Toyota Stand-Up End-Control Lift Truck 7BNCU15, 7BNCU18, 7BNCU20, 7BNCU25 Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Toyota Stand-Up End-Control Lift Truck 7BNCU15, 7BNCU18, 7BNCU20, 7BNCU25 series, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Toyota Stand-Up End-Control Lift Trucks Models 7BNCU15, 7BNCU18, 7BNCU20, 7BNCU25 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 814 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

7BNCU15-18-20-25 Electrical Wiring Diagram-020.pdf
00700-CL1SM-3 - Toyota Stand-Up End-Control Lift Truck 7BNCU15, 7BNCU18, 7BNCU20, 7BNCU25 Service Manual (Serial No. 50,001 and up).pdf
00715-00085-09 - Toyota Stand-Up End-Control Lift Truck 7BNCU15, 7BNCU18, 7BNCU20, 7BNCU25 Parts Manual (Serial No. 50,001 and up).pdf

MAIN SECTIONS
Table of Contents
How to Use This Manual. . .. . .. . .. . .. . .. . . . 1-1
Map of the Manual. . .. . .. . .. . .. . .. . .. . .. . . . 1-2
Manual Design. . .. . .. . .. . .. . .. . .. . ... . . . 1-4
Abbreviations & Symbols.. . .. . .. . .. . .. . .. . .. . . . 1-5
Safety. . .. . .. . .. . .. . .. . .. . .. . .. . . 2-1
Definitions. . .. . .. . .. . .. . .. . .. . .. . .. . . . . 2-2
General Safety.. . .. . .. . .. . .. . .. . .. . ... . . . 2-3
Battery Safety. . .. . .. . .. . .. . .. . .. . .. . .. . . 2-7
Static Precautions. . .. . .. . .. . .. . .. . .. . .. . . . 2-12
Jacking Safety.. . .. . .. . .. . .. . .. . .. . ... . . 2-14
Towing. . .. . .. . .. . .. . .. . .. . .. . ... . . . 2-15
Welding Safety. . .. . .. . .. . .. . .. . .. . ... . . 2-16
Systems Overview. . .. . .. . .. . .. . .. . .. . . . 3-1
Lift Truck Dimensions and Specifications. . .. . .. . ... . . . 3-2
General System Data.. . .. . .. . .. . .. . .. . ... . . . 3-4
Configure Mode. . .. . .. . .. . .. . .. . .. . ... . . . 3-6
Maintenance Mode. . .. . .. . .. . .. . .. . .. . .. . . 3-11
Software Configuration/PC Loader Program. . .. . .. . .. . . . 3-15
Planned Maintenance. . .. . .. . .. . .. . ... . . 4-1
Maintenance Guidelines. . .. . .. . .. . .. . .. . .. . . . . 4-2
Battery Maintenance. . .. . .. . .. . .. . .. . ... . . . 4-11
00700-CL1SM-3 Issued: 6/1/04
iiiHow To Use This Manual
Toyota Stand-Up End Control Service Manual
Troubleshooting. . .. . .. . .. . .. . .. . .. . . . . 5-1
How to Use This Chapter. . .. . .. . .. . .. . .. . .. . . . 5-2
Start-up. . .. . .. . .. . .. . .. . .. . .. . ... . . . 5-3
Power Amplifier Fault Codes. . .. . .. . .. . .. . ... . . 5-5
Electrical Troubleshooting Guidelines. . .. . .. . .. . .. . . . 5-9
Troubleshooting Wiring Problems. . .. . .. . .. . ... . . . 5-19
Hydraulic Troubleshooting Guidelines. . .. . .. . .. . .. . . 5-26
Messages, Codes, and Tests. . .. . .. . .. . ... . . 6-1
List of Codes and Tests. . .. . .. . .. . .. . .. . .. . . . . 6-2
Message and Code Summary Tables.. . .. . .. . .. . .. . . . . 6-5
Messages and Codes. . .. . .. . .. . .. . .. . ... . . 6-11
Analog Tests. . .. . .. . .. . .. . .. . .. . ... . . . 6-83
Input Tests. . .. . .. . .. . .. . .. . .. . .. . .. . . 6-89
Output Tests. . .. . .. . .. . .. . .. . .. . ... . . .6-121
Component Procedures. . .. . .. . .. . .. . .. . . . . 7-1
Component Locator Photos. . .. . .. . .. . .. . ... . . . 7-5
Covers and Accessories. . .. . .. . .. . .. . .. . .. . . . 7-13
Steering and Controls. . .. . .. . .. . .. . .. . .. . . . . 7-23
Drive and Brake.. . .. . .. . .. . .. . .. . .. . .. . . . 7-45
Electrical Components. . .. . .. . .. . .. . .. . .. . . . . 7-81
Hydraulic Components.. . .. . .. . .. . .. . .. . .. . . .7-125
Mast, Chain, Hose, Cable. . .. . .. . .. . .. . .. . .. . .7-147
Theory of Operation. . .. . .. . .. . .. . ... . . . 8-1
Traction System. . .. . .. . .. . .. . .. . .. . ... . . 8-2
Travel Functions. . .. . .. . .. . .. . .. . .. . .. . . . . 8-9
Hydraulic Functions. . .. . .. . .. . .. . .. . ... . . 8-20
Sideshift. . .. . .. . .. . .. . .. . .. . .. . .. . . . . 8-30
Steering. . .. . .. . .. . .. . .. . .. . .. . ... . . 8-34
Sense Wires. . .. . .. . .. . .. . .. . .. . .. . .. . . 8-36
iv
00700-CL1SM-3 Issued: 6/1/04Toyota Stand-Up End Control Service Manual
How To Use This Manual
Appendix. . .. . .. . .. . .. . .. . .. . .. . . . .A-1
Lubrication Equivalency Chart. . .. . .. . .. . .. . .. . . . . A-2
Torque Chart - Standard (Ferrous). . .. . .. . .. . ... . . . A-4
Torque Chart - Metric. . .. . .. . .. . .. . .. . ... . . . A-5
Torque Chart - Standard (Brass). . .. . .. . .. . .. . .. . . . A-6
Decimal Equivalent Chart. . .. . .. . .. . .. . .. . .. . . . A-7
Standard/Metric Conversions. . .. . .. . .. . .. . ... . . A-9
Schematics. . .. . .. . .. . .. . .. . .. . .. . .. . . . A-11
Index. . .. . .. . .. . .. . .. . .. . .. . .. . . I-1