Volvo Construction Excavators EC700C HR, EC700C L, EC700C LD Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo Construction Excavators EC700C HR, EC700C L, EC700C LD, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Construction Excavators EC700C HR, EC700C L, EC700C LD workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,959 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - Foreword.....2
0 - GENERAL.....3
00 - DESCRIPTION; COMPLETE MACHINE.....4
Demolition machine, description.....4
Machine view, demolition.....6
Machine view.....8
Product plates.....10
03 - SPECIFICATIONS.....12
Air conditioning unit, specifications.....12
Alternator, specifications.....15
Audio remote controller, specifications_{11-51-11}.....16
Audio remote controller, specifications_{11-51-37}.....18
Auto_Manual pump control switch, specifications .....21
Battery, specifications.....23
Boom lifting cylinder, specifications .....24
Boom, specifications .....26
Bucket cylinder, specifications .....27
Cab, weight .....29
Circuit breaker, specification .....31
Control lockout lever switch, specifications .....32
Control pattern selector valve, specifications .....34
Coolant pump, thermostat, specifications.....36
Cooling system, specifications.....38
Counterweight, specifications_{11-37-58}.....39
Counterweight, specifications_{11-38-24}.....40
Counterweight, tightening torques_{11-41-56}.....41
Counterweight, tightening torques_{11-42-31}.....43
Diesel coolant heater (10kw), specifications .....45
Dipper arm cylinder, specifications .....47
Dipper arm, specifications .....49
Electric horn, specifications.....50
Electrical system, specifications.....51
Electronic climate control unit ECC, specification.....53
Emergency engine speed control switch, specifications .....55
Engine - Pump control, specification.....57
Engine control unit E-ECU, specifications.....59
Engine speed control switch, specifications.....61
Engine, specifications.....63
Engine, weights.....64
Frame and track unit, specifications .....65
Fuel feed pump, specifications.....66
Fuel filler pump, specifications.....67
Fuel system, specifications.....68
Fuel system, tightening torques.....69
Fuel tank, specifications.....70
Fuse, specifications_{11-53-12}.....71
Fuse, specifications_{11-53-41}.....73
Hammer return filter, specifications .....75
Hour counter, specifications .....77
Hydraulic oil cooling system, specifications .....79
Hydraulic pump, specifications .....81
Hydraulic tank, specifications .....82
Keypad, specification.....83
Line rupture valve (arm), specifications .....86
Line rupture valve (boom), specifications .....87
Logic valve, specifications .....88
Lower wiper motor, specifications.....89
Lubrication system, specifications.....91
Main control valve, specifications .....92
Measurement conversion tables.....94
Oil cooler, specifications .....103
Preheating, specifications.....104
Pressure accumulator, specifications .....106
Proportional relief valve, specifications .....107
Proportional solenoid valve, specifications .....109
Proportional solenoid valve, specifications-[3111].....111
Radio with CD and MP3 player, specifications .....114
Recommended hydraulic oil, specifications .....117
Relay, specifications .....120
Remote control valve (Lever), specifications.....121
Remote control valve (pedal), specifications .....123
Rotating beacon, specifications.....125
Rotator pump, specifications_{11-09-31}.....127
Rotator valve, specifications_{11-09-57}.....128
Servo hydraulic selector valve, specifications .....129
Servo pump, specifications .....131
Shock reducing valve, specifications .....133
Solenoid valve, specifications.....135
Solenoid valve, specifications_{11-25-56}.....137
Solenoid valve, specifications_{11-26-22}.....139
Start switch, specifications .....140
Starter motor, specifications.....142
Swing gearbox, specifications_{11-48-08}.....143
Swing gearbox, specifications_{11-48-34}.....144
Swing motor, specifications_{11-46-37}.....145
Swing motor, specifications_{11-47-03}.....146
Swing ring gear, specifications .....148
Tightening torque, specifications .....149
Tightening torque, specifications_{11-39-13}.....151
Tightening torque, specifications_{11-39-48}.....153
Tightening torque, specifications_{11-40-23}.....155
Tightening torque, specifications_{11-40-58}.....157
Tightening torques.....158
Track gearbox, specifications_{11-49-14}.....167
Track gearbox, specifications_{11-49-39}.....168
Track gearbox, specifications_{11-50-05}.....169
Track motor, specifications .....170
Travel alarm, specifications.....171
Undercarriage, tightening torque_{11-43-23}.....172
Undercarriage, tightening torque_{11-44-02}.....174
Upper wiper motor, specifications.....176
Valve mechanism, tightening torques.....178
Valve system specifications.....179
Windscreen flusher pump, specifications .....180
Wiper controller, specifications.....182
Wireless control unit W-ECU, specification.....184
Work lights and extra lights, specifications.....186
07 - STANDARD TIME.....188
Operation numbers for additional work.....188
09 - MISCELLANEOUS.....190
Control units, changing.....190
Hydraulic cylinders, dieseling.....192
Service positions.....196
Welding on the machine.....199
1 - STANDARD PARTS, SERVICE.....202
16 - LUBRICANT; FUEL; OTHER FLUID.....203
Alternative fuels.....203
Coolant with freezing and corrosion protection.....206
Recommended lubricants.....210
Specification, filling capacities.....213
17 - SERVICE.....214
Air cleaner primary filter, change.....214
Air cleaner primary filter, clean.....216
Air cleaner secondary filter, change.....218
Air conditioner main filter, change.....221
Air conditioner main filter, clean.....225
Arrival Inspection, according to Inspection Programme.....229
Battery condition, check.....234
Bearings.....237
Cab, prefilter, clean.....241
Cab, prefilter, replace.....243
Cab; door, covers, hinges, joints and locks, lubricate.....245
Cleaning prior to repair.....247
Coasting left and right swing.....251
Condition test and maintenance program.....253
Coolant anti-freeze resistance, checking-[0634].....255
Coolant level, check.....259
Coolant, change.....260
Creeping of hydraulic cylinder.....262
Cylinder speed.....264
Delivery Inspection, according to Inspection Programme.....266
Engine oil and filter, changing.....270
Engine, oil level, check.....273
Fuel filter extra (water separator element), check_drain.....274
Fuel filter, change.....275
Fuel tank air ventilation filter, change.....277
Fuel tank sediment, drain.....279
Hoses and tubes.....280
Hydraulic oil cooler outside, cleaning.....284
Hydraulic oil drain filter, change.....286
Hydraulic oil level, check.....287
Hydraulic oil return filter, replacing.....288
Hydraulic oil servo filter, change.....291
Hydraulic oil suction strainer, clean.....292
Hydraulic oil tank breather filter, replacing.....294
Hydraulic oil, changing.....296
Loose and loss of bolts, check.....299
Lubrication, see lubrication chart.....302
MATRIS, reading, export reading.....304
Maintenance of Stored Machines, according to Inspection Programme.....307
Maintenance service, daily.....311
Maintenance service, every 1000 hours.....312
Maintenance service, every 2000 hours.....314
Maintenance service, every 250 hours.....316
Maintenance service, every 4000 hours.....318
Maintenance service, every 50 hours.....321
Maintenance service, every 500 hours.....323
Maintenance service, every 6000 hours.....325
Measuring condition.....328
Measuring of swing bearing clearance.....331
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change.....334
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean.....335
Oil-bath air cleaner's reservoir (optional equipment), oil, check.....336
Pressure testing.....338
Radiator outside, cleaning.....342
Replacement parts.....344
Safety when servicing.....348
Service methods.....352
Service.....356
Starting engine with booster cables.....358
Straight traveling performance.....362
Swing bath grease, check.....364
Swing gearbox oil level, check.....365
Swing motor gearbox, changing oil.....367
Swing ring gear bearing, lubricate.....370
Swing speed.....371
Test-run and check.....372
The machine, check for external damages, cracks and wear damages.....375
Track gearbox oil level, check.....378
Track motor gearbox, changing oil.....379
Track running speed.....381
Track shoe bolts, check.....383
Track tension_condition, check.....385
Travel Speed.....387
VCADS Pro, logged errors, read off.....389
Valve clearance, check_adjust.....392
Warranty inspection 100 hours.....399
Warranty inspection 1000 hours.....401
Warranty inspection.....403
Washer fluid level, check.....405
Water separator filter element, change.....406
X1 return filter (optional equipment), change.....408
19 - GENERAL.....410
Basic check, Engine.....410
CE-marking, EMC-directive.....412
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope.....415
Checklist after a fire or heat exposure.....421
Component locations.....425
Cylinder block, description.....427
Decontamination.....429
E-ECU MID 128 non-programmed, replacing.....433
E-ECU MID 128 pre-programmed, replacing.....436
Engine characteristic curve.....439
Engine mounting.....441
Engine, description.....443
Engine, identification.....444
Engine, installing.....445
Engine, removing.....455
Engine, specifications.....465
Engine, weights-[4540].....466
Engine, weights.....467
Environmental handling for the future.....468
Environmentally hazardous fluids.....472
Environmentally safe handling.....476
Fire prevention measures.....479
Health hazards with paint, plastics and rubber.....485
Safety concerns everybody!.....490
Safety rules when servicing.....494
Safety when handling oils and fuel.....498
Safety when handling the machine.....502
Safety when using lifting equipment.....509
Safety when working with air conditioning refrigerant.....513
Safety when working with batteries.....518
Safety when working with hydraulic systems.....523
Starting with booster batteries.....527
Troubleshooting.....531
Valve cover, tightening torque.....534
Valve mechanism, tightening torques.....535
Valve system specifications.....536
Valves, adjusting.....537
Waste handling.....544
Working in environmentally contaminated areas.....548
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....552
21 - ENGINE.....553
Lubrication oil pressure, checking with pressure gauge.....553
Lubrication oil pump and oil cooler, description.....556
Lubrication system, description.....558
Lubrication system, principle of operation.....560
Lubrication system, specifications.....562
23 - FUEL SYSTEM.....563
Carbon dioxide in fuel system, checking.....563
Feed pump pressure, checking.....566
Feed pump, replacing.....569
Fuel feed pump, specifications.....572
Fuel filler pump, description.....573
Fuel filler pump, specifications.....575
Fuel filling pump, installing.....576
Fuel filling pump, removing.....578
Fuel filter extra, replacing.....580
Fuel filter, checking.....582
Fuel filters, replacing.....583
Fuel system, bleeding.....585
Fuel system, description.....587
Fuel system, specifications.....590
Fuel system, tightening torques.....591
Fuel tank, description.....592
Fuel tank, specifications.....593
Injectors, checking.....594
Injectors, replacing.....605
Instructions for working with electronic fuel injection.....613
Unit injector, Delphi, description.....616
Water separator heater, description.....618
25 - INLET & EXHAUST SYSTEM.....620
Air cleaner, cleaning filter element.....620
Air cleaner, primary filter replacing.....622
Air cleaner, secondary filter replacing.....624
Charge air cooler connection (hose, tube), replacing.....627
Charge air cooler, replacing.....631
Exhaust pipe flexible tube, replacing.....640
Exhaust system, description.....644
Inlet system, description.....645
Preheating coil, replacing.....646
Silencer, replacing.....649
Turbocharger, description.....653
26 - COOLING SYSTEM.....656
Coolant anti-freeze resistance, checking.....656
Coolant pump, thermostat, specifications.....661
Coolant, changing.....663
Cooling system, description.....665
Cooling system, specifications.....667
Expansion tank, replacing.....668
Fan belt and_or alternator belt, replacing.....671
Fan belt and_or alternator-, compressor belt, replacing all belts.....673
Radiator hose upper, replacing.....675
Radiator hoses lower, replacing.....679
Radiator, description.....682
Radiator, replacing.....683
Thermostat, checking.....685
Thermostat, replacing.....689
27 - ENGINE CONTROL.....693
Engine - Pump control, specification.....693
Engine speed control switch, description.....695
Engine speed control switch, inspection.....698
Engine speed control switch, specifications.....700
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....702
30 - GENERAL.....703
11 666 140 Multimeter.....703
8883 0028 Adapter cable.....705
999 0014 Adapter cable.....707
999 0025 Adapter cable.....710
999 0062 Extension cable.....712
999 3893 Adapter cable.....714
999 3894 Template.....716
999 8699 Multi-pin breaker box.....718
AL3201, description and measuring.....720
Auto Idle.....724
Auxiliary start.....726
BA3101, description and measuring.....729
CU9901, description and measuring.....731
Collection of basic data.....733
Communication with data buses.....736
Component descriptions.....739
Component troubleshooting, checking component.....743
Component troubleshooting, checking subsystem (circuit).....746
Component troubleshooting, checking wiring harness and input_output on ECU.....749
Component troubleshooting, structure, description.....752
Connecting special tools.....754
Data buses, function.....758
ECC (MID146) Electronic climate control unit, active measuring conditions.....764
ECC (MID146) Electronic climate control unit, passive measuring conditions.....767
Electrical cables and connectors, checking.....770
Electrical system, description.....776
Electrical system, special instructions for servicing, action when working on machine.....778
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator.....780
Electrical system, special instructions for servicing, electrical components, batteries.....782
Electrical system, special instructions for servicing, electronic components.....785
Electrical system, special instructions for servicing, general.....787
Electrical system, specifications.....790
Electronic control system, description.....792
Engine Protection.....795
Error code information, description.....797
Error code information, general.....799
FU10, description and measuring.....802
FU18, description and measuring.....803
HE2501, description and measuring.....805
I-ECU (MID140) Instrument control unit, active measuring conditions.....807
I-ECU (MID140) Instrument control unit, passive measuring conditions.....809
MA2301MA2306, description and measuring.....811
MA2504, description and measuring_{04-47-43}.....814
MA2504, description and measuring_{04-49-48}.....816
MA9103, description and measuring.....818
MA9104, description and measuring.....820
MA9105, description and measuring.....822
MA9107, description and measuring.....824
MA9109, description and measuring.....826
MA9116, description and measuring.....828
MA9117, description and measuring.....830
MA9118, description and measuring.....832
MA9120, description and measuring.....834
MID 128 SID 230, description and measuring.....836
MID 140 PID 251, description and measuring.....839
MID 140 PPID 1144, description and measuring.....842
Measuring symbols, description.....844
Measuring, general.....848
PPID1336, description and measuring.....850
PWM2303, description and measuring.....852
PWM9101, description and measuring.....854
PWM9103, description and measuring.....856
PWM9105, description and measuring.....858
PWM9106, description and measuring.....860
PWM9109, description and measuring.....862
PWM9123, description and measuring.....864
PWM9124, description and measuring.....866
PWM9141, description and measuring.....868
RE2501, description and measuring-[5421].....870
RE2501, description and measuring.....873
RE3101, description and measuring_{02-39-38}.....876
RE3101, description and measuring_{02-43-39}.....878
RE3301, description and measuring_{02-31-11}.....880
RE3301, description and measuring_{02-35-14}.....882
RE4206, description and measuring_{02-23-29}.....884
RE4206, description and measuring_{02-26-52}.....886
RExxxx, Relays general, description and measuring.....888
SAE J1708_1587 information link, description and measuring.....890
SAE J1939_CAN control link, description and measuring.....894
SAE code, conversion for component designation, E-ECU.....897
SAE code, conversion to component designation, ECC.....899
SAE code, conversion to component designation, IECU.....900
SAE code, conversion to component designation, V-ECU.....901
SE2202, description and measuring.....903
SE2203, description and measuring.....906
SE2205, description and measuring.....909
SE2301, description and measuring.....911
SE2302, description and measuring.....914
SE2303, description and measuring.....917
SE2309, description and measuring.....920
SE2501, description and measuring.....922
SE2502, description and measuring.....925
SE2507, description and measuring.....928
SE2508, description and measuring.....931
SE2603, description and measuring.....934
SE2606, description and measuring.....937
SE2701, description and measuring.....940
SE2703, description and measuring.....943
SE8701, description and measuring.....946
SE8702, description and measuring.....949
SE8705, description and measuring.....952
SE8706, description and measuring.....955
SE9105, description and measuring.....958
SE9401, description and measuring.....961
SID211, description and measuring.....963
SID232, description and measuring.....966
SID240, description and measuring.....969
SID253, description and measuring.....971
SW2701, description and measuring.....973
SW3301, description and measuring.....976
SW9160, description and measuring.....978
SW9161, description and measuring.....981
SW9162, description and measuring.....984
SWxxxx, description and measuring.....987
Service connection and programming connection.....989
Software parameters, description.....992
Special tools for troubleshooting.....1000
Troubleshooting strategy.....1002
Troubleshooting tools.....1005
Troubleshooting, general.....1007
V-ECU (MID187) Vehicle control unit, active measuring conditions.....1010
V-ECU (MID187) Vehicle control unit, passive measuring conditions.....1014
VCADS Pro service tool.....1018
VCADS Pro, 17030-3 - Parameter, programming.....1023
W-ECU (MID142) Wireless control unit, active measuring conditions.....1026
W-ECU (MID142) Wireless control unit, passive measuring conditions.....1028
X1 control, description.....1030
X3 control, description.....1035
31 - BATTERY.....1038
Batteries, replacing.....1038
Battery charging capacity, checking.....1041
Battery, charging.....1044
Battery, description.....1046
Battery, specifications.....1048
Battery, storage.....1049
Earth lead to battery, replacing.....1051
Starting engine with booster cables.....1053
32 - ALTERNATOR; CHARGE REGULATOR.....1057
Alternator, description.....1057
Alternator, replacing incl function checking.....1059
Alternator, specifications.....1063
Alternator, testing.....1064
Charging, description.....1067
33 - STARTING SYSTEM.....1069
Preheating, description.....1069
Preheating, specifications.....1072
Starter motor, description.....1074
Starter motor, replacing.....1076
Starter motor, specifications.....1079
Starter motor, testing.....1080
Starter relay, replacing.....1083
Starter switch (engine start switch), replacing.....1085
Starter switch, testing_{10-23-12}.....1087
Starter switch, testing_{10-23-49}.....1090
Starting operation_{10-33-19}.....1093
Starting operation_{10-33-45}.....1096
35 - LIGHTING.....1098
Work lighting headlamp assembly, replacing_{10-21-13}.....1098
Work lighting headlamp assembly, replacing_{10-21-42}.....1100
Work lights and extra lights, specifications.....1102
36 - OTHER ELECTRICAL EQUIPMENT.....1104
Auto_Manual pump control switch, description.....1104
Auto_Manual pump control switch, specifications.....1106
Battery relay, replacing.....1108
Connectors, overview.....1110
Control lockout lever switch, replacing.....1124
Control units changing, precaution.....1127
Electric horn, description.....1129
Electric horn, specifications.....1130
Electronic climate control unit ECC, description .....1131
Electronic climate control unit ECC, specification_{09-51-24}.....1133
Electronic climate control unit ECC, specification_{09-51-55}.....1135
Emergency engine speed control switch, description.....1138
Emergency engine speed control switch, specifications.....1140
Engine control unit E-ECU, function description.....1142
Engine control unit E-ECU, specifications.....1145
Engine speed control switch, replacing.....1147
Horn, replacing.....1151
I-ECU MID 140 non-programmed, replacing.....1152
I-ECU MID 140 pre-programmed, replacing.....1154
Instrument control unit I-ECU, functional description.....1156
Instrument control unit I-ECU, specifications.....1159
Lower wiper motor, description.....1162
Lower wiper motor, specifications.....1164
Pre-heating relay, replacing.....1166
Rotating beacon, replacing.....1168
Rotating beacon, specifications.....1170
Start switch, description.....1172
Start switch, specifications.....1175
Travel alarm, description.....1177
Travel alarm, specifications.....1178
Upper wiper motor, description.....1179
Upper wiper motor, specifications.....1181
V-ECU MID 187 non-programmed, replacing.....1183
V-ECU MID 187 pre-programmed, replacing.....1187
Vehicle control unit V-ECU, functional description.....1191
Vehicle control unit V-ECU, specifications.....1193
Window limit switch, description.....1196
Windscreen flusher pump, replacing.....1199
Windscreen flusher pump, specifications.....1201
Windscreen wiper controller, replacing.....1203
Windscreen wiper switch, replacing.....1206
Windscreen wiper, description.....1208
Wiper controller, description.....1210
Wiper controller, specifications.....1212
37 - CABLE; FUSE; RELAY.....1214
Circuit breaker, description.....1214
Circuit breaker, specification.....1215
Component designations.....1216
Component list Alternator, batteries, capacitors, electronic units, voltage outlet.....1218
Component list Control lights_warning lights.....1220
Component list, Heating coils.....1221
Component list, Miscellaneous_{09-25-46}.....1222
Component list, Miscellaneous_{09-26-10}.....1223
Component list, Solenoid valves.....1224
Component list, Switches.....1226
Component list, fuses.....1228
Component list, lights.....1229
Component list, motors.....1230
Component list, relays.....1231
Component list, sensors.....1232
Connectors list, electrical distribution box.....1234
Control system diagram.....1236
Electrical distribution box, description.....1239
Electrical symbols and designations.....1241
Explanation of wiring diagrams.....1245
Fuse, description_{08-52-16}.....1248
Fuse, description_{08-52-46}.....1251
Fuse, specifications.....1254
Grounding points, frame connections.....1256
Main switch, replacing.....1258
Relay, description.....1261
Relay, specifications.....1262
Resistance, description.....1263
Resistance, specifications.....1264
Wiring diagram .....1265
Wiring diagram SCH01_{09-19-57}.....1267
Wiring diagram SCH01_{09-20-35}.....1270
Wiring diagram SCH02.....1273
Wiring diagram SCH03_{09-17-22}.....1276
Wiring diagram SCH03_{09-18-00}.....1280
Wiring diagram SCH04_{09-15-54}.....1284
Wiring diagram SCH04_{09-16-30}.....1288
Wiring diagram SCH07.....1292
Wiring diagram SCH08.....1295
Wiring diagram SCH09.....1298
Wiring diagram SCH10.....1301
Wiring diagram SCH11_{09-10-57}.....1304
Wiring diagram SCH11_{09-11-27}.....1307
Wiring diagram SCH12_{09-09-01}.....1310
Wiring diagram SCH12_{09-09-38}.....1313
Wiring diagram SCH12_{09-10-12}.....1316
Wiring diagram SCH13_{09-07-26}.....1319
Wiring diagram SCH13_{09-08-03}.....1322
Wiring diagram SCH14.....1325
Wiring diagram SCH15.....1328
Wiring diagram SCH16.....1331
Wiring diagram SCH17.....1333
Wiring diagram SCH18.....1336
Wiring diagram SCH20.....1338
Wiring diagram SCH22.....1341
Wiring diagram SCH23.....1343
Wiring diagram SCH24_{08-58-14}.....1346
Wiring diagram SCH24_{08-58-44}.....1348
Wiring diagram, electrical distribution box.....1350
Wiring harnesses_{08-56-54}.....1353
Wiring harnesses_{08-57-25}.....1358
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....1363
Booting sequence.....1363
Control levers, description.....1366
Control lockout lever switch, description.....1368
Control lockout lever switch, specifications.....1371
Control types for X1 and X3 operation.....1373
Display unit, content.....1376
Electrical system.....1383
Engine system.....1386
Fuel level sender, replacing.....1388
HVAC system-[1907].....1390
Hour counter, description.....1393
Hour counter, specifications.....1395
Hydraulic oil temperature sensor, replacing.....1397
Hydraulic system.....1398
Instruments and controls, front instrument panel.....1401
Instruments and controls, left instrument panel.....1403
Instruments and controls, overview.....1405
Instruments and controls, rear instrument panel_{08-43-14}.....1407
Instruments and controls, rear instrument panel_{08-43-44}.....1409
Instruments and controls, right instrument panel_{08-44-26}.....1411
Instruments and controls, right instrument panel_{08-44-55}.....1414
Keypad, description_{08-21-53}.....1416
Keypad, description_{08-24-11}.....1419
Keypad, description_{08-26-25}.....1422
Keypad, description_{08-28-05}.....1426
Keypad, description_{08-29-43}.....1430
Keypad, specification.....1433
Language_{08-12-09}.....1436
Language_{08-12-38}.....1440
MAIN MENU.....1443
Menu tree.....1446
Pop-up screen.....1448
SETUP.....1451
Service mode.....1460
Terminology.....1463
Theft protection.....1490
39 - MISCELLANEOUS.....1493
Antenna, replacing.....1493
Audio remote controller, description_{08-07-52}.....1496
Audio remote controller, description_{08-08-21}.....1499
Audio remote controller, specifications_{08-06-43}.....1502
Audio remote controller, specifications_{08-07-08}.....1504
CareTrack system, description.....1507
Radio with CD and MP3 player, description.....1510
Radio with CD and MP3 player, specifications.....1514
Radio with tape or CD player, specifications.....1517
Radio with tape player, description.....1520
Radio, description.....1523
Radio, replacing_{08-03-53}.....1526
Radio, replacing_{08-04-22}.....1529
Speaker, replacing.....1533
Voltage converter, replacing.....1535
W-ECU, MID142, changing non-programmed ECU.....1537
W-ECU, MID142, changing pre-programmed ECU.....1540
Wireless control unit W-ECU, specification_{07-59-42}.....1543
Wireless control unit W-ECU, specification_{08-00-11}.....1545
4 - POWER TRANSMISSION.....1547
40 - GENERAL.....1548
Power transmission, description.....1548
Tightening torque, specifications-[5743].....1550
43 - GEARBOX.....1551
Function description.....1551
Slew gearbox, tools.....1552
Swing gearbox, assembly.....1554
Swing gearbox, description_{07-43-37}.....1562
Swing gearbox, description_{07-44-07}.....1564
Swing gearbox, description_{07-44-35}.....1566
Swing gearbox, disassembly.....1569
Swing gearbox, maintenance standard.....1575
Swing gearbox, specifications_{07-45-13}.....1578
Swing gearbox, specifications_{07-45-37}.....1579
Track gearbox cover, replacing.....1580
Track gearbox, assembly_{07-46-56}.....1583
Track gearbox, assembly_{07-47-34}.....1601
Track gearbox, description_{07-54-16}.....1611
Track gearbox, description_{07-54-45}.....1615
Track gearbox, disassembly_{07-48-33}.....1618
Track gearbox, disassembly_{07-49-03}.....1631
Track gearbox, installing.....1641
Track gearbox, maintenance standard.....1644
Track gearbox, precautions for operation.....1646
Track gearbox, removing.....1649
Track gearbox, specifications_{07-55-23}.....1652
Track gearbox, specifications_{07-55-47}.....1653
Track gearbox, specifications_{07-56-11}.....1654
Track gearbox, tools.....1655
Track gearbox, troubleshooting.....1656
44 - HYDROSTATIC DRIVE.....1657
Center passage, assembly.....1657
Center passage, description.....1663
Center passage, disassembly.....1666
Center passage, inspection and troubleshooting.....1669
Center passage, tools.....1673
Centre passage, installing.....1675
Centre passage, removing.....1677
Hydraulic pump coupling, description_{07-16-18}.....1679
Hydraulic pump coupling, description_{07-16-46}.....1682
Hydraulic pump coupling, description_{07-17-14}.....1684
Manual release of parking brake.....1686
Periodic inspection and criteria of oil change.....1690
Slew motor, tools.....1691
Slew motor, troubleshooting.....1693
Swing motor relief valve, replacing.....1696
Swing motor, assembly_{07-19-48}.....1698
Swing motor, assembly_{07-22-27}.....1705
Swing motor, description_{07-27-51}.....1714
Swing motor, description_{07-28-31}.....1724
Swing motor, description_{07-29-00}.....1734
Swing motor, description_{07-29-29}.....1740
Swing motor, description_{07-30-06}.....1746
Swing motor, disassembly_{07-23-45}.....1756
Swing motor, disassembly_{07-24-13}.....1765
Swing motor, maintenance standard_{07-26-02}.....1772
Swing motor, maintenance standard_{07-26-30}.....1774
Swing motor, principle of operation.....1777
Swing motor, specifications_{07-30-45}.....1778
Swing motor, specifications_{07-31-09}.....1779
Swing motor, specifications_{07-31-34}.....1781
Track motor relief valve, replacing.....1782
Track motor, assembly.....1784
Track motor, description.....1798
Track motor, disassembly.....1802
Track motor, maintenance standard.....1811
Track motor, operation.....1815
Track motor, precautions for operation.....1827
Track motor, replacing.....1830
Track motor, specifications.....1834
Track motor, troubleshooting.....1835
49 - MISCELLANEOUS.....1841
Slew ring gear, removal and installation.....1841
Swing ring gear grease pipe, replacing.....1844
Swing ring gear inner seal, replacing.....1846
Swing ring gear outer seal, replacing.....1850
Swing ring gear, specifications.....1854
Tightening torque, specifications.....1855
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....1857
70 - GENERAL.....1858
Frame and track unit, specifications.....1858
Undercarriage, tightening torque_{07-06-04}.....1859
Undercarriage, tightening torque_{07-06-32}.....1861
71 - FRAME.....1863
Additional counterweight & digging unit.....1863
Counterweight, description.....1864
Counterweight, installing.....1866
Counterweight, removing.....1869
Counterweight, specifications_{06-56-45}.....1871
Counterweight, specifications_{06-57-09}.....1872
Counterweight, tightening torques_{06-57-51}.....1873
Counterweight, tightening torques_{06-58-19}.....1875
Removable counterweight, installing.....1877
Removable counterweight, removing.....1883
Retractable track, installing.....1887
Retractable track, removing.....1889
Superstructure, installing.....1893
Superstructure, removing.....1898
Tightening torque, specifications_{06-59-06}.....1902
Tightening torque, specifications_{06-59-34}.....1904
Tightening torque, specifications_{07-00-06}.....1906
Tightening torque, specifications_{07-00-33}.....1908
Tightening torque, specifications_{07-01-01}.....1909
Undercarriage, description.....1911
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....1912
Bottom roller, description_{06-31-06}.....1912
Bottom roller, description_{06-31-34}.....1913
Bottom roller, installation.....1915
Bottom roller, measurement of wear_{06-29-28}.....1917
Bottom roller, measurement of wear_{06-29-56}.....1920
Bottom roller, measurement of wear_{06-30-24}.....1923
Bottom roller, removal.....1926
Bottom roller, replacing one.....1928
Bottom roller, replacing seal.....1931
Front idler, replacing one.....1935
Idler, description.....1938
Idler, measurement of wear.....1939
Selection of track shoes.....1942
Spring package, assembly dimension.....1944
Sprocket, installation.....1945
Sprocket, measurement of wear_{06-43-22}.....1947
Sprocket, measurement of wear_{06-43-50}.....1950
Sprocket, removal.....1954
Sprocket, replacing one.....1956
Tools & equipment.....1958
Top roller, description_{06-34-12}.....1963
Top roller, description_{06-34-40}.....1965
Top roller, measurement of wear_{06-33-02}.....1967
Top roller, measurement of wear_{06-33-30}.....1970
Top roller, replacing one.....1973
Track chain assembly, installing.....1976
Track chain assembly, removing.....1979
Track chain, description.....1983
Track chain, measurement of wear.....1985
Track guard, replacing one.....1991
Track recoil spring (tensioner) assembly, replacing.....1993
Track shoe, replacing one.....1996
Track tension cylinder, replacing.....1998
Track, adjusting track sag_{06-39-40}.....2001
Track, adjusting track sag_{06-40-09}.....2003
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....2008
81 - CAB, NAKED; CANOPY.....2009
Cab suspension, description.....2009
Cab, installing.....2011
Cab, removing.....2014
Cab, weight.....2020
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....2022
Door window, replacing.....2022
Rear window, replacing.....2025
Side window, replacing.....2031
Windows, general.....2038
Windscreen, replacing.....2040
85 - CAB INTERIOR; UPHOLSTERY.....2054
Seat support, replacing.....2054
Seat, replacing.....2061
87 - AIR CONDITIONING UNIT.....2064
Air conditioning unit, description_{06-10-52}.....2064
Air conditioning unit, description_{06-11-21}.....2071
Air conditioning unit, maintenance.....2077
Air conditioning unit, specifications_{06-12-07}.....2080
Air conditioning unit, specifications_{06-12-30}.....2083
Air distribution, description.....2086
Air mix door actuator, replacing.....2089
Cab filter, replacing.....2092
Compressor, replacing incl draining and filling.....2095
Condenser, replacing incl draining and filling.....2099
Cooler and Heater assembly, replacing.....2102
Diesel coolant heater (10kw), description.....2106
Diesel coolant heater (10kw), principles.....2109
Diesel coolant heater (10kw), specifications.....2112
Electronic climate control unit ECC, description.....2114
Electronic climate control unit ECC, specification.....2116
Evaporator, replacing incl draining and filling.....2118
Expansion valve, replacing incl draining and filling.....2124
Fan motor, replacing.....2130
HVAC system.....2133
Heater core, replacing.....2136
Heating system, description.....2139
Intake actuator, replacing.....2141
Mode (foot) actuator, replacing.....2144
Performance test, AC unit.....2147
Receiver, replacing incl draining and filling.....2153
Troubleshooting (10kw).....2156
Troubleshooting_{05-58-46}.....2161
Troubleshooting_{05-59-57}.....2169
Vent actuator, replacing.....2179
Wiring diagram.....2182
88 - INTERIOR EQUIPMENT.....2184
Instrument panel (left), replacing.....2184
Instrument panel (right), replacing.....2188
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....2192
90 - GENERAL.....2193
Description, general.....2193
Hydraulic components, storing and transporting.....2194
Hydraulic oil, description.....2198
Hydraulic oil, storage and handling.....2202
Hydraulic system, cleanliness when handling hydraulic components.....2206
Hydraulic system, description.....2210
Hydraulic system, repair of hydraulic components in workshop.....2214
Recommended hydraulic oil, specifications.....2219
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....2223
2 stage port relief valve, adjustment.....2223
2 stage port relief valve, description.....2225
2 stage port relief valve, disassembly and assembly.....2228
Air breather, description.....2230
Arm conflux check valve, disassembly.....2233
Arm parallel conflux changeover valve, disassembly.....2234
Arm regenerating valve, description.....2236
Arm regenerating valve, disassembly.....2239
Boom and arm holding valve (Boom-1, Arm-1), description.....2241
Boom and arm holding valve (Boom-1, Arm-1), disassembly.....2245
Boom and arm holding valve (Boom-2), description.....2248
Boom and arm holding valve (Boom-2), disassembly.....2252
Boom boost check valve, disassembly.....2254
Boom float position, description.....2255
Boom float position, hydraulic circuits.....2258
Boom servo hydraulic check valve, disassembly.....2260
Center bypass valve (for bucket conflux), disassembly.....2262
Center bypass valve, disassembly and assembly.....2264
Check valve (for arm parallel conflux, slew priority), disassembly.....2265
Check valve (for straight travel changeover valve), disassembly.....2266
Check valve, description.....2267
Check valve, replacing.....2269
Checking and Adjusting procedure.....2272
Control pattern selector valve, description.....2275
Control pattern selector valve, specifications.....2278
Control valve, part inspection.....2280
Cover assembly (for Boom-2 spool changeover), disassembly.....2283
Cover assembly (for preventing Boom-1 spool rotation), disassembly.....2285
Disassembly and assembly, general.....2287
Examples, hydraulic system.....2288
Examples, power transmission.....2297
Fan motor, assembly.....2306
Fan motor, description.....2312
Fan motor, disassembly.....2317
Fan motor, specification.....2324
Fan motor, tools.....2325
Fan motor, troubleshooting.....2327
Fan pump, assembly.....2329
Fan pump, description.....2331
Fan pump, disassembly.....2332
Fan pump, parts inspection.....2334
Foot relief valve (flow sensing valve), description.....2336
Foot relief valve (flow sensing valve), disassembly.....2338
General, precautions.....2339
General, tools.....2341
Hammer and Shears (X1 Line option), description.....2343
Hammer and Shears (X1 Line option), hydraulic circuits.....2345
Hammer and shear selector and shuttle valve, description.....2347
Hammer return filter, description.....2348
Hammer return filter, specifications.....2350
Hydraulic components, description.....2352
Hydraulic diagram, schematic.....2355
Hydraulic oil cooling system, description.....2357
Hydraulic oil cooling system, specifications.....2359
Hydraulic pump, description.....2361
Hydraulic pump, maintenance standard, Specifications.....2366
Hydraulic pump, specifications.....2370
Hydraulic system, position of main components.....2371
Hydraulic system, work instructions.....2374
Hydraulic tank, description.....2379
Hydraulic tank, specifications.....2382
Line rupture valve (arm), assembly.....2383
Line rupture valve (arm), description.....2385
Line rupture valve (arm), disassembly.....2390
Line rupture valve (arm), specifications.....2392
Line rupture valve (arm), troubleshooting.....2393
Line rupture valve (boom), assembly.....2394
Line rupture valve (boom), description.....2396
Line rupture valve (boom), disassembly.....2401
Line rupture valve (boom), specifications.....2403
Line rupture valve (boom), troubleshooting.....2404
Line rupture valve relief pressure, adjustment_{05-07-19}.....2406
Line rupture valve relief pressure, adjustment_{05-07-42}.....2408
Line rupture valve relief pressure, adjustment_{05-08-05}.....2409
Line rupture valve relief pressure, measurement.....2410
Load check valve, disassembly and assembly.....2411
Logic valve, description.....2413
Logic valve, specifications.....2415
Main control valve troubleshooting.....2416
Main control valve, description.....2419
Main control valve, disassembly and assembly.....2428
Main control valve, specifications.....2432
Main relief valve, adjustment.....2434
Main relief valve, assembly.....2437
Main relief valve, description.....2439
Main relief valve, disassembly.....2441
Make up valve, description.....2443
Make up valve, disassembly.....2445
Oil cooler fan motor, replacing.....2447
Oil cooler, specifications.....2450
Option confluence check, disassembly.....2451
Overload warning device, operation.....2453
Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve).....2455
Port relief valve pressure, measuring and adjusting.....2457
Port relief valve, description.....2461
Port relief valve, disassembly.....2464
Pressure accumulator, description.....2466
Pressure accumulator, specifications.....2469
Pressure relief valve, troubleshooting.....2470
Proportional relief valve, description.....2474
Proportional relief valve, specifications.....2477
Proportional solenoid valve, description-[5259].....2479
Proportional solenoid valve, description.....2482
Proportional solenoid valve, measuring and adjustment.....2484
Proportional solenoid valve, specifications-[5325].....2487
Proportional solenoid valve, specifications.....2490
Proportional solenoid valve, troubleshooting.....2492
Pump, assembly.....2493
Pump, disassembly.....2499
Pump, installation.....2505
Pump, troubleshooting.....2507
Regulator, assembly.....2509
Regulator, description.....2514
Regulator, disassembly.....2521
Regulator, maintenance.....2528
Remote control valve (Lever), assembly_{04-39-37}.....2532
Remote control valve (Lever), assembly_{04-40-06}.....2545
Remote control valve (Lever), description_{04-44-13}.....2557
Remote control valve (Lever), description_{04-44-48}.....2567
Remote control valve (Lever), disassembly_{04-41-04}.....2580
Remote control valve (Lever), disassembly_{04-41-33}.....2593
Remote control valve (Lever), maintenance standard, Specifications_{04-42-55}.....2605
Remote control valve (Lever), maintenance standard, Specifications_{04-43-18}.....2607
Remote control valve (Lever), specifications_{04-45-27}.....2611
Remote control valve (Lever), specifications_{04-45-50}.....2613
Remote control valve (Lever), troubleshooting_{04-38-16}.....2617
Remote control valve (Lever), troubleshooting_{04-38-39}.....2619
Remote control valve (lever), replacing.....2622
Remote control valve (pedal), assembly.....2626
Remote control valve (pedal), description.....2639
Remote control valve (pedal), disassembly.....2646
Remote control valve (pedal), maintenance standard, Specifications.....2657
Remote control valve (pedal), replacing.....2659
Remote control valve (pedal), specifications.....2663
Remote control valve (pedal), troubleshooting.....2665
Removal counterweight, description.....2667
Removal counterweight, ports.....2668
Removal counterweight, principle of operation.....2669
Return line.....2672
Rotator (X3 Line option), description.....2674
Rotator pump, description.....2676
Rotator pump, specifications.....2681
Rotator valve, adjustment_{04-18-51}.....2682
Rotator valve, adjustment_{04-19-18}.....2685
Rotator valve, description.....2688
Rotator valve, specifications.....2690
Servo hydraulic block.....2691
Servo hydraulic pressure, adjustment.....2692
Servo hydraulic selector valve, description_{05-45-16}.....2694
Servo hydraulic selector valve, description_{05-45-43}.....2696
Servo hydraulic selector valve, specifications.....2698
Servo pump, assembly.....2700
Servo pump, description.....2708
Servo pump, disassembly.....2713
Servo pump, parts inspection.....2716
Servo pump, replacing.....2718
Servo pump, specifications.....2723
Shock reducing valve, description.....2725
Shock reducing valve, specifications.....2728
Shuttle valve block, description.....2730
Slew priority valve, disassembly.....2734
Solenoid valve, description-[3244].....2736
Solenoid valve, description.....2740
Solenoid valve, disassembly and assembly.....2742
Solenoid valve, inspection.....2745
Solenoid valve, specifications_{04-28-34}.....2747
Solenoid valve, specifications_{04-28-57}.....2749
Solenoid valve, specifications_{11-25-16}.....2750
Standard of the setting pressure.....2752
Stop valve_{04-24-30}.....2754
Stop valve_{04-24-57}.....2756
Straight travel pedal, description.....2758
Straight travel pedal, schematic.....2760
Tightening torques.....2762
Troubleshooting, diagnosing procedure.....2768
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....2773
Attachment quick coupler, description.....2773
Quickfit, installing.....2775
Quickfit, removing.....2779
97 - UNIT, DIGGING.....2782
Boom cylinder, replacing.....2782
Boom lifting cylinder, description_{04-06-13}.....2785
Boom lifting cylinder, description_{04-06-40}.....2787
Boom lifting cylinder, installation.....2789
Boom lifting cylinder, removal.....2791
Boom lifting cylinder, specifications.....2793
Boom lifting cylinder, troubleshooting.....2795
Boom, installation.....2796
Boom, removal.....2798
Boom, replacing.....2801
Boom, specifications.....2805
Bucket assembly, installing.....2806
Bucket assembly, removing.....2807
Bucket assembly, replacing.....2809
Bucket cylinder, description_{03-50-44}.....2811
Bucket cylinder, description_{03-51-11}.....2813
Bucket cylinder, installing.....2815
Bucket cylinder, removing.....2817
Bucket cylinder, replacing.....2819
Bucket cylinder, specifications.....2821
Bucket cylinder, troubleshooting.....2823
Connecting rod yoke, installing.....2824
Connecting rod yoke, removing.....2825
Connecting rod yoke, replacing.....2827
Cylinder, description.....2829
Cylinder, disassembly and assembly_{04-10-37}.....2832
Cylinder, disassembly and assembly_{04-11-04}.....2848
Cylinder, troubleshooting.....2862
Digging unit, description.....2865
Digging unit, maintenance.....2868
Dipper arm connecting rod, installing.....2872
Dipper arm connecting rod, removing.....2874
Dipper arm connecting rod, replacing.....2876
Dipper arm cylinder, description_{03-56-40}.....2878
Dipper arm cylinder, description_{03-57-07}.....2880
Dipper arm cylinder, disassembly and assembly.....2882
Dipper arm cylinder, installation.....2884
Dipper arm cylinder, removal.....2886
Dipper arm cylinder, replacing.....2888
Dipper arm cylinder, specifications.....2891
Dipper arm cylinder, troubleshooting.....2893
Dipper arm, description.....2894
Dipper arm, installation.....2897
Dipper arm, removal.....2898
Dipper arm, replacing.....2900
Dipper arm, specifications.....2903
Link, description.....2904
99 - MISCELLANEOUS.....2906
Explanations to hydraulic diagram.....2906
Hydraulic diagram 3 - Explanations to hydraulic diagram.....2917
Hydraulic diagram 3 - Image.....2920
Hydraulic diagram 3.....2921
Hydraulic diagram 4 - Explanations to hydraulic diagram.....2922
Hydraulic diagram 4 - Image.....2923
Hydraulic diagram 4.....2924
Hydraulic diagram ports, standard.....2926
Hydraulic diagram ports, with option components.....2934
Hydraulic diagram, standard Image.....2946
Hydraulic diagram, standard.....2947
Hydraulic diagram, with option components_1 Image.....2950
Hydraulic diagram, with option components_1.....2951
Hydraulic diagram, with option components_2 Image.....2955
Hydraulic diagram, with option components_2.....2956
