BMW E90-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Sedan Repair & Service Manual 2004-2011
BMW E90-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Sedan Repair & Service Manual 2004-2011
Complete service repair manual for BMW E90-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Sedan, with workshop information to maintain, diagnose, repair, and service like professional mechanics.
BMW E90-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Sedan MY2004-MY2011 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 5,054 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
BMW E90-series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Repair & Service Manual 2004-2011.pdf
000 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....7
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....21
0000... CBS reset....22
0000... Check horn, headlight flashers and hazard warning flashers....25
0000... Check windscreen wash _ wipe system....26
0000... Checking coolant level and concentration, correcting if necessary....27
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....28
0000... Checking lighting system....29
0000... Checking of road safety (test drive)....30
0000... Diagnostic brief test....31
0000... Information _ warning labels....32
0000... Resetting CBS display according to factory specification....36
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37
0000... Steering components Check for play, tightness, damage and wear....39
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43
0000... When driving on a race track....47
0000... Windscreen washer system checking fluid level, topping up if necessary....53
0000... Work instruction for removing the protective film....54
0000006 Vehicle test....56
0000009 Pre-delivery check....57
0000105 Standard scope of service....62
0000555 Interrogating fault memories in Diagnosis System....63
0000610 Service - engine oil....64
0000612 Service - front brakes....66
0000614 Service - rear brakes....67
0000616 Service - microfilter....68
0000618 Service - brake fluid....70
0000624 Service - vehicle check....71
0001... Symbols used and information in repair instructions....74
0002001 Raising the vehicle using a vehicle lift....79
0011237 Checking _ topping up oil level in automatic transmission....81
5.1.1 Axles....88
7.1.1 Installation safety of the seat belts _ seat belt buckles....91
7.1.2 Status of the seat belts _ seat belt buckles....95
7.1.3 Belt force limiter....98
7.1.4 Seat belt tensioner....99
7.1.5 Airbag....100
7.1.6 Supplementary restraint systems (SRS)....103
7.11 Odometer (if present)....104
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....105
Abbreviations....106
Addition to special tools cabinet All model series....110
Arguments pertaining to engine oil consumption....112
Brake fluid - Operating Fluids Specification....115
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....116
CBS general - Reset is lost....118
Change to scope of maintenance work (introduction of BMW Mobility System)....119
Changed emissions test indicator BMW Condition Based Service....120
Changes in maintenance intervals (air cleaner, diesel fuel filter)....121
Complete vehicle E90....122
Emergency Services (BMW _ MINI) from issue September 2009....140
Engine oil - varying colours _ smell after initial filling in the works....141
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....142
Extract from BMW Group Standard?GS?90003-2....143
FEB-FEB-NED-TESTMODULE-AKTUELL....145
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....146
Handling the acoustic camera....152
Harmonisation of oil change intervals BMW....154
IMIB_Next....155
Ignition key data tapping on CBS vehicles....158
List of contents....164
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....166
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....167
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....168
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....169
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....170
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....171
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....172
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....173
Main group 00....174
New CBS item Pre-delivery check E60, E61, E63, E64, E65, E66, E67, E87, E90....175
New Maintenance Records service booklet and maintenance documentation All models....177
Parking brake function check - new procedure in the standard service scope _ rear brake service....179
Reduced spark plug change intervals....181
Service - vehicle check - revised maintenance scope....182
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....183
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....185
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....191
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....193
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....197
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....210
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....223
Towing....233
Workshop Equipment - Planning Documentation....235
Workshop equipment sales....236
011 - ENGINE ....237
11 operating fluid overview....242
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....244
1100 Mounting engine on assembly stand (N55)....246
1100 Overview of tightening torques....248
1100... Engine oil consumption measurement....252
1100... Overview of consumables (Electronic Parts Catalogue)....253
1100... Service - engine oil (N55)....259
1100039 Checking compression of all cylinders (N55)....262
1100050 Removing and installing engine (N55)....266
1100300 Engine oil consumption measurement....272
1100670 Securing engine in installation position (N55)....276
1112 Overview of Technical Data....282
1112 Overview of tightening torques....285
1112000 Removing and installing _ sealing cylinder head cover (N55)....299
1112040 Removing and installing all ignition coils and injector wells (N55)....303
1112100 Removing and installing cylinder head (N55)....305
1112101 Replacing cylinder head gasket (N55)....311
1112670 Cleaning intake port with walnut shell granulate (N55)....314
1112719 Resurfacing cylinder head lower face (N55)....320
1112729 Checking cylinder head for water leaks (N55)....322
1113 Overview of tightening torques....324
1113000 Removing and installing, sealing or replacing oil sump (N55)....331
1114010 Replacing sealing cap for vacuum pump (N55)....334
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (N55)....337
1114151 Replacing radial crankshaft seal on transmission side (N55)....340
1121500 Replacing crankshaft (N55)....345
1121505 Seal lower section of crankcase (N55)....355
1121531 Replacing all crankshaft main bearing (N55)....373
1122500 Removing and installing _ replacing flywheel (N55)....379
1123010 Removing and installing _ replacing vibration damper (N55)....382
1124571 Replacing all connecting rod bearing shells (N55)....385
1125530 Removing and installing _ replacing all pistons (N55)....389
1125671 Replacing piston rings on all pistons (N55)....397
1128010 Replacing drive belt for alternator (N55)....400
1128020 Replacing tensioning device for alternator drive belt (N55)....401
1130 Overview of tightening torques....403
1131 Overview of tightening torques....404
1131005 Checking camshaft timing (N55)....416
1131025 Removing and installing _ replacing intake camshaft (N55)....422
1131028 Removing and installing _ replacing exhaust camshaft (N55)....426
1131051 Replacing timing chain (N55) from March 2012....436
1131051 Replacing timing chain (N55) up to March 2012....443
1131090 Installing and removing _ replacing chain tensioner piston (N55)....450
1131505 Adjusting timing of camshaft(s) (N55)....452
1133050 Removing and installing _ replacing all rocker arms (N55)....457
1134552 Removing and installing _ replacing all valves (N55)....460
1134560 Replacing all valve stem seals (N55)....462
1134715 Replacing all valve springs (N55)....464
1136 Overview of tightening torques....468
1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters....472
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (N55)....515
1136655 Removing and installing _ replacing both solenoid valves (N55)....520
1137 Overview of tightening torques....523
1137... Fault patterns, valve gear (N20 _ 26 _ N55)....526
1137005 Removing and installing _ replacing eccentric shaft (N55)....529
1137010 Removing and installing _ replacing intermediate levers (N55)....532
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N55)....544
1140000 Checking engine oil pressure (N55)....551
1141000 Removing and installing _ replacing oil pump (N55) from March 2012....556
1141000 Removing and installing _ replacing oil pump (N55) up to March 2012....561
1141010 Removing and installing _ replacing chain module for oil pump _ vacuum pump (N55) from March 2012....565
1141010 Removing and installing _ replacing chain module for oil pump _ vacuum pump (N55) up to March 2012....574
1141115 Removing and installing _ replacing hydraulic valve (N55)....583
1142 Overview of tightening torques....585
1142020 Removing and installing _ replacing full-flow oil filter (N55)....598
1142035 Removing and installing _ replacing the thermostat housing N55....600
1151000 Removing and installing _ renewing coolant pump (N55)....602
1153 Overview of tightening torques....606
1153000 Removing and installing _ replacing coolant thermostat (N55)....613
1161 Overview of tightening torques....615
1161050 Removing and installing intake plenum (N55)....623
1165 Overview of tightening torques....627
1165020 Removing and installing _ replacing exhaust turbocharger (N55)....640
1166000 Removing and installing _ replacing vacuum pump (N55) from March 2012....648
1166000 Removing and installing _ replacing vacuum pump (N55) up to March 2012....651
1178510 Replacing oxygen control sensor (N55)....653
1178610 Replacing lambda oxygen monitoring sensor (N55)....659
6.1.9 Engine performance....661
9.0 BMW Longlife-17 FE+....662
BMW Quality Longlife-04 All....664
Camshaft....665
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....666
Connecting Rods and Bearings, BMW, N55, B30....667
Connecting Rods and Bearings....668
Coolant pump with drive....669
Crankshaft and Bearings, BMW, N55, B30....670
Crankshaft and Bearings....675
Cylinder Head with Valve Seat Cover, BMW, N55, B30....677
Cylinder head with cylinder head cover....678
Cylinder head with lid, BMW, N55, B30....679
Emissions control, control sensor _ monitoring sensor....680
Emissions-control, Lambda oxygen sensor....681
Engine Block, Cylinder Crankcase, BMW, N55, B30....682
Engine block....683
Engine identification....685
Engine in general, BMW, N55, B30....695
Fan....696
Flywheel....697
Intake camshaft, BMW, N55, B30....699
Intake manifold....700
Leak-testing the air-intake system....702
Main group 11....705
Oil Filter and Lines....706
Oil pump with strainer and motor, BMW, N55, B30....707
Oil pump with strainer and motor....708
Oil sump....710
Oil supply, BMW, N55, B30....712
Pistons with Rings and Pins, BMW, N55, B30....713
Standard screw connection....715
Thermostat and Connections....716
Turbocharger and Control....717
V-ribbed belt with Tension and Deflection Element....718
Vacuum pump, BMW, N55, B30....719
Vacuum pump....720
Vacuum supply All models....721
Valves with Springs, BMW, N55, B30....725
Variable Camshaft Control....726
Variable valve gear....727
Vibration Damper....728
Vibration damper, BMW, N55, B30....729
012 - ENGINE ELECTRICAL SYSTEM....730
12.... Removing and installing _ replacing ignition coil cover (N55)....732
12.... Removing and installing _ replacing rear ignition coil cover (N55)....733
1200 Contents of the motor electronics, general....735
1200... Instructions for removal and replacement of control units....736
1200... Instructions for working on the ignition system....738
1212011 Removing and installing _ replacing all spark plugs (N53, N54, N54T, N55, N63, S63)....740
1213511 Replacing ignition coils (N55)....743
1214521 Replacing crankshaft pulse sensor (N55)....746
1214523 Replacing pulse sensor on intake camshaft (N54, N54T, N55)....748
1214524 Replace pulse sensor on exhaust camshaft (N54, N54T, N55)....750
1214550 Replacing control unit (DME) (N55)....752
1214600 Removing _ replacing knock sensors (N55)....755
1214650 Replacing differential-pressure sensor on intake plenum (N55)....760
1214651 Replace the pressure sensor on the charge air duct (N54, N54T, N55)....762
1214700 Encoding the control unit (DME _ DDE)....764
1214705 Programming the control unit (DME _ DDE)....765
1231009 Checking alternator (BSD)....766
1231020 Removing and installing or replacing alternator (N54, N54T, N55)....770
1232501 Replacing voltage regulator....772
1241020 Removing and installing _ replacing starter motor (N54, N54T, N55 )....776
1241041 Replacing the engagement solenoid switch....777
1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N54 N54T N55 )....779
1251001 Replacing wiring harness section for engine (N55)....781
1251100 Replacing wiring harness section for ignition and injectors (N55)....786
1261280 Removing and installing _ replacing oil pressure sensor (N55)....788
1261285 Removing and installing _ renewing oil level sensor for engine oil (N55)....790
1290 Overview of tightening torques....792
1290... Removing and installing _ replacing electronics box....794
1290100 Replacing fan for electronics box....799
Alternator lead....801
Alternator with Drive and Mounting Parts....802
Electronic Shift Units or Control Units....803
Electronics box, wiring harness (N55)....804
Engine oil pressure, engine oil temperature, oil condition display....805
Spark Plugs....806
Starter motor with mounting....807
013 - FUEL PREPARATION & CONTROL....808
1161365 Removing and installing _ replacing front left charge air duct (N55)....810
1161368 Removing and installing _ replacing rear left charge-air duct (N55)....812
13 operating fluid overview....814
1300 Overview of tightening torques....815
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....816
1331032 Check fuel pressure....818
1351017 Removing and installing _ replacing high pressure pump (Bosch) (N55)....823
1351017 Removing and installing _ replacing high pressure pump (Continental) (N55)....827
1353 Overview of tightening torques....838
1353... Remove, install replace one injector N55 as from engine number 14407685 (hold-down device concept at the top)....851
1353... Removing and installing _ replacing an injector N55 up to engine number 14407684 (bottom hold-down device version)....862
1353... Warnings for the removal of injectors?(N55)....874
1353158 Removing and installing _ replacing rail (Bosch high pressure pump) (N55)....877
1353158 Removing and installing _ replacing rail (Continental high-pressure pump) (N55)....883
1353158 Removing and installing _ replacing rail (rail with pressure lines) (N55)....890
1353192 Removing and installing _ replacing a pressure line (Bosch high-pressure pump) (N55)....894
1353192 Removing and installing _ replacing a pressure line (Continental high-pressure pump) (N55)....899
1353310 Removing and installing _ replacing an injector (N55)....904
1353332 Removing and installing _ replacing feed line (Bosch high pressure pump) (N55)....906
1353332 Removing and installing _ replacing feed line (Continental high pressure pump) (N55)....910
1353334 Removing and installing _ replacing pressure line (Bosch high-pressure pump) (N55)....915
1353334 Removing and installing _ replacing pressure line (Continental high pressure pump) (N55)....919
1353596 Replacing high-pressure fuel sensor (N55)....927
1354030 Removing and installing _ sealing throttle body (N55)....933
1362531 Replacing coolant temperature sensor (N55)....935
1362560 Removing and installing _ replacing hot film air mass meter (N55)....937
1362582 Removing and installing _ replacing oil temperature sensor (N55)....939
1371 Overview of tightening torques....941
1371000 Removing and installing _ replacing intake silencer housing (N55)....951
1371150 Removing clean air pipe (N55)....953
1371170 Removing air duct (N55)....955
1372001 Replacing air filter element (N55)....956
1390500 Replacing tank vent valve (N55)....958
Fuel Injector Nozzles and Lines....960
Group 13....962
Intake muffler....963
Sensors for control unit....964
Throttle valve and actuator....965
016 - FUEL SUPPLY....966
16.... Overview of fuel supply system....968
1600 Functional description for general fuel supply systems....970
1600... Fuel supply system (petrol _ gasoline)....972
1600005 Draining and filling fuel tank....976
1600510 Conducting leak test on fuel tank and tank venting system....980
1611030 Removing and installing or replacing fuel tank (petrol _ gasoline)....982
1611060 Removing and installing or replacing fuel filler pipe....987
1611071 Replacing rubber sleeve between fuel filler pipe and fuel tank....990
1611130 Checking fuel filler cap pressure relief valve....992
1611350 Replacing tensioning straps for fuel tank....995
1612.. Replacing outer fuel filter....997
1612... Checking repumping function of suction jet pump with BMW diagnosis system....999
1612000 Removing and installing _ replacing fuel level sensor (petrol, right)....1001
1612000 Removing and installing or replacing fuel gauge sensor (petrol _ gasoline, right)....1003
1612001 Removing and installing or replacing fuel gauge sensor (petrol _ gasoline, left)....1008
1612010 Removing and installing or replacing carbon canister....1012
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)....1013
1614070 Removing and installing _ replacing vent hose with strainer for carbon canister....1018
1614500 Removing and installing or replacing control unit for electric fuel pump....1020
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models....1022
Electronically controlled fuel pump E46, E60, E61, E63, E64, E87, E90, E91....1033
Fuel Delivery....1036
Fuel Supply, Sensor for Indication E90, E91, E92, E93....1037
Fuel Tank and Mounting Parts....1038
Fuel pump....1039
Main group 16....1040
Tank ventilation....1041
017 - COOLING....1042
13.... Removing intake duct (N55)....1043
17 operating fluid overview....1045
1700 Overview of tightening torques....1048
1700... Instructions for working on cooling system....1049
1700... Notes on retrofitting a trailer towing device....1054
1700005 Draining and adding coolant (N55)....1055
1700009 Checking cooling system for watertightness....1059
1700039 Bleed and fill cooling system with vacuum filling unit....1062
1700039 Venting cooling system and checking for watertightness (N55)....1072
1711000 Removing and installing radiator (N55)....1076
1711035 Remove and install or replace the fan cowl with electric fan(N53, N54, N54T, N55)....1078
1711046 Removing and installing _ replacing module carrier....1081
1711100 Removing and installing _ replacing coolant expansion tank (N55)....1083
1711150 Removing and installing _ replacing engine oil cooler (N54, N54T, N55)....1084
1711190 Removing and installing _ replacing engine oil pipe for oil cooler (N54, N54T, N55)....1086
1721020 Removing and refitting _ replacing transmission oil cooler for twin-clutch gearbox or automatic transmission (N55)....1088
1722 Overview of tightening torques....1090
1751000 Removing and installing _ replacing charge air cooler (N54, N54T, N55)....1094
Coolant, Cooling System Test, BMW, E90, E91, E92, E93, N55....1097
Engine oil cooler and lines....1098
Fill cooling system....1099
Main group 17....1100
Radiator with mounting....1101
Radiator, expansion tank (N55)....1102
Vent cooling system....1103
018 - EXHAUST SYSTEM....1104
18 operating fluid overview....1105
1800020 Removing and installing complete exhaust system (N55)....1106
1810... Removing and installing _ replacing trim for exhaust pipe....1109
1812031 Replacing left or right rear silencer (N55)....1110
1812045 Removing and installing _ replacing centre silencer (N55)....1113
1820 Overview of tightening torques....1117
1831 Overview of tightening torques....1124
1832050 Removing and installing _ replacing catalytic converter (N55)....1130
1832651 Cleaning catalytic converter (N55)....1132
8.2.1.1 Emission control systems....1137
8.2.1.2 Gaseous emissions....1142
8.2.2.1 Emission control devices....1143
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....1146
Exhaust pipe with catalytic converter _ complete system....1148
Exhaust standard EURO 4 and E-OBD for diesel engines....1149
Exhaust system suspension....1156
Rear silencer....1157
021 - CLUTCH....1158
3.0 ATE brake cylinder paste, grease in the clutch region....1159
Bell housing....1160
Gauge 21 2 070 All Model Series....1161
Main group 21....1162
022 - ENGINE & TRANSMISSION MOUNTING....1163
22.... Overview of engine _ gearbox mounting....1164
2211 Overview of tightening torques....1165
2211001 Replacing right engine mount (N55)....1170
2211011 Replacing left engine mount (N55)....1172
2211100 Replacing right engine support arm (N55)....1174
2211110 Replacing left engine support arm (N55)....1175
2231001 Replacing rubber mount for transmission mounting?(automatic transmission)....1176
2231050 Replacing cross member for transmission mounting....1177
2232001 Replacing rubber mount for transmission mounting....1178
2232050 Replacing cross-member for transmission mounting....1179
Engine mounting....1180
Main group 22....1182
023 - MANUAL GEARBOX....1183
1.0 General information about manual gearbox oil....1184
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....1185
20191218_091240_TED-TED-....1187
23 operating fluid overview....1188
2300 Overview of Technical Data....1191
2300 Overview of tightening torques....1193
2300041 Installing exchange transmission (GS6-45BZ)....1195
2312092 Replacing radial shaft seal for gearshift shaft (GS6-45BZ _ DZ)....1198
4.0 transmission fluid for manual gearboxes....1200
5.0 transmission fluid for manual gearboxes....1205
Case and Cover....1206
Main group 23....1207
Synchronization GS6-53DZ....1208
Transmission in general S7S 47BG....1209
024 - AUTOMATIC TRANSMISSION....1210
0011237 Checking _ topping up oil level in automatic transmission (GA6HP19Z)....1212
23 Transmission designations....1214
23 Universal transmission retaining bridge....1220
23.. Universal BMW transmission take-up....1222
24 operating fluid overview....1224
2400 Overview of tightening torques....1227
2400018 Adjusting gearshift lever....1233
2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)....1234
2400018 Adjusting shift lever....1235
2400030 Removing and installing automatic transmission (GA6HP19Z) N54 _ N55....1236
2400050 Installing exchange transmission (GA6HP19Z)....1244
2411 Overview of tightening torques....1246
2411011 Removing and installing _ sealing or replacing transmission oil sump (GA6HP19Z)....1248
2413013 Replacing output flange shaft seal (GA6HP19Z)....1251
2414002 Replacing selector shaft seal (GA6HP19)....1254
2431011 Replacing torque converter shaft seal (GA6HP19Z)....1257
2434... Notes on mechatronics (GA6HP26Z _ GA6HP32Z _ GA6HP19Z)....1260
2434021 Replacing sealing sleeve for transmission housing (GA6HP19Z)....1262
2434562 Replacing mechatronics (GA6HP19Z)....1265
2440 Overview of tightening torques....1273
2440011 Removing and installing _ replacing torque converter (GA6HP19Z)....1274
2471 Overview of tightening torques....1276
6-speed automatic transmission....1277
Controller....1292
Electrical fittings....1293
External shift linkage....1294
Hydraulic _ electric control parts and controlling elements....1295
Input, Intermediate and Output Shafts....1296
Interior Shift Elements....1297
Main group 24....1298
Planetary gear drive....1300
Primary Pump....1301
Shift Clutches....1302
Shift Valves, Parking Lock....1303
Shift travel valves, parking lock....1304
Torque converter....1306
Transmission Case, Oil Sump....1307
Transmission Extension, Bearings, Sealing Ring....1308
Transmission filling capacities....1309
Transmission housing, transmission oil sump....1311
Transmission in general....1313
Transmission mounting....1316
Wire Harness, Shift Elements and Sensor....1318
025 - GEARSHIFT....1319
2516 Overview of tightening torques....1320
2516056 Removing and installing or replacing gearshift bracket (Steptronic)....1321
2516061 Replacing grip _ knob for shift lever....1324
2516065 Replacing gaiter (selector lever cover) for shift tower....1325
Gearshift bracket - Automatic Transmission....1327
Group 25....1329
026 - PROPELLER SHAFT....1330
26 operating fluid overview....1331
2600... Propeller shaft deflection angles....1332
2611 Overview of tightening torques....1333
2611... Overview (inserted propeller shaft)....1339
2611000 Removing and installing propeller shaft (inserted) completely....1340
2611020 Replacing centre mount gaiter....1347
2611051 Replacing flexible disc for front propeller shaft....1349
2611090 Removing and installing _ replacing front centring mount for propeller shaft....1352
2612001 Replacing complete propeller shaft centre bearing....1354
2612011 Replacing grooved ball bearing in centre mount of propeller shaft....1360
Group 26....1362
Propeller Shaft. complete....1363
027 - TRANSFER BOX....1370
27 operating fluid overview....1371
Main group 27....1373
Transfer Box in General, BMW, E60, E61, E90, E91, E92....1374
Transfer Box in General....1375
xDrive E60, E61, E90, E91, E92....1376
028 - TWIN_CLUTCH GEARBOX (DKG)....1390
1.0 Transmission oil for DKG GS7D36SG....1391
28 operating fluid overview....1393
Main group 28....1394
031 - FRONT AXLE, FRONT SUSPENSION....1395
31 operating fluid overview....1397
31... Front axle overview....1399
31.... Layout of spring strut shock absorber....1401
3100 Mobile table lift....1403
3100... Information on replacing shock absorbers....1406
3100... Instructions (chassis components made of aluminium)....1408
3100... Notes on repairing threads....1409
3110000 Removing and installing complete front axle (with spring struts)....1411
3110001 Removing and installing complete front axle with engine and transmission (E9x-N55)....1415
3111001 Replacing front axle support....1424
3111004 Removing and installing _ replacing reinforcement strut....1427
3111506 Lowering _ raising front axle support (SWZ00-2040)....1428
3111506 Lowering _ raising front axle support (universal lifter)....1432
3112000 Removing and installing _ replacing left or right wishbone....1437
3112050 Removing and installing _ replacing left or right trailing link....1439
3112080 Removing and installing _ replacing both tension struts....1441
3112134 Replacing rubber mount in left or right trailing link....1443
3112138 Replacing rubber mounts on both trailing links....1446
3121090 Replacing left _ right swivel bearing....1447
3121180 Removing and installing _ replacing bearing for front wheel....1450
3131000 Removing and installing complete left or right spring strut shock absorber....1452
3131031 Replacing front left or right spring strut shock absorber....1456
3133001 (Removing and installing) replacing front left or right spring strut support bearing....1464
3133095 Measuring ride-level height of vehicle....1466
3135000 Removing and installing _ replacing front stabilizer....1467
3135005 Removing and installing _ replacing push rod (anti-roll bar link) for left _ right anti-roll bar....1470
3135021 Replacing rubber mounts of stabilizer retaining fixture on front axle carrier....1471
3160... Notes on removing and installing Low Profile band clamps....1472
Front Axle Suspension....1475
Front axle - ride height, E90, LCI (from 09 _ 08)....1477
Front axle - ride height, E90....1479
Front axle differential....1481
General - Track Width _ Wheelbase E90, E91 _ Rough road package....1482
General - Track Width _ Wheelbase E90, E91, E92, E93 _ Series....1483
General - Track Width _ Wheelbase E90, E91, E92, E93 _ Sport suspension....1484
General - Track Width _ Wheelbase, BMW, E90, E91, LCI (from 09 _ 08), Bad-road package....1485
General - Track Width _ Wheelbase, BMW, E90, E91, LCI (from 09 _ 08), Series....1486
General - Track Width _ Wheelbase, BMW, E90, E91, LCI (from 09 _ 08), Sport suspension....1487
Main group 31....1488
Replace wheel bearing....1489
Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Rough-road package....1490
Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Series....1492
Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Sport suspension, Performance sport....1495
Shock Absorbers E90, E91 _ LCI (from 09 _ 08), Sport suspension....1496
Shock Absorbers E90, E91 _ Rough-road package....1497
Shock Absorbers E90, E91, E92, E93 _ Series....1498
Shock Absorbers E90, E91, E92, E93 _ Sport suspension, Performance sport suspens....1499
Spring Struts....1500
Wheel Bearings and Steering Knuckle....1501
032 - STEERING & WHEEL ALIGNMENT....1502
2.6 Electronic hydraulic steering (EPS)....1505
3100... Front axle + steering wheel _ chassis alignment check must be carried out after t....1507
32 operating fluid overview....1509
32... Overview of steering....1510
32.... Overview of steering wheel _ casing components....1512
3200 Overview of Technical Data....1514
3200... General chassis and suspension definitions....1575
3200... General information and definitions....1576
3200... Identification of suspension without label....1579
3200... Identifying suspension from label on front axle....1580
3200... KDS data statuses....1582
3200... Moving vehicle into design position....1584
3200... Moving vehicle into normal position....1585
3200... Performing rim runout compensation....1586
3200... Test conditions for chassis _ wheel alignment check....1587
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position....1588
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle....1592
3200610 Adjusting toe-in and camber on front axle....1596
3200620 Adjusting rear axle....1599
3210005 Adjustment for active front steering....1601
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering (with front axle raised)....1602
3211... Replacing gaiter for electric steering gear (EPS) on left or right....1604
3211100 Replacing gaiter for steering gear on left or right....1607
3213006 Bleeding power steering unit....1609
3213060 Removing and installing _ replacing hydraulic steering gear....1611
3213070 Removing and installing (replacing) electric steering box (EPS)....1614
3221 Overview of Technical Data....1617
3221151 Replacing left or right track rod end....1618
3221231 Replacing (removing and installing) left or right track rod....1620
3231 Overview of tightening torques....1622
3231003 Removing and installing _ replacing upper section of steering column trim....1626
3231020 Removing and installing _ replacing lower section of steering column trim....1628
3231070 Removing and installing _ replacing lower section of steering shaft....1629
3231082 Removing and installing _ replacing steering angle sensor....1633
3231090 Removing and installing _ replacing steering column....1634
3231102 Replacing steering spindle sleeve....1637
3231241 Replacing adjusting lever for steering column....1639
3233... Replacing cover for sport steering wheel....1640
3233... Replacing decorative trims for steering wheel....1641
3233000 Removing and installing _ replacing steering wheel....1643
3233010 Removing and installing _ replacing sport steering wheel....1645
3234020 Removing and installing _ replacing airbag unit....1647
3234030 Removing and installing _ replacing airbag unit (sport steering wheel)....1649
3241... Instructions for removing and installing ear clips....1651
3241... Instructions for using special tool 32 4 000....1654
3241... Notes on hydraulic line with quick-connect coupling....1656
3241060 Removing and installing (replacing) vane pump for hydraulic steering (N54 _ N55)....1658
3241100 Removing and installing _ replacing belt pulley on vane pump for power steering....1661
3241250 Removing and installing _ replacing fluid reservoir for power steering....1662
3241311 Replacing intake pipe for hydraulic steering (N54 N55)....1664
3241332 Replacing pressure line for hydraulic steering (N54 _ N55)....1666
3241351 Replacing return line for hydraulic steering (N55 _ N54)....1670
Active steering....1672
Chassis _ wheel alignment - normal position E90, E91 _ LCI (from 09 _ 08)....1680
Chassis _ wheel alignment - normal position E90, E91 _ REAR END....1681
Drop Arm....1682
Electronic Power Steering....1683
Group 32....1684
Pump and Oil Supply....1685
Steering Wheel....1687
Steering column....1688
Steering....1689
Wheel Alignment E90 _ LCI (from 09 _ 08), Performance sport suspension (SZP5A)....1690
Wheel Alignment E90, E91 _ LCI (from 09 _ 08), Low-slung sport suspension....1691
Wheel Alignment E90, E91 _ LCI (from 09 _ 08), Rough road package....1692
Wheel Alignment E90, E91 _ LCI (from 09 _ 08), Series....1693
Wheel Alignment E90, E91 _ Rough road package....1694
Wheel Alignment E90, E91, E92, E93 _ Low-slung sport suspension....1695
Wheel Alignment E90, E91, E92, E93 _ Series....1696
Wheel Alignment E90, E92 _ Performance sport suspension (SZP5A)....1697
Wheel Alignment, BMW, F20, REAR WHEEL, Sports suspension settings with low-slung (except M135i)....1698
Wheel Alignment, E90, 320d EfficientDynamics Edition....1699
033 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....1700
00 Safety instructions for handling oil....1704
0002000 Raising vehicle with trolley jack....1706
0011... Checking _ topping up oil level in rear axle final drive....1710
3100... Notes on wheel bearing replacement following accident damage....1713
33 operating fluid overview....1715
33.... Rear axle layout....1717
3300... Information on replacing shock absorbers....1719
3300... Notes on repairing threads....1721
3300... Rear axle wheel _ chassis alignment check must be carried out after the following....1722
3310... Rear axle final drive Assignment to model series....1724
3310... Removing and installing _ replacing vibration absorber....1726
3310010 Removing and installing _ replacing rear differential....1728
3311... Replacing cover gasket on rear axle final drive at rear (168L)....1731
3311... Replacing rear cover gasket on rear axle final drive (188L _ 188LW)....1732
3311... Replacing rear cover gasket on rear axle final drive (215L _ 215LW)....1733
3311021 Replacing radial shaft seal for drive flange on rear axle final drive (inserted propeller shaft)....1734
3311091 Replacing drive flange on left or right of rear axle final drive....1738
3311151 Replace the radial shaft seal for the left or right drive flange....1740
3311271 Replacing rear cover gasket on rear axle final drive....1742
3311521 Replacing the dust plate on the rear axle differential (input flange removed)....1744
3317... Replacing rubber mount (with hydraulic damping)....1749
3317... Replacing rubber mount....1751
3317004 Replacing all front rubber mounts for rear differential mounting....1753
3317005 Replacing rubber mount for rear differential mounting at rear....1756
3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)....1757
3321... Ribbed teeth....1761
3321000 Removing and installing _ replacing left or right output shaft (on 2-flow exhaust system)....1762
3321001 Removing and installing _ replacing left output shaft....1764
3321002 Removing and installing _ replacing right output shaft....1765
3321071 Replacing both gaiters on left or right output shaft (on 2-flow exhaust system)....1767
3331... Overview of rear axle support with rubber mounts....1772
3331000 Removing and installing complete rear axle support....1773
3331011 Replacing rear axle support....1775
3331503 Lowering _ raising rear axle support (SWZ00-2040)....1778
3331503 Lowering _ raising rear axle support (universal lifter)....1782
3332... Overview of steering links....1786
3332021 Replacing left or right trailing arm....1787
3332031 Replacing rubber mount for trailing arm in wheel carrier....1788
3332035 Replacing a rubber mount for trailing arm in rear axle support....1791
3332071 Replacing one upper control arm....1794
3332091 Replacing a control arm....1796
3332125 Replacing a ball joint in lower steering knuckle _ wheel carrier....1798
3332131 Removing and installing _ replacing a steering stub _ wheel carrier....1800
3332180 Removing and installing _ replacing left or right toe arm....1802
3332190 Removing and installing _ replacing left or right camber arm....1804
3332195 Replacing rubber mount for camber arm in rear axle support....1807
3333001 Replacing left or right rear axle carrier compression strut....1810
3333101 Replacing two rubber mounts (front) for rear axle carrier....1812
3333101 Replacing two rubber mounts (rear) for rear axle carrier....1818
3341... Detaching wheel bearing inner race from drive flange (drive flange removed)....1821
3341000 Replacing drive flange on left or right rear axle shaft (on 2-flow exhaust system)....1823
3341005 Replacing left drive flange on rear axle shaft....1825
3341151 Replacing wheel bearing on left or right rear axle shaft (on 2-flow exhaust system)....1827
3341153 Replacing wheel bearing (outside diameter 75 mm) on rear axle shaft....1829
3341153 Replacing wheel bearing (outside diameter 85 mm) on rear axle shaft....1831
3352000 Removing and installing _ replacing rear left or right shock absorber....1833
3352031 Replacing rear left or right rubber mount for shock absorber mount....1836
3352161 Replacing support bearing (lower section) for rear left or right spring strut _ shock absorber....1838
3353... Measuring ride-level height of vehicle....1840
3353000 Removing and installing _ replacing rear left or right coil spring....1841
3355000 Removing and installing _ replacing rear anti-roll bar....1847
3355021 Replacing both rubber mounts for anti-roll bar mounting....1849
3355041 Replacing anti-roll bar link for anti-roll bar on left or right....1850
Anti-roll bar....1851
Assessment of the rubber mounts on axle components....1852
Axle guide and axle strut....1854
Changing rear axle transmission fluid with the oil gun....1856
Final drive oil - new oil quality from 07 _ 2011....1857
General - track width E90, E91 _ LCI (from 09 _ 08), Rough road package....1858
General - track width E90, E91 _ LCI (from 09 _ 08), Series....1859
General - track width E90, E91 _ LCI (from 09 _ 08), Sport suspension....1860
General - track width E90, E91 _ Rough road package....1861
General - track width E90, E91 _ Series....1862
General - track width E90, E91 _ Sport suspension....1863
Main group 33....1864
Output Shaft....1866
Rear Axle Suspension....1867
Rear Differential Case with Cover....1868
Rear axle - ride height E90....1869
Rear axle - ride height, E90, LCI (from 09 _ 08)....1870
Rear axle final drive suspension....1872
Rear axle final drive, 168L....1873
Rear axle final drive, 188LW....1874
Rear axle final drive....1875
Shock Absorbers....1877
Wheel Bearings....1878
034 - BRAKES....1879
1.1.13 Brake pads....1884
1.1.14 Brake drums, brake discs....1886
1.1.6 Duo-servo parking brake....1892
1.1.6 Electronic parking brake....1896
1.1.6 Parking brake, operating lever, reversible ratchet....1904
1.2.1 Service brake Effect....1909
1.3.1 Auxiliary brake (emergency braking) Effect....1915
1.4.1 Parking brake Effect....1916
1.6 Antilock Brake System (ABS)....1917
1.7 Electronic brake system (EBS)....1919
34 operating fluid overview....1920
34.... Overview of brakes....1923
3400... Checking brake discs....1925
3400... General Information....1927
3400... General information on braking in new brake discs _ brake pads....1930
3400009 Checking brakes on test stand....1931
3400010 Checking thickness of brake pad....1932
3400012 Parking brake function check....1933
3400017 Checking brake booster (vacuum test)....1935
3400025 Replacing fluid in brake system....1937
3400050 Bleeding brake system with DSC....1940
3400513 Checking parking brake setting (vehicle check for service)....1943
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....1945
3410014 Adjusting handbrake....1962
3411 Overview of tightening torques....1967
3411... Overview of front brakes....1970
3411000 Removing and installing _ replacing brake pads on both front disc brakes (Brembo)....1971
3411000 Removing and installing _ replacing brake pads on both front disc brakes (N54 _ M57T2 Top _ N57)....1975
3411000 Removing and installing or replacing brake pads on both front disc brakes (Teves floating caliper)....1982
3411020 Removing and installing or replacing front left or right brake caliper (Teves)....1989
3411220 Removing and installing _ replacing both front brake discs (Brembo)....1991
3411220 Removing and installing _ replacing both front brake discs....1993
3411250 Removing and installing _ replacing a brake carrier _ brake guard plate at front....1995
3411519 Removing and installing _ replacing left or right front brake caliper....1996
3411520 Removing and installing _ replacing front left or right brake caliper (Brembo)....1999
3411552 Overhauling left or right front brake caliper (Brembo) (brake caliper removed)....2002
3411552 Overhauling left or right front brake caliper (brake caliper removed)....2004
3411667 Precision-turning both front brake discs on both sides....2007
3421 Overview of tightening torques....2009
3421... Overview of rear brake....2012
3421173 Replacing rear left (or right) brake carrier....2013
3421200 Removing and installing _ replacing brake pads on both rear disc brakes (Brembo)....2014
3421200 Removing and installing or replacing brake pads on both rear disc brakes (TRW floating caliper)....2018
3421200 Removing and installing or replacing brake pads on both rear disc brakes (Teves floating caliper)....2024
3421320 Removing and installing _ renewing both brake discs....2031
3421320 Removing and installing _ replacing both rear brake discs (Brembo)....2033
3421745 Removing and installing _ replacing rear left or right brake caliper (Brembo)....2035
3421745 Removing and installing or replacing rear left or right brake caliper (Teves)....2037
3421812 Overhauling left or right rear brake caliper (Brembo) (brake caliper removed)....2040
3421812 Overhauling left or right rear brake caliper (brake caliper removed)....2042
3421947 Precision-turning both rear brake discs on both sides....2045
3431... Overview of brake master cylinder _ brake booster....2047
3431181 Removing and installing _ replacing expansion tank for hydraulic brake actuation....2048
3431505 Removing and installing _ replacing master brake cylinder for DSC....2050
3432... Overview of brake lines....2053
3432861 Replacing all brake pipes....2054
3432881 Replacing front left or right brake hose....2056
3432951 Replacing rear left or right brake hose (between rear axle support and body)....2058
3432980 Replacing rear left or right brake hose (between brake caliper and pipe)....2060
3433051 Removing and installing _ replacing non-return valve for brake booster....2062
3433505 Removing and installing or replacing brake booster....2064
3435001 Replacing a brake pad sensor (front)....2066
3435003 Replacing a brake pad sensor (rear)....2068
3441... Overview of handbrake....2070
3441... Removing and installing or replacing gaiter for handbrake lever....2071
3441000 Removing and installing _ replacing handbrake lever....2073
3441071 Replacing handle for handbrake lever....2076
3441120 Removing and installing _ replacing both parking brake Bowden cables....2077
3441140 Removing and installing or replacing guide tube for handbrake cables....2081
3441220 Removing and installing _ renewing all parking brake pads....2083
3441250 Removing and installing _ replacing expander for parking brake shoes....2086
3451 Overview of tightening torques....2088
3451527 Removing and installing _ replacing DSC hydraulic unit....2089
3452... Overview of electronic components....2092
3452516 Removing and installing _ replacing DSC control unit....2093
3452525 Replacing one front pulse sensor....2095
3452535 Replacing a rear pulse sensor....2097
3452535 Replacing one rear wheel speed sensor (for work no. 34 50 003)....2099
3452550 Removing and installing _ replacing DSC sensor....2106
3452700 Replacing the DSC hydraulic control unit....2108
Brake Lines....2111
Brake servo....2112
Dynamic Stability Control 8Plus E60, E61, E63, E64, E83, E90, E91, E92....2113
Dynamic Stability Control Mk60E5 E85, E86, E87, E90, E91, E92, E93....2128
Front Brake, BMW, E90....2138
Front Brake....2140
Group 34....2141
Instruction for replacement brake pads _ brake discs....2142
Master Brake Cylinder....2143
Modified procedure for replacing brake pads....2144
Modified wear limit for brake disc _ brake pad replacement....2145
Parking Brake E90....2146
Rear Brake, BMW, E90....2147
Rear Brake....2148
Slip control system (DSC)....2149
Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, E90....2150
Testing and bleeding brakes E90....2151
Testing and bleeding brakes....2152
Turning brake disc....2153
035 - PEDALS....2156
35.... Overview of pedals....2157
3511000 Removing and installing complete bearing block for foot pedal....2159
3521041 Replacing spring for brake pedal....2161
3531000 Removing and installing or replacing clutch pedal....2162
3531011 Replacing bearing bushes for clutch pedal....2164
3531041 Replacing spring for clutch pedal....2165
3531050 Removing and installing _ replacing over-centre helper spring....2166
3540001 Removing and installing or replacing accelerator pedal module....2169
Group 35....2171
Parking brake....2172
Pedal Assembly Console....2174
Pedals....2176
036 - WHEELS WITH TYRES....2177
36 operating fluid overview....2179
36.... Overview of wheels and tyres....2180
3600... General information on light alloy disc wheels....2181
3600... Recommendation for heating tyres before removing or fitting....2183
3610 Overview of tightening torques....2185
3610209 Checking front and rear wheel for lateral and radial runout....2189
3610300 Remove or install front or rear wheel....2191
3610508 Stationary wheel balancing....2196
3610713 Checking one road wheel on balancing machine for lateral and radial runout (wheel removed)....2199
3610715 Checking rim for lateral and radial runout....2202
3611000 Initialising Run Flat Indicator (RPA)....2204
3611105 Removing and installing RDC (Tyre Pressure Control) control unit (LOW COST)....2206
3611105 Removing and installing RDC control unit....2208
3611115 Removing and installing _ replacing RDC receiving aerial....2210
3611121 Removing and installing _ replacing an RDC trigger transmitter (front)....2211
3611503 Performing a reset of the RDC (tyre pressure control)....2212
3611523 Removing and installing _ replacing an RDC trigger transmitter (rear)....2214
3611533 Removing and installing _ replacing RDC wheel electronics (Generation II _ Generation III)....2216
3611533 Removing and installing _ replacing a tyre pressure control electronic wheel module (Generation I)....2221
3612... Notes and specifications for tyre _ wheel exchange....2226
3612001 Replacing a tyre....2228
3612005 Replacing a runflat tyre or a UHP tyre....2234
3613 Subsequent installation of wheel-bolt lock....2238
5.2.2 Wheels....2239
5.2.3 Tyres....2240
Group 36....2241
Inflating tyres with nitrogen (N2) All series....2242
Kinematics diagnosis system and environment....2244
Repairing runflat tyres All models....2325
Run Flat Indicator....2327
Wheel Rims....2337
Wheels One-part alloy wheels....2338
Wheels Steel and aluminium strip wheels....2339
Wheels Two-part alloy wheels....2340
Wheels....2341
037 - INTEGRATED SUSPENSION SYSTEMS....2342
00 Danger of poisoning if oil is ingested _ absorbed through the skin....2343
00 Risk of injury if oil comes into contact with eyes and skin....2347
3714511 Replacing front ride height sensor....2349
3714512 Replacing rear ride height sensor....2350
041 - BODY....2352
1100... Handling components after flood damage....2357
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage....2358
41 operating fluid overview....2364
41... 0?Notes on the repair technique used in the main group 41....2372
4100... 0 Contents of Body, General....2373
4100... Blind rivet....2376
4100... Bonding aluminium on steel....2377
4100... Bonding on painted _ primed surfaces....2381
4100... Bonding steel on steel....2385
4100... Corrosion protection....2388
4100... EMC screws....2390
4100... Filler S1....2392
4100... Frame alignment control dimensions, body....2393
4100... Gap dimensions, body....2399
4100... General notes regarding bonding....2402
4100... Grinding aluminium components....2404
4100... Grinding steel parts....2406
4100... Handling airbags and restraint systems....2407
4100... Handling electrical system and electronics....2408
4100... Information on hazards....2410
4100... Information on metal filler....2412
4100... Information on vehicle protection....2413
4100... Installation solution for straight shank _ hexagon rivet nut....2414
4100... Installing a cavity sealing with 2-component PU cavity foam....2417
4100... Installing cavity sealing (expanded)....2423
4100... Installing cavity sealing (not expanded)....2425
4100... Materials science....2426
4100... Notes on adhesive?K1....2429
4100... Notes on adhesive?K2....2432
4100... Notes on adhesive?K3....2435
4100... Notes on adhesive?K4....2437
4100... Notes on adhesive?K5....2439
4100... Notes on adhesive?K6....2442
4100... Notes on cleaning agent?R1....2444
4100... Notes on repairing threads....2445
4100... Opening bonded connections....2447
4100... Opening brazed connections....2449
4100... Opening rivet connections....2450
4100... Opening welded connections....2452
4100... Overview of adhesive cartridge guns....2454
4100... Overview of consumables (Electronic Parts Catalogue)....2456
4100... Position of shaped parts for cavity bulkhead....2461
4100... Punch rivets....2462
4100... Quality standard....2464
4100... Reinforcement plate (bonded)....2465
4100... Reinforcement plate with stud bolt (bonded or welded)....2469
4100... Repair methods, repair stages 1....2475
4100... Repair solution for straight shank _ hexagon rivet nut....2476
4100... Repair techniques, repair stage 2....2480
4100... Repair techniques, repair stage 3....2481
4100... Repairing plastic components....2483
4100... Riveting steel components....2485
4100... Safety at work....2486
4100... Safety instructions for handling magnets....2490
4100... Separating cut determination with a template....2492
4100... Setting blind rivet nuts and bolts....2494
4100... Spot-weld bonding steel components....2495
4100... Spray gun for cavity sealant....2498
4100... Stamping vehicle identification number....2501
4100... Straightening aluminium component on the outer skin....2504
4100... Straightening aluminium components in structure....2506
4100... Straightening steel components....2508
4100... Use of materials in outer skin....2511
4100... Welding and soldering steel components....2513
4100... Welding in reinforcement plate (sheet steel)....2518
4100... Working with 2-component PU cavity foam....2521
4100... Workshop equipment (BMW and MINI vehicles)....2524
4105800 Releasing bonded folded seam connections....2529
4111023 Replacing front section of engine support to left wheel arch....2530
4111023 Stripping down - Replacing front section of engine support with left wheel arch....2538
4111028 Replacing left engine support (partial replacement before front axle)....2540
4111028 Stripping down - Replacing left engine support (partial replacement before front axle)....2545
4111043 Replacing front section of left engine support....2547
4111300 Replacing cover for longitudinal member with left door pillar (partial replacement B-pillar)....2551
4111516 Replacing front left or right carrier support (partial replacement, front side panel removed)....2555
4111516 Stripping operations - Replacing left carrier support....2559
4112535 Replacing complete rear luggage compartment floor (tail panel removed)....2561
4112535 Stripping operations - Replacing complete rear luggage compartment floor (tail panel removed)....2569
4112557 Replacing middle luggage compartment floor (tail panel has been removed)....2570
4112557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)....2573
4112590 Replace luggage compartment floor (complete, i.e. including inner wheel arch section on the left or right, tail panel removed)....2574
4112651 Removal requirements - replacing the left luggage compartment floor (tail panel or side panel removed)....2581
4112651 Replacing left luggage compartment floor (tail panel or side wall removed)....2582
4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)....2589
4114021 Replacing front left wheel arch....2592
4114021 Stripping work - replacing front left wheel arch....2599
4114502 Replacing rear left outer wheel arch section (rear left side panel removed)....2601
4114511 Replacing complete rear left wheel arch (rear left side panel removed)....2605
4121510 Replacing front left door pillar (front side panel removed)....2610
4131000 Replacing roof outer skin (normal roof)....2615
4131010 Replacing roof outer skin (version with slide _ tilt sunroof)....2616
4131010 Stripping operations - Replacing roof outer skin E90 (version with slide _ tilt sunroof)....2625
4131010 Stripping operations - Replacing roof outer skin E90 (version without slide _ tilt sunroof)....2626
4133040 Replacing front left or right side wall holder....2627
4133040 Replacing front wall....2631
4134041 Replacing complete tail panel....2633
4134041 Stripping operations - Replacing tail panel....2638
4135010 Removing and installing _ replacing side panel, front left or right....2640
4135101 Replacing rear left side panel....2642
4135101 Stripping operations - Replacing rear left side panel....2649
415.... Adjust door....2651
415.... Removing and installing door....2654
4151... Notes on replacing the door....2657
4151... Replacing door hinge bushing (door removed)....2658
4161000 Removing and installing engine compartment lid....2660
4161014 Adjusting engine compartment lid....2662
4162000 Removing and installing rear lid....2664
4162014 Adjusting rear lid....2665
4162520 Removing and installing _ replacing left or right hinge for rear lid (rear lid removed)....2667
4163000 Removing and installing flap for fuel filler neck....2668
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....2669
Cosmetic repairs on wheel rims....2674
Dent repairs without damaging paintwork....2692
Engine compartment lid....2694
Filler S1....2695
Front doors....2700
Front trim panel....2701
Fuel filler flap emergency release....2702
Min _ max tolerance sample catalogue for paintwork and corrosion damage....2703
New BMW paint brochure....2708
New repair methods ?Gluing _ Riveting? on steel bodies....2709
Rear doors....2712
Rear lid....2713
Reinforcement plate....2715
Repair of corrosion damage....2716
Roof....2718
Side walls....2719
Transferring hole pattern....2721
Vehicle identification number, general....2724
Visible corrosion on vehicle add-on parts....2730
051 - BODY EQUIPMENT....2733
4163003 Replacing cover bowl....2747
51 operating fluid overview....2755
5100.. Overview of front door....2757
5100.. Overview of rear door....2759
5100... Notes on component bonding with adhesive tape....2761
5100... Notes on installing rubber window seals....2764
5100... Overview of consumables (Electronic Parts Catalogue)....2766
5100... Safety information for working on vehicles with airbag systems....2768
5100... Service position of engine compartment lid....2769
5111.. Overview of front bumper....2771
5111... Installing _ replacing number _ license plate (without base)....2773
5111... Removing and installing _ replacing cover for headlight cleaning system on left....2775
5111050 Removing and installing _ replacing support for front bumper panel....2776
5111156 Removing and installing front bumper trim (from 09 _ 08)....2778
5111156 Removing and installing front bumper trim (up to 09 _ 08)....2781
5111157 Replace bumper panel, front....2784
5111158 Replacing baseplate for license plate....2787
5111180 Removing and installing _ replacing centre grille for bumper trim....2788
5111185 Removing and installing _ replacing side grille for bumper trim....2790
5111185 Removing and installing _ replacing side trim grille in bumper trim (M Technic aerodynamic kit)....2792
5112.. Overview of rear bumper (M Technic aerodynamic kit)....2794
5112.. Overview of rear bumper....2796
5112... Predrill mounting holes for RDC trigger transmitter (only applicable to construction period from 03 _ 09 to 09 _ 09 with M Technic aerodynamic package)....2797
5112... Remove and install rear bumper panel....2799
5112... Removing and installing _ replacing bottom middle trim on rear bumper (M Technic aerodynamic kit)....2802
5112... Removing and installing _ replacing guide for bumper at rear bottom middle....2803
5112... Replacing trim on rear bumper (M Technic aerodynamic kit)....2804
5112050 Removing and installing _ replacing support for rear bumper panel....2806
5112157 Replacing rear bumper trim....2808
5112801 Removing and installing _ replacing holder for rear left or right bumper....2810
5112821 Replacing both holders for rear bumper....2811
5112825 Removing and installing _ replacing guide for rear centre bumper....2813
5112828 Removing and installing _ replacing left or right guide for rear bumper....2814
5113001 Removing and installing _ replacing front radiator grille, middle left or right....2816
5113025 Removing and installing _ replacing left or right trim on engine hood _ bonnet....2818
5113116 Remove and install cowl panel cover....2819
5113116 Removing and installing the cowl panel cover _ PREMIUM....2822
5113117 Replacing cowl panel cover....2835
5113280 Removing and installing _ replacing trim strip on roof frame at left or right....2836
5113286 Replacing bracket for roof luggage rack on left or right....2838
5113316 Removing and installing _ replacing trim strip on roof gutter at left or right....2840
5114... General notes for labelling with adhesive films....2842
5114... Instructions for attaching number _ letter designation combination....2850
5114000 Removing and installing _ replacing front BMW badge....2852
5114010 Removing and installing _ replacing rear BMW badge....2854
5114110 Removing and installing _ replacing rear model designation (brilliance)....2855
5114110 Removing and installing _ replacing rear model designation....2856
5116 Overview of tightening torques....2862
5116... Calibrating compass in inside mirror (up to 09 _ 08)....2871
5116... Calibrating compass in interior rearview mirror (from 09 _ 08)....2873
5116... Gluing of mirror base....2876
5116... Overview of storage compartment (centre console)....2879
5116... Removing and installing drawer in luggage compartment....2881
5116000 Removing and installing or replacing mirror on left or right front door....2882
5116026 Replacing mirror glass....2884
5116040 Removing and installing _ replacing housing on left or right door mirror....2886
5116045 Removing and installing _ replacing retaining ring on left or right exterior mirror (from 09 _ 08)....2888
5116045 Removing and installing _ replacing retaining ring on left or right exterior mirror (up to 09 _ 08)....2890
5116060 Removing and installing _ renewing inside mirror (with Japanese inside mirror with electronic toll function)....2892
5116060 Removing and installing _ replacing inside mirror (with high-beam assistant)....2896
5116060 Removing and installing _ replacing inside mirror (with mirror arm end caps)....2900
5116060 Removing and installing _ replacing inside mirror (with rain sensor)....2904
5116060 Removing and installing _ replacing interior rearview mirror (overview)....2908
5116080 Removing and installing or replacing sun visor and left or right counter support....2911
5116154 Removing and installing _ replacing insert for centre console....2912
5116156 Replacing ashtray insert....2913
5116200 Removing and installing storage compartment....2914
5116201 Replacing storage compartment....2917
5116202 Removing and installing _ replacing front (inner or outer) cup holder....2919
5116206 Removing and installing _ replacing centre armrest....2920
5116210 Removing and installing _ replacing trim for preselector lever....2922
5116212 Removing and installing trim for storage compartment....2924
5116213 Replacing trim for storage compartment....2926
5116284 Replace one of the drink holder covers in front (inner or outer)....2928
5116340 Removing and installing _ replacing lock for right glovebox....2929
5116342 Removing and installing _ replacing lock barrel for front passenger airbag deactivation....2930
5116360 Removing and installing right glove box....2933
5116361 Replacing right glovebox....2935
5116366 Removing and installing right glovebox with housing....2937
5116383 Removing and installing _ replacing damper for glovebox....2939
5116400 Removing and installing _ replacing roller sun blind on fixed side window of left....2941
5116405 Removing and installing _ replacing roller sun blind on side window of left or right rear door....2942
5116450 Removing and installing _ replacing rear left _ right grab handle....2945
5116480 Removing and installing or replacing front grab handle....2946
5116992 Disassembling and assembling lock barrel (lock barrel removed)....2947
5117400 Removing and installing _ replacing bump stop with ejector for filler flap....2950
5121... Overview of front door locks....2951
5121... Removing weather strip with special tool 00 9 324 at front or rear....2953
5121003 Replacing door detent (lock striker), front left or right....2955
5121004 Adjusting front left or right door detent (lock wedge)....2956
5121090 Overview of removing and installing _ replacing door lock in left or right front door....2957
5121090 Removing and installing _ replacing door lock in left or right front door....2959
5121125 Removing and installing _ replacing carrier for left or right outside door handle with lock cylinder....2962
5121126 Removing and installing _ replacing carrier for left or right outside door handle without lock cylinder....2964
5121140 Removing and installing _ replacing complete lock barrel in left or right front door....2965
5121147 Replacing locks for single key locking system with CAS control unit....2969
5121150 Blocking, if necessary initialising, car key in immobiliser control module....2970
5121170 Removing and installing or replacing outside door handle from left or right front door....2971
5121180 Removing and installing _ replacing cover on outside door handle....2973
5121181 Removing and installing _ renewing cover on outside handle with lock cylinder....2975
5121182 Replacing cover on outer handle with lock barrel....2976
5121225 Removing and installing or replacing inside door opener in left or right front door....2977
5121233 Removing and installing _ replacing Bowden cable for outside door handle on left o....2979
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door....2981
5121280 Removing and installing _ replacing door stop on left or right front door....2982
5121300 Removing and installing or replacing window cavity cover strip on outside of lef....2984
5121330 Removing and installing _ replacing window cavity cover strip on inner front door....2986
5122... Overview of rear door locks....2988
5122001 Replacing door detent (lock striker), rear left or right....2990
5122004 Adjusting rear left or right door lock striker....2991
5122090 Removing and installing _ replacing door lock in left or right rear door....2992
5122126 Removing and installing _ replacing carrier for outside door handle on left or right rear door....2995
5122170 Removing and installing _ replacing outer door handle on left or right rear door....2997
5122180 Removing and installing _ replacing cover on outside handle, left or right....2999
5122225 Removing and installing _ replacing inside door opener of rear left or right door....3002
5122233 Removing and installing _ replacing Bowden cable for outside door handle on left or right rear door....3004
5122235 Removing and installing _ replacing Bowden cable for inside door opener on left or right rear door....3005
5122280 Removing and installing _ replacing door retainer on rear left or right door....3006
5122300 Removing and installing _ replacing window cavity cover strip on rear door on left....3008
5122330 Removing and installing _ replacing window cavity cover strip on inside rear door....3010
5122360 Replacing seal for door seam _ roof frame on left or right rear door....3012
5123... Adjusting _ replacing bump stops....3013
5123004 Adjusting engine compartment lid catch....3018
5123100 Removing and installing _ replacing right engine hood _ bonnet lock....3019
5123110 Removing and installing _ replacing left hood _ bonnet lock....3022
5123131 Adjusting left or right striker on engine hood....3024
5123155 Removing and installing _ replacing bar for retaining hook....3025
5123160 Removing and installing _ replacing arrester hook on engine hood....3027
5123211 Removing and installing _ replacing cable for front engine hood locks (to passenger compartment)....3028
5123212 Removing and installing _ replacing cable for front hood _ bonnet locks (to locks)....3030
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....3031
5124004 Adjusting rear lid lock (lower section of rear lid lock)....3032
5124050 Removing and installing _ replacing lock element (lock cylinder) for rear lid....3035
5124100 Removing and installing _ replacing rear lid lock (upper section)....3038
5124130 Removing and installing _ replacing striker for rear lid lock....3040
5124145 Removing and installing _ replacing button for tailgate activation....3041
5124300 Removing and installing or replacing left or right gas strut for rear lid....3043
5131... General procedure for the disassembly and installation of bonded window glass....3044
5131... Materials for bonding window....3053
5131... Notes on window bonding repair kit....3056
5131... Notes on window bonding....3060
5131... Remove windscreen with Roll Out 2000....3062
5131... Removing and installing _ replacing retaining strip for cowl panel cover....3070
5131... Removing windows with a Spider....3072
5131... Removing windows with an oscillating knife....3078
5131... Window glass removal with wire pull handle....3081
5131000 Removing and installing _ renewing windscreen....3084
5131015 Repairing damage to windscreens caused by stone chips (clear and tinted laminated safety glass)....3089
5131021 Removing and installing _ replacing rubber frame for windscreen (top)....3091
5131023 Removing and installing or replacing left or right gutter strip along windscreen....3093
5131025 Replacing left or right gutter strip along windscreen....3094
5131200 Removing and installing _ replacing rear window....3096
5131241 Replacing rubber frame (top _ side) for rear window....3100
5131242 Replacing rubber frame (bottom) for rear window....3102
5132160 Remove and install _ replace housing cover on inner left or right side window frame....3105
5132170 Removing and installing _ replacing door window glass, front left or right....3107
5132211 Replacing front left or right rubber guide for left or right door window....3109
5132420 Remove and install _ replace trim on window frame of front left or right door....3111
5133... Slightly loosen power window regulator to remove door lock in left or right front door....3114
5133000 Removing and installing (replacing) power window regulator in left or right front door....3117
5134... Replacing the left or right window guide rail cover....3119
5134160 Removing and installing _ replacing housing cover on inner left or right door wind....3121
5134171 Replacing rear left or right door window....3123
5134191 Replacing left or right fixed door window in rear window frame....3125
5134211 Replacing rubber guide for rear left or right door window....3130
5134420 Removing and installing _ replacing trim on window frame of rear door (front), left or right....3132
5137000 Removing and installing _ replacing complete rear left or right power window regulator....3134
5141000 Removing and installing left or right front door trim panel....3136
5141001 Replacing front left or right door trim panel....3139
5141017 Removing and installing _ replacing cover on front door handle (passenger side)....3141
5141018 Replacing speaker trim on front left or right door trim panel....3143
5141019 Removing and installing _ replacing door handle on door trim panel at front (passenger side) left or right....3145
5141030 Removing and installing _ replacing decorative strip on front left or right door t....3147
5141081 Replacing armrest on front left or right door trim panel (driver's side)....3149
5142000 Removing and installing left or right rear door trim panel....3151
5142001 Replacing left or right rear door trim panel....3154
5142017 Removing and installing _ replacing cover on door handle, rear left or right....3155
5142018 Replacing speaker trim on rear left or right door trim panel....3157
5142030 Removing and installing _ replacing decorative strip (light strip) on rear left or....3159
5143 Overview of tightening torques....3161
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left (driver side)....3164
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right....3166
5143148 Removing and installing or replacing trim on left or right door pillar (top)....3168
5143150 Removing and installing or replacing trim for left or right door pillar (bottom)....3170
5143201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right....3172
5143251 Removing and installing _ replacing trim panel for left or right rear roof pillar (C-pillar)....3174
5144001 Removing and installing _ replacing headliner (without slide _ tilt sunroof)....3176
5144011 Removing and installing or replacing roofliner (with slide _ tilt sunroof)....3177
5145 Overview of tightening torques....3181
5145.. Overview of instrument panel....3185
5145... Removing and installing carrier for instrument panel....3187
5145... Replacing side cover on instrument panel....3190
5145030 Removing and installing instrument panel trim....3192
5145031 Replacing instrument panel trim....3195
5145181 Removing and installing _ replacing bottom right trim for instrument panel....3198
5145185 Removing and installing _ replacing panel for pedals....3200
5145263 Removing and installing _ replacing instrument panel trim on right....3202
5145370 Removing and installing (replacing) left decorative strip on instrument panel....3204
5145380 Removing and installing (replacing) right decorative strip on dashboard....3206
5146... Removing and installing _ replacing trim on rear window shelf (parcel shelf)....3208
5146001 Removing and installing panel for rear window shelf (parcel shelf)....3209
5146002 Replacing trim panel for rear window storage shelf (parcel shelf)....3212
5146004 Replacing trim for oddments tray (back shelf with rear window roller blind and through-loading system)....3214
5146005 Removing and installing trim for oddments tray (back shelf with rear window roller blind and through-loading system)....3215
5146007 Replacing panel for rear window shelf (parcel shelf)....3216
5146013 Removing and installing _ replacing rear window roller blind....3220
5146050 Removing and installing _ replacing top trim on rear apron....3221
5147 Overview of tightening torques....3223
5147... Removing and installing _ replacing left or right underbody panelling....3231
5147... Removing and installing storay tray in luggage compartment on left....3232
5147000 Removing and installing _ replacing front (inside) left or right door sill cover strip....3233
5147030 Removing and installing _ replacing rear (inside) left or right entrance cover strip....3237
5147065 Removing and installing _ replacing finishing strip at front left or right entra....3239
5147072 Removing and installing _ replacing finishing strip at rear left or right entrance....3241
5147101 Removing and installing _ replacing luggage compartment floor trim panel....3242
5147151 Removing and installing _ replacing left luggage compartment wheel arch trim....3244
5147161 Removing and installing _ replacing right luggage compartment wheel arch trim....3247
5147171 Removing and installing _ replacing flap in luggage compartment trim on right....3249
5147315 Removing and installing _ replacing front carpet for passenger compartment....3250
5147440 Removing and installing _ replacing rear carpet on seat pan....3252
5147490 Removing and installing _ replacing underbody protection (front)....3253
5147491 Removing and installing _ replacing rear underbody protection....3255
5147491 Removing refitting _ replacing rear engine undercover....3257
5148... Notes for bonding sound insulation (SI), doors....3260
5148... Removing and installing _ replacing sound insulation on cowl panel _ windscreen....3263
5148001 Removing and installing _ replacing insulation lining on hood _ bonnet....3264
5148060 Removing and installing _ replacing sound insulation in left or right front door....3265
5148070 Removing and installing _ replacing sound insulation on left or right rear door....3268
5149000 Removing and installing _ replacing panel for rear lid....3271
5161 Overview of tightening torques....3272
5171 Overview of tightening torques....3277
5171... Notes on fitting covers in front wheel arch....3290
5171... Removing and installing _ replacing cover for carbon canister....3292
5171... Removing and installing _ replacing left or right reinforcement cover....3293
5171... Removing and installing _ replacing left or right steering box cover....3294
5171... Removing and installing _ replacing left spring support passage cover....3296
5171... Removing and installing _ replacing multifunction pan....3297
5171... Removing and installing _ replacing radiator seal....3303
5171... Removing and installing _ replacing right spring support passage cover....3305
5171000 Removing and installing _ replacing seal on front door, left or right....3306
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)....3312
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)....3314
5171041 Removing and installing _ replacing rear left or right wheel arch cover....3315
5171103 Removing and installing _ replacing top cooling air guide....3317
5171200 Removing and installing _ replacing seal on rear door, left or right....3318
5171371 Removing and installing _ replacing trailing link on left or right spring strut dome....3329
5171407 Replacing rear spoiler (M)....3332
5171447 Removing and installing _ replacing trim for cover on left or right side member (from 09 _ 08)....3336
5171447 Removing and installing _ replacing trim for cover on left or right side member (up to 09 _ 08)....3338
5172... Sealing installation....3340
5175001 Removing and installing _ replacing left or right underbody cover....3342
Door locks, rear....3344
Engine compartment lid catch _ locks....3345
Front Door Locks....3346
Front bumper....3347
Front door trim panel with armrests....3348
Front licence plate holder All models....3349
Gaskets and loose body components....3351
Interior mirror with digital compass....3355
Mirrors, Finishers, Ashtrays, Consoles....3360
Panel, rear parcel shelf, roller sun blind....3361
Power windows, front....3362
Power windows, rear....3363
Rear Bumper....3364
Rear door trim panel with armrests....3365
Rear lid locks....3367
Reinforcement, body....3368
Removing the windscreen....3370
Repair of damage caused by stone chips on the windshied....3372
Side Trim Panel with Armrests....3381
Trim Parts, Covers, Handle Strip....3382
Underbody panelling....3384
052 - SEATS & MOTORCYCLE SEAT....3385
5213... Replacing guide sleeves for front left or right head restraint....3389
5213000 Removing and installing left or right front seat (normal _ manual)....3391
5213021 Removing and installing _ replacing flexmat on left or right front seat....3395
5213025 Removing and installing _ replacing left or right seat mechanism (normal _ manual)....3397
5213030 Removing and installing _ replacing backrest frame on left or right front seat....3398
5213040 Removing and installing _ replacing outer cover on left or right front seat backre....3401
5213041 Removing and installing _ replacing the inner cover on the left or right front seat (normal _ manual)....3403
5213198 Removing and installing or replacing rear panel on left or right front seat backrest....3404
5213390 Removing and installing or replacing front left or right head restraint....3405
5213400 Replacing seat cover on left or right front seat (normal _ manual)....3406
5213405 Replacing backrest cover for left or right front seat (normal _ manual)....3412
5213415 Replacing left or right upholstery for front seat (normal _ manual)....3416
5213420 Replacing left or right support for front seat backrest (normal _ manual)....3417
5213455 Replace heating elements for front seat (basic version) on the left or right....3418
5214... Additional work in event of faulty drive _ gearing for longitudinal adjustment....3420
5214... Performing function check with adapter cable (for seat repairs)....3424
5214... Removing and installing carrier for outer cover on left or right front seat (ele....3426
5214040 Removing and installing _ replacing outer cover on left or right front seat (normal _ electric)....3427
5214050 Removing and installing or replacing lumbar cushion on front seat....3430
5214060 Removing and installing or replacing valve housing for lumbar cushion....3433
5214392 Removing and installing _ replacing front left or right crash-active head restraint (from 09 _ 08)....3435
5215050 Remove or install left or right thigh support from _ on the front seat (sport _ manual)....3438
5215055 Removing and installing or replacing lumbar cushion on front seat....3441
5215057 Removing and installing or replacing valve body for lumbar support _ backrest width adjustment....3444
5215060 Replacing an air cushion for backrest width adjustment left or right....3446
5215400 Replacing seat cover for left or right front seat (sport _ manual)....3448
5215403 Removing and installing _ replacing thigh support cover on front seat (sport _ manua....3455
5215405 Replacing the backrest cover for the front seat (Sport _ manual) on the left or right....3457
5215415 Replacing upholstery for left or right front seat (sport _ manual)....3460
5215417 Replacing padding for left or right thigh support (sport _ manual)....3461
5215420 Replacing padding for left or right front seat backrest (sport _ manual)....3462
5215450 Replacing cushion heating element for left or right front seat....3463
5215451 Replacing backrest heating element for left or right sports seat....3464
5215452 Replacing heating element for left or right front seat (thigh support)....3465
5215455 Replace heating elements for front seat (sport _ manual) left or right....3466
5216048 Remove or install thigh support at the front seat (sport _ electric) on the left or right....3469
5216055 Replacing an air cushion for backrest width adjustment left or right....3475
5216058 Removing and installing or replacing valve housing for lumbar cushion....3477
5224... Emergency actuator for rear seat backrest....3479
5224... Removing and installing _ replacing all guide sleeves for rear head restraints....3480
5224... Removing and installing _ replacing cup holder in armrest for rear seat backrest....3481
5224005 Removing and installing or replacing rear seat....3482
5224010 Removing and installing _ replacing backrest....3483
5224030 Removing and installing complete centre armrest for rear seat backrest....3484
5224199 Removing and installing _ replacing rear panel on left rear seat backrest....3485
5224311 Removing and installing _ replacing lock for left or right rear seat backrest....3487
5224388 Removing and installing _ replacing rear middle head restraint....3489
5224390 Removing and installing or replacing left or right rear head restraint....3490
5224400 Replacing seat cover for rear seat....3491
5224408 Replacing backrest cover for rear seat....3494
5224450 Replacing padding for rear seat....3497
5226... Removing and installing _ replacing cup holder in armrest for rear seat backrest....3498
5226... Removing and installing _ replacing ski bag with casing on rear seat (through-loading system)....3499
5226005 Removing and installing _ replacing rear seat (through-loading)....3501
5226008 Removing and installing _ replacing rest side section on left or right rear seat backrest....3502
5226020 Removing and installing _ replacing both backrests for rear seat....3504
5226030 Removing and installing complete centre armrest for rear seat backrest (through-loading)....3506
5226080 Removing and installing _ replacing backrest frame for left rear seat....3509
5226085 Removing and installing _ replacing backrest frame for right rear seat....3510
5226199 Removing and installing _ replacing rear panel on left rear seat back....3511
5226199 Removing and installing _ replacing rear panel on left rear seat backrest....3513
5226200 Removing and installing _ replacing rear panel on right rear seat back....3516
5226303 Removing and installing _ replacing actuator for left or right rear seat backrest....3518
5226311 Removing and installing _ replacing lock for left or right rear seat backrest (through-loading system)....3520
5226390 Removing and installing or replacing left or right rear head restraint....3522
5226411 Replacing left backrest cover for rear seat....3523
5226412 Replacing right backrest cover for rear seat....3526
6.2.6 Other seats....3529
Cleaning and care of leather in vehicles All model series....3530
Front seats....3534
Rear Seat (normal), manual....3536
Rear seats (through-loading system)....3537
054 - SLIDE_TILT SUNROOF & SOFT TOP....3538
4100... Notes on the water drain hose of the slide _ tilt sunroof....3539
5123... Removing _ installing ball sockets with clip....3541
54 operating fluid overview....3544
540... Notes on glass slide _ tilt sunroof (initialisation _ normalisation _ learning of characteristic curve)....3545
5410... Repair instructions for bonded seals....3547
5412... Removing and installing _ renewing guide element pair for glass slide _ tilt sunroof....3551
5412... Replacing complete glass slide _ tilt sunroof frame....3555
5412003 Adjusting glass slide _ tilt sunroof lid....3556
5412015 Replacing left or right gaiter for glass slide _ tilt sunroof....3558
5412115 Removing and installing glass slide _ tilt sunroof lid....3559
5412117 Replacing seal for glass slide _ tilt sunroof lid....3560
5412136 Removing and installing _ replacing roofliner for glass slide _ tilt sunroof....3562
5412138 Removing and installing _ replacing rain gutter for glass slide _ tilt sunroof....3565
5412180 Removing and installing _ replacing inspection trim for glass slide _ tilt sunroof....3567
5412190 Removing and installing _ replacing the stop for the glass slide _ tilt sunroof....3568
5412211 Removing and installing complete glass slide _ tilt sunroof....3570
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof....3573
Electrical slide _ tilt sunroof components....3574
Measures for leather complaints (seats)....3575
Mechanical Sun Roof Components....3583
061 - GENERAL VEHICLE ELECTRICAL SYSTEM....3584
1200... Notes _ information on start assistance (jump starting)....3592
1200... Notes for disconnecting and connecting battery....3594
3243010 Removing and installing _ replacing control unit for active front steering....3598
4.11 Electrical wires....3600
61 operating fluid overview....3606
6100. Version with AFS setting steering angle (after reconnecting vehicle battery)....3607
6100... Battery charging calendar....3608
6100... Diagnosis for Condition Based Service....3609
6100... Encode _ program control unit(s)....3613
6100... Notes for disconnecting and connecting the vehicle battery....3615
6100... Notes on handling optical fibres....3619
6100... Safety instructions for handling vehicle battery....3620
6100730 Encode _ program control unit(s) (After vehicle test)....3621
6111... Fitting repair kit for positive battery lead transfer point....3623
6111... Install the repair cable for the positive battery cable VVT....3629
6111... Installing the repair cable for the positive battery cable of the power distribution box....3634
6111... Repairing wiring harness for blower controller....3642
6111... Replacing wiring harness for blower controller....3647
6112... Information on intelligent battery sensor (IBS)....3651
6112002 Replacing battery positive lead (from battery to luggage compartment connector)....3653
6112004 Replacing battery positive lead (from luggage compartment connector to engine bulkhead connector)....3655
6112013 Replacing the battery earth lead....3659
6112200 Replacing wiring harness in left or right front door....3661
6112210 Replacing wiring harness in left or right rear door....3663
6113... Butt connector for repairing a plug connection....3665
6113... Connector housing, LCC contact (load current contact)....3670
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....3673
6113... Crimping Micro Power Quadlock contacts (MPQ)....3679
6113... Crimping Micro Quadlock System contacts (MQS)....3681
6113... Crimping annular contacts....3683
6113... Crimping optical fibres....3685
6113... Crimping stop parts....3688
6113... Cutting off, stripping insulation and cutting optical fibres to length....3692
6113... Cutting to length and stripping insulation from cables....3696
6113... Fuse holder....3697
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....3698
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....3701
6113... In-line plugs, 2-pin, System JPT ELA....3704
6113... In-line plugs, 4-pin, System DFK ELA....3706
6113... In-line plugs, 6- to 50-pin, System Elo....3708
6113... Inline connectors, 6-, 8-pin, System MQS....3711
6113... Inline plugs, 4-, 10-pin, System Elo....3713
6113... Installing comb connector for retrofitting _ repairs....3715
6113... Main relay connector for DME....3721
6113... Opening plug housings and removing contacts of different plug systems....3722
6113... Relay carrier....3725
6113... Removing and installing _ replacing OBD-II socket....3727
6113... Repairing airbag leads (build date _ version affected 04 _ 2008 to 07 _ 2008)....3729
6113... Repairing ribbon cables....3734
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....3736
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....3740
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....3742
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....3744
6113... Socket of tab connector housings....3746
6113... Special tools for wiring harness repairs....3747
6113... Treating cables and fibre-optic cables....3754
6113... Unlocking and disconnecting different plug connections....3756
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....3769
6113050 Removing and installing or replacing fuse box in passenger compartment (built after 03 _ 2007)....3776
6114... Removing and installing _ replacing engine compartment B+ terminal....3778
6114010 Removing and installing _ replacing distribution box (on battery)....3780
6120 Overview of tightening torques....3782
6120... Battery replacement information....3787
6120... Notes on AGM battery....3789
6120... Threshold values for battery assessment of all batteries (except telephone batteries)....3793
6120503 Vehicle battery - closed-circuit current monitoring....3794
6120900 Disconnecting and connecting battery earth lead....3795
6120908 Carrying out a voltage interruption of the 12-V battery....3808
6121 Overview of tightening torques....3810
6121010 Remove and install or replace battery....3813
6121028 Charging battery....3816
6121028 Recharge vehicle battery....3818
6125... Assessing the transport capability of cell block in service workshops....3822
6125... Notes on repair of high-voltage battery unit....3825
6131... Overview of switches....3830
6131006 Removing and installing (replacing) fixture for steering column switch (SZL)....3832
6131008 Removing and installing _ replacing steering-column switch cluster....3835
6131009 Repairing steering column switch cluster (SZL)....3838
6131011 Removing and installing _ replacing volute spring cassette....3846
6131023 Removing and installing _ replacing Start _ Stop switch....3848
6131037 Removing and installing _ replacing light control unit....3849
6131043 Removing and installing or replacing roof switch cluster....3851
6131052 Removing and installing _ replacing centre console control panel (without CCC _ ASK)....3855
6131054 Removing and installing _ replacing centre console control panel (with CCC _ ASK, CIC)....3857
6131079 Removing and installing _ replacing switch for hazard warning flashers _ central locking....3859
6131083 Removing and installing _ replacing switch for unlocking rear lid....3860
6131101 Removing and installing _ replacing switch for backrest width adjustment....3861
6131113 Removing and installing _ replacing both shift paddles for automatic transmission....3862
6131115 Replacing rocker switch for side window operation (front)....3863
6131116 Replacing rocker switch for side window operation (rear)....3865
6131122 Removing and installing _ replacing tow hitch switch....3867
6131133 Removing and installing _ replacing AV connection socket....3868
6131134 Removing and installing _ replacing USB audio interface connecting socket....3870
6131195 Removing and installing (replacing) front controller (from 09 _ 2008)....3871
6131198 Replace controller chrome ring....3873
6131204 Replacing switch combination for seat adjustment....3877
6131208 Removing and installing _ replacing switch for lumbar support....3878
6131221 Removing and installing _ replacing both multifunction steering wheel switches....3879
6131229 Removing and installing _ replacing both switches on sport steering wheel....3881
6131241 Removing and installing _ replacing bonnet _ hood contact switch....3883
6131255 Replacing switch for door mirror....3884
6131310 Replacing brake light switch....3885
6131382 Replacing coolant level switch....3887
6131492 Replacing level switch for windscreen washer system....3889
6131996 Carrying out steering angle sensor adjustment....3890
6133050 Removing and installing _ replacing left fanfare horn....3892
6133055 Removing and installing _ replacing right fanfare horn....3894
6135.. Overview of control units....3896
6135... Notes on ESD protection (Electro Static Discharge)....3898
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....3902
6135001 Removing and installing trailer module....3916
6135015 Removing and installing (replacing) control unit for Car Access System....3918
6135080 Removing and installing (replacing) control unit for left or right seat adjustment (front seat)....3920
6135095 Removing and installing _ replacing control unit _ module for seat heating....3922
6135107 Removing and installing or replacing Junction Box electronics....3924
6135115 Removing and installing _ replacing footwell module....3926
6135177 Removing and installing (replacing) rain _ light sensor....3928
6135679 Initializing rain _ light (solar) sensor....3930
6135950 Removing and installing (replacing) control unit for comfort access system....3931
6135953 Removing and installing _ replacing interior antenna for comfort access system....3933
6135954 Removing and installing _ replacing interior antenna for comfort access system (rear)....3934
6135970 Removing and installing _ replacing rear luggage compartment antenna for comfort a....3936
6142... Removing and installing _ replacing DC _ DC converter....3937
6161 Overview of Technical Data....3940
6161 Overview of tightening torques....3945
6161.. Overview of windscreen wiper and washer system....3947
6161... Adjusting left or right windscreen wiper....3949
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen....3953
6161041 Replacing both windscreen wiper blades....3955
6161081 Replacing the left or right wiper arm....3957
6161100 Removing and installing _ replacing both windscreen wiper arms....3963
6161270 Removing and installing _ replacing bracket for windscreen wiper system complete with motor....3965
6167010 Removing and installing _ replacing washer pump of headlight washer system....3967
6167083 Removing and installing _ replacing left or right high-pressure nozzle of headli....3968
6171015 Removing and installing _ replacing a spray nozzle in windscreen washer system....3970
6171061 Replacing washer fluid reservoir for windscreen washer system....3972
6171100 Removing and installing _ replacing windscreen washer pump....3974
6Foto131038 Removing and installing (replacing) switch for passenger airbag deactivation....3976
AGM battery All models from E39....3978
Adapter cable for OBD socket All series....3982
Adapter cable, 3-pin All series....3983
Assessing the transport capability of high-voltage battery units in service workshops....3984
Automatic engine start-stop function....3987
Auxiliary cable....3994
Battery exchange in vehicles with a high-voltage system....3995
Battery master document....3996
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....4005
Battery with terminal....4008
Bus diagnosis....4009
Bus structures All models from E38 and MINI....4016
Car Access System E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93....4024
Central locking system....4031
Distribution box, current terminals....4039
Electrically adjustable seats E81, E87, E90, E91, E92, E93....4040
Footwell module....4047
Form for equipotential bonding screw connections....4056
Fuse box....4058
Horn....4059
Instructions for 12 V dual storage system....4060
Junction box....4065
Notes for opening and closing cable straps....4071
Notes on earth bonding screw connections....4075
Notes on handling the high-voltage battery unit in vehicles with water damage....4076
Notes on repair of high-voltage battery unit....4078
Overview of high-voltage battery unit cooling....4082
Peripherals box, 26-pin all models....4083
Personal Profile E87, E90....4084
Power supply E81, E82, E87, E88, E90, E91, E92, E93....4092
Release _ pressing-off tool....4100
Replace the gel pad for rain-light-solar-condensation sensors....4101
Safety information for handling electric and hybrid vehicles....4104
Steering Column Switch E70, E71, E81, E82, E87, E90, E91, E92, E93....4108
Switch....4114
Windscreen wipers....4115
062 - INSTRUMENTS....4117
0011... Information for handling the documents repair instructions, technical data, AZD....4118
6211280 Removing and installing (replacing) instrument cluster....4130
Condition Based Service....4131
Instrument cluster E81, E87, E90, E91, E92, E93....4140
Instrument panel control unit....4154
Roller operation....4155
Service menu in the instrument cluster....4156
iDrive, Central Information Display and Controller E60, E61, E63, E64, E87, E90, E91, E92....4157
063 - LIGHTS....4167
4.1.1 Headlamps status and function....4171
4.1.2 Headlight alignment....4177
4.1.3 Headlamp switch....4181
4.1.5 Self-levelling suspension devices (if required)....4185
4.1.6 Headlight cleaning system (if required)....4190
4.2.1 Rear lights status and function....4191
4.3.2 Brake lights switch....4195
6310... Light patterns from different low-beam headlight types....4196
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....4200
6310... Test requirements for headlights vertical aim adjustment....4203
6310004 Adjusting headlights....4209
6310014 Adjusting fog lamps....4211
6311... Installing headlight repair kit....4212
6312... Headlight fogging fault pattern....4214
6312... Installing additional bracket for left or right xenon headlight....4215
6312... Repairing headlights....4217
6312... Replacing drive _ electronics box for left adaptive headlight (from series status 09 _ 2008)....4218
6312... US version Check _ position the horizontal blocking when headlight is replaced....4220
6312... US version Remove the horizontal blocking before adjusting the headlamp....4226
6312... US version Setting the horizontal blocking when headlamp is set....4229
6312002 Removing and installing _ replacing right headlight....4231
6312010 Removing and installing or replacing left headlight (xenon headlight)....4232
6312012 Removing and installing right headlight (xenon headlight)....4235
6312015 Removing and installing or replacing left headlight (adaptive headlight)....4236
6312017 Removing and installing _ replacing right headlight (adaptive headlight)....4239
6312860 Replacing control unit for left xenon headlight....4240
6312861 Replacing control unit for right xenon headlight....4242
6312870 Replacing ignition unit for left xenon headlight (with xenon bulb)....4243
6312871 Replacing the ignition unit for the right xenon headlight (with xenon bulb)....4247
6312895 Replacing electronics box _ control unit for left adaptive headlight (up to 09 _ 2008)....4249
6312896 Replacing electronics box _ control unit for right adaptive headlight....4251
6313080 Removing and installing _ replacing left direction indicator insert from series status 09 _ 2008....4252
6313200 Removing and installing _ replacing front left or right auxiliary direction indicator....4254
6317060 Remove and install (replace) left or right fog light....4255
6321055 Replacing a socket housing for left or right rear light (side panel)....4257
6321057 Replacing a socket housing for left or right rear light (rear lid)....4259
6321101 Replacing sealing frame for left or right rear light (on side panel)....4260
6321104 Replacing sealing frame for left or right rear light (on rear lid)....4262
6321180 Removing and installing _ replacing left or right rear light (in side panel)....4263
6321183 Removing and installing _ replacing left or right tail light (on rear lid)....4265
6325000 Removing and installing _ replacing auxiliary brake light....4267
6326000 Removing and installing _ replacing left or right number _ license plate light....4269
6331.. Overview of interior lights....4270
6331000 Removing and installing _ replacing complete interior roof light (front)....4271
6331004 Removing and installing or replacing complete ceiling light (rear, with module f....4272
6331020 Removing and installing _ replacing footwell light (door)....4275
6331020 Removing and installing _ replacing footwell light (footwell)....4276
6331050 Removing and installing _ replacing mirror light....4277
6331080 Removing and installing _ replacing luggage compartment light....4278
6331150 Removing and installing _ replacing glovebox light....4279
6331170 Removing and installing _ replacing door handle light on left or right front door....4280
6331175 Removing and installing _ replacing door handle light on left or right rear door....4282
6399... Notes for handling bulbs _ bulb light sources (exterior lights)....4284
6399... Notes for replacing light bulbs (interior lights)....4286
6399... Notes for replacing the protective cap of the headlight....4287
6399... Safety information for handling bulbs _ light sources (exterior lights)....4289
6399002 Replacing halogen bulb for left (or right) high-beam headlight....4291
6399004 Replacing halogen bulb for left (or right) high-beam headlight (with xenon lamp)....4293
6399072 Replacing halogen bulb for left (or right) headlight....4295
6399072 Replacing halogen bulb for left or right headlight (from version 9 _ 2008)....4297
6399076 Replacing bulb for left (or right) xenon headlight (with ignition unit)....4299
6399132 Replacing bulb for front left (or right) parking light....4300
6399132 Replacing bulb for front left (or right) side lights....4302
6399155 Replacing bulb for front left (or right) side lights (with xenon bulb)....4306
6399201 Replacing halogen bulb for left or right front fog lamp....4309
6399273 Replacing bulb for left (or right) front turn indicator....4310
6399295 Replacing bulb for auxiliary direction indicator, front left or right....4312
6399315 Replacing light bulb(s) for left or right rear light....4314
6399401 Replacing bulb for left or right number plate light....4316
6399431 Replacing bulb for front ceiling light....4317
6399432 Replacing bulb for rear ceiling light....4319
6399437 Replacing bulb for footwell light (in door)....4321
6399445 Replacing bulb(s) for mirror light....4322
6399451 Replacing light bulb for luggage compartment lighting....4323
6399461 Replacing bulb for glovebox light....4325
Adaptive Headlights....4327
Adjustment of lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,....4347
Front Fog Lamps, Additional Lamps, BMW, E90, Without M3....4348
Headlights, headlight assembly, BMW, E90....4349
Headlights....4350
High-beam assistant....4351
Interior lighting, BMW, E90....4359
Number plate light, BMW, E90, E92, E93....4360
Rear light cluster, BMW, E90....4361
Rear light unit....4362
Remounting the LED module....4363
Roof control panel E70, E81, E87, E90, E91, E92, E93....4365
Settings for lights, BMW, E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, With headlight range control....4382
Turn indicators, BMW, E90, Without M3....4383
Windscreen Wipers E90....4384
064 - HEATING & AIR CONDITIONING....4385
6100... Safety information on handling hybrid cars....4389
64 operating fluid overview....4393
6400... Overview of A _ C service station....4396
6400... Overview of refrigerant oil to be filled....4397
6411 Overview of tightening torques....4399
6411.. Overview of actuator drives on heater _ air conditioner....4405
6411206 Removing and installing _ renewing heating unit....4406
6411208 Replace heat exchanger....4414
6411212 Removing and installing _ replacing heater _ air conditioner fan....4417
6411224 Replacing controller for air conditioning blower....4419
6411326 Replacing the button caps of the heating and air conditioning system control panel....4420
6411377 Removing and installing _ replacing heater _ air conditioner operator unit (version....4422
6411378 Removing and installing _ replacing heating - A _ C system control panel (version with CCC _ ASK and CIC)....4424
6411806 Removing and installing _ replacing servodrive for fresh- _ recirculated-air flap....4427
6411829 Replacing actuator drive of ventilation flaps....4429
6411839 Replacing servodrive for footwell flap (automatic A _ C)....4431
6411850 Replacing servodrive for rear compartment flap....4433
6411856 Removing and installing _ replacing servodrive for central kinematics (A _ C control)....4435
6411866 Removing and installing _ replacing servodrive for blending flap (left)....4437
6411868 Removing and installing _ replacing servodrive for defrosting flap (right)....4439
6411869 Replacing servodrive for blending flap....4441
6411871 Removing and installing _ replacing actuator drive for blending flap (left)....4442
6411872 Removing and installing _ replacing servodrive for blending flap (right)....4444
6411905 Removing and installing _ replacing ventilation temperature sensor....4446
6411908 Removing and installing _ replacing footwell temperature sensor....4448
6411942 Replacing evaporator temperature sensor....4449
6411970 Replacing fogging sensor....4450
6411991 Removing and installing _ replacing sensor for automatic recirculated air control....4452
6411992 Removing and installing _ replacing solar sensor....4453
6412... Initialising Telestart hand-held transmitter (T93) (from version 03 _ 2007 onward)....4454
6412... Initializing Telestart hand transmitter (T90) (up to build date 03 _ 2007)....4456
6412089 Removing and installing or replacing muffler _ silencer....4458
6412120 Removing and installing _ replacing intake silencer for independent _ auxiliary heater....4459
6412160 Removing and installing or replacing complete independent heater with bracket....4460
6412600 Removing and installing or replacing fuel pump....4464
6422... Removing air ducts....4467
6422137 Removing and installing _ replacing left fresh-air grill....4471
6422138 Removing and installing _ replacing right fresh-air grill....4472
6422162 Removing and installing _ replacing center fresh-air grill....4474
6422191 Removing and installing _ replacing rear compartment fresh-air grille....4475
6431011 Replacing microfilter for interior ventilation....4476
6431081 Removing and installing _ replacing microfilter housing (upper section)....4477
6431092 Removing and installing _ replacing microfilter housing (lower section)....4479
6450... A _ C performance test....4491
6450... Install the retrofit absorber for the air conditioning suction line....4493
6450... Instructions for handling R 134a refrigerant....4495
6450... Instructions for handling refrigerant oil (for refrigerant R 134a)....4497
6450... Leak detection with forming gas....4499
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)....4509
6450... Safety informations for handling refrigerant oil....4513
6450... Safety informations for handling tetrafluorethane refrigerant R134a....4515
6450010 Drawing off, evacuating and filling air conditioning (R134a)....4517
6451... Leak-testing condenser....4524
6451... Leak-testing evaporator....4527
6451001 Cleaning evaporator....4530
6451520 Removing and installing or replacing expansion valve....4533
6451591 Removing and installing _ renewing evaporator....4536
6452... Instructions for opening and part replacement in refrigerant circuit....4538
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....4541
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....4549
6452521 Replacing A _ C compressor (N54, N55)....4555
6453.. Overview of A _ C circuit components....4558
6453... Instructions for desiccant insert replacement....4559
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....4561
6453... Replacing valve insert for refrigerant line....4563
6453515 Replacing desiccant insert for air conditioning system....4565
6453520 Replacing safety pressure switch....4568
6453550 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system....4570
Air conditioning compressor....4573
Compressor....4577
Draw off the contaminated R1234yf refrigerant and dispose of it....4578
Heating and air-conditioning unit (evaporator), switching elements....4581
Heating and air-conditioning unit (expansion valve), switching elements....4582
Housing, heater _ air conditioner....4583
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....4585
Important information about vehicle climate control E8x E9x E6x....4586
Independent heating E70, E90, E91, E92, E93....4596
Integrated heating control and climate control....4605
Main group 64....4629
Musty odour from heating and air conditioning system, evaporator cleaning....4630
Refrigerant Lines and Expansion Valve....4634
air conditioning, refrigerant amounts, BMW, E90, E91, E92, E93....4636
065 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....4637
6135975 Removing and installing _ replacing bumper antenna for Comfort Access System....4640
6500.. Overview of audio components (HiFi system)....4641
6500.. Overview of audio components (Top HiFi system)....4642
6500.. Overview of audio components (stereo system)....4643
6500.. Overview of installation locations for audio components....4644
6511... Notes regarding the adjustment of the installation position on the CD changer....4646
6511... Removing and installing _ replacing satellite tuner (US version only)....4648
6511070 Removing and installing _ replacing CD changer....4650
6511080 Removing and installing _ replacing radio receiver....4652
6512... Repair instructions after theft of head unit....4654
6512050 Removing and installing _ replacing left or right central bass speaker (under fron....4656
6512070 Removing and installing _ replacing amplifier....4658
6512072 Removing and installing (replacing) amplifier (Top HiFi system)....4660
6512200 Removing and installing (replacing) audio system controller....4663
6512220 Removing and installing _ replacing satellite tuner (only for US models starting at 09 _ 2009)....4665
6512230 Removing and installing _ replacing DAB tuner....4667
6513050 Removing and installing _ replacing speaker (treble speaker in quarterlight mirror)....4669
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)....4671
6513070 Removing and installing _ replacing speaker (mid-range speaker in door trim panel....4672
6513080 Removing and installing _ replacing speaker (tweeter in rear door)....4674
6513090 Removing and installing _ replacing speaker (mid-range speaker, door at rear)....4675
6513188 Removing and installing _ replacing rear mid-range speaker (in rear shelf)....4676
6513195 Removing and installing _ replacing rear treble speaker (in rear shelf)....4678
6513400 Removing and installing _ replacing left or right frequency gate....4679
6520035 Removing and installing _ replacing roof-mounted aerial _ antenna....4680
6520090 Removing and installing or replacing antenna amplifier....4682
6520150 Removing and installing _ replacing back-up antenna....4683
6520350 Removing and installing _ replacing suppression filter....4684
6524020 Removing and installing or replacing blocking circuit....4686
6550011 Removing and installing (replacing) video module for on-board monitor....4688
6575055 Removing and installing _ replacing emergency power siren with tilt sensor....4690
6575071 Removing and installing (replacing) module for interior movement detector....4694
6577... Notes on scrapping BMW vehicles with gas generators (central airbag control unit, airbag system)....4696
6577... Overview of sensors for airbag system....4699
6577016 Removing and installing _ replacing airbag control unit....4700
6577541 Removing and installing _ replacing front left or right acceleration sensor....4702
6577600 Replacing sensor mat for front passenger seat occupancy detector....4704
6577601 Replacing sensor mat for front passenger seat occupancy detector (sport seat)....4707
6577604 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector....4708
6577720 Removing and installing (replacing) left B-pillar sensor....4710
6577725 Removing and installing _ replacing right B-pillar sensor....4712
6577740 Removing and installing (replacing) left front door sensor....4713
6577745 Removing and installing _ renewing right front door sensor....4715
6581060 Removing and installing _ replacing outside temperature sensor....4716
6582... Replacing front trim panel of Central Information Display (CID), (09 _ 2009 on)....4717
6582050 Removing and installing (replacing) on-board monitor....4718
6583010 Removing and installing _ replacing Car Communication Computer....4720
6583020 Removing and installing (replacing) Car Information Computer (CIC)....4722
6583550 Removing and installing _ replacing fan for Car Communication Computer....4724
6583560 Removing and installing _ replacing front trim for Car Communication Computer....4725
6583570 Removing and installing _ replacing CD drive for Car Communication Computer....4727
6583580 Removing and installing _ replacing DVD drive for Car Communication Computer....4730
6583590 Removing and installing _ replacing gyro sensor drive for Car Communication Computer....4733
6583600 Replacing HIP module for Car Communication Computer....4735
066 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....4738
6612100 Removing and installing _ replacing slide-in unit for radio-operated key....4739
6620508 Removing and installing (replacing) control unit (Park Distance Control)....4741
6620518 Removing and installing _ replacing a front ultrasonic sensor (outer) (Park Distance Control)....4743
6620520 Removing and installing _ replacing a front (inner) ultrasonic sensor (Park Distance Control)....4745
6620540 Removing and installing _ replacing one ultrasonic sensor at the rear (PDC)....4747
6620560 Removing and installing _ replacing rear signal sensor (Park Distance Control)....4751
6620565 Removing and installing _ replacing front signal sensor (Park Distance Control)....4753
6631... Replacing screws on ACC?sensor unit....4755
6631001 Adjusting ACC sensor....4757
6631006 Removing and installing (replacing) ACC sensor....4760
6631100 Removing and installing _ replacing longitudinal dynamics module....4762
Comfort Access E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93....4763
Cruise control E90, E91, E92, E93....4773
Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)....4785
Park distance control....4786
067 - ELECTRIC MOTOR....4796
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4798
6711510 Removing and installing _ replacing servodrive for front left or right door locking mechanism....4806
6711530 Removing and installing _ replacing actuator drive for rear left or right central locking....4807
6711555 Removing and installing _ replacing servodrive for tank filler flap....4808
6711560 Replacing actuator drive for rear lid locking....4811
6713001 Replacing drive unit for electrically operated left or right door mirror....4812
6713025 Replacing mirror electronics for electrically operated left or right door mirror....4814
6716010 Removing and installing _ replacing left headlight vertical aim adjuster....4816
6716011 Removing and installing _ replacing left vertical aim adjuster (xenon headlight)....4820
6716015 Removing and installing _ replacing right headlight vertical aim adjuster....4826
6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlight)....4828
6731501 Removing and installing _ replacing drive unit for longitudinal seat adjustment....4831
6731511 Removing and installing _ replacing drive unit for seat tilt adjustment....4834
6731521 Removing and installing _ replacing seat height adjustment drive unit....4835
6731531 Removing and installing _ replacing drive unit for backrest angle adjustment....4836
6761005 Replacing drive with gear (front) for actuating slide _ tilt sunroof....4837
6762... Notes on initializing power window unit in front door....4839
6762000 Removing and installing or replacing flat motor for front left or right power window regulator....4842
6762020 xRemoving and installing _ replacing flat motor for rear left or right power windows....4847
6763512 Replacing wiper motor....4849
6766010 Removing and installing _ replacing lumbar support drive mechanism on front seat,....4850
Drives, power windows....4852
071 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....4853
7100... Notes on retrofitting a trailer towing device....4854
7160... Removal with gear unit blocked....4855
7160... Replacing complete trailer tow hitch....4857
7160100 Removing and installing _ replacing control unit for trailer coupling release....4859
ACC sensor....4861
Electrically operated trailer tow hitch....4863
Independent heater....4873
Trailer tow hitch....4875
072 - BODY PARTS & ACCESSORIES....4876
0000... Microencapsulated screws....4878
4100... Replacing blind rivets....4879
4100513 Fix bolts on the new part....4884
5214886 Replacing gas cartridge for crash-active headrest on left or right....4887
5214888 Replacing both gas cartridges for crash-active headrest....4891
6100... Repairing airbag cables....4892
7160... Replacing release unit for trailer tow hitch....4894
72 Safety precautions and general information....4902
7200... Replacing the seat belt clip....4904
7200... Safety regulations for handling components with gas generators....4905
7211... Check list for automatic seat belt....4908
7211... Checking automatic seat belt....4914
7211033 Removing and installing _ replacing front left or right seat belt....4919
7211041 Removing and installing or replacing front left or right lower belt fitting (sea....4922
7211092 Removing and installing _ replacing rear left or right seat belts....4924
7211098 Removing and installing _ replacing all rear lower belt fittings....4926
7211101 Removing and installing _ replacing rear centre seat belt....4928
7212 Overview of tightening torques....4930
7212... Deactivating front passenger airbags with key switch....4932
7212... Notes on scrapping vehicles with gas generators (airbag system)....4935
7212... Overview of airbag modules, airbag control unit, belt tensioners....4938
7212... Procedure after airbag deployment as result of an accident....4942
7212... Unlocking _ locking airbag plug connections....4947
7212000 Removing and installing _ replacing airbag module on passenger side....4957
7212004 Removing and installing _ replacing knee airbag module for driver protection....4959
7212006 Removing and installing _ replacing knee airbag module for front passenger protection....4962
7212050 Removing and installing side airbag (basic seat)....4963
7212055 Removing and installing side airbag (sports seat)....4967
7212060 Removing and installing _ replacing left or right head airbag....4970
7214... Removing and installing _ replacing Top Tether eyelets for child seat....4973
8.1.1 Acoustic insulation system....4974
Airbag modules....4975
Deactivating and reactivating airbags _ acoustic seat belt reminder....4976
Drawbar load sign omitted All with options 235 and 3AC....4981
Overview of the clips and unlocking tools for head airbag fastening....4983
Seat Belts....4984
084 - COMMUNICATION SYSTEM....4986
6100... Notes on handling wiring harnesses and cables....4987
6520030 Removing and installing _ replacing empty housing for roof-mounted aerial....4991
8410050 Removing and installing (replacing) USB hub....4997
8411519 Removing and installing or replacing eject box....4999
8411555 Removing and installing _ replacing hands-free microphone....5001
8411660 Removing and installing (replacing) Telematic Control Unit (TCU) (SA633 _ SA638 _ SA639 _ SA664)....5002
8421535 Removing and installing _ replacing hands-free charging electronics....5006
8421542 Removing and installing (replacing) hands-free charging electronics (High)....5009
8431020 Removing and installing _ replacing hands-free system speaker....5012
8450060 Removing and installing or replacing Bluetooth aerial....5013
Basic fittings for Business mobile phone E60, E61, E63, E64, E70, E81, E87, E90, E91, E92, E93....5015
Car Communication Computer E60, E61, E63, E64, E70, E87, E90, E91, E92, E93, R56....5024
Multi-audio system controller E60, E61, E63, E64, E70, E87, E90, E91, E92, E93....5036
Radio E87, E90, E91, E92, R56....5045
US car phone E60, E61, E63, E64, E70, E90, E91, E92, E93....5050
Universal charger and hands-free system E60, E61, E63, E64, E81, E87, E90, E91, E92, E93....5060
097 - VEHICLE PERSERVATION....5067
Main group 97....5068
099 - PAINT....5069
4100... Information _ warning labels....5070
6100... Notes on handling the high pressure cleaner....5071
6400... Information on using cleaning agent _ paints (personal protection equipment)....5073
99 Notes on using temperature-controlled infra-red radiators....5082
9900... General instructions on paintwork....5083
9900... Touching up paintwork damage....5084