BMW 2 Series Active Tourer (Mode F45) compact MPV Repair Service Manual 2014 & UP
Complete service repair manual with Electrical Wiring Diagrams for BMW 2 Series Active Tourer (F45-series) 216i, 218i, 220i, 225i, 225xe PHEV, 216d, 218d, 220d, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW 2 Series Active Tourer (F45-series) 216i, 218i, 220i, 225i, 225xe PHEV, 216d, 218d, 220d Gas & Diesel engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Petrol engines
Model Years Type/code Power, torque at rpm
216i 2016– 1,499 cc (91.5 cu in) I3 single-scroll turbo (B38B15) 109 PS (80 kW; 108 hp) at 4,100–6,000 rpm, 190 N⋅m (140 lb⋅ft) at 1,250 rpm
218i 2014– 1,499 cc (91.5 cu in) I3 single-scroll turbo (B38A15M0) 136 PS (100 kW; 134 hp) at 4,500–6,000 rpm, 220 N⋅m (162 lb⋅ft) at 1,250 rpm
220i 2014– 1,998 cc (121.9 cu in) I4 twin-scroll turbo (B48B20) 192 PS (141 kW; 189 hp) at 5,000–6,000 rpm, 280 N⋅m (207 lb⋅ft) at 1,350 rpm
225i 2014– 1,998 cc (121.9 cu in) I4 twin-scroll turbo (B48B20) 231 PS (170 kW; 228 hp) at 5,000–6,000 rpm, 350 N⋅m (258 lb⋅ft) at 1,250 rpm
225xe PHEV 2015– 1,499 cc (91.5 cu in) I3 twin-scroll turbo (B38A15M0 Hybrid) + electric motor 136 PS (100 kW; 134 hp) at 4,400–6,000 rpm , 220 N⋅m (162 lb⋅ft) at 1,250–4,300 rpm (Engine)
Diesel engines
Model Years Type/code Power, torque at rpm
216d 2014– 1,496 cc (91.3 cu in) I3 turbo (B37D15) 116 PS (85 kW; 114 hp) at 4,000 rpm, 270 N⋅m (199 lb⋅ft) at 1,750 rpm
218d 2014– 1,995 cc (121.7 cu in) I4 turbo (B47D20) 150 PS (110 kW; 148 hp) at 4,000 rpm, 350 N⋅m (258 lb⋅ft) at 1,750 rpm
220d 2014– 1,995 cc (121.7 cu in) I4 turbo (B47D20) 190 PS (140 kW; 187 hp) at 4,000 rpm, 400 N⋅m (295 lb⋅ft) at 1,750 rpm
PRODUCT DETAILS:
Total Pages: 5,901 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES......3
0 operating fluid overview......7
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......21
0000... CBS reset......22
0000... Check horn, headlight flashers and hazard warning flashers......25
0000... Check windscreen wash _ wipe system......26
0000... Checking coolant level and concentration, correcting if necessary......27
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......28
0000... Checking lighting system......29
0000... Checking of road safety (test drive)......30
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......31
0000... Steering components Check for play, damage and, if nec., tightness......33
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......35
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......36
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......37
0000... When driving on a race track......41
0000... Windscreen washer system checking fluid level, topping up if necessary......47
0000... Work instruction for removing the protective film......48
0000009 Pre-delivery check......50
0000105 Standard scope of service......55
0000602 Service - air filter element......57
0000610 Service - engine oil......58
0000612 Service - front brakes......60
0000614 Service - rear brakes......62
0000616 Service - microfilter......64
0000618 Service - brake fluid......65
0000622 Service - spark plugs......66
0000624 Service - vehicle check......67
0001... Symbols used and information in repair instructions......69
0011276 Oil change in the twin-clutch gearbox (DKG) (7DTC300)......74
0011277 Checking _ topping up oil level in twin-clutch gearbox (DKG) (7DTC300)......80
5.1.1 Axles......85
7.1.1 Installation safety of the seat belts _ seat belt buckles......88
7.1.2 Status of the seat belts _ seat belt buckles......92
7.1.3 Belt force limiter......95
7.1.4 Seat belt tensioner......96
7.1.5 Airbag......97
7.1.6 Supplementary restraint systems (SRS)......100
7.11 Odometer (if present)......101
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......102
Abbreviations......103
Addition to special tools cabinet All model series......107
Arguments pertaining to engine oil consumption......109
BMW maintenance content F45, F46......112
Brake fluid - Operating Fluids Specification......114
Brake fluid service - extension of the first brake fluid interval to 36 months......115
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......117
CBS general - Reset is lost......119
Changed emissions test indicator BMW Condition Based Service......120
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......121
Emergency Services (BMW _ MINI) from issue September 2009......123
Engine oil - varying colours _ smell after initial filling in the works......124
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......125
Engine oil service - new scope of maintenance work Replace the battery of the radio remote control......126
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......128
Extract from BMW Group Standard?GS?90003-2......129
FEB-FEB-NED-TESTMODULE-AKTUELL......131
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......132
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......138
Handling the acoustic camera......141
IMIB_Next......143
Ignition key data tapping on CBS vehicles......146
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......152
List of contents......154
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......156
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......157
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......158
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......159
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......160
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......161
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......162
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......163
Main group 00......164
New Maintenance Records service booklet and maintenance documentation All models......165
Parking brake function check - new procedure in the standard service scope _ rear brake service......167
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......169
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......171
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......177
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......179
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......183
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......196
Workshop Equipment - Planning Documentation......209
Workshop equipment sales......210
11 - ENGINE ......211
11 operating fluid overview......217
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......219
1100 Overview of Technical Data......221
1100 Overview of tightening torques......231
1100... Engine oil change (B48A)......235
1100... Engine oil consumption measurement......241
1100... Overview of consumables (Electronic Parts Catalogue)......242
1100010 Draining and adding engine oil _ PREMIUM......248
1100039 Checking compression of all cylinders (B48A)......258
1100039 Checking compression of all cylinders (B48A, B46A)......261
1100050 Removing and installing engine with transmission (B48A)......264
1100300 Engine oil consumption measurement......287
1100670 Securing engine in installation position......295
1111 Overview of Technical Data......302
1111 Overview of tightening torques......304
1112 Overview of Technical Data......310
1112 Overview of tightening torques......313
1112000 Removing and installing _ sealing cylinder head cover (B48A)......327
1112100 Removing and installing cylinder head (B48A)......334
1112101 Replacing cylinder head gasket (B48A)......344
1112719 Grinding cylinder head lower face (B48A)......346
1112729 Checking cylinder head on watertightness (B48A)......348
1113 Overview of tightening torques......351
1113000 Removing and installing, sealing or replacing oil sump (B48A)......358
1114 Overview of tightening torques......366
1114005 Replacing front crankshaft seal (B48A)......371
1114110 Removing and installing, sealing _ replacing the rear timing case cover (B48A )......374
1114151 Replacing the crankshaft seal (transmission side) (B48A)......384
1115510 Measuring the internal engine pressure (B48A)......389
1116550 Removing and installing alternator bracket (B48A)......391
1121 Overview of Technical Data......397
1121... Replace lower crankshaft guide bearing shells (B48)......402
1121001 Replacing crankshaft (B48A)......406
1121140 Replace crankshaft guide bearing shells (B48)......418
1121531 Replacing all crankshaft main bearing shells (B48A)......423
1122 Overview of tightening torques......428
1122000 Removing and installing _ replacing flywheel (B48A)......430
1123 Overview of tightening torques......433
1123010 Removing and installing _ replacing vibration damper (B48A)......435
1124 Overview of tightening torques......438
1124571 Replace all connecting rod bearings (B48A)......442
1125 Overview of Technical Data......443
1125000 Removing and installing or replacing all pistons (B48A)......454
1125671 Replacing piston rings on all pistons (B48A)......466
1127 Overview of tightening torques......470
1127030 Removing and refitting _ replacing balancer shafts (B48A)......472
1128 Overview of tightening torques......483
1128... Tensioning _ releasing of drive belt for alternator (B48A)......486
1128010 Replace drive belt for alternator ()......492
1128020 Replacing tensioning device for alternator drive belt (B48A)......496
1128025 Removing and installing _ replacing deflecting element for drive belt (B48A, B46A)......498
1130 Overview of tightening torques......505
1131 Overview of tightening torques......506
1131... Notes for checking and adjusting the timings (B37, B38, B47, B48)......518
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)......521
1131005 Checking camshaft timing (B48AO0)......524
1131025 Removing and installing _ replacing intake camshaft (B48A)......531
1131028 Removing and installing _ replacing exhaust camshaft (B48A)......535
1131052 Replacing both timing chains (B48A)......541
1131090 Removing and installing _ replacing chain tensioner (B48A)......547
1131505 Adjusting timing of camshaft(s) (B48A)......549
1133050 Removing and installing _ replacing all rocker arms (B48A)......556
1133062 Replacing all hydraulic valve clearance compensating elements (B48A)......559
1134055 Replacing all valve springs (B48A)......561
1134552 Removing and installing or replacing all valves (B48A)......567
1134560 Replacing all valve stem seals (B48A)......569
1136 Overview of tightening torques......572
1136042 Removing and installing _ replacing intake adjuster (B48A)......576
1136044 Removing and installing _ replacing exhaust camshaft adjuster (B48A)......584
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (B48A)......592
1136125 Removing and installing _ replacing VANOS central valve on the intake side (B48A)......603
1136126 Removing and installing _ replacing exhaust side VANOS central valve (B48A)......610
1136127 Removing and installing _ replacing both VANOS central valves (B48A)......617
1136658 Removing and installing _ replacing both actuators (B48A )......625
1137 Overview of tightening torques......629
1137005 Removing and installing _ replacing eccentric shaft (B48A)......632
1137010 Removing and installing _ replacing intermediate levers (B48A)......636
1137020 Removing and installing _ replacing servomotor for eccentric shaft (B48A)......650
1140000 Checking engine oil pressure (B48A)......654
1141 Overview of tightening torques......659
1141000 Removing and installing or replacing oil pump (B48A)......666
1141115 Removing and installing _ replacing hydraulic valve (B48A)......670
1142 Overview of tightening torques......673
1142020 Removing and installing _ replacing full-flow oil filter (B48A)......686
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger (B48A)......693
1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger (B48A)......695
1144000 Removing and installing _ replacing oil-to-water heat exchanger (B48AO0)......699
1151 Overview of tightening torques......702
1151000 Removing and installing _ replacing coolant pump (B48A)......706
1153 Overview of tightening torques......709
1153000 Removing and installing _ replacing coolant thermostat (B48A)......716
1153086 Removing and installing _ replacing coolant feed line for exhaust turbocharger (B48A)......717
1153086 Removing and installing _ replacing coolant return line for exhaust turbocharger (B48A)......721
1153590 Removing and installing _ replacing the auxiliary water pump (B48A)......724
1161 Overview of tightening torques......728
1161050 Removing and installing intake system (B48A)......736
1161362 Removing and installing _ replacing right charge-air duct (B48A)......740
1161365 Removing and installing _ replacing left-hand charge air duct (B48A )......749
1161730 BMW leakage test for differentiated intake system......754
1162 Overview of tightening torques......758
1165 Overview of tightening torques......760
1165020 Removing and installing _ replacing exhaust turbocharger (B48A)......773
1165300 Removing and installing _ replacing wastegate valve actuator (B48) (from 02 _ 2016)......785
1165300 Removing and installing _ replacing wastegate valve actuator (B48) (until 01 _ 2016)......798
1166000 Removing and installing or replacing vacuum pump (B48A)......810
1174559 Replace electric valve for vacuum control of water pump (B48A)......814
1178 Overview of tightening torques......817
1178510 Remove and install _ replace front oxygen sensor (B48A)......819
1178610 Remove and install _ replace monitoring oxygen sensor (B48A)......823
6.1.9 Engine performance......827
9.0 BMW Longlife-17 FE+......828
BMW Quality Longlife-04 All......830
Camshaft......831
Case Covers......832
Chain tensioner......833
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......834
Connecting rod with connecting rod bearing......835
Coolant pump......836
Crankshaft and Bearings......837
Cylinder head with cylinder head cover......838
Drive belt with belt tensioner and deflecting element......839
Dual-mass balance......840
Emissions control, control sensor _ monitoring sensor......841
Emissions-control, Lambda oxygen sensor......842
Engine block......843
Engine identification......844
Exhaust turbocharger with control......854
Fan......855
Flywheel......856
Intake manifold......857
Intake plenum......858
Leak-testing the air-intake system......859
Main group 11......862
Mounting engine on assembly stand (B48A)......863
Oil filter with line......867
Oil pump with strainer and motor......868
Oil sump......869
Oil supply, B48, B46......870
Repair notes to renew the cylinder head......871
Repair notes to renew the engine......874
Replacing guide bearing......876
Standard screw connection......879
Thermostat and coolant lines......880
VANOS......881
Vacuum pump......882
Vacuum supply All models......883
Variable valve gear......887
Vibration damper......888
12 - ENGINE ELECTRICAL SYSTEM......889
1200... Instructions for removal and replacement of control units......891
1212 Overview of tightening torques......893
1212011 Remove and install _ replace all spark plugs (B38, B46, B48)......894
1213511 Replacing ignition coils (B38, B46, B48)......898
1214 Overview of tightening torques......904
1214521 Replacing the pulse sensor on the crankshaft (B38, B48, B46)......907
1214523 Replacing pulse sensor on intake camshaft (B46, B48)......909
1214524 Replace pulse sensor on exhaust camshaft (B46, B48)......911
1214550 Replacing control unit (DME)......914
1214602 Replacing the knock sensor (cylinder 1. and 2.) (B46, B48)......921
1214604 Replacing knock sensor (cylinder 3. and 4.) (B46, B48)......923
1214705 Programming the control unit (DME _ DDE)......925
1231020 Removing and installing or replacing alternator (B46, B48)......926
1241 Overview of Technical Data......932
1241 Overview of tightening torques......933
1241020 Removing and installing _ replacing starter motor......936
1241041 Replacing the engagement solenoid switch......939
1242 Overview of tightening torques......941
1242500 Replacing positive battery cable from vehicle battery to starter motor (B48)......944
1242540 Replacing safety battery terminal (SBK)......950
1251210 Replacing the wiring harness section for the injectors and ignition coils (B46, B48)......957
1251215 Replacing wiring harness section for Valvetronic servomotor (B46, B48)......963
1251235 Replacing the engine sensor system module 1 wiring harness section (B46, B48)......970
1251240 Replacing the engine sensor system module 2 wiring harness section (B46, B48)......978
1251306 Removing and installing the wiring harness - section for the supply unit module (B46, B48)......986
1252 Overview of tightening torques......992
1261 Overview of tightening torques......996
1261280 Removing and installing _ replacing the oil pressure switch (B38, B46, B48)......999
1261285 Removing and installing _ replacing oil level sensor for engine oil......1001
1261285 Replacing engine oil level sensor......1004
1263586 Replacing power distribution box......1014
1290 Overview of tightening torques......1017
Alternator with mounting......1019
Battery tray......1020
Electronics box......1022
Oil pressure, oil level indicator......1023
Plug Connectors, Terminals......1024
Spark plugs......1025
Starter motor with mounting......1026
13 - FUEL PREPARATION & CONTROL......1027
13 operating fluid overview......1029
1331029 Check fuel delivery pressure (B38,B46 ,B48 )......1030
1351017 Removing and installing _ replacing high-pressure pump (B38, B48)......1033
1352 Overview of tightening torques......1038
1353 Overview of tightening torques......1039
1353035 Removing and installing _ replacing feed line (B46, B48)......1052
1353156 Removing and installing _ replacing rail (B46, B48)......1057
1353180 Removing and installing _ replacing the pressure line between the rail and the high pressure pump (B38,?B46, B48)......1085
1353318 Removing and installing _ replacing all injectors (B46, B48)......1090
1353596 Replacing high pressure fuel sensor (B46, B48)......1119
1354030 Removing and installing _ sealing the throttle body (B38,B48)......1122
1362 Overview of tightening torques......1125
1362531 Replace coolant temperature sensor (B38, B48)......1138
1362560 Removing and installing _ replacing hot film air mass meter (B37, B38, B46, B47, B48)......1140
1362590 Replacing the charging pressure sensor (upstream of throttle valve) (B38, B46, B48)......1142
1362591 Replacing the charging pressure sensor (on intake plenum) (B38, B46, B48)......1144
1371 Overview of tightening torques......1146
1371... Removing acoustic cover (B38, B46, B48)......1156
1371000 Removing and installing _ replacing intake silencer housing (B37, B38, B46, B47, B48)......1158
1371031 Remove intake neck for intake silencer housing......1160
1371035 Remove clean air pipe (B46, B48)......1162
1372001 Replacing air filter element......1169
1390500 Replacing the tank vent valve (B38, B46, B48, )......1172
Fuel Injector Nozzles and Lines......1174
Fuel Pump with Drive and Pipes......1175
Fuel filter......1176
Group 13......1177
High pressure pump......1178
Intake filter housing......1179
Main group 16......1180
Sensors for control unit......1181
Throttle valve......1182
16 - FUEL SUPPLY......1183
1600005 Draining and filling fuel tank......1184
1611 Overview of tightening torques......1187
1611030 Remove and install the fuel tank (petrol, ECE 53?L)......1189
1611030 Remove and install the fuel tank (petrol, ECE 61?L)......1197
1611060 Remove and install or replace fuel filler pipe (petrol)......1205
1612001 Removing and installing _ replacing fuel level sensor (petrol)......1208
1612010 Remove and install _ replace carbon canister (ECE 53L)......1211
1612010 Removing and installing _ replacing carbon canister (ECE 61L)......1213
1612200 Removing and installing _ replacing outer fuel filter......1215
1614010 Removing and installing _ replacing electric fuel pump......1221
1614090 Removing and installing _ replacing the delivery unit (61?l petrol)......1222
1614090 Removing and installing _ replacing the delivery unit (petrol 51?L)......1229
1614500 Removing and installing _ replacing the fuel pump control electronics......1235
1619 Overview of tightening torques......1237
Electric fuel pump......1239
Fuel Tank and Mounting Parts......1240
17 - COOLING......1241
17 operating fluid overview......1242
1700... Instructions for working on cooling system......1245
1700008 Draining and topping up coolant......1250
1700009 Checking cooling system for watertightness......1253
1700039 Bleed and fill cooling system with vacuum filling unit......1255
1700039 Bleed cooling system (B38, B48, B46)......1265
1710 Overview of tightening torques......1268
1711 Overview of tightening torques......1271
1711000 Removing and installing radiator (B38, B48)......1275
1711000 Removing and installing the radiator (B37, B38, B46, B47, B48)......1280
1711015 Removing and installing front left supplemental radiator B48......1286
1711035 Removing and installing _ replacing fan cowl with electric fan......1288
1711100 Remove and install _ replace the coolant expansion tank......1293
1751000 Remove and installing _ renewing charge air cooler (B37, B38, B46, B47, B48)......1298
Coolant, Cooling System Test, BMW, F45 _ F46 _ F48 _ F49, B37 _ B38 _ B46 _ B47 _ B48......1304
Fill cooling system......1305
Main group 17......1306
Radiator with mounting, BMW, F45, F46, F48, F49, F52, B37, B38, B46, B47, B48......1307
Radiator, expansion tank (B37, B38, B46, B47, B48)......1308
Vent cooling system......1309
18 - EXHAUST SYSTEM......1310
18 operating fluid overview......1311
1800 Overview of tightening torques......1312
1800018 Remove & install complete exhaust system......1316
1812030 Replacing rear silencer (B48)......1323
1812045 Replacing centre silencer (B48)......1327
1820 Overview of tightening torques......1330
1832050 Removing and installing _ replacing catalytic converter (B48)......1337
1832200 Replacing the petrol particulate filter......1350
8.2.1.1 Emission control systems......1357
8.2.1.2 Gaseous emissions......1362
8.2.2.1 Emission control devices......1363
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded......1366
Clean diesel particulate filter......1368
Exhaust manifold......1369
Exhaust standard EURO 4 and E-OBD for diesel engines......1370
Exhaust system mounting......1377
Exhaust system......1378
21 - CLUTCH......1379
3.0 ATE brake cylinder paste, grease in the clutch region......1380
Clutch control (hydraulic)......1381
Clutch disc and drive plate......1382
Clutch operator with lever......1383
Gauge 21 2 070 All Model Series......1384
Main group 21......1385
22 - ENGINE & TRANSMISSION MOUNTING......1386
2211 Overview of tightening torques......1387
2211... Overview of engine _ gearbox mounting (B47B48)......1392
2211001 Replacing right engine mount......1393
2211095 Removing and installing _ replacing holder with rubber mount......1397
2231001 Replacing rubber mount for transmission mounting......1401
2232 Overview of tightening torques......1404
Engine mounting......1407
Main group 22......1408
Transmission mounting......1501
23 - MANUAL GEARBOX......1502
1.0 General information about manual gearbox oil......1503
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997......1504
23 operating fluid overview......1506
2300 Overview of Technical Data......1509
2300 Overview of tightening torques......1511
2311311 Replacing the shifting unit (GS6-58 _ 59 BG _ DG)......1513
4.0 transmission fluid for manual gearboxes......1517
5.0 transmission fluid for manual gearboxes......1522
6.0 Transmission oil for BMW manual transmissions with front-wheel drive......1523
Main group 23......1525
Synchronization GS6-53DZ......1526
Transmission filling capacities, BMW, F45,F46,F48,F52, GS6-58BG _ DG, GS6-59BG _ DG, MANUAL......1527
Transmission in general S7S 47BG......1528
24 - AUTOMATIC TRANSMISSION......1529
0011500 Checking _ topping up oil level in automatic transmission (AISIN F22AW)......1531
23 Transmission designations......1543
23 Universal gearbox holder......1555
23 Universal transmission retaining bridge......1559
23.. Universal BMW transmission take-up......1563
24 operating fluid overview......1567
2400 Overview of tightening torques......1570
2400... Overview of gearbox housing (AISIN F22AW)......1576
2400018 Adjusting selector lever (AISIN F22AW)......1577
2400111 Removing and installing transmission (AISIN F22AW), front......1580
2400161 Installing exchange gearbox (AISIN F22AW)......1590
2411 Overview of tightening torques......1592
2411172 Replacing the gearbox breather (AISIN F22AW)......1594
2412131 Removing and installing _ replacing radial shaft seal for gearshift shaft (AISIN F22AW)......1597
2421221 Replace left radial shaft seal on the differential (AISIN F22AW), front......1599
2421231 Replacing right radial shaft seal on differential (AISIN F22AW), front......1601
2421517 Replacing radial shaft seal for drive shaft (AISIN F22AW)......1603
2430012 Removing and installing _ replacing hydraulic shift unit (AISIN F22AW_B47U_B48M)......1605
2435512 Replacing wiring harness in automatic gearbox (AISIN F22AW)......1611
2435567 Replacing speed sensor (input) (AISIN F22AW)......1615
2440 Overview of tightening torques......1617
2440020 Removing and installing _ replacing torque converter (AISIN F22AW)......1618
2461007 Removing and installing or replacing EGS (AISIN F22AW)......1621
Control unit......1626
External shift linkage......1627
Hydraulic _ electric control parts and controlling elements......1628
Main group 24......1629
Manually operating the parking lock emergency release......1631
Torque converter......1632
Transmission Case, Oil Sump......1633
Transmission filling capacities, BMW, F45, F46, AISIN F21AW 6 Gear......1634
Transmission filling capacities, BMW, F45, F46, F48, AISIN F22AW 8 Gear......1635
Transmission in general......1636
Wiring harness, shift elements and sensor......1638
25 - GEARSHIFT......1640
2411041 Removing and installing _ replacing transmission oil cooler (AISIN F21FT _ F22AW)......1641
2411042 Removing and installing _ replacing gearbox oil cooler (AISIN F22AW)......1651
2516056 Removing and installing _ replacing gearshift bracket (AISIN F22AW)......1661
Group 25......1667
Switch block - automatic transmission......1668
26 - PROPELLER SHAFT......1669
26 operating fluid overview......1670
Group 26......1671
27 - TRANSFER BOX......1672
27 operating fluid overview......1673
2710 Overview of tightening torques......1675
Main group 27......1677
28 - TWIN_CLUTCH GEARBOX (DKG)......1678
1.0 Transmission oil for DKG GS7D36SG......1680
28 operating fluid overview......1684
2800 Overview of tightening torques......1685
2800070 Replacing the radial shaft seal on the right at the differential (7DCT300)......1686
2800071 Replacing the radial shaft seal on the left at the differential (7DCT300)......1702
2810040 Removing and installing _ replacing the coolant connection (7DCT300) (left)......1718
2860022 Replacing wiring harness (7DCT300)......1768
2860040 Removing and installing _ replacing control unit for double-clutch transmission (DKG) (7DCT300)......1790
2860060 Removing and installing _ replacing electric motor for clutch actuator (7DCT300)......1804
2860065 Removing and installing _ replacing electric motor for clutch actuator 2 (7DCT300) (Side)......1830
2860080 Removing and installing _ replacing electric motor for coolant pump (7DCT300)......1852
2860090 Removing and installing _ replacing electric motor for shift drum 2 (7DCT300) (Top)......1872
2860100 Removing and installing _ replacing electric motor for shift drum (7DCT300) (bottom)......1890
2860109 Removing and installing _ replacing temperature sensor (7DCT300)......1911
2860110 Removing and installing _ replacing gearbox input-speed sensor (7DCT300)......1923
2860111 Removing _ installing _ replacing gearbox input speed sensor 2 (7DCT300)......1934
2860112 Removing and installing _ replacing transmission oil pressure sensor (7DCT300) (bottom)......1943
2860113 Removing and installing _ replacing transmission oil pressure sensor 2 (7DCT300) (Top)......1955
Main group 28......1964
31 - FRONT AXLE, FRONT SUSPENSION......1965
31 Front axle overview......1967
31 Layout of spring strut shock absorber......1969
31 operating fluid overview......1970
3100 Mobile table lift......1971
3100... Information on replacing shock absorbers......1974
3100... Notes on repairing threads......1975
3110000 Removing and installing complete front axle......1977
3111 Overview of tightening torques......2006
3111001 Replacing front axle support......2009
3111506 Lowering _ raising front axle support......2016
3112 Overview of tightening torques......2054
3112000 Removing and installing left or right wishbone......2059
3112001 Replacing left or right wishbone......2063
3112046 Replacing holder (with rubber mount) for left or right wishbone......2064
3121090 Replacing left _ right swivel bearing......2067
3121180 Replacing wheel bearing (wheel hub) for front wheel......2072
3131000 Removing and installing front left or right spring strut......2076
3131031 Replacing front spring strut shock absorber on right or left......2086
3133095 Measuring vehicle ride height......2093
3133100 Replacing front left or right coil spring......2094
3135 Overview of tightening torques......2102
3135000 Removing and installing _ replacing front anti-roll bar......2105
3135005 Removing and installing anti-roll bar link for left or right anti-roll bar......2108
3160 Overview of tightening torques......2110
3160... Notes on removing and installing Low Profile band clamps......2112
3160003 Removing and installing _ replacing left output shaft......2115
3160004 Removing and installing _ replacing right output shaft......2122
3160530 Replacing an output shaft gaiter (on transmission side) (output shaft removed)......2129
3160535 Replacing both gaiters on left and right of output shaft......2130
Axle guide and struts......2135
Front axle - ride height, BMW, F45......2136
Front axle support......2137
General - Track Width _ Wheelbase, BMW, F45, Front......2138
Main group 31......2139
Output shaft......2140
Replace wheel bearing......2141
Spring Struts......2142
Wheel Bearings and Steering Knuckle......2143
32 - STEERING & WHEEL ALIGNMENT......2144
2.6 Electronic hydraulic steering (EPS)......2146
3100... Front axle + steering Perform wheel alignment after the following repair work......2148
32 Overview of steering......2152
32 operating fluid overview......2154
3200 Overview of Technical Data......2155
3200... Additional work for camber correction......2216
3200... General chassis and suspension definitions......2218
3200... General information and definitions......2219
3200... Identification of suspension without label......2222
3200... KDS data statuses......2223
3200... Moving vehicle into design position......2225
3200... Moving vehicle into normal position......2226
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage......2227
3200... Test conditions for chassis _ wheel alignment check......2230
3200150 KDS chassis _ wheel alignment check with vehicle load up to design position......2231
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle......2234
3200601 Adjusting toe-in on front axle......2237
3200620 Adjusting rear axle......2239
3210... Teaching in end stop software for electric steering gear (EPS)......2242
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering......2243
3211100 Replacing gaiter for steering box on left or right......2245
3213070 Removing and installing electric steering box (EPS)......2249
3213572 Replace electrical steering box (EPS)......2253
3221 Overview of Technical Data......2257
3221 Overview of tightening torques......2258
3221151 Replacing left or right track rod end......2260
3221231 Replacing left or right tie rod......2263
3231 Overview of tightening torques......2268
3231003 Replacing the steering column shroud upper section......2272
3231020 Removing and installing _ replacing lower section of steering column shroud......2274
3231070 Removing and installing _ replacing lower section of steering shaft......2277
3231090 Removing and installing _ replacing steering column......2280
3233005 Replace steering wheel......2283
3233010 Removing and installing (replacing) M sports steering wheel......2286
3233015 Replacing the sports steering wheel......2289
3233016 Replacing cover for sports steering wheel......2292
3233016 Replacing design cover for M sports steering wheel......2294
3234030 Removing and installing _ replacing airbag unit (M sports steering wheel)......2295
3234030 Removing and installing _ replacing airbag unit (sports steering wheel)......2297
3241... Instructions for removing and installing ear clips......2301
Chassis _ wheel alignment - normal position, BMW, F45......2304
Group 32......2305
Memo from _________________......2306
Steering column......2308
Steering wheel......2309
Steering......2310
Track rod arm......2311
Wheel Alignment, BMW, F45, Series......2312
Wheel Alignment, BMW, F45, Sports suspension settings with low-slung......2313
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE......2314
0002000 Raising vehicle with trolley jack......2316
0002001 Raising the vehicle using a vehicle lift......2319
3100... Notes on wheel bearing replacement following accident damage......2328
33 Layout of shock absorber......2332
33 Rear axle layout......2333
33 operating fluid overview......2335
3300... Information on replacing shock absorbers......2337
3300... Notes on repairing threads......2338
3300... Rear axle Perform wheel alignment after the following repair work......2339
3330 Overview of tightening torques......2343
3331 Overview of tightening torques......2344
3331000 Removing and installing complete rear axle support......2346
3331011 Replacing rear axle support......2355
3331503 Lowering _ raising rear axle support......2361
3332 Overview of tightening torques......2368
3332000 Removing and installing complete left or right trailing arm......2376
3332006 Replace the left or right trailing arm bearing support......2381
3332021 Replacing left or right trailing arm......2383
3332042 Replacing a rubber mount in trailing arm, front......2387
3332076 Removing and installing _ replacing top left wishbone......2390
3332077 Removing and installing _ replacing top right wishbone......2393
3332086 Removing and installing _ replacing bottom left wishbone......2396
3332087 Removing and installing _ replacing bottom right wishbone......2399
3332185 Removing and installing _ replacing left or right trailing arm......2401
3341 Overview of tightening torques......2403
3341180 Replacing wheel bearing (hub) for rear wheel......2405
3352 Overview of tightening torques......2408
3352010 Removing and installing rear left or right shock absorber......2410
3352012 Replacing rear left or right side shock absorber......2415
3352161 Replacing left or right support bearing for shock absorber......2419
3353... Measuring vehicle ride height......2422
3353000 Removing and installing _ replacing rear left or right coil spring......2423
3355 Overview of tightening torques......2429
3355000 Removing and installing _ replacing rear stabilizer bar......2431
3355041 Replacing anti-roll bar link for anti-roll bar on left or right......2434
Anti-roll bar......2437
Assessment of the rubber mounts on axle components......2439
Axle guide and axle strut......2442
Changing rear axle transmission fluid with the oil gun......2443
Final drive oil - new oil quality from 07 _ 2011......2444
General - track width, BMW, F45, Front......2446
Main group 33......2447
Rear axle - ride height, BMW, F45......2448
Rear axle support......2449
Shock Absorbers......2451
Wheel Bearings......2452
34 - BRAKES......2453
1.1.13 Brake pads......2456
1.1.14 Brake drums, brake discs......2458
1.1.6 Duo-servo parking brake......2464
1.1.6 Electronic parking brake......2468
1.1.6 Parking brake, operating lever, reversible ratchet......2476
1.2.1 Service brake Effect......2481
1.3.1 Auxiliary brake (emergency braking) Effect......2487
1.4.1 Parking brake Effect......2488
1.6 Antilock Brake System (ABS)......2489
1.7 Electronic brake system (EBS)......2491
34 operating fluid overview......2492
3400... General Information......2495
3400... General information on braking in new brake discs _ brake pads......2498
3400009 Perform brake test on test stand......2499
3400010 Checking thickness of brake pad......2502
3400012 Parking brake function check......2504
3400017 Checking brake booster (vacuum test)......2506
3400025 Renew the fluid in the DSC brake system (after part exchange in the brake system)......2508
3400025 Replacing fluid in DSC brake system......2512
3400050 Bleeding brake system with DSC......2515
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier......2519
3411 Overview of tightening torques......2536
3411000 Removing and installing _ replacing brake pads on both front disc brakes......2539
3411020 Replacing the brake caliper on the front left or right......2546
3411220 Removing and installing _ replacing both front brake discs......2550
3411280 Removing and installing _ replacing front left protective plate......2553
3411552 Overhauling left or right front brake caliper (brake caliper removed)......2555
3411667 Precision-turning both front brake discs on both sides......2558
3421 Overview of tightening torques......2560
3421200 Removing and installing _ replacing both rear brake pads of disc brake......2563
3421280 Removing and installing _ replacing rear left protective plate......2573
3421295 Replacing rear left or right dust boot on brake caliper......2575
3421320 Removing and installing _ replacing both brake discs......2577
3421745 Replacing rear left or right brake caliper......2580
3421947 Precision-turning both rear brake discs on both sides......2585
3431170 Replacing brake fluid level switch......2587
3431181 Removing and installing _ replacing expansion tank for hydraulic brake system......2589
3431500 Removing and installing _ replacing tandem brake master cylinder......2593
3432 Overview of tightening torques......2596
3432881 Replacing front left or right brake hose......2598
3432980 Replacing rear left or right brake hose......2601
3433000 Removing and installing or replacing brake booster (brake servo)......2604
3433072 Replace vacuum line with non-return valve......2610
3433280 Removing and installing brake servo brake vacuum sensor......2613
3435001 Replacing a brake pad wear sensor (front)......2616
3435003 Replacing one brake pad wear sensor (rear)......2619
3441... Electromechanical parking brake - emergency release......2622
3451 Overview of tightening torques......2624
3451527 Removing and installing _ replacing DSC hydraulic unit......2625
3452162 Removing and installing _ replacing EMF actuator......2628
3452250 Removing and installing _ replacing optional equipment system (SAS) control unit......2631
3452516 Removing and installing _ replacing the DSC control unit......2633
3452525 Replacing one front pulse sensor......2637
3452535 Replacing a rear pulse sensor......2640
Brake Lines......2643
Brake servo......2644
Brake test and bleeding......2645
Front Brake, BMW, F45......2646
Front Brake......2647
Group 34......2648
Instruction for replacement brake pads _ brake discs......2649
Modified wear limit for brake disc _ brake pad replacement......2650
Parking brake......2651
Rear Brake, BMW, F45......2652
Rear brakes......2653
Slip control system (DSC)......2654
Specifications for brake performance testing as part of regular periodic vehicle inspections as prescribed in ??29?StVZO German Motor Vehicle Safety Standards, BMW, F45......2655
Tandem brake master cylinder......2656
Turning brake disc......2657
35 - PEDALS......2660
3511000 Removing and installing complete bearing support for foot pedal (automatic transmission)......2661
3540001 Removing and installing or replacing accelerator pedal module......2665
Group 35......2668
Pedal Assembly Console......2669
Pedals......2670
36 - WHEELS WITH TYRES......2671
36 operating fluid overview......2672
3600... Recommendation for heating tyres before removing or installing......2673
3610 Overview of tightening torques......2675
3610108 Stationary wheel balancing......2679
3610300 Remove or install front or rear wheel......2683
3610508 Stationary wheel balancing......2694
3611003 Resetting the RDC......2697
3611105 Removing and installing RDC (Tyre Pressure Control) control unit......2698
3611503 RDC resetting......2699
3611535 Removing and installing _ replacing wheel electronics (RDCi)......2700
3612... Notes and specifications for tyre _ wheel exchange......2705
3612005 Replacing a run-flat technology or UHP tyres......2707
5.2.2 Wheels......2711
5.2.3 Tyres......2712
Group 36......2713
Inflating tyres with nitrogen (N2) All series......2714
Kinematics diagnosis system and environment......2716
Repairing runflat tyres All models......2824
Run Flat Indicator......2826
Wheel Rims......2836
Wheels One-part alloy wheels......2837
Wheels Steel and aluminium strip wheels......2838
Wheels......2839
37 - INTEGRATED SUSPENSION SYSTEMS......2840
00 Danger of injury if oil comes into contact with eyes and skin......2841
00 Danger of poisoning if oil is ingested _ absorbed through the skin......2850
00 Safety instructions for handling oil......2868
3133001 Replacing front left or right spring strut support bearing......2877
3133100 Replacing front left or right coil spring (EDC spring strut)......2879
37 Layout of EDC shock absorber......2895
3711030 Install the front left or right spring strut (EDC)......2897
3711032 Renewing the front left or front right spring strut shock absorber (EDC)......2915
3712300 Removing and installing rear left or right shock absorber (EDC)......2929
3712310 Replace rear left or right shock absorber (EDC)......2939
3712400 Remove and install support bearing for shock absorber (EDC), rear......2947
3714 Overview of tightening torques......2953
3714 Removing and installing _ replacing EDC control unit (SAS control unit)......2956
3714511 Replacing front ride height sensor......2958
3714512 Replacing rear ride height sensor......2961
Electric components......2964
Group 37......2965
Main group 54......2966
Wheels Two-part alloy wheels......2967
41 - BODY......2968
1100... Handling components after flood damage......2974
41 operating fluid overview......2977
41... 0?Notes on the repair technique used in the main group 41......2985
4100... 0 Contents of Body, General......2986
4100... BMW _ MINI bonding instructions......2989
4100... Blind rivet......2997
4100... Bonding steel on steel......2998
4100... Corrosion protection......3001
4100... EMC screws......3003
4100... Enter vehicle identification number......3005
4100... Filler S1......3007
4100... Frame reference dimension, body......3008
4100... Gap dimensions, body......3013
4100... Grinding aluminium components......3019
4100... Grinding steel parts......3021
4100... Handling airbags and restraint systems......3022
4100... Handling electrical system and electronics......3023
4100... Information on hazards......3025
4100... Information on metal filler......3027
4100... Information on vehicle protection......3028
4100... Installation solution for straight shank _ hexagon rivet nut......3029
4100... Installing a cavity sealing with 2-component PU cavity foam......3032
4100... Installing cavity sealing (expanded)......3038
4100... Installing cavity sealing (not expanded)......3040
4100... Materials science......3041
4100... Notes on adhesive?K1......3044
4100... Notes on adhesive?K2......3047
4100... Notes on adhesive?K3......3050
4100... Notes on adhesive?K4......3052
4100... Notes on adhesive?K5......3054
4100... Notes on adhesive?K6......3057
4100... Notes on cleaning agent?R1......3059
4100... Notes on repairing threads......3060
4100... Opening bonded connections......3061
4100... Opening brazed connections......3063
4100... Opening rivet connections......3064
4100... Opening welded connections......3066
4100... Overview of adhesive cartridge guns......3068
4100... Overview of consumables (Electronic Parts Catalogue)......3070
4100... Position of shaped parts for cavity sealing......3075
4100... Punch rivets......3076
4100... Quality standard......3078
4100... Reinforcement plate with stud bolt (bonded or welded)......3079
4100... Repair methods, repair stages 1......3085
4100... Repair solution for straight shank _ hexagon rivet nut......3086
4100... Repair techniques, repair stage 2......3090
4100... Repair techniques, repair stage 3......3091
4100... Repairing plastic components......3093
4100... Safety at work......3095
4100... Safety instructions for handling magnets......3099
4100... Separating cut determination with a template......3101
4100... Setting blind rivet nuts and bolts......3103
4100... Soldering steel components......3104
4100... Spot-weld bonding steel components......3106
4100... Spray gun for cavity sealant......3109
4100... Straightening aluminium component on the outer skin......3112
4100... Straightening aluminium components in structure......3114
4100... Straightening steel components in the structure......3116
4100... Straightening steel components on the outer skin......3118
4100... Welding in reinforcement plate (sheet steel)......3120
4100... Welding steel components......3123
4100... Working with 2-component PU cavity foam......3126
4100... Workshop equipment (BMW and MINI vehicles)......3129
4105800 Releasing bonded folded seam connections......3134
4111071 Replacing engine support with left wheel arch in front of bulkhead......3135
4111072 Replacing engine support with front right wheel arch in front of bulkhead......3152
4111091 Replacing engine support in front of bulkhead, left......3155
4111092 Replacing engine support in front of bulkhead on right......3163
4111095 Replacing engine support in front of wheel arch, left......3166
4111096 Replacing engine support in front of wheel arch, right......3171
4111205 Completely replacing left carrier support......3175
4111206 Replacing complete carrier support, right......3178
4111311 Replacing entrance for door front left......3179
4111312 Replacing entrance for front right door......3182
4112190 Replacing left luggage compartment base......3183
4112191 Replacing the right luggage compartment floor......3186
4112653 Replacing luggage compartment floor, left section (rear side panel and tail panel removed)......3187
4112653 Stripping operations - Replacing left luggage compartment floor (rear side wall and tail panel removed)......3190
4112654 Replacing right luggage compartment floor (rear side panel and tail panel removed)......3191
4112654 Stripping operations - Replacing right luggage compartment floor (rear right side wall and tail panel removed)......3192
4112660 Replacing rear luggage compartment floor (tail panel removed)......3193
4112660 Stripping operations - Replacing luggage compartment floor, rear (tail panel removed)......3197
4112700 Replacing luggage compartment floor and side member on the left (rear side panel and tail panel removed)......3198
4112700 Stripping operations - Replacing luggage compartment floor and left side member (rear side panel and tail panel removed)......3205
4112701 Replacing luggage compartment floor and side member on right (rear side panel and tail panel removed)......3207
4112701 Stripping operations - Replacing luggage compartment floor and side member on right (rear side panel and tail panel removed)......3208
4114020 Replacing front left wheel arch......3210
4114030 Replace front right wheel arch......3225
4114502 Replacing rear left outer wheel arch section with reinforcement (rear side panel removed)......3226
4114503 Replacing rear right outer wheel arch section with reinforcement (rear side panel removed)......3231
4114504 Replacing rear right outer wheel arch section (rear side panel removed)......3232
4114505 Replacing rear left outer wheel arch section (rear side panel removed)......3233
4121003 Replacing A-pillar with reinforcement on left......3237
4121004 Replacing A-pillar with reinforcement, right......3245
4121013 Replace A-pillar, outer left......3246
4121014 Replacing outer right A-pillar......3250
4121201 Replacing B-pillar with reinforcement on left......3251
4121202 Replacing B-pillar with reinforcement on right......3256
4121203 Replacing B-pillar, outer left......3257
4121204 Replace B-pillar on outer right......3260
4131000 Replacing roof outer skin (normal roof)......3261
4131100 Replace roof outer skin with slide _ tilt sunroof......3262
4131100 Stripping operations - Replacing roof outer skin (version with panorama glass roof)......3269
4132031 Replace the A-pillar on the outside left in the area of the windscreen......3270
4132032 Replacing outer right A-pillar in area of windscreen......3276
4133 Overview of tightening torques......3277
4133... Front panel installation procedure......3278
4133040 Replacing front left or right side wall holder......3280
4133210 Removing and installing cross connection......3284
4133720 Replace the left headlight fixture......3288
4133730 Replace girder for left cross connection......3291
4134038 Replacing outer tail panel section......3295
4134038 Stripping-down operations - Replacing tail panel outer section......3300
4134042 Replace the centre tail panel outer section......3302
4134042 Stripping-down operations - Replace the centre tail panel outer section......3305
4134060 Replacing outer and inner tail panel sections......3307
4134060 Stripping operations - Replacing outer and inner tail panel sections......3321
4135081 Removing and installing front side panel on left......3323
4135082 Removing and installing front right side panel......3331
4135101 Replacing rear left side panel......3332
4135111 Replacing rear right side panel......3341
4135111 Stripping operations - Replacing rear side panel, right......3342
4135600 Replacing front left or right side panel holder (side panel is removed)......3344
4151... Adjust door......3346
4151... Notes on replacing the door......3349
4151... Removing and installing door......3350
4161... Check hinge for engine compartment lid......3353
4161000 Removing and installing engine compartment lid......3354
4161010 Removing and installing engine compartment lid (active pedestrian protection AFGS)......3356
4161014 Adjusting engine compartment lid......3359
4161563 Removing and installing _ replacing the left bonnet hinge (bonnet removed)......3362
4161564 Remove and install _ replace hinge for engine compartment lid, right (engine compartment lid removed)......3364
4161571 Removing and installing (replacing) left bonnet hinge (bonnet removed) (active pedestrian protection)......3365
4161572 Remove and install _ replace hinge for right engine compartment lid (active pedestrian protection) (engine compartment lid removed)......3367
4162000 Removing and installing tailgate......3368
4162014 Adjusting tailgate......3370
4162515 Removing _ installing _ replacing left hinge for tailgate (tailgate removed)......3372
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)......3374
Dent repairs without damaging paintwork......3379
Engine compartment lid......3381
Filler S1......3382
Front apron......3387
Front door......3388
Fuel filler flap emergency release......3389
Inner door panel repair (edge corrosion)......3390
Min _ max tolerance sample catalogue for paintwork and corrosion damage......3392
New repair methods ?Gluing _ Riveting? on steel bodies......3397
Rear door......3403
Reinforcement plate......3404
Repair of corrosion damage......3405
Side Panels......3407
Tailgate......3408
Transferring hole pattern......3409
Vehicle identification number, general......3412
51 - BODY EQUIPMENT......3418
4163000 Removing and installing the fuel filler flap......3429
4163003 Replace cover bowl......3431
51 operating fluid overview......3445
5100... Notes on component bonding with adhesive tape......3447
5100... Notes on installation of rubber window seals......3450
5100... Overview of consumables (Electronic Parts Catalogue)......3452
5100... Safety instructions for working on cars with airbag systems......3454
5100... Service position of engine compartment lid......3455
5111 Overview of tightening torques......3457
5111... Removing and installing _ replacing holder for fog light......3467
5111050 Removing and installing _ replacing support for front bumper panel......3469
5111060 Removing and installing _ replacing support for front lower bumper panel......3471
5111156 Remove and install front bumper panel......3473
5111156 Removing and installing (replacing) front bumper panel......3479
5111158 Replacing base plate for number _ license plate......3484
5111180 Removing and installing _ replacing ornamental grille for bumper panel (centre)......3486
5111183 Removing and installing (replacing) ornamental grille for bumper panel (side)......3488
5111760 Removing and installing _ replacing deformation element for bumper, front left (right)......3490
5111780 Replace the front deformation element on the bottom left......3492
5111781 Replace the front deformation element on the bottom right......3494
5112050 Removing and installing _ replacing support for rear bumper panel......3496
5112156 Removing and installing rear bumper panel......3498
5112460 Replacing rear bumper panel trim strip......3502
5112825 Removing and installing _ replacing guide for rear centre bumper......3504
5112828 Removing and installing _ replacing guide for bumper, rear left or right......3506
5113115 Remove and install _ replace the cowl panel cover (front)......3508
5113115 Removing and installing _ replacing the cowl panel cover (front)......3510
5113116 Remove and install cowl panel cover (rear)......3514
5113116 Removing and installing cowl panel cover (rear)......3522
5113146 Replacing front radiator grille, middle left or right......3524
5113280 Removing and installing _ replacing trim strip on roof frame at left or right......3526
5113305 Removing and installing _ replacing left or right roof railing......3528
5114... General notes for labelling with adhesive films......3530
5114001 Replacing the front BMW badge......3538
5114008 Replacing letter _ number combination on front left or right side panel......3540
5114011 Replacing rear BMW badge......3541
5114111 Replacing model name plate, rear......3543
5116001 Remove and install (replace) exterior mirror at the front door on the left or right......3545
5116026 Replacing mirror glass for exterior mirror (on front door)......3548
5116040 Removing and installing _ replacing housing on left or right exterior mirror......3550
5116041 Removing and installing _ replacing cover cap on left or right exterior mirror......3553
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror......3555
5116063 Removing and installing _ replacing interior mirror (as of 07 _ 2011)......3558
5116063 Removing and installing _ replacing interior mirror (overview)......3561
5116080 Removing and installing or replacing sun visor and left or right counter support......3564
5116150 Removing and installing (replacing) front storage compartment......3566
5116160 Removing and installing _ replacing centre console cover......3568
5116163 Removing and installing _ replacing rear centre console cover......3571
5116165 Removing and installing _ replacing complete centre console......3573
5116206 Removing and installing _ replacing centre armrest......3577
5116210 Removing and installing _ replacing trim for selector lever......3579
5116366 Removing and installing _ replacing right glove box with housing......3581
5116383 Removing and installing _ replacing damper for glove box......3585
5116450 Removing and installing _ replacing rear left _ right grab handle......3587
5116480 Removing and installing or replacing front grab handle......3588
5116992 Disassembling and assembling lock barrel (lock barrel removed)......3590
5121... Removing weather strip with special tool 00 9 324 at front or rear......3592
5121003 Replacing door detent (lock striker), front left or right......3594
5121004 Adjusting front left or right lock striker......3595
5121092 Removing and installing _ replacing door lock in left or right driver's door (front passenger door)......3596
5121125 Removing and installing _ replacing support for left or right outer door handle with lock barrel......3598
5121126 Removing and installing _ replacing support for left or right outer door handle without lock barrel......3601
5121140 Removing and installing _ replacing complete lock barrel in left or right front door......3604
5121170 Removing and installing or replacing outer door handle from left or right front door......3606
5121180 Removing and installing _ replacing cover on outside door handle......3609
5121225 Removing and installing or replacing inside door opener in left or right front door......3611
5121233 Replacing the Bowden cable for the outside door handle on the left or right front door......3614
5121235 Removing and installing _ replacing Bowden cable for inside door opener on left or right front door......3615
5121280 Removing and installing _ replacing door stop on left or right front door......3617
5121300 Removing and installing _ replacing weather strip on outside of front door......3619
5121370 Removing and installing _ replacing cover at bottom left or right on front door......3621
5122001 Replacing door detent (lock striker), rear left or right......3623
5122004 Adjusting rear left or right door lock striker......3624
5122090 Removing and installing _ replacing the door lock in the left or right rear door......3625
5122126 Removing and installing _ replacing support for outer door handle in left or right rear door......3628
5122170 Removing and installing _ replacing the outer door handle in the left or right rear door......3631
5122180 Removing and installing _ replacing cover on outside door handle......3632
5122225 Removing and installing _ replacing inside door opener of rear left or right door......3634
5122233 Removing and installing _ replacing Bowden cable for outer door handle in left or right rear door......3637
5122235 Removing and installing _ replacing Bowden cable for inside door opener on left or right rear door......3640
5122280 Removing and installing _ replacing the door stop in the left or right rear door......3642
5122300 Removing and installing _ replacing weather strip on outside of rear door......3644
5122330 Removing and installing _ replacing the inner weather strip at rear door......3645
5122370 Removing and installing _ replacing cover (gasket) on rear door at bottom left or right......3647
5123... Adjusting _ replacing bump stops......3649
5123004 Adjusting engine compartment lid catch......3658
5123131 Adjusting left or right striker on engine compartment lid......3659
5123211 Removing and installing _ replacing pull cable for hood _ bonnet locks at front......3661
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid......3664
5123400 Removing and installing _ replacing left or right actuator (active pedestrian protection)......3666
5124... Adjusting opening height of automatic luggage compartment lid actuation (automatic tailgate activation)......3670
5124004 Adjusting rear lid lock......3672
5124105 Removing and installing _ replacing tailgate lock......3674
5124130 Removing and installing _ replacing striker for tailgate lock......3676
5124147 Replace button for tailgate activation......3678
5124300 Removing and installing or replacing left or right gas pressure spring for tailgate......3679
5124350 Removing and installing _ replacing left spindle drive (automatic luggage compartment lid actuation)......3680
5124351 Remove and install _ replace spindle drive at right (automatic tailgate operation)......3684
5131... General procedure for the disassembly and installation of bonded window glass......3685
5131... Materials for bonding window......3694
5131... Notes on window bonding repair kit......3697
5131... Remove windscreen with Roll Out 2000......3701
5131... Removing windows with a Spider......3709
5131... Removing windows with an oscillating knife......3715
5131... Window glass removal with wire pull handle......3718
5131000 Removing and installing windscreen......3721
5131011 Replace windscreen......3722
5131021 Removing and installing _ replacing windscreen rubber surround......3729
5131030 Removing and installing or replacing left or right gutter strip along windscreen......3733
5131200 Removing and installing _ replacing rear window......3735
5132170 Removing and installing _ replacing door window glass, front left or right......3739
5132211 Replace front left or right rubber window seal for left or right side window......3741
5132420 Remove and install _ replace trim on window frame of front left or right door......3744
5133000 Removing and installing (replacing) power window regulator in left or right front door......3746
5134171 Replacing rear left or right door window......3748
5134211 Remove and install _ replace rubber window seal for rear left or right door window glass......3750
5134420 Removing and installing _ replacing cover on window frame of rear door (front), left or right......3753
5134425 Removing and installing _ replacing trim on window frame of rear left or right door......3755
5135 Overview of tightening torques......3757
5136070 Removing and installing _ replacing left or right rear side window......3758
5136190 Removing and installing (replacing) front left or right side window......3762
5137000 Removing and installing _ replacing complete rear left or right power window regulator......3764
5141000 Removing and installing (replacing) front left or right door trim panel......3766
5141018 Replacing speaker cover on left or right front door trim panel......3770
5141030 Removing and installing _ replacing decorative strip on front left or right door trim panel......3772
5141060 Removing and installing or replacing armrest on door trim panel, front left or right......3776
5142000 Remove and install left or right rear door trim panel......3779
5142018 Replacing speaker cover on rear left or right door trim panel......3782
5142030 Removing and installing _ replacing decorative strip on left or right rear door trim panel......3784
5142060 Removing and installing _ replacing armrest on left or right rear door trim......3788
5143... Removing and installing _ replacing the front triangle window trim (A-pillar), left or right......3791
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left......3793
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right......3796
5143148 Removing and installing _ replacing trim panel for left or right door pillar (Top)......3798
5143148 Removing and installing or replacing trim panel on left or right door post (top)......3806
5143150 Removing and installing _ replacing trim panel for left or right door pillar (bottom)......3808
5143150 Removing and installing or replacing trim for left or right door pillar (bottom)......3815
5143201 Removing and installing or replacing trim panel for roof pillar at front (A-pillar), left or right......3817
5144001 Removing and refitting _ replacing roofliner (version without sliding _ tilting sunroof)......3819
5144011 Removing and installing _ replacing headlining (version with slide _ tilt sunroof)......3820
5145... Removing and installing (replacing) side centre console trim panel......3824
5145... Removing and installing _ replacing side panel on dashboard on left or right......3826
5145... Removing and installing glove box trim panel at bottom right......3828
5145... Removing and installing trim panel in footwell at bottom left......3830
5145... Removing and installing ventilation grille of instrument panel, left and right......3833
5145030 Removing and installing instrument panel trim......3835
5145031 Replacing instrument panel trim......3843
5145075 Removing and installing _ replacing carrier for instrument panel......3845
5145195 Removing and installing _ replacing instrument panel trim, bottom right......3852
5145370 Removing and installing decorative strip on left dashboard......3854
5145380 Removing and installing decorative strip on right dashboard......3856
5146003 Removing and installing _ replacing trim panel for storage shelf......3858
5146050 Removing and installing _ replacing top cover on tail panel......3859
5147 Overview of tightening torques......3861
5147... Removing and installing _ replacing luggage compartment well......3869
5147000 Removing and installing _ replacing front (inside) left or right door sill cover strip......3871
5147000 Removing and installing _ replacing front left door sill cover strip (inner)......3873
5147030 Removing and installing _ replacing rear left or right door sill cover strip (inside)......3877
5147030 Removing and installing _ replacing the rear left or right left door sill cover strip (inner)......3879
5147065 Removing and installing _ replacing rocker panel trim on front left or right entrance (outer)......3882
5147072 Removing and installing _ replacing finishing strip on rear left or right entrance (outer)......3884
5147098 Removing and installing _ replacing trim on C-pillar at bottom left or right......3886
5147101 Removing and installing _ replacing luggage compartment floor trim panel......3888
5147151 Removing and installing _ replacing left luggage compartment wheel arch trim......3890
5147161 Removing and installing _ replacing right luggage compartment wheel arch panel......3893
5147315 Removing and installing _ replacing carpet for vehicle interior......3896
5147370 Detaching and attaching _ replacing the C _ D pillar trim......3899
5147440 Removing and installing or replacing rear carpet on seat pan......3902
5147490 Removing and installing _ replacing underbody protection (front)......3904
5147491 Removing refitting _ replacing rear engine undercover......3907
5148 Overview of tightening torques......3913
5148... Notes for bonding sound insulation (SI), doors......3915
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet......3918
5148060 Removing and installing _ replacing sound insulation in left or right front door......3920
5148070 Removing and installing _ replacing sound insulation in left or right rear door......3923
5149000 Removing and installing or replacing trim for rear lid......3927
5149003 Removing and installing _ replacing left or right rear window frame cover......3929
5149015 Removing and installing _ replacing cover for rear window frame at top......3932
5161 Overview of tightening torques......3934
5165 Overview of tightening torques......3939
5171 Overview of tightening torques......3940
5171... Remove and install _ replace left or right lower front brake air duct......3953
5171... Removing and installing _ replacing left or right torsion strut......3955
5171040 Removing and installing _ replacing front left or right wheel arch cover......3957
5171041 Removing and installing _ replacing rear left or right wheel arch cover......3959
5171071 Removing and installing _ replacing upper bulkhead cover......3961
5171099 Removing and installing _ replacing radiator air duct......3964
5171099 Removing and installing _ replacing the air duct for the coolant radiator......3968
5171345 Removing and installing _ replacing left (rear) suspension cross-brace......3986
5171360 Remove and install _ replace sealing for tailgate......3988
5171412 Removing and installing _ replacing rear spoiler......3990
5171415 Removing and installing rear spoiler......3993
5171447 Removing and installing left or right side sill trim panel......3996
5171482 Removing and installing _ replacing left or right tension strut......3998
5172... Sealing installation......4000
5172000 Replacing edge protection for left or right front door......4002
5172010 Replace edge protection for left or right rear door......4004
5174 Overview of tightening torques......4006
5175 Overview of tightening torques......4007
5175... Removing and installing _ replacing tank cover on left or right......4012
5175001 Removing and installing _ replacing left or right underbody cover......4016
5176030 Removing and installing _ replacing rear engine hood _ bonnet seal......4018
5176031 Removing and installing _ replacing bonnet gasket at the front......4022
Body reinforcement......4025
Door locks, rear......4026
Engine compartment lid catch _ locks......4027
Floor-luggage compartment-engine compartment trim panel......4028
Front Door Locks......4029
Front bumper......4030
Front door trim panel with armrests......4033
Front licence plate holder All models......4034
Gaskets and loose body components......4036
Headlining......4040
Interior mirror with digital compass......4041
Mirrors, Finishers, Ashtrays, Consoles......4046
Power windows, front......4047
Power windows, rear......4048
Rear bumper......4049
Rear door trim with armrests......4050
Removing the windscreen......4051
Repair of damage caused by stone chips on the windshied......4053
Side trim panel with armrests......4062
Tailgate catch......4063
Trim Parts, Covers, Handle Strip......4064
Trim, instrument trim panel......4065
Underbody panelling......4066
Visible corrosion on vehicle add-on parts......4067
52 - SEATS & MOTORCYCLE SEAT......4072
1711... Release the cooling module if there is vibration at the steering wheel or seat rail......4075
5213... Remove and install _ replace support for operation on left or right front seat......4117
5213... Remove and install _ replace trim on left or right front seat......4119
5213... Removing and installing _ exchanging guide for left or right front seat head restraint......4121
5213... Removing and installing _ replacing seat angle adjustment lever on left or right front seat......4123
5213... Removing and installing _ replacing seat height adjustment lever on left or right front seat......4125
5213... Replacing adjustment travel limit for front passenger seat......4127
5213001 Removing and installing front seat, driver's side......4130
5213002 Removing and installing front seat, passenger's side......4137
5213031 Removing and installing _ replacing backrest adjustment lever on left or right front seat......4144
5213040 Removing and installing _ replacing outer cover on left or right front seat (manual)......4146
5213041 Removing and installing or replacing inner cover on left or right front seat......4151
5213198 Removing and installing or replacing rear panel on left or right front seat backrest......4153
5213390 Removing and installing or replacing front left or right head restraint......4157
5213407 Replacing backrest cover for driver's seat......4159
5213408 Replacing backrest cover for front passenger seat......4165
5213417 Replacing upholstery for driver's seat......4171
5213418 Replacing upholstery for front passenger seat......4172
5213422 Replacing upholstery for driver's seat backrest......4173
5213423 Replacing upholstery for front passenger seat backrest......4174
5213526 Remove and install _ replace (manually) seat mechanism on left or right front seat......4175
5214... Performing function check with adapter cable (for seat repairs)......4179
5214040 Removing and installing _ replacing outer cover on left or right front seat (electric)......4181
5214526 Remove and install _ replace seat mechanism on front seat (electrical) at left or right......4186
5215050 Remove or install left or right thigh support from _ on the front seat (sport _ manual)......4191
5215062 Replacing backrest width adjustment with valve on left or right......4195
5215400 Replace seat cover for front seat (Sport) at left or right......4201
5215403 Removing or installing _ replacing thigh support cover on left or right front seat (Sport)......4206
5215417 Replace upholstery for thigh support (Sport) at left or right......4209
5215530 Removing and installing _ replacing backrest frame for left or right front seat......4210
5220... Replace backrest remote unlocking, right......4217
5220... Replacing left backrest remote unlocking......4221
5220... Replacing the middle backrest remote unlocking......4227
5226... Removing and installing _ replacing all guide sleeves for rear head restraints......4233
5226000 Removing and installing _ replacing left or right rear seat......4235
5226002 Removing and installing seat bench......4239
5226038 Remove _ install _ replace seat mechanism for left rear seat......4243
5226039 Removing and installing _ replacing seat mechanism for right rear seat......4244
5226153 Removing and installing _ replacing seat cover for left rear seat......4245
5226155 Installing and removing _ replacing the rear seat cover......4250
5226199 Removing and installing _ replacing rear panel on left (right) rear seat backrest......4255
5226202 Removing and installing _ replacing the rear panel on the rear seat backrest in the centre......4258
5226388 Removing and installing _ replacing rear middle head restraint......4262
5226390 Removing and installing or replacing left or right rear head restraint......4263
5226400 Replacing seat cover for rear seat......4265
5226412 Replace backrest cover for rear seat, right (left)......4270
5226414 Replacing backrest cover for centre rear seat......4274
5226721 Replacing the rear seat backrest (frame), centre......4277
5226722 Removing and installing _ replacing rear seat backrest (frame) on the right (left)......4284
5226725 Replace seat bench support......4291
6.2.6 Other seats......4292
Cleaning and care of leather in vehicles All model series......4293
54 - SLIDE_TILT SUNROOF & SOFT TOP......4297
4100... Notes on the water drain hose of the slide _ tilt sunroof......4298
5123... Removing _ installing ball sockets with clip......4300
54 operating fluid overview......4309
5410... Repair instructions for bonded seals......4310
5413... Notes on panorama glass roof (initialisation _ normalisation _ learning of characteristic curve)......4315
5413004 Adjusting front or rear glass slide _ tilt sunroof panel......4317
5413046 Removing and installing _ replacing the roller sunblind......4321
5413047 Removing and installing _ replacing inside left or right gasket on the slide _ tilt sunroof......4323
5413055 Replace gasket for panorama glass roof frame......4325
5413085 Removing and installing _ replacing complete panorama glass roof......4327
5413090 Removing and installing _ replacing wind deflector......4335
5413240 Removing and installing _ replacing front glass slide _ tilt sunroof panel......4338
5413250 Removing and installing _ replacing rear glass slide _ tilt sunroof panel......4340
5413556 Replace frame of panorama glass roof......4343
Electric components for slide _ tilt sunroof......4344
Measures for leather complaints (seats)......4345
Mechanical components, slide _ tilt sunroof......4353
61 - GENERAL VEHICLE ELECTRICAL SYSTEM......4354
1200... Notes _ information on start assistance (jump starting)......4361
2434... Manually operating the parking lock emergency release......4365
2516061 Replace selector lever knob (AISIN F21FT _ F22AW)......4371
4.11 Electrical wires......4377
5145475 Removing and installing (replacing) trim for light operating facility......4383
61 operating fluid overview......4385
6100... Battery charging calendar......4386
6100... Diagnosis for Condition Based Service......4387
6100... Encode _ program control unit(s)......4391
6100... Notes for disconnecting and connecting the vehicle battery......4393
6100... Notes on handling optical fibres......4397
6100... Safety instructions for handling vehicle battery......4399
6100730 Encode _ program control unit(s) (After vehicle test)......4400
6112... Information on intelligent battery sensor (IBS)......4402
6112001 Replacing positive battery cable (from battery to front power distribution box)......4406
6112013 Replacing the battery earth lead......4410
6112062 Replace wiring harness at front bumper panel......4415
6112200 Replacing wiring harness of left or right front door......4417
6112210 Replacing wiring harness of left or right rear door......4420
6113... Butt connector for repairing a plug connection......4423
6113... Connector housing, LCC contact (load current contact)......4433
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin......4436
6113... Crimping Micro Power Quadlock contacts (MPQ)......4439
6113... Crimping Micro Quadlock System contacts (MQS)......4441
6113... Crimping annular contacts......4443
6113... Crimping optical fibres......4444
6113... Crimping stop parts......4446
6113... Cutting off, stripping insulation and cutting optical fibres to length......4453
6113... Cutting to length and stripping insulation from cables......4457
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ......4458
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ......4461
6113... In-line plugs, 2-pin, System JPT ELA......4464
6113... In-line plugs, 4-pin, System DFK ELA......4466
6113... In-line plugs, 6- to 50-pin, System Elo......4468
6113... Inline connectors, 6-, 8-pin, System MQS......4471
6113... Inline plugs, 4-, 10-pin, System Elo......4473
6113... Installing comb connector for retrofitting _ repairs......4475
6113... Notes for opening contacts and locks of different plug contact systems......4481
6113... Opening plug housings and removing contacts of different plug systems......4487
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ......4490
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ......4494
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power......4496
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ......4498
6113... Special tools for wiring harness repairs......4500
6113... Treating cables and optical fibres......4503
6113... Unlocking and disconnecting different plug connections......4504
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles......4517
6114... Removing and installing power distribution box (front)......4531
6114... Replace front power distribution box......4533
6114035 Rem.& install _ replace power distribution box front positive battery cable......4539
6120 Overview of tightening torques......4544
6120... Battery replacement information......4549
6120... Notes on AGM battery......4553
6120503 Vehicle battery - closed-circuit current monitoring......4561
6120900 Disconnecting and connecting battery earth lead......4562
6120908 Carrying out a voltage interruption of the 12-V battery......4566
6121 Overview of tightening torques......4568
6121010 Removing and installing battery......4571
6121017 Replace battery......4576
6121028 Charging battery......4577
6121028 Recharge vehicle battery......4579
6125 Overview of tightening torques......4583
6125... Assessing the transport capability of cell block in service workshops......4586
6125... Notes on repair of high-voltage battery unit......4589
6131... Removing _ installing _ replacing the control unit for touch detection......4594
6131... Removing _ installing _ replacing the engine electrical system for lane departure warning......4597
6131... Removing and installing (replacing) fuel filler door release switch......4600
6131... Replace switch for backrest width adjustment......4604
6131008 Removing and installing _ replacing steering column switch cluster (SZL)......4606
6131011 Replacing coil spring cassette......4609
6131014 Removing and installing _ replacing Start _ Stop switch......4613
6131037 Removing and installing _ replacing light operating facility......4617
6131043 Removing and installing roof?switch centre......4620
6131062 Removing and installing _ renewing button for steering wheel heating......4623
6131068 Removing and installing _ replacing switch for front passenger airbag deactivation......4625
6131079 Removing and installing _ replacing switch for hazard warning flashers......4627
6131082 Removing and installing (replacing) switch for central locking system......4629
6131083 Remove and install (replace) tailgate lock switch......4633
6131113 Removing and installing _ replacing both shift paddles for automatic transmission......4637
6131116 Replacing the rocker switch for rear power window regulator......4640
6131117 Removing and installing _ replacing power window switch (driver's side)......4643
6131118 Removing and installing _ replacing power window switch of front passenger side......4646
6131132 Removing and installing _ replacing the shift paddles for the transmission (M sports steering wheel)......4647
6131134 Removing and installing _ replacing USB audio interface connecting socket......4651
6131139 Replacing switch for backrest remote unlocking......4654
6131172 Removing and installing _ replacing switch for electromechanical parking brake......4656
6131195 Removing and installing (replacing) front controller......4660
6131197 Removing and installing _ renewing centre console operating facility......4662
6131204 Replacing operating unit for seat adjustment......4664
6131208 Removing and installing _ replacing switch for lumbar support......4666
6131221 Removing and installing _ replacing both multifunction steering wheel switches (M sports steering wheel)......4668
6131221 Removing and installing _ replacing both multifunction steering wheel switches......4672
6131231 Removing and installing _ renewing steering wheel module control unit......4675
6131231 Removing and installing _ replacing steering wheel module (M sports steering wheel)......4678
6131233 Removing and installing _ replacing engine electrical system for lane departure warning (M sports steering wheel)......4681
6131310 Replacing brake light switch......4684
6131342 Removing and installing gear selector switch......4687
6131362 Removing and installing the receiver for the radio remote control (replacing)......4701
6131544 Replacing roof switch cluster......4704
6133 Overview of tightening torques......4706
6133050 Remove and install _ replace left (right) fanfare......4707
6134... Removing and installing _ replacing 12-V power socket......4710
6135... Notes on ESD protection (Electro Static Discharge)......4716
6135... Overview of additional work for the removal and installation or replacement of electronic components in the body area _ windscreen......4720
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)......4726
6135... Removing and installing (replacing) control unit for backrest remote unlocking......4740
6135080 Removing and installing _ replacing control unit _ module for left or right seat adjustment......4743
6135095 Removing and installing _ replacing control unit _ module for seat heating......4746
6135177 Removing and installing (replacing) rain _ light sensor......4749
6135179 Replacing and installing (replacing) the solar rain _ light sensor and condensation sensor......4750
6135196 Removing and installing (replacing) control unit for automatic operation of tailgate system......4755
6135240 Removing and installing (replacing) Smart Opener control unit (non-contact rear lid opening)......4759
6135243 Removing and installing (replacing) Smart Opener top sensor line (non-contact rear lid opening)......4762
6135245 Removing and installing (replacing) Smart Opener bottom sensor line (non-contact rear lid opening)......4765
6135278 Remove _ install Body Domain Controller (BDC)......4768
6135360 Removing and installing control unit for camera-based driver support systems (KAFAS)......4771
6135679 Initializing rain _ light sensor......4774
6135779 Replace Body Domain Controller control unit (BDC)......4775
6135861 Replacing control unit for camera-based driver support systems (KAFAS)......4776
6136605 Removing and installing _ replacing relay for fan control......4777
6161 Overview of Technical Data......4779
6161 Overview of tightening torques......4784
6161021 Replacing left or right windscreen wiper blade......4786
6161071 Replace both wiper blades and wiper arms......4789
6161081 Replacing the left or right wiper arm......4795
6161100 Removing and installing _ replacing both windscreen wiper arms......4800
6161270 Completely removing and installing the console for the windscreen wiper system including engine......4806
6161270 Removing and installing (replacing) console for windscreen wiper system complete with electric motor......4815
6162020 Replacing the wiper blade for the rear wiper......4818
6162030 Replacing (removing and installing) wiper arm for rear wiper......4821
6162060 Removing and installing _ replacing rear wiper motor......4824
6166 Overview of tightening torques......4826
6171030 Removing and installing _ renewing all washer jets of windscreen washer system......4827
6171061 Replace the washer fluid reservoir for the window washer system......4831
6171100 Removing and installing _ replacing windscreen washer pump......4834
Adapter cable for OBD socket All series......4836
Adapter cable, 3-pin All series......4837
Assessing the transport capability of high-voltage battery units in service workshops......4838
Automatic engine start-stop function......4841
Battery charge state All models......4848
Battery exchange in vehicles with a high-voltage system......4850
Battery master document......4851
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)......4860
Battery with terminal F4x _ F52......4866
Form for equipotential bonding screw connections......4867
Head-Up Display......4875
Horn _ fanfare (F4x)......4876
Instructions for 12 V dual storage system......4877
Notes for opening and closing cable straps......4882
Notes on earth bonding screw connections......4886
Notes on handling the high-voltage battery unit in vehicles with water damage......4887
Notes on repair of high-voltage battery unit......4889
Overview of high-voltage battery unit cooling......4893
Peripherals box, 26-pin all models......4894
Power distribution box, current terminals (F4x _ F52)......4895
Rear wiper F4x......4896
Replace the gel pad for rain-light-solar-condensation sensors......4897
Safety information for handling electric and hybrid vehicles......4903
Switch F4x _ F52......4907
Windscreen washer system (F4x _ F52)......4908
Windscreen wiper (F4x _ F52)......4909
62 - INSTRUMENTS......4910
6211280 Removing and installing _ replacing instrument panel......4911
6230... Replace the sound insulation for the Head-Up Display......4914
6230... Replacing service cover for Head-Up Display......4920
6230005 Removing and installing _ replacing trim for Head-Up Display......4924
6230010 Removing and installing head-up display......4926
6230515 Replacing head-up display......4929
6230530 Replace combination disc (Head-Up Display)......4930
Instrument cluster (F4x)......4934
Release _ pressing-off tool......4935
Roller operation......4937
63 - LIGHTS......4938
4.1.1 Headlamps status and function......4941
4.1.2 Headlight alignment......4942
4.1.3 Headlamp switch......4943
4.1.5 Self-levelling suspension devices (if required)......4944
4.1.6 Headlight cleaning system (if required)......4945
4.2.1 Rear lights status and function......4946
4.3.2 Brake lights switch......4947
6162115 Replacing washer jet for rear windscreen washer system......4948
6310... Light patterns from different low-beam headlight types......4952
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)......4956
6310... Test requirements for headlights vertical aim adjustment......4959
6310004 Adjusting headlights......4965
6310014 Adjusting fog lights......4966
6311... Installing headlight repair kit......4967
6311760 Replacing FLEL control unit......4970
6311820 Replacing left cornering light LED module......4973
6312... Headlight fogging fault pattern......4976
6312... Repairing headlights......4977
6312003 Removing and installing left headlight......4979
6312140 Removing and installing (replacing) left headlight - LED technology -......4982
6313250 Removing and installing _ replacing front left or right side repeater mirror......4985
6317070 Removing and installing _ replacing left fog light......4986
6321030 Replacing bulb holder for left or right rear light (side panel)......4988
6321035 Replacing bulb holder for left or right rear light (in tailgate)......4991
6321240 Removing and installing _ replacing left rear light (on tailgate)......4994
6321260 Removing and installing _ replacing left, rear light (on side wall)......4998
6321400 Replace trim for water channel (left or right)......5003
6325000 Removing and installing _ replacing additional brake light......5005
6326000 Removing and installing _ replacing left or right number _ license plate light......5007
6331... Remove and install _ replace interior light on left or right......5009
6331000 Removing and installing _ replacing interior roof light (front)......5011
6331003 Removing and installing _ replacing the interior roof light (rear)......5014
6331020 Removing and installing _ renewing footwell light......5016
6331050 Removing _ installing and replacing the vanity mirror light......5020
6331080 Removing and installing _ replacing luggage compartment light......5022
6331150 Removing and installing _ replacing glovebox light......5024
6331165 Replacing the front centerstack LED module......5026
6331320 Replacing LED module in the front door trim panel on the left or right......5029
6331325 Replace the LED module for rear door trim, left or right......5033
6399... Notes for replacing the protective cap of the headlight......5037
6399... Replacing the bulb for the interior light......5039
6399... Safety information for exchanging bulbs (interior lighting)......5042
6399... Safety information for handling bulbs _ light sources (exterior lights)......5043
6399072 Replace halogen bulb for left headlight......5045
6399075 Replace halogen bulb for left high beam headlight......5048
6399201 Replacing halogen bulb for front left or right fog light......5051
6399273 Replacing bulb for turn indicator, front left......5053
6399315 Replacing bulb(s) for left or right rear light (on side panel)......5056
6399315 Replacing bulb(s) for left or right rear light (rear lid)......5057
6399431 Replacing bulb for front interior roof light......5058
6399432 Replacing bulb for interior roof light (rear)......5060
6399461 Replacing bulb for glove box light......5062
Adaptive Headlights......5064
Brake lights F4x......5084
Fog light, additional lights, BMW, F45 _ F52......5085
Headlight F4x _ F52......5086
Headlight, BMW, F4x _ F52......5087
Individual headlight parts LED F4x......5088
Interior lighting, BMW, F4x _ F5x......5089
Number plate light, BMW, F-series......5090
Rear light cluster F4x _ F52......5091
Remounting the LED module......5092
64 - HEATING & AIR CONDITIONING......5094
6100... Safety information on handling hybrid cars......5098
6131251 Removing and installing (replacing) audio operating facility......5102
64 operating fluid overview......5107
6400... Overview of A _ C service station......5110
6400... Overview of refrigerant oil to be filled......5111
6411... Overview of actuator drives on the heating and air-conditioning unit......5113
6411206 Removing and installing _ replacing heating and air-conditioning unit......5115
6411208 Replace heat exchanger......5122
6411213 Removing and installing _ replacing heater _ air conditioner fan......5125
6411225 Replacing controller for heating and A _ C system blower......5127
6411376 Removing and installing (replacing) control panel for heating and air conditioning system......5130
6411380 Removing and installing _ replacing control unit for air conditioning......5132
6411806 Removing and installing _ replacing actuator drive for fresh _ recirculated air flap......5134
6411841 Replacing actuator drive for right footwell flap......5138
6411866 Remove and install _ replace the controller drive of the mixed air flap (left)......5141
6411868 Removing and installing _ replacing the controller drive of the defroster flap......5143
6411872 Removing and installing _ replacing actuator drive for blending flap (right)......5146
6411906 Removing and installing _ replacing the temperature sensor of the ventilation......5148
6411908 Removing and installing _ replacing footwell temperature sensor (left)......5150
6411943 Replace the evaporator temperature sensor......5152
6411991 Removing and installing _ replacing sensor for automatic recirculated air control (AUC)......5154
6412... Initialising Telestart hand-held transmitter......5157
6422115 Removing and installing left fresh air grille......5158
6422118 Replace fresh air grille, left......5159
6422125 Removing and installing right fresh air grille......5161
6422128 Replace fresh air grille, right......5162
6422165 Removing and installing centre fresh air grille......5164
6422167 Replacing middle fresh air grille......5165
6422191 Removing and installing _ replacing rear cabin fresh air grille (High A _ C system)......5168
6431 Overview of tightening torques......5170
6431010 Replacing microfilter for interior ventilation......5171
6450... A _ C performance test......5175
6450... Instructions for handling R1234yf refrigerant......5177
6450... Leak detection with forming gas......5179
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)......5189
6450... Note for handling R134a refrigerant......5193
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil......5195
6450... Safety information for handling refrigerant R1234yf......5198
6450... Safety informations for handling refrigerant oil......5200
6450... Safety informations for handling tetrafluorethane refrigerant R134a......5203
6450010 Drawing off, evacuating and filling heating and air conditioning system (R134a)......5205
6451 Overview of tightening torques......5212
6451... Perform leakage test for evaporator......5213
6451001 Cleaning evaporator......5216
6451520 Removing and installing or replacing expansion valve......5219
6451598 Replacing evaporator......5223
6452 Overview of tightening torques......5228
6452... Instructions for opening and part exchange in refrigerant circuit......5231
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)......5234
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)......5242
6452523 Replacing compressor for air conditioning......5249
6453 Overview of tightening torques......5253
6453... Instructions for desiccant insert replacement......5256
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers......5258
6453520 Replacing safety pressure switch......5260
6453551 Removing and installing _ replacing air conditioning condenser (without draw-off, evacuation and filling)......5264
6453551 Removing and installing _ replacing capacitor (with desiccant insert) for heating and air conditioning system......5288
6453641 Replacing the line from the air conditioning compressor to the air conditioning condenser (without draw-off, evacuation and filling)......5292
6453650 Replacing the line from the air conditioning compressor to the evaporator (from compressor to separation point) (without drawing off, evacuating and filling)......5328
6453651 Replacing the line from the air conditioning compressor to the evaporator (from separation point to evaporator) (without drawing off, evacuating and filling)......5341
6453690 Replacing the line from the evaporator to the condenser (without draw-off, evacuation and filling)......5376
Air conditioning compressor......5428
Draw off the contaminated R1234yf refrigerant and dispose of it......5431
Heater _ air conditioner......5434
Heating and air-conditioning unit (evaporator), switching elements......5435
Heating and air-conditioning unit (expansion valve), switching elements......5436
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)......5437
Main group 64......5438
Musty odour from heating and air conditioning system, evaporator cleaning......5439
Rear light cluster, BMW, F45, F46, F48, F49......5443
Refrigerant Lines and Expansion Valve......5444
air conditioning, refrigerant amounts, BMW, F25, F26, F45, F46, F48, F49......5447
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS......5448
6135... Removing and installing _ replacing luggage compartment aerial for Comfort Access (without third seating row)......5450
6135953 Remove and install _ replace interior aerial for Comfort Access (in front)......5453
6135954 Removing and installing _ replacing interior aerial for Comfort Access (rear)......5455
6135975 Removing and installing _ replacing bumper aerial for Comfort Access......5457
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)......5459
6512051 Removing and installing _ renewing central bass speaker -driver's side- (under front seat)......5461
6512053 Remove and install _ replace the central bass on the passenger's side (under the front seat)......5464
6512071 Removing and installing or replacing amplifier......5465
6512072 Removing and installing _ replacing amplifier (hi-fi system _ Harman Kardon)......5468
6512315 Removing and installing (replacing) HU-H)......5472
6512320 Removing and installing (replacing) Headunit Basis......5476
6513050 Removing and installing _ replacing speaker (tweeter in mirror triangle)......5480
6513060 Removing and installing _ replacing speaker (mid-range speaker, in instrument panel)......5483
6513062 Removing and installing _ replacing speaker (tweeter, in dashboard)......5485
6513070 Removing and installing _ replacing speakers (mid-range speaker, front door left and right)......5487
6513080 Removing and installing _ replacing speaker (tweeter in rear door)......5488
6513090 Removing and installing _ replacing speaker (mid-range speaker in rear door)......5490
6520035 Removing and installing _ renewing roof aerial......5491
6520037 Remove and install _ replace roof-mounted aerial with telematics control unit......5493
6520090 Removing and installing or replacing aerial amplifier......5497
6520150 Removing and installing _ replacing back-up aerial......5499
6520350 Removing and installing _ replacing interference suppression filter......5501
6524020 Removing and installing _ replacing wave trap......5503
6524100 Removing and installing _ replacing aerial......5505
6550057 Removing and installing _ replacing Central Information Display (CID)......5508
6575055 Removing and installation _ replacing emergency power siren with tilt sensor......5511
6576629 Removing and installing (replacing) pedestrian protection sensor (impact absorber)......5512
6577016 Removing and installing _ replacing airbag control unit......5515
6577602 Replacing seat occupancy mat for front passenger seat occupancy detector......5518
6577720 Removing and installing (replacing) left B-pillar sensor......5521
6577725 Removing and installing _ replacing right B-pillar sensor......5523
6577740 Removing and installing (replacing) the front door sensor, left......5524
6577745 Remove and install (replace) the sensor for the right front door......5526
6581060 Removing and installing _ replacing outside temperature sensor......5527
6583020 Removing and installing (replacing) Car Information Computer (CIC)......5529
Central information display (CID)......5532
Control of airbag deployment......5533
New audio test CD for complaints about sound system playback All series......5535
Speakers......5537
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION......5539
6582300 Removing and installing (replacing) Touchbox controller control unit......5540
6620508 Removing and installing (replacing) control unit (Park Distance Control)......5544
6620515 Removing and installing _ replacing a front left (outer) ultrasonic sensor......5547
6620516 Removing and installing _ replacing a front right (outer) ultrasonic sensor......5549
6620517 Remove and install _ replace an ultrasonic sensor at front centre right (inside) (Park Distance Control)......5551
6620517 Removing and installing _ replacing an ultrasonic sensor at front centre left (inside) (Park Distance Control)......5554
6620534 Removing and installing _ replacing a rear left ultrasonic transducer (PDC)......5557
6620535 Removing and installing _ replacing a rear right ultrasonic transducer (PDC)......5559
6620536 Removing and installing _ replacing a rear, centre left ultrasonic transducer (PDC)......5562
6620537 Removing and installing _ replacing a rear centre right ultrasonic transducer (PDC)......5564
6633008 Removing and installing _ replacing of the Parking Manoeuvring Assistant control unit......5566
6633010 Removing and installing _ replacing ultrasonic sensors for Parking Manoeuvring Assistant......5569
6651030 Remove and install _ replace KAFAS camera......5570
6653010 Calibrating reversing camera......5573
6653010 Calibrating the rear view camera......5575
6653020 Removing and installing (replacing) reversing camera......5576
Problems with audio _ navigation CDs _ DVDs All series......5578
67 - ELECTRIC MOTOR......5581
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)......5582
6711510 Removing and installing _ replacing actuator drive for front left or right door central locking drive......5588
6711530 Removing and installing _ replacing actuator drive for rear left or right central locking......5589
6711555 Removing and installing _ replacing servodrive for fuel filler flap......5590
6711560 Replacing actuator drive for tailgate locking......5592
6713001 Replacing drive unit for electrically operated left or right exterior mirror......5593
6713526 Removing and installing _ replacing left or right mirror electronics......5595
6731... Notes on initialisation of electric seat actuator drives......5600
6761007 Removing and installing _ replacing drive with gearbox (rear) for actuating slide _ tilt sunroof (rear)......5601
6761515 Replacing electric motor with gearbox (front) for operation of slide _ tilt sunroof......5604
6762... Notes on initializing power windows......5606
6762000 Removing and installing or replacing flat motor for front left or right power window regulator......5609
6762020 Removing and installing _ replacing flat motor for rear left or right power window regulator......5611
6763512 Replacing wiper motor......5613
Mirror adjustment _ engine......5614
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS......5615
7160051 Removing and installing _ replacing complete trailer tow hitch......5616
7160700 Removing and installing _ replacing trailer tow hitch control unit......5620
Trailer tow hitch......5622
72 - BODY PARTS & ACCESSORIES......5623
0000... Microencapsulated screws......5625
4100... Procedure for vehicles with active pedestrian protection after an accident......5626
4100... Replacing blind rivets......5629
4100513 Fix bolts on the new part......5634
6100... Repairing airbag cables......5637
72 Safety information and general information......5639
7200... Replacing the seat belt clip......5641
7200... Safety regulations for handling components with gas generators......5642
7211 Overview of tightening torques......5645
7211... Check list for automatic seat belt......5650
7211... Check the 3-point automatic-reel belt......5653
7211... Checking automatic seat belt......5659
7211... Checklist for front seat......5664
7211033 Removing and installing _ replacing front left or right seat belt (Roller)......5666
7211033 Removing and installing _ replacing front left or right seat belt......5685
7211070 Removing and installing _ replacing the lower strap at the front on the driver's seat (front passenger seat)......5691
7211092 Removing and installing _ replacing rear left or right seat belt (roller)......5694
7211096 Removing and installing _ replacing rear left or right lower strap......5697
7211097 Removing and installing _ replacing rear centre lower strap fitting......5700
7211101 Removing and installing _ replacing rear centre seat belt......5703
7212... Deactivating front passenger airbags with key switch......5706
7212... Notes on scrapping vehicles with gas generators (airbag system)......5708
7212... Procedure after airbag deployment as result of an accident......5711
7212... Unlocking _ locking airbag plug connections......5717
7212000 Removing and installing or replacing airbag module on passenger's side......5722
7212004 Removing and installing _ replacing airbag module for driver's knee protection......5725
7212006 Removing and installing _ replacing airbag module for passenger knee protection......5727
7212050 Removing and installing or replacing side airbag, front left or right seat......5729
7212060 Removing and installing or replacing left or right head airbag......5735
7212061 Removing and installing _ replacing left or right head airbag (version with slide _ tilt sunroof)......5739
8.1.1 Acoustic insulation system......5741
Airbag modules......5742
Deactivating and reactivating airbags _ acoustic seat belt reminder......5743
Overview of the clips and unlocking tools for head airbag fastening......5753
Seat belt......5754
84 - COMMUNICATION SYSTEM......5755
6100... Notes on handling wiring harnesses and cables......5757
6520030 Removing and installing _ replacing empty housing for roof-mounted aerial......5765
8410011 Replacing emergency battery for Telematic Communication Box (TCB)......5769
8410515 Replacing the emergency battery for the telematics control unit in the luggage compartment (after vehicle diagnosis)......5772
8410520 Replacing the telematics control unit emergency battery under the headlining (without panorama glass roof) (after vehicle diagnosis)......5775
8410522 Replacing the emergency battery for telematics control unit under the headlining (with panorama glass roof) (after vehicle diagnosis)......5777
8410522 Replacing the telematics control unit emergency battery under the headlining (with panorama glass roof) (after vehicle diagnosis)......5779
8410530 Replacing the emergency battery for the telematics control unit in the vehicle interior (behind the glove box) (after vehicle diagnosis)......5782
8410700 Removing and installing _ replacing base plate......5785
8410810 Removing and installing (replacing) Telematic Communication Box......5790
8410820 Remove and install (replace) telematics control unit......5793
8410830 Removing and installing the telematics control unit in the headlining (without panorama glass roof)......5796
8410832 Removing and installing telematics control unit under headlining (with panorama glass roof)......5799
8410835 Removing and installing the telematics control unit in the luggage compartment (after vehicle diagnosis)......5802
8410840 Removing and installing the telematics control unit in the vehicle interior (behind the glove box)......5805
8410850 Replacing the telematics control unit in the headlining (without panorama glass roof) (after vehicle diagnosis)......5808
8410852 Replacing the telematics control unit in the headlining (with panorama glass roof) (after vehicle diagnosis)......5811
8410855 Replacing the telematics control unit in the luggage compartment (after vehicle diagnosis)......5814
8410860 Replacing telematics control unit in the vehicle interior (behind the glove box) (after vehicle diagnosis)......5817
8431020 Removing and installing _ replacing hands-free system speaker......5820
8431550 Removing and installing _ replacing hands-free microphone, driver's side......5822
Drawbar load sign omitted All with options 235 and 3AC......5824
Telephone F4x......5826
97 - VEHICLE PERSERVATION......5827
0011... Information for handling the documents repair instructions, technical data, AZD......5828
4100... Information _ warning labels......5864
99 operating fluid overview......5865
Cosmetic repairs on wheel rims......5866
Main group 97......5875
New BMW paint brochure......5876
99 - PAINT......5877
6100... Notes on handling the high pressure cleaner......5878
6400... Information on using cleaning agent _ paints (personal protection equipment)......5882
99 Notes on using temperature-controlled infra-red radiators......5894
9900... General instructions on paintwork......5896
9900... Touching up paintwork damage......5898
