Caterpillar 3406B Series Diesel Engines Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 3406B Diesel Engines (TRUCK ENGINE/MACHINE ENGINE/INDUSTRIAL ENGINE/GENERATOR SET ENGINE/MARINE ENGINE), with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Caterpillar 3406B Diesel Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
ENGINE - GENERATOR SET
Model Prefix
3406B GEN SET ENGINE 2RJ
3406B GEN SET ENGINE 2WB
3406B GEN SET ENGINE 4JK
3406B GEN SET ENGINE 4PM
3406B GEN SET ENGINE 4RG
3406B GEN SET ENGINE 6TG
3406B GEN SET ENGINE 9PL
ENGINE - INDUSTRIAL
Model Prefix
3406B INDUSTRIAL ENGINE 6TB
3406B INDUSTRIAL ENGINE WJA
ENGINE - MACHINE
Model Prefix
3406B ENGINE - MACHINE 11N
3406B ENGINE - MACHINE 6TB
ENGINE - TRUCK
Model Prefix
3406B REMAN ENGINE 7XC
3406B TRUCK ENGINE 2EK
3406B TRUCK ENGINE 3ZJ
3406B TRUCK ENGINE 4CK
3406B TRUCK ENGINE 4MG
3406B TRUCK ENGINE 5KJ
3406B TRUCK ENGINE 5YG
3406B TRUCK ENGINE 7FB
3406B TRUCK ENGINE 8TC
MARINE PRODUCTS
Model Prefix
3406B MARINE ENGINE 4TB
PRODUCT DETAILS:
Total Pages: 4,082 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
SEBR544 - Disassembly & Assembly (3406B Diesel Truck Engine).pdf
SEBR0544 - Disassembly & Assembly (3406B Diesel Truck Engine).pdf
SEBR544 - Specifications (3406B Diesel Truck Engine).pdf
SEBR0544 - Specifications (3406B Diesel Truck Engine).pdf
SEBR544 - Systems Operation (3406B Diesel Truck Engine).pdf
SEBR544 - Testing & Adjusting (3406B Diesel Truck Engine).pdf
SEBR544 - Troubleshooting (3406B Diesel Truck Engine).pdf
SEBR0544 - Troubleshooting (3406B Diesel Truck Engine).pdf
SEBU5791 - Operation and Maintenance Manual (3406 INDUSTRIAL AND GENERATOR SET ENGINES).pdf
SEBU6336 - Operation and Maintenance Manual (3406B AND 3406C INDUSTRIAL AND GENERATOR SET ENGINES).pdf
SENR1012 - Troubleshooting (3176B_C-10_C-12_3406E Truck Engine Basic Electronic Trou).pdf
SENR2536 - Specifications (3406 & 3406B Generator Set Engine).pdf
SENR2537 - Systems Operations (3406 & 3406B Generator Set Engine).pdf
SENR2537 - Testing & Adjusting (3406 & 3406B Generator Set Engine).pdf
SENR3479 - Troubleshooting (3406B (PEEC) Programmable Electronic Engine Controls).pdf
SENR3484 - Specifications (3406 (PEEC) Diesel Truck Engine).pdf
SENR3485 - Systems Operation (3406B (PEEC) Diesel TR).pdf
SENR3485 - Testing & Adjusting (3406B (PEEC) Diesel TR).pdf
SENR3486 - Electrical System (3406 (PEEC) Diesel Truck Engine).pdf
SENR3487 - Disassembly & Assembly (3406B (PEEC) Diesel Truck Engine).pdf
SENR3920 - Disassembly & Assembly (3406 & 3406B Generator Set Engine).pdf
SENR4022 - Specifications (3406B Industrial & Marine Engines).pdf
SENR4023 - Systems Operation (3406B Industrial & Marine Engines).pdf
SENR4023 - Testing & Adjusting (3406B Industrial & Marine Engines).pdf
SENR4025 - Systems Operation (3406B Industrial & Marine Engine Attachments).pdf
SENR4025 - Testing & Adjusting (3406B Industrial & Marine Engine Attachments).pdf
SENR4026 - Disassembly & Assembly (3406B Industrial & Marine Engines).pdf
SENR5574 - Schematic (3176B_C-10_C-12_3406E Truck Engines).pdf
SENR5582 - Troubleshooting (3176B_C-10_C-12_3406E Truck Engines).pdf
UENR5429 - Schematic (3406B & 3406C Fire Pump Engine Electrical System).pdf
MAIN SECTIONS
SEBR0544 - Disassembly & Assembly (3406B Diesel Truck Engine).......3
Aftercooler Core.......6
Aftercooler Housing.......12
Air Compressor And Accessory Drive.......15
Air Compressor.......22
Alternator And Mounting Group.......24
Automatic Timing Advance 7FB1-Up, 4MG1-4MG3599.......26
BrakeSaver Control Valve.......36
BrakeSaver.......44
Bridge Dowels.......57
Camshaft Bearings.......59
Camshaft.......62
Connecting Rod Bearings.......66
Crankshaft Front Seal And Wear Sleeve.......70
Crankshaft Main Bearings.......74
Crankshaft Rear Seal And Wear Sleeve.......78
Crankshaft.......82
Cylinder Head Assembly.......89
Cylinder Liners.......93
Electric Starting Motor.......97
Engine Front Support.......99
Engine Oil Cooler.......100
Exhaust Manifold.......102
Fan Drive.......105
Flywheel (BrakeSaver).......110
Flywheel Housing.......112
Flywheel.......115
Fuel Filter And Base.......118
Fuel Injection Line Adapters.......121
Fuel Injection Lines.......124
Fuel Injection Nozzle Adapters (Earlier).......126
Fuel Injection Nozzles (Earlier).......130
Fuel Injection Nozzles And Adapters (Later).......135
Fuel Injection Pump Housing And Governor.......138
Fuel Injection Pump Housing.......142
Fuel Injection Pumps.......149
Fuel Priming Pump.......158
Fuel Ratio Control For Use With Earlier Engines.......160
Fuel Ratio Control For Use With Later Engines.......167
Fuel Transfer Pump.......170
Governor.......179
Jacobs Engine Brake.......198
Oil Cooler (BrakeSaver).......213
Oil Filter And Base.......217
Oil Filter Base.......219
Oil Pan (BrakeSaver).......221
Oil Pan.......224
Oil Pump (BrakeSaver).......226
Oil Pump.......232
Piston Cooling Tubes.......237
Pistons And Connecting Rod Assemblies.......239
Rocker Shaft Assemblies And Push Rods.......246
Rocker Shaft Assemblies.......254
Spacer Plate.......256
Tachometer Drive.......258
Timing Gear Cover.......260
Timing Gears And Plate.......263
Turbocharger (S4A).......267
Turbocharger (TV72 & TV78).......279
Valve Covers.......291
Valve Guides.......293
Valve Lifters.......295
Valve Seat Inserts.......302
Valves.......304
Vibration Damper And Pulley.......307
Water Pump.......310
Water Temperature Regulator (Ford).......320
Water Temperature Regulator And Manifold.......323
SEBR0544 - Specifications (3406B Diesel Truck Engine).......326
Accessory Drive Groups.......329
Aftercooler.......332
Alternators And Regulators.......334
Auxiliary Drive Group.......340
Belt Tension Chart.......342
BrakeSaver Control Valve.......343
BrakeSaver Fastener Group.......345
BrakeSaver Group.......346
Breather Cap.......348
Camshaft Bearings.......349
Camshaft.......351
Connecting Rod And Main Bearing Journals.......355
Connecting Rods.......357
Coolant Conditioner Base.......364
Crankshaft.......366
Cylinder Block.......368
Cylinder Head.......372
Cylinder Liner Projection.......375
Cylinder Liners.......378
Electric Starter Motors.......380
Engine Design.......383
Engine Front Support.......385
Ether Starting Aid.......386
Exhaust Adapter Group.......389
Exhaust Manifold Shield.......390
Exhaust Manifold.......391
Flywheel Adapter Group.......392
Flywheel Housing Bore.......394
Flywheel Housing Runout.......398
Flywheel Housing.......400
Flywheel Runout.......402
Flywheels.......405
Front (Timing) Gear Group.......412
Front Housing And Covers.......414
Fuel Filter Base.......416
Fuel Injection Lines (Earlier).......418
Fuel Injection Lines (Later).......421
Fuel Injection Nozzle And Adapter (Earlier).......424
Fuel Injection Nozzle And Adapter (Later).......426
Fuel Injection Pump (Engines With Serial Numbers 3ZJ1-Up).......428
Fuel Injection Pump (Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up).......431
Fuel Injection Pump Engines With Serial Numbers 3ZJ1-Up.......435
Fuel Injection Pump Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up.......438
Fuel Injection Pump Housing.......442
Fuel Ratio Control.......445
Fuel System Identification.......448
Fuel Transfer Pump.......449
Governor And Fuel Pump Drive Group (Earlier) (Automatic Timing Advance Unit).......451
Governor And Fuel Pump Drive Group (Later) (Automatic Timing Advance Unit).......453
Governor Control Linkage.......455
Governor.......457
Idler Gear Assembly (For Front Gear Group).......462
Idler Gear Shaft Pilot Bore.......464
Introduction.......466
Jake Brake.......467
Oil Cooler Bypass Valve.......470
Oil Filters.......473
Oil Pan.......476
Oil Pressure.......478
Oil Pump.......480
Pistons And Rings.......488
Primary Fuel Filter.......492
Pulley And Damper Groups.......493
Pulley Tightener Group.......495
Shutoff Solenoids.......497
Starter Solenoids.......501
Switch Group (Used On Engines With BrakeSaver).......504
Turbocharger Impeller Installation.......506
Turbocharger.......507
Valve Covers.......517
Valve Rocker Arms, Lifters And Bridges.......518
Valves.......522
Water Pump.......526
Water Temperature Regulators.......528
SEBR0544 - Troubleshooting (3406B Diesel Truck Engine).......530
Cooling System.......531
Engine Does Not Start.......535
Engine Response Complaints.......538
Engine Vibration Troubleshooting.......540
Excessive Black Or Gray Exhaust Smoke.......544
Excessive White Or Blue Exhaust Smoke.......547
Fuel In Crankcase Oil.......550
Hard Starting (Engine Crankshaft Turns Freely).......551
High Fuel Consumption Complaints.......554
High Fuel Consumption.......557
Introduction.......561
Loss Of Coolant.......562
Low Power And Engine Response Complaints.......564
Low Power Complaints.......566
Misfiring And Running Rough.......568
Non-Engine Related Problems.......571
Primary Engine Checks.......574
Road Test.......577
SEBR544 - Disassembly & Assembly (3406B Diesel Truck Engine).......579
Aftercooler Core.......582
Aftercooler Housing.......588
Air Compressor And Accessory Drive.......591
Air Compressor.......598
Alternator And Mounting Group.......600
Automatic Timing Advance 7FB1-Up, 4MG1-4MG3599.......602
BrakeSaver Control Valve.......612
BrakeSaver.......620
Bridge Dowels.......633
Camshaft Bearings.......635
Camshaft.......638
Connecting Rod Bearings.......642
Crankshaft Front Seal And Wear Sleeve.......646
Crankshaft Main Bearings.......650
Crankshaft Rear Seal And Wear Sleeve.......654
Crankshaft.......658
Cylinder Head Assembly.......665
Cylinder Liners.......669
Electric Starting Motor.......673
Engine Front Support.......675
Engine Oil Cooler.......676
Exhaust Manifold.......678
Fan Drive.......681
Flywheel (BrakeSaver).......686
Flywheel Housing.......688
Flywheel.......691
Fuel Filter And Base.......694
Fuel Injection Line Adapters.......697
Fuel Injection Lines.......700
Fuel Injection Nozzle Adapters (Earlier).......702
Fuel Injection Nozzles (Earlier).......706
Fuel Injection Nozzles And Adapters (Later).......711
Fuel Injection Pump Housing And Governor.......714
Fuel Injection Pump Housing.......718
Fuel Injection Pumps.......725
Fuel Priming Pump.......734
Fuel Ratio Control For Use With Earlier Engines.......736
Fuel Ratio Control For Use With Later Engines.......743
Fuel Transfer Pump.......746
Governor.......755
Jacobs Engine Brake.......774
Oil Cooler (BrakeSaver).......789
Oil Filter And Base.......793
Oil Filter Base.......795
Oil Pan (BrakeSaver).......797
Oil Pan.......800
Oil Pump (BrakeSaver).......802
Oil Pump.......808
Piston Cooling Tubes.......813
Pistons And Connecting Rod Assemblies.......815
Rocker Shaft Assemblies And Push Rods.......822
Rocker Shaft Assemblies.......830
Spacer Plate.......832
Tachometer Drive.......834
Timing Gear Cover.......836
Timing Gears And Plate.......839
Turbocharger (S4A).......843
Turbocharger (TV72 & TV78).......855
Valve Covers.......867
Valve Guides.......869
Valve Lifters.......871
Valve Seat Inserts.......878
Valves.......880
Vibration Damper And Pulley.......883
Water Pump.......886
Water Temperature Regulator (Ford).......896
Water Temperature Regulator And Manifold.......899
SEBR544 - Specifications (3406B Diesel Truck Engine).......902
Accessory Drive Groups.......905
Aftercooler.......908
Alternators And Regulators.......910
Auxiliary Drive Group.......916
Belt Tension Chart.......918
BrakeSaver Control Valve.......919
BrakeSaver Fastener Group.......921
BrakeSaver Group.......922
Breather Cap.......924
Camshaft Bearings.......925
Camshaft.......927
Connecting Rod And Main Bearing Journals.......931
Connecting Rods.......933
Coolant Conditioner Base.......940
Crankshaft.......942
Cylinder Block.......944
Cylinder Head.......948
Cylinder Liner Projection.......951
Cylinder Liners.......954
Electric Starter Motors.......956
Engine Design.......959
Engine Front Support.......961
Ether Starting Aid.......962
Exhaust Adapter Group.......965
Exhaust Manifold Shield.......966
Exhaust Manifold.......967
Flywheel Adapter Group.......968
Flywheel Housing Bore.......970
Flywheel Housing Runout.......974
Flywheel Housing.......976
Flywheel Runout.......978
Flywheels.......981
Front (Timing) Gear Group.......988
Front Housing And Covers.......990
Fuel Filter Base.......992
Fuel Injection Lines (Earlier).......994
Fuel Injection Lines (Later).......997
Fuel Injection Nozzle And Adapter (Earlier).......1000
Fuel Injection Nozzle And Adapter (Later).......1002
Fuel Injection Pump (Engines With Serial Numbers 3ZJ1-Up).......1004
Fuel Injection Pump (Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up).......1007
Fuel Injection Pump Engines With Serial Numbers 3ZJ1-Up.......1011
Fuel Injection Pump Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up.......1014
Fuel Injection Pump Housing.......1018
Fuel Ratio Control.......1021
Fuel System Identification.......1024
Fuel Transfer Pump.......1025
Governor And Fuel Pump Drive Group (Earlier) (Automatic Timing Advance Unit).......1027
Governor And Fuel Pump Drive Group (Later) (Automatic Timing Advance Unit).......1029
Governor Control Linkage.......1031
Governor.......1033
Idler Gear Assembly (For Front Gear Group).......1038
Idler Gear Shaft Pilot Bore.......1040
Introduction.......1042
Jake Brake.......1043
Oil Cooler Bypass Valve.......1046
Oil Filters.......1049
Oil Pan.......1052
Oil Pressure.......1054
Oil Pump.......1056
Pistons And Rings.......1064
Primary Fuel Filter.......1068
Pulley And Damper Groups.......1069
Pulley Tightener Group.......1071
Shutoff Solenoids.......1073
Starter Solenoids.......1077
Switch Group (Used On Engines With BrakeSaver).......1080
Turbocharger Impeller Installation.......1082
Turbocharger.......1083
Valve Covers.......1093
Valve Rocker Arms, Lifters And Bridges.......1094
Valves.......1098
Water Pump.......1102
Water Temperature Regulators.......1104
SEBR544 - Systems Operation (3406B Diesel Truck Engine).......1106
SEBR544 - Testing & Adjusting (3406B Diesel Truck Engine).......1182
SEBR544 - Troubleshooting (3406B Diesel Truck Engine).......1294
Cooling System.......1295
Engine Does Not Start.......1299
Engine Response Complaints.......1302
Engine Vibration Troubleshooting.......1304
Excessive Black Or Gray Exhaust Smoke.......1308
Excessive White Or Blue Exhaust Smoke.......1311
Fuel In Crankcase Oil.......1314
Hard Starting (Engine Crankshaft Turns Freely).......1315
High Fuel Consumption Complaints.......1318
High Fuel Consumption.......1321
Introduction.......1325
Loss Of Coolant.......1326
Low Power And Engine Response Complaints.......1328
Low Power Complaints.......1330
Misfiring And Running Rough.......1332
Non-Engine Related Problems.......1335
Primary Engine Checks.......1338
Road Test.......1341
SEBU5791 - Operation and Maintenance Manual (3406 INDUSTRIAL AND GENERATOR SET ENGINES).......1343
0 - Foreword.......1344
Attachments.......1345
Before Starting.......1351
Engine Storage.......1353
Every 10 Service Meter Units or Daily.......1357
Every 1000 Service Meter Units.......1360
Every 125 Service Meter Units.......1361
Every 2000 Service Meter Units.......1363
Every 250 Service Meter Units.......1370
Every 4000 Service Hours.......1378
Every 50 Service Meter Units.......1380
Every 500 Service Meter Units.......1382
Generator Storage.......1383
Lubricants-Fuels-Coolants.......1385
Lubrication and Maintenance Chart.......1388
Maintenance Recommendations.......1390
Model View.......1392
Operating the Engine.......1393
Preventive Maintenance Recommendations for Standby Generator Sets.......1395
Preventive Maintenance for Standby Generator Set Engines To Be Performed By An Authorized Operator.......1396
Refill Capacities (approximate).......1399
Starting the Engine.......1400
Stopping the Engine.......1406
When Required.......1408
SEBU6336 - Operation and Maintenance Manual (3406B AND 3406C INDUSTRIAL AND GENERATOR SET ENGINES).......1423
001- Information Section.......1424
Foreword.......1425
002 - Safety Section.......1427
Safety.......1428
003 - General Section.......1442
Customer Service.......1443
Engine Identification.......1446
Engine Lifting and Storage.......1449
Engine Ratings.......1453
Model Views and Engine Information.......1456
004 - Specification Section.......1460
Cooling System Specifications.......1461
Fuel Specifications.......1474
Lubricant Specifications.......1478
Torque Specifications.......1484
005 - Operation Section.......1489
Cold Weather Operation.......1490
Engine Operation.......1493
Engine Protection Devices.......1495
Engine Starting.......1502
Engine Stopping.......1510
Gauges.......1515
Generator Set Control Panel.......1518
006 - Maintenance Section.......1527
Daily.......1528
Every 1000 Hours.......1539
Every 250 Hours.......1541
Every 3000 Hours.......1557
Every 5000 Hours.......1565
Every 6,000 Hours.......1568
Maintenance Log.......1570
Maintenance Records.......1571
Maintenance Schedule.......1572
Maintenance Terminology.......1575
Overhaul.......1577
Performance Analysis.......1582
Refill Capacities.......1583
Scheduled Oil Sampling (S·O·S) Oil Analysis.......1585
S·O·S Coolant Analysis.......1587
Troubleshooting.......1588
007 - Literature Section.......1589
Reference Materials.......1590
SENR1012 - Troubleshooting (3176B_C-10_C-12_3406E Truck Engine Basic Electronic Trou).......1593
Determining Diagnostic Flash Codes.......1594
Diagnostic Flash Codes.......1606
Driver Questionnaire.......1625
Electrical Connector and Wiring Inspection Procedure.......1627
Introduction.......1630
SENR2536 - Specifications (3406 & 3406B Generator Set Engine).......1631
Accessory Drive Groups.......1634
Aftercooler.......1638
Air Starting Motor 6N4147 (Ingersoll-Rand Number 150 BMP-E78RH-54) 6N9131 (Ingersoll-Rand Number 150 BMP-E78RH-54).......1640
Alternators And Regulators.......1642
Automatic Timing Advance Unit.......1657
Auxiliary Drive Groups 1W8581 And 1W8582 Auxiliary Drive Groups.......1659
Breather Cap.......1661
Camshaft Bearings.......1663
Camshaft.......1665
Connecting Rod And Main Bearing Journals.......1668
Connecting Rods.......1670
Crankshaft (Earlier).......1673
Crankshaft (Later).......1675
Cylinder Block.......1677
Cylinder Head.......1682
Cylinder Liner Projection.......1685
Cylinder Liners.......1687
Electric Starter Motors.......1689
Engine Design.......1694
Exhaust Manifold Shield.......1696
Exhaust Manifold.......1698
Flywheel Housing Bore.......1700
Flywheel Housing Runout Face Runout (axial eccentricity) of the Flywheel Housing.......1704
Flywheel Housing.......1706
Flywheel Runout.......1708
Flywheel.......1711
Front (Timing) Gear Group (Earlier).......1713
Front (Timing) Gear Group (Later).......1715
Fuel Filter Base.......1717
Fuel Injection (3406).......1719
Fuel Injection Lines (3406).......1725
Fuel Injection Lines.......1727
Fuel Injection Nozzle And Adapter (Earlier) (3406B).......1731
Fuel Injection Nozzle And Adapter (Later) (3406B).......1734
Fuel Injection Pump (3406B).......1737
Fuel Injection Pump Housing (3406).......1741
Fuel Injection Pump Housing (3406B).......1743
Fuel System Identification (3406).......1747
Fuel System Identification (3406B).......1749
Fuel Transfer Pump (3406).......1751
Fuel Transfer Pump (3406B).......1754
Fuel Transfer Pump And Tachometer Drive (3406).......1756
Governor (New Scroll Fuel System) (3406B).......1758
Governor Dashpot (3% Regulation) (3406).......1763
Governor Linkage (Woodward PSG) (3406).......1766
Governor Linkage (Woodward PSG) (3406B).......1768
Governor and Fuel Pump Drive Gear (3406).......1770
Governor and Fuel Pump Drive Group (3406B).......1772
Idler Gear Assembly (For Front Gear Group).......1773
Idler Gear Shaft Pilot Bore.......1776
Introduction.......1779
Oil Filter.......1780
Oil Pan.......1782
Oil Pump.......1783
Pistons And Rings.......1786
Pressure Regulating Valve For Air Starting Motor.......1789
Shut-off Solenoids.......1791
Starter Solenoids.......1796
Timing Gear Housing.......1800
Turbocharger Impeller Installation.......1802
Turbochargers.......1803
V-Belt Tension Chart.......1810
Valve Covers.......1811
Valve Rocker Arms, Lifters And Bridges.......1812
Valves.......1816
Water Pump.......1820
Water Temperature Regulators.......1823
Woodward PSG Governor.......1824
SENR2537 - Systems Operations (3406 & 3406B Generator Set Engine).......1829
SENR2537 - Testing & Adjusting (3406 & 3406B Generator Set Engine).......1901
SENR3479 - Troubleshooting (3406B (PEEC) Programmable Electronic Engine Controls).......2077
3406B (PEEC) Electronic Troubleshooting.......2078
Entering Passwords.......2093
Glossary Of PEEC Terms.......2098
PEEC Electronic System Functional Tests.......2102
PEEC System Calibrating And Adjusting.......2168
Parts List.......2189
Programming PEEC Parameters.......2191
Summary Of PEEC Personality Module Changes.......2197
Troubleshooting Diagnostic Codes.......2200
Troubleshooting Without A Diagnostic Code.......2216
SENR3484 - Specifications (3406 (PEEC) Diesel Truck Engine).......2225
Accessory Drive Group.......2228
Alternator And Compressor Mounting Group.......2231
Alternator.......2232
Belt Tension Chart.......2236
BrakeSaver Control Valve.......2237
BrakeSaver Fastener Group.......2239
BrakeSaver Group.......2240
Breather Cap.......2242
Camshaft.......2244
Connecting Rod And Main Bearing Journals.......2246
Connecting Rods.......2248
Coolant Conditioner Base.......2254
Crankshaft.......2256
Cylinder Block.......2258
Cylinder Head.......2262
Cylinder Liner Projection.......2264
Cylinder Liners.......2267
Electric Starter Motor.......2269
Engine Design.......2272
Engine Front Support.......2274
Ether Starting Aid.......2275
Exhaust Adapter Group.......2278
Exhaust Manifold Shield.......2279
Exhaust Manifold.......2280
Flywheel Adapter Group.......2281
Flywheel Housing Bore.......2283
Flywheel Housing Runout.......2287
Flywheel Housing.......2289
Flywheel Runout.......2291
Flywheel.......2294
Front (Timing) Gear Group.......2301
Front Housing And Covers.......2303
Fuel Filter Base.......2305
Fuel Injection Lines.......2307
Fuel Injection Nozzle And Adapter (Earlier).......2310
Fuel Injection Pump Camshaft.......2313
Fuel Injection Pump Housing.......2315
Fuel Injection Pump.......2318
Fuel Priming Pump Group.......2320
Fuel Rack Controls.......2322
Fuel System Identification.......2325
Fuel Transfer Pump.......2327
Governor And Fuel Pump Drive Group (Timing Advance Unit).......2329
Idler Gear Assembly 2W7455 Gear Assembly.......2331
Idler Gear Shaft Pilot Bore.......2333
Intake Valve Timing.......2335
Introduction.......2337
Jake Brake.......2338
Main Bearing Journals.......2341
Manual Shutoff Group.......2342
Oil Cooler Bypass Valve.......2343
Oil Filter.......2346
Oil Pan.......2349
Oil Pressure.......2350
Oil Pump.......2352
Pistons And Rings.......2360
Primary Fuel Filter.......2364
Pulley And Damper Groups.......2365
Pulley Tightener Group.......2367
Regulator.......2369
Shutoff Solenoid Solenoid (Energized To Run).......2371
Starter Solenoid.......2373
Timing Position Sensor And Timing Solenoid (BTM).......2376
Turbocharger Impeller Installation.......2378
Turbocharger.......2379
Valve Covers.......2385
Valve Rocker Arms, Lifters And Bridges.......2386
Valves.......2390
Water Pump.......2395
Water Temperature Regulator.......2397
SENR3485 - Systems Operation (3406B (PEEC) Diesel TR).......2398
SENR3485 - Testing & Adjusting (3406B (PEEC) Diesel TR).......2479
SENR3486 - Electrical System (3406 (PEEC) Diesel Truck Engine).......2585
Collage.......2586
Main.......2604
SENR3487 - Disassembly & Assembly (3406B (PEEC) Diesel Truck Engine).......2606
Air Compressor And Accessory Drive.......2609
Air Compressor.......2615
BrakeSaver Control Valve.......2617
BrakeSaver.......2622
Bridge Dowels.......2632
Camshaft Bearings.......2634
Camshaft.......2637
Connecting Rod Bearings.......2640
Control Module (PEEC).......2644
Crankshaft Front Seal And Wear Sleeve.......2645
Crankshaft Main Bearings.......2649
Crankshaft Rear Seal And Wear Sleeve.......2653
Crankshaft.......2657
Cylinder Head Assembly.......2664
Cylinder Liners.......2668
Electric Starting Motor.......2670
Engine Design.......2671
Engine Front Support.......2673
Engine Oil Cooler.......2674
Exhaust Manifold.......2676
Fan Drive.......2678
Flywheel (BrakeSaver).......2682
Flywheel Housing.......2684
Flywheel.......2686
Fuel Filter and Base.......2688
Fuel Injection Line Adapters.......2690
Fuel Injection Lines.......2692
Fuel Injection Nozzles and Adapters.......2694
Fuel Injection Pump Housing And Rack Actuator Package.......2697
Fuel Injection Pump Housing.......2701
Fuel Injection Pumps.......2708
Fuel Priming Pump.......2715
Fuel Shut-Off Solenoid.......2716
Fuel Transfer Pump.......2717
Jacobs Engine Brake.......2724
Oil Cooler (BrakeSaver).......2733
Oil Filter And Base.......2736
Oil Filter Base.......2738
Oil Pan (BrakeSaver).......2740
Oil Pan.......2742
Oil Pump (BrakeSaver).......2744
Oil Pump.......2750
Personality Module (PEEC).......2754
Piston Cooling Tubes.......2755
Pistons And Connecting Rod Assemblies.......2757
Rack Actuator Package.......2762
Rocker Shaft Assemblies And Push Rods.......2772
Rocker Shaft Assemblies.......2777
Spacer Plate.......2779
Timing Advance Unit.......2781
Timing Gear Cover.......2797
Timing Gears and Plate.......2799
Turbocharger (S4A).......2802
Valve Covers.......2814
Valve Guides.......2815
Valve Lifters.......2817
Valve Seat Inserts.......2824
Valves.......2826
Vibration Damper And Pulley.......2828
Water Pump.......2830
Water Temperature Regulator (Ford).......2836
Water Temperature Regulator And Manifold.......2838
Wiring Harness Connectors and Contacts (PEEC).......2840
SENR3920 - Disassembly & Assembly (3406 & 3406B Generator Set Engine).......2843
Accessory Drive.......2845
Aftercooler Core.......2849
Aftercooler Housing.......2853
Battery Charger (Standby).......2855
Bridge Dowels.......2857
Camshaft Bearings.......2859
Camshaft.......2862
Connecting Rod Bearings.......2865
Control Panel Enclosure.......2869
Control Panel.......2876
Control Panels.......2878
Crankshaft Front Seal And Wear Sleeve.......2880
Crankshaft Main Bearings.......2884
Crankshaft Rear Seal And Wear Sleeve.......2888
Crankshaft.......2892
Cylinder Head Assembly.......2899
Cylinder Liners.......2903
Electric Starting Motor.......2905
Engine And Generator.......2906
Engine Design.......2911
Engine Front Support.......2913
Engine Oil Cooler.......2915
Exhaust Manifold.......2917
Fan Drive.......2919
Flywheel Housing.......2923
Flywheel.......2925
Fuel Filter And Base.......2927
Fuel Injection Line Adapters.......2929
Fuel Injection Nozzles And Adapters.......2931
Fuel Injection Pump Housing And Governor.......2935
Fuel Injection Pump Housing.......2940
Fuel Injection Pumps.......2947
Fuel Transfer Pump.......2954
Governor.......2962
Oil Filter And Base.......2979
Oil Filter Base.......2981
Oil Pan.......2983
Oil Pump.......2985
Piston Cooling Tubes.......2989
Pistons And Connecting Rod Assemblies.......2991
Radiator.......2996
Remove And Install Fuel Injection Lines.......3003
Rocker Shaft Assemblies And Push Rods.......3005
Rocker Shaft Assemblies.......3010
Spacer Plate.......3012
Timing Gear Cover.......3014
Timing Gears And Plate.......3017
Turbocharger.......3020
Valve Covers.......3030
Valve Guides.......3031
Valve Lifters.......3033
Valve Seat Inserts.......3040
Valves.......3042
Vibration Damper And Pulley.......3045
Water Pump.......3048
Water Temperature Regulator.......3055
SENR4022 - Specifications (3406B Industrial & Marine Engines).......3057
Accessory Drive Group.......3060
Aftercooler.......3063
Air Starting Motor (Ingersoll-Rand Number 150 BMP-C78RH-53).......3064
Air Starting Motor (Ingersoll-Rand SS350).......3065
Alternators And Regulators.......3066
Alternators.......3071
Bearings For Connecting Rods And Mains.......3077
Breather Cap.......3078
Camshaft.......3079
Connecting Rods.......3082
Crankshaft.......3085
Cylinder Block.......3087
Cylinder Head.......3091
Cylinder Liner Projection.......3093
Cylinder Liners.......3095
Electric Starter Motors.......3097
Engine Design.......3100
Exhaust Manifold Shield.......3102
Exhaust Manifold.......3103
Flywheel Adapter Group (6N9829).......3105
Flywheel Housing Bore.......3107
Flywheel Housing Runout.......3110
Flywheel Housing.......3112
Flywheel Runout.......3114
Flywheel.......3117
Front (Timing) Gear Group.......3119
Front Housing And Covers.......3121
Fuel Injection Lines (4TB470-UP), (6TB1779-UP).......3123
Fuel Injection Lines.......3126
Fuel Injection Nozzle And Adapter (4TB470-Up), (6TB1779-Up).......3129
Fuel Injection Nozzle And Adapter.......3131
Fuel Injection Pump Housing.......3133
Fuel Injection Pump.......3136
Fuel Ratio Control.......3139
Fuel System Identification.......3141
Fuel Transfer Pump.......3142
Governor And Fuel Pump Drive Group (Automatic Timing Advance Unit).......3144
Governor.......3146
Idler Gear Assembly(For Front Gear Group).......3150
Idler Gear Shaft Pilot Bore.......3152
Introduction.......3154
Oil Filter.......3155
Oil Pan.......3157
Oil Pump.......3158
Pistons And Rings.......3161
Pressure Regulating Valve For Air Starting Motor.......3163
Radiator (Folded Core).......3165
Radiator.......3167
Regulators.......3169
Starter Solenoids.......3172
Turbocharger (T04B91, TW4B91 and TW4C01).......3175
Turbocharger (T12).......3177
Turbocharger Impeller Installation.......3179
Turbocharger TV81.......3180
Turbocharger TW81.......3182
Turbochargers (Schwitzer 4MFW 701, 4MFW 711, 4MF 721 & 4MFW 731).......3184
Turbochargers (Schwitzer F552 & F555).......3186
Turbochargers (TV72 & TV78).......3188
V-Belt Tension Chart.......3190
Valve Covers.......3191
Valve Rocker Arms, Lifters And Bridges.......3192
Valves.......3196
Water Pump.......3200
Water Temperature Regulator.......3202
SENR4023 - Systems Operation (3406B Industrial & Marine Engines).......3203
SENR4023 - Testing & Adjusting (3406B Industrial & Marine Engines).......3251
SENR4025 - Systems Operation (3406B Industrial & Marine Engine Attachments).......3358
SENR4025 - Testing & Adjusting (3406B Industrial & Marine Engine Attachments).......3418
SENR4026 - Disassembly & Assembly (3406B Industrial & Marine Engines).......3449
Accessory Drive.......3451
Aftercooler Core.......3454
Aftercooler Housing.......3459
Air Cleaner.......3464
Automatic Timing Advance.......3466
Bridge Dowels.......3476
Camshaft Bearings.......3479
Camshaft.......3482
Connecting Rod Bearings.......3485
Crankshaft Front Seal And Wear Sleeve.......3488
Crankshaft Main Bearings.......3492
Crankshaft Rear Seal And Wear Sleeve.......3496
Crankshaft Vibration Damper And Pulley.......3500
Crankshaft.......3503
Cylinder Head Assembly.......3509
Cylinder Liners.......3513
Electric Starting Motor.......3517
Engine Front Support.......3518
Engine Rear Support.......3520
Exhaust Manifold.......3522
Expansion Tank.......3526
Flywheel Housing.......3529
Flywheel.......3532
Fuel Filter Base.......3534
Fuel Injection Line Adapters.......3536
Fuel Injection Lines.......3539
Fuel Injection Nozzle Adapters.......3541
Fuel Injection Nozzles.......3545
Fuel Injection Pump And Governor Drive.......3550
Fuel Injection Pump And Governor.......3554
Fuel Injection Pump Housing 1.......3557
Fuel Injection Pump Housing 2.......3560
Fuel Injection Pumps.......3564
Fuel Priming Pump.......3572
Fuel Ratio Control.......3573
Fuel Transfer Pump.......3580
Governor.......3588
Instrument Panel.......3609
Marine Gear Oil Cooler Core.......3612
Oil Filter Base.......3615
Oil Pan.......3626
Oil Pump.......3628
Piston Cooling Tubes.......3633
Pistons And Connecting Rod Assemblies.......3635
Rocker Shaft Assemblies And Push Rods.......3640
Rocker Shaft Assemblies.......3647
Sea Water Pump.......3649
Service Meter.......3660
Spacer Plate.......3662
Sump Pump.......3664
Tachometer Drive.......3667
Timing Gear Cover.......3669
Timing Gears And Plate.......3674
Turbocharger.......3678
Valve Covers.......3701
Valve Lifters.......3703
Valve Seat Inserts.......3710
Valves.......3712
Water Pump.......3715
Water Temperature Regulator.......3725
SENR5574 - Schematic (3176B_C-10_C-12_3406E Truck Engines).......3731
SENR5582 - Troubleshooting (3176B_C-10_C-12_3406E Truck Engines).......3733
Changing a Personality Module.......3734
Customer Parameter Worksheet.......3736
ECM Snapshot.......3738
Factory Passwords Worksheet.......3740
Glossary Of Terms.......3742
How to use the ECM Date_Time Stamped Information.......3750
P-1.0 Electronic System Overview.......3752
P-2.0 Programming Parameters.......3780
Passwords.......3818
Programming a New ECM.......3821
Programming a Personality Module Using Flash Programming.......3823
Service Information Report.......3826
The Diagnostic Process.......3827
Troubleshooting With a Diagnostic Code.......3829
Troubleshooting Without a Diagnostic Code.......4032
UENR5429 - Schematic (3406B & 3406C Fire Pump Engine Electrical System).......4060
Collage Schematic.......4061
Main.......4076
Features.......4076
Cover page.......4078
Schematic.......4079
Machine Views.......0
Right Side View.......4080
Left Side View.......4081
Instrument Panel.......4082
Caterpillar 3406B Series Diesel Engines Repair Service Manual
