Volvo EW130 Excavators Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo BM EW130 Excavators, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
EW130 Volvo BM Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
99508 - Parts Manual Volvo EW130 Akerman 199-447.pdf
EW130 Volvo BM Excavators Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 779 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
99508 - Parts Manual Volvo EW130 Akerman 199-447.....1
0 - Foreword.....2
0 - GENERAL.....3
03 - SPECIFICATIONS.....4
Product identification plate.....4
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....5
21 - ENGINE.....6
Camshaft.....6
Crankshaft and related parts.....7
Cylinder block.....9
Cylinder head.....11
Cylinder liner and piston.....13
Engine TD40GB.....14
Flywheel housing.....15
Oil pump.....17
Oil sump.....19
Repair kits for engine.....21
Timing gear casing.....24
Valve mechanism.....26
22 - LUBRICATING SYSTEM.....28
Oil cooler.....28
Oil pump.....30
23 - FUEL SYSTEM.....32
Fuel filter.....32
Fuel lines, injectors.....34
Fuel pump.....36
Fuel tubes.....38
Injection pump with drive.....40
Injector.....42
25 - INLET & EXHAUST SYSTEM.....44
Air filter.....44
Exhaust system.....46
Induction manifold with fitting parts.....48
Turbocharger with exhaustmanifold.....50
26 - COOLING SYSTEM.....52
Expansion tank with fitting parts.....52
Fan and installation components.....54
Radiator.....55
Water pump.....57
27 - ENGINE CONTROL.....59
Throttle control.....59
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....61
31 - BATTERY.....62
Battery, assembly.....62
32 - ALTERNATOR; CHARGE REGULATOR.....64
Alternator, assembly.....64
Alternator.....66
33 - STARTING SYSTEM.....68
Starter motor, mounting.....68
Starter motor.....70
Starter resistor for heater, assembly.....73
35 - LIGHTING.....74
Headlamp.....74
Lighting, front.....76
Lighting, rear.....78
Working lamp on boom 14257807.....80
36 - OTHER ELECTRICAL EQUIPMENT.....81
Compressor horn.....81
Rotating beacon.....82
Windscreen wiper, lower.....83
Windscreen wiper, upper.....85
Windshield washer.....87
37 - CABLE; FUSE; RELAY.....89
Cable harness, side panel, left.....89
Cable harness, side panel, right.....91
Cable harness, upper section.....93
Cable harnesses, cab.....95
Cirkulation pump 14254125.....97
Electr.installation of slope bucket_rotator on adj boom in base machine 14259066.....99
Electric installation for clamshell equipment.....101
Electric installation for compressor 14261038.....102
Electric installation for hydraulic hammer lock 14258385.....103
Electric installation in cab floor.....104
Electric installation, hammer 14258385.....107
Electrical distribution box.....108
Electrical distribution unit, relays.....110
Lunch box heater 14254176.....112
Main fuse box.....114
Overspeed protection 14259356.....116
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....118
Electric installation for load limiting device.....118
Engine control panel.....120
Toggle switch panel.....122
39 - MISCELLANEOUS.....124
Radio installation with converter 14302131, SER NO 443 -.....124
Radio installation, converter 14261180, 14261162, 14254382, SER NO -442.....126
4 - POWER TRANSMISSION.....128
42 - TRANSMISSION; HYDRAULIC CONTROL.....129
Pedal valve and foot rest.....129
Pedal valve with connections.....131
Pedal valve.....133
43 - GEARBOX.....135
Gear box casing incl. mounting parts.....135
Gear box, drive gear and shafts.....137
Pump gear box with assemblying parts.....140
Swing gearbox.....142
44 - HYDROSTATIC DRIVE.....144
Centre passage, fittings and hoses.....144
Control block, travel_ servo.....146
Hydraulic system, transport in undercarrige.....148
Hydraulic system, transport in uppercarrige.....150
Servohydraulik, travel.....151
Stop control block.....153
Swing motor.....155
Turning joint.....157
45 - PROPELLER SHAFT.....159
Propeller shaft.....159
Propeller shafts and assembly.....160
46 - FRONT AXLE; REAR AXLE.....161
Axle beam-.....161
Axle beam.....163
Differential , front axle.....164
Drive shaft, mounting.....166
Front axle.....168
Rear axle-.....169
Wheel hub-.....171
Wheel hub.....174
flow doc.....176
5 - BRAKE.....177
51 - WHEEL BRAKE.....178
Brake.....178
52 - HYDRAULIC BRAKE SYSTEM.....180
Brake system, superstructure.....180
Brakesystem, undercarrige.....182
55 - PARKING BRAKE.....184
Parking brake.....184
Spring cylinder.....185
6 - STEERING.....187
64 - STEERING.....188
Adjustable steering column.....188
Link housing and parallel stay.....190
Steering cylinder.....192
Steering system in superstructure.....194
Steering system, undercarriage.....196
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....198
71 - FRAME.....199
Counterweight 14264670.....199
Undercarriage.....200
76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL_SIDE CONTROL.....202
Axle locking cylinder.....202
Axle locking system.....204
Oscillating system.....206
Pressure limiting valve-[1123].....208
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....209
Wheel equipment 14251178 14256067 14236416 14251663 14231078.....209
Wheel equipment 14260234 14250358.....211
Wheels, wide - base 14251889 14251891 14255208.....213
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....215
81 - CAB, NAKED; CANOPY.....216
Cab floor with attachements.....216
Drivers cab and cabin floor.....217
Operator's cab.....219
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....221
Mud guards 14251511 14251512.....221
83 - DOORS; HATCH; COVER PLATE, (all).....223
Battery disconnector hatch.....223
Casing over battery.....225
Cover plates, rear.....227
Door Lh.....228
Door, Rh.....230
Door, operator's cab.....232
Engine hatch, Rh.....234
Frame rear.....235
Hatch, engine.....237
Hatch-[0517].....239
Hatch.....241
Support,coverplates,front.....243
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....245
Entire windscreen 14262514.....245
Front window, Lifting device.....247
Front window.....249
Rear view mirror.....251
Sliding window SER NO 374 -.....253
Window lifts.....255
Windows.....257
85 - CAB INTERIOR; UPHOLSTERY.....259
Cabin coating.....259
Driver's seats Be-ge Std SER NO -382, Std SER NO 383-.....261
Operator seat Viking.....263
Operator seat with fitting parts.....265
87 - AIR CONDITIONING UNIT.....267
Air duct, cab.....267
Air inlet.....269
Cab heater.....271
Compressor with fitting parts Cooling agent R12.....273
Compressor with fitting parts Cooling agent R134 A.....275
Condensor with fitting parts Cooling agent R12.....277
Condensor with fitting parts Cooling agent R134 A.....279
Evaporator with fitting parts Cooling agent R12.....281
Evaporator with fitting parts Cooling agent R134 A.....283
Heater control.....285
Heater, diesel.....287
88 - INTERIOR EQUIPMENT.....289
Interior components.....289
Side panel Lh.....292
Side panel Rh.....294
Sun visor, interior.....296
89 - MISCELLANEOUS.....297
Cat-walk 14258780.....297
Jalusi Rear window 14250379.....299
Protective net, windscreen Grill, skylight 14253611 14259352.....301
Sign plates and transfer,inner location SER NO -410.....303
Sign plates and transfer,inner location SER NO 411-.....306
Sign plates and transfer,outer location SER NO -410.....308
Sign plates and transfer,outer location SER NO 411-.....310
Sun visor, Outer 14250635.....312
Toolbox-[4834].....314
Toolbox.....315
Tools.....317
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....319
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....320
Adapter.....320
Anticavitation valve.....322
Boom swing system.....323
Clamshell equipment in base machine 14259574.....324
Clamshell equipment on dipper arm, 1.90m_2.40m 14259497 14259532.....325
Control block, outrigger_dozer.....327
Control pressure valve-[3244].....329
Control pressure valve.....331
Control valve incl. hoses and fittings.....333
Cover for fuel tank.....335
Cylinder hydraulics, adjustable boom.....337
Cylinder hydraulics, backhoe boom.....340
Electric valve block.....343
Filter box.....345
Four-way valve, boom primary.....347
Four-way valve, boom secondary.....349
Four-way valve, bucket.....351
Four-way valve, dipper primary.....353
Four-way valve, hammer equipment.....355
Grab_clamshell equipment for adjustable boom 14259580.....357
Grab_clamshell equipment on boom 14259581.....359
Hammer equipment in base machine 14258385.....361
Hammer equipment on boom 14253360.....364
Hammer equipment, dipper arm 1.90m_2.40m 14253426 14253358.....366
Hammer equipment, dipper arm 1.90m_2.40m incl. shut-off cocks 14253420 14253109.....368
Hammerequipment on adjustable boom 14253462.....370
Hose kit for Peiner grab 14259416.....372
Hose rupture valve, adjustable boom.....374
Hose rupture valve, boom cylinder.....376
Hydraulic cylinder, quick attachment.....378
Hydraulic equipment for shears in base machine 14265918.....380
Hydraulic equipment for shears on adjustable boomin base machine 14265917.....382
Hydraulic oil cooler.....385
Hydraulic oil tank and fuel tank incl. connection parts.....387
Hydraulic oil tank_ fuel tank.....389
Hydraulic system suction lines.....392
Hydraulic system, adjustable boom.....393
Hydraulic system, boom.....395
Hydraulic system, bucket.....397
Hydraulic system, dipperarm.....398
Hydraulic system, feed line.....399
Hydraulic system, return lines.....401
Joy stick, Lh incl. hoses and fittings.....403
Joy stick, Rh, incl. hoses and fittings.....405
Main valve assembly, assembly block.....407
Main valve assembly, valves.....409
Main valve block, fittings and tubings.....411
Operating valve.....413
Overload protection.....415
Pressure lim. valve.....417
Pressure limiting valve-[3439].....418
Pressure limiting valve-[3612].....419
Pressure limiting valve-[3637].....421
Pressure limiting valve.....422
Relay valve.....423
Servo hydraulics, boom.....425
Servo hydraulics, bucket.....427
Servo hydraulics, dipper arm.....428
Servo hydraulics, outriggers_dozer, 14259921.....429
Servo hydraulics, tank return lines.....431
Slope bucket equipment on dipper arm, 1.9m_2.4m 14253425 14253438.....433
Slope bucket_ clamshell equipment on articulated boom 14253464.....435
Slope bucket_clamshell equipment on boom 14253440.....437
Slope bucket_rotator equipm. for adj.boom in base machine.button-oper. 14264854.....439
Slope bucket_rotator equipment for mono-boom in base machine 14258394.....441
Tank connection.....443
Valve, circuit body and return valve.....445
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....447
Articulated slope bucket 14265051.....447
Buckets for Quickfit withplate cutting edges 14259265 14259266.....449
Cable bucket 14259269.....451
Clamshell rest 14259271.....453
Dozer blade, front 2.5m_2.6m incl. connections 14251269 14253479.....454
Dozer blade,rear 2.5m_2.6m 14251271 14263084.....457
Hammer plate 14258943.....460
Hydraulic cylinder, slope bucket.....462
Hydraulic cylinder-[1554].....464
Hydraulic lock.....466
Hydraulic system, dozer blade front 14253478.....468
Hydraulicsystem, dozerblade,rear 14251270.....470
Quickfit, hydraulic.....472
Ripper 14259270.....474
97 - UNIT, DIGGING.....476
Adjustable boom.....476
Boom cylinder.....479
Boom incl mounting parts.....481
Bucket cylinder.....484
Bucket link.....486
Dipper arm cylinder.....487
Hydraulic cylinder.....489
Hydraulic lock, stabilisor.....491
Knuckle cylinder.....493
Outriggers, fixed plates 14259272.....495
Servo hydraulics, Slewing.....497
Slew valve assembly block.....499
Slew valve assembly valve.....501
Slew valve assembly.....503
Slew valve block, fittings.....505
Slewing brake.....506
Stabilisors flexible plates 14259273.....508
Superstructure with slew transmission.....511
EW130 Volvo BM Excavators Service Repair Manual.....513
0 - Foreword.....514
0 - GENERAL.....515
00 - DESCRIPTION; COMPLETE MACHINE.....516
Description EW130.....516
Product Identification Signs.....517
03 - SPECIFICATIONS.....521
General.....521
Main dimensions.....522
Tightening torques.....524
Weights.....526
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION.....527
Transport data.....527
1 - STANDARD PARTS, SERVICE.....529
16 - LUBRICANT; FUEL; OTHER FLUID.....530
Recommendations for hydraulic oil.....530
17 - SERVICE.....531
Dieseling in hydraulic cylinders.....531
Filtering hydraulic oil.....532
Instructions for shrinking.....534
Instructions for vacuum pump.....536
Instructions for work with the electrical system.....537
Recommendations for cleanliness when working on hydraulic systems.....538
19 - GENERAL.....541
A few simple safety rules when servicing.....541
Air conditioning.....544
Charging batteries.....547
Measures to prevent fire.....548
Pressure adjusting and leak detection.....551
Risk of accidents when handling counterweight.....552
Risk of caustic burns to skin after contact with overheated viton seals.....553
Safety when working with wheels and tyres.....554
Safety.....556
Service positions.....557
Starting with booster batteries.....559
Working with painted surfaces and polymer materials.....560
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....561
21 - ENGINE.....562
Description.....562
General.....563
Weights.....564
22 - LUBRICATING SYSTEM.....565
Capacities.....565
23 - FUEL SYSTEM.....566
Capacities.....566
General.....567
Repairing fuel filling pump.....568
26 - COOLING SYSTEM.....570
Capacities.....570
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....571
30 - GENERAL.....572
General.....572
Location of electrical components.....573
Main electrical components.....576
Solenoid valves.....579
31 - BATTERY.....580
Allmnt.....580
Overhaul of batteries.....581
32 - ALTERNATOR; CHARGE REGULATOR.....583
General.....583
Overhaul of charging system.....584
37 - CABLE; FUSE; RELAY.....585
Component lists and index for wiring diagrams.....585
Diagram 1.....594
Diagram 10.....597
Diagram 11.....600
Diagram 2.....603
Diagram 3.....606
Diagram 4.....609
Diagram 5.....612
Diagram 6.....615
Diagram 7.....618
Diagram 8.....621
Diagram 9.....624
Electrical distribution box, A2.....627
Explanations to wiring diagrams and component lists.....629
Fuse holder, A1.....630
Lead marking.....632
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....633
Central unit, A3.....633
Display unit, A9.....636
Monitors and sensors.....638
Pins in connector for central unit (A3).....640
Pins in connector for display unit (A9).....642
4 - POWER TRANSMISSION.....643
40 - GENERAL.....644
Capacities.....644
44 - HYDROSTATIC DRIVE.....645
Propulsion.....645
Track motors (4c).....646
46 - FRONT AXLE; REAR AXLE.....648
General.....648
49 - MISCELLANEOUS.....649
Capacities-.....649
Description of slew brake.....650
Description.....651
Exchange of slew brake.....652
General-.....656
Measuring backlash in slewing system.....657
Slew gearbox.....658
5 - BRAKE.....661
50 - GENERAL.....662
Description of the brake system.....662
51 - WHEEL BRAKE.....667
Automatic adjusting of drum brakes (front- and rear wheel brakes).....667
52 - HYDRAULIC BRAKE SYSTEM.....668
Control of gas pressure in brake accumulators for front and rear axle.....668
6 - STEERING.....670
60 - GENERAL.....671
Description of the steering system.....671
64 - STEERING.....672
Wheel steering valve (13j).....672
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....676
71 - FRAME.....677
General .....677
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....679
Weights .....679
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....680
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....681
Adjusting of hydraulic pressure.....681
Capacities-.....691
Capacities.....692
Control pressure valve for dozer blade and left_right outrigger (12h)-[1027].....693
Control pressure valve for dozer blade and left_right outrigger (12h).....694
Control pressure valve for travel (12e) and brake (12f) plus the control valve (13i).....695
Control-pressure valve for digging brakes (12p).....698
Control-pressure valve for track steering (12q).....699
Control-pressure valves 12a_b and 12c_d).....701
Description of hydraulic systems.....705
Distribution valve for P3 oil entering P2 circuit (8r).....706
Four-way valves (5a-h).....707
Four-way_float-position valve (5e_7a).....712
General-[0132].....714
General.....715
Hose-rupture valve (7c).....716
Hydraulic oil cooler (18d).....718
Hydraulic pressure.....721
Hydraulics in undercarriage-[1218].....722
Hydraulics in undercarriage.....724
Non-return valves for refilling (8g), (refilling valves or, anti-cavitation valves).....726
Pressure-limiting valve ( 2b, 2c).....728
Pressure-limiting valve (2d).....730
Servo (1d) and steering pump (1e).....731
Shock valves (3).....733
Shunt valve (7t) and pressure back-up valve (7d).....734
Slewing pressure limiting valve (2f).....737
Slewing valve block.....738
Solenoid valves.....740
The control-pressure valve for travelling forward (12j) and rearward (12k).....742
The hydraulic oil tank (19c).....744
The load-holding valve (8c).....747
Travel motor (4c).....748
Valve block for travel and digging.....750
Volymuppgifter.....754
Working pumps (1a-c).....755
97 - UNIT, DIGGING.....759
Cylinder data.....759
Digging or excavating data in metre and feet and inches.....760
Measuring radial clearance in the digging equipment bearings.....763
The hydraulic cylinders of the digging equipment (6).....766
Weights.....770
99 - MISCELLANEOUS.....771
Hydraulic diagram - Image.....771
Hydraulic diagram.....772
List of components for hydraulic circuit diagrams.....775
