Toyota Reach Lift Truck Model 7BRU18, 7BRU23, 7BDRU15, 7BSU20, 7BSU25 Repair Service Manual

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Price: US$ 45.00

Complete service repair manual with Electrical Wiring Diagrams for Toyota Reach Lift Truck Model 7BRU18, 7BRU23, 7BDRU15, 7BSU20, 7BSU25, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Toyota Reach Lift Truck Model 7BRU18, 7BRU23, 7BDRU15, 7BSU20, 7BSU25 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 557 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

00700-CL220-01 - Toyota Reach Lift Truck Model 7BRU18, 7BRU23, 7BDRU15, 7BSU20, 7BSU25 Service Manual.pdf

MAIN SECTIONS
R/M 7BRU18-23, 7BDRU15 & 7BSU25 SN: 21,000 & UP - 24 VOLT MODELS & SN: 32,000 & UP - 36 VOLT...1
Table of Contents...I
How to Use This Manual...1
  Map of the Manual...2
  Manual Design...3
  START Page...5
Safety...1
  Definitions...2
  General Safety...3
  Battery Safety...7
  Static Safety...11
    Figure 2-1: Ground Jack...11
    Figure 2-2: Anti-Static Kit with Wrist Strap and Mat...12
  Jacking Safety...13
    Figure 2-3: Correct Jacking Locations...13
  Tie-down for Transport...14
  Welding Safety...15
Systems Overview...1
  Vehicle Specifications...2
  General System Data...3
    Brake...4
    Steering...4
    Lift/Lower System...4
    Auxiliary System...4
    Traction System...5
  Modes of Operation...6
    Self-diagnosis Mode...6
    Analyzer (AnL) Mode...6
    Tuning (Tuning) Mode...6
    Calibrate (Calibrte) Mode...6
    Configure (Configur) Mode...6
Scheduled Maintenance...1
  Maintenance Guidelines...2
  Daily or Every 8 Operating Hours...3
  Monthly or Every 200 Operating Hours...4
  Semi-annually or Every 1000 Operating Hours...5
  Annually or Every 2000 Operating Hours...6
  Lubricants...7
    Cold Storage Conditioning...7
    Classes Of Cold Storage...7
      Figure 4-1: Recommended Oils by Temperature...7
  Lubrication and Inspection Points...9
    Figure 4-2: Lubrication and Inspection Points...9
Troubleshooting...1
  How to Use This Chapter...2
  Electrical Troubleshooting Guidelines...3
  Shorts to Frame Test...4
    To test for shorts to frame:...4
      Figure 5-1: Shorts to Frame Test...6
  Hydraulic Troubleshooting Guidelines...8
  Definitions...9
    Auxiliary Function...9
    Continuity...9
    Deadman Switch...9
    High Speed Travel Limit...9
    Mast Assembly...9
    Mast Switch...9
    Open Circuit...9
    Overtemperature (Power Amplifiers)...9
    Pulse Width Modulation...9
    Short Circuit or “Short”...9
    Tractor...9
    Undertemperature...9
  Electrical Connector Locator Chart...10
  Electrical Connector Locator Photos...12
    Figure 5-2: Electrical Connectors, Electrical Compartment (Operator Right Side)...12
    Figure 5-3: Power Amplifier Connections...13
    Figure 5-4: Electrical Connectors, Motor Compartment...14
    Figure 5-5: Electrical Connectors, Operator Display/Display Card...15
  List of Troubleshooting Flowcharts...17
    Hydraulic Charts...17
    Travel Charts...17
    Wiring Charts...17
      TS1: START TROUBLESHOOTING...19
      GEN1: General Troubleshooting...20
      MISC: Miscellaneous Problems...21
      END1: End of Troubleshooting Procedure...22
      H-1: Hydraulic Problem with One Function...23
      H-2: Lift/Lower Problem...24
      H-3: Reach Problem...25
      H-4: Retract Problem...26
      H-5: Tilt Problem...27
      H-6: Sideshift Problem...28
      H-7: Hydraulic Problem...29
      H-10: Lift Does Not Respond for Lift or Aux. Function...30
      H-11: No Lift, Lift Motor Operates...33
      H-12: Lift Functions But Works Slow, Lift Motor Runs...38
      H-13: Reach Does Not Work...42
      H-14: Reach Works Slow...46
      H-15: Reach and Lift Pump Do Not Work...49
      H-16: Retract Does Not Work...50
      H-17: Retract Works Slow...54
      H-18: Retract and Lift Pump Do Not Work...57
      H-19: Tilt Does Not Work (Up or Down)...58
      H-20: Tilt Works Slow...61
      H-21: Tilt and Lift Pump Do Not Work...63
      H-22: Sideshift Does Not Work (Either Direction)...64
      H-23: Sideshift Works Slow...67
      H-24: Sideshift and Lift Pump Do Not Work...69
      H-25: Load Drifts Down While Forks Are Elevated...70
      H-26: Cannot Pick Up A Load...72
      H-27: Aux Functions Work Only One Side/Direction...74
      H-28: No Lower...76
      T-1: Travel Problem...80
      T-2: No Travel In Either Direction...81
      T-3: Travel In One Direction Only...83
      T-4: Problem With Slow Travel...84
      T-5: Truck Does Not Accelerate Properly...85
      T-6: Plugging Does Not Operate Properly...87
      T-18: No Slow Travel Above Mast Switch1...88
      T-19: Slow Travel Speed At All Times...89
      W-1: Truck Functions Partially...92
Electrical Codes and Tests...1
  Modes of Operation...2
    Figure 6-1: Menu Structure for Modes of Operation...2
    Passwords...3
    Disable the Brush Wear Warning...3
    Start the Hour Meter...3
  Self-diagnosis Mode...4
    Maneuvering within Self-diagnosis Mode...4
    Adjusting the Date...4
    Adjusting the Time...4
  Analyzer (AnL) Mode...5
    Entering the Secondary Password...5
    Entering Analyzer Mode...5
    Maneuvering within Analyzer Mode...5
  Calibrate (Calibrte) Mode...6
    Entering the Secondary Password...6
    Entering Calibrate Mode...6
    Maneuvering within Calibrate Mode...6
  Configure (Configur) Mode...8
    Entering the Secondary Password...8
    Entering Configure Mode...8
    Maneuvering within Configure Mode...8
    Exiting Configure Mode...8
  Tuning (Tuning) Mode...9
    Entering the Secondary Password...9
    Maneuvering within Tuning Mode...9
    Exiting Tuning Mode...11
  Code Summary Table...12
    Table 6-1: Steer Controller Codes...82
    Table 6-2: Steering Counterclockwise...93
    Table 6-3: Steering Clockwise...93
  Tests...122
    Test 11 - Simple Test...123
    Test 12 - Analog Inputs...124
    Test 13 - Traction Speed Sensor...127
    Test 14 - Throttle/Lift Command Test...128
    Test 21 - Error Code Display...129
    Test 33 - Switch Input Test...130
    Test 34 - Short Circuit Test...131
    Test 41 - Drive Unit Proximity Sensor Test (180 Steering)...132
    Test 41 - Drive Unit Proximity Sensor Test (360 Steering)...133
    Test 51 - Output Test...134
    Test 61 - Software Versions...135
  Analog Tests (Category 1, Class 2)...136
    Test 12-00 - Drive Motor Armature Current...136
    Test 12-01 - Drive Motor Field Current...136
    Test 12-02 - Traction Pot. Voltage...137
    Test 12-03 - Traction Motor Temperature Sensor...137
    Test 12-04 - Traction Motor Power Amplifier Temperature Sensor...138
    Test 12-05 - Lift Motor Armature Current...138
    Test 12-06 - Lift Pot Voltage...138
    Test 12-07 - Lift Motor Temperature Sensor...139
    Test 12-08 - Lift Motor Power Amplifier Temperature Sensor...139
    Test 12-10 - Pressure Transducer...140
    Test 12-11 - Battery Voltage...140
    Test 12-12 - Stored Battery Voltage...140
    Test 12-13 - 12V Supply on the Display Card...141
    Test 12-14 - MM Contactor Sense...141
    Test 12-15 - EPO Sense...141
    Test 12-16 - Left Pedal Pot...142
Component Procedures...1
  List of Component Procedures...2
  Component Locator Photos...5
  Frame and Accessories...13
  Panels and Covers...14
    General...14
      Figure 7-1: Tractor Panels and Covers...14
    Console Cover...14
    Electrical Compartment Access Panel...15
    Motor Compartment Door...15
    Left Operator Compartment Panel...16
    Left Side Panel...16
    Floor Board...18
      Figure 7-2: Floor Board Removal...18
  Decals...20
    Decal with Protective Sheet...20
    Decal without Protective Sheet...20
  Steering and Controls...21
  Steering Wheel...22
    Figure 7-3: Steering Wheel Mounting and Components...22
    Removal...22
    Installation...22
  Steer Tachometer...23
    Figure 7-4: Steer Tach Mounting...23
  Steer Motor...24
    Figure 7-5: Steer Motor...24
    Figure 7-6: Spacer and O-Rings...24
    Figure 7-7: Mounting Bolts and Grommets...25
    Steer Motor Gear Replacement...25
      Figure 7-8: Steer Motor Gear...25
  Steer Controller...26
    Figure 7-9: Steer Controller...26
    Exterior Cleaning...26
    Removal...26
    Installation...27
      Figure 7-10: Steer Controller Mounting...27
    Adjustments...27
  Control Handle...29
    Figure 7-11: Control Handle...29
    Figure 7-12: Control Handle Mounting Screw...29
    Figure 7-13: JP10 Connection at Tractor Interface Card...29
  Traction and Braking...31
  Deadman Pedal...32
    Figure 7-14: Deadman Pedal Component Identification...32
    Pedal Bearing Replacement...34
  Caster Assembly with Brake...35
    Figure 7-15: Caster Assembly with Brake Component Identification...35
    Caster Brake Adjustment...36
      Figure 7-16: Upper Adjustment Location...37
      Figure 7-17: Lower Adjustment Location...38
  Caster Assembly w/o Brake...41
    Figure 7-18: Caster Assembly without Brake Component Identification...41
    Caster Pivot...42
    Thrust Bearing...44
      Figure 7-19: Jacking Location...44
    Caster Springs...45
      Figure 7-20: Caster Adjustment Springs...45
    Caster Axle...47
    Caster Stops...48
  Electromagnetic Brake...51
    Figure 7-21: Brake Components...51
    Coil Check On Brake...53
  Electromagnetic Brake, Armature and Magnetic Coil...54
    Removal...54
    Installation...54
  Brake Friction Plate...55
    Inspection...55
      Figure 7-22: Friction Plate...55
    Replacement...55
  Drive Wheel...56
    Figure 7-23: Drive Wheel Components...56
    Removal...56
      Figure 7-24: Jacking Tractor End...56
      Figure 7-25: Drive Wheel and Tire...57
    Installation...57
      Figure 7-26: Drive Tire Installation...58
    Drive Tire Pressing Procedure...58
  Drive Unit...60
    Figure 7-27: Drive Unit Drain Plug...60
    Fluid Changing Procedure...60
    Removal...60
      Figure 7-28: Drive Tire Cradle for Drive Unit...61
    Installation...61
  Tooth Pattern of Drive Unit...62
    Figure 7-29: Drive Unit Gear Tooth Pattern...62
  Drive Housing Steering Bearing...63
    Figure 7-30: Steering Bearing Location...63
    Removal...63
    Installation...64
  Axle Seal Replacement...65
    Figure 7-31: Lower End of Drive Unit...65
    Procedure...65
      Figure 7-32: Ring Gear Before Being Pressed Toward Flange...65
      Figure 7-33: Ring Gear After Being Pressed Toward Flange...65
      Figure 7-34: Removing Bearing Spacer Using Bearing Puller...66
      Figure 7-35: Removing External Snap Ring...66
      Figure 7-36: Removing Output Shaft...66
      Figure 7-37: Removal/Installation of Shaft Seal...67
      Figure 7-38: Installing Ring Gear...67
  Electrical...69
  Battery...70
    Figure 7-39: Battery Connector...70
    Removal...70
    Installation...70
      Figure 7-40: Battery Gate...71
    Battery Gates...71
      Figure 7-41: Battery Rollers...71
    Battery Rollers...71
    Battery Maintenance...72
    Battery Inspection and Care...72
    Battery Exterior Cleaning...72
    Charging...73
    Storage...73
    Battery History Record...74
  Power Cables...75
  Wiring Harness...76
    Terminology...76
  Contactors, General...80
    Testing Resistance...80
    Contactor Tip Inspection...80
    Contactor Removal...80
    Contactor Installation...81
  Switches (General)...82
    Test/Inspection...82
  Key Switch (S1)...83
    Inspection...83
      Figure 7-42: Key Switch...83
    Removal...83
    Installation...83
  EPO Switch (S2)...84
    Figure 7-43: EPO Switch...84
    Inspection...84
    Removal...84
    Installation...84
  Lift Inhibit Switch (S4)...86
    Removal...86
    Installation...86
  Mast Switch 1 (S6) (High Speed Travel Limit)...87
    Adjustment...87
    Removal...87
    Installation...88
  Deadman (Left Foot) Switch (S3)...89
    Removal...89
    Installation...89
    Adjustment...89
  Platform (Right Foot) Switch (S7)...91
    Figure 7-44: Platform Switch Location...91
    Removal...91
    Installation...91
      Figure 7-45: Platform Switch Installation...91
  Staging Switch (S8)...92
    Adjustment...92
    Removal...92
    Installation...93
  180 Sensor...94
    Figure 7-46: 180 Sensor Location...94
    Adjustment...94
    Removal...95
    Installation...95
  Drive Wheel Position Proximity Sensors (360 Steering)...96
    Figure 7-47: Drive Wheel Position Proximity Sensor Location...96
    Adjustment...96
    Removal...97
    Installation...97
  Steer Stop Proximity Sensors (180 Steering)...98
    Adjustment...98
  Drive Motor Speed/Direction Sensors...100
    Figure 7-48: Drive Motor Speed/Direction Sensors...100
    Removal...100
    Installation...100
      Figure 7-49: Drive Speed/Directional Sensor Components...100
  Horn...101
    Removal...101
    Installation...101
  Motors, General...102
    Maintenance Schedule...102
    Maintenance Inspection Chart...103
    Motor Cleaning...103
    Motor Brushes...103
    Inspection...104
      Figure 7-50: Motor Brush, Typical Location...104
    Replacement...105
    Motor Brush Spring Tension...106
      Figure 7-51: Motor Brush Spring Tension Inspection...106
    Commutator...107
      Figure 7-52: Mica Undercutting...107
    Terminal Nuts...108
      Figure 7-53: Motor Terminal Nuts...108
    Motor Overheating...109
  Electric Motor Tests...110
    Figure 7-54: Motor Circuits...110
    Motor Types...110
    Open Circuit Motor Test...110
    Grounded Motor Test...111
    Short Circuited Armature or Field Winding...112
  Drive Motor...113
    Removal...113
      Figure 7-55: Drive Unit Mounting Plate Bolts (Qty. 6)...113
      Figure 7-56: Drive Motor Lifting Tool...113
    Installation...113
    Drive Motor Data...114
  Lift Motor...115
    Removal...115
      Figure 7-57: Lift Motor/Pump, Side View...115
      Figure 7-58: Lift Pump to Reservoir Hose Installation...116
  Traction Power Amplifier...118
    Figure 7-59: Traction Power Amplifier...118
    Exterior Cleaning...118
    Removal...118
    Installation...119
  Lift Power Amplifier...120
    Figure 7-60: Lift Power Amplifier...120
    Exterior Cleaning...120
    Removal...120
    Installation...121
  Fuses...122
    Figure 7-61: Fuses in Upper Electrical Compartment...122
    Test/Inspection...122
      Figure 7-62: Fuses in Lower Electrical Compartment...122
  Operator Display...123
    Figure 7-63: Operator Display...123
    Removal...123
    Installation...123
    Hour Meter...124
    Battery Discharge Indicator...124
  Temperature Sensors (Lift And Traction Motor)...125
  Brush Wear Sensors...126
    Figure 7-64: Brush Wear Sensor Connector Location...126
  Tractor Interface Card...127
    Figure 7-65: Tractor Interface Card Mounting...127
    Removal...127
    Installation...127
  Display Card...128
    Figure 7-66: Display Card Location...128
    Removal...128
      Figure 7-67: Display Card Mounting...128
    Installation...128
  Light Assemblies...129
    Overhead Guard Lights (Optional)...129
    Flashing or Rotating Light (Optional)...130
  Fan Assemblies...131
    Operator Fan (Optional)...131
    Upper Electrical Compartment Fan...132
      Figure 7-68: Front Mounting Bolts...132
  Height Indicator (Optional)...133
    Figure 7-69: Height Indicator Components...133
    Mast Switch1 (S6) Calibration...133
      Figure 7-70: Height Indicator Operator Display...135
    Height Indicator Display...135
    Height Indicator Sensing Unit Components...136
    Height Indicator Encoder...137
    Height Indicator Cable...138
    Height Indicator Pulley...138
  Hydraulics...139
  Hydraulic Fluid...140
    Hydraulic Fluid Selection...140
    Changing Hydraulic System Fluid...140
    Draining the System...140
      Figure 7-71: Diagnostic Fitting...141
      Figure 7-72: Bleeder/Fill Cap...141
  Hydraulic Filter...142
    Figure 7-73: Hydraulic Filter Removal...142
    Removal...142
      Figure 7-74: Hydraulic Filter Assembly/Disassembly...142
    Installation...142
  Hydraulic Filter Adapter...143
    Figure 7-75: Hydraulic Filter Adapter...143
    Removal...143
    Installation...143
  Hydraulic Reservoir...144
    Removal...144
    Installation...144
  Bleeding the Hydraulic System...146
  Control Valve...147
    Removal...147
      Figure 7-76: Control Valve...147
      Figure 7-77: Mounting Bolts...147
    Installation...147
      Figure 7-78: Solenoid Electrical Connections...148
  Reach/Tilt/Sideshift Manifold...149
    Figure 7-79: Auxiliary Function Manifold...149
    Removal...149
    Installation...149
  Solenoids...150
    Figure 7-80: Solenoid Removal, Typical...150
    Removal...150
      Figure 7-81: Solenoids, Main Manifold...150
      Figure 7-82: Solenoids, Auxiliary Function Manifold...150
  Lift Pump...151
    Removal...151
      Figure 7-83: Lift Pump Assembly...151
    Installation...151
  Freelift Cylinder Repair...152
    Figure 7-84: Freelift Cylinder Components...152
    Figure 7-85: Freelift Cylinder Rod Inspection...153
  Staging Cylinder Repair...155
    Figure 7-86: Staging Cylinder Components...155
    Staging Cylinder Repair...156
      Figure 7-87: Staging Cylinder Rod Inspection...156
  Tilt Cylinder (3500 lb. Reach)...158
    Figure 7-88: Tilt Cylinder (3500 lb. Reach)...158
  Tilt Cylinder (4500 lb. Reach)...162
    Figure 7-89: Tilt Cylinder (4500 lb. Reach)...162
    Removal...163
    Disassembly...163
    Inspection...164
    Assembly...164
    Installation...165
  Reach Cylinder...167
    Figure 7-90: Reach Cylinder Components...167
    Removal...168
    Disassembly...168
    Inspection...169
    Assembly...170
    Installation...171
  Lift/Auxiliary Pressure Relief...173
    Figure 7-91: Lift/Aux. Relief Pressure Adjustment...173
  Velocity Fuses...174
    Figure 7-92: Flow Controls (Velocity Fuses)...174
    Staging Velocity Fuse...174
    Freelift Velocity Fuse...174
  Mast...175
  Main Mast Assembly...176
    Figure 7-93: Main Mast Assembly Components...176
    Removal...177
      Figure 7-94: Mast Mounting Bolt Locations...178
  Mast Roller Bearings...183
    General...183
    Shimming...183
  Lift Chains...186
    Main Lift Chain Adjustment...186
    Freelift Chain Adjustment...186
    Condition-Cause Chart...187
    Lubrication...188
    Freelift Chain Removal...188
    Freelift Chain Installation...189
    Staging Chain Removal...191
  Freelift Chain Anchors...194
    Upper (Adjustable) Chain Anchor...194
      Figure 7-95: Freelift Chain Adjustment...194
  Staging Chain Anchors...196
    Upper (Adjustable) Chain Anchor...196
  Over the Mast Hose/Cable...198
    Adjustment...198
  Reach Carriage Assembly...200
    Figure 7-96: Reach Carriage Assembly Components (3500 lb. Reach Illustrated)...200
    Maintenance...202
    Repair (with reach carriage still in the mast)...203
    Front Frame (3500 lb. Reach)...204
    Front Frame (4500 lb. Reach)...204
      Figure 7-97: Side Hose Clamp Location...204
      Figure 7-98: Top Hose Clamp Location...205
      Figure 7-99: Roll Pin Locations...205
      Figure 7-100: Removing Mounting Pin...205
      Figure 7-101: Front Frame Shim Installation...206
      Figure 7-102: Roll Pin Hole Alignment...206
    Outer Arm (3500 lb. Reach)...207
    Outer Arm (4500 lb. Reach)...208
      Figure 7-103: Roll Pin Location in 3-3/4 in. Nut...208
    Inner Arm (3500 lb. Reach)...209
    Rear Frame (3500 lb. Reach)...210
    Reach Carriage Assembly...211
      Figure 7-104: Hoist Chain Attachment...211
      Figure 7-105: Freelift Chain Detachment...211
      Figure 7-106: Hose/Cable Routing, Over Pulley...214
      Figure 7-107: Hose/Cable Routing, Tractor Side...214
      Figure 7-108: Hose/Cable Connection at Bottom of Mast...214
  Reach Carriage Hose Routing...215
    Figure 7-109: Tilt/Sideshift Manifold...215
    Figure 7-110: Hose Clamp/Hose Routing...215
    Figure 7-111: Side Clamp Location...216
    Figure 7-112: Disconnect Tilt and Sideshift Hoses...216
  Reach Carriage Wear Strip...217
    Removal...217
    Installation...217
  Carriage Roller Bearings...218
    Figure 7-113: Carriage Roller Bearings...218
    Removal...218
    Installation...218
  Reach Carriage Lubrication Points...219
    Figure 7-114: Reach Assembly Lubrication (Deep Reach Shown)...219
  Fork Carriage Pivot Pins...220
  Sideshift Carriage...221
    Figure 7-115: Sideshift Assembly Components...221
    Installation...222
    Removal...222
    Pad Replacement...222
    Cylinder...223
  Mast Guard...224
    Figure 7-116: Mast Guard Mounting Bolt Locations...224
    Removal...224
    Installation...224
  Carriage Bumpers...226
  Forks...227
    Figure 7-117: Fork Latch...227
    Adjustment...227
      Figure 7-118: Fork Wear Calipers...227
    Fork Inspection...227
      Figure 7-119: Fork Wear Inspection...228
      Figure 7-120: Fork Latch...228
    Removal (with Tilt and Sideshift)...228
      Figure 7-121: Fork Removal (with Tilt and Sideshift)...228
    Installation (with Tilt and Sideshift)...228
    Removal (with Tilt and no Sideshift)...229
    Installation (with Tilt and no Sideshift)...229
  Load Wheels...230
    Figure 7-122: Tandem Load Wheel Assembly...230
    Tandem Load Wheels...230
  Load Wheel Toe Plate Box...232
    Removal...232
    Installation...232
      Figure 7-123: Single Load Wheel Assembly...233
    Single Load Wheel...233
  Load Backrest...235
    Removal...235
      Figure 7-124: Mounting Bolts...235
    Installation...235

!!! new_index = 516
!!! num_start = 1
!!! num_style = Arabic

Theory of Operation...1
  Electrical Functions...2
    Operating Description Overview...2
    Start Up...2
  Braking System...3
    Brake Switch/Pot Operation...3
    Proportional Plugging and Pedal Up/Down Transition Point...3
      Figure 8-1: Pedal Pot Voltages...4
  Steering System...5
    180 Steering...5
    360 Steering (optional)...6
  Traction System...7
    Forward Travel Requested...7
    Reverse Travel Requested...7
    Plugging...8
  Lift/Lower System...9
    Lift...9
    Lower...9
  Auxiliary Hydraulic Functions...10
    Reach...10
    Retract...10
    Sideshift Right...11
    Sideshift Left...11
    Fork Tilt Up...11
    Fork Tilt Down...12
  Indicators and Switches...13
    Traction Motor Brush Wear Indicator...13
    Lift Motor Brush Wear Indicator...13
    180 Sensor...13
    Drive Wheel Position Proximity Sensor A and Sensor B...13
    Drive Motor Speed/Direction Indicators...13
    Wheel Direction Indicator (360 Steer)...13
    Mast Switch 1 (S6) (Speed Limiting)...14
    Lift Limit Switch (S4)...14
    Platform (Right Foot) Switch (S7)...14
    Staging Switch (S8)...14
    Pressure Transducer (Weight) - Option...14
Appendix...1
  Lubrication Equivalency Chart...2
    Figure 1-1: Lubrication Equivalency Chart...2
  Torque Chart - Standard (Ferrous)...4
    Figure 1-2: Torque Chart - Standard...4
  Torque Chart - Standard (Brass)...6
    Figure 1-3: Torque Chart - Standard Brass...6
  Torque Chart - Metric...7
    Figure 1-4: Torque Chart - Ferrous Metric...7
    Figure 1-5: Torque Chart - Brass Metric...7
  Decimal Equivalent Chart...8
    Figure 1-6: Decimal Equivalent Chart...8
  Standard/Metric Conversions...10
  Electrical Schematics...13
    Figure 1-1: Electrical Schematic (180 Steering) - Part 1 of 2...14
    Figure 1-2: Electrical Schematic (360 Steering) - Part 1 of 2...16
  Electrical Schematic Legend...18
  Hydraulic Schematic - 7BRU18/7BRU23...19
    Figure 1-3: 7BRU18/7BRU23...19
  Hydraulic Schematic - 7BDRU15...20
    Figure 1-4: 7BDRU15...20
  Hydraulic Schematic - 7BSU20/25...21
    Figure 1-5: 7BSU20/7BSU25...21
Index...1

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