BMW M4 (F82/F83 series) Repair Service Manual 2014 & UP
Complete service repair manual with Electrical Wiring Diagrams for BMW M4 (F82/F83 series) 2014-present, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW M4 (F82/F83 series) 2014-2020 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW M4 (F82/F83 series) Service Repair Manual 2014 & UP.pdf
PRODUCT DETAILS:
Total Pages: 4,517 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES......2
0 operating fluid overview......6
0000... Body Check for corrosion (except cavities)......20
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......21
0000... CBS reset......22
0000... Check horn, headlight flashers and hazard warning flashers......26
0000... Check windscreen wash _ wipe system......27
0000... Checking coolant level and concentration, correcting if necessary......28
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......29
0000... Checking lighting system......30
0000... Checking of road safety (test drive)......31
0000... Information _ warning labels......32
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......36
0000... Steering components Check for play, damage and, if nec., tightness......38
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......40
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......41
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......42
0000... When driving on a race track......46
0000... Windscreen washer system checking fluid level, topping up if necessary......51
0000... Work instruction for removing the protective film......52
0000009 Pre-delivery check......54
0000105 Standard scope of service......59
0000600 Service - running-in check......60
0000602 Service - air filter element......61
0000610 Service - engine oil......63
0000612 Service - front brakes......65
0000614 Service - rear brakes......67
0000616 Service - microfilter......69
0000618 Service - brake fluid......70
0000622 Service - spark plugs......71
0000624 Service - vehicle check......72
0000661 Rear axle differential service......75
0001... Symbols used and information in repair instructions......76
5.1.1 Axles......80
7.1.1 Installation safety of the seat belts _ seat belt buckles......83
7.1.2 Status of the seat belts _ seat belt buckles......87
7.1.3 Belt force limiter......90
7.1.4 Seat belt tensioner......91
7.1.5 Airbag......92
7.1.6 Supplementary restraint systems (SRS)......95
7.11 Odometer (if present)......96
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......97
Abbreviations......98
Addition to special tools cabinet All model series......101
Arguments pertaining to engine oil consumption......103
Brake fluid - Operating Fluids Specification......106
Brake fluid service - extension of the first brake fluid interval to 36 months......107
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......109
CBS general - Reset is lost......111
Changed emissions test indicator BMW Condition Based Service......112
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......113
Drawbar load sign omitted All with options 235 and 3AC......115
Emergency Services (BMW _ MINI) from issue September 2009......116
Engine oil - varying colours _ smell after initial filling in the works......117
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......118
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......119
Extract from BMW Group Standard?GS?90003-2......120
FEB-FEB-NED-TESTMODULE-AKTUELL......122
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......123
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......129
Handling the acoustic camera......132
IMIB_Next......134
Ignition key data tapping on CBS vehicles......137
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......143
List of contents......145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......154
Main group 00......155
Maintenance content M3 F80, M4 F82 _ F83 and M4 impact sensor......156
New Maintenance Records service booklet and maintenance documentation All models......158
Parking brake function check - new procedure in the standard service scope _ rear brake service......160
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......162
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......164
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......170
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......172
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......176
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......189
Workshop Equipment - Planning Documentation......202
Workshop equipment sales......203
11 - ENGINE ......204
11 operating fluid overview......209
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......211
1100 Mounting engine on assembly stand (S55)......213
1100 Overview of tightening torques......215
1100... Engine oil change (S55)......219
1100... Engine oil consumption measurement......222
1100... Overview of consumables (Electronic Parts Catalogue)......223
1100039 Checking compression of all cylinders (S55)......229
1100050 Removing and installing engine (S55)......234
1100300 Engine oil consumption measurement......241
1100670 Securing engine in installation position......245
1112 Overview of Technical Data......250
1112 Overview of tightening torques......253
1112000 Removing and installing _ sealing cylinder head cover (S55)......267
1112040 Removing and installing all ignition coils and injector wells (S55)......270
1112100 Removing and installing cylinder head (S55)......272
1112101 Replacing cylinder head gasket (S55)......288
1112115 Removing and installing _ replacing corrosion protection cover (S55)......291
1112719 Grinding cylinder head lower face (S55)......293
1112729 Checking cylinder head for water leaks (S55)......295
1113000 Removing and installing, sealing or replacing oil sump (S55)......297
1114005 Replacing front crankshaft seal (S55)......303
1114010 Replacing sealing cap for vacuum pump (S55)......307
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (S55)......310
1114151 Replacing rear radial crankshaft seal on transmission side (S55)......313
1121500 Replacing crankshaft (S55)......318
1121505 Sealing crankcase lower section (S55)......328
1121531 Replacing all crankshaft main bearing shells (S55)......353
1122500 Removing and installing _ replacing flywheel (S55)......358
1123010 Removing and installing _ replacing vibration damper (S55)......361
1124571 Replacing all connecting rod bearing shells (S55)......363
1125530 Removing and installing _ replacing all pistons (S55)......367
1128010 Replacing drive belt for alternator (S55)......375
1128018 Replacing drive belt for coolant pump (S55)......378
1128020 Replacing tensioning device for alternator drive belt (S55)......381
1128028 Removing and installing both deflecting elements for the drive belt (S55)......383
1130 Overview of tightening torques......385
1131 Overview of tightening torques......386
1131005 Checking camshaft timing (S55)......398
1131025 Removing and installing _ replacing intake camshaft (S55)......403
1131028 Removing and installing _ replacing exhaust camshaft (S55)......407
1131051 Replace the hub for the vibration damper (S55)......415
1131051 Replacing timing chain (S55)......427
1131090 Installing and removing _ replacing chain tensioner piston (S55)......436
1131505 Adjusting timing of camshaft(s) (S55)......438
1133050 Removing and installing _ replacing all rocker arms (S55)......444
1134552 Removing and installing _ replacing all valves (S55)......447
1134560 Replacing all valve stem seals (S55)......449
1134715 Replacing all valve springs (S55)......451
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (S55)......455
1136655 Removing and installing _ replacing both solenoid valves (S55)......462
1137... Fault patterns for valve gear (S55)......464
1137005 Removing and installing _ replacing eccentric shaft (S55)......467
1137010 Removing and installing _ replacing intermediate levers (S55)......470
1137020 Removing and installing _ replacing servomotor for eccentric shaft (S55)......482
1140000 Checking engine oil pressure (S55)......490
1141000 Removing and installing _ replacing oil pump (S55)......495
1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (S55)......500
1141050 Removing and installing _ replacing oil suction pump (S55)......508
1141115 Removing and installing _ replacing hydraulic valve (S55)......513
1142020 Removing and installing _ replacing full-flow oil filter (S55)......515
1142035 Removing and installing _ replacing the thermostat housing S55......520
1142035 Removing and installing _ replacing thermostat housing of engine oil cooling (S55)......522
1151000 Removing and installing _ replacing coolant pump (S55)......525
1151055 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger (S55)......529
1153000 Removing and installing _ replacing coolant thermostat (S55)......532
1153086 Removing and installing coolant return line (S55)......534
1153092 Removing and installing coolant feed line to exhaust turbocharger (S55)......536
1153094 Removing and installing coolant feed line from exhaust turbocharger to auxiliary coolant pump (S55)......538
1161050 Removing and installing air intake plenum (S55)......539
1165022 Removing and installing _ renewing exhaust turbocharger for cylinders 1-3 (S55)......544
1165024 Removing and installing _ renewing exhaust turbocharger for cylinders 4-6 (S55)......554
1165805 Replacing both electrical controller drives (wastegate valve) (S55)......563
1166000 Removing and installing _ replacing vacuum pump (S55)......569
1178511 Removing and installing _ replacing oxygen control sensor of cylinders 1-3 (S55)......572
1178512 Removing and installing _ replacing oxygen control sensor of cylinders 4-6 (S55)......575
1178611 Removing and installing _ replacing oxygen monitoring sensor for cylinders 4-6 (S55)......579
1178611 Removing and installing _ replacing oxygen monitoring sensor, cylinders 1-3 (S55)......583
6.1.9 Engine performance......586
9.0 BMW Longlife-17 FE+......587
BMW Quality Longlife-04 All......589
Camshaft......590
Charger with control......591
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......592
Connecting Rods and Bearings, BMW, S55, B30......593
Connecting Rods and Bearings......594
Coolant pump with drive......595
Crankshaft and Bearings, BMW, S55, B30......596
Crankshaft and Bearings......601
Cylinder Head with Valve Seat Cover, BMW, S55, B30......603
Cylinder head with cylinder head cover......604
Cylinder head with lid, BMW, S55, B30......606
Emissions control, control sensor _ monitoring sensor......607
Emissions-control, Lambda oxygen sensor......608
Engine Block, Cylinder Crankcase, BMW, S55, B30......609
Engine block......610
Engine identification......612
Engine in general, BMW, S55, B30......622
Fan......623
Flywheel......624
Intake camshaft, BMW, S55, B30......625
Intake manifold......626
Leak-testing the air-intake system......628
Main group 11......631
Oil Filter and Lines......632
Oil pump with strainer and motor......633
Oil sump......635
Oil supply, BMW, S55, B30......637
Standard screw connection......638
Thermostat and Connections......639
V-ribbed belt with Tension and Deflection Element......640
Vacuum pump......641
Vacuum supply All models......642
Valves with Springs, BMW, S55, B30......646
Variable camshaft control......647
Variable valve gear......648
Vibration damper......649
12 - ENGINE ELECTRICAL SYSTEM......650
1112070 Removing and installing _ renewing acoustic cover (S55)......651
1200... Instructions for removal and replacement of control units......657
1200... Instructions for working on the ignition system......659
1212011 Remove and install _ replace all spark plugs (S55)......661
1213511 Replacing ignition coils (S55)......665
1214521 Replacing crankshaft pulse sensor (S55)......668
1214523 Replacing pulse sensor on intake camshaft (S55)......670
1214524 Replacing pulse sensor on exhaust camshaft (S55)......672
1214550 Replacing control unit (DME) (S55)......674
1214600 Removing _ replacing knock sensors (S55)......678
1214650 Replace pressure sensor on charge air cooler (S55)......681
1214651 Replacing pressure sensor on intake plenum (S55)......684
1214700 Encoding the control unit (DME _ DDE)......687
1214705 Programming the control unit (DME _ DDE)......688
1231020 Removing and installing or replacing alternator (S55)......689
1241020 Removing and installing _ replacing starter motor (S55)......693
1241041 Replacing the engagement solenoid switch......695
1242540 Replacing safety battery terminal (SBK)......697
1261280 Removing and installing _ replacing oil pressure switch (S55)......704
1261285 Removing and installing _ renewing oil level sensor for engine oil (S55)......707
Alternator lead......710
Alternator with Drive and Mounting Parts......711
Electronic Shift Units or Control Units......712
Oil pressure, oil level indicator......713
Spark Plugs......714
Starter motor with mounting......715
13 - FUEL PREPARATION & CONTROL......716
1161368 Removing and installing _ replacing charge air duct of cylinder 4-6 (S55)......718
1161375 Removing and installing _ replacing the charge air duct for cylinders 1-3 (S55)......720
1161380 Removing and installing _ replacing charge air duct to throttle valve (S55)......722
13 operating fluid overview......726
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)......727
1351110 Removing and installing _ replacing front high pressure pump (S55)......730
1351115 Removing and installing _ replacing rear high pressure pump (S55)......734
1353158 Removing and installing or replacing high-pressure rail (S55)......738
1353164 Removing and installing _ replacing both pressure lines (S55)......745
1353332 Removing and installing _ replacing feed line (S55)......749
1353594 Replacing fuel low-pressure sensor (S55)......754
1353596 Replacing high pressure fuel sensor (S55)......758
1353719 Removing and installing _ replacing all injectors (S55)......761
1354030 Removing and installing _ sealing throttle body (S55)......772
1362531 Replacing coolant temperature sensor (S55)......775
1362560 Removing and installing _ replacing left or right hot film air mass meter (S55)......778
1362582 Removing and installing _ replacing oil temperature sensor (S55)......781
1362630 Replacing pulse sensor for high pressure pump drive (S55)......784
1371010 Removing and installing _ replacing intake silencer housing, left (S55)......792
1371020 Removing and installing _ replacing intake silencer housing (S55)......794
1371040 Removing and installing _ replacing front air duct (S55)......796
1371042 Removing top rear air duct (S55)......800
1371043 Removing bottom rear air duct (S55)......802
1372002 Removing and installing _ replacing both air filter elements (S55)......804
1390500 Replacing tank venting valve (S55)......807
Fuel Injector Nozzles and Lines......809
Fuel Pump with Drive and Pipes......810
Fuel filter......811
Group 13......812
Intake silencer......813
Main group 16......814
Sensors for control unit......815
Throttle valve and operation......816
16 - FUEL SUPPLY......817
1611030 Remove and install _ replace the fuel tank (petrol)......818
1611060 Removing and installing or replacing fuel filler pipe......823
1612001 Removing and installing _ replacing sensor for fuel gauge (left)......826
1612010 Removing and installing or replacing carbon canister......827
1612440 Replace the fuel filler neck breather pipe (petrol)......828
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)......830
1614090 Removing and installing _ replacing delivery unit (petrol)......831
1614500 Removing and installing _ replacing control unit for electric fuel pump......836
Fuel Delivery......838
Fuel Tank and Mounting Parts......839
Fuel pump......840
Tank ventilation......841
17 - COOLING......842
1151040 Replacing the auxiliary coolant pump for charge air cooler (low pressure) (S55)......844
17 operating fluid overview......847
1700... Bleed and charge cooling circuit (LT cooling system) with vacuum charger......850
1700... Bleed cooling circuit for low temperatures (low-temperature cooling system) (S55)......858
1700... Instructions for working on cooling system......861
1700008 Draining and adding coolant (S55)......866
1700009 Checking the cooling system (high-temperature cooling system) for watertightness (S55)......870
1700011 Draining and topping up cooling circuit for low temperature cooling system (NT) (S55)......873
1700039 Bleed and fill cooling system with vacuum filling unit......877
1700039 Bleeding the cooling system (high-temperature cooling system) (S55)......887
1711000 Removing and installing radiator (S55)......890
1711016 Removing and installing _ replacing right auxiliary radiator (S55)......893
1711017 Removing and installing _ replacing left auxiliary radiator (S55)......895
1711035 Removing and installing _ renewing fan cowl with electric fan (S55)......897
1711100 Removing and installing _ renewing coolant expansion tank (S55)......901
1711120 Removing and installing the charge air cooler (S55)......904
1713020 Removing and installing _ replacing intercooler expansion tank (S55)......909
1721... Removing and installing _ replacing engine oil pipes for engine oil cooler (S55)......913
1721010 Removing and installing _ replacing transmission oil cooler for DKG (twin-clutch gearbox) (S55)......917
1721200 Removing and installing _ replacing engine oil cooler (S55)......921
1721500 Rinse gearbox oil cooler and lines of twin-clutch gearbox......924
1751499 Removing and installing the charge air cooler (S55)......928
1751500 Replacing charge air cooler (S55)......931
Coolant, Cooling System Test, BMW, F80, F82, F83, S55......934
Engine oil cooler lines and transmission oil cooler lines......935
Fill cooling system......936
Main group 17......937
Radiator with mounting, BMW, F80, F82, F83, S55......938
Radiator, expansion tank (S55)......939
Vent cooling system......940
18 - EXHAUST SYSTEM......941
18 operating fluid overview......942
1800018 Removing and installing complete exhaust system (S55)......943
1812031 Replacing rear silencer (S55)......950
1812081 Removing and installing _ replacing controller drive for left or right exhaust flap (S55)......957
1832045 Removing and installing _ replacing catalytic converter with centre silencer (S55)......962
1832050 Removing and installing _ replace catalytic converter for cylinders 1-3 (S55)......967
1832060 Removing and installing _ replace catalytic converter for cylinders 4-6 (S55)......971
8.2.1.1 Emission control systems......974
8.2.1.2 Gaseous emissions......979
8.2.2.1 Emission control devices......980
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded......983
Exhaust pipe with catalytic converter _ complete system......985
Exhaust standard EURO 4 and E-OBD for diesel engines......986
Exhaust system suspension......993
21 - CLUTCH......994
2100006 Bleeding clutch hydraulic system (plastic clutch slave cylinder)......995
2121 Overview of tightening torques......998
2121500 Removing and installing _ replacing clutch......999
2151500 Removing and installing or replacing clutch release bearing _ lever......1007
2152 Overview of tightening torques......1010
2152500 Removing and installing _ replacing clutch master cylinder......1011
2152510 Removing and installing _ replacing clutch slave cylinder (plastic)......1018
3.0 ATE brake cylinder paste, grease in the clutch region......1022
Clean diesel particulate filter......1023
Clutch operation (hydraulic)......1024
Gauge 21 2 070 All Model Series......1025
Main group 21......1026
22 - ENGINE & TRANSMISSION MOUNTING......1027
2211 Overview of tightening torques......1028
2211... Overview of engine _ gearbox mounting (S55)......1033
2211001 Replacing right engine mount (S55)......1034
2211011 Replacing left engine mount (S55)......1035
2211100 Replacing right engine support arm (S55)......1036
2211110 Replacing left engine support arm (S55)......1039
2231001 Replacing rubber mount for gearbox mounting (S55)......1042
2231050 Replacing cross member for gearbox mounting (S55)......1044
2231055 Removing and installing _ replacing transmission bearing block......1046
2232 Overview of tightening torques......1048
Clutch Disc and Drive Plate......1051
Engine mounting......1053
Main group 22......1056
Transmission mounting......1057
23 - MANUAL GEARBOX......1059
0011... Draining _ topping up transmission oil in manual transmission......1061
1.0 General information about manual gearbox oil......1063
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997......1064
23 Transmission designations......1066
23 Universal transmission retaining bridge......1072
23 operating fluid overview......1074
23.. Universal BMW transmission take-up......1077
2300 Overview of tightening torques......1079
2300... Overview of transmission housing (GS6-45BZ)......1081
2300028 Removing and installing transmission (GS6-45BZ) S55......1083
2300041 Installing exchange transmission (GS6-45BZ)......1094
2311617 Replacing guide sleeve for clutch operator (GS6-45BZ)......1096
2312061 Replacing radial shaft seal for output flange (GS6-45BZ)......1098
2312092 Replacing radial shaft seal for gearshift shaft (GS6-45BZ)......1102
2312524 Replacing radial shaft seal for drive shaft (GS6-45BZ)......1106
2314567 Removing _ replacing gear sensor......1109
4.0 transmission fluid for manual gearboxes......1111
5.0 transmission fluid for manual gearboxes......1116
Case and Cover S6-37BZ _ DZ _ MECH......1117
Electrical fittings......1118
Housing with lid......1119
Interior Shift Components......1121
Main group 23......1122
Synchronization GS6-37BZ _ DZ _ MECH......1123
Synchronization GS6-53DZ......1124
Synchronization Guide Sleeves GS6-37BZ _ DZ _ MECH......1125
Transmission difficult to shift _ diagnostic aid all model series......1126
Transmission filling capacities, BMW, F80, F82, F83, F87, S55, GS6-45BZ, MANUAL......1129
Transmission in general S7S 47BG......1130
Transmission shafts......1131
28 - TWIN_CLUTCH GEARBOX (DKG)......1133
00.... Information on service functions for twin-clutch gearbox (GS7D36SG)......1135
1.0 Transmission oil for DKG GS7D36SG......1137
28 operating fluid overview......1139
2800... Checking _ topping up oil level in twin-clutch gearbox (GS7D36SG)......1140
2800... Manually releasing parking lockS55......1142
2800001 Removing and installing twin-clutch gearbox (GS7D36SG) S55......1144
2800020 Removing and installing or replacing transmission oil sump (GS7D36SG)......1156
2800060 Replacing output flange shaft seal (GS7D36SG)......1160
2800101 Installing replacement transmission (GS7D36SG)......1165
2810000 Replacing suction filter (GS7D36SG)......1168
2810010 Removing and installing or replacing pump unit (GS7D36SG)......1171
2810020 Removing and installing or replacing combination sensor (GS7D36SG)......1176
2810050 Removing and installing parking lock module......1179
2840000 Removing and installing or replacing clutch cover (GS7D36SG)......1183
2840010 Removing and installing or replacing twin clutch (GS7D36SG)......1187
2840020 Removing and installing or replacing clutch support (GS7D36SG)......1192
2840050 Replacing shaft seal for clutch cover (GS7D36SG)......1195
2860... Notes on mechatronics (GS7D36SG)......1198
2860000 Replacing pressure filter (GS7D36SG)......1200
2860010 Removing and installing mechatronics (GS7D36SG)......1204
2860020 Replacing wiring harness (GS7D36SG)......1210
2860025 Replacing O-ring for wiring harness (GS7D36SG)......1218
2860030 Removing and installing _ replacing the hydraulic cap (GS7D36SG)......1221
2860514 Replacing mechatronics (GS7D36SG)......1223
Housing with add-on parts......1230
Main group 28......1232
Mechatronics control unit......1233
Transmission Shafts GS6-53DZ _ MECH......1234
Transmission filling capacities, BMW, F80, F82, F83, F87, GS7D36SG, MANUAL......1235
Transmission in general......1236
Twin clutch......1238
31 - FRONT AXLE, FRONT SUSPENSION......1239
31 Front axle overview M2, M3, M4......1241
31 operating fluid overview......1242
3100 Mobile table lift......1243
3100... Information on replacing shock absorbers......1246
3100... Instructions (chassis components made of aluminium)......1247
3100... Notes on repairing threads......1248
3100... Notes......1250
3110000 Removing and installing front axle support complete......1251
3111001 Replacing front axle support......1255
3111040 Removing and installing _ replacing stiffening plate......1260
3111506 Lowering _ raising front axle support (universal lifter)......1262
3112000 Removing and installing _ replacing left or right wishbone......1270
3112050 Removing and installing _ replacing left or right tension strut......1273
3121090 Removing and installing _ replacing left or right swivel bearing......1277
3121180 Replacing wheel bearing for front wheel......1282
3131000 Removing and installing complete left or right spring strut shock absorber......1285
3131031 Replacing front left or right spring strut shock absorber......1289
3133001 Replacing front left or right spring strut support bearing......1296
3133100 Replacing front left or right coil spring......1298
3135000 Removing and installing _ replacing front anti-roll bar......1302
3135005 Removing and installing _ replacing the anti-roll bar link (push rod) for the left or right anti-roll bar......1306
3135021 Replacing both rubber mounts of stabilizer mounting on front axle support......1308
3160... Notes on removing and installing Low Profile band clamps......1312
Front Axle Suspension......1315
Front axle - ride height, BMW, F83, M4......1316
Main group 31......1317
Replace wheel bearing......1318
Spring strut shock absorber......1319
Wheel Bearings and Steering Knuckle......1320
32 - STEERING & WHEEL ALIGNMENT......1321
2.6 Electronic hydraulic steering (EPS)......1323
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work......1325
32 operating fluid overview......1327
3200 Overview of Technical Data......1328
3200... Additional work for camber correction......1389
3200... General chassis and suspension definitions......1391
3200... General information and definitions......1392
3200... Instructions and specifications for replacement of steering gear _ steering column _ steering shaft following accident damage......1395
3200... KDS data statuses......1398
3200... Moving vehicle into design position......1400
3200... Moving vehicle into normal position......1401
3200... Test conditions for chassis _ wheel alignment check......1402
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position......1403
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle......1406
3200601 Adjusting toe-in on front axle......1409
3200620 Adjusting rear axle......1411
3210... Teaching in end stop software for electric steering gear (EPS)......1413
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering......1414
3211100 Replacing gaiter for steering box on left or right......1416
3213572 Replace electrical steering box (EPS)......1419
3221 Overview of Technical Data......1424
3221151 Replacing left or right track rod end......1425
3221231 Replacing left or right track rod......1428
3231003 Removing and installing _ replacing upper section of steering column shroud......1433
3231004 Removing and installing _ replacing steering column shroud upper section......1434
3231020 Removing and installing _ replacing lower section of steering column shroud......1439
3231020 Removing and installing _ replacing steering column shroud lower section......1441
3231070 Removing and installing _ replacing lower section of steering shaft......1446
3231090 Removing and installing _ replacing steering column......1449
3231102 Replacing steering shaft collar......1451
3231241 Replacing adjusting lever for steering column......1453
3233010 Removing and installing (replacing) M sports steering wheel......1454
3233016 Replacing design cover for M sports steering wheel......1457
3234030 Removing and installing _ replacing airbag unit (M sports steering wheel)......1458
3241... Instructions for removing and installing ear clips......1461
Chassis _ wheel alignment - normal position, BMW, F83......1464
Drop Arm......1465
General - Track Width _ Wheelbase, BMW, F83, M4......1466
Group 32......1467
Memo from _________________......1468
Steering Column......1470
Steering wheel......1471
Steering......1472
Wheel Alignment, BMW, F83, M4, Rough road package LA EAST......1473
Wheel Alignment, BMW, F83, M4, Series......1474
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE......1475
0002000 Raising vehicle with trolley jack......1478
0002001 Raising the vehicle using a vehicle lift......1480
0011... Checking _ topping up oil level in rear axle final drive......1483
0011259 Oil change in rear axle final drive incl. used oil disposal......1485
3100... Notes on wheel bearing replacement following accident damage......1487
3133... Measuring vehicle ride height......1489
33 Overview of rear axle final drive _ output shafts......1491
33 Overview of rear axle support with rubber mounts......1493
33 Rear axle layout......1494
33 operating fluid overview......1495
3300... Information on replacing shock absorbers......1497
3300... Instructions (chassis components made of aluminium)......1498
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work......1499
3300005 Start-up for regulated differential lock......1503
3310016 Removing and installing rear axle final drive......1504
3310017 Replace the rear axle final drive......1523
3310023 Replacing left or right radial shaft seal for output shaft on rear axle differential......1540
3310024 Replacing both radial shaft seals for output shafts at rear axle differential......1543
3310030 Removing and installing _ replacing oil sump on rear axle differential (220M)......1546
3310035 Removing and installing _ replacing holder (adapter) on rear axle differential at front......1549
3310036 Removing and installing _ replacing adapter on rear axle differential......1551
3310053 Removing and installing _ replacing temperature sensor......1553
3310155 Remove and install _ replace servomotor (complete) of rear axle differential, right......1555
3310657 Removing and installing _ replacing the rear axle differential servomotor......1558
3311... Replacing the O-ring for the side lid on the left or right rear axle differential......1560
3311021 Replacing radial shaft seal for drive flange on rear axle final drive......1562
3311521 Replacing the dust plate on the rear axle differential (input flange removed)......1567
3317005 Replacing the rubber mounts for the rear axle final drive suspension at rear......1572
3321... Pressing output shaft out of drive flange and drawing in......1575
3321000 Removing and installing _ replacing left or right output shaft......1580
3331000 Removing and installing complete rear axle support......1586
3331011 Replacing rear axle support......1601
3331503 Lowering _ raising rear axle support (universal lifter)......1604
3332... Overview of handlebars......1614
3332125 Replacing a ball joint in lower steering stub _ wheel carrier......1615
3332131 Replacing a wheel carrier......1617
3332175 Removing and installing _ replacing left or right rear reinforcement strut......1619
3332190 Removing and installing _ replacing left or right camber arm......1622
3332195 Replacing rubber mount for camber arm in rear axle support......1627
3332300 Replace bottom rear wishbone......1631
3332300 Replacing front bottom wishbone......1634
3332305 Replace upper front wishbone......1640
3332307 Replace top rear wishbone......1646
3341... Detaching wheel bearing inner ring from drive flange (drive flange removed)......1652
3341000 Replacing drive flange on left _ right rear axle shaft......1656
3341151 Replacing left or right wheel bearing on rear axle shaft......1662
3352010 Removing and installing rear left or right shock absorber......1665
3352012 Replacing rear left or right side shock absorber......1670
3352161 Replacing rear left or right support bearing for shock absorber......1673
3353000 Removing and installing _ replacing rear left or right coil spring......1676
3355000 Removing and installing _ replacing rear anti-roll bar......1683
3355021 Replacing both rubber mounts for anti-roll bar mounting......1685
3355041 Replacing anti-roll bar link for anti-roll bar bar on left or right......1686
Anti-roll bar......1688
Assessment of the rubber mounts on axle components......1690
Axle guide and axle strut......1693
Changing rear axle transmission fluid with the oil gun......1696
Final drive oil - new oil quality from 07 _ 2011......1697
General - track width, BMW, F83, M4......1698
Main group 33......1699
Rear Axle Suspension......1700
Rear axle - ride height, BMW, F83, M4......1701
Rear axle final drive suspension......1702
Rear axle final drive, 215M with controlled lock......1703
Shock Absorbers......1704
Transmission housing with lid......1705
Wheel Bearings......1706
34 - BRAKES......1707
1.1.13 Brake pads......1711
1.1.14 Brake drums, brake discs......1713
1.1.6 Duo-servo parking brake......1719
1.1.6 Electronic parking brake......1723
1.1.6 Parking brake, operating lever, reversible ratchet......1731
1.2.1 Service brake Effect......1736
1.3.1 Auxiliary brake (emergency braking) Effect......1742
1.4.1 Parking brake Effect......1743
1.6 Antilock Brake System (ABS)......1744
1.7 Electronic brake system (EBS)......1746
34 operating fluid overview......1747
3400... Assessing the carbon ceramic brake discs (CSiC) for wear......1750
3400... General information on braking in new brake discs _ brake pads......1753
3400... General information on breaking in new carbon ceramic brake discs _ brake pads......1754
3400... General notes on handling carbon ceramic brakes (CSiC)......1755
3400... General notes......1757
3400... Overview of brakes......1760
3400... Tolerance sample catalogue for assessment of the visual quality of carbon ceramic brake discs in new condition......1761
3400... Tolerance sample catalogue for assessment of the visual quality of carbon ceramic brake discs in used condition......1770
3400009 Checking brakes on test stand......1774
3400010 Checking thickness of brake pad......1776
3400012 Parking brake function check......1777
3400017 Checking brake booster (vacuum test)......1779
3400027 Replacing fluid in brake system (M sport brake)......1781
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier......1784
3411... Overview of front brake......1801
3411000 Removing and installing _ replacing brake pads on both front disc brakes (Brembo)......1802
3411000 Removing and installing _ replacing the brake pads of both front disc brakes (carbon ceramic brakes)......1807
3411220 Removing and installing _ replacing both front brake discs......1811
3411220 Removing and installing _ replacing both front carbon ceramic brake discs (CSiC)......1813
3411280 Removing and installing _ replacing front left protective plate......1816
3421... Overview of rear brake......1817
3421131 Replace the retaining ring for the left (or right) brake pads......1818
3421200 Removing and installing _ replacing brake pads on both rear disc brakes (Brembo)......1819
3421200 Removing and installing _ replacing brake pads on both rear disc brakes (CFRP brake)......1824
3421280 Removing and installing _ replacing rear left (or right) protective plate......1828
3421320 Removing and installing or replacing both rear brake discs......1829
3421320 Removing and installing or replacing both rear carbon ceramic brake discs (CSiC)......1831
3431... Overview of brake master cylinder _ brake booster......1833
3431181 Removing and installing _ replacing expansion tank for hydraulic brake control......1834
3431505 Removing and installing _ replacing master brake cylinder for DSC......1836
3432... Overview of brake lines......1838
3432861 Replacing all brake pipes......1839
3432881 Replacing front left or right brake hose......1841
3432980 Replacing rear left or right brake hose......1844
3433051 Removing and installing _ replacing non-return valve for brake booster......1846
3433505 Removing and installing or replacing brake booster......1847
3435001 Replacing a brake pad sensor (front)......1849
3435003 Replacing a brake pad sensor (rear)......1852
3441... Overview of handbrake......1855
3441... Removing and installing or replacing gaiter for handbrake lever......1856
3441000 Removing and installing _ replacing parking brake lever......1858
3441014 Adjusting parking brake......1860
3441071 Replacing handle for parking brake lever......1865
3441120 Removing and installing _ replacing both parking brake Bowden cables......1866
3441140 Removing and installing _ replacing guide tube for parking brake Bowden cable......1869
3441220 Removing and installing _ replacing all parking brake shoes......1871
3441250 Removing and installing _ replacing brake shoe expander for parking brake shoe......1874
3451527 Removing and installing _ replacing DSC hydraulic unit......1876
3452.. Start-up of ICM control unit......1879
3452... Overview of electronic components......1881
3452121 Removing and installing _ renewing ICM control unit......1882
3452516 Removing and installing _ replacing DSC control unit (DSC MK 100)......1884
3452525 Replacing one front pulse sensor......1887
3452535 Replacing a rear pulse sensor......1889
Brake Lines......1891
Brake servo......1892
Brake test and brake bleeding......1893
Front Brake, BMW, F83......1894
Front Brake......1895
Group 34......1896
Instruction for replacement brake pads _ brake discs......1897
Modified wear limit for brake disc _ brake pad replacement......1898
Rear Brake, BMW, F83......1899
Rear brakes......1900
Slip control system (DSC)......1901
Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, F83......1902
Tandem brake master cylinder......1903
Turning brake disc......1904
35 - PEDALS......1907
3511000 Removing and installing complete bearing support for foot pedal......1908
3521041 Replacing spring for brake pedal......1910
3531000 Removing and installing or replacing clutch pedal......1911
3531011 Replacing bearing bushes for clutch pedal......1913
3531041 Replacing spring for clutch pedal......1914
3540001 Removing and installing or replacing accelerator pedal module......1915
Group 35......1916
Parking brake......1935
Pedal Assembly Console......1937
Pedals......1939
36 - WHEELS WITH TYRES......1940
36 operating fluid overview......1941
3610 Overview of tightening torques......1942
3610... Recommendation for heating tyres before removing or installing......1946
3610108 Stationary wheel balancing......1948
3610300 Remove or install front or rear wheel......1952
3610508 Stationary wheel balancing......1957
3610715 Checking wheel rim for lateral and radial runout......1961
3610xxx General notes on BMW light-alloy wheel......1963
3611000 Initialising Run Flat Indicator (RPA)......1965
3611105 Removing and installing RDC (Tyre Pressure Control) control unit......1966
3611503 RDC resetting......1967
3611533 Removing and installing _ replacing wheel electronics (RDCi)......1968
3612... Notes and specifications for tyre _ wheel exchange......1973
5.2.2 Wheels......1975
5.2.3 Tyres......1976
Disc wheel (wheel rims)......1977
Group 36......1978
Inflating tyres with nitrogen (N2) All series......1979
Kinematics diagnosis system and environment......1981
Repairing runflat tyres All models......2008
Run Flat Indicator......2010
Wheels One-part alloy wheels......2020
Wheels Steel and aluminium strip wheels......2021
Wheels Two-part alloy wheels......2022
Wheels......2023
37 - INTEGRATED SUSPENSION SYSTEMS......2024
00 Danger of injury if oil comes into contact with eyes and skin......2025
00 Danger of poisoning if oil is ingested _ absorbed through the skin......2026
00 Safety instructions for handling oil......2028
3711030 Completely removing and installing front spring strut (VDC) on left or right......2029
3711032 Replacing front?(EDC) left or right spring strut......2034
3712012 Carrying out ride height adjustment......2041
3712300 Removing and installing rear left or right shock absorber (EDC)......2042
3712310 Replacing rear left or right side shock absorber (EDC)......2048
3712400 Replacing rear left or right support bearing for shock absorber (EDC)......2051
3714065 Removing and installing _ replacing control unit for Vertical Dynamic Control (VDC)......2054
3714511 Replacing front ride height sensor......2057
3714512 Replacing rear ride height sensor......2059
3714605 Replacing front left or right wheel speed accelerator sensor......2061
3714606 Replacing rear left or right wheel speed accelerator sensor......2065
Electric components......2070
Group 37......2071
Main group 54......2072
41 - BODY......2073
1100... Handling components after flood damage......2080
41 operating fluid overview......2081
41... 0?Notes on the repair technique used in the main group 41......2089
4100... 0 Contents of Body, General......2090
4100... Blind rivet......2093
4100... Bonding on painted _ primed surfaces......2095
4100... Bonding steel on steel......2099
4100... Corrosion protection......2102
4100... EMC screws......2104
4100... Filler S1......2106
4100... Frame reference dimension, body......2107
4100... Gap dimensions, body......2112
4100... Grinding aluminium components......2119
4100... Grinding steel parts......2121
4100... Handling airbags and restraint systems......2122
4100... Handling electrical system and electronics......2123
4100... Information _ warning labels......2125
4100... Information on hazards......2126
4100... Information on metal filler......2128
4100... Information on vehicle protection......2129
4100... Installation solution for straight shank _ hexagon rivet nut......2130
4100... Installing a cavity sealing with 2-component PU cavity foam......2133
4100... Installing cavity sealing (expanded)......2139
4100... Installing cavity sealing (not expanded)......2141
4100... Materials science......2142
4100... Notes on adhesive?K1......2145
4100... Notes on adhesive?K2......2148
4100... Notes on adhesive?K3......2151
4100... Notes on adhesive?K4......2153
4100... Notes on adhesive?K5......2155
4100... Notes on adhesive?K6......2158
4100... Notes on cleaning agent?R1......2160
4100... Notes on repairing threads......2161
4100... Opening bonded connections......2162
4100... Opening brazed connections......2164
4100... Opening rivet connections......2165
4100... Opening welded connections......2167
4100... Overview of adhesive cartridge guns......2169
4100... Overview of consumables (Electronic Parts Catalogue)......2171
4100... Position of shaped parts for cavity sealing......2176
4100... Punch rivets......2177
4100... Quality standard......2179
4100... Reinforcement plate with stud bolt (bonded or welded)......2180
4100... Repair methods, repair stages 1......2186
4100... Repair solution for straight shank _ hexagon rivet nut......2187
4100... Repair techniques, repair stage 2......2191
4100... Repair techniques, repair stage 3......2192
4100... Repairing plastic components......2194
4100... Safety at work......2196
4100... Safety instructions for handling magnets......2200
4100... Separating cut determination with a template......2202
4100... Setting blind rivet nuts and bolts......2204
4100... Soldering steel components......2205
4100... Spot-weld bonding steel components......2207
4100... Spray gun for cavity sealant......2210
4100... Stamping vehicle identification number (needle stamping unit)......2213
4100... Straightening aluminium component on the outer skin......2219
4100... Straightening aluminium components in structure......2221
4100... Straightening steel components in the structure......2223
4100... Straightening steel components on the outer skin......2225
4100... Use of materials in outer skin......2227
4100... Welding in reinforcement plate (sheet steel)......2229
4100... Welding steel components......2232
4100... Working with 2-component PU cavity foam......2235
4100... Workshop equipment (BMW and MINI vehicles)......2238
4105800 Releasing bonded folded seam connections......2243
4111071 Replacing engine support with left wheel arch in front of bulkhead......2244
4111072 Replacing engine support with front right wheel arch in front of bulkhead......2253
4111091 Replacing engine support in front of bulkhead, left......2254
4111092 Replacing engine support in front of bulkhead on right......2258
4111095 Replacing engine support in front of wheel arch, left......2259
4111095 Stripping operations -?replacing engine support in front of left wheel arch......2268
4111201 Replacing the carrier support before the wheel arch on the left......2269
4111201 Stripping operations - replacing carrier support in front of left wheel arch......2274
4111205 Completely replacing left carrier support......2276
4111205 Stripping operations - Replacing complete left carrier support......2283
4111311 Replacing entrance for door front left......2285
4111312 Replacing entrance for front right door......2288
4112190 Replacing left luggage compartment base......2289
4112191 Replacing the right luggage compartment floor......2292
4112557 Replacing middle luggage compartment floor (tail panel has been removed)......2293
4112557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)......2297
4112653 Replacing luggage compartment floor, left section (rear side panel and tail panel removed)......2301
4112653 Stripping operations - Replacing left luggage compartment floor (rear side wall and tail panel removed)......2306
4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)......2308
4112654 Stripping operations - Replacing right luggage compartment floor (rear side wall and tail panel removed)......2311
4112660 Replacing rear luggage compartment floor (tail panel removed)......2315
4112660 Stripping operations - Replacing luggage compartment floor, rear (tail panel removed)......2319
4112700 Replacing luggage compartment floor and side member on the left (rear side panel and tail panel removed)......2323
4112700 Stripping operations - Replacing luggage compartment floor and left side member (rear side panel and tail panel removed)......2334
4112701 Replacing luggage compartment floor and side member on right (rear side panel and tail panel removed)......2340
4112701 Stripping operations - Replacing luggage compartment floor and side member on right (rear side panel and tail panel removed)......2347
4114020 Replacing front left wheel arch......2354
4114020 Stripping operations - Replacing front left wheel arch......2365
4114030 Replace front right wheel arch......2367
4114030 Stripping operations - Replacing front right wheel arch......2368
4114502 Replacing rear left outer wheel arch section with reinforcement (rear side panel removed)......2370
4114503 Replacing rear right outer wheel arch section with reinforcement (rear side panel removed)......2375
4114504 Replacing rear right outer wheel arch section (rear side panel removed)......2376
4114505 Replacing rear left outer wheel arch section (rear side panel removed)......2377
4121003 Replacing A-pillar with reinforcement on left......2381
4121004 Replacing A-pillar with reinforcement, right......2389
4121670 Replace B-pillar with reinforcement, left (rear side panel removed)......2390
4121671 Replace B-pillar with reinforcement, right (rear side panel removed)......2395
4121683 Replacing the complete right side frame (with rear side panel removed)......2396
4121685 Replace the left side frame completely (rear side panel removed)......2397
4132101 Replacing top cowl panel and A-pillar, complete left......2406
4132102 Completely replace the top cowl panel and A-pillar completely on the right......2417
4133 Overview of tightening torques......2418
4133040 Replacing front left or right side wall holder......2419
4133050 Replacing centre front panel......2423
4133051 Removing and installing _ replacing left or right deformation element for front bumper panel......2426
4134041 Replacing tail panel......2427
4134041 Stripping operations - Replacing tail panel......2435
4135081 Removing and installing front side panel on left......2438
4135082 Removing and installing front right side panel......2441
4135101 Replacing rear left side panel......2442
4135101 Stripping operations - Replacing rear side panel, left......2452
4135111 Replacing rear right side panel......2455
4135111 Stripping operations - Replacing rear side panel, right......2457
4151... Adjusting left or right door......2460
4151... Notes on replacing the door......2463
4151... Removing and installing door......2464
4161... Check hinge for engine compartment lid......2466
4161000 Removing and installing engine compartment lid......2467
4161010 Removing and installing engine compartment lid (active pedestrian protection AFGS)......2469
4161014 Adjusting bonnet......2471
4161060 Removing and installing _ replacing hinge for engine compartment lid......2477
4161071 Removing and installing (replacing) left bonnet hinge (active pedestrian protection)......2479
4161543 Repairing both bonnet hinges......2481
4162000 Removing and installing tailgate......2484
4162001 Replacing tailgate......2486
4162014 Adjusting tailgate......2488
4163060 Removing and installing soft top compartment lid......2489
4163068 Adjusting soft top compartment lid......2493
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)......2495
99 Notes on using temperature-controlled infra-red radiators......2500
9900... General instructions on paintwork......2501
9900... Touching up paintwork damage......2502
Cosmetic repairs on wheel rims......2504
Dent repairs without damaging paintwork......2522
Engine compartment lid......2524
Filler S1......2525
Front apron......2530
Front door......2531
Fuel filler flap emergency release......2532
Heel panel repair (edge corrosion)......2533
Min _ max tolerance sample catalogue for paintwork and corrosion damage......2535
New BMW paint brochure......2540
New repair methods ?Gluing _ Riveting? on steel bodies......2541
Rear trim panel......2544
Reinforcement plate......2545
Repair of corrosion damage......2546
Side Panels......2548
Tailgate......2549
Transferring hole pattern......2551
Vehicle identification number, general......2554
51 - BODY EQUIPMENT......2560
4163000 Removing and installing the fuel filler flap......2570
4163003 Replace cover bowl......2572
51 operating fluid overview......2584
5100... Notes on component bonding with adhesive tape......2586
5100... Notes on installation of rubber window seals......2589
5100... Overview of consumables (Electronic Parts Catalogue)......2591
5100... Safety instructions for working on cars with airbag systems......2593
5100... Service position of engine compartment lid......2594
5111 Overview of tightening torques......2596
5111... Punching holes in the bumper panel......2606
5111050 Removing and installing _ replacing support for front bumper panel......2609
5111060 Removing and installing _ replacing support for front lower bumper panel......2611
5111156 Removing and installing front bumper panel......2612
5111157 Replace bumper panel, front......2616
5111180 Removing and installing _ replacing ornamental grille for bumper panel (centre)......2618
5111183 Removing and installing (replacing) ornamental grille for bumper panel (side)......2619
5111770 Removing and installing _ replacing left or right deformation element for front bumper panel......2620
5111773 Replacing front lower left or right deformation element......2627
5112050 Removing and installing _ replacing support for rear bumper panel......2628
5112156 Removing and installing (replacing) rear bumper panel......2630
5112223 Removing and installing _ replacing cover for rear bottom centre bumper panel......2634
5113... Removing and installing _ replacing cover in engine compartment on left or right......2635
5113001 Removing and installing _ replacing front radiator grille, middle left or right......2636
5113045 Removing and installing _ replacing front side panel trim on left or right......2638
5113116 Remove and install cowl panel cover......2642
5113116 Removing and installing _ replacing cowl panel cover......2648
5113316 Removing and installing or replacing trim strip on roof gutter at left or right......2649
5114... General notes for labelling with adhesive films......2650
5114001 Replacing the front BMW badge......2658
5114010 Removing and installing _ replacing rear BMW badge......2660
5114111 Replacing model name plate, rear......2662
5116... Calibrating the compass on the inside mirror......2664
5116... Removing and installing _ replacing corner trim panel at front left door......2667
5116001 Removing and installing _ replacing mirror on left or right front door......2669
5116026 Replacing mirror glass......2671
5116040 Removing and installing _ replacing housing on left or right exterior mirror......2673
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror......2675
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror......2677
5116063 Removing and installing _ replacing interior mirror (as of 07 _ 2011)......2678
5116063 Removing and installing _ replacing interior mirror (overview)......2681
5116080 Removing and installing or replacing sun visor and left or right counter support......2684
5116142 Removing and installing (replacing) insert in centre armrest storage compartment......2687
5116145 Removing and installing (replacing) decorative trim at centre console......2689
5116145 Removing and installing the decorative trim on the centre console......2691
5116158 Removing and installing _ replacing side cover on centre console......2695
5116160 Removing and installing _ replacing centre console cover......2696
5116160 Removing and installing center console trim......2698
5116163 Removing and installing _ replacing rear centre console cover......2704
5116165 Removing and installing _ replacing complete centre console......2706
5116206 Removing and installing _ replacing centre armrest......2709
5116210 Removing and installing _ replacing cover for selector lever......2711
5116355 Removing and installing _ replacing driver's side fold-down compartment......2713
5116365 Removing and installing _ replacing glove box cover......2715
5116366 Removing and installing _ replacing right glove box with housing......2717
5116383 Removing and installing _ replacing damper for glove box......2720
5116992 Disassembling and assembling lock barrel (lock barrel removed)......2722
5121... Removing weather strip with special tool 00 9 324 at front or rear......2724
5121003 Replacing door detent (lock striker), front left or right......2726
5121004 Adjusting front left or right lock striker......2727
5121090 Removing and installing _ replacing door lock in left or right front door......2730
5121125 Removing and installing _ replacing support for left or right outer door handle with lock barrel......2736
5121126 Removing and installing _ replacing support for left or right outer door handle without lock barrel......2742
5121140 Removing and installing _ replacing complete lock barrel in left or right front door......2745
5121170 Removing and installing or replacing outer door handle from left or right front door......2747
5121180 Removing and installing _ replacing cover on outside door handle......2749
5121181 Removing and installing _ renewing cover on outer door handle with lock barrel......2751
5121225 Removing and installing or replacing inside door opener in left or right front door......2752
5121233 Replacing the Bowden cable for the outside door handle on the left or right front door......2755
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door......2756
5121280 Removing and installing _ replacing door stop on left or right front door......2758
5121300 Removing and installing or replacing window cavity cover strip on outside of left or right front door......2760
5121330 Removing and installing _ renewing weather strip on inner front door......2762
5121370 Removing and installing _ replacing cover (seal) on front door at bottom left or right......2764
5123 Overview of tightening torques......2766
5123... Adjusting _ replacing bump stops......2768
5123004 Adjusting engine compartment lid catch......2780
5123131 Adjusting left or right striker on engine compartment lid......2781
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid......2782
5123400 Removing and installing _ replacing left or right actuator (active pedestrian protection), vehicles from 09 _ 2011......2783
5124004 Adjusting rear lid lock......2787
5124100 Removing and installing _ replacing tailgate lock......2789
5124131 Removing and installing _ replacing left or right striker for tailgate catch......2791
5124147 Replace button for tailgate activation......2792
5124300 Removing and installing or replacing left or right gas pressure spring for tailgate......2794
5131... General procedure for the disassembly and installation of bonded window glass......2795
5131... Materials for bonding window......2804
5131... Notes on window bonding repair kit......2807
5131... Remove windscreen with Roll Out 2000......2811
5131... Removing windows with a Spider......2819
5131... Removing windows with an oscillating knife......2825
5131... Window glass removal with wire pull handle......2828
5131000 Removing and installing windscreen......2831
5131011 Replace windscreen......2832
5131021 Removing and installing _ replacing windscreen rubber surround......2838
5131030 Removing and installing or replacing left or right gutter strip along windscreen......2842
5132154 Adjusting left or right front side window......2843
5132170 Removing and installing _ replacing door window glass, front left or right......2848
5132211 Removing and installing _ replacing rubber window seal for front left or right side window......2851
5133000 Removing and installing (replacing) power window regulator in left or right front door......2853
5137000 Removing and installing _ replacing complete rear left or right power window regulator......2855
5137154 Adjusting rear left or right side window......2858
5137171 Replacing rear left or right side window......2862
5137240 Removing and installing or replacing outer window cavity cover strip for door window, rear left or right......2863
5137265 Removing and installing _ replacing inner window cavity cover strip for door window, rear left or right......2865
5141 Overview of tightening torques......2867
5141... Removing and installing _ replacing switch cover on left or right front door trim panel......2871
5141000 Removing and installing left or right front door trim panel......2873
5141001 Replacing left or right front door trim panel......2876
5141017 Removing and installing or replacing cover on door handle, front left or right......2878
5141018 Replacing speaker cover on left or right front door trim panel......2880
5141019 Removing and installing or replacing door handle on door trim, front left or right......2882
5141060 Removing and installing or replacing armrest on door trim panel, front left or right......2884
5141090 Removing and installing or replacing lighting strip on door trim, front left or right......2886
5143012 Removing and installing (replacing) rear left or right side trim panel upper section......2888
5143034 Removing and installing (replacing) rear left or right lower section of side trim panel......2890
5143060 Removing and installing _ replacing armrest on rear left or right side trim panel......2892
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left......2895
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right......2897
5143090 Removing and installing _ replacing light strip on rear left or right side trim panel......2899
5143201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right......2901
5144150 Replacing trim for front roofliner......2903
5145 Overview of tightening torques......2905
5145... Removing and installing _ replacing side panel on dashboard on left or right......2909
5145030 Removing and installing instrument panel trim......2911
5145031 Replacing instrument panel trim......2914
5145075 Removing and installing _ replacing carrier for instrument panel......2916
5145184 Remove and install trim panel for pedal mechanism......2920
5145184 Removing and installing _ replacing trim panel for pedal mechanism......2924
5145195 Removing and installing _ replacing instrument panel trim, bottom right......2925
5145195 Removing and installing instrument trim panel trim at bottom right......2927
5145370 Removing and installing decorative strip on left dashboard......2931
5145380 Removing and installing (replacing) right decorative strip on dashboard......2932
5146026 Removing and installing or replacing front air outlet trim grille......2934
5146050 Removing and installing _ replacing top cover on rear apron......2936
5147 Overview of tightening torques......2938
5147... Removing and installing _ replacing left storage tray in luggage compartment......2946
5147000 Removing and installing _ replacing front (inside) left or right door sill cover strip......2947
5147000 Removing and installing _ replacing front left door sill cover strip (inner)......2949
5147065 Removing and installing _ replacing finishing strip at front left or right entra......2953
5147101 Removing and installing _ replacing luggage compartment floor trim panel......2955
5147140 Removing and installing _ replacing panel for luggage compartment partition wall......2956
5147143 Removing and installing _ replacing passenger compartment partition wall trim panel......2957
5147151 Removing and installing _ replacing left luggage compartment wheel arch trim......2959
5147161 Removing and installing _ replacing right luggage compartment wheel arch panel......2960
5147173 Removing and installing _ replacing flap in luggage compartment trim on left......2961
5147202 Removing and installing cover for luggage compartment......2962
5147203 Removing and installing _ replacing trim panel for luggage compartment on rear left or right......2963
5147205 Removing and installing _ replacing trim panel for luggage compartment side member on left or right......2964
5147207 Removing and installing _ replacing left or right trim panel for main bearing......2966
5147210 Removing and installing _ replacing luggage compartment trim panel on side panel, left......2967
5147220 Removing and installing _ replacing luggage compartment trim panel on side wall, right......2969
5147315 Removing and installing _ replacing front carpet for passenger compartment......2971
5147440 Removing and installing or replacing rear carpet on seat pan......2973
5147490 Removing and installing _ replacing underbody protection (front)......2975
5147491 Removing refitting _ replacing rear engine undercover......2978
5148... Notes for bonding sound insulation (SI), doors......2980
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet......2983
5148060 Removing and installing _ replacing sound insulation in left or right front door......2984
5149000 Removing and installing or replacing trim for rear lid......2987
5161060 Removing and installing _ replacing carbon strut......2989
5171... Removing and installing _ replacing left or right rear side window water drain......2992
5171000 Removing and installing _ replacing seal on front door, left or right......2995
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)......2997
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)......2999
5171041 Removing and installing _ replacing rear left or right wheel arch cover......3000
5171120 Removing and installing _ replacing cowl panel seal......3001
5171360 Removing and installing _ replacing seal for tailgate......3008
5171373 Removing and installing _ replacing tension strut on spring strut dome......3010
5171447 Removing and installing or replacing trim panel for cover on left or right side member......3013
5172... Sealing installation......3015
5172000 Replacing edge protection for left or right front door......3017
5175 Overview of tightening torques......3019
5175... Removing and installing _ replacing left or right tank cover......3024
5175010 Removing and installing _ replacing left or right steering assembly cover......3025
5175030 Removing or installing _ replacing the sound insulation of the upper part of the bulkhead......3026
Cleaning and care of leather in vehicles All model series......3028
Electrical operation of the side window......3030
Engine compartment lid catch......3031
Floor-luggage compartment-engine compartment trim panel......3032
Front Door Locks......3033
Front bumper......3034
Front door trim panel with armrests......3037
Front licence plate holder All models......3038
Gaskets and loose body components......3040
Interior mirror with digital compass......3042
Mirrors, Finishers, Ashtrays, Consoles......3047
Power windows, front......3048
Rear bumper......3049
Reinforcement, body......3050
Removing the windscreen......3053
Repair of damage caused by stone chips on the windshied......3055
Side trim panel with armrests......3064
Tailgate catch......3065
Trim, instrument trim panel......3066
Underbody panelling......3068
Visible corrosion on vehicle add-on parts......3069
54 - SLIDE_TILT SUNROOF & SOFT TOP......3070
4100... Notes on the water drain hose of the slide _ tilt sunroof......3073
5123... Removing _ installing ball sockets with clip......3075
54 operating fluid overview......3081
5410... Repair instructions for bonded seals......3082
5434... Topping up _ extracting fluid, checking oil level......3087
5437... Adjusting rear roof shell......3090
5437... Align basic gauge......3092
5437... Emergency operation with loading aid active......3096
5437... Gauge console for rear module......3102
5437... Gauge consoles for roof module......3106
5437... Gauging coupling lock (without removing _ refitting roof module)......3112
5437... Lowering inner headlining for roof shell, middle......3122
5437... Removing and installing _ replacing all roof shells......3129
5437... Removing and installing _ replacing gas pressure spring on left or right main bearing......3130
5437... Removing and installing _ replacing rear roofliner tension cable......3132
5437... Removing and installing _ replacing trim for support tube in luggage compartment on left or right......3135
5437... Removing butyl......3136
5437... Soft top service position......3138
5437... Soft top service positions......3140
5437005 Replacing front roof shell gasket......3143
5437015 Replacing the middle roof shell seal......3151
5437024 Replacing rear roof shell seal......3159
5437028 Replacing soft top compartment lid gasket......3162
5437029 Replacing front soft top compartment lid gasket......3168
5437031 Replacing butyl at seal, roof shell centre left or right......3174
5437033 Emergency operation with an open retractable hardtop......3183
5437035 Removing and installing _ replacing roofliner for roof shell at front......3198
5437045 Removing and installing _ replacing roofliner for roof shell at rear......3201
5437047 Removing and installing _ replacing cover from soft top compartment lid......3204
5437048 Removing and installing _ replacing left or right linkage outlet flap......3206
5437050 Removing and installing _ replacing trim strip on soft top compartment lid......3208
5437060 Removing and installing _ replacing centre roof shell trim strip on left and right......3209
5437065 Removing and installing _ replacing cover for hinge, roof shell, middle left and right......3212
5437067 Removing and installing _ replacing left or right hinge......3214
5437071 Removing and installing (replacing) roof shell at front......3216
5437075 Replacing centre roof shell......3221
5437080 Replace rear roof shell......3227
5437090 Removing and installing _ replacing cowl panel lock, left or right......3232
5437106 Remove and install (replace) roof shell lock package......3234
5437127 Removing and installing _ replacing left or right slider housing to centre roof shell......3238
5437130 Removing and installing roof module......3244
5437140 Replace the roof module......3275
5437160 Removing and installing rear module......3281
5437185 Removing and installing _ replacing hydraulic unit (drive) for retractable hardtop......3301
5437190 Removing and installing _ replacing left hydraulic cylinder from roof shell, middle......3305
5437195 Removing and installing _ replacing right hydraulic cylinder from roof shell, middle......3306
5437200 Removing and installing _ replacing hydraulic cylinder coupling lock on left......3310
5437205 Removing and installing _ replacing right coupling fastener hydraulic cylinder......3311
5437210 Removing and installing _ replacing left main kinematics hydraulic cylinder......3313
5437215 Removing and installing _ replacing right main kinematics hydraulic cylinder......3314
5437220 Removing and installing _ replacing left rear module hydraulic cylinder......3317
5437225 Removing and installing _ replacing right rear module hydraulic cylinder......3321
5437232 Removing and installing _ replacing stowage block, left or right......3325
5437235 Replace holder for C-pillar flap on left or right......3327
5437265 Replace rear module hall effect sensor on right partition wall......3329
5437270 Replace rear module hall effect sensor on left partition wall......3331
5437282 Removing and installing _ replacing both base plates......3333
5437290 Hardtop emergency opening......3336
5437300 Removing and installing _ replacing rear window roof shell......3342
5437741 Replace microswitch on base plate......3354
5437820 Removing and installing _ replacing drive for loading aid on left or right......3355
5462000 Triggering _ retracting rollover protection system (BMW diagnosis system)......3360
5462005 Removing and installing _ replacing rollover protection system......3362
5462010 Removing and installing _ replacing cover on left or right rollover protection bar......3365
Roll-over protection system......3367
Soft top compartment lid......3368
61 - GENERAL VEHICLE ELECTRICAL SYSTEM......3370
1200... Notes _ information on start assistance (jump starting)......3377
4.11 Electrical wires......3379
61 operating fluid overview......3385
6100... Battery charging calendar......3386
6100... Diagnosis for Condition Based Service......3387
6100... Encode _ program control unit(s)......3391
6100... Notes for disconnecting and connecting the vehicle battery......3393
6100... Notes on handling optical fibres......3395
6100... Notes on handling the high pressure cleaner......3396
6100... Safety instructions for handling vehicle battery......3398
6100730 Encode _ program control unit(s) (After vehicle test)......3399
6111... Installing repair cable for left Side View camera......3401
6111... Installing repair cable for right Side View camera......3405
6111... Installing the EPS repair wiring harness......3410
6112... Information on intelligent battery sensor (IBS)......3421
6112... Notes regarding the battery electronics (lithium ion battery)......3423
6112013 Replacing negative battery lead......3425
6113... Butt connector for repairing a plug connection......3427
6113... Connector housing, LCC contact (load current contact)......3432
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin......3435
6113... Crimping Micro Power Quadlock contacts (MPQ)......3438
6113... Crimping Micro Quadlock System contacts (MQS)......3440
6113... Crimping annular contacts......3442
6113... Crimping optical fibres......3443
6113... Crimping stop parts......3446
6113... Cutting off, stripping insulation and cutting optical fibres to length......3453
6113... Cutting to length and stripping insulation from cables......3457
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ......3458
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ......3461
6113... In-line plugs, 2-pin, System JPT ELA......3464
6113... In-line plugs, 4-pin, System DFK ELA......3466
6113... In-line plugs, 6- to 50-pin, System Elo......3468
6113... Inline connectors, 6-, 8-pin, System MQS......3471
6113... Inline plugs, 4-, 10-pin, System Elo......3473
6113... Installing comb connector for retrofitting _ repairs......3475
6113... Notes for opening contacts and locks of different plug contact systems......3481
6113... Opening plug housings and removing contacts of different plug systems......3485
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ......3488
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ......3492
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power......3494
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ......3496
6113... Special tools for wiring harness repairs......3498
6113... Treating cables and optical fibres......3501
6113... Unlocking and disconnecting different plug connections......3502
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles......3515
6114005 Removing and installing _ replacing distribution box (front)......3522
6114010 Removing and installing _ replacing distribution box (rear)......3525
6114035 Rem.& install _ replace power distribution box front positive battery cable......3527
6114040 Removing and installing _ replacing rear positive battery cable distributor......3530
6120... Battery replacement information......3532
6120... Notes regarding the lithium ion battery......3534
6120503 Vehicle battery - closed-circuit current monitoring......3539
6120900 Disconnecting and connecting battery earth lead......3540
6120908 Carrying out a voltage interruption of the 12-V battery......3542
6121 Overview of tightening torques......3544
6121010 Remove and install or replace battery......3547
6121028 Charging battery......3554
6121028 Recharge vehicle battery......3556
6125... Assessing the transport capability of cell block in service workshops......3560
6125... Assessment of the transportability of the 12?V lithium ion starter _ auxiliary battery in service workshops......3563
6125... Notes on repair of high-voltage battery unit......3567
6131 Overview of tightening torques......3572
6131... Removing and installing _ replacing Drivelogic button......3577
6131008 Removing and installing (replacing) steering column switch cluster......3579
6131014 Removing and installing _ replacing Start _ Stop switch......3581
6131021 Removing and installing _ replacing emergency starting coil......3583
6131037 Removing and installing _ replacing light control unit......3584
6131038 Removing and installing _ replacing switch for front passenger airbag deactivation......3586
6131041 Removing and installing operating element for assist system......3588
6131043 Removing and installing roof switch cluster (front)......3590
6131062 Removing and installing _ renewing button for steering wheel heating......3592
6131066 Removing and installing _ replacing hotel position switch......3593
6131078 Removing and installing _ replacing switch for soft top operation......3594
6131079 Removing and installing _ replacing switch for hazard warning flashers _ central locking......3595
6131083 Removing and installing _ replacing switch for unlocking tailgate......3596
6131117 Removing and installing _ replacing power window switch (driver's side)......3597
6131118 Replacing the power windows regulator on the passenger's side......3598
6131132 Removing and installing _ replacing the shift paddles for the transmission (M sports steering wheel)......3599
6131133 Removing and installing _ replacing A _ V connecting socket......3601
6131134 Removing and installing _ replacing USB audio interface connecting socket......3602
6131195 Removing and installing _ replacing controller......3604
6131197 Removing and installing _ renewing centre console operating facility......3605
6131197 Removing and installing operating facility for centre console......3608
6131204 Replacing operating unit for seat adjustment......3612
6131221 Removing and installing _ replacing both multifunction steering wheel switches (M sports steering wheel)......3614
6131231 Removing and installing _ replacing steering wheel module (M sports steering wheel)......3616
6131233 Removing and installing _ replacing engine electrical system for lane departure warning (M sports steering wheel)......3618
6131255 Removing and installing _ replacing switch for loading aid......3621
6131255 Replacing switch for exterior mirror......3622
6131310 Replacing brake light switch......3623
6131357 Removing and installing (replacing) gear selector switch (DKG)......3625
6131362 Removing and installing the receiver for the radio remote control (replacing)......3628
6133050 Removing and installing _ replacing left or right fanfare......3629
6134... Removing and installing _ replacing 12-V power socket......3631
6135 Overview of tightening torques......3635
6135... Notes on ESD protection (Electro Static Discharge)......3637
6135... Overview of additional work for the removal and installation or replacement of electronic components in the body area _ windscreen......3641
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)......3647
6135080 Removing and installing _ replacing control unit _ module for left or right seat adjustment......3663
6135146 Removing and installing _ replacing Convertible top module......3665
6135179 Replacing and installing (replacing) the solar rain _ light sensor and condensation sensor......3667
6135240 Removing and installing (replacing) Smart Opener control unit (non-contact rear lid opening)......3672
6135243 Removing and installing (replacing) Smart Opener top sensor line (non-contact rear lid opening)......3674
6135245 Removing and installing (replacing) Smart Opener bottom sensor line (non-contact rear lid opening)......3677
6135270 Remove and install (replace) control unit Front Electronic Module (FEM)......3679
6135360 Removing and installing _ replacing control unit for camera-based driver support systems (KAFAS)......3681
6135440 Removing and installing _ replacing control unit for neck warmer......3683
6135679 Initialise the rain-light-solar-condensation sensor......3686
6135679 Initializing rain _ light sensor......3687
6136605 Removing and installing _ replacing relay for fan control......3688
6161.. Overview of windscreen wiper and cleaning system......3691
6161... Checking contact angle of wiper on left or right (series P L7)......3693
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen......3696
6161041 Replacing both windscreen wiper blades......3698
6161100 Removing and installing _ replacing both windscreen wiper arms......3700
6161270 Removing and installing or replacing console for windscreen washer system complete with motor......3702
6167010 Removing and installing _ replacing washer pump for headlight cleaning system......3706
6167100 Removing and installing _ replacing high-pressure nozzle of headlight cleaning system on left (or right)......3708
6171030 Removing and installing _ renewing all washer jets of windscreen washer system......3710
6171061 Replacing washer fluid reservoir for windscreen washer system......3712
6171100 Removing and installing _ replacing windscreen washer pump......3714
6171115 Replacing the strainer for washer pump......3716
6211280 Removing and installing _ replacing instrument panel......3717
6230... Notes on head-up display......3719
6230005 Removing and installing _ replacing trim for Head-Up Display......3721
6230010 Removing and installing _ renewing head-up display......3723
6230517 Adjusting head-up display......3725
Adapter cable for OBD socket All series......3726
Adapter cable, 3-pin All series......3727
Assessing the transport capability of high-voltage battery units in service workshops......3728
Automatic engine start-stop function......3731
Battery charge state All models......3751
Battery exchange in vehicles with a high-voltage system......3753
Battery master document......3754
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)......3763
Battery with terminal (P L7)......3766
Form for equipotential bonding screw connections......3767
Head-Up Display......3769
Instructions for 12 V dual storage system......3770
Instrument cluster (P L7)......3775
Notes for opening and closing cable straps......3776
Notes on earth bonding screw connections......3780
Notes on handling the high-voltage battery unit in vehicles with water damage......3781
Notes on repair of high-voltage battery unit......3783
Overview of high-voltage battery unit cooling......3787
Peripherals box, 26-pin all models......3788
Power Convertible Top......3789
Relay _ relay holderL7......3792
Release _ pressing-off tool......3793
Replace the gel pad for rain-light-solar-condensation sensors......3794
Roller operation......3797
Safety information for handling electric and hybrid vehicles......3798
Service menu in the instrument cluster......3802
Switch F3x, F8x......3803
Windscreen washer system (P L7)......3804
Windscreen washer system, BMW, All F-series......3805
Windscreen wiper (P L7)......3806
63 - LIGHTS......3807
4.1.1 Headlamps status and function......3811
4.1.2 Headlight alignment......3817
4.1.3 Headlamp switch......3821
4.1.5 Self-levelling suspension devices (if required)......3825
4.1.6 Headlight cleaning system (if required)......3830
4.13 Battery (batteries) 3 series, 4 series......3831
4.2.1 Rear lights status and function......3837
4.3.2 Brake lights switch......3841
6310... Light patterns from different low-beam headlight types......3842
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)......3846
6310... Setting the high-beam headlight to prevent dazzle (with non-electronic headlight adjustment aid)......3849
6310... Test requirements for headlights vertical aim adjustment......3851
6310004 Adjusting headlights......3857
6310542 Setting the high-beam headlight to prevent dazzle (with headlight adjustment aid)......3860
6311560 Removing and installing (replacing) the headlight driver module......3869
6311562 Removing and installing (replacing) the right headlight driver module......3872
6311731 Replace LED module for left daytime driving lights......3873
6311735 Replacing LED module for right daytime driving lights......3875
6311800 Replacing left LED main light module left......3876
6311805 Replacing right LED main light module......3878
6311820 Replacing left cornering light LED module......3879
6311825 Replacing right cornering light LED module......3881
6311840 Replacing left LED fan left (outer)......3882
6311845 Replacing left LED fan (inner)......3884
6311850 Replacing LED fan at right (outside)......3885
6311855 Replacing right LED fan (inner)......3886
6312 Overview of tightening torques......3887
6312... Repairing headlights......3889
6312010 Removing and installing (replacing) left (Xenon) headlight......3890
6312010 Removing and installing (replacing) left headlight?(LED technology)......3894
6312012 Removing and installing (replacing) the right headlight (Xenon)......3897
6312015 Removing and installing (replacing) left headlight (adaptive headlight)......3898
6312017 Removing and installing (replacing) right headlight (adaptive headlight)......3899
6312861 Replacing control unit for right xenon headlight......3900
6312870 Replacing ignition unit for left xenon headlight......3901
6312871 Replacing right ignition unit for right xenon headlight......3903
6313080 Removing and installing _ replacing left turn indicator insert......3904
6313082 Removing and installing _ replacing right turn indicator insert......3906
6313250 Removing and installing _ replacing front left or right side repeater mirror......3907
6314120 Removing and installing or replacing rear reflector......3908
6321030 Removing and installing _ replacing left socket housing for rear light (on side wall)......3910
6321035 Removing and installing _ replacing left socket housing for rear light (on tailgate)......3914
6321040 Removing and installing _ replacing right socket housing for rear light (on side wall)......3916
6321042 Removing and installing _ replacing right socket housing for rear light (on tailgate)......3917
6321240 Removing and installing (replacing) left rear light (on tailgate)......3918
6321245 Removing and installing (replacing) right rear light (on tailgate)......3922
6321260 Removing and installing (replacing) left, rear light (on side wall)......3923
6321265 Removing and installing (replacing) right rear light (on side wall)......3927
6325004 Replacing the additional brake light......3928
6326000 Removing and installing _ replacing left or right number _ license plate light......3930
6331000 Removing and installing _ replacing complete ceiling light (rear)......3931
6331000 Removing and installing _ replacing complete interior roof light (front)......3933
6331020 Removing and installing _ renewing footwell light......3935
6331050 Removing _ installing and replacing the vanity mirror light......3937
6331080 Removing and installing _ replacing luggage compartment light......3938
6331085 Removing and installing _ replacing luggage compartment light (tailgate)......3939
6331150 Removing and installing _ replacing glovebox light......3940
6331165 Removing and installing _ replacing centre console LED......3941
6331170 Removing and installing _ replacing door handle light on left or right front door......3943
6331176 Removing and installing _ replacing centre armrest storage compartment LED......3945
6331182 Replacing LED for front inside door opener (left or right)......3947
6331185 Replacing LED for luggage compartment lighting (left or right)......3948
6399... Notes for replacing the protective cap of the headlight......3949
6399... Safety information for exchanging bulbs (interior lighting)......3951
6399... Safety information for handling bulbs _ light sources (exterior lights)......3952
6399076 Replacing bulb for left xenon headlight (with ignition unit)......3954
6399077 Replacing bulb for right xenon headlight (with ignition unit)......3955
6399273 Replacing bulb for turn indicator, front left......3956
6399275 Replacing bulb for turn indicator, front right......3958
6399308 Replacing bulb(s) for left or right rear light (rear lid)......3959
6399316 Replacing bulb(s) for left or right rear light (on side wall)......3960
6399437 Replacing light bulb for footwell light......3961
6399445 Replacing bulb(s) for mirror light......3963
6399451 Replacing light bulb for luggage compartment lighting......3964
6399461 Replacing bulb for glove box light......3967
Adaptive Headlights......3969
Control units (P L7)......3989
Headlight (P L7)......3990
Headlight, BMW, F30,F31,F32,F33,F34,F35,F36,F80,F82,F83......3991
Individual headlight parts LED F3x, F8x......3992
Interior lighting, BMW, F01, F02, F03, F06, F07, F10, F11, F12, F13, F18, F20, F21, F22, F23, F25, F30, F31, F32, F33, F34, F35, F36, F80, F82, F83, F87......3993
Number plate light, BMW, F-series......3994
Rear light cluster (P L7)......3995
Rear light cluster, BMW, F32, F33, F36, F82, F83......3996
Remounting the LED module......3997
64 - HEATING & AIR CONDITIONING......3999
6100... Safety information on handling hybrid cars......4003
6135275 Remove and install (replace) control unit Rear Electronic Module (REM)......4007
64 operating fluid overview......4009
6400.. Overview of heater - A _ C system components......4012
6400... Information on using cleaning agent _ paints (personal protection equipment)......4013
6400... Overview of A _ C service station......4016
6400... Overview of refrigerant oil to be filled......4017
6411.. Overview of actuator drives on heater _ air conditioner......4019
6411206 Removing and installing _ replacing the heating and air conditioning unit (S55)......4021
6411208 Replacing heat exchanger......4026
6411213 Removing and installing _ replacing heater _ air conditioner fan......4029
6411225 Replacing controller for heating and air conditioning system blower......4031
6411261 Removing and installing _ replacing auxiliary water pump (S55)......4033
6411377 Removing and installing control panel of heater _ air conditioning system......4035
6411380 Removing and installing _ replacing control unit for air conditioning......4036
6411806 Removing and installing _ replacing actuator drive for fresh _ recirculated air flap......4037
6411830 Replacing actuator drive for left ventilation flap (High A _ C system)......4039
6411832 Replace the actuator drive for the ventilation flap, right (High A _ C system)......4041
6411835 Replacing actuator drive for left blending flap......4043
6411837 Replacing actuator drive for right stratification flap......4045
6411850 Replacing actuator drive for rear compartment flap......4047
6411866 Removing and installing _ replacing actuator drive for blending flap (left)......4049
6411868 Removing and installing _ replacing actuator drive for defrosting flap......4051
6411872 Removing and installing _ replacing actuator drive for blending flap (right)......4053
6411891 Replace control panel for heater _ air conditioning system......4055
6411908 Removing and installing _ replacing footwell temperature sensor (left)......4057
6411908 Removing and installing _ replacing footwell temperature sensor (right)......4058
6411943 Replacing evaporator temperature sensor......4059
6411991 Removing and installing _ replacing sensor for automatic recirculated air control (AUC)......4060
6422115 Removing and installing left fresh air grille......4062
6422118 Replace fresh air grille, left......4063
6422125 Removing and installing (replacing) right fresh air grille......4064
6422165 Removing and installing _ replacing centre fresh air grille......4066
6422191 Removing and installing _ replacing rear cabin fresh air grille (High A _ C system)......4067
6431 Overview of tightening torques......4068
6431010 Replacing microfilter for interior ventilation......4069
6450... A _ C performance test......4077
6450... Instructions for handling R1234yf refrigerant......4079
6450... Leak detection with forming gas......4081
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)......4091
6450... Note for handling R134a refrigerant......4095
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil......4097
6450... Safety information for handling refrigerant R1234yf......4100
6450... Safety informations for handling refrigerant oil......4102
6450... Safety informations for handling tetrafluorethane refrigerant R134a......4105
6450010 Drawing off, evacuating and filling heating and air conditioning system (R134a)......4107
6451... Perform leakage test for evaporator......4114
6451001 Cleaning evaporator (right-hand drive vehicle)......4117
6451520 Removing and installing _ replacing expansion valve (S55)......4120
6451591 Removing and installing _ renewing evaporator......4123
6452... Instructions for opening and part exchange in refrigerant circuit......4129
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)......4132
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)......4141
6452521 Replacing air conditioning compressor (S55)......4148
6453... Instructions for desiccant insert replacement......4152
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers......4154
6453520 Replacing safety pressure switch......4156
6453551 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system......4158
Air conditioning compressor......4160
Draw off the contaminated R1234yf refrigerant and dispose of it......4163
Heating and air-conditioning unit (evaporator), switching elements......4166
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)......4167
Main group 64......4168
Musty odour from heating and air conditioning system, evaporator cleaning......4169
Refrigerant Lines and Expansion Valve......4173
air conditioning, refrigerant amounts, BMW, F20, F21, F22, F23, F30, F31, F32, F33, F34, F35, F36, F54, F55, F56, F57, F80, F82, F83, F87......4176
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS......4177
6131321 Removing and installing radio and A _ C control panel......4180
6131823 Replace ACP (for vehicles equipped with CID)......4184
6135953 Removing and installing _ replacing interior aerial for Comfort Access (front storage compartment)......4185
6135954 Removing and installing _ replacing interior aerial for Comfort Access (rear centre console)......4186
6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access......4188
6135980 Removing and installing _ replacing aerial for Comfort Access on left or right......4190
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)......4191
6512... Overview of audio components......4193
6512... Repair instructions after theft of head unit......4194
6512051 Removing and installing _ renewing central bass speaker -driver's side- (under front seat)......4196
6512053 Remove and install _ replace the central bass on the passenger's side (under the front seat)......4198
6512071 Removing and installing or replacing amplifier......4199
6512072 Removing and installing _ replacing amplifier (hi-fi system _ Harman Kardon)......4201
6512210 Removing and installing _ replacing CHAMP radio receiver (BMW Professional radio)......4203
6512320 Removing and installing (replacing) Headunit Basis......4205
6513050 Removing and installing _ replacing speaker (tweeter in mirror triangle)......4208
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)......4210
6513062 Removing and installing _ replacing speaker (tweeter, in dashboard)......4212
6513070 Removing and installing _ replacing speakers (mid-range speaker, front door left and right)......4214
6513080 Removing and installing _ replacing speaker (tweeter in rear side trim panel)......4215
6513090 Removing and installing _ replacing speaker (mid-range speaker, rear side trim panel)......4216
6520035 Removing and installing _ renewing roof aerial......4217
6520130 Removing and installing _ replacing left aerial amplifier......4219
6520132 Removing and installing _ replacing aerial amplifier on right......4220
6520140 Removing and installing _ replacing left aerial (AM _ FM)......4221
6520142 Removing and installing _ replacing right aerial (AM _ FM)......4223
6520150 Removing and installing _ replacing back-up aerial......4224
6520165 Removing and installing _ replacing left TV aerial......4225
6520167 Removing and installing _ replacing right TV aerial......4227
6520220 Removing and refitting _ replacing rear window aerial amplifier......4228
6520250 Removing and installing _ replacing rear telephone aerial......4229
6520410 Removing and installing _ replacing DAB tuner aerial (front)......4230
6520411 Removing and installing _ replacing DAB tuner aerial (rear)......4232
6520780 Removing and installing _ replacing aerial of Global Positioning System (GPS)......4233
6524016 Removing and installing _ replacing left wave trap......4235
6524017 Removing and installing _ replacing right wave trap......4237
6550030 Removing and installing _ replacing TV module......4239
6550057 Removing and installing _ replacing Central Information Display (CID)......4241
6575055 Removing and installation _ replacing emergency power siren with tilt sensor......4243
6575120 Removing & installing (replacing) module for interior movement detector on rear left side trim panel......4245
6575125 Removing & installing (replacing) module for interior movement detector on rear right side trim panel......4247
6577016 Removing and installing _ replacing airbag control unit......4249
6577602 Replacing sensor mat for front passenger seat occupancy detector......4251
6577604 Replacing seat occupancy mat for front passenger seat occupancy detector......4254
6577720 Removing and installing (replacing) left B-pillar sensor......4255
6577725 Removing and installing _ replacing right B-pillar sensor......4257
6581060 Removing and installing _ replacing outside temperature sensor......4258
6583020 Removing and installing (replacing) Car Information Computer (CIC)......4259
Central information display (CID)......4262
Control of airbag deployment......4263
Heating and air-conditioning unit (expansion valve), switching elements......4265
Microfilter, blower, controller......4266
New audio test CD for complaints about sound system playback All series......4267
Speakers......4269
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION......4271
6582300 Removing and installing (replacing) Touchbox controller control unit......4273
6620515 Removing and installing _ replacing a front left (outside) ultrasonic transducer (Park Distance Control)......4277
6620516 Removing and installing _ replacing a front right (outside) ultrasonic transducer (Park Distance Control)......4279
6620517 Removing and installing _ replacing a front centre left (inside) ultrasonic transducer (Park Distance Control)......4281
6620519 Removing and installing _ replacing a front centre right (inside) ultrasonic transducer (Park Distance Control)......4283
6620534 Removing and installing _ replacing a rear left ultrasonic sensor (S55)......4285
6620535 Removing and installing _ replacing rear right ultrasonic sensor (S55)......4287
6620536 Removing and installing _ replacing a rear centre ultrasonic transducer (S55)......4289
6620537 Removing and installing _ replacing one rear middle right ultrasonic sensor (S55)......4291
6633008 Removing and installing _ replacing of the Parking Manoeuvring Assistant control unit......4293
6633010 Removing and installing _ replacing ultrasonic sensors for Parking Manoeuvring Assistant......4294
6651030 Remove and install _ replace KAFAS camera......4295
6653010 Calibrating reversing camera......4298
6653010 Calibrating the rear view camera......4300
6653020 Removing and installing (replacing) reversing camera......4301
6653030 Removing and installing _ replacing side view camera on left or right......4303
6653060 Removing and refitting _ replacing top view camera......4305
6653170 Removing and installing _ replacing control unit for Top- _ Rear- _ Side-View Camera......4306
6653180 Removing and installing (replacing) control unit for reversing camera......4308
Problems with audio _ navigation CDs _ DVDs All series......4310
67 - ELECTRIC MOTOR......4313
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)......4314
6711510 Removing and installing _ replacing actuator drive for front left or right door central locking drive......4322
6711555 Removing and installing _ replacing actuator drive for fuel filler flap......4323
6711560 Replacing actuator drive for tailgate locking......4325
6711610 Removing and installing _ replacing actuator drive in storage compartment......4326
6713001 Replacing drive unit for electrically operated left or right exterior mirror......4327
6731... Notes on initialisation of electric seat actuator drives......4329
6731500 Removing and installing _ replacing forward _ back seat adjustment drive unit......4330
6731510 Removing and installing _ replacing drive unit for seat cushion tilt adjustment......4335
6731520 Removing and installing _ replacing seat height adjustment drive unit......4338
6731530 Removing and installing _ replacing backrest adjustment motor......4339
6762... Notes on initializing power windows......4340
6762000 Removing and installing or replacing flat motor for front left or right power window regulator......4343
6762020 Removing and installing _ replacing flat motor for rear left or right power window regulator......4345
6763512 Replacing wiper motor......4348
Drive, seat adjustment......4349
72 - BODY PARTS & ACCESSORIES......4350
0000... Microencapsulated screws......4352
4100... Procedure for vehicles with active pedestrian protection after an accident......4353
4100... Replacing blind rivets......4356
4100513 Fix bolts on the new part......4361
6100... Repairing airbag cables......4364
72 Safety information and general information......4366
7200... Replacing the seat belt clip......4368
7200... Safety regulations for handling components with gas generators......4370
7211... Check list for automatic seat belt......4373
7211... Check the 3-point automatic-reel belt......4376
7211... Checklist for front seat......4382
7211001 Removing and installing _ replacing front seat belt completely on the front left......4384
7211002 Removing and installing _ replacing front seat belt (complete)......4388
7211070 Removing and installing _ replacing front lower strap fitting (belt tensioner), driver's seat......4392
7211071 Removing and installing _ replacing front lower strap fitting (belt tensioner), front passenger seat......4394
7211092 Removing and installing _ replacing rear left or right seat belt (roller)......4396
7211096 Removing and installing _ replacing rear left or right lower strap (seat belt buckle)......4398
7211100 Removing and installing _ replacing rear left or right seat belt (complete)......4399
7212... Deactivating front passenger airbags with key switch......4402
7212... Notes on scrapping vehicles with gas generators (airbag system)......4404
7212... Procedure after airbag deployment as result of an accident......4407
7212... Unlocking _ locking airbag plug connections......4413
7212000 Removing and installing or replacing airbag module on passenger's side......4418
7212050 Removing and installing side airbag (front seat)......4420
8.1.1 Acoustic insulation system......4422
Airbag modules......4423
Deactivating and reactivating airbags _ acoustic seat belt reminder......4425
Overview of the clips and unlocking tools for head airbag fastening......4435
Seat belt......4436
84 - COMMUNICATION SYSTEM......4440
0011... Information for handling the documents repair instructions, technical data, AZD......4441
6100... Notes on handling wiring harnesses and cables......4477
6520030 Removing and installing _ replacing empty housing for roof-mounted aerial......4485
8410011 Replacing emergency battery for Telematic Communication Box (TCB)......4489
8410700 Removing and installing _ replacing base plate......4491
8410702 Removing and installing _ replacing base plate (with rear passenger compartment fresh air grille)......4493
8410810 Removing and installing (replacing) Telematic Communication Box......4496
8410820 Remove and install (replace) telematics control unit......4499
8431020 Removing and installing _ replacing hands-free system speaker (emergency loudspeaker)......4502
8431541 Removing and installing _ replacing hands-free microphone on steering column......4503
Telephone (P L7)......4504
