Volvo Soil Compactors SD75B Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo Soil Compactors SD75B, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Soil Compactors SD75B workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo Soil Compactors SD75B Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,231 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
000 - Foreword.....2
000 - GENERAL.....3
03 - SPECIFICATIONS.....4
Belt tension, specifications.....5
Conversion tables.....6
Critical mounting torques.....14
Hydraulic connections, tightening torques.....17
Thread locking compound, application_specifications.....22
Tightening torque, specifications_{09-11-41}.....24
Tightening torque, specifications_{09-12-06}.....27
Tyres, specifications.....30
07 - STANDARD TIME.....31
Operation numbers for additional work.....32
08 - TOOL.....34
88830095 Lifting tool user instructions.....35
88830142 Adapter user instructions.....40
88830352 Adapter user instructions.....44
001 - STANDARD PARTS, SERVICE.....48
16 - LUBRICANT; FUEL; OTHER FLUID.....49
Alternative fuels.....50
Fuel, lubricant and filling capacities.....53
Recommended lubricants.....54
17 - SERVICE.....57
Air cleaner, installing.....61
Air cleaner, removing.....63
Air intake hose, checking.....65
Arrival Inspection, according to Inspection Programme.....67
Articulation pin torque, checking.....68
Axle breather, cleaning.....70
Axle differential and brake oil level, checking.....71
Axle differential and brake oil, changing.....73
Axle wheel end oil level, checking.....76
Axle wheel end oil, changing.....78
Battery system integrity, checking.....80
Belt condition, checking.....82
Belt tension, checking.....84
Cab main filter, replacing.....85
Cab prefilter, replacing.....88
Cab ventilation filters, cleaning.....90
Carrier seal, greasing.....94
Charge air pressure sensor, checking.....96
Coolant level, checking.....97
Coolant mixture, checking.....98
Coolant, draining.....100
Coolant, filling.....103
Cooling system integrity, checking.....105
Crankcase ventilation separator element, replacing.....106
Crankcase ventilation separator rubber hoses, checking.....108
Crankcase ventilation separator, checking.....109
Crankcase ventilation separator, replacing.....112
DPF (Diesel particulate filter), checking and cleaning.....114
DPF differential pressure pipes and hoses, checking.....119
Delivery Inspection, according to Inspection Programme.....121
Drum carrier breather, cleaning.....122
Drum carrier oil level, checking.....124
Drum carrier oil, draining.....126
Drum carrier oil, filling.....128
Drum eccentric oil level, checking.....130
Drum eccentric oil, draining.....132
Drum eccentric oil, filling.....134
Drum shock mount, replacing.....136
Drum shock mounts, checking.....139
EGR cooler hoses, checking.....140
EGR cooler pressure, testing.....142
EGR cooler, replacing.....145
EGR piping, checking.....149
EGR valve, cleaning.....151
EGR valve, replacing.....153
Emergency stop switch, checking.....156
Engine air cleaner primary filter, cleaning.....157
Engine air cleaner primary filter, replacing.....159
Engine air cleaner secondary filter, replacing.....161
Engine air cleaner system integrity, checking.....163
Engine belt tension, adjusting.....164
Engine hood, operating.....166
Engine oil filter, replacing.....168
Engine oil level, checking.....170
Engine oil, draining.....172
Engine oil, filling.....174
Exhaust manifold, checking.....176
Fuel filter, replacing.....178
Fuel hoses, checking.....180
Fuel system, bleeding.....182
Fuel tank breather filter, replacing.....183
Fuel_water separator, draining.....185
Hydraulic oil filters, replacing.....187
Hydraulic oil level, checking.....189
Hydraulic oil suction strainers, cleaning.....190
Hydraulic oil tank breather filter, replacing.....192
Hydraulic oil tank, draining.....194
Hydraulic oil tank, filling.....196
Injectors, checking.....198
Lubricant hose, checking.....209
Maintenance of Stored Machines, according to Inspection Programme.....210
Maintenance service, daily.....211
Maintenance service, every 1000 hours.....212
Maintenance service, every 1500 hours.....214
Maintenance service, every 2000 hours.....215
Maintenance service, every 3000 hours.....216
Maintenance service, every 50 hours.....218
Maintenance service, every 500 hours.....220
Maintenance service, every 6000 hours.....222
Maintenance service, first 50 hours.....223
Operator's platform, lowering.....224
Operator's platform, raising.....226
Oscillation pin torque, checking.....229
Overflow pipe, inspecting.....231
Parking brake function, checking.....233
Radiator and coolers, cleaning.....235
Ratchet jack, greasing.....236
Service and Maintenance Introduction.....238
Steering cylinder pins, greasing.....239
Swivel joint pins, greasing.....240
Turbocharger, checking.....242
Tyres, checking air pressure.....244
Valves, adjusting.....246
Water separator, replacing.....257
Wheel nuts torque, checking.....259
19 - GENERAL.....260
A few simple safety rules.....261
Before operating.....265
Before service, read.....269
Charging batteries.....273
Cleanliness.....277
Decontamination.....281
Electrical system.....285
Environment.....289
Environmental handling for the future.....294
General.....297
Health hazards with paint, plastics and rubber.....302
Safety concerns everybody!.....306
Safety when handling oil and fuel.....310
Safety when handling the machine.....313
Safety when lifting and supporting complete machine.....317
Safety when working with batteries.....319
Service position.....322
Some simple rules regarding tyre handling.....324
002 - ENGINE WITH MOUNTING AND EQUIPMENT.....326
20 - GENERAL.....327
Component locations.....328
E-ECU MID 128 non-programmed, replacing.....332
E-ECU MID 128 pre-programmed, replacing.....334
Engine belts, replacing.....336
Engine, description.....338
Engine, fill quantities.....342
Tech Tool, operations.....343
21 - ENGINE.....344
Crankcase ventilation separator, checking.....345
Crankcase ventilation separator, replacing.....348
Crankshaft front oil seal, replacing.....350
Crankshaft rear oil seal, replacing.....353
Engine mounts, replacing.....357
Engine rotation speed sensor, replacing.....364
Engine rotation speed sensor, specifications.....368
Engine, installing.....370
Engine, removing.....381
Engine, specifications.....392
Engine, tightening torques.....393
Valve system, specifications.....394
Valves, adjusting.....395
22 - LUBRICATING SYSTEM.....406
Lubricating system, description.....407
Lubrication oil pressure, checking with pressure gauge.....411
Lubrication system, component locations.....413
Lubrication system, specifications.....415
Lubrication system, tightening torques.....416
23 - FUEL SYSTEM.....417
Fuel pump unit, replacing.....418
Fuel pump, replacing.....426
Fuel rail, replacing.....428
Fuel system, bleeding.....433
Fuel system, component location.....434
Fuel system, description.....436
Fuel system, specifications.....441
Fuel system, tightening torques.....442
Fuel tank, installing.....443
Fuel tank, removing.....447
Injectors, replacing.....451
Overflow pipe, inspecting.....462
25 - INLET & EXHAUST SYSTEM.....465
Air cleaner, installing.....466
Air cleaner, removing.....468
DPF (Diesel particulate filter), checking and cleaning.....470
Exhaust Aftertreatment System, component location.....475
Exhaust Aftertreatment System, description.....476
Inlet and exhaust system, tightening torques.....480
Inlet throttle, replacing.....481
Preheating coil, replacing.....485
Regeneration process, description.....487
Turbocharger, installing.....489
Turbocharger, removing.....492
Wastegate, checking.....494
26 - COOLING SYSTEM.....496
Coolant pump, replacing.....497
Cooling fan, description.....500
Cooling package, installing.....504
Cooling package, removing.....508
Cooling system, component location.....512
Cooling system, description.....514
Cooling system, specification.....518
Cooling system, tightening torques.....519
Expansion tank, replacing.....520
Fan control valve, installing.....522
Fan control valve, removing.....524
Fan motor, installing.....526
Fan motor, removing.....530
Fan motor, specifications.....534
Fan pump, installing.....535
Fan pump, removing.....537
Fan pump, specifications.....539
Fan shroud, replacing.....540
Thermostat, replacing.....542
27 - ENGINE CONTROL.....544
Engine speed control switch, description.....545
29 - MISCELLANEOUS.....546
EGR cooler pressure, testing.....547
EGR cooler, replacing.....550
EGR valve, replacing.....554
Exhaust Gas Recirculation (EGR), description.....557
Exhaust gas recirculation (EGR), component location.....560
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....562
30 - GENERAL.....563
Adapter cable 999 0014.....566
Adapter cable 999 0020.....567
Adapter cable 999 0216.....569
Adapter cable 999 3893.....570
Collection of basic data.....571
Communication with data buses.....573
Component fault diagnosis, description.....575
Conditions when checking.....578
Electrical system, description.....580
Electrical system, specifications.....583
Electronic control system, description.....584
Extension cable 999 0062.....585
FX1052, description and measuring.....586
FX1053, description and measuring.....588
FX1054, description and measuring.....590
General fault diagnosis information.....591
Harness 8889 0016.....592
Lead and connector checks.....593
MA2301-MA2304, description and measuring.....597
MA2310, description and measuring.....599
MA4202, description and measuring.....600
MA4212, description and measuring.....602
MA4228, description and measuring.....603
MA4407, description and measuring.....605
Multi-pin breaker box 999 8699.....606
Multimeter 8889 0074.....607
PWM9150, description and measuring.....608
PWM9151, description and measuring.....610
PWM9426, description and measuring.....612
PWM9427, description and measuring.....614
PWM9430, description and measuring.....616
PWM9431, description and measuring.....618
RE2501, description and measuring.....620
RE3101, description and measuring.....622
RE3102, description and measuring.....624
RE3301, description and measuring.....626
SAE error codes, translation to error messages, general.....628
SE2206, description and measuring.....631
SE2303, description and measuring.....632
SE2309, description and measuring.....634
SE2507, description and measuring.....637
SE2508, description and measuring.....639
SE2510, description and measuring.....641
SE2519, description and measuring.....643
SE2521, description and measuring.....645
SE2522, description and measuring.....647
SE2606, description and measuring.....649
SE2709, description and measuring.....651
SE2710, description and measuring.....653
SE5501, description and measuring.....654
SE8501, description and measuring_{06-51-55}.....656
SE8501, description and measuring_{06-52-22}.....657
SE8502, description and measuring.....659
SE9105, description and measuring.....661
SE9426, description and measuring.....663
SE9428, description and measuring.....665
SE9429, description and measuring.....666
SE9809, description and measuring.....667
Software parameters, description.....668
Software versions and ECUs_part number, checking.....672
Software versions and ECUs_part number, general.....675
Software.....676
Special tools for troubleshooting.....677
Template 8889 0019.....678
Test methods, description.....679
Test pins 999 0008.....682
Traction control error codes, description.....683
Troubleshooting strategy.....684
Troubleshooting tools.....686
VCADS Pro service tool .....687
VCADS Pro service tool-[1438].....691
VCADS Pro service tool.....695
VCADS Pro, 17034-3 - Vehicle information, test.....699
VCADS Pro, Description.....700
Vibration control error code, description.....702
31 - BATTERY.....704
Alternator, installing.....705
Alternator, removing.....707
36 - OTHER ELECTRICAL EQUIPMENT.....709
Engine control unit E-ECU, description.....710
V-ECU MID 187 non-programmed, replacing.....712
V-ECU MID 187 pre-programmed, replacing.....716
Vehicle control unit V-ECU, description.....720
37 - CABLE; FUSE; RELAY.....721
Charge pressure relief valve, replacing.....723
Component list, Solenoid valves.....725
Component list, Switches.....728
Component list, fuses.....733
Component list, relays.....736
Component list, sensors.....739
Electrical symbols and designations.....742
Explanation of wiring diagrams.....746
Grounding points, frame connections.....749
Wiring diagram 10_{06-19-34}.....751
Wiring diagram 10_{06-20-01}.....754
Wiring diagram 11_{06-18-26}.....756
Wiring diagram 11_{06-18-53}.....759
Wiring diagram 12_{06-17-10}.....761
Wiring diagram 12_{06-17-37}.....764
Wiring diagram 13_{06-16-01}.....766
Wiring diagram 13_{06-16-28}.....769
Wiring diagram 14_{06-14-37}.....771
Wiring diagram 14_{06-15-04}.....774
Wiring diagram 15_{06-13-28}.....776
Wiring diagram 15_{06-13-55}.....779
Wiring diagram 16_{06-12-20}.....781
Wiring diagram 16_{06-12-47}.....784
Wiring diagram 17_{06-11-12}.....786
Wiring diagram 17_{06-11-39}.....789
Wiring diagram 18_{06-10-04}.....791
Wiring diagram 18_{06-10-31}.....794
Wiring diagram 19_{06-08-56}.....796
Wiring diagram 19_{06-09-23}.....799
Wiring diagram 1_{06-29-56}.....801
Wiring diagram 1_{06-30-24}.....804
Wiring diagram 20_{06-07-48}.....806
Wiring diagram 20_{06-08-15}.....809
Wiring diagram 21.....811
Wiring diagram 2_{06-28-47}.....814
Wiring diagram 2_{06-29-14}.....817
Wiring diagram 3_{06-27-38}.....819
Wiring diagram 3_{06-28-05}.....822
Wiring diagram 4_{06-26-30}.....824
Wiring diagram 4_{06-26-57}.....827
Wiring diagram 5_{06-25-22}.....829
Wiring diagram 5_{06-25-49}.....832
Wiring diagram 6_{06-24-14}.....834
Wiring diagram 6_{06-24-40}.....837
Wiring diagram 7_{06-22-58}.....839
Wiring diagram 7_{06-23-25}.....842
Wiring diagram 8_{06-21-50}.....844
Wiring diagram 8_{06-22-17}.....847
Wiring diagram 9_{06-20-42}.....849
Wiring diagram 9_{06-21-09}.....852
Wiring diagram index.....854
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....855
Fuel level sender, replacing.....856
Instrument cluster, replacing.....858
004 - POWER TRANSMISSION.....861
42 - TRANSMISSION; HYDRAULIC CONTROL.....862
Propulsion control lever, replacing.....863
44 - HYDROSTATIC DRIVE.....867
ASC (Anti-spin control) solenoid, replacing.....869
Axle motor, specifications.....871
Brake_shunt valve function, description.....872
Drive enable valve solenoid, replacing.....875
Drive enable valve, replacing.....877
Drum drive motor speed sensor, replacing.....878
Drum drive motor, description_{06-00-03}.....880
Drum drive motor, description_{06-00-26}.....882
Drum drive motor, specifications.....884
Hi_low axle motor valve solenoid, replacing.....885
Hi_low axle motor valve, replacing.....887
Hi_low drum drive motor valve solenoid, replacing.....889
Hi_low drum drive motor valve, replacing.....891
Hydrostatic drive system, description.....892
Loop flushing valve, description.....896
Loop flushing valve, replacing.....898
Propulsion pump charge pressure, checking.....900
Propulsion pump system pressure, checking.....902
Propulsion pump, description.....904
Propulsion pump, installing.....906
Propulsion pump, multi function valve, replacing.....913
Propulsion pump, removing.....915
Propulsion pump, specifications.....920
Rear axle drive motor, description_{06-01-26}.....921
Rear axle drive motor, description_{06-01-50}.....923
Rear axle drive motor, installing.....925
Rear axle drive motor, removing.....927
Rear axle motor speed sensor, replacing.....930
Thermal bypass valve, description.....932
Thermal bypass valve, specifications.....934
Traction control microprocessor, description.....935
Traction control module, replacing.....937
Traction control system, description.....939
Traction control valve, description.....943
Traction control valve, replacing.....945
46 - FRONT AXLE; REAR AXLE.....948
Rear axle, description.....949
005 - BRAKE.....952
55 - PARKING BRAKE.....953
Axle brake, specifications.....954
Brake release valve solenoid, replacing.....955
Drum brake, specifications.....957
Parking brake release valve, replacing.....958
006 - STEERING.....959
60 - GENERAL.....960
Steering pump, description.....961
Steering system, description.....963
Steering system, specifications.....966
Steering valve, description.....967
64 - STEERING.....969
Steering cylinder, replacing.....970
Steering pressure, checking.....974
Steering pump, installing.....976
Steering pump, removing.....980
Steering valve, replacing.....983
007 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....987
71 - FRAME.....988
Drum frame, installing.....989
Drum frame, removing.....993
Swivel, installing.....996
Swivel, removing.....999
74 - FRAME LINK.....1002
Frame joint bearings, specifications.....1003
Frame joint, replacing bearings.....1004
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....1006
Carrier bearings, replacing.....1008
Carrier, installing.....1010
Carrier, removing.....1014
Drum drive assembly, installing.....1018
Drum drive assembly, removing.....1020
Drum drive motor, replacing.....1023
Drum eccentric, description.....1027
Drum, installing.....1030
Drum, removing.....1034
Eccentric weight bearings, replacing.....1038
Eccentric weight, installing.....1044
Eccentric weight, overhauling.....1049
Eccentric weight, removing.....1052
Smooth drum scrapers, replacing.....1057
Vibration control microprocessor, description.....1060
Vibration control module, replacing.....1062
Vibration motor, description.....1064
Vibration motor, installing.....1066
Vibration motor, removing.....1068
Vibration motor, specifications.....1070
Vibration pump SCR (system check_relief) valve, replacing.....1071
Vibration pump charge pressure relief valve, adjusting.....1074
Vibration pump charge pressure relief valve, replacing.....1076
Vibration pump charge pressure, checking.....1078
Vibration pump, description.....1080
Vibration pump, installing.....1083
Vibration pump, removing.....1087
Vibration pump, specifications.....1090
Vibration speed sensor, replacing.....1091
Vibration system pressure, checking.....1093
Vibration system, description_{05-35-54}.....1097
Vibration system, description_{05-36-17}.....1100
Wheel, installing.....1103
Wheel, removing.....1105
Wheels, specifications.....1107
Wheels, tightening torques.....1108
008 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....1109
81 - CAB, NAKED; CANOPY.....1110
Cab, installing.....1111
Cab, removing.....1119
Operator's platform, lowering.....1127
Operator's platform, raising.....1129
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....1132
Engine hood, installing.....1133
Engine hood, manually operating.....1136
Engine hood, operating.....1138
Engine hood, removing.....1140
87 - AIR CONDITIONING UNIT.....1143
Air conditioning performance, checking.....1144
Air conditioning, specifications.....1146
Air mix door actuator, replacing.....1147
Climate control system, description.....1152
Climate unit, installing.....1158
Climate unit, removing.....1164
Climate unit, tightening torques.....1171
Condenser, replacing.....1173
Cooling unit, leak detection.....1176
Drying filter, replacing.....1178
Evaporator, replacing.....1181
Expansion valve, replacing.....1189
Fan motor, replacing.....1198
Heat control valve, replacing.....1201
Heater core, replacing.....1206
Refrigerant, draining.....1208
Refrigerant, filling incl vacuum pumping.....1211
009 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....1215
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....1216
Explanations to hydraulic diagram_{05-03-47}.....1217
Explanations to hydraulic diagram_{05-04-58}.....1218
Explanations to hydraulic diagram_{05-06-05}.....1220
Explanations to hydraulic diagram_{05-07-05}.....1222
Hydraulic diagram 1_{05-07-31}.....1224
Hydraulic diagram 2_{05-06-28}.....1225
Hydraulic diagram 3_{05-05-21}.....1226
Hydraulic diagram 4_{05-04-13}.....1228
Hydraulic system, description.....1230
