BMW 3 Series (G20) Repair Service Manual 2018 & UP

Complete service repair manual with Electrical Wiring Diagrams for BMW 3 Series (G20) 318i, 320i, 325Li, 320e, 330i, 330Li, 330Li Gran Sedan, 330e, M340i, Alpina B3, 316d, 318d, 320d, 330d, M340d, Alpina D3 S All Models 2018-, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

BMW 3 Series (G20 Series) 318i, 320i, 325Li, 320e, 330i, 330Li, 330Li Gran Sedan, 330e, M340i, Alpina B3, 316d, 318d, 320d, 330d, M340d, Alpina D3 S workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

BMW 3 Series (G20) Service Repair Manual 2018 & UP.pdf

PRODUCT DETAILS:
Total Pages: 16,774 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

Petrol engines
Model     Years     Engine     Power     Torque
318i     2020–     2.0 L B48
320i / 325Li     2019–     135 kW (181 hp)
320i (Turkish market only)     2019–     1.6 L N20 I4 turbo
320e     2021–     2.0 L B48 I4 turbo + electric motor
330i / 330Li / 330Li Gran Sedan     2019–     2.0 L B48 I4 turbo     190 kW (255 hp)
330e     2.0 L B48 I4 turbo + electric motor     185 kW (248 hp)
M340i     2019–     3.0 L B58 I6 turbo     285 kW (382 hp)
Alpina B3     3.0 L S58 I6 turbo

Diesel engines
Model     Years     Engine     Power     Torque
316d     2020–     2.0 L B47 I4 turbo     90 kW (121 hp)
318d     2019–     110 kW (148 hp)
320d     140 kW (188 hp)
330d     3.0 L B57 I6 turbo     195 kW (261 hp)
M340d     2020–     3.0 L B57 I6 twin-turbo     250 kW (335 hp)
Alpina D3 S     261 kW (350 hp)

MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES....3
  0 operating fluid overview....7
  0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....21
  0000... When driving on a race track....25
  0000... Work instruction for removing the protective film....31
  0000009 Free pre-delivery check....33
  0000105 Standard scope of service....41
  0000252 BMW engine oil service without supplementary service....49
  0000602 Service - air filter element....63
  0000610 Engine oil service....67
  0000612 Service - front brakes....81
  0000614 Service - rear brakes....91
  0000616 Service - microfilter....103
  0000618 Service - brake fluid....109
  0000622 Service - spark plugs....115
  0000624 Service - vehicle check....126
  0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks....137
  0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks....138
  0001... Symbols used and information in repair instructions....139
  0002000 Raising vehicle with trolley jack....144
  0011237 Checking _ topping up oil level in automatic transmission....151
  5.1.1 Axles....157
  7.1.1 Installation safety of the seat belts _ seat belt buckles....160
  7.1.2 Status of the seat belts _ seat belt buckles....164
  7.1.3 Belt force limiter....167
  7.1.4 Seat belt tensioner....168
  7.1.5 Airbag....169
  7.1.6 Supplementary restraint systems (SRS)....172
  7.11 Odometer (if present)....173
  7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....174
  Abbreviations....175
  Addition to special tools cabinet All model series....179
  Arguments pertaining to engine oil consumption....181
  Brake fluid - Operating Fluids Specification....184
  Brake fluid service - extension of the first brake fluid interval to 36 months....185
  Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....187
  CBS general - Reset is lost....189
  Changed emissions test indicator BMW Condition Based Service....190
  Emergency Services (BMW _ MINI) from issue September 2009....191
  Engine oil - varying colours _ smell after initial filling in the works....192
  Engine oil service - countries with higher levels of dust Check the air filter element for contamination....193
  Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....194
  Extract from BMW Group Standard?GS?90003-2....195
  FEB-FEB-NED-TESTMODULE-AKTUELL....197
  General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....198
  Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....204
  Handling the acoustic camera....207
  IMIB_Next....209
  Ignition key data tapping on CBS vehicles....212
  Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....218
  List of contents....220
  M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....222
  M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....223
  M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....224
  M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....225
  M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....226
  M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....227
  M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....228
  M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....229
  Main group 00....230
  Maintenance content _ pre-delivery check content of BMW 3 Series (G20)....231
  New Maintenance Records service booklet and maintenance documentation All models....235
  Parking brake function check - new procedure in the standard service scope _ rear brake service....237
  Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....239
  Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....241
  Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....247
  Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....249
  Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....253
  Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....266
  Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....279
  Workshop Equipment - Planning Documentation....289
  Workshop equipment sales....290
12 - ENGINE ELECTRICAL SYSTEM....291
  11 operating fluid overview....298
  11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....300
  1100 Overview of Technical Data....302
  1100 Overview of tightening torques....312
  1100... Engine oil consumption measurement....316
  1100... Overview of consumables (Electronic Parts Catalogue)....317
  1100039 Check compression of all cylinders....323
  1100050 Removing and installing engine....337
  1100300 Engine oil consumption measurement....486
  1100670 Securing engine in installation position....490
  1111 Overview of Technical Data....514
  1111 Overview of tightening torques....516
  1112 Overview of Technical Data....522
  1112 Overview of tightening torques....525
  1112000 Removing and installing _ sealing cylinder head cover....539
  1112001 Replace the cylinder head cover....611
  1112070 Remove and install _ replace acoustic cover....685
  1112100 Removing and installing cylinder head....689
  1112101 Replace cylinder head gasket....911
  1112161 replace cylinder head....1134
  1112502 Disassemble and assemble cylinder head....1357
  1112729 Checking cylinder head for watertightness (cylinder head dismantled)....1417
  1113 Overview of Technical Data....1480
  1113 Overview of tightening torques....1481
  1113000 Remove and install, seal or replace oil sump....1488
  1114 Overview of tightening torques....1554
  1114005 Replacing front crankshaft seal....1559
  1114110 Removing and installing _ sealing or replacing bottom timing case cover....1597
  1114151 Replacing the crankshaft seal (transmission side)....1743
  1114270 Removing and installing _ replacing the rear acoustic cover....1803
  1114290 Removing and installing _ renewing front engine acoustic cover....1809
  1114295 Remove and install _ replace the acoustic cover for the oil sump....1831
  1114307 Removing and installing _ replacing engine encapsulation on the hot side....1881
  1115 Overview of Technical Data....1960
  1115001 Replace engine ventilation line....1961
  1121 Overview of Technical Data....1965
  1121001 Replacing crankshaft....1970
  1121531 Replace all crankshaft main bearing shells (Crankshaft removed)....2147
  1122 Overview of tightening torques....2325
  1122000 Removing and installing _ replacing the flywheel....2327
  1123010 Removing and installing _ replacing vibration damper....2382
  1124 Overview of tightening torques....2418
  1124571 Replace all conrod bearing shells. (Piston removed)....2422
  1125 Overview of Technical Data....2577
  1125530 Removing and installing _ replacing all pistons (engine removed)....2588
  1125671 Replace the piston rings for all pistons (Piston removed)....2743
  1127 Overview of tightening torques....2898
  1128010 Replacing drive belt for alternator....2900
  1128020 Replace tensioning device for drive belt of the alternator....2915
  1130 Overview of tightening torques....2938
  1131 Overview of tightening torques....2939
  1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....2951
  1131005 Check the timing of the camshaft(s)....2954
  1131025 Removing and installing _ replacing intake camshaft....3042
  1131028 Removing and installing _ replacing exhaust camshaft....3210
  1131051 Replacing the timing chain....3328
  1131090 Remove and install _ replace chain tensioner piston....3468
  1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508)....3496
  1133050 Removing and installing _ replacing all rocker arms....3520
  1133062 Replacing all hydraulic valve clearance compensating elements....3695
  1134552 Removing and installing _ replacing all valves (cylinder head removed)....3870
  1134560 Replacing all valve stem seals (cylinder head removed)....3930
  1134715 Replace all valve springs (cylinder head removed)....3984
  1136 Overview of tightening torques....4038
  1136042 Removing and installing _ replacing intake adjuster....4042
  1136044 Remove and install _ replace the exhaust camshaft adjuster....4155
  1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters....4268
  1136125 Removing and installing _ replacing intake VANOS central valve....4382
  1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side....4494
  1136127 Removing and installing _ replacing both Vanos central valves (if necessary on the right)....4606
  1136658 Removing and installing _ replacing both actuators (after vehicle diagnosis)....4718
  1137 Overview of tightening torques....4738
  1137005 Removing and installing _ replacing eccentric shaft....4741
  1137010 Removing and installing _ replacing intermediate levers....4918
  1137020 Removing and installing _ replacing servomotor for eccentric shaft....5047
  1140000 Checking engine oil pressure....5060
  1141 Overview of tightening torques....5076
  1141000 Removing and installing _ replacing oil pump....5083
  1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control....5152
  1142 Overview of tightening torques....5243
  1142020 Removing and installing _ replacing full-flow oil filter completely....5256
  1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger....5346
  1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger....5424
  1151 Overview of tightening torques....5437
  1151000 Removing and installing _ replacing the coolant pump....5441
  1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor....5482
  1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger....5506
  1151580 Replacing the relay valve for high-temperature coolant circuit....5536
  1153 Overview of tightening torques....5579
  1153015 Removing and installing _ replacing heat management module....5586
  1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger....5680
  1153086 Removing and installing _ replacing the coolant return line for the exhaust turbocharger....5735
  1153116 Removing and installing _ replacing the coolant line between cylinder head and coolant pump....5766
  1161 Overview of tightening torques....5796
  1161051 Replace intake plenum....5804
  1161730 Leakage test for the intake system....5854
  1165 Overview of tightening torques....5873
  1165020 Removing and installing _ replacing exhaust turbocharger....5886
  1165803 Replace electrical controller drive for wastegate (after vehicle diagnosis) (cyl. 1-4, if necessary cyl. 1-6)....5964
  1166000 Removing and installing _ replacing vacuum pump....5982
  1178 Overview of tightening torques....6051
  1178510 Replacing oxygen sensor (after vehicle diagnosis)....6053
  1178610 Replace the lambda oxygen monitoring sensor (after vehicle diagnosis)....6065
  1212 Overview of tightening torques....6096
  1213 Overview of tightening torques....6097
  1213511 Replacing an ignition coil (after vehicle diagnosis)....6098
  1214521 Replace crankshaft sensor (after vehicle diagnosis)....6106
  1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis)....6117
  1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis)....6122
  1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+2)....6127
  1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 3+4)....6150
  1214700 Encoding the control unit (DME _ DDE)....6187
  1214705 Programming the control unit (DME _ DDE)....6188
  1231020 Removing and installing _ replacing alternator....6189
  1241 Overview of Technical Data....6211
  1241020 Removing and installing _ replacing starter motor....6212
  1241041 Replacing the engagement solenoid switch....6227
  1242540 Replacing safety battery terminal (SBK)....6229
  1242651 Removing and installing _ replacing the positive battery cable, remote positive terminal to alternator (after vehicle diagnosis)....6236
  1242652 Removing and installing _ replacing the positive battery cable, remote positive terminal to starter motor (after vehicle diagnosis)....6264
  1251 Overview of tightening torques....6277
  1251210 Replacing the wiring harness section for injectors and ignition coils....6281
  1251215 Replacing wiring harness section for Valvetronic actuator....6292
  1251235 Remove and install _ replace Module 1, sensor system engine wiring....6300
  1251240 Remove and install _ replace Module 2, sensor system engine wiring....6353
  1251245 Removing and installing _ replacing transmission module engine wiring,....6382
  1252 Overview of tightening torques....6431
  1261 Overview of tightening torques....6435
  1261280 Removing and installing _ replacing oil pressure switch....6438
  1261285 Replacing engine oil level sensor....6450
  1263586 Replacing power distribution box (after vehicle diagnosis)....6462
  1290150 Remove and install _ replace control unit box....6472
  6.1.9 Engine performance....6487
  9.0 BMW Longlife-17 FE+....6488
  BMW Quality Longlife-04 All....6490
  Chain tensioner....6491
  Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....6492
  Crankshaft and Bearings....6493
  Emissions-control, Lambda oxygen sensor....6494
  Engine identification....6495
  Fan....6505
  Intake manifold....6506
  Leak-testing the air-intake system....6507
  Main group 11....6510
  Repair notes to renew the cylinder head....6511
  Repair notes to renew the engine....6514
  Replacing guide bearing....6516
  Spark Plugs....6519
  Vacuum supply All models....6520
13 - FUEL PREPARATION & CONTROL....6524
  13 operating fluid overview....6526
  1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....6527
  1331035 Removing and installing _ replacing the fuel feed line....6529
  1332 Overview of tightening torques....6542
  1351017 Removing and installing high pressure pump....6543
  1352 Overview of tightening torques....6572
  1353 Overview of tightening torques....6573
  1353156 Remove and install high-pressure rail....6586
  1353180 Replace pressure line (between high pressure pumps and pressure accumulator)....6621
  1353318 Remove and install all injectors in the injection system....6634
  1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis)....6669
  1354030 Remove and install _ seal throttle body....6678
  1362 Overview of tightening torques....6684
  1362531 Replace coolant temperature sensor (after vehicle diagnosis)....6697
  1362537 Replace coolant temperature sensor (On the coolant radiator) (after vehicle diagnosis)....6735
  1362538 Replace charge air temperature sensor (after vehicle diagnosis)....6750
  1362560 Remove and install _ replace hot film air mass meter (after vehicle diagnosis)....6754
  1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of throttle valve) (with diesel fuel in the connecting pipe)....6758
  1362592 Replacing the pressure sensor (on charge air cooler or charge air pipe to the right) (after vehicle diagnosis)....6763
  1362596 Replacing the differential pressure sensor for the petrol particulate filter (after vehicle diagnosis) (cylinder bench 1)....6768
  1362679 Replacing the temperature sensor for oil _ coolant (On the crankcase) (after vehicle diagnosis)....6773
  1371 Overview of tightening torques....6809
  1371000 Remove and install intake silencer housing....6819
  1371035 Removing and installing _ replacing clean air pipe....6827
  1371044 Removing and installing _ replacing charge air line....6835
  1372001 Replacing air filter element....6846
  1390 Overview of tightening torques....6850
  1390500 Replace the tank vent valve (after vehicle diagnosis)....6851
  Fuel Pump with Drive and Pipes....6856
  Group 13....6857
16 - FUEL SUPPLY....6858
  1600005 Draining and filling fuel tank....6859
  1611030 Removing and installing fuel tank....6863
  1612010 Removing and installing or replacing carbon canister....6901
  1612200 Removing and installing _ replacing the external fuel filter (National-market version for China)....6911
  1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)....6916
  1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD) (after vehicle diagnosis)....6921
  1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)....6928
  1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill)....6936
  1614500 Removing and installing or replacing control unit for electric fuel pump (after vehicle diagnosis)....6948
  Main group 16....6953
17 - COOLING....6954
  1711006 Remove and install _ replace low temperature cooler....6955
  1711035 Removing and installing _ replacing fan cowl with electric fan....6978
  1711100 Removing and installing _ replacing coolant expansion tank....6989
  1711103 Removing and installing _ replacing coolant expansion tank for the low-temperature coolant circuit....7000
  1721010 Removing and installing _ replacing the transmission oil cooler....7013
  Main group 17....7046
18 - EXHAUST SYSTEM....7047
  18 operating fluid overview....7048
  1800018 Remove & install complete exhaust system (for diesel model without primary cat. converter _ diesel particulate filter)....7049
  1810085 Replacing all exhaust covers....7061
  1812031 Replacing the rear silencer....7064
  1812046 Replacing front silencer....7073
  1812081 Replacing the controller drive for exhaust flap....7083
  1820 Overview of tightening torques....7087
  1832005 Removing and installing _ replacing catalytic converter....7094
  1832200 Replacing the petrol particulate filter....7123
  8.2.1.1 Emission control systems....7133
  8.2.1.2 Gaseous emissions....7138
  8.2.2.1 Emission control devices....7139
  8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....7142
  Clean diesel particulate filter....7144
  Exhaust standard EURO 4 and E-OBD for diesel engines....7145
21 - CLUTCH....7152
  3.0 ATE brake cylinder paste, grease in the clutch region....7153
  Gauge 21 2 070 All Model Series....7154
  Main group 21....7155
22 - ENGINE & TRANSMISSION MOUNTING....7156
  2211 Overview of tightening torques....7157
  2211001 Replacing right engine mount....7162
  2211011 Replacing left engine mount....7212
  2211100 Replacing right engine mounting bracket....7252
  2211110 Replacing left engine support bracket....7302
  2232050 Replacing cross member for transmission mounting....7336
  2232055 Removing and installing _ replacing transmission bearing block....7341
  Main group 22....7348
23 - MANUAL GEARBOX....7349
  1.0 General information about manual gearbox oil....7350
  2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....7351
  23 operating fluid overview....7353
  2300 Overview of tightening torques....7356
  4.0 transmission fluid for manual gearboxes....7358
  5.0 transmission fluid for manual gearboxes....7363
  Main group 23....7364
  Synchronization GS6-53DZ....7365
  Transmission in general S7S 47BG....7366
24 - AUTOMATIC TRANSMISSION....7367
  23 Transmission designations....7368
  23 Universal transmission retaining bridge....7380
  23.. Universal BMW transmission take-up....7384
  24 operating fluid overview....7388
  2400 Overview of Technical Data....7391
  2400 Overview of tightening torques....7393
  2400116 Remove and install automatic transmission....7399
  2411 Overview of tightening torques....7451
  2411104 Removing and installing _ sealing or replacing transmission oil sump....7453
  2413026 Replacing radial shaft seal for output flange....7461
  2430108 Removing and installing _ replacing the hydraulic impulse storage....7484
  2431019 Replacing the radial shaft seal for the torque converter....7494
  2434000 Removing and installing _ replacing the parking lock (pawl _ helical coiled spring)....7538
  2434033 Replacing the sealing sleeve for the transmission housing....7545
  2440021 Remove and install _ replace torque converter ()....7560
  Interior Shift Elements....7611
  Main group 24....7612
  Planetary gear drive....7614
  Shift Clutches....7615
  Shift Valves, Parking Lock....7616
  Wire Harness, Shift Elements and Sensor....7617
25 - GEARSHIFT....7618
  Group 25....7619
26 - PROPELLER SHAFT....7620
  26 operating fluid overview....7621
  2611000 Removing and installing complete propeller shaft....7622
  2611020 Replacing centre mount gaiter....7647
  2611051 Replacing flexible disc for propeller shaft....7674
  2611052 Replacing flexible disc for rear propeller shaft....7696
  2611090 Replacing centring for propeller shaft....7713
  2612001 Replacing complete propeller shaft centre bearing....7740
  2612011 Replacing grooved ball bearing in propeller shaft centre bearing....7768
  Group 26....7797
27 - TRANSFER BOX....7798
  27 operating fluid overview....7799
  2700 Overview of Technical Data....7801
  Main group 27....7803
28 - TWIN_CLUTCH GEARBOX (DKG)....7804
  1.0 Transmission oil for DKG GS7D36SG....7805
  28 operating fluid overview....7809
  Main group 28....7810
31 - FRONT AXLE, FRONT SUSPENSION....7811
  31 operating fluid overview....7812
  3100 Mobile table lift....7813
  3100 Overview of Technical Data....7816
  3110000 Removing and installing complete front axle....7864
  3110001 Completely removing and installing front axle with engine and transmission....7919
  3111506 Lowering _ raising front axle support (for work no. 11 00 670)....7924
  3112001 Replacing left or right wishbone (Flat rate unit without wheel alignment)....7955
  3112050 Removing and installing _ replacing left or right tension strut....7970
  3121090 Replacing left _ right swivel bearing (Flat rate unit without wheel alignment)....7985
  3121180 Replacing the front wheel bearing....8002
  3131000 Removing and installing complete front left or right spring strut shock absorber....8012
  3135000 Removing and installing _ replacing front anti-roll bar....8030
  3135014 Removing and installing _ replacing anti-roll bar link, left....8082
  3135015 Removing and installing _ replacing anti-roll bar link, right....8084
  3160... Notes on removing and installing Low Profile band clamps....8086
  Main group 31....8089
  Replace wheel bearing....8090
32 - STEERING & WHEEL ALIGNMENT....8091
  2.6 Electronic hydraulic steering (EPS)....8093
  32 operating fluid overview....8095
  3200 Overview of Technical Data....8096
  3200... Notes on replacement of steering gear _ steering column _ steering shaft following accident damage....8157
  3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position....8160
  3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle....8166
  3200601 Adjusting toe-in on front axle....8171
  3211100 Replacing gaiter for steering box on left or right (Flat rate unit without wheel alignment)....8176
  3213905 Start-up of electric steering gear (EPS) (after vehicle diagnosis)....8193
  3221 Overview of Technical Data....8194
  3221151 Replacing left or right track rod end (Flat rate unit without wheel alignment)....8195
  3221231 Replacing left or right track rod (Flat rate unit without wheel alignment)....8202
  3231004 Removing and installing _ replacing steering column shroud upper section....8222
  3231020 Removing and installing _ replacing lower section of steering column shroud....8227
  3231070 Removing and installing _ replacing lower section of steering shaft....8232
  3231091 Replacing the steering column....8240
  3231104 Replacing steering shaft collar....8272
  3233010 Removing and installing the sports steering wheel....8285
  3233015 Replacing the sports steering wheel....8294
  3233016 Removing and installing _ replacing the cover for the sports steering wheel....8309
  3233020 Replacing the M sports steering wheel....8322
  3234030 Removing and installing _ replacing airbag unit....8339
  Group 32....8352
  Memo from _________________....8353
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....8355
  0002001 Raising the vehicle using a vehicle lift....8357
  3100... Notes on wheel bearing replacement following accident damage....8360
  33 operating fluid overview....8362
  3300 Overview of Technical Data....8364
  3310 Overview of Technical Data....8413
  3310053 Removing and installing _ replacing temperature sensor....8415
  3311030 Replacing lid for rear axle differential....8421
  3311031 Replacing the rear axle differential cover M sport differential....8442
  3311271 Replacing rear cover gasket on rear axle final drive....8465
  3311272 Replacing the rear axle differential M sport differential cover gasket....8488
  3311521 Replacing the dust plate on the rear axle differential (input flange removed)....8511
  3321001 Removing and installing _ replacing left output shaft....8516
  3321002 Removing and installing _ replacing right output shaft....8556
  3331015 Removing and installing _ replacing the vibration absorber on the rear axle support....8597
  3331017 Remove and install _ replace the vibration absorber on the rear axle differential....8599
  3332021 Replacing left or right trailing arm....8600
  3332071 Replacing one upper wishbone (Flat rate unit without wheel alignment)....8604
  3332180 Removing and installing _ replacing left or right track control arm (Flat rate unit without wheel alignment)....8622
  3332188 Removing and installing _ replacing left or right camber control arm cover....8630
  3333001 Replacing left or right rear axle support compression strut....8633
  3333012 Replacing rear left or right compression strut for rear axle support....8637
  3341151 Replacing left or right wheel bearing on rear axle shaft....8642
  3352010 Removing and installing rear left or right shock absorber....8661
  3352012 Replacing rear left or right side shock absorber....8672
  3352161 Replacing rear left or right support bearing for spring strut _ shock absorber....8684
  3353000 Removing and installing _ replacing rear left or right coil spring....8691
  3355041 Replacing left or right anti-roll bar link....8707
  Assessment of the rubber mounts on axle components....8717
  Changing rear axle transmission fluid with the oil gun....8718
  Final drive oil - new oil quality from 07 _ 2011....8719
  Main group 33....8720
34 - BRAKES....8721
  1.1.13 Brake pads....8723
  1.1.14 Brake drums, brake discs....8725
  1.1.6 Duo-servo parking brake....8731
  1.1.6 Electronic parking brake....8735
  1.1.6 Parking brake, operating lever, reversible ratchet....8743
  1.2.1 Service brake Effect....8748
  1.3.1 Auxiliary brake (emergency braking) Effect....8754
  1.4.1 Parking brake Effect....8755
  1.6 Antilock Brake System (ABS)....8756
  1.7 Electronic brake system (EBS)....8758
  34 operating fluid overview....8759
  3400027 Replacing fluid in brake system....8762
  3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....8776
  3411 Overview of Technical Data....8793
  3411000 Removing and installing _ renewing brake pads on both front disc brakes....8794
  3411220 Removing and installing _ replacing both front brake discs....8831
  3411250 Replacing front left or right caliper carrier _ guard plate....8872
  3411519 Removing and installing _ replacing left or right front brake caliper (Without break bleed)....8916
  3411552 Reconditioning front left or right brake caliper (Dust boots) (brake calliper removed)....8948
  3421 Overview of Technical Data....8980
  3421175 Replacing rear right brake pad....8981
  3421200 Removing and installing _ replacing both rear brake pads of disc brake....8998
  3421280 Removing and installing _ replacing rear left protective plate....9012
  3421282 Remove and install _ replace rear right protective plate....9027
  3421320 Removing and installing _ renewing both brake discs....9044
  3431170 Replacing brake fluid level switch....9061
  3431181 Replacing expansion tank for hydraulic brake actuation....9066
  3431505 Removing and installing _ replacing tandem brake master cylinder....9078
  3432451 Replacing rear left or right brake hose....9094
  3432881 Replacing front left or right brake hose (Without break bleed)....9105
  3433000 Removing and installing _ replacing brake booster....9128
  3435001 Replacing one brake pad wear sensor (front)....9150
  3435003 Replacing one brake pad wear sensor (rear)....9171
  3441690 EMF parking brake - use emergency release....9179
  3441798 Replacing the control unit for parking brake....9184
  3451100 Removing and installing the hydraulic unit....9196
  3452162 Removing and installing _ replacing EMF actuator....9206
  Group 34....9211
  Instruction for replacement brake pads _ brake discs....9212
  Modified wear limit for brake disc _ brake pad replacement....9213
  Turning brake disc....9214
35 - PEDALS....9217
  3511000 Remove and install bearing support for pedal mechanism completely....9218
  3540001 Removing and installing or replacing accelerator pedal module....9235
  Group 35....9239
36 - WHEELS WITH TYRES....9240
  36 operating fluid overview....9241
  3610 Overview of tightening torques....9242
  3610300 Remove or install front or rear wheel....9246
  3611535 Removing and installing _ replacing a wheel electronics tyre pressure control (RDC) (for work no. 36 11 100) (tyre removed)....9260
  3612... Notes and specifications for tyre _ wheel exchange....9266
  3612001 Replacing a tyre....9268
  3612005 Replacing a tyre with run-flat technology....9273
  5.2.2 Wheels....9280
  5.2.3 Tyres....9281
  Group 36....9282
  Inflating tyres with nitrogen (N2) All series....9283
  Kinematics diagnosis system and environment....9285
  Repairing runflat tyres All models....9339
  Run Flat Indicator....9341
  Wheels One-part alloy wheels....9351
  Wheels Steel and aluminium strip wheels....9352
37 - INTEGRATED SUSPENSION SYSTEMS....9353
  3711030 Removing and installing front left or right spring strut (Adaptive chassis and suspension)....9354
  3711032 Replacing front left or right spring strut (Adaptive chassis and suspension)....9372
  3712012 Carrying out ride height adjustment....9391
  3712300 Removing and installing rear left or right shock absorber (Adaptive chassis and suspension)....9393
  3712310 Replacing rear left or right side shock absorber (Adaptive chassis and suspension)....9405
  3714511 Replacing front ride height sensor (after vehicle diagnosis) (without headlight adjustment)....9418
  3714512 Replacing rear ride height sensor (after vehicle diagnosis) (flat rate unit specification without headlight adjustment)....9424
  3714605 Replacing front left or right vertical acceleration sensor (after vehicle diagnosis)....9430
  Group 37....9437
  Main group 54....9438
  Wheels Two-part alloy wheels....9439
41 - BODY....9440
  1100... Handling components after flood damage....9446
  41 operating fluid overview....9447
  41... 0?Notes on the repair technique used in the main group 41....9455
  4100 Overview of Technical Data....9456
  4100... BMW _ MINI bonding instructions....9562
  4100... Blind rivet....9570
  4100... Corrosion protection....9571
  4100... EMC screws....9573
  4100... Filler S1....9574
  4100... Grinding aluminium components....9575
  4100... Grinding steel parts....9577
  4100... Handling airbags and restraint systems....9578
  4100... Handling electrical system and electronics....9579
  4100... Information on hazards....9581
  4100... Information on metal filler....9583
  4100... Information on vehicle protection....9584
  4100... Installation solution for straight shank _ hexagon rivet nut....9585
  4100... Installing a cavity sealing with 2-component PU cavity foam....9588
  4100... Installing cavity sealing (expanded)....9594
  4100... Installing cavity sealing (not expanded)....9596
  4100... Materials science....9597
  4100... Notes on adhesive?K1....9600
  4100... Notes on adhesive?K2....9603
  4100... Notes on adhesive?K3....9606
  4100... Notes on adhesive?K4....9608
  4100... Notes on adhesive?K5....9610
  4100... Notes on adhesive?K6....9613
  4100... Notes on cleaning agent?R1....9615
  4100... Opening bonded connections....9616
  4100... Opening brazed connections....9618
  4100... Opening rivet connections....9619
  4100... Opening welded connections....9621
  4100... Overview of adhesive cartridge guns....9623
  4100... Overview of consumables (Electronic Parts Catalogue)....9625
  4100... Punch rivets....9630
  4100... Quality standard....9632
  4100... Reinforcement plate with stud bolt (bonded or welded)....9633
  4100... Repair methods, repair stages 1....9639
  4100... Repair solution for straight shank _ hexagon rivet nut....9640
  4100... Repair techniques, repair stage 2....9644
  4100... Repair techniques, repair stage 3....9645
  4100... Repairing plastic components....9647
  4100... Safety at work....9649
  4100... Safety instructions for handling magnets....9653
  4100... Separating cut determination with a template....9655
  4100... Setting blind rivet nuts and bolts....9657
  4100... Soldering steel components....9658
  4100... Spot-weld bonding steel components....9660
  4100... Spray gun for cavity sealant....9663
  4100... Straightening aluminium component on the outer skin....9666
  4100... Straightening aluminium components in structure....9668
  4100... Straightening steel components in the structure....9670
  4100... Straightening steel components on the outer skin....9672
  4100... Welding in reinforcement plate (sheet steel)....9674
  4100... Welding steel components....9677
  4100... Working with 2-component PU cavity foam....9680
  4100... Workshop equipment (BMW and MINI vehicles)....9683
  4105800 Releasing bonded folded seam connections....9688
  4111071 Replacing engine support with left wheel arch in front of bulkhead (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)....9689
  4111091 Replacing engine support in front of bulkhead, left (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)....9708
  4111205 Completely replacing the left carrier support....9723
  4111311 Replacing entrance for door front left....9738
  4112190 Replacing left luggage compartment base....9743
  4112191 Replacing the right luggage compartment floor....9751
  4112557 Replace luggage compartment floor, middle section....9759
  4112653 Replacing left luggage compartment base (Rear side panel and tail panel have been removed)....9768
  4112654 Replacing the right luggage compartment floor (Rear side panel and tail panel removed)....9777
  4112660 Replacing the rear luggage compartment floor (tail panel removed)....9784
  4112700 Replacing the left luggage compartment floor and side member (rear side wall and tail panel removed) (flat rate specification without straightening bench)....9790
  4112701 Replacing the luggage compartment floor and right-hand side member (Rear side panel and tail panel removed) (flat rate specification without straightening bench)....9808
  4114020 Replacing front left wheel arch (Flat rate unit specification without straightening bench) (flat rate unit specification without wheel alignment)....9825
  4114502 Replace rear outer wheel arch section with left reinforcement (side wall removed)....9843
  4114503 Replacing rear outer wheel arch section with right reinforcement (side wall removed)....9853
  4114504 Replace the rear right outer wheel arch section (side wall removed)....9863
  4114505 Replace the rear left outer wheel arch section (side wall removed)....9869
  4114531 Replacing engine support _ front left side frame connection (Front left wheel arch removed)....9875
  4121003 Replacing A-pillar with reinforcement on left (Flat rate unit without straight. bench)....9882
  4121013 Replacing left outer A-pillar....9894
  4121201 Replacing B-pillar with reinforcement on left (Flat rate unit without straight. bench)....9900
  4121950 Replacing reinforcement for roof frame at rear left (Side panel and tail panel removed)....9910
  4131000 Replace roof outer skin....9914
  4131100 Replace roof outer skin with slide _ tilt sunroof....9923
  4133040 Replacing front left or right side wall holder....9931
  4134038 Replacing outer tail panel section....9935
  4134041 Replacing tail panel....9943
  4135050 Replacing left front side panel....9954
  4135055 Replace right front side panel....9971
  4135101 Replacing rear left side panel....9990
  4135111 Replacing rear right side panel....10006
  4135600 Replace a holder for the front side panel (Front side panel removed)....10022
  4135610 Replace three holders for the front side panel (Front side panel removed)....10023
  4151 Overview of tightening torques....10024
  4151... Notes on replacing the door....10026
  4151004 Adjusting front left or right door....10027
  4151080 Removing and installing left or right front door....10032
  4151101 Replace front left or right door....10037
  4152080 Removing and installing rear left or right door....10073
  4152101 Replacing rear left or right door....10077
  4161000 Removing and installing engine compartment lid....10108
  4161001 Replacing bonnet....10111
  4161002 Replacing bonnet (Active pedestrian protection)....10121
  4161010 Removing and installing engine compartment lid (Active pedestrian protection)....10133
  4161014 Adjusting bonnet....10137
  4161060 Removing and installing _ replacing the bonnet hinge, left....10144
  4161062 Removing and installing _ replacing the bonnet hinge, right....10156
  4161071 Removing and installing _ replacing the bonnet hinge, left (Active pedestrian protection)....10168
  4161072 Removing and installing _ replacing the bonnet hinge, right (Active pedestrian protection)....10182
  4162 Overview of tightening torques....10196
  4162000 Removing and installing rear lid....10199
  4162001 Replacing tailgate....10211
  4162014 Adjusting tailgate....10234
  4162540 Removing and installing _ replacing both tailgate hinges (Tailgate removed)....10244
  4162740 Adjusting both tailgate hinges....10279
  6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....10309
  9900... General instructions on paintwork....10314
  Dent repairs without damaging paintwork....10315
  EMC screws, general information....10317
  Filler S1....10318
  Fuel filler flap emergency release....10323
  Gap dimensions, body....10324
  Min _ max tolerance sample catalogue for paintwork and corrosion damage....10347
  New BMW paint brochure....10352
  New repair methods ?Gluing _ Riveting? on steel bodies....10353
  Reinforcement plate....10356
  Repair of corrosion damage....10357
  Transferring hole pattern....10359
  Vehicle identification number, general....10362
51 - BODY EQUIPMENT....10368
  51 operating fluid overview....10380
  5100... Notes on component bonding with adhesive tape....10382
  5100... Overview of consumables (Electronic Parts Catalogue)....10385
  5100... Safety instructions for working on cars with airbag systems....10387
  5111 Overview of tightening torques....10388
  5111050 Removing and installing _ replacing support for front bumper panel....10398
  5111060 Removing and installing _ replacing support for front lower bumper panel....10433
  5111156 Remove and install front bumper panel....10452
  5111157 Replace bumper panel, front....10462
  5111158 Replacing the number plate baseplate for the number plate....10485
  5111180 Removing and installing _ replacing the ornamental grille in the front bumper panel (centre)....10492
  5111993 Additional work mounting the number plate baseplate _ number plate....10507
  5112 Overview of tightening torques....10514
  5112050 Removing and installing _ replacing support for rear bumper panel....10520
  5112080 Removing and installing _ replacing cover on rear bumper panel (M package)....10545
  5112156 Removing and installing rear bumper panel....10568
  5112157 Replace rear bumper panel....10589
  5112315 Removing and installing _ replacing rear diffuser....10618
  5112657 Replace rear bumper panel (Bumper panel removed)....10622
  5112825 Removing and installing _ replacing rear centre bumper guide (Bumper panel removed)....10631
  5112828 Removing and installing _ replacing rear left or right bumper guide (Bumper panel removed)....10636
  5113 Overview of tightening torques....10643
  5113000 Removing and installing _ replacing front grill centre section....10646
  5113043 Removing and installing _ replacing the trim on the rear left or right side panel....10652
  5113063 Replacing wheel arch trim of the rear side panel, left or right (Japanese market version)....10655
  5113116 Remove and install cowl panel cover....10659
  5113280 Removing and installing left or right roof trim strip....10666
  5114 Overview of Technical Data....10669
  5114... General notes for labelling with adhesive films....10671
  5114000 Removing and installing _ replacing front BMW badge....10675
  5114010 Removing and installing _ replacing rear BMW badge....10679
  5114111 Replacing model name plate, rear....10683
  5114111 Replacing the model inscription, rear....10685
  5116 Overview of tightening torques....10690
  5116001 Removing and installing the exterior mirror on left or right front door....10699
  5116002 Replacing the exterior rearview mirror on the front door on the left or right....10708
  5116026 Replacing mirror glass for exterior mirror....10724
  5116040 Removing and installing _ replacing housing on left or right exterior mirror....10728
  5116041 Removing and installing _ replacing cover cap on left or right exterior mirror....10756
  5116045 Removing and installing or replacing retaining ring on left or right exterior mirror....10761
  5116063 Remove and install _ replace the interior mirror....10770
  5116080 Removing and installing or replacing sun visor and left or right counter support....10777
  5116150 Remove and install the front storage compartment (Ashtray)....10781
  5116151 Replace front storage compartment....10793
  5116160 Removing and installing center console trim....10807
  5116163 Remove and install the rear centre console trim....10812
  5116164 Replace the rear centre console trim....10816
  5116165 Removing and installing complete centre console....10820
  5116166 Replacing centre console....10835
  5116169 Replace centre console trim to the rear inside....10854
  5116172 Removing and installing the centre armrest storage compartment....10858
  5116202 Removing and installing _ replacing front cup holder....10865
  5116206 Removing and installing _ replacing centre armrest....10869
  5116213 Replacing storage compartment trim....10874
  5116220 Replacing storage compartment trim (centre stack)....10877
  5116225 Removing and installing _ replacing decorative trim on centre console on left or right....10889
  5116341 Remove and install _ replace lock barrel for glove box....10896
  5116355 Removing and installing _ replacing driver's side fold-down compartment....10904
  5116376 Removing and installing glove box lid....10906
  5116377 Replacing glove box lid....10912
  5116383 Removing and installing _ replacing damper for glove box....10920
  5116450 Removing and installing _ replacing rear left _ right grab handle....10925
  5116480 Removing and installing or replacing front grab handle....10928
  5121 Overview of tightening torques....10931
  5121003 Replacing front left or right lock striker....10934
  5121004 Adjusting front left or right lock striker....10938
  5121092 Removing and installing _ replacing the door lock of the driver's door....10939
  5121125 Removing and installing _ replacing the outside door handle support including lock barrel, left or right....10965
  5121126 Removing and installing _ replacing the outside door handle support without lock barrel, left or right....10989
  5121140 Removing and installing _ replacing the complete lock barrel on the left or right front door....11006
  5121170 Removing and installing _ replacing the outside door handle at the front left or right....11029
  5121225 Removing and installing _ replacing the inner door opener on the left or right front door....11035
  5121233 Removing and installing _ replacing the Bowden cable of the outside door handle at the front left or right....11042
  5121235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right front door....11068
  5121280 Remove and install _ replace door stop of the front left or front right door....11084
  5121300 Removing and installing _ replacing weather strip on outside of front door....11097
  5121330 Removing and installing _ replacing the weather strip on the inside of the front door....11107
  5122 Overview of tightening torques....11115
  5122001 Replacing the rear left or right lock striker....11116
  5122004 Adjusting rear left or right lock striker....11120
  5122090 Remove and install _ replace the door lock on the left or right rear doors....11121
  5122126 Removing and installing _ replacing the outside door handle support in the left or right rear door....11134
  5122170 Removing and installing _ replacing the outside door handle at the rear left or right....11147
  5122225 Removing and installing _ replacing the inner door opener on the left or right rear door....11151
  5122233 Removing and installing _ replacing the Bowden cable for the outside door handle at the rear left or right....11157
  5122235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right rear door....11174
  5122280 Removing and installing _ replacing the door brake on the left or right rear door....11185
  5122300 Removing and installing _ replacing the weather strip on the outside left or right rear door....11195
  5122330 Removing and installing _ replacing the weather strip on the inside of the rear door....11198
  5123... Adjusting _ replacing bump stops....11205
  5123004 Adjusting engine compartment lid catch (adjusting locking clips)....11210
  5123100 Removing and installing _ replacing right engine compartment lid lock....11214
  5123110 Removing and installing _ replacing left engine compartment lid lock....11222
  5123131 Adjusting left or right striker on engine compartment lid....11230
  5123211 Removing and installing _ replacing Bowden cable for front bonnet locks....11234
  5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....11243
  5123400 Removing and installing _ replacing the left or right actuator....11247
  5124004 Adjusting rear lid lock (Tailgate lock lower section)....11255
  5124100 Removing and installing _ replacing tailgate lock....11259
  5124130 Removing and installing _ replacing striker for tailgate lock....11269
  5124133 Removing and installing _ replacing drive for Automatic Soft Close drive on tailgate....11275
  5124147 Replace button for tailgate activation....11288
  5124301 Removing and installing _ replacing gas pressure spring for tailgate....11295
  5124324 Removing and installing _ replacing right tension spring for tailgate....11307
  5124325 Removing and installing _ replacing left tension spring for tailgate....11321
  5124351 Removing and installing _ replacing right electrical spindle drive for tailgate....11334
  5131... General procedure for the disassembly and installation of bonded window glass....11348
  5131... Materials for bonding window....11357
  5131... Notes on window bonding repair kit....11360
  5131... Remove windscreen with Roll Out 2000....11364
  5131... Removing windows with a Spider....11372
  5131... Removing windows with an oscillating knife....11378
  5131... Window glass removal with wire pull handle....11381
  5131000 Removing and installing windscreen....11384
  5131011 Replace windscreen....11410
  5131030 Removing and installing or replacing left or right gutter strip along windscreen....11439
  5131200 Removing and installing rear window....11443
  5131221 Replace rear window (Rear window broken)....11455
  5132 Overview of tightening torques....11467
  5132160 Removing and installing _ replacing housing cover on inner left or right door window frame....11468
  5132170 Removing and installing _ replacing door window glass, front left or right....11474
  5132211 Replace the rubber window seal for the front left or right door window glass....11484
  5132390 Removing and installing _ replacing frame trim on window frame of left or right front door....11496
  5132420 Remove and install _ replace window frame trim of the front left or front right door....11505
  5133 Overview of tightening torques....11515
  5133066 Removing and installing the module carrier of the left front door....11517
  5133068 Removing and installing module carrier of right front door....11530
  5133070 Replace left front door module carrier....11543
  5133072 Replace right front door module carrier....11557
  5134160 Removing and installing _ replacing housing cover on inner left or right door window frame....11571
  5134171 Replacing rear left or right door window....11577
  5134191 Replacing left or right fixed door window in rear window frame....11587
  5134211 Replacing rubber seal for rear left or right door window....11599
  5134380 Removing and installing _ replacing the frame trim on the window frame of the left or right rear door....11611
  5134420 Removing and installing _ replacing window frame trim of the rear left or rear right door (front)....11614
  5134426 Replacing left or right window guide bar cover....11624
  5135066 Removing and installing module carrier of left rear door....11633
  5135068 Removing and installing module carrier of right rear door....11642
  5135070 Replace module carrier of left rear door....11652
  5135072 Replace right rear door module carrier....11663
  5141 Overview of tightening torques....11674
  5141000 Removing and installing left or right front door trim panel....11678
  5141001 Replacing left or right front door trim panel....11684
  5141901 Replace decorative strip (Door trim panel removed)....11703
  5141902 Replacing the speaker cover (Door trim panel removed)....11710
  5142000 Remove and install left or right rear door trim panel....11725
  5142001 Replacing left or right rear door trim panel....11731
  5142911 Replace decorative strip (Door trim panel removed)....11748
  5142912 Replacing the speaker cover (Door trim panel removed)....11749
  5143 Overview of tightening torques....11750
  5143070 Remove and install _ replace side trim panel, footwell, on A-pillar, left....11753
  5143075 Remove and install _ replace side trim panel, footwell, on A-pillar, right....11754
  5143148 Removing and installing _ replacing trim panel for left or right door pillar (Top)....11755
  5143150 Removing and installing _ replacing trim panel for left or right door pillar (bottom)....11760
  5143168 Removing and installing _ replacing both trim panels for the body pillars (Top)....11769
  5143201 Removing and installing or replacing trim for front left or right roof pillar (A-pillar)....11774
  5143251 Removing and installing or replacing trim panel from rear left or right roof pillar (C-pillar)....11779
  5143721 Removing and installing _ replacing both trim panels for roof pillar (A-pillar)....11783
  5143771 Removing and installing _ replacing both trim panels for rear roof pillar (C-pillar)....11789
  5144001 Removing and installing _ replacing headlining....11793
  5144011 Removing and installing _ replacing headlining (For the equipment specification with a slide _ tilt sunroof)....11828
  5144910 Releasing and securing the headlining on the left (after vehicle diagnosis)....11865
  5144911 Releasing and securing the headlining on the right (after vehicle diagnosis)....11891
  5144915 Lower roofliner (after vehicle diagnosis)....11917
  5144920 Releasing and securing the headlining with the SHD on the left (after vehicle diagnosis)....11946
  5144921 Releasing and securing the headlining with the SHD on the right (after vehicle diagnosis)....11974
  5144925 Lowering the headlining with SHD (after vehicle diagnosis)....12002
  5145030 Removing and installing instrument panel trim....12032
  5145031 Replacing instrument panel trim....12088
  5145075 Removing and installing support for dashboard (without draw-off, evacuation and filling)....12153
  5145076 Replacing carrier for dashboard (without draw-off, evacuation and filling)....12225
  5145184 Remove and install tailgate trim....12299
  5145186 Replacing trim panel for pedal mechanism....12300
  5145195 Removing and installing instrument trim panel trim at bottom right....12305
  5145196 Replacing instrument panel trim at bottom right....12306
  5145370 Removing and installing decorative strip on left dashboard....12310
  5145380 Removing and installing decorative strip on right dashboard....12314
  5145382 Replace decorative strip on instrument panel at right....12318
  5146001 Remove and install trim panel for storage shelf....12324
  5146002 Replace the trim panel for the storage shelf....12331
  5146007 Replace the trim panel for the storage shelf (with through-loading system)....12342
  5146011 Remove and install trim panel for storage shelf (with through-loading system)....12353
  5147 Overview of tightening torques....12360
  5147000 Removing and installing _ replacing front left door sill cover strip (inner)....12368
  5147030 Removing and installing _ replacing the rear left or right left door sill cover strip (inner)....12372
  5147065 Removing and installing _ replacing sill trim, front left or right (outer)....12376
  5147101 Removing and installing _ replacing luggage compartment floor trim panel....12380
  5147151 Removing and installing _ replacing left luggage compartment wheel arch panel (with through-loading system)....12386
  5147161 Removing and installing _ replacing right luggage compartment wheel arch panel (with through-loading system)....12397
  5147219 Removing and installing _ replacing the loading edge trim....12410
  5147315 Removing and installing _ replacing carpet for vehicle interior....12418
  5147440 Removing and installing _ replacing the rear carpet....12449
  5147490 Removing and installing _ replacing underbody protection (front)....12483
  5147491 Removing refitting _ replacing rear engine undercover....12488
  5147492 Removing and installing _ replacing centre underbody protection....12492
  5147493 Removing and installing _ replacing underbody protection, steering gear....12496
  5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet....12501
  5149000 Removing and installing _ replacing the tailgate trim panel....12502
  5161 Overview of tightening torques....12508
  5164 Overview of tightening torques....12513
  5164012 Remove and install _ replace V support....12521
  5164020 Remove and install top rear connection (Connection of the two wheel arches at front)....12534
  5164025 Removing and installing _ replacing upper front connection (Connection of the two bonnet locks)....12542
  5164035 Removing and installing _ replacing the upper section cross connection....12557
  5164700 Replace top automatic air flap control (after vehicle diagnosis)....12564
  5164705 Rep. bottom automatic air flap control (after vehicle diagnosis)....12576
  5171 Overview of tightening torques....12593
  5171017 Remove and install _ replace left underbody panelling....12606
  5171018 Remove and install _ replace right underbody panelling....12607
  5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)....12608
  5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)....12614
  5171040 Removing and installing _ replacing front left or right wheel arch cover (Front and rear section)....12620
  5171041 Removing and installing _ replacing rear left or right wheel arch cover....12627
  5171099 Removing and installing _ replacing the air duct for the coolant radiator....12633
  5171115 Replacing sealing on front left or right door....12666
  5171215 Replacing sealing on rear left or right door....12674
  5171341 Remove & install _ replace strut brace (for adaptive M suspension)....12683
  5171407 Replace the rear spoiler....12692
  5171447 Remove and install _ replace left or right side sill trim panel....12697
  5172... Sealing installation....12703
  5172000 Replacing edge protection for left or right front door....12705
  5172010 Replace edge protection for left or right rear door....12709
  5174 Overview of tightening torques....12715
  5175 Overview of tightening torques....12716
  5175010 Removing and installing _ replacing left or right steering assembly cover....12721
  5176030 Removing and installing _ replacing the bonnet sealing at the rear....12725
  5176031 Removing and installing _ replacing the bonnet sealing at the front....12726
  5176046 Replacing the tailgate seal....12727
  5176060 Removing and installing _ replacing the bonnet seal on the left or right....12731
  5176070 Replace centre engine compartment cover....12736
  5176071 Replacing the top left engine compartment cover....12741
  5176072 Replacing the top right engine compartment cover....12742
  Front licence plate holder All models....12746
  Removing the windscreen....12748
  Repair of damage caused by stone chips on the windshied....12750
  Visible corrosion on vehicle add-on parts....12759
52 - SEATS & MOTORCYCLE SEAT....12761
  5213390 Removing and installing or replacing front left or right head restraint....12764
  5213396 Remove and install _ replace the head restraint guide on the front left or right....12766
  5214001 Removing and installing driver's seat....12770
  5214041 Removing and installing or replacing inner cover on left or right front seat....12777
  5214198 Removing and installing or replacing rear panel on left or right front seat backrest....12785
  5216026 Removing _ installing _ replacing driver?s seat and backrest frame....12792
  5216040 Removing and installing _ replacing outer cover on left or right front seat....12817
  5216048 Removing and installing thigh support on left or right front seat....12823
  5216062 Removing and installing _ replacing backrest width adjustment with valve on front seat....12827
  5216402 Replacing seat cover for driver's seat....12847
  5216407 Replacing backrest cover for driver's seat....12863
  5216408 Replacing backrest cover for front passenger seat....12882
  5216412 Replacing seat and backrest cover for driver's seat....12901
  5216417 Replacing the facing for the thigh support on the left or right front seat....12927
  5216422 Replacing upholstery for driver's seat backrest....12932
  5216423 Replacing upholstery for front passenger seat backrest....12952
  5216425 Replacing upholstery for driver's seat....12972
  5216426 Replacing upholstery for front passenger seat....12988
  5216427 Replacing facing for driver's seat and backrest....13003
  5217409 Removing and installing _ replacing thigh support cover on the left or right front seat....13031
  5224 Overview of tightening torques....13036
  5224010 Remove and install or replace the rear seat backrest....13038
  5226 Overview of tightening torques....13042
  5226005 Removing and installing _ replacing rear seat....13044
  5226008 Removing and installing _ replacing backrest side section on left or right rear seat backrest....13048
  5226011 Removing and installing _ replacing left rear seat backrest....13051
  5226012 Removing and installing _ replacing the right rear seat backrest....13062
  5226030 Removing and installing _ replacing centre armrest....13066
  5226032 Removing and installing _ replacing drinks holder in armrest for rear seat backrest....13067
  5226080 Removing and installing _ replacing backrest frame for left rear seat....13074
  5226081 Removing and installing _ replacing backrest frame for centre rear seat....13091
  5226085 Removing and installing _ replacing backrest frame for right rear seat....13110
  5226199 Removing and installing _ replacing rear panel on left rear seat backrest....13119
  5226200 Removing and installing _ replacing rear panel on right rear seat backrest....13122
  5226202 Removing and installing _ replacing rear panel on central rear seat backrest....13126
  5226210 Removing and installing _ replacing headrest for left or right rear seat....13129
  5226311 Removing and installing _ replacing lock for left or right rear seat backrest....13131
  5226315 Removing and installing _ replacing tailgate lock for centre rear seat backrest....13135
  5226388 Removing and installing _ replacing rear middle head restraint....13154
  5226400 Replacing seat cover for rear seat....13156
  5226411 Replacing backrest cover for left rear seat....13163
  5226412 Replacing backrest cover for right rear seat....13182
  5226450 Replacing upholstery for rear seat....13193
  6.2.6 Other seats....13201
  Cleaning and care of leather in vehicles All model series....13202
  Information sticker exterior paintwork All Models....13204
  Measures for leather complaints (seats)....13206
54 - SLIDE_TILT SUNROOF & SOFT TOP....13214
  4100... Notes on the water drain hose of the slide _ tilt sunroof....13215
  5123... Removing _ installing ball sockets with clip....13216
  54 operating fluid overview....13219
  5410... Repair instructions for bonded seals....13220
  5412003 Adjusting glass slide _ tilt sunroof panel....13225
  5412015 Replacing left or right gaiter for glass slide _ tilt sunroof....13231
  5412115 Removing and installing glass slide _ tilt sunroof panel....13232
  5412116 Replace glass slide _ tilt sunroof panel....13238
  5412117 Replacing seal for glass slide _ tilt roof panel....13244
  5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof....13251
  5412195 Removing and installing _ replacing wind deflector mount on the left or right....13258
  5412211 Removing and installing complete glass slide _ tilt sunroof....13291
  5412302 Removing and installing _ replacing roller sunblind for slide _ tilt sunroof....13330
  5412336 Removing and installing _ replacing mechanics for glass slide _ tilt sunroof panel....13374
  5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof....13420
  5412646 Replacing glass slide _ tilt sunroof frame (Glass slide _ tilt sunroof removed)....13426
  5412791 Replacing the slider for roller sunblind (Roller sunblind removed)....13476
61 - GENERAL VEHICLE ELECTRICAL SYSTEM....13521
  1200... Notes _ information on start assistance (jump starting)....13527
  4.11 Electrical wires....13529
  61 operating fluid overview....13535
  6100... Battery charging calendar....13536
  6100... Notes for disconnecting and connecting the vehicle battery....13537
  6100... Safety instructions for handling vehicle battery....13539
  6100730 Encode _ program control unit(s) (After vehicle test)....13540
  6112... Information on intelligent battery sensor (IBS)....13542
  6112002 Replacing positive battery cable (safety battery terminal) (from battery to rear B+ power distribution box)....13544
  6113... Connector housing, LCC contact (load current contact)....13554
  6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....13557
  6113... Crimping Micro Power Quadlock contacts (MPQ)....13560
  6113... Crimping Micro Quadlock System contacts (MQS)....13562
  6113... Crimping annular contacts....13564
  6113... Crimping stop parts....13565
  6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....13569
  6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....13572
  6113... In-line plugs, 2-pin, System JPT ELA....13575
  6113... In-line plugs, 4-pin, System DFK ELA....13577
  6113... In-line plugs, 6- to 50-pin, System Elo....13579
  6113... Inline connectors, 6-, 8-pin, System MQS....13582
  6113... Inline plugs, 4-, 10-pin, System Elo....13584
  6113... Opening plug housings and removing contacts of different plug systems....13586
  6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....13589
  6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....13593
  6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....13595
  6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....13597
  6113... Special tools for wiring harness repairs....13599
  6113... Unlocking and disconnecting different plug connections....13602
  6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....13615
  6114002 Check _ replace fuse....13622
  6114010 Remove and install _ replace power distribution box (Luggage compartment)....13624
  6114035 Rem.& install _ replace power distribution box front positive battery cable....13629
  6114040 Removing and installing _ replacing rear power distribution box positive battery cable....13643
  6114041 Removing and installing _ replacing rear power distribution box positive battery cable (rear right luggage compartment trim panel)....13648
  6120 Overview of tightening torques....13657
  6120... Notes on AGM battery....13662
  6120503 Vehicle battery - closed-circuit current monitoring....13666
  6120900 Disconnecting and connecting battery earth lead....13667
  6120908 Carrying out a voltage interruption of the 12-V battery....13679
  6121 Overview of tightening torques....13681
  6121003 Removing and installing the 12-V dual storage battery....13684
  6121010 Remove and install the vehicle battery....13696
  6121017 Replacing vehicle battery - including registering battery exchange-....13704
  6121028 Charging battery....13712
  6121028 Recharge vehicle battery....13714
  6125... Assessing the transport capability of cell block in service workshops....13718
  6125... Assessment of the transportability of the 12?V lithium ion starter _ auxiliary battery in service workshops....13721
  6125... Notes on repair of high-voltage battery unit....13725
  6131 Overview of tightening torques....13730
  6131001 Removing and installing _ replacing HDC button....13735
  6131008 Removing and installing steering column switch cluster....13742
  6131011 Removing and installing _ replacing coil spring cassette....13761
  6131021 Remove and install _ replace ring aerial....13782
  6131037 Removing and installing _ replacing light control unit....13788
  6131043 Removing and installing the FZD....13793
  6131066 Removing and installing _ replacing hotel position switch....13800
  6131068 Removing and installing _ replacing the switch for front passenger airbag deactivation....13802
  6131082 Removing and installing _ replacing switch for central locking system....13806
  6131083 Removing and installing _ replacing switch for unlocking tailgate....13812
  6131084 Removing and installing _ replacing the switch for the automatic operation of tailgate....13819
  6131116 Replacing the rocker switch for side window operation....13823
  6131117 Removing and installing _ replacing power window switch, driver's side....13829
  6131118 Removing and installing _ replacing power window switch on passenger's side....13835
  6131195 Removing and installing front controller....13841
  6131197 Removing and installing operating facility for centre console....13848
  6131204 Replacing operating unit for seat adjustment....13855
  6131221 Removing and installing _ replacing both multifunction steering wheel switches....13861
  6131251 Rem. & install audio operating facility....13869
  6131310 Replacing brake light switch....13873
  6131327 Removing and installing _ replacing the shift knob of gear selector switch....13877
  6131329 Replacing START-STOP button cover....13881
  6131346 Replacing trim on gear selector switch and all trim of the operating facility in the centre console....13897
  6131349 Replace the cap for the electromechanical parking brake?and cover below the gear selector switch....13915
  6131362 Removing and installing the radio remote control receiver (Storage shelf trim panel removed)....13921
  6131676 Replace the operating facility for the front left or right additional seat function (after vehicle diagnosis)....13929
  6133 Overview of tightening torques....13935
  6133050 Removing and installing _ replacing left fanfare horn....13936
  6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....13940
  6135013 Remove and install LIN power distribution box....13947
  6135021 Removing and installing _ replacing storage tray near field communication (NFC)....13952
  6135095 Removing and installing control unit _ module for seat heating (left or right)....13957
  6135097 Removing and installing the control unit _ module for the left or right seat heating (Rear seat)....13961
  6135177 Remove and install rain-light sensor....13965
  6135179 Removing and installing the rain-light-solar-condensation sensor....13974
  6135196 Removing and installing control unit for automatic tailgate operation....13984
  6135240 Removing and installing the non-contact tailgate opening control unit....13992
  6135243 Removing and installing top non-contact tailgate opening sensor line....14015
  6135245 Remove and install sensor line for bottom CA....14038
  6135278 Remove and install Body Domain Controller (BDC) control unit....14061
  6135953 Remove and install _ replace interior aerial for Comfort Access (Front storage compartment) (after vehicle diagnosis)....14068
  6135954 Remove and install _ replace interior aerial for Comfort Access (rear centre console) (after vehicle diagnosis)....14080
  6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access (after vehicle diagnosis)....14084
  6135980 Removing and installing _ replacing aerial for Comfort Access on left or right (after vehicle diagnosis)....14093
  6161 Overview of Technical Data....14100
  6161 Overview of tightening torques....14105
  6161041 Replacing both wiper blades....14107
  6161100 Removing and installing _ replacing both windscreen wiper arms....14111
  6161270 Completely removing and installing the console for the windscreen wiper system including engine....14116
  6161271 Replace console for windscreen wiper system....14125
  6171002 Replacing spray nozzles on left and right wiper arm....14134
  6171063 Removing and installing the washer fluid reservoir for the window washer system....14144
  6171065 Replace the washer fluid reservoir for the window washer system....14153
  6171100 Removing and installing _ replacing window washer pump....14164
  Adapter cable for OBD socket All series....14175
  Adapter cable, 3-pin All series....14176
  Assessing the transport capability of high-voltage battery units in service workshops....14177
  Automatic engine start-stop function....14180
  Battery exchange in vehicles with a high-voltage system....14187
  Battery master document....14188
  Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....14197
  Form for equipotential bonding screw connections....14200
  Instructions for 12 V dual storage system....14202
  Notes for opening and closing cable straps....14207
  Notes on earth bonding screw connections....14211
  Notes on handling the high-voltage battery unit in vehicles with water damage....14212
  Notes on repair of high-voltage battery unit....14214
  Overview of high-voltage battery unit cooling....14218
  Peripherals box, 26-pin all models....14219
  Release _ pressing-off tool....14220
  Replace the gel pad for rain-light-solar-condensation sensors....14221
  Safety information for handling electric and hybrid vehicles....14224
  Windscreen wipers making noises All models....14228
62 - INSTRUMENTS....14230
  6211280 Removing and installing instrument cluster....14231
  6230005 Removing and installing _ replacing trim for Head-Up Display....14245
  6230010 Removing and installing head-up display....14248
  Roller operation....14304
  Service menu in the instrument cluster....14305
63 - LIGHTS....14306
  4.1.1 Headlamps status and function....14309
  4.1.2 Headlight alignment....14315
  4.1.3 Headlamp switch....14319
  4.1.5 Self-levelling suspension devices (if required)....14323
  4.1.6 Headlight cleaning system (if required)....14328
  4.13 Battery (batteries) 3 series, 4 series....14329
  4.2.1 Rear lights status and function....14335
  4.3.2 Brake lights switch....14339
  6310... Adjusting dazzle-free high-beam headlights (using non-electronic headlight tester)....14340
  6310... Light patterns from different low-beam headlight types....14343
  6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....14347
  6310004 Adjusting headlights....14350
  6311701 Replacing left LED flashing turn indicator (removed headlight)....14352
  6311730 Rep. LED mod(s) for L daytime dr. lights....14356
  6311842 Replacing left LED fan (laser headlight) (after vehicle diagnosis)....14361
  6311980 Install the headlight support repair kit on left or right (removed headlight)....14369
  6312 Overview of tightening torques....14374
  6312... Headlight fogging fault pattern....14376
  6312... Repairing headlights....14377
  6312003 Removing and installing left headlight....14378
  6312021 Remove and install both headlights....14392
  6312141 Replacing left LED headlight....14407
  6312151 Replacing left LED headlight (LED headlight AHL, LED headlight laser)....14425
  6312153 Replacing both LED headlights (LED headlight AHL, LED headlight laser)....14446
  6314 Overview of tightening torques....14468
  6314120 Removing and installing or replacing rear reflector (On rear bumper panel)....14469
  6314125 Removing and installing _ replacing both rear reflectors (On rear bumper panel)....14492
  6317250 Removing and installing left LED fog light....14514
  6317251 Replacing left LED fog light....14522
  6321 Overview of tightening torques....14530
  6321275 Remove and install rear left light of side panel....14532
  6321277 Remove and install rear right light of side panel....14548
  6321279 Remove and install rear left light of tailgate....14564
  6321281 Removing and install rear right light of tailgate....14572
  6321285 Removing and installing both rear lights of tailgate....14581
  6325003 Removing and installing add. brake light....14590
  6326000 Removing and installing _ replacing left or right number _ license plate light....14594
  6326020 Removing and installing _ replacing both number plate lights....14597
  6331003 Removing and installing _ replacing complete ceiling light....14600
  6331020 Removing and installing _ renewing footwell light....14604
  6331050 Removing and installing _ replacing mirror light....14608
  6331080 Removing and installing _ replacing luggage compartment light....14612
  6331092 Remove and install _ replace the door entry light in the door trim panel....14616
  6331093 Remove and install _ replace the Door entry light in the door trim panel in rear left or right....14618
  6331100 Remove and install front interior light....14620
  6331150 Removing and installing _ replacing glovebox light....14627
  6331176 Removing and installing _ replacing LED for centre armrest storage compartment....14628
  6331240 Remove and install _ replace the optical fibre for folding compartment on the front left or right....14632
  6331241 Remove and install _ replace the front left or right door opener optical fibre....14639
  6331242 Remove and install _ replace the optical fibre for folding compartment on the rear left or right....14646
  6331243 Remove or install _ replace the rear left or right door opener optical fibre....14653
  6331318 Replace the LED module in the front folding compartment on the left or right....14660
  6331319 Replace the LED module in the front door opener on the left or right....14668
  6331328 Replacing the LED module in the rear door pocket on the left or right....14676
  6331329 Replace the LED module for rear door opener, left or right....14684
  6399... Notes for replacing the protective cap of the headlight....14692
  6399... Safety information for handling bulbs _ light sources (exterior lights)....14694
  Adaptive Headlights....14696
  Remounting the LED module....14716
64 - HEATING & AIR CONDITIONING....14718
  6100... Safety information on handling hybrid cars....14722
  64 operating fluid overview....14726
  6400... Overview of A _ C service station....14729
  6400... Overview of refrigerant oil to be filled....14730
  6411... Installing servodrive....14732
  6411197 Removing and installing the heating and air-conditioning unit....14733
  6411208 Replace heat exchanger....14826
  6411213 Removing and installing _ replacing heater _ air conditioner fan (fan motor)....14924
  6411377 Removing and installing the control panel of the heating and air conditioning system....14931
  6411395 Removing and installing rear passenger compartment control panel....14936
  6411501 Replacing actuator drive for front left blend air door (after vehicle diagnosis) (M23a)....14940
  6411502 Replacing controller drive for rear blend air door (after vehicle diagnosis) (M23b)....14948
  6411503 Replacing actuator drive for left air distribution flap (after vehicle diagnosis) (M21b)....14956
  6411504 Replacing actuator drive for front left stratification flap (after vehicle diagnosis) (M9)....14964
  6411505 Replacing actuator drive for rear passenger compartment flap (after vehicle diagnosis) (M8)....15022
  6411506 Replacing actuator drive for front right stratification flap (after vehicle diagnosis) (M69)....15037
  6411507 Replacing actuator drive for front right blend air door (after vehicle diagnosis) (M83a)....15045
  6411508 Replacing actuator drive for right air distribution flap (after vehicle diagnosis) (M7a)....15052
  6411509 Replacing actuator drive for defroster flap (after vehicle diagnosis) (M61)....15060
  6411511 Replace the controller drive for fresh _ recirculated air flap (after vehicle diagnosis) (M16)....15068
  6411520 Replacing left footwell temperature sensor (after vehicle diagnosis) (B184a)....15076
  6411521 Replacing right footwell temperature sensor (after vehicle diagnosis) (B183)....15096
  6411522 Replace the evaporator temperature sensor....15116
  6411575 Replacing housing for heating and air-conditioning unit (Heating and air-conditioning unit removed)....15120
  6411653 Replacing right rear-cabin footwell-temperature sensor....15137
  6411879 Replace control panel for heating and air conditioning system (after vehicle diagnosis)....15147
  6411896 Replacing rear passenger compartment control panel (after vehicle diagnosis)....15153
  6411991 Removing and installing _ replacing sensor for automatic air recirculation control (after vehicle diagnosis)....15158
  6412089 Removing and installing or replacing muffler _ silencer....15163
  6412120 Removing and installing _ replacing intake silencer for independent _ auxiliary heater....15173
  6412526 Completely replace stationary heating (Auxiliary heater with holder removed)....15181
  6412570 Replacing the auxiliary coolant pump for stationary _ auxiliary heating (after vehicle diagnosis)....15201
  6412577 Replacing changeover valve for independent _ auxiliary heating (after vehicle diagnosis)....15212
  6412600 Removing and installing or replacing fuel pump (after vehicle diagnosis)....15229
  6412670 Replacing electric auxiliary heater -front- (after vehicle diagnosis) (without drawing off, evacuating and filling)....15235
  6422137 Removing and installing _ replacing left fresh-air grille....15312
  6422138 Removing and installing _ replacing right fresh air grille....15317
  6422160 Removing and installing or replacing middle fresh-air grille....15322
  6422191 Removing and installing _ replacing rear cabin fresh-air grille....15328
  6431 Overview of tightening torques....15333
  6431502 Replacing microfilter for interior ventilation....15334
  6450... A _ C performance test....15340
  6450... Instructions for handling R1234yf refrigerant....15342
  6450... Leak detection with forming gas....15344
  6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....15354
  6450... Safety information for handling refrigerant R1234yf....15357
  6451525 Removing and installing or replacing expansion valve (without draw-off, evacuation and filling)....15359
  6451591 Removing and installing _ renewing evaporator (heating and air-conditioning unit removed)....15378
  6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....15478
  6452523 Replace the air conditioning compressor (after vehicle diagnosis) (without drawing off, evacuating and filling)....15486
  6453... Instructions for desiccant insert replacement....15507
  6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....15509
  6453521 Replacing safety pressure switch (after vehicle diagnosis) (without drawing off, evacuating and filling)....15511
  6453551 Removing and installing _ replacing air conditioning condenser (without draw-off, evacuation and filling)....15515
  6453800 Replacing pressure line for air conditioning compressor, air conditioning condenser (without draw-off, evacuation and filling)....15539
  6453810 Replacing the pressure line between air conditioning condenser and evaporator (without draw-off, evacuation and filling)....15559
  6453822 Replacing the front intake pipe (from air conditioning compressor to separation point) (without drawing off, evacuating and filling)....15598
  Draw off the contaminated R1234yf refrigerant and dispose of it....15616
  Heating and air-conditioning unit (evaporator), switching elements....15619
  IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....15620
  Main group 64....15621
  Musty odour from heating and air conditioning system, evaporator cleaning....15622
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....15626
  6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)....15628
  6512051 Remove and install _ replace the central bass speaker on the driver's side....15629
  6512053 Remove and install _ replace the central bass speaker on the passenger's side....15631
  6512120 Removing and installing booster (with holder)....15633
  6512315 Remove and install HU-H....15635
  6512400 Removing and installing receiver audio module (with holder)....15639
  6512621 Replacing booster (after vehicle diagnosis)....15653
  6513 Overview of tightening torques....15668
  6513050 Removing and installing _ replacing the speaker (Tweeter) (mirror triangle, left or right)....15669
  6513060 Removing and installing _ replacing the speaker (Mid-range speaker) (in instrument panel trim)....15677
  6513062 Removing and installing _ replacing the speaker (Tweeter) (in instrument panel trim)....15682
  6513065 Removing and installing front speaker holder (in instrument panel trim)....15688
  6513066 Replace the front speaker holder....15693
  6513070 Removing and installing _ replacing the speaker (Mid-range speakers) (front door)....15700
  6513080 Removing and installing _ replacing the speaker (Tweeter) (left or right rear door)....15706
  6513090 Removing and installing _ replacing the speaker (Mid-range speaker) (left or right rear door)....15712
  6513188 Removing and installing _ replacing mid-range speaker (Mounting for window shelf)....15718
  6513195 Removing and installing _ replacing tweeter in rear (Mounting for window shelf)....15722
  6520020 Removing and installing _ renewing roof aerial....15726
  6520030 Removing and installing roof-mounted aerial housing....15761
  6520032 Replacing roof-mounted aerial housing....15765
  6520090 Removing and installing or replacing aerial amplifier....15769
  6520350 Removing and installing _ replacing interference suppression filter....15773
  6524048 Removing and installing _ replacing right wave trap for rear window heating....15777
  6550057 Removing and installing the Central Information Display....15781
  6550558 Replacing the central information display (after vehicle diagnosis)....15787
  6571 Overview of tightening torques....15793
  6575055 Removing and installing _ replacing emergency power siren with tilt sensor....15794
  6576630 Replacing pedestrian protection sensor (impact absorber) (after vehicle diagnosis)....15816
  6577016 Removing and installing airbag control unit....15829
  6577018 Replace airbag control unit....15849
  6577600 Replacing seat occupancy mat for front passenger seat....15870
  6577720 Removing and installing airbag sensor on the left B-pillar....15879
  6577721 Replacing airbag sensor on the left B-pillar (after vehicle diagnosis)....15890
  6577725 Removing and installing airbag sensor on the B-pillar....15901
  6577726 Replacing airbag sensor on the right B-pillar (after vehicle diagnosis)....15912
  6577740 Removing and installing the sensor at the left-hand front door....15923
  6577745 Removing and installing the front right door sensor....15931
  6581060 Removing and installing _ replacing outside temperature sensor....15939
  CD changer Malfunction....15943
  Heating and air-conditioning unit (expansion valve), switching elements....15944
  New audio test CD for complaints about sound system playback All series....15945
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....15946
  6620510 Remove and install _ replace the control unit (Park Distance Control)....15948
  6620515 Removing and installing _ replacing on ultrasonic sensor at the front left (Park Distance Control (PDC)) (after vehicle diagnosis)....15954
  6620516 Removing and installing _ replacing one ultrasonic sensor at the front right (Park Distance Control (PDC)) (after vehicle diagnosis)....15965
  6620517 Removing and installing _ replacing one ultrasonic sensor at the front, centre, left (Park Distance Control (PDC)) (after vehicle diagnosis)....15976
  6620519 Removing and installing _ replacing one ultrasonic sensor at the front, centre, right (Park Distance Control (PDC)) (after vehicle diagnosis)....15987
  6620534 Removing and installing _ replacing rear left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....15998
  6620535 Removing and installing _ replacing rear right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....16020
  6620536 Removing and installing _ replacing rear middle left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....16042
  6620537 Removing and installing _ replacing rear middle right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....16064
  6631010 Instructions for ACC adjusting device....16086
  6631111 Adjust front radar sensor....16088
  6631115 Removing and installing the front radar sensor long range (with holder)....16094
  6631120 Removing and installing front radar sensor....16100
  6631540 Replace radome (after vehicle diagnosis)....16109
  6631616 Replace front radar sensor long range (after vehicle diagnosis)....16116
  6631621 Replace front radar sensor (after vehicle diagnosis)....16122
  6632165 Removing and installing side radar sensor short range front left....16128
  6632170 Removing and installing side radar sensor short range front right....16133
  6632180 Removing and installing rear radar sensor short range left....16138
  6632185 Removing and installing rear radar sensor short range right....16161
  6633110 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front left....16184
  6633120 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front right....16188
  6633140 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear left....16192
  6633150 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear right....16214
  6651060 Removing and installing KAFAS camera with integrated control unit (Mid version)....16236
  6651070 Removing and installing KAFAS camera with integrated control unit (High version)....16243
  6653020 Removing and installing rear view camera....16252
  6653060 Removing and installing left or right top view camera....16260
  6653120 Remove and install front camera....16270
  6653170 Removing and installing the control unit of the top rear side view camera (TRSVC) (with holder)....16276
  6653524 Replacing the rear view camera (after vehicle diagnosis)....16289
  6653582 Replacing left or right top view camera (after vehicle diagnosis)....16298
  6653621 Replace front camera (after vehicle diagnosis)....16308
  Problems with audio _ navigation CDs _ DVDs All series....16315
67 - ELECTRIC MOTOR....16316
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....16317
  6713001 Replacing drive for exterior mirror adjustment, left or right....16321
  6731500 Removing and installing _ replacing forward _ back seat adjustment drive unit (after vehicle diagnosis) (left or right)....16326
  6731510 Removing and installing _ replacing drive unit for seat cushion tilt adjustment (after vehicle diagnosis) (left or right)....16351
  6731520 Removing and installing _ replacing seat height adjustment drive unit (after vehicle diagnosis) (left or right)....16376
  6731630 Removing and installing _ replacing backrest adjustment motor (after vehicle diagnosis) (left or right)....16401
  6761580 Replacing the drive for the glass slide _ tilt sunroof panel (after vehicle diagnosis)....16426
  6761581 Replacing the drive for the roller sunblind (after vehicle diagnosis)....16440
  6762 Overview of tightening torques....16447
  6762... Notes on initializing power windows....16448
  6762000 Removing and installing or replacing flat motor for front left or right power window regulator....16451
  6762020 Removing and installing _ replacing flat motor for rear left or right power window regulator....16457
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....16463
  7160051 Remove and install trailer tow hitch completely....16464
  7160701 Replacing trailer tow hitch control unit (After vehicle diagnosis)....16489
72 - BODY PARTS & ACCESSORIES....16504
  0000... Microencapsulated screws....16506
  4100... Replacing blind rivets....16507
  4100513 Fix bolts on the new part....16512
  6100... Repairing airbag cables....16515
  72 Safety information and general information....16517
  72 Safety precautions and general information....16519
  7200... Replacing the seat belt clip....16521
  7200... Safety regulations for handling components with gas generators....16522
  7211 Overview of tightening torques....16525
  7211... Check list for automatic seat belt....16530
  7211... Check the 3-point automatic-reel belt....16533
  7211... Checking automatic seat belt....16539
  7211... Checklist for front seat....16544
  7211420 Replace rear left upper seat belt....16546
  7211421 Replace rear right upper seat belt....16556
  7211422 Replace rear centre upper seat belt....16566
  7211430 Replace rear left lower strap....16574
  7211431 Replace rear right lower strap....16578
  7211432 Replace rear centre lower strap....16582
  7211900 Replace front left upper seat belt (after vehicle diagnosis)....16586
  7211905 Replacing front left lower belt (after vehicle diagnosis)....16598
  7212... Notes on scrapping vehicles with gas generators (airbag system)....16606
  7212... Procedure after airbag deployment as result of an accident....16609
  7212... Unlocking _ locking airbag plug connections....16615
  7212000 Removing and installing or replacing airbag module on passenger's side....16620
  7212004 Removing and installing _ replacing airbag module for driver's knee protection....16680
  7212050 Remove and install _ replace the side airbag for the front left or right seat....16686
  7212060 Removing and installing or replacing left or right head airbag (Equipment specification without slide _ tilt sunroof)....16698
  7212061 Removing and installing or replacing left or right head airbag (Equipment specification with a slide _ tilt sunroof)....16732
  8.1.1 Acoustic insulation system....16768
  Deactivating and reactivating airbags _ acoustic seat belt reminder....16769
  Overview of the clips and unlocking tools for head airbag fastening....16774