Complete Operator's Manual in PDF format for John Deere 655C and 755C Crawler Loaders, with all the technical information to maintain and operate your machine.

omt181139 - John Deere 655C and 755C Crawler Loaders Operator's Manual.pdf

PRODUCT DETAILS:
Total Pages: 549 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS

omt181139 - 655C and 755C Crawler Loaders

Table of Contents

Foreword

655C and 755C

Emissions Control Warranty Statement

Technical Information Feedback Form

Section 5: Safety

Safety Features—Loader

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding For Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Use Special Care When Operating Loader

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Park And Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 6: Safety Signs

Safety Signs

Section 10: Operator's Station

Operator's Station

Instrument Panel

Park Brake Indicator

Transmission Hydraulic Oil Pressure Indicator

Engine Air Filter Restriction Indicator

Hydraulic Oil Filter Return Indicator

Voltage Indicator

Preheat System Indicator

Float Position Indicator

Low Speed Range Indicator

Electronic System Indicator

Final Drive Leak Indicators

Engine Oil Pressure Gauge

Engine Coolant Temperature Gauge

Fuel Level Gauge

Hour Meter

Key Switch

Park Brake Switch

Horn Button

Bucket Float Enable Button

Hi/Low Travel Speed Selector Button

Windshield Wiper and Washer

Flood Light Switch

Cab Warning Light

Heating and Air Conditioning Controls

Park Lock Lever

Adjust Standard Suspension Seat

Adjust Air Suspension Seat—If Equipped

Seat Belt

Seat Belt—Maintenance

Operator's Manual Compartment

Rear View Mirror

Sun Shade

Dome Light

Door Latch

Window Lock

Ash Tray

Secondary Exit

Fuse Specifications

Section 20: Pre-Start Inspection

Inspect Machine Daily Before Starting

Section 25: Operating the Engine

Starting the Engine

Cold Weather Starting

Using Booster Batteries—24-Volt System

Engine Warm-Up

Cold Weather Warm-Up

Stopping the Engine

Park Brake Switch

Section 30: Driving the Machine

Operating Suggestions

Driving the Machine

Using Engine Speed Control Lever

Controlling Machine Travel Speed

Steering the Machine

Stopping the Machine

Parking Brake

Parking the Machine

Section 35: Operating the Machine

Boom and Bucket Control Lever

Using Bucket Float

Using Bucket Return-to-Dig

Operating Suggestions

Operating and Maintenance Undercarriage Tips

Operating In Rough Terrain

Transporting Load

Loading Material

Loading Transport Vehicle

Dozing

Excavation

Foundation Excavation

Tree Removal

Operating in Water

Section 40: Transporting

Transporting the Machine

Loading Machine with Crane

Towing the Machine

Section 45: Fuels and Lubricants

Diesel Fuel

Biodiesel Fuel

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Fuel Tank

Diesel Engine Oil

Track Rollers, Front Idler and Carrier Roller Oil

Transmission and Hydraulic Oil

Splitter Box Oil

Final Drive Oil

Grease

Lubricant Storage

Alternative and Synthetic Lubricants

Mixing of Lubricants

Section 50: Periodic Maintenance

Warn Others Of Service Work

Service Your Machine at Specified Intervals

Check the Hour Meter Regularly

Use Correct Fuels and Lubricants

Prepare Machine for Maintenance

Tilt Cab/Canopy (ROPS)

Maintenance and Repair Record Keeping System

OILSCAN PLUS OILSCAN PLUS is a trademark of Deere & Company , COOLSCAN PLUS COOLSCAN PLUS is a trademark of Deere & Company , Dieselscan, and 3-Way Coolant Test Kit

Maintenance and Repair Record Keeping System

Section 55: Maintenance—As Required

Drain Water and Sediment from Fuel System—655C

Drain Water and Sediment from Fuel System—755C

Check Track Sag

Adjust Track Sag

Lubricate Cab Door Hinges

Cab Fresh Air Filters

Inspect, Clean, and Replace Engine Air Cleaner Elements

Inspect V-Belt

Section 60: Maintenance—Every 10 Hours or Daily

Check Coolant Level

Check Engine Oil Level

Check Hydraulic Oil Level

Section 65: Maintenance—Every 50 Hours

Check Splitter Box Oil Level

Lubricate Loader Linkage and Cylinder Pivots

Section 75: Maintenance—Every 250 Hours

Change Engine Oil and Filter

Check Final Drive Oil Level

Section 80: Maintenance—Every 500 Hours

Replace Fuel Filters—655C

Replace Fuel Filters—755C

Check Battery Electrolyte Level and Terminals

Change Transmission/Hydraulic Charge Oil Filter

Change Final Drive Seal Lube Oil

Check Transmission/Hydraulic Replenishing Oil Case Return Filters

Change Transmission/Hydraulic Return Oil Filter

Change Final Drive Oil

Check Air Intake Hoses

Change Splitter Box Oil

Replace Coolant Filter

Check Coolant Conditioner in Radiator

Section 85: Maintenance—Every 1000 Hours

Check and Adjust Valve Lash

Replace Engine Rocker Arm Cover Gasket

Section 86: Maintenance—Every 2000 Hours

Service the Cooling System

Change Hydraulic Oil

Removing and Installing Oil Separator

Section 90: Maintenance

Drain Fuel Tank

Bleeding Fuel System—655C

Bleeding Fuel System—755C

Replacing V-Belt

Adjusting V-Belt Tension

Replacing Dome Light Bulb

Replacing Cab Warning Light Bulb

Replacing Indicator Bulbs

Replacing Control Panel Button Bulbs

Resetting Circuit Breaker

Replacing Fuse

Replacing Flood Light Bulb

Removing and Installing Bucket Teeth

Diesel Engine Coolant

Test the Coolant Freeze-Protection Level

Do Not Service Injection Nozzles

Do Not Adjust Injection Pump

Precautions for Alternator and Regulator

Handling Batteries Safely

Service Batteries Carefully

Checking Electrolyte Specific Gravity

Using Battery Charger

Remove Batteries

Replace Batteries

Check Air Conditioner Receiver/Dryer

Track Sag General Information

Check and Adjust Idler Side Play

Check and Adjust Idler Vertical Play

Cleaning Track Components

Do Not Service Control Valves and Cylinders

Checking Track Shoe Cap Screw Torque

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

O-Ring Groove Connections

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Section 95: Operational Checkout

Operational Checkout

Section 100: Troubleshooting

Engine

Electrical System

Hydraulic System

Travel Gear and Track

Heating System

Section 105: Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 110: Crime Prevention Tips

Help Prevent Crime

Record Construction Identification Numbers

Keep Proof of Ownership

Park Indoors Out of Sight

When Parking Outdoors

Reduce Vandalism

Report Thefts Immediately

Section 115: Specifications

655C and 755C Crawler Loader Dimensions

655C and 755C Crawler Loader Specifications

655C and 755C Other Information

655C and 755C Crawler Loader Drain and Refill Capacities

Section 120: Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Section CLIS: Checklists

Maintenance and Repair Record Keeping System

John Deere 655C and 755C Crawler Loaders Operator's Manual (OMT181139)