BMW E92-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Coupé Repair & Service Manual 2006-2013
Complete service repair manual for BMW E92-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Coupé, with workshop information to maintain, diagnose, repair, and service like professional mechanics.
BMW E92-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Coupe MY2006-MY2013 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 5,474 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
BMW E92-series All Models Coupé Repair & Service Manual 2006-2013.pdf
00 - MAINTENANCE & GENERAL NOTES......3
0 operating fluid overview......7
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......21
0000... CBS reset......22
0000... Check horn, headlight flashers and hazard warning flashers......25
0000... Check windscreen wash _ wipe system......26
0000... Checking coolant level and concentration, correcting if necessary......27
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......28
0000... Checking lighting system......29
0000... Checking of road safety (test drive)......30
0000... Diagnostic brief test......31
0000... Information _ warning labels......32
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......36
0000... Steering components Check for play, tightness, damage and wear......38
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......40
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......41
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......42
0000... When driving on a race track......46
0000... Windscreen washer system checking fluid level, topping up if necessary......52
0000... Work instruction for removing the protective film......53
0000006 Vehicle test......55
0000009 Pre-delivery check......56
0000105 Standard scope of service......61
0000555 Interrogating fault memories in Diagnosis System......62
0000602 Service - air filter element......63
0000610 Service - engine oil......64
0000612 Service - front brakes......66
0000614 Service - rear brakes......67
0000616 Service - microfilter......68
0000618 Service - brake fluid......69
0000622 Service - spark plugs......70
0000624 Service - vehicle check......71
0001... Symbols used and information in repair instructions......74
0002001 Raising the vehicle using a vehicle lift......79
0011237 Checking _ topping up oil level in automatic transmission......81
5.1.1 Axles......88
7.1.1 Installation safety of the seat belts _ seat belt buckles......91
7.1.2 Status of the seat belts _ seat belt buckles......95
7.1.3 Belt force limiter......98
7.1.4 Seat belt tensioner......99
7.1.5 Airbag......100
7.1.6 Supplementary restraint systems (SRS)......103
7.11 Odometer (if present)......104
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......105
Abbreviations......106
Addition to special tools cabinet All model series......110
Arguments pertaining to engine oil consumption......112
Brake fluid - Operating Fluids Specification......115
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......116
CBS general - Reset is lost......118
Changed emissions test indicator BMW Condition Based Service......119
Changes in maintenance intervals (air cleaner, diesel fuel filter)......120
Emergency Services (BMW _ MINI) from issue September 2009......121
Engine oil - varying colours _ smell after initial filling in the works......122
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......123
Extract from BMW Group Standard?GS?90003-2......124
FEB-FEB-NED-TESTMODULE-AKTUELL......126
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......127
Handling the acoustic camera......133
Harmonisation of oil change intervals BMW......135
IMIB_Next......136
Ignition key data tapping on CBS vehicles......139
List of contents......145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......154
Main group 00......155
New Maintenance Records service booklet and maintenance documentation All models......156
Parking brake function check - new procedure in the standard service scope _ rear brake service......158
Reduced spark plug change intervals......160
Service - vehicle check - revised maintenance scope......161
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......162
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......164
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......170
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......172
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......176
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......189
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines......202
Towing......212
Workshop Equipment - Planning Documentation......214
Workshop equipment sales......215
11 - ENGINE ......216
11 operating fluid overview......221
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......223
1100 Mounting engine on assembly stand (N54, N54T)......225
1100 Overview of tightening torques......227
1100 Removing and installing _ replacing ignition coil cover (N54, N54T)......231
1100... Engine oil consumption measurement......232
1100... Engine oil service (N54, N54T)......233
1100... Overview of consumables (Electronic Parts Catalogue)......236
1100039 Checking compression in all cylinders (N43 _ N53 _ N54)......242
1100050 Removing and installing engine (N54, N54T)......245
1100300 Engine oil consumption measurement......250
1100590 Exchange engine (N54, N54T)......254
1100670 Securing engine in installation position (N54, N54T)......256
1112 Overview of Technical Data......262
1112 Overview of tightening torques......265
1112000 Removing and installing _ sealing cylinder head cover (N54, N54T)......279
1112100 Removing and installing cylinder head (N54, N54T)......283
1112101 Replacing cylinder head gasket (N54, N54T)......289
1112670 Cleaning intake port with walnut shell granulate (N54)......291
1112719 Milling cylinder head sealing surface (N54, N54T)......295
1112729 Checking cylinder head for watertightness (N54, N54T)......297
1113000 Removing and installing, sealing or replacing oil sump (N54, N54T)......300
1114005 Replacing front crankshaft seal (N54, N54T)......303
1114010 Replacing sealing cap for vacuum pump (N54, N54T)......309
1121500 Replacing crankshaft (N54, N54T)......311
1121505 Sealing crankcase lower section (N54, N54T)......317
1121531 Replacing all crankshaft main bearings (N54, N54T)......336
1122500 Removing and installing _ replacing flywheel (N54, N54T)......342
1123010 Removing and installing _ replacing vibration damper (N54, N57T)......344
1124571 Replacing all connecting rod bearings (N54, N54T)......345
1125530 Removing and installing _ replacing all pistons (N54, N54T)......348
1125671 Replacing piston rings on all pistons (N54, N54T)......356
1128010 Replacing drive belt for alternator (N54, N54T)......359
1128020 Replacing tensioning device for alternator drive belt (N54, N54T)......364
1130 Overview of tightening torques......365
1131 Overview of tightening torques......366
1131005 Checking camshaft timing (N54, N54T)......378
1131025 Removing and installing _ replacing intake camshaft (N54 _ N54T)......381
1131028 Removing and installing _ replacing exhaust camshaft (N54 _ N54T)......389
1131051 Replacing timing chain (N54, N54T)......396
1131090 Installing and removing _ replacing chain tensioner piston (N54, N54T)......405
1131505 Adjusting camshaft timing (N54, N54T)......407
1133050 Removing and installing or replacing all rocker arms (N54, N54T)......411
1134552 Removing and installing or replacing all valves (N54, N54T)......413
1134560 Replacing all valve stem seals (N54, N54T)......415
1134715 Replacing all valve springs (N54, N54T)......417
1136046 Removing and installing _ replacing intake and exhaust camshaft adjusters (N54, N54T)......420
1136655 Removing and installing _ replacing both solenoid valves (N54)......425
1140000 Checking engine oil pressure (N54, N54T)......428
1141000 Removing and installing oil pump (N54, N54T)......430
1141010 Removing and installing _ replacing chain module for oil pump _ vacuum pump (N54, N54T)......433
1142020 Removing and installing _ replacing full-flow oil filter (N54)......440
1142035 Removing and installing _ replacing thermostat housing (N54)......442
1142198 Removing and installing oil feed line for exhaust turbocharger ?(N54)......444
1142248 Removing and installing _ renewing the oil return line for exhaust turbocharger cyl. 1-3 (N54)......445
1142250 Removing and installing oil return line for exhaust turbocharger (N54)......447
1151000 Removing and installing _ renewing coolant pump (N54, N54T)......448
1153000 Removing and installing _ replacing coolant thermostat (N54, N54T)......451
1153740 Removing and installing _ replacing feed line (N54, N54T)......454
1161050 Removing and installing intake plenum (N54, N54T)......456
1161730 BMW leak test for intake system (N54)......459
1165 Connection diagram, vacuum activation (N54)......465
1165022 Removing and installing _ replace exhaust turbocharger for cylinders 1-3 (N54, N54T)......467
1165024 Removing and installing _ replace exhaust turbocharger for cylinders 4-6 (N54, N54T)......472
1165580 Replacing vacuum unit (wastegate valve) (N54, N54T)......477
1166000 Removing and installing _ replacing vacuum pump (N54, N54T)......483
1178513 Replacing both oxygen control sensors (N54, N54T)......485
1178545 Replacing both oxygen monitoring sensors (N54, N54T)......488
6.1.9 Engine performance......490
9.0 BMW Longlife-17 FE+......491
BMW Quality Longlife-04 All......493
Camshaft N54 _ B30......494
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......495
Connecting Rods and Bearings N54 _ B30......496
Connecting Rods and Bearings......497
Coolant pump with drive......498
Crankshaft and Bearings N54 _ B30......499
Crankshaft and Bearings......502
Cylinder Head with Valve Seat Cover N54 _ B30......505
Cylinder head with cylinder head cover......506
Cylinder head with lid, BMW, N54, B30......507
Emissions control, control sensor _ monitoring sensor......508
Emissions-control, Lambda oxygen sensor......509
Engine Block, Cylinder Crankcase, BMW, N54, B30......510
Engine block......511
Engine identification......513
Engine in general N54 _ B30......523
Fan......524
Flywheel......525
Housing covers......526
Intake manifold......527
Leak-testing the air-intake system......529
Main group 11......532
Oil Filter and Lines......533
Oil Pump with Strainer and Drive N54 _ B30......535
Oil Supply E90, E91, E92, E93 _ N54 _ B30......536
Oil pump with strainer and motor......537
Oil sump......538
Pistons with Rings and Pins N54 _ B30......540
Pistons with Rings and Pins, BMW, N54, B30......541
Thermostat and Connections......542
Turbocharger and Control......544
V-ribbed belt with Tension and Deflection Element......546
Vacuum pump......547
Vacuum supply All models......548
Valves with Springs N54 _ B30......552
Variable camshaft control......553
Vibration Damper N54 _ B30......554
Vibration damper......555
12 - ENGINE ELECTRICAL SYSTEM......556
1200 Contents of the motor electronics, general......558
1200... Instructions for removal and replacement of control units......559
1200... Instructions for working on the ignition system......561
1212 Overview of tightening torques......563
1212011 Removing and installing _ renewing all spark plugs......564
1212011 Removing and installing _ replacing all spark plugs (N53, N54, N54T, N55, N63, S63)......576
1213 Carrying out engine cleaning (N54,N53,N43)......579
1213511 Replace ignition coils (N54, N54T, N53, N43)......580
1214521 Replacing crankshaft pulse sensor (N54, N54T)......583
1214523 Replacing pulse sensor on intake camshaft (N54, N54T, N55)......585
1214524 Replace pulse sensor on exhaust camshaft (N54, N54T, N55)......587
1214550 Replacing control unit (DME)......589
1214600 Removing _ replacing knock sensors (N53, N54, N54T)......592
1214650 Replacing suction pressure sensor on intake plenum (N54, N54T)......597
1214651 Replace the pressure sensor on the charge air duct (N54, N54T, N55)......599
1214700 Encoding the control unit (DME _ DDE)......601
1214705 Programming the control unit (DME _ DDE)......602
1231... Replacing alternator belt pulley......603
1231009 Checking alternator (BSD)......605
1231020 Removing and installing or replacing alternator (N54, N54T, N55)......609
1232501 Replacing voltage regulator......611
1241020 Removing and installing _ replacing starter motor (N54, N54T, N55 )......615
1241041 Replacing the engagement solenoid switch......616
1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N54 N54T N55 )......618
1242540 Replacing safety battery terminal (SBK)......620
1251001 Replacing wiring harness section for engine (N54, N54T)......627
1251100 Replacing wiring harness section for ignition coil (N54, N54T)......631
1261280 Removing and installing _ replacing oil pressure sensor (N52, N52K, N51, N54, N54T N53)......635
1261285 Remove and install or replace the oil level sensor for engine oil (N52, N52K, N51, N46, N54, N54T, N53)......637
1290... Removing and installing _ replacing electronics box......639
1290100 Replacing fan for electronics box......648
Alternator lead......650
Alternator with Drive and Mounting Parts......651
Bracket for oil level sensor earth strap......654
Camshaft......655
Electronic Shift Units or Control Units......656
Engine oil pressure, engine oil temperature, oil condition display......657
Oil pressure, oil temperature, oil level display......659
Plug connections, terminals, loose parts......660
Spark Plugs......661
Starter motor with mounting......662
13 - FUEL PREPARATION & CONTROL......663
1161362 Replacing right charge air duct (N54,N54T)......666
1161365 Replacing front charge air duct (N54,N54T)......670
1161368 Removing and installing _ replacing rear left charge-air duct (N54, N54T)......673
13 operating fluid overview......677
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)......678
1331029 Checking fuel delivery pressure (N43, N53, N54, N54T)......680
1331032 Check fuel pressure......683
1351 Overview of tightening torques......688
1351017 Removing and installing _ replacing high-pressure pump (N54, N54T)......691
1351017 Removing and installing high pressure pump......702
1353 Overview of tightening torques......724
1353158 Removing and installing _ replacing high-pressure rail (N53, N54, N54T)......737
1353192 Removing and installing _ replacing a pressure line (N53, N54, N54T)......742
1353192 Replace a pressure line (between injector and rail)......748
1353310 Removing and installing _ replacing an injector of the injection system......765
1353332 Removing and installing _ replacing feed line (N53, N54, N54T)......790
1353334 Removing and installing _ replacing pressure line (N53, N54, N54T)......794
1353594 Replacing fuel low-pressure sensor (N54, N54T)......798
1353596 Replacing high pressure fuel sensor (N53, N54, N54T)......802
1354 Overview of tightening torques......805
1354030 Remove and install _ seal throttle body......808
1354030 Removing and installing _ sealing throttle valve assembly (N54, N54T)......823
1362531 Replacing coolant temperature sensor for coolant (N54, N54T)......825
1371 Overview of tightening torques......828
1371000 Remove and install intake silencer housing......838
1371000 Removing and installing _ replacing the intake silencer housing (N54, N54T)......849
1371170 Removing and installing _ replacing rear air duct (N54, N54T)......852
1372001 Replacing air filter element (N54, N54T)......855
1390500 Replace the tank vent valve (N54,N54T)......856
Adapter cable......857
Claw......861
Fastener......862
Fitting aid......869
Fuel Injector Nozzles and Lines......871
Group 13......872
Injection pump, control......873
Injectors and Lines, Fuel Pressure Regulator N53, N54......874
Intake silencer......875
Line......877
Lines......880
Main group 16......882
Measuring device......883
Measuring glass......886
Puller......887
Sensor......888
Sensors for control unit......889
Software......890
Synchrometer......891
T-piece......893
Template......897
Terminal......898
Throttle valve and operation......899
Valve......900
16 - FUEL SUPPLY......901
16... Overview of fuel supply system......903
1600 Functional description for general fuel supply systems......905
1600... Fuel supply system (petrol _ gasoline)......907
1600005 Draining and filling fuel tank......911
1600100 Checking fuel tank and tank ventilation system for leaks......915
1600102 Checking fuel tank and tank venting system for leaks with tank leakage diagnosis module (DMTL)......919
1600510 Conducting leak test on fuel tank and tank venting system......921
1611030 Removing and installing _ replacing fuel tank (petrol _ gasoline vehicles with US version DMTL)......923
1611030 Removing and installing or replacing fuel tank (petrol _ gasoline)......927
1611060 Removing and installing or replacing fuel filler pipe......932
1611071 Replacing rubber sleeve between fuel filler pipe and fuel tank......935
1611130 Checking fuel filler cap pressure relief valve......937
1611350 Replacing tensioning straps for fuel tank......940
1612... Checking repumping function of suction jet pump with BMW diagnosis system......942
1612000 Removing and installing _ replacing fuel level sensor (petrol, right)......944
1612000 Removing and installing or replacing fuel gauge sensor (petrol _ gasoline, right)......946
1612001 Removing and installing or replacing fuel gauge sensor (petrol _ gasoline, left)......951
1612010 Removing and installing _ replacing carbon canister (DMTL)......955
1612010 Removing and installing _ replacing carbon canister (with tank leakage diagnosis module N54)......957
1612010 Removing and installing or replacing carbon canister......958
1613015 Removing and installing _ replacing tank leak diagnosis module (petrol _ gasoline cars with US DMTL version)......959
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)......960
1614016 Removing and installing _ replacing fuel filter with pressure regulator......965
1614060 Removing and installing _ replacing dust filter for tank leak diagnosis module (DMTL)......970
1614070 Removing and installing _ replacing vent hose with strainer for carbon canister......972
1614500 Removing and installing or replacing control unit for electric fuel pump......975
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models......977
Filling device......988
Fuel Delivery......989
Fuel Pump E90, E91, E92, E93 _ N43, N52, N52K, N53, N54......990
Fuel Supply, Sensor for Indication E90, E91, E92, E93......991
Fuel Tank and Mounting Parts E90, E91, E92, E93 _ N43, N45, N46, N46T, N52, N52K......992
Fuel Tank and Mounting Parts......993
Fuel pump......994
Leak detector......995
Pin wrench......997
Plug......999
Tank ventilation......1001
17 - COOLING......1002
13... Removing intake port (N54, N54T)......1004
1371160 Removing and installing _ replacing front air duct (N54, N54T)......1006
17 operating fluid overview......1009
1700... Instructions for working on cooling system......1012
1700008 Draining and adding coolant (N54, N54T)......1017
1700009 Checking cooling system for water leaks......1021
1700039 Bleed and fill cooling system with vacuum filling unit......1024
1700039 Venting cooling system and checking for watertightness (N54)......1034
1700515 Checking function of radiator and heating system......1038
1711000 Removing and installing radiator (N53, N54, N54T)......1041
1711035 Remove and install or replace the fan cowl with electric fan(N53, N54, N54T, N55)......1044
1711046 Removing and installing _ replacing module carrier......1047
1711063 Removing and installing _ replacing both radiator brackets (N54, N54T, N52, N52K, N51, N53)......1049
1711100 Removing and installing _ replacing coolant expansion tank (N53, N54, N54T )......1051
1711150 Removing and installing _ replacing engine oil cooler (N54, N54T, N55)......1052
1711190 Removing and installing _ replacing engine oil pipe for oil cooler (N54, N54T, N55)......1054
1711370 Remove and install or replace the cooling loop for hydraulic steering (N54, N54T, N52, N52K, N51, N53, S65)......1056
1721500 Rinse gearbox oil cooler and lines of twin clutch gearbox......1059
1722010 Removing and installing _ replacing gearbox oil cooler for automatic transmission (N54, N54T)......1063
1751000 Removing and installing _ replacing charge air cooler (N54, N54T, N55)......1065
Case......1068
Clamp......1070
Coolant lines......1071
Coolant, Cooling System Test, BMW, E90, E91, E92, E93, N54......1072
Coolant......1073
Engine oil cooler and lines......1074
Fill cooling system......1075
Filler device......1076
Hose......1077
Main group 17......1086
Radiator and Mounting Parts......1087
Radiator, expansion tank, lines (N52, N52K, N51, N54, N54T, N45, N45T, N46, N46T)......1088
Release tool......1089
Tester......1090
Transmission oil cooler lines......1099
Vent cooling system......1100
18 - EXHAUST SYSTEM......1101
18 operating fluid overview......1102
1800020 Removing and installing complete exhaust system (N54)......1103
1810... Removing and installing _ replacing trim for exhaust pipe......1106
1812030 Removing and installing _ replacing rear muffler (N54)......1107
1812045 Removing and installing _ replacing centre silencer (N54)......1110
1820 Overview of tightening torques......1113
1831 Overview of tightening torques......1120
1832050 Removing and installing _ replace catalytic converter for cylinders 1-3 (N54, N54T)......1126
1832060 Removing and installing _ replace catalytic converter for cylinders 4-6 (N54, N54T)......1129
1832081 Removing and installing _ replace exhaust pipe with catalytic converter for cylinders 1-3 (N54)......1131
1832082 Removing and installing _ replace exhaust pipe with catalytic converter for cylinders 4-6 (N54)......1134
8.2.1.1 Emission control systems......1136
8.2.1.2 Gaseous emissions......1141
8.2.2.1 Emission control devices......1142
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded......1145
Exhaust manifold......1147
Exhaust pipe with catalytic converter _ complete system......1148
Exhaust standard EURO 4 and E-OBD for diesel engines......1149
Exhaust system suspension......1156
Radiator with mounting......1157
Rear silencer......1158
21 - CLUTCH......1159
3.0 ATE brake cylinder paste, grease in the clutch region......1160
Clutch tool......1161
Container......1163
Gauge 21 2 070 All Model Series......1165
Main group 21......1166
22 - ENGINE & TRANSMISSION MOUNTING......1167
2211 Overview of tightening torques......1168
2211001 Replacing right engine mount (N54)......1173
2211011 Replacing left engine mount (N54)......1175
2211100 Replacing right engine support arm (N54)......1177
2211110 Replacing left engine support arm (N54)......1178
2232001 Replacing rubber mount for transmission mounting......1179
2232050 Replacing cross-member for transmission mounting......1180
Engine mounting......1181
Main group 22......1183
Mobile equipment table lift......1184
Removal and installation kit......1185
Use......1186
23 - MANUAL GEARBOX......1187
1.0 General information about manual gearbox oil......1188
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997......1189
23 operating fluid overview......1191
2300 Overview of Technical Data......1194
2300 Overview of tightening torques......1196
4.0 transmission fluid for manual gearboxes......1198
5.0 transmission fluid for manual gearboxes......1203
Main group 23......1204
Synchronization GS6-53DZ......1205
Transmission in general S7S 47BG......1206
24 - AUTOMATIC TRANSMISSION......1207
0011237 Checking _ topping up oil level in automatic transmission (GA6HP19Z)......1209
23 Transmission designations......1211
23 Universal transmission retaining bridge......1223
23.. Universal BMW transmission take-up......1227
24 operating fluid overview......1231
24... Manually releasing transmission lock......1234
2400 Overview of tightening torques......1236
2400018 Adjusting gearshift lever......1242
2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)......1243
2400018 Adjusting shift lever......1244
2400030 Removing and installing automatic transmission (GA6HP19Z) N54 _ N55......1245
2400050 Installing exchange transmission (GA6HP19Z)......1253
2411 Overview of tightening torques......1255
2411011 Removing and installing _ sealing or replacing transmission oil sump (GA6HP19Z)......1257
2413013 Replacing output flange shaft seal (GA6HP19Z)......1260
2414002 Replacing selector shaft seal (GA6HP19)......1263
2431011 Replacing torque converter shaft seal (GA6HP19Z)......1266
2431575 Replacing oil pump O-rings (GA6HP26 _ 19Z)......1269
2434... Notes on mechatronics (GA6HP26Z _ GA6HP32Z _ GA6HP19Z)......1272
2434562 Replacing mechatronics (GA6HP19Z)......1274
2440 Overview of tightening torques......1282
2440011 Removing and installing _ replacing torque converter (GA6HP19Z)......1283
2471 Overview of tightening torques......1285
6-speed automatic transmission......1286
Controller......1301
Electrical fittings......1302
External shift linkage......1303
Hydraulic _ electric control parts and controlling elements......1304
Input, Intermediate and Output Shafts......1305
Interior Shift Elements......1306
Main group 24......1307
Planetary gear drive......1309
Primary Pump......1310
Shift Clutches......1311
Shift Valves, Parking Lock......1312
Shift travel valves, parking lock......1313
Torque converter......1315
Transmission Case, Oil Sump......1316
Transmission Extension, Bearings, Sealing Ring......1317
Transmission filling capacities......1318
Transmission housing, transmission oil sump......1320
Transmission mounting......1322
Wire Harness, Shift Elements and Sensor......1326
25 - GEARSHIFT......1327
2512060 Replacing shift lever knob for twin clutch transmission N54......1328
2516 Overview of tightening torques......1330
2516056 Removing and installing or replacing gearshift bracket (Steptronic)......1331
2516061 Replacing grip _ knob for shift lever......1334
2516065 Replacing gaiter (selector lever cover) for shift tower......1335
Gearshift bracket - Automatic Transmission......1337
Group 25......1339
26 - PROPELLER SHAFT......1340
26 operating fluid overview......1341
2600... Propeller shaft deflection angles......1342
2611 Overview of tightening torques......1343
2611... Overview (inserted propeller shaft)......1349
2611... Overview of propeller shaft (constant velocity joint)......1350
2611000 Removing and installing complete propeller shaft (constant-velocity joint)......1352
2611000 Removing and installing propeller shaft (inserted) completely......1358
2611020 Replacing centre mount gaiter......1365
2611051 Replacing flexible disc for front propeller shaft......1367
2611090 Removing and installing _ replacing front centring mount for propeller shaft......1370
2611160 Replacing constant velocity joint for propeller shaft......1372
2612001 Replacing complete propeller shaft centre bearing......1376
2612011 Replacing grooved ball bearing in centre mount of propeller shaft......1379
Group 26......1381
Propeller Shaft. complete......1382
27 - TRANSFER BOX......1389
27 operating fluid overview......1390
Main group 27......1392
Transfer Box in General, BMW, E60, E61, E90, E91, E92......1393
Transfer Box in General......1394
xDrive E60, E61, E90, E91, E92......1395
28 - TWIN_CLUTCH GEARBOX (DKG)......1402
00... Information on service functions for twin-clutch gearbox (GS7D36SG)......1404
1.0 Transmission oil for DKG GS7D36SG......1406
28 operating fluid overview......1410
2800... Checking _ topping up oil level in twin-clutch gearbox (GS7D36SG)......1411
2800... Overview of transmission housing (GS7D36SG)......1413
2800001 Removing and installing twin-clutch gearbox (GS7D36SG) N54,N55......1415
2800020 Removing and installing or replacing transmission oil sump (GS7D36SG)......1429
2800060 Replacing output flange radial shaft seal (GS7D36SG)......1431
2800101 Installing replacement transmission (GS7D36SG)......1439
2810000 Replacing suction filter (GS7D36SG)......1441
2810010 Removing and installing or replacing pump unit (GS7D36SG)......1443
2810020 Removing and installing or replacing combination sensor (GS7D36SG)......1449
2840000 Removing and installing or replacing clutch cover (GS7D36SG)......1453
2840010 Removing and installing or replacing twin clutch (GS7D36SG)......1459
2840020 Removing and installing or replacing clutch support (GS7D36SG)......1467
2840050 Replacing radial shaft seal for clutch cover (GS7D36SG)......1471
2850001 Manual emergency release of parking lock (GS7D36SG) N55, N54......1477
2860... Notes on mechatronics (GS7D36SG)......1479
2860000 Replacing pressure filter (GS7D36SG)......1481
2860010 Removing and installing mechatronics (GS7D36SG)......1484
2860020 Replacing wiring harness (GS7D36SG)......1494
2860025 Replacing O-ring for wiring harness (GS7D36SG)......1498
2860030 Removing and installing _ replacing the hydraulic cap (GS7D36SG)......1500
2860514 Replacing mechatronics (GS7D36SG)......1504
Housing with add-on parts......1516
Main group 28......1518
Mechatronics control unit......1519
Transmission in general......1520
Twin clutch......1524
31 - FRONT AXLE, FRONT SUSPENSION......1525
31 operating fluid overview......1527
31... Front axle overview......1528
31... Layout of spring strut shock absorber......1530
3100 Mobile table lift......1532
3100... Information on replacing shock absorbers......1535
3100... Instructions (chassis components made of aluminium)......1537
3100... Notes on repairing threads......1538
3110000 Removing and installing complete front axle (with spring struts)......1540
3111001 Replacing front axle support......1544
3111004 Removing and installing _ replacing reinforcement strut......1547
3111506 Lowering _ raising front axle support (SWZ00-2040)......1548
3112000 Removing and installing _ replacing left or right wishbone......1552
3112080 Removing and installing _ replacing both tension struts......1554
3121180 Removing and installing _ replacing bearing for front wheel......1556
3131031 Replacing front left or right spring strut shock absorber......1558
3133095 Measuring ride-level height of vehicle......1566
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut......1567
3135000 Removing and installing _ replacing front stabilizer......1569
3135005 Removing and installing _ replacing push rod (anti-roll bar link) for left _ right anti-roll bar......1572
3135021 Replacing rubber mounts of stabilizer retaining fixture on front axle carrier......1573
3160... Notes on removing and installing Low Profile band clamps......1574
Front Axle Suspension......1577
Front axle - ride height E92 _ Four Wheel Drive......1579
Front axle - ride height E92......1581
Front axle differential......1583
General - Track Width _ Wheelbase E90, E91, E92, E93 _ Series......1584
General - Track Width _ Wheelbase E90, E91, E92, E93 _ Sport suspension......1585
General - Track Width _ Wheelbase E92, E93 _ US sport suspension......1586
Main group 31......1587
Replace wheel bearing......1588
Shock Absorbers E90, E91, E92, E93 _ Series......1589
Spring Struts......1590
Wheel Bearings and Steering Knuckle......1591
32 - STEERING & WHEEL ALIGNMENT......1592
2.6 Electronic hydraulic steering (EPS)......1595
3100... Front axle + steering wheel _ chassis alignment check must be carried out after t......1597
32 operating fluid overview......1601
32... Overview of steering......1602
32.... Overview of steering wheel _ casing components......1604
3200 Overview of Technical Data......1606
3200... General chassis and suspension definitions......1667
3200... General information and definitions......1668
3200... Identification of suspension without label......1671
3200... Identifying suspension from label on front axle......1672
3200... KDS data statuses......1674
3200... Moving vehicle into design position......1676
3200... Moving vehicle into normal position......1677
3200... Performing rim runout compensation......1678
3200... Test conditions for chassis _ wheel alignment check......1679
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position......1680
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle......1684
3200610 Adjusting toe-in and camber on front axle......1688
3200620 Adjusting rear axle......1691
3210005 Adjustment for active front steering......1693
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering (with front axle raised)......1694
3211... Replacing gaiter for electric steering gear (EPS) on left or right......1696
3211100 Replacing gaiter for steering gear on left or right......1699
3213006 Bleeding power steering unit......1701
3213060 Removing and installing _ replacing hydraulic steering gear......1703
3213065 Removing and installing (replacing) hydro-steering gear for active steering......1706
3213070 Removing and installing (replacing) electric steering box (EPS)......1710
3221 Overview of Technical Data......1713
3221151 Replacing left or right track rod end......1714
3221231 Replacing (removing and installing) left or right track rod......1716
3231 Overview of tightening torques......1718
3231003 Removing and installing _ replacing upper section of steering column trim......1722
3231020 Removing and installing _ replacing lower section of steering column trim......1724
3231070 Removing and installing _ replacing lower section of steering shaft......1725
3231082 Removing and installing _ replacing steering angle sensor......1729
3231090 Removing and installing _ replacing steering column......1730
3231102 Replacing steering spindle sleeve......1733
3231241 Replacing adjusting lever for steering column......1735
3233... Replacing cover for sport steering wheel......1736
3233010 Removing and installing _ replacing sport steering wheel......1737
3234030 Removing and installing _ replacing airbag unit (sport steering wheel)......1739
3241... Instructions for removing and installing ear clips......1741
3241... Instructions for using special tool 32 4 000......1744
3241... Notes on hydraulic line with quick-connect coupling......1746
3241033 Remove and install (replace) power steering pump for hydraulic steering gear for active steering......1748
3241060 Removing and installing (replacing) vane pump for hydraulic steering (N54 _ N55)......1749
3241100 Removing and installing _ replacing belt pulley on vane pump for power steering......1752
3241250 Removing and installing _ replacing fluid reservoir for power steering......1753
3241253 Removing and installing _ replacing fluid reservoir for power steering with active front steering......1755
3241311 Replacing intake pipe for hydraulic steering (N54 N55)......1757
3241332 Replacing pressure line for hydraulic steering (N54 _ N55)......1759
3241341 Replacing cooler return line for power steering......1761
3241351 Replacing return line for hydraulic steering (N55 _ N54)......1763
Active steering......1765
Chassis _ wheel alignment - normal position E92, E93......1773
Drop Arm......1774
Electronic Power Steering......1775
Group 32......1776
Pump and Oil Supply E92 _ N52K, N53, N54, N51, M57T2, N57, S65......1777
Pump and Oil Supply......1778
Shock Absorbers E90, E91, E92, E93 _ Sport suspension, Performance sport suspens......1780
Steering Wheel......1781
Steering column......1782
Steering......1783
Wheel Alignment E90, E91, E92, E93 _ Low-slung sport suspension......1784
Wheel Alignment E90, E91, E92, E93 _ Series......1785
Wheel Alignment E90, E92 _ Performance sport suspension (SZP5A)......1786
Wheel Alignment E92, E93 _ SPORT SUSPENSION US version......1787
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE......1788
0002000 Raising vehicle with trolley jack......1794
0011... Checking _ topping up oil level in rear axle final drive......1796
3100... Notes on wheel bearing replacement following accident damage......1799
33 operating fluid overview......1801
33... Rear axle layout......1803
3300... Information on replacing shock absorbers......1805
3300... Notes on repairing threads......1807
3300... Rear axle wheel _ chassis alignment check must be carried out after the following......1808
3310... Rear axle final drive Assignment to model series......1810
3310... Removing and installing _ replacing vibration absorber......1812
3310010 Removing and installing _ replacing rear differential......1814
3311... Replacing cover gasket on rear axle final drive at rear (168L)......1817
3311... Replacing rear cover gasket on rear axle final drive (188L _ 188LW)......1818
3311... Replacing rear cover gasket on rear axle final drive (215L _ 215LW)......1819
3311021 Replacing radial shaft seal for drive flange on rear axle final drive (inserted propeller shaft)......1820
3311151 Replace the radial shaft seal for the left or right drive flange......1824
3311271 Replacing rear cover gasket on rear axle final drive......1826
3311521 Replacing the dust plate on the rear axle differential (input flange removed)......1828
3317... Replacing rubber mount......1833
3317004 Replacing all front rubber mounts for rear differential mounting......1835
3317005 Replacing rubber mount for rear differential mounting at rear......1838
3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)......1839
3321... Ribbed teeth......1843
3321000 Removing and installing _ replacing left or right output shaft (on 2-flow exhaust system)......1844
3321001 Removing and installing _ replacing left output shaft......1846
3321002 Removing and installing _ replacing right output shaft......1847
3321035 Replace the left output shaft gaiter (modified sealing cap version)......1849
3321071 Replacing both gaiters on left or right output shaft (on 2-flow exhaust system)......1854
3331... Overview of rear axle support with rubber mounts......1859
3331000 Removing and installing complete rear axle support......1860
3331011 Replacing rear axle support......1862
3331503 Lowering _ raising rear axle support (SWZ00-2040)......1865
3331503 Lowering _ raising rear axle support (universal lifter)......1869
3332 Overview of tightening torques......1873
3332... Overview of steering links......1881
3332021 Replacing left or right trailing arm......1882
3332031 Replacing rubber mount for trailing arm in wheel carrier......1883
3332035 Replacing a rubber mount for trailing arm in rear axle support......1886
3332071 Replacing one upper control arm......1889
3332091 Replacing a control arm......1891
3332125 Replacing a ball joint in lower steering knuckle _ wheel carrier......1893
3332131 Removing and installing _ replacing a steering stub _ wheel carrier......1895
3332160 Removing and installing _ replacing compression strut for rear axle carrier......1897
3332165 Removing and installing _ replacing tension strut......1899
3332165 Removing and installing or replacing trailing link......1902
3332180 Removing and installing _ replacing left or right toe arm......1903
3332195 Replacing rubber mount for camber arm in rear axle support......1905
3333101 Replacing two rubber mounts (front) for rear axle carrier......1908
3333101 Replacing two rubber mounts (rear) for rear axle carrier......1911
3341... Detaching wheel bearing inner race from drive flange (drive flange removed)......1914
3341000 Replacing drive flange on left or right rear axle shaft (on 2-flow exhaust system)......1916
3341005 Replacing left drive flange on rear axle shaft......1918
3341007 Replacing right drive flange on rear axle shaft......1920
3341151 Replacing wheel bearing on left or right rear axle shaft (on 2-flow exhaust system)......1921
3341153 Replacing wheel bearing (outside diameter 75 mm) on rear axle shaft......1923
3341153 Replacing wheel bearing (outside diameter 85 mm) on rear axle shaft......1925
3352000 Removing and installing _ replacing rear left or right shock absorber......1927
3352161 Replacing support bearing (lower section) for rear left or right spring strut _ shock absorber......1930
3353... Measuring ride-level height of vehicle......1932
3353000 Removing and installing _ replacing rear left or right coil spring......1933
3355000 Removing and installing _ replacing rear anti-roll bar......1939
3355041 Replacing anti-roll bar link for anti-roll bar on left or right......1941
Adapter......1942
Angle......1974
Anti-roll bar......1976
Assessment of the rubber mounts on axle components......1977
Axle guide and axle strut......1978
Basic body......1980
Bell housing......1983
Belt......1985
Box spanner......1986
Bridge......1988
Bush......1990
Changing rear axle transmission fluid with the oil gun......1995
Clip......1996
Connector......2000
Device......2001
Extension......2010
Extractor......2012
Final drive oil - new oil quality from 07 _ 2011......2014
Fixture......2015
Frame......2022
Gauge......2024
General - track width E92, E93 _ SPORT SUSPENSION US version......2025
General - track width E92, E93 _ Series......2026
General - track width E92, E93 _ Sport suspension......2027
Holder......2028
Holding sleeve......2029
Hydraulic cylinders......2033
Insert......2034
Joint......2035
Key......2036
Lever......2037
Lifting gear......2038
Main group 33......2039
Mandrel......2040
Nut......2057
Open-end wrench......2076
Output Shaft......2078
Panel......2079
Pin......2080
Pipe......2081
Plate......2084
Pliers......2093
Pump......2096
Rear Axle Suspension......2097
Rear Differential Case with Cover......2098
Rear axle - ride height E92......2099
Rear axle final drive suspension......2100
Rear axle final drive, 168L......2101
Rear axle final drive, 188LW......2102
Rear axle final drive......2103
Reversible ratchet......2105
Ring spanner......2106
Ring......2107
Rod......2109
Screw......2113
Shaped element......2117
Shaped part......2122
Shell......2129
Shock Absorbers......2132
Socket nut......2133
Socket wrench......2134
Spindle......2137
Spring cups......2168
Spring tensioner......2170
Striking element......2171
Support......2172
Synchronising key......2175
Tensioning strap......2201
Tool set......2203
Tool......2212
Upholstery......2237
Washer......2238
Weight......2280
Wheel Bearings......2281
Wrench......2282
34 - BRAKES......2285
1.1.13 Brake pads......2290
1.1.14 Brake drums, brake discs......2292
1.1.6 Duo-servo parking brake......2298
1.1.6 Electronic parking brake......2302
1.1.6 Parking brake, operating lever, reversible ratchet......2310
1.2.1 Service brake Effect......2315
1.3.1 Auxiliary brake (emergency braking) Effect......2321
1.4.1 Parking brake Effect......2322
1.6 Antilock Brake System (ABS)......2323
1.7 Electronic brake system (EBS)......2325
34 operating fluid overview......2326
34... Overview of brakes......2329
3400... Checking brake discs......2331
3400... General Information......2333
3400... General information on braking in new brake discs _ brake pads......2336
3400009 Checking brakes on test stand......2337
3400010 Checking thickness of brake pad......2338
3400012 Parking brake function check......2339
3400017 Checking brake booster (vacuum test)......2341
3400025 Replacing fluid in brake system......2343
3400050 Bleeding brake system with DSC......2346
3400513 Checking parking brake setting (vehicle check for service)......2349
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier......2351
3410014 Adjusting handbrake......2368
3411 Overview of tightening torques......2373
3411... Overview of front brakes......2376
3411000 Removing and installing _ replacing brake pads on both front disc brakes (Brembo)......2377
3411000 Removing and installing _ replacing brake pads on both front disc brakes (N54 _ M57T2 Top _ N57)......2381
3411000 Removing and installing or replacing brake pads on both front disc brakes (Teves floating caliper)......2388
3411020 Removing and installing or replacing front left or right brake caliper (Teves)......2395
3411220 Removing and installing _ replacing both front brake discs (Brembo)......2397
3411220 Removing and installing _ replacing both front brake discs......2399
3411250 Removing and installing _ replacing a brake carrier _ brake guard plate at front......2401
3411520 Removing and installing _ replacing front left or right brake caliper (Brembo)......2402
3411552 Overhauling left or right front brake caliper (Brembo) (brake caliper removed)......2405
3411552 Overhauling left or right front brake caliper (brake caliper removed)......2407
3411667 Precision-turning both front brake discs on both sides......2410
3421 Overview of tightening torques......2412
3421... Overview of rear brake......2415
3421173 Replacing rear left (or right) brake carrier......2416
3421200 Removing and installing _ replacing brake pads on both rear disc brakes (Brembo)......2417
3421200 Removing and installing or replacing brake pads on both rear disc brakes (TRW floating caliper)......2421
3421200 Removing and installing or replacing brake pads on both rear disc brakes (Teves floating caliper)......2427
3421320 Removing and installing _ renewing both brake discs......2434
3421320 Removing and installing _ replacing both rear brake discs (Brembo)......2436
3421745 Removing and installing _ replacing rear left or right brake caliper (Brembo)......2438
3421745 Removing and installing or replacing rear left or right brake caliper (Teves)......2440
3421812 Overhauling left or right rear brake caliper (Brembo) (brake caliper removed)......2443
3421812 Overhauling left or right rear brake caliper (brake caliper removed)......2445
3421947 Precision-turning both rear brake discs on both sides......2448
3431... Overview of brake master cylinder _ brake booster......2450
3431181 Removing and installing _ replacing expansion tank for hydraulic brake actuation......2451
3431505 Removing and installing _ replacing master brake cylinder for DSC......2453
3432... Overview of brake lines......2456
3432861 Replacing all brake pipes......2457
3432881 Replacing front left or right brake hose......2459
3432951 Replacing rear left or right brake hose (between rear axle support and body)......2461
3432980 Replacing rear left or right brake hose (between brake caliper and pipe)......2463
3433051 Removing and installing _ replacing non-return valve for brake booster......2465
3433071 Replacing vacuum hose for brake booster (N54)......2467
3433505 Removing and installing or replacing brake booster......2470
3435001 Replacing a brake pad sensor (front)......2472
3435003 Replacing a brake pad sensor (rear)......2474
3441... Overview of handbrake......2476
3441... Removing and installing or replacing gaiter for handbrake lever......2477
3441000 Removing and installing _ replacing handbrake lever......2479
3441071 Replacing handle for handbrake lever......2482
3441120 Removing and installing _ replacing both parking brake Bowden cables......2483
3441140 Removing and installing or replacing guide tube for handbrake cables......2487
3441220 Removing and installing _ renewing all parking brake pads......2489
3441250 Removing and installing _ replacing expander for parking brake shoes......2492
3451 Overview of tightening torques......2494
3451527 Removing and installing _ replacing DSC hydraulic unit......2495
3452... Overview of electronic components......2498
3452516 Removing and installing _ replacing DSC control unit......2499
3452525 Replacing one front pulse sensor......2501
3452535 Replacing a rear pulse sensor......2503
3452535 Replacing one rear wheel speed sensor (for work no. 34 50 003)......2505
3452550 Removing and installing _ replacing DSC sensor......2512
3452700 Replacing the DSC hydraulic control unit......2514
Brake Lines......2517
Brake servo......2518
Dynamic Stability Control 8Plus E60, E61, E63, E64, E83, E90, E91, E92......2519
Dynamic Stability Control Mk60E5 E85, E86, E87, E90, E91, E92, E93......2534
Front Brake, BMW, E92......2544
Front Brake......2545
Group 34......2546
Instruction for replacement brake pads _ brake discs......2547
Master Brake Cylinder......2548
Modified procedure for replacing brake pads......2549
Modified wear limit for brake disc _ brake pad replacement......2550
Parking Brake E92......2551
Rear Brake, BMW, E92......2552
Rear Brake......2553
Slip control system (DSC)......2554
Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, E92......2555
Testing and bleeding brakes E92......2556
Testing and bleeding brakes......2557
Turning brake disc......2558
35 - PEDALS......2561
35... Overview of pedals......2562
3511000 Removing and installing complete bearing block for foot pedal......2564
3521041 Replacing spring for brake pedal......2566
3531000 Removing and installing or replacing clutch pedal......2567
3531011 Replacing bearing bushes for clutch pedal......2569
3531041 Replacing spring for clutch pedal......2570
3531050 Removing and installing _ replacing over-centre helper spring......2571
3540001 Removing and installing or replacing accelerator pedal module......2574
Group 35......2576
Parking brake......2577
Pedal Assembly Console......2579
Pedals......2581
36 - WHEELS WITH TYRES......2582
36 operating fluid overview......2584
36... Overview of wheels and tyres......2585
3600... General information on light alloy disc wheels......2586
3600... Recommendation for heating tyres before removing or fitting......2588
3610 Overview of tightening torques......2590
3610209 Checking front and rear wheel for lateral and radial runout......2594
3610300 Remove or install front or rear wheel......2596
3610508 Stationary wheel balancing......2601
3610713 Checking one road wheel on balancing machine for lateral and radial runout (wheel removed)......2604
3610715 Checking rim for lateral and radial runout......2607
3611000 Initialising Run Flat Indicator (RPA)......2609
3611105 Removing and installing RDC (Tyre Pressure Control) control unit (LOW COST)......2611
3611105 Removing and installing RDC control unit......2613
3611115 Removing and installing _ replacing RDC receiving aerial......2615
3611121 Removing and installing _ replacing an RDC trigger transmitter (front)......2616
3611503 Performing a reset of the RDC (tyre pressure control)......2617
3611523 Removing and installing _ replacing an RDC trigger transmitter (rear)......2619
3611533 Removing and installing _ replacing RDC wheel electronics (Generation II _ Generation III)......2621
3611533 Removing and installing _ replacing a tyre pressure control electronic wheel module (Generation I)......2626
3612... Notes and specifications for tyre _ wheel exchange......2631
3612001 Replacing a tyre......2633
3612005 Replacing a runflat tyre or a UHP tyre......2639
3613 Subsequent installation of wheel-bolt lock......2643
5.2.2 Wheels......2644
5.2.3 Tyres......2645
Group 36......2646
Inflating tyres with nitrogen (N2) All series......2647
Kinematics diagnosis system and environment......2649
Repairing runflat tyres All models......2676
Run Flat Indicator......2678
Wheel Rims......2688
Wheels One-part alloy wheels......2689
Wheels Steel and aluminium strip wheels......2690
Wheels Two-part alloy wheels......2691
Wheels......2692
37 - INTEGRATED SUSPENSION SYSTEMS......2693
00 Danger of poisoning if oil is ingested _ absorbed through the skin......2694
00 Risk of injury if oil comes into contact with eyes and skin......2696
00 Safety instructions for handling oil......2697
3714511 Replacing front ride height sensor......2698
Electric Components......2699
Group 37......2700
Main group 54......2701
41 - BODY......2702
1100... Handling components after flood damage......2708
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage......2709
41 operating fluid overview......2712
41... 0?Notes on the repair technique used in the main group 41......2720
4100... 0 Contents of Body, General......2721
4100... Blind rivet......2724
4100... Bonding aluminium on steel......2725
4100... Bonding on painted _ primed surfaces......2729
4100... Bonding steel on steel......2733
4100... Corrosion protection......2736
4100... EMC screws......2738
4100... Filler S1......2740
4100... Frame alignment control dimensions, body......2741
4100... Gap dimensions, body......2747
4100... General notes regarding bonding......2752
4100... Grinding aluminium components......2754
4100... Grinding steel parts......2756
4100... Handling airbags and restraint systems......2757
4100... Handling electrical system and electronics......2758
4100... Information on hazards......2760
4100... Information on metal filler......2762
4100... Information on vehicle protection......2763
4100... Installation solution for straight shank _ hexagon rivet nut......2764
4100... Installing a cavity sealing with 2-component PU cavity foam......2767
4100... Installing cavity sealing (expanded)......2773
4100... Installing cavity sealing (not expanded)......2775
4100... Materials science......2776
4100... Notes on adhesive?K1......2779
4100... Notes on adhesive?K2......2782
4100... Notes on adhesive?K3......2785
4100... Notes on adhesive?K4......2787
4100... Notes on adhesive?K5......2789
4100... Notes on adhesive?K6......2792
4100... Notes on cleaning agent?R1......2794
4100... Notes on repairing threads......2795
4100... Opening bonded connections......2797
4100... Opening brazed connections......2799
4100... Opening rivet connections......2800
4100... Opening welded connections......2802
4100... Overview of adhesive cartridge guns......2804
4100... Overview of consumables (Electronic Parts Catalogue)......2806
4100... Position of shaped parts for cavity bulkhead......2811
4100... Punch rivets......2812
4100... Quality standard......2814
4100... Reinforcement plate (bonded)......2815
4100... Reinforcement plate with stud bolt (bonded or welded)......2819
4100... Repair methods, repair stages 1......2825
4100... Repair solution for straight shank _ hexagon rivet nut......2826
4100... Repair techniques, repair stage 2......2830
4100... Repair techniques, repair stage 3......2831
4100... Repairing plastic components......2833
4100... Riveting steel components......2835
4100... Safety at work......2836
4100... Safety instructions for handling magnets......2840
4100... Separating cut determination with a template......2842
4100... Setting blind rivet nuts and bolts......2844
4100... Spot-weld bonding steel components......2845
4100... Spray gun for cavity sealant......2848
4100... Stamping vehicle identification number......2851
4100... Straightening aluminium component on the outer skin......2854
4100... Straightening aluminium components in structure......2856
4100... Straightening steel components......2858
4100... Use of materials in outer skin......2861
4100... Welding and soldering steel components......2863
4100... Welding in reinforcement plate (sheet steel)......2868
4100... Working with 2-component PU cavity foam......2871
4100... Workshop equipment (BMW and MINI vehicles)......2874
4105800 Releasing bonded folded seam connections......2879
4111023 Replacing front section of engine support to left wheel arch......2880
4111023 Stripping down - Replacing front section of engine support with left wheel arch......2888
4111028 Replacing left engine support (partial replacement before front axle)......2890
4111028 Stripping operations - Replacing left engine support (partial replacement before front axle)......2896
4111043 Replacing front section of left engine support......2898
4111516 Replacing front left or right carrier support (partial replacement, front side panel removed)......2902
4111516 Stripping operations - Replacing left carrier support......2906
4112535 Replacing complete rear luggage compartment floor (tail panel removed)......2908
4112535 Stripping operations - Replacing complete rear luggage compartment floor (tail panel removed)......2916
4112557 Replacing middle luggage compartment floor (tail panel has been removed)......2917
4112557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)......2920
4112590 Replace luggage compartment floor (complete, i.e. including inner wheel arch section on the left or right, tail panel removed)......2921
4112651 Removal requirements - replacing the left luggage compartment floor (tail panel or side panel removed)......2928
4112651 Replacing left luggage compartment floor (tail panel or side wall removed)......2929
4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)......2936
4114021 Replacing front left wheel arch......2939
4114021 Stripping work - replacing front left wheel arch......2946
4114502 Replacing rear left outer wheel arch section (rear left side panel removed)......2948
4114511 Replacing complete rear left wheel arch (rear left side panel removed)......2952
4121510 Replacing front left door pillar (front side panel removed)......2956
4121930 Replacing inside left side frame (B-pillar reinforcement)......2961
4131000 Replacing roof outer skin (normal roof)......2966
4131010 Replacing roof outer skin (version with slide _ tilt sunroof)......2967
4131010 Stripping operations - Replacing roof outer skin E92 (version with slide _ tilt sunroof)......2976
4131010 Stripping operations - Replacing roof outer skin E92 (version without slide _ tilt sunroof)......2977
4132000 Replacing left or right cowl......2978
4133040 Replacing front left or right side wall holder......2980
4133040 Replacing front wall......2984
4134041 Replacing complete tail panel......2986
4134041 Stripping operations - Replacing tail panel......2991
4135010 Removing and installing _ replacing side panel, front left or right......2993
4135101 Replacing rear left side panel......2996
4135101 Stripping operations - Replacing rear side panel, left......3004
415.... Adjust door......3006
415.... Removing and installing door......3009
4151... Notes on replacing the door......3012
4151... Replacing door hinge bushing (door removed)......3013
4161... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system)......3015
4161000 Removing and installing engine compartment lid......3016
4161010 Removing and installing engine compartment lid (active pedestrian protection AFGS)......3018
4161014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS)......3020
4161014 Adjusting engine compartment lid......3023
4161571 Removing and installing _ replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS)......3025
4162000 Removing and installing rear lid......3027
4162014 Adjusting rear lid......3028
4162520 Removing and installing _ replacing left or right hinge for rear lid (rear lid removed)......3030
4163000 Removing and installing flap for fuel filler neck......3031
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)......3032
Dent repairs without damaging paintwork......3037
Engine compartment lid......3039
Filler S1......3040
Front doors......3045
Front trim panel......3046
Fuel filler flap emergency release......3047
Min _ max tolerance sample catalogue for paintwork and corrosion damage......3048
New repair methods ?Gluing _ Riveting? on steel bodies......3053
Rear lid......3056
Reinforcement plate......3058
Repair of corrosion damage......3059
Roof......3061
Side walls......3062
Transferring hole pattern......3064
Vehicle identification number, general......3067
51 - BODY EQUIPMENT......3073
4163003 Replace cover bowl......3084
51 operating fluid overview......3089
5100... Notes on component bonding with adhesive tape......3091
5100... Notes on installing rubber window seals......3094
5100... Overview of consumables (Electronic Parts Catalogue)......3096
5100... Safety information for working on vehicles with airbag systems......3098
5100... Service position of engine compartment lid......3099
5111.. Overview of front bumper......3101
5111... Installing _ replacing number _ license plate (without base)......3103
5111... Removing and installing _ replacing cover for headlight washer system on left......3105
5111050 Removing and installing _ replacing support for front bumper panel......3107
5111055 Removing and installing _ replacing support for front bottom bumper panel......3109
5111156 Removing and installing front bumper trim......3110
5111157 Replace bumper panel, front......3113
5111158 Replacing baseplate for license plate......3116
5111180 Removing and installing _ replacing centre grille for bumper trim......3117
5111185 Removing and installing _ replacing side grille for bumper trim......3118
5111773 Replacing front lower left or right deformation element......3119
5112.. Overview of rear bumper......3120
5112050 Removing and installing _ replacing support for rear bumper panel......3121
5112156 Removing and installing rear bumper trim......3123
5112157 Replacing rear bumper trim......3126
5112801 Removing and installing _ replacing holder for rear left or right bumper......3127
5112821 Replacing both holders for rear bumper......3128
5112825 Removing and installing _ replacing guide for rear centre bumper......3130
5113001 Removing and installing _ replacing front radiator grille, middle left or right......3131
5113061 Replacing wheel arch trim on front left or right side panel (Japanese national-market version)......3133
5113116 Remove and install cowl panel cover......3135
5113117 Replacing cowl panel cover......3138
5113280 Removing and installing _ replacing trim strip on roof frame at left or right......3139
5113286 Replacing bracket for roof luggage rack on left or right......3141
5113312 Removing and installing (replacing) trim strip on roof gutter at left or right......3143
5114... General notes for labelling with adhesive films......3145
5114... Instructions for attaching number _ letter designation combination......3149
5114000 Removing and installing _ replacing front BMW badge......3151
5114011 Replacing rear BMW badge......3153
5114110 Removing and installing _ replacing rear model designation......3155
5116 Overview of tightening torques......3158
5116... Calibrating compass in inside mirror (up to 09 _ 08)......3167
5116... Calibrating compass in interior rearview mirror (from 09 _ 08)......3169
5116... Gluing of mirror base......3172
5116... Overview of rear console......3175
5116... Overview of storage compartment (centre console)......3176
5116000 Removing and installing or replacing mirror on left or right front door......3178
5116026 Replacing mirror glass......3180
5116040 Removing and installing _ replacing housing on left or right door mirror......3182
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror......3184
5116060 Removing and installing _ renewing inside mirror (with Japanese inside mirror with electronic toll function)......3186
5116060 Removing and installing _ replacing inside mirror (with high-beam assistant)......3190
5116060 Removing and installing _ replacing inside mirror (with mirror arm end caps)......3194
5116060 Removing and installing _ replacing inside mirror (with rain sensor)......3198
5116060 Removing and installing _ replacing interior rearview mirror (overview)......3202
5116080 Removing and installing or replacing sun visor and left or right counter support......3205
5116154 Removing and installing _ replacing insert for centre console......3206
5116156 Replacing ashtray insert......3207
5116200 Removing and installing storage compartment......3208
5116201 Replacing storage compartment......3211
5116202 Removing and installing _ replacing front (inner or outer) cup holder......3213
5116204 Removing and installing _ replacing rear cup holder......3214
5116206 Removing and installing _ replacing centre armrest......3216
5116210 Removing and installing _ replacing trim for preselector lever......3218
5116212 Removing and installing trim for storage compartment......3220
5116213 Replacing trim for storage compartment......3222
5116260 Removing and installing _ replacing front section of rear console trim......3223
5116265 Removing and installing _ replacing rear section of rear console trim......3225
5116270 Removing and installing _ replacing rear console......3227
5116284 Replace one of the drink holder covers in front (inner or outer)......3230
5116340 Removing and installing _ replacing lock for right glovebox......3231
5116342 Removing and installing _ replacing lock barrel for front passenger airbag deactivation......3232
5116360 Removing and installing right glove box......3235
5116361 Replacing right glovebox......3237
5116366 Removing and installing right glovebox with housing......3239
5116383 Removing and installing _ replacing damper for glovebox......3241
5116480 Removing and installing or replacing front grab handle......3243
5116992 Disassembling and assembling lock barrel (lock barrel removed)......3244
5117400 Removing and installing _ replacing bump stop with ejector for filler flap......3247
5121... Overview of front door locks......3248
5121... Removing weather strip with special tool 00 9 324 at front or rear......3250
5121003 Replacing door detent (lock striker), front left or right......3252
5121004 Adjusting front left or right door detent (lock wedge)......3253
5121090 Overview of removing and installing _ replacing door lock in left or right front door......3254
5121090 Removing and installing _ replacing door lock in left or right front door......3256
5121125 Removing and installing _ replacing carrier for left or right outside door handle with lock cylinder......3259
5121126 Removing and installing _ replacing carrier for left or right outside door handle without lock cylinder......3261
5121140 Removing and installing _ replacing complete lock cylinder in left or right front......3262
5121147 Replacing locks for single key locking system with CAS control unit......3264
5121150 Blocking, if necessary initialising, car key in immobiliser control module......3265
5121170 Removing and installing or replacing outside door handle from left or right front door......3266
5121180 Removing and installing _ replacing cover on outside handle......3268
5121181 Removing and installing _ renewing cover on outside handle with lock cylinder......3270
5121225 Removing and installing or replacing inside door opener in left or right front door......3271
5121233 Removing and installing _ replacing Bowden cable for outside door handle on left or right front door......3273
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door......3274
5121280 Removing and installing _ replacing door stop on left or right front door......3275
5121300 Removing and installing or replacing window cavity cover strip on outside of left or right front door......3277
5121301 Removing and installing _ replacing window cavity cover strip on outside of front door......3279
5121330 Removing and installing _ replacing window cavity cover strip on inner front door......3281
5123... Adjusting _ replacing bump stops......3283
5123004 Adjusting engine compartment lid catch......3288
5123100 Removing and installing _ replacing right engine hood _ bonnet lock......3289
5123110 Removing and installing _ replacing left hood _ bonnet lock......3292
5123131 Adjusting left or right striker on engine hood......3294
5123155 Removing and installing _ replacing bar for retaining hook......3295
5123160 Removing and installing _ replacing arrester hook on engine hood......3297
5123211 Removing and installing _ replacing cable for front engine hood locks (to passenger compartment)......3298
5123212 Removing and installing _ replacing cable for front hood _ bonnet locks (to locks)......3300
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid......3301
5123400 Removing and installing _ replacing left or right actuator (active pedestrian protection)......3302
5124004 Adjusting rear lid lock (lower section of rear lid lock)......3304
5124050 Removing and installing _ replacing lock element (lock cylinder) for rear lid......3307
5124100 Removing and installing _ replacing rear lid lock (upper section)......3310
5124130 Removing and installing _ replacing striker for rear lid lock......3312
5124145 Removing and installing _ replacing button for tailgate activation......3313
5124300 Removing and installing or replacing left or right gas strut for rear lid......3315
5131... General procedure for the disassembly and installation of bonded window glass......3316
5131... Materials for bonding window......3325
5131... Notes on window bonding repair kit......3328
5131... Notes on window bonding......3332
5131... Remove windscreen with Roll Out 2000......3334
5131... Removing and installing _ replacing retaining strip for cowl panel cover......3342
5131... Removing windows with a Spider......3344
5131... Removing windows with an oscillating knife......3350
5131... Window glass removal with wire pull handle......3353
5131000 Removing and installing _ renewing windscreen......3356
5131015 Repairing damage to windscreens caused by stone chips (clear and tinted laminated safety glass)......3361
5131021 Removing and installing _ replacing rubber frame for windscreen......3363
5131200 Removing and installing _ replacing rear window......3365
5131241 Replacing rubber frame (top _ side) for rear window......3370
5132154 Adjusting left or right front side window......3372
5132170 Removing and installing _ replacing door window glass, front left or right......3378
5132211 Replacing front left or right rubber guide for left or right door window......3381
5133... Slightly loosen power window regulator to remove door lock in left or right front door......3383
5133000 Removing and installing (replacing) power window unit in left or right front door......3387
5136047 Replacing cover at rear left or right side window......3389
5136070 Removing and installing _ replacing left or right rear side window......3391
5137242 Replacing outer window cavity cover strip for rear left or right side window......3395
5141000 Removing and installing left or right front door trim panel......3396
5141001 Replacing front left or right door trim panel......3400
5141017 Removing and installing _ replacing cover on front door handle (passenger side)......3401
5141018 Replacing speaker trim on front left or right door trim panel......3403
5141030 Removing and installing _ replacing decorative strip on front left or right door trim panel......3405
5141090 Replacing light strip on door trim panel at front......3407
5141241 Removing and installing _ replacing cover for armrest on driver door......3409
5141270 Removing and installing _ replacing door pocket trim......3411
5143 Overview of tightening torques......3413
5143002 Removing and installing rear left or right side trim panel......3416
5143004 Removing and installing _ replacing decorative strip on left or right side trim panel......3419
5143005 Replacing rear left or right side trim panel......3421
5143018 Removing and installing _ replacing speaker trim on left or right side trim panel......3422
5143063 Removing and installing _ replacing upper section on rear left or right armrest......3424
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left (driver side)......3426
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right......3428
5143090 Removing and installing _ replacing light strip in side trim panel......3430
5143148 Removing and installing or replacing trim on left or right door pillar (top)......3432
5143201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right......3434
5143251 Removing and installing _ replacing trim panel for left or right rear roof pillar (C-pillar)......3436
5144001 Removing and installing _ replacing headliner (without slide _ tilt sunroof)......3438
5144011 Removing and installing or replacing roofliner (with slide _ tilt sunroof)......3439
5145 Overview of tightening torques......3443
5145.. Overview of instrument panel......3447
5145... Removing and installing carrier for instrument panel......3449
5145... Replacing side cover on instrument panel......3452
5145030 Removing and installing instrument panel trim......3454
5145031 Replacing instrument panel trim......3457
5145181 Removing and installing _ replacing bottom right trim for instrument panel......3460
5145185 Removing and installing _ replacing panel for pedals......3462
5145263 Removing and installing _ replacing instrument panel trim on right......3464
5145370 Removing and installing (replacing) left decorative strip on instrument panel......3466
5145380 Removing and installing (replacing) right decorative strip on dashboard......3468
5146... Removing and installing _ replacing cover for rear left or right seat belt......3470
5146001 Removing and installing panel for rear window shelf (parcel shelf)......3472
5146005 Removing and installing trim for oddments tray (back shelf with rear window roller blind and through-loading system)......3474
5146007 Replacing panel for rear window shelf (parcel shelf)......3475
5146014 Removing and installing _ replacing rear window roller blind (with through-loading system)......3477
5146050 Removing and installing _ replacing top trim on rear apron......3478
5147 Overview of tightening torques......3480
5147... Removing and installing _ replacing left or right underbody panelling......3488
5147... Removing and installing storay tray in luggage compartment on left......3489
5147000 Removing and installing _ replacing front (inside) left or right entrance cover strip......3490
5147065 Removing and installing _ replacing finishing strip at front left or right entra......3492
5147101 Removing and installing _ replacing luggage compartment floor trim panel......3494
5147152 Removing and installing _ replacing left luggage compartment wheel arch trim......3496
5147162 Removing and installing _ replacing right luggage compartment wheel arch trim......3499
5147171 Removing and installing _ replacing flap in luggage compartment trim on right......3501
5147315 Removing and installing _ replacing front carpet for passenger compartment......3502
5147440 Removing and installing _ replacing rear carpet on seat pan......3504
5147490 Removing and installing _ replacing underbody protection (front)......3506
5147491 Removing and installing _ replacing rear underbody protection......3508
5147491 Removing refitting _ replacing rear engine undercover......3510
5148... Notes for bonding sound insulation (SI), doors......3513
5148001 Removing and installing _ replacing insulation lining on hood _ bonnet......3516
5148060 Removing and installing _ replacing sound insulation in left or right front door......3517
5149000 Removing and installing _ replacing panel for rear lid......3520
5171 Overview of tightening torques......3521
5171... Notes on fitting covers in front wheel arch......3534
5171... Removing and installing _ replacing cover for carbon canister......3536
5171... Removing and installing _ replacing left or right reinforcement cover......3537
5171... Removing and installing _ replacing left or right steering box cover......3538
5171... Removing and installing _ replacing left spring support passage cover......3540
5171... Removing and installing _ replacing multifunction pan......3541
5171... Removing and installing _ replacing radiator seal......3544
5171... Removing and installing _ replacing right spring support passage cover......3546
5171000 Removing and installing _ replacing seal on front door, left or right......3547
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)......3549
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)......3551
5171041 Removing and installing _ replacing rear left or right wheel arch cover......3552
5171103 Removing and installing _ replacing top cooling air guide......3554
5171371 Removing and installing _ replacing trailing link on left or right spring strut dome......3555
5171407 Replacing rear spoiler (M)......3558
5171447 Removing and installing or replacing trim panel for cover on left or right side member......3562
5172... Sealing installation......3565
5175001 Removing and installing _ replacing left or right underbody cover......3567
Engine compartment lid catch _ locks......3568
Front Door Locks......3569
Front Door Windows......3570
Front bumper......3571
Front door trim panel with armrests......3572
Front licence plate holder All models......3573
Gaskets and loose body components......3575
Interior mirror with digital compass......3579
Mirrors, Finishers, Ashtrays, Consoles......3584
Panel, rear parcel shelf, roller sun blind......3585
Power windows, front......3586
Rear Bumper......3587
Rear lid locks......3588
Removing the windscreen......3589
Repair of damage caused by stone chips on the windshied......3591
Side Trim Panel with Armrests......3600
Trim Parts, Covers, Handle Strip......3601
Underbody panelling......3603
Visible corrosion on vehicle add-on parts......3604
52 - SEATS & MOTORCYCLE SEAT......3605
5213... Replacing guide sleeves for front left or right head restraint......3609
5213000 Removing and installing left or right front seat (normal _ manual)......3611
5213021 Removing and installing _ replacing flexmat on left or right front seat......3613
5213025 Removing and installing _ replacing left or right seat mechanism (normal _ manual)......3615
5213030 Removing and installing _ replacing backrest frame on left or right front seat......3616
5213034 Removing and installing _ replacing release mechanism on left or right front seat......3619
5213040 Removing and installing _ replacing outer cover on left or right front seat backre......3622
5213041 Removing and installing _ replacing the inner cover on the left or right front seat (normal _ manual)......3624
5213198 Removing and installing or replacing rear panel on left or right front seat backrest......3625
5213390 Removing and installing or replacing front left or right head restraint......3626
5213400 Replacing seat cover on left or right front seat (normal _ manual)......3627
5213405 Replacing backrest cover for left or right front seat (normal _ manual)......3633
5213415 Replacing left or right upholstery for front seat (normal _ manual)......3637
5213420 Replacing left or right support for front seat backrest (normal _ manual)......3638
5213455 Replace heating elements for front seat (basic version) on the left or right......3639
5214... Additional work in event of faulty drive _ gearing for longitudinal adjustment......3641
5214... Performing function check with adapter cable (for seat repairs)......3646
5214... Removing and installing carrier for outer cover on left or right front seat (ele......3648
5214040 Removing and installing _ replacing outer cover on left or right front seat (normal _ electric)......3649
5214050 Removing and installing _ replacing lumbar cushion on front seat......3652
5214060 Removing and installing or replacing valve housing for lumbar cushion......3655
5214392 Removing and installing _ replacing front left or right crash-active head restraint (from 09 _ 08)......3657
5215050 Remove or install left or right thigh support from _ on the front seat (sport _ manual)......3660
5215055 Removing and installing or replacing lumbar cushion on front seat......3663
5215057 Removing and installing or replacing valve body for lumbar support _ backrest width adjustment......3666
5215060 Replacing an air cushion for backrest width adjustment left or right......3668
5215403 Removing and installing _ replacing thigh support cover on front seat (sport _ manua......3670
5215415 Replacing upholstery for left or right front seat (sport _ manual)......3672
5215417 Replacing padding for left or right thigh support (sport _ manual)......3673
5215420 Replacing padding for left or right front seat backrest (sport _ manual)......3674
5215455 Replace heating elements for front seat (sport _ manual) left or right......3675
5216048 Remove or install thigh support at the front seat (sport _ electric) on the left or right......3678
5216055 Replacing an air cushion for backrest width adjustment left or right......3681
5216058 Removing and installing or replacing valve housing for lumbar cushion......3683
5216400 Replacing seat cover for left or right front seat (sports _ electric)......3685
5216405 Replacing backrest cover on front left or right seat (sports _ electric)......3691
5224... Emergency actuator for rear seat backrest......3694
5224400 Replacing seat cover for rear seat......3695
5226... Removing and installing _ replacing all guide sleeves for rear head restraints......3698
5226... Removing and installing _ replacing cup holder in armrest for rear seat backrest......3699
5226... Removing and installing _ replacing ski bag with casing on rear seat (through-loading system)......3700
5226000 Removing and installing _ replacing left or right rear seat (through-loading)......3702
5226008 Removing and installing _ replacing rest side section on left or right rear seat backrest......3703
5226015 Removing and installing _ replacing backrest for left or right rear seat......3705
5226020 Removing and installing _ replacing both backrests for rear seat......3706
5226030 Removing and installing complete centre armrest for rear seat backrest (through-loading)......3708
5226070 Removing and installing _ replacing filler element......3711
5226080 Removing and installing _ replacing backrest frame for left rear seat......3712
5226085 Removing and installing _ replacing backrest frame for right rear seat......3713
5226199 Removing and installing _ replacing rear panel on left rear seat back......3714
5226200 Removing and installing _ replacing rear panel on right rear seat back......3716
5226303 Removing and installing _ replacing actuator for left or right rear seat backrest......3718
5226311 Removing and installing _ replacing lock for left or right rear seat backrest (through-loading system)......3720
5226390 Removing and installing or replacing left or right rear head restraint......3722
5226411 Replacing left backrest cover for rear seat......3723
5226412 Replacing right backrest cover for rear seat......3726
5226455 Replacing padding for rear seat......3729
6.2.6 Other seats......3730
Cleaning and care of leather in vehicles All model series......3731
Front seats......3735
Rear Seat (normal), manual......3737
Rear seats (through-loading system)......3738
54 - SLIDE_TILT SUNROOF & SOFT TOP......3739
4100... Notes on the water drain hose of the slide _ tilt sunroof......3740
5123... Removing _ installing ball sockets with clip......3741
54 operating fluid overview......3743
540... Notes on glass slide _ tilt sunroof (initialisation _ normalisation _ learning of characteristic curve)......3744
5410... Repair instructions for bonded seals......3746
5412... Removing and installing _ renewing guide element pair for glass slide _ tilt sunroof......3750
5412... Replacing complete glass slide _ tilt sunroof frame......3754
5412003 Adjusting glass slide _ tilt sunroof lid......3755
5412015 Replacing left or right gaiter for glass slide _ tilt sunroof......3757
5412115 Removing and installing glass slide _ tilt sunroof lid......3758
5412117 Replacing seal for glass slide _ tilt sunroof lid......3759
5412136 Removing and installing _ replacing roofliner for glass slide _ tilt sunroof......3761
5412138 Removing and installing _ replacing rain gutter for glass slide _ tilt sunroof......3764
5412180 Removing and installing _ replacing inspection trim for glass slide _ tilt sunroof......3766
5412190 Removing and installing _ replacing the stop for the glass slide _ tilt sunroof......3767
5412211 Removing and installing complete glass slide _ tilt sunroof......3769
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof......3772
Measures for leather complaints (seats)......3773
Mechanical Sun Roof Components......3781
61 - GENERAL VEHICLE ELECTRICAL SYSTEM......3782
1200... Notes _ information on start assistance (jump starting)......3790
1200... Notes for disconnecting and connecting battery......3792
3243010 Removing and installing _ replacing control unit for active front steering......3796
4.11 Electrical wires......3798
61 operating fluid overview......3804
6100. Version with AFS setting steering angle (after reconnecting vehicle battery)......3805
6100... Battery charging calendar......3806
6100... Diagnosis for Condition Based Service......3807
6100... Encode _ program control unit(s)......3811
6100... Notes for disconnecting and connecting the vehicle battery......3813
6100... Notes on handling optical fibres......3815
6100... Safety instructions for handling vehicle battery......3816
6100730 Encode _ program control unit(s) (After vehicle test)......3817
6111... Fitting repair kit for positive battery lead transfer point......3819
6111... Install the repair cable for the positive battery cable VVT......3825
6111... Installing the repair cable for the positive battery cable of the power distribution box......3830
6111... Repairing wiring harness for blower controller......3838
6111... Replacing wiring harness for blower controller......3843
6112... Information on intelligent battery sensor (IBS)......3847
6112002 Replacing battery positive lead (from battery to luggage compartment connector)......3849
6112004 Replacing battery positive lead (from luggage compartment connector to engine bulkhead connector)......3851
6112013 Replacing the battery earth lead......3855
6112200 Replacing wiring harness in left or right front door......3857
6113.. Removing and installing _ replacing fibre-optic cable connector......3859
6113... Butt connector for repairing a plug connection......3861
6113... Connector housing, LCC contact (load current contact)......3866
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin......3869
6113... Crimping Micro Power Quadlock contacts (MPQ)......3872
6113... Crimping Micro Quadlock System contacts (MQS)......3874
6113... Crimping annular contacts......3876
6113... Crimping optical fibres......3877
6113... Crimping stop parts......3880
6113... Cutting off, stripping insulation and cutting optical fibres to length......3884
6113... Cutting to length and stripping insulation from cables......3888
6113... Fuse holder......3889
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ......3890
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ......3893
6113... In-line plugs, 2-pin, System JPT ELA......3896
6113... In-line plugs, 4-pin, System DFK ELA......3898
6113... In-line plugs, 6- to 50-pin, System Elo......3900
6113... Inline connectors, 6-, 8-pin, System MQS......3903
6113... Inline plugs, 4-, 10-pin, System Elo......3905
6113... Installing comb connector for retrofitting _ repairs......3907
6113... Main relay connector for DME......3913
6113... Opening plug housings and removing contacts of different plug systems......3914
6113... Relay carrier......3917
6113... Removing and installing _ replacing OBD-II socket......3919
6113... Repairing airbag leads (build date _ version affected 04 _ 2008 to 07 _ 2008)......3921
6113... Repairing ribbon cables......3926
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ......3928
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ......3932
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power......3934
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ......3936
6113... Socket of tab connector housings......3938
6113... Special tools for wiring harness repairs......3939
6113... Treating cables and fibre-optic cables......3946
6113... Unlocking and disconnecting different plug connections......3948
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles......3961
6113050 Removing and installing or replacing fuse box in passenger compartment (built after 03 _ 2007)......3968
6114... Removing and installing _ replacing engine compartment B+ terminal......3970
6114010 Removing and installing _ replacing distribution box (on battery)......3972
6120 Overview of tightening torques......3974
6120... Battery replacement information......3979
6120... Notes on AGM battery......3981
6120... Threshold values for battery assessment of all batteries (except telephone batteries)......3985
6120503 Vehicle battery - closed-circuit current monitoring......3986
6120900 Disconnecting and connecting battery earth lead......3987
6120908 Carrying out a voltage interruption of the 12-V battery......4000
6121010 Remove and install or replace battery......4002
6121028 Charging battery......4004
6121028 Recharge vehicle battery......4006
6125... Assessing the transport capability of cell block in service workshops......4010
6125... Notes on repair of high-voltage battery unit......4013
6131... Overview of switches......4018
6131... Removing and installing _ replacing parking lock from series status 09 _ 2008......4020
6131006 Removing and installing (replacing) fixture for steering column switch (SZL)......4022
6131008 Removing and installing _ replacing steering-column switch cluster......4025
6131009 Repairing steering column switch cluster (SZL)......4028
6131011 Removing and installing _ replacing volute spring cassette......4036
6131023 Removing and installing _ replacing Start _ Stop switch......4038
6131037 Removing and installing _ replacing light control unit......4039
6131043 Removing and installing or replacing roof switch cluster......4041
6131052 Removing and installing _ replacing centre console control panel (without CCC _ ASK)......4045
6131054 Removing and installing _ replacing centre console control panel (with CCC _ ASK, CIC)......4047
6131079 Removing and installing _ replacing switch for hazard warning flashers _ central locking......4049
6131083 Removing and installing _ replacing switch for unlocking rear lid......4050
6131100 Removing and installing _ replacing switch for longitudinal seat adjustment......4051
6131101 Removing and installing _ replacing switch for backrest width adjustment......4052
6131113 Removing and installing _ replacing both shift paddles for automatic transmission......4053
6131115 Replacing rocker switch for side window operation (front)......4054
6131122 Removing and installing _ replacing tow hitch switch......4056
6131133 Removing and installing _ replacing AV connection socket......4058
6131134 Removing and installing _ replacing USB audio interface connecting socket......4060
6131195 Removing and installing (replacing) front controller (from 09 _ 2008)......4061
6131198 Replace controller chrome ring......4063
6131204 Replacing switch combination for seat adjustment......4065
6131208 Removing and installing _ replacing switch for lumbar support......4066
6131229 Removing and installing _ replacing both switches on sport steering wheel......4067
6131241 Removing and installing _ replacing bonnet _ hood contact switch......4069
6131255 Replacing switch for door mirror......4070
6131310 Replacing brake light switch......4071
6131342 Removing and installing _ replacing gear selector switch (twin clutch transmission) from series status 09 _ 2008......4073
6131382 Replacing coolant level switch......4075
6131492 Replacing level switch for windscreen washer system......4077
6131996 Carrying out steering angle sensor adjustment......4078
6133050 Removing and installing _ replacing left fanfare horn......4080
6133055 Removing and installing _ replacing right fanfare horn......4082
6134... Removing and installing or replacing socket outlet in luggage compartment......4084
6135... Notes on ESD protection (Electro Static Discharge)......4086
6135... Overview of control units......4090
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)......4092
6135001 Removing and installing trailer module......4099
6135015 Removing and installing (replacing) control unit for Car Access System......4101
6135080 Removing and installing (replacing) control unit for left or right seat adjustment (front seat)......4103
6135095 Removing and installing _ replacing control unit _ module for seat heating......4105
6135107 Removing and installing or replacing Junction Box electronics......4107
6135115 Removing and installing _ replacing footwell module......4109
6135177 Removing and installing (replacing) rain _ light sensor......4111
6135201 Removing and installing (replacing) power amplifier (LCPA) (left or right)......4113
6135679 Initializing rain _ light (solar) sensor......4115
6135950 Removing and installing (replacing) control unit for comfort access system......4116
6142... Removing and installing _ replacing DC _ DC converter......4118
6161 Overview of Technical Data......4121
6161 Overview of tightening torques......4126
6161.. Overview of windscreen wiper and washer system......4128
6161... Adjusting left or right windscreen wiper......4130
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen......4134
6161041 Replacing both windscreen wiper blades......4136
6161100 Removing and installing _ replacing both windscreen wiper arms......4138
6161270 Removing and installing _ replacing bracket for windscreen wiper system complete with motor......4140
6167010 Removing and installing _ replacing washer pump of headlight washer system......4142
6167083 Removing and installing _ replacing left or right high-pressure nozzle of headli......4143
6171015 Removing and installing _ replacing a spray nozzle in windscreen washer system......4145
6171061 Replacing fluid reservoir for windscreen washer system......4147
6171100 Removing and installing _ replacing windscreen washer pump......4149
6Foto131038 Removing and installing (replacing) switch for passenger airbag deactivation......4151
AGM battery All models from E39......4153
Adapter cable for OBD socket All series......4157
Adapter cable, 3-pin All series......4158
Assessing the transport capability of high-voltage battery units in service workshops......4159
Automatic engine start-stop function......4162
Auxiliary cable......4169
Battery exchange in vehicles with a high-voltage system......4170
Battery master document......4171
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)......4180
Battery with terminal......4183
Bus diagnosis......4184
Bus structures All models from E38 and MINI......4191
Car Access System E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93......4199
Central locking system......4206
Distribution box, current terminals......4214
Electrical slide _ tilt sunroof components......4215
Electrically adjustable seats E81, E87, E90, E91, E92, E93......4216
Footwell module......4223
Form for equipotential bonding screw connections......4232
Fuse box......4234
Horn......4235
Instructions for 12 V dual storage system......4236
Junction box......4241
Notes for opening and closing cable straps......4247
Notes on earth bonding screw connections......4251
Notes on handling the high-voltage battery unit in vehicles with water damage......4252
Notes on repair of high-voltage battery unit......4254
Overview of high-voltage battery unit cooling......4258
Peripherals box, 26-pin all models......4259
Power supply E81, E82, E87, E88, E90, E91, E92, E93......4260
Release _ pressing-off tool......4268
Replace the gel pad for rain-light-solar-condensation sensors......4269
Safety information for handling electric and hybrid vehicles......4272
Steering Column Switch E70, E71, E81, E82, E87, E90, E91, E92, E93......4276
Switch......4282
Windscreen wipers......4283
62 - INSTRUMENTS......4285
6211280 Removing and installing (replacing) instrument cluster......4286
Condition Based Service......4287
Instrument cluster E81, E87, E90, E91, E92, E93......4296
Instrument panel control unit......4310
Modifications to ?Condition Based Service? maintenance system......4311
Roller operation......4314
Service menu in the instrument cluster......4315
iDrive, Central Information Display and Controller E60, E61, E63, E64, E87, E90, E91, E92......4316
63 - LIGHTS......4321
0000... Precautionary measures on vehicles with active pedestrian protection system......4325
4.1.1 Headlamps status and function......4327
4.1.2 Headlight alignment......4333
4.1.3 Headlamp switch......4337
4.1.5 Self-levelling suspension devices (if required)......4341
4.1.6 Headlight cleaning system (if required)......4346
4.2.1 Rear lights status and function......4347
4.3.2 Brake lights switch......4351
6310... Light patterns from different low-beam headlight types......4352
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)......4356
6310... Test requirements for headlights vertical aim adjustment......4359
6310004 Adjusting headlights......4365
6310014 Adjusting fog lamps......4366
6311... Installing headlight repair kit......4367
6311701 Replacing left turn indicator (LED)......4369
6311721 Replacing left turn indicator (LED) control unit......4371
6311731 Replacing left daytime light LED modules......4373
6311741 Replace left daytime driving lights control unit......4375
6312... Headlight fogging fault pattern......4376
6312... Repairing headlights......4377
6312... Replacing drive _ electronics box for left adaptive headlight (from series status 09 _ 2008)......4378
6312... US version Check _ position the horizontal blocking when headlight is replaced......4380
6312... US version Remove the horizontal blocking before adjusting the headlamp......4383
6312... US version Setting the horizontal blocking when headlamp is set......4386
6312010 Removing and installing or replacing left headlight (xenon headlight)......4388
6312012 Removing and installing right headlight (xenon headlight)......4391
6312015 Removing and installing or replacing left headlight (adaptive headlight)......4392
6312017 Removing and installing _ replacing right headlight (adaptive headlight)......4395
6312860 Replacing control unit for left xenon headlight......4396
6312861 Replacing control unit for right xenon headlight......4398
6312870 Replacing ignition unit for left xenon headlight (with xenon bulb)......4400
6312871 Replacing the ignition unit for the right xenon headlight (with xenon bulb)......4402
6312895 Replace electronics box _ control unit for left adaptive headlight......4404
6312896 Replacing electronics box _ control unit for right adaptive headlight......4406
6313080 Removing and installing _ replacing left direction indicator insert from series status 09 _ 2008......4407
6313200 Removing and installing _ replacing front left or right auxiliary turn signal lamp......4409
6314060 Removing and installing _ replacing front left or right side marker......4410
6317070 Removing and installing _ replacing left front fog lamp......4412
6317070 Removing and installing _ replacing right front fog light......4413
6321055 Replacing a socket housing for left or right rear light (side panel)......4415
6321057 Replacing a socket housing for left or right rear light (on rear lid)......4417
6321101 Replacing sealing frame for left or right rear light (on side panel)......4418
6321104 Replacing sealing frame for left or right rear light (on rear lid)......4419
6321180 Removing and installing _ replacing left or right rear light (in side panel)......4420
6321180 Removing and refitting _ replacing left or right rear light as fitted from 03 _ 2010 (on side panel)......4422
6321183 Removing and installing _ replacing left or right tail light (on rear lid)......4424
6325000 Removing and installing _ replacing auxiliary brake light......4425
6326000 Removing and installing _ replacing left or right number _ license plate light......4427
6331.. Overview of interior lights......4428
6331000 Removing and installing _ replacing complete interior roof light (front)......4429
6331003 Removing and installing _ replacing complete ceiling light (rear)......4430
6331004 Removing and installing or replacing complete ceiling light (rear, with module f......4431
6331020 Removing and installing _ replacing footwell light (door)......4434
6331020 Removing and installing _ replacing footwell light (footwell)......4435
6331023 Removing and installing _ replacing footwell light (on storage compartment at rear)......4436
6331050 Removing and installing _ replacing mirror light......4437
6331080 Removing and installing _ replacing luggage compartment light......4438
6331150 Removing and installing _ replacing glovebox light......4439
6331170 Removing and installing _ replacing door handle light on left or right front door......4440
6331180 Replacing LED for front door trim panel light......4442
6331185 Replacing LED for side trim panel light......4443
6399... Notes for handling bulbs _ bulb light sources (exterior lights)......4444
6399... Notes for replacing light bulbs (interior lights)......4446
6399... Notes for replacing the protective cap of the headlight......4447
6399... Safety information for handling bulbs _ light sources (exterior lights)......4449
6399072 Replacing halogen bulb for left or right headlight (from version 9 _ 2008)......4451
6399076 Replacing bulb for left (or right) xenon headlight (with ignition unit)......4453
6399145 Replacing bulb for front left (or right) side lights......4454
6399160 Replacing bulb for front left (or right) turning lights......4456
6399201 Replacing halogen bulb for left or right front fog lamp......4458
6399273 Replacing bulb for left (or right) front turn indicator......4459
6399295 Replacing bulb for auxiliary direction indicator, front left or right......4461
6399315 Replacing light bulb(s) for left or right rear light......4463
6399401 Replacing bulb for left or right number plate light......4465
6399431 Replacing bulb for front ceiling light......4466
6399432 Replacing bulb for rear ceiling light......4468
6399437 Replacing light bulb for footwell light......4470
6399445 Replacing bulb(s) for mirror light......4473
6399451 Replacing light bulb for luggage compartment lighting......4474
6399461 Replacing bulb for glovebox light......4476
Adaptive Headlights......4477
Adjustment of lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,......4497
Front Fog Lamps, Additional Lamps, BMW, E92, E93, Without M3......4498
Headlights, headlight assembly, BMW, E92, E93......4499
Headlights......4500
High-beam assistant......4501
Interior lighting, BMW, E92......4509
Number plate light, BMW, E90, E92, E93......4510
Rear light cluster, BMW, E92......4511
Rear light unit......4512
Remounting the LED module......4513
Roof control panel E70, E81, E87, E90, E91, E92, E93......4515
Settings for lights, BMW, E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, With headlight range control......4549
Turn indicators, BMW, E92, Without M3......4550
64 - HEATING & AIR CONDITIONING......4551
6100... Safety information on handling hybrid cars......4555
64 operating fluid overview......4559
6400... Overview of A _ C service station......4562
6400... Overview of refrigerant oil to be filled......4563
6411 Overview of tightening torques......4565
6411.. Overview of actuator drives on heater _ air conditioner......4568
6411206 Removing and installing _ renewing heating unit......4569
6411208 Replace heat exchanger......4577
6411212 Removing and installing _ replacing heater _ air conditioner fan......4580
6411224 Replacing controller for air conditioning blower......4582
6411262 Removing and installing _ replacing auxiliary water pump (N54)......4583
6411273 Replacing water valve for heater......4585
6411326 Replacing the button caps of the heating and air conditioning system control panel......4587
6411377 Removing and installing _ replacing heater _ air conditioner operator unit (version......4589
6411378 Removing and installing _ replacing heating - A _ C system control panel (version with CCC _ ASK and CIC)......4591
6411806 Removing and installing _ replacing servodrive for fresh- _ recirculated-air flap......4594
6411829 Replacing actuator drive of ventilation flaps......4596
6411839 Replacing servodrive for footwell flap (automatic A _ C)......4598
6411850 Replacing servodrive for rear compartment flap......4600
6411856 Removing and installing _ replacing servodrive for central kinematics (A _ C control)......4602
6411866 Removing and installing _ replacing servodrive for blending flap (left)......4604
6411868 Removing and installing _ replacing servodrive for defrosting flap (right)......4606
6411869 Replacing servodrive for blending flap......4608
6411871 Removing and installing _ replacing actuator drive for blending flap (left)......4609
6411872 Removing and installing _ replacing servodrive for blending flap (right)......4611
6411905 Removing and installing _ replacing ventilation temperature sensor......4613
6411908 Removing and installing _ replacing footwell temperature sensor......4617
6411942 Replacing evaporator temperature sensor......4619
6411970 Replacing fogging sensor......4620
6411991 Removing and installing _ replacing sensor for automatic recirculated air control......4622
6411992 Removing and installing _ replacing solar sensor......4623
6412... Initialising Telestart hand-held transmitter (T93) (from version 03 _ 2007 onward)......4624
6412... Initializing Telestart hand transmitter (T90) (up to build date 03 _ 2007)......4628
6412089 Removing and installing or replacing muffler _ silencer......4630
6412120 Removing and installing _ replacing intake silencer for independent _ auxiliary heater......4631
6412160 Removing and installing or replacing complete independent heater with bracket......4632
6412600 Removing and installing or replacing fuel pump......4636
6422... Removing air ducts......4639
6422137 Removing and installing _ replacing left fresh-air grill......4641
6422138 Removing and installing _ replacing right fresh-air grill......4642
6422162 Removing and installing _ replacing center fresh-air grill......4643
6422191 Removing and installing _ replacing rear compartment fresh-air grille......4644
6431011 Replacing microfilter for interior ventilation......4646
6431081 Removing and installing _ replacing microfilter housing (upper section)......4647
6431092 Removing and installing _ replacing microfilter housing (lower section)......4649
6450... A _ C performance test......4661
6450... Install the retrofit absorber for the air conditioning suction line......4663
6450... Instructions for handling R 134a refrigerant......4665
6450... Instructions for handling refrigerant oil (for refrigerant R 134a)......4667
6450... Leak detection with forming gas......4669
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)......4679
6450... Safety informations for handling refrigerant oil......4683
6450... Safety informations for handling tetrafluorethane refrigerant R134a......4685
6450010 Drawing off, evacuating and filling air conditioning (R134a)......4687
6451... Leak-testing condenser......4694
6451... Leak-testing evaporator......4697
6451001 Cleaning evaporator......4700
6451520 Removing and installing or replacing expansion valve......4703
6451591 Removing and installing _ renewing evaporator......4706
6452... Instructions for opening and part replacement in refrigerant circuit......4708
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)......4711
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)......4719
6452521 Replacing A _ C compressor (N54, N55)......4725
6452521 Replacing air conditioning compressor (N54)......4728
6453.. Overview of A _ C circuit components......4732
6453... Instructions for desiccant insert replacement......4733
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers......4735
6453... Replacing valve insert for refrigerant line......4737
6453515 Replacing desiccant insert for air conditioning system......4739
6453520 Replacing safety pressure switch......4742
6453550 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system......4744
Air conditioning compressor......4747
Compressor......4751
Draw off the contaminated R1234yf refrigerant and dispose of it......4752
Heating and air conditioning system oil quantity, BMW, E82, E88, E90, E91, E92, E93, N54......4755
Heating and air-conditioning unit (evaporator), switching elements......4756
Heating and air-conditioning unit (expansion valve), switching elements......4757
Housing, heater _ air conditioner......4758
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)......4760
Important information about vehicle climate control E8x E9x E6x......4761
Independent heating E70, E90, E91, E92, E93......4766
Integrated heating control and climate control......4775
Main group 64......4799
Musty odour from heating and air conditioning system, evaporator cleaning......4800
Refrigerant Lines and Expansion Valve......4804
Windscreen Wipers E92......4806
air conditioning, refrigerant amounts, BMW, E90, E91, E92, E93......4808
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS......4809
6135953 Removing and installing _ replacing interior aerial _ antenna for Comfort Access System (front)......4813
6135954 Removing and installing _ replacing interior aerial _ antenna for Comfort Access System (rear)......4814
6135970 Removing and installing _ replacing rear luggage compartment antenna for comfort a......4815
6135975 Removing and installing _ replacing bumper antenna for Comfort Access System......4816
6500.. Overview of audio components (HiFi system)......4817
6500.. Overview of audio components (Top HiFi system)......4818
6500.. Overview of audio components (stereo system)......4819
6511... Notes regarding the adjustment of the installation position on the CD changer......4820
6511... Removing and installing _ replacing satellite tuner (US version only)......4822
6511070 Removing and installing _ replacing CD changer......4824
6511080 Removing and installing _ replacing radio receiver......4826
6512... Repair instructions after theft of head unit......4828
6512050 Removing and installing _ replacing left or right central bass speaker (under front seat)......4830
6512070 Removing and installing _ replacing amplifier......4832
6512072 Removing and installing (replacing) amplifier (Top HiFi system)......4834
6512200 Removing and installing (replacing) audio system controller......4837
6512220 Removing and installing _ replacing satellite tuner (only for US models starting at 09 _ 2009)......4839
6512230 Removing and installing _ replacing DAB tuner......4841
6513 Overview of tightening torques......4843
6513050 Removing and installing _ replacing speaker (tweeter in quarterlight mirror)......4846
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)......4848
6513070 Removing and installing _ replacing speaker (mid-range speaker in door trim panel......4849
6513080 Removing and installing _ replacing speaker (tweeter in rear side trim panel)......4851
6513090 Removing and installing _ replacing speaker (mid-range speaker, rear side trim panel)......4852
6513188 Removing and installing _ replacing rear mid-range speaker (in rear shelf)......4853
6513400 Removing and installing _ replacing left or right frequency gate......4855
6520035 Removing and installing _ replacing roof-mounted aerial _ antenna......4856
6520090 Removing and installing or replacing aerial amplifier......4858
6520150 Removing and installing _ replacing back-up antenna......4859
6520350 Removing and installing _ replacing suppression filter......4860
6524020 Removing and installing or replacing blocking circuit......4862
6550011 Removing and installing (replacing) video module for on-board monitor......4864
6575055 Removing and installing _ replacing emergency power siren with tilt sensor......4866
6575071 Removing and installing (replacing) module for interior movement detector......4868
6577... Notes on scrapping BMW vehicles with gas generators (central airbag control unit, airbag system)......4870
6577... Overview of sensors for airbag system......4873
6577016 Removing and installing _ replacing airbag control unit......4874
6577541 Removing and installing _ replacing front left or right acceleration sensor......4876
6577600 Replacing sensor mat for front passenger seat occupancy detector......4877
6577601 Replacing sensor mat for front passenger seat occupancy detector (sport seat)......4880
6577604 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector......4881
6577720 Removing and installing (replacing) left B-pillar sensor......4883
6577725 Removing and installing _ replacing right B-pillar sensor......4885
6577740 Removing and installing (replacing) left front door sensor......4886
6577745 Removing and installing _ renewing right front door sensor......4888
6581060 Removing and installing _ replacing outside temperature sensor......4889
6582... Replacing front trim panel of Central Information Display (CID), (09 _ 2009 on)......4890
6582050 Removing and installing (replacing) on-board monitor......4891
6583010 Removing and installing _ replacing Car Communication Computer......4893
6583020 Removing and installing (replacing) Car Information Computer (CIC)......4895
6583550 Removing and installing _ replacing fan for Car Communication Computer......4897
6583560 Removing and installing _ replacing front trim for Car Communication Computer......4898
6583570 Removing and installing _ replacing CD drive for Car Communication Computer......4900
6583580 Removing and installing _ replacing DVD drive for Car Communication Computer......4903
6583590 Removing and installing _ replacing gyro sensor drive for Car Communication Computer......4906
6583600 Replacing HIP module for Car Communication Computer......4908
Aerial system E70, E71, E81, E82, E87, E88, E90, E91, E92, E93, R55, R56......4911
Airbag triggering control......4924
CD _ DVD drives and special devices......4925
CD changer Malfunction......4926
Digital and analogue television E60, E61, E63, E64, E65, E66, E70, E71, E83, E85, E86, E90, E91, E92, E93......4928
Multiple restraint system?5......4945
New audio test CD for complaints about sound system playback All series......4955
Speakers......4957
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION......4958
6612100 Removing and installing _ replacing slide-in unit for radio-operated key......4959
6620508 Removing and installing (replacing) control unit (Park Distance Control)......4961
6620518 Removing and installing _ replacing a front ultrasonic sensor (outer) (Park Distance Control)......4963
6620520 Removing and installing _ replacing a front (inner) ultrasonic sensor (Park Distance Control)......4965
6620538 Removing and installing _ replacing a rear (centre) ultrasonic sensor (Park Distance Control)......4967
6620540 Removing and installing _ replacing a rear (left _ right) ultrasonic transducer (Park Distance Control)......4969
6620560 Removing and installing _ replacing rear signal sensor (Park Distance Control)......4971
6620565 Removing and installing _ replacing front signal sensor (Park Distance Control)......4972
6631... Replacing screws on ACC?sensor unit......4974
6631001 Adjusting ACC sensor......4976
6631006 Removing and installing (replacing) ACC sensor......4979
6631100 Removing and installing _ replacing longitudinal dynamics module......4981
Comfort Access E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93......4982
Cruise control E90, E91, E92, E93......4992
Park distance control......5004
Problems with audio _ navigation CDs _ DVDs All series......5014
67 - ELECTRIC MOTOR......5017
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)......5019
6711510 Removing and installing _ replacing servodrive for front left or right door locking mechanism......5023
6711555 Removing and installing _ replacing servodrive for tank filler flap......5024
6711560 Replacing actuator drive for rear lid locking......5027
6713001 Replacing drive unit for electrically operated left or right door mirror......5028
6713025 Replacing mirror electronics for electrically operated left or right door mirror......5030
6716011 Removing and installing _ replacing left vertical aim adjuster (xenon headlight)......5032
6716016 Removing and installing _ replacing right headlight vertical aim adjuster......5035
6731501 Removing and installing _ replacing forward _ back seat adjustment drive unit......5036
6731511 Removing and installing _ replacing drive unit for seat tilt adjustment......5039
6731521 Removing and installing _ replacing seat height adjustment drive unit......5040
6731531 Removing and installing _ replacing drive unit for backrest angle adjustment......5041
6761005 Replacing drive with gear (front) for actuating slide _ tilt sunroof......5042
6762... Notes on initializing power window unit in front door......5044
6762000 Removing and installing or replacing flat motor for front left or right power window regulator......5047
6763512 Replacing wiper motor......5050
6766010 Removing and installing _ replacing lumbar support drive mechanism on front seat,......5051
Drives, power windows......5053
Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)......5054
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS......5055
7100... Notes on retrofitting a trailer towing device......5056
7160... Removal with gear unit blocked......5057
7160... Replacing complete trailer tow hitch......5059
Electrically operated trailer tow hitch......5061
Independent heater......5071
Trailer tow hitch......5072
72 - BODY PARTS & ACCESSORIES......5073
0000... Microencapsulated screws......5075
4100... Active pedestrian protection procedure following an accident......5076
4100... Replacing blind rivets......5079
4100513 Fix bolts on the new part......5084
5123... Check actuator......5087
5214886 Replacing gas cartridge for crash-active headrest on left or right......5088
5214888 Replacing both gas cartridges for crash-active headrest......5092
6100... Repairing airbag cables......5093
7160... Replacing release unit for trailer tow hitch......5095
72 Safety precautions and general information......5103
7200... Replacing the seat belt clip......5105
7200... Safety regulations for handling components with gas generators......5106
7211... Check list for automatic seat belt......5109
7211... Checking automatic seat belt......5112
7211010 Removing and installing or replacing left or right seat-belt extender......5117
7211033 Removing and installing or replacing front seat belt......5119
7211041 Removing and installing or replacing front left or right lower belt fitting (seat belt pretensioner)......5121
7211080 Removing and installing _ replacing left or right seat-belt assistant hand (from 09 _ 07)......5123
7211092 Removing and installing _ replacing rear left or right seat belts......5128
7211096 Removing and installing _ replacing rear left or right lower belt fitting......5130
7212 Overview of tightening torques......5131
7212... Deactivating front passenger airbags with key switch......5133
7212... Notes on scrapping vehicles with gas generators (airbag system)......5136
7212... Overview of airbag modules, airbag control unit, belt tensioners......5139
7212... Procedure after airbag deployment as result of an accident......5141
7212... Unlocking _ locking airbag plug connections......5146
7212000 Removing and installing or replacing airbag module on passenger side......5156
7212004 Removing and installing _ replacing knee airbag module for driver protection......5157
7212006 Removing and installing _ replacing knee airbag module for front passenger protection......5160
7212050 Removing and installing side airbag (basic seat)......5161
7212055 Removing and installing side airbag (sports seat)......5165
7212060 Removing and installing or replacing left or right head airbag......5168
7214... Removing and installing _ replacing Top Tether eyelets for child seat......5177
8.1.1 Acoustic insulation system......5178
Airbag modules......5179
Belt hand-over hand loose E92......5180
Deactivating and reactivating airbags _ acoustic seat belt reminder......5185
Overview of the clips and unlocking tools for head airbag fastening......5190
Seat Belts......5191
84 - COMMUNICATION SYSTEM......5193
6100... Notes on handling wiring harnesses and cables......5194
6520030 Removing and installing _ replacing empty housing for roof-mounted aerial......5198
8410050 Removing and installing (replacing) USB hub......5201
8411519 Removing and installing or replacing eject box......5203
8411555 Removing and installing _ replacing hands-free microphone......5205
8411660 Removing and installing (replacing) Telematic Control Unit (TCU) (SA633 _ SA638 _ SA639 _ SA664)......5206
8421535 Removing and installing _ replacing hands-free charging electronics......5210
8421542 Removing and installing (replacing) hands-free charging electronics (High)......5213
8431020 Removing and installing _ replacing hands-free system speaker......5216
8450060 Removing and installing or replacing Bluetooth aerial......5217
Car Communication Computer E60, E61, E63, E64, E70, E87, E90, E91, E92, E93, R56......5219
Drawbar load sign omitted All with options 235 and 3AC......5231
Multi-audio system controller E60, E61, E63, E64, E70, E87, E90, E91, E92, E93......5233
Radio E87, E90, E91, E92, R56......5242
US car phone E60, E61, E63, E64, E70, E90, E91, E92, E93......5247
Universal charger and hands-free system E60, E61, E63, E64, E81, E87, E90, E91, E92, E93......5257
97 - VEHICLE PERSERVATION......5264
Basic fittings for Business mobile phone E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93......5265
Main group 97......5274
99 - PAINT......5275
0011... Information for handling the documents repair instructions, technical data, AZD......5276
4100... Information _ warning labels......5308
6100... Notes on handling the high pressure cleaner......5314
6400... Information on using cleaning agent _ paints (personal protection equipment)......5326
99 Notes on using temperature-controlled infra-red radiators......5347
99 operating fluid overview......5353
9900... General instructions on paintwork......5359
9900... Individual parts _ painting......5360
9900... Interior painting......5367
9900... Miscellaneous painting......5371
9900... Sectional painting......5395
9900... Touching up paintwork damage......5413
Cosmetic repairs on wheel rims......5425
New BMW paint brochure......5470
