Caterpillar D6M Track-Type Tractor Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar D6M Track-Type Tractors, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Caterpillar D6M Track-Type Tractor workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,012 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
SENR4615 - Systems Operation (Supplement for Caterpillar 3114; 3116 & 3126 Engines)....2
SENR4615 - Testing & Adjusting (Supplement for Caterpillar 3114; 3116 & 3126 Engines)....3
SENR8389 - Testing & Adjusting (D6M Track-Type Tractor Hydraulic System)....12
SENR8386 - Testing & Adjusting (D6M Track-Type Tractor Power Train)....34
SENR3611 - Disassembly & Assembly (446 & 446B Backhoe Loaders; Lexion 450 Combine; 3114 & 3116 Engines; IT18F Integrated Toolcarrier; D6M Track-Type Tractor and 928F; 950F & 950G Wheel Loaders)....61
Aftercooler - Install....65
Aftercooler - Remove....69
Air Compressor - Remove and Install....73
Air Compressor Drive Gear - Remove and Install....75
Alternator - Remove and Install....95
Bearing Clearance - Check....97
Belt Tensioner - Remove and Install....100
Belt Tightener - Install....102
Belt Tightener - Remove....104
Camshaft - Install....106
Camshaft - Remove....109
Camshaft Bearings - Remove and Install....113
Camshaft Gear - Remove and Install....117
Crankcase Breather - Remove and Install....120
Crankshaft - Install....122
Crankshaft - Remove....125
Crankshaft Front Seal - Install....128
Crankshaft Front Seal - Remove....130
Crankshaft Gear - Remove and Install....132
Crankshaft Main Bearings - Install....135
Crankshaft Main Bearings - Remove....138
Crankshaft Rear Seal - Install....141
Crankshaft Rear Seal - Remove....143
Crankshaft Rear Seal Carrier - Remove and Install....145
Crankshaft Wear Sleeve (Rear) - Install....148
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped....151
Cylinder Head - Install....153
Cylinder Head - Remove....156
Electric Starting Motor - Remove and Install....159
Engine Balancer Shaft - Remove and Install....161
Engine Lifting Bracket - Remove and Install....164
Engine Oil Cooler - Install....167
Engine Oil Cooler - Remove....169
Engine Oil Cooler Bypass Valve - Remove and Install....171
Engine Oil Filter Base - Assemble....175
Engine Oil Filter Base - Disassemble....177
Engine Oil Filter Base - Install....179
Engine Oil Filter Base - Remove....181
Engine Oil Filter Bypass Valve - Remove and Install....183
Engine Oil Pan - Remove and Install....187
Engine Oil Pressure Sensor - Remove and Install....191
Engine Oil Pump - Assemble....194
Engine Oil Pump - Disassemble....198
Engine Oil Pump - Install....200
Engine Oil Pump - Remove....204
Ether Atomizer - Remove and Install....206
Exhaust Manifold - Remove and Install....209
Flywheel - Install....214
Flywheel - Remove....216
Flywheel Housing - Remove and Install....219
Front Cover - Install....223
Front Cover - Remove....225
Fuel Filter Base - Remove and Install....227
Fuel Injection Control Linkage - Install....232
Fuel Injection Control Linkage - Remove....237
Fuel Priming Pump and Primary Fuel Filter - Remove and Install....243
Fuel Shutoff Solenoid - Remove and Install....248
Fuel Transfer Pump - Remove....251
Gear Group (Front) - Install....259
Gear Group (Front) - Remove....261
Governor - Install....263
Governor - Remove....269
Housing (Front) - Install....272
Housing (Front) - Remove....275
Inlet Manifold - Install....278
Inlet Manifold - Remove....280
Inlet and Exhaust Valve Guides - Remove and Install....285
Inlet and Exhaust Valve Seat Inserts - Remove and Install....289
Inlet and Exhaust Valves - Remove and Install....293
Lifter Group - Remove and Install....295
Piston Cooling Jets - Remove and Install....299
Pistons and Connecting Rods - Assemble....302
Pistons and Connecting Rods - Disassemble....308
Pistons and Connecting Rods - Install....312
Pistons and Connecting Rods - Remove....318
Rocker Shaft - Assemble....322
Rocker Shaft - Disassemble....324
Rocker Shaft and Pushrod - Install....326
Rocker Shaft and Pushrod - Remove....328
Turbocharger - Install....330
Turbocharger - Remove....333
Unit Injector - Install....335
Unit Injector - Remove....338
Unit Injector Sleeve - Install....343
Unit Injector Sleeve - Remove....345
Valve Mechanism Cover - Remove and Install....348
Vibration Damper and Pulley - Remove and Install....350
Water Pump - Assemble....354
Water Pump - Disassemble....358
Water Pump - Install....360
Water Pump - Remove....364
Water Temperature Regulator - Remove and Install....366
Water Temperature Regulator Housing - Remove and Install....369
SENR4615 - Specifications (Supplement for Caterpillar 3114; 3116 & 3126 Engines)....372
Aftercooler Group....373
Air Cleaner Group....374
Air Lines Group....376
Alternator Mounting Group....377
Alternators And Regulators....378
Blower Fan Group....388
Coolant Temperature Switch....392
Exhaust Extension Group....395
Fan Drive....396
Flexible Coupling Group....397
Fuel Pressure Switch....398
Introduction....400
Muffler Group....401
Oil Pan Group....405
Oil Pressure Switch....407
Primary Fuel Filter....410
Pump Drive Group....411
Service Meter....413
Speed Sensor (Magnetic)....414
Starting Motor....415
Torque Converter Group....422
Transmission Oil Temperature Switch....424
Water Temperature Regulator....425
SENR8384 - Specifications (D6M Track-Type Tractor Power Train)....427
Bevel and Transfer Gears - Power Shift....428
Cab Mounting....433
Drawbar....435
Drive Shaft - Power Shift....436
Equalizer Bar....437
Fender....439
Final Drive....440
Front Frame....442
Governor and Decelerator Linkage....443
Idlers (Track)....445
Pivot Bar....447
Platform....449
Priority Valve....450
Recoil Group....452
Relief Valve (Torque Converter Outlet)....454
Rollover Protective Structure (ROPS)....456
Steering Clutches and Brakes....458
Steering and Brake Control Valve....461
Torque Converter....463
Track Carrier Rollers....465
Track Roller Frames....467
Track Rollers - Single Flange and Double Flange....468
Tracks....470
Transmission - Power Shift....475
Transmission Hydraulic Control....478
Transmission Oil Filter....480
Transmission and Torque Converter Pump....482
SENR8388 - Specifications (D6M Track-Type Tractor Hydraulic System)....484
Bulldozer Angle Control Valve....485
Bulldozer Angle Control....487
Bulldozer Angle Cylinder....488
Bulldozer Blade....489
Bulldozer Lift Control Valve....490
Bulldozer Lift Cylinder....492
Bulldozer Lift and Tilt Control Linkage....495
Bulldozer Tilt Control Valve....497
Bulldozer Tilt Cylinder....499
Cutting Edges and End Bits....502
Equipment Control Valves....504
Hydraulic Pump....508
Hydraulic Tank and Filter....512
Inlet Manifold....514
Pressure and Flow Compensator Valve....515
Relief Valve For Head and Rod Ends Of Bulldozer Angle Cylinder....517
Relief Valve For Rod Ends Of Bulldozer Lift Cylinders....518
Ripper Control Valve....519
Ripper Control....521
Ripper Lift Cylinder....523
Ripper Mounting....524
SENR8389 - Systems Operation (D6M Track-Type Tractor Hydraulic System)....525
General Information....526
Hydraulic Pump - Piston....531
Hydraulic Tank and Filter....539
Implement Control Valve....541
Signal Resolver Network....564
SENR8390 - Schematic (D6M Track-Type Tractor Hydraulic System)....569
Collage....570
Main....574
SENR8392 - Schematic (D6M Track-Type Tractor Electrical System)....576
Collage....577
Main....587
SENR8456 - Disassembly and Assembly (561N; 572R; 572R Series II & 587T Pipelayers & D5M; D5N; D6M; D6N; D6R; D6R Series II; D6R Series III; D7R; D7R Series II; D10R; D10T; D11N; D11R & D11T Track-Type Tractors)....596
Brake Control - Remove and Install....597
Control Module - Remove and Install....599
Guide Bushings - Remove and Install....601
Height Adjustment Motor - Remove and Install....604
Steering Gear - Install....607
Steering Gear - Remove....611
Transmission Position Sensor - Remove and Install....615
Transmission Support Assembly - Remove and Install....617
SENR8391 - Disassembly & Assembly (D6M Track-Type Tractor Machine Systems)....619
Hydraulic System Pressure - Release....621
Bulldozer Lift Cylinder (VPAT) - Remove and Install....622
Bulldozer Lift Cylinder - Remove....625
Bulldozer Lift Cylinder - Install....628
Bulldozer Lift Cylinder Mounts - Remove and Install....630
Bulldozer Tilt Cylinder (VPAT) - Remove and Install....633
Bulldozer Tilt Cylinder - Remove....639
Bulldozer Tilt Cylinder - Install....642
Bulldozer Angle Cylinder - Remove....645
Bulldozer Angle Cylinder - Install....648
Bulldozer - Remove....650
Bulldozer - Disassemble....653
Bulldozer - Assemble....659
Bulldozer - Install....665
Bulldozer (VPAT) - Remove....668
Bulldozer (VPAT) - Install....676
Bulldozer C-Frame - Remove and Install....688
Hydraulic Tank - Remove and Install....694
Implement Pump - Remove....699
Implement Pump - Disassemble....702
Implement Pump - Assemble....714
Implement Pump - Install....727
Bulldozer Control Valve - Remove....729
Bulldozer Control Valve - Disassemble....732
Bulldozer Control Valve - Assemble....740
Bulldozer Control Valve - Install....749
Governor Control Linkage and Decelerator - Remove....752
Governor Control Linkage and Decelerator - Disassemble....755
Governor Control Linkage and Decelerator - Assemble....762
Governor Control Linkage and Decelerator - Install....769
Fuel Tank - Remove....772
Fuel Tank - Install....776
Rollover Protective Structure (ROPS) - Remove and Install....780
Battery - Remove and Install....783
Cab - Remove....788
Cab - Install....795
Seat - Remove and Install....801
Air Conditioner and Heater Fan Motor - Remove and Install....804
Air Conditioner Dryer - Remove and Install....807
Refrigerant Compressor - Remove and Install....809
Refrigerant Condenser - Remove and Install....814
Refrigerant Condenser Fans and Motor - Remove and Install....819
Refrigerant Accumulator - Remove and Install....822
Refrigerant Evaporator Core and Heater Core - Remove and Install....825
SENR8383 - Disassembly & Assembly (D6M Track-Type Tractor Engine Supplement)....830
Alternator - Remove and Install....832
Electric Starting Motor - Remove and Install....835
Fan and Fan Drive - Remove....837
Fan Drive - Disassemble....840
Fan Drive - Assemble....843
Fan and Fan Drive - Install....847
Fuel Filter and Base - Remove and Install....849
Fuel Priming Pump - Remove and Install....854
Governor Control Linkage and Decelerator - Remove....856
Governor Control Linkage and Decelerator - Disassemble....859
Governor Control Linkage and Decelerator - Assemble....866
Governor Control Linkage and Decelerator - Install....873
Engine Oil Filter and Base - Remove....876
Engine Oil Filter and Base - Install....880
Air Cleaner - Remove and Install....883
Hood - Remove and Install....885
Engine Side Guards - Remove and Install....889
Bottom Guard - Remove and Install....891
Muffler - Remove and Install....896
Turbocharger - Remove and Install....898
Water Temperature Regulator - Remove and Install....901
Radiator - Remove....906
Radiator - Disassemble....910
Radiator - Assemble....914
Radiator - Install....919
Engine Oil Cooler - Remove and Install....922
Water Pump - Remove....926
Water Pump - Disassemble....929
Water Pump - Assemble....931
Water Pump - Install....933
Engine and Torque Converter - Remove....935
Engine and Torque Converter - Separate....944
Engine and Torque Converter - Connect....947
Engine and Torque Converter - Install....950
SENR8385 - Systems Operation (D6M Track-Type Tractor Power Train)....959
General Information....960
Power Train Hydraulic System....962
Electronic Control System Components....966
Magnetic Screen....969
Power Train Oil Cooler....971
Main Relief Valve....972
Priority Valve....977
Transmission....981
Transfer and Bevel Gears....992
Steering and Brake Control Valve....995
Steering Clutch and Brake....1005
Final Drive....1009
Undercarriage....1011
Pivot Shaft....1013
Equalizer Bar....1015
Track Roller Frame....1018
Track Idler....1021
Track Roller....1023
Torque Converter....1025
Torque Converter Operation....1027
Torque Converter Hydraulic System....1029
Power Train Oil Filter....1032
Transmission Oil Pump....1035
Transmission Proportional Solenoid Valve....1037
Sealed and Lubricated Track....1040
Caterpillar D6M Track-Type Tractor Repair Service Manual
