Caterpillar C7 Engines Repair Service Manual

Model: 
Price: US$ 59.00

Complete service repair manual with Electrical Wiring Diagrams for Caterpillar C7 Engines, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Caterpillar C7 Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

ENGINE - INDUSTRIAL
Model    Prefix
C7 INDUSTRIAL ENGINE     JKL
C7 INDUSTRIAL ENGINE     JRA
C7 INDUSTRIAL ENGINE     JTF
C7 INDUSTRIAL ENGINE     PRY
C7 INDUSTRIAL ENGINE     TEF

ENGINE - MACHINE
Model    Prefix
C7 ENGINE - MACHINE     C7C
C7 ENGINE - MACHINE     KHX

ENGINE - TRUCK
Model    Prefix
C7 TRUCK ENGINE     C7S
C7 TRUCK ENGINE     FML
C7 TRUCK ENGINE     FMM
C7 TRUCK ENGINE     JRT
C7 TRUCK ENGINE     KAL
C7 TRUCK ENGINE     LBM
C7 TRUCK ENGINE     NPH
C7 TRUCK ENGINE     RMF
C7 TRUCK ENGINE     SAP
C7 TRUCK ENGINE     TSK
C7 TRUCK ENGINE     WAX
C7 TRUCK ENGINE     YPG

MARINE PRODUCTS
Model    Prefix
C7 MARINE ENGINE     C7B
C7 MARINE ENGINE     C7D
C7 MARINE ENGINE     C7X
C7 MARINE ENGINE     C7Z
C7 MARINE ENGINE     M7A
C7 MARINE ENGINE     M7G

PETROLEUM PRODUCTS
Model    Prefix
C7 PETROLEUM ENGINE     C7P
C7 PETROLEUM ENGINE     K2A
C7 PETROLEUM ENGINE     P7L
C7 POWER PACKAGE     PGZ

PRODUCT DETAILS:
Total Pages: 4,603 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

RENR9342 - Troubleshooting (C7 and C9 On-Highway Engines).pdf
RENR9818 - Testing & Adjusting (C7 On-highway Engine).pdf
RENR9818 - Systems Operation (C7 On-highway Engine).pdf
RENR1282 - Testing & Adjusting (On-Highway Engines Electronic PTO Installation and Application Guide).pdf
RENR1282 - Troubleshooting (On-Highway Engines Electronic PTO Installation and Application Guide).pdf
RENR9817 - Specifications (C7 On-highway Engines).pdf
RENR9707 - Disassembly and Assembly (C7 On-Highway Engine).pdf
RENR1282 - Systems Operation (On-Highway Engines Electronic PTO Installation and Application Guide).pdf
RENR1282 - Specifications (On-Highway Engines Electronic PTO Installation and Application Guide).pdf
RENR7944-05 - Schematic C7 (On-Highway Engine Electrical System 270-9415-09).pdf
KENR6278-02 - Schematic (C7 On-Highway Engine Electrical System (Interactive) 270-9415-03).pdf
SENR9939 - Testing & Adjusting (C7 Engines for Caterpillar Built Machines).pdf
SENR9939 - Systems Operation (C7 Engines for Caterpillar Built Machines).pdf
SENR9938 - Specifications (C7 Engines for Caterpillar Built Machines).pdf
RENR9218 - Disassembly & Assembly (C7 Engines for Caterpillar Built Machines).pdf
SEBU8089 - Operation & Maintenance Manual (C7 Industrial Engine).pdf
SEBP4436 - Parts Manual (C7 Industrial Engine).pdf
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display).pdf
RENR7458 - Disassembly & Assembly (C7 On-Highway Engine).pdf
RENR7571 - Specifications (C7 On-highway Engine).pdf
RENR7572 - Systems Operation, Testing & Adjusting (C7 On-highway Engine).pdf
SEBU7766 - Operation & Maintenance Manual (C7 On-highway Engine).pdf
SEBU7926 - Operation & Maintenance Manual (C7 Urban Transit Bus Engines).pdf
SENR9517 - Troubleshooting (C7, C9 On-highway Engines).pdf
RENR7913 - Schematic (C7 On-Highway Engine Electrical System).pdf
RENR7872 - Schematic (C7 On-Highway Engine Electrical System).pdf
RENR7691 - Schematic (C7 On-Highway Engine Electrical System).pdf
RENR7933 - Schematic (C7 Industrial Engine Electrical System).pdf

MAIN SECTIONS
KENR6278-02 - Schematic (C7 On-Highway Engine Electrical System (Interactive) 270-9415-03)....3
  Features....3
  Cover Page....5
  Information....0
    Related Electrical Service Manuals....6
    Additional Information....0
      Harness 266-2251 Connector and Splice Locations....7
      Harness 278-1739 Connector and Splice Locations (Standard and Remote ECM)....8
      Harness 280-1089 Connector and Splice Locations....9
      Harness 280-1149 and 278-1738 Connector and Splice Locations (Standard and Remote ECM)....10
      Harness 280-9205 Connector and Splice Locations (350HP RV)....11
      Harness 283-9351 Connector and Splice Locations (350HP RV)....12
  Schematic....13
  Machine Views....0
    Left Side View of Engine....14
    Right Side View of Engine....15
    Top View of Engine....16
RENR1282 - Specifications (On-Highway Engines Electronic PTO Installation and Application Guide)....17
  Component Installation....18
  General Information....38
  Switches....39
RENR1282 - Systems Operation (On-Highway Engines Electronic PTO Installation and Application Guide)....45
  General Information....46
  Programmable Parameters....61
RENR1282 - Testing & Adjusting (On-Highway Engines Electronic PTO Installation and Application Guide)....79
  PTO Configurations - Test....80
  PTO Parameters - Program....112
RENR1282 - Troubleshooting (On-Highway Engines Electronic PTO Installation and Application Guide)....116
  0030-08 PTO Throttle signal invalid (29)....117
  0030-13 PTO Throttle out of calibration (29)....118
  0071-14 PTO Shutdown (47)....119
  0231-02 J1939 Data Incorrect (58)....120
  0231-12 J1939 Device Not Responding....121
  030-08 PTO Throttle signal invalid (29)....122
  PTO Shutdown Timer - Test....123
  PTO Switch Circuit - Test....127
  PTO Switch ON Lamp Circuit - Test....143
  Remote PTO Accelerator Position Sensor Circuit - Test....151
RENR7458 - Disassembly & Assembly (C7 On-Highway Engine)....162
RENR7571 - Specifications (C7 On-highway Engine)....238
RENR7572 - Systems Operation, Testing & Adjusting (C7 On-highway Engine)....302
RENR7691 - Schematic (C7 On-Highway Engine Electrical System)....390
RENR7872 - Schematic (C7 On-Highway Engine Electrical System)....392
RENR7913 - Schematic (C7 On-Highway Engine Electrical System)....394
  RENR7913-02_OUT....394
  RENR7913-02_IN....395
RENR7933 - Schematic (C7 Industrial Engine Electrical System)....396
  Features....396
  Cover Page....397
  Information....0
    CID/MID/FMI....398
    Connectors....399
    Connectors Table....400
    Specification and Related Manuals....401
    Standard Electrical....402
  Schematic....403
  Machine Views....0
    Connector and Splice Locations for Harness 198-2713....404
    Engine....405
    Fuel Filter Left Side View....406
    Intake Air Heater Wiring....407
RENR7944-05 - Schematic C7 (On-Highway Engine Electrical System 270-9415-09)....408
RENR9218 - Disassembly & Assembly (C7 Engines for Caterpillar Built Machines)....410
  Air Inlet Heater Solenoid - Remove and Install....413
  Alternator - Remove and Install....416
  Atmospheric Pressure Sensor - Remove and Install....419
  Bearing Clearance - Check....422
  Camshaft - Install....425
  Camshaft - Remove....428
  Camshaft Bearings - Remove and Install....430
  Camshaft Gear - Remove and Install....434
  Camshaft Idler Gear - Remove and Install....437
  Connecting Rod Bearings - Install....440
  Connecting Rod Bearings - Remove....442
  Coolant Temperature Sensor - Remove and Install....444
  Crankshaft - Install....447
  Crankshaft - Remove....450
  Crankshaft Front Seal - Install....452
  Crankshaft Front Seal - Remove....454
  Crankshaft Gear - Remove and Install....456
  Crankshaft Main Bearings - Install....459
  Crankshaft Main Bearings - Remove....463
  Crankshaft Rear Seal - Install....467
  Crankshaft Rear Seal - Remove....469
  Cylinder Head - Install....471
  Cylinder Head - Remove....476
  Electric Starting Motor - Remove and Install....480
  Electronic Control Module - Remove and Install....483
  Engine Oil Filter Base - Assemble....486
  Engine Oil Filter Base - Disassemble....489
  Engine Oil Filter Base and Oil Cooler - Install....492
  Engine Oil Filter Base and Oil Cooler - Remove....495
  Engine Oil Pan - Remove and Install....498
  Engine Oil Pressure Sensor - Remove and Install....502
  Engine Oil Pump - Assemble....505
  Engine Oil Pump - Disassemble....507
  Engine Oil Pump - Install....509
  Engine Oil Pump - Remove....511
  Exhaust Manifold - Remove and Install....513
  Fan Drive Mounting Group - Remove and Install....517
  Flywheel - Install....520
  Flywheel - Remove....522
  Flywheel Housing - Remove and Install....524
  Front Cover - Remove and Install....527
  Fuel Filter Base - Remove and Install....530
  Fuel Pressure Sensor - Remove and Install....533
  Fuel Transfer Pump - Install....536
  Fuel Transfer Pump - Remove....539
  Housing (Front) - Install....542
  Housing (Front) - Remove....545
  Injection Actuation Pressure Sensor - Remove and Install....547
  Inlet Air Temperature Sensor - Remove and Install....550
  Inlet Manifold - Install....553
  Inlet Manifold - Remove....555
  Inlet and Exhaust Valve Guides - Remove and Install....557
  Inlet and Exhaust Valve Seat Inserts - Remove and Install....560
  Inlet and Exhaust Valves - Remove and Install....563
  Lifter Group - Remove and Install....567
  Piston Cooling Jets - Remove and Install....571
  Pistons and Connecting Rods - Assemble....574
  Pistons and Connecting Rods - Disassemble....579
  Pistons and Connecting Rods - Install....581
  Pistons and Connecting Rods - Remove....585
  Rocker Shaft - Assemble....588
  Rocker Shaft - Disassemble....590
  Rocker Shaft and Pushrod - Install....592
  Rocker Shaft and Pushrod - Remove....594
  SpeedTiming Sensor - Remove and Install....596
  Turbocharger - Install....599
  Turbocharger - Remove....601
  Turbocharger Outlet Pressure Sensor - Remove and Install....603
  Unit Injector - Install....606
  Unit Injector - Remove....611
  Unit Injector Hydraulic Pump - Install....615
  Unit Injector Hydraulic Pump - Remove....621
  Unit Injector Sleeve - Install....629
  Unit Injector Sleeve - Remove....632
  Valve Mechanism Cover - Remove and Install....635
  Valve Mechanism Cover Base - Remove and Install....638
  Vibration Damper and Pulley - Remove and Install....642
  Water Pump - Assemble....644
  Water Pump - Disassemble....646
  Water Pump - Install....648
  Water Pump - Remove....650
  Water Temperature Regulator - Remove and Install....652
RENR9342 - Troubleshooting (C7 and C9 On-Highway Engines)....655
  ARD Combustion Air - Test....660
  ARD Fuel Pressure - Test....673
  ARD Ignition - Test....687
  ARD Nozzle - Test....711
  ARD Purge Air - Test....723
  ARD Stationary Regeneration Does Not Activate....730
  Acceleration Is Poor or Throttle Response Is Poor....732
  Air Inlet Heater - Test....735
  Air Shutoff - Test....766
  Air System Verification Test....777
  Auxiliary Brake - Test....785
  Auxiliary Speed Control Can Not Be Set....793
  Auxiliary Speed Control Kickout Occurrence....797
  Axle Speed Select - Test....801
  Clean Gas Induction - Test....809
  Component Location....821
  Configuration Parameters....830
  Coolant Contains Oil....832
  Coolant Level - Test....833
  Coolant Level Is Low....847
  Coolant Temperature Is High....849
  Coolant Temperature Is Low....852
  Cooling Fan Control - Test....857
  Cooling Fan Is Always ON....871
  Crankcase Pressure Is High....872
  Crankcase Pressure Is Low....875
  Cruise Control Parameters....877
  Customer Device - Test....882
  Customer Passwords....888
  Data Link - Test....889
  Data Link Parameters....897
  Dedicated PTO Parameters....898
  Diagnostic Capabilities....905
  Diagnostic Trouble Codes....907
  Diesel Particulate Filter Collects Excessive Soot....927
  Diesel Particulate Filter Has Differential Pressure Problem....941
  Diesel Particulate Filter Has High Ash Load....945
  Diesel Particulate Filter Identification Signal - Test....947
  Diesel Particulate Filter Temperature Is High....950
  Diesel Particulate Filter Temperature Is Low....953
  Driver Questionnaire Response....956
  Driver Questionnaire....958
  Driver Reward Parameter....960
  Dyno Mode....961
  ECM - Replace....962
  ECM Identification Parameters....964
  ECM Memory - Test....965
  ECM Software - Install....968
  ECM Will Not Accept Factory Passwords....970
  Electrical Connectors - Inspect....971
  Electrical Connectors....979
  Electrical Power Supply - Test....980
  Electronic Service Tool Does Not Communicate....990
  Electronic Service Tools....997
  Emissions Parameters....1007
  Engine Cranks but Does Not Start....1011
  Engine Does Not Crank....1013
  Engine Has Early Wear....1015
  Engine Misfires, Runs Rough or Is Unstable....1017
  Engine Monitoring Lamp Parameters....1020
  Engine Monitoring Parameters....1022
  Engine Monitoring System....1023
  Engine Overspeeds....1025
  Engine Rating Parameters....1026
  Engine Running - Test....1027
  Engine Shutdown Occurs Intermittently....1032
  Engine Shutdown Override Occurrence....1034
  Engine Speed - Test....1037
  Engine Vibration Is Excessive....1048
  Engine_Gear Parameters....1050
  Exhaust Has Black Smoke....1053
  Exhaust Has Excessive White Smoke....1054
  Exhaust Temperature Is High....1056
  Factory Passwords....1057
  Fan Control Parameters....1058
  Fuel Consumption Is Excessive....1060
  Fuel Injection Pump - Test....1062
  Fuel Level - Test....1068
  Fuel Rail Pressure Problem....1076
  Fuel System Pressure - Test....1079
  Fuel Tank Parameters....1106
  General Information....1107
  Idle Parameters....1108
  Idle Speed Is High....1112
  Indicator Lamp - Test....1114
  Indicator Lamp Problem....1119
  Injector Solenoid - Test....1120
  Injector Trim File - Install....1135
  Input Selection Parameters....1137
  Intake Manifold Air Pressure Is Low....1146
  Intake Manifold Air Temperature Is High....1148
  Kickout Bypass - Test....1150
  Maintenance Parameters....1156
  Multi-Torque - Test....1158
  Oil Contains Coolant....1161
  Oil Contains Fuel....1163
  Oil Pressure Is Low....1165
  Output Selection Parameters....1167
  Password Parameters....1175
  Power Is Intermittently Low or Power Cutout Is Intermittent....1176
  Power Take-Off - Test....1179
  Programmable Parameters....1195
  Quick Stop Occurrence....1196
  Retarder - Test....1197
  Retarder Does Not Activate....1198
  Security Access Parameters....1199
  Sensor Signal (Analog, Active) - Test....1200
  Sensor Signal (Analog, Passive) - Test....1221
  Sensor Signal (PWM) - Test....1234
  Sensor Supply - Test....1252
  Service Information Report....1268
  Shutdown (PTO) - Test....1270
  Shutdown Timer (Idle) - Test....1276
  Shutdown Timer (PTO) - Test....1281
  Smart Idle Parameters....1285
  Solenoid Valve - Test....1286
  Speed Control (Auxiliary) - Test....1298
  Speed Control (PTO) - Test....1304
  Starting Aid - Test....1311
  Symptom Troubleshooting....1316
  System Overview....1317
  Tachometer - Test....1330
  Test ECM Mode....1338
  Theft Deterrent Is Active....1340
  Timer Parameters....1341
  Timing - Calibrate....1345
  Torque Limit - Test....1351
  Trip Parameters....1357
  Turbocharger - Test....1360
  Turbocharger Air Line Has Oil Present....1376
  Valve Lash Is Excessive....1380
  Vehicle Activity Report Parameters....1382
  Vehicle Overspeeds....1383
  Vehicle Speed - Calibrate....1384
  Vehicle Speed - Test....1388
  Vehicle Speed Limit Is Not Obtained....1402
  Vehicle Speed Parameters....1405
  Welding Precaution....1409
RENR9707 - Disassembly and Assembly (C7 On-Highway Engine)....1410
  Air Compressor - Remove and Install....1414
  Air Inlet Cover - Remove and Install....1420
  Air Inlet Heater Solenoid - Remove and Install....1425
  Alternator - Remove and Install....1428
  Atmospheric Pressure Sensor - Remove and Install....1430
  Bearing Clearance - Check....1432
  Camshaft - Install....1435
  Camshaft - Remove....1438
  Camshaft Bearings - Remove and Install....1441
  Camshaft Gear - Remove and Install....1444
  Camshaft Idler Gear - Remove and Install....1446
  Clean Gas Induction Cooler - Remove and Install....1449
  Clean Gas Induction Pressure Sensor - Remove and Install....1453
  Clean Gas Induction Temperature Sensor - Remove and Install....1455
  Clean Gas Induction Valve - Assemble....1458
  Clean Gas Induction Valve - Disassemble....1461
  Clean Gas Induction Valve - Install....1464
  Clean Gas Induction Valve - Remove....1466
  Combustion Body - Remove and Install....1469
  Combustion Head - Remove and Install....1479
  Connecting Rod Bearings - Install....1484
  Connecting Rod Bearings - Remove....1486
  Coolant Temperature Sensor - Remove and Install....1488
  Crankshaft - Install....1490
  Crankshaft - Remove....1493
  Crankshaft Front Seal - Install....1495
  Crankshaft Front Seal - Remove....1497
  Crankshaft Gear - Remove and Install....1499
  Crankshaft Main Bearings - Install....1502
  Crankshaft Main Bearings - Remove....1506
  Crankshaft Rear Seal - Install....1509
  Crankshaft Rear Seal - Remove....1511
  Cylinder Head - Install....1513
  Cylinder Head - Remove....1519
  Diesel Particulate Filter - Assemble....1525
  Diesel Particulate Filter - Disassemble....1535
  Disconnecting Snap To Connect Fittings....1543
  Electric Starting Motor - Remove and Install....1547
  Electronic Control Module - Remove and Install....1549
  Engine Oil Filter Base and Oil Cooler - Assemble....1551
  Engine Oil Filter Base and Oil Cooler - Disassemble....1553
  Engine Oil Filter Base and Oil Cooler - Install....1555
  Engine Oil Filter Base and Oil Cooler - Remove....1558
  Engine Oil Pan - Remove and Install....1560
  Engine Oil Pressure Sensor - Remove and Install....1564
  Engine Oil Pump - Assemble....1567
  Engine Oil Pump - Disassemble....1569
  Engine Oil Pump - Install....1571
  Engine Oil Pump - Remove....1573
  Exhaust Manifold - Remove and Install....1575
  Fan Drive Mounting Group - Remove and Install....1580
  Flame Detection Temperature Sensor - Remove and Install....1583
  Flywheel - Install....1587
  Flywheel - Remove....1589
  Flywheel Housing - Remove and Install....1591
  Front Cover - Install....1595
  Front Cover - Remove....1597
  Fuel Filter Base - Remove and Install....1599
  Fuel Injection Pump - Install....1601
  Fuel Injection Pump - Remove....1605
  Fuel Lines - Remove and Install....1609
  Fuel Manifold (ARD) - Assemble....1614
  Fuel Manifold (ARD) - Disassemble....1617
  Fuel Manifold (ARD) - Install....1620
  Fuel Manifold (ARD) - Remove....1624
  Fuel Manifold (Rail) - Remove and Install....1628
  Fuel Pressure Regulator - Remove and Install....1632
  Fuel Pressure Sensor - Remove and Install - Main....1635
  Fuel Pressure Sensor - Remove and Install - Pilot....1638
  Fuel Pressure Sensor - Remove and Install - Rail....1641
  Fuel Priming Pump - Remove and Install....1644
  Fuel Transfer Pump - Install....1646
  Fuel Transfer Pump - Remove....1649
  Housing (Front) - Install....1652
  Housing (Front) - Remove....1655
  Inlet Air Temperature Sensor - Remove and Install....1657
  Inlet Manifold Pressure Sensor - Remove and Install....1659
  Inlet Manifold Temperature Sensor - Remove and Install....1661
  Inlet and Exhaust Valve Guides - Remove and Install....1663
  Inlet and Exhaust Valve Seat Inserts - Remove and Install....1666
  Inlet and Exhaust Valves - Remove and Install....1669
  Lifter Group - Remove and Install....1672
  Oil Manifold - Remove and Install....1677
  Piston Cooling Jets - Remove and Install....1680
  Pistons and Connecting Rods - Assemble....1682
  Pistons and Connecting Rods - Disassemble....1686
  Pistons and Connecting Rods - Install....1688
  Pistons and Connecting Rods - Remove....1691
  Relief Valve (Fuel) - Remove and Install....1693
  Rocker Shaft - Assemble....1697
  Rocker Shaft - Disassemble....1699
  Rocker Shaft and Pushrod - Install....1701
  Rocker Shaft and Pushrod - Remove....1703
  Solenoid Valve (ARD Main Fuel) - Remove and Install....1705
  Speed_Timing Sensor - Remove and Install....1708
  Turbocharger - Install....1710
  Turbocharger - Remove....1713
  Turbocharger Outlet Temperature Sensor - Remove and Install....1716
  Unit Injector - Install....1718
  Unit Injector - Remove....1722
  Unit Injector Sleeve - Install....1725
  Unit Injector Sleeve - Remove....1727
  Valve Mechanism Cover - Remove and Install....1729
  Valve Mechanism Cover Base - Remove and Install....1731
  Vibration Damper and Pulley - Remove and Install....1736
  Water Pump - Assemble....1738
  Water Pump - Disassemble....1740
  Water Pump - Install....1742
  Water Pump - Remove....1744
  Water Temperature Regulator - Remove and Install....1747
RENR9817 - Specifications (C7 On-highway Engines)....1750
  Air Compressor....1753
  Air Differential Pressure Sensor....1758
  Air Inlet Cover....1759
  Air Inlet Elbow....1760
  Air Lines - Aftertreatment Regeneration Device....1777
  Atmospheric Pressure Sensor....1780
  Belt Tensioner....1781
  Camshaft....1785
  Clean Gas Induction Cooler....1787
  Connecting Rod Bearing Journal....1788
  Connecting Rod....1789
  Coolant Temperature Sensor....1792
  Crankshaft Pulley....1793
  Crankshaft Seals....1794
  Crankshaft....1798
  Cylinder Block Cover Group....1799
  Cylinder Block....1801
  Cylinder Head Valves....1805
  Cylinder Head....1809
  Diesel Particulate Filter Temperature and Pressure Sensor....1813
  Diesel Particulate Filter....1814
  Electric Starting Motor....1815
  Electronic Control Wiring Group - Aftertreatment Regeneration Device....1826
  Engine Control Module....1828
  Engine Design 01_03_2009....1829
  Engine Design....1834
  Engine Oil Filter Base....1836
  Engine Oil Level Switch....1840
  Engine Oil Pan ....1841
  Engine Oil Pan....1860
  Engine Oil Pressure Sensor....1862
  Engine to Transmission Adapter ....1863
  Engine to Transmission Adapter....1864
  Exhaust Combustion Group - Aftertreatment Regeneration Device Horizontal Configuration....1868
  Exhaust Combustion Group - Aftertreatment Regeneration Device Vertical Configuration....1871
  Exhaust Elbow....1874
  Exhaust Extension....1875
  Exhaust Manifold....1876
  Fan Drive Mounting Group....1878
  Flywheel Housing....1882
  Flywheel....1884
  Front Housing and Covers....1892
  Fuel Control Manifold - Aftertreatment Regeneration Device....1894
  Fuel Filter Base....1897
  Fuel Injection Lines....1902
  Fuel Injection Pump....1912
  Fuel Injector....1922
  Fuel Pressure Sensor....1927
  Gear Group (Front)....1928
  Idler Pulley....1930
  Inlet Air Temperature Sensor....1932
  Inlet Manifold Air Pressure Sensor....1933
  Jacket Water Heater....1934
  Magnetic Switch - Air Inlet Heater Relay....1935
  Main Bearing Journal....1937
  Piston Cooling Jet....1938
  Piston and Rings....1943
  Solenoid Valve....1952
  Speed_Timing Sensor....1953
  Turbocharger Oil Lines....1955
  Turbocharger....1956
  Valve Actuator - Clean Gas Induction (CGI)....1958
  Valve Mechanism Cover....1961
  Valve Rocker Arms, Lifters, and Bridges....1965
  Vibration Damper....1969
  Water Lines....1970
  Water Pump....1974
  Water Temperature Regulator....1976
RENR9818 - Systems Operation (C7 On-highway Engine)....1979
  Air Inlet and Exhaust System....1980
  Basic Engine....1988
  Cooling System....1993
  Electrical System....1998
  Electronic Control System Components....2006
  Fuel System....2011
  General Information....2018
  Lubrication System....2022
RENR9818 - Testing & Adjusting (C7 On-highway Engine)....2026
  Aftercooler - Test....2028
  Air Inlet and Exhaust System - Inspect....2035
  Air in Fuel - Test....2044
  Alternator - Test....2047
  Battery - Test....2049
  Charging System - Test....2052
  Connecting Rod Bearings - Inspect....2055
  Cooling System - Check - Overheating....2056
  Cooling System - Inspect....2061
  Cooling System - Test....2063
  Cylinder Block - Inspect....2071
  Electric Starting System - Test....2073
  Engine Crankcase Pressure (Blowby) - Test....2076
  Engine Oil Pressure - Test....2078
  Engine Oil Pressure Sensor - Test....2082
  Engine Speed - Check....2083
  Engine Valve Lash - Inspect_Adjust....2085
  Excessive Bearing Wear - Inspect....2089
  Excessive Engine Oil Consumption - Inspect....2090
  Exhaust Temperature - Test....2091
  Finding Top Center Position for No. 1 Piston....2092
  Flywheel - Inspect....2094
  Flywheel Housing - Inspect....2098
  Fuel Injector - Test....2103
  Fuel Quality - Test....2105
  Fuel System - Inspect....2107
  Fuel System - Prime....2109
  Fuel System Pressure - Test....2112
  Gear Group (Front) - Time....2113
  Increased Engine Oil Temperature - Inspect....2115
  Inlet Manifold Pressure - Test....2116
  Main Bearings - Inspect....2119
  Pinion Clearance - Adjust....2121
  Piston Ring Groove - Inspect....2123
  Turbocharger - Inspect....2124
  Vibration Damper - Check - Viscous Vibration Damper....2128
  Water Pump - Test....2130
  Water Temperature Regulator - Test....2132
SEBP4436 - Parts Manual (C7 Industrial Engine)....2134
  Parts Manual....2134
  C7 Industrial Engine....2134
  Product and Dealer Information....2135
  Informations produit et concessionnaire....2136
  Información del Producto/Distribuidor....2137
  Informações Sobre Produto e Revendedor....2138
  Produkt- und Händlerinformation....2139
  TABLE OF CONTENTS....2141
  GENERAL INFORMATION....2156
  REPAIR ALTERNATIVES....2166
  SUPPLEMENTAL COOLANT ADDITIVES....2171
  MAINTENANCE PARTS....2176
  INDEX....2190
    INDEX....2198
    INDICE....2208
    ÍNDICE....2217
    STICHWORTVERZEICHNIS....2226
  ENGINE ARRANGEMENT....2235
    ENGINE AR....2235
    ENGINE AR- CORE....2239
  BASIC ENGINE....2247
    ADAPTER GP- ENGINE TO TMSN....2247
    AIR COMPRESSOR GP....2251
    BELT TENSIONER GP....2263
    BELT- SERPENTINE....2270
    BRACKET GP- ENGINE....2272
    CAMSHAFT GP....2273
    CARRIER GP- SEAL....2275
    CLUTCH GP....2276
    COMPRESSOR GP- REFRIGERANT....2282
    COVER GP- CYLINDER BLOCK....2286
    COVER GP- FLYWHEEL HOUSING....2287
    COVER GP- FRONT HOUSING....2289
    COVER GP- VALVE MECHANISM....2292
    CRANKSHAFT GP....2301
    CYLINDER BLOCK GP....2307
    CYLINDER HEAD AS....2312
    CYLINDER HEAD GP....2316
    DAMPER & PULLEY GP....2322
    DRAIN GP- ENGINE OIL....2325
    DRIVE GP- ACCESSORY....2330
    DRIVE GP- FAN....2341
    DRIVE GP- WATER PUMP....2345
    FASTENER GP- CYLINDER HEAD....2347
    FASTENER GP- DAMPER....2348
    FASTENER GP- DAMPER & PULLEY....2349
    FASTENER GP- ENGINE....2352
    FASTENER GP- ENGINE MOUNTING....2353
    FASTENER GP- FAN DRIVE....2354
    FASTENER GP- FLYWHEEL....2363
    FASTENER GP- FRONT COVER....2365
    FASTENER GP- FRONT HOUSING....2367
    FASTENER GP- LIFTING....2368
    FASTENER GP- VALVE COVER....2370
    FLANGE GP- OUTPUT SHAFT....2371
    FLYWHEEL GP....2372
    GEAR GP- FRONT....2384
    GEAR GP- REAR....2386
    GOVERNOR GP- AIR COMPRESSOR....2388
    HOUSING GP- FLYWHEEL....2391
    HOUSING GP- FRONT....2398
    IDLER GP- BELT....2400
    IDLER GP-BELT....2402
    LIFTER GP- VALVE....2403
    LIFTING GP- ENGINE....2404
    LINES GP- AIR COMPRESSOR....2408
    MANIFOLD GP- CYLINDER BLOCK....2412
    MOUNTING GP- ALTERNATOR....2413
    MOUNTING GP- ENGINE....2419
    MOUNTING GP- FAN DRIVE....2423
    MOUNTING GP- REFRIGERANT COMPR....2428
    MOUNTING GP- TORQUE CONVERTER....2431
    MOUNTING GP- TRANSMISSION....2433
    PAN GP- OIL....2434
    PISTON & ROD GP....2440
    PLUG GP- CYLINDER BLOCK....2442
    PLUG GP- ENGINE....2444
    PLUG GP- FLYWHEEL HOUSING....2447
    POWER TAKE- OFF GP....2448
    PULLEY GP....2451
    PULLEY GP- AUXILIARY DRIVE....2458
    PULLEY GP- CRANKSHAFT....2460
    PULLEY GP- ENGINE....2463
    PULLEY GP- FAN....2464
    PULLEY GP- FAN & ALT DRIVE....2470
    PULLEY GP- FAN DRIVE....2471
    PULLEY GP- IDLER....2473
    PULLEY- ALTERNATOR....2477
    ROCKER ARM GP....2481
    SEAL GP- CRANKSHAFT....2483
    SUPPORT GP- ENGINE....2486
    V-BELT SET....2493
    VALVE MECHANISM GP....2499
  LUBRICATION SYSTEM....2504
    ADAPTER GP- OIL LINE....2504
    BREATHER GP....2505
    DRAIN GP- OIL....2506
    FILLER GP- ENGINE OIL....2510
    FILTER GP- ENGINE OIL....2516
    FUMES DISPOSAL GP....2518
    GAUGE GP- OIL LEVEL ( DIPSTICK)....2523
    LINES GP- ENGINE OIL....2530
    LINES GP- OIL....2536
    LINES GP- TURBOCHARGER OIL....2537
    MANIFOLD GP- ENGINE OIL....2543
    PLUG GP- ENGINE OIL MANIFOLD....2545
    PUMP GP- ENGINE OIL....2546
    VALVE GP- FLUID SAMPLING....2548
  COOLING SYSTEM....2549
    ADAPTER GP- FAN....2549
    ADAPTER- FAN....2555
    COOLANT CONDITIONER GP....2557
    COOLER GP- ENGINE OIL....2559
    ELBOW GP- WATER....2560
    FAN GP- BLOWER....2563
    FAN GP- SUCTION....2568
    GUARD GP- RADIATOR....2574
    LINES GP- WATER....2575
    PLUG GP- WATER LINES....2584
    PUMP GP- WATER....2586
    RADIATOR GP....2593
  AIR INLET AND EXHAUST SYSTEM....2599
    ADAPTER GP- AIR INLET MANIFOLD....2599
    AIR CLEANER GP....2600
    CAP AS- AIR CLEANER....2605
    CAP AS- RAIN....2606
    CLAMP- BAND....2607
    COVER GP- AIR INLET....2608
    DUST EJECTOR GP....2609
    ELBOW GP- AIR INLET....2611
    ELBOW GP- EXHAUST....2619
    EXTENSION GP- EXHAUST....2621
    FASTENER GP- INLET MAN COVER....2622
    LINES GP- AIR....2625
    MANIFOLD GP- EXHAUST....2627
    MUFFLER AS....2636
    MUFFLER GP....2637
    MUFFLER GP- SPARK ARRESTOR....2639
    PLUG GP- AIR INLET MANIFOLD....2640
    PRECLEANER GP....2641
    SHUTOFF GP- AIR....2644
    SPACER GP- INLET MANIFOLD....2646
    TURBOCHARGER GP....2648
  FUEL SYSTEM....2663
    COOLER GP- FUEL....2663
    COVER GP- FUEL FILTER BASE....2664
    COVER GP- PRIMING PUMP....2665
    FILTER GP- FUEL....2666
    FILTER GP- PRIMARY FUEL....2669
    FILTER GP- WATER SEP & FUEL....2670
    INJECTOR GP- FUEL....2675
    LINES GP- FLEXIBLE FUEL....2679
    LINES GP- FUEL....2681
    LINES GP- FUEL FILTER....2682
    LINES GP- INJECTOR HYD PUMP....2693
    PUMP & MTG GP- UNIT INJ HYD....2694
    PUMP GP- FUEL INJECTION....2704
    PUMP GP- FUEL PRIMING....2708
    PUMP GP- FUEL PRM & PRIM FILTER....2711
    PUMP GP- UNIT INJECTOR HYD....2713
    REGULATOR GP- FUEL PRESSURE....2718
    WATER SEP & FUEL PRM PUMP GP....2720
  ELECTRICAL AND STARTING SYSTEM....2722
    ALTERNATOR GP- CHARGING....2722
    BATTERY GP....2749
    CABLE GP- BATTERY....2752
    CONNECTION GP- ELECTRICAL....2753
    CONTROL & MTG GP- ENGINE ELEK....2754
    CONTROL GP- AUTO START/ STOP....2759
    CONTROL GP- ENGINE SPEED....2763
    CONTROL GP- REMOTE SPEED....2765
    CONVERTER GP- ELECTRICAL....2766
    FASTENER GP- GROUND STUD....2768
    FASTENER GP- WIRING HARNESS....2770
    HARNESS AS- PANEL....2771
    HARNESS AS- WIRING....2771
    HEATER GP- JACKET WATER....2772
    MODULE GP- INTERFACE....2774
    SENSOR GP- COOLANT LEVEL....2775
    SENSOR GP- ENGINE....2776
    SENSOR GP- LIQUID LEVEL....2779
    SENSOR GP- POSITION....2781
    SENSOR GP- PRESSURE....2783
    SENSOR GP- SPEED....2792
    SENSOR GP- TEMPERATURE....2797
    STARTING AID GP....2805
    STARTING AID GP- ETHER....2810
    STARTING MOTOR GP- ELECTRIC....2812
    SUPPORT GP- BATTERY....2837
    SWITCH GP- MAGNETIC....2838
    SWITCH GP- TOGGLE....2842
    VALVE GP- ETHER STARTING....2843
    WIRING GP- ELECTRONIC CONTROL....2845
    WIRING GP- ENGINE....2847
    WIRING GP- HEATER....2856
  OPERATOR STATION....2860
    AMMETER GP....2860
    CONTROL GP- UNPRGMED MONITOR....2861
    GAUGE GP- COOLANT TEMPERATURE....2862
    GAUGE GP- ENGINE OIL PRESSURE....2863
    GAUGE GP- FUEL PRESSURE....2864
    MODULE GP- DISPLAY....2865
    MOUNTING GP- INSTRUMENT....2866
    MOUNTING GP- INSTRUMENT PANEL....2867
    PANEL GP- INSTRUMENT....2871
    TACHOMETER GP- ELECTRIC....2876
    VOLTMETER GP....2880
  ENCLOSURES, GUARDS AND BASES....2883
    BASE GP- ENGINE....2883
    PANEL AS....2885
  SERVICE EQUIPMENT AND SUPPLIES....2886
    CHART- PLATE & FILM....2886
    KIT-FUEL PRIMING PUMP....2887
    KIT- GASKET....2887
  PRIME PACKAGE....2888
    PLUG AS....2888
    PUMP & MOUNTING GP....2889
    PUMP GP- GEAR....2893
  PART NUMBER INDEX....2895
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display)....2918
SEBU7766 - Operation & Maintenance Manual (C7 On-highway Engine)....3002
SEBU7926 - Operation & Maintenance Manual (C7 Urban Transit Bus Engines)....3234
SEBU8089 - Operation & Maintenance Manual (C7 Industrial Engine)....3462
SENR9517 - Troubleshooting (C7, C9 On-highway Engines)....3556
SENR9938 - Specifications (C7 Engines for Caterpillar Built Machines)....3964
  Air Inlet Elbow 1....3971
  Air Inlet Elbow 2....3973
  Air Inlet Elbow 3....3974
  Air Inlet Elbow 4....3976
  Air Inlet Elbow 5....3977
  Air Inlet Elbow 6....3979
  Air Inlet Elbow 7....3981
  Air Inlet Heater....3982
  Alternator and Regulator 1....3984
  Alternator and Regulator 2....3986
  Alternator and Regulator 3....3988
  Alternator and Regulator 4....3990
  Alternator and Regulator 5....3992
  Atmospheric Pressure Sensor 1....3994
  Atmospheric Pressure Sensor 2....3995
  Atmospheric Pressure Sensor 3....3997
  Belt Tensioner 1....3998
  Belt Tensioner 2....4000
  Belt Tensioner 3....4002
  Belt Tensioner 4....4004
  Belt Tensioner 5....4005
  Belt Tensioner 6....4007
  Boost Pressure Sensor 1....4009
  Boost Pressure Sensor 2....4011
  Boost Pressure Sensor 3....4012
  Camshaft 1....4013
  Camshaft 2....4015
  Camshaft 3....4017
  Camshaft 4....4020
  Connecting Rod 1....4022
  Connecting Rod 2....4025
  Connecting Rod 3....4028
  Connecting Rod 4....4031
  Connecting Rod Bearing Journal 2....4034
  Connecting Rod Bearing Journal....4035
  Coolant Temperature Sensor 1....4036
  Coolant Temperature Sensor 2....4037
  Coolant Temperature Sensor 3....4038
  Crankcase Breather 1....4040
  Crankcase Breather 2....4042
  Crankshaft 1....4043
  Crankshaft 2....4045
  Crankshaft Pulley 1....4047
  Crankshaft Pulley 2....4049
  Crankshaft Pulley 3....4050
  Crankshaft Seals 1....4052
  Crankshaft Seals 2....4055
  Crankshaft Seals 3....4058
  Crankshaft Seals 4....4063
  Cylinder Block 1....4066
  Cylinder Block 2....4070
  Cylinder Block 3....4075
  Cylinder Block Cover Group 1....4079
  Cylinder Block Cover Group 2....4081
  Cylinder Block Cover Group 3....4083
  Cylinder Head 1....4085
  Cylinder Head 2....4088
  Cylinder Head Valves 1....4091
  Cylinder Head Valves 2....4094
  Cylinder Head Valves 3....4098
  Cylinder Head Valves 4....4103
  Cylinder Head Valves 5....4109
  Cylinder Head Valves 6....4113
  Electric Starting Motor 1....4116
  Electric Starting Motor 2....4119
  Electric Starting Motor 3....4122
  Electric Starting Motor 4....4124
  Electric Starting Motor 5....4126
  Electric Starting Motor 6....4129
  Electric Starting Motor 7....4132
  Electronic Control Unit....4135
  Electronic Unit Injector 1....4137
  Electronic Unit Injector 2....4139
  Engine Design....4142
  Engine Oil Filter Base - Remote Oil Filter 5....4144
  Engine Oil Filter Base - Remote Oil Filter 6....4148
  Engine Oil Filter Base - Remote Oil Filter....4151
  Engine Oil Filter Base 1....4154
  Engine Oil Filter Base 2....4157
  Engine Oil Filter Base 3....4162
  Engine Oil Filter Base 4....4164
  Engine Oil Lines....4167
  Engine Oil Pan 1....4169
  Engine Oil Pan 2....4171
  Engine Oil Pan 3....4173
  Engine Oil Pan 4....4175
  Engine Oil Pan 5....4177
  Engine Oil Pan 6....4179
  Engine Oil Pan 7....4181
  Engine Oil Pan 8....4183
  Engine Oil Pan 9....4185
  Engine Oil Pressure Sensor 1....4187
  Engine Oil Pressure Sensor 2....4188
  Engine Oil Pressure Sensor....4189
  Engine Oil Pump - Gerotor Pump....4191
  Engine Oil Pump 1....4193
  Engine Oil Pump 2....4196
  Exhaust Manifold 1....4198
  Exhaust Manifold 2....4200
  Exhaust Manifold 3....4202
  Exhaust Manifold 4....4204
  Fan Drive Mounting Group 1....4206
  Fan Drive Mounting Group 2....4208
  Fan Drive Mounting Group 3....4210
  Fan Drive Mounting Group 4....4213
  Fan Drive Mounting Group 5....4215
  Fan Drive Mounting Group 6....4217
  Flywheel 1....4219
  Flywheel 2....4221
  Flywheel 3....4223
  Flywheel 4....4225
  Flywheel 5....4227
  Flywheel 6....4229
  Flywheel Housing 1....4231
  Flywheel Housing 2....4233
  Flywheel Housing 3....4235
  Flywheel Housing 4....4238
  Flywheel Housing 5....4240
  Flywheel Housing 6....4242
  Flywheel Housing 7....4244
  Front Housing and Covers 1....4246
  Front Housing and Covers 2....4248
  Front Housing and Covers 3....4250
  Fuel Filter Base 1....4252
  Fuel Filter Base 2....4254
  Fuel Filter Base 3....4256
  Fuel Filter Base 4....4258
  Fuel Filter Base 5....4260
  Fuel Filter and Water Separator 1....4262
  Fuel Filter and Water Separator 2....4264
  Fuel Pressure Sensor 1....4266
  Fuel Pressure Sensor 2....4267
  Fuel Pressure Sensor 3....4268
  Fuel Pressure Sensor 4....4270
  Fuel Priming Pump....4272
  Gear Group (Front) 1....4274
  Gear Group (Front) 2....4276
  Injection Actuation Pressure Sensor 1....4278
  Injection Actuation Pressure Sensor 2....4280
  Injection Actuation Pressure Sensor 3....4282
  Inlet Air Temperature Sensor 1....4284
  Inlet Air Temperature Sensor 2....4286
  Inlet Air Temperature Sensor 3....4287
  Inlet Manifold 1....4288
  Inlet Manifold 2....4289
  Lifter Group....4290
  Magnetic Switch 1....4292
  Magnetic Switch 2....4294
  Magnetic Switch 3....4296
  Main Bearing Journal 1....4298
  Main Bearing Journal 2....4299
  Muffler 1....4300
  Muffler 2....4302
  Muffler 3....4304
  Piston Cooling Jet 1....4307
  Piston Cooling Jet 2....4309
  Piston Cooling Jet 3....4311
  Piston and Rings 1....4313
  Piston and Rings 2....4315
  Piston and Rings 3....4318
  Piston and Rings 4....4320
  Piston and Rings 5....4323
  Rear Seal Carrier....4326
  SpeedTiming Sensor....4328
  Turbocharger 1....4330
  Turbocharger 2....4332
  Turbocharger 3....4335
  Turbocharger 4....4337
  Turbocharger 5....4339
  Turbocharger 6....4341
  Turbocharger Adapter....4343
  Unit Injector Hydraulic Pump 1....4345
  Unit Injector Hydraulic Pump 2....4349
  Unit Injector Hydraulic Pump 3....4352
  Unit Injector Hydraulic Pump 4....4355
  Unit Injector Hydraulic Pump 5....4358
  Valve Mechanism 1....4361
  Valve Mechanism 2....4364
  Valve Mechanism 3....4367
  Valve Mechanism Cover 10....4371
  Valve Mechanism Cover 11....4372
  Valve Mechanism Cover 12....4374
  Valve Mechanism Cover 4....4376
  Valve Mechanism Cover 5....4378
  Valve Mechanism Cover 6....4380
  Valve Mechanism Cover 7....4382
  Valve Mechanism Cover 8....4384
  Valve Mechanism Cover 9....4386
  Vibration Damper 1....4387
  Vibration Damper 2....4389
  Vibration Damper 3....4391
  Vibration Damper 4....4393
  Vibration Damper 5....4395
  Water Line 1....4397
  Water Line 2....4399
  Water Line 3....4401
  Water Pump 1....4403
  Water Pump 2....4405
  Water Pump 3....4407
  Water Pump 4....4409
  Water Pump 5....4411
  Water Pump 6....4413
  Water Pump 7....4415
  Water Temperature Regulator 1....4418
  Water Temperature Regulator 2....4420
  Water Temperature Regulator 3....4422
  Water Temperature Regulator 4....4424
SENR9939 - Systems Operation (C7 Engines for Caterpillar Built Machines)....4426
  Air Inlet and Exhaust System....4427
  Basic Engine....4436
  Cooling System....4441
  Electrical System....4444
  Electronic Control System Components....4451
  Fuel System....4455
  General Information....4483
  Lubrication System....4487
SENR9939 - Testing & Adjusting (C7 Engines for Caterpillar Built Machines)....4494
  Aftercooler - Test....4496
  Air Inlet and Exhaust System - Inspect....4503
  Air in Fuel - Test....4507
  Battery - Test....4510
  Charging System - Test....4513
  Compression - Test....4518
  Connecting Rod Bearings - Inspect....4519
  Cooling System - Check - Overheating....4520
  Cooling System - Inspect....4525
  Cooling System - Test....4527
  Cylinder Block - Inspect....4538
  Electric Starting System - Test....4540
  Electronic Unit Injector - Test....4541
  Engine Crankcase Pressure (Blowby) - Test....4543
  Engine Oil Pressure - Test....4545
  Engine Oil Pump - Inspect....4552
  Engine Valve Lash - InspectAdjust....4553
  Excessive Bearing Wear - Inspect....4558
  Excessive Engine Oil Consumption - Inspect....4559
  Exhaust Temperature - Test....4561
  Finding Top Center Position for No. 1 Piston....4562
  Flywheel - Inspect....4565
  Flywheel Housing - Inspect....4569
  Fuel Quality - Test....4574
  Fuel System - Inspect....4576
  Fuel System - Prime....4578
  Fuel System Pressure - Test....4580
  Gear Group (Front) - Time....4584
  Increased Engine Oil Temperature - Inspect....4587
  Inlet Manifold Pressure - Test....4588
  Main Bearings - Inspect....4591
  Pinion Clearance - Adjust....4592
  Piston Ring Groove - Inspect....4594
  Turbocharger - Inspect....4595
  Vibration Damper - Check....4601
  Water Pump - Test....4603
  Water Temperature Regulator - Test....4606

Caterpillar C7 Engines Repair Service Manual

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