Volvo Asphalt Compactors DD30B Service Repair Manual
Complete repair service manual with electrical wiring diagrams for Volvo Asphalt Compactors DD30B, with technical information to maintain, diagnose, repair, and service like professional mechanics.
Volvo Constructions DD30B Asphalt Compactors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Asphalt Compactors DD30B Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 626
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
TABLE OF CONTENTS
0 - Foreword......2
0 - GENERAL......3
03 - SPECIFICATIONS......4
Hydraulic connections, tightening torques......4
Thread locking compound, application_specifications......9
Tightening torque, specifications_1......11
Tightening torque, specifications_2......14
07 - STANDARD TIME......17
Operation numbers for additional work......17
08 - TOOL......19
Infrared Thermometer......19
1 - STANDARD PARTS, SERVICE......21
16 - LUBRICANT; FUEL; OTHER FLUID......22
Alternative fuels......22
Fuel, lubricant and filling capacities......25
Recommended lubricants......26
17 - SERVICE......28
Arrival Inspection, according to Inspection Programme......28
Battery system integrity, checking......29
Delivery Inspection, according to Inspection Programme......30
Drum eccentric oil level, checking......31
Drum eccentric oil, changing......32
Drum shock mounts, checking......34
Emergency stop switch, testing......35
Fuel tank, cleaning......36
Hydraulic oil filters, replacing......38
Hydraulic oil level, checking......40
Hydraulic oil tank breather filter, cleaning......41
Hydraulic oil, changing......43
Leakage, checking......45
Lubrication, every 50 hours......46
Maintenance of Stored Machines, according to Inspection Programme......48
Maintenance service, every 10 hours......49
Maintenance service, every 1000 hours......50
Maintenance service, every 1500 hours......52
Maintenance service, every 2000 hours......54
Maintenance service, every 250 hours......56
Maintenance service, every 3000 hours......57
Maintenance service, every 50 hours......59
Maintenance service, every 500 hours......60
Maintenance service, first 50 hours......62
Parking brake function, checking......63
Service and Maintenance Introduction......65
Service position-[1419]......66
Spray bars, cleaning......69
Starting with booster batteries......71
Towing a disabled machine......73
Warning devices, checking......78
Water pump filter, checking......79
Water pump filter, cleaning......81
Water tank level, checking......83
Water tank, cleaning......84
19 - GENERAL......86
A few simple safety rules......86
Before operating......90
Before service, read......94
Charging batteries......98
Checklist after a fire or heat exposure......102
Cleanliness......105
Decontamination......109
Electrical system......113
Environment......117
Environmental handling for the future......122
General......125
Health hazards with paint, plastics and rubber......130
Safety concerns everybody!......134
Safety when handling oil and fuel......138
Safety when handling the machine......141
Safety when working with batteries......145
Service position......148
2 - ENGINE WITH MOUNTING AND EQUIPMENT......151
20 - GENERAL......152
Engine fault codes, description......152
21 - ENGINE......155
Engine, tightening torques......155
23 - FUEL SYSTEM......157
Fuel system, bleeding_{09-51-33}......157
Fuel system, bleeding_{09-51-57}......159
26 - COOLING SYSTEM......160
Cooling package, installing......160
Cooling package, removing......166
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS......171
30 - GENERAL......172
AL3201, description and measuring......172
Adapter cable 999 0014......174
Adapter cable 999 0020......175
Adapter cable 999 0216......176
Adapter cable 999 3893......177
Collection of basic data......178
Component fault diagnosis, description......180
Conditions when checking......183
Electrical system, tightening torques......185
Extension cable 999 0062......187
FX1052, description and measuring......188
FX1053, description and measuring......190
FX1054, description and measuring......192
General fault diagnosis information......194
Harness 8889 0016......195
Lead and connector checks......196
MA2301-MA2303, description and measuring......200
MA2310, description and measuring......202
MA4202, description and measuring......203
MA4212, description and measuring......205
MA9426, description and measuring......207
MA9427, description and measuring......209
MO2506, description and measuring......211
MO5401, description and measuring......212
Multi-pin breaker box 999 8699......214
Multimeter 8889 0074......215
Power supply E-ECU, description and measuring......216
Power supply W-ECU, description and measuring......218
RE2501, description and measuring......220
RE3101, description and measuring......222
RE3102, description and measuring......224
RE3301, description and measuring......226
RE3501, description and measuring......228
RE3502, description and measuring......230
RE3510, description and measuring......232
RE3530, description and measuring......234
RE3531, description and measuring......237
RE3619, description and measuring......239
RE3620, description and measuring......241
RE5401, description and measuring......243
SA3601, description and measuring......245
SAE J1939_CAN1 Control link, description and measuring......246
SAE J1939_CAN2 Control link, description and measuring......249
SAE error codes, translation to error messages, general......252
SE2206, description and measuring......255
SE2302, description and measuring......256
SE2303, description and measuring......258
SE2309, description and measuring......260
SE2502, description and measuring......262
SE2508, description and measuring......263
SE2510, description and measuring......265
SE2519, description and measuring......267
SE2521, description and measuring......268
SE2522, description and measuring......270
SE2606, description and measuring......272
SE2709, description and measuring......274
SE2710, description and measuring......276
SE5501, description and measuring......278
SE9428, description and measuring......280
SE9809, description and measuring......282
SW5501, description and measuring......284
Software parameters, description......286
Special tools for troubleshooting......291
Tech Tool Service Tool......292
Tech Tool operation, 23712-3 - Injectors shut off, manual......296
Tech Tool, operations-[4844]......297
Tech Tool, operations......298
Template 8889 0019......299
Test methods, description......300
Test pins 999 0008......304
Troubleshooting strategy......305
Troubleshooting tools......307
31 - BATTERY......308
Battery, installing......308
Battery, removing......309
33 - STARTING SYSTEM......310
Starting system, description......310
36 - OTHER ELECTRICAL EQUIPMENT......313
Ground locations......313
V-ECU MID 187 non-programmed, replacing......316
V-ECU MID 187 pre-programmed, replacing......318
37 - CABLE; FUSE; RELAY......320
Components list_{08-56-09}......320
Components list_{08-56-32}......325
E-ECU, I_O list......330
I-ECU, I_O list......334
V-ECU, I_O list......335
Wiring diagram 1 - Image......338
Wiring diagram 10 - Image......340
Wiring diagram 10_{08-43-51}......342
Wiring diagram 10_{08-44-15}......345
Wiring diagram 11 - Image......348
Wiring diagram 11_{08-42-50}......350
Wiring diagram 11_{08-43-14}......353
Wiring diagram 12 - Image......356
Wiring diagram 12_{08-41-49}......358
Wiring diagram 12_{08-42-13}......361
Wiring diagram 13 - Image......364
Wiring diagram 13_{08-40-48}......366
Wiring diagram 13_{08-41-11}......369
Wiring diagram 14 - Image......372
Wiring diagram 14_{08-39-35}......374
Wiring diagram 14_{08-39-59}......377
Wiring diagram 15 - Image......380
Wiring diagram 15_{08-38-34}......382
Wiring diagram 15_{08-38-58}......385
Wiring diagram 16 - Image......388
Wiring diagram 16_{08-37-33}......390
Wiring diagram 16_{08-37-56}......393
Wiring diagram 17 - Image......396
Wiring diagram 17_{08-36-32}......398
Wiring diagram 17_{08-36-55}......401
Wiring diagram 1_{08-53-18}......404
Wiring diagram 1_{08-53-45}......407
Wiring diagram 2 - Image......410
Wiring diagram 2_{08-52-17}......412
Wiring diagram 2_{08-52-40}......415
Wiring diagram 3 - Image......418
Wiring diagram 3_{08-51-12}......420
Wiring diagram 3_{08-51-39}......423
Wiring diagram 4 - Image......426
Wiring diagram 4_{08-50-11}......428
Wiring diagram 4_{08-50-34}......431
Wiring diagram 5 - Image......434
Wiring diagram 5_{08-49-09}......436
Wiring diagram 5_{08-49-33}......439
Wiring diagram 6 - Image......442
Wiring diagram 6_{08-48-05}......444
Wiring diagram 6_{08-48-32}......447
Wiring diagram 7 - Image......450
Wiring diagram 7_{08-47-00}......452
Wiring diagram 7_{08-47-23}......455
Wiring diagram 8 - Image......458
Wiring diagram 8_{08-45-58}......460
Wiring diagram 8_{08-46-22}......463
Wiring diagram 9 - Image......466
Wiring diagram 9_{08-44-57}......468
Wiring diagram 9_{08-45-20}......471
Wiring diagram index......474
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM......475
Engine fault codes, description......475
Fuel level sender, replacing......478
4 - POWER TRANSMISSION......481
42 - TRANSMISSION; HYDRAULIC CONTROL......482
Propulsion control lever, replacing......482
44 - HYDROSTATIC DRIVE......485
Drum drive motor, specifications......485
Propulsion pump, installing......486
Propulsion pump, removing......490
Propulsion pump, specifications......494
Propulsion system, description......495
Propulsion system, tightening torques......498
5 - BRAKE......499
55 - PARKING BRAKE......500
Drum brake, specifications......500
Parking brake, function description......501
6 - STEERING......505
60 - GENERAL......506
Steering system, description......506
Steering system, specifications......508
Steering system, tightening torques......509
64 - STEERING......510
Steering cylinder, installing......510
Steering cylinder, removing......512
Steering pump, installing......514
Steering pump, removing......516
Steering valve, replacing......518
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT......524
70 - GENERAL......525
Frame, tightening torques......525
74 - FRAME LINK......527
Articulation bearings, replacing......527
Articulation pin, removing......529
77 - WHEELS; TRACKS; TYRE; HUB; DRUM......532
Carrier, installing......532
Carrier, removing......536
Drum drive assembly, installing......541
Drum drive assembly, removing......548
Drum drive motor, replacing......553
Drum, installing......557
Drum, removing......559
Drum, tightening torques......562
Eccentric weight bearings, replacing......564
Eccentric weight, installing......566
Eccentric weight, removing......569
Vibration control valve, replacing......572
Vibration motor, installing......575
Vibration motor, removing......577
Vibration motor, specifications......579
Vibration pump, installing......580
Vibration pump, removing......582
Vibration pump, specifications......584
Vibration system pressure, checking......585
Vibration system, description......588
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE......591
81 - CAB, NAKED; CANOPY......592
Operator's platform, installing......592
Operator's platform, removing......593
Operator's platform, tightening torques......594
85 - CAB INTERIOR; UPHOLSTERY......595
Operator's seat, installing......595
Operator's seat, removing......598
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS......601
90 - GENERAL......602
Hydraulic pressure, testing......602
91 - WORKING HYDRAULIC; SERVO HYDRAULICS......604
Hydraulic diagram 1 - Image......604
Hydraulic diagram 1......605
Hydraulic diagram, component locations......606
98 - FUNCTION FOR ROAD CONSTRUCTION......610
Water pump, installing......610
Water pump, removing......613
Water tank, installing......616
Water tank, removing......622
Asphalt Compactors DD30B Volvo Service Repair Manual
