BMW E91-series All Models Sports Wagon Repair & Service Manual 2004-2012

Complete service repair manual for BMW E91-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i) Sports Wagon, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

BMW E91-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i) Sports Wagon MY2004-MY2012 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 5,254 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

BMW E91-series All Models Sports Wagon Repair & Service Manual 2004-2012.pdf

00 - MAINTENANCE & GENERAL NOTES....3
  0 operating fluid overview....7
  0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....21
  0000... CBS reset....22
  0000... Check horn, headlight flashers and hazard warning flashers....25
  0000... Check windscreen wash _ wipe system....26
  0000... Checking coolant level and concentration, correcting if necessary....27
  0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....28
  0000... Checking lighting system....29
  0000... Checking of road safety (test drive)....30
  0000... Diagnostic brief test....31
  0000... Information _ warning labels....32
  0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....36
  0000... Steering components Check for play, tightness, damage and wear....38
  0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....40
  0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....41
  0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....42
  0000... When driving on a race track....46
  0000... Windscreen washer system checking fluid level, topping up if necessary....52
  0000... Work instruction for removing the protective film....53
  0000006 Vehicle test....55
  0000009 Pre-delivery check....56
  0000105 Standard scope of service....61
  0000555 Interrogating fault memories in Diagnosis System....62
  0000602 Service - air filter element....63
  0000610 Service - engine oil....64
  0000612 Service - front brakes....66
  0000614 Service - rear brakes....67
  0000616 Service - microfilter....68
  0000618 Service - brake fluid....69
  0000622 Service - spark plugs....70
  0000624 Service - vehicle check....71
  0001... Symbols used and information in repair instructions....74
  0002001 Raising the vehicle using a vehicle lift....79
  5.1.1 Axles....81
  7.1.1 Installation safety of the seat belts _ seat belt buckles....84
  7.1.2 Status of the seat belts _ seat belt buckles....88
  7.1.3 Belt force limiter....91
  7.1.4 Seat belt tensioner....92
  7.1.5 Airbag....93
  7.1.6 Supplementary restraint systems (SRS)....96
  7.11 Odometer (if present)....97
  7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....98
  Abbreviations....100
  Addition to special tools cabinet All model series....104
  Arguments pertaining to engine oil consumption....106
  Brake fluid - Operating Fluids Specification....109
  Brake fluid service - extension of the first brake fluid interval to 36 months....111
  Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....113
  CBS general - Reset is lost....115
  Change to scope of maintenance work (introduction of BMW Mobility System)....116
  Changed emissions test indicator BMW Condition Based Service....117
  Changes in maintenance intervals (air cleaner, diesel fuel filter)....118
  Emergency Services (BMW _ MINI) from issue September 2009....119
  Engine oil - varying colours _ smell after initial filling in the works....120
  Engine oil service - countries with higher levels of dust Check the air filter element for contamination....121
  Extract from BMW Group Standard?GS?90003-2....122
  FEB-FEB-NED-TESTMODULE-AKTUELL....124
  General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....125
  Handling the acoustic camera....131
  Harmonisation of oil change intervals BMW....133
  IMIB_Next....134
  Ignition key data tapping on CBS vehicles....137
  List of contents....143
  M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....145
  M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....146
  M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....147
  M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148
  M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149
  M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....150
  M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....151
  M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....152
  Main group 00....153
  New CBS item Pre-delivery check E60, E61, E63, E64, E65, E66, E67, E87, E90....154
  New Maintenance Records service booklet and maintenance documentation All models....156
  Parking brake function check - new procedure in the standard service scope _ rear brake service....158
  Reduced spark plug change intervals....160
  Service - vehicle check - revised maintenance scope....161
  Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....162
  Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....164
  Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....170
  Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....172
  Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....176
  Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....189
  Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....202
  Towing....212
  Workshop Equipment - Planning Documentation....214
11 - ENGINE ....215
  11 operating fluid overview....220
  11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....222
  1100 Mounting engine on assembly stand (N54, N54T)....224
  1100 Overview of tightening torques....226
  1100 Removing and installing _ replacing ignition coil cover (N54, N54T)....230
  1100... Engine oil consumption measurement....231
  1100... Engine oil service (N54, N54T)....232
  1100... Overview of consumables (Electronic Parts Catalogue)....235
  1100039 Checking compression in all cylinders (N43 _ N53 _ N54)....241
  1100050 Removing and installing engine (N54, N54T)....244
  1100300 Engine oil consumption measurement....249
  1100590 Exchange engine (N54, N54T)....253
  1100670 Securing engine in installation position (N54, N54T)....255
  1112 Overview of Technical Data....261
  1112 Overview of tightening torques....264
  1112000 Removing and installing _ sealing cylinder head cover (N54, N54T)....278
  1112100 Removing and installing cylinder head (N54, N54T)....282
  1112101 Replacing cylinder head gasket (N54, N54T)....288
  1112670 Cleaning intake port with walnut shell granulate (N54)....290
  1112719 Milling cylinder head sealing surface (N54, N54T)....294
  1112729 Checking cylinder head for watertightness (N54, N54T)....296
  1113000 Removing and installing, sealing or replacing oil sump (N54, N54T)....299
  1114005 Replacing front crankshaft seal (N54, N54T)....302
  1114010 Replacing sealing cap for vacuum pump (N54, N54T)....308
  1121500 Replacing crankshaft (N54, N54T)....310
  1121505 Sealing crankcase lower section (N54, N54T)....316
  1121531 Replacing all crankshaft main bearings (N54, N54T)....335
  1122500 Removing and installing _ replacing flywheel (N54, N54T)....341
  1123010 Removing and installing _ replacing vibration damper (N54, N57T)....343
  1124571 Replacing all connecting rod bearings (N54, N54T)....344
  1125530 Removing and installing _ replacing all pistons (N54, N54T)....347
  1125671 Replacing piston rings on all pistons (N54, N54T)....355
  1128010 Replacing drive belt for alternator (N54, N54T)....358
  1128020 Replacing tensioning device for alternator drive belt (N54, N54T)....363
  1130 Overview of tightening torques....365
  1131 Overview of tightening torques....366
  1131005 Checking camshaft timing (N54, N54T)....378
  1131025 Removing and installing _ replacing intake camshaft (N54 _ N54T)....381
  1131028 Removing and installing _ replacing exhaust camshaft (N54 _ N54T)....389
  1131051 Replacing timing chain (N54, N54T)....396
  1131090 Installing and removing _ replacing chain tensioner piston (N54, N54T)....405
  1131505 Adjusting camshaft timing (N54, N54T)....407
  1133050 Removing and installing or replacing all rocker arms (N54, N54T)....411
  1134552 Removing and installing or replacing all valves (N54, N54T)....413
  1134560 Replacing all valve stem seals (N54, N54T)....415
  1134715 Replacing all valve springs (N54, N54T)....417
  1136046 Removing and installing _ replacing intake and exhaust camshaft adjusters (N54, N54T)....420
  1136655 Removing and installing _ replacing both solenoid valves (N54)....425
  1140000 Checking engine oil pressure (N54, N54T)....428
  1141000 Removing and installing oil pump (N54, N54T)....430
  1141010 Removing and installing _ replacing chain module for oil pump _ vacuum pump (N54, N54T)....433
  1142020 Removing and installing _ replacing full-flow oil filter (N54)....440
  1142035 Removing and installing _ replacing thermostat housing (N54)....442
  1142198 Removing and installing oil feed line for exhaust turbocharger ?(N54)....444
  1142248 Removing and installing _ renewing the oil return line for exhaust turbocharger cyl. 1-3 (N54)....445
  1142250 Removing and installing oil return line for exhaust turbocharger (N54)....447
  1151000 Removing and installing _ renewing coolant pump (N54, N54T)....448
  1153000 Removing and installing _ replacing coolant thermostat (N54, N54T)....451
  1153740 Removing and installing _ replacing feed line (N54, N54T)....454
  1161050 Removing and installing intake plenum (N54, N54T)....456
  1161730 BMW leak test for intake system (N54)....459
  1165 Connection diagram, vacuum activation (N54)....465
  1165022 Removing and installing _ replace exhaust turbocharger for cylinders 1-3 (N54, N54T)....467
  1165024 Removing and installing _ replace exhaust turbocharger for cylinders 4-6 (N54, N54T)....472
  1165580 Replacing vacuum unit (wastegate valve) (N54, N54T)....477
  1166000 Removing and installing _ replacing vacuum pump (N54, N54T)....483
  1178513 Replacing both oxygen control sensors (N54, N54T)....485
  1178545 Replacing both oxygen monitoring sensors (N54, N54T)....488
  6.1.9 Engine performance....490
  9.0 BMW Longlife-17 FE+....492
  BMW Quality Longlife-04 All....494
  Camshaft N54 _ B30....495
  Camshaft....496
  Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....497
  Connecting Rods and Bearings N54 _ B30....498
  Connecting Rods and Bearings....499
  Coolant pump with drive....500
  Crankshaft and Bearings N54 _ B30....501
  Crankshaft and Bearings....504
  Cylinder Head with Valve Seat Cover N54 _ B30....507
  Cylinder head with cylinder head cover....508
  Cylinder head with lid, BMW, N54, B30....509
  Emissions control, control sensor _ monitoring sensor....511
  Emissions-control, Lambda oxygen sensor....512
  Engine Block, Cylinder Crankcase, BMW, N54, B30....513
  Engine block....514
  Engine identification....516
  Engine in general N54 _ B30....526
  Fan....527
  Flywheel....528
  Housing covers....529
  Intake manifold....530
  Leak-testing the air-intake system....532
  Main group 11....535
  Oil Filter and Lines....536
  Oil Pump with Strainer and Drive N54 _ B30....538
  Oil Supply E90, E91, E92, E93 _ N54 _ B30....539
  Oil pump with strainer and motor....540
  Oil sump....541
  Pistons with Rings and Pins N54 _ B30....543
  Pistons with Rings and Pins, BMW, N54, B30....544
  Thermostat and Connections....545
  Turbocharger and Control....547
  V-ribbed belt with Tension and Deflection Element....549
  Vacuum pump....550
  Vacuum supply All models....551
  Valves with Springs N54 _ B30....555
  Variable camshaft control....556
  Vibration Damper N54 _ B30....557
  Vibration damper....558
  Workshop equipment sales....559
12 - ENGINE ELECTRICAL SYSTEM....560
  1200 Contents of the motor electronics, general....562
  1200... Instructions for removal and replacement of control units....563
  1200... Instructions for working on the ignition system....565
  1212 Overview of tightening torques....567
  1212011 Removing and installing _ renewing all spark plugs....568
  1212011 Removing and installing _ replacing all spark plugs (N53, N54, N54T, N55, N63, S63)....580
  1213 Carrying out engine cleaning (N54,N53,N43)....583
  1213511 Replace ignition coils (N54, N54T, N53, N43)....584
  1213511 Replacing an ignition coil (after vehicle diagnosis)....587
  1214521 Replacing crankshaft pulse sensor (N54, N54T)....598
  1214523 Replacing pulse sensor on intake camshaft (N54, N54T, N55)....600
  1214524 Replace pulse sensor on exhaust camshaft (N54, N54T, N55)....602
  1214550 Replacing control unit (DME)....604
  1214600 Removing _ replacing knock sensors (N53, N54, N54T)....607
  1214650 Replacing suction pressure sensor on intake plenum (N54, N54T)....612
  1214651 Replace the pressure sensor on the charge air duct (N54, N54T, N55)....614
  1214700 Encoding the control unit (DME _ DDE)....616
  1214705 Programming the control unit (DME _ DDE)....617
  1231... Replacing alternator belt pulley....618
  1231009 Checking alternator (BSD)....620
  1231020 Removing and installing or replacing alternator (N54, N54T, N55)....624
  1232501 Replacing voltage regulator....626
  1241020 Removing and installing _ replacing starter motor (N54, N54T, N55 )....630
  1241041 Replacing the engagement solenoid switch....631
  1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N54 N54T N55 )....633
  1242540 Replacing safety battery terminal (SBK)....635
  1251001 Replacing wiring harness section for engine (N54, N54T)....642
  1251100 Replacing wiring harness section for ignition coil (N54, N54T)....646
  1261280 Removing and installing _ replacing oil pressure sensor (N52, N52K, N51, N54, N54T N53)....650
  1261285 Remove and install or replace the oil level sensor for engine oil (N52, N52K, N51, N46, N54, N54T, N53)....652
  1290... Removing and installing _ replacing electronics box....654
  1290100 Replacing fan for electronics box....663
  Alternator lead....665
  Alternator with Drive and Mounting Parts....666
  Bracket for oil level sensor earth strap....669
  Electronic Shift Units or Control Units....670
  Engine oil pressure, engine oil temperature, oil condition display....671
  Oil pressure, oil temperature, oil level display....673
  Plug connections, terminals, loose parts....674
  Spark Plugs....675
  Starter motor with mounting....676
13 - FUEL PREPARATION & CONTROL....677
  1161362 Replacing right charge air duct (N54,N54T)....679
  1161365 Replacing front charge air duct (N54,N54T)....683
  1161368 Removing and installing _ replacing rear left charge-air duct (N54, N54T)....686
  13 operating fluid overview....690
  1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....691
  1331029 Checking fuel delivery pressure (N43, N53, N54, N54T)....694
  1331032 Check fuel pressure....697
  1351 Overview of tightening torques....702
  1351017 Removing and installing _ replacing high-pressure pump (N54, N54T)....705
  1351017 Removing and installing high pressure pump....716
  1353 Overview of tightening torques....741
  1353158 Removing and installing _ replacing high-pressure rail (N53, N54, N54T)....754
  1353192 Removing and installing _ replacing a pressure line (N53, N54, N54T)....759
  1353192 Replacing one pressure line (b. injector and rail)....765
  1353310 Removing and installing _ replacing an injector of the injection system....783
  1353310 Removing and installing or replacing an injector (N53, N54, N54T)....810
  1353332 Removing and installing _ replacing feed line (N53, N54, N54T)....821
  1353334 Removing and installing _ replacing pressure line (N53, N54, N54T)....825
  1353594 Replacing fuel low-pressure sensor (N54, N54T)....829
  1353596 Replacing high pressure fuel sensor (N53, N54, N54T)....833
  1354 Overview of tightening torques....836
  1354030 Remove and install _ seal throttle body....839
  1354030 Removing and installing _ sealing throttle valve assembly (N54, N54T)....854
  1362531 Replacing coolant temperature sensor for coolant (N54, N54T)....858
  1371 Overview of tightening torques....861
  1371000 Remove and install intake silencer housing....871
  1371000 Removing and installing _ replacing the intake silencer housing (N54, N54T)....882
  1371170 Removing and installing _ replacing rear air duct (N54, N54T)....885
  1372001 Replacing air filter element (N54, N54T)....888
  1390500 Replace the tank vent valve (N54,N54T)....889
  Fuel Injector Nozzles and Lines....890
  Group 13....891
  Injection pump, control....892
  Intake silencer....893
  Main group 16....895
  Sensors for control unit....896
  Throttle valve and operation....897
16 - FUEL SUPPLY....898
  16... Overview of fuel supply system....900
  1600 Functional description for general fuel supply systems....902
  1600... Fuel supply system (petrol _ gasoline)....904
  1600005 Draining and filling fuel tank....908
  1600100 Checking fuel tank and tank ventilation system for leaks....912
  1600102 Checking fuel tank and tank venting system for leaks with tank leakage diagnosis module (DMTL)....916
  1600510 Conducting leak test on fuel tank and tank venting system....918
  1611030 Removing and installing _ replacing fuel tank (petrol _ gasoline vehicles with US version DMTL)....920
  1611030 Removing and installing or replacing fuel tank (petrol _ gasoline)....924
  1611060 Removing and installing or replacing fuel filler pipe....929
  1611071 Replacing rubber sleeve between fuel filler pipe and fuel tank....932
  1611130 Checking fuel filler cap pressure relief valve....934
  1611350 Replacing tensioning straps for fuel tank....937
  1612... Checking repumping function of suction jet pump with BMW diagnosis system....939
  1612000 Removing and installing or replacing fuel gauge sensor (petrol _ gasoline, right)....941
  1612001 Removing and installing or replacing fuel gauge sensor (petrol _ gasoline, left)....946
  1612010 Removing and installing _ replacing carbon canister (DMTL)....950
  1612010 Removing and installing _ replacing carbon canister (with tank leakage diagnosis module N54)....952
  1612010 Removing and installing or replacing carbon canister....953
  1613015 Removing and installing _ replacing tank leak diagnosis module (petrol _ gasoline cars with US DMTL version)....954
  1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)....955
  1614016 Removing and installing _ replacing fuel filter with pressure regulator....960
  1614060 Removing and installing _ replacing dust filter for tank leak diagnosis module (DMTL)....965
  1614070 Removing and installing _ replacing vent hose with strainer for carbon canister....967
  1614500 Removing and installing or replacing control unit for electric fuel pump....969
  Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models....971
  Electronically controlled fuel pump E46, E60, E61, E63, E64, E87, E90, E91....982
  Fuel Delivery....986
  Fuel Pump E90, E91, E92, E93 _ N43, N52, N52K, N53, N54....987
  Fuel Supply, Sensor for Indication E90, E91, E92, E93....988
  Fuel Tank and Mounting Parts E90, E91, E92, E93 _ N43, N45, N46, N46T, N52, N52K....989
  Fuel Tank and Mounting Parts....990
  Fuel pump....991
  Injectors and Lines, Fuel Pressure Regulator N53, N54....992
  Tank ventilation....993
17 - COOLING....994
  13... Removing intake port (N54, N54T)....996
  1371160 Removing and installing _ replacing front air duct (N54, N54T)....997
  17 operating fluid overview....1000
  1700... Instructions for working on cooling system....1003
  1700... Notes on retrofitting a trailer towing device....1008
  1700008 Draining and adding coolant (N54, N54T)....1009
  1700009 Checking cooling system for water leaks....1013
  1700039 Bleed and fill cooling system with vacuum filling unit....1016
  1700039 Venting cooling system and checking for watertightness (N54)....1026
  1700515 Checking function of radiator and heating system....1030
  1711000 Removing and installing radiator (N53, N54, N54T)....1033
  1711035 Remove and install or replace the fan cowl with electric fan(N53, N54, N54T, N55)....1036
  1711046 Removing and installing _ replacing module carrier....1039
  1711063 Removing and installing _ replacing both radiator brackets (N54, N54T, N52, N52K, N51, N53)....1041
  1711100 Removing and installing _ replacing coolant expansion tank (N53, N54, N54T )....1043
  1711150 Removing and installing _ replacing engine oil cooler (N54, N54T, N55)....1044
  1711190 Removing and installing _ replacing engine oil pipe for oil cooler (N54, N54T, N55)....1046
  1711370 Remove and install or replace the cooling loop for hydraulic steering (N54, N54T, N52, N52K, N51, N53, S65)....1048
  1722010 Removing and installing _ replacing gearbox oil cooler for automatic transmission (N54, N54T)....1051
  1751000 Removing and installing _ replacing charge air cooler (N54, N54T, N55)....1053
  Coolant lines....1056
  Coolant, Cooling System Test, BMW, E90, E91, E92, E93, N54....1057
  Coolant....1058
  Engine oil cooler and lines....1059
  Fill cooling system....1060
  Main group 17....1061
  Radiator and Mounting Parts....1062
  Radiator, expansion tank, lines (N52, N52K, N51, N54, N54T, N45, N45T, N46, N46T)....1063
  Transmission oil cooler lines....1064
  Vent cooling system....1065
18 - EXHAUST SYSTEM....1066
  18 operating fluid overview....1067
  1800020 Removing and installing complete exhaust system (N54)....1068
  1810... Removing and installing _ replacing trim for exhaust pipe....1071
  1812030 Removing and installing _ replacing rear muffler (N54)....1072
  1812045 Removing and installing _ replacing centre silencer (N54)....1075
  1820 Overview of tightening torques....1078
  1831 Overview of tightening torques....1085
  1832050 Removing and installing _ replace catalytic converter for cylinders 1-3 (N54, N54T)....1091
  1832060 Removing and installing _ replace catalytic converter for cylinders 4-6 (N54, N54T)....1094
  1832081 Removing and installing _ replace exhaust pipe with catalytic converter for cylinders 1-3 (N54)....1096
  1832082 Removing and installing _ replace exhaust pipe with catalytic converter for cylinders 4-6 (N54)....1099
  8.2.1.1 Emission control systems....1101
  8.2.1.2 Gaseous emissions....1106
  8.2.2.1 Emission control devices....1107
  8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....1110
  Clean diesel particulate filter....1112
  Exhaust manifold....1113
  Exhaust pipe with catalytic converter _ complete system....1114
  Exhaust standard EURO 4 and E-OBD for diesel engines....1115
  Exhaust system suspension....1122
  Radiator with mounting....1123
  Rear silencer....1124
21 - CLUTCH....1125
  3.0 ATE brake cylinder paste, grease in the clutch region....1126
  Bell housing....1127
  Gauge 21 2 070 All Model Series....1128
  Main group 21....1129
22 - ENGINE & TRANSMISSION MOUNTING....1130
  2211 Overview of tightening torques....1131
  2211001 Replacing right engine mount (N54)....1136
  2211011 Replacing left engine mount (N54)....1138
  2211100 Replacing right engine support arm (N54)....1140
  2211110 Replacing left engine support arm (N54)....1141
  2232001 Replacing rubber mount for transmission mounting....1142
  2232050 Replacing cross-member for transmission mounting....1143
  Engine mounting....1144
  Main group 22....1146
23 - MANUAL GEARBOX....1224
  1.0 General information about manual gearbox oil....1225
  2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....1226
  23 operating fluid overview....1228
  2300 Overview of Technical Data....1231
  2300 Overview of tightening torques....1233
  4.0 transmission fluid for manual gearboxes....1235
  5.0 transmission fluid for manual gearboxes....1240
  Case and Cover....1241
  Main group 23....1247
  Synchronization GS6-53DZ....1248
  Transmission in general S7S 47BG....1249
24 - AUTOMATIC TRANSMISSION....1250
  0011237 Checking _ topping up oil level in automatic transmission (GA6HP19Z)....1252
  23 Transmission designations....1254
  23 Universal transmission retaining bridge....1266
  23.. Universal BMW transmission take-up....1270
  24 operating fluid overview....1272
  2400 Overview of tightening torques....1275
  2400018 Adjusting gearshift lever....1281
  2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)....1282
  2400018 Adjusting shift lever....1283
  2400030 Removing and installing automatic transmission (GA6HP19Z) N54 _ N55....1284
  2400050 Installing exchange transmission (GA6HP19Z)....1292
  2411 Overview of tightening torques....1294
  2411011 Removing and installing _ sealing or replacing transmission oil sump (GA6HP19Z)....1296
  2413013 Replacing output flange shaft seal (GA6HP19Z)....1299
  2414002 Replacing selector shaft seal (GA6HP19)....1302
  2431011 Replacing torque converter shaft seal (GA6HP19Z)....1305
  2431575 Replacing oil pump O-rings (GA6HP26 _ 19Z)....1308
  2434... Notes on mechatronics (GA6HP26Z _ GA6HP32Z _ GA6HP19Z)....1311
  2434562 Replacing mechatronics (GA6HP19Z)....1313
  2440 Overview of tightening torques....1321
  2440011 Removing and installing _ replacing torque converter (GA6HP19Z)....1322
  2471 Overview of tightening torques....1324
  6-speed automatic transmission....1325
  Controller....1340
  Electrical fittings....1341
  External shift linkage....1342
  Hydraulic _ electric control parts and controlling elements....1343
  Input, Intermediate and Output Shafts....1344
  Interior Shift Elements....1345
  Main group 24....1346
  Planetary gear drive....1348
  Primary Pump....1349
  Shift Clutches....1350
  Shift Valves, Parking Lock....1351
  Shift travel valves, parking lock....1352
  Torque converter....1354
  Transmission Case, Oil Sump....1355
  Transmission Extension, Bearings, Sealing Ring....1356
  Transmission filling capacities....1357
  Transmission housing, transmission oil sump....1359
  Transmission in general....1361
  Transmission mounting....1370
  Wire Harness, Shift Elements and Sensor....1372
25 - GEARSHIFT....1373
  2516 Overview of tightening torques....1374
  2516056 Removing and installing or replacing gearshift bracket (Steptronic)....1375
  2516061 Replacing grip _ knob for shift lever....1378
  2516065 Replacing gaiter (selector lever cover) for shift tower....1379
  Gearshift bracket - Automatic Transmission....1381
  Group 25....1383
26 - PROPELLER SHAFT....1384
  26 operating fluid overview....1385
  2600... Propeller shaft deflection angles....1386
  2611 Overview of tightening torques....1387
  2611... Overview (inserted propeller shaft)....1393
  2611000 Removing and installing propeller shaft (inserted) completely....1394
  2611020 Replacing centre mount gaiter....1401
  2611051 Replacing flexible disc for front propeller shaft....1403
  2611090 Removing and installing _ replacing front centring mount for propeller shaft....1406
  2612001 Replacing complete propeller shaft centre bearing....1408
  2612011 Replacing grooved ball bearing in centre mount of propeller shaft....1411
  Group 26....1413
  Propeller Shaft. complete....1414
27 - TRANSFER BOX....1421
  27 operating fluid overview....1422
  Main group 27....1424
  Transfer Box in General....1425
  xDrive E60, E61, E90, E91, E92....1426
28 - TWIN_CLUTCH GEARBOX (DKG)....1433
  1.0 Transmission oil for DKG GS7D36SG....1434
  28 operating fluid overview....1438
  Main group 28....1439
  Transfer Box in General, BMW, E60, E61, E90, E91, E92....1440
31 - FRONT AXLE, FRONT SUSPENSION....1441
  31 operating fluid overview....1443
  31... Front axle overview....1444
  31... Layout of spring strut shock absorber....1446
  3100 Mobile table lift....1448
  3100... Information on replacing shock absorbers....1451
  3100... Instructions (chassis components made of aluminium)....1453
  3100... Notes on repairing threads....1454
  3110000 Removing and installing complete front axle (with spring struts)....1456
  3111001 Replacing front axle support....1460
  3111004 Removing and installing _ replacing reinforcement strut....1463
  3111506 Lowering _ raising front axle support (SWZ00-2040)....1464
  3112000 Removing and installing _ replacing left or right wishbone....1468
  3112080 Removing and installing _ replacing both tension struts....1470
  3121180 Removing and installing _ replacing bearing for front wheel....1472
  3131031 Replacing front left or right spring strut shock absorber....1474
  3133095 Measuring ride-level height of vehicle....1482
  3133100 Removing and installing _ replacing coil spring for front left or front right spring strut....1483
  3135000 Removing and installing _ replacing front stabilizer....1485
  3135005 Removing and installing _ replacing push rod (anti-roll bar link) for left _ right anti-roll bar....1488
  3135021 Replacing rubber mounts of stabilizer retaining fixture on front axle carrier....1489
  3160... Notes on removing and installing Low Profile band clamps....1490
  Front Axle Suspension....1493
  Front axle - ride height E91 _ REAR END....1495
  Front axle - ride height, BMW, E91, REAR WHEEL, LCI (from 09 _ 08)....1497
  Front axle differential....1499
  General - Track Width _ Wheelbase E90, E91 _ Rough road package....1500
  General - Track Width _ Wheelbase E90, E91, E92, E93 _ Series....1501
  General - Track Width _ Wheelbase E90, E91, E92, E93 _ Sport suspension....1502
  General - Track Width _ Wheelbase, BMW, E90, E91, LCI (from 09 _ 08), Bad-road package....1503
  General - Track Width _ Wheelbase, BMW, E90, E91, LCI (from 09 _ 08), Series....1504
  General - Track Width _ Wheelbase, BMW, E90, E91, LCI (from 09 _ 08), Sport suspension....1505
  Main group 31....1506
  Replace wheel bearing....1507
  Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Rough-road package....1508
  Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Series....1510
  Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Sport suspension, Performance sport....1512
  Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Sport suspension....1513
  Shock Absorbers E90, E91 _ Rough-road package....1514
  Shock Absorbers E90, E91, E92, E93 _ Series....1515
  Shock Absorbers E90, E91, E92, E93 _ Sport suspension, Performance sport suspens....1516
  Spring Struts....1517
  Wheel Bearings and Steering Knuckle....1518
32 - STEERING & WHEEL ALIGNMENT....1519
  2.6 Electronic hydraulic steering (EPS)....1522
  3100... Front axle + steering wheel _ chassis alignment check must be carried out after t....1524
  32 operating fluid overview....1528
  32... Overview of steering....1529
  32.... Overview of steering wheel _ casing components....1531
  3200 Overview of Technical Data....1533
  3200... General chassis and suspension definitions....1594
  3200... Identification of suspension without label....1595
  3200... Identifying suspension from label on front axle....1596
  3200... KDS data statuses....1598
  3200... Moving vehicle into design position....1600
  3200... Moving vehicle into normal position....1601
  3200... Performing rim runout compensation....1602
  3200... Test conditions for chassis _ wheel alignment check....1603
  3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position....1604
  3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle....1608
  3200610 Adjusting toe-in and camber on front axle....1612
  3200620 Adjusting rear axle....1615
  3210005 Adjustment for active front steering....1617
  3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering (with front axle raised)....1618
  3211... Replacing gaiter for electric steering gear (EPS) on left or right....1620
  3211100 Replacing gaiter for steering gear on left or right....1623
  3213006 Bleeding power steering unit....1625
  3213060 Removing and installing _ replacing hydraulic steering gear....1627
  3213065 Removing and installing (replacing) hydro-steering gear for active steering....1630
  3213070 Removing and installing (replacing) electric steering box (EPS)....1634
  3221 Overview of Technical Data....1637
  3221151 Replacing left or right track rod end....1638
  3221231 Replacing (removing and installing) left or right track rod....1640
  3231 Overview of tightening torques....1642
  3231003 Removing and installing _ replacing upper section of steering column trim....1646
  3231020 Removing and installing _ replacing lower section of steering column trim....1648
  3231070 Removing and installing _ replacing lower section of steering shaft....1649
  3231082 Removing and installing _ replacing steering angle sensor....1653
  3231090 Removing and installing _ replacing steering column....1654
  3231102 Replacing steering spindle sleeve....1657
  3231241 Replacing adjusting lever for steering column....1659
  3233... Replacing cover for sport steering wheel....1660
  3233... Replacing decorative trims for steering wheel....1661
  3233000 Removing and installing _ replacing steering wheel....1662
  3233010 Removing and installing _ replacing sport steering wheel....1664
  3234020 Removing and installing _ replacing airbag unit....1666
  3234030 Removing and installing _ replacing airbag unit (sport steering wheel)....1668
  3241... Instructions for removing and installing ear clips....1670
  3241... Instructions for using special tool 32 4 000....1673
  3241... Notes on hydraulic line with quick-connect coupling....1675
  3241033 Remove and install (replace) power steering pump for hydraulic steering gear for active steering....1677
  3241060 Removing and installing (replacing) vane pump for hydraulic steering (N54 _ N55)....1678
  3241100 Removing and installing _ replacing belt pulley on vane pump for power steering....1681
  3241250 Removing and installing _ replacing fluid reservoir for power steering....1682
  3241253 Removing and installing _ replacing fluid reservoir for power steering with active front steering....1684
  3241311 Replacing intake pipe for hydraulic steering (N54 N55)....1686
  3241332 Replacing pressure line for hydraulic steering (N54 _ N55)....1688
  3241341 Replacing cooler return line for power steering....1690
  3241351 Replacing return line for hydraulic steering (N55 _ N54)....1692
  Active steering....1694
  Chassis _ wheel alignment - normal position E90, E91 _ LCI (from 09 _ 08)....1702
  Chassis _ wheel alignment - normal position E90, E91 _ REAR END....1703
  Drop Arm....1704
  Electronic Power Steering....1705
  Group 32....1706
  Memo from _________________....1707
  Pump and Oil Supply E90, E91 _ N51, N52, N52K, N53, N54, M57T2, N57....1709
  Pump and Oil Supply....1710
  Steering Wheel....1712
  Steering column....1713
  Steering....1714
  Wheel Alignment E90, E91 _ LCI (from 09 _ 08), Low-slung sport suspension        ....1715
  Wheel Alignment E90, E91 _ LCI (from 09 _ 08), Rough road package....1716
  Wheel Alignment E90, E91 _ LCI (from 09 _ 08), Series....1717
  Wheel Alignment E90, E91 _ Rough road package....1718
  Wheel Alignment E90, E91, E92, E93 _ Low-slung sport suspension....1719
  Wheel Alignment E90, E91, E92, E93 _ Series....1720
  Wheel Alignment, BMW, E91, 320d EfficientDynamics Edition....1721
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....1722
  0002000 Raising vehicle with trolley jack....1726
  0011... Checking _ topping up oil level in rear axle final drive....1732
  3100... Notes on wheel bearing replacement following accident damage....1735
  33 operating fluid overview....1739
  33... Rear axle layout....1741
  3300... Information on replacing shock absorbers....1743
  3300... Notes on repairing threads....1745
  3300... Rear axle wheel _ chassis alignment check must be carried out after the following....1746
  3310... Rear axle final drive Assignment to model series....1750
  3310... Removing and installing _ replacing vibration absorber....1752
  3310010 Removing and installing _ replacing rear differential....1754
  3311... Replacing cover gasket on rear axle final drive at rear (168L)....1757
  3311... Replacing rear cover gasket on rear axle final drive (188L _ 188LW)....1758
  3311... Replacing rear cover gasket on rear axle final drive (215L _ 215LW)....1759
  3311021 Replacing radial shaft seal for drive flange on rear axle final drive (inserted propeller shaft)....1760
  3311151 Replace the radial shaft seal for the left or right drive flange....1764
  3311271 Replacing rear cover gasket on rear axle final drive....1766
  3311521 Replacing the dust plate on the rear axle differential (input flange removed)....1768
  3317004 Replacing all front rubber mounts for rear differential mounting....1773
  3317005 Replacing rubber mount for rear differential mounting at rear....1776
  3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)....1777
  3321... Ribbed teeth....1781
  3321000 Removing and installing _ replacing left or right output shaft (on 2-flow exhaust system)....1782
  3321001 Removing and installing _ replacing left output shaft....1784
  3321002 Removing and installing _ replacing right output shaft....1785
  3321035 Replace the left output shaft gaiter (modified sealing cap version)....1787
  3321071 Replacing both gaiters on left or right output shaft (on 2-flow exhaust system)....1792
  3331... Overview of rear axle support with rubber mounts....1797
  3331000 Removing and installing complete rear axle support....1798
  3331011 Replacing rear axle support....1800
  3331503 Lowering _ raising rear axle support (SWZ00-2040)....1803
  3331503 Lowering _ raising rear axle support (universal lifter)....1807
  3332... Overview of steering links....1811
  3332021 Replacing left or right trailing arm....1812
  3332031 Replacing rubber mount for trailing arm in wheel carrier....1813
  3332035 Replacing a rubber mount for trailing arm in rear axle support....1816
  3332071 Replacing one upper control arm....1819
  3332091 Replacing a control arm....1821
  3332125 Replacing a ball joint in lower steering knuckle _ wheel carrier....1823
  3332131 Removing and installing _ replacing a steering stub _ wheel carrier....1825
  3332180 Removing and installing _ replacing left or right toe arm....1827
  3332195 Replacing rubber mount for camber arm in rear axle support....1829
  3333001 Replacing left or right rear axle carrier compression strut....1832
  3333101 Replacing two rubber mounts (front) for rear axle carrier....1834
  3333101 Replacing two rubber mounts (rear) for rear axle carrier....1837
  3341... Detaching wheel bearing inner race from drive flange (drive flange removed)....1840
  3341000 Replacing drive flange on left or right rear axle shaft (on 2-flow exhaust system)....1842
  3341005 Replacing left drive flange on rear axle shaft....1844
  3341007 Replacing right drive flange on rear axle shaft....1846
  3341151 Replacing wheel bearing on left or right rear axle shaft (on 2-flow exhaust system)....1847
  3341153 Replacing wheel bearing (outside diameter 75 mm) on rear axle shaft....1849
  3341153 Replacing wheel bearing (outside diameter 85 mm) on rear axle shaft....1852
  3352000 Removing and installing _ replacing rear left or right shock absorber....1854
  3352161 Replacing support bearing (lower section) for rear left or right spring strut _ shock absorber....1857
  3353... Measuring ride-level height of vehicle....1859
  3353000 Removing and installing _ replacing rear left or right coil spring....1860
  3355000 Removing and installing _ replacing rear anti-roll bar....1866
  3355041 Replacing anti-roll bar link for anti-roll bar on left or right....1868
  Anti-roll bar....1869
  Assessment of the rubber mounts on axle components....1871
  Axle guide and axle strut....1874
  Changing rear axle transmission fluid with the oil gun....1878
  Final drive oil - new oil quality from 07 _ 2011....1879
  General - track width E90, E91 _ LCI (from 09 _ 08), Rough road package....1880
  General - track width E90, E91 _ LCI (from 09 _ 08), Series....1881
  General - track width E90, E91 _ LCI (from 09 _ 08), Sport suspension....1882
  General - track width E90, E91 _ Rough road package....1883
  General - track width E90, E91 _ Series....1884
  General - track width E90, E91 _ Sport suspension....1885
  Main group 33....1886
  Output Shaft....1887
  Rear Axle Suspension....1888
  Rear Differential Case with Cover....1889
  Rear axle - ride height E91....1890
  Rear axle - ride height, BMW, E91, LCI (from 09 _ 08)....1891
  Rear axle final drive suspension....1893
  Rear axle final drive, 168L....1894
  Rear axle final drive....1895
  Shock Absorbers....1897
  Wheel Bearings....1898
34 - BRAKES....1899
  1.1.13 Brake pads....1904
  1.1.14 Brake drums, brake discs....1906
  1.1.6 Duo-servo parking brake....1912
  1.1.6 Electronic parking brake....1916
  1.1.6 Parking brake, operating lever, reversible ratchet....1924
  1.2.1 Service brake Effect....1929
  1.3.1 Auxiliary brake (emergency braking) Effect....1935
  1.4.1 Parking brake Effect....1936
  1.6 Antilock Brake System (ABS)....1937
  1.7 Electronic brake system (EBS)....1939
  34 operating fluid overview....1940
  34... Overview of brakes....1943
  3400... Checking brake discs....1945
  3400... General Information....1947
  3400... General information on braking in new brake discs _ brake pads....1950
  3400... Table for the manufacturer type and _ or series specific specified value for the service brake effect test for the official vehicle inspection....1951
  3400009 Checking brakes on test stand....1954
  3400010 Checking thickness of brake pad....1956
  3400012 Parking brake function check....1957
  3400017 Checking brake booster (vacuum test)....1959
  3400025 Replacing fluid in brake system....1961
  3400050 Bleeding brake system with DSC....1964
  3400513 Checking parking brake setting (vehicle check for service)....1967
  3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....1969
  3410014 Adjusting handbrake....1986
  3411 Overview of tightening torques....1991
  3411... Overview of front brakes....1994
  3411000 Removing and installing _ replacing brake pads on both front disc brakes (Brembo)....1995
  3411000 Removing and installing _ replacing brake pads on both front disc brakes (N54 _ M57T2 Top _ N57)....1999
  3411000 Removing and installing or replacing brake pads on both front disc brakes (Teves floating caliper)....2006
  3411020 Removing and installing or replacing front left or right brake caliper (Teves)....2013
  3411220 Removing and installing _ replacing both front brake discs (Brembo)....2015
  3411220 Removing and installing _ replacing both front brake discs....2017
  3411250 Removing and installing _ replacing a brake carrier _ brake guard plate at front....2019
  3411519 Removing and installing _ replacing left or right front brake caliper....2020
  3411520 Removing and installing _ replacing front left or right brake caliper (Brembo)....2023
  3411552 Overhauling left or right front brake caliper (Brembo) (brake caliper removed)....2026
  3411552 Overhauling left or right front brake caliper (brake caliper removed)....2028
  3411667 Precision-turning both front brake discs on both sides....2031
  3421 Overview of tightening torques....2033
  3421... Overview of rear brake....2036
  3421173 Replacing rear left (or right) brake carrier....2037
  3421200 Removing and installing _ replacing brake pads on both rear disc brakes (Brembo)....2038
  3421200 Removing and installing or replacing brake pads on both rear disc brakes (Teves floating caliper)....2042
  3421320 Removing and installing _ renewing both brake discs....2049
  3421320 Removing and installing _ replacing both rear brake discs (Brembo)....2051
  3421745 Removing and installing _ replacing rear left or right brake caliper (Brembo)....2054
  3421745 Removing and installing or replacing rear left or right brake caliper (Teves)....2057
  3421812 Overhauling left or right rear brake caliper (Brembo) (brake caliper removed)....2061
  3421812 Overhauling left or right rear brake caliper (brake caliper removed)....2063
  3421947 Precision-turning both rear brake discs on both sides....2066
  3431... Overview of brake master cylinder _ brake booster....2068
  3431181 Removing and installing _ replacing expansion tank for hydraulic brake actuation....2069
  3431505 Removing and installing _ replacing master brake cylinder for DSC....2071
  3432... Overview of brake lines....2074
  3432861 Replacing all brake pipes....2075
  3432881 Replacing front left or right brake hose....2077
  3432951 Replacing rear left or right brake hose (between rear axle support and body)....2079
  3432980 Replacing rear left or right brake hose (between brake caliper and pipe)....2081
  3433051 Removing and installing _ replacing non-return valve for brake booster....2083
  3433071 Replacing vacuum hose for brake booster (N54)....2085
  3433505 Removing and installing or replacing brake booster....2088
  3435001 Replacing a brake pad sensor (front)....2090
  3435003 Replacing a brake pad sensor (rear)....2092
  3441... Overview of handbrake....2094
  3441... Removing and installing or replacing gaiter for handbrake lever....2095
  3441000 Removing and installing _ replacing handbrake lever....2097
  3441071 Replacing handle for handbrake lever....2100
  3441120 Removing and installing _ replacing both parking brake Bowden cables....2101
  3441140 Removing and installing or replacing guide tube for handbrake cables....2105
  3441220 Removing and installing _ renewing all parking brake pads....2107
  3441250 Removing and installing _ replacing expander for parking brake shoes....2110
  3451 Overview of tightening torques....2112
  3451527 Removing and installing _ replacing DSC hydraulic unit....2113
  3452... Overview of electronic components....2116
  3452516 Removing and installing _ replacing DSC control unit....2117
  3452525 Replacing one front pulse sensor....2119
  3452535 Replacing a rear pulse sensor....2121
  3452535 Replacing one rear wheel speed sensor (for work no. 34 50 003)....2123
  3452550 Removing and installing _ replacing DSC sensor....2130
  3452700 Replacing the DSC hydraulic control unit....2132
  Brake Lines....2135
  Brake servo....2136
  Dynamic Stability Control 8Plus E60, E61, E63, E64, E83, E90, E91, E92....2137
  Dynamic Stability Control Mk60E5 E85, E86, E87, E90, E91, E92, E93....2152
  Front Brake, BMW, E91....2162
  Front Brake....2164
  Group 34....2165
  Instruction for replacement brake pads _ brake discs....2166
  Master Brake Cylinder....2167
  Modified procedure for replacing brake pads....2168
  Modified wear limit for brake disc _ brake pad replacement....2169
  Parking Brake E91....2170
  Rear Brake, BMW, E91....2171
  Rear Brake....2172
  Rear axle final drive, 188LW....2173
  Slip control system (DSC)....2174
  Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, E91....2175
  Testing and bleeding brakes E91....2176
  Testing and bleeding brakes....2177
  Turning brake disc....2178
35 - PEDALS....2181
  35... Overview of pedals....2182
  3511000 Removing and installing complete bearing block for foot pedal....2184
  3521041 Replacing spring for brake pedal....2186
  3531000 Removing and installing or replacing clutch pedal....2187
  3531011 Replacing bearing bushes for clutch pedal....2189
  3531041 Replacing spring for clutch pedal....2190
  3531050 Removing and installing _ replacing over-centre helper spring....2191
  3540001 Removing and installing or replacing accelerator pedal module....2194
  Group 35....2196
  Parking brake....2197
  Pedal Assembly Console....2199
  Pedals....2201
36 - WHEELS WITH TYRES....2202
  36 operating fluid overview....2204
  36... Overview of wheels and tyres....2205
  3600... General information on light alloy disc wheels....2206
  3600... Recommendation for heating tyres before removing or fitting....2208
  3610 Overview of tightening torques....2210
  3610209 Checking front and rear wheel for lateral and radial runout....2214
  3610300 Remove or install front or rear wheel....2216
  3610508 Stationary wheel balancing....2221
  3610713 Checking one road wheel on balancing machine for lateral and radial runout (wheel removed)....2225
  3610715 Checking rim for lateral and radial runout....2228
  3611000 Initialising Run Flat Indicator (RPA)....2231
  3611105 Removing and installing RDC (Tyre Pressure Control) control unit (LOW COST)....2233
  3611105 Removing and installing RDC control unit....2235
  3611115 Removing and installing _ replacing RDC receiving aerial....2237
  3611121 Removing and installing _ replacing an RDC trigger transmitter (front)....2238
  3611503 Performing a reset of the RDC (tyre pressure control)....2239
  3611523 Removing and installing _ replacing an RDC trigger transmitter (rear)....2241
  3611533 Removing and installing _ replacing RDC wheel electronics (Generation II _ Generation III)....2243
  3611533 Removing and installing _ replacing a tyre pressure control electronic wheel module (Generation I)....2248
  3612... Notes and specifications for tyre _ wheel exchange....2253
  3612001 Replacing a tyre....2255
  3612005 Replacing a runflat tyre or a UHP tyre....2261
  3613 Subsequent installation of wheel-bolt lock....2265
  5.2.2 Wheels....2266
  5.2.3 Tyres....2267
  Group 36....2268
  Inflating tyres with nitrogen (N2) All series....2269
  Kinematics diagnosis system and environment....2271
  Repairing runflat tyres All models....2379
  Run Flat Indicator....2381
  Wheel Rims....2391
  Wheels One-part alloy wheels....2392
  Wheels Steel and aluminium strip wheels....2393
  Wheels Two-part alloy wheels....2394
  Wheels....2395
37 - INTEGRATED SUSPENSION SYSTEMS....2396
  00 Danger of poisoning if oil is ingested _ absorbed through the skin....2397
  00 Risk of injury if oil comes into contact with eyes and skin....2411
  00 Safety instructions for handling oil....2418
  3714511 Replacing front ride height sensor....2425
  Electric Components....2426
  Group 37....2427
  Main group 54....2428
41 - BODY....2429
  1100... Handling components after flood damage....2434
  3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage....2435
  41 operating fluid overview....2438
  41... 0?Notes on the repair technique used in the main group 41....2446
  4100... 0 Contents of Body, General....2447
  4100... Blind rivet....2450
  4100... Bonding aluminium on steel....2452
  4100... Bonding on painted _ primed surfaces....2456
  4100... Bonding steel on steel....2460
  4100... Corrosion protection....2463
  4100... EMC screws....2465
  4100... Filler S1....2467
  4100... Frame alignment control dimensions, body....2468
  4100... Gap dimensions, body....2474
  4100... General notes regarding bonding....2481
  4100... Grinding aluminium components....2483
  4100... Grinding steel parts....2485
  4100... Handling airbags and restraint systems....2486
  4100... Handling electrical system and electronics....2487
  4100... Information on hazards....2489
  4100... Information on metal filler....2491
  4100... Information on vehicle protection....2492
  4100... Installation solution for straight shank _ hexagon rivet nut....2493
  4100... Installing a cavity sealing with 2-component PU cavity foam....2496
  4100... Installing cavity sealing (expanded)....2502
  4100... Installing cavity sealing (not expanded)....2504
  4100... Materials science....2505
  4100... Notes on adhesive?K1....2508
  4100... Notes on adhesive?K2....2511
  4100... Notes on adhesive?K3....2514
  4100... Notes on adhesive?K4....2516
  4100... Notes on adhesive?K5....2518
  4100... Notes on adhesive?K6....2521
  4100... Notes on cleaning agent?R1....2523
  4100... Notes on repairing threads....2524
  4100... Opening bonded connections....2526
  4100... Opening brazed connections....2528
  4100... Opening rivet connections....2529
  4100... Opening welded connections....2531
  4100... Overview of adhesive cartridge guns....2533
  4100... Overview of consumables (Electronic Parts Catalogue)....2535
  4100... Position of shaped parts for cavity bulkhead....2540
  4100... Punch rivets....2541
  4100... Quality standard....2543
  4100... Reinforcement plate (bonded)....2544
  4100... Reinforcement plate with stud bolt (bonded or welded)....2548
  4100... Repair methods, repair stages 1....2554
  4100... Repair solution for straight shank _ hexagon rivet nut....2555
  4100... Repair techniques, repair stage 2....2559
  4100... Repair techniques, repair stage 3....2560
  4100... Repairing plastic components....2562
  4100... Riveting steel components....2564
  4100... Safety at work....2565
  4100... Safety instructions for handling magnets....2569
  4100... Separating cut determination with a template....2571
  4100... Setting blind rivet nuts and bolts....2573
  4100... Spot-weld bonding steel components....2574
  4100... Spray gun for cavity sealant....2577
  4100... Stamping vehicle identification number....2580
  4100... Straightening aluminium component on the outer skin....2583
  4100... Straightening aluminium components in structure....2585
  4100... Straightening steel components....2587
  4100... Use of materials in outer skin....2590
  4100... Welding and soldering steel components....2592
  4100... Welding in reinforcement plate (sheet steel)....2597
  4100... Working with 2-component PU cavity foam....2600
  4100... Workshop equipment (BMW and MINI vehicles)....2603
  4105800 Releasing bonded folded seam connections....2608
  4111023 Replacing front section of engine support to left wheel arch....2609
  4111023 Stripping down - Replacing front section of engine support with left wheel arch....2617
  4111028 Replacing left engine support (partial replacement before front axle)....2619
  4111028 Stripping down - Replacing left engine support (partial replacement before front axle)....2624
  4111043 Replacing front section of left engine support....2626
  4111300 Replacing cover for longitudinal member with left door pillar (partial replacement B-pillar)....2630
  4111516 Replacing front left or right carrier support (partial replacement, front side panel removed)....2634
  4111516 Stripping operations - Replacing left carrier support....2638
  4112535 Replacing complete rear luggage compartment floor (tail panel removed)....2640
  4112535 Stripping operations - Replacing complete rear luggage compartment floor (tail panel removed)....2648
  4112557 Replacing middle luggage compartment floor (tail panel has been removed)....2649
  4112557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)....2652
  4112590 Replace luggage compartment floor (complete, i.e. including inner wheel arch section on the left or right, tail panel removed)....2653
  4112651 Removal requirements - replacing the left luggage compartment floor (tail panel or side panel removed)....2660
  4112651 Replacing luggage compartment floor, left section (Tail panel or side wall removed)....2661
  4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)....2666
  4114021 Replacing front left wheel arch....2669
  4114021 Stripping work - replacing front left wheel arch....2676
  4114502 Replacing rear left outer wheel arch section (rear left side panel removed)....2678
  4114511 Replacing complete rear left wheel arch (rear left side panel removed)....2682
  4121510 Replacing front left door pillar (front side panel removed)....2687
  4131000 Replacing roof outer skin (normal roof)....2692
  4131010 Replacing roof outer skin (version with panorama glass roof)....2693
  4131010 Stripping operations - Replacing roof outer skin E91 (version with panorama glass roof)....2704
  4131010 Stripping operations - Replacing roof outer skin E91 (version without panorama glass roof)....2706
  4133040 Replacing front left or right side wall holder....2707
  4133040 Replacing front wall....2711
  4134041 Replacing complete tail panel....2713
  4134041 Stripping operations - Replacing tail panel....2718
  4135010 Removing and installing _ replacing side panel, front left or right....2720
  4135101 Replacing rear left side panel....2722
  4135101 Stripping operations - Replacing rear left side panel....2731
  415.... Adjust door....2733
  415.... Removing and installing door....2736
  4151... Notes on replacing the door....2739
  4151... Replacing door hinge bushing (door removed)....2740
  4161000 Removing and installing engine compartment lid....2742
  4161014 Adjusting engine compartment lid....2744
  4162000 Removing and installing rear lid....2746
  4162014 Adjusting rear lid....2747
  4162051 Removing and installing _ replacing left or right hinge for tailgate (without hinge mounting bracket)....2748
  4162520 Removing and installing _ replacing left or right hinge for rear lid....2749
  4163000 Removing and installing flap for fuel filler neck....2751
  6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....2752
  Dent repairs without damaging paintwork....2757
  Engine compartment lid....2759
  Filler S1....2760
  Front doors....2765
  Front trim panel....2766
  Fuel filler flap emergency release....2767
  Min _ max tolerance sample catalogue for paintwork and corrosion damage....2768
  New repair methods ?Gluing _ Riveting? on steel bodies....2773
  Rear doors....2776
  Rear lid....2777
  Reinforcement plate....2779
  Repair of corrosion damage....2780
  Roof....2782
  Side walls....2783
  Tailgate repairs (chafe marks)....2785
  Transferring hole pattern....2788
  Vehicle identification number, general....2791
  Visible corrosion on vehicle add-on parts....2797
51 - BODY EQUIPMENT....2798
  4163003 Replacing cover bowl....2812
  51 operating fluid overview....2816
  5100.. Overview of front door....2818
  5100.. Overview of rear door....2820
  5100... Notes on component bonding with adhesive tape....2822
  5100... Notes on installing rubber window seals....2825
  5100... Overview of consumables (Electronic Parts Catalogue)....2827
  5100... Safety information for working on vehicles with airbag systems....2829
  5100... Service position of engine compartment lid....2830
  5111.. Overview of front bumper....2832
  5111... Installing _ replacing number _ license plate (without base)....2834
  5111... Removing and installing _ replacing cover for headlight cleaning system on left....2836
  5111050 Removing and installing _ replacing support for front bumper panel....2837
  5111156 Removing and installing front bumper trim (from 09 _ 08)....2839
  5111156 Removing and installing front bumper trim (up to 09 _ 08)....2842
  5111157 Replace bumper panel, front....2845
  5111158 Replacing baseplate for license plate....2848
  5111180 Removing and installing _ replacing centre grille for bumper trim....2849
  5111185 Removing and installing _ replacing side grille for bumper trim....2851
  5111185 Removing and installing _ replacing side trim grille in bumper trim (M Technic aerodynamic kit)....2853
  5112.. Overview of rear bumper (M Technic aerodynamic kit)....2855
  5112.. Overview of rear bumper....2857
  5112... Predrill mounting holes for RDC trigger transmitter (only applicable to construction period from 03 _ 09 to 09 _ 09 with M Technic aerodynamic package)....2858
  5112... Removing and installing _ replacing bottom middle trim on rear bumper (M Technic aerodynamic kit)....2860
  5112... Removing and installing _ replacing guide for bumper at rear bottom middle....2861
  5112... Replacing trim on rear bumper (M Technic aerodynamic kit)....2862
  5112050 Removing and installing _ replacing support for rear bumper panel....2864
  5112156 Removing and installing rear bumper panel....2866
  5112157 Replacing rear bumper trim....2869
  5112801 Removing and installing _ replacing holder for rear left or right bumper....2870
  5112821 Replacing both holders for rear bumper....2871
  5112825 Removing and installing _ replacing guide for rear centre bumper....2873
  5112828 Removing and installing _ replacing left or right guide for rear bumper....2874
  5113001 Removing and installing _ replacing front radiator grille, middle left or right....2876
  5113025 Removing and installing _ replacing left or right trim on engine hood _ bonnet....2878
  5113116 Remove and install cowl panel cover....2879
  5113116 Removing and installing the cowl panel cover _ PREMIUM....2882
  5113117 Replacing cowl panel cover....2895
  5113280 Removing and installing _ replacing trim strip on roof frame at left or right....2896
  5113286 Replacing bracket for roof luggage rack on left or right....2898
  5113305 Removing and installing _ replacing left or right rail....2900
  5113316 Removing and installing _ replacing trim strip on roof gutter at left or right....2902
  5113319 Removing and installing _ replacing trim strip on drip moulding on rear left or right....2904
  5114... General notes for labelling with adhesive films....2906
  5114... Instructions for attaching number _ letter designation combination....2910
  5114000 Removing and installing _ replacing front BMW badge....2912
  5114010 Removing and installing _ replacing rear BMW badge....2914
  5114110 Removing and installing _ replacing rear model designation....2915
  5116 Overview of tightening torques....2918
  5116... Calibrating compass in inside mirror (up to 09 _ 08)....2927
  5116... Calibrating compass in interior rearview mirror (from 09 _ 08)....2929
  5116... Gluing of mirror base....2932
  5116... Overview of storage compartment (centre console)....2935
  5116000 Removing and installing or replacing mirror on left or right front door....2937
  5116026 Replacing mirror glass....2939
  5116040 Removing and installing _ replacing housing on left or right door mirror....2941
  5116045 Removing and installing _ replacing retaining ring on left or right exterior mirror (from 09 _ 08)....2943
  5116045 Removing and installing _ replacing retaining ring on left or right exterior mirror (up to 09 _ 08)....2945
  5116060 Removing and installing _ renewing inside mirror (with Japanese inside mirror with electronic toll function)....2947
  5116060 Removing and installing _ replacing inside mirror (with high-beam assistant)....2951
  5116060 Removing and installing _ replacing inside mirror (with mirror arm end caps)....2955
  5116060 Removing and installing _ replacing inside mirror (with rain sensor)....2959
  5116060 Removing and installing _ replacing interior rearview mirror (overview)....2963
  5116080 Removing and installing or replacing sun visor and left or right counter support....2966
  5116154 Removing and installing _ replacing insert for centre console....2967
  5116156 Replacing ashtray insert....2968
  5116200 Removing and installing storage compartment....2969
  5116201 Replacing storage compartment....2972
  5116202 Removing and installing _ replacing front (inner or outer) cup holder....2974
  5116206 Removing and installing _ replacing centre armrest....2975
  5116210 Removing and installing _ replacing trim for preselector lever....2977
  5116212 Removing and installing trim for storage compartment....2979
  5116213 Replacing trim for storage compartment....2981
  5116284 Replace one of the drink holder covers in front (inner or outer)....2982
  5116340 Removing and installing _ replacing lock for right glovebox....2983
  5116342 Removing and installing _ replacing lock barrel for front passenger airbag deactivation....2984
  5116360 Removing and installing right glove box....2987
  5116361 Replacing right glovebox....2989
  5116366 Removing and installing right glovebox with housing....2991
  5116383 Removing and installing _ replacing damper for glovebox....2993
  5116400 Removing and installing _ replacing roller sun blind on fixed side window of left....2995
  5116405 Removing and installing _ replacing roller sun blind on side window of left or right rear door....2996
  5116450 Removing and installing _ replacing rear left _ right grab handle....2999
  5116480 Removing and installing or replacing front grab handle....3000
  5116992 Disassembling and assembling lock barrel (lock barrel removed)....3001
  5117400 Removing and installing _ replacing bump stop with ejector for filler flap....3004
  5121... Overview of front door locks....3005
  5121... Removing weather strip with special tool 00 9 324 at front or rear....3007
  5121003 Replacing door detent (lock striker), front left or right....3009
  5121004 Adjusting front left or right door detent (lock wedge)....3010
  5121090 Overview of removing and installing _ replacing door lock in left or right front door....3011
  5121090 Removing and installing _ replacing door lock in left or right front door....3013
  5121125 Removing and installing _ replacing carrier for left or right outside door handle with lock cylinder....3016
  5121126 Removing and installing _ replacing carrier for left or right outside door handle without lock cylinder....3018
  5121140 Removing and installing _ replacing complete lock barrel in left or right front door....3019
  5121147 Replacing locks for single key locking system with CAS control unit....3023
  5121150 Blocking, if necessary initialising, car key in immobiliser control module....3024
  5121170 Removing and installing or replacing outside door handle from left or right front door....3025
  5121180 Removing and installing _ replacing cover on outside door handle....3027
  5121181 Removing and installing _ renewing cover on outside handle with lock cylinder....3029
  5121182 Replacing cover on outer handle with lock barrel....3030
  5121225 Removing and installing or replacing inside door opener in left or right front door....3031
  5121233 Removing and installing _ replacing Bowden cable for outside door handle on left o....3033
  5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door....3035
  5121280 Removing and installing _ replacing door stop on left or right front door....3036
  5121300 Removing and installing or replacing window cavity cover strip on outside of lef....3038
  5121330 Removing and installing _ replacing window cavity cover strip on inner front door....3040
  5122... Overview of rear door locks....3042
  5122001 Replacing door detent (lock striker), rear left or right....3044
  5122004 Adjusting rear left or right door lock striker....3045
  5122090 Removing and installing _ replacing door lock in left or right rear door....3046
  5122126 Removing and installing _ replacing carrier for outside door handle on left or right rear door....3049
  5122170 Removing and installing _ replacing outer door handle on left or right rear door....3051
  5122180 Removing and installing _ replacing cover on outside handle, left or right....3053
  5122225 Removing and installing _ replacing inside door opener of rear left or right door....3056
  5122233 Removing and installing _ replacing Bowden cable for outside door handle on left or right rear door....3058
  5122235 Removing and installing _ replacing Bowden cable for inside door opener on left or right rear door....3059
  5122280 Removing and installing _ replacing door retainer on rear left or right door....3060
  5122300 Removing and installing _ replacing window cavity cover strip on rear door on left....3062
  5122330 Removing and installing _ replacing window cavity cover strip on inside rear door....3064
  5122360 Replacing seal for door seam _ roof frame on left or right rear door....3066
  5123... Adjusting _ replacing bump stops....3067
  5123004 Adjusting engine compartment lid catch....3070
  5123100 Removing and installing _ replacing right engine hood _ bonnet lock....3071
  5123110 Removing and installing _ replacing left hood _ bonnet lock....3074
  5123131 Adjusting left or right striker on engine hood....3076
  5123155 Removing and installing _ replacing bar for retaining hook....3077
  5123160 Removing and installing _ replacing arrester hook on engine hood....3079
  5123211 Removing and installing _ replacing cable for front engine hood locks (to passenger compartment)....3080
  5123212 Removing and installing _ replacing cable for front hood _ bonnet locks (to locks)....3082
  5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....3083
  5124... Adjusting rear window lock....3084
  5124... Removing and installing _ replacing trim on shaft bearing for rear window wiper....3085
  5124004 Adjusting rear lid lock....3086
  5124065 Removing and installing _ replacing Bowden cable for manual rear lid unlocking....3089
  5124100 Removing and installing _ replacing rear lid lock....3091
  5124130 Removing and installing _ replacing striker for rear lid lock....3093
  5124140 Removing and installing _ replacing rear window lock....3095
  5124145 Removing and installing _ replacing button for tailgate activation....3097
  5124300 Removing and installing or replacing left or right gas strut for rear lid....3099
  5131... General procedure for the disassembly and installation of bonded window glass....3100
  5131... Materials for bonding window....3109
  5131... Notes on window bonding repair kit....3112
  5131... Notes on window bonding....3116
  5131... Remove windscreen with Roll Out 2000....3118
  5131... Removing and installing _ replacing retaining strip for cowl panel cover....3126
  5131... Removing windows with a Spider....3128
  5131... Removing windows with an oscillating knife....3134
  5131... Window glass removal with wire pull handle....3137
  5131000 Removing and installing _ renewing windscreen....3140
  5131015 Repairing damage to windscreens caused by stone chips (clear and tinted laminated safety glass)....3145
  5131021 Removing and installing _ replacing rubber frame for windscreen (top)....3147
  5131023 Removing and installing or replacing left or right gutter strip along windscreen....3149
  5131025 Replacing left or right gutter strip along windscreen....3150
  5131200 Removing and installing _ replacing rear window....3152
  5131201 Adjusting rear window....3155
  5132160 Remove and install _ replace housing cover on inner left or right side window frame....3157
  5132170 Removing and installing _ replacing door window glass, front left or right....3159
  5132211 Replacing front left or right rubber guide for left or right door window....3161
  5132420 Remove and install _ replace trim on window frame of front left or right door....3163
  5133... Slightly loosen power window regulator to remove door lock in left or right front door....3166
  5133000 Removing and installing (replacing) power window regulator in left or right front door....3169
  5134... Replacing the left or right window guide rail cover....3171
  5134160 Removing and installing _ replacing housing cover on inner left or right door wind....3173
  5134171 Replacing rear left or right door window....3175
  5134191 Replacing left or right fixed door window in rear window frame....3177
  5134211 Replacing rubber guide for rear left or right door window....3182
  5134420 Removing and installing _ replacing trim on window frame of rear door (front), left or right....3184
  5134425 Removing and installing _ replacing trim on window frame of rear door, rear left or right....3186
  5136040 Removing and installing _ replacing strip on side window at rear bottom left or right....3188
  5136070 Removing and installing _ replacing left or right rear side window....3189
  5137000 Removing and installing _ replacing complete rear left or right power window regulator....3194
  5141000 Removing and installing left or right front door trim panel....3196
  5141001 Replacing front left or right door trim panel....3199
  5141017 Removing and installing _ replacing cover on front door handle (passenger side)....3201
  5141018 Replacing speaker trim on front left or right door trim panel....3203
  5141019 Removing and installing _ replacing door handle on door trim panel at front (passenger side) left or right....3205
  5141030 Removing and installing _ replacing decorative strip on front left or right door t....3207
  5141081 Replacing armrest on front left or right door trim panel (driver's side)....3209
  5142000 Removing and installing left or right rear door trim panel....3211
  5142001 Replacing left or right rear door trim panel....3214
  5142017 Removing and installing _ replacing cover on door handle, rear left or right....3215
  5142018 Replacing speaker trim on rear left or right door trim panel....3217
  5142030 Removing and installing _ replacing decorative strip (light strip) on rear left or....3219
  5143 Overview of tightening torques....3221
  5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left (driver side)....3224
  5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right....3226
  5143148 Removing and installing or replacing trim on left or right door pillar (top)....3228
  5143150 Removing and installing or replacing trim for left or right door pillar (bottom)....3230
  5143201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right....3232
  5143251 Removing and installing _ replacing trim panel for rear left or right roof pillar (C-pillar)....3234
  5143259 Removing and installing _ replacing trim panel for rear left or right roof pillar (D-pillar)....3235
  5143280 Removing and installing _ replacing convenience opener for luggage compartment cover on left or right....3238
  5144002 Removing and installing headlining (on version without panorama sunroof)....3239
  5144013 Removing and installing _ replacing headlining (on version with panorama sunroof)....3240
  5145 Overview of tightening torques....3245
  5145.. Overview of instrument panel....3249
  5145... Removing and installing carrier for instrument panel....3251
  5145... Replacing side cover on instrument panel....3254
  5145030 Removing and installing instrument panel trim....3256
  5145031 Replacing instrument panel trim....3259
  5145181 Removing and installing _ replacing bottom right trim for instrument panel....3262
  5145185 Removing and installing _ replacing panel for pedals....3264
  5145263 Removing and installing _ replacing instrument panel trim on right....3266
  5145370 Removing and installing (replacing) left decorative strip on instrument panel....3268
  5145380 Removing and installing (replacing) right decorative strip on dashboard....3270
  5146050 Removing and installing _ replacing top trim on rear apron....3272
  5147 Overview of tightening torques....3274
  5147.. Overview of luggage compartment trim panels....3282
  5147... Removing and installing _ replacing left or right underbody panelling....3284
  5147... Removing and installing tray holder in luggage compartment on left....3285
  5147000 Removing and installing _ replacing front (inside) left or right door sill cover strip....3286
  5147030 Removing and installing _ replacing rear (inside) left or right entrance cover strip....3288
  5147065 Removing and installing _ replacing finishing strip at front left or right entra....3290
  5147072 Removing and installing _ replacing finishing strip at rear left or right entrance....3292
  5147101 Removing and installing _ replacing luggage compartment floor trim panel....3293
  5147131 Replacing front trim for luggage compartment floor....3294
  5147151 Removing and installing _ replacing left luggage compartment wheel arch trim....3296
  5147156 Removing and installing _ replacing left or right capping in luggage compartment....3299
  5147157 Removing and installing _ replacing cover for left or right capping in luggage compartment....3301
  5147161 Removing and installing _ replacing right luggage compartment wheel arch trim....3303
  5147173 Removing and installing _ replacing flap in luggage compartment trim on left....3305
  5147220 Removing and installing _ replacing luggage compartment trim panel on right side panel....3306
  5147315 Removing and installing _ replacing front carpet for passenger compartment....3308
  5147440 Removing and installing _ replacing rear carpet on seat pan....3310
  5147491 Removing and installing _ replacing rear underbody protection....3311
  5147491 Removing refitting _ replacing rear engine undercover....3313
  5148... Notes for bonding sound insulation (SI), doors....3316
  5148... Removing and installing _ replacing sound insulation on cowl panel _ windscreen....3319
  5148001 Removing and installing _ replacing insulation lining on hood _ bonnet....3320
  5148060 Removing and installing _ replacing sound insulation in left or right front door....3321
  5148070 Removing and installing _ replacing sound insulation on left or right rear door....3324
  5149000 Removing and installing _ replacing panel for rear lid....3327
  5149002 Removing and installing _ replacing (upper) panel for rear window frame....3330
  5149003 Removing and installing _ replacing trim for rear window frame on left or right....3332
  5149012 Replacing insert on rear lid trim panel at bottom....3334
  5149013 Removing and installing _ replacing trim for rear window frame at top....3336
  5149017 Removing and installing _ replacing trim panel for rear window frame on (inside) left or right....3338
  5161 Overview of tightening torques....3340
  5171 Overview of tightening torques....3345
  5171... Notes on fitting covers in front wheel arch....3358
  5171... Removing and installing _ replacing cover for carbon canister....3360
  5171... Removing and installing _ replacing left or right reinforcement cover....3361
  5171... Removing and installing _ replacing left or right steering box cover....3362
  5171... Removing and installing _ replacing left spring support passage cover....3364
  5171... Removing and installing _ replacing multifunction pan....3365
  5171... Removing and installing _ replacing radiator seal....3368
  5171... Removing and installing _ replacing right spring support passage cover....3370
  5171000 Removing and installing _ replacing seal on front door, left or right....3371
  5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)....3377
  5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)....3379
  5171041 Removing and installing _ replacing rear left or right wheel arch cover....3380
  5171103 Removing and installing _ replacing top cooling air guide....3382
  5171200 Removing and installing _ replacing seal on rear door, left or right....3383
  5171371 Removing and installing _ replacing trailing link on left or right spring strut dome....3394
  5171407 Replacing rear spoiler....3397
  5171412 Removing and installing the rear spoiler....3398
  5171447 Removing and installing _ replacing trim for cover on left or right side member (from 09 _ 08)....3402
  5171447 Removing and installing _ replacing trim for cover on left or right side member (up to 09 _ 08)....3404
  5171481 Removing and installing _ replacing tension strut (on rear axle)....3406
  5172... Sealing installation....3408
  5175001 Removing and installing _ replacing left or right underbody cover....3410
  Combination roller blind damaged E61 E91....3411
  Door locks, rear....3417
  Engine compartment lid catch _ locks....3418
  Front Door Locks....3419
  Front and rear window....3420
  Front bumper....3421
  Front door trim panel with armrests....3422
  Front licence plate holder All models....3423
  Gaskets and loose body components....3425
  Interior mirror with digital compass....3429
  Mirrors, Finishers, Ashtrays, Consoles....3434
  Power windows, front....3435
  Power windows, rear....3436
  Rear Bumper....3437
  Rear door trim panel with armrests....3438
  Rear lid locks....3440
  Reinforcement, body....3441
  Removing the windscreen....3443
  Repair of damage caused by stone chips on the windshied....3445
  Side Trim Panel with Armrests....3454
  Trim Parts, Covers, Handle Strip....3455
  Underbody panelling....3457
52 - SEATS & MOTORCYCLE SEAT....3458
  5213... Replacing guide sleeves for front left or right head restraint....3462
  5213000 Removing and installing left or right front seat (normal _ manual)....3464
  5213021 Removing and installing _ replacing flexmat on left or right front seat....3468
  5213025 Removing and installing _ replacing left or right seat mechanism (normal _ manual)....3470
  5213030 Removing and installing _ replacing backrest frame on left or right front seat....3471
  5213040 Removing and installing _ replacing outer cover on left or right front seat backre....3474
  5213041 Removing and installing _ replacing the inner cover on the left or right front seat (normal _ manual)....3476
  5213198 Removing and installing or replacing rear panel on left or right front seat backrest....3477
  5213390 Removing and installing or replacing front left or right head restraint....3478
  5213400 Replacing seat cover on left or right front seat (normal _ manual)....3479
  5213405 Replacing backrest cover for left or right front seat (normal _ manual)....3485
  5213415 Replacing left or right upholstery for front seat (normal _ manual)....3489
  5213420 Replacing left or right support for front seat backrest (normal _ manual)....3490
  5213455 Replace heating elements for front seat (basic version) on the left or right....3491
  5214... Additional work in event of faulty drive _ gearing for longitudinal adjustment....3493
  5214... Performing function check with adapter cable (for seat repairs)....3497
  5214... Removing and installing carrier for outer cover on left or right front seat (ele....3499
  5214040 Removing and installing _ replacing outer cover on left or right front seat (normal _ electric)....3500
  5214050 Removing and installing or replacing lumbar cushion on front seat....3503
  5214392 Removing and installing _ replacing front left or right crash-active head restraint (from 09 _ 08)....3506
  5215050 Remove or install left or right thigh support from _ on the front seat (sport _ manual)....3509
  5215055 Removing and installing or replacing lumbar cushion on front seat....3512
  5215057 Removing and installing or replacing valve body for lumbar support _ backrest width adjustment....3515
  5215060 Replacing an air cushion for backrest width adjustment left or right....3517
  5215400 Replacing seat cover for left or right front seat (sport _ manual)....3519
  5215403 Removing and installing _ replacing thigh support cover on front seat (sport _ manua....3526
  5215405 Replacing the backrest cover for the front seat (Sport _ manual) on the left or right....3528
  5215415 Replacing upholstery for left or right front seat (sport _ manual)....3531
  5215417 Replacing padding for left or right thigh support (sport _ manual)....3532
  5215420 Replacing padding for left or right front seat backrest (sport _ manual)....3533
  5215450 Replacing cushion heating element for left or right front seat....3534
  5215451 Replacing backrest heating element for left or right sports seat....3535
  5215452 Replacing heating element for left or right front seat (thigh support)....3536
  5216048 Remove or install thigh support at the front seat (sport _ electric) on the left or right....3537
  5216055 Replacing an air cushion for backrest width adjustment left or right....3540
  5216058 Removing and installing or replacing valve housing for lumbar cushion....3542
  5226... Removing and installing _ replacing all guide sleeves for rear head restraints....3544
  5226... Removing and installing _ replacing cup holder in armrest for rear seat backrest....3546
  5226... Removing and installing _ replacing ski bag with casing on rear seat (through-loading system)....3547
  5226005 Removing and installing or replacing rear seat....3549
  5226008 Removing and installing _ replacing rest side section on left or right rear seat backrest....3550
  5226020 Removing and installing _ replacing both backrests for rear seat....3552
  5226030 Removing and installing complete centre armrest for rear seat backrest (through-loading)....3554
  5226032 Removing and installing _ replacing cup holder in armrest for rear seat backrest....3557
  5226080 Removing and installing _ replacing left backrest frame for rear seat....3558
  5226085 Removing and installing _ replacing right backrest frame for rear seat....3559
  5226199 Removing and installing _ replacing rear panel on left rear seat backrest....3560
  5226200 Removing and installing _ replacing rear panel on right rear seat backrest....3563
  5226311 Removing and installing _ replacing lock for left or right rear seat backrest....3566
  5226388 Removing and installing _ replacing rear middle head restraint....3568
  5226390 Removing and installing or replacing left or right rear head restraint....3569
  5226400 Replacing seat cover for rear seat....3570
  5226411 Replacing left backrest cover for rear seat....3573
  5226412 Replacing right backrest cover for rear seat....3576
  5226450 Replacing padding for rear seat....3578
  6.2.6 Other seats....3579
  Cleaning and care of leather in vehicles All model series....3580
  Front seats....3584
  Rear seats (through-loading system)....3586
54 - SLIDE_TILT SUNROOF & SOFT TOP....3587
  4100... Notes on the water drain hose of the slide _ tilt sunroof....3589
  5123... Removing _ installing ball sockets with clip....3590
  54 operating fluid overview....3592
  540... Notes on panorama glass roof (initialization _ normalization _ learning of characteristic curve)....3593
  5400... Greasing instructions for panorama glass roof....3596
  5410... Notes on cleaning the guide rail panorama glass roof in the removed state....3600
  5410... Notes on cleaning the guide rail panorama glass roof when installed....3603
  5410... Overview 3-D animation mechanics of glass slide _ tilt sunroof panel....3607
  5410... Removing and installing _ replacing front drive cable plate....3630
  5410... Removing and installing _ replacing water drain channel strainer on left and right....3634
  5410... Removing and installing the left or right gaiter for glass slide _ tilt sunroof....3637
  5410... Repair instructions for bonded seals....3638
  5410020 Removing and installing mechanism for front glass slide _ tilt sunroof panel....3642
  5410025 Replacing the gate for the slide _ tilt sunroof at the front left and right....3653
  5410030 Remove and install mechanism for the rear glass slide _ tilt sunroof cover....3656
  5410035 Replacing the gate for the slide _ tilt sunroof at the rear left and right....3669
  5410050 Removing and installing _ replacing mechanism for floating headlining....3671
  5410070 Removing and installing _ replacing slider set for floating roofliner....3674
  5410170 Removing and installing front glass slide _ tilt sunroof cover....3677
  5410175 Removing and installing rear glass slide _ tilt sunroof cover....3679
  5413002 Adjusting both glass slide _ tilt sunroof panel....3681
  5413050 Replacing gasket for rear slide _ tilt sunroof lid....3683
  5413055 Replacing gasket for slide _ tilt sunroof frame....3684
  5413060 Removing and installing _ replacing floating headlining for glass slide _ tilt sunroof....3686
  5413065 Removing and installing _ replacing floating headlining for glass slide _ tilt sunroof at rear....3687
  5413070 Removing and installing _ replacing both floating headlinings for glass slide _ tilt sunroof....3688
  5413080 Removing and installing complete glass slide _ tilt sunroof....3692
  5413090 Removing and installing _ replacing wind deflector....3698
  5413095 Replacing (cleaning) storage net for wind deflector....3702
  5413100 Removing and installing _ replacing water channel....3705
  5413103 Aligning the rear water channel....3708
  5413105 Removing and installing _ replacing rear water channel....3709
  5413130 Removing and installing front cross-member....3711
  5413150 Removing and installing rear cross-member....3712
  5413556 Replace panorama glass roof frame....3713
  Measures for leather complaints (seats)....3714
  Mechanical components, panorama glass roof....3722
61 - GENERAL VEHICLE ELECTRICAL SYSTEM....3724
  1200... Notes _ information on start assistance (jump starting)....3732
  1200... Notes for disconnecting and connecting battery....3734
  3243010 Removing and installing _ replacing control unit for active front steering....3738
  4.11 Electrical wires....3740
  61 operating fluid overview....3746
  6100. Version with AFS setting steering angle (after reconnecting vehicle battery)....3747
  6100... Battery charging calendar....3748
  6100... Diagnosis for Condition Based Service....3749
  6100... Encode _ program control unit(s)....3753
  6100... Notes for disconnecting and connecting the vehicle battery....3755
  6100... Notes on handling optical fibres....3757
  6100... Safety instructions for handling vehicle battery....3758
  6100730 Encode _ program control unit(s) (After vehicle test)....3759
  6111... Fitting repair kit for positive battery lead transfer point....3761
  6111... Install the repair cable for the positive battery cable VVT....3767
  6111... Installing the repair cable for the positive battery cable of the power distribution box....3772
  6111... Repairing wiring harness for blower controller....3780
  6111... Replacing wiring harness for blower controller....3785
  6112... Information on intelligent battery sensor (IBS)....3789
  6112002 Replacing battery positive lead (from battery to luggage compartment connector)....3791
  6112004 Replacing battery positive lead (from luggage compartment connector to engine bulkhead connector)....3793
  6112013 Replacing the battery earth lead....3797
  6112200 Replacing wiring harness in left or right front door....3799
  6112210 Replacing wiring harness in left or right rear door....3801
  6113... Butt connector for repairing a plug connection....3803
  6113... Connector housing, LCC contact (load current contact)....3808
  6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....3811
  6113... Crimping Micro Power Quadlock contacts (MPQ)....3814
  6113... Crimping Micro Quadlock System contacts (MQS)....3816
  6113... Crimping annular contacts....3818
  6113... Crimping optical fibres....3819
  6113... Crimping stop parts....3822
  6113... Cutting off, stripping insulation and cutting optical fibres to length....3826
  6113... Cutting to length and stripping insulation from cables....3830
  6113... Fuse holder....3831
  6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....3832
  6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....3835
  6113... In-line plugs, 2-pin, System JPT ELA....3838
  6113... In-line plugs, 4-pin, System DFK ELA....3840
  6113... In-line plugs, 6- to 50-pin, System Elo....3842
  6113... Inline connectors, 6-, 8-pin, System MQS....3845
  6113... Inline plugs, 4-, 10-pin, System Elo....3847
  6113... Installing comb connector for retrofitting _ repairs....3849
  6113... Main relay connector for DME....3855
  6113... Opening plug housings and removing contacts of different plug systems....3856
  6113... Relay carrier....3859
  6113... Removing and installing _ replacing OBD-II socket....3861
  6113... Repairing ribbon cables....3863
  6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....3865
  6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....3869
  6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....3871
  6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....3873
  6113... Socket of tab connector housings....3875
  6113... Special tools for wiring harness repairs....3876
  6113... Treating cables and fibre-optic cables....3883
  6113... Unlocking and disconnecting different plug connections....3885
  6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....3898
  6113050 Removing and installing or replacing fuse box in passenger compartment (built after 03 _ 2007)....3905
  6114... Removing and installing _ replacing engine compartment B+ terminal....3907
  6114010 Removing and installing _ replacing distribution box (on battery)....3909
  6120 Overview of tightening torques....3911
  6120... Battery replacement information....3916
  6120... Notes on AGM battery....3918
  6120... Threshold values for battery assessment of all batteries (except telephone batteries)....3922
  6120503 Vehicle battery - closed-circuit current monitoring....3923
  6120900 Disconnecting and connecting battery earth lead....3924
  6120908 Carrying out a voltage interruption of the 12-V battery....3937
  6121... Removing and installing battery cover....3939
  6121010 Remove and install or replace battery....3940
  6121028 Charging battery....3943
  6121028 Recharge vehicle battery....3945
  6125... Assessing the transport capability of cell block in service workshops....3949
  6125... Notes on repair of high-voltage battery unit....3952
  6131... Overview of switches....3957
  6131006 Removing and installing (replacing) fixture for steering column switch (SZL)....3959
  6131008 Removing and installing _ replacing steering-column switch cluster....3962
  6131009 Repairing steering column switch cluster (SZL)....3965
  6131011 Removing and installing _ replacing volute spring cassette....3973
  6131023 Removing and installing _ replacing Start _ Stop switch....3975
  6131037 Removing and installing _ replacing light control unit....3976
  6131043 Removing and installing or replacing roof switch cluster....3978
  6131052 Removing and installing _ replacing centre console control panel (without CCC _ ASK)....3982
  6131054 Removing and installing _ replacing centre console control panel (with CCC _ ASK, CIC)....3984
  6131079 Removing and installing _ replacing switch for hazard warning flashers _ central locking....3986
  6131083 Removing and installing _ replacing switch for unlocking rear lid....3987
  6131101 Removing and installing _ replacing switch for backrest width adjustment....3988
  6131113 Removing and installing _ replacing both shift paddles for automatic transmission....3989
  6131115 Replacing rocker switch for side window operation (front)....3991
  6131116 Replacing rocker switch for side window operation (rear)....3993
  6131122 Removing and installing _ replacing tow hitch switch....3995
  6131133 Removing and installing _ replacing AV connection socket....3996
  6131134 Removing and installing _ replacing USB audio interface connecting socket....3998
  6131195 Removing and installing (replacing) front controller (from 09 _ 2008)....3999
  6131198 Replace controller chrome ring....4001
  6131204 Replacing switch combination for seat adjustment....4003
  6131208 Removing and installing _ replacing switch for lumbar support....4004
  6131221 Removing and installing _ replacing both multifunction steering wheel switches....4005
  6131229 Removing and installing _ replacing both switches on sport steering wheel....4007
  6131241 Removing and installing _ replacing bonnet _ hood contact switch....4009
  6131245 Removing and installing _ replacing rear window button....4010
  6131255 Replacing switch for door mirror....4011
  6131310 Replacing brake light switch....4012
  6131382 Replacing coolant level switch....4014
  6131492 Replacing level switch for windscreen washer system....4016
  6131996 Carrying out steering angle sensor adjustment....4017
  6133050 Removing and installing _ replacing left fanfare horn....4019
  6133055 Removing and installing _ replacing right fanfare horn....4021
  6135.. Overview of control units....4023
  6135... Notes on ESD protection (Electro Static Discharge)....4025
  6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....4029
  6135001 Removing and installing trailer module....4037
  6135015 Removing and installing (replacing) control unit for Car Access System....4039
  6135080 Removing and installing (replacing) control unit for left or right seat adjustment (front seat)....4041
  6135095 Removing and installing _ replacing control unit _ module for seat heating....4043
  6135107 Removing and installing or replacing Junction Box electronics....4044
  6135115 Removing and installing _ replacing footwell module....4046
  6135177 Removing and installing (replacing) rain _ light sensor....4048
  6135679 Initializing rain _ light (solar) sensor....4050
  6135714 Removing and installing _ replacing control unit for slide _ tilt sunroof....4051
  6135950 Removing and installing (replacing) control unit for comfort access system....4053
  6142... Removing and installing _ replacing DC _ DC converter....4055
  6161 Overview of Technical Data....4058
  6161 Overview of tightening torques....4063
  6161.. Overview of window wiper systems....4065
  6161... Adjusting left or right windscreen wiper....4066
  6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen....4070
  6161041 Replacing both windscreen wiper blades....4072
  6161081 Replacing the left or right wiper arm....4074
  6161100 Removing and installing _ replacing both windscreen wiper arms....4080
  6161270 Removing and installing _ replacing bracket for windscreen wiper system complete with motor....4082
  6162020 Removing and installing _ replacing rear window wiper blade....4084
  6162030 Removing and installing _ replacing wiper arm on rear window....4085
  6162060 Removing and installing _ replacing rear window wiper motor....4087
  6162090 Removing and installing _ replacing shaft bearing for rear window wiper (Touring)....4089
  6162110 Removing and installing _ replacing washer jet for rear windscreen washer system....4091
  6162150 Removing and installing _ replacing window washer pump for rear window washer system....4092
  6167.. Overview of windscreen washer system and headlight washer system (SRA)....4094
  6167010 Removing and installing _ replacing washer pump of headlight washer system....4096
  6171015 Removing and installing _ replacing a spray nozzle in windscreen washer system....4098
  6171061 Replacing washer fluid reservoir for windscreen washer system....4100
  6171100 Removing and installing _ replacing windscreen washer pump....4102
  6Foto131038 Removing and installing (replacing) switch for passenger airbag deactivation....4104
  AGM battery All models from E39....4106
  Adapter cable for OBD socket All series....4110
  Adapter cable, 3-pin All series....4111
  Assessing the transport capability of high-voltage battery units in service workshops....4112
  Automatic engine start-stop function....4115
  Auxiliary cable....4122
  Battery exchange in vehicles with a high-voltage system....4123
  Battery master document....4124
  Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....4133
  Battery with terminal....4136
  Bus diagnosis....4137
  Bus structures All models from E38 and MINI....4144
  Car Access System E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93....4152
  Central locking system....4159
  Distribution box, current terminals....4167
  Electrical slide _ tilt sunroof components....4168
  Electrically adjustable seats E81, E87, E90, E91, E92, E93....4169
  Footwell module....4176
  Form for equipotential bonding screw connections....4185
  Fuse box....4187
  Horn....4188
  Instructions for 12 V dual storage system....4189
  Junction box....4194
  Notes for opening and closing cable straps....4200
  Notes on earth bonding screw connections....4204
  Notes on handling the high-voltage battery unit in vehicles with water damage....4205
  Notes on repair of high-voltage battery unit....4207
  Overview of high-voltage battery unit cooling....4211
  Panorama glass sunroof E53, E61, E70, E83, E91....4212
  Peripherals box, 26-pin all models....4219
  Power supply E81, E82, E87, E88, E90, E91, E92, E93....4220
  Release _ pressing-off tool....4228
  Replace the gel pad for rain-light-solar-condensation sensors....4229
  Safety information for handling electric and hybrid vehicles....4232
  Steering Column Switch E70, E71, E81, E82, E87, E90, E91, E92, E93....4236
  Switch....4242
  Tailgate Window Wiper....4243
  Various unwanted noises in the luggage compartment General repair instructions E91....4244
  Windscreen wipers....4252
62 - INSTRUMENTS....4254
  6211280 Removing and installing (replacing) instrument cluster....4255
  Condition Based Service....4256
  Instrument cluster E81, E87, E90, E91, E92, E93....4265
  Instrument panel control unit....4279
  Modifications to ?Condition Based Service? maintenance system....4280
  Roller operation....4283
  iDrive, Central Information Display and Controller E60, E61, E63, E64, E87, E90, E91, E92....4284
63 - LIGHTS....4294
  4.1.1 Headlamps status and function....4298
  4.1.2 Headlight alignment....4304
  4.1.3 Headlamp switch....4308
  4.1.5 Self-levelling suspension devices (if required)....4312
  4.1.6 Headlight cleaning system (if required)....4317
  4.2.1 Rear lights status and function....4318
  4.3.2 Brake lights switch....4322
  6310... Light patterns from different low-beam headlight types....4323
  6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....4327
  6310... Test requirements for headlights vertical aim adjustment....4330
  6310004 Adjusting headlights....4336
  6310014 Adjusting fog lamps....4337
  6311... Installing headlight repair kit....4338
  6312... Headlight fogging fault pattern....4340
  6312... Installing additional bracket for left or right xenon headlight....4342
  6312... Repairing headlights....4344
  6312... Replacing drive _ electronics box for left adaptive headlight (from series status 09 _ 2008)....4345
  6312002 Removing and installing _ replacing right headlight....4347
  6312010 Removing and installing or replacing left headlight (xenon headlight)....4348
  6312012 Removing and installing right headlight (xenon headlight)....4351
  6312015 Removing and installing or replacing left headlight (adaptive headlight)....4352
  6312017 Removing and installing _ replacing right headlight (adaptive headlight)....4355
  6312860 Replacing control unit for left xenon headlight....4356
  6312861 Replacing control unit for right xenon headlight....4358
  6312870 Replacing ignition unit for left xenon headlight (with xenon bulb)....4359
  6312871 Replacing the ignition unit for the right xenon headlight (with xenon bulb)....4361
  6312895 Replacing electronics box _ control unit for left adaptive headlight (up to 09 _ 2008)....4363
  6312896 Replacing electronics box _ control unit for right adaptive headlight....4365
  6313080 Removing and installing _ replacing left direction indicator insert from series status 09 _ 2008....4366
  6313200 Removing and installing _ replacing front left or right auxiliary direction indicator....4368
  6317060 Remove and install (replace) left or right fog light....4369
  6321055 Replacing a socket housing for left or right rear light (side panel)....4371
  6321057 Replacing a socket housing for left or right rear light (rear lid)....4372
  6321101 Replacing sealing frame for left (or right) rear light (on side panel)....4374
  6321104 Replacing sealing frame for left or right rear light (on rear lid)....4375
  6321183 Removing and installing _ replacing left or right tail light (on rear lid)....4376
  6321220 Removing and installing _ replacing left (or right) rear light (in side panel)....4379
  6325000 Removing and installing _ replacing auxiliary stop lamp....4381
  6326000 Removing and installing _ replacing left or right number _ license plate light....4383
  6331.. Overview of interior lights....4384
  6331000 Removing and installing _ replacing complete interior roof light (front)....4385
  6331004 Removing and installing or replacing complete ceiling light (rear, with module f....4387
  6331015 Removing and installing _ replacing left or right interior light (side roofliner)....4390
  6331020 Removing and installing _ replacing footwell light (door)....4391
  6331020 Removing and installing _ replacing footwell light (footwell)....4392
  6331050 Removing and installing _ replacing mirror light....4393
  6331080 Removing and installing _ replacing luggage compartment light (D-pillar)....4394
  6331085 Removing and installing _ replacing luggage compartment light (rear lid)....4395
  6331150 Removing and installing _ replacing glovebox light....4397
  6331170 Removing and installing _ replacing door handle light on left or right front door....4398
  6331175 Removing and installing _ replacing door handle light on left or right rear door....4400
  6399... Notes for handling bulbs _ bulb light sources (exterior lights)....4402
  6399... Notes for replacing light bulbs (interior lights)....4404
  6399... Notes for replacing the protective cap of the headlight....4405
  6399... Safety information for handling bulbs _ light sources (exterior lights)....4407
  6399002 Replacing halogen bulb for left (or right) high-beam headlight....4409
  6399004 Replacing halogen bulb for left (or right) high-beam headlight (with xenon lamp)....4411
  6399072 Replacing halogen bulb for left (or right) headlight....4413
  6399072 Replacing halogen bulb for left or right headlight (from version 9 _ 2008)....4415
  6399076 Replacing bulb for left (or right) xenon headlight (with ignition unit)....4417
  6399132 Replacing bulb for front left (or right) parking light....4418
  6399132 Replacing bulb for front left (or right) side lights....4420
  6399155 Replacing bulb for front left (or right) side lights (with xenon bulb)....4422
  6399201 Replacing halogen bulb for left or right front fog lamp....4425
  6399273 Replacing bulb for left (or right) front turn indicator....4426
  6399295 Replacing bulb for auxiliary direction indicator, front left or right....4428
  6399315 Replacing light bulb(s) for left or right rear light....4430
  6399401 Replacing bulb for left or right number plate light....4432
  6399431 Replacing bulb for front ceiling light....4433
  6399432 Replacing bulb for rear ceiling light....4435
  6399435 Replacing light bulb for left or right interior light....4437
  6399437 Replacing bulb for footwell light (in door)....4438
  6399445 Replacing bulb(s) for mirror light....4439
  6399452 Replacing light bulb for luggage compartment light (on tailgate)....4440
  6399461 Replacing bulb for glovebox light....4441
  Adaptive Headlights....4442
  Adjustment of lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,....4462
  Front Fog Lamps, Additional Lamps, BMW, E91....4463
  Headlights, headlight assembly, BMW, E91....4464
  Headlights....4465
  High-beam assistant....4466
  Interior lighting, BMW, E91....4474
  Number plate light, BMW, E91....4475
  Rear light cluster, BMW, E91....4476
  Rear light unit....4477
  Remounting the LED module....4478
  Roof control panel E70, E81, E87, E90, E91, E92, E93....4480
  Service menu in the instrument cluster....4497
  Settings for lights, BMW, E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, With headlight range control....4498
  Turn indicators, BMW, E81, E82, E87, E88, E91....4499
  Windscreen Wipers E91....4500
64 - HEATING & AIR CONDITIONING....4501
  6100... Safety information on handling hybrid cars....4505
  64 operating fluid overview....4509
  6400... Overview of A _ C service station....4512
  6400... Overview of refrigerant oil to be filled....4513
  6411 Overview of tightening torques....4515
  6411.. Overview of actuator drives on heater _ air conditioner....4518
  6411206 Removing and installing _ renewing heating unit....4519
  6411208 Replace heat exchanger....4527
  6411212 Removing and installing _ replacing heater _ air conditioner fan....4530
  6411224 Replacing controller for air conditioning blower....4532
  6411273 Replacing water valve for heater....4533
  6411326 Replacing the button caps of the heating and air conditioning system control panel....4535
  6411377 Removing and installing _ replacing heater _ air conditioner operator unit (version....4537
  6411378 Removing and installing _ replacing heating - A _ C system control panel (version with CCC _ ASK and CIC)....4539
  6411806 Removing and installing _ replacing servodrive for fresh- _ recirculated-air flap....4542
  6411829 Replacing actuator drive of ventilation flaps....4544
  6411839 Replacing servodrive for footwell flap (automatic A _ C)....4546
  6411850 Replacing servodrive for rear compartment flap....4548
  6411856 Removing and installing _ replacing servodrive for central kinematics (A _ C control)....4550
  6411866 Removing and installing _ replacing servodrive for blending flap (left)....4552
  6411868 Removing and installing _ replacing servodrive for defrosting flap (right)....4554
  6411869 Replacing servodrive for blending flap....4556
  6411871 Removing and installing _ replacing actuator drive for blending flap (left)....4558
  6411872 Removing and installing _ replacing servodrive for blending flap (right)....4560
  6411905 Removing and installing _ replacing ventilation temperature sensor....4562
  6411908 Removing and installing _ replacing footwell temperature sensor....4564
  6411942 Replacing evaporator temperature sensor....4565
  6411970 Replacing fogging sensor....4566
  6411991 Removing and installing _ replacing sensor for automatic recirculated air control....4568
  6411992 Removing and installing _ replacing solar sensor....4569
  6412... Initialising Telestart hand-held transmitter (T93) (from version 03 _ 2007 onward)....4570
  6412... Initializing Telestart hand transmitter (T90) (up to build date 03 _ 2007)....4572
  6412089 Removing and installing or replacing muffler _ silencer....4574
  6412120 Removing and installing _ replacing intake silencer for independent _ auxiliary heater....4575
  6412160 Removing and installing or replacing complete independent heater with bracket....4576
  6412600 Removing and installing or replacing fuel pump....4580
  6422... Removing air ducts....4583
  6422137 Removing and installing _ replacing left fresh-air grill....4585
  6422138 Removing and installing _ replacing right fresh-air grill....4586
  6422162 Removing and installing _ replacing center fresh-air grill....4587
  6422191 Removing and installing _ replacing rear compartment fresh-air grille....4588
  6431011 Replacing microfilter for interior ventilation....4589
  6431081 Removing and installing _ replacing microfilter housing (upper section)....4590
  6431092 Removing and installing _ replacing microfilter housing (lower section)....4592
  6450... A _ C performance test....4604
  6450... Install the retrofit absorber for the air conditioning suction line....4606
  6450... Instructions for handling R 134a refrigerant....4608
  6450... Instructions for handling refrigerant oil (for refrigerant R 134a)....4610
  6450... Leak detection with forming gas....4612
  6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)....4622
  6450... Safety informations for handling refrigerant oil....4626
  6450... Safety informations for handling tetrafluorethane refrigerant R134a....4628
  6450010 Drawing off, evacuating and filling air conditioning (R134a)....4630
  6451... Leak-testing condenser....4637
  6451... Leak-testing evaporator....4640
  6451001 Cleaning evaporator....4643
  6451520 Removing and installing or replacing expansion valve....4646
  6451591 Removing and installing _ renewing evaporator....4649
  6452... Instructions for opening and part replacement in refrigerant circuit....4651
  6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....4654
  6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....4663
  6452521 Replacing A _ C compressor (N54, N55)....4669
  6452521 Replacing air conditioning compressor (N54)....4672
  6453.. Overview of A _ C circuit components....4676
  6453... Instructions for desiccant insert replacement....4677
  6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....4679
  6453... Replacing valve insert for refrigerant line....4681
  6453515 Replacing desiccant insert for air conditioning system....4683
  6453520 Replacing safety pressure switch....4686
  6453550 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system....4688
  Air conditioning compressor....4691
  Compressor....4695
  Draw off the contaminated R1234yf refrigerant and dispose of it....4696
  Heating and air conditioning system oil quantity, BMW, E82, E88, E90, E91, E92, E93, N54....4699
  Heating and air-conditioning unit (evaporator), switching elements....4700
  Heating and air-conditioning unit (expansion valve), switching elements....4701
  Housing, heater _ air conditioner....4702
  IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....4704
  Important information about vehicle climate control E8x E9x E6x....4705
  Independent heating E70, E90, E91, E92, E93....4710
  Integrated heating control and climate control....4719
  Main group 64....4743
  Musty odour from heating and air conditioning system, evaporator cleaning....4744
  Refrigerant Lines and Expansion Valve....4748
  air conditioning, refrigerant amounts, BMW, E90, E91, E92, E93....4750
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....4751
  6135953 Removing and installing _ replacing interior antenna for comfort access system....4755
  6135954 Removing and installing _ replacing interior antenna for comfort access system (rear)....4756
  6135970 Removing and installing _ replacing rear luggage compartment antenna for comfort a....4758
  6135975 Removing and installing _ replacing bumper antenna for Comfort Access System....4759
  6500.. Overview of audio components (HiFi system)....4760
  6500.. Overview of audio components (Top HiFi system)....4761
  6500.. Overview of audio components (stereo system)....4762
  6500.. Overview of installation locations for audio components....4763
  6511... Notes regarding the adjustment of the installation position on the CD changer....4765
  6511... Removing and installing _ replacing satellite tuner (US version only)....4767
  6511072 Removing and installing _ replacing CD changer....4769
  6511080 Removing and installing _ replacing radio receiver....4771
  6512... Repair instructions after theft of head unit....4773
  6512050 Removing and installing _ replacing left or right central bass speaker (under fron....4775
  6512070 Removing and installing _ replacing amplifier (HiFi system)....4777
  6512072 Removing and installing (replacing) amplifier (Top HiFi system)....4779
  6512200 Removing and installing (replacing) audio system controller....4781
  6512220 Removing and installing _ replacing satellite tuner (only for US models starting at 09 _ 2009)....4783
  6512230 Removing and installing _ replacing DAB tuner....4785
  6513 Overview of tightening torques....4787
  6513050 Removing and installing _ replacing speaker (treble speaker in quarterlight mirror)....4790
  6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)....4792
  6513070 Removing and installing _ replacing speaker (mid-range speaker in door trim panel....4793
  6513080 Removing and installing _ replacing speaker (tweeter in rear door)....4795
  6513090 Removing and installing _ replacing speaker (mid-range speaker, door at rear)....4796
  6513110 Removing and installing _ replacing speaker (in moulded roofliner)....4797
  6513400 Removing and installing _ replacing left or right frequency gate....4799
  6520035 Removing and installing _ replacing roof-mounted aerial _ antenna....4800
  6520090 Removing and installing or replacing antenna amplifier....4802
  6520150 Removing and installing _ replacing back-up aerial _ antenna....4804
  6524020 Removing and installing or replacing blocking circuit....4805
  6524030 Removing and installing or replacing a TV amplifier....4808
  6524100 Removing and installing _ replacing antenna (AM sensor)....4809
  6550011 Removing and installing (replacing) video module for on-board monitor....4810
  6575055 Removing and installing _ replacing emergency power siren with tilt sensor....4812
  6575071 Removing and installing _ replacing module for interior protection (with panorama....4814
  6577... Notes on scrapping BMW vehicles with gas generators (central airbag control unit, airbag system)....4816
  6577... Overview of sensors for airbag system....4819
  6577016 Removing and installing _ replacing airbag control unit....4820
  6577541 Removing and installing _ replacing front left or right acceleration sensor....4822
  6577600 Replacing sensor mat for front passenger seat occupancy detector....4824
  6577601 Replacing sensor mat for front passenger seat occupancy detector (sport seat)....4827
  6577604 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector....4828
  6577720 Removing and installing (replacing) left B-pillar sensor....4830
  6577725 Removing and installing _ replacing right B-pillar sensor....4832
  6577740 Removing and installing (replacing) left front door sensor....4833
  6577745 Removing and installing _ renewing right front door sensor....4835
  6581060 Removing and installing _ replacing outside temperature sensor....4836
  6582... Replacing front trim panel of Central Information Display (CID), (09 _ 2009 on)....4837
  6582050 Removing and installing (replacing) on-board monitor....4838
  6583010 Removing and installing _ replacing Car Communication Computer....4840
  6583020 Removing and installing (replacing) Car Information Computer (CIC)....4842
  6583550 Removing and installing _ replacing fan for Car Communication Computer....4844
  6583560 Removing and installing _ replacing front trim for Car Communication Computer....4845
  6583570 Removing and installing _ replacing CD drive for Car Communication Computer....4847
  6583580 Removing and installing _ replacing DVD drive for Car Communication Computer....4850
  6583590 Removing and installing _ replacing gyro sensor drive for Car Communication Computer....4853
  6583600 Replacing HIP module for Car Communication Computer....4855
  Aerial system E70, E71, E81, E82, E87, E88, E90, E91, E92, E93, R55, R56....4858
  Airbag triggering control....4871
  CD _ DVD drives and special devices....4872
  CD changer Malfunction....4873
  Digital and analogue television E60, E61, E63, E64, E65, E66, E70, E71, E83, E85, E86, E90, E91, E92, E93....4875
  Multiple restraint system?5....4892
  New audio test CD for complaints about sound system playback All series....4902
  Problems with audio _ navigation CDs _ DVDs All series....4904
  Satellite Digital Audio Radio Service E60, E61, E63, E64, E90, E91....4907
  Speakers....4913
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....4914
  6612100 Removing and installing _ replacing slide-in unit for radio-operated key....4915
  6620508 Removing and installing (replacing) control unit (Park Distance Control)....4917
  6620518 Removing and installing _ replacing a front ultrasonic sensor (outer) (Park Distance Control)....4919
  6620520 Removing and installing _ replacing a front (inner) ultrasonic sensor (Park Distance Control)....4921
  6620540 Removing and installing _ replacing one ultrasonic sensor at the rear (PDC)....4923
  6620560 Removing and installing _ replacing rear signal sensor (Park Distance Control)....4925
  6620565 Removing and installing _ replacing front signal sensor (Park Distance Control)....4926
  6631... Replacing screws on ACC?sensor unit....4928
  6631001 Adjusting ACC sensor....4930
  6631006 Removing and installing (replacing) ACC sensor....4933
  6631100 Removing and installing _ replacing longitudinal dynamics module....4935
  Comfort Access E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93....4936
  Cruise control E90, E91, E92, E93....4946
  Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)....4958
  Park distance control....4959
67 - ELECTRIC MOTOR....4969
  00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4971
  6711510 Removing and installing _ replacing servodrive for front left or right door locking mechanism....4975
  6711530 Removing and installing _ replacing actuator drive for rear left or right central locking....4976
  6711555 Removing and installing _ replacing servodrive for tank filler flap....4977
  6711560 Replacing actuator drive for rear lid locking....4980
  6713001 Replacing drive unit for electrically operated left or right door mirror....4981
  6713025 Replacing mirror electronics for electrically operated left or right door mirror....4983
  6716010 Removing and installing _ replacing left headlight vertical aim adjuster....4985
  6716011 Removing and installing _ replacing left vertical aim adjuster (xenon headlight)....4987
  6716015 Removing and installing _ replacing right headlight vertical aim adjuster....4990
  6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlight)....4992
  6731501 Removing and installing _ replacing drive unit for longitudinal seat adjustment....4995
  6731511 Removing and installing _ replacing drive unit for seat tilt adjustment....4998
  6731521 Removing and installing _ replacing seat height adjustment drive unit....4999
  6731531 Removing and installing _ replacing drive unit for backrest angle adjustment....5000
  6761005 Replacing drive with gear (front) for actuating slide _ tilt sunroof....5001
  6761007 Removing and installing _ replacing drive with gear (rear) for actuating slide _ tilt sunroof (rear)....5003
  6762... Notes on initializing power window unit in front door....5006
  6762000 Removing and installing or replacing flat motor for front left or right power window regulator....5009
  6762020 xRemoving and installing _ replacing flat motor for rear left or right power windows....5014
  6763512 Replacing wiper motor....5016
  6766010 Removing and installing _ replacing lumbar support drive mechanism on front seat,....5017
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....5019
  7100... Notes on retrofitting a trailer towing device....5020
  7160... Removal with gear unit blocked....5021
  7160... Replacing complete trailer tow hitch....5023
  7160100 Removing and installing _ replacing control unit for trailer coupling release....5025
  ACC sensor....5027
  Drives, power windows....5028
  Electrically operated trailer tow hitch....5029
  Independent heater....5039
  Trailer tow hitch....5040
72 - BODY PARTS & ACCESSORIES....5041
  0000... Microencapsulated screws....5043
  4100... Replacing blind rivets....5044
  4100513 Fix bolts on the new part....5049
  5214886 Replacing gas cartridge for crash-active headrest on left or right....5052
  5214888 Replacing both gas cartridges for crash-active headrest....5056
  6100... Repairing airbag cables....5057
  7160... Replacing release unit for trailer tow hitch....5059
  72 Safety precautions and general information....5063
  7200... Replacing the seat belt clip....5065
  7200... Safety regulations for handling components with gas generators....5067
  7211... Check list for automatic seat belt....5070
  7211... Checking automatic seat belt....5073
  7211033 Removing and installing _ replacing front left or right seat belt....5078
  7211041 Removing and installing or replacing front left or right lower belt fitting (sea....5081
  7211092 Removing and installing _ replacing rear left or right seat belts....5083
  7211098 Removing and installing _ replacing all rear lower belt fittings....5085
  7211101 Removing and installing _ replacing rear centre seat belt....5087
  7212 Overview of tightening torques....5088
  7212... Deactivating front passenger airbags with key switch....5090
  7212... Notes on scrapping vehicles with gas generators (airbag system)....5093
  7212... Overview of airbag modules, airbag control unit, belt tensioners....5096
  7212... Procedure after airbag deployment as result of an accident....5098
  7212... Unlocking _ locking airbag plug connections....5103
  7212000 Removing and installing _ replacing airbag module on passenger side....5113
  7212004 Removing and installing _ replacing knee airbag module for driver protection....5115
  7212006 Removing and installing _ replacing knee airbag module for front passenger protection....5118
  7212050 Removing and installing side airbag (basic seat)....5119
  7212055 Removing and installing side airbag (sports seat)....5123
  7212060 Removing and installing or replacing left or right head airbag....5126
  8.1.1 Acoustic insulation system....5129
  Airbag modules....5130
  Deactivating and reactivating airbags _ acoustic seat belt reminder....5131
  Drawbar load sign omitted All with options 235 and 3AC....5136
  Overview of the clips and unlocking tools for head airbag fastening....5137
  Seat Belts....5138
84 - COMMUNICATION SYSTEM....5140
  6100... Notes on handling wiring harnesses and cables....5141
  6520030 Removing and installing _ replacing empty housing for roof-mounted aerial....5145
  8410050 Removing and installing (replacing) USB hub....5149
  8411519 Removing and installing or replacing eject box....5151
  8411555 Removing and installing _ replacing hands-free microphone....5153
  8411660 Removing and installing (replacing) Telematic Control Unit (TCU) (SA633 _ SA638 _ SA639 _ SA664)....5154
  8421535 Removing and installing _ replacing hands-free charging electronics....5158
  8421542 Removing and installing (replacing) hands-free charging electronics (High)....5161
  8431020 Removing and installing _ replacing hands-free system speaker....5164
  8450060 Removing and installing or replacing Bluetooth aerial....5165
  Basic fittings for Business mobile phone E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93....5167
  Car Communication Computer E60, E61, E63, E64, E70, E87, E90, E91, E92, E93, R56....5176
  Multi-audio system controller E60, E61, E63, E64, E70, E87, E90, E91, E92, E93....5188
  Radio E87, E90, E91, E92, R56....5197
  US car phone E60, E61, E63, E64, E70, E90, E91, E92, E93....5202
  Universal charger and hands-free system E60, E61, E63, E64, E81, E87, E90, E91, E92, E93....5212
97 - VEHICLE PERSERVATION....5219
  0011... Information for handling the documents repair instructions, technical data, AZD....5220
  4100... Information _ warning labels....5232
  6100... Notes on handling the high pressure cleaner....5233
  6400... Information on using cleaning agent _ paints (personal protection equipment)....5235
  99 Notes on using temperature-controlled infra-red radiators....5241
  99 operating fluid overview....5242
  9900... General instructions on paintwork....5243
  9900... Touching up paintwork damage....5244
  Cosmetic repairs on wheel rims....5246
  Main group 97....5255
99 - PAINT....5256
  New BMW paint brochure....5257