Isuzu Engine 6WF1-TC, 6WG1, 6WG1T, 6WG1-TC, 6SD1T, 6RB1, 6RB1T, AH-6UZ1, AA-6SD1T Models Service Manual

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Price: US$ 59.00

Complete repair service manual for Isuzu Engine 6WF1-TC, 6WG1, 6WG1T, 6WG1-TC, 6SD1T, 6RB1, 6RB1T, AH-6UZ1, AA-6SD1T Models, with all the technical information to maintain, diagnose, repair, and service like professional mechanics.

Isuzu Engine 6WF1-TC, 6WG1, 6WG1T, 6WG1-TC, 6SD1T, 6RB1, 6RB1T, AH-6UZ1, AA-6SD1T Modelsworkshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

MANUAL LIST:
6WG1E00 - Isuzu 6WG1 Engine Service Manual (Hitachi).pdf
9-54850 - Isuzu 6WG1T Engine Service Manual (CNH Case).pdf
9-54870_EN - Isuzu Engines 6SD1T Service Manual.pdf
9806-2166 - Isuzu 6RB1, 6RB1T Model Industrial Diesel Engine Workshop Manual.pdf
IDE-2392 - Isuzu AA-6SD1T Model Industrial Diesel Engine Workshop Manual.pdf
IDE-2440 - Isuzu AH-6UZ1 Model Industrial Diesel Engine Workshop Manual.pdf

PRODUCT DETAILS:
Total Pages: 3,483 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
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6WFGCEDG2-WE-0661 - Isuzu C&E SERIES ENGINE CONTROL SYSTEM (6WF1-TC, 6WG1-TC (Common Rail) models) WORKSHOP MANUAL................1
  TOP................0
    Engine Control System (6WF1-TC,6WG1-TC(Common Rail))................5
      Engine Control System................6
        Precautions for servicing................6
        Explanation of Functions and Operations................8
        Parts layout diagram................35
        Circuit Diagram................40
        Connector List................62
        Fault diagnosis process................73
        Breakdown diagnosis using the scan tool.................79
        Function Inspection List................92
        Oral consultation................93
        On-Board Diagnosis (OBD) System Check................95
        Checking the MIL (check engine lamp) lighting circuit system (MIL does not turn ON)................98
        Checking the MIL (check engine lamp) flashing control system (MIL does not flashing)................101
        Checking the Scan Tool Circuit System................104
        Checking the starting system................107
        Checking the fuel system................110
        Checking the intake air system................114
        Checking the exhaust system................116
        Checking the EGR................120
        Checking the engine control module (ECM) power supply and ground circuit................123
        Checking the PTO................126
        Table of diagnostics codes................130
        DTC P0014 (Flash code 14)................141
        DTC P0015 (Flash code 15)................145
        DTC P0022 (Flash code 22)................149
        DTC P0023 (Flash code 23)................153
        DTC P0024 (Flash code 24)................157
        DTC P0025 (Flash code 25)................161
        DTC P0032 (Flash code 32)................166
        DTC P0033 (Flash code 33)................170
        DTC P0035 (Flash code 35)................172
        DTC P0042 (Flash code 42)................174
        DTC P0051 (Flash code 51)................177
        DTC P0071 (Flash code 71)................179
        DTC P0072 (Flash code 72)................181
        DTC P0115 (Flash code 115)................183
        DTC P0118 (Flash code 118)................187
        DTC P0151 (Flash code 151)................193
        DTC P0158 (Flash code 158)................199
        DTC P0159 (Flash code 159)................203
        DTC P0211 (Flash code 211)................207
        DTC P0217 (Flash code 217)................210
        DTC P0218 (Flash code 218)................213
        DTC P0226 (Flash code 226)................216
        DTC P0227 (Flash code 227)................221
        DTC P0242 (Flash code 242)................226
        DTC P0245 (Flash code 245)................230
        DTC P0247 (Flash code 247)................234
        DTC P0248 (Flash code 248)................237
        DTC P0271 (Flash code 271)................240
        DTC P0272 (Flash code 272)................244
        DTC P0273 (Flash code 273)................248
        DTC P0274 (Flash code 274)................252
        DTC P0275 (Flash code 275)................256
        DTC P0276 (Flash code 276)................260
        DTC P0277 (Flash code 277)................264
        DTC P0278 (Flash code 278)................267
        DTC P0411 (Flash code 411)................270
        DTC P0412 (Flash code 412)................274
        DTC P0413 (Flash code 413)................278
        DTC P0416 (Flash code 416)................282
        DTC P0418 (Flash code 418)................285
        DTC P0421 (Flash code 421)................288
        DTC P0424 (Flash code 424)................290
        DTC P0441 (Flash code 441)................293
        DTC P0442 (Flash code 442)................297
        DTC P0446 (Flash code 446)................301
        DTC P0447 (Flash code 447)................306
        DTC P0448 (Flash code 448)................311
        DTC P0449 (Flash Code 449)................316
        DTC P0518(Flash Code 518)................321
        DTC P0543(Flash Code 543)................323
        Symptom List................325
        Engine Stall................326
        Engine hunting, rough idle................329
        Lack of power, slugginess or hesitation................333
        Excessive white smoke................336
        Excessive black smoke................338
        Idling revolutions cannot be adjusted................341
        Idling revolutions cannot be adjusted down................343
        Special tool................346
      Programming................347
        Explanation of Functions and Operations................347
        Programming................348
        Special tool................358
6WG1E00 - Isuzu 6WG1 Engine Service Manual (Hitachi)................361
  Engine Manual(1/2)................361
  Introduction................362
  General Contents................364
  Control System................366
    Engine Control (Electronic control fuel injection system (Common rail type))................366
      How to use this manual................368
        Table of abbreviation................369
        List of parts according to engine control specifications................370
        About colors of wirings................371
        About wiring diagrams................372
        How to read trouble diagnosis section................373
      Precautions on Service Work................375
      Procedure of trouble diagnosis................376
        Information:................377
        Interview................378
        Pre-inspection................380
        Information:................380
        Trouble Diagnosis................380
        Description of terms................380
        How to read DTC................381
        Confirmation after repair................383
        List of final check items................383
        How to clear DTC................384
        Trouble diagnosis with scan tool................385
        About scan tool display................386
      How to use trouble diagnosis-related tool................390
        How to use Tech2................390
          Components of Tech2................390
          Each part of Tech2................391
          Precautions on handling Tech2................392
          Power supply................394
          Check items before use................395
          How to connect Tech2................395
          Operation procedure................396
          List of functions of Tech2................398
          Diagnostic procedure................399
          DTC application menu display screen................401
          Data Display................402
          Snapshot................403
          Actuator test................407
        Injector balance test................408
          View captured data.................410
          Tool options................412
        Rewrite setting of Q adjust correction data by Tech2................413
        Injector ID code (No. 1 cylinder - No. 6 cylinder) registration setting using Tech2................420
        ID code upload (Tech2)................428
        ID code download (Tech2)................430
        How to use TIS 2000................433
          TIS 2000 installation procedure................433
          How to display snapshot................435
          Software download................440
      How to Inspect Injector................443
        How to use injector checker................443
          Components of injector checker................443
        Method to identify using non-contact infrared thermometer................447
        How to use flash tool................449
          Refer to related document.................449
        How to use breaker box................450
          Breaker box inspection procedure................450
          How to connect breaker box................450
          Example of use for breaker box................451
      Engine Control System................453
        Description of function and operation................453
          About engine control (common rail) system................453
          System control schematic diagram................453
          Table of Input/Output................455
          Electronic control fuel injection system (Common rail type)................455
          System schematic diagram................456
          Fuel system................457
          EGR (Exhaust gas recirculation)................457
          Idling control................459
          Speed limit control................459
          Engine speed output to tachometer................460
          Preheating control................461
        Engine Control Module (ECM)................461
          Engine component location diagram................463
          Supply pump................464
          PCV (pressure control valve)................464
          Fuel temperature (FT) sensor................465
          G sensor................465
          Common rail................466
          Flow damper................466
          Pressure limiter................467
          Common rail pressure sensor................467
          Injector................468
          Engine coolant temperature (ECT) sensor................468
          Crankshaft position (CKP) sensor................469
          Engine oil pressure sensor................469
          Accelerator position (AP) sensor................470
          Intake air temperature (IAT) sensor................470
          EGR position sensor................470
          Boost pressure sensor................471
          Boost temperature sensor................472
          Diagnosis lamp................472
          DLC (data link connector)................472
          Diagnostic switch................472
          Memory clear switch................472
          Mode selector switch (1, 2, 3)................472
          Wiring diagram of engine control module (ECM)................473
          Pin arrangement of engine control module (ECM)................474
        Circuit diagram................478
          Main relay circuit................478
          Starter for ECM control, glow circuit................479
          Starter for safety relay, glow circuit................480
          CAN, GND, DLC circuits................481
          Indicator lamp, tachometer circuit................482
          Injector circuit................483
          PCV circuit................484
          CKP sensor, vehicle speed sensor, fuel temperature sensor, engine coolant temperature sensor, engine oil pressure sensor circuit................485
          Boost temperature sensor, boost pressure sensor circuit................486
          G sensor, common rail pressure sensor, EGR circuit................487
          Accelerator position sensor, barometric pressure sensor, intake air temperature sensor circuit................488
          Idling selector switch, idle up switch, idle down switch, mode map switch circuit................489
          Memory clear switch, engine stop switch circuit................490
        Engine harness location................491
          H94/H95 connector................496
        Connector list................497
      List of function checks................500
        OBD system check................501
        Diagnosis lamp illumination circuit system check................503
        Diagnosis lamp blinking circuit system check................505
        Scan tool power supply circuit system check................508
        Scan tool communication circuit system check................510
        Starting circuit system check................513
        Starting system check................519
        Fuel system check................522
        Intake system check................525
        Exhaust system check................526
        EGR control system check................527
        QOS system check................530
      List of diagnostic trouble code................535
        DTC: P0088 (Flash code 118) Common rail pressure is abnormally high (1st or 2nd stage)................548
        DTC: P0089 (Flash code 151) Common rail pressure fault (Excessive pressure feed in supply pump)................553
        DTC: P0091/P1291 (Flash code 247/248) PCV circuit fault (PCV1 open circuit or GND short circuit / PCV2 open circuit or GND short circuit)................558
        DTC: P0092/P1292 (Flash code 217/218) PCV circuit fault (PCV1+B short circuit / PCV2+B short circuit / PCV2+B short circuit)................564
        DTC: P0107 (Flash code 71) Barometric pressure sensor circuit input is low (open circuit or ground short)................569
        DTC: P0108 (Flash code 71) Barometric pressure sensor circuit input is high (+5V short)................576
        DTC: P0112 (Flash code 22) Intake air temperature sensor fault (low voltage fault, GND short, short, short circuit)................583
        DTC: P0113 (Flash code 22) Intake air temperature sensor fault (high voltage fault, open circuit or short to power supply circuit)................589
        DTC: P0117 (Flash code 23) Engine coolant temperature sensor fault (low voltage fault, GND short, short circuit)................597
        DTC: P0118 (Flash code 23) Engine coolant temperature sensor input is high (open circuit or short to power supply)................603
        DTC: P0182 (Flash code 211) Fuel temperature sensor fault (low voltage fault, GND short)................611
        DTC: P0183 (Flash code 211) Fuel temperature sensor fault (high voltage fault, open circuit or short to power supply circuit)................617
        DTC: P0192 (Flash code 245) Common rail pressure sensor fault (low voltage fault, short circuit)................625
        DTC: P0193 (Flash code 245) Common rail pressure sensor fault (high voltage fault, open circuit)................631
        DTC: P0201 (Flash code 271) Open circuit in injection nozzle #1 drive system................638
        DTC: P0202 (Flash code 272) Open circuit in injection nozzle #2 drive system................643
        DTC: P0203 (Flash code 273) Open circuit in injection nozzle #3 drive system................648
        DTC: P0204 (Flash code 274) Open circuit in injection nozzle #4 drive system................653
        DTC: P0205 (Flash code 275) Open circuit in injection nozzle #5 drive system................658
        DTC: P0206 (Flash code 276) Open circuit in injection nozzle #6 drive system................663
        DTC: P0219 (Flash code 543) Overrun................668
        DTC: P0237 (Flash code 32) Boost sensor pressure fault (low voltage fault, open circuit)................670
        DTC: P0238 (Flash code 32) Boost pressure sensor fault (high voltage fault, short to power supply circuit, ground open circuit)................677
        DTC: P0335 (Flash code 15) Crank sensor fault (no signal)................684
        DTC: P0336 (Flash code 15) Crank sensor fault (signal fault)................690
        DTC: P0340 (Flash code 14) G sensor fault (no signal)................696
        DTC: P0341 (Flash code 14) G sensor fault (signal fault)................702
        DTC: P0380 (Flash code 66) Glow relay circuit fault................708
        DTC: P0381 (Flash code 67) Glow plug lamp circuit fault................713
        DTC: P0487 (Flash code 44) EGR position sensor fault................718
        DTC: P0488 (Flash code 45) EGR valve control fault................724
        DTC: P0522 (Flash code 294) Engine oil pressure sensor fault (low voltage fault, open circuit, ground short)................730
        DTC: P0523 (Flash code 295) Engine oil pressure sensor fault (high voltage fault, short to power supply, ground short)................736
        DTC: P0601 (Flash code 53) ROM fault................744
        DTC: P0603 (Flash code 54) EEPROM fault................746
        DTC: P0606 (Flash code 51/52) CPU fault................748
        DTC: P0611 (Flash code 34) Charge circuit fault (bank 1)................750
        DTC: P0612 (Flash code 34) Charge circuit fault (bank 2)................753
        DTC: P0615 (Flash code 19) Starter cut relay circuit fault................756
        DTC: P0650 (Flash code 77) Diagnosis lamp circuit fault................762
        DTC: P1093 (Flash code 227) No pump pressure feed (2nd stage)................767
        DTC: P1094 (Flash code 226) No pump pressure feed (1st stage)................776
        DTC: P1095 (Flash code 225) Pressure limiter open................785
        DTC: P1112 (Flash code 295) Boost temperature sensor fault (low voltage fault, ground short)................794
        DTC: P1113 (Flash code 295) Boost temperature sensor fault (high voltage fault, open circuit, short to power supply circuit)................802
        DTC: P1173 (Flash code 542) Overheat................809
        DTC: P1225 (Flash code 31) Idle UP/DOWN switch fault................815
        DTC: P1261 (Flash code 158) Injection nozzle common 1 drive system fault................819
        DTC: P1262 (Flash code 159) Injection nozzle common 2 drive system fault................829
        DTC: P1271 (Flash code 24) Accelerator sensor 1-2 comparison fault................839
        DTC: P1277 (Flash code 24) Accelerator sensor 1 fault (low voltage fault)................845
        DTC: P1278 (Flash code 24) Accelerator sensor 1 fault (high voltage fault)................850
        DTC: P1282 (Flash code 24) Accelerator sensor 2 fault (low voltage fault)................855
        DTC: P1283 (Flash code 24) Accelerator sensor 2 fault (high voltage fault)................860
        DTC: P1345 (Flash code 16) Cam sensor out of phase................865
        DTC: P1625 (Flash code 416) Main relay fault................870
        DTC: P1630 (Flash code 36) A/D conversion fault................877
        DTC: P1631 (Flash code 55) Voltage fault in 5-V power supply 1................879
        DTC: P1632 (Flash code 55) Voltage fault in 5-V power supply 2................882
        DTC: P1633 (Flash code 55) Voltage fault in 5-V power supply 3................885
        DTC: P1634 (Flash code 55) Voltage fault in 5-V power supply 4................888
        DTC: P1635 (Flash code 55) Voltage fault in 5-V power supply 5................891
        DTC: U2104 (Flash code 84) CAN Bus fault................894
        DTC: U2106 (Flash code 85) CAN timeout fault................899
      List of trouble symptom................904
        Engine start failure................905
        Engine stall................909
        Engine hunting, rough idling................913
        Engine output shortage................917
        Exhaust gas contains a lot of white smoke.................922
        Exhaust gas contains a lot of black smoke.................925
        Noise................928
        Fuel consumption deteriorates.................930
        Oil consumption deteriorates.................933
      Special tool................935
      Difference by each machine manufacturer................936
        Hitachi Construction Machinery Co., Ltd.................936
          List of DTC................936
        About wiring diagrams................939
  Engine Manual(2/2)................944
  Introduction................945
  General Contents................946
  Disassemble and Assemble Engine................947
    General Information................947
      General Information................950
        Service Precautions................950
        Reading the model................954
        General information................954
    Engine mechanical (6WG1 (Common rail))................961
      6WG1-TC Engine................964
        Service Precautions................964
        Reading the model................965
        Explanation of functions and operations................966
        Functional check:................969
        Main data and specifications................972
      Engine accessories................974
        Component parts................974
        Removal................974
        Installation................975
      Engine exterior equipment................978
        Component parts................978
        Removal................981
        Inspection................992
        Installation................992
        Torque specifications................1006
      Cylinder head................1008
        Component parts................1008
        Removal................1008
        Disassembly................1012
        Inspection................1015
        Assembly................1018
        Installation................1023
        Torque specifications................1031
        Special tools................1032
      Rocker arm................1033
        Component parts................1033
        Disassembly................1033
        Inspection................1034
        Assembly................1035
      Camshaft................1036
        Component parts................1036
        Disassembly................1036
        Inspection................1037
        Assembly................1039
        Torque specifications................1039
      Timing gear................1040
        Component parts................1040
        Removal................1040
        Inspection................1042
        Disassembly................1043
        Assembly................1044
        Installation................1044
        Torque specifications................1048
        Special tools................1049
      Flywheel, flywheel housing................1050
        Component parts................1050
        Removal................1051
        Disassembly................1051
        Inspection................1052
        Assembly................1052
        Installation................1052
        Torque specifications................1055
        Special tools................1056
      Piston, connecting rod................1057
        Component parts................1057
        Removal................1057
        Disassembly................1058
        Inspection................1059
        Assembly................1062
        Installation................1065
        Torque specifications................1068
        Special tools................1069
      Crankshaft................1070
        Component parts................1070
        Removal................1070
        Disassembly................1071
        Inspection................1072
        Assembly................1075
        Installation................1075
        Special tools................1077
      Cylinder block................1078
        Component parts................1078
        Disassembly................1078
        Inspection................1079
        Assembly................1079
        Torque specifications................1082
    Cooling system (6WG1 (Common rail))................1083
      Cooling system................1086
        Service Precautions................1086
        Explanation of functions and operations................1086
        Trouble shooting................1088
        Engine overheats................1089
        Engine overcools................1090
        Main data and specifications................1090
      Thermostat................1091
        Component parts................1091
        Removal................1091
        Inspection................1092
        Installation................1092
        Torque specifications................1094
        Special tools................1095
      Water pump................1096
        Component parts................1096
        Disassembly................1096
        Inspection................1098
        Assembly................1098
        Torque specifications................1101
        Special tools................1102
    Fuel system (6WG1 (Common rail))................1103
      Fuel system................1106
        Service Precautions................1106
        Explanation of functions and operations................1106
        Functional check:................1109
        Main data and specifications................1111
      Fuel filter................1112
        Component parts................1112
        Disassembly................1112
        Inspection................1113
        Assembly................1114
    Electrical system (6WG1 (Common rail))................1117
      Starting system................1120
        Service Precautions................1120
        Explanation of functions and operations................1120
        Trouble shooting................1121
        Even if the starter switch is switched on, the starter does not function................1122
        The pinion advances but does not engage the ring gear................1123
        The pinion engagement motor turns but the engine does not turn................1124
        The pinion engages but the engine does not turn................1125
        After starting the engine, the starter doesn't stop when the starter switch is turned off................1126
        Main data and specifications................1126
      Starter................1127
        Component parts................1127
        Disassembly................1128
        Inspection................1130
        Assembly................1134
        Torque specifications................1137
      Charging system................1138
        Service Precautions................1138
        Trouble shooting................1140
        Does not charge at all................1141
        Lack of electrical charge................1142
        Overcharged................1143
        Charging current is unstable................1144
        Abnormal noises come from the generator................1145
        Main data and specifications................1145
      Generator................1146
        Component parts................1146
        Disassembly................1147
        Inspection................1148
        Assembly................1150
        Functional check:................1151
        Torque specifications................1152
    Lubricating system (6WG1 (Common rail))................1153
      Lubricating system................1156
        Service Precautions................1156
        Explanation of functions and operations................1156
        Main data and specifications................1157
      Oil filter................1159
        Component parts................1159
        Disassembly................1159
        Assembly................1159
        Special tools................1161
      Oil pan, oil jet................1162
        Component parts................1162
        Removal................1163
        Installation................1163
        Torque specifications................1166
      Oil pump................1167
        Component parts................1167
        Disassembly................1167
        Inspection................1168
        Assembly................1169
        Torque specifications................1171
      Oil cooler................1172
        Component parts................1172
        Disassembly................1172
        Inspection................1173
        Assembly................1173
        Torque specifications................1175
    Intake system (6WG1 (Common rail))................1177
      Turbocharging system................1180
        Service Precautions................1180
        Explanation of functions and operations................1180
        Trouble shooting................1181
        If faults or vibrations occur................1182
        When the turbocharger is thought to be mainly fine but output power is low................1183
        Oil is leaking in the exhaust pipe or intake pipe, exhaust gas is white................1184
        Main data and specifications................1184
      Turbocharger................1185
        Component parts................1185
        Disassembly................1185
        Inspection................1189
        Assembly................1192
    Preheating system (6WG1 (Common rail))................1197
      Preheating system................1200
        Service Precautions................1200
        Explanation of functions and operations................1200
        Functional check................1201
        Trouble shooting................1202
        Glow indicator lamp doesn't light................1203
        Preheating doesn't function................1204
        Preheating time is either too long or too short................1205
        Main data and specifications................1205
9-54850 - Isuzu 6WG1T Engine Service Manual (CNH Case)................1207
9-54870_EN - Isuzu Engines 6SD1T Service Manual................1459
9806-2166 - Isuzu 6RB1, 6RB1T Model Industrial Diesel Engine Workshop Manual................1703
HB6WG-WE-1331 - Isuzu LV-Series 2013MY Engine Control System (6WG1 model) Workshop Manual................1937
HB6WGED-WE-1331 - Isuzu LV-Series 2013MY Engine Control System (6WG1 model) Workshop Manual................2213
IDE-2392 - Isuzu AA-6SD1T Model Industrial Diesel Engine Workshop Manual................2518
IDE-2440 - Isuzu AH-6UZ1 Model Industrial Diesel Engine Workshop Manual................2761
  General Information................2762
    General Information................2763
      Service Precautions................2763
      Reading the Model................2768
      General Information................2769
  6UZ1 Engine Mechanical................2776
    ISUZU Diesel Engine................2777
      Service Precautions................2777
      Reading the Model................2778
      Explanations on Functions and Operation................2779
      Function Check................2781
      Specifications................2784
    Engine Accessories................2786
      Components................2786
      Removal................2787
      Installation................2787
      Torque Specifications................2788
    Engine Exterior Equipment................2789
      Components................2789
      Removal................2792
      Inspection................2798
      Installation................2798
      Torque Specifications................2811
    Cylinder Head................2814
      Components................2814
      Removal................2815
      Disassembly................2819
      Inspection................2822
      Reassembly................2826
      Installation................2829
      Torque Specifications................2835
    Rocker Arm................2836
      Components................2836
      Disassembly................2837
      Inspection................2837
      Reassembly................2838
    Camshaft................2839
      Components................2839
      Disassembly................2840
      Inspection................2840
      Reassembly................2842
      Torque Specifications................2842
    Flywheel, Flywheel Housing and Timing Gear................2843
      Components................2843
      Removal................2844
      Disassembly................2845
      Inspection................2845
      Reassembly................2847
      Installation................2847
      Torque Specifications................2852
    Front Cover and Crankshaft................2853
      Components................2853
      Removal................2854
      Disassembly................2855
      Inspection................2856
      Reassembly................2860
      Installation................2861
      Torque Specifications................2864
    Piston, Connecting Rod................2865
      Components................2865
      Removal................2866
      Disassembly................2867
      Inspection................2867
      Reassembly................2871
      Installation................2873
      Torque Specifications................2875
    Cylinder Block................2876
      Components................2876
      Removal................2877
      Disassembly................2877
      Inspection................2877
      Reassembly................2880
      Installation................2881
      Torque Specifications................2882
    Special Tool................2883
      List of Special Tool................2883
  6UZ1 Cooling System................2886
    Cooling System................2887
      Service Precautions................2887
      Explanations on Functions and Operation................2887
      Function Check................2889
      List of Trouble Symptom................2892
      Specifications................2892
    Water Pump................2893
      Components................2893
      Removal................2894
      Disassembly................2894
      Inspection................2895
      Reassembly................2896
      Installation................2898
    Thermostat................2899
      Components................2899
      Removal................2900
      Inspection................2900
      Installation................2901
      Torque Specifications................2903
    Special Tool................2904
      List of Special Tool................2904
  6UZ1 Fuel System................2906
    Fuel System................2907
      Service Precautions................2907
      Explanations on Functions and Operation................2907
      Function Check................2911
      Specifications................2912
    Fuel Filter................2913
      Components................2913
      Disassembly................2914
      Inspection................2914
      Reassembly................2915
    Special Tool................2917
      List of Special Tool................2917
  6UZ1 Electrical System................2918
    Starting System................2919
      Service Precautions................2919
      List of Trouble Symptom................2920
      Specifications................2921
      Sectional View................2922
      Output Characteristic................2923
    Starter................2924
      Components................2924
      Disassembly................2925
      Inspection................2926
      Reassembly................2929
      No Load Test................2932
      Maintenance Standard................2933
    Charging System................2934
      Service Precautions................2934
      List of Trouble Symptom................2935
      Specifications................2936
      Charging Circuit................2936
      Structure................2937
    Generator................2939
      Components................2939
      Disassembly................2941
      Inspection................2944
      Reassembly................2945
      Bench Test................2946
      Trouble Diagnosis................2947
      Maintenance Standard................2947
  6UZ1 Lubricating System................2948
    Lubrication System................2949
      Service Precautions................2949
      Explanations on Functions and Operation................2949
      Specifications................2951
    Oil Filter................2952
      Components................2952
      Disassembly................2953
      Reassembly................2953
    Oil Cooler................2954
      Components................2954
      Disassembly................2955
      Inspection................2955
      Reassembly................2956
      Torque Specifications................2958
    Oil Jet................2959
      Removal................2959
      Installation................2959
    Oil Pump................2960
      Components................2960
      Removal................2961
      Disassembly................2961
      Inspection................2961
      Reassembly................2962
      Installation................2962
      Torque Specifications................2963
    Oil Pan................2964
      Components................2964
      Removal................2965
      Installation................2965
      Torque Specifications................2966
    Special Tool................2967
      List of Special Tool................2967
  6UZ1 Intake System................2968
    Turbocharger System................2969
      Service Precautions................2969
      List of Trouble Symptom................2970
    Turbocharger................2971
      Maintenance Standard................2971
      Structure................2972
      Disassembly................2973
      Inspection................2975
      Reassembly................2979
  6UZ1 Preheating System................2984
    Preheating System................2985
      Service Precautions................2985
      Explanations on Functions and Operation................2985
      Function Check................2985
      List of Trouble Symptom................2987
      Specifications................2987
Isuzu C&E Series ENGINE (6WF1-TC (Common Rail model)) Workshop Manual................2990
WFGCEDG2-WE-0661 - Isuzu C & E Series Engine Control System (6WF1-TC, 6WG1-TC (Common Rail) models) Workshop Manual................3435

Isuzu Engine 6WF1-TC, 6WG1, 6WG1T, 6WG1-TC, 6SD1T, 6RB1, 6RB1T, AH-6UZ1, AA-6SD1T Models Service Manual

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