Volvo MC95C Skid Steer Loaders Repair & Service Manual
Complete repair service manual with electrical wiring diagrams for Volvo MC95C Skid Steer Loaders, with technical information to maintain, diagnostic, repair, and service like professional mechanics.
Volvo Constructions MC95C Skid Steer Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo MC95C Skid Steer Loaders Repair & Service Manual.pdf
PRODUCT DETAILS:
Total Pages: 651 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
0 - Foreword.....2
0 - GENERAL.....3
00 - DESCRIPTION; COMPLETE MACHINE.....4
Description, complete machine.....4
03 - SPECIFICATIONS.....6
Boom suspension system (BSS) valve block, specifications .....6
Charge pump, specifications .....7
Conversion tables.....8
Coolant, specifications.....16
Engine, specifications_{02-27-07}.....17
Engine, specifications_{02-27-31}.....18
Fuel, lubricant and filling capacities .....19
Hydraulic connections, tightening torques_{02-22-57}.....20
Hydraulic connections, tightening torques_{02-23-24}.....22
Hydraulic tank, specifications .....27
Loader pump, specifications .....28
Main control valve, specifications .....29
Positional adapters.....30
Push lock fittings.....32
Quick release couplings_{02-28-36}.....34
Quick release couplings_{02-29-03}.....38
Radio, specifications .....41
Rapid assembly fittings.....43
Return line filter, specifications.....44
Self levelling valve, specifications .....45
Thread locking compound, application_specifications.....46
Tightening torque, specifications.....48
Transmission pump, specifications .....52
07 - STANDARD TIME.....53
Operation numbers for additional work.....53
1 - STANDARD PARTS, SERVICE.....55
16 - LUBRICANT; FUEL; OTHER FLUID.....56
Fuel, lubricant and filling capacities.....56
Recommended lubricants.....58
17 - SERVICE.....59
Air cleaner dust valve, changing_{01-43-08}.....59
Air cleaner dust valve, changing_{01-43-35}.....61
Air cleaner inner element, replacing.....63
Air cleaner outer element, changing.....66
Air cleaner outer element, replacing.....68
Air conditioning filters, changing_{01-41-59}.....71
Air conditioning filters, changing_{01-42-26}.....74
Alternator belt, checking.....76
Alternator, testing.....78
Arrival Inspection, according to Inspection Programme.....80
Battery isolator, checking.....81
Battery, maintenance_{02-08-57}.....83
Battery, maintenance_{02-09-25}.....85
Cleaning of the machine.....87
Compressor belt, checking.....88
Coolant level, checking.....90
Coolant, changing.....92
Coolant, draining.....96
Coolant, filling.....98
Delivery Inspection, according to Inspection Programme.....99
Drain line screen filter adapter, replacing.....100
Drive chain case oil level, checking_{01-54-36}.....102
Drive chain case oil level, checking_{01-55-04}.....104
Drive chain case oil, changing_{01-53-27}.....106
Drive chain case oil, changing_{01-53-55}.....108
Engine air cleaner system integrity, checking.....110
Engine oil filter, replacing_{02-04-55}.....112
Engine oil filter, replacing_{02-05-23}.....113
Engine oil level, checking.....117
Engine oil, changing.....119
Engine oil, draining.....123
Engine oil, filling.....126
Front end accessory drive (FEAD) belt condition, checking.....127
Front end accessory drive (FEAD) belt, adjusting.....129
Front end accessory drive (FEAD) belt, replacing.....132
Fuel filter element, changing.....135
Fuel filter element, replacing.....138
Fuel system, bleeding.....140
Fuel_water separator, draining_{01-59-24}.....142
Fuel_water separator, draining_{01-59-51}.....144
Greasing, daily_{02-10-06}.....146
Greasing, daily_{02-10-34}.....148
Hydraulic cylinders, checking.....150
Hydraulic oil charge filter, replacing.....151
Hydraulic oil level, checking.....154
Hydraulic oil return filter, replacing.....156
Hydraulic oil tank breather filter, replacing.....158
Hydraulic oil tank, draining_{01-50-40}.....160
Hydraulic oil tank, draining_{01-51-07}.....162
Hydraulic oil tank, filling_{01-49-02}.....164
Hydraulic oil tank, filling_{01-49-29}.....166
Hydraulic oil, changing_{01-51-45}.....168
Hydraulic oil, changing_{01-52-12}.....169
Hydraulic return filter, replacing.....172
Hydraulic screen filter adapter, replacing.....174
Hydraulic service procedures.....176
In-line fuel filter, changing.....178
Maintenance of Stored Machines, according to Inspection Programme.....180
Maintenance service, daily_{02-16-11}.....181
Maintenance service, daily_{02-16-35}.....183
Maintenance service, every 1000 hours_{02-12-59}.....185
Maintenance service, every 1000 hours_{02-13-23}.....186
Maintenance service, every 1500 hours.....187
Maintenance service, every 2000 hours_{02-11-35}.....188
Maintenance service, every 2000 hours_{02-11-58}.....189
Maintenance service, every 50 hours_{02-15-10}.....191
Maintenance service, every 50 hours_{02-15-33}.....192
Maintenance service, every 500 hours_{02-14-08}.....194
Maintenance service, every 500 hours_{02-14-32}.....196
Radiator and coolers, cleaning_{02-03-47}.....198
Radiator and coolers, cleaning_{02-04-10}.....199
Service and Maintenance Introduction.....200
Spark arrester, cleaning.....201
Starter motor, testing.....203
Stop pad, adjusting .....205
Track tension, adjusting.....207
Tyres, checking air pressure.....209
Tyres, wear and air pressure, checking.....211
Water separator, replacing.....213
Wheel nuts torque, checking.....215
19 - GENERAL.....216
A few simple safety rules.....216
Before operating.....220
Before service, read.....224
Charging batteries.....228
Cleanliness.....232
Electrical system.....236
General.....240
Safety concerns everybody!.....245
Safety when handling oil and fuel.....249
Safety when handling the machine.....251
Safety when lifting and supporting the machine.....255
Safety when working with batteries.....258
Service position 1_{01-34-10}.....261
Service position 2_{01-34-37}.....264
Service position_{01-35-17}.....268
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....278
21 - ENGINE.....279
Engine, installing_{01-25-16}.....279
Engine, installing_{01-25-39}.....281
Engine, removing_{01-26-32}.....283
Engine, removing_{01-26-55}.....285
Engine, specifications_{01-27-33}.....287
Engine, specifications_{01-27-56}.....288
23 - FUEL SYSTEM.....289
Fuel system, bleeding_{01-23-33}.....289
Fuel system, bleeding_{01-24-00}.....290
Fuel, specifications.....292
26 - COOLING SYSTEM.....295
Cooling package, installing.....295
Cooling package, removing.....298
Fan reversing valve, description.....301
27 - ENGINE CONTROL.....303
Throttle control.....303
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....305
30 - GENERAL.....306
Collection of basic data.....306
Electrical system, specifications.....309
Fault code list.....310
Multimeter.....317
Troubleshooting, general.....319
31 - BATTERY.....321
Battery, replacing.....321
32 - ALTERNATOR; CHARGE REGULATOR.....324
Alternator, installing.....324
Alternator, removing.....326
33 - STARTING SYSTEM.....328
Starter motor, installing.....328
Starter motor, removing.....329
35 - LIGHTING.....330
Lights, specifications.....330
Road lights, description.....331
36 - OTHER ELECTRICAL EQUIPMENT.....333
Electronic control unit (ECU), description.....333
Radio, specifications.....335
37 - CABLE; FUSE; RELAY.....337
Battery isolator.....337
Component list, Miscellaneous_{01-09-44}.....338
Component list, Miscellaneous_{01-10-07}.....339
Component list, Solenoid valves_{01-05-39}.....340
Component list, Solenoid valves_{01-06-02}.....342
Component list, Switches_{01-04-38}.....344
Component list, Switches_{01-05-01}.....346
Component list, fuses_{01-10-52}.....348
Component list, fuses_{01-11-15}.....350
Component list, motors_{01-08-42}.....352
Component list, motors_{01-09-06}.....353
Component list, relays_{01-07-41}.....354
Component list, relays_{01-08-05}.....356
Component list, sensors_{01-06-40}.....357
Component list, sensors_{01-07-03}.....358
Explanation of wiring diagrams.....359
Fuses.....365
Relays.....371
Wire and harness identification.....375
Wiring diagram 10_{12-53-08}.....378
Wiring diagram 10_{12-53-35}.....380
Wiring diagram 11.....383
Wiring diagram 12.....385
Wiring diagram 1_{01-03-34}.....388
Wiring diagram 1_{01-04-01}.....390
Wiring diagram 2_{01-02-25}.....393
Wiring diagram 2_{01-02-52}.....395
Wiring diagram 3_{01-01-17}.....398
Wiring diagram 3_{01-01-44}.....400
Wiring diagram 4_{01-00-08}.....403
Wiring diagram 4_{01-00-35}.....405
Wiring diagram 5_{12-59-00}.....408
Wiring diagram 5_{12-59-27}.....410
Wiring diagram 6_{12-57-51}.....413
Wiring diagram 6_{12-58-18}.....415
Wiring diagram 7_{12-56-42}.....418
Wiring diagram 7_{12-57-09}.....420
Wiring diagram 8_{12-55-25}.....423
Wiring diagram 8_{12-55-53}.....425
Wiring diagram 9_{12-54-17}.....428
Wiring diagram 9_{12-54-44}.....430
39 - MISCELLANEOUS.....433
Radio, specifications.....433
4 - POWER TRANSMISSION.....435
44 - HYDROSTATIC DRIVE.....436
Axle hub, installing.....436
Axle hub, removing.....437
Drive chain, installing.....438
Drive chain, removing.....440
Drive motor, description .....442
Drive motor, description.....445
Drive motor, installing .....447
Drive motor, installing.....449
Drive motor, removing .....452
Drive motor, removing.....454
Gear pump, description .....457
Gear pump, installing .....459
Gear pump, removing .....461
Transmission circuit, description.....463
Transmission pump, adjusting.....467
Transmission pump, installing.....471
Transmission pump, removing.....473
Transmission pump, specifications .....475
Transmission pump, specifications.....476
Transmission pumps, description.....477
46 - FRONT AXLE; REAR AXLE.....483
Wheel hub assembly, disassembling and assembling.....483
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....488
71 - FRAME.....489
Stop pad, adjusting.....489
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....491
Front idler wheel, assembling.....491
Front idler wheel, disassembling.....493
Guide roller, assembling.....495
Guide roller, disassembling.....497
Rear idler wheel, assembling.....499
Rear idler wheel, disassembling.....501
Tyre, replacing.....503
Tyres, specifications.....505
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....506
81 - CAB, NAKED; CANOPY.....507
Cab, installing.....507
Cab, removing.....510
Operator's platform, lowering.....513
Operator's platform, raising.....515
83 - DOORS; HATCH; COVER PLATE, (all).....518
Cab door, installing.....518
Cab door, removing.....520
Door handle, replacing.....522
Rear door, installing.....524
Rear door, removing.....526
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....528
Window pane, installing.....528
Window pane, removing.....535
Windows, general.....539
87 - AIR CONDITIONING UNIT.....541
Air conditioning unit, general.....541
Air conditioning, component location.....544
Air conditioning, description.....547
Air conditioning, specifications.....549
Compressor, description.....551
Expansion valve, description.....553
Fault tracing, HVAC.....555
HVAC, discharging and pressurizing.....557
Water valve, description.....561
Wiring diagram, HVAC.....563
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....566
90 - GENERAL.....567
Boom suspension system (BSS) valve block, specifications.....567
Boom suspension system accumulator (BSS), specifications.....568
Charge pump, specifications.....570
Fault tracing on hydraulic system.....571
Hydraulic service procedures_{12-18-02}.....574
Hydraulic service procedures_{12-18-24}.....576
Loader pump, specifications.....578
Self levelling valve, specifications.....579
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....580
Boom suspension system accumulator, charging.....580
Boom suspension system accumulator, discharging.....582
Explanations to hydraulic diagram_{12-15-42}.....584
Explanations to hydraulic diagram_{12-16-05}.....587
Gear pump, description.....589
Gear pump, installing.....591
Gear pump, removing.....593
Hydraulic contamination.....595
Hydraulic cylinders, specifications.....597
Hydraulic diagram_{12-16-32}.....598
Hydraulic diagram_{12-16-59}.....600
Hydraulic oil tank, installing.....602
Hydraulic oil tank, removing.....604
Hydraulic return line filter, specification.....605
Hydraulic tank, specifications.....606
Main control valve, description.....607
Main control valve, installing.....609
Main control valve, removing.....610
Main control valve, specifications.....611
Main valve block, description.....612
Main valve block, specifications.....615
Self level valve, description.....616
Self level valve, replacing.....618
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....620
Attachment bracket cylinder, installing.....620
Attachment bracket cylinder, removing.....623
Hydraulic pressure, testing.....627
Loader arm lift cylinder, installing.....628
Loader arm lift cylinder, removing.....632
Loader arm, installing.....636
Loader arm, removing.....638
97 - UNIT, DIGGING.....641
Hydraulic cylinders, description.....641
99 - MISCELLANEOUS.....643
Hydraulic diagram 3 - Explanations to hydraulic diagram.....643
Hydraulic diagram 3 - Image.....646
Hydraulic diagram 3.....647
Hydraulic diagram 4 - Explanations to hydraulic diagram.....648
Hydraulic diagram 4 - Image.....649
Hydraulic diagram 4.....650
