BMW 2-series (Mode F87) M2 Coupe Repair Service Manual 2015 & UP
Complete service repair manual with Electrical Wiring Diagrams for BMW 2-series (Mode F87) M2 Coupe, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
BMW 2-series (Mode F87) (M2 Coupé, M2 Competition Coupé, M2 CS) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 2-series (Mode F87) M2 Coupe Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 4,118 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES......3
0 operating fluid overview......7
0000... Body Check for corrosion (except cavities)......21
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......22
0000... CBS reset......23
0000... Check horn, headlight flashers and hazard warning flashers......27
0000... Check windscreen wash _ wipe system......28
0000... Checking coolant level and concentration, correcting if necessary......29
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......30
0000... Checking lighting system......31
0000... Checking of road safety (test drive)......32
0000... Information _ warning labels......33
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......37
0000... Steering components Check for play, damage and, if nec., tightness......39
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......41
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......42
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......43
0000... When driving on a race track......47
0000... Windscreen washer system checking fluid level, topping up if necessary......53
0000... Work instruction for removing the protective film......54
0000009 Pre-delivery check......56
0000105 Standard scope of service......61
0000600 Service - running-in check......62
0000602 Service - air filter element......63
0000610 Service engine oil (US version only)......64
0000612 Service - front brakes......67
0000614 Service - rear brakes......69
0000616 Service - microfilter......71
0000618 Service - brake fluid......72
0000622 Service - spark plugs......73
0000624 Service - vehicle check......74
0000661 Rear axle differential service......77
0001... Symbols used and information in repair instructions......78
5.1.1 Axles......83
7.1.1 Installation safety of the seat belts _ seat belt buckles......86
7.1.2 Status of the seat belts _ seat belt buckles......90
7.1.3 Belt force limiter......93
7.1.4 Seat belt tensioner......94
7.1.5 Airbag......95
7.1.6 Supplementary restraint systems (SRS)......98
7.11 Odometer (if present)......99
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......100
Abbreviations......101
Addition to special tools cabinet All model series......105
Arguments pertaining to engine oil consumption......107
Brake fluid - Operating Fluids Specification......110
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......111
CBS general - Reset is lost......113
Changed emissions test indicator BMW Condition Based Service......114
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......115
Emergency Services (BMW _ MINI) from issue September 2009......117
Engine oil - varying colours _ smell after initial filling in the works......118
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......119
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......120
Extract from BMW Group Standard?GS?90003-2......121
FEB-FEB-NED-TESTMODULE-AKTUELL......123
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......124
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......130
Handling the acoustic camera......133
IMIB_Next......135
Ignition key data tapping on CBS vehicles......138
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......144
List of contents......146
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......148
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......149
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......150
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......151
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......152
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......153
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......154
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......155
Main group 00......156
Maintenance work M2 (F87)......157
New Maintenance Records service booklet and maintenance documentation All models......159
Parking brake function check - new procedure in the standard service scope _ rear brake service......161
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......163
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......165
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......171
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......173
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......177
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......190
Workshop Equipment - Planning Documentation......203
Workshop equipment sales......204
11 - ENGINE ......205
11 operating fluid overview......210
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......212
1100 Mounting engine on assembly stand (N55)......214
1100 Overview of tightening torques......216
1100... Engine oil consumption measurement......220
1100... Overview of consumables (Electronic Parts Catalogue)......221
1100... Service - engine oil (N55)......227
1100050 Removing and installing engine (N55)......230
1100300 Engine oil consumption measurement......236
1100670 Securing engine in installation position......244
1112 Overview of Technical Data......249
1112 Overview of tightening torques......252
1112000 Removing and installing _ sealing cylinder head cover (N55)......266
1112040 Removing and installing all ignition coils and injector wells (N55)......270
1112100 Removing and installing cylinder head (N55)......272
1112101 Replacing cylinder head gasket (N55)......278
1112670 Cleaning intake port with walnut shell granulate (N55)......281
1112719 Resurfacing cylinder head lower face (N55)......287
1112729 Checking cylinder head for water leaks (N55)......289
1113 Overview of tightening torques......291
1113000 Removing and installing, sealing or replacing oil sump (N55)......298
1114010 Replacing sealing cap for vacuum pump (N55)......302
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (N55)......305
1114151 Replacing radial crankshaft seal on transmission side (N55)......308
1121500 Replacing crankshaft (N55)......313
1121500 Replacing crankshaft (N55T0)......323
1121505 Seal lower section of crankcase (N55)......333
1121531 Replacing all crankshaft main bearing (N55)......351
1121531 Replacing all crankshaft main bearing shells (N55T0)......357
1122500 Removing and installing _ replacing flywheel (N55)......369
1123010 Removing and installing _ replacing vibration damper (N55)......372
1124571 Replacing all connecting rod bearing shells (N55)......375
1125530 Removing and installing _ replacing all pistons (N55)......379
1125671 Replacing piston rings on all pistons (N55)......387
1128010 Replacing drive belt for alternator (N55)......390
1128020 Replacing tensioning device for alternator drive belt (N55)......392
1130 Overview of tightening torques......393
1131 Overview of tightening torques......394
1131005 Checking camshaft timing (N55)......406
1131025 Removing and installing _ replacing intake camshaft (N55)......412
1131028 Removing and installing _ replacing exhaust camshaft (N55)......416
1131051 Replacing timing chain (N55)......426
1131090 Installing and removing _ replacing chain tensioner piston (N55)......433
1131505 Adjusting timing of camshaft(s) (N55)......435
1133050 Removing and installing _ replacing all rocker arms (N55)......440
1134552 Removing and installing _ replacing all valves (N55)......443
1134560 Replacing all valve stem seals (N55)......445
1134715 Replacing all valve springs (N55)......447
1136 Overview of tightening torques......451
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (N55)......455
1136655 Removing and installing _ replacing both solenoid valves (N55)......460
1137 Overview of tightening torques......463
1137... Fault patterns, valve gear (N20 _ 26 _ N55)......466
1137005 Removing and installing _ replacing eccentric shaft (N55)......469
1137010 Removing and installing _ replacing intermediate levers (N55)......472
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N55)......484
1140000 Checking engine oil pressure (N55)......491
1141000 Removing and installing _ replacing oil pump (N55)......496
1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (N55)......501
1141115 Removing and installing _ replacing hydraulic valve (N55)......509
1142 Overview of tightening torques......511
1142020 Removing and installing _ replacing full-flow oil filter (N55)......524
1142035 Removing and installing _ replacing the thermostat housing N55......527
1151000 Removing and installing _ renewing coolant pump (N55)......529
1153 Overview of tightening torques......533
1153000 Removing and installing _ replacing coolant thermostat (N55)......540
1161050 Removing and installing intake plenum (N55)......543
1161362 Removing and installing _ replacing right charge-air duct (N55)......547
1165 Overview of tightening torques......549
1165020 Removing and installing _ replacing exhaust turbocharger (N55)......562
1166000 Removing and installing _ replacing vacuum pump (N55)......569
1178510 Replacing oxygen control sensor (N55)......572
1178610 Replacing monitoring sensor (N55)......575
6.1.9 Engine performance......577
9.0 BMW Longlife-17 FE+......578
BMW Quality Longlife-04 All......580
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......581
Connecting Rods and Bearings, BMW, N55, B30......582
Connecting Rods and Bearings......583
Coolant pump with drive......584
Crankshaft and Bearings, BMW, N55, B30......585
Crankshaft and Bearings......590
Cylinder Head with Valve Seat Cover, BMW, N55, B30......592
Cylinder head with cylinder head cover......593
Cylinder head with lid, BMW, N55, B30......594
Emissions control, control sensor _ monitoring sensor......595
Emissions-control, Lambda oxygen sensor......596
Engine Block, Cylinder Crankcase, BMW, N55, B30......597
Engine block......598
Engine identification......600
Engine in general, BMW, N55, B30......610
Fan......611
Flywheel......612
Intake camshaft, BMW, N55, B30......613
Intake manifold......614
Leak-testing the air-intake system......616
Main group 11......619
Oil Filter and Lines......620
Oil pump with strainer and motor, BMW, N55, B30......621
Oil pump with strainer and motor......622
Oil sump......624
Oil supply, BMW, N55, B30......626
Pistons with Rings and Pins, BMW, N55, B30......627
Standard screw connection......629
Thermostat and Connections......630
Turbocharger and Control......631
V-ribbed belt with Tension and Deflection Element......632
Vacuum pump, BMW, N55, B30......633
Vacuum pump......634
Vacuum supply All models......635
Valves with Springs, BMW, N55, B30......639
Variable Camshaft Control......640
Variable valve gear......641
Vibration Damper......642
Vibration damper, BMW, N55, B30......643
12 - ENGINE ELECTRICAL SYSTEM......644
12.... Removing and installing _ replacing ignition coil cover (N55)......646
12.... Removing and installing _ replacing rear ignition coil cover (N55)......647
1200... Instructions for removal and replacement of control units......648
1200... Instructions for working on the ignition system......650
1212011 Remove and install _ replace all spark plugs (N55)......652
1213511 Replacing ignition coils (N55)......655
1214521 Replacing crankshaft pulse sensor (N55)......658
1214523 Replacing pulse sensor on intake camshaft (N55)......660
1214524 Replacing pulse sensor on exhaust camshaft (N55)......662
1214550 Replacing control unit (DME) (N55)......664
1214600 Removing _ replacing knock sensors (N55)......667
1214650 Replacing pressure sensor on intake plenum (N55)......669
1214651 Replacing pressure sensor on charge air duct (N55)......671
1214700 Encoding the control unit (DME _ DDE)......673
1214705 Programming the control unit (DME _ DDE)......674
1231020 Removing and installing or replacing alternator (N55)......675
1241020 Removing and installing _ replacing starter motor (N55)......677
1241041 Replacing the engagement solenoid switch......679
1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N55)......681
1242540 Replacing safety battery terminal (SBK)......685
1251001 Replacing wiring harness section for engine (N55)......692
1251100 Replacing wiring harness section for ignition and injectors (N55)......697
1261280 Removing and installing _ replacing oil pressure sensor (N55)......699
1261285 Removing and installing _ renewing oil level sensor for engine oil (N55)......700
Alternator lead......702
Alternator with Drive and Mounting Parts......703
Camshaft......704
Electronic Shift Units or Control Units......705
Electronics box, wiring harness......706
Oil pressure, oil level indicator......707
Plug connections, terminals, loose components......708
Spark Plugs......709
Starter motor with mounting......710
13 - FUEL PREPARATION & CONTROL......711
1161365 Removing and installing _ replacing left-hand charge air duct (N55 )......713
13 operating fluid overview......717
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)......718
1331032 Check fuel pressure......720
1351017 Removing and installing _ replacing high pressure pump (Bosch) (N55)......725
1353... Warnings for the removal of injectors?(N55)......729
1353158 Removing and installing _ replacing rail (Bosch high pressure pump) (N55)......732
1353158 Removing and installing _ replacing rail (rail with pressure lines) (N55)......738
1353192 Removing and installing _ replacing a pressure line (N55)......742
1353310 Removing and installing _ replacing an injector (N55)......747
1353332 Removing and installing _ replacing feed line (N55)......758
1353334 Removing and installing _ replacing pressure line (N55)......762
1354030 Removing and installing _ sealing throttle body (N55)......766
1362531 Replacing coolant temperature sensor (N55)......768
1362560 Removing and installing _ replacing hot film air mass meter (N55)......770
1371 Overview of tightening torques......771
1371000 Removing and installing _ replacing intake silencer housing (N55)......781
1371170 Removing air duct (N55)......782
1372001 Replacing air filter element (N55)......784
1390500 Replacing tank vent valve (N55)......786
Fuel Injector Nozzles and Lines......788
Fuel Pump with Drive and Pipes......790
Fuel filter......791
Group 13......792
Intake silencer......793
Main group 16......794
Sensors for control unit......795
Throttle valve and operation......796
16 - FUEL SUPPLY......797
1611030 Remove and install _ replace the fuel tank (petrol)......798
1611060 Removing and installing or replacing fuel filler pipe......803
1612001 Removing and installing _ replacing sensor for fuel gauge (left)......806
1612010 Removing and installing or replacing carbon canister......807
1612060 Removing and installing _ replacing carbon canister (US version NVLD)......808
1612200 Removing and installing _ replacing outer fuel filter......810
1612440 Replace the fuel filler neck breather pipe (petrol)......814
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)......816
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD)......818
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)......819
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)......820
1614090 Removing and installing _ replacing delivery unit (petrol)......822
1614500 Removing and installing _ replacing control unit for electric fuel pump......827
Fuel Delivery......829
Fuel Tank and Mounting Parts......830
Fuel pump......831
Tank ventilation......832
17 - COOLING......833
17 operating fluid overview......834
1700... Instructions for working on cooling system......837
1700005 Draining and adding coolant (N55)......842
1700009 Checking cooling system for watertightness (N47?D16 _ 20?K _ U _ O _ T?1, N57?D30?O _ T?1, N55)......846
1700039 Bleed and fill cooling system with vacuum filling unit......849
1700039 Venting cooling system and checking for watertightness (N55)......859
1711000 Removing and installing radiator (N55)......862
1711035 Removing and installing _ renewing fan cowl with electric fan (N55)......865
1711100 Removing and installing _ replacing coolant expansion tank (N47?D16 _ 20 K _ U _ O _ T?1, N57?D30?O _ T?1, N55)......868
1711150 Remove, fit _ replace additional oil cooler (N55)......870
1711150 Removing and installing _ replacing auxiliary radiator (N55)......872
1721210 Removing and installing _ replacing heat exchanger for engine oil (N55)......874
1721500 Rinse gearbox oil cooler and lines of twin-clutch gearbox......876
1722 Overview of tightening torques......880
1751000 Removing and installing _ replacing charge air cooler (N20, N26, N55)......884
Coolant, Cooling System Test, BMW, F87, N55......886
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models......887
Engine oil cooler lines and transmission oil cooler lines......898
Fill cooling system......899
Main group 17......900
Radiator with mounting, BMW, F20, F21, F22, F23, F30, F31, F32, F33, F34, F35, F36, N55, N55?Hybrid......901
Radiator, expansion tank (N20, N26, N55 )......902
Transmission oil cooler lines......903
Vent cooling system......904
18 - EXHAUST SYSTEM......905
18 operating fluid overview......906
1800020 Removing and installing complete exhaust system (N55)......907
1832050 Removing and installing _ replacing catalytic converter (N55)......910
1832651 Cleaning catalytic converter (N55)......912
8.2.1.1 Emission control systems......917
8.2.1.2 Gaseous emissions......922
8.2.2.1 Emission control devices......923
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded......926
Exhaust pipe with catalytic converter _ complete system......928
Exhaust standard EURO 4 and E-OBD for diesel engines......929
Exhaust system suspension......936
21 - CLUTCH......937
1122513 Replacing roller bearing for dual-mass flywheel (N55)......938
2100006 Bleeding clutch hydraulic system (plastic clutch slave cylinder)......942
2121 Overview of tightening torques......944
2121500 Removing and installing _ replacing clutch......945
2151500 Removing and installing or replacing clutch release bearing _ lever......953
2152 Overview of tightening torques......956
2152500 Removing and installing _ replacing clutch master cylinder......957
2152510 Removing and installing _ replacing clutch slave cylinder (plastic)......964
3.0 ATE brake cylinder paste, grease in the clutch region......968
Clutch Disc and Drive Plate......969
Clutch operation (hydraulic)......971
Gauge 21 2 070 All Model Series......972
Main group 21......973
22 - ENGINE & TRANSMISSION MOUNTING......974
2211001 Replacing right engine mount......975
2211011 Replacing left engine mount......977
2211100 Replacing right engine support arm......979
2211110 Replacing left engine support arm......981
2232001 Replacing rubber mount for transmission mounting......983
2232050 Replacing cross member for transmission mounting......986
2232055 Removing and installing _ replacing transmission bearing block......988
Engine mounting......990
Main group 22......993
Transmission mounting......1099
23 - MANUAL GEARBOX......1101
0011... Draining _ topping up transmission oil in manual transmission......1105
1.0 General information about manual gearbox oil......1109
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997......1110
23 operating fluid overview......1112
2300 Overview of tightening torques......1115
2300... Overview of transmission housing (GS6-45BZ)......1117
2300028 Removing and installing transmission (GS6-45BZ)......1119
2300041 Installing exchange transmission (GS6-45BZ)......1129
2311617 Replacing guide sleeve for clutch operator (GS6-45BZ)......1131
2312061 Replacing radial shaft seal for output flange (GS6-45BZ)......1133
2312524 Replacing radial shaft seal for drive shaft (GS6-45BZ)......1137
2314567 Removing _ replacing gear sensor......1140
4.0 transmission fluid for manual gearboxes......1142
5.0 transmission fluid for manual gearboxes......1147
Case and Cover S6-37BZ _ DZ _ MECH......1148
Case and Cover ZF-S5-16 _ MECH......1149
Gears (Layshaft) GS6-53DZ _ MECH......1150
Gears (Layshaft) S 5 D 200 G _ MECH......1151
Gears (Layshaft) S 5 D 250 G _ MECH......1152
Gears, BMW, 240 _ 5, MANUAL, Overdrive......1153
Gears, BMW, 260 _ 5, MANUAL, Overdrive......1154
Gears, BMW, 260 _ 5, MANUAL, Sport......1155
Gears, BMW, 260 _ 6, MANUAL, Overdrive......1156
Gears, BMW, 265 _ 5, MANUAL, Sport......1158
Gears, BMW, 265 _ 6, MANUAL, Overdrive......1159
Gears, BMW, 280 _ 5, MANUAL, Sport......1160
Gears, BMW, ZF-S5-16, MANUAL, Overdrive......1162
Housing with lid, BMW, 240 _ 5, MANUAL, Overdrive......1163
Housing with lid, BMW, 260 _ 5, MANUAL, Overdrive......1164
Housing with lid, BMW, 260 _ 5, MANUAL, Sport......1165
Housing with lid, BMW, 260 _ 6, MANUAL, Overdrive......1166
Housing with lid, BMW, 265 _ 5, MANUAL, Sport......1167
Housing with lid, BMW, 265 _ 6, MANUAL, Overdrive......1168
Housing with lid, BMW, 280 _ 5, MANUAL, Sport......1169
Housing with lid......1170
Inner shifting parts, BMW, 240 _ 5, MANUAL, Overdrive......1172
Inner shifting parts, BMW, 260 _ 5, MANUAL, Overdrive......1173
Inner shifting parts, BMW, 260 _ 5, MANUAL, Sport......1174
Inner shifting parts, BMW, 260 _ 6, MANUAL, Overdrive......1175
Inner shifting parts, BMW, 265 _ 5, MANUAL, Sport......1176
Inner shifting parts, BMW, 265 _ 6, MANUAL, Overdrive......1177
Inner shifting parts, BMW, 280 _ 5, MANUAL, Sport......1178
Inner shifting parts, BMW, ZF-S5-16, MANUAL, Overdrive......1179
Interior Shift Components......1180
Main group 23......1181
Synchronisation guide bushes, BMW, 240 _ 5, MANUAL, Overdrive......1182
Synchronisation guide bushes, BMW, 260 _ 5, MANUAL, Overdrive......1183
Synchronisation guide bushes, BMW, 260 _ 5, MANUAL, Sport......1184
Synchronisation guide bushes, BMW, 260 _ 6, MANUAL, Overdrive......1185
Synchronisation guide bushes, BMW, 265 _ 5, MANUAL, Sport......1187
Synchronisation guide bushes, BMW, 265 _ 6, MANUAL, Overdrive......1188
Synchronisation guide bushes, BMW, 280 _ 5, MANUAL, Sport......1189
Synchronisation guide bushes, BMW, ZF-S5-16, MANUAL, Overdrive......1191
Synchronisation, BMW, 240 _ 5, MANUAL, Overdrive......1192
Synchronisation, BMW, 260 _ 5, MANUAL, Overdrive......1193
Synchronisation, BMW, 260 _ 5, MANUAL, Sport......1194
Synchronisation, BMW, 260 _ 6, MANUAL, Overdrive......1195
Synchronisation, BMW, 265 _ 5, MANUAL, Sport......1196
Synchronisation, BMW, 265 _ 6, MANUAL, Overdrive......1197
Synchronisation, BMW, 280 _ 5, MANUAL, Sport......1198
Synchronisation, BMW, ZF-S5-16, MANUAL, Overdrive......1199
Synchronization GS6-37BZ _ DZ _ MECH......1200
Synchronization GS6-53DZ......1201
Synchronization Guide Sleeves GS6-37BZ _ DZ _ MECH......1202
Synchronization Guide Sleeves GS6-53DZ _ MECH......1203
Synchronization Guide Sleeves S 5 D 200 G _ MECH......1204
Synchronization Guide Sleeves S 5 D 250 G _ MECH......1205
Synchronization S 5 D 200 G _ MECH......1206
Synchronization S 5 D 250 G _ MECH......1207
Synchronization S 5 D 310 Z _ MECH......1208
Synchronization S 6 S 420 G _ MECH......1209
Synchronization S 6 S 560 G _ MECH......1210
Transmission Shafts GS6-37BZ _ DZ......1211
Transmission Shafts GS6-53DZ _ MECH......1212
Transmission Shafts S 5 D 200 G _ MECH......1213
Transmission Shafts S 5 D 250 G _ MECH......1214
Transmission Shafts S 5 D 310 Z _ MECH......1215
Transmission Shafts S 6 S 420 G _ MECH......1216
Transmission Shafts S 6 S 560 G _ MECH......1217
Transmission Shafts ZF-S5-16 _ MECH......1218
Transmission difficult to shift _ diagnostic aid all model series......1219
Transmission filling capacities, BMW, GS6-45DZ _ BZ, MANUAL......1222
Transmission in general S7S 47BG......1223
Transmission in general ZF-S5-16 _ MECH......1224
Transmission in general, BMW, 240 _ 5, MANUAL, Overdrive......1225
Transmission in general, BMW, 260 _ 5, MANUAL, Overdrive......1226
Transmission in general, BMW, 260 _ 5, MANUAL, Sport......1227
Transmission in general, BMW, 260 _ 6, MANUAL, Overdrive......1228
Transmission in general, BMW, 265 _ 5, MANUAL, Sport......1229
Transmission in general, BMW, 265 _ 6, MANUAL, Overdrive......1230
Transmission in general, BMW, 280 _ 5, MANUAL, Sport......1231
Transmission shafts, BMW, 240 _ 5, MANUAL, Overdrive......1232
Transmission shafts, BMW, 260 _ 5, MANUAL, Overdrive......1233
Transmission shafts, BMW, 260 _ 5, MANUAL, Sport......1234
Transmission shafts, BMW, 260 _ 6, MANUAL, Overdrive......1235
Transmission shafts, BMW, 265 _ 5, MANUAL, Sport......1236
Transmission shafts, BMW, 265 _ 6, MANUAL, Overdrive......1237
Transmission shafts, BMW, 280 _ 5, MANUAL, Sport......1238
Transmission shafts......1239
24 - AUTOMATIC TRANSMISSION......1241
23 Transmission designations......1242
23 Universal transmission retaining bridge......1254
23.. Universal BMW transmission take-up......1258
24 operating fluid overview......1262
Electrical fittings......1265
Main group 24......1266
25 - GEARSHIFT......1268
2511 Overview of tightening torques......1269
2511000 Removing and installing gearshift lever......1270
2511001 Replacing complete gearshift lever......1275
2511041 Replacing ball socket for gearshift lever......1278
2511085 Replace gearshift lever knob and gearshift lever cover......1280
2511101 Replacing gearshift rod......1282
2511111 Replacing gearshift rod joint......1285
2511211 Replacing gearshift arm for gearshift lever mount......1288
2511235 Replacing bearing bushes for gearshift arm......1290
2511245 Replacing gearshift arm support bearing......1292
Group 25......1294
26 - PROPELLER SHAFT......1295
26 operating fluid overview......1296
2611... Overview (inserted propeller shaft)......1297
2611000 Completely remove and install the propeller shaft made of steel (inserted at the rear)......1298
2611020 Replacing centre mount gaiter......1306
2611051 Replacing flexible disc for front propeller shaft......1309
2611090 Removing and installing _ replacing front centring for propeller shaft......1312
2612001 Replacing complete propeller shaft centre bearing......1316
2612011 Replacing grooved ball bearing in propeller shaft centre bearing......1321
Group 26......1323
Propeller Shaft. complete......1324
27 - TRANSFER BOX......1328
27 operating fluid overview......1329
Main group 27......1331
28 - TWIN_CLUTCH GEARBOX (DKG)......1332
1.0 Transmission oil for DKG GS7D36SG......1334
28 operating fluid overview......1336
2800... Checking _ topping up oil level in twin-clutch gearbox (GS7D36SG)......1337
2800... Manual unlocking parking lock (GS7D36SG)......1339
2800001 Removing and installing twin-clutch gearbox (GS7D36SG) N55......1341
2800020 Removing and installing or replacing transmission oil sump (GS7D36SG)......1352
2800060 Replacing radial shaft seal for output flange (GS7D36SG)......1356
2800101 Installing replacement transmission (GS7D36SG)......1361
2810000 Replacing suction filter (GS7D36SG)......1364
2810010 Removing and installing or replacing pump unit (GS7D36SG)......1367
2810020 Removing and installing or replacing combination sensor (GS7D36SG)......1372
2810050 Removing and installing parking lock module......1375
2840000 Removing and installing or replacing clutch cover (GS7D36SG)......1379
2840010 Removing and installing or replacing twin clutch (GS7D36SG)......1383
2840020 Removing and installing or replacing clutch support (GS7D36SG)......1388
2840050 Replacing the radial shaft seal for the clutch cover (GS7D36SG)......1391
2860... Notes on mechatronics (GS7D36SG)......1394
2860000 Replacing pressure filter (GS7D36SG)......1396
2860010 Removing and installing mechatronics (GS7D36SG)......1400
2860020 Replacing wiring harness (GS7D36SG)......1406
2860025 Replacing O-ring for wiring harness (GS7D36SG)......1410
2860030 Removing and installing _ replacing the hydraulic cap (GS7D36SG)......1413
2860514 Replacing mechatronics (GS7D36SG)......1416
Housing with add-on parts......1423
Main group 28......1425
Mechatronics control unit......1426
Transmission filling capacities, BMW, F80, F82, F83, F87, GS7D36SG, MANUAL......1427
Transmission in general......1428
Twin clutch......1430
31 - FRONT AXLE, FRONT SUSPENSION......1431
31 Front axle overview M2, M3, M4......1433
31 operating fluid overview......1434
3100 Mobile table lift......1435
3100... Information on replacing shock absorbers......1438
3100... Instructions (chassis components made of aluminium)......1439
3100... Notes on repairing threads......1440
3100... Notes......1442
3110000 Removing and installing front axle support complete......1443
3111040 Removing and installing _ replacing stiffening plate......1447
3111506 Lowering _ raising front axle support (universal lifter)......1449
3112000 Removing and installing _ replacing left or right wishbone......1456
3112050 Removing and installing _ replacing left or right tension strut......1459
3121090 Removing and installing _ replacing left or right swivel bearing......1463
3121180 Replacing wheel bearing for front wheel......1468
3131000 Removing and installing complete left or right spring strut shock absorber......1471
3131031 Replacing front left or right spring strut shock absorber......1476
3133001 Replacing front left or right spring strut support bearing......1483
3133100 Replacing front left or right coil spring......1485
3135000 Removing and installing _ replacing front anti-roll bar......1489
3135005 Removing and installing _ replacing the anti-roll bar link (push rod) for the left or right anti-roll bar......1493
3135021 Replacing both rubber mounts of stabilizer mounting on front axle support......1495
3160... Notes on removing and installing Low Profile band clamps......1499
Front Axle Suspension......1502
Front axle - ride height, BMW, F87, M2......1503
General - Track Width _ Wheelbase, BMW, F87, Series......1504
Main group 31......1505
Replace wheel bearing......1506
Spring strut shock absorber......1507
Wheel Bearings and Steering Knuckle......1508
32 - STEERING & WHEEL ALIGNMENT......1509
2.6 Electronic hydraulic steering (EPS)......1511
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work......1513
32 operating fluid overview......1517
3200 Overview of Technical Data......1518
3200... Additional work for camber correction......1579
3200... General chassis and suspension definitions......1581
3200... General information and definitions......1582
3200... Instructions and specifications for replacement of steering gear _ steering column _ steering shaft following accident damage......1585
3200... KDS data statuses......1588
3200... Moving vehicle into design position......1590
3200... Moving vehicle into normal position......1591
3200... Test conditions for chassis _ wheel alignment check......1592
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position......1593
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle......1596
3200601 Adjusting toe-in on front axle......1599
3200620 Adjusting rear axle......1601
3210... Teaching in end stop software for electric steering gear (EPS)......1603
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering......1604
3211100 Replacing gaiter for steering box on left or right......1606
3213572 Replace electrical steering box (EPS)......1609
3221 Overview of Technical Data......1614
3221151 Replacing left or right track rod end......1615
3221231 Replacing left or right track rod......1618
3231003 Removing and installing _ replacing upper section of steering column shroud......1623
3231020 Removing and installing _ replacing lower section of steering column shroud......1624
3231070 Removing and installing _ replacing lower section of steering shaft......1626
3231090 Removing and installing _ replacing steering column......1629
3231102 Replacing steering shaft collar......1631
3231241 Replacing adjusting lever for steering column......1633
3233010 Removing and installing (replacing) M sports steering wheel......1634
3233016 Replacing design cover for M sports steering wheel......1637
3234030 Removing and installing _ replacing airbag unit (M sports steering wheel)......1638
3241... Instructions for removing and installing ear clips......1641
Chassis _ wheel alignment - normal position, BMW, F87......1644
Drop Arm......1645
Group 32......1646
Steering Column......1647
Steering wheel......1648
Steering......1649
Wheel Alignment, BMW, F20, REAR WHEEL, Sports suspension settings with low-slung (except M135i)......1650
Wheel Alignment, BMW, F87, Bad-road package......1651
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE......1652
0002000 Raising vehicle with trolley jack......1655
0002001 Raising the vehicle using a vehicle lift......1659
0011... Checking _ topping up oil level in rear axle final drive......1665
0011259 Oil change in rear axle final drive incl. used oil disposal......1666
3100... Notes on wheel bearing replacement following accident damage......1668
3133... Measuring vehicle ride height......1672
33 Overview of rear axle final drive _ output shafts......1675
33 Overview of rear axle support with rubber mounts......1677
33 Rear axle layout......1678
33 operating fluid overview......1679
3300... Information on replacing shock absorbers......1681
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work......1682
3300005 Start-up for regulated differential lock......1686
3310016 Removing and installing rear axle final drive......1687
3310017 Replace the rear axle final drive......1698
3310023 Replacing left or right radial shaft seal for output shaft on rear axle differential......1709
3310024 Replacing both radial shaft seals for output shafts at rear axle differential......1712
3310030 Removing and installing _ replacing oil sump on rear axle differential (220M)......1715
3310035 Removing and installing _ replacing holder (adapter) on rear axle differential at front......1718
3310036 Removing and installing _ replacing adapter on rear axle differential......1720
3310053 Removing and installing _ replacing temperature sensor......1722
3310155 Remove and install _ replace servomotor (complete) of rear axle differential, right......1724
3310657 Removing and installing _ replacing the rear axle differential servomotor......1727
3311... Replacing the O-ring for the side lid on the left or right rear axle differential......1729
3311021 Replacing radial shaft seal for drive flange on rear axle final drive......1731
3311521 Replacing the dust plate on the rear axle differential (input flange removed)......1736
3317005 Replacing the rubber mounts for the rear axle final drive suspension at rear......1741
3321... Pressing output shaft out of drive flange and drawing in......1744
3321000 Removing and installing _ replacing left or right output shaft......1749
3331000 Removing and installing complete rear axle support......1755
3331503 Lowering _ raising rear axle support (universal lifter)......1770
3332... Overview of handlebars......1780
3332125 Replacing a ball joint in lower steering stub _ wheel carrier......1781
3332131 Replacing a wheel carrier......1783
3332175 Remove and install _ replace the rear left or right reinforcement strut (double-strut)......1785
3332190 Removing and installing _ replacing left or right camber arm......1788
3332195 Replacing rubber mount for camber arm in rear axle support......1793
3332300 Replace bottom rear wishbone......1797
3332300 Replacing front bottom wishbone......1800
3332305 Replace upper front wishbone......1806
3332307 Replace top rear wishbone......1812
3341... Detaching wheel bearing inner ring from drive flange (drive flange removed)......1818
3341000 Replacing drive flange on left _ right rear axle shaft......1822
3341151 Replacing left or right wheel bearing on rear axle shaft......1828
3352010 Removing and installing rear left or right shock absorber......1831
3352012 Replacing rear left or right side shock absorber......1836
3352161 Replacing rear left or right support bearing for shock absorber......1839
3353000 Removing and installing _ replacing rear left or right coil spring......1842
3355000 Removing and installing _ replacing rear anti-roll bar......1849
3355021 Replacing both rubber mounts for anti-roll bar mounting......1851
3355041 Replacing anti-roll bar link for anti-roll bar bar on left or right......1852
Anti-roll bar......1854
Assessment of the rubber mounts on axle components......1856
Axle guide and axle strut......1859
Changing rear axle transmission fluid with the oil gun......1862
Final drive oil - new oil quality from 07 _ 2011......1863
General - track width, BMW, F87......1864
Main group 33......1865
Rear Axle Suspension......1866
Rear axle - ride height, BMW, F87......1867
Rear axle final drive suspension......1868
Rear axle final drive, 215M with controlled lock......1869
Shock Absorbers......1870
Transmission housing with lid......1871
Wheel Alignment, BMW, F87, Series......1872
Wheel Bearings......1873
34 - BRAKES......1874
1.1.13 Brake pads......1877
1.1.14 Brake drums, brake discs......1879
1.1.6 Duo-servo parking brake......1885
1.1.6 Electronic parking brake......1889
1.1.6 Parking brake, operating lever, reversible ratchet......1897
1.2.1 Service brake Effect......1902
1.3.1 Auxiliary brake (emergency braking) Effect......1908
1.4.1 Parking brake Effect......1909
1.6 Antilock Brake System (ABS)......1910
1.7 Electronic brake system (EBS)......1912
34 operating fluid overview......1913
3400... General information on braking in new brake discs _ brake pads......1916
3400... General notes......1917
3400009 Checking brakes on test stand......1920
3400010 Checking thickness of brake pad......1921
3400012 Parking brake function check......1922
3400017 Checking brake booster (vacuum test)......1924
3400027 Replacing fluid in brake system (M sport brake)......1926
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier......1929
3411000 Removing and installing _ replacing brake pads on both front disc brakes (Brembo)......1946
3411220 Removing and installing _ replacing both front brake discs......1951
3411280 Removing and installing _ replacing front left protective plate......1953
3421... Overview of rear brake......1954
3421131 Replace the retaining ring for the left (or right) brake pads......1955
3421200 Removing and installing _ replacing brake pads on both rear disc brakes (Brembo)......1956
3421280 Removing and installing _ replacing rear left (or right) protective plate......1961
3421320 Removing and installing or replacing both rear brake discs......1962
3431181 Removing and installing _ replacing expansion tank for hydraulic brake control......1964
3431505 Removing and installing _ replacing master brake cylinder for DSC......1966
3432861 Replacing all brake pipes......1968
3432881 Replacing front left or right brake hose......1970
3432980 Replacing rear left or right brake hose......1973
3433051 Removing and installing _ replacing non-return valve for brake booster......1975
3433505 Removing and installing or replacing brake booster......1976
3435001 Replacing a brake pad sensor (front)......1978
3435003 Replacing a brake pad sensor (rear)......1981
3441... Removing and installing or replacing gaiter for handbrake lever......1984
3441000 Removing and installing _ replacing parking brake lever......1986
3441014 Adjusting parking brake......1988
3441071 Replacing handle for parking brake lever......1993
3441120 Removing and installing _ replacing both parking brake Bowden cables......1994
3441140 Removing and installing _ replacing guide tube for parking brake Bowden cable......1997
3441220 Removing and installing _ replacing all parking brake shoes......1999
3441250 Removing and installing _ replacing brake shoe expander for parking brake shoe......2002
3451527 Removing and installing _ replacing DSC hydraulic unit......2004
3452.. Start-up of ICM control unit......2007
3452121 Removing and installing _ renewing ICM control unit......2009
3452516 Removing and installing _ replacing DSC control unit (DSC MK 100)......2011
3452525 Replacing one front pulse sensor......2014
3452535 Replacing a rear pulse sensor......2016
Brake Lines......2018
Brake servo......2019
Brake test and brake bleeding......2020
Front Brake, BMW, F87......2021
Front Brake......2022
Group 34......2023
Instruction for replacement brake pads _ brake discs......2024
Modified wear limit for brake disc _ brake pad replacement......2025
Rear Brake, BMW, F87......2026
Rear brakes......2027
Slip control system (DSC)......2028
Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, F87......2029
Tandem brake master cylinder......2030
Turning brake disc......2031
35 - PEDALS......2034
3511000 Removing and installing complete bearing support for foot pedal......2035
3521041 Replacing spring for brake pedal......2037
3531000 Removing and installing or replacing clutch pedal......2038
3531011 Replacing bearing bushes for clutch pedal......2040
3531041 Replacing spring for clutch pedal......2041
3540001 Removing and installing or replacing accelerator pedal module......2042
Group 35......2043
Parking brake......2088
Pedal Assembly Console......2090
Pedals......2092
36 - WHEELS WITH TYRES......2093
36 operating fluid overview......2094
3610 Overview of tightening torques......2095
3610... Recommendation for heating tyres before removing or installing......2099
3610108 Stationary wheel balancing......2101
3610300 Remove or install front or rear wheel......2105
3610508 Stationary wheel balancing......2110
3610715 Checking wheel rim for lateral and radial runout......2113
3610xxx General notes on BMW light-alloy wheel......2115
3611000 Initialising Run Flat Indicator (RPA)......2117
3611105 Removing and installing RDC (Tyre Pressure Control) control unit......2118
3611503 RDC resetting......2119
3611533 Removing and installing _ replacing wheel electronics (RDCi)......2120
3612... Notes and specifications for tyre _ wheel exchange......2125
3612005 Replacing a run-flat technology or UHP tyres......2127
5.2.2 Wheels......2132
5.2.3 Tyres......2133
Disc wheel (wheel rims)......2134
Group 36......2135
Inflating tyres with nitrogen (N2) All series......2136
Kinematics diagnosis system and environment......2138
Repairing runflat tyres All models......2165
Run Flat Indicator......2167
Wheels One-part alloy wheels......2177
Wheels Steel and aluminium strip wheels......2178
Wheels Two-part alloy wheels......2179
Wheels......2180
37 - INTEGRATED SUSPENSION SYSTEMS......2181
00 Danger of injury if oil comes into contact with eyes and skin......2182
00 Danger of poisoning if oil is ingested _ absorbed through the skin......2183
00 Safety instructions for handling oil......2185
3711032 Replacing front?(EDC) left or right spring strut......2186
3712012 Carrying out ride height adjustment......2193
3714511 Replacing front ride height sensor......2194
3714512 Replacing rear ride height sensor......2196
Electric components......2198
Group 37......2199
Main group 54......2200
41 - BODY......2201
1100... Handling components after flood damage......2207
41 operating fluid overview......2208
41... 0?Notes on the repair technique used in the main group 41......2216
4100... 0 Contents of Body, General......2217
4100... Blind rivet......2220
4100... Bonding on painted _ primed surfaces......2221
4100... Bonding steel on steel......2225
4100... Corrosion protection......2231
4100... EMC screws......2233
4100... Filler S1......2235
4100... Frame reference dimension, body......2236
4100... Gap dimensions, body......2241
4100... Grinding aluminium components......2245
4100... Grinding steel parts......2247
4100... Handling airbags and restraint systems......2248
4100... Handling electrical system and electronics......2249
4100... Information on hazards......2251
4100... Information on metal filler......2253
4100... Information on vehicle protection......2254
4100... Installation solution for straight shank _ hexagon rivet nut......2255
4100... Installing a cavity sealing with 2-component PU cavity foam......2258
4100... Installing cavity sealing (expanded)......2264
4100... Installing cavity sealing (not expanded)......2266
4100... Materials science......2267
4100... Notes on adhesive?K1......2270
4100... Notes on adhesive?K2......2273
4100... Notes on adhesive?K3......2276
4100... Notes on adhesive?K4......2278
4100... Notes on adhesive?K5......2280
4100... Notes on adhesive?K6......2283
4100... Notes on cleaning agent?R1......2285
4100... Notes on repairing threads......2286
4100... Opening bonded connections......2287
4100... Opening brazed connections......2289
4100... Opening rivet connections......2290
4100... Opening welded connections......2292
4100... Overview of adhesive cartridge guns......2294
4100... Overview of consumables (Electronic Parts Catalogue)......2296
4100... Position of shaped parts for cavity sealing......2301
4100... Punch rivets......2302
4100... Quality standard......2304
4100... Reinforcement plate with stud bolt (bonded or welded)......2306
4100... Repair methods, repair stages 1......2312
4100... Repair solution for straight shank _ hexagon rivet nut......2313
4100... Repair techniques, repair stage 2......2317
4100... Repair techniques, repair stage 3......2318
4100... Repairing plastic components......2320
4100... Safety at work......2322
4100... Safety instructions for handling magnets......2326
4100... Separating cut determination with a template......2328
4100... Setting blind rivet nuts and bolts......2330
4100... Soldering steel components......2331
4100... Spot-weld bonding steel components......2333
4100... Spray gun for cavity sealant......2336
4100... Stamping vehicle identification number (needle stamping unit)......2339
4100... Straightening aluminium component on the outer skin......2345
4100... Straightening aluminium components in structure......2347
4100... Straightening steel components in the structure......2349
4100... Straightening steel components on the outer skin......2351
4100... Welding in reinforcement plate (sheet steel)......2353
4100... Welding steel components......2356
4100... Working with 2-component PU cavity foam......2359
4100... Workshop equipment (BMW and MINI vehicles)......2362
4105800 Releasing bonded folded seam connections......2367
4111071 Replacing engine support with left wheel arch in front of bulkhead......2368
4111091 Replacing engine support in front of bulkhead, left......2377
4111095 Replacing engine support in front of wheel arch, left......2381
4111095 Stripping operations -?replacing engine support in front of left wheel arch......2390
4111201 Replacing the carrier support before the wheel arch on the left......2391
4111201 Stripping operations - replacing carrier support in front of left wheel arch......2396
4111205 Completely replacing left carrier support......2398
4111205 Stripping operations - Replacing complete left carrier support......2405
4111311 Replacing entrance for door front left......2407
4111312 Replacing entrance for front right door......2409
4112190 Replacing left luggage compartment base......2410
4112191 Replacing the right luggage compartment floor......2413
4112557 Replacing middle luggage compartment floor (tail panel has been removed)......2416
4112557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)......2419
4112653 Replacing luggage compartment floor, left section (rear side panel and tail panel removed)......2421
4112653 Stripping operations - Replacing left luggage compartment floor (rear side wall and tail panel removed)......2425
4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)......2428
4112654 Stripping operations - Replacing right luggage compartment floor (rear right side wall and tail panel removed)......2429
4112660 Replacing rear luggage compartment floor (tail panel removed)......2432
4112660 Stripping operations - Replacing luggage compartment floor, rear (tail panel removed)......2438
4112700 Replacing luggage compartment floor and side member on left (left side wall and tail panel removed)......2440
4112700 Stripping operations - Replace the left side member and luggage compartment floor (removed left side wall and tail panel)......2447
4112701 Replacing luggage compartment floor and right side member (right side panel and tail panel removed)......2451
4112701 Stripping operations - Replacing side member and right luggage compartment floor (right side panel and tail panel removed)......2452
4114020 Replacing front left wheel arch......2456
4114020 Stripping operations - Replacing front left wheel arch......2467
4114030 Replace front right wheel arch......2469
4114030 Stripping operations - Replacing front right wheel arch......2470
4114502 Replacing rear left outer wheel arch section with reinforcement (rear side panel removed)......2472
4114503 Replacing rear right outer wheel arch section with reinforcement (rear side panel removed)......2477
4114504 Replacing rear right outer wheel arch section (rear side panel removed)......2479
4114505 Replacing rear left outer wheel arch section (rear side panel removed)......2480
4121... Replacing bulkhead new part preparation......2484
4121003 Replacing A-pillar with reinforcement on left......2485
4121013 Replace A-pillar, outer left......2491
4121682 Replacing left B-pillar reinforcement (rear side panel removed)......2494
4121683 Replacing right B-pillar reinforcement (rear side panel removed)......2506
4123502 Replacing central convertible top bow (roof outer skin removed)......2507
4131000 Replace roof outer skin......2511
4131000 Stripping operations - Replacing roof outer skin......2512
4131100 Replace roof outer skin with slide _ tilt sunroof......2513
4131100 Stripping operations - Replace roof outer skin with slide _ tilt sunroof......2520
4132031 Replace the A-pillar on the outside left in the area of the windscreen......2521
4132032 Replacing outer right A-pillar in area of windscreen......2526
4133 Overview of tightening torques......2528
4133040 Replacing front left or right side wall holder......2529
4133050 Replacing centre front panel......2533
4133051 Removing and installing _ replacing left or right deformation element for front bumper panel......2536
4134041 Replacing tail panel......2537
4134041 Stripping operations - Replacing tail panel......2545
4135101 Replacing rear left side panel......2548
4135101 Stripping operations - Replacing rear side panel, left......2557
4135111 Replacing rear right side panel......2561
4135111 Stripping operations - Replacing rear side panel, right......2562
4151... Adjusting left or right door......2566
4151... Notes on replacing the door......2569
4151... Removing and installing door......2570
4161... Check hinge for engine compartment lid......2572
4161000 Removing and installing engine compartment lid......2573
4161010 Removing and installing engine compartment lid (active pedestrian protection AFGS)......2575
4161014 Adjusting bonnet......2577
4161060 Removing and installing _ replacing hinge for engine compartment lid......2583
4161071 Removing and installing (replacing) left bonnet hinge (active pedestrian protection)......2585
4161543 Repairing both bonnet hinges......2587
4162000 Removing and installing tailgate......2590
4162014 Adjusting tailgate......2592
4162043 Removing and installing _ replacing left hinge for tailgate......2594
4162045 Removing and installing _ replacing right hinge for tailgate......2597
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)......2598
Dent repairs without damaging paintwork......2603
Engine compartment lid......2605
Filler S1......2606
Front apron......2611
Front door......2612
Fuel filler flap emergency release......2613
Min _ max tolerance sample catalogue for paintwork and corrosion damage......2614
New repair methods ?Gluing _ Riveting? on steel bodies......2619
Reinforcement plate......2622
Repair of corrosion damage......2623
Roof......2625
Tailgate......2626
Transferring hole pattern......2628
Vehicle identification number, general......2631
Visible corrosion on vehicle add-on parts......2637
51 - BODY EQUIPMENT......2638
4163000 Removing and installing the fuel filler flap......2648
4163003 Replace cover bowl......2649
51 operating fluid overview......2655
5100... Notes on component bonding with adhesive tape......2657
5100... Notes on installation of rubber window seals......2660
5100... Overview of consumables (Electronic Parts Catalogue)......2662
5100... Safety instructions for working on cars with airbag systems......2664
5100... Service position of engine compartment lid......2665
5111 Overview of tightening torques......2667
5111... Removing and installing _ replacing cover for headlight washer unit on left......2677
5111050 Removing and installing _ replacing support for front bumper panel......2678
5111060 Removing and installing _ replacing support for front lower bumper panel......2680
5111156 Removing and installing (replacing) front bumper panel......2682
5111180 Removing and installing _ replacing ornamental grille for bumper panel (centre)......2689
5111183 Removing and installing (replacing) ornamental grille for bumper panel (side)......2691
5111770 Removing and installing _ replacing left or right deformation element for front bumper panel......2693
5111773 Replacing front lower left or right deformation element......2698
5112050 Removing and installing _ replacing support for rear bumper panel......2699
5112080 Removing and installing _ replacing cover on rear bumper panel......2700
5112156 Removing and installing (replacing) rear bumper panel......2702
5112825 Removing and installing _ replacing guide for rear centre bumper panel......2705
5112828 Removing and installing _ replacing guide for the bumper panel, rear left or right......2707
5113... Removing and installing _ replacing cover in engine compartment on left or right......2709
5113001 Removing and installing _ replacing front radiator grille, middle left or right......2710
5113116 Remove and install cowl panel cover......2712
5113116 Removing and installing _ replacing cowl panel cover......2718
5113280 Removing and installing _ replacing trim strip on roof frame at left or right......2719
5113316 Removing and installing or replacing trim strip on roof gutter at left or right......2721
5113319 Removing and installing _ replacing trim strip on roof gutter strip at rear left or right......2723
5114... General notes for labelling with adhesive films......2724
5114001 Replacing the front BMW badge......2728
5114008 Replacing letter _ number combination on front left or right side panel......2730
5114010 Removing and installing _ replacing rear BMW badge......2731
5114111 Replacing model name plate, rear......2733
5116... Calibrating the compass on the inside mirror......2735
5116... Removing and installing _ replacing corner trim panel at front left door......2738
5116001 Removing and installing _ replacing mirror on left or right front door......2740
5116026 Replacing mirror glass......2742
5116040 Removing and installing _ replacing housing on left or right exterior mirror......2744
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror......2746
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror......2748
5116063 Removing and installing _ replacing interior mirror (as of 07 _ 2011)......2751
5116063 Removing and installing _ replacing interior mirror (overview)......2754
5116080 Removing and installing or replacing sun visor and left or right counter support......2757
5116130 Removing and installing _ replacing left or right knee pad......2760
5116142 Removing and installing (replacing) insert in centre armrest storage compartment......2762
5116145 Removing and installing (replacing) decorative trim at centre console......2764
5116150 Removing and installing (replacing) front storage compartment......2766
5116156 Replacing ashtray insert......2768
5116160 Removing and installing _ replacing centre console cover......2769
5116163 Removing and installing _ replacing rear centre console cover......2771
5116165 Removing and installing _ replacing complete centre console......2773
5116206 Removing and installing _ replacing centre armrest......2776
5116355 Removing and installing _ replacing driver's side fold-down compartment......2778
5116365 Removing and installing _ replacing glove box cover......2780
5116366 Removing and installing _ replacing right glove box with housing......2782
5116383 Removing and installing _ replacing damper for glove box......2785
5116992 Disassembling and assembling lock barrel (lock barrel removed)......2787
5121... Removing weather strip with special tool 00 9 324 at front or rear......2789
5121003 Replacing door detent (lock striker), front left or right......2791
5121004 Adjusting front left or right lock striker......2792
5121090 Removing and installing _ replacing door lock in left or right front door......2794
5121125 Removing and installing _ replacing support for left or right outer door handle with lock barrel 5121090 Removing and installing _ replacing door lock in left or right front door......2800
5121125 Removing and installing _ replacing support for left or right outer door handle with lock barrel......2801
5121126 Removing and installing _ replacing support for left or right outer door handle without lock barrel......2804
5121140 Removing and installing _ replacing complete lock barrel in left or right front door......2807
5121170 Removing and installing or replacing outer door handle from left or right front door......2809
5121180 Removing and installing _ replacing cover on outside door handle......2811
5121181 Removing and installing _ renewing cover on outer door handle with lock barrel......2813
5121225 Removing and installing or replacing inside door opener in left or right front door......2814
5121233 Replacing the Bowden cable for the outside door handle on the left or right front door......2816
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door......2817
5121280 Removing and installing _ replacing door stop on left or right front door......2819
5121300 Removing and installing or replacing window cavity cover strip on outside of left or right front door......2821
5121330 Removing and installing _ renewing weather strip on inner front door......2823
5121370 Removing and installing _ replacing cover (seal) on front door at bottom left or right......2825
5123 Overview of tightening torques......2827
5123... Adjusting _ replacing bump stops......2829
5123004 Adjusting engine compartment lid catch......2841
5123131 Adjusting left or right striker on engine compartment lid......2842
5123211 Removing and installing _ replacing pull cable for hood _ bonnet locks at front......2843
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid......2846
5123400 Removing and installing _ replacing left or right actuator (active pedestrian protection), vehicles from 09 _ 2011......2847
5124004 Adjusting rear lid lock......2849
5124105 Removing and installing _ replacing tailgate lock......2852
5124130 Removing and installing _ replacing striker for tailgate lock......2853
5124147 Replace button for tailgate activation......2854
5124300 Removing and installing or replacing left or right gas strut for rear lid......2856
5131... General procedure for the disassembly and installation of bonded window glass......2857
5131... Materials for bonding window......2866
5131... Notes on window bonding repair kit......2869
5131... Remove windscreen with Roll Out 2000......2873
5131... Removing windows with a Spider......2881
5131... Removing windows with an oscillating knife......2887
5131... Window glass removal with wire pull handle......2890
5131000 Removing and installing windscreen......2893
5131011 Replace windscreen......2894
5131021 Removing and installing _ replacing windscreen rubber surround......2899
5131200 Removing and installing _ replacing rear window......2903
5132154 Adjusting left or right front side window......2909
5132170 Removing and installing _ replacing door window glass, front left or right......2914
5132211 Removing and installing _ replacing rubber window seal for front left or right side window......2917
5133000 Removing and installing (replacing) power window regulator in left or right front door......2919
5136047 Replacing cover at rear left or right side window......2921
5136070 Removing and installing _ replacing left or right rear side window......2923
5141... Removing and installing _ replacing speaker cover on front left or right door trim panel......2927
5141... Removing and installing _ replacing switch cover on left or right front door trim panel......2929
5141000 Removing and installing (replacing) front left or right door trim panel......2931
5141017 Removing and installing or replacing cover on door handle, front left or right......2936
5141019 Removing and installing or replacing door handle on door trim, front left or right......2941
5141060 Removing and installing or replacing armrest on door trim panel, front left or right......2943
5143000 Removing and installing _ replacing rear left or right side trim panel......2945
5143060 Removing and installing _ replacing armrest on rear left or right side trim panel......2947
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left......2949
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right......2951
5143148 Removing and installing or replacing trim panel on left or right door post (top)......2953
5143201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right......2955
5143251 Removing and installing or replacing trim panel for left or right rear roof pillar (C-pillar)......2957
5144... Removing and installing _ replacing rear roofliner cover......2958
5144001 Removing and refitting _ replacing roofliner (version without sliding _ tilting sunroof)......2959
5144011 Removing and installing or replacing headlining (with slide _ tilt sunroof)......2960
5145 Overview of tightening torques......2962
5145... Removing and installing _ replacing side panel on dashboard on left or right......2966
5145030 Removing and installing instrument panel trim......2968
5145031 Replacing instrument panel trim......2971
5145067 Removing and installing (replacing) decorative trim of control panel......2973
5145075 Removing and installing _ replacing carrier for instrument panel......2974
5145184 Remove and install trim panel for pedal mechanism......2978
5145184 Removing and installing _ replacing trim panel for pedal mechanism......2982
5145195 Removing and installing _ replacing instrument panel trim, bottom right......2983
5145370 Removing and installing decorative strip on left dashboard......2985
5145380 Removing and installing decorative strip on right dashboard......2986
5145382 Replace decorative strip on instrument panel at right......2987
5146... Removing and installing _ replacing cover for rear left or right seat belt......2988
5146011 Removing and installing (replacing) trim panel for storage shelf (version with through-loading system)......2990
5146050 Removing and installing _ replacing top cover on tail panel......2992
5147 Overview of tightening torques......2993
5147000 Removing and installing _ replacing front (inside) left or right door sill cover strip......3001
5147000 Removing and installing _ replacing front left door sill cover strip (inner)......3003
5147065 Removing and installing _ replacing finishing strip at front left or right entra......3007
5147101 Removing and installing _ replacing luggage compartment floor trim panel......3009
5147152 Removing and installing _ replacing left luggage compartment wheel arch trim......3010
5147162 Removing and installing _ replacing right luggage compartment wheel arch panel......3012
5147315 Removing and installing _ replacing front carpet for passenger compartment......3015
5147440 Removing and installing or replacing rear carpet on seat pan......3017
5147490 Removing and installing _ replacing underbody protection (front)......3019
5147491 Removing and installing _ replacing rear underbody protection......3021
5148... Notes for bonding sound insulation (SI), doors......3022
5148060 Removing and installing _ replacing sound insulation in left or right front door......3025
5149000 Removing and installing or replacing trim for rear lid......3028
5161060 Removing and installing _ replacing carbon strut......3029
5164 Overview of tightening torques......3032
5164012 Removing and installing _ replacing V-support......3040
5164060 Removing and refitting _ replacing left or right front end strut......3044
5171000 Removing and installing _ replacing seal on front door, left or right......3045
5171017 Removing and installing _ replacing (left or right) underbody panelling......3047
5171038 Removing and installing _ replacing front left or right wheel arch cover (front section)......3048
5171039 Removing and installing _ replacing front left or right wheel arch cover (rear section)......3050
5171041 Removing and installing _ replacing rear left or right wheel arch cover......3051
5171360 Removing and installing _ replacing seal for tailgate......3052
5171373 Removing and installing _ replacing trailing link on spring strut dome......3054
5171447 Removing and installing or replacing trim panel for cover on left or right side member......3055
5172... Sealing installation......3057
5172000 Replacing edge protection for left or right front door......3059
5175... Removing and installing _ replacing tank cover on the left......3060
5175... Removing and installing _ replacing tank cover on the right......3061
5175010 Removing and installing _ replacing left or right steering assembly cover......3062
5175030 Removing or installing _ replacing the sound insulation of the upper part of the bulkhead......3063
Engine compartment lid catch......3065
Floor-luggage compartment-engine compartment trim panel......3066
Front Door Locks......3067
Front bumper......3068
Front door trim panel with armrests......3071
Front licence plate holder All models......3072
Interior mirror with digital compass......3074
Mirrors, Finishers, Ashtrays, Consoles......3079
Power windows, front......3080
Rear bumper......3081
Reinforcement, body......3082
Removing the windscreen......3084
Repair of damage caused by stone chips on the windshied......3086
Side trim panel with armrests......3095
Tailgate catch......3096
Trim, instrument trim panel......3097
Underbody panelling......3099
52 - SEATS & MOTORCYCLE SEAT......3100
5213... Replacing guide sleeves for front left or right head restraint......3104
5213001 Removing and installing front seat, driver's side......3106
5213002 Removing and installing front seat, passenger's side......3109
5213030 Removing and installing _ replacing backrest frame at left or right front seat......3112
5213034 Removing and installing _ replacing release mechanism on left or right front seat......3115
5213040 Removing and installing _ replacing outer cover on left or right front seat (manual)......3118
5213041 Removing and installing or replacing inner cover on left or right front seat......3120
5213198 Removing and installing or replacing rear panel on left or right front seat backrest......3121
5213390 Removing and installing or replacing front left or right head restraint......3122
5213526 Removing and installing _ replacing left or right seat mechanism......3123
5214... Additional work in event of faulty drive _ gearing for longitudinal adjustment......3124
5214... Performing function check with adapter cable (for seat repairs)......3128
5214040 Removing and installing _ replacing outer cover on left or right front seat (electric)......3132
5215050 Remove or install left or right thigh support from _ on the front seat (sport _ manual)......3134
5215055 Removing and installing _ replacing lumbar support on front seat......3138
5215059 Removing and installing _ replacing lumbar support pump with valve body for lumbar support _ backrest width adjustment......3141
5215061 Replacing both cushions for backrest width adjustment on left or right front seat (sport _ manual)......3143
5215062 Replacing backrest width adjustment with valve on left or right......3145
5215402 Replacing seat cover for driver's seat (sport)......3147
5215403 Removing or installing _ replacing thigh support cover on left or right front seat (Sport)......3152
5215404 Replacing seat cover for passenger front seat (sport)......3154
5215407 Replacing backrest cover (Sport) for driver's seat......3160
5215408 Replacing backrest cover for front passenger seat (Sport)......3164
5215412 Replacing seat and backrest cover for driver's seat (sport)......3168
5215413 Replacing seat and backrest cover for front passenger seat (Sport)......3169
5215417 Replace upholstery for thigh support (Sport) at left or right......3170
5215422 Replacing upholstery for driver's seat backrest (Sport)......3171
5215423 Replacing upholstery for front passenger seat backrest (Sport)......3172
5215425 Replacing upholstery for driver's seat (sport)......3173
5215426 Replacing upholstery for front passenger seat (sport)......3174
5215450 Replacing cushion heating element for left or right front seat......3175
5215451 Replacing backrest heating element for left or right sports seat......3176
5215452 Replacing heating element for left or right front seat (thigh support)......3177
5215455 Replace heating elements for front seat (Sport) on left and right......3178
5216... Removing and installing _ replacing adjusting unit for thigh support (manual) on front seat......3181
5216056 Replace both seat cushions for backrest width adjustment on front seat (sport _ electrical) on the left or right......3182
5226... Emergency actuator for rear seat backrest......3184
5226... Removing and installing _ replacing all guide sleeves for rear head restraints......3185
5226005 Removing and installing _ replacing rear seat......3186
5226008 Removing and installing _ replacing backrest side section on left or right rear seat backrest......3187
5226011 Removing and installing _ replacing backrest for left rear seat......3189
5226012 Removing and installing _ replacing backrest for right rear seat......3190
5226020 Removing and refitting _ replacing both rear seat backrests......3191
5226030 Removing and installing _ replacing armrest for rear seat backrest (through-loading facility)......3193
5226080 Removing and installing _ replacing backrest frame for left rear seat (basic seat)......3194
5226081 Removing and installing _ replacing backrest frame for centre rear seat......3195
5226085 Removing and installing _ replacing backrest frame for right rear seat......3197
5226087 Removing and installing _ replacing backrest frame for left rear seat (through-loading facility)......3198
5226199 Removing and installing _ replacing rear panel on left rear seat backrest (basic seat)......3199
5226200 Removing and installing _ replacing rear panel on right rear seat backrest......3200
5226202 Removing and installing _ replacing rear panel on rear centre seat backrest......3201
5226206 Removing and installing _ replacing rear panel on left rear seat backrest (through-loading facility)......3203
5226210 Removing and installing _ replacing headrest for left or right rear seat......3204
5226303 Removing and installing _ replacing operation for left or right rear seat backrest......3205
5226311 Removing and installing _ replacing lock for left or right rear seat backrest......3206
5226315 Removing and refitting _ replacing lock for centre rear seat backrest......3208
5226388 Removing and installing _ replacing rear middle head restraint......3210
5226400 Replacing seat cover for rear seat......3211
5226411 Replacing backrest cover for left rear seat (basic seat)......3214
5226412 Replacing backrest cover for right rear seat......3218
5226414 Replacing backrest cover for rear seat, centre......3221
5226420 Replacing backrest cover for left rear seat (through-loading facility)......3227
5226450 Replacing padding for rear seat......3231
5226495 Removing and installing _ replacing storage tray of rear seat......3232
6.2.6 Other seats......3234
Cleaning and care of leather in vehicles All model series......3235
Front seats......3239
Rear seats (through-loading system)......3240
54 - SLIDE_TILT SUNROOF & SOFT TOP......3241
4100... Notes on the water drain hose of the slide _ tilt sunroof......3242
5123... Removing _ installing ball sockets with clip......3243
54 operating fluid overview......3249
5410... Notes on glass slide _ tilt sunroof (initialisation _ normalisation _ learning of characteristic curve)......3250
5410... Repair instructions for bonded seals......3252
5412... Removing and installing _ replacing mechanism for glass slide _ tilt sunroof......3257
5412... Removing and installing _ replacing screen panel for glass slide _ tilt sunroof......3262
5412... Replacing slide sunroof frame......3263
5412003 Adjusting glass slide _ tilt sunroof panel......3265
5412015 Replacing left or right gaiter for glass slide _ tilt sunroof......3268
5412115 Removing and installing glass slide _ tilt sunroof panel......3270
5412117 Replacing seal for glass slide _ tilt sunroof panel......3272
5412136 Removing and installing _ replacing sliding head liner for glass slide _ tilt sunroof panel......3274
5412138 Removing and installing _ renewing water channel for glass slide _ tilt sunroof......3276
5412155 Removing and installing _ replacing handle strip for sliding roof......3278
5412211 Removing and installing complete glass slide _ tilt sunroof......3279
5412497 Removing and installing _ replacing wind deflector for glass slide _ tilt sunroof......3285
Electric components for slide _ tilt sunroof......3289
Measures for leather complaints (seats)......3290
Mechanical components, slide _ tilt sunroof......3298
61 - GENERAL VEHICLE ELECTRICAL SYSTEM......3299
1200... Notes _ information on start assistance (jump starting)......3306
4.11 Electrical wires......3310
61 operating fluid overview......3316
6100... Battery charging calendar......3317
6100... Diagnosis for Condition Based Service......3318
6100... Encode _ program control unit(s)......3322
6100... Notes for disconnecting and connecting the vehicle battery......3324
6100... Notes on handling optical fibres......3326
6100... Safety information on handling hybrid cars......3327
6100... Safety instructions for handling vehicle battery......3331
6100730 Encode _ program control unit(s) (After vehicle test)......3332
6111... Installing the EPS repair wiring harness......3334
6112... Information on intelligent battery sensor (IBS)......3345
6112... Removing and installing _ replacing positive battery cable at partition seal (engine compartment)......3347
6112002 Replace positive battery cable (from battery to connection point luggage compartment)......3350
6112013 Replace battery earth lead......3353
6112062 Replacing wiring harness for front bumper......3354
6112200 Replacing wiring harness in left or right front door......3355
6112265 Replacing wiring harness on left or right front seat......3357
6113... Butt connector for repairing a plug connection......3366
6113... Connector housing, LCC contact (load current contact)......3371
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin......3374
6113... Crimping Micro Power Quadlock contacts (MPQ)......3377
6113... Crimping Micro Quadlock System contacts (MQS)......3379
6113... Crimping annular contacts......3381
6113... Crimping optical fibres......3382
6113... Crimping stop parts......3384
6113... Cutting off, stripping insulation and cutting optical fibres to length......3391
6113... Cutting to length and stripping insulation from cables......3395
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ......3396
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ......3399
6113... In-line plugs, 2-pin, System JPT ELA......3402
6113... In-line plugs, 4-pin, System DFK ELA......3404
6113... In-line plugs, 6- to 50-pin, System Elo......3406
6113... Inline connectors, 6-, 8-pin, System MQS......3409
6113... Inline plugs, 4-, 10-pin, System Elo......3411
6113... Installing comb connector for retrofitting _ repairs......3413
6113... Notes for opening contacts and locks of different plug contact systems......3419
6113... Opening plug housings and removing contacts of different plug systems......3422
6113... Removing and installing _ replacing fuse box (right engine compartment)......3425
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ......3426
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ......3430
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power......3432
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ......3434
6113... Special tools for wiring harness repairs......3436
6113... Treating cables and optical fibres......3439
6113... Unlocking and disconnecting different plug connections......3440
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles......3453
6114005 Removing and installing _ replacing distribution box (front)......3460
6114010 Removing and installing _ replacing distribution box (rear)......3463
6114035 Remove and install _ replace power distribution box of positive battery cable (from 02 _ 13)......3465
6120... Battery replacement information......3469
6120... Notes on AGM battery......3471
6120503 Vehicle battery - closed-circuit current monitoring......3475
6120900 Disconnecting and connecting battery earth lead......3476
6120908 Carrying out a voltage interruption of the 12-V battery......3478
6121010 Remove and install or replace battery......3480
6121028 Charging battery......3483
6121028 Recharge vehicle battery......3485
6125... Assessing the transport capability of cell block in service workshops......3489
6125... Notes on repair of high-voltage battery unit......3492
6131... Remount operating unit for additional seat function (clipped version)......3497
6131... Remount operating unit of the additional seat function (screwed version)......3501
6131008 Removing and installing (replacing) steering column switch cluster......3505
6131014 Removing and installing _ replacing Start _ Stop switch......3507
6131021 Removing and installing _ replacing emergency starting coil......3509
6131037 Removing and installing _ replacing light operating facility......3510
6131038 Removing and installing _ replacing switch for front passenger airbag deactivation......3512
6131041 Removing and installing (replacing) operating element for assistance system......3514
6131043 Removing and installing roof switch cluster (front)......3516
6131062 Removing and installing _ renewing button for steering wheel heating......3518
6131066 Removing and installing _ replacing hotel position switch......3519
6131079 Removing and installing _ replacing switch for hazard warning flashers _ central locking......3520
6131083 Removing and installing _ replacing switch for unlocking tailgate......3521
6131117 Removing and installing _ replacing power window switch (driver's side)......3522
6131118 Replacing the power windows regulator on the passenger's side......3523
6131132 Removing and installing _ replacing the shift paddles for the transmission (M sports steering wheel)......3524
6131133 Removing and installing _ replacing A _ V connecting socket......3526
6131134 Removing and installing _ replacing USB audio interface connecting socket......3527
6131137 Removing and installing _ renewing USB interface connecting socket......3529
6131195 Removing and installing _ replacing controller......3530
6131197 Removing and installing _ renewing centre console operating facility......3531
6131204 Replacing operating unit for seat adjustment......3534
6131208 Removing and installing _ replacing switch for lumbar support......3535
6131221 Removing and installing _ replacing both multifunction steering wheel switches (M sports steering wheel)......3536
6131221 Removing and installing _ replacing both multifunction steering wheel switches......3538
6131229 Removing and installing _ renewing both switches on sports steering wheel......3540
6131231 Removing and installing _ renewing steering wheel module control unit......3541
6131231 Removing and installing _ replacing steering wheel module (M sports steering wheel)......3543
6131233 Removing and installing _ replacing engine electrical system for lane departure warning (M sports steering wheel)......3545
6131255 Replacing switch for exterior mirror......3548
6131299 Removing and installing _ replacing clutch switch module......3549
6131310 Replacing brake light switch......3551
6131342 Removing and installing _ renewing gear selector switch......3553
6131362 Removing and installing (replacing) receiver for radio remote control......3555
6131544 Replacing roof switch cluster (front)......3557
6133050 Removing and installing _ replacing left or right fanfare......3559
6134... Removing and installing _ replacing 12-V power socket......3561
6135... Notes on ESD protection (Electro Static Discharge)......3565
6135... Overview of additional work for the removal and installation or replacement of electronic components in the body area _ windscreen......3569
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)......3571
6135001 Removing and installing (replacing) trailer module......3578
6135080 Removing and installing _ replacing control unit _ module for left or right seat adjustment......3580
6135095 Removing and installing _ replacing control unit _ module for seat heating......3582
6135177 Removing and installing (replacing) rain _ light sensor......3583
6135179 Replacing and installing (replacing) the solar rain _ light sensor and condensation sensor......3584
6135181 Removing and installing _ replacing solar and condensation sensors......3589
6135270 Remove and install (replace) control unit Front Electronic Module (FEM)......3590
6135275 Remove and install (replace) control unit Rear Electronic Module (REM)......3592
6135360 Removing and installing _ replacing control unit for camera-based driver support systems (KAFAS)......3594
6135679 Initialise the rain-light-solar-condensation sensor......3596
6135679 Initializing rain _ light sensor......3597
6136605 Removing and installing _ replacing relay for fan control......3598
6161... Checking contact angle of wiper on left or right (series P L7)......3602
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen......3605
6161041 Replacing both windscreen wiper blades......3607
6161100 Removing and installing _ replacing both windscreen wiper arms......3609
6161270 Removing and installing or replacing console for windscreen washer system complete with motor......3611
6167010 Removing and installing _ replacing washer pump for headlight cleaning system......3613
6167100 Removing and installing _ replacing high-pressure nozzle of headlight cleaning system on left (or right)......3615
6171030 Removing and installing _ renewing all washer jets of windscreen washer system......3617
6171061 Replacing washer fluid reservoir for windscreen washer system......3619
6171100 Removing and installing _ replacing windscreen washer pump......3621
6171115 Replacing the strainer for washer pump......3623
Adapter cable for OBD socket All series......3624
Adapter cable, 3-pin All series......3625
Assessing the transport capability of high-voltage battery units in service workshops......3626
Automatic engine start-stop function......3629
Battery charge state All models......3649
Battery exchange in vehicles with a high-voltage system......3651
Battery master document......3652
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)......3661
Battery with terminal (P L7)......3664
Form for equipotential bonding screw connections......3665
Instructions for 12 V dual storage system......3667
Notes for opening and closing cable straps......3672
Notes on earth bonding screw connections......3676
Notes on handling the high-voltage battery unit in vehicles with water damage......3677
Notes on repair of high-voltage battery unit......3679
Overview of high-voltage battery unit cooling......3683
Peripherals box, 26-pin all models......3684
Relay _ relay holderL7......3685
Release _ pressing-off tool......3686
Replace the gel pad for rain-light-solar-condensation sensors......3687
Safety information for handling electric and hybrid vehicles......3693
Switch F2x (without F25)......3697
Windscreen washer system (P L7)......3698
Windscreen washer system, BMW, All F-series......3699
Windscreen wiper (P L7)......3700
62 - INSTRUMENTS......3701
6211280 Removing and installing _ replacing instrument panel......3702
Instrument cluster (P L7)......3704
Roller operation......3705
Service menu in the instrument cluster......3706
63 - LIGHTS......3707
4.1.1 Headlamps status and function......3710
4.1.2 Headlight alignment......3716
4.1.3 Headlamp switch......3720
4.1.5 Self-levelling suspension devices (if required)......3724
4.1.6 Headlight cleaning system (if required)......3729
4.13 Battery (batteries) 1 series, 2 series......3730
4.2.1 Rear lights status and function......3734
4.3.2 Brake lights switch......3738
6310... Light patterns from different low-beam headlight types......3739
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)......3743
6310... Setting the high-beam headlight to prevent dazzle (with non-electronic headlight adjustment aid)......3746
6310... Test requirements for headlights vertical aim adjustment......3748
6310004 Adjusting headlights......3754
6311... Installing headlight repair kit......3756
6311560 Removing and installing (replacing) the headlight driver module......3758
6311562 Removing and installing (replacing) the right headlight driver module......3760
6311731 Replace LED module for left daytime driving lights......3761
6312 Overview of tightening torques......3763
6312... Headlight fogging fault pattern......3765
6312... Repairing headlights......3766
6312... US version Check _ position the horizontal blocking when headlight is replaced......3767
6312... US version Remove the horizontal blocking before adjusting the headlamp......3770
6312... US version Setting the horizontal blocking when headlamp is set......3776
6312003 Removing and installing (replacing) left headlight......3778
6312010 Removing and installing (replacing) left (Xenon) headlight......3781
6312012 Removing and installing (replacing) the right headlight (Xenon)......3783
6312015 Removing and installing (replacing) left headlight (adaptive headlight)......3784
6312017 Removing and installing (replacing) right headlight (adaptive headlight)......3785
6312860 Replacing control unit for left xenon headlight......3786
6312861 Replacing control unit for right xenon headlight......3788
6312870 Replacing ignition unit for left xenon headlight......3789
6312871 Replacing right ignition unit for right xenon headlight......3791
6313250 Removing and installing _ replacing front left or right side repeater mirror......3792
6314060 Remove and install _ replace front left or right side mark......3793
6314120 Removing and installing or replacing rear reflector......3799
6321030 Removing and installing _ replacing socket housing for left rear light......3801
6321260 Removing and installing (replacing) left rear light......3804
6325004 Removing and installing _ replacing additional brake light......3807
6326000 Removing and installing _ replacing left or right number _ license plate light......3809
6331000 Removing and installing _ replacing complete interior roof light (front)......3810
6331003 Removing and installing _ replacing complete interior roof light (rear)......3812
6331020 Removing and installing _ renewing footwell light......3813
6331050 Removing and installing _ replacing mirror light......3815
6331080 Removing and installing _ replacing luggage compartment light......3816
6331150 Removing and installing _ replacing glovebox light......3818
6331165 Removing and installing _ replacing centre console LED......3819
6331170 Removing and installing _ replacing door handle light on left or right front door......3822
6331182 Replacing LED for front inside door opener (left or right)......3824
6331187 Removing and installing _ replacing LED for left or right door post trim panel......3825
6399... Notes for replacing the protective cap of the headlight......3827
6399... Safety information for exchanging bulbs (interior lighting)......3829
6399... Safety information for handling bulbs _ light sources (exterior lights)......3830
6399002 Replace halogen bulb for left high beam headlight......3832
6399076 Replacing bulb for left xenon headlight (with ignition unit)......3834
6399077 Replacing bulb for right xenon headlight (with ignition unit)......3835
6399110 Replacing bulb for daytime driving lights, left......3836
6399132 Replacing bulb for side lights, front left......3837
6399273 Replacing bulb for turn indicator, front left......3839
6399316 Replacing bulb(s) for left or right rear light (on side wall)......3843
6399431 Replacing bulb for front interior roof light......3844
6399432 Replacing bulb for interior roof light (rear)......3846
6399437 Replacing light bulb for footwell light......3848
6399451 Replacing light bulb for luggage compartment lighting......3850
6399461 Replacing bulb for glove box light......3853
Adaptive Headlights......3855
Control units (P L7)......3875
Headlight (P L7)......3877
Headlight, BMW, F22, F23, F87......3878
Interior lighting, BMW, F01, F02, F03, F06, F07, F10, F11, F12, F13, F18, F20, F21, F22, F23, F25, F30, F31, F32, F33, F34, F35, F36, F80, F82, F83, F87......3879
Number plate light, BMW, F-series......3880
Rear light cluster (P L7)......3881
Rear light cluster, BMW, F22, F23, F87 LCI......3882
Rear light cluster, BMW, F22, F23,F87......3883
Remounting the LED module......3884
64 - HEATING & AIR CONDITIONING......3886
6131321 Removing and installing radio and A _ C control panel (for vehicles equipped with CID)......3890
64 operating fluid overview......3894
6400.. Overview of heater - A _ C system components......3897
6400... Overview of A _ C service station......3898
6400... Overview of refrigerant oil to be filled......3899
6411.. Overview of actuator drives on heater _ air conditioner......3901
6411206 Remove and install _ replace the heating and air-conditioning unit (N13, N20, N26, N55)......3903
6411208 Replacing heat exchanger......3908
6411213 Removing and installing _ replacing heater _ air conditioner fan......3911
6411225 Replacing controller for heating and air conditioning system blower......3913
6411377 Removing and installing control panel of heater _ air conditioning system......3915
6411380 Removing and installing _ replacing control unit for air conditioning......3920
6411806 Removing and installing _ replacing actuator drive for fresh _ recirculated air flap......3921
6411830 Replacing actuator drive for left ventilation flap (High A _ C system)......3923
6411832 Replace the actuator drive for the ventilation flap, right (High A _ C system)......3925
6411835 Replacing actuator drive for left blending flap......3927
6411837 Replacing actuator drive for right stratification flap......3929
6411850 Replacing actuator drive for rear compartment flap......3931
6411866 Removing and installing _ replacing actuator drive for blending flap (left)......3933
6411868 Removing and installing _ replacing actuator drive for defrosting flap......3935
6411872 Removing and installing _ replacing actuator drive for blending flap (right)......3937
6411879 Replace control panel for heater _ air conditioning system......3939
6411891 Replace control panel for heater _ air conditioning system......3941
6411908 Removing and installing _ replacing footwell temperature sensor (left)......3943
6411908 Removing and installing _ replacing footwell temperature sensor (right)......3944
6411943 Replacing evaporator temperature sensor......3945
6411991 Removing and installing _ replacing sensor for automatic recirculated air control (AUC)......3946
6412... Initialising Telestart hand-held transmitter......3947
6422115 Removing and installing left fresh air grille......3948
6422118 Replace fresh air grille, left......3949
6422125 Removing and installing right fresh air grille......3950
6422128 Replace fresh air grille, right......3951
6422165 Removing and installing _ replacing centre fresh air grille......3952
6422191 Removing and installing _ replacing rear cabin fresh air grille (High A _ C system)......3955
6431011 Replacing microfilter for interior ventilation......3956
6450... A _ C performance test......3958
6450... Instructions for handling R1234yf refrigerant......3960
6450... Leak detection with forming gas......3962
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)......3972
6450... Note for handling R134a refrigerant......3976
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil......3978
6450... Safety information for handling refrigerant R1234yf......3981
6450... Safety informations for handling refrigerant oil......3983
6450... Safety informations for handling tetrafluorethane refrigerant R134a......3986
6450010 Drawing off, evacuating and filling heating and air conditioning system (R134a)......3988
6451... Perform leakage test for evaporator......3995
6451001 Cleaning the evaporator (left-hand drive vehicle)......3998
6451520 Removing and installing _ replacing expansion valve (N20, N26, N55)......4001
6451591 Removing and installing _ renewing evaporator......4004
6452... Instructions for opening and part exchange in refrigerant circuit......4010
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)......4013
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)......4021
6452521 Replacing air conditioning system compressor (N55)......4028
6453... Instructions for desiccant insert replacement......4031
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers......4033
6453520 Replacing safety pressure switch......4035
6453551 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system......4037
Air conditioning compressor......4039
Draw off the contaminated R1234yf refrigerant and dispose of it......4042
Heating and air-conditioning unit (evaporator), switching elements......4045
Heating and air-conditioning unit (expansion valve), switching elements......4046
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)......4047
Main group 64......4048
Musty odour from heating and air conditioning system, evaporator cleaning......4049
Refrigerant Lines and Expansion Valve......4053
air conditioning, refrigerant amounts, BMW, F20, F21, F22, F23, F30, F31, F32, F33, F34, F35, F36, F54, F55, F56, F57, F80, F82, F83, F87......4056
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS......4057
6131823 Replace ACP (for vehicles equipped with CID)......4060
6135953 Removing and installing _ replacing interior aerial for Comfort Access (front storage compartment)......4062
6135954 Removing and installing _ replacing interior aerial for Comfort Access (rear centre console)......4064
6135970 Removing and installing _ replacing luggage compartment aerial for Comfort Access......4068
6135975 Removing and installing _ replacing bumper aerial for Comfort Access......4070
6135980 Removing and installing _ replacing aerial for Comfort Access on left or right......4072
6511080 Removing and installing _ replacing radio receiver......4074
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)......4076
6512... Repair instructions after theft of head unit......4078
6512051 Removing and installing _ renewing central bass speaker -driver's side- (under front seat)......4080
6512053 Remove and install _ replace the central bass on the passenger's side (under the front seat)......4082
6512071 Remove & install the amplifier......4083
6512090 Remove and install Active Sound Design control unit......4090
6512210 Removing and installing _ replacing CHAMP radio receiver (BMW Professional radio)......4097
6512220 Remove and install (replace) the satellite radio (SDARS), (US version from 09 _ 2009 only)......4099
6512315 Removing and installing (replacing) HU-H)......4101
6512320 Removing and installing (replacing) Headunit Basis......4105
6513... Overview of audio components......4108
6513050 Removing and installing _ replacing speaker (tweeter in mirror triangle)......4110
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)......4112
6513062 Removing and installing _ replacing speaker (tweeter, in dashboard)......4114
6513070 Removing and installing _ replacing speakers (mid-range speaker, front door left and right)......4116
6513188 Removing and installing _ replacing rear mid-range speaker (in storage shelf)......4117
6513195 Removing and installing _ replacing rear tweeter (in storage shelf)......4119
6520035 Removing and installing _ renewing roof aerial......4120
6520090 Removing and installing or replacing aerial amplifier......4122
6520150 Removing and installing _ replacing back-up aerial......4123
6520350 Removing and installing _ replacing interference suppression filter......4125
6524016 Removing and installing _ replacing left wave trap......4127
6524017 Removing and installing _ replacing right wave trap......4128
6550057 Removing and installing _ replacing Central Information Display (CID)......4129
6575055 Removing and installation _ replacing emergency power siren with tilt sensor......4131
6576605 Removing and installing _ replacing middle pedestrian protection sensor......4132
6576625 Removing and installing(replacing) pedestrian protection sensor (optical fibre)......4133
6577016 Removing and installing _ replacing airbag control unit......4136
6577532 Removing and installing _ replacing front left sensor (US version only)......4138
6577534 Removing and installing _ replacing front right sensor (US version only)......4140
6577580 Removing and installing (replacing) front seat position sensor on left or right......4142
6577602 Replacing sensor mat for front passenger seat occupancy detector......4143
6577604 Replacing sensor mat (CIS mat) for front passenger seat occupancy detector......4149
6577720 Removing and installing (replacing) left B-pillar sensor......4153
6577725 Removing and installing _ replacing right B-pillar sensor......4155
6577740 Removing and installing (replacing) left front door sensor (US version)......4156
6577745 Remove and install (replace) the sensor for the right front door......4158
6577750 Removing and installing (replacing) driver's seat sensor......4159
6577755 Removing and installing (replacing) front passenger seat sensor......4161
6581060 Removing and installing _ replacing outside temperature sensor......4163
6582300 Removing and installing (replacing) Touchbox controller control unit......4164
6583020 Removing and installing (replacing) Car Information Computer (CIC)......4168
Central information display (CID)......4171
Control of airbag deployment......4172
Microfilter, blower, controller......4174
New audio test CD for complaints about sound system playback All series......4175
Problems with audio _ navigation CDs _ DVDs All series......4177
Speakers......4180
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION......4182
6620534 Removing and installing _ replacing a rear left ultrasonic sensor......4183
6620535 Removing and installing _ replacing rear right ultrasonic sensor......4185
6620536 Removing and installing _ replacing a rear centre left ultrasonic sensor......4187
6620537 Removing and installing _ replacing one rear middle right ultrasonic sensor......4189
6651030 Remove and install _ replace KAFAS camera......4191
6653013 Calibrating reversing camera......4194
6653020 Removing and installing (replacing) reversing camera......4196
6653180 Removing and installing (replacing) control unit for reversing camera......4198
67 - ELECTRIC MOTOR......4202
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)......4203
6711510 Removing and installing _ replacing actuator drive for front left or right door central locking drive......4205
6711555 Removing and installing _ replacing actuator drive for fuel filler flap......4207
6711560 Replacing actuator drive for tailgate locking......4211
6713001 Replacing drive unit for electrically operated left or right exterior mirror......4213
6731... Notes on initialisation of electric seat actuator drives......4217
6731500 Removing and installing _ replacing forward _ back seat adjustment drive unit......4219
6731510 Removing and installing _ replacing drive unit for seat cushion tilt adjustment......4231
6731520 Removing and installing _ replacing seat height adjustment drive unit......4240
6731530 Removing and installing _ replacing backrest adjustment motor......4243
6761515 Replacing electric motor with gearbox (front) for operation of slide _ tilt sunroof......4245
6762... Notes on initializing power windows......4249
6762000 Removing and installing or replacing flat motor for front left or right power window regulator......4252
6763512 Replacing wiper motor......4254
Drive, seat adjustment......4255
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS......4257
7160051 Removing and installing _ replacing complete trailer tow hitch......4258
Trailer tow hitch......4259
72 - BODY PARTS & ACCESSORIES......4260
0000... Microencapsulated screws......4262
4100... Procedure for vehicles with active pedestrian protection after an accident......4264
4100... Replacing blind rivets......4267
4100513 Fix bolts on the new part......4272
6100... Repairing airbag cables......4275
72 Safety information and general information......4277
7200... Replacing the seat belt clip......4279
7200... Safety regulations for handling components with gas generators......4280
7211... Check list for automatic seat belt......4283
7211... Check the 3-point automatic-reel belt......4286
7211... Checklist for front seat......4292
7211033 Removing and installing _ replacing front left or right seat belt......4294
7211070 Removing and installing _ replacing front lower strap fitting (belt tensioner), driver's seat......4297
7211071 Removing and installing _ replacing front lower strap fitting (belt tensioner), front passenger seat......4300
7211092 Removing and installing or replacing rear left or right seat belts......4303
7211096 Removing and installing _ replacing rear left or right lower straps......4305
7212... Deactivating front passenger airbags with key switch......4307
7212... Notes on scrapping vehicles with gas generators (airbag system)......4309
7212... Procedure after airbag deployment as result of an accident......4312
7212... Unlocking _ locking airbag plug connections......4318
7212000 Removing and installing or replacing airbag module on passenger's side......4323
7212004 Removing and installing _ replacing airbag module for driver's knee protection......4325
7212006 Removing and installing _ replacing airbag module for passenger knee protection......4327
7212050 Removing and installing or replacing side airbag, front left or right seat......4329
7212060 Removing and installing or replacing left or right head airbag......4331
7212061 Removing and installing _ replacing left or right head airbag (version with slide _ tilt sunroof)......4335
8.1.1 Acoustic insulation system......4337
Airbag modules......4338
Deactivating and reactivating airbags _ acoustic seat belt reminder......4339
Drawbar load sign omitted All with options 235 and 3AC......4344
Overview of the clips and unlocking tools for head airbag fastening......4345
Seat belt......4346
84 - COMMUNICATION SYSTEM......4348
6100... Notes on handling wiring harnesses and cables......4349
6520030 Removing and installing _ replacing empty housing for roof-mounted aerial......4353
8410011 Replacing emergency battery for Telematic Communication Box (TCB)......4355
8410700 Removing and installing _ replacing base plate......4357
8410702 Removing and installing _ replacing base plate (with rear passenger compartment fresh air grille)......4359
8410800 Removing and installing _ replacing Combobox......4362
8410810 Removing and installing (replacing) Telematic Communication Box......4364
8410820 Remove and install (replace) telematics control unit......4367
8431020 Removing and installing _ replacing hands-free system speaker (emergency loudspeaker)......4370
8431550 Removing and installing _ replacing microphone on the driver's side......4371
8431551 Removing and installing _ replacing hands-free microphone, passenger's side......4373
Telephone (P L7)......4374
97 - VEHICLE PERSERVATION......4375
Main group 97......4376
99 - PAINT......4377
0011... Information for handling the documents repair instructions, technical data, AZD......4378
4100... Information _ warning labels......4394
6100... Notes on handling the high pressure cleaner......4395
6400... Information on using cleaning agent _ paints (personal protection equipment)......4397
99 Notes on using temperature-controlled infra-red radiators......4403
99 operating fluid overview......4404
9900... General instructions on paintwork......4405
9900... Touching up paintwork damage......4407
Cosmetic repairs on wheel rims......4409
New BMW paint brochure......4418
