Toyota Oderpicker 6BPU15 Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Toyota Oderpicker 6BPU15, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Toyota Oderpicker 6BPU15 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 455 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
00700-CL221 - Toyota Oderpicker 6BPU15 Service Manual (SN 70001-79999).pdf
MAIN SECTIONS
R/M 6BPU15 SN: 70,001-79,999...1
How to Use This Manual...1
Map of the Manual...2
Manual Design...3
Table of Contents...9
List of Figures...15
Start Page...19
Safety...1
Definitions...2
General Safety...3
Battery Safety...6
Static Safety...11
Jacking Safety...13
Tie-down for Transport...14
Towing...14
Welding Safety...15
Systems Overview...1
Systems Overview...2
Type...3
Power...3
Capacity...3
Mast...3
Controls...3
Indicators...3
Electronics...4
Electric Steering System...4
Specifications...5
Description...6
Chassis...6
Operator's Console...9
Operator Compartment Options...11
Steering and Controls...13
Steer Controller Guidance System...13
Drive and Brake...17
Drive Unit...17
Brake...17
Mast...19
Mast Assembly...19
Hydraulic Components...21
Lift / Lower System...21
Electrical Components and Systems...24
General...24
Miscellaneous Circuits...40
Fuses...40
Sidegate Switches (S60, S61)...40
Tie-Points...40
Cables...41
Over-the-Mast Cables...41
Planned Maintenance...1
Planned Maintenance...2
General Maintenance Instructions...2
Planned Maintenance...3
Introduction...3
Maintenance Manual...3
Battery Maintenance...13
Battery Safety...13
Battery Inspection and Care...15
Battery Cleaning Procedure...15
Charging Process...16
Troubleshooting...1
How to Use This Chapter...2
Electrical Troubleshooting Guidelines...2
Electrical Connector Locator Chart...4
Shorts to Frame Test...5
Electric Motor Tests...12
Motor Types...12
Open Circuit Motor Test...12
Grounded Motor Test...13
Short Circuited Armature or Field Winding...13
Hydraulic Troubleshooting Guidelines...15
Hydraulic Leakage...16
List of Troubleshooting Charts...25
Electrical Codes and Tests...1
General...2
Modes of Operation...3
Overview...3
Passwords...6
Disable the Brush Wear Warning...7
Entering the Secondary Password...7
Start the Hour Meter...8
Entering the Secondary Password...8
Self-diagnosis Mode...9
Maneuvering within Self-diagnosis Mode...9
Analyzer (AnL) Mode...11
Entering the Secondary Password...11
Entering Analyzer Mode...11
Maneuvering within Analyzer Mode...11
Tuning (Tuning) Mode...13
Entering the Secondary Password...13
Maneuvering within Tuning Mode...13
Exiting Tuning Mode...15
Calibrate (Calibrte) Mode...16
Entering the Secondary Password...16
Entering Calibrate Mode...16
Maneuvering within Calibrate Mode...16
Configure (Configur) Mode...20
Entering the Secondary Password...20
Code Summary Tables...22
Analog Inputs...25
Category 1 Class 2:...25
Tests...29
Steer Controller Guidance Systems...99
Codes and Tests...99
Steer Controller Guidance System...149
Analog Input Tests: (Category 1, Class2: 12)...149
12-20: Steer Controller Power Supply Voltage...149
Steer Controller Guidance System...173
Digital Input Tests...173
Component Procedures...1
Component Locator Photos...2
General Maintenance Instructions...7
Maintenance Practices...7
Adjustment and Repair...17
Power Section...17
Theory of Operation...1
Electrical Functions...2
Operating Description Overview...2
Lift / Lower System...3
Overview...3
Unique System Features...3
Lift...4
Lower...4
Braking System...6
Proportional Plugging...6
Appendix...1
Lubrication Equivalency Chart...2
Torque Chart - Standard (Ferrous)...4
Torque Chart - Standard (Brass)...5
Torque Chart - Metric...6
Decimal Equivalent Chart...7
Standard / Metric Conversions...9
Electrical Schematic...11
Hydraulic Schematic...17
Index...1
Toyota Oderpicker 6BPU15 Repair Service Manual