Complete Operator's Manual for John Deere 6105D, 6115D, 6130D and 6140D Interim Tier IV Tractors, with all the technical information to maintain & operate.

omsu38638 - John Deere 6105D, 6115D, 6130D and 6140D Interim Tier IV Tractors Operator's Manual (North America, August 2014) (060000 – ).pdf

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Total Pages: 805 pages
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Language: English

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omsu38638 - 6105D, 6115D, 6130D and 6140D Interim Tier IV Tractors, Operator's Manual (North America, August 2014) (060000 – )

Table of Contents

Foreword

Look For Supplemental Information

Section 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Fire Prevention

In Case of Fire

Avoid Static Electricity Risk When Refueling

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Section 10: Safety Signs

Replace Damaged or Missing Safety Signs

Warning Decal — Park Brake

Danger Decal — Starting Engine

Caution Decal - Power-Driven Parts

Warning Decal — Keep Riders Off

Warning Decal — ROPS

Warning Decal — Avoid Crushing

Caution Decal — Safety Instructions

Safety Decals — Cab

Warning Decal — PTO Shield and Drawbar Instructions

Warning Decal - SCV Selector Knobs in Loader Position, Cab

Section 15: Controls and Instruments

Tractor Controls

Tractor Controls—Right-Hand Panel

Tractor Controls—Left-Hand Panel

Tractor Controls—Differential Lock Pedal

Tractor Controls—Rockshaft Rate-of-Drop Knob

Instrument Panel

Information Display (Roll Mode Switch)

Overhead Control Panel

Section 20: Lights

Light Switch Positions

Using Headlights

High Beam Indicator

Using Work Lights — OOS (If Equipped)

Using Work Lights — Cab

Using Tail Lights

Using Warning Lights

Using Turn Signals

Using Seven-Terminal Outlet—If Equipped

Operating Rotating Beacon Light—If Equipped

Section 25: Operator Station—OOS

Operating Foldable ROPS

Using Seat Belt

Adjusting Mechanical Suspension Seat

Adjusting Steering Wheel

Accessory Electrical Outlets

Operator's Manual Storage Compartment

Section 26: Operator Station—Cab

Using Seat Belt

Adjusting Seat (Mechanical Suspension)

Adjusting Seat (Air Suspension)

Adjusting Steering Wheel

Accessory Electrical Outlets

Operator's Manual Storage Compartment

Opening Windows

Opening Door

Inside Rear View Mirror and Sun Visor

Adjusting Blower Speed

Controlling Temperature

Deicing, Demisting or Defrosting Windshield

Optimizing A/C and Heater Performance

Operating Windshield Wiper and Washer

Operating Rear Window Wiper and Washer—If Equipped

Using Auxiliary Power Strip (If Equipped)

Routing Cables and Harnesses

Operating Radio (AM/FM) - If Equipped

Operating Radio with Compact Disc Player (If Equipped)

Operating Compact Disc Player (If Equipped)

Setting Clock

Using Dome Light

Using Courtesy Light

Using Monitor Mounts

Section 30: Break-In Period

Engine Operation—Break-In Check

Break-In Service—During First 10 Hours of Operation

Break-In Check—After First 50 Hours of Operation

Break-In Check—After First 100 Hours of Operation

Section 35: Prestarting Checks

Service Daily Before Start-Up

Section 40: Operating the Engine

Before Starting the Engine, OOS

Before Starting the Engine, Cab

Operating Ignition Switch

Starting the Engine, OOS

Starting the Engine, Cab

Starting in Cold Weather (If Equipped)

Using Engine Coolant Heater (If Equipped)

Check Instruments After Starting

Stop/Operator Alert Indicator

Oil Pressure Indicator

Charging System Indicator

Air Restriction Indicator

Coolant Temperature Gauge

Fuel Level Gauge

Changing Engine Speed, OOS

Changing Engine Speed, Cab

Warming Up the Engine

Restart Stalled Engine

Avoid Low Speed Idling

Observe Engine Work and Idle Speeds

Working with Speedometer / Hour Meter

Stopping the Engine, OOS

Stopping the Engine, Cab

Using a Booster Battery or Charger

Exhaust Filter System Overview

Automatic (AUTO) Exhaust Filter Cleaning

Disabled Exhaust Filter Cleaning

Parked Exhaust Filter Cleaning

Service Exhaust Filter Cleaning

Section 45: Driving the Tractor

Operator Training Required

Avoid Contact with Agricultural Chemicals

Cleaning Tractor of Hazardous Pesticides

Driving on Public Roads

Using Emergency Exit (Cab)

Use Caution on Hillsides

Operating PowrReverser™ Transmission (PRT), OOS

Operating PowrReverser™ Transmission (PRT), Cab

Shifting Transmission

Using Infinitely Variable Shuttle (If Equipped)

Selecting a Gear

Using Brakes

Using Differential Lock

Operating Mechanical Front-Wheel Drive (If Equipped)

Stopping Tractor (OOS)

Stopping Tractor (Cab)

Section 50: Rockshaft and 3-Point Hitch

3-Point Hitch Component Identification

Rockshaft Control Levers

Using Rockshaft Position Control

Setting Position Control Lever Stop

Using Draft Control (If equipped)

Adjusting Rockshaft Rate-of-Drop

Preparing Implement

Attaching Implements to 3-Point Hitch

Attaching Implement with Telescoping Draft Links (If Equipped)

Adjusting Hitch Side Sway

Leveling the Hitch

Adjusting Lateral Float

Section 55: Hydraulics and Selective Control Valves

Open Center Hydraulic System

Warming Transmission-Hydraulic System Oil

Use Correct Hose Tips

SCV Control Lever and Coupler Identification

Mid-Mount SCV Control Lever and Coupler Identification—If Equipped

Connecting or Disconnecting High-Pressure Hoses

Connecting Cylinder Hoses—Rear SCV

Connecting and Operating Single-Acting Cylinder

Operating SCV Control Levers—Single or Two-Function Valve

Setting Detents and Operating SCV Control Levers—Three-Function Deluxe Valve (If Equipped)

Using Rear SCV to Operate Hydraulic Motor

Using Three-Function Deluxe SCV to Operate Loader

Adjusting Flow Control—Three-Function Deluxe Valve (If Equipped)

Operate Mid SCV Multi-Function Control Lever—If Equipped

Using Hydraulic Motor Case Drain Connection (If Equipped)

Using Hydraulic Motor Return Connection (If Equipped)

Section 60: Drawbar and PTO

Observe Drawbar Load Limitations

Adjusting Drawbar Length

Adjusting Drawbar Side-to-Side

Using Clevis Assembly (If Equipped)

Changing Reversible PTO Stub Shaft (If Equipped)

Attaching PTO-Driven Implement

Operating Tractor PTO

Section 65: Performance Ballasting

Planning for Maximum Productivity

Selecting Ballast Carefully

Measuring Wheel Slip—Manually

Ballasting Front End for Transport

Determining Maximum Rear Ballast

Determining Maximum Front Ballast

Adding Rear Ballast For Front Loader

Using Cast Iron Weights

Installing Rear Cast Iron Weights

Using Liquid Weight

Match Tractor Power to Implement

Using Implement Codes

Section 70: Wheels, Tires and Treads

Service Tires Safely

Check Implement-to-Tire Clearance

Check Tire Inflation Pressure

Tire Inflation Pressure Chart

Front and Rear Tire Combinations—2WD Axle

Front and Rear Tire Combinations—MFWD

Selecting Front Tire Rolling Direction

Tighten Wheel/Axle Hardware Correctly

Tighten Bolts—Adjustable Front Axle

Tighten Bolts—MFWD Axle

Tighten Bolts—Rear Axle

Tread Settings—Adjustable Front Axle (2WD Axle)

Adjusting Front Wheel Tread (2WD Axle)

Checking Toe-In—Adjustable Front Axle (2WD)

Adjusting Toe-In—Adjustable Front Axle (2WD)

Tread Settings—MFWD Axle

Tread Settings—Multi-Position Rear Wheels (Steel Disks)

Checking Toe-In—MFWD Axle

Adjusting Toe-In—MFWD Axle

Steering Stop Adjustment (MFWD Axle)

Front Fender Adjustment (MFWD Axle)

Section 75: Transporting

Use Safety Lights and Devices

Use a Safety Chain

Driving Tractor on Roads

Transporting on Carrier

Towing Tractor

Section 80: Fuels, Lubricants and Coolant

Handle Fuel Safely—Avoid Fires

Handle Fluids Safely—Avoid Fires

Cold Weather Operation

Hot Weather Operation

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Biodiesel Fuel

Fill Fuel Tank

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Liquid Coolant Conditioner

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle and Wheel Hub Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Section 85: Maintenance and Service Intervals

Additional Service Information

Service Tractor Safely

Service Interval Chart—Daily or 10 Hours / Weekly or 50 Hours / FIRST 100 Hours / 250 Hours

Service Interval Chart—500 Hours / 1000 Hours / Annually / 1500 hours / 2000 Hours or Two Years / 5000 Hours or Five Years

Service—As Required

Observe Service Intervals

Using High-Pressure Washers

Using Compressed Air

Section 90: General Maintenance and Inspection

Opening Hood

Inspect Engine Air Intake Filters

Cleaning Air Filter Dust Unloading Valve

Replace Engine Air Intake Filters

Inspect Engine Air Intake System

Adjust Brake Pedal Free Travel

Clean Engine Crankcase Vent Tube

Check Engine Idle Speeds

Engine Valve Adjustment

Cleaning the Exhaust Filter Aftertreatment

Diesel Particulate Filter Maintenance and Service

Exhaust Filter / Diesel Particulate Filter Ash Handling and Disposal

Exhaust Filter Disposal

Tighten Hose Clamps

Inspect Tractor for Loose Hardware

Check Neutral Start System—PowrReverser™ Transmission (If Equipped)

Inspect Seat Belt

Adjust Hand Throttle Friction

Inspect Tires

Tubeless Tire Repair

Clean Cab Air Filters

Service Air Conditioner (Cab)

Cleaning Engine Compartment

ROPS Maintenance or Replacement (OOS)

Keep Cab Protection System Installed Properly

Section 95: Lubrication

Use Correct Lubricant

Check Engine Oil Level

Change Engine Oil and Filter

Check Transmission-Hydraulic Oil Level

Change Transmission-Hydraulic Oil

Replace Transmission-Hydraulic Oil Filter

Lubricate Steering Linkage

Lubricate Front Axle Pivot Pins

Lubricate MFWD Axle Shaft

Lubricate Hitch Components

Check MFWD Axle Wheel Hub Oil Level

Change MFWD Axle Wheel Hub Oil

Check MFWD Axle Housing Oil Level

Change MFWD Axle Housing Oil

Lubricate Front Wheel Bearings (2WD Axle)

Lubricate Rear Axle Bearings

Lubricate Operator's Seat Slide Rails (OOS)

Lubricate Hood Latch

Section 100: Maintenance—Cooling System

Clean Grille Screens, Radiator, Oil Cooler, Radiator Screen (If Equipped) and A/C Condenser (Cab)

Check Coolant Level

Check Cooling System for Leaks

Flush Cooling System and Replace Thermostat

Section 105: Maintenance—Fuel System

Do Not Modify Fuel System

Drain Water and Sediment From Fuel Filters

Drain Water and Sediment From Fuel Tank

Replace Prefilter / Water Separator

Replace Primary Fuel Filter / Water Separator

Bleed Fuel System

Section 110: Maintenance—Electrical System

Electrical Service Precautions

Inspect Alternator/Fan Belt Tensioner

Replace Alternator/Fan Belt

Charge Battery

Clean Battery

Check Battery Condition

Remove Battery

Battery Replacement Specifications

Service Battery

Access Fuses and Relays

Load Center Fuses and Relays-OOS

Load Center Fuses and Relays-OOS—Behind Instrument Panel

Load Center Fuses and Relays-OOS—Behind Panel at Left Rear Corner of Operators Station

Load Center Fuses and Relays—Cab

Load Center Fuses and Relays—Cab—Behind Instrument Panel

Fusible Link Location

Starter Wiring Connections

Handling Halogen Light Bulbs Safely

Replace Headlight Element

Adjust Headlights

Replace Roof Hazard Light Bulb—Cab

Replace Hazard Light Bulb—OOS

Replace Tail and Turn Light Bulbs

Replace Floodlight Element—OOS

Replace Floodlight Element—Cab

Replace Dome Light Bulb—Cab

Replacing Controls Illumination Light Bulb (Cab)

Replacing Rotary Beacon Light Bulb (If Equipped)

Section 115: Troubleshooting

Engine Troubleshooting

Electrical System Troubleshooting

Transmission Troubleshooting

Rockshaft and 3-Point Hitch Troubleshooting

Brakes Troubleshooting

Hydraulic System Troubleshooting

Deluxe Selective Control Valve Troubleshooting (If Equipped)

Remote Hydraulic Cylinder Troubleshooting

Heater and A/C System (Cab) Troubleshooting

Wiper(s), Floodlights, Dome Light and Radio (Cab) Troubleshooting

Section 120: Storage

Place Tractor in Long-Term Storage

Remove Tractor From Storage

Paint Finish Care

Section 125: Specifications

General Specifications

Overall Dimensions and Weights

Turning Radius—MFWD Axle

Turning Radius—2WD Axle

Ground Speeds—PowrReverser™ Transmission (PRT)

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

Limited Battery Warranty

Section 130: Identification Numbers

Identification Numbers

Product Identification Number

MFWD Axle Serial Number (If Equipped)

Engine Serial Number

Fuel Injection Pump Serial Number

Transaxle Serial Number

Cab Serial Number

Selective Control Valve (SCV) Serial Number

Keep Proof of Ownership

Keep Machines Secure

Section 135: Lubrication and Maintenance Records

Daily / 10 Hour Service Record

Weekly / 50 Hour Service Record

First 100 Hour Service Record

250 Hour Service Record

500 Hour Service Record

1000 Hour Service Record

Annual Service Record

2000 Hour / Two Year Service Record

5000 Hour / Five Year Service Record

As Required Service Record

John Deere 6105D, 6115D, 6130D and 6140D Interim Tier IV Tractors Operator's Manual (OMSU38638)