storing Diesel Fuel..........116
  Alternative and Synthetic Lubricants..........117
  Engine Break-In Oil..........118
  Diesel Engine Oil..........119
  Hydraulic Oil..........120
  Swing Gearbox and Travel Gearbox Oils..........122
  Pump Gearbox Oil..........123
  Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease..........124
Section 3-2: Maintenance—Periodic Maintenance..........125
  Service Machine at Specified Intervals..........126
  Check the Hour Meter Regularly..........127
  Prepare Machine for Maintenance..........128
  Open Access Doors for Service..........129
  Open Engine Hood for Service..........130
  Fuel Tank..........131
  Hydraulic Breaker and Crusher Attachments..........132
  Maintenance and Repair Record Keeping System..........133
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..........134
  Service Intervals..........135
  Required Parts..........137
Section 3-3: Maintenance—As Required..........140
  Clean Fuel Tank Inlet Screen..........141
  Drain Water and Sediment From Fuel Tank Sump..........142
  Clean Fuel Strainer..........143
  Drain Fuel Filter/Water Separator..........144
  Bleed the Fuel System..........145
  Clean Radiator Air Inlet Screen..........148
  Clean Air Cleaner Dust Unloader Valve..........149
  Check and Adjust Track Sag..........150
  Windshield Washer Fluid Level..........153
Section 3-4: Maintenance—Every 10 Hours or Daily..........154
  Check Engine Oil Level..........155
  Check Recovery Tank Coolant Level..........156
  Check Hydraulic Oil Level..........157
Section 3-5: Maintenance—Every 100 Hours..........160
  Grease Working Tool Pivots..........180
Section 3-6: Maintenance—Initial Service - 250 Hours..........162
  Change Engine Break-In Oil and Replace Filter..........163
Section 3-7: Maintenance—Every 250 Hours..........165
  Check Swing Gearbox Oil Level..........166
  Drain Hydraulic Tank Sump..........167
  Check Pump Drive Gearbox Oil Level..........169
  Check Radiator Coolant Level..........170
  Check Battery Electrolyte Level and Terminals..........172
  Check Travel Gearbox Oil Level..........175
  Clean or Replace Dusty Primary Element..........176
  Clean Spark Arrester (If Equipped)..........178
Section 3-8: Maintenance—Every 500 Hours..........179
  Grease Working Tool Pivots..........180
  Grease Swing Bearing..........183
  Grease Swing Bearing Gear..........184
  Replace Fuel Filter/Water Separator..........185
  Check Air Intake Hoses..........188
  Check Coolant in Radiator..........189
  Change Engine Oil and Replace Filter..........191
  Clean Cab Fresh Air and Recirculating Air Filters..........193
Section 3-9: Maintenance—Every 1000 Hours..........196
  Change Swing Gearbox Oil..........197
  Replace Hydraulic Tank Oil Filter..........198
  Replace Pilot System Oil Filter..........201
  Change Pump Drive Gearbox Oil..........203
  Inspect Fan Belt..........205
  Replace Air Cleaner Elements..........207
  Replace Air Cleaner Dust Valve..........208
Section 3-10: Maintenance—Every 2000 Hours..........209
  Drain Cooling System..........210
  Diesel Engine Coolant (engine with wet sleeve cylinder liners)..........212
  Cooling System Fill and Deaeration Procedure..........214
  Change Travel Gearbox Oil..........215
  Clean The Engine Crankcase Ventilation Tube..........217
  Adjust Engine Valve Clearance..........218
Section 3-11: Maintenance—Every 4000 Hours..........219
  Change Hydraulic Tank Oil, Clean Suction Screen..........220
Section 3-12: Maintenance—Every 4500 Hours..........225
  Replace Engine Crankshaft Dampener..........226
Section 4-1: Miscellaneous—Machine..........227
  Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump..........228
  Do Not Service Control Valves, Cylinders, Pumps, or Motors..........229
  Precautions for Alternator and Regulator..........230
  Diagnostic Display Unit (DDU) Operation..........231
  Engine Service Codes..........240
  Handling, Checking, and Servicing Batteries Carefully..........242
  Using Battery Charger..........245
  Replacing Batteries..........246
  Using Booster Batteries—12-Volt System..........247
  Welding On Machine..........248
  Clean the Machine Regularly..........249
  Adding 12—Volt Accessories..........250
  Replacing Fuses..........251
  Replacing Bucket Teeth..........253
  Replacing Bucket Tooth Tip—Heavy-Duty Bucket..........255
  Adjusting Bucket to Arm Joint..........257
  Removing the Bucket..........259
  Track Sag General Information..........260
  Check Track Shoe Hardware..........261
  Unified Inch Bolt and Screw Torque Values..........262
  Metric Bolt and Screw Torque Values..........264
Section 4-2: Miscellaneous—Operational Checkout..........267
  Operational Checkout..........267
Section 4-3: Miscellaneous—Troubleshooting..........285
  Using Troubleshooting Charts..........286
  Engine..........287
  Electrical System..........291
  Hydraulic System..........294
Section 4-4: Miscellaneous—Storage..........296
  Prepare Machine for Storage..........297
Section 4-5: Miscellaneous—Machine Numbers..........299
  Record Product Identification Number (PIN)..........300
  Record Engine Serial Number..........301
  Record Travel Motor Serial Numbers..........302
  Record Swing Motor Serial Number..........303
  Keep Proof of Ownership..........304
  Keep Machines Secure..........305
Section 4-6: Miscellaneous—Specifications..........306
  330CLC and 370C Engine Specifications..........306
  330CLC and 370C Drain and Refill Capacities..........306
  330CLC Specifications..........306
  330CLC Working Ranges..........306
  330CLC Lift Capacity—KG (LB)..........306
  370C Specifications..........306
  370C Working Ranges..........306
  370C Lift Capacity—KG (LB)..........306

John Deere 330CLC and 370C Excavator Repair Service Manual (OMT188215)