Toyota PP13 Electric Power Pallet Truck Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Toyota PP13 Electric Power Pallet Truck, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Toyota PP13 Electric Power Pallet Truck workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 100 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
208588-040 - Toyota PP13 Electric Power Pallet Truck Service Manual (Valid from serial number 914369-).pdf
MAIN SECTIONS
1- Table of contents......3
2- Technical data - M4......9
2.1 Tightening torque......11
3- Introduction Maintenance - P1......13
3.1 Safety regulations with maintenance work......13
3.2 Cleaning and washing......14
3.2.1 External cleaning......15
3.2.2 Cleaning the motor compartment......15
3.2.3 Electrical components......15
3.3 Safe lifting......15
3.4 Lifting points......16
3.4.1 Using a lifting device......16
3.4.2 Lifting points, using another fork lift truck......17
4- Maintenance, Lubrication schedule - P2......19
4.1 Maintenance schedule......19
4.2 Lubrication schedule......23
5- Oil and grease specification - P3......25
6- Tools - P4......27
6.1 Super Seal connectors......27
6.2 AMP connectors......28
6.2.1 AMP Connectors, 040 series......29
6.3 Molex connectors......30
6.4 Grease guns......31
6.5 Other tools......32
7- Drive unit/drive gear - 2000......35
7.1 Component parts......35
7.2 Service and repairs......36
7.2.1 Dismantling the motor from the truck......36
7.2.2 Inspection/replacement of the carbon brushes......36
7.2.3 Replacing the drive gear......37
7.2.4 Cleaning......37
7.2.5 Brakes, Maintenance......38
7.2.6 Replacing the brake disc......38
8- Steering system - 4000......39
8.1 Components......39
9- Electrical system - 5000......41
9.1 General......41
9.1.1 Firmware (truck control software)......41
9.2 Nomenclature......41
9.3 Electrical equipment overview......42
9.3.1 Electric component overview......44
9.4 Accessing main electrical panel......46
9.5 Electrical circuit overview......47
9.6 Symbol list......48
9.7 Electrical wiring diagram......49
9.8 Functional description......54
9.8.1 Theory of operation......54
9.8.2 Transistor regulator......58
General......58
Safety......58
9.8.3 On-board battery charger......60
General......60
Charging......60
9.8.4 Battery charge status......61
Battery display (option)......61
9.8.5 Built-in battery charger for charging on trucks......62
General......62
Installation recommendations for ‘connection point’ on truck......62
Installation in truck......63
Charging......65
Troubleshooting......65
Technical data......65
9.8.6 Speed limitation......66
9.8.7 Hour meter......66
9.8.8 Hand terminal......67
General......67
Connecting the hand terminal......67
Hand terminal overview......68
Hand terminal menus......69
9.9 Diagnostic and troubleshooting......70
9.9.1 General......70
9.9.2 Display of error codes......70
Direct display of error codes......70
Hand terminal display of error codes......70
Error code history......71
9.9.3 List of error codes......72
9.9.4 TESTER function......75
9.10 Parameters & adjustments......77
9.10.1 General......77
9.10.2 Adjusting parameters......77
9.10.3 List of parameters......78
9.10.4 Description of parameters......79
Acceleration ramp time (ACC.DELAY)......79
Deceleration ramp time (DECELER.DELAY)......79
Neutral braking intensity (RELEASE BRAKING)......79
Reverse braking intensity (INVERSION BRAKING)......79
Maximum travel speed (CUTBACK SPEED 3)......79
Reset service counter (CHECK UP DONE)......79
Select service warning type (CHECK UP TYPE)......79
“Time to next service” (CHECK UP HOURS)......80
9.10.5 Transferring parameter sets......80
General......80
From the truck to the hand terminal......81
From the hand terminal to the truck......82
9.10.6 Calibrating the speed potentiometer......83
General......83
Procedure......83
9.11 Technical specifications......84
9.11.1 Transistor regulator SEM-X......84
10- Hydraulic system - 6000......85
10.1 Hydraulic chart and list of symbols......85
10.2 Description......86
Lift......86
Lower......86
Operating pressure......86
Pressure limit valve......86
10.3 Adjustments......86
Adjustment of the pressure limit valve......86
10.4 Tools......87
11- Destruction instructions......89
11.1 General......89
11.2 Procedure......89
11.3 Abbreviations......90
11.4 Sorting......90
11.5 Chassis (0300)......91
Disassembly......91
Material handling......91
11.6 Hoods, hatches (0340)......91
Disassembly......91
Material handling......91
11.7 Electric Pump Motor (1710)......91
Disassembly......91
Material handling......91
11.8 Drive assembly/drive motor (1760/ 2550)......92
Disassembly......92
Material handling......92
11.9 Wheels (3500)......93
Disassembly......93
Material handling......93
11.10 Tiller arm (4110)......94
Disassembly......94
Material handling......94
11.11 General electrical equipment (5100)......95
Disassembly......95
Material handling......95
11.12 Hydraulic unit (6100)......96
Disassembly......96
Material handling......96
11.13 Hydraulic cables/cylinders (6230/ 6610)......97
Disassembly......97
Material handling......97
Toyota PP13 Electric Power Pallet Truck Repair Service Manual
