Volvo EC360C NL Crawler Excavator Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo EC360C NL Crawler Excavator, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Constructions EC360C NL Crawler Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,350 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo EC360C NL Crawler Excavator Service Repair Manual.pdf
Volvo EC330B, EC360B, EC460B, EC700B Service Training Manual.pdf
MAIN SECTIONS
EC360C NL Volvo Service Repair Manual...2
0 - GENERAL...3
00 - DESCRIPTION; COMPLETE MACHINE...4
Machine view...5
Product plates...7
03 - SPECIFICATIONS...9
Air conditioning unit, specifications...13
Alternator, specifications...16
Audio remote controller, specifications_{01-00-15}...18
Audio remote controller, specifications_{12-59-52}...21
Auto_Manual pump control switch, specifications...23
Automatic lubrication system, specifications...25
Battery, specifications...28
Boom lifting cylinder, specifications...29
Boom, specifications...31
Bucket cylinder, specifications...33
Cab, weight...35
Circuit breaker, specification...37
Control lockout lever switch, specifications...39
Control pattern selector valve, specifications...41
Coolant pump, thermostat, specifications-[1410]...43
Coolant pump, thermostat, specifications...45
Cooling system, specifications...47
Counterweight, specifications_{12-49-44}...48
Counterweight, specifications_{12-50-07}...49
Counterweight, tightening torques...50
Counterweight, tightening torques_{12-50-48}...52
Counterweight, tightening torques_{12-51-16}...54
Diesel coolant heater (10kw), specifications...56
Dipper arm cylinder, specifications...58
Dipper arm, specifications...60
Electric horn, specifications...62
Electrical system, specifications...64
Electronic climate control unit ECC, specification...66
Emergency engine speed control switch, specifications...68
Engine - Pump control, specification_{01-12-42}...70
Engine - Pump control, specification_{01-12-46}...72
Engine control unit E-ECU, specifications...74
Engine speed control switch, specifications...76
Engine, specifications...78
Engine, weights...79
Frame and track unit, specifications...80
Fuel filler pump, specifications...81
Fuel system, tightening torques...83
Fuel tank, specifications...84
Fuse, specifications...85
Hammer return filter, specifications...87
Hour counter, specifications...89
Hydraulic oil cooling system, specifications_{12-45-30}...91
Hydraulic oil cooling system, specifications_{12-45-53}...93
Hydraulic oil tank, specifications...95
Hydraulic pressure, specifications...96
Hydraulic pump, specifications_{12-41-02}...97
Hydraulic pump, specifications_{12-41-25}...98
Hydraulic pump, specifications_{12-41-49}...99
Keypad, specification...100
Line rupture valve (arm), specifications_{12-42-26}...103
Line rupture valve (arm), specifications_{12-42-49}...105
Line rupture valve (boom), specifications...107
Lower wiper motor, specifications...109
Lubrication system, specifications...111
Main control valve, specifications_{12-43-50}...112
Main control valve, specifications_{12-44-13}...114
Measurement conversion tables...116
Overload warning pressure switch, specifications...125
Preheating, specifications...127
Pressure accumulator, specifications...129
Proportional relief valve, specifications...131
Proportional solenoid valve, specifications-[4028]...133
Proportional solenoid valve, specifications...136
Radio with CD and MP3 player, specifications...138
Radio with tape or CD player, specifications...141
Recommended hydraulic oil, specifications...144
Regulator, specifications_{12-39-35}...147
Regulator, specifications_{12-39-59}...148
Relay, specifications_{01-02-33}...149
Relay, specifications_{01-02-57}...151
Remote control valve (Lever), specifications...153
Remote control valve (pedal), specifications...155
Rocker arm shaft, tightening torques...157
Rotating beacon, specifications...159
Rotator pump, specifications...161
Servo hydraulic selector valve, specifications...162
Servo pump, specifications_{12-38-34}...164
Servo pump, specifications_{12-38-58}...166
Shock reducing valve, specifications...168
Solenoid valve, specifications_{12-36-24}...170
Solenoid valve, specifications_{12-36-47}...171
Start switch, specifications...172
Starter motor, specifications...174
Swing gearbox, specifications_{12-56-17}...175
Swing gearbox, specifications_{12-56-40}...176
Swing motor, specifications_{12-53-52}...177
Swing motor, specifications_{12-54-15}...178
Swing motor, specifications_{12-54-39}...179
Swing ring gear, specifications...181
Tightening torque, specifications...182
Tightening torques...184
Track gearbox, specifications_{12-57-18}...193
Track gearbox, specifications_{12-57-41}...194
Track gearbox, specifications_{12-58-05}...195
Track motor, specifications_{12-55-16}...196
Track motor, specifications_{12-55-40}...197
Travel alarm, specifications...198
Undercarriage, tightening torque...200
Upper wiper motor, specifications...202
Valve mechanism, double rocker arm...204
Valve mechanism, tightening torques...206
Valve system specifications...207
Windscreen flusher pump, specifications...208
Wiper controller, specifications...210
Wireless control unit W-ECU, specification...212
Work lights and extra lights, specifications...214
07 - STANDARD TIME...216
Operation numbers for additional work...217
08 - TOOL...219
E-tools, NET 8940-00330 Swing motor guide pin...220
E-tools, NET 8940-00340 Replace tool for the swing ring gear...222
NET 8940-00200 Replace tool for the remote control valve joint...224
NET 8940-00210 Inspection tool for the engine speed control switch...226
NET 8940-00220 Inspection tool for the power shift valve...228
NET 8940-00260 Replace tool for the center passage...230
NET 8940-00290 Track motor guide pin...232
09 - MISCELLANEOUS...234
Service positions...235
1 - STANDARD PARTS, SERVICE...238
16 - LUBRICANT; FUEL; OTHER FLUID...239
Alternative fuels...240
Coolant with freezing and corrosion protection...243
Grease...247
Recommended lubricants...251
17 - SERVICE...254
Air cleaner primary filter, change...257
Air cleaner primary filter, clean...259
Air cleaner secondary filter, change...261
Air conditioner main filter, change...263
Air conditioner main filter, clean...267
Arrival Inspection, according to Inspection Programme...271
Battery condition, check...276
Bearings...280
Cab prefilter, cleaning...284
Cab prefilter, replacing...286
Cab; door, covers, hinges, joints and locks, lubricate...288
Cleaning prior to repair...290
Coasting left and right swing...294
Condition test and maintenance program...296
Coolant anti-freeze resistance, checking...298
Coolant level, check...302
Coolant, change...304
Creeping of hydraulic cylinder...307
Cylinder speed...309
Delivery Inspection, according to Inspection Programme...311
Engine oil and filter, changing...315
Engine, oil level, check...318
Fuel filter, change...320
Fuel tank air ventilation filter, change...322
Fuel tank sediment, drain...324
Hoses and tubes...326
Hydraulic oil cooler outside, cleaning...330
Hydraulic oil drain filter, change...332
Hydraulic oil level, check...334
Hydraulic oil return filter, replacing ...336
Hydraulic oil servo filter, change...339
Hydraulic oil suction strainer, clean...341
Hydraulic oil tank breather filter, replacing...343
Hydraulic oil, changing...345
Hydraulic pressure, checking...347
Loose and loss of bolts, check...349
Lubrication, see lubrication chart...352
MATRIS, reading, export reading...354
Maintenance of Stored Machines, according to Inspection Programme...357
Maintenance service, daily...361
Maintenance service, every 1000 hours...362
Maintenance service, every 2000 hours...364
Maintenance service, every 250 hours...366
Maintenance service, every 4000 hours...368
Maintenance service, every 50 hours...371
Maintenance service, every 500 hours...373
Maintenance service, every 6000 hours...375
Measuring condition...378
Measuring of swing bearing clearance...380
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change...383
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean...386
Oil-bath air cleaner's reservoir (optional equipment), oil, check...389
Pressure testing...391
Radiator outside, cleaning...395
Replacement parts...397
Safety when servicing...401
Service methods...405
Service...409
Starting engine with booster cables ...411
Straight traveling performance...415
Swing bath grease, check...417
Swing gearbox oil level, check_{11-58-24}...418
Swing gearbox oil level, check_{11-58-51}...420
Swing motor gearbox, changing oil_{11-57-15}...422
Swing motor gearbox, changing oil_{11-57-43}...425
Swing ring gear bearing, lubricate...428
Swing speed...429
Test-run and check...430
The machine, check for external damages, cracks and wear damages...433
Track gearbox oil level, check_{11-53-33}...436
Track gearbox oil level, check_{11-54-01}...438
Track motor gearbox, changing oil_{11-52-25}...440
Track motor gearbox, changing oil_{11-52-52}...442
Track running speed...444
Track shoe bolts, check...446
Track tension_condition, check...448
Travel Speed...450
VCADS Pro, logged errors, read off...452
Valve clearance, check_adjust...455
Warranty inspection 100 hours...463
Warranty inspection 1000 hours...465
Warranty inspection...467
Washer fluid level, check...469
Water separator filter element, change...470
X1 return filter (optional equipment), change...472
19 - GENERAL...474
CE-marking, EMC-directive...475
Checklist after a fire or heat exposure...478
Decontamination...482
Environmental handling for the future...486
Environmentally hazardous fluids...490
Environmentally safe handling...494
Fire prevention measures...497
Health hazards with paint, plastics and rubber...503
Safety concerns everybody!...508
Safety rules when servicing...512
Safety when handling oils and fuel...516
Safety when handling the machine...520
Safety when using lifting equipment...527
Safety when working with air conditioning refrigerant...531
Safety when working with batteries...536
Safety when working with hydraulic systems...541
Starting with booster batteries...545
Waste handling...549
Working in environmentally contaminated areas...553
2 - ENGINE WITH MOUNTING AND EQUIPMENT...557
20 - GENERAL...558
E-ECU MID 128 non-programmed, replacing...559
E-ECU MID 128 pre-programmed, replacing...562
Engine, description...565
Engine, identification...567
Engine, weights ...569
Fuel system, tightening torques ...570
21 - ENGINE...571
Basic check, Engine...572
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope...574
Crankshaft front oil seal, replacing...580
Crankshaft rear oil seal, replacing...583
Engine characteristic curve_{10-02-02}...586
Engine characteristic curve_{10-02-44}...588
Engine mounting...590
Engine, installing...592
Engine, removing...601
Engine, replacing...610
Engine, specifications...613
Engine, weights...614
Oil level sensor, replacing...615
Troubleshooting ...618
Valve cover, tightening torque...621
Valve mechanism, double rocker arm...622
Valve mechanism, tightening torques...624
Valve system specifications...625
Valves...626
22 - LUBRICATING SYSTEM...634
Lubrication oil pressure, checking with pressure gauge...635
Lubrication oil pump and oil cooler, description...638
Lubrication system, description...640
Lubrication system, specifications...643
23 - FUEL SYSTEM...644
Carbon dioxide in fuel system, checking...645
Feed pump pressure, checking...648
Feed pump, replacing...650
Feed system, principles...653
Fuel filler pump, description...655
Fuel filler pump, specifications...658
Fuel filling pump, installing...660
Fuel filling pump, removing...662
Fuel filter extra, replacing...664
Fuel filter, checking...667
Fuel filters, replacing...669
Fuel pump, inspecting...671
Fuel system, bleeding...674
Fuel system, description...676
Fuel system, tightening torques...679
Fuel tank, description...680
Fuel tank, replacing...682
Fuel tank, specifications...685
Injectors, checking...686
Injectors, replacing...697
Instructions for working with electronic fuel injection...704
Rocker arm shaft, tightening torques...707
Unit injector, adjusting pretension...709
Water separator heater, description...713
25 - INLET & EXHAUST SYSTEM...715
Charge air cooler connection (hose, tube), replacing...716
Charge air cooler, replacing...719
Charge air system, inspection...725
Exhaust pipe flexible tube, replacing...727
Exhaust system, description...730
Inlet system, description...732
Preheating coil, replacing...734
Silencer, replacing...737
Turbocharger, description...740
Turbocharger, inspecting...743
Turbocharger, replacing...745
26 - COOLING SYSTEM...751
Coolant anti-freeze resistance, checking...752
Coolant pump, replacing...757
Coolant pump, thermostat, specifications...765
Coolant, changing...767
Cooling fan control...770
Cooling system, description...772
Cooling system, specifications...774
Engine block heater, description...775
Expansion tank, replacing...777
Fan belt and_or alternator belt, replacing...779
Fan belt and_or alternator-, compressor belt, replacing all belts...781
Radiator hose upper, replacing...783
Radiator hoses lower, replacing...785
Radiator, replacing...789
Reversible cooling fan, description...791
Thermostat, checking...793
Thermostat, replacing...797
27 - ENGINE CONTROL...802
Engine - Pump control, specification_{07-24-06}...803
Engine - Pump control, specification_{07-24-31}...805
Engine speed control switch, description...807
Engine speed control switch, inspection...810
Engine speed control switch, specifications...812
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...814
30 - GENERAL...815
11 666 140 Multimeter...820
8883 0028 Adapter cable...822
999 0014 Adapter cable...824
999 0025 Adapter cable...827
999 0062 Extension cable...829
999 3893 Adapter cable...831
999 3894 Template...833
999 8699 Multi-pin breaker box...835
AL3201, description and measuring...837
Auto Idle...841
Auxiliary start...843
BA3101, description and measuring...846
CU9901, description and measuring...848
Collection of basic data...850
Communication with data buses...853
Component descriptions...856
Component troubleshooting, checking component...860
Component troubleshooting, checking subsystem (circuit)...863
Component troubleshooting, checking wiring harness and input_output on ECU...866
Connecting special tools...869
Data buses, function...873
Electrical cables and connectors, checking...879
Electrical system, description...885
Electrical system, special instructions for servicing, action when working on machine...887
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator...889
Electrical system, special instructions for servicing, electrical components, batteries...891
Electrical system, special instructions for servicing, electronic components...894
Electrical system, special instructions for servicing, general...896
Electrical system, specifications...899
Electronic control system, description...901
Emergency operation, description_{07-00-12}...904
Emergency operation, description_{07-00-37}...907
Engine - Pump control, specification...909
Engine Protection...911
Error code information, general...913
Error codes, build-up...916
FU18, description and measuring...921
FU26, description and measuring...923
HE2501, description and measuring...925
MA2301MA2306, description and measuring...927
MA2504, description and measuring...930
MA9103, description and measuring...932
MA9104, description and measuring...934
MA9105, description and measuring...936
MA9107, description and measuring...938
MA9109, description and measuring...940
MA9111, description and measuring...942
MA9116, description and measuring...944
MA9117, description and measuring...946
MA9118, description and measuring...948
MA9120, description and measuring...950
MID 140 PID 251, description and measuring...952
MID 140 PPID 1144, description and measuring...954
Measuring symbols, description...956
Measuring, general...960
Mode selection, description...962
PPID1336, description and measuring...965
PWM9101, description and measuring...967
PWM9103, description and measuring...969
PWM9105, description and measuring...971
PWM9106, description and measuring...973
PWM9109, description and measuring...975
PWM9123, description and measuring...977
PWM9124, description and measuring...979
PWM9129, description and measuring...981
PWM9130, description and measuring...983
Power Boost control, description...985
Quick fit control, description...987
RE2501, description and measuring-[2851]...989
RE2501, description and measuring...992
RE2601, description and measuring...995
RE3101, description and measuring_{06-03-26}...997
RE3101, description and measuring_{06-08-17}...999
RE3301, description and measuring_{03-32-38}...1001
RE3301, description and measuring_{05-58-04}...1003
RE4206, description and measuring_{03-22-50}...1005
RE4206, description and measuring_{03-27-34}...1007
SAE J1708_1587 information link, description and measuring...1009
SAE J1939_CAN control link, description and measuring...1013
SAE code, conversion to component designation, ECC...1016
SAE code, conversion to component designation, IECU...1017
SAE code, conversion to component designation, V-ECU...1018
SE2202, description and measuring...1020
SE2203, description and measuring...1022
SE2205, description and measuring...1024
SE2301, description and measuring...1026
SE2302, description and measuring...1028
SE2303, description and measuring...1031
SE2501, description and measuring...1034
SE2502, description and measuring...1036
SE2507, description and measuring...1039
SE2508, description and measuring...1041
SE2509, description and measuring...1043
SE2603, description and measuring...1045
SE2606, description and measuring...1048
SE2701, description and measuring...1051
SE2703, description and measuring...1053
SE8701, description and measuring...1055
SE8702, description and measuring...1058
SE8705, description and measuring...1061
SE8706, description and measuring...1064
SE9105, description and measuring...1067
SE9401, description and measuring...1070
SID211, description and measuring...1072
SID232, description and measuring...1075
SW2701, description and measuring...1078
SW3301, description and measuring...1081
SW9160, description and measuring...1083
SW9161, description and measuring...1086
SW9162, description and measuring...1089
Service connection and programming connection...1092
Software parameters, description...1095
Special tools for troubleshooting...1103
Start lock, description...1105
Troubleshooting strategy...1107
Troubleshooting tools...1110
Troubleshooting, general...1112
VCADS Pro, 17030-3 - Parameter, programming...1115
W-ECU (MID142) Wireless control unit, passive measuring conditions...1118
X1 control, description...1120
X1 pressure control, description...1125
X3 control, description_{06-57-18}...1127
X3 control, description_{06-57-53}...1130
31 - BATTERY...1133
Batteries, replacing...1134
Battery charging capacity, checking...1138
Battery, charging...1142
Battery, description...1144
Battery, specifications...1146
Battery, storage...1148
Earth lead to battery, replacing...1150
Starting engine with booster cables...1153
32 - ALTERNATOR; CHARGE REGULATOR...1157
Alternator, description...1158
Alternator, replacing incl function checking...1160
Alternator, specifications...1162
Alternator, testing...1164
Charging, description...1167
33 - STARTING SYSTEM...1169
Preheating, description...1170
Preheating, specifications...1173
Starter motor, description...1175
Starter motor, replacing...1177
Starter motor, specifications...1179
Starter motor, testing...1180
Starter relay, replacing...1183
Starter switch (engine start switch), replacing...1185
Starter switch, testing_{07-07-10}...1187
Starter switch, testing_{07-07-50}...1190
Starting operation...1193
35 - LIGHTING...1196
Work lighting headlamp assembly, replacing_{07-04-13}...1197
Work lighting headlamp assembly, replacing_{07-04-47}...1199
Work lights and extra lights, description...1201
Work lights and extra lights, specifications...1203
36 - OTHER ELECTRICAL EQUIPMENT...1205
Auto_Manual pump control switch, description...1207
Auto_Manual pump control switch, specifications...1209
Connectors, overview...1211
Control lockout lever switch, replacing...1225
Control units changing, precaution...1228
Electric horn, description...1230
Electronic climate control unit ECC, description-[3811]...1232
Electronic climate control unit ECC, specification_{06-33-15}...1234
Electronic climate control unit ECC, specification_{06-33-53}...1236
Emergency engine speed control switch, description...1239
Emergency engine speed control switch, specifications...1241
Engine control unit E-ECU, function description...1243
Engine control unit E-ECU, specifications...1245
Engine speed control switch, replacing...1247
Horn, replacing...1251
I-ECU MID 140 non-programmed, replacing...1253
I-ECU MID 140 pre-programmed, replacing...1255
Instrument control unit I-ECU, functional description...1257
Instrument control unit I-ECU, specifications...1260
Lower wiper motor, description...1263
Lower wiper motor, specifications...1265
Pre-heating relay, replacing...1267
Rotating beacon, description...1269
Rotating beacon, replacing...1271
Rotating beacon, specifications...1273
Start switch, description...1275
Start switch, specifications...1278
Travel alarm, description...1280
Travel alarm, specifications...1282
Upper wiper motor, description...1284
Upper wiper motor, specifications...1286
V-ECU MID 187 non-programmed, replacing...1288
V-ECU MID 187 pre-programmed, replacing...1292
Vehicle control unit V-ECU, functional description...1296
Vehicle control unit V-ECU, specifications...1298
Window limit switch, description...1301
Windscreen flusher pump, replacing...1304
Windscreen flusher pump, specifications...1306
Windscreen wiper controller, replacing...1308
Windscreen wiper switch, replacing...1310
Windscreen wiper, description...1312
Wiper controller, description...1314
Wiper controller, specifications...1316
37 - CABLE; FUSE; RELAY...1318
Circuit breaker, description...1321
Circuit breaker, specification...1323
Component designations...1325
Component list Alternator, batteries, capacitors, electronic units, voltage outlet...1327
Component list Control lights_warning lights...1329
Component list, Heating coils...1330
Component list, Miscellaneous_{05-58-43}...1331
Component list, Miscellaneous_{05-59-09}...1332
Component list, Solenoid valves_{05-55-10}...1333
Component list, Solenoid valves_{05-55-35}...1335
Component list, Switches_{05-53-50}...1337
Component list, Switches_{05-54-15}...1339
Component list, fuses...1341
Component list, lights...1343
Component list, motors...1344
Component list, relays...1345
Component list, sensors_{05-56-30}...1346
Component list, sensors_{05-56-55}...1348
Control system diagram_{05-51-27}...1350
Control system diagram_{05-51-57}...1353
Electrical distribution box_{01-52-22}...1356
Electrical distribution box_{01-53-27}...1359
Electrical distribution box_{01-54-35}...1362
Electrical distribution box_{01-55-40}...1365
Electrical symbols and designations...1368
Explanation of wiring diagrams...1372
Fuse, description...1375
Fuse, specifications...1377
Grounding points, frame connections...1379
Main switch, replacing...1381
Relay, description...1385
Relay, specifications_{01-47-57}...1387
Relay, specifications_{01-48-22}...1389
Wiring diagram SCH01...1391
Wiring diagram SCH02_{05-47-27}...1394
Wiring diagram SCH02_{05-48-10}...1397
Wiring diagram SCH03_{05-45-38}...1400
Wiring diagram SCH03_{05-46-24}...1403
Wiring diagram SCH04_{05-43-49}...1406
Wiring diagram SCH04_{05-44-32}...1409
Wiring diagram SCH07_{05-42-13}...1412
Wiring diagram SCH07_{05-42-53}...1415
Wiring diagram SCH08_{05-40-31}...1418
Wiring diagram SCH08_{05-41-11}...1421
Wiring diagram SCH10_{05-38-56}...1424
Wiring diagram SCH10_{05-39-36}...1427
Wiring diagram SCH11_{05-36-40}...1430
Wiring diagram SCH11_{05-37-18}...1433
Wiring diagram SCH11_{05-38-00}...1436
Wiring diagram SCH12_{05-34-19}...1439
Wiring diagram SCH12_{05-35-05}...1442
Wiring diagram SCH12_{05-35-46}...1445
Wiring diagram SCH13...1448
Wiring diagram SCH14_{05-31-17}...1451
Wiring diagram SCH14_{05-32-05}...1454
Wiring diagram SCH15_{05-27-55}...1457
Wiring diagram SCH15_{05-28-37}...1460
Wiring diagram SCH15_{05-29-18}...1463
Wiring diagram SCH15_{05-30-07}...1466
Wiring diagram SCH16_{05-24-34}...1469
Wiring diagram SCH16_{05-25-17}...1472
Wiring diagram SCH16_{05-26-03}...1475
Wiring diagram SCH16_{05-26-45}...1478
Wiring diagram SCH17_{05-22-29}...1481
Wiring diagram SCH17_{05-23-20}...1484
Wiring diagram SCH18_{05-20-28}...1487
Wiring diagram SCH18_{05-21-17}...1490
Wiring diagram SCH20...1493
Wiring diagram SCH22...1495
Wiring diagram SCH23...1497
Wiring diagram SCH24_{02-00-05}...1500
Wiring diagram SCH24_{02-00-48}...1503
Wiring diagram, electrical distribution box_{05-50-11}...1506
Wiring diagram, electrical distribution box_{05-50-45}...1510
Wiring diagram-[5235]...1513
Wiring harnesses...1515
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...1521
Auto idling sensor, replacing...1523
Booting sequence...1525
Control levers, description...1528
Control lockout lever switch, description...1530
Control lockout lever switch, specifications...1533
Control types for X1 and X3 operation...1535
Display unit, content...1538
Electrical system...1545
Engine oil pressure sensor, replacing...1548
Engine rotation speed sensor (camshaft), replacing...1550
Engine rotation speed sensor, replacing...1552
Engine system...1554
Engine temperature sensor, replacing...1556
Fuel level sender, replacing...1558
HVAC system-[0050]...1560
Hour counter, description...1563
Hour counter, specifications...1565
Hydraulic oil temperature sensor, replacing...1567
Hydraulic system...1569
Instruments and controls, front instrument panel...1572
Instruments and controls, left instrument panel...1574
Instruments and controls, overview...1576
Instruments and controls, rear instrument panel_{01-40-56}...1578
Instruments and controls, rear instrument panel_{01-41-26}...1580
Instruments and controls, right instrument panel_{01-42-09}...1582
Instruments and controls, right instrument panel_{01-42-40}...1585
Keypad, description_{01-04-57}...1587
Keypad, description_{01-08-22}...1590
Keypad, description_{01-12-00}...1593
Keypad, description_{01-15-45}...1597
Keypad, description_{01-19-16}...1601
Keypad, specification...1604
Language_{12-50-26}...1607
Language_{12-51-00}...1611
MAIN MENU...1614
Menu tree...1617
Pop-up screen...1619
SETUP...1622
Service mode...1631
Terminology...1634
Theft protection...1661
Travel speed sensor or alarm sensor, replacing...1664
39 - MISCELLANEOUS...1666
Antenna, replacing...1667
Audio remote controller, description_{12-39-42}...1670
Audio remote controller, description_{12-40-14}...1673
Audio remote controller, specifications_{12-38-30}...1676
Audio remote controller, specifications_{12-38-56}...1678
CareTrack system, description...1681
DCDC converter, description...1684
DCDC converter, specifications...1686
Radio with CD and MP3 player, description...1692
Radio with CD and MP3 player, specifications...1696
Radio with tape or CD player, descriptions...1699
Radio with tape or CD player, specifications...1702
Radio with tape player, description...1705
Radio, description...1708
Radio, replacing_{12-34-41}...1711
Radio, replacing_{12-35-51}...1714
Speaker, replacing...1718
Voltage converter, replacing...1720
W-ECU, MID142, changing non-programmed ECU...1722
W-ECU, MID142, changing pre-programmed ECU...1725
Wireless control unit W-ECU, specification_{12-29-09}...1728
Wireless control unit W-ECU, specification_{12-29-40}...1730
4 - POWER TRANSMISSION...1732
40 - GENERAL...1733
Power transmission, description...1734
Tightening torque, specifications...1736
43 - GEARBOX...1738
Function description...1740
Slew gearbox, tools_{11-55-14}...1743
Slew gearbox, tools_{11-55-48}...1746
Swing gearbox removed, replacing shaft...1748
Swing gearbox removed, seal replacing...1755
Swing gearbox, assembly...1762
Swing gearbox, description_{12-00-21}...1771
Swing gearbox, description_{12-00-57}...1773
Swing gearbox, description_{12-01-34}...1775
Swing gearbox, disassembly...1778
Swing gearbox, maintenance standard...1784
Swing gearbox, replacing...1787
Swing gearbox, specifications_{12-02-12}...1792
Swing gearbox, specifications_{12-02-36}...1793
Swing unit, replacing...1794
Track gearbox cover, replacing...1799
Track gearbox, assembly_{12-04-47}...1802
Track gearbox, assembly_{12-06-20}...1810
Track gearbox, assembly_{12-09-16}...1818
Track gearbox, description_{12-21-44}...1828
Track gearbox, description_{12-22-43}...1832
Track gearbox, disassembly...1837
Track gearbox, installation...1847
Track gearbox, maintenance standard_{12-18-05}...1849
Track gearbox, maintenance standard_{12-18-53}...1851
Track gearbox, precautions for operation_{12-20-01}...1855
Track gearbox, precautions for operation_{12-20-51}...1858
Track gearbox, removal...1861
Track gearbox, specifications_{12-23-23}...1863
Track gearbox, specifications_{12-23-47}...1864
Track gearbox, specifications_{12-24-12}...1865
Track gearbox, tools...1866
Track gearbox, troubleshooting...1867
Track unit, replacing...1869
44 - HYDROSTATIC DRIVE...1872
Center passage hose (center passage motor), replacing...1874
Center passage hose (valve center passage), replacing...1876
Center passage, assembly...1878
Center passage, description_{11-01-23}...1885
Center passage, description_{11-01-52}...1888
Center passage, disassembly...1891
Center passage, inspection and troubleshooting...1894
Center passage, replacing seal kit...1899
Center passage, replacing...1903
Center passage, tools...1907
Centre passage, installing...1909
Centre passage, removing...1911
Hydraulic pump coupling, description...1913
Pump gearbox coupling assembly, replacing...1915
Slew motor, precautions for operation...1918
Slew motor, tools...1920
Slew motor, troubleshooting...1922
Swing motor relief valve, replacing...1925
Swing motor removed, seal replacing...1927
Swing motor, assembly...1932
Swing motor, description_{11-20-21}...1946
Swing motor, description_{11-21-34}...1956
Swing motor, description_{11-22-06}...1966
Swing motor, disassembly...1972
Swing motor, maintenance standard...1982
Swing motor, replacing brake piston seal...1984
Swing motor, replacing plate (brake)...1988
Swing motor, replacing...1992
Swing motor, specifications_{11-22-44}...1995
Swing motor, specifications_{11-23-08}...1996
Swing motor, specifications_{11-23-32}...1997
Track motor relief valve, replacing_{11-37-21}...1999
Track motor relief valve, replacing_{11-37-52}...2001
Track motor, adjusting_{11-39-34}...2003
Track motor, adjustment_{11-38-44}...2007
Track motor, assembly_{11-27-42}...2011
Track motor, assembly_{11-30-20}...2026
Track motor, description_{11-44-16}...2038
Track motor, description_{11-45-36}...2049
Track motor, disassembly_{11-34-46}...2060
Track motor, disassembly_{11-36-30}...2071
Track motor, maintenance standard_{11-40-57}...2080
Track motor, maintenance standard_{11-41-44}...2083
Track motor, operating checks...2086
Track motor, specifications_{11-46-15}...2089
Track motor, specifications_{11-46-40}...2090
Track motor, tools...2091
Track motor, troubleshooting...2092
49 - MISCELLANEOUS...2096
Swing ring gear cover, installing_{10-43-31}...2097
Swing ring gear cover, installing_{10-44-02}...2099
Swing ring gear cover, removing_{10-44-44}...2101
Swing ring gear cover, removing_{10-45-13}...2103
Swing ring gear grease pipe, replacing_{10-47-56}...2105
Swing ring gear grease pipe, replacing_{10-48-24}...2108
Swing ring gear inner seal, replacing...2110
Swing ring gear outer seal, replacing_{10-45-56}...2113
Swing ring gear outer seal, replacing_{10-46-24}...2116
Swing ring gear, replacing...2120
Swing ring gear, specifications...2123
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...2124
70 - GENERAL...2125
Frame and track unit, specifications...2126
Undercarriage, tightening torque...2127
71 - FRAME...2129
Counterweight, description_{10-34-41}...2130
Counterweight, description_{10-35-10}...2132
Counterweight, installing_{10-31-58}...2134
Counterweight, installing_{10-32-26}...2137
Counterweight, removing_{10-33-27}...2140
Counterweight, removing_{10-33-55}...2143
Counterweight, specifications_{10-35-48}...2145
Counterweight, specifications_{10-36-12}...2146
Counterweight, tightening torques_{10-36-55}...2147
Counterweight, tightening torques_{10-37-23}...2149
Machine weight, specifications...2151
Superstructure, installing_{10-38-19}...2153
Superstructure, installing_{10-39-03}...2158
Superstructure, removing_{10-40-06}...2163
Superstructure, removing_{10-40-46}...2167
Undercarriage, description_{10-30-27}...2171
Undercarriage, description_{10-30-55}...2173
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...2175
Bottom roller, assembly...2177
Bottom roller, description_{10-09-29}...2181
Bottom roller, description_{10-09-57}...2183
Bottom roller, disassembly...2185
Bottom roller, installation...2188
Bottom roller, measurement of wear_{10-07-50}...2190
Bottom roller, measurement of wear_{10-08-18}...2193
Bottom roller, measurement of wear_{10-08-47}...2196
Bottom roller, removal...2199
Bottom roller, replacing one...2201
Bottom roller, replacing seal_{10-04-18}...2204
Bottom roller, replacing seal_{10-05-05}...2210
Full track guard, replacing...2215
Idler, assembly...2218
Idler, description_{10-28-09}...2221
Idler, description_{10-28-38}...2223
Idler, description_{10-29-06}...2225
Idler, disassembly...2227
Idler, measurement of wear_{10-26-53}...2230
Idler, measurement of wear_{10-27-26}...2233
Idler, removal and installation...2236
Selection of track shoes...2238
Spring package, assembly...2240
Spring package, disassembling_{09-58-22}...2243
Spring package, disassembly_{09-57-53}...2246
Sprocket, installation...2249
Sprocket, measurement of wear...2251
Sprocket, removal...2254
Tools & equipment...2255
Top roller, assembly...2260
Top roller, description...2264
Top roller, disassembly...2266
Top roller, installation...2268
Top roller, measurement of wear...2270
Top roller, removal...2273
Track chain, description...2274
Track chain, installation...2276
Track chain, measurement of wear...2279
Track chain, removal...2284
Track guard, replacing one...2286
Track guards_{10-00-27}...2289
Track guards_{10-00-55}...2291
Track guards_{10-01-23}...2293
Track link, dimension...2295
Track links, replacing...2296
Track, adjusting track sag_{10-19-36}...2301
Track, adjusting track sag_{10-20-05}...2303
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...2308
81 - CAB, NAKED; CANOPY...2309
Cab suspension, description...2310
Cab, installing...2312
Cab, removing...2315
Cab, weight...2321
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...2323
Tool box assembly, replacing...2324
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...2327
Door window, replacing...2328
Rear window, replacing...2331
Rear-view mirror, replacing...2337
Side window, replacing...2339
Windows, general...2346
Windscreen, replacing...2348
85 - CAB INTERIOR; UPHOLSTERY...2362
Seat support, replacing...2363
Seat, replacing...2370
87 - AIR CONDITIONING UNIT...2373
Air conditioning unit, description_{09-38-24}...2374
Air conditioning unit, description_{09-38-53}...2381
Air conditioning unit, maintenance...2387
Air conditioning unit, specifications_{09-39-32}...2390
Air conditioning unit, specifications_{09-39-56}...2393
Air distribution, description...2396
Air mix door actuator, replacing...2399
Cab filter, replacing...2402
Cooler and Heater assembly, replacing...2405
Diesel coolant heater (10kw), description...2408
Diesel coolant heater (10kw), principles...2411
Diesel coolant heater (10kw), specifications...2414
Electronic climate control unit ECC, description...2416
Electronic climate control unit ECC, specification...2418
Evaporator, replacing incl draining and filling...2420
Expansion valve, replacing incl draining and filling...2426
Fan motor, replacing...2432
HVAC system...2435
Heater core, replacing...2438
Heating system, description...2441
Intake actuator, replacing...2443
Mode (foot) actuator, replacing...2446
Performance test, AC unit...2449
Troubleshooting (10kw)...2455
Vent actuator, replacing...2460
Wiring diagram...2463
88 - INTERIOR EQUIPMENT...2465
Instrument panel (left), replacing...2466
Instrument panel (right), replacing...2470
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...2474
90 - GENERAL...2475
Description, general...2476
Hydraulic components, storing and transporting...2478
Hydraulic oil, description...2482
Hydraulic oil, storage and handling...2486
Hydraulic pressure, specifications...2490
Hydraulic system, cleanliness when handling hydraulic components...2491
Hydraulic system, repair of hydraulic components in workshop...2495
Recommended hydraulic oil, specifications...2500
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...2504
2 stage port relief valve, description_{08-43-43}...2511
2 stage port relief valve, description_{08-44-11}...2514
Accumulator, replacing...2516
Air breather, description...2519
Arm 2 logic control valve...2522
Boom cylinder, rupture valve, replacing...2524
Boom float position, description...2527
Breather, replacing...2528
Check valve, description...2530
Checking and Adjusting procedure...2532
Control pattern selector valve, description...2535
Control pattern selector valve, hydraulic circuits...2538
Control pattern selector valve, specifications...2540
Control valve, parts inspection...2542
Dipper arm cylinder, rupture valve, replacing...2544
Disassembly and assembly, general...2547
Examples, hydraulic system...2548
Examples, power transmission...2557
Fan motor, assembly...2566
Fan motor, description...2572
Fan motor, disassembly...2578
Fan motor, tools...2585
Fan motor, troubleshooting...2587
Fan pump, assembly...2589
Fan pump, description...2590
Fan pump, disassembly...2591
Fan pump, parts inspection...2592
Hammer and Shears (X1 Line option), description...2593
Hammer and shear pedal valve (RCV), replacing...2594
Hammer return filter, description...2598
Hammer return filter, specifications...2600
Holding valve, description...2602
Hydraulic components, description...2605
Hydraulic diagram, ports-[5454]...2608
Hydraulic diagram, schematic_{09-19-41}...2610
Hydraulic diagram, schematic_{09-20-09}...2612
Hydraulic oil cooler, description...2615
Hydraulic oil cooler, replacing...2617
Hydraulic oil cooling system, description...2626
Hydraulic oil cooling system, specifications_{09-06-05}...2631
Hydraulic oil cooling system, specifications_{09-06-29}...2633
Hydraulic oil tank, description...2635
Hydraulic oil tank, replacing...2638
Hydraulic oil tank, specifications...2646
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump...2647
Hydraulic pump (removed), changing shaft seal...2650
Hydraulic pump regulator, replacing...2652
Hydraulic pump, description_{08-26-03}...2654
Hydraulic pump, description_{08-26-37}...2660
Hydraulic pump, description_{08-27-05}...2666
Hydraulic pump, maintenance standard, Specifications...2672
Hydraulic pump, replacing...2676
Hydraulic pump, specifications_{08-27-43}...2684
Hydraulic pump, specifications_{08-28-07}...2685
Hydraulic pump, specifications_{08-28-30}...2686
Hydraulic system, position of main components...2687
Hydraulic system, work instructions...2690
Line rupture valve (arm), assembly...2695
Line rupture valve (arm), description...2697
Line rupture valve (arm), disassembly...2702
Line rupture valve (arm), specifications_{08-35-15}...2704
Line rupture valve (arm), specifications_{08-35-39}...2706
Line rupture valve (arm), troubleshooting...2708
Line rupture valve (boom), assembly...2709
Line rupture valve (boom), description...2711
Line rupture valve (boom), disassembly...2716
Line rupture valve (boom), specifications...2718
Line rupture valve (boom), troubleshooting...2720
Line rupture valve relief pressure, adjustment...2722
Line rupture valve relief pressure, measurement...2724
Line rupture valve, arm cylinder line piping and parts...2725
Line rupture valve, boom cylinder line piping and parts...2728
Logic valve, description...2732
Main control valve troubleshooting...2735
Main control valve, description_{08-53-37}...2738
Main control valve, description_{08-54-16}...2750
Main control valve, disassembly and assembly...2762
Main control valve, operation...2777
Main control valve, port size and tightening torque...2789
Main control valve, specifications_{08-55-30}...2790
Main control valve, specifications_{08-55-54}...2792
Main pressure relief valve, replacing...2794
Main relief valve, adjustment_{08-48-01}...2796
Main relief valve, adjustment_{08-48-29}...2798
Main relief valve, description...2800
Negative control relief valve, description...2802
Oil cooler fan motor, replacing...2805
Oil cooler fan pump, replacing...2811
Oil cooler line bypass valve (check valve), replacing...2812
Oil level gauge, replacing...2814
Overload warning device, description...2816
Overload warning device, operation...2819
Overload warning pressure switch, specifications...2821
PTO (Power Take Off), assembly...2823
PTO (Power Take Off), description...2824
PTO (Power Take Off), disassembly...2826
Pipe and hose (pump - valve), replacing...2829
Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)...2833
Port relief valve pressure, measurement...2835
Port relief valve, adjustment_{08-44-53}...2837
Port relief valve, adjustment_{08-45-21}...2840
Port relief valve, description...2843
Pressure accumulator, description...2846
Pressure accumulator, specifications...2849
Pressure relief valve, troubleshooting...2851
Proportional relief valve, description...2853
Proportional relief valve, specifications...2857
Proportional solenoid valve (power shift), replacing...2859
Proportional solenoid valve, description-[1412]...2861
Proportional solenoid valve, description...2865
Proportional solenoid valve, measuring and adjustment_{08-13-07}...2867
Proportional solenoid valve, measuring and adjustment_{08-13-35}...2870
Proportional solenoid valve, specifications-[1439]...2873
Proportional solenoid valve, specifications...2876
Proportional solenoid valve, troubleshooting...2878
Pump suction hose and pipe, replacing...2879
Pump, assembly...2881
Pump, disassembly...2887
Pump, installation_{08-22-00}...2893
Pump, installation_{08-22-27}...2895
Pump, troubleshooting...2897
Regulator, assembly...2899
Regulator, description...2904
Regulator, disassembly...2912
Regulator, maintenance_{08-17-11}...2919
Regulator, maintenance_{08-17-40}...2923
Regulator, specifications_{08-19-14}...2928
Regulator, specifications_{08-19-38}...2929
Remote control valve (Lever), assembly...2930
Remote control valve (Lever), description...2943
Remote control valve (Lever), disassembly...2953
Remote control valve (Lever), maintenance standard, Specifications...2966
Remote control valve (Lever), specifications...2968
Remote control valve (Lever), troubleshooting...2970
Remote control valve (lever), replacing...2972
Remote control valve (pedal), assembly...2976
Remote control valve (pedal), description...2989
Remote control valve (pedal), disassembly...2996
Remote control valve (pedal), maintenance standard, Specifications...3007
Remote control valve (pedal), replacing...3009
Remote control valve (pedal), specifications...3013
Remote control valve (pedal), troubleshooting...3015
Rotator (X3 Line option), description_{07-34-35}...3017
Rotator (X3 Line option), description_{07-35-02}...3018
Rotator (X3 Line option), hydraulic circuits and principle of operation...3020
Rotator pump, assembly...3022
Rotator pump, description...3024
Rotator pump, disassembly...3027
Rotator pump, parts inspection...3028
Rotator pump, specifications...3029
Rotator valve, adjustment_{07-33-30}...3030
Rotator valve, adjustment_{07-33-57}...3033
Servo hydraulic block_{09-10-41}...3036
Servo hydraulic block_{09-11-09}...3037
Servo hydraulic pressure, adjustment...3039
Servo hydraulic selector valve, description...3041
Servo hydraulic selector valve, specifications...3045
Servo pump, assembly_{08-04-46}...3047
Servo pump, assembly_{08-05-20}...3052
Servo pump, description...3056
Servo pump, disassembly_{08-06-02}...3061
Servo pump, disassembly_{08-06-30}...3064
Servo pump, parts inspection...3067
Servo pump, replacing...3069
Servo pump, specifications_{08-08-56}...3071
Servo pump, specifications_{08-09-20}...3073
Shock reducing valve, description...3075
Shock reducing valve, specifications...3078
Shuttle valve block, description...3080
Solenoid valve (1) for hammer and shear selection...3084
Solenoid valve (2) for hammer and shear 2-pump flow...3087
Solenoid valve, description_{07-46-35}...3089
Solenoid valve, description_{07-47-02}...3092
Solenoid valve, disassembly and assembly...3095
Solenoid valve, inspection...3098
Solenoid valve, replacing...3100
Solenoid valve, specifications_{07-47-40}...3103
Solenoid valve, specifications_{07-48-04}...3104
Standard of the setting pressure...3105
Straight travel pedal, description...3107
Troubleshooting, diagnosing procedure...3109
92 - MECHANICAL EQUIPMENT_ATTACHMENT...3112
Attachment quick coupler, adjustment...3113
Attachment quick coupler, description_{07-28-46}...3115
Attachment quick coupler, description_{07-29-14}...3119
Attachment quick coupler, operation...3121
Quickfit, installing...3124
Quickfit, removing...3128
97 - UNIT, DIGGING...3131
Adapter, installing...3133
Adapter, removing...3135
Boom cylinder, installing...3137
Boom cylinder, removing...3139
Boom cylinder, replacing...3141
Boom lifting cylinder, description...3144
Boom lifting cylinder, specifications...3146
Boom, description...3148
Boom, installing...3150
Boom, removing...3155
Boom, replacing...3160
Boom, specifications...3162
Bucket assembly, installing...3164
Bucket assembly, removing...3167
Bucket assembly, replacing...3170
Bucket cylinder, description_{07-02-56}...3174
Bucket cylinder, description_{07-03-23}...3177
Bucket cylinder, installing...3180
Bucket cylinder, removing...3183
Bucket cylinder, replacing...3186
Bucket cylinder, specifications...3190
Bucket operation_{07-13-00}...3192
Bucket operation_{07-13-28}...3194
Connecting rod yoke, installing...3196
Connecting rod yoke, removing...3199
Connecting rod yoke, replacing...3202
Cylinder, description...3206
Cylinder, troubleshooting...3210
Digging unit, maintenance...3213
Dipper arm connecting rod, installing...3215
Dipper arm connecting rod, removing...3218
Dipper arm connecting rod, replacing...3222
Dipper arm cylinder, description...3227
Dipper arm cylinder, installing...3229
Dipper arm cylinder, removing...3231
Dipper arm cylinder, replacing...3234
Dipper arm cylinder, specifications...3237
Dipper arm, description...3239
Dipper arm, installing...3242
Dipper arm, removing...3245
Dipper arm, replacing...3249
Dipper arm, specifications...3251
Function description...3253
Link, description...3255
99 - MISCELLANEOUS...3257
Automatic lubrication pump, installing...3258
Automatic lubrication pump, removing...3261
Automatic lubrication system, description...3264
Automatic lubrication system, specifications...3266
Bleeding air...3269
Central lubrication system, description...3270
Control units, software functions...3274
Explanations to hydraulic diagram...3282
Hydraulic diagram, neutral...3293
Hydraulic diagram, ports...3295
Hydraulic diagram, standard_{06-56-18} - image...3306
Hydraulic diagram, standard_{06-56-18}...3307
Hydraulic diagram, standard_{06-56-45} - image...3310
Hydraulic diagram, standard_{06-56-45}...3311
Hydraulic diagram, standard_{06-57-12} - image...3315
Hydraulic diagram, standard_{06-57-12}...3316
Hydraulic diagram, with option components_{06-54-42} - image...3319
Hydraulic diagram, with option components_{06-54-42}...3320
Hydraulic diagram, with option components_{06-55-09} - image...3324
Hydraulic diagram, with option components_{06-55-09}...3325
Hydraulic diagram, with option components_{06-55-36} - image...3329
Hydraulic diagram, with option components_{06-55-36}...3330
Hydraulic diagram, with reversible cooling fan - Image 1...3334
Hydraulic diagram, with reversible cooling fan - Image 2...3335
Hydraulic diagram, with reversible cooling fan...3336
Maintenance service, general...3342
Overview...3345
Troubleshooting...3348
Volvo EC330B, EC360B, EC460B, EC700B Service Training Manual...3350
