Volvo MC95C Skid Steer Loaders Repair & Service Manual

Complete repair service manual with electrical wiring diagrams for Volvo MC95C Skid Steer Loaders, with technical information to maintain, diagnostic, repair, and service like professional mechanics.

Volvo Constructions MC95C Skid Steer Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Volvo MC95C Skid Steer Loaders Repair & Service Manual.pdf

PRODUCT DETAILS:
Total Pages: 651 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

MAIN SECTIONS
0 - Foreword.....2
0 - GENERAL.....3
  00 - DESCRIPTION; COMPLETE MACHINE.....4
    Description, complete machine.....4
  03 - SPECIFICATIONS.....6
    Boom suspension system (BSS) valve block, specifications .....6
    Charge pump, specifications .....7
    Conversion tables.....8
    Coolant, specifications.....16
    Engine, specifications_{02-27-07}.....17
    Engine, specifications_{02-27-31}.....18
    Fuel, lubricant and filling capacities .....19
    Hydraulic connections, tightening torques_{02-22-57}.....20
    Hydraulic connections, tightening torques_{02-23-24}.....22
    Hydraulic tank, specifications .....27
    Loader pump, specifications .....28
    Main control valve, specifications .....29
    Positional adapters.....30
    Push lock fittings.....32
    Quick release couplings_{02-28-36}.....34
    Quick release couplings_{02-29-03}.....38
    Radio, specifications .....41
    Rapid assembly fittings.....43
    Return line filter, specifications.....44
    Self levelling valve, specifications .....45
    Thread locking compound, application_specifications.....46
    Tightening torque, specifications.....48
    Transmission pump, specifications .....52
  07 - STANDARD TIME.....53
    Operation numbers for additional work.....53
1 - STANDARD PARTS, SERVICE.....55
  16 - LUBRICANT; FUEL; OTHER FLUID.....56
    Fuel, lubricant and filling capacities.....56
    Recommended lubricants.....58
  17 - SERVICE.....59
    Air cleaner dust valve, changing_{01-43-08}.....59
    Air cleaner dust valve, changing_{01-43-35}.....61
    Air cleaner inner element, replacing.....63
    Air cleaner outer element, changing.....66
    Air cleaner outer element, replacing.....68
    Air conditioning filters, changing_{01-41-59}.....71
    Air conditioning filters, changing_{01-42-26}.....74
    Alternator belt, checking.....76
    Alternator, testing.....78
    Arrival Inspection, according to Inspection Programme.....80
    Battery isolator, checking.....81
    Battery, maintenance_{02-08-57}.....83
    Battery, maintenance_{02-09-25}.....85
    Cleaning of the machine.....87
    Compressor belt, checking.....88
    Coolant level, checking.....90
    Coolant, changing.....92
    Coolant, draining.....96
    Coolant, filling.....98
    Delivery Inspection, according to Inspection Programme.....99
    Drain line screen filter adapter, replacing.....100
    Drive chain case oil level, checking_{01-54-36}.....102
    Drive chain case oil level, checking_{01-55-04}.....104
    Drive chain case oil, changing_{01-53-27}.....106
    Drive chain case oil, changing_{01-53-55}.....108
    Engine air cleaner system integrity, checking.....110
    Engine oil filter, replacing_{02-04-55}.....112
    Engine oil filter, replacing_{02-05-23}.....113
    Engine oil level, checking.....117
    Engine oil, changing.....119
    Engine oil, draining.....123
    Engine oil, filling.....126
    Front end accessory drive (FEAD) belt condition, checking.....127
    Front end accessory drive (FEAD) belt, adjusting.....129
    Front end accessory drive (FEAD) belt, replacing.....132
    Fuel filter element, changing.....135
    Fuel filter element, replacing.....138
    Fuel system, bleeding.....140
    Fuel_water separator, draining_{01-59-24}.....142
    Fuel_water separator, draining_{01-59-51}.....144
    Greasing, daily_{02-10-06}.....146
    Greasing, daily_{02-10-34}.....148
    Hydraulic cylinders, checking.....150
    Hydraulic oil charge filter, replacing.....151
    Hydraulic oil level, checking.....154
    Hydraulic oil return filter, replacing.....156
    Hydraulic oil tank breather filter, replacing.....158
    Hydraulic oil tank, draining_{01-50-40}.....160
    Hydraulic oil tank, draining_{01-51-07}.....162
    Hydraulic oil tank, filling_{01-49-02}.....164
    Hydraulic oil tank, filling_{01-49-29}.....166
    Hydraulic oil, changing_{01-51-45}.....168
    Hydraulic oil, changing_{01-52-12}.....169
    Hydraulic return filter, replacing.....172
    Hydraulic screen filter adapter, replacing.....174
    Hydraulic service procedures.....176
    In-line fuel filter, changing.....178
    Maintenance of Stored Machines, according to Inspection Programme.....180
    Maintenance service, daily_{02-16-11}.....181
    Maintenance service, daily_{02-16-35}.....183
    Maintenance service, every 1000 hours_{02-12-59}.....185
    Maintenance service, every 1000 hours_{02-13-23}.....186
    Maintenance service, every 1500 hours.....187
    Maintenance service, every 2000 hours_{02-11-35}.....188
    Maintenance service, every 2000 hours_{02-11-58}.....189
    Maintenance service, every 50 hours_{02-15-10}.....191
    Maintenance service, every 50 hours_{02-15-33}.....192
    Maintenance service, every 500 hours_{02-14-08}.....194
    Maintenance service, every 500 hours_{02-14-32}.....196
    Radiator and coolers, cleaning_{02-03-47}.....198
    Radiator and coolers, cleaning_{02-04-10}.....199
    Service and Maintenance Introduction.....200
    Spark arrester, cleaning.....201
    Starter motor, testing.....203
    Stop pad, adjusting .....205
    Track tension, adjusting.....207
    Tyres, checking air pressure.....209
    Tyres, wear and air pressure, checking.....211
    Water separator, replacing.....213
    Wheel nuts torque, checking.....215
  19 - GENERAL.....216
    A few simple safety rules.....216
    Before operating.....220
    Before service, read.....224
    Charging batteries.....228
    Cleanliness.....232
    Electrical system.....236
    General.....240
    Safety concerns everybody!.....245
    Safety when handling oil and fuel.....249
    Safety when handling the machine.....251
    Safety when lifting and supporting the machine.....255
    Safety when working with batteries.....258
    Service position 1_{01-34-10}.....261
    Service position 2_{01-34-37}.....264
    Service position_{01-35-17}.....268
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....278
  21 - ENGINE.....279
    Engine, installing_{01-25-16}.....279
    Engine, installing_{01-25-39}.....281
    Engine, removing_{01-26-32}.....283
    Engine, removing_{01-26-55}.....285
    Engine, specifications_{01-27-33}.....287
    Engine, specifications_{01-27-56}.....288
  23 - FUEL SYSTEM.....289
    Fuel system, bleeding_{01-23-33}.....289
    Fuel system, bleeding_{01-24-00}.....290
    Fuel, specifications.....292
  26 - COOLING SYSTEM.....295
    Cooling package, installing.....295
    Cooling package, removing.....298
    Fan reversing valve, description.....301
  27 - ENGINE CONTROL.....303
    Throttle control.....303
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....305
  30 - GENERAL.....306
    Collection of basic data.....306
    Electrical system, specifications.....309
    Fault code list.....310
    Multimeter.....317
    Troubleshooting, general.....319
  31 - BATTERY.....321
    Battery, replacing.....321
  32 - ALTERNATOR; CHARGE REGULATOR.....324
    Alternator, installing.....324
    Alternator, removing.....326
  33 - STARTING SYSTEM.....328
    Starter motor, installing.....328
    Starter motor, removing.....329
  35 - LIGHTING.....330
    Lights, specifications.....330
    Road lights, description.....331
  36 - OTHER ELECTRICAL EQUIPMENT.....333
    Electronic control unit (ECU), description.....333
    Radio, specifications.....335
  37 - CABLE; FUSE; RELAY.....337
    Battery isolator.....337
    Component list, Miscellaneous_{01-09-44}.....338
    Component list, Miscellaneous_{01-10-07}.....339
    Component list, Solenoid valves_{01-05-39}.....340
    Component list, Solenoid valves_{01-06-02}.....342
    Component list, Switches_{01-04-38}.....344
    Component list, Switches_{01-05-01}.....346
    Component list, fuses_{01-10-52}.....348
    Component list, fuses_{01-11-15}.....350
    Component list, motors_{01-08-42}.....352
    Component list, motors_{01-09-06}.....353
    Component list, relays_{01-07-41}.....354
    Component list, relays_{01-08-05}.....356
    Component list, sensors_{01-06-40}.....357
    Component list, sensors_{01-07-03}.....358
    Explanation of wiring diagrams.....359
    Fuses.....365
    Relays.....371
    Wire and harness identification.....375
    Wiring diagram 10_{12-53-08}.....378
    Wiring diagram 10_{12-53-35}.....380
    Wiring diagram 11.....383
    Wiring diagram 12.....385
    Wiring diagram 1_{01-03-34}.....388
    Wiring diagram 1_{01-04-01}.....390
    Wiring diagram 2_{01-02-25}.....393
    Wiring diagram 2_{01-02-52}.....395
    Wiring diagram 3_{01-01-17}.....398
    Wiring diagram 3_{01-01-44}.....400
    Wiring diagram 4_{01-00-08}.....403
    Wiring diagram 4_{01-00-35}.....405
    Wiring diagram 5_{12-59-00}.....408
    Wiring diagram 5_{12-59-27}.....410
    Wiring diagram 6_{12-57-51}.....413
    Wiring diagram 6_{12-58-18}.....415
    Wiring diagram 7_{12-56-42}.....418
    Wiring diagram 7_{12-57-09}.....420
    Wiring diagram 8_{12-55-25}.....423
    Wiring diagram 8_{12-55-53}.....425
    Wiring diagram 9_{12-54-17}.....428
    Wiring diagram 9_{12-54-44}.....430
  39 - MISCELLANEOUS.....433
    Radio, specifications.....433
4 - POWER TRANSMISSION.....435
  44 - HYDROSTATIC DRIVE.....436
    Axle hub, installing.....436
    Axle hub, removing.....437
    Drive chain, installing.....438
    Drive chain, removing.....440
    Drive motor, description .....442
    Drive motor, description.....445
    Drive motor, installing .....447
    Drive motor, installing.....449
    Drive motor, removing .....452
    Drive motor, removing.....454
    Gear pump, description .....457
    Gear pump, installing .....459
    Gear pump, removing .....461
    Transmission circuit, description.....463
    Transmission pump, adjusting.....467
    Transmission pump, installing.....471
    Transmission pump, removing.....473
    Transmission pump, specifications .....475
    Transmission pump, specifications.....476
    Transmission pumps, description.....477
  46 - FRONT AXLE; REAR AXLE.....483
    Wheel hub assembly, disassembling and assembling.....483
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....488
  71 - FRAME.....489
    Stop pad, adjusting.....489
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....491
    Front idler wheel, assembling.....491
    Front idler wheel, disassembling.....493
    Guide roller, assembling.....495
    Guide roller, disassembling.....497
    Rear idler wheel, assembling.....499
    Rear idler wheel, disassembling.....501
    Tyre, replacing.....503
    Tyres, specifications.....505
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....506
  81 - CAB, NAKED; CANOPY.....507
    Cab, installing.....507
    Cab, removing.....510
    Operator's platform, lowering.....513
    Operator's platform, raising.....515
  83 - DOORS; HATCH; COVER PLATE, (all).....518
    Cab door, installing.....518
    Cab door, removing.....520
    Door handle, replacing.....522
    Rear door, installing.....524
    Rear door, removing.....526
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....528
    Window pane, installing.....528
    Window pane, removing.....535
    Windows, general.....539
  87 - AIR CONDITIONING UNIT.....541
    Air conditioning unit, general.....541
    Air conditioning, component location.....544
    Air conditioning, description.....547
    Air conditioning, specifications.....549
    Compressor, description.....551
    Expansion valve, description.....553
    Fault tracing, HVAC.....555
    HVAC, discharging and pressurizing.....557
    Water valve, description.....561
    Wiring diagram, HVAC.....563
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....566
  90 - GENERAL.....567
    Boom suspension system (BSS) valve block, specifications.....567
    Boom suspension system accumulator (BSS), specifications.....568
    Charge pump, specifications.....570
    Fault tracing on hydraulic system.....571
    Hydraulic service procedures_{12-18-02}.....574
    Hydraulic service procedures_{12-18-24}.....576
    Loader pump, specifications.....578
    Self levelling valve, specifications.....579
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....580
    Boom suspension system accumulator, charging.....580
    Boom suspension system accumulator, discharging.....582
    Explanations to hydraulic diagram_{12-15-42}.....584
    Explanations to hydraulic diagram_{12-16-05}.....587
    Gear pump, description.....589
    Gear pump, installing.....591
    Gear pump, removing.....593
    Hydraulic contamination.....595
    Hydraulic cylinders, specifications.....597
    Hydraulic diagram_{12-16-32}.....598
    Hydraulic diagram_{12-16-59}.....600
    Hydraulic oil tank, installing.....602
    Hydraulic oil tank, removing.....604
    Hydraulic return line filter, specification.....605
    Hydraulic tank, specifications.....606
    Main control valve, description.....607
    Main control valve, installing.....609
    Main control valve, removing.....610
    Main control valve, specifications.....611
    Main valve block, description.....612
    Main valve block, specifications.....615
    Self level valve, description.....616
    Self level valve, replacing.....618
  92 - MECHANICAL EQUIPMENT_ATTACHMENT.....620
    Attachment bracket cylinder, installing.....620
    Attachment bracket cylinder, removing.....623
    Hydraulic pressure, testing.....627
    Loader arm lift cylinder, installing.....628
    Loader arm lift cylinder, removing.....632
    Loader arm, installing.....636
    Loader arm, removing.....638
  97 - UNIT, DIGGING.....641
    Hydraulic cylinders, description.....641
  99 - MISCELLANEOUS.....643
    Hydraulic diagram 3 - Explanations to hydraulic diagram.....643
    Hydraulic diagram 3 - Image.....646
    Hydraulic diagram 3.....647
    Hydraulic diagram 4 - Explanations to hydraulic diagram.....648
    Hydraulic diagram 4 - Image.....649
    Hydraulic diagram 4.....650