Volvo Construction Excavators EC700C HR, EC700C L, EC700C LD Repair Service Manual

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Price: US$ 65.00

Complete service repair manual with Electrical Wiring Diagrams for Volvo Construction Excavators EC700C HR, EC700C L, EC700C LD, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Volvo Construction Excavators EC700C HR, EC700C L, EC700C LD workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,959 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
0 - Foreword.....2
0 - GENERAL.....3
  00 - DESCRIPTION; COMPLETE MACHINE.....4
    Demolition machine, description.....4
    Machine view, demolition.....6
    Machine view.....8
    Product plates.....10
  03 - SPECIFICATIONS.....12
    Air conditioning unit, specifications.....12
    Alternator, specifications.....15
    Audio remote controller, specifications_{11-51-11}.....16
    Audio remote controller, specifications_{11-51-37}.....18
    Auto_Manual pump control switch, specifications .....21
    Battery, specifications.....23
    Boom lifting cylinder, specifications .....24
    Boom, specifications .....26
    Bucket cylinder, specifications .....27
    Cab, weight .....29
    Circuit breaker, specification .....31
    Control lockout lever switch, specifications .....32
    Control pattern selector valve, specifications .....34
    Coolant pump, thermostat, specifications.....36
    Cooling system, specifications.....38
    Counterweight, specifications_{11-37-58}.....39
    Counterweight, specifications_{11-38-24}.....40
    Counterweight, tightening torques_{11-41-56}.....41
    Counterweight, tightening torques_{11-42-31}.....43
    Diesel coolant heater (10kw), specifications .....45
    Dipper arm cylinder, specifications .....47
    Dipper arm, specifications .....49
    Electric horn, specifications.....50
    Electrical system, specifications.....51
    Electronic climate control unit ECC, specification.....53
    Emergency engine speed control switch, specifications .....55
    Engine - Pump control, specification.....57
    Engine control unit E-ECU, specifications.....59
    Engine speed control switch, specifications.....61
    Engine, specifications.....63
    Engine, weights.....64
    Frame and track unit, specifications .....65
    Fuel feed pump, specifications.....66
    Fuel filler pump, specifications.....67
    Fuel system, specifications.....68
    Fuel system, tightening torques.....69
    Fuel tank, specifications.....70
    Fuse, specifications_{11-53-12}.....71
    Fuse, specifications_{11-53-41}.....73
    Hammer return filter, specifications .....75
    Hour counter, specifications .....77
    Hydraulic oil cooling system, specifications .....79
    Hydraulic pump, specifications .....81
    Hydraulic tank, specifications .....82
    Keypad, specification.....83
    Line rupture valve (arm), specifications .....86
    Line rupture valve (boom), specifications .....87
    Logic valve, specifications .....88
    Lower wiper motor, specifications.....89
    Lubrication system, specifications.....91
    Main control valve, specifications .....92
    Measurement conversion tables.....94
    Oil cooler, specifications .....103
    Preheating, specifications.....104
    Pressure accumulator, specifications .....106
    Proportional relief valve, specifications .....107
    Proportional solenoid valve, specifications .....109
    Proportional solenoid valve, specifications-[3111].....111
    Radio with CD and MP3 player, specifications .....114
    Recommended hydraulic oil, specifications .....117
    Relay, specifications .....120
    Remote control valve (Lever), specifications.....121
    Remote control valve (pedal), specifications .....123
    Rotating beacon, specifications.....125
    Rotator pump, specifications_{11-09-31}.....127
    Rotator valve, specifications_{11-09-57}.....128
    Servo hydraulic selector valve, specifications .....129
    Servo pump, specifications .....131
    Shock reducing valve, specifications .....133
    Solenoid valve, specifications.....135
    Solenoid valve, specifications_{11-25-56}.....137
    Solenoid valve, specifications_{11-26-22}.....139
    Start switch, specifications .....140
    Starter motor, specifications.....142
    Swing gearbox, specifications_{11-48-08}.....143
    Swing gearbox, specifications_{11-48-34}.....144
    Swing motor, specifications_{11-46-37}.....145
    Swing motor, specifications_{11-47-03}.....146
    Swing ring gear, specifications .....148
    Tightening torque, specifications .....149
    Tightening torque, specifications_{11-39-13}.....151
    Tightening torque, specifications_{11-39-48}.....153
    Tightening torque, specifications_{11-40-23}.....155
    Tightening torque, specifications_{11-40-58}.....157
    Tightening torques.....158
    Track gearbox, specifications_{11-49-14}.....167
    Track gearbox, specifications_{11-49-39}.....168
    Track gearbox, specifications_{11-50-05}.....169
    Track motor, specifications .....170
    Travel alarm, specifications.....171
    Undercarriage, tightening torque_{11-43-23}.....172
    Undercarriage, tightening torque_{11-44-02}.....174
    Upper wiper motor, specifications.....176
    Valve mechanism, tightening torques.....178
    Valve system specifications.....179
    Windscreen flusher pump, specifications .....180
    Wiper controller, specifications.....182
    Wireless control unit W-ECU, specification.....184
    Work lights and extra lights, specifications.....186
  07 - STANDARD TIME.....188
    Operation numbers for additional work.....188
  09 - MISCELLANEOUS.....190
    Control units, changing.....190
    Hydraulic cylinders, dieseling.....192
    Service positions.....196
    Welding on the machine.....199
1 - STANDARD PARTS, SERVICE.....202
  16 - LUBRICANT; FUEL; OTHER FLUID.....203
    Alternative fuels.....203
    Coolant with freezing and corrosion protection.....206
    Recommended lubricants.....210
    Specification, filling capacities.....213
  17 - SERVICE.....214
    Air cleaner primary filter, change.....214
    Air cleaner primary filter, clean.....216
    Air cleaner secondary filter, change.....218
    Air conditioner main filter, change.....221
    Air conditioner main filter, clean.....225
    Arrival Inspection, according to Inspection Programme.....229
    Battery condition, check.....234
    Bearings.....237
    Cab, prefilter, clean.....241
    Cab, prefilter, replace.....243
    Cab; door, covers, hinges, joints and locks, lubricate.....245
    Cleaning prior to repair.....247
    Coasting left and right swing.....251
    Condition test and maintenance program.....253
    Coolant anti-freeze resistance, checking-[0634].....255
    Coolant level, check.....259
    Coolant, change.....260
    Creeping of hydraulic cylinder.....262
    Cylinder speed.....264
    Delivery Inspection, according to Inspection Programme.....266
    Engine oil and filter, changing.....270
    Engine, oil level, check.....273
    Fuel filter extra (water separator element), check_drain.....274
    Fuel filter, change.....275
    Fuel tank air ventilation filter, change.....277
    Fuel tank sediment, drain.....279
    Hoses and tubes.....280
    Hydraulic oil cooler outside, cleaning.....284
    Hydraulic oil drain filter, change.....286
    Hydraulic oil level, check.....287
    Hydraulic oil return filter, replacing.....288
    Hydraulic oil servo filter, change.....291
    Hydraulic oil suction strainer, clean.....292
    Hydraulic oil tank breather filter, replacing.....294
    Hydraulic oil, changing.....296
    Loose and loss of bolts, check.....299
    Lubrication, see lubrication chart.....302
    MATRIS, reading, export reading.....304
    Maintenance of Stored Machines, according to Inspection Programme.....307
    Maintenance service, daily.....311
    Maintenance service, every 1000 hours.....312
    Maintenance service, every 2000 hours.....314
    Maintenance service, every 250 hours.....316
    Maintenance service, every 4000 hours.....318
    Maintenance service, every 50 hours.....321
    Maintenance service, every 500 hours.....323
    Maintenance service, every 6000 hours.....325
    Measuring condition.....328
    Measuring of swing bearing clearance.....331
    Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change.....334
    Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean.....335
    Oil-bath air cleaner's reservoir (optional equipment), oil, check.....336
    Pressure testing.....338
    Radiator outside, cleaning.....342
    Replacement parts.....344
    Safety when servicing.....348
    Service methods.....352
    Service.....356
    Starting engine with booster cables.....358
    Straight traveling performance.....362
    Swing bath grease, check.....364
    Swing gearbox oil level, check.....365
    Swing motor gearbox, changing oil.....367
    Swing ring gear bearing, lubricate.....370
    Swing speed.....371
    Test-run and check.....372
    The machine, check for external damages, cracks and wear damages.....375
    Track gearbox oil level, check.....378
    Track motor gearbox, changing oil.....379
    Track running speed.....381
    Track shoe bolts, check.....383
    Track tension_condition, check.....385
    Travel Speed.....387
    VCADS Pro, logged errors, read off.....389
    Valve clearance, check_adjust.....392
    Warranty inspection 100 hours.....399
    Warranty inspection 1000 hours.....401
    Warranty inspection.....403
    Washer fluid level, check.....405
    Water separator filter element, change.....406
    X1 return filter (optional equipment), change.....408
  19 - GENERAL.....410
    Basic check, Engine.....410
    CE-marking, EMC-directive.....412
    Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope.....415
    Checklist after a fire or heat exposure.....421
    Component locations.....425
    Cylinder block, description.....427
    Decontamination.....429
    E-ECU MID 128 non-programmed, replacing.....433
    E-ECU MID 128 pre-programmed, replacing.....436
    Engine characteristic curve.....439
    Engine mounting.....441
    Engine, description.....443
    Engine, identification.....444
    Engine, installing.....445
    Engine, removing.....455
    Engine, specifications.....465
    Engine, weights-[4540].....466
    Engine, weights.....467
    Environmental handling for the future.....468
    Environmentally hazardous fluids.....472
    Environmentally safe handling.....476
    Fire prevention measures.....479
    Health hazards with paint, plastics and rubber.....485
    Safety concerns everybody!.....490
    Safety rules when servicing.....494
    Safety when handling oils and fuel.....498
    Safety when handling the machine.....502
    Safety when using lifting equipment.....509
    Safety when working with air conditioning refrigerant.....513
    Safety when working with batteries.....518
    Safety when working with hydraulic systems.....523
    Starting with booster batteries.....527
    Troubleshooting.....531
    Valve cover, tightening torque.....534
    Valve mechanism, tightening torques.....535
    Valve system specifications.....536
    Valves, adjusting.....537
    Waste handling.....544
    Working in environmentally contaminated areas.....548
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....552
  21 - ENGINE.....553
    Lubrication oil pressure, checking with pressure gauge.....553
    Lubrication oil pump and oil cooler, description.....556
    Lubrication system, description.....558
    Lubrication system, principle of operation.....560
    Lubrication system, specifications.....562
  23 - FUEL SYSTEM.....563
    Carbon dioxide in fuel system, checking.....563
    Feed pump pressure, checking.....566
    Feed pump, replacing.....569
    Fuel feed pump, specifications.....572
    Fuel filler pump, description.....573
    Fuel filler pump, specifications.....575
    Fuel filling pump, installing.....576
    Fuel filling pump, removing.....578
    Fuel filter extra, replacing.....580
    Fuel filter, checking.....582
    Fuel filters, replacing.....583
    Fuel system, bleeding.....585
    Fuel system, description.....587
    Fuel system, specifications.....590
    Fuel system, tightening torques.....591
    Fuel tank, description.....592
    Fuel tank, specifications.....593
    Injectors, checking.....594
    Injectors, replacing.....605
    Instructions for working with electronic fuel injection.....613
    Unit injector, Delphi, description.....616
    Water separator heater, description.....618
  25 - INLET & EXHAUST SYSTEM.....620
    Air cleaner, cleaning filter element.....620
    Air cleaner, primary filter replacing.....622
    Air cleaner, secondary filter replacing.....624
    Charge air cooler connection (hose, tube), replacing.....627
    Charge air cooler, replacing.....631
    Exhaust pipe flexible tube, replacing.....640
    Exhaust system, description.....644
    Inlet system, description.....645
    Preheating coil, replacing.....646
    Silencer, replacing.....649
    Turbocharger, description.....653
  26 - COOLING SYSTEM.....656
    Coolant anti-freeze resistance, checking.....656
    Coolant pump, thermostat, specifications.....661
    Coolant, changing.....663
    Cooling system, description.....665
    Cooling system, specifications.....667
    Expansion tank, replacing.....668
    Fan belt and_or alternator belt, replacing.....671
    Fan belt and_or alternator-, compressor belt, replacing all belts.....673
    Radiator hose upper, replacing.....675
    Radiator hoses lower, replacing.....679
    Radiator, description.....682
    Radiator, replacing.....683
    Thermostat, checking.....685
    Thermostat, replacing.....689
  27 - ENGINE CONTROL.....693
    Engine - Pump control, specification.....693
    Engine speed control switch, description.....695
    Engine speed control switch, inspection.....698
    Engine speed control switch, specifications.....700
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....702
  30 - GENERAL.....703
    11 666 140 Multimeter.....703
    8883 0028 Adapter cable.....705
    999 0014 Adapter cable.....707
    999 0025 Adapter cable.....710
    999 0062 Extension cable.....712
    999 3893 Adapter cable.....714
    999 3894 Template.....716
    999 8699 Multi-pin breaker box.....718
    AL3201, description and measuring.....720
    Auto Idle.....724
    Auxiliary start.....726
    BA3101, description and measuring.....729
    CU9901, description and measuring.....731
    Collection of basic data.....733
    Communication with data buses.....736
    Component descriptions.....739
    Component troubleshooting, checking component.....743
    Component troubleshooting, checking subsystem (circuit).....746
    Component troubleshooting, checking wiring harness and input_output on ECU.....749
    Component troubleshooting, structure, description.....752
    Connecting special tools.....754
    Data buses, function.....758
    ECC (MID146) Electronic climate control unit, active measuring conditions.....764
    ECC (MID146) Electronic climate control unit, passive measuring conditions.....767
    Electrical cables and connectors, checking.....770
    Electrical system, description.....776
    Electrical system, special instructions for servicing, action when working on machine.....778
    Electrical system, special instructions for servicing, electrical components, alternator and charging regulator.....780
    Electrical system, special instructions for servicing, electrical components, batteries.....782
    Electrical system, special instructions for servicing, electronic components.....785
    Electrical system, special instructions for servicing, general.....787
    Electrical system, specifications.....790
    Electronic control system, description.....792
    Engine Protection.....795
    Error code information, description.....797
    Error code information, general.....799
    FU10, description and measuring.....802
    FU18, description and measuring.....803
    HE2501, description and measuring.....805
    I-ECU (MID140) Instrument control unit, active measuring conditions.....807
    I-ECU (MID140) Instrument control unit, passive measuring conditions.....809
    MA2301MA2306, description and measuring.....811
    MA2504, description and measuring_{04-47-43}.....814
    MA2504, description and measuring_{04-49-48}.....816
    MA9103, description and measuring.....818
    MA9104, description and measuring.....820
    MA9105, description and measuring.....822
    MA9107, description and measuring.....824
    MA9109, description and measuring.....826
    MA9116, description and measuring.....828
    MA9117, description and measuring.....830
    MA9118, description and measuring.....832
    MA9120, description and measuring.....834
    MID 128 SID 230, description and measuring.....836
    MID 140 PID 251, description and measuring.....839
    MID 140 PPID 1144, description and measuring.....842
    Measuring symbols, description.....844
    Measuring, general.....848
    PPID1336, description and measuring.....850
    PWM2303, description and measuring.....852
    PWM9101, description and measuring.....854
    PWM9103, description and measuring.....856
    PWM9105, description and measuring.....858
    PWM9106, description and measuring.....860
    PWM9109, description and measuring.....862
    PWM9123, description and measuring.....864
    PWM9124, description and measuring.....866
    PWM9141, description and measuring.....868
    RE2501, description and measuring-[5421].....870
    RE2501, description and measuring.....873
    RE3101, description and measuring_{02-39-38}.....876
    RE3101, description and measuring_{02-43-39}.....878
    RE3301, description and measuring_{02-31-11}.....880
    RE3301, description and measuring_{02-35-14}.....882
    RE4206, description and measuring_{02-23-29}.....884
    RE4206, description and measuring_{02-26-52}.....886
    RExxxx, Relays general, description and measuring.....888
    SAE J1708_1587 information link, description and measuring.....890
    SAE J1939_CAN control link, description and measuring.....894
    SAE code, conversion for component designation, E-ECU.....897
    SAE code, conversion to component designation, ECC.....899
    SAE code, conversion to component designation, IECU.....900
    SAE code, conversion to component designation, V-ECU.....901
    SE2202, description and measuring.....903
    SE2203, description and measuring.....906
    SE2205, description and measuring.....909
    SE2301, description and measuring.....911
    SE2302, description and measuring.....914
    SE2303, description and measuring.....917
    SE2309, description and measuring.....920
    SE2501, description and measuring.....922
    SE2502, description and measuring.....925
    SE2507, description and measuring.....928
    SE2508, description and measuring.....931
    SE2603, description and measuring.....934
    SE2606, description and measuring.....937
    SE2701, description and measuring.....940
    SE2703, description and measuring.....943
    SE8701, description and measuring.....946
    SE8702, description and measuring.....949
    SE8705, description and measuring.....952
    SE8706, description and measuring.....955
    SE9105, description and measuring.....958
    SE9401, description and measuring.....961
    SID211, description and measuring.....963
    SID232, description and measuring.....966
    SID240, description and measuring.....969
    SID253, description and measuring.....971
    SW2701, description and measuring.....973
    SW3301, description and measuring.....976
    SW9160, description and measuring.....978
    SW9161, description and measuring.....981
    SW9162, description and measuring.....984
    SWxxxx, description and measuring.....987
    Service connection and programming connection.....989
    Software parameters, description.....992
    Special tools for troubleshooting.....1000
    Troubleshooting strategy.....1002
    Troubleshooting tools.....1005
    Troubleshooting, general.....1007
    V-ECU (MID187) Vehicle control unit, active measuring conditions.....1010
    V-ECU (MID187) Vehicle control unit, passive measuring conditions.....1014
    VCADS Pro service tool.....1018
    VCADS Pro, 17030-3 - Parameter, programming.....1023
    W-ECU (MID142) Wireless control unit, active measuring conditions.....1026
    W-ECU (MID142) Wireless control unit, passive measuring conditions.....1028
    X1 control, description.....1030
    X3 control, description.....1035
  31 - BATTERY.....1038
    Batteries, replacing.....1038
    Battery charging capacity, checking.....1041
    Battery, charging.....1044
    Battery, description.....1046
    Battery, specifications.....1048
    Battery, storage.....1049
    Earth lead to battery, replacing.....1051
    Starting engine with booster cables.....1053
  32 - ALTERNATOR; CHARGE REGULATOR.....1057
    Alternator, description.....1057
    Alternator, replacing incl function checking.....1059
    Alternator, specifications.....1063
    Alternator, testing.....1064
    Charging, description.....1067
  33 - STARTING SYSTEM.....1069
    Preheating, description.....1069
    Preheating, specifications.....1072
    Starter motor, description.....1074
    Starter motor, replacing.....1076
    Starter motor, specifications.....1079
    Starter motor, testing.....1080
    Starter relay, replacing.....1083
    Starter switch (engine start switch), replacing.....1085
    Starter switch, testing_{10-23-12}.....1087
    Starter switch, testing_{10-23-49}.....1090
    Starting operation_{10-33-19}.....1093
    Starting operation_{10-33-45}.....1096
  35 - LIGHTING.....1098
    Work lighting headlamp assembly, replacing_{10-21-13}.....1098
    Work lighting headlamp assembly, replacing_{10-21-42}.....1100
    Work lights and extra lights, specifications.....1102
  36 - OTHER ELECTRICAL EQUIPMENT.....1104
    Auto_Manual pump control switch, description.....1104
    Auto_Manual pump control switch, specifications.....1106
    Battery relay, replacing.....1108
    Connectors, overview.....1110
    Control lockout lever switch, replacing.....1124
    Control units changing, precaution.....1127
    Electric horn, description.....1129
    Electric horn, specifications.....1130
    Electronic climate control unit ECC, description .....1131
    Electronic climate control unit ECC, specification_{09-51-24}.....1133
    Electronic climate control unit ECC, specification_{09-51-55}.....1135
    Emergency engine speed control switch, description.....1138
    Emergency engine speed control switch, specifications.....1140
    Engine control unit E-ECU, function description.....1142
    Engine control unit E-ECU, specifications.....1145
    Engine speed control switch, replacing.....1147
    Horn, replacing.....1151
    I-ECU MID 140 non-programmed, replacing.....1152
    I-ECU MID 140 pre-programmed, replacing.....1154
    Instrument control unit I-ECU, functional description.....1156
    Instrument control unit I-ECU, specifications.....1159
    Lower wiper motor, description.....1162
    Lower wiper motor, specifications.....1164
    Pre-heating relay, replacing.....1166
    Rotating beacon, replacing.....1168
    Rotating beacon, specifications.....1170
    Start switch, description.....1172
    Start switch, specifications.....1175
    Travel alarm, description.....1177
    Travel alarm, specifications.....1178
    Upper wiper motor, description.....1179
    Upper wiper motor, specifications.....1181
    V-ECU MID 187 non-programmed, replacing.....1183
    V-ECU MID 187 pre-programmed, replacing.....1187
    Vehicle control unit V-ECU, functional description.....1191
    Vehicle control unit V-ECU, specifications.....1193
    Window limit switch, description.....1196
    Windscreen flusher pump, replacing.....1199
    Windscreen flusher pump, specifications.....1201
    Windscreen wiper controller, replacing.....1203
    Windscreen wiper switch, replacing.....1206
    Windscreen wiper, description.....1208
    Wiper controller, description.....1210
    Wiper controller, specifications.....1212
  37 - CABLE; FUSE; RELAY.....1214
    Circuit breaker, description.....1214
    Circuit breaker, specification.....1215
    Component designations.....1216
    Component list Alternator, batteries, capacitors, electronic units, voltage outlet.....1218
    Component list Control lights_warning lights.....1220
    Component list, Heating coils.....1221
    Component list, Miscellaneous_{09-25-46}.....1222
    Component list, Miscellaneous_{09-26-10}.....1223
    Component list, Solenoid valves.....1224
    Component list, Switches.....1226
    Component list, fuses.....1228
    Component list, lights.....1229
    Component list, motors.....1230
    Component list, relays.....1231
    Component list, sensors.....1232
    Connectors list, electrical distribution box.....1234
    Control system diagram.....1236
    Electrical distribution box, description.....1239
    Electrical symbols and designations.....1241
    Explanation of wiring diagrams.....1245
    Fuse, description_{08-52-16}.....1248
    Fuse, description_{08-52-46}.....1251
    Fuse, specifications.....1254
    Grounding points, frame connections.....1256
    Main switch, replacing.....1258
    Relay, description.....1261
    Relay, specifications.....1262
    Resistance, description.....1263
    Resistance, specifications.....1264
    Wiring diagram .....1265
    Wiring diagram SCH01_{09-19-57}.....1267
    Wiring diagram SCH01_{09-20-35}.....1270
    Wiring diagram SCH02.....1273
    Wiring diagram SCH03_{09-17-22}.....1276
    Wiring diagram SCH03_{09-18-00}.....1280
    Wiring diagram SCH04_{09-15-54}.....1284
    Wiring diagram SCH04_{09-16-30}.....1288
    Wiring diagram SCH07.....1292
    Wiring diagram SCH08.....1295
    Wiring diagram SCH09.....1298
    Wiring diagram SCH10.....1301
    Wiring diagram SCH11_{09-10-57}.....1304
    Wiring diagram SCH11_{09-11-27}.....1307
    Wiring diagram SCH12_{09-09-01}.....1310
    Wiring diagram SCH12_{09-09-38}.....1313
    Wiring diagram SCH12_{09-10-12}.....1316
    Wiring diagram SCH13_{09-07-26}.....1319
    Wiring diagram SCH13_{09-08-03}.....1322
    Wiring diagram SCH14.....1325
    Wiring diagram SCH15.....1328
    Wiring diagram SCH16.....1331
    Wiring diagram SCH17.....1333
    Wiring diagram SCH18.....1336
    Wiring diagram SCH20.....1338
    Wiring diagram SCH22.....1341
    Wiring diagram SCH23.....1343
    Wiring diagram SCH24_{08-58-14}.....1346
    Wiring diagram SCH24_{08-58-44}.....1348
    Wiring diagram, electrical distribution box.....1350
    Wiring harnesses_{08-56-54}.....1353
    Wiring harnesses_{08-57-25}.....1358
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....1363
    Booting sequence.....1363
    Control levers, description.....1366
    Control lockout lever switch, description.....1368
    Control lockout lever switch, specifications.....1371
    Control types for X1 and X3 operation.....1373
    Display unit, content.....1376
    Electrical system.....1383
    Engine system.....1386
    Fuel level sender, replacing.....1388
    HVAC system-[1907].....1390
    Hour counter, description.....1393
    Hour counter, specifications.....1395
    Hydraulic oil temperature sensor, replacing.....1397
    Hydraulic system.....1398
    Instruments and controls, front instrument panel.....1401
    Instruments and controls, left instrument panel.....1403
    Instruments and controls, overview.....1405
    Instruments and controls, rear instrument panel_{08-43-14}.....1407
    Instruments and controls, rear instrument panel_{08-43-44}.....1409
    Instruments and controls, right instrument panel_{08-44-26}.....1411
    Instruments and controls, right instrument panel_{08-44-55}.....1414
    Keypad, description_{08-21-53}.....1416
    Keypad, description_{08-24-11}.....1419
    Keypad, description_{08-26-25}.....1422
    Keypad, description_{08-28-05}.....1426
    Keypad, description_{08-29-43}.....1430
    Keypad, specification.....1433
    Language_{08-12-09}.....1436
    Language_{08-12-38}.....1440
    MAIN MENU.....1443
    Menu tree.....1446
    Pop-up screen.....1448
    SETUP.....1451
    Service mode.....1460
    Terminology.....1463
    Theft protection.....1490
  39 - MISCELLANEOUS.....1493
    Antenna, replacing.....1493
    Audio remote controller, description_{08-07-52}.....1496
    Audio remote controller, description_{08-08-21}.....1499
    Audio remote controller, specifications_{08-06-43}.....1502
    Audio remote controller, specifications_{08-07-08}.....1504
    CareTrack system, description.....1507
    Radio with CD and MP3 player, description.....1510
    Radio with CD and MP3 player, specifications.....1514
    Radio with tape or CD player, specifications.....1517
    Radio with tape player, description.....1520
    Radio, description.....1523
    Radio, replacing_{08-03-53}.....1526
    Radio, replacing_{08-04-22}.....1529
    Speaker, replacing.....1533
    Voltage converter, replacing.....1535
    W-ECU, MID142, changing non-programmed ECU.....1537
    W-ECU, MID142, changing pre-programmed ECU.....1540
    Wireless control unit W-ECU, specification_{07-59-42}.....1543
    Wireless control unit W-ECU, specification_{08-00-11}.....1545
4 - POWER TRANSMISSION.....1547
  40 - GENERAL.....1548
    Power transmission, description.....1548
    Tightening torque, specifications-[5743].....1550
  43 - GEARBOX.....1551
    Function description.....1551
    Slew gearbox, tools.....1552
    Swing gearbox, assembly.....1554
    Swing gearbox, description_{07-43-37}.....1562
    Swing gearbox, description_{07-44-07}.....1564
    Swing gearbox, description_{07-44-35}.....1566
    Swing gearbox, disassembly.....1569
    Swing gearbox, maintenance standard.....1575
    Swing gearbox, specifications_{07-45-13}.....1578
    Swing gearbox, specifications_{07-45-37}.....1579
    Track gearbox cover, replacing.....1580
    Track gearbox, assembly_{07-46-56}.....1583
    Track gearbox, assembly_{07-47-34}.....1601
    Track gearbox, description_{07-54-16}.....1611
    Track gearbox, description_{07-54-45}.....1615
    Track gearbox, disassembly_{07-48-33}.....1618
    Track gearbox, disassembly_{07-49-03}.....1631
    Track gearbox, installing.....1641
    Track gearbox, maintenance standard.....1644
    Track gearbox, precautions for operation.....1646
    Track gearbox, removing.....1649
    Track gearbox, specifications_{07-55-23}.....1652
    Track gearbox, specifications_{07-55-47}.....1653
    Track gearbox, specifications_{07-56-11}.....1654
    Track gearbox, tools.....1655
    Track gearbox, troubleshooting.....1656
  44 - HYDROSTATIC DRIVE.....1657
    Center passage, assembly.....1657
    Center passage, description.....1663
    Center passage, disassembly.....1666
    Center passage, inspection and troubleshooting.....1669
    Center passage, tools.....1673
    Centre passage, installing.....1675
    Centre passage, removing.....1677
    Hydraulic pump coupling, description_{07-16-18}.....1679
    Hydraulic pump coupling, description_{07-16-46}.....1682
    Hydraulic pump coupling, description_{07-17-14}.....1684
    Manual release of parking brake.....1686
    Periodic inspection and criteria of oil change.....1690
    Slew motor, tools.....1691
    Slew motor, troubleshooting.....1693
    Swing motor relief valve, replacing.....1696
    Swing motor, assembly_{07-19-48}.....1698
    Swing motor, assembly_{07-22-27}.....1705
    Swing motor, description_{07-27-51}.....1714
    Swing motor, description_{07-28-31}.....1724
    Swing motor, description_{07-29-00}.....1734
    Swing motor, description_{07-29-29}.....1740
    Swing motor, description_{07-30-06}.....1746
    Swing motor, disassembly_{07-23-45}.....1756
    Swing motor, disassembly_{07-24-13}.....1765
    Swing motor, maintenance standard_{07-26-02}.....1772
    Swing motor, maintenance standard_{07-26-30}.....1774
    Swing motor, principle of operation.....1777
    Swing motor, specifications_{07-30-45}.....1778
    Swing motor, specifications_{07-31-09}.....1779
    Swing motor, specifications_{07-31-34}.....1781
    Track motor relief valve, replacing.....1782
    Track motor, assembly.....1784
    Track motor, description.....1798
    Track motor, disassembly.....1802
    Track motor, maintenance standard.....1811
    Track motor, operation.....1815
    Track motor, precautions for operation.....1827
    Track motor, replacing.....1830
    Track motor, specifications.....1834
    Track motor, troubleshooting.....1835
  49 - MISCELLANEOUS.....1841
    Slew ring gear, removal and installation.....1841
    Swing ring gear grease pipe, replacing.....1844
    Swing ring gear inner seal, replacing.....1846
    Swing ring gear outer seal, replacing.....1850
    Swing ring gear, specifications.....1854
    Tightening torque, specifications.....1855
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....1857
  70 - GENERAL.....1858
    Frame and track unit, specifications.....1858
    Undercarriage, tightening torque_{07-06-04}.....1859
    Undercarriage, tightening torque_{07-06-32}.....1861
  71 - FRAME.....1863
    Additional counterweight & digging unit.....1863
    Counterweight, description.....1864
    Counterweight, installing.....1866
    Counterweight, removing.....1869
    Counterweight, specifications_{06-56-45}.....1871
    Counterweight, specifications_{06-57-09}.....1872
    Counterweight, tightening torques_{06-57-51}.....1873
    Counterweight, tightening torques_{06-58-19}.....1875
    Removable counterweight, installing.....1877
    Removable counterweight, removing.....1883
    Retractable track, installing.....1887
    Retractable track, removing.....1889
    Superstructure, installing.....1893
    Superstructure, removing.....1898
    Tightening torque, specifications_{06-59-06}.....1902
    Tightening torque, specifications_{06-59-34}.....1904
    Tightening torque, specifications_{07-00-06}.....1906
    Tightening torque, specifications_{07-00-33}.....1908
    Tightening torque, specifications_{07-01-01}.....1909
    Undercarriage, description.....1911
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....1912
    Bottom roller, description_{06-31-06}.....1912
    Bottom roller, description_{06-31-34}.....1913
    Bottom roller, installation.....1915
    Bottom roller, measurement of wear_{06-29-28}.....1917
    Bottom roller, measurement of wear_{06-29-56}.....1920
    Bottom roller, measurement of wear_{06-30-24}.....1923
    Bottom roller, removal.....1926
    Bottom roller, replacing one.....1928
    Bottom roller, replacing seal.....1931
    Front idler, replacing one.....1935
    Idler, description.....1938
    Idler, measurement of wear.....1939
    Selection of track shoes.....1942
    Spring package, assembly dimension.....1944
    Sprocket, installation.....1945
    Sprocket, measurement of wear_{06-43-22}.....1947
    Sprocket, measurement of wear_{06-43-50}.....1950
    Sprocket, removal.....1954
    Sprocket, replacing one.....1956
    Tools & equipment.....1958
    Top roller, description_{06-34-12}.....1963
    Top roller, description_{06-34-40}.....1965
    Top roller, measurement of wear_{06-33-02}.....1967
    Top roller, measurement of wear_{06-33-30}.....1970
    Top roller, replacing one.....1973
    Track chain assembly, installing.....1976
    Track chain assembly, removing.....1979
    Track chain, description.....1983
    Track chain, measurement of wear.....1985
    Track guard, replacing one.....1991
    Track recoil spring (tensioner) assembly, replacing.....1993
    Track shoe, replacing one.....1996
    Track tension cylinder, replacing.....1998
    Track, adjusting track sag_{06-39-40}.....2001
    Track, adjusting track sag_{06-40-09}.....2003
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....2008
  81 - CAB, NAKED; CANOPY.....2009
    Cab suspension, description.....2009
    Cab, installing.....2011
    Cab, removing.....2014
    Cab, weight.....2020
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....2022
    Door window, replacing.....2022
    Rear window, replacing.....2025
    Side window, replacing.....2031
    Windows, general.....2038
    Windscreen, replacing.....2040
  85 - CAB INTERIOR; UPHOLSTERY.....2054
    Seat support, replacing.....2054
    Seat, replacing.....2061
  87 - AIR CONDITIONING UNIT.....2064
    Air conditioning unit, description_{06-10-52}.....2064
    Air conditioning unit, description_{06-11-21}.....2071
    Air conditioning unit, maintenance.....2077
    Air conditioning unit, specifications_{06-12-07}.....2080
    Air conditioning unit, specifications_{06-12-30}.....2083
    Air distribution, description.....2086
    Air mix door actuator, replacing.....2089
    Cab filter, replacing.....2092
    Compressor, replacing incl draining and filling.....2095
    Condenser, replacing incl draining and filling.....2099
    Cooler and Heater assembly, replacing.....2102
    Diesel coolant heater (10kw), description.....2106
    Diesel coolant heater (10kw), principles.....2109
    Diesel coolant heater (10kw), specifications.....2112
    Electronic climate control unit ECC, description.....2114
    Electronic climate control unit ECC, specification.....2116
    Evaporator, replacing incl draining and filling.....2118
    Expansion valve, replacing incl draining and filling.....2124
    Fan motor, replacing.....2130
    HVAC system.....2133
    Heater core, replacing.....2136
    Heating system, description.....2139
    Intake actuator, replacing.....2141
    Mode (foot) actuator, replacing.....2144
    Performance test, AC unit.....2147
    Receiver, replacing incl draining and filling.....2153
    Troubleshooting (10kw).....2156
    Troubleshooting_{05-58-46}.....2161
    Troubleshooting_{05-59-57}.....2169
    Vent actuator, replacing.....2179
    Wiring diagram.....2182
  88 - INTERIOR EQUIPMENT.....2184
    Instrument panel (left), replacing.....2184
    Instrument panel (right), replacing.....2188
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....2192
  90 - GENERAL.....2193
    Description, general.....2193
    Hydraulic components, storing and transporting.....2194
    Hydraulic oil, description.....2198
    Hydraulic oil, storage and handling.....2202
    Hydraulic system, cleanliness when handling hydraulic components.....2206
    Hydraulic system, description.....2210
    Hydraulic system, repair of hydraulic components in workshop.....2214
    Recommended hydraulic oil, specifications.....2219
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....2223
    2 stage port relief valve, adjustment.....2223
    2 stage port relief valve, description.....2225
    2 stage port relief valve, disassembly and assembly.....2228
    Air breather, description.....2230
    Arm conflux check valve, disassembly.....2233
    Arm parallel conflux changeover valve, disassembly.....2234
    Arm regenerating valve, description.....2236
    Arm regenerating valve, disassembly.....2239
    Boom and arm holding valve (Boom-1, Arm-1), description.....2241
    Boom and arm holding valve (Boom-1, Arm-1), disassembly.....2245
    Boom and arm holding valve (Boom-2), description.....2248
    Boom and arm holding valve (Boom-2), disassembly.....2252
    Boom boost check valve, disassembly.....2254
    Boom float position, description.....2255
    Boom float position, hydraulic circuits.....2258
    Boom servo hydraulic check valve, disassembly.....2260
    Center bypass valve (for bucket conflux), disassembly.....2262
    Center bypass valve, disassembly and assembly.....2264
    Check valve (for arm parallel conflux, slew priority), disassembly.....2265
    Check valve (for straight travel changeover valve), disassembly.....2266
    Check valve, description.....2267
    Check valve, replacing.....2269
    Checking and Adjusting procedure.....2272
    Control pattern selector valve, description.....2275
    Control pattern selector valve, specifications.....2278
    Control valve, part inspection.....2280
    Cover assembly (for Boom-2 spool changeover), disassembly.....2283
    Cover assembly (for preventing Boom-1 spool rotation), disassembly.....2285
    Disassembly and assembly, general.....2287
    Examples, hydraulic system.....2288
    Examples, power transmission.....2297
    Fan motor, assembly.....2306
    Fan motor, description.....2312
    Fan motor, disassembly.....2317
    Fan motor, specification.....2324
    Fan motor, tools.....2325
    Fan motor, troubleshooting.....2327
    Fan pump, assembly.....2329
    Fan pump, description.....2331
    Fan pump, disassembly.....2332
    Fan pump, parts inspection.....2334
    Foot relief valve (flow sensing valve), description.....2336
    Foot relief valve (flow sensing valve), disassembly.....2338
    General, precautions.....2339
    General, tools.....2341
    Hammer and Shears (X1 Line option), description.....2343
    Hammer and Shears (X1 Line option), hydraulic circuits.....2345
    Hammer and shear selector and shuttle valve, description.....2347
    Hammer return filter, description.....2348
    Hammer return filter, specifications.....2350
    Hydraulic components, description.....2352
    Hydraulic diagram, schematic.....2355
    Hydraulic oil cooling system, description.....2357
    Hydraulic oil cooling system, specifications.....2359
    Hydraulic pump, description.....2361
    Hydraulic pump, maintenance standard, Specifications.....2366
    Hydraulic pump, specifications.....2370
    Hydraulic system, position of main components.....2371
    Hydraulic system, work instructions.....2374
    Hydraulic tank, description.....2379
    Hydraulic tank, specifications.....2382
    Line rupture valve (arm), assembly.....2383
    Line rupture valve (arm), description.....2385
    Line rupture valve (arm), disassembly.....2390
    Line rupture valve (arm), specifications.....2392
    Line rupture valve (arm), troubleshooting.....2393
    Line rupture valve (boom), assembly.....2394
    Line rupture valve (boom), description.....2396
    Line rupture valve (boom), disassembly.....2401
    Line rupture valve (boom), specifications.....2403
    Line rupture valve (boom), troubleshooting.....2404
    Line rupture valve relief pressure, adjustment_{05-07-19}.....2406
    Line rupture valve relief pressure, adjustment_{05-07-42}.....2408
    Line rupture valve relief pressure, adjustment_{05-08-05}.....2409
    Line rupture valve relief pressure, measurement.....2410
    Load check valve, disassembly and assembly.....2411
    Logic valve, description.....2413
    Logic valve, specifications.....2415
    Main control valve troubleshooting.....2416
    Main control valve, description.....2419
    Main control valve, disassembly and assembly.....2428
    Main control valve, specifications.....2432
    Main relief valve, adjustment.....2434
    Main relief valve, assembly.....2437
    Main relief valve, description.....2439
    Main relief valve, disassembly.....2441
    Make up valve, description.....2443
    Make up valve, disassembly.....2445
    Oil cooler fan motor, replacing.....2447
    Oil cooler, specifications.....2450
    Option confluence check, disassembly.....2451
    Overload warning device, operation.....2453
    Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve).....2455
    Port relief valve pressure, measuring and adjusting.....2457
    Port relief valve, description.....2461
    Port relief valve, disassembly.....2464
    Pressure accumulator, description.....2466
    Pressure accumulator, specifications.....2469
    Pressure relief valve, troubleshooting.....2470
    Proportional relief valve, description.....2474
    Proportional relief valve, specifications.....2477
    Proportional solenoid valve, description-[5259].....2479
    Proportional solenoid valve, description.....2482
    Proportional solenoid valve, measuring and adjustment.....2484
    Proportional solenoid valve, specifications-[5325].....2487
    Proportional solenoid valve, specifications.....2490
    Proportional solenoid valve, troubleshooting.....2492
    Pump, assembly.....2493
    Pump, disassembly.....2499
    Pump, installation.....2505
    Pump, troubleshooting.....2507
    Regulator, assembly.....2509
    Regulator, description.....2514
    Regulator, disassembly.....2521
    Regulator, maintenance.....2528
    Remote control valve (Lever), assembly_{04-39-37}.....2532
    Remote control valve (Lever), assembly_{04-40-06}.....2545
    Remote control valve (Lever), description_{04-44-13}.....2557
    Remote control valve (Lever), description_{04-44-48}.....2567
    Remote control valve (Lever), disassembly_{04-41-04}.....2580
    Remote control valve (Lever), disassembly_{04-41-33}.....2593
    Remote control valve (Lever), maintenance standard, Specifications_{04-42-55}.....2605
    Remote control valve (Lever), maintenance standard, Specifications_{04-43-18}.....2607
    Remote control valve (Lever), specifications_{04-45-27}.....2611
    Remote control valve (Lever), specifications_{04-45-50}.....2613
    Remote control valve (Lever), troubleshooting_{04-38-16}.....2617
    Remote control valve (Lever), troubleshooting_{04-38-39}.....2619
    Remote control valve (lever), replacing.....2622
    Remote control valve (pedal), assembly.....2626
    Remote control valve (pedal), description.....2639
    Remote control valve (pedal), disassembly.....2646
    Remote control valve (pedal), maintenance standard, Specifications.....2657
    Remote control valve (pedal), replacing.....2659
    Remote control valve (pedal), specifications.....2663
    Remote control valve (pedal), troubleshooting.....2665
    Removal counterweight, description.....2667
    Removal counterweight, ports.....2668
    Removal counterweight, principle of operation.....2669
    Return line.....2672
    Rotator (X3 Line option), description.....2674
    Rotator pump, description.....2676
    Rotator pump, specifications.....2681
    Rotator valve, adjustment_{04-18-51}.....2682
    Rotator valve, adjustment_{04-19-18}.....2685
    Rotator valve, description.....2688
    Rotator valve, specifications.....2690
    Servo hydraulic block.....2691
    Servo hydraulic pressure, adjustment.....2692
    Servo hydraulic selector valve, description_{05-45-16}.....2694
    Servo hydraulic selector valve, description_{05-45-43}.....2696
    Servo hydraulic selector valve, specifications.....2698
    Servo pump, assembly.....2700
    Servo pump, description.....2708
    Servo pump, disassembly.....2713
    Servo pump, parts inspection.....2716
    Servo pump, replacing.....2718
    Servo pump, specifications.....2723
    Shock reducing valve, description.....2725
    Shock reducing valve, specifications.....2728
    Shuttle valve block, description.....2730
    Slew priority valve, disassembly.....2734
    Solenoid valve, description-[3244].....2736
    Solenoid valve, description.....2740
    Solenoid valve, disassembly and assembly.....2742
    Solenoid valve, inspection.....2745
    Solenoid valve, specifications_{04-28-34}.....2747
    Solenoid valve, specifications_{04-28-57}.....2749
    Solenoid valve, specifications_{11-25-16}.....2750
    Standard of the setting pressure.....2752
    Stop valve_{04-24-30}.....2754
    Stop valve_{04-24-57}.....2756
    Straight travel pedal, description.....2758
    Straight travel pedal, schematic.....2760
    Tightening torques.....2762
    Troubleshooting, diagnosing procedure.....2768
  92 - MECHANICAL EQUIPMENT_ATTACHMENT.....2773
    Attachment quick coupler, description.....2773
    Quickfit, installing.....2775
    Quickfit, removing.....2779
  97 - UNIT, DIGGING.....2782
    Boom cylinder, replacing.....2782
    Boom lifting cylinder, description_{04-06-13}.....2785
    Boom lifting cylinder, description_{04-06-40}.....2787
    Boom lifting cylinder, installation.....2789
    Boom lifting cylinder, removal.....2791
    Boom lifting cylinder, specifications.....2793
    Boom lifting cylinder, troubleshooting.....2795
    Boom, installation.....2796
    Boom, removal.....2798
    Boom, replacing.....2801
    Boom, specifications.....2805
    Bucket assembly, installing.....2806
    Bucket assembly, removing.....2807
    Bucket assembly, replacing.....2809
    Bucket cylinder, description_{03-50-44}.....2811
    Bucket cylinder, description_{03-51-11}.....2813
    Bucket cylinder, installing.....2815
    Bucket cylinder, removing.....2817
    Bucket cylinder, replacing.....2819
    Bucket cylinder, specifications.....2821
    Bucket cylinder, troubleshooting.....2823
    Connecting rod yoke, installing.....2824
    Connecting rod yoke, removing.....2825
    Connecting rod yoke, replacing.....2827
    Cylinder, description.....2829
    Cylinder, disassembly and assembly_{04-10-37}.....2832
    Cylinder, disassembly and assembly_{04-11-04}.....2848
    Cylinder, troubleshooting.....2862
    Digging unit, description.....2865
    Digging unit, maintenance.....2868
    Dipper arm connecting rod, installing.....2872
    Dipper arm connecting rod, removing.....2874
    Dipper arm connecting rod, replacing.....2876
    Dipper arm cylinder, description_{03-56-40}.....2878
    Dipper arm cylinder, description_{03-57-07}.....2880
    Dipper arm cylinder, disassembly and assembly.....2882
    Dipper arm cylinder, installation.....2884
    Dipper arm cylinder, removal.....2886
    Dipper arm cylinder, replacing.....2888
    Dipper arm cylinder, specifications.....2891
    Dipper arm cylinder, troubleshooting.....2893
    Dipper arm, description.....2894
    Dipper arm, installation.....2897
    Dipper arm, removal.....2898
    Dipper arm, replacing.....2900
    Dipper arm, specifications.....2903
    Link, description.....2904
  99 - MISCELLANEOUS.....2906
    Explanations to hydraulic diagram.....2906
    Hydraulic diagram 3 - Explanations to hydraulic diagram.....2917
    Hydraulic diagram 3 - Image.....2920
    Hydraulic diagram 3.....2921
    Hydraulic diagram 4 - Explanations to hydraulic diagram.....2922
    Hydraulic diagram 4 - Image.....2923
    Hydraulic diagram 4.....2924
    Hydraulic diagram ports, standard.....2926
    Hydraulic diagram ports, with option components.....2934
    Hydraulic diagram, standard Image.....2946
    Hydraulic diagram, standard.....2947
    Hydraulic diagram, with option components_1 Image.....2950
    Hydraulic diagram, with option components_1.....2951
    Hydraulic diagram, with option components_2 Image.....2955
    Hydraulic diagram, with option components_2.....2956

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