Volvo EC60E Compact Excavators Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo EC60E Compact Excavators, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Constructions EC60E Compact Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,041 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo EC60E Compact Excavators Service Repair Manual.pdf
MAIN SECTIONS
0 - GENERAL.....2
00 - DESCRIPTION; COMPLETE MACHINE.....3
Machine view_{05-53-35}.....4
Machine view_{05-53-51}.....6
Product plates.....8
03 - SPECIFICATIONS.....9
Measurement conversion tables.....10
Remote control valve (pedal), specifications.....19
Solenoid valve for rotator .....20
Solenoid valve, specifications .....22
Tightening Torques .....23
07 - STANDARD TIME.....32
Operation numbers for additional work.....33
08 - TOOL.....35
E-tools, NET 8940-00350 Replace tool for the swing motor assembly.....36
E-tools, NET 8940-00370 Guide pin for track motor and swing ring gear.....37
E-tools, NET 8940-00380 Replacement tool for swing ring gear.....38
Infrared Thermometer.....40
NET 8940-00200 Replace tool for the remote control valve joint.....44
09 - MISCELLANEOUS.....46
Hydraulic cylinders, dieseling.....47
Service positions.....51
Welding on the machine.....54
1 - STANDARD PARTS, SERVICE.....57
16 - LUBRICANT; FUEL; OTHER FLUID.....58
Alternative fuels.....59
Change capacities.....62
Coolant with freezing and corrosion protection.....63
Coolant.....67
Engine oil.....71
Fuel.....73
Grease.....76
Hydraulic oil.....80
Lubricants, service capacities and intervals.....84
Recommended lubricants.....86
17 - SERVICE.....88
Air compressor, air filter, cleaning.....91
Air compressor, air filter, replacing.....93
Air compressor, air tank water, draining.....95
Air conditioner compressor belt, checking.....96
Air conditioner main filter, cleaning.....98
Air conditioner main filter, replacing.....100
Air inlet hose, checking.....102
Bearings.....103
Cab door, covers, hinges, joints and locks, lubricating.....107
CareTrack backup battery, replacing.....108
Charge air pressure sensor, checking.....111
Cleaning prior to repair.....112
Coasting left and right swing.....116
Coolant freezing point, checking.....118
Coolant level, checking.....121
Coolant, changing.....122
Crankcase ventilation separator element, replacing.....125
Crankcase ventilation separator rubber hoses, checking.....127
Crankcase ventilation separator, checking.....128
Creeping of hydraulic cylinder.....130
Cylinder speed.....131
DPF differential pressure pipes and hoses, checking.....134
Diesel particulate filter, checking and cleaning.....136
EGR cooler hose, checking.....140
EGR cooler, checking.....142
EGR pipes, checking.....147
EGR system, checking.....149
Engine air cleaner primary filter, replacing.....150
Engine air cleaner secondary filter, replacing.....152
Engine coolant hoses, checking.....154
Engine oil and filter, changing.....155
Engine oil level, checking.....158
Fan_alternator belt, checking.....160
Fuel filter, replacing.....161
Fuel hoses, checking.....163
Fuel injectors, checking.....164
Fuel tank breather filter, replacing.....171
Hoses and tubes.....173
Hydraulic oil level, checking.....177
Hydraulic oil return filter, replacing.....179
Hydraulic oil servo filter, replacing.....182
Hydraulic oil suction strainer, cleaning.....184
Hydraulic oil tank breather filter, cleaning.....186
Hydraulic oil, changing.....188
Lubricant hose, checking.....190
Lubrication, every 010 hours.....191
MATRIS and Tech Tool, reading.....192
Maintenance service, every 010 hours.....193
Maintenance service, every 050 hours.....194
Maintenance service, every 1000 hours.....195
Maintenance service, every 1500 hours.....197
Maintenance service, every 2000 hours.....199
Maintenance service, every 250 hours.....201
Maintenance service, every 3000 hours_{05-37-37}.....202
Maintenance service, every 3000 hours_{05-37-49}.....204
Maintenance service, every 4000 hours.....207
Maintenance service, every 500 hours.....209
Maintenance service, every 6000 hours_{05-36-34}.....211
Maintenance service, every 6000 hours_{05-36-46}.....212
Maintenance service, first 250 hours.....213
Maintenance service, first 500 hours.....214
Measuring condition-[1454].....215
Measuring condition.....216
Measuring of swing bearing clearance.....217
Pressure testing.....220
Radiator and hydraulic oil cooler, cleaning.....224
Radiator hoses, checking.....226
Replacement parts.....227
Safety when servicing.....231
Service methods.....235
Service position 001.....239
Service.....242
Straight traveling performance.....245
Swing bath grease, lubricating.....247
Swing ring gear bearing, lubricating.....248
Swing speed.....250
Test running and checking.....251
Track gearbox oil level, checking.....253
Track gearbox oil, changing.....254
Track running speed.....256
Track shoe bolts, checking.....257
Track tension and condition, checking.....259
Travel Speed_{005-12-05}.....261
Travel Speed_{005-12-21}.....263
Turbocharger, checking.....265
Water separator filter, replacing_{005-30-40}.....267
Water separator filter, replacing_{005-30-54}.....269
Water separator filter, replacing_{005-31-07}.....271
19 - GENERAL.....273
CE-marking, EMC-directive.....274
Cautions during operation.....278
Checklist after a fire or heat exposure.....285
Decontamination.....286
Environmental handling for the future.....287
Environmentally hazardous fluids.....288
Environmentally safe handling.....289
Fire prevention measures.....291
General precautions.....294
Health hazards with paint, plastics and rubber.....298
Move and operate machine safely.....300
Preparations for work.....303
Safety concerns everybody!.....307
Safety rules when servicing.....308
Safety when handling oils and fuel.....313
Safety when handling the machine.....314
Safety when using lifting equipment.....321
Safety when working with air conditioning refrigerant.....323
Safety when working with batteries.....326
Safety when working with hydraulic systems.....329
Starting with booster batteries.....330
Waste handling.....331
Working in environmentally contaminated areas.....332
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....333
20 - GENERAL.....334
Component locations.....335
E-ECU MID 128 non-programmed, replacing.....338
E-ECU MID 128 pre-programmed, replacing.....340
Engine, description_{005-01-33}.....342
Engine, description_{005-01-46}.....346
Tech Tool, operations-.....350
21 - ENGINE.....352
Engine, specifications.....353
Engine, tightening torques.....354
Valve system specifications.....356
Valves, adjusting.....358
22 - LUBRICATING SYSTEM.....366
Lubricating system, description.....367
Lubrication oil pressure, checking with pressure gauge.....371
Lubrication system, component locations.....374
Lubrication system, specifications.....376
Lubrication system, tightening torques.....377
Oil cooler, replacing.....378
23 - FUEL SYSTEM.....381
Fuel filler pump, specifications.....382
Fuel pump unit, replacing.....383
Fuel system, component location_{004-52-06}.....389
Fuel system, component location_{004-52-19}.....391
Fuel system, description.....393
Fuel system, specifications.....399
Fuel system, tightening torques.....400
Fuel tank, specifications.....401
Injectors, replacing.....402
Overflow pipe, inspecting.....410
25 - INLET & EXHAUST SYSTEM.....413
DPF (Diesel particulate filter), checking and cleaning.....414
Exhaust Aftertreatment System, component location.....418
Exhaust Aftertreatment System, description.....420
Inlet and exhaust system, component location.....424
Inlet and exhaust system, tightening torques.....426
Preheating, description.....427
Regeneration process, description.....429
26 - COOLING SYSTEM.....431
Coolant anti-freeze resistance, checking-[4350].....432
Coolant anti-freeze resistance, checking.....434
Coolant pump, replacing.....439
Cooling system, component location_{004-44-49}.....441
Cooling system, component location_{004-45-01}.....443
Cooling system, description.....445
Cooling system, specification.....449
Cooling system, tightening torques.....450
Thermostat, checking.....451
Thermostat, replacing.....455
27 - ENGINE CONTROL.....458
Engine - Pump control, specification.....459
29 - MISCELLANEOUS.....460
EGR cooler pressure, testing.....461
EGR cooler, replacing.....466
EGR valve, replacing.....469
Exhaust Gas Recirculation (EGR), description.....472
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....476
30 - GENERAL.....477
AL3201, description and measuring.....481
BA3101, description and measuring.....483
CareTrack with anti-theft.....485
Collection of basic data.....494
Communication with data buses.....498
Conditions when checking.....500
Data buses, function.....505
Dozer blade float, description.....511
Electrical system, description.....512
Electrical system, special instructions for servicing, action when working on machine.....514
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator.....517
Electrical system, special instructions for servicing, electrical components, batteries.....520
Electrical system, special instructions for servicing, electronic components.....524
Electrical system, special instructions for servicing, general.....527
Error codes, build-up.....531
Exhaust aftertreatment system, regeneration.....534
FX1052, description and measuring.....540
FX1053, description and measuring.....543
FX1054, description and measuring.....545
General fault diagnosis information-[3008].....548
General fault diagnosis information.....549
HE2503, description and measuring.....551
Hydraulic power control_{004-33-51}.....553
Hydraulic power control_{004-34-02}.....555
Information display, check.....557
Intermittent wiper and washer.....559
Lead and connector checks.....563
MA2301-MA2304, description and measuring.....569
MA2310, description and measuring.....571
MA4212, description and measuring.....573
MA9109, description and measuring.....575
MA9117, description and measuring.....577
MA9139, description and measuring.....579
MA9172, description and measuring.....581
MA9173, description and measuring.....583
MA9186, description and measuring.....585
MA9190, description and measuring.....587
MO2506, description and measuring.....589
MO8707, description and measuring.....591
MO9961, description and measuring.....593
Overload warning.....595
PWM9124, description and measuring.....597
PWM9127, description and measuring.....599
PWM9128, description and measuring.....601
PWM9141, description and measuring.....603
PWM9145, description and measuring.....605
PWM9146, description and measuring.....607
Power supply E-ECU, description and measuring.....609
Power supply I-ECU, description and measuring.....611
Power supply V-ECU, description and measuring.....613
Power supply W-ECU, description and measuring.....615
RE2501, description and measuring.....617
RE2703, description and measuring.....619
RE3301, description and measuring.....622
RE3502, description and measuring.....624
RE3507, description and measuring.....626
RE3508, description and measuring.....628
RE3528, description and measuring.....630
RE3601, description and measuring.....632
RE3602, description and measuring.....634
RE9110, description and measuring.....636
RE9111, description and measuring.....638
SAE J1708_1587 Information link, description and measuring.....640
SAE J1939_CAN control link, description and measuring.....642
SE2302, description and measuring.....645
SE2303, description and measuring.....647
SE2306, description and measuring.....650
SE2309, description and measuring.....652
SE2502, description and measuring.....654
SE2507, description and measuring.....656
SE2508, description and measuring.....658
SE2510, description and measuring.....660
SE2519, description and measuring.....662
SE2521, description and measuring.....664
SE2522, description and measuring.....666
SE2606, description and measuring.....668
SE2709, description and measuring.....670
SE2710, description and measuring.....672
SE8701, description and measuring.....675
SE8702, description and measuring.....677
SE8705, description and measuring.....680
SE8706, description and measuring.....683
SE8708, description and measuring.....686
SE9401, description and measuring.....689
SW3801, description and measuring.....691
SW9161, description and measuring.....693
SW9162, description and measuring.....695
Software parameters, description.....697
Special tools for troubleshooting.....702
Start lock, description.....703
Tech Tool, operations-.....705
Tech Tool, operations.....707
Travel Speed_{004-33-21}.....709
Travel Speed_{004-33-33}.....710
Troubleshooting strategy.....711
31 - BATTERY.....713
Batteries, replacing.....714
Battery charging capacity, checking.....717
Battery, charging.....718
Battery, description.....719
Battery, specifications.....720
Battery, storage.....721
32 - ALTERNATOR; CHARGE REGULATOR.....724
Alternator, description.....725
Alternator, replacing incl function checking.....726
Alternator, specifications.....729
33 - STARTING SYSTEM.....730
Ignition switch, description and operation.....731
Ignition switch, specifications.....734
Starter motor, description.....736
Starter motor, replacing.....737
Starter motor, specifications.....739
Starter relay, replacing.....740
Starter switch, testing.....742
Starting operation.....745
35 - LIGHTING.....747
Work lights and extra lights, description.....748
Work lights and extra lights, specifications.....751
36 - OTHER ELECTRICAL EQUIPMENT.....752
Connectors, overview.....753
Control lockout lever switch, description.....759
Control lockout lever switch, specifications.....760
Electric horn, description.....761
Electric horn, specifications.....762
Engine control unit E-ECU, function description.....763
Horn, replacing.....764
I-ECU MID 140 non-programmed, replacing.....766
I-ECU MID 140 pre-programmed, replacing.....768
Microphone control panel, description.....770
Microphone control panel, specifications.....771
Microphone controller, description.....772
Rotating beacon, specifications.....774
Solenoid valves, specification.....775
Speaker, specifications.....776
Travel alarm, description.....777
Travel alarm, description_{003-30-01}.....778
Travel alarm, description_{003-30-11}.....779
Travel alarm, replacing.....780
Travel alarm, specifications.....782
V-ECU MID 187 non-programmed, replacing.....783
V-ECU MID 187 pre-programmed, replacing.....785
Vehicle control unit V-ECU, functional description.....787
Windscreen flusher pump, replacing.....789
Windscreen flusher pump, specifications.....791
Windscreen wiper switch, replacing.....792
Windscreen wiper, description.....795
Wiper motor, description.....797
Wiper motor, specifications.....798
37 - CABLE; FUSE; RELAY.....799
Battery disconnect switch, description.....801
Battery disconnect switch, specifications.....802
Battery disconnector, replacing.....803
Component designations.....805
Component list Alternator, batteries, capacitors, electronic units, voltage outlet.....808
Component list, Heating coils.....809
Component list, Miscellaneous.....810
Component list, Solenoid valves_{001-53-07}.....811
Component list, Solenoid valves_{001-53-19}.....812
Component list, Switches.....813
Component list, fuses.....814
Component list, lights.....815
Component list, motors.....816
Component list, relays.....817
Component list, sensors.....818
E-ECU, I_O list.....819
Electrical distribution box_{001-39-06}.....822
Electrical distribution box_{001-39-21}.....824
Electrical distribution box_{001-39-36}.....826
Electrical distribution box_{001-39-54}.....828
Electrical distribution box_{001-40-08}.....830
Electrical distribution box_{001-40-22}.....832
Electrical distribution box_{001-40-40}.....834
Electrical distribution box_{001-40-52}.....836
Electrical distribution box_{001-41-05}.....838
Electrical symbols and designations.....840
Engine wire harness, replacing.....843
Explanation of wiring diagrams.....849
Fuse, description.....853
I-ECU, I_O list.....856
Relay, description.....857
Relay, specifications.....859
Slow blow fuse, description.....860
V-ECU, I_O list.....861
Wiring diagram SCH001.....864
Wiring diagram SCH002.....867
Wiring diagram SCH003_{01-49-14}.....870
Wiring diagram SCH003_{01-49-33}.....875
Wiring diagram SCH004.....880
Wiring diagram SCH005_{01-48-12}.....884
Wiring diagram SCH005_{01-48-27}.....888
Wiring diagram SCH007.....892
Wiring diagram SCH008.....896
Wiring diagram SCH010.....900
Wiring diagram SCH012.....905
Wiring diagram SCH013.....910
Wiring diagram SCH015_{01-45-17}.....913
Wiring diagram SCH015_{01-45-34}.....917
Wiring diagram SCH018.....922
Wiring diagram SCH022.....925
Wiring diagram SCH025_{01-43-54}.....928
Wiring diagram SCH025_{01-44-08}.....931
Wiring diagram SCH026.....934
Wiring diagram SCH030.....937
Wiring diagram, electrical distribution box.....940
Wiring diagram.....943
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....945
Engine oil pressure sensor, replacing.....946
Engine system.....948
Engine temperature sensor, replacing.....950
Fuel level sender, replacing.....952
Fuel level sensor, description.....954
Fuel level sensor, specifications.....955
Hour counter, specifications.....956
Instruments and controls, front instrument panel.....957
Instruments and controls, left instrument panel.....958
Instruments and controls, overview_{001-36-38}.....959
Instruments and controls, overview_{001-36-53}.....961
Instruments and controls, rear instrument panel.....963
Instruments and controls, right instrument panel.....965
Keypad, description.....967
Keypad, specification.....969
Service mode.....970
39 - MISCELLANEOUS.....971
CareTrack W-ECU, description.....972
CareTrack battery, replacing.....976
Radio with MP003, description.....979
Radio with MP003, specifications.....982
Speaker, replacing.....983
W-ECU, replacing, non-programmed.....985
W-ECU, replacing, pre-programmed.....987
Wireless control unit W-ECU, specification.....990
4 - POWER TRANSMISSION.....992
40 - GENERAL.....993
Power transmission, description.....994
Tightening torque, Specifications.....995
43 - GEARBOX.....996
Function description .....997
Function description-.....999
Swing gearbox, assembly.....1001
Swing gearbox, description.....1002
Swing gearbox, disassembly.....1003
Swing gearbox, maintenance standard.....1004
Swing gearbox, specifications.....1006
Swing unit, replacing.....1007
Track gearbox cover, replacing.....1019
Track gearbox, assembly.....1022
Track gearbox, description.....1023
Track gearbox, disassembly.....1024
Track gearbox, maintenance standard.....1025
Track gearbox, specifications.....1026
Track unit, replacing.....1027
44 - HYDROSTATIC DRIVE.....1031
Center passage, assembly.....1033
Center passage, description_{001-12-07}.....1039
Center passage, description_{001-12-21}.....1042
Center passage, description_{001-12-34}.....1044
Center passage, disassembly.....1047
Center passage, maintenance standard_{001-11-28}.....1050
Center passage, maintenance standard_{001-11-46}.....1052
Center passage, specifications_{001-12-52}.....1055
Center passage, specifications_{001-13-04}.....1056
Center passage, tools.....1057
Center passage, troubleshooting.....1059
Hydraulic pump coupling, description.....1060
Manual release of parking brake.....1062
Swing motor relief valve, replacing.....1065
Swing motor, assembly.....1068
Swing motor, description.....1082
Swing motor, disassembly.....1091
Swing motor, maintenance standard.....1102
Swing motor, specifications.....1104
Swing ring gear, specifications-[950].....1105
Tightening torque, specifications_{001-13-26}.....1106
Tightening torque, specifications_{001-13-40}.....1110
Track motor relief valve, replacing_{001-19-34}.....1112
Track motor relief valve, replacing_{001-19-46}.....1114
Track motor, assembly.....1116
Track motor, description_{001-20-40}.....1132
Track motor, description_{001-20-54}.....1142
Track motor, description_{001-21-06}.....1144
Track motor, disassembly.....1146
Track motor, maintenance standard.....1159
Track motor, specifications.....1161
49 - MISCELLANEOUS.....1162
Swing ring gear inner seal, replacing.....1163
Swing ring gear outer seal, replacing.....1166
Swing ring gear, description.....1170
Swing ring gear, replacing.....1172
Swing ring gear, specifications.....1175
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....1176
70 - GENERAL.....1177
Frame and track unit, description.....1178
Frame and track unit, specifications.....1180
Undercarriage, tightening torque_{001-06-50}.....1183
Undercarriage, tightening torque_{001-07-02}.....1185
71 - FRAME.....1187
Counterweight, replacing.....1188
Counterweight, specifications.....1193
Counterweight, tightening torques.....1194
Machine weight, specifications.....1196
Tightening torque, specifications.....1198
Undercarriage, description.....1200
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....1202
Bottom roller, description_{012-48-37}.....1204
Bottom roller, description_{012-48-50}.....1206
Bottom roller, description_{012-49-03}.....1208
Bottom roller, description_{012-49-20}.....1210
Bottom roller, description_{012-49-33}.....1212
Bottom roller, description_{012-49-46}.....1214
Bottom roller, measurement of wear.....1216
Bottom roller, replacing one_{012-47-30}.....1219
Bottom roller, replacing one_{012-47-47}.....1222
Bottom roller, replacing seal.....1225
Front idler, replacing one.....1230
Idler, description.....1233
Idler, measurement of wear_{001-00-41}.....1235
Idler, measurement of wear_{001-01-00}.....1238
Recoil spring cylinder seal kit, replacing.....1241
Rubber pads_{012-52-30}.....1244
Rubber shoe_pad usage-[5351].....1246
Rubber shoe_pad usage.....1248
Rubber track, installing.....1250
Rubber track, removing.....1252
Rubber tracks_{012-52-42}.....1255
Rubber tracks_{012-52-55}.....1257
Selection of track shoes.....1259
Spring package, assembly dimension_{012-44-15}.....1261
Spring package, assembly dimension_{012-44-29}.....1263
Spring package, assembly dimension_{012-44-43}.....1265
Spring package, assembly dimension_{012-45-01}.....1267
Spring package, assembly dimension_{012-45-14}.....1269
Spring package, assembly dimension_{012-45-29}.....1271
Sprocket, measurement of wear.....1273
Sprocket, replacing one.....1276
Tools & equipment.....1278
Top roller wear, measuring.....1283
Top roller, description.....1286
Top roller, measurement of wear.....1287
Top roller, replacing one_{012-50-21}.....1290
Top roller, replacing one_{012-50-38}.....1293
Track chain assembly, installing.....1297
Track chain assembly, removing.....1301
Track chain, description.....1304
Track chain, measurement of wear.....1305
Track guard, replacing one.....1310
Track guards.....1312
Track link, dimension.....1313
Track links, replacing.....1314
Track recoil spring (tensioner) assembly, replacing.....1318
Track shoe, replacing one.....1320
Track shoes.....1322
Track tension cylinder, replacing.....1324
Track, adjusting track sag.....1328
Track, adjusting track sag_{012-57-14}.....1329
Track, adjusting track sag_{012-57-32}.....1331
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....1336
81 - CAB, NAKED; CANOPY.....1337
Cab, installing.....1338
Cab, removing.....1342
83 - DOORS; HATCH; COVER PLATE, (all).....1346
Door, replacing.....1347
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....1350
Windows, general.....1351
85 - CAB INTERIOR; UPHOLSTERY.....1352
Operator's seat, installing.....1353
Operator's seat, removing.....1357
Seat, replacing.....1361
87 - AIR CONDITIONING UNIT.....1365
Air conditioning unit, description.....1366
Air conditioning unit, maintenance.....1369
Air conditioning unit, refrigerant check and recharging.....1372
Air conditioning unit, specifications.....1377
Coil resistor.....1378
Compressor.....1379
Condenser, replacing incl draining and filling.....1384
Condenser.....1389
Cooler and Heater assembly, installing.....1390
Cooler and Heater assembly, removing.....1396
Defroster actuator, replacing.....1402
Evaporator, replacing incl draining and filling.....1404
Evaporator.....1410
Expansion valve, replacing incl draining and filling.....1412
Expansion valve.....1415
Fan motor, replacing.....1419
HVAC system.....1422
Heater core, replacing.....1426
Intake actuator, replacing.....1430
Mode (foot) actuator, replacing.....1432
Performance test, AC unit.....1434
Receiver, replacing incl draining and filling.....1440
Water valve, replacing.....1445
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....1448
90 - GENERAL.....1449
Description, general.....1450
General notes when working on hydraulic system.....1451
Hydraulic pressure, specifications.....1454
Pressure adjustment and leaks checking.....1455
Recommended hydraulic oil, specifications.....1457
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....1458
002-pump flow selector valve.....1462
Accumulator, replacing.....1464
Boom cylinder, rupture valve, replacing.....1466
Control pattern selector valve, description.....1468
Control pattern selector valve, specifications.....1472
Control valve, replacing_{012-14-07}.....1473
Control valve, replacing_{012-14-22}.....1478
Control valve, troubleshooting.....1483
Dipper arm cylinder, rupture valve, replacing.....1485
Hydraulic components, description_{012-28-07}.....1487
Hydraulic components, description_{012-28-18}.....1490
Hydraulic diagram, ports_{012-22-00}.....1493
Hydraulic diagram, ports_{012-22-12}.....1496
Hydraulic oil cooling system, description_{012-23-56}.....1498
Hydraulic oil cooling system, description_{012-24-09}.....1500
Hydraulic oil cooling system, specifications.....1502
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump_{012-26-08}.....1503
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump_{012-26-21}.....1506
Hydraulic pressure, specifications_{012-22-29}.....1509
Hydraulic pressure, specifications_{012-22-40}.....1511
Hydraulic pump (removed), changing shaft seal.....1512
Hydraulic pump, maintenance standard, Specifications.....1514
Hydraulic pump, replacing.....1518
Hydraulic pump, specifications.....1523
Hydraulic system, position of main components_{012-27-37}.....1524
Hydraulic system, position of main components_{012-27-50}.....1527
Hydraulic system, work instructions.....1530
Hydraulic tank, description.....1535
Hydraulic tank, specifications.....1537
Line rupture valve (arm), troubleshooting.....1538
Line rupture valve (boom), troubleshooting.....1540
Line rupture valve (boom_arm), description.....1542
Line rupture valve (boom_arm), hydraulic circuit.....1548
Line rupture valve (boom_arm), specifications.....1550
Line rupture valve relief pressure, adjustment.....1551
Main control valve, assembly_{012-18-46}.....1552
Main control valve, assembly_{012-18-59}.....1558
Main control valve, description_{012-21-27}.....1564
Main control valve, description_{012-21-42}.....1571
Main control valve, disassembly_{012-19-20}.....1576
Main control valve, disassembly_{012-19-42}.....1578
Main control valve, operation_{012-20-37}.....1586
Main control valve, operation_{012-21-01}.....1598
Main pressure relief valve, replacing_{012-16-38}.....1609
Main pressure relief valve, replacing_{012-16-50}.....1611
Main relief valve, adjusting_{012-17-35}.....1614
Main relief valve, adjusting_{012-17-47}.....1617
Main relief valve, assembly.....1620
Main relief valve, description_{012-18-07}.....1621
Main relief valve, description_{012-18-21}.....1623
Main relief valve, disassembly.....1626
Oil level gauge, replacing_{012-25-25}.....1628
Oil level gauge, replacing_{012-25-43}.....1632
Port relief valve pressure, checking and adjusting_{012-15-30}.....1636
Port relief valve pressure, checking and adjusting_{012-15-42}.....1639
Port relief valve, assembly.....1642
Port relief valve, description_{012-16-03}.....1643
Port relief valve, description_{012-16-18}.....1646
Port relief valve, disassembly.....1649
Pressure accumulator, description.....1651
Pressure accumulator, specifications.....1654
Pressure relief valve, troubleshooting.....1655
Proportional solenoid valve, measuring and adjustment.....1656
Proportional solenoid valve, specifications.....1658
Pump, assembly.....1659
Pump, description.....1679
Pump, disassembly.....1686
Pump, installation.....1701
Pump, tools.....1703
Pump, troubleshooting.....1705
Remote control valve (Lever), assembly.....1707
Remote control valve (Lever), description.....1714
Remote control valve (Lever), disassembly.....1724
Remote control valve (Lever), maintenance standard, Specifications.....1731
Remote control valve (Lever), specifications.....1732
Remote control valve (Lever), troubleshooting.....1733
Remote control valve (lever), replacing.....1734
Remote control valve (pedal), assembling_{011-57-48}.....1741
Remote control valve (pedal), assembling_{011-58-18}.....1750
Remote control valve (pedal), description_{012-00-11}.....1760
Remote control valve (pedal), description_{012-00-28}.....1766
Remote control valve (pedal), disassembling_{011-58-43}.....1772
Remote control valve (pedal), disassembling_{011-59-12}.....1781
Remote control valve (pedal), maintenance standard, Specifications.....1791
Remote control valve (pedal), replacing.....1793
Remote control valve (pedal), specifications_{012-00-46}.....1802
Remote control valve (pedal), specifications_{012-00-57}.....1803
Remote control valve (pedal), troubleshooting_{011-57-11}.....1804
Remote control valve (pedal), troubleshooting_{011-57-22}.....1806
Rotator (X003 Line option), description.....1808
Rotator pump, description.....1811
Rotator pump, specifications.....1814
Servo hydraulic block.....1816
Servo pressure, checking and adjusting.....1817
Servo pump, description.....1819
Servo pump, replacing.....1821
Servo pump, specifications.....1825
Single stage gear pump, replacing.....1826
Solenoid valve for rotator.....1829
Solenoid valve, description.....1831
Solenoid valve, description_{011-53-56}.....1835
Solenoid valve, description_{011-54-08}.....1836
Solenoid valve, disassembly and assembly.....1838
Solenoid valve, inspection.....1840
Solenoid valve, replacing.....1841
Solenoid valve, specifications.....1844
Solenoid valve, specifications_{011-54-25}.....1846
Solenoid valve, specifications_{011-54-36}.....1847
Stop valve.....1848
Tightening torques .....1851
Tightening torques-.....1854
X001 Line, description.....1857
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....1862
Check valve, replacing.....1863
Check valve, specifications_{011-45-05}.....1868
Check valve, specifications_{011-45-17}.....1869
Check valve, specifications_{011-45-29}.....1870
Control lever (dozer blade), replacing.....1871
Dozer blade cylinder, description_{011-46-07}.....1876
Dozer blade cylinder, description_{011-46-19}.....1878
Dozer blade cylinder, replacing.....1880
Dozer blade cylinder, specifications.....1885
Dozer blade, description_{011-46-56}.....1887
Dozer blade, description_{011-47-08}.....1889
Dozer blade, specifications.....1891
Hydraulic quickfit, description.....1893
MA9109 Quickfit solenoid valve, description.....1898
MA9109 Quickfit solenoid valve, specifications.....1900
Quickfit solenoid valve, replacing.....1902
Quickfit, replacing.....1905
Remote control valve (dozer blade), description.....1910
Remote control valve (dozer blade), specifications.....1913
Tightening torques-.....1914
97 - UNIT, DIGGING.....1918
Boom cylinder, description.....1919
Boom cylinder, replacing.....1921
Boom cylinder, specifications.....1925
Boom slew cylinder, description.....1926
Boom slew cylinder, specifications.....1928
Boom swing cylinder, replacing.....1929
Boom, description.....1937
Boom, replacing.....1940
Boom, specifications.....1946
Bucket cylinder, description.....1947
Bucket cylinder, replacing.....1949
Bucket cylinder, specifications.....1953
Bushing general, replacing.....1954
Connecting rod yoke, replacing.....1959
Cylinder, description.....1964
Cylinder, disassembly and assembly.....1966
Cylinder, troubleshooting.....1977
Digging unit, maintenance standard, specifications.....1981
Dipper arm connecting rod, replacing.....1983
Dipper arm cylinder, description.....1988
Dipper arm cylinder, replacing.....1990
Dipper arm cylinder, specifications.....1995
Dipper arm, description.....1996
Dipper arm, replacing.....1998
Dipper arm, specifications.....2004
Function description.....2005
Link, description.....2006
Tightening torques.....2008
99 - MISCELLANEOUS.....2014
Compressor, description.....2015
Compressor, specifications.....2017
Explanations to hydraulic diagram.....2018
Hydraulic circuits, with option components_{011-35-07}.....2029
Hydraulic diagram, with option components - Image.....2032
Hydraulic diagram, with option components_{011-34-44}.....2035
Hydraulic diagram, with option components_{011-34-57}.....2038
Volvo EC60E Compact Excavators Repair Service Manual
