John Deere 310SK, 410K Backhoe Loader With TMC Diagnosis and Tests Service Technical Manual (TM12487)
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 310SK, 410K Backhoe Loader With TMC, with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 310SK, 410K Backhoe Loader With TMC workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm12487 - 310SK, 410K Backhoe Loader With TMC Technical Manual (Operation & Test).pdf
tm12487 - 310SK, 410K Backhoe Loader With TMC Technical Manual (Operation & Test).epub
PRODUCT DETAILS:
Total Pages: 2,441 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
TABLE OF CONTENTS.......1
Section 9000: General Information.......37
Group 01: Safety.......37
Recognize Safety Information.......40
Follow Safety Instructions.......41
Operate Only If Qualified.......42
Wear Protective Equipment.......43
Avoid Unauthorized Machine Modifications.......44
Inspect Machine.......45
Stay Clear of Moving Parts.......46
Avoid High-Pressure Oils.......47
Avoid High-Pressure Fluids.......48
Work In Ventilated Area.......49
Prevent Fires.......50
Prevent Battery Explosions.......51
Handle Chemical Products Safely.......52
Decommissioning — Proper Recycling and Disposal of Fluids and Components.......53
Prepare for Emergencies.......54
Use Steps and Handholds Correctly.......55
Start Only From Operator's Seat.......56
Use and Maintain Seat Belt.......57
Prevent Unintended Machine Movement.......58
Prevent Unintended Machine Movement—If Equipped With Pilot Controls.......59
Avoid Work Site Hazards.......60
Keep Riders Off Machine.......62
Avoid Backover Accidents.......63
Avoid Machine Tipover.......64
Add and Operate Attachments Safely.......65
Use Special Care When Operating.......66
Operating or Traveling On Public Roads.......67
Inspect and Maintain ROPS.......68
Park and Prepare for Service Safely.......69
Service Cooling System Safely.......70
Remove Paint Before Welding or Heating.......71
Make Welding Repairs Safely.......72
Drive Metal Pins Safely.......73
Service Tires Safely.......74
Section 9001: Diagnostics.......75
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes.......97
Engine Control Unit (ECU) Diagnostic Trouble Codes.......97
000029.03 - Hand Throttle.......75
000029.04 - Hand Throttle.......75
000029.14 - Hand Throttle.......75
000091.03 - Foot Throttle.......75
000091.04 - Foot Throttle.......75
000091.14 - Foot Throttle.......75
000111.07 - Engine Coolant Level.......75
000190.16 - Engine Speed.......75
000237.31 - Vehicle ID Number.......75
000628.12 - Memory Error.......75
000647.03 - Engine Fan Driver.......75
000647.05 - Engine Fan Driver.......75
001075.06 - Fuel Pump Control.......75
001321.05 - Starter Relay.......75
001321.06 - Starter Relay.......75
001321.09 - Starter Relay.......75
001321.16 - Starter Relay.......75
001321.31 - Starter Relay.......75
001639.01 - Fan Speed.......75
002003.09 - No CAN From TCU.......75
002003.19 - Flexpower Counter.......75
002071.09 - No CAN From VCU.......75
003353.31 - Alternator State.......75
Group 20: Standard Display Monitor (SDM) Diagnostic Trouble Codes.......164
Standard Display Monitor (SDM) Diagnostic Trouble Codes.......164
000096.03 - Fuel Level Sensor.......75
000096.04 - Fuel Level Sensor.......75
000168.03 - Battery Voltage.......75
000168.04 - Battery Voltage.......75
000234.02 - Software Incorrect.......75
000237.02 - VIN Mismatch.......76
000237.13 - VIN Mismatch.......76
000237.31 - VIN Missing.......76
000628.12 - Memory Error.......76
000629.12 - Controller Fault.......76
000920.12 - Alarm Output.......76
001196.11 - Antitheft.......76
002000.09 - No CAN from ECU.......76
002003.09 - No CAN from TCU.......76
002071.09 - No CAN from VCU.......76
002141.09 - No CAN from SSM.......76
002228.09 - No CAN from HVC.......76
002251.09 - No CAN from MTG.......76
003509.03 - Sensor Supply 1.......76
003509.04 - Sensor Supply 1.......76
524082.07 - Display Buttons.......76
Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes.......216
Transmission Control Unit (TCU) Diagnostic Trouble Codes.......216
000070.14 - Park Brake.......76
000177.00 - Trans Oil Temp.......76
000177.04 - Trans Oil Temp.......76
000191.00 - Transmission Speed.......76
000191.03 - Transmission Speed.......76
000191.04 - Transmission Speed.......76
000191.16 - Transmission Speed.......76
000525.02 - Requested Gear.......76
000525.03 - Requested Gear.......76
000525.04 - Requested Gear.......76
000525.05 - Requested Gear.......76
000604.04 - TCL Neutral SW.......76
000617.07 - Park Brake Circuit.......76
000618.07 - Park Brake Circuit.......76
000629.12 - Controller Fault.......76
000734.03 - Y1 Solenoid.......77
000734.04 - Y1 Solenoid.......77
000734.05 - Y1 Solenoid.......77
000734.06 - Y1 Solenoid.......77
000735.03 - Y2 Solenoid.......77
000735.04 - Y2 Solenoid.......77
000735.05 - Y2 Solenoid.......77
000735.06 - Y2 Solenoid.......77
000736.03 - Y3 Solenoid.......77
000736.05 - Y3 Solenoid.......77
000736.06 - Y3 Solenoid.......77
000737.03 - Y4 Solenoid.......77
000737.05 - Y4 Solenoid.......77
000737.06 - Y4 Solenoid.......77
000738.03 - Y5 Solenoid.......77
000738.05 - Y5 Solenoid.......77
000738.06 - Y5 Solenoid.......77
000739.03 - Y6 Solenoid.......77
000739.05 - Y6 Solenoid.......77
000739.06 - Y6 Solenoid.......77
000746.03 - Differential Lock.......77
000746.05 - Differential Lock.......77
000746.06 - Differential Lock.......77
000746.31 - Differential Lock.......77
000767.05 - TCL Reverse SW.......77
000880.03 - Brake Lights.......77
000880.05 - Brake Lights.......77
000880.06 - Brake Lights.......77
000903.05 - TCL Forward SW.......77
001045.04 - Brake Light SW.......77
002000.09 - No CAN From ECU.......77
002023.09 - No CAN From SDM.......77
002034.09 - No CAN From AVC.......77
002071.09 - No CAN From VCU.......78
002213.09 - No CAN From JSR.......78
002392.03 - Brake Lights.......78
002392.05 - Backup Lights.......78
002392.06 - Backup Lights.......78
002612.03 - MFWD Solenoid.......78
002612.05 - MFWD Solenoid.......78
002612.06 - MFWD Solenoid.......78
004312.02 - TCL Selector.......78
004312.03 - TCL Selector.......78
004312.05 - TCL Selector.......78
004312.06 - TCL Direction Driver.......78
522379.03 - Park Brake.......78
522379.04 - Park Brake.......78
522379.05 - Park Brake.......78
522379.06 - Park Brake.......78
522382.03 - Reverse Alarm.......78
522382.06 - Reverse Alarm.......78
522405.03 - PB Pressure Switch.......78
523689.04 - Diff Lock Switch.......78
523689.07 - Diff Lock Switch.......78
523702.07 - Flexpower.......78
523702.08 - Flexpower.......78
523702.09 - Flexpower.......78
523702.10 - Flexpower.......78
523769.07 - MFWD Switch.......78
524172.03 - Clutch Disconnect.......78
524172.04 - Clutch Disconnect.......78
524172.07 - Clutch Disconnect.......78
524172.09 - Clutch Disconnect.......78
Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes.......442
Vehicle Control Unit (VCU) Diagnostic Trouble Codes.......442
000168.03 - Battery Voltage.......78
000168.04 - Battery Voltage.......79
000234.02 - Software Incorrect.......79
000237.02 - VIN Mismatch.......79
000237.13 - VIN Mismatch.......79
000237.31 - VIN Missing.......79
000628.12 - Memory Error.......79
000629.12 - Controller Fault.......79
000677.03 - Start Relay.......79
000677.05 - Start Relay.......79
000677.06 - Start Relay.......79
001237.31 - Engine Shutdown.......79
001321.16 - Starter Relay.......79
001638.00 - Hyd Temp Sensor.......79
001638.04 - Hyd Temp Sensor.......79
001638.16 - Hyd Temp Sensor.......79
001713.00 - Hyd Oil Restriction.......79
002141.09 - No CAN from SSM.......79
002142.09 - No CAN from SSM.......79
002228.09 - No CAN from HVC.......79
002228.12 - EH Watchdog.......79
002350.03 - Drive Lights.......79
002350.05 - Drive Lights.......79
002350.06 - Drive Lights.......79
002354.03 - Front Work Lights.......79
002354.05 - Front Work Lights.......79
002354.06 - Front Work Lights.......79
002356.03 - Front Work Lights.......79
002356.05 - Front Work Lights.......79
002356.06 - Front Work Lights.......79
002360.03 - Rear Work Lights.......79
002360.05 - Rear Work Lights.......79
002360.06 - Rear Work Lights.......79
002362.03 - Rear Work Lights.......79
002362.05 - Rear Work Lights.......80
002362.06 - Rear Work Lights.......80
002366.03 - Rear Work Lights.......80
002366.05 - Side Work Lights.......80
002366.06 - Side Work Lights.......80
002368.03 - Left Flasher.......80
002368.05 - Left Flasher.......80
002368.06 - Left Flasher.......80
002370.03 - Right Flasher.......80
002370.05 - Right Flasher.......80
002370.06 - Right Flasher.......80
002378.03 - Marker Light.......80
002378.05 - Marker Light.......80
002378.06 - Marker Light.......80
0002641.03 - EH Horn.......80
0002641.05 - EH Horn.......80
0002641.06 - EH Horn.......80
002875.03 - Hazard Wakeup.......80
002876.07 - Turn Signal Switch.......80
003416.03 - Right Door Sw.......80
003416.04 - Right Door Sw.......80
003509.03 - Sensor Supply 1.......80
003509.04 - Sensor Supply 1.......80
003510.03 - Sensor Supply 2.......80
003510.04 - Sensor Supply 2.......80
003511.03 - Sensor Supply 3.......80
003511.04 - Sensor Supply 3.......80
003997.03 - Accessory Relay.......80
003997.05 - Accessory Relay.......80
003997.06 - Accessory Relay.......80
520416.03 - Valve Power.......80
520416.04 - Valve Power.......80
520416.05 - Valve Power.......80
520546.03 - Pilot Enable Switch.......81
520546.07 - Pilot Enable Switch.......81
520688.03 - Pilot Enable Driver.......81
520688.05 - Pilot Enable Driver.......81
520688.06 - Pilot Enable Driver.......81
520696.03 - Pattern Select Driver.......81
520696.05 - Pattern Select Driver.......81
520696.06 - Pattern Select Driver.......81
520697.03 - Loader Coupler Press.......81
520697.05 - Loader Coupler Press.......81
520697.06 - Loader Coupler Press.......81
520708.03 - HVC Valve Power.......81
520708.06 - HVC Valve Power.......81
520713.03 - Seat Position.......81
520713.04 - Seat Position.......81
520713.07 - Seat Position.......81
520713.12 - Seat Position.......81
520713.13 - Seat Position.......81
520714.06 - Bucket Level LEDs.......81
522426.03 - Rear Wiper Park.......81
522426.04 - Rear Wiper Park.......81
522427.03 - Front Wiper Park.......81
522427.04 - Front Wiper Park.......81
522433.03 - Rear Wiper.......81
522433.05 - Rear Wiper.......81
522433.06 - Rear Wiper.......81
522434.03 - Front Wiper Low.......81
522434.05 - Front Wiper Low.......81
522434.06 - Front Wiper Low.......81
522435.03 - Front Wiper Hi.......81
522435.05 - Front Wiper Hi.......81
522435.06 - Front Wiper Hi.......81
522438.03 - Loader Coupler.......81
522438.05 - Loader Coupler.......82
522438.06 - Loader Coupler.......82
522797.03 - Front Washer Pump.......82
522797.05 - Front Washer Pump.......82
522797.06 - Front Washer Pump.......82
523597.03 - Beacon Light Driver.......82
523597.05 - Beacon Light Driver.......82
523597.06 - Beacon Light Driver.......82
523911.03 - Pump Control.......82
523911.04 - Pump Control.......82
523911.05 - Pump Control.......82
523911.06 - Pump Control.......82
523911.13 - Pump Control.......82
523911.16 - Pump Control.......82
523911.18 - Pump Control.......82
523948.03 - Ride Control.......82
523948.05 - Ride Control.......82
523948.06 - Ride Control.......82
Group 60: Sealed Switch Module (SSM) Diagnostic Trouble Codes.......802
Sealed Switch Module (SSM) Diagnostic Trouble Codes.......802
000629.12 - Controller Fault.......82
002634.04 - Ignition Relay.......82
002634.05 - Ignition Relay.......82
520752.04 - SSM Button 17.......82
520752.09 - SSM Button 17.......82
520753.04 - SSM Button 18.......82
520753.09 - SSM Button 18.......82
520754.04 - SSM Button 19.......82
520754.09 - SSM Button 19.......82
520755.04 - SSM Button 20.......82
520755.09 - SSM Button 20.......82
523335.04 - SSM Button 25.......82
523335.09 - SSM Button 25.......82
523336.04 - SSM Button 24.......83
523336.09 - SSM Button 24.......83
523338.04 - SSM Button 23.......83
523338.09 - SSM Button 23.......83
523339.04 - SSM Button 22.......83
523339.09 - SSM Button 22.......83
523340.04 - SSM Button 21.......83
523340.09 - SSM Button 21.......83
523849.04 - SSM Button 16.......83
523849.09 - SSM Button 16.......83
523850.04 - SSM Button 15.......83
523850.09 - SSM Button 15.......83
523852.04 - SSM Button 14.......83
523852.09 - SSM Button 14.......83
523854.04 - SSM Button 13.......83
523854.09 - SSM Button 13.......83
523855.04 - SSM Button 12.......83
523855.09 - SSM Button 12.......83
523856.04 - SSM Button 11.......83
523856.09 - SSM Button 11.......83
523857.04 - SSM Button 10.......83
523857.09 - SSM Button 10.......83
523858.04 - SSM Button 9.......83
523858.09 - SSM Button 9.......83
523860.04 - SSM Button 8.......83
523860.09 - SSM Button 8.......83
523861.04 - SSM Button 7.......83
523861.09 - SSM Button 7.......83
523862.04 - SSM Button 6.......83
523862.09 - SSM Button 6.......83
523863.04 - SSM Button 5.......83
523863.09 - SSM Button 5.......83
523864.04 - SSM Button 4.......83
523864.09 - SSM Button 4.......84
523865.04 - SSM Button 3.......84
523865.09 - SSM Button 3.......84
523867.04 - SSM Button 2.......84
523867.09 - SSM Button 2.......84
523868.04 - SSM Button 1.......84
523868.09 - SSM Button 1.......84
Group 70: Hydraulic Valve Controller (HVC) Diagnostic Trouble Codes.......911
Hydraulic Valve Controller (HVC) Diagnostic Trouble Codes.......911
000168.03 - Battery Voltage.......84
000168.04 - Battery Voltage.......84
000234.02 - Software Incorrect.......84
000237.02 - VIN Mismatch.......84
000237.13 - VIN Mismatch.......84
000237.31 - VIN Missing.......84
000628.12 - Memory Error.......84
000629.12 - Controller Fault.......84
000630.13 - Loader Sensors.......84
001764.07 - EH Enable Switch.......84
001903.13 - ISP Valve Data.......84
001910.13 - ISP Valve Data.......84
001927.13 - ISP Valve Data.......84
001951.13 - ISP Valve Data.......84
001963.13 - ISP Valve Data.......84
001975.13 - ISP Valve Data.......84
001987.13 - ISP Valve Data.......84
001999.13 - ISP Valve Data.......84
002000.09 - No CAN From ECU.......84
002023.09 - NO CAN From PDU.......84
002071.09 - NO CAN From VCU.......84
002141.09 - NO CAN From SSM.......84
002160.09 - NO CAN From ISP.......84
002161.09 - NO CAN From SWX.......84
002162.09 - NO CAN From BOM.......85
002163.09 - NO CAN From CWD.......85
002164.09 - NO CAN From BUK.......85
002165.09 - NO CAN From HAM.......85
002201.09 - NO CAN From JSL.......85
002213.09 - NO CAN From JSR.......85
002267.13 - ISP Valve Data.......85
002267.13 - ISP Vavle Data.......85
002291.13 - ISP Valve Data.......85
002303.13 - ISP Valve Data.......85
002660.07 - Right Joystick.......85
002661.07 - Right Joystick.......85
002662.07 - Mini Joystick.......85
002663.07 - Mini Joystick.......85
002664.07 - Right Joystick.......85
002697.07 - Left Joystick.......85
002698.07 - Left Joystick.......85
002699.07 - Left Joystick.......85
002700.07 - Outer Stab Sensor.......85
002701.07 - Inner Stab Sensor.......85
002724.07 - Left Joystick.......85
002858.13 - ISP Valve Data.......85
003509.03 - Supply Sensor 1.......85
003509.04 - Supply Sensor 1.......85
520416.03 - Valve Power 1.......85
520416.04 - Valve Power 1.......85
522372.04 - Antispill Disabled.......85
522372.07 - Antispill Disabled.......85
522377.03 - Boom Sensor.......85
522377.04 - Boom Sensor.......85
522377.12 - Boom Sensor.......85
522377.13 - Boom Sensor.......85
522377.16 - Boom Sensor Ch 1.......85
522377.18 - Boom Sensor Ch 1.......86
522378.16 - Boom Sensor Ch 2.......86
522378.18 - Boom Sensor Ch 2.......86
522436.03 - Bucket Sensor.......86
522436.04 - Bucket Sensor.......86
522436.12 - Bucket Sensor.......86
522436.13 - Bucket Sensor.......86
522436.16 - Bucket Sensor Ch 1.......86
522436.18 - Bucket Sensor Ch 1.......86
522437.16 - Bucket Sensor Ch 2.......86
522437.18 - Bucket Sensor Ch 2.......86
522438.07 - Antispill Disabled.......86
523395.00 - Swing Pressure.......86
523396.00 - Right Stab Pressure.......86
523396.01 - Right Stab Pressure.......86
523397.00 - Backhoe Aux Press.......86
523397.01 - Backhoe Aux Press.......86
523400.00 - Extendible Pressure.......86
523400.01 - Extendible Pressure.......86
523401.00 - Bucket Pressure.......86
523401.01 - Bucket Pressure.......86
523402.00 - Boom Pressure.......86
523402.01 - Boom Pressure.......86
523403.00 - Left Stab Pressure.......86
523403.01 - Left Stab Pressure.......86
523404.00 - Loader Aux Press.......86
523404.01 - Loader Aux Press.......86
523569.03 - Valve Power 4.......86
523570.03 - Valve Power 3.......86
523570.04 - Valve 3.......86
523571.03 - Valve Power 2.......86
523571.04 - Valve Power 2.......86
523705.03 - EH Watchdog.......86
523705.04 - EH Watchdog.......87
523705.05 - EH Watchdog.......87
523930.05 - Ldr Boom Magnitude.......87
523930.06 - Ldr Boom Magnitude.......87
523931.05 - Ldr Boom Direction.......87
523931.06 - Ldr Boom Direction.......87
523932.05 - Ldr Bucket Mag.......87
523932.06 - Ldr Bucket Mag.......87
523933.05 - Ldr Bucket Direction.......87
523933.06 - Ldr Bucket Direction.......87
523934.05 - Left Stabilizer Up.......87
523934.06 - Left Stabilizer Up.......87
523935.05 - Left Stabilizer Down.......87
523935.06 - Left Stabilizer Down.......87
523936.05 - Right Stabilizer Up.......87
523936.06 - Right Stabilizer Up.......87
523937.05 - Right Stab Down.......87
523937.06 - Right Stab Down.......87
523938.05 - Loader Aux Magnitude.......87
523938.06 - Loader Aux Magnitude.......87
523939.05 - Loader Aux Direction.......87
523939.06 - Loader Aux Direction.......87
523940.05 - Backhoe Aux Mag.......87
523940.06 - Backhoe Aux Mag.......87
523941.05 - Backhoe Aux Dir.......87
523941.06 - Backhoe Aux Dir.......87
Group 80: Intelligent System Planner (ISP) Diagnostic Trouble Codes.......1192
Intelligent System Planner (ISP) Diagnostic Trouble Codes.......1192
000158.00 - System Voltage.......87
000158.17 - System Voltage.......87
000234.02 - Software Incorrect.......87
000628.02 - Memory Error.......87
000628.11 - Memory Error.......87
000628.12 - Memory Error.......88
000701.05 - Solenoid 1.......88
000701.06 - Solenoid 1.......88
000702.05 - Solenoid 2.......88
000702.06 - Solenoid 2.......88
000703.05 - Solenoid 3.......88
000703.06 - Solenoid 3.......88
000704.05 - Solenoid 4.......88
000704.06 - Solenoid 4.......88
000709.03 - Pressure Sensor 1.......88
000709.04 - Pressure Sensor 1.......88
000710.03 - Pressure Sensor 2.......88
000710.04 - Pressure Sensor 2.......88
000711.02 - Temp Sensor.......88
000711.03 - Temp Sensor 1.......88
000711.04 - Temp Sensor 1.......88
000711.15 - Temp Sensor 1.......88
000711.16 - Temp Sensor 1.......88
000712.02 - Temp Sensorof Range.......88
000712.03 - Temp Sensor 2.......88
000712.04 - Temp Sensor 2.......88
000712.15 - Temp Sensor 2.......88
000712.16 - Temp Sensor 2.......88
002228.09 - No CAN from HVC.......88
002839.02 - EHPV Connector.......88
002839.13 - EHPV Connector.......88
002839.14 - EHPV Connector.......88
Group 90: Left Joystick Controller (JSL) Diagnostic Trouble Codes.......1238
Left Joystick Controller (JSL) Diagnostic Trouble Codes.......1238
000444.01 - Joystick Power.......88
002660.03 - Left Joystick.......88
002660.04 - Left Joystick.......88
002660.14 - Left Joystick.......88
002661.03 - Left Joystick.......89
002661.04 - Left Joystick.......89
002661.14 - Left Joystick.......89
002662.03 - Left Joystick.......89
002662.04 - Left Joystick.......89
002662.13 - Left Joystick.......89
002662.14 - Left Joystick.......89
002663.03 - Left Joystick.......89
002663.04 - Left Joystick.......89
002663.13 - Left Joystick.......89
002663.14 - Left Joystick.......89
002664.03 - Left Joystick.......89
002664.04 - Left Joystick.......89
002664.13 - Left Joystick.......89
002664.14 - Left Joystick.......89
Group 100: Right Joystick Controller (JSR) Diagnostic Trouble Codes.......1266
Right Joystick Controller (JSR) Diagnostic Trouble Codes.......1266
000444.01 - Joystick Power.......89
002660.03 - Right Joystick.......89
002660.04 - Right Joystick.......89
002660.14 - Right Joystick.......89
002661.03 - Right Joystick.......89
002661.04 - Right Joystick.......89
002661.14 - Right Joystick.......89
002662.03 - Right Joystick.......89
002662.04 - Right Joystick.......89
002662.13 - Right Joystick.......89
002662.14 - Right Joystick.......89
002663.03 - Right Joystick.......89
002663.04 - Right Joystick.......89
002663.13 - Right Joystick.......89
002663.14 - Right Joystick.......89
002664.03 - Right Joystick.......89
002664.04 - Right Joystick.......90
002664.13 - Right Joystick.......90
002664.14 - Right Joystick.......90
Group 110: Boom Distributed Function Control Unit (BOM) Diagnostic Trouble Codes.......1294
Boom Distributed Function Control Unit (BOM) Diagnostic Trouble Codes.......1294
000158.00 - System Voltage.......90
000158.17 - System Voltage.......90
000234.02 - Software Incorrect.......90
000628.02 - Memory Error.......90
000628.11 - Memory Error.......90
000628.12 - Memory Error.......90
000628.13 - Memory Error.......90
000701.05 - Solenoid 1.......90
000701.06 - Solenoid 1.......90
000702.05 - Solenoid 2.......90
000702.06 - Solenoid 2.......90
000703.05 - Solenoid 3.......90
000703.06 - Solenoid 3.......90
000704.05 - Solenoid 4.......90
000704.06 - Solenoid 4.......90
000709.03 - Pressure Sensor 1.......90
000709.04 - Pressure Sensor 1.......90
000710.03 - Pressure Sensor 2.......90
000710.04 - Pressure Sensor 2.......90
000711.02 - Temp Sensor.......90
000711.03 - Temp Sensor 1.......90
000711.04 - Temp Sensor 1.......90
000711.15 - Temp Sensor 1.......90
000711.16 - Temp Sensor 1.......90
000712.02 - Temp Sensor.......90
000712.03 - Temp Sensor 2.......90
000712.04 - Temp Sensor 2.......90
000712.15 - Temp Sensor 2.......90
000712.16 - Temp Sensor 2.......91
002228.09 - No CAN from HVC.......91
002839.02 - EHPV Connector.......91
002839.13 - EHPV Connector.......91
002839.14 - EHPV Connector.......91
Group 120: Bucket Distributed Function Control Unit (BUK) Diagnostic Trouble Codes.......1334
Bucket Distributed Function Control Unit (BUK) Diagnostic Trouble Codes.......1334
000158.00 - System Voltage.......91
000158.17 - System Voltage.......91
000234.02 - Software Incorrect.......91
000628.02 - Memory Error.......91
000628.11 - Memory Error.......91
000628.12 - Memory Error.......91
000628.13 - Memory Error.......91
000701.05 - Solenoid 1.......91
000701.06 - Solenoid 1.......91
000702.05 - Solenoid 2.......91
000702.06 - Solenoid 2.......91
000703.05 - Solenoid 3.......91
000703.06 - Solenoid 3.......91
000704.05 - Solenoid 4.......91
000704.06 - Solenoid 4.......91
000709.03 - Pressure Sensor 1.......91
000709.04 - Pressure Sensor 1.......91
000710.03 - Pressure Sensor 2.......91
000710.04 - Pressure Sensor 2.......91
000711.02 - Temp Sensor.......91
000711.03 - Temp Sensor 1.......91
000711.04 - Temp Sensor 1.......91
000711.15 - Temp Sensor 1.......91
000711.16 - Temp Sensor 1.......91
000712.02 - Temp Sensor.......91
000712.03 - Temp Sensor 2.......91
000712.04 - Temp Sensor 2.......92
000712.15 - Temp Sensor 2.......92
000712.16 - Temp Sensor 2.......92
002228.09 - No CAN From HVC.......92
002839.02 - EHPV Connector.......92
002839.13 - EHPV Connector.......92
002839.14 - EHPV Connector.......92
Group 130: Crowd Distributed Function Control Unit (CWD) Diagnostic Trouble Codes.......1374
Crowd Distributed Function Control Unit (CWD) Diagnostic Trouble Codes.......1374
000158.00 - System Voltage.......92
000158.17 - System Voltage.......92
000234.02 - Software Incorrect.......92
000628.02 - Memory Error.......92
000628.11 - Memory Error.......92
000628.12 - Memory Error.......92
000628.13 - Memory Error.......92
000701.05 - Solenoid 1.......92
000701.06 - Solenoid 1.......92
000702.05 - Solenoid 2.......92
000702.06 - Solenoid 2.......92
000703.05 - Solenoid 3.......92
000703.06 - Solenoid 3.......92
000704.05 - Solenoid 4.......92
000704.06 - Solenoid 4.......92
000709.03 - Pressure Sensor 1.......92
000709.04 - Pressure Sensor 1.......92
000710.03 - Pressure Sensor 2.......92
000710.04 - Pressure Sensor 2.......92
000711.02 - Temp Sensor.......92
000711.03 - Temp Sensor 1.......92
000711.04 - Temp Sensor 1.......92
000711.15 - Temp Sensor 1.......92
Section 9005: Operational Checkout Procedure.......1559
Group 10: Operational Checkout Procedure.......1559
Operational Checkout Procedure.......1559
Section 9010: Engine.......1625
Group 05: Theory of Operation.......1625
John Deere Engine Operation.......1642
Engine Cooling System Operation.......1628
Cold Start Aid System Operation.......1629
Group 15: Diagnostic Information.......1625
John Deere Engine Operation.......1642
Engine Cooling System Component Location.......1632
Engine Fuel System Component Location.......1634
Engine Intake and Exhaust Component Location.......1636
Group 20: Adjustments.......1625
John Deere Engine Operation.......1642
Service Filter Cleaning.......1640
Group 25: Tests.......1625
John Deere Engine Operation.......1642
Fluid Sampling Procedure—If Equipped.......2340
Engine Speed Check.......1648
Air in Fuel Test.......1650
Engine Thermostat Test.......1651
Thermal Bypass Valve Test.......1652
Section 9015: Electrical System.......1654
Group 05: System Information.......1654
Electrical Diagram Information.......1662
Electrical Schematic Symbols.......1666
Group 10: System Diagrams.......1654
Fuse and Relay Location and Specifications.......1672
System Functional Schematic, Wiring Diagram, and Component Location Legend.......1675
System Functional Schematic and Section Legend.......1681
Loader Boom Harness (W6) Component Location.......1695
Loader Boom Harness (W6) Wiring Diagram.......1696
Horn and Coolant Level Harness (W7) Component Location.......1697
Horn and Coolant Level Harness (W7) Wiring Diagram.......1698
Glow Plug Harness (W9) Component Location.......1699
Glow Plug Harness (W9) Wiring Diagram.......1701
Engine Harness (W10) Component Location.......1702
Engine Harness (W10) Wiring Diagram.......1705
Engine Interface Harness (W11) Component Location.......1707
Engine Interface Harness (W11) Wiring Diagram.......1709
Chassis Harness (W12) Component Location.......1712
Chassis Harness (W12) Wiring Diagram.......1714
Transmission Harness (W13) Component Location.......1716
Transmission Harness (W13) Wiring Diagram.......1717
Cab Harness (W14) Component Location.......1718
Cab Harness (W14) Wiring Diagram.......1720
Canopy Harness (W15) Component Location.......1724
Canopy Harness (W15) Wiring Diagram.......1726
Roof Harness (W17) Component Location.......1730
Roof Harness (W17) Wiring Diagram.......1732
Radio Harness (W18) Component Location.......1734
Radio Harness (W18) Wiring Diagram.......1735
Heater and Air Conditioner Harness (W19) Component Location.......1736
Heater and Air Conditioner Harness (W19) Wiring Diagram.......1737
Loader Coupler Solenoid Harness (W26) Component Location.......1738
Loader Coupler Solenoid Harness (W26) Wiring Diagram.......1739
Ride Control Solenoid Harness (W27) Component Location.......1740
Ride Control Solenoid Harness (W27) Wiring Diagram.......1741
Backhoe Boom Harness (W33) Component Location.......1742
Backhoe Boom Harness (W33) Wiring Diagram.......1744
Backhoe Crowd Harness (W34) Component Location.......1746
Backhoe Crowd Harness (W34) Wiring Diagram.......1748
Backhoe Flow Control Harness (W35) Component Location.......1750
Backhoe Flow Control Harness (W35) Wiring Diagram.......1752
Seat Harness (W36) Component Location.......1754
Seat Harness (W36) Wiring Diagram.......1755
Air Conditioner Compressor Clutch Harness (W39) Component Location.......1756
Air Conditioner Compressor Clutch Harness (W39) Wiring Diagram.......1757
Blower Mode Door Motor Harness (W40) Component Location.......1758
Blower Mode Door Motor Harness (W40) Wiring Diagram.......1759
Fan Speed Sensor Harness (W48) Component Location—If Equipped.......1760
Fan Speed Sensor Harness (W48) Wiring Diagram—If Equipped.......1761
Modular Telematics Gateway (MTG) Harness (W6002) Component Location.......1762
Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram.......1763
Satellite (SAT) Harness (W6003) Component Location.......1764
Satellite (SAT) Harness (W6003) Wiring Diagram.......1765
Group 15: Sub-System Diagnostics.......1655
Start and Charge Circuit Theory of Operation.......1771
Controller Area Network (CAN) Circuit Theory of Operation.......1776
Engine Control Unit (ECU) Circuit Theory of Operation.......1780
Exhaust Aftertreatment Circuit Theory of Operation.......1796
Vehicle Control Unit (VCU) Circuit Theory of Operation.......1799
Transmission Control Circuit Theory of Operation.......1804
Hydraulic System Circuit Theory of Operation.......1809
Horn, Lights, and Beacon Circuit Theory of Operation.......1814
Wiper and Washer Circuit Theory of Operation.......1818
Joystick Controllers Circuit Theory of Operation.......1821
Hydraulic Valve Controller (HVC) Circuit Theory of Operation.......1824
Intelligent System Planner (ISP) and Distributed Functions Circuit Theory of Operation.......1827
Standard Display Monitor (SDM) Circuit Theory of Operation.......1831
JDLink™ Circuit Theory of Operation.......1833
Group 16: Monitor Operation.......1656
Standard Display Monitor (SDM)—Service Menu.......1836
Standard Display Monitor (SDM)—Clear Codes.......1837
Standard Display Monitor (SDM)—Diagnostics.......1838
Standard Display Monitor (SDM)—Exhaust Filter.......1846
Standard Display Monitor (SDM)—Machine Calibration.......1859
Standard Display Monitor (SDM)—Main Menu Visible or Hidden.......1850
Standard Display Monitor (SDM)—Restore Monitor Defaults.......1851
Standard Display Monitor (SDM)—Machine Options.......1852
Standard Display Monitor (SDM)—Setting Hour Meter.......1857
Standard Display Monitor (SDM)—Machine Calibration.......1859
Security System Enable-Disable.......1861
Security System Configuration.......1863
Security System Operation.......1867
Group 20: References.......1656
Electrical Component Specifications.......1875
Service ADVISOR™ Connection Procedure.......1881
JDLink™ Connection Procedure.......1883
Reading Diagnostic Trouble Codes (DTCs).......1884
Diagnostic Trouble Code (DTC) Monitor Messages.......1887
Intermittent Diagnostic Trouble Code (DTC) Diagnostics.......1892
Controller Area Network (CAN) Circuit Test.......1893
Controller Area Network (CAN) Resistor Test.......1903
Alternator Test.......1905
Wire Harness Test.......1907
Sensor Circuit Test.......1908
Transmission Control Circuit Test.......1910
Transmission Solenoid Circuit Test.......1912
Transmission Control Lever (TCL) Test.......1913
Transmission Solenoid Check.......1915
Throttle Position Sensor Test.......1916
Engine Speed Control Pedal Test.......1917
Solenoid Coil Test.......1920
Vehicle Control Unit (VCU) Output Test.......1922
Loader Boom and Bucket Sensor Calibration Procedure.......1923
Electrohydraulic Spool Valve Calibration.......1925
Register Section Control Number.......1927
Backhoe Swing Calibration.......1929
Joystick Controller Remove and Install.......1972
Joystick Controller Disassemble and Assemble.......1934
Seat Position Sensor Remove and Install.......1970
Controller Remove and Install.......1972
Section 9020: Power Train.......1973
Group 05: Theory of Operation.......1973
Power Train Overview.......1977
Transmission Pump Operation.......1979
Torque Converter Operation.......1980
Transmission Filter Operation.......1982
Clutch Modulation Operation.......1983
Clutch Pack Operation.......1985
Transmission Gear Flow.......1986
Transmission Clutch Engagement and Solenoid Activation.......1989
Differential Operation.......1990
Differential Lock Operation.......1991
Mechanical Front Wheel Drive (MFWD) Operation.......1993
Mechanical Front Wheel Drive (MFWD) Differential Operation.......1995
Park Brake Operation.......1997
Service Brake Operation.......1999
Power Boost Service Brake Valve Operation.......2000
Group 15: Diagnostic Information.......1973
Hydraulic Circuit—Symbols.......2009
Power Train Component Location.......2010
Power Train Schematic—Neutral.......2011
Power Train Schematic—First Forward.......2013
Diagnose Transmission Malfunctions.......2015
Transmission Slippage.......1973
Machine Lacks Power or Moves Slow.......1973
Transmission Overheats.......1973
Excessive Power Train Noise.......1973
No Power to Mechanical Front Wheel Drive (MFWD).......1973
No Power to One Wheel of Mechanical Front Wheel Drive (MFWD).......1973
No Differential Lock Operation.......1991
Differential Lock Slips or Chatters When Engaged.......1973
Differential Lock Will Not Release.......1973
Rear Axle Overfilled With Oil.......1973
Poor Service Brakes.......1974
Brake Pedal Hard to Push.......1974
Service Brakes Will Not Release.......1974
Service Brakes Chatter or Noisy.......1974
Park Brake Will Not Hold.......1974
Park Brake Will Not Release.......1974
Group 20: Adjustments.......1974
Mechanical Park Brake Release—Towing.......2062
Service Brake Pedal Adjustment.......2065
Service Brake Bleed Procedure.......2067
Tracking Angle Check and Adjust.......2071
Toe-In Check and Adjust.......2073
Steering Angle Check and Adjust.......2076
Group 25: Tests.......1974
Transmission Oil Warm-Up Procedure.......2080
Transmission Oil Sampling Procedure—If Equipped.......2082
Transmission Overall Test Connections, Ports, and Locations.......2083
Torque Converter Stall Speed Test.......2085
Torque Converter Inlet Pressure Test.......2088
Power Boost Service Brake Valve Leakage Test.......2093
Park Brake Release Pressure Test.......2096
Transmission System Pressure Test.......2098
Service Brake Boost Pressure Test.......2101
Clutch Pressure Test.......2104
Differential Lock Pressure Test.......2107
Mechanical Front Wheel Drive (MFWD) Pressure Test.......2109
Cooler In and Cooler Out Pressure Test.......2111
Solenoid Circuit Leakage Test.......2115
Transmission Pump Flow Test.......2117
Section 9025: Hydraulic System.......2120
Group 05: Theory of Operation.......2120
Hydraulic System Operation.......2125
Hydraulic Pump Operation.......2126
Hydraulic Filter Operation.......2128
Power Limiting Valve Operation.......2131
Steering Valve Operation.......2132
Ride Control Operation.......2136
Electrohydraulic System Theory of Operation.......2138
Electrohydraulic Solenoid Logic.......2143
Electrohydraulic Spool Valve Operation—Loader Boom, Bucket, Auxiliary, and Backhoe Auxiliary Valve Sections.......2145
Electrohydraulic Spool Valve Operation—Backhoe Swing Valve Section.......2149
Electrohydraulic Spool Valve Operation—Backhoe Extendable Dipperstick Valve Section.......2153
Electrohydraulic Spool Valve Operation—Mid-Inlet Valve Section.......2159
Electrohydraulic Spool Valve Operation—Direction and Magnitude Solenoids.......2165
Electrohydraulic Spool Valve Operation—Backhoe Stabilizer Valve Section.......2170
Electrohydraulic Spool Valve Operation—Load Sense Isolator and Pressure Compensator.......2176
Electrohydraulic Spool Valve Operation—Relief Valve.......2179
Electrohydraulic Spool Valve Operation—Anticavitation Valve and Plug Assembly.......2181
Distributed Function Control Valve Assembly Operation.......2183
Distributed Function Control Valve Operation—Backhoe Boom.......2187
Distributed Function Control Valve Operation—Backhoe Crowd.......2191
Distributed Function Control Valve Operation—Backhoe Bucket.......2195
Distributed Function Control Valve Operation—Flow Control Distributed Function Control Unit (HAM).......2199
Distributed Function Control Valve Operation—Circuit Relief Valve.......2202
Attachment Coupler Hydraulic Operation.......2204
Hydraulic Thumb Operation—If Equipped.......2206
Group 15: Diagnostic Information.......2120
Hydraulic System Schematic.......2212
Hydraulic System Component Location.......2216
Slow Steering Hydraulics.......2120
No Steering Hydraulics, Loader Hydraulics OK.......2120
Hard Steering, Loader Hydraulics OK.......2121
Steering Valve Does Not Return to Neutral.......2121
No Response When Steering Wheel is Turned, Loader Hydraulics OK.......2121
Machine Turns in Opposite Direction.......2121
Excessive Vibration of the Steering Wheel.......2121
Machine Turns When Steering Valve is in Neutral.......2121
Steering Wheel Kickback.......2121
Excessive Steering Wheel Turns to Steer Machine.......2121
Erratic (“Spongy”) Steering.......2121
Steering Wheel "Locks" Up.......2121
Poor Centering of Steering Wheel (Wheels Continue to Move After Steering Wheel is Stopped).......2121
Steering Wheel or Front Wheels Slowly Turn by Themselves When Using Backhoe or Loader.......2121
Steering Wheel Turns Apply Rear Axle Service Brakes.......2121
Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels.......2121
Steering Wheel Turns With Slight Resistance and No Action On Steered Wheels.......2121
Wander—Machine Will Not Stay in a Straight Line.......2121
No Loader or Steering Hydraulics.......2121
No Loader Hydraulics.......2121
Low Loader Hydraulic Power.......2121
Low Hydraulic Power.......2121
Hydraulic Oil Overheats.......2121
Foaming Oil.......2121
Hydraulic Pump Leaking.......2121
Excessive Pump Noise.......2121
All Backhoe Functions Slow—Boom, Crowd, Bucket, Hammer.......2121
All Spool Valve Functions Slow—Loader, Swing, Stabilizer, Auxiliary.......2121
Single Spool Valve Function Slow—Loader, Swing, Stabilizer, Auxiliary.......2121
Single Backhoe Function Slow—Boom, Crowd, Bucket, Hammer.......2121
All Functions Chatter.......2121
Single Spool Valve Function Chatter—Loader, Auxiliary.......2121
Spool Valve Function Chatter—Swing, Extendable Dipperstick.......2121
Single Backhoe Function Chatter.......2121
All Spool Valve Functions Too Fast—Loader, Swing, Extend, Stabilizer.......2121
Single Spool Valve Functions Too Fast—Swing, Extend.......2122
All Backhoe Functions Fast—Boom, Crowd, Bucket, Hammer.......2122
Single Backhoe Function Fast—Boom, Crowd, Bucket, Hammer.......2122
No Hydraulics.......2122
No Spool Valve Hydraulics—Loader, Swing, Extendable Dipperstick, Stabilizer, Auxiliary.......2122
No Backhoe Functions.......2122
Spool Valve Functions Do Not Stop.......2122
Backhoe Functions Do Not Stop.......2122
Excessive Engine Pulldown—All Functions.......2122
Excessive Engine Pulldown—Single Backhoe Function.......2122
One Function Slow in Combined Operation—Spool Valve Functions.......2122
One Function Slow in Combined Operation—Backhoe Functions.......2122
No Swing Function.......2122
Swing Wag.......2122
Spool Valve Function Only Moves in One Direction.......2122
Backhoe Function Drift.......2122
No Stabilizer Function.......2122
Group 20: Adjustments.......2122
Pilot Control Pressure Adjustment.......2326
Pump Control Calibration.......2329
Ride Control Accumulator Charge Procedure.......2330
Ride Control Accumulator Charge Check Procedure.......2333
Ride Control Accumulator Hydraulic Pressure Release Procedure.......2336
Group 25: Tests.......2122
JT02156A Digital Pressure and Temperature Analyzer Kit Installation.......2338
Hydraulic Oil Warm-Up Procedure.......2339
Fluid Sampling Procedure—If Equipped.......2340
Hydraulic Circuit Pressure Release.......2345
Load Sense Relief Valve Pressure Test.......2347
Pump Load Sense Differential Pressure Test.......2350
Hydraulic Pump Flow Test.......2353
Hydraulic Return Pressure Test.......2357
Power Limiting Valve Test.......2360
Hydraulic Oil Cooler Restriction Test.......2361
Circuit Relief Valve Test—With Remote Pump.......2366
Steering System Leakage Test.......2374
Steering Cylinder Leakage Test.......2377
Function Drift Test.......2379
Hydraulic Cylinder Leakage Test.......2388
Section 9031: Heating and Air Conditioning.......2391
Group 05: Theory of Operation.......2391
Air Conditioning System Cycle Of Operation.......2394
Group 15: Diagnostic Information.......2391
Air Conditioning and Heater System Component Location.......2399
Air Conditioning System Does Not Operate.......2391
Air Conditioner Does Not Cool Interior of Cab.......2391
Air Conditioner Runs Constantly, Too Cold.......2391
Heater System Does Not Operate.......2391
Heater Does Not Warm Interior of Cab.......2391
Interior Windows Continue to Fog.......2391
Group 25: Tests.......2391
Refrigerant Cautions and Proper Handling.......2416
R134a Refrigerant Cautions.......2417
R134a Oil Charge Capacity.......2418
R134a Refrigerant Charge Capacity.......2419
Air Conditioner and Heater Operational Checks.......2420
Air Conditioner Compressor Clutch Test.......2423
Air Conditioner High/Low Pressure Switch Test.......2424
Air Conditioner Freeze Control Switch Test.......2427
R134a Air Conditioning System Test.......2430
Operating Pressure Diagnostic Chart.......2433
Expansion Valve Test.......2435
Blower Motor Speed Switch Test.......2437
Blower Motor Resistor Test.......2438
Blower Motor Test.......2440
Air Conditioning Mode Switch Test.......2442
Air Conditioning System Leak Test.......2444
Refrigerant Hoses and Tubing Inspection.......2445
John Deere 310SK, 410K Backhoe Loader With TMC Diagnosis and Tests Service Technical Manual (TM12487)
