BMW 2 Series (F22-series) Repair Service Manual 2013 & UP
Complete service repair manual with Electrical Wiring Diagrams for BMW 2 Series (F22-series) 218i, 220i, 228i, 230i, M235i, M240i, M240i xDrive, M2, M2 Competition, M2 CS, 218d, 220d, 225d, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW 2 Series (Model F22) 2013 to present workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Petrol engines
Model Years Engine Power Torque 0–100 km/h (0-62 mph)
218i 2015– B38A15M0
1.5 L I3 turbo 100 kW (134 hp)
at 4,500–6,000 rpm 220 N⋅m (162 lb⋅ft)
at 1,250 rpm 8.9 s
220i 2014–2016 N20B20
2.0 L I4 turbo 135 kW (181 hp)
at 5,000–6,250 rpm 270 N⋅m (199 lb⋅ft)
at 1,250–4,500 rpm 7.0 s
2016– B48B20
2.0 L I4 turbo 290 N⋅m (214 lb⋅ft)
at 1,250–4,500 rpm 7.2 s
228i 2014–2016 N20B20
2.0 L I4 turbo 180 kW (241 hp)
at 5,000–6,500 rpm 350 N⋅m (258 lb⋅ft)
at 1,250–4,800 rpm 5.7 s
230i 2016–2019 B48B20
2.0 L I4 turbo 185 kW (248 hp)
at 5,200 rpm 350 N⋅m (258 lb⋅ft)
at 1,450–4,800 rpm 5.6 s
M235i 2014–2016 N55B30O0
3.0 L I6 turbo 240 kW (322 hp)
at 5,800–6,000 rpm 450 N⋅m (332 lb⋅ft)
at 1,300–4,500 rpm 4.8 s
M240i/M240i xDrive 2016– B58B30O0
3.0 L I6 turbo 250 kW (335 hp)
at 5,500 rpm 500 N⋅m (369 lb⋅ft)
at 1,520–4,500 rpm 4.6/4.4 s
M2 2015–2018 N55B30T0
3.0 L I6 turbo 272 kW (365 hp)
at 6,500 rpm 465 N⋅m (343 lb⋅ft)
at 1,450–4,750 rpm 4.3 s
M2 Competition 2018– S55
3.0 L I6 twin turbo 302 kW (405 hp)
at 5,370–7,200 rpm 550 N⋅m (406 lb⋅ft)
at 2,350–5,230 rpm 4.2 s
M2 CS 2020 S55
3.0 L I6 twin turbo 331 kW (444 hp)
at 6250 rpm 550 N⋅m (406 lb⋅ft)
at 2,350–5,500 rpm 4.0 s
Diesel engines
Model Years Engine Power Torque 0–100 km/h (0-62 mph)
218d 2014–2015 N47D20O1
2.0 L I4 turbo 105 kW (141 hp)
at 4,000 rpm 320 N⋅m (236 lb⋅ft)
at 1,750–2,500 rpm 8.6 s
2015– B47D20
2.0 L I4 turbo 110 kW (148 hp)
at 4,000 rpm 320 N⋅m (236 lb⋅ft)
at 1,500–3,000 rpm 8.2 s
220d 2014–2015 N47D20O1
2.0 L I4 turbo 135 kW (181 hp)
at 4,000 rpm 380 N⋅m (280 lb⋅ft)
at 1,750–2,750 rpm 7.1 s
2015– B47D20
2.0 L I4 turbo 140 kW (188 hp)
at 4,000 rpm 400 N⋅m (295 lb⋅ft)
at 1,750–2,500 rpm
225d 2014–2015 N47D20T1
2.0 L I4 twin turbo 160 kW (215 hp)
at 4,400 rpm 450 N⋅m (332 lb⋅ft)
at 1,500–2,500 rpm 6.3 s
2015– B47D20
2.0 L I4 twin turbo 165 kW (221 hp)
at 4,400 rpm 450 N⋅m (332 lb⋅ft)
at 1,500–3,000 rpm 6.2 s
PRODUCT DETAILS:
Total Pages: 4,931 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
BMW 2 Series (F22) Service Repair Manual 2013 & UP.pdf
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....7
0000... Body Check for corrosion (except cavities)....21
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22
0000... CBS reset....23
0000... Check horn, headlight flashers and hazard warning flashers....27
0000... Check windscreen wash _ wipe system....28
0000... Checking coolant level and concentration, correcting if necessary....29
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30
0000... Checking lighting system....31
0000... Checking of road safety (test drive)....32
0000... Information _ warning labels....33
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37
0000... Steering components Check for play, damage and, if nec., tightness....39
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43
0000... When driving on a race track....47
0000... Windscreen washer system checking fluid level, topping up if necessary....53
0000... Work instruction for removing the protective film....54
0000009 Pre-delivery check....56
0000105 Standard scope of service....61
0000602 Service - air filter element....62
0000610 Service - engine oil....63
0000612 Service - front brakes....65
0000614 Service - rear brakes....67
0000616 Service - microfilter....69
0000618 Service - brake fluid....70
0000622 Service - spark plugs....71
0000624 Service - vehicle check....72
0001... Symbols used and information in repair instructions....75
5.1.1 Axles....80
7.1.1 Installation safety of the seat belts _ seat belt buckles....83
7.1.2 Status of the seat belts _ seat belt buckles....87
7.1.3 Belt force limiter....90
7.1.4 Seat belt tensioner....91
7.1.5 Airbag....92
7.1.6 Supplementary restraint systems (SRS)....95
7.11 Odometer (if present)....96
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....97
Abbreviations....98
Addition to special tools cabinet All model series....102
Arguments pertaining to engine oil consumption....104
Brake fluid - Operating Fluids Specification....107
Brake fluid service - extension of the first brake fluid interval to 36 months....108
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....110
CBS general - Reset is lost....112
Changed emissions test indicator BMW Condition Based Service....113
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....114
Emergency Services (BMW _ MINI) from issue September 2009....116
Engine oil - varying colours _ smell after initial filling in the works....117
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....118
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....119
Extract from BMW Group Standard?GS?90003-2....120
FEB-FEB-NED-TESTMODULE-AKTUELL....122
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....123
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....129
Handling the acoustic camera....132
IMIB_Next....134
Ignition key data tapping on CBS vehicles....137
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....143
List of contents....145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....154
Main group 00....155
Maintenance scope F20, F21, F22, F23....156
New Maintenance Records service booklet and maintenance documentation All models....158
Parking brake function check - new procedure in the standard service scope _ rear brake service....160
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....162
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....164
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....170
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....172
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....176
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....189
Workshop Equipment - Planning Documentation....202
Workshop equipment sales....203
11 - ENGINE ....204
11 operating fluid overview....210
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....212
1100 Overview of Technical Data....214
1100 Overview of tightening torques....224
1100... Engine oil change....228
1100... Engine oil consumption measurement....234
1100... Mounting engine on assembly stand (B48B)....235
1100... Overview of consumables (Electronic Parts Catalogue)....238
1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B48B)....244
1100039 Checking compression of all cylinders (B48B)....246
1100050 Removing and installing engine (B48B)....249
1100300 Engine oil consumption measurement....260
1100670 Secure engine in installation position....268
1111 Overview of Technical Data....272
1111 Overview of tightening torques....274
1112 Overview of Technical Data....280
1112 Overview of tightening torques....283
1112000 Removing and installing _ sealing cylinder head cover (B48B)....297
1112100 Removing and installing cylinder head (B48B)....303
1112101 Replacing cylinder head gasket (B48B)....316
1112719 Grinding cylinder head lower face (B48B)....318
1112729 Checking cylinder head for water leaks (B48B)....320
1113 Overview of tightening torques....323
1113000 Removing and fitting, sealing or replacing the oil sump (B48B WITHOUT ALL-WHEEL DRIVE VEHICLE)....330
1113000 Removing and fitting, sealing or replacing the oil sump (B48B all-wheel drive vehicle)....339
1114 Overview of tightening torques....349
1114005 Replacing front crankshaft seal (B48B)....354
1114110 Removing and installing, sealing _ replacing timing case cover at rear (B48B)....358
1114151 Replacing rear crankshaft seal (B48B)....367
1114295 Removing and installing _ replacing oil sump acoustic cover (B48B)....372
1115510 Measuring the internal engine pressure (B48B)....375
1121 Overview of Technical Data....377
1121... Replace lower crankshaft guide bearing shells (B48)....382
1121001 Replacing crankshaft (B48B)....386
1121140 Replace crankshaft guide bearing shells (B48)....398
1121531 Replacing all crankshaft main bearing shells (B48B)....403
1122 Overview of tightening torques....408
1122000 Removing and installing _ replacing flywheel (B48B)....410
1123 Overview of tightening torques....413
1123010 Removing and installing _ replacing vibration damper (B48B)....415
1124 Overview of tightening torques....419
1124571 Replace all connecting rod bearings (B48B)....423
1125 Overview of Technical Data....425
1125000 Removing and installing or replacing all pistons (B48B)....436
1125671 Replacing piston rings on all pistons (B48B)....448
1127 Overview of tightening torques....451
1127030 Removing and refitting _ replacing balancer shafts (B48B)....453
1128 Overview of tightening torques....464
1128010 Removing and installing _ replacing alternator drive belt (B48B )....467
1128020 Removing and installing _ replacing belt tensioner of the alternator (B48B)....470
1130 Overview of tightening torques....472
1131 Overview of tightening torques....473
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....485
1131005 Checking camshaft timing (B48B)....488
1131025 Removing and installing _ replacing intake camshaft (B48B)....493
1131028 Removing and installing _ replacing exhaust camshaft (B48B)....497
1131052 Replacing both timing chains (B48B)....503
1131090 Removing and installing _ replacing chain tensioner piston (B48B )....509
1131505 Adjusting camshaft timing (B48B)....512
1133050 Removing and installing _ replacing all rocker arms (B48B)....517
1133062 Replacing all hydraulic valve clearance compensation (HVA) elements (B48B)....520
1134055 Replacing all valve springs (B48B)....522
1134552 Removing and installing or replacing all valves (B48B)....528
1134560 Replacing all valve stem seals (B48B)....530
1136 Overview of tightening torques....532
1136042 Removing and installing _ replacing intake adjuster (B48B)....536
1136044 Removing and installing _ replacing exhaust camshaft adjuster (B48B)....544
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (B48B)....552
1136125 Removing and installing _ replacing VANOS central valve on the intake side (B48B)....563
1136126 Removing and installing _ replacing exhaust side VANOS central valve (B48B)....570
1136127 Removing and installing _ replacing both VANOS central valves (B48B)....577
1136655 Removing and installing _ replacing both actuators (B48B )....585
1137 Overview of tightening torques....591
1137005 Removing and installing _ replacing eccentric shaft (B48B)....594
1137010 Removing and installing _ replacing intermediate levers (B48B)....598
1137020 Removing and installing _ replacing servomotor for eccentric shaft (B48B)....610
1140000 Checking engine oil pressure....614
1141 Overview of tightening torques....623
1141000 Removing and installing _ replacing oil _ vacuum pump (B48B)....630
1141115 Installing and removing _ replacing hydraulic valve for oil pressure control (B48B)....634
1142 Overview of tightening torques....638
1142020 Removing and installing _ replacing full-flow oil filter (B48B )....651
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger (B48B)....659
1142210 Detach and attach _ seal or replace oil return line (B48B)....662
1144001 Removing and installing _ replacing oil-to-water heat exchanger (B48B)....664
1151 Overview of tightening torques....667
1151000 Removing and installing _ renewing coolant pump (B48B)....671
1151030 Remove and install component carrier (integral support frame) (B48B)....676
1153 Overview of tightening torques....680
1153015 Removing and installing or replacing heat management module (B48B)....687
1153082 Remove and install _ replace coolant feed line for exhaust turbocharger(B48B)....691
1153086 Removing and installing _ replacing coolant return line for exhaust turbocharger (B48B)....693
1161 Overview of tightening torques....696
1161050 Removing and installing _ replacing intake plenum (B48B)....704
1161730 Leakage test for the intake system....712
1162 Overview of tightening torques....717
1165 Overview of tightening torques....719
1165020 Removing and installing _ replacing exhaust turbocharger (B48B)....732
1165300 Remove and install or replace the electrical controller drive for wastegate valve....739
1166000 Removing and installing _ replacing vacuum pump _ oil pump (B48B)....746
1174560 Replace electric changeover valve for vacuum control coolant pump (B48B)....750
1178 Overview of tightening torques....752
1178510 Remove and install _ replace front oxygen sensor (B48B)....754
1178610 Remove and install _ replace monitoring oxygen sensor (B48B)....758
6.1.9 Engine performance....763
9.0 BMW Longlife-17 FE+....764
BMW Quality Longlife-04 All....766
Camshaft....767
Case Covers....768
Chain tensioner....769
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....770
Connecting rod with connecting rod bearing....771
Coolant pump....772
Crankshaft and Bearings....773
Cylinder head with cylinder head cover....774
Drive belt with belt tensioner and deflecting element....775
Dual-mass balance....776
Emissions control, control sensor _ monitoring sensor....777
Emissions-control, Lambda oxygen sensor....778
Engine block....779
Engine identification....780
Exhaust turbocharger with control....790
Fan....791
Flywheel....792
Intake manifold....793
Intake plenum....794
Leak-testing the air-intake system....795
Main group 11....798
Oil filter with line....799
Oil pump with strainer and motor....800
Oil sump....801
Oil supply, B48, B46....802
Repair notes to renew the cylinder head....803
Repair notes to renew the engine....806
Replacing guide bearing....808
Standard screw connection....811
Thermostat and coolant lines....812
VANOS....813
Vacuum pump....814
Vacuum supply All models....815
Variable valve gear....819
Vibration damper....820
12 - ENGINE ELECTRICAL SYSTEM....821
1200... Instructions for removal and replacement of control units....823
1200... Instructions for working on the ignition system....825
1212 Overview of tightening torques....827
1212011 Remove and install _ replace all spark plugs (B48)....828
1213511 Replacing ignition coils (B48)....832
1214 Overview of tightening torques....834
1214523 Replacing pulse sensor on intake camshaft (B48)....837
1214524 Replacing pulse sensor on exhaust camshaft (B48)....839
1214550 Replacing control unit (DME) (B48)....842
1214600 Replacing the knock sensor at cylinders 1-2 (B48)....847
1214604 Replacing the knock sensor at cylinders 3-4 (B48)....849
1214700 Encoding the control unit (DME _ DDE)....851
1214705 Programming the control unit (DME _ DDE)....852
1231020 Removing and installing or replacing alternator (B48)....853
1241 Overview of Technical Data....858
1241020 Removing and installing _ replacing starter motor (B48)....859
1241041 Replacing the engagement solenoid switch....862
1242500 Replacing positive battery cable between starter?motor, alternator and positive battery connection point (B48)....864
1242540 Replacing safety battery terminal (SBK)....869
1251210 Replacing wiring harness section for ignition and injectors (B48)....876
1251215 Replacing wiring harness section for Valvetronic servomotor (B48)....882
1251235 Removing and installing _ replacing the engine wiring harness for the sensor system at module 1 (B48)....885
1251240 Remove and install _ replace the engine wiring harness of sensor system module 2 (B48)....892
1251245 Removing and installing the wiring harness section for the engine and transmission module (B48)....900
1251306 Removing and installing wiring harness section for supply module (B48)....906
1261 Overview of tightening torques....912
1261280 Removing and installing _ replacing oil pressure switch (B48)....915
1261285 Removing and installing _ replacing oil level sensor for engine oil....919
1263586 Replacing power distribution module (B48)....922
1290150 Replace electronics box (B48)....926
Alternator lead....929
Alternator with mounting....930
Electronics box....931
Mounting parts....932
Oil pressure, oil level indicator....933
Plug connections, terminals, loose components....934
Spark plugs....935
Starter motor with mounting....937
13 - FUEL PREPARATION & CONTROL....938
1112025 Remove and install _ replace design cover (B48B)....940
1112070 Removing and installing _ renewing acoustic cover (B48B)....944
1114290 Removing and installing _ replacing front acoustic cover (B48B)....948
1114311 Removing and installing _ replacing front engine encapsulation (B48B)....954
1153942 Remove and install _ replace connecting branch on the engine block (B48B)....964
1214521 Replacing crankshaft pulse sensor (B48)....970
13 operating fluid overview....978
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....979
1331029 Checking fuel delivery pressure (B48)....981
1351017 Removing and installing _ replacing high pressure pump (B48)....986
1352 Overview of tightening torques....991
1353 Overview of tightening torques....992
1353035 Removing and installing _ replacing feed line (B48)....1005
1353156 Removing and installing _ replacing rail (B48)....1009
1353180 Removing and installing _ replacing pressure line between rail and high pressure pump (B48....1036
1353318 Removing and installing _ replacing all injectors (B48)....1039
1353596 Replacing high pressure fuel sensor (B48)....1066
1354030 Removing and installing _ sealing throttle body (B48)....1069
1362 Overview of tightening torques....1072
1362532 Replace the coolant temperature sensor on the crankcase (B48)....1085
1362538 Removing and installing _ replacing temperature sensor for charge air (B48)....1087
1362538 Removing and installing _ replacing the charging pressure sensor on the charge air line (B48)....1089
1362560 Removing and installing _ replacing hot film air mass meter (B48)....1091
1362592 Replacing charging pressure sensor (on intake plenum) (B48)....1093
1362596 Replacing differential pressure sensor....1095
1362673 Replacing the component temperature sensor on the cylinder head (B48)....1098
1371000 Removing and installing _ replacing intake silencer housing (B48)....1101
1371001 Replacing air filter element....1104
1371044 Removing and installing _ replacing the charge air line (B48)....1107
1371165 Removing and installing the clean air pipe (B48)....1110
1390500 Replacing tank venting valve (B48)....1113
Fuel Injector Nozzles and Lines....1115
Fuel Pump with Drive and Pipes....1116
Fuel filter....1117
Group 13....1118
High pressure pump....1119
Intake silencer....1120
Main group 16....1121
Sensors for control unit....1122
Throttle valve and operation....1123
16 - FUEL SUPPLY....1124
1600005 Draining and filling fuel tank....1125
1611030 Remove and install _ replace the fuel tank (petrol)....1128
1611060 Removing and installing or replacing fuel filler pipe....1133
1612001 Removing and installing _ replacing sensor for fuel gauge (left)....1136
1612010 Removing and installing or replacing carbon canister....1137
1612200 Removing and installing _ replacing outer fuel filter....1138
1612440 Replace the fuel filler neck breather pipe (petrol)....1142
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)....1144
1614090 Removing and installing _ replacing delivery unit (petrol)....1145
1614500 Removing and installing _ replacing control unit for electric fuel pump....1150
Fuel Delivery....1152
Fuel Tank and Mounting Parts....1153
Fuel pump....1154
Tank ventilation....1155
17 - COOLING....1156
17 operating fluid overview....1158
1700... Instructions for working on cooling system....1161
1700008 Draining and topping up high temperature coolant (B48)....1166
1700009 Check low temperature cooling system for watertightness....1170
1700009 Checking high temperature cooling system for watertightness....1173
1700011 Draining and topping up low-temperature coolant (B48)....1176
1700039 Bleeding the high-temperature cooling system(B48)....1181
1700039 Filling and bleeding the high-temperature cooling system vacuum filler device (B48)....1185
1700040 Bleeding and filling low temperature cooling system using vacuum filler device (B48)....1193
1700040 Bleeding lower-temperature cooling system (B48)....1201
1711 Overview of tightening torques....1203
1711000 Removing and installing the radiator for the high-temperature cooling system (B48)....1207
1711006 Removing and installing low-temperature cooling system radiator (B48)....1211
1711035 Removing and installing _ renewing fan cowl with electric fan (B48)....1214
1711059 Removing and installing _ replacing both module carriers with stone chip guard....1216
1711100 Removing and installing _ replacing coolant expansion tank....1266
1711100 Removing and installing _ replacing the high-temperature coolant expansion tank (B48)....1275
1711100 Removing and installing _ replacing the low-temperature coolant expansion tank (B48)....1280
1711150 Removing and installing _ replacing additional water cooler (B38, B48)....1285
1712012 Removing and installing _ replacing coolant hose of cylinder head reservoir....1288
1721500 Rinse transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP50Z, GA8HP70Z, GA8HP75Z, GA8HP90Z)....1331
1722010 Removing and installing _ replacing transmission oil cooler for automatic transmission (B48)....1335
Coolant, Cooling System Test, BMW....1340
Fill cooling system....1341
Main group 17....1342
Radiator with mounting, BMW....1343
Radiator, expansion tank (B48)....1344
Transmission oil cooler line....1345
Vent cooling system....1346
18 - EXHAUST SYSTEM....1347
18 operating fluid overview....1348
1800020 Remove & install complete exhaust system....1349
1812031 Replacing the rear silencer....1355
1812046 Replacing front silencer....1359
1820 Overview of tightening torques....1363
1832005 Removing and installing _ replacing catalytic converter....1370
1832200 Replacing the petrol particulate filter....1376
8.2.1.1 Emission control systems....1383
8.2.1.2 Gaseous emissions....1388
8.2.2.1 Emission control devices....1389
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....1392
Clean diesel particulate filter....1394
Exhaust manifold....1395
Exhaust pipe with catalytic converter _ complete system....1396
Exhaust standard EURO 4 and E-OBD for diesel engines....1397
Exhaust system suspension....1404
21 - CLUTCH....1405
3.0 ATE brake cylinder paste, grease in the clutch region....1406
Gauge 21 2 070 All Model Series....1407
Main group 21....1408
22 - ENGINE & TRANSMISSION MOUNTING....1409
2211 Overview of tightening torques....1410
2211001 Replacing right engine mount....1415
2211011 Replacing left engine mount....1417
2211100 Replacing right engine support arm....1419
2211110 Replacing left engine support arm....1421
2232 Overview of tightening torques....1423
2232001 Replacing rubber mount for transmission mounting....1426
2232050 Replacing cross member for transmission mounting....1431
2232055 Removing and installing _ replacing transmission bearing block....1433
Engine mounting....1435
Main group 22....1438
Transmission mounting....1439
23 - MANUAL GEARBOX....1441
1.0 General information about manual gearbox oil....1442
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....1443
23 operating fluid overview....1445
2300 Overview of tightening torques....1448
4.0 transmission fluid for manual gearboxes....1450
5.0 transmission fluid for manual gearboxes....1455
Main group 23....1456
Synchronization GS6-53DZ....1457
24 - AUTOMATIC TRANSMISSION....1458
0011500 GA8HP70ZChecking _ topping up oil level in automatic transmission (GA8HP45Z,GA8HP50Z,GA8HP90Z)....1460
23 Transmission designations....1464
23 Universal transmission retaining bridge....1476
23.. Universal BMW transmission take-up....1480
24 operating fluid overview....1484
2400 Overview of tightening torques....1487
2400... Overview of transmission housing (GA8HP50Z)....1493
2400039 Removing and installing automatic transmission (GA8HP50Z)....1495
2400060 Installing exchange transmission (GA8HP50Z)....1508
2411 Overview of tightening torques....1510
2411105 Removing and installing _ sealing or replacing transmission oil sump (GA8HP50Z)....1512
2413020 Replacing radial shaft seal for output flange (GA8HP50Z)....1515
2414009 Replacing the radial shaft seal for the selector shaft (GA8HP50Z)....1519
2430100 Replacing oil accumulator (GA8HP45Z)....1523
2430102 Replacing oil accumulator (GA8HP50Z)....1525
2431016 Replace radial shaft seal for torque converter (GA8HP50Z)....1528
2434... Manually unlocking the parking lock (GA8HP50Z)....1532
2434... Notes on mechatronics (GA8HP45Z,GA8HP70Z,GA8HP90Z)....1533
2434... Notes on mechatronics (GA8HP50Z)....1535
2434... Release parking lock electronically (GA8HP50Z, GA8HP75Z)....1537
2434027 Replacing sealing sleeve for transmission housing (GA8HP50Z)....1541
2434569 Replacing mechatronics (GA8HP50Z)....1546
2440 Overview of tightening torques....1554
2440018 Removing and installing _ replacing torque converter (GA8HP50Z)....1555
Hydraulic _ electric control parts and controlling elements....1558
Main group 24....1559
Torque converter....1561
Transmission Extension, Bearings, Sealing Ring....1562
Transmission filling capacities, BMW, F10, F11, F20, F21, F22, F23, F30, F31, F36, GA8HP50Z....1563
Transmission housing, transmission oil sump....1564
Transmission in general S7S 47BG....1566
Transmission in general....1567
25 - GEARSHIFT....1569
Group 25....1570
26 - PROPELLER SHAFT....1571
26 operating fluid overview....1572
2611 Overview of tightening torques....1573
2611... Overview of propeller shaft (rear flexible disc)....1579
2611000 Removing and installing complete propeller shaft (inserted - flexible disc at rear)....1580
2611020 Replacing centre mount gaiter....1588
2611051 Replacing flexible disc for front propeller shaft....1591
2611052 Replacing flexible disc for rear propeller shaft....1594
2611090 Removing and installing _ replacing front centring for propeller shaft....1597
2611090 Removing and installing _ replacing rear centring mount for propeller shaft....1605
2612001 Replacing complete propeller shaft centre bearing....1609
2612011 Replacing grooved ball bearing in propeller shaft centre bearing....1614
Group 26....1616
Propeller Shaft. complete....1617
27 - TRANSFER BOX....1620
27 operating fluid overview....1621
2710 Overview of tightening torques....1623
Main group 27....1625
28 - TWIN_CLUTCH GEARBOX (DKG)....1626
1.0 Transmission oil for DKG GS7D36SG....1627
28 operating fluid overview....1631
Main group 28....1632
31 - FRONT AXLE, FRONT SUSPENSION....1633
31 operating fluid overview....1635
31... Front axle overview....1636
3100 Mobile table lift....1638
3100... Information on replacing shock absorbers....1641
3100... Instructions (chassis components made of aluminium)....1642
3100... Notes on repairing threads....1643
3100... Notes....1645
3110 Overview of tightening torques....1646
3111001 Replacing front axle support....1650
3111506 Lowering _ raising front axle support (universal lifter)....1653
3112 Overview of tightening torques....1658
3112000 Removing and installing _ replacing left or right wishbone....1663
3112050 Removing and installing _ replacing left or right trailing link....1665
3112134 Replacing rubber mount in left or right tension strut....1667
3121090 Replacing left _ right swivel bearing....1670
3121180 Replacing the front wheel bearing....1673
3131000 Removing and installing complete left or right spring strut shock absorber....1676
3131031 Replacing front left or right spring strut shock absorber....1680
3133001 Replacing front left or right spring strut support bearing....1687
3133100 Replacing front left or right coil spring....1689
3135 Overview of tightening torques....1693
3135000 Removing and installing _ replacing front anti-roll bar....1696
3135005 Removing and installing anti-roll bar link for left or right anti-roll bar....1697
3150 Overview of Technical Data....1698
3160 Overview of tightening torques....1699
3160... Notes on removing and installing Low Profile band clamps....1701
Front Axle Suspension....1704
Front axle - ride height, BMW, F22, Rear end....1706
General - Track Width _ Wheelbase, BMW, F22, Rear end....1708
Main group 31....1709
Replace wheel bearing....1710
Spring Struts....1711
Wheel Bearings and Steering Knuckle....1712
32 - STEERING & WHEEL ALIGNMENT....1713
2.6 Electronic hydraulic steering (EPS)....1716
20191210_180221_SIT-ANL-....1718
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work....1720
32 operating fluid overview....1724
3200 Overview of Technical Data....1725
3200 Overview of tightening torques....1786
3200... Additional work for camber correction....1787
3200... General chassis and suspension definitions....1789
3200... General information and definitions....1790
3200... Identification of suspension without label....1793
3200... Instructions and specifications for replacement of steering gear _ steering column _ steering shaft following accident damage....1794
3200... KDS data statuses....1797
3200... Moving vehicle into design position....1799
3200... Moving vehicle into normal position....1800
3200... Test conditions for chassis _ wheel alignment check....1801
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position....1802
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle....1805
3200601 Adjusting toe-in on front axle....1808
3200620 Adjusting rear axle....1810
3210... Teaching in end stop software for electric steering gear (EPS)....1812
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering....1813
3211100 Replacing gaiter for steering box on left or right....1815
3213572 Replace electrical steering box (EPS)....1817
3213580 Replacing the EPS steering thrust piece (ThyssenKrupp)....1820
3221 Overview of Technical Data....1831
3221 Overview of tightening torques....1832
3221151 Replacing left or right track rod end (Flat rate unit without wheel alignment)....1834
3221151 Replacing left or right track rod end....1842
3221231 Replacing (removing and installing) left or right track rod....1844
3231 Overview of tightening torques....1846
3231003 Removing and installing _ replacing upper section of steering column shroud....1854
3231004 Removing and installing _ replacing steering column shroud upper section....1855
3231020 Removing and installing _ replacing lower section of steering column shroud....1860
3231020 Removing and installing _ replacing steering column shroud lower section....1862
3231070 Removing and installing _ replacing lower section of steering shaft....1867
3231090 Removing and installing _ replacing steering column....1869
3231102 Replacing steering shaft collar....1871
3231241 Replacing adjusting lever for steering column....1873
3233 Overview of tightening torques....1874
3233... Replacing design cover for sports steering wheel....1875
3233000 Removing and installing _ replacing steering wheel....1876
3233010 Removing and installing (replacing) M sports steering wheel....1878
3233010 Removing and installing _ replacing sport steering wheel....1881
3233016 Replacing design cover for M sports steering wheel....1883
3234020 Removing and installing _ replacing airbag unit....1884
3234030 Removing and installing _ replacing airbag unit (M sports steering wheel)....1887
3234030 Removing and installing _ replacing airbag unit (sport steering wheel)....1889
3241... Instructions for removing and installing ear clips....1892
BMW.Rheingold.PresentationFramework.Print.ReportDocumentPaginator....1895
Chassis _ wheel alignment - normal position, BMW, F22....1898
Drop Arm....1899
Group 32....1900
Renewing the thrust piece of EPS steering....1901
Steering column....1904
Steering wheel....1905
Steering....1906
Wheel Alignment, BMW, F22, REAR WHEEL, Japanese version....1907
Wheel Alignment, BMW, F22, REAR WHEEL, Sports suspension settings with low-slung....1908
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....1909
0002000 Raising vehicle with trolley jack....1912
0002001 Raising the vehicle using a vehicle lift....1918
0011... Checking _ topping up oil level in rear axle final drive....1927
3100... Notes on wheel bearing replacement following accident damage....1931
3133... Measuring vehicle ride height....1935
33 Overview of rear axle final drive _ output shafts....1938
33 Overview of rear axle support with rubber mounts....1940
33 Rear axle layout....1942
33 operating fluid overview....1944
3300... Information on replacing shock absorbers....1946
3300... Instructions (chassis components made of aluminium)....1947
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work....1948
3310... Rear axle final drive Assignment to model series....1952
3310016 Removing and installing (replacing) rear axle differential....1954
3310023 Replacing the radial shaft seal for the output shaft on the rear axle differential, left or right....1960
3310024 Replacing the radial shaft seal for the output shaft on the rear axle differential, left and right....1967
3311021 Replacing radial shaft seal for input flange of rear axle differential....1971
3311271 Replacing rear cover gasket on rear axle final drive....1976
3311521 Replacing the dust plate on the rear axle differential (input flange removed)....1979
3317004 Replacing all rubber mounts at front of rear axle final drive suspension....1984
3317005 Replacing the rubber mounts for the rear axle final drive suspension at rear....1987
3321... Pressing output shaft out of drive flange and drawing in....1990
3321000 Removing and installing _ replacing left or right output shaft....1996
3331000 Removing and installing complete rear axle support....1999
3331011 Replacing rear axle support....2001
3331017 Removing and installing _ replacing vibration absorber....2004
3331503 Lowering _ raising rear axle support (universal lifter)....2006
3332 Overview of wishbone, camber arm, trailing arm, toe arm and control arm....2010
3332021 Replacing left or right trailing arm....2011
3332031 Replacing rubber mount for trailing arm in wheel carrier....2012
3332071 Replacing one upper wishbone....2014
3332091 Replacing a control arm....2017
3332125 Replacing a ball joint in lower steering stub _ wheel carrier....2020
3332131 Replacing a wheel carrier....2022
3332165 Removing and installing or replacing tension strut....2024
3332180 Removing and installing _ replacing left or right toe arm....2025
3332188 Removing and installing _ replacing left or right camber arm cover....2027
3332190 Removing and installing _ replacing left or right camber arm....2028
3333001 Replacing left or right rear axle support compression strut....2030
3333101 Replacing two rubber mounts (front) for rear axle support....2032
3333101 Replacing two rubber mounts (rear) for rear axle support....2035
3341... Detaching wheel bearing inner ring from drive flange (drive flange removed)....2038
3341000 Replacing drive flange on left _ right rear axle shaft....2042
3341151 Replacing left or right wheel bearing on rear axle shaft....2049
3352010 Removing and installing rear left or right shock absorber....2054
3352012 Replacing rear left or right side shock absorber....2057
3352161 Replacing rear left or right support bearing for spring strut _ shock absorber....2059
3353000 Removing and installing _ replacing rear left or right coil spring....2061
3355000 Removing and installing _ replacing rear anti-roll bar....2067
3355021 Replacing both rubber mounts for anti-roll bar mounting....2069
3355041 Replacing anti-roll bar link for anti-roll bar bar on left or right....2070
Anti-roll bar....2071
Assessment of the rubber mounts on axle components....2073
Axle guide and axle strut....2076
Changing rear axle transmission fluid with the oil gun....2079
Final drive oil - new oil quality from 07 _ 2011....2080
General - track width, BMW, F22, REAR WHEEL....2082
Main group 33....2083
Rear Axle Suspension....2084
Rear axle - ride height, BMW, F22, REAR WHEEL....2085
Rear axle final drive suspension....2087
Shock Absorbers....2088
Transmission housing with lid....2089
Wheel Alignment, BMW, F22, REAR WHEEL, Sports suspension settings with low-slung Japan....2090
Wheel Bearings....2091
34 - BRAKES....2092
1.1.13 Brake pads....2096
1.1.14 Brake drums, brake discs....2098
1.1.6 Duo-servo parking brake....2104
1.1.6 Electronic parking brake....2108
1.1.6 Parking brake, operating lever, reversible ratchet....2116
1.2.1 Service brake Effect....2121
1.3.1 Auxiliary brake (emergency braking) Effect....2127
1.4.1 Parking brake Effect....2128
1.6 Antilock Brake System (ABS)....2129
1.7 Electronic brake system (EBS)....2131
34 operating fluid overview....2132
3400... General information on braking in new brake discs _ brake pads....2135
3400... General notes....2136
3400... Overview of brakes....2139
3400009 Checking brakes on test stand....2140
3400010 Checking thickness of brake pad....2141
3400012 Parking brake function check....2142
3400017 Checking brake booster (vacuum test)....2144
3400027 Replacing fluid in brake system (M sport brake)....2146
3400027 Replacing fluid in brake system....2149
3400050 Bleeding brake system with DSC....2151
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....2154
3400xxx Removing and installing _ replacing vent valve for brake caliper....2171
3411 Overview of tightening torques....2174
3411... Overview of front brake....2177
3411000 Removing and installing _ replacing brake pads on both front disc brakes (Brembo)....2178
3411000 Removing and installing _ replacing brake pads on both front disc brakes....2183
3411020 Removing and installing _ replacing left or right front brake caliper....2190
3411220 Removing and installing _ replacing both front brake discs (Brembo)....2192
3411220 Removing and installing _ replacing both front brake discs....2194
3411280 Removing and installing _ replacing front left protective plate....2196
3411552 Overhauling left or right front brake caliper (brake caliper removed)....2197
3411667 Precision-turning both front brake discs on both sides....2200
3421 Overview of tightening torques....2202
3421... Overview of rear brake....2205
3421131 Replace the retaining ring for the left (or right) brake pads....2206
3421200 Removing and installing _ replacing both rear brake pads of disc brake....2207
3421200 Removing and installing _ replacing brake pads on both rear disc brakes (Brembo)....2214
3421280 Removing and installing _ replacing rear left (or right) protective plate....2218
3421320 Removing and installing _ renewing both brake discs....2219
3421745 Removing and installing _ replacing left or right rear brake caliper....2221
3421812 Overhauling left or right rear brake caliper (brake caliper removed)....2223
3421947 Precision-turning both rear brake discs on both sides....2226
3431... Overview of brake master cylinder _ brake booster....2228
3431181 Removing and installing _ replacing expansion tank for hydraulic brake control....2229
3431505 Removing and installing _ replacing master brake cylinder for DSC....2231
3432... Overview of brake lines....2233
3432861 Replacing all brake pipes....2234
3432881 Replacing front left or right brake hose....2236
3432980 Replacing rear left or right brake hose....2238
3433051 Removing and installing _ replacing non-return valve for brake booster....2240
3433071 Replacing vacuum hose for brake booster....2241
3433505 Removing and installing or replacing brake booster....2243
3435001 Replacing a brake pad sensor (front)....2245
3435003 Replacing a brake pad sensor (rear)....2247
3441... Overview of handbrake....2249
3441... Removing and installing or replacing gaiter for handbrake lever....2250
3441000 Removing and installing _ replacing parking brake lever....2252
3441014 Adjusting parking brake....2254
3441071 Replacing handle for parking brake lever....2259
3441140 Removing and installing _ replacing guide tube for parking brake Bowden cable....2260
3441220 Removing and installing _ replacing all parking brake shoes....2262
3441250 Removing and installing _ replacing brake shoe expander for parking brake shoe....2265
3451527 Removing and installing _ replacing DSC hydraulic unit....2267
3452.. Start-up of ICM control unit....2270
3452... Overview of electronic components....2272
3452121 Removing and installing _ renewing ICM control unit....2273
3452516 Removing and installing _ replacing DSC control unit....2275
3452525 Replacing one front pulse sensor....2277
3452535 Replacing a rear pulse sensor....2279
Brake Lines....2281
Brake servo....2282
Front Brake, BMW, F22....2283
Front Brake....2284
Group 34....2285
Instruction for replacement brake pads _ brake discs....2286
Master Brake Cylinder....2287
Modified wear limit for brake disc _ brake pad replacement....2288
Rear Brake, BMW, F22....2289
Rear brakes....2290
Slip control system (DSC)....2291
Testing and bleeding brakes....2292
Turning brake disc....2293
35 - PEDALS....2296
3511000 Removing and installing complete bearing support for foot pedal....2297
3521041 Replacing spring for brake pedal....2299
3531000 Removing and installing or replacing clutch pedal....2300
3531011 Replacing bearing bushes for clutch pedal....2302
3531041 Replacing spring for clutch pedal....2303
3531050 Removing and installing _ replacing over-centre helper spring....2304
3540001 Removing and installing or replacing accelerator pedal module....2307
Group 35....2308
Parking brake....2309
Pedal Assembly Console....2311
Pedals....2313
Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, F22....2314
36 - WHEELS WITH TYRES....2315
36 operating fluid overview....2316
3610 Overview of tightening torques....2317
3610... Recommendation for heating tyres before removing or installing....2321
3610108 Stationary wheel balancing....2323
3610300 Remove or install front or rear wheel....2327
3610508 Stationary wheel balancing....2332
3610713 Check one road wheel on balancing machine for lateral and radial runout (wheel removed)....2335
3610xxx General notes on BMW light-alloy wheel....2338
3611000 Initialising Run Flat Indicator (RPA)....2340
3611105 Removing and installing RDC (Tyre Pressure Control) control unit....2341
3611503 RDC resetting....2342
3611533 Removing and installing _ replacing RDC wheel electronics (2nd generation _ 3rd generation)....2343
3611533 Removing and installing _ replacing wheel electronics (RDCi)....2348
3612... Notes and specifications for tyre _ wheel exchange....2353
3612005 Replacing a run-flat technology or UHP tyres....2355
5.2.2 Wheels....2360
5.2.3 Tyres....2361
Group 36....2362
Inflating tyres with nitrogen (N2) All series....2363
Kinematics diagnosis system and environment....2365
Repairing runflat tyres All models....2473
Run Flat Indicator....2475
Wheel Rims....2485
Wheels One-part alloy wheels....2486
Wheels Steel and aluminium strip wheels....2487
Wheels Two-part alloy wheels....2488
Wheels....2489
37 - INTEGRATED SUSPENSION SYSTEMS....2490
00 Danger of injury if oil comes into contact with eyes and skin....2491
00 Danger of poisoning if oil is ingested _ absorbed through the skin....2500
00 Safety instructions for handling oil....2518
3712012 Carrying out ride height adjustment....2527
3712310 Replace the shock absorber (VDM) on the rear left or right....2528
3714566 Removing and installing _ replacing control unit for Vertical Dynamic Control....2530
3714605 Replace the vertical acceleration sensor on the left or right....2532
Electric components....2534
Group 37....2535
41 - BODY....2536
1100... Handling components after flood damage....2543
41 operating fluid overview....2546
41... 0?Notes on the repair technique used in the main group 41....2554
4100... 0 Contents of Body, General....2555
4100... Blind rivet....2558
4100... Bonding on painted _ primed surfaces....2559
4100... Bonding steel on steel....2563
4100... Corrosion protection....2566
4100... EMC screws....2568
4100... Filler S1....2570
4100... Frame reference dimension, body....2571
4100... Gap dimensions, body....2576
4100... Grinding aluminium components....2580
4100... Grinding steel parts....2582
4100... Handling airbags and restraint systems....2583
4100... Handling electrical system and electronics....2584
4100... Information on hazards....2586
4100... Information on metal filler....2588
4100... Information on vehicle protection....2589
4100... Installation solution for straight shank _ hexagon rivet nut....2590
4100... Installing a cavity sealing with 2-component PU cavity foam....2593
4100... Installing cavity sealing (expanded)....2599
4100... Installing cavity sealing (not expanded)....2601
4100... Materials science....2602
4100... Notes on adhesive?K1....2605
4100... Notes on adhesive?K2....2608
4100... Notes on adhesive?K3....2611
4100... Notes on adhesive?K4....2613
4100... Notes on adhesive?K5....2615
4100... Notes on adhesive?K6....2618
4100... Notes on cleaning agent?R1....2620
4100... Notes on repairing threads....2621
4100... Opening bonded connections....2624
4100... Opening brazed connections....2626
4100... Opening rivet connections....2627
4100... Opening welded connections....2629
4100... Overview of adhesive cartridge guns....2631
4100... Overview of consumables (Electronic Parts Catalogue)....2633
4100... Position of shaped parts for cavity sealing....2638
4100... Punch rivets....2639
4100... Quality standard....2641
4100... Reinforcement plate with stud bolt (bonded or welded)....2642
4100... Repair methods, repair stages 1....2648
4100... Repair solution for straight shank _ hexagon rivet nut....2649
4100... Repair techniques, repair stage 2....2653
4100... Repair techniques, repair stage 3....2654
4100... Repairing plastic components....2656
4100... Safety at work....2658
4100... Safety instructions for handling magnets....2662
4100... Separating cut determination with a template....2664
4100... Setting blind rivet nuts and bolts....2666
4100... Soldering steel components....2667
4100... Spot-weld bonding steel components....2669
4100... Spray gun for cavity sealant....2672
4100... Stamping vehicle identification number (needle stamping unit)....2675
4100... Straightening aluminium component on the outer skin....2681
4100... Straightening aluminium components in structure....2683
4100... Straightening steel components in the structure....2685
4100... Straightening steel components on the outer skin....2687
4100... Use of materials in outer skin....2689
4100... Welding in reinforcement plate (sheet steel)....2691
4100... Welding steel components....2694
4100... Working with 2-component PU cavity foam....2697
4100... Workshop equipment (BMW and MINI vehicles)....2700
4105800 Releasing bonded folded seam connections....2705
4111071 Replacing engine support with left wheel arch in front of bulkhead....2706
4111072 Replacing engine support with front right wheel arch in front of bulkhead....2715
4111091 Replacing engine support in front of bulkhead, left....2716
4111092 Replacing engine support in front of bulkhead on right....2720
4111095 Replacing engine support in front of wheel arch, left....2721
4111095 Stripping operations -?replacing engine support in front of left wheel arch....2730
4111201 Replacing the carrier support before the wheel arch on the left....2731
4111201 Stripping operations - replacing carrier support in front of left wheel arch....2736
4111205 Completely replacing left carrier support....2738
4111205 Stripping operations - Replacing complete left carrier support....2745
4111311 Replacing entrance for door front left....2747
4111312 Replacing entrance for front right door....2749
4112190 Replacing left luggage compartment base....2750
4112191 Replacing the right luggage compartment floor....2753
4112557 Replacing middle luggage compartment floor (tail panel has been removed)....2756
4112557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)....2759
4112653 Replacing luggage compartment floor, left section (rear side panel and tail panel removed)....2761
4112653 Stripping operations - Replacing left luggage compartment floor (rear side wall and tail panel removed)....2765
4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)....2768
4112654 Stripping operations - Replacing right luggage compartment floor (rear right side wall and tail panel removed)....2769
4112660 Replacing rear luggage compartment floor (tail panel removed)....2772
4112660 Stripping operations - Replacing luggage compartment floor, rear (tail panel removed)....2775
4112700 Replacing luggage compartment floor and side member on left (left side wall and tail panel removed)....2776
4112700 Stripping operations - Replace the left side member and luggage compartment floor (removed left side wall and tail panel)....2783
4112701 Replacing luggage compartment floor and right side member (right side panel and tail panel removed)....2787
4112701 Stripping operations - Replacing side member and right luggage compartment floor (right side panel and tail panel removed)....2788
4114020 Replacing front left wheel arch....2792
4114020 Stripping operations - Replacing front left wheel arch....2803
4114030 Replace front right wheel arch....2805
4114030 Stripping operations - Replacing front right wheel arch....2806
4114502 Replacing rear left outer wheel arch section with reinforcement (rear side panel removed)....2808
4114503 Replacing rear right outer wheel arch section with reinforcement (rear side panel removed)....2813
4114504 Replacing rear right outer wheel arch section (rear side panel removed)....2815
4114505 Replacing rear left outer wheel arch section (rear side panel removed)....2816
4121... Replacing bulkhead new part preparation....2820
4121003 Replacing A-pillar with reinforcement on left....2821
4121013 Replace A-pillar, outer left....2827
4121682 Replacing left B-pillar reinforcement (rear side panel removed)....2830
4121683 Replacing right B-pillar reinforcement (rear side panel removed)....2842
4123502 Replacing central convertible top bow (roof outer skin removed)....2843
4131000 Replace roof outer skin....2847
4131000 Stripping operations - Replacing roof outer skin....2848
4131100 Replace roof outer skin with slide _ tilt sunroof....2849
4131100 Stripping operations - Replace roof outer skin with slide _ tilt sunroof....2856
4132031 Replace the A-pillar on the outside left in the area of the windscreen....2857
4132032 Replacing outer right A-pillar in area of windscreen....2862
4133 Overview of tightening torques....2863
4133040 Replacing front left or right side wall holder....2864
4133050 Replacing centre front panel....2868
4133051 Removing and installing _ replacing left or right deformation element for front bumper panel....2871
4134041 Replacing tail panel....2872
4134041 Stripping operations - Replacing tail panel....2880
4135081 Removing and installing front side panel on left....2883
4135082 Removing and installing front right side panel....2886
4135101 Replacing rear left side panel....2887
4135101 Stripping operations - Replacing rear side panel, left....2896
4135111 Replacing rear right side panel....2900
4135111 Stripping operations - Replacing rear side panel, right....2901
4151... Adjusting left or right door....2905
4151... Notes on replacing the door....2908
4151... Removing and installing door....2909
4161... Check hinge for engine compartment lid....2911
4161000 Removing and installing engine compartment lid....2912
4161010 Removing and installing engine compartment lid (active pedestrian protection AFGS)....2914
4161014 Adjusting bonnet....2916
4161060 Removing and installing _ replacing hinge for engine compartment lid....2922
4161071 Removing and installing (replacing) left bonnet hinge (active pedestrian protection)....2924
4161543 Repairing both bonnet hinges....2926
4162000 Removing and installing tailgate....2929
4162014 Adjusting tailgate....2931
4162043 Removing and installing _ replacing left hinge for tailgate....2933
4162045 Removing and installing _ replacing right hinge for tailgate....2936
4162540 Remove _ install _ replace both tailgate hinges (tailgate removed)....2937
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....2939
Dent repairs without damaging paintwork....2944
Engine compartment lid....2946
Filler S1....2947
Front apron....2952
Front door....2953
Fuel filler flap emergency release....2954
Heel panel repair (edge corrosion)....2955
Inner door panel repair (edge corrosion)....2957
Main group 54....2959
Min _ max tolerance sample catalogue for paintwork and corrosion damage....2960
New repair methods ?Gluing _ Riveting? on steel bodies....2965
Rear trim panel....2971
Reinforcement plate....2972
Repair of corrosion damage....2973
Roof....2975
Side Panels....2976
Tailgate water channel repair (edge corrosion)....2977
Tailgate....2980
Transferring hole pattern....2982
Vehicle identification number, general....2985
51 - BODY EQUIPMENT....2991
4163000 Removing and installing the fuel filler flap....3001
4163003 Replace cover bowl....3003
51 operating fluid overview....3015
5100... Notes on component bonding with adhesive tape....3017
5100... Notes on installation of rubber window seals....3020
5100... Overview of consumables (Electronic Parts Catalogue)....3022
5100... Safety instructions for working on cars with airbag systems....3024
5100... Service position of engine compartment lid....3025
5111 Overview of tightening torques....3027
5111... Punching holes in the bumper panel....3037
5111... Removing and installing _ replacing cover for headlight washer unit on left....3040
5111050 Removing and installing _ replacing support for front bumper panel....3041
5111060 Removing and installing _ replacing support for front lower bumper panel....3042
5111156 Removing and installing (replacing) front bumper panel....3044
5111158 Replacing base plate for number _ license plate....3049
5111180 Removing and installing _ replacing ornamental grille for bumper panel (centre)....3051
5111181 Removing and installing _ replacing finisher rod on ornamental grille for bumper panel....3053
5111183 Removing and installing (replacing) ornamental grille for bumper panel (side)....3054
5111770 Removing and installing _ replacing left or right deformation element for front bumper panel....3056
5111773 Replacing front lower left or right deformation element....3058
5112... Removing and installing _ replacing cover for rear bottom bumper panel (M Aerodynamics package)....3059
5112050 Removing and installing _ replacing support for rear bumper panel....3060
5112156 Removing and installing (replacing) rear bumper panel....3061
5112460 Replacing rear bumper panel trim strip....3064
5112825 Removing and installing _ replacing guide for rear centre bumper panel....3065
5112828 Removing and installing _ replacing guide for the bumper panel, rear left or right....3067
5113... Removing and installing _ replacing cover in engine compartment on left or right....3069
5113001 Removing and installing _ replacing front radiator grille, middle left or right....3070
5113061 Replacing wheel arch trim on front left or right side panel (Japanese national-market version)....3072
5113116 Remove and install cowl panel cover....3076
5113116 Removing and installing _ replacing cowl panel cover....3082
5113280 Removing and installing _ replacing trim strip on roof frame at left or right....3083
5113316 Removing and installing or replacing trim strip on roof gutter at left or right....3085
5113319 Removing and installing _ replacing trim strip on roof gutter strip at rear left or right....3087
5114... General notes for labelling with adhesive films....3088
5114001 Replacing the front BMW badge....3096
5114008 Replacing letter _ number combination on front left or right side panel....3098
5114010 Removing and installing _ replacing rear BMW badge....3099
5114111 Replacing model name plate, rear....3101
5116... Calibrating the compass on the inside mirror....3103
5116... Removing and installing _ replacing corner trim panel at front left door....3106
5116001 Removing and installing _ replacing mirror on left or right front door....3108
5116026 Replacing mirror glass....3110
5116040 Removing and installing _ replacing housing on left or right exterior mirror....3112
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror....3114
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror....3116
5116063 Removing and installing _ replacing interior mirror (as of 07 _ 2011)....3119
5116063 Removing and installing _ replacing interior mirror (overview)....3122
5116080 Removing and installing or replacing sun visor and left or right counter support....3125
5116130 Removing and installing _ replacing left or right knee pad....3128
5116142 Removing and installing (replacing) insert in centre armrest storage compartment....3130
5116145 Removing and installing (replacing) decorative trim at centre console....3132
5116150 Removing and installing (replacing) front storage compartment....3134
5116156 Replacing ashtray insert....3136
5116160 Removing and installing _ replacing centre console cover....3137
5116163 Removing and installing _ replacing rear centre console cover....3139
5116165 Removing and installing _ replacing complete centre console....3141
5116206 Removing and installing _ replacing centre armrest....3144
5116210 Removing and installing _ replacing cover for selector lever....3146
5116210 Removing and installing _ replacing gear selector switch cover....3148
5116355 Removing and installing _ replacing driver's side fold-down compartment....3152
5116365 Removing and installing _ replacing glove box cover....3154
5116366 Removing and installing _ replacing right glove box with housing....3156
5116383 Removing and installing _ replacing damper for glove box....3159
5116992 Disassembling and assembling lock barrel (lock barrel removed)....3161
5121... Removing weather strip with special tool 00 9 324 at front or rear....3163
5121003 Replacing door detent (lock striker), front left or right....3165
5121004 Adjusting front left or right lock striker....3166
5121090 Removing and installing _ replacing door lock in left or right front door....3167
5121125 Removing and installing _ replacing support for left or right outer door handle with lock barrel....3170
5121126 Removing and installing _ replacing support for left or right outer door handle without lock barrel....3173
5121140 Removing and installing _ replacing complete lock barrel in left or right front door....3176
5121170 Removing and installing or replacing outer door handle from left or right front door....3178
5121180 Removing and installing _ replacing cover on outside door handle....3180
5121181 Removing and installing _ renewing cover on outer door handle with lock barrel....3182
5121225 Removing and installing or replacing inside door opener in left or right front door....3183
5121233 Replacing the Bowden cable for the outside door handle on the left or right front door....3185
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door....3186
5121280 Removing and installing _ replacing door stop on left or right front door....3188
5121300 Removing and installing or replacing window cavity cover strip on outside of left or right front door....3190
5121330 Removing and installing _ renewing weather strip on inner front door....3192
5121370 Removing and installing _ replacing cover (seal) on front door at bottom left or right....3194
5123 Overview of tightening torques....3196
5123... Adjusting _ replacing bump stops....3198
5123004 Adjusting engine compartment lid catch....3210
5123131 Adjusting left or right striker on engine compartment lid....3211
5123211 Removing and installing _ replacing pull cable for hood _ bonnet locks at front....3212
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....3215
5123400 Removing and installing _ replacing left or right actuator (active pedestrian protection), vehicles from 09 _ 2011....3216
5124004 Adjusting rear lid lock....3220
5124105 Removing and installing _ replacing tailgate lock....3223
5124130 Removing and installing _ replacing striker for tailgate lock....3224
5124147 Replace button for tailgate activation....3225
5124300 Removing and installing or replacing left or right gas strut for rear lid....3227
5131... General procedure for the disassembly and installation of bonded window glass....3228
5131... Materials for bonding window....3237
5131... Notes on window bonding repair kit....3240
5131... Remove windscreen with Roll Out 2000....3244
5131... Removing windows with a Spider....3252
5131... Removing windows with an oscillating knife....3258
5131... Window glass removal with wire pull handle....3261
5131000 Removing and installing windscreen....3264
5131011 Replace windscreen....3265
5131021 Removing and installing _ replacing windscreen rubber surround....3270
5131200 Removing and installing _ replacing rear window....3274
5132154 Adjusting left or right front side window....3280
5132170 Removing and installing _ replacing door window glass, front left or right....3285
5132211 Removing and installing _ replacing rubber window seal for front left or right side window....3288
5133000 Removing and installing (replacing) power window regulator in left or right front door....3290
5136047 Replacing cover at rear left or right side window....3292
5136070 Removing and installing _ replacing left or right rear side window....3294
5141 Overview of tightening torques....3298
5141... Removing and installing _ replacing speaker cover on front left or right door trim panel....3302
5141... Removing and installing _ replacing switch cover on left or right front door trim panel....3304
5141000 Removing and installing (replacing) front left or right door trim panel....3306
5141017 Removing and installing or replacing cover on door handle, front left or right....3311
5141019 Removing and installing or replacing door handle on door trim, front left or right....3316
5141060 Removing and installing or replacing armrest on door trim panel, front left or right....3318
5143000 Removing and installing _ replacing rear left or right side trim panel....3320
5143060 Removing and installing _ replacing armrest on rear left or right side trim panel....3322
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left....3324
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right....3326
5143148 Removing and installing or replacing trim panel on left or right door post (top)....3328
5143201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right....3330
5143251 Removing and installing or replacing trim panel for left or right rear roof pillar (C-pillar)....3332
5144... Removing and installing _ replacing rear roofliner cover....3333
5144001 Removing and refitting _ replacing roofliner (version without sliding _ tilting sunroof)....3334
5144011 Removing and installing or replacing headlining (with slide _ tilt sunroof)....3335
5145 Overview of tightening torques....3337
5145... Removing and installing _ replacing side panel on dashboard on left or right....3341
5145030 Removing and installing instrument panel trim....3343
5145031 Replacing instrument panel trim....3346
5145067 Removing and installing (replacing) decorative trim of control panel....3348
5145075 Removing and installing _ replacing carrier for instrument panel....3349
5145184 Remove and install trim panel for pedal mechanism....3353
5145184 Removing and installing _ replacing trim panel for pedal mechanism....3357
5145195 Removing and installing _ replacing instrument panel trim, bottom right....3358
5145370 Removing and installing decorative strip on left dashboard....3360
5145380 Removing and installing decorative strip on right dashboard....3361
5145382 Replace decorative strip on instrument panel at right....3362
5145385 Removing and installing _ replacing middle decorative strip on dashboard....3363
5146... Removing and installing _ replacing cover for rear left or right seat belt....3365
5146011 Removing and installing (replacing) trim panel for storage shelf (version with through-loading system)....3367
5146050 Removing and installing _ replacing top cover on tail panel....3369
5147 Overview of tightening torques....3370
5147000 Removing and installing _ replacing front (inside) left or right door sill cover strip....3378
5147000 Removing and installing _ replacing front left door sill cover strip (inner)....3380
5147065 Removing and installing _ replacing finishing strip at front left or right entra....3384
5147101 Removing and installing _ replacing luggage compartment floor trim panel....3386
5147152 Removing and installing _ replacing left luggage compartment wheel arch trim....3387
5147162 Removing and installing _ replacing right luggage compartment wheel arch panel....3389
5147315 Removing and installing _ replacing front carpet for passenger compartment....3392
5147440 Removing and installing or replacing rear carpet on seat pan....3394
5147490 Removing and installing _ replacing underbody protection (front)....3396
5147491 Removing and installing _ replacing rear underbody protection....3402
5148... Notes for bonding sound insulation (SI), doors....3404
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet....3407
5148060 Removing and installing _ replacing sound insulation in left or right front door....3408
5149000 Removing and installing or replacing trim for rear lid....3411
5161 Overview of tightening torques....3412
5164012 Removing and installing _ replacing V-support....3417
5171 Overview of tightening torques....3422
5171000 Removing and installing _ replacing seal on front door, left or right....3435
5171017 Removing and installing _ replacing (left or right) underbody panelling....3437
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)....3438
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)....3440
5171041 Removing and installing _ replacing rear left or right wheel arch cover....3441
5171360 Removing and installing _ replacing seal for tailgate....3442
5171373 Removing and installing _ replacing trailing link on spring strut dome....3443
5171447 Removing and installing or replacing trim panel for cover on left or right side member....3445
5172... Sealing installation....3447
5175 Overview of tightening torques....3449
5175... Removing and installing _ replacing tank cover on the left....3454
5175... Removing and installing _ replacing tank cover on the right....3455
5175010 Removing and installing _ replacing left or right steering assembly cover _ PREMIUM....3456
5175010 Removing and installing _ replacing left or right steering assembly cover....3460
5175030 Removing or installing _ replacing the sound insulation of the upper part of the bulkhead....3461
Cleaning and care of leather in vehicles All model series....3463
Engine compartment lid catch....3465
Floor-luggage compartment-engine compartment trim panel....3466
Front Door Locks....3467
Front bumper....3468
Front door trim panel with armrests....3471
Front licence plate holder All models....3472
Interior mirror with digital compass....3474
Mirrors, Finishers, Ashtrays, Consoles....3479
Power windows, front....3480
Rear bumper....3481
Reinforcement, body....3482
Removing the windscreen....3484
Repair of damage caused by stone chips on the windshied....3486
Side trim panel with armrests....3495
Tailgate catch....3496
Trim, instrument trim panel....3497
Underbody panelling....3499
Visible corrosion on vehicle add-on parts....3500
52 - SEATS & MOTORCYCLE SEAT....3505
5226303 Removing and installing _ replacing operation for left or right rear seat backrest....3506
5226311 Removing and installing _ replacing lock for left or right rear seat backrest....3507
5226315 Removing and refitting _ replacing lock for centre rear seat backrest....3509
5226388 Removing and installing _ replacing rear middle head restraint....3511
5226400 Replacing seat cover for rear seat....3512
5226411 Replacing backrest cover for left rear seat (basic seat)....3515
5226412 Replacing backrest cover for right rear seat....3517
5226414 Replacing backrest cover for rear seat, centre....3520
5226420 Replacing backrest cover for left rear seat (through-loading facility)....3526
5226450 Replacing padding for rear seat....3530
5226495 Removing and installing _ replacing storage tray of rear seat....3531
Measures for leather complaints (seats)....3533
54 - SLIDE_TILT SUNROOF & SOFT TOP....3541
4100... Notes on the water drain hose of the slide _ tilt sunroof....3542
5123... Removing _ installing ball sockets with clip....3544
54 operating fluid overview....3550
5410... Notes on glass slide _ tilt sunroof (initialisation _ normalisation _ learning of characteristic curve)....3551
5410... Repair instructions for bonded seals....3553
5412... Removing and installing _ replacing mechanism for glass slide _ tilt sunroof....3558
5412... Removing and installing _ replacing screen panel for glass slide _ tilt sunroof....3563
5412... Replacing slide sunroof frame....3564
5412003 Adjusting glass slide _ tilt sunroof panel....3566
5412015 Replacing left or right gaiter for glass slide _ tilt sunroof....3569
5412115 Removing and installing glass slide _ tilt sunroof panel....3570
5412117 Replacing seal for glass slide _ tilt sunroof panel....3572
5412136 Removing and installing _ replacing sliding head liner for glass slide _ tilt sunroof panel....3574
5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof....3576
5412155 Removing and installing _ replacing handle strip for sliding roof....3578
5412211 Removing and installing complete glass slide _ tilt sunroof....3579
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof....3585
Electric components for slide _ tilt sunroof....3587
Mechanical components, slide _ tilt sunroof....3588
61 - GENERAL VEHICLE ELECTRICAL SYSTEM....3589
1200... Notes _ information on start assistance (jump starting)....3596
4.11 Electrical wires....3600
61 operating fluid overview....3606
6100... Battery charging calendar....3607
6100... Diagnosis for Condition Based Service....3608
6100... Encode _ program control unit(s)....3612
6100... Notes for disconnecting and connecting the vehicle battery....3614
6100... Notes on handling optical fibres....3618
6100... Safety instructions for handling vehicle battery....3620
6100730 Encode _ program control unit(s) (After vehicle test)....3621
6111... Installing the EPS repair wiring harness....3623
6112... Information on intelligent battery sensor (IBS)....3634
6112... Removing and installing _ replacing positive battery cable at partition seal (engine compartment)....3638
6112002 Replace positive battery cable (from battery to connection point luggage compartment)....3641
6112013 Replace battery earth lead....3644
6112062 Replacing wiring harness for front bumper....3645
6112200 Replacing wiring harness in left or right front door....3646
6112265 Replacing wiring harness on left or right front seat....3648
6113... Butt connector for repairing a plug connection....3657
6113... Connector housing, LCC contact (load current contact)....3667
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....3670
6113... Crimping Micro Power Quadlock contacts (MPQ)....3673
6113... Crimping Micro Quadlock System contacts (MQS)....3675
6113... Crimping annular contacts....3677
6113... Crimping optical fibres....3678
6113... Crimping stop parts....3680
6113... Cutting off, stripping insulation and cutting optical fibres to length....3687
6113... Cutting to length and stripping insulation from cables....3691
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....3692
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....3695
6113... In-line plugs, 2-pin, System JPT ELA....3698
6113... In-line plugs, 4-pin, System DFK ELA....3700
6113... In-line plugs, 6- to 50-pin, System Elo....3702
6113... Inline connectors, 6-, 8-pin, System MQS....3705
6113... Inline plugs, 4-, 10-pin, System Elo....3707
6113... Installing comb connector for retrofitting _ repairs....3709
6113... Notes for opening contacts and locks of different plug contact systems....3715
6113... Opening plug housings and removing contacts of different plug systems....3721
6113... Removing and installing _ replacing fuse box (right engine compartment)....3724
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....3725
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....3729
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....3731
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....3733
6113... Special tools for wiring harness repairs....3735
6113... Treating cables and optical fibres....3738
6113... Unlocking and disconnecting different plug connections....3739
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....3752
6114005 Removing and installing _ replacing distribution box (front)....3766
6114010 Removing and installing _ replacing distribution box (rear)....3769
6114035 Remove and install _ replace power distribution box of positive battery cable (from 02 _ 13)....3771
6114040 Removing and installing _ replacing rear positive battery cable distributor....3775
6120... Battery replacement information....3777
6120... Notes on AGM battery....3781
6120503 Vehicle battery - closed-circuit current monitoring....3793
6120900 Disconnecting and connecting battery earth lead....3794
6120908 Carrying out a voltage interruption of the 12-V battery....3796
6121 Overview of tightening torques....3798
6121010 Remove and install or replace battery....3801
6121028 Charging battery....3804
6121028 Recharge vehicle battery....3806
6125... Assessing the transport capability of cell block in service workshops....3810
6125... Notes on repair of high-voltage battery unit....3813
6131... Remount operating unit for additional seat function (clipped version)....3818
6131... Remount operating unit of the additional seat function (screwed version)....3822
6131008 Removing and installing (replacing) steering column switch cluster....3826
6131014 Removing and installing _ replacing Start _ Stop switch....3828
6131021 Removing and installing _ replacing emergency starting coil....3830
6131037 Removing and installing _ replacing light operating facility....3831
6131038 Removing and installing _ replacing switch for front passenger airbag deactivation....3833
6131041 Removing and installing (replacing) operating element for assistance system....3835
6131043 Removing and installing roof switch cluster (front)....3837
6131062 Removing and installing _ renewing button for steering wheel heating....3839
6131066 Removing and installing _ replacing hotel position switch....3840
6131079 Removing and installing _ replacing switch for hazard warning flashers _ central locking....3841
6131083 Removing and installing _ replacing switch for unlocking tailgate....3842
6131112 Removing and installing _ replacing left or right shift paddle for automatic transmission....3843
6131117 Removing and installing _ replacing power window switch (driver's side)....3844
6131118 Replacing the power windows regulator on the passenger's side....3845
6131132 Removing and installing _ replacing the shift paddles for the transmission (M sports steering wheel)....3846
6131133 Removing and installing _ replacing A _ V connecting socket....3848
6131134 Removing and installing _ replacing USB audio interface connecting socket....3849
6131137 Removing and installing _ renewing USB interface connecting socket....3851
6131195 Removing and installing _ replacing controller....3852
6131197 Removing and installing _ renewing centre console operating facility....3853
6131197 Removing and installing operating facility for centre console....3856
6131204 Replacing operating unit for seat adjustment....3860
6131208 Removing and installing _ replacing switch for lumbar support....3861
6131221 Removing and installing _ replacing both multifunction steering wheel switches (M sports steering wheel)....3862
6131221 Removing and installing _ replacing both multifunction steering wheel switches....3864
6131229 Removing and installing _ renewing both switches on sports steering wheel....3866
6131231 Removing and installing _ renewing steering wheel module control unit....3867
6131231 Removing and installing _ replacing steering wheel module (M sports steering wheel)....3869
6131233 Removing and installing _ replacing engine electrical system for lane departure warning (M sports steering wheel)....3871
6131255 Replacing switch for exterior mirror....3874
6131310 Replacing brake light switch....3875
6131334 Removing and installing _ replacing grip trim for gear selector switch....3877
6131342 Removing and installing _ renewing gear selector switch....3881
6131362 Removing and installing (replacing) receiver for radio remote control....3883
6131544 Replacing roof switch cluster (front)....3884
6133050 Removing and installing _ replacing left or right fanfare....3886
6134... Removing and installing _ replacing 12-V power socket....3888
6135 Overview of tightening torques....3892
6135... Notes on ESD protection (Electro Static Discharge)....3894
6135... Overview of additional work for the removal and installation or replacement of electronic components in the body area _ windscreen....3898
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....3904
6135001 Removing and installing (replacing) trailer module....3918
6135080 Removing and installing _ replacing control unit _ module for left or right seat adjustment....3920
6135095 Removing and installing _ replacing control unit _ module for seat heating....3922
6135177 Removing and installing (replacing) rain _ light sensor....3923
6135179 Replacing and installing (replacing) the solar rain _ light sensor and condensation sensor....3924
6135181 Removing and installing _ replacing solar and condensation sensors....3929
6135270 Remove and install (replace) control unit Front Electronic Module (FEM)....3930
6135275 Remove and install (replace) control unit Rear Electronic Module (REM)....3932
6135360 Removing and installing _ replacing control unit for camera-based driver support systems (KAFAS)....3934
6135679 Initialise the rain-light-solar-condensation sensor....3936
6135679 Initializing rain _ light sensor....3937
6136605 Removing and installing _ replacing relay for fan control....3938
6161 Overview of tightening torques....3942
6161... Checking contact angle of wiper on left or right (series P L7)....3944
6161... Overview of windscreen wiper and cleaning system....3947
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen....3949
6161041 Replacing both windscreen wiper blades....3951
6161100 Removing and installing _ replacing both windscreen wiper arms....3953
6161270 Removing and installing or replacing console for windscreen washer system complete with motor....3955
6167010 Removing and installing _ replacing washer pump for headlight cleaning system....3957
6167100 Removing and installing _ replacing high-pressure nozzle of headlight cleaning system on left (or right)....3959
6171030 Removing and installing _ renewing all washer jets of windscreen washer system....3961
6171061 Replacing washer fluid reservoir for windscreen washer system....3963
6171100 Removing and installing _ replacing windscreen washer pump....3965
6171115 Replacing the strainer for washer pump....3967
Adapter cable for OBD socket All series....3968
Adapter cable, 3-pin All series....3969
Assessing the transport capability of high-voltage battery units in service workshops....3970
Automatic engine start-stop function....3973
Battery charge state All models....3980
Battery exchange in vehicles with a high-voltage system....3982
Battery master document....3983
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....3992
Battery with terminal (P L7)....3998
Form for equipotential bonding screw connections....3999
Instructions for 12 V dual storage system....4007
Notes for opening and closing cable straps....4012
Notes on earth bonding screw connections....4016
Notes on handling the high-voltage battery unit in vehicles with water damage....4017
Notes on repair of high-voltage battery unit....4019
Overview of high-voltage battery unit cooling....4023
Peripherals box, 26-pin all models....4024
Relay _ relay holderL7....4025
Release _ pressing-off tool....4026
Replace the gel pad for rain-light-solar-condensation sensors....4028
Safety information for handling electric and hybrid vehicles....4034
Switch F2x (without F25)....4038
Windscreen washer system (P L7)....4039
Windscreen wiper (P L7)....4040
62 - INSTRUMENTS....4041
6211280 Removing and installing _ replacing instrument panel....4042
Instrument cluster (P L7)....4044
Roller operation....4045
Service menu in the instrument cluster....4046
Windscreen washer system, BMW, All F-series....4047
63 - LIGHTS....4048
4.1.1 Headlamps status and function....4052
4.1.2 Headlight alignment....4058
4.1.3 Headlamp switch....4062
4.1.5 Self-levelling suspension devices (if required)....4066
4.1.6 Headlight cleaning system (if required)....4071
4.13 Battery (batteries) 1 series, 2 series....4072
4.2.1 Rear lights status and function....4076
4.3.2 Brake lights switch....4080
6310... Light patterns from different low-beam headlight types....4081
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....4085
6310... Setting the high-beam headlight to prevent dazzle (with non-electronic headlight adjustment aid)....4088
6310... Test requirements for headlights vertical aim adjustment....4090
6310004 Adjusting headlights....4096
6310014 Adjusting fog lights....4098
6310542 Setting the high-beam headlight to prevent dazzle (with headlight adjustment aid)....4099
6311... Installing headlight repair kit....4108
6311560 Removing and installing (replacing) the headlight driver module....4110
6311562 Removing and installing (replacing) the right headlight driver module....4112
6311731 Replace LED module for left daytime driving lights....4113
6312 Overview of tightening torques....4115
6312... Headlight fogging fault pattern....4117
6312... Repairing headlights....4118
6312003 Removing and installing (replacing) left headlight....4120
6312010 Removing and installing (replacing) left (Xenon) headlight....4123
6312012 Removing and installing (replacing) the right headlight (Xenon)....4125
6312015 Removing and installing (replacing) left headlight (adaptive headlight)....4126
6312017 Removing and installing (replacing) right headlight (adaptive headlight)....4127
6312860 Replacing control unit for left xenon headlight....4128
6312861 Replacing control unit for right xenon headlight....4130
6312870 Replacing ignition unit for left xenon headlight....4131
6312871 Replacing right ignition unit for right xenon headlight....4133
6313250 Removing and installing _ replacing front left or right side repeater mirror....4134
6314120 Removing and installing or replacing rear reflector....4135
6317070 Removing and installing _ replacing left fog light (M package)....4136
6317070 Removing and installing _ replacing left fog light....4138
6317075 Removing and installing _ replacing right front fog light....4140
6321030 Removing and installing _ replacing socket housing for left rear light....4142
6321260 Removing and installing (replacing) left rear light....4145
6325004 Removing and installing _ replacing additional brake light....4148
6326000 Removing and installing _ replacing left or right number _ license plate light....4150
6331000 Removing and installing _ replacing complete interior roof light (front)....4151
6331003 Removing and installing _ replacing complete interior roof light (rear)....4153
6331020 Removing and installing _ renewing footwell light....4154
6331050 Removing and installing _ replacing mirror light....4156
6331080 Removing and installing _ replacing luggage compartment light....4157
6331150 Removing and installing _ replacing glovebox light....4158
6331165 Removing and installing _ replacing centre console LED....4159
6331170 Removing and installing _ replacing door handle light on left or right front door....4162
6331182 Replacing LED for front inside door opener (left or right)....4164
6331187 Removing and installing _ replacing LED for left or right door post trim panel....4165
6399... Notes for replacing the protective cap of the headlight....4167
6399... Safety information for exchanging bulbs (interior lighting)....4169
6399... Safety information for handling bulbs _ light sources (exterior lights)....4170
6399002 Replace halogen bulb for left high beam headlight....4172
6399072 Replacing halogen bulb for headlight on left....4174
6399076 Replacing bulb for left xenon headlight (with ignition unit)....4177
6399077 Replacing bulb for right xenon headlight (with ignition unit)....4178
6399110 Replacing bulb for daytime driving lights, left....4179
6399132 Replacing bulb for side lights, front left....4180
6399210 Replacing halogen bulb for left fog light....4182
6399211 Replace halogen bulb for right fog light....4183
6399273 Replacing bulb for turn indicator, front left....4184
6399316 Replacing bulb(s) for left or right rear light (on side wall)....4186
6399431 Replacing bulb for front interior roof light....4187
6399432 Replacing bulb for interior roof light (rear)....4189
6399437 Replacing light bulb for footwell light....4191
6399451 Replacing light bulb for luggage compartment lighting....4193
6399461 Replacing bulb for glove box light....4196
Adaptive Headlights....4198
Control units (P L7)....4218
Headlight (P L7)....4220
Headlight, BMW, F22, F23, F87....4221
Interior lighting, BMW, F01, F02, F03, F06, F07, F10, F11, F12, F13, F18, F20, F21, F22, F23, F25, F30, F31, F32, F33, F34, F35, F36, F80, F82, F83, F87....4222
Number plate light, BMW, F-series....4223
Rear light cluster (P L7)....4224
Rear light cluster, BMW, F22, F23, F87 LCI....4225
Rear light cluster, BMW, F22, F23,F87....4226
Remounting the LED module....4227
64 - HEATING & AIR CONDITIONING....4229
1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor....4233
1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger....4239
6100... Safety information on handling hybrid cars....4245
6131321 Removing and installing radio and A _ C control panel (for vehicles equipped with CID)....4257
64 Overview of tightening torques....4261
64 operating fluid overview....4262
6400.. Overview of heater - A _ C system components....4265
6400... Overview of A _ C service station....4266
6400... Overview of refrigerant oil to be filled....4267
6411.. Overview of actuator drives on heater _ air conditioner....4269
6411... Replacing condensation water drain hose of heating and air conditioning system....4271
6411... Replacing retaining ring for condensation drain hose....4275
6411208 Replacing heat exchanger....4278
6411213 Removing and installing _ replacing heater _ air conditioner fan....4281
6411225 Replacing controller for heating and air conditioning system blower....4283
6411377 Removing and installing control panel of heater _ air conditioning system....4285
6411380 Removing and installing _ replacing control unit for air conditioning....4290
6411806 Removing and installing _ replacing actuator drive for fresh _ recirculated air flap....4291
6411830 Replacing actuator drive for left ventilation flap (High A _ C system)....4293
6411832 Replace the actuator drive for the ventilation flap, right (High A _ C system)....4295
6411835 Replacing actuator drive for left blending flap....4297
6411837 Replacing actuator drive for right stratification flap....4299
6411850 Replacing actuator drive for rear compartment flap....4301
6411866 Removing and installing _ replacing actuator drive for blending flap (left)....4303
6411868 Removing and installing _ replacing actuator drive for defrosting flap....4305
6411872 Removing and installing _ replacing actuator drive for blending flap (right)....4307
6411879 Replace control panel for heater _ air conditioning system....4309
6411891 Replace control panel for heater _ air conditioning system....4311
6411908 Removing and installing _ replacing footwell temperature sensor (left)....4313
6411908 Removing and installing _ replacing footwell temperature sensor (right)....4314
6411943 Replacing evaporator temperature sensor....4315
6411991 Removing and installing _ replacing sensor for automatic recirculated air control (AUC)....4316
6412... Initialising Telestart hand-held transmitter....4317
6412670 Replacing electric auxiliary heater -front-....4318
6422115 Removing and installing left fresh air grille....4321
6422118 Replace fresh air grille, left....4322
6422125 Removing and installing right fresh air grille....4323
6422128 Replace fresh air grille, right....4324
6422165 Removing and installing _ replacing centre fresh air grille....4325
6422191 Removing and installing _ replacing rear cabin fresh air grille (High A _ C system)....4328
6431011 Replacing microfilter for interior ventilation....4329
6450... A _ C performance test....4331
6450... Instructions for handling R1234yf refrigerant....4333
6450... Leak detection with forming gas....4337
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)....4347
6450... Note for handling R134a refrigerant....4351
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....4355
6450... Safety information for handling refrigerant R1234yf....4361
6450... Safety informations for handling refrigerant oil....4365
6450... Safety informations for handling tetrafluorethane refrigerant R134a....4371
6450010 Drawing off, evacuating and filling heating and air conditioning system (R134a)....4375
6451... Perform leakage test for evaporator....4382
6451001 Cleaning the evaporator (left-hand drive vehicle)....4385
6451591 Removing and installing _ renewing evaporator....4388
6452... Instructions for opening and part exchange in refrigerant circuit....4394
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....4400
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....4408
6452523 Replacing air conditioning compressor (B48)....4415
6453... Instructions for desiccant insert replacement....4418
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....4422
6453520 Replacing safety pressure switch....4428
6453551 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system....4430
Air conditioning compressor....4434
Draw off the contaminated R1234yf refrigerant and dispose of it....4437
Heating and air-conditioning unit (evaporator), switching elements....4440
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....4441
Main group 64....4442
Musty odour from heating and air conditioning system, evaporator cleaning....4443
Refrigerant Lines and Expansion Valve....4447
air conditioning, refrigerant amounts, BMW, F20, F21, F22, F23, F30, F31, F32, F33, F34, F35, F36, F54, F55, F56, F57, F80, F82, F83, F87....4450
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....4451
6131823 Replace ACP (for vehicles equipped with CID)....4454
6135953 Removing and installing _ replacing interior aerial for Comfort Access (front storage compartment)....4456
6135954 Removing and installing _ replacing interior aerial for Comfort Access (rear centre console)....4458
6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access....4462
6135975 Removing and installing _ replacing bumper aerial for Comfort Access....4464
6135980 Removing and installing _ replacing aerial for Comfort Access on left or right....4466
6511080 Removing and installing _ replacing radio receiver....4468
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)....4470
6512... Repair instructions after theft of head unit....4472
6512051 Removing and installing _ renewing central bass speaker -driver's side- (under front seat)....4474
6512053 Remove and install _ replace the central bass on the passenger's side (under the front seat)....4476
6512071 Removing and installing or replacing amplifier....4477
6512072 Removing and installing _ replacing amplifier (hi-fi system _ Harman Kardon)....4480
6512090 Remove and install _ replace Active Sound Design control unit....4483
6512210 Removing and installing _ replacing CHAMP radio receiver (BMW Professional radio)....4485
6512315 Removing and installing (replacing) HU-H)....4487
6512320 Removing and installing (replacing) Headunit Basis....4491
6513... Overview of audio components....4494
6513050 Removing and installing _ replacing speaker (tweeter in mirror triangle)....4496
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)....4498
6513062 Removing and installing _ replacing speaker (tweeter, in dashboard)....4500
6513070 Removing and installing _ replacing speakers (mid-range speaker, front door left and right)....4502
6513188 Removing and installing _ replacing rear mid-range speaker (in storage shelf)....4503
6513195 Removing and installing _ replacing rear tweeter (in storage shelf)....4505
6520... Overview of aerial diversity....4506
6520035 Removing and installing _ renewing roof aerial....4507
6520090 Removing and installing or replacing aerial amplifier....4509
6520150 Removing and installing _ replacing back-up aerial....4510
6520350 Removing and installing _ replacing interference suppression filter....4511
6524016 Removing and installing _ replacing left wave trap....4513
6524017 Removing and installing _ replacing right wave trap....4514
6550057 Removing and installing _ replacing Central Information Display (CID)....4515
6575055 Removing and installation _ replacing emergency power siren with tilt sensor....4517
6576605 Removing and installing _ replacing middle pedestrian protection sensor....4518
6576625 Removing and installing(replacing) pedestrian protection sensor (optical fibre)....4519
6577 Overview of tightening torques....4522
6577016 Removing and installing _ replacing airbag control unit....4524
6577602 Replacing sensor mat for front passenger seat occupancy detector....4526
6577720 Removing and installing (replacing) left B-pillar sensor....4532
6577725 Removing and installing _ replacing right B-pillar sensor....4534
6581060 Removing and installing _ replacing outside temperature sensor....4535
6583020 Removing and installing (replacing) Car Information Computer (CIC)....4536
Central information display (CID)....4539
Control of airbag deployment....4540
Heating and air-conditioning unit (expansion valve), switching elements....4542
Microfilter, blower, controller....4543
New audio test CD for complaints about sound system playback All series....4544
Problems with audio _ navigation CDs _ DVDs All series....4546
Speakers....4549
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....4551
5111... Replace the holder for the PDC _ PMA _ side view camera....4552
6582300 Removing and installing (replacing) Touchbox controller control unit....4556
6620515 Removing and installing _ replacing a front left (outside) ultrasonic transducer (Park Distance Control)....4560
6620516 Removing and installing _ replacing a front right (outside) ultrasonic transducer (Park Distance Control)....4564
6620517 Removing and installing _ replacing a front centre left (inside) ultrasonic transducer (Park Distance Control)....4566
6620519 Removing and installing _ replacing a front centre right (inside) ultrasonic transducer (Park Distance Control)....4568
6631006 Removing and installing (replacing) ACC sensor....4570
6631010 Adjusting the ACC sensor....4571
6633008 Removing and installing _ replacing of the Parking Manoeuvring Assistant control unit....4574
6633010 Removing and installing _ replacing ultrasonic sensors for Parking Manoeuvring Assistant....4576
6651030 Remove and install _ replace KAFAS camera....4577
6653013 Calibrating reversing camera....4580
6653020 Removing and installing (replacing) reversing camera....4582
6653180 Removing and installing (replacing) control unit for reversing camera....4584
ACC sensor....4588
67 - ELECTRIC MOTOR....4589
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4590
6711510 Removing and installing _ replacing actuator drive for front left or right door central locking drive....4622
6711555 Removing and installing _ replacing actuator drive for fuel filler flap....4623
6711560 Replacing actuator drive for tailgate locking....4625
6713001 Replacing drive unit for electrically operated left or right exterior mirror....4626
6713030 Replacing the mirror electronics for both electrically adjustable, exterior mirrors....4628
6731... Notes on initialisation of electric seat actuator drives....4640
6731500 Removing and installing _ replacing forward _ back seat adjustment drive unit....4641
6731510 Removing and installing _ replacing drive unit for seat cushion tilt adjustment....4649
6731520 Removing and installing _ replacing seat height adjustment drive unit....4655
6731530 Removing and installing _ replacing backrest adjustment motor....4657
6761515 Replacing electric motor with gearbox (front) for operation of slide _ tilt sunroof....4659
6762... Notes on initializing power windows....4663
6762000 Removing and installing or replacing flat motor for front left or right power window regulator....4666
6763512 Replacing wiper motor....4670
Drive, seat adjustment....4671
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....4672
7160051 Removing and installing _ replacing complete trailer tow hitch....4673
Trailer tow hitch....4674
72 - BODY PARTS & ACCESSORIES....4675
0000... Microencapsulated screws....4677
4100... Procedure for vehicles with active pedestrian protection after an accident....4684
4100... Replacing blind rivets....4690
4100513 Fix bolts on the new part....4705
6100... Repairing airbag cables....4714
72 Safety information and general information....4718
7200... Replacing the seat belt clip....4720
7200... Safety regulations for handling components with gas generators....4721
7211... Check list for automatic seat belt....4727
7211... Check the 3-point automatic-reel belt....4730
7211... Checklist for front seat....4736
7211033 Removing and installing _ replacing front left or right seat belt....4742
7211035 Removing and installing _ replacing both seat belts....4745
7211043 Removing and installing _ replacing both front lower straps....4746
7211070 Removing and installing _ replacing front lower strap fitting (belt tensioner), driver's seat....4747
7211071 Removing and installing _ replacing front lower strap fitting (belt tensioner), front passenger seat....4750
7211092 Removing and installing or replacing rear left or right seat belts....4753
7211096 Removing and installing _ replacing rear left or right lower straps....4755
7211098 Removing and installing _ replacing all rear lower straps....4757
7211108 Removing and installing _ replacing all safety belts....4759
7212... Deactivating front passenger airbags with key switch....4760
7212... Notes on scrapping vehicles with gas generators (airbag system)....4762
7212... Procedure after airbag deployment as result of an accident....4765
7212... Unlocking _ locking airbag plug connections....4777
7212000 Removing and installing or replacing airbag module on passenger's side....4782
7212050 Removing and installing or replacing side airbag, front left or right seat....4784
7212060 Removing and installing or replacing left or right head airbag....4786
7212061 Removing and installing _ replacing left or right head airbag (version with slide _ tilt sunroof)....4790
8.1.1 Acoustic insulation system....4792
Airbag modules....4793
Deactivating and reactivating airbags _ acoustic seat belt reminder....4794
Drawbar load sign omitted All with options 235 and 3AC....4804
Overview of the clips and unlocking tools for head airbag fastening....4807
Seat belt....4808
84 - COMMUNICATION SYSTEM....4810
6100... Notes on handling wiring harnesses and cables....4811
6520030 Removing and installing _ replacing empty housing for roof-mounted aerial....4831
8410011 Replacing emergency battery for Telematic Communication Box (TCB)....4835
8410700 Removing and installing _ replacing base plate....4837
8410702 Removing and installing _ replacing base plate (with rear passenger compartment fresh air grille)....4839
8410800 Removing and installing _ replacing Combobox....4842
8410810 Removing and installing (replacing) Telematic Communication Box....4844
8410820 Remove and install (replace) telematics control unit....4847
8431020 Removing and installing _ replacing hands-free system speaker (emergency loudspeaker)....4850
8431550 Removing and installing _ replacing microphone on the driver's side....4851
8431551 Removing and installing _ replacing hands-free microphone, passenger's side....4853
Telephone (P L7)....4854
99 - PAINT....4855
0011... Information for handling the documents repair instructions, technical data, AZD....4856
4100... Information _ warning labels....4864
6100... Notes on handling the high pressure cleaner....4866
6400... Information on using cleaning agent _ paints (personal protection equipment)....4874
99 Notes on using temperature-controlled infra-red radiators....4895
9900... General instructions on paintwork....4897
9900... Touching up paintwork damage....4899
Cosmetic repairs on wheel rims....4903
New BMW paint brochure....4930