TOYOTA FORKLIFT 5FB10~30 Series Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for TOYOTA FORKLIFT 5FB10, 30-5FB10, 5FB14, 30-5FB14, 5FB15, 30-5FB15, 5FB18, 30-5FB18, 5FB20, 30-5FB20, 5FB25, 30-5FB25, 5FB30, 30-5FB30 Series, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
TOYOTA FORKLIFT 5FB10~30 Series workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 262 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
CE308 - TOYOTA FORKLIFT 5FB10~30 Series Repair Service Manual Supplement.pdf
MAIN SECTIONS
5FB10-30.pdf....1
ce308R0.pdf....2
GENERAL....3
EXTERIOR VIEWS ....3
VEHICLE MODELS ....4
FRAME NUMBER ....4
HOW TO READ THIS MANUAL ....5
CIRCUIT TESTER ....7
LIST OF ABBREVIATIONS AND SYMBOLS ....9
OPERATION TIPS....10
STANDARD BOLT & TIGHTENING TORQUE....11
PRECOAT BOLTS ....13
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE ....13
WIRE ROPE SUSPENSION ANGLE LIST ....14
COMPONENTS WEIGHT ....15
RECOMMENDED LUBRICANTS AND CAPACITIES ....16
LUBRICATION CHART ....17
PERIODIC MAINTENANCE ....18
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS ....23
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ce308R2.pdf....24
CONTROL CIRCUIT....24
MCS-II CONTROL CIRCUIT ....24
GENERAL ....24
SPECIFICATIONS ....25
COMPONENTS ....26
CONTROL PANEL ASSY ....28
OCL VALUE (OVERCURRENT LIMIT VALUE) ....49
ACCELERATION POTENTIOMETER ADJUSTMENT ....51
BRAKE POTENTIOMETER ADJUSTMENT....51
LIFT POTENTIOMETER ADJUSTMENT ....52
DIRECTION SWITCH ....53
REMOVAL • INSTALLATION ....53
DISASSEMBLY • REASSEMBLY ....54
INSPECTION ....55
EPS CONTROLLER ....56
COMPONENTS ....56
REMOVAL • INSTALLATION ....57
EPS CONTROLLER VOLTAGE MEASUREMENT....58
TERMINALS TO BE MEASURED ....59
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ce308R3.pdf....60
MULTIDISPLAY FUNCTIONS....60
DIAGNOSIS....60
GENERAL ....60
ANALYZER ....64
GENERAL ....64
USING THE ANALYZER MODE ....65
METHOD FOR SELECTING EACH ITEM ....68
FUNCTIONAL EXPLANATION OF EACH TEST ITEM ....72
MASK FUNCTIONS AND DATA SETTING AT CPU BOARD ....87
GENERAL ....87
PASSWORD INPUT METHOD ....88
MCS-II TUNING MODE ....89
BATTERY CAPACITY METER INDICATION (LOW BATTERY WARNING AND OVERDISCHARGE WARNING) ....90
TIRE CONSTANT REWRITING MODE ....92
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ce308R4.pdf....97
ELECTRICAL SYSTEM TROUBLESHOOTING....97
GENERAL....97
TROUBLESHOOTING EXPLANATION....97
DRIVE SYSTEM • MATERIAL HANDLING SYSTEM TROUBLES....99
WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED....99
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (DRIVE SYSTEM)....161
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (MATERIAL HANDLING SYSTEM)....186
TROUBLESHOOTING-OTHERS....188
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ce308R13.pdf....189
MATERIAL HANDLING SYSTEM....189
NATURAL DROP TEST....189
NATURAL FORWARD TILT TEST....189
OIL LEAK TEST....190
LIFT CYLINDER ....190
TILT CYLINDER ....190
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ce308R14.pdf....191
MAST....191
V MAST ASSY....191
COMPONENTS ....191
REMOVAL • INSTALLATION....194
MAST DISASSEMBLY • INSPECTION • REASSEMBLY....197
LIFT BRACKET DISASSEMBLY • INSPECTION • REASSEMBLY....199
MAST ADJUSTMENT....201
CHAIN....207
INSPECTION....207
REASSEMBLY....207
ADJUSTMENT....208
FORK....208
REMOVAL • INSTALLATION....208
INSPECTION....208
SV MAST ASSY....209
COMPONENTS....209
MAST ADJUSTMENT....211
FV MAST ASSY....215
COMPONENTS....215
MAST ADJUSTMENT....217
FSV MAST ASSY....221
COMPONENTS ....221
MAST ADJUSTMENT....223
LIFT CYLINDER ROD SHIM ADJUSTMENT....227
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ce308R15.pdf....228
CYLINDERS....228
LIFT CYLINDER (V • SV) REAR LIFT CYLINDER (FV • FSV)....228
GENERAL....228
SPECIFICATIONS ....230
COMPONENTS....231
REMOVAL • INSTALLATION....234
DISASSEMBLY • INSPECTION • REASSEMBLY....236
FLOW REGULATOR VALVE (V • SV • FV • FSV)....238
REMOVAL INSTALLATION....239
SAFETY DOWN VALVE (V • SV • FV • FSV)....240
REMOVAL INSTALLATION ....241
FRONT LIFT CYLINDER (FV • FSV) ....242
GENERAL ....242
SPECIFICATIONS....243
COMPONENTS ....244
REMOVAL • INSTALLATION....245
DISASSEMBLY • INSPECTION • REASSEMBLY....245
TILT CYLINDER (V • SV • FV • FSV)....247
GENERAL....247
SPECIFICATIONS....247
COMPONENTS....248
REMOVAL • INSTALLATION....249
DISASSEMBLY • INSPECTION • REASSEMBLY....251
RETURN TO MAIN INDEX....0
RETURN TO SERVICE MANUAL INDEX....0
RETURN TO 5FB10-30 INDEX....0
ce308R18.pdf....253
APPENDIX....253
SST LIST ....253
SERVICE STANDARDS LIST ....254
CPU BOARD & DC-CD BOARD....258
CONNECTOR DRAWING ....260
CONNECTING DIAGRAM ....261
WIRING DIAGRAM ....262
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TOYOTA FORKLIFT 5FB10~30 Series Repair Service Manual
