Complete technical manual with electrical wiring diagrams for John Deere PowerTech 4.5L & 6.8L Diesel Engines Mechanical Fuel Systems, with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.

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Total Pages: 450 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle etc.
Language: English

CTM207 (21JUL10) (ENGLISH) - John Deere PowerTech 4.5L & 6.8L Diesel Engines - John Deere Mechanical Fuel Systems Component Technical Manual.pdf
ctm207 - PowerTechTM 4.5L and 6.8L Diesel Engines Mechanical Fuel Systems - (Worldwide Edition) Component Technical Manual.pdf
 

ctm208
ctm208 - Motores diésel PowerTech™ de 4.5 l y 6.8 l Sistemas mecánicos de combustible -: (Edición mundial)
Category: CTM
Language: Spanish

Published on 2019/09/20

English

ctm207 - PowerTech™ 4.5L and 6.8L Diesel EnginesMechanical Fuel Systems -: (Worldwide Edition)

Published on 2019/08/29

French

ctm209 - Circuits d'alimentation mécaniques des moteurs diesel PowerTech™ 4,5 l et 6,8 l -: (Édition mondiale)

Published on 2019/10/11

German

ctm210 - PowerTech™ 4,5-l- und 6,8-l-Dieselmotoren Mechanische Kraftstoffsysteme -: (Weltweite Ausgabe)

Published on 2019/10/11

Italian

ctm211 - Sistemi del carburante meccanici per motori diesel PowerTech™ da 4,5 l e 6,8 l -: (Edizione universale)

Published on 2019/10/11

Russian

ctm214 - Дизельные двигатели PowerTech™ объемом 4,5 л и 6,8 л Механические топливные системы -: (Исполнение для всех стран)

Published on 2019/09/20

Portuguese

ctm215 - Motores Diesel PowerTech™ 4,5 L e 6,8 L Sistemas Mecânicos de Combustível -: (Edição Mundial)

Published on 2019/10/11

Chinese

ctm217 - PowerTech™ 4.5 升和 6.8 升柴油发动机 机械燃油系统 -: (世界通用机型)

Published on 2019/10/11

Croatian

ctm481 - PowerTech™ 4,5 l i 6,8 l dizelski motori Mehanički sustavi goriva -: (Svjetsko izdanje)

Published on 2019/11/19

Lithuanian

ctm482 - 4,5 l ir 6,8 l dyzeliniai varikliai "PowerTech™" Mechaninės degalų tiekimo sistemos -: (Tarptautinis leidinys)

Published on 2019/11/19

Slovenian

ctm483 - Dizelski motorji PowerTech™ 4,5 l in 6,8 Mehanski sistemi za gorivo -: (Izvedba za vse celine in države)

Published on 2019/11/19

Slovak

ctm484 - Naftové motory PowerTech™ 4,5 l a 6,8 l Mechanické sústavy vstrekovania paliva -: (Celosvetové vydanie)

Published on 2019/11/19

Romanian

ctm732 - Motoarele diesel PowerTech™ de 4,5 l şi 6,8 l Sistemele mecanice de carburant -: (Ediţie mondială)

Published on 2019/11/19

MAIN SECTIONS
Contents......7
  General Information......9
    Safety......11
      Work In Ventilated Area......11
      Recognize Safety Information......11
      Work in Clean Area......11
      Dispose of Waste Properly......12
      Avoid Harmful Asbestos Dust......12
      Handle Fuel SafelyAvoid Fires......12
      Prepare for Emergencies......13
      Handle Starting Fluid Safely......13
      Handle Fluids SafelyAvoid Fires......13
      Avoid High-Pressure Fluids......14
      Use Proper Lifting Equipment......14
      Illuminate Work Area Safely......14
      Live With Safety......15
      Service Machines Safely......15
      Handle Chemical Products Safely......15
      Protect Against Noise......16
      Remove Paint Before Welding or Heating......16
      Stay Clear of Rotating Drivelines......17
      Service Cooling System Safely......17
      Follow Safety Instructions......18
      Use Proper Tools......18
      Construct Dealer-Made Tools Safely......18
      Practice Safe Maintenance......19
      Understand Signal Words......19
      Replace Safety Signs......20
      Prevent Battery Explosions......20
      Protect Against High Pressure Spray......20
      Avoid Heating Near Pressurized Fluid Lines......21
      Wear Protective Clothing......21
      Handle Agricultural Chemicals Safely......22
      Handling Batteries Safely......23
      Install Fan Guards......24
      Avoid Hot Parts......24
    Engine Identification and Applications......25
      Engine Serial Number Plate Information......25
      OEM Engine Option Code Label......27
      Information Relative to Emissions Regulations......27
    Fuels, Lubricants, and Coolants......29
      Diesel Fuel......29
      Biodiesel Fuel......30
      Minimizing the Effect of Cold Weather on Diesel Engines......31
      Handling and Storing Diesel Fuel......32
      Lubricity of Diesel Fuel......32
      Testing Diesel Fuel......32
  Repair and Adjustments......34
    Mechanical Fuel System Repair and Adjustments......35
      Fuel SystemGeneral Information......35
      Relieve Fuel System Pressure......35
      Remove and Install Final Fuel Filter and/or Primary Fuel Filter/......36
      Primary Fuel Filter/Water Separator Assembly (Optional)......38
      Final Fuel Filter Assembly......39
      Replace Final Fuel Filter and Primary Fuel Filter/Water Separato......40
      Remove Lucas and Stanadyne Fuel Supply Pump......41
      Bench Test Lucas and Stanadyne Fuel Supply Pump......42
      Install Lucas and Stanadyne Fuel Supply Pump......43
      Remove Denso In-Line Fuel Supply Pump......44
      Test Denso In-Line Fuel Supply Pump for Leaks......44
      Disassemble Denso In-Line Fuel Supply Pump......45
      Inspect and Repair Denso In-Line Fuel Supply Pump Components......47
      Assemble Denso In-Line Fuel Supply Pump......49
      Install Denso In-Line Fuel Supply Pump......49
      Remove Motorpal Fuel Supply Pump......50
      Inspect Motorpal Fuel Supply Pump......50
      Install Motorpal Fuel Supply Pump......50
      Service Denso Injection Pump Overflow Valve......51
      Remove and Install Denso Fuel Shut-Off Solenoid......52
      Remove and Install Delphi/Lucas Fuel Shut-Off Solenoid......52
      Remove and Install Motorpal Fuel Shut-Off SolenoidIf Equipped......53
      Remove and Install Stanadyne Cold Start Advance Solenoid and Val......53
      Remove and Install Delphi/Lucas Cold Start Advance Switch and Ha......55
      Delphi/Lucas and Stanadyne Rotary Fuel Injection Pump Timing......56
      Denso and Motorpal In-Line Injection Pump Static Timing......57
      Stanadyne Rotary Fuel Injection Pump Identification......59
      Remove Stanadyne Model DB2 and DB4 Injection Pump (without Lock ......60
      Remove Stanadyne Model DB4 Injection Pump (with Lock Shaft Timin......61
      Inspect Stanadyne Injection Pump Drive Gear ID and Shaft OD......64
      Repair Stanadyne Fuel Injection Pump......64
      Install Stanadyne Model DB2 and DB4 Injection Pump (without Lock......65
      Install Stanadyne Model DB4 Injection Pump (with Lock Shaft Timi......67
      Remove Delphi/Lucas Fuel Injection Pump......71
      Repair Delphi/Lucas Fuel Injection Pump......73
      Install Delphi/Lucas Fuel Injection Pump......73
      Remove Denso Fuel Injection Pump......75
      Repair Denso Fuel Injection Pump......77
      Install Denso Fuel Injection Pump......78
      Replace Motorpal Fuel Injection Pump Delivery Valve O-Rings......81
      Remove Motorpal Fuel Injection Pump......81
      Repair Motorpal Fuel Injection Pump......84
      Install Motorpal Fuel Injection Pump......84
      Repair Aneroid......87
      Transfer Fuel Injection Pump Timing Mark onto Replacement Front ......88
      Fuel Injection Nozzle Identification......89
      Diagnose Fuel Injection Nozzle Malfunctions......90
      Remove Fuel Injection Nozzles (9.5 mm)......91
      Clean Fuel Injection Nozzle Bore (9.5 mm)......92
      Clean Fuel Injection Nozzles (9.5 mm)......92
      Test Fuel Injection Nozzles (9.5 mm)......93
      Disassemble Fuel Injection Nozzles (9.5 mm)......95
      Inspect and Clean Fuel Injection Nozzle Body (9.5 mm)......97
      Inspect and Clean Valve and Valve Seat (9.5 mm)......98
      Inspect Valve Adjusting Mechanism (9.5 mm)......99
      Assemble Fuel Injection Nozzles (9.5 mm)......100
      Adjust Fuel Injection Nozzles (9.5 mm)......100
      Install Seals on Fuel Injection Nozzle(9.5 mm)......104
      Install Fuel Injection Nozzles (9.5 mm)......105
      Remove Fuel Injection Nozzles (VCO 17 mm)......106
      Clean Fuel Injection Nozzle Bore(VCO 17 mm)......107
      Clean Fuel Injection Nozzles (VCO 17 mm)......107
      Test Fuel Injection Nozzles (VCO 17 mm)......108
      Install Seals on Fuel Injection Nozzle(VCO 17 mm)......110
      Install Fuel Injection Nozzles (VCO 17 mm)......111
      Bleed the Fuel System......112
  Theory of Operation......115
    Mechanical Fuel Systems Operation......117
      Fuel Injection PumpGeneral Information......117
      Fuel System OperationRotary Fuel Injection Pump......118
      Fuel System OperationIn-Line Fuel Injection Pump......120
      Fuel Supply Pump OperationRotary Injection Pump......121
      Fuel Supply Pump OperationIn-Line Injection Pump......121
      Cold Start Advance System Operation (Rotary Pumps)......124
      Light Load Advance Operation (Rotary Pumps)......124
      Final Fuel Filter/Water Separator Operation......125
      Stanadyne Rotary Fuel Injection Pump Operation......126
      Delphi/Lucas Rotary Fuel Injection Pump Operation......128
      Denso and Motorpal In-Line Fuel Injection Pump Operation......129
      Aneroid Operation (If Equipped)......130
      Fuel Injection Nozzles Operation (9.5 mm)......131
      Fuel Injection Nozzles Operation (VCO 17 mm)......132
  Diagnostics......136
    Observable Diagnostics and Tests......137
      About This Section of the Manual......137
      E1Engine Cranks/Won't Start......138
        E1Engine Cranks/Won't Start Diagnostic Procedure......138
      E2Engine Misfires/Runs Irregularly......141
        E2Engine Misfires/Runs Irregularly Diagnostic Procedure......141
      E3Engine Does Not Develop Full Power......144
        E3Engine Does Not Develop Full Power Diagnostic Procedure......144
      E4Engine Emits Excessive White Exhaust Smoke......147
        E4Engine Emits Excessive White Exhaust Smoke Diagnostic Procedu......147
      E5Engine Emits Excessive Black or Gray Exhaust Smoke......148
        E5Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic......149
      E6Engine Will Not Crank......151
      E7Engine Idles Poorly......151
      E8Abnormal Engine Noise......152
      F1Fuel Supply System Check......154
        F1Fuel Supply System Check......154
      F2Excessive Fuel Consumption......157
      F3Fuel in Oil......157
      Cylinder Misfire Test (Engine Running)......157
      Using TACH-N-TIME as Tachometer......158
      Using TIME TRACTIME TRAC is a registered trademark of Stanadyne ......158
      Check and Adjust Rotary Injection Pump Dynamic Timing Using TACH......159
      Check and Adjust Rotary Injection Pump Dynamic Timing Using TIME......164
      Check and Adjust In-Line Injection Pump Static Timing......169
      Check Fuel Supply Quality......170
      Test Air in Fuel......171
      Check for Restricted Fuel Return Line......172
      Measure Fuel Supply Pump PressureRotary Injection Pump......173
      Measure Fuel Supply Pump PressureIn-Line Injection Pump......173
      Test Fuel Supply Pump for LeaksIn-Line Injection Pump......174
      Check Fuel Supply Pump OperationIn-Line Injection Pump......175
      Service Denso Fuel Supply Pump......176
      Check Cold Start Switch OperationRotary Pumps......176
      Check Cold Start Advance System OperationRotary Pumps......177
      Check Light Load Advance OperationRotary Pumps......178
      Check Fuel Shut-Off Solenoid OperationIn-Line Injection Pumps......178
      Test Fuel Shut-Off Solenoid ResistanceDelphi/Lucas Pump......179
      Test Fuel Shut-Off Solenoid ResistanceDenso Pump......179
      Test Fuel Shut-Off Solenoid ResistanceMotorpal Pump......179
      Adjust Fuel Shut-Off Solenoid LinkageIn-Line Injection Pumps......180
      Check and Adjust Engine Speeds on Delphi/Lucas Pump......181
      Adjust Variable Speed on Generator Set Engines (Delphi/Lucas Pum......181
      Check and Adjust Engine Speeds on Stanadyne Pump......182
      Adjust Variable Speed (Droop) on Generator Set Engines (35% Gov......183
      Check and Adjust Fast Idle SpeedDenso and Motorpal Fuel Injecti......184
      Check and Adjust Slow Idle SpeedDenso Fuel Injection Pump......185
      Check and Adjust Slow Idle SpeedMotorpal Fuel Injection Pump......186
      Change Engine Rated Speed and Adjust DroopDenso Fuel Injection ......187
      Test Fuel Injection Nozzles (Engine Running)......188
      Fuel Drain-Back Test Procedure......189
      Bleed the Fuel System......189
  Tools and Other Materials......193
    Repair Tools and Other Materials......195
      Mechanical Fuel System Essential Tools......195
      Mechanical Fuel System Other Material......199
      Mechanical Fuel System Service Equipment and Tools......199
    Diagnostic Service Tools and Other Materials......201
      Mechanical Fuel System Diagnostic Essential Tools......201
      Mechanical Fuel System Diagnostic Service Equipment and Tools......204
    Dealer Fabricated Service Tools......205
      How to Make Tools......205
      DFRG5Injection Pump Front Plate Timing Mark Transfer Tool......205
  Specifications......207
    Repair and General OEM Specifications......209
      Unified Inch Bolt and Screw Torque Values......209
      Metric Bolt and Screw Torque Values......210
      General OEM Engine Specifications......211
      Mechanical Fuel System Repair Specifications......213
    Diagnostic Specifications......219
      Fuel Injection Pump Specifications......219
      Fuel Injection Pump Specifications (Agricultural Applications)......220
      Fuel Injection Pump Specifications (Commercial and Consumer Equi......227
      Fuel Injection Pump Specifications (Construction and Forestry Eq......229
      Fuel Injection Pump Specifications (OEM Applications)......236

ctm207 - PowerTech™ 4.5L and 6.8L Diesel Engines Mechanical Fuel Systems -: (Worldwide Edition)
Component Technical Manual

Table of Contents

Foreword

PowerTech 4.5L Engine with Mechanical Fuel System

PowerTech 6.8L Engine with Mechanical Fuel System

PowerTech M 4.5 L Engine with Mechanical Fuel System and 17 mm Injectors

Trademarks

Section 01: General Information

Group 000: Safety

Work In Ventilated Area

Recognize Safety Information

Work in Clean Area

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Handle Fuel Safely—Avoid Fires

Avoid Static Electricity Risk When Refueling

Prepare for Emergencies

Handle Starting Fluid Safely

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Handle Chemical Products Safely

Protect Against Noise

Remove Paint Before Welding or Heating

Stay Clear of Rotating Drivelines

Service Cooling System Safely

Follow Safety Instructions

Use Proper Tools

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Prevent Battery Explosions

Protect Against High Pressure Spray

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Install Fan Guards

Avoid Hot Parts

Group 001: Engine Identification and Applications

Engine Serial Number Plate Information

OEM Engine Option Code Label

Information Relative to Emissions Regulations

Group 002: Fuels, Lubricants, and Coolants

Diesel Fuel

Diesel Fuel Additive Products

BioDiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Fuel Filters

Section 02: Repair and Adjustments

Group 090: Mechanical Fuel System Repair and Adjustments

Fuel System—General Information

Remove and Install Fuel Line with Snap-On System

Relieve Fuel System Pressure

Remove and Install Final Fuel Filter and/or Primary Fuel Filter/Water Separator Base

Primary Fuel Filter/Water Separator Assembly (Optional)

Final Fuel Filter Assembly

Replace Final Fuel Filter and Primary Fuel Filter/Water Separator

Remove Lucas and Stanadyne Fuel Supply Pump

Bench Test Lucas and Stanadyne Fuel Supply Pump

Install Lucas and Stanadyne Fuel Supply Pump

Remove Denso In-Line Fuel Supply Pump

Test Denso In-Line Fuel Supply Pump for Leaks

Disassemble Denso In-Line Fuel Supply Pump

Inspect and Repair Denso In-Line Fuel Supply Pump Components

Assemble Denso In-Line Fuel Supply Pump

Install Denso In-Line Fuel Supply Pump

Remove Motorpal Fuel Supply Pump

Inspect Motorpal Fuel Supply Pump

Install Motorpal Fuel Supply Pump

Service Denso Injection Pump Overflow Valve

Remove and Install Denso Fuel Shut-Off Solenoid

Remove and Install Delphi/Lucas Fuel Shut-Off Solenoid

Remove and Install Motorpal Fuel Shut-Off Solenoid—If Equipped

Remove and Install Stanadyne Cold Start Advance Solenoid and Valve

Remove and Install Delphi/Lucas Cold Start Advance Switch and Harness

Delphi/Lucas and Stanadyne Rotary Fuel Injection Pump Timing

Denso and Motorpal In-Line Injection Pump Static Timing

Stanadyne Rotary Fuel Injection Pump Identification

Stanadyne Injection Pump and Fuel Lines (Without Lock Shaft Timing) — Removal

Remove Stanadyne Model DB4 Injection Pump (with Lock Shaft Timing)

Inspect Stanadyne Injection Pump Drive Gear ID and Shaft OD

Repair Stanadyne Fuel Injection Pump

Stanadyne Fuel Injection Pump and Fuel Lines (Without Lock Shaft Timing) — Installation

Install Stanadyne Model DB4 Injection Pump (with Lock Shaft Timing)

Delphi/Lucas Fuel Injection Pump — Identification

Delphi/Lucas Fuel Injection Pump and Fuel Lines — Removal (DP201 / DP203)

Delphi Fuel Injection Pump and Fuel Lines — Removal (DP210 / DP310)

Repair Delphi/Lucas Fuel Injection Pump

Delphi/Lucas Fuel Injection Pump and Fuel Lines — Installation (DP201 / DP203)

Delphi Fuel Injection Pump and Fuel Lines — Installation (DP210 / DP310)

Remove Denso Fuel Injection Pump

Repair Denso Fuel Injection Pump

Install Denso Fuel Injection Pump

Install Denso Fuel Injection Pump

Replace Motorpal Fuel Injection Pump Delivery Valve O-Rings

Remove Motorpal Fuel Injection Pump

Repair Motorpal Fuel Injection Pump

Install Motorpal Fuel Injection Pump

Repair Aneroid

Transfer Fuel Injection Pump Timing Mark onto Replacement Front Plate

Fuel Injection Nozzle Identification

Diagnose Fuel Injection Nozzle Malfunctions

Remove Fuel Injection Nozzles (9.5 mm)

Clean Fuel Injection Nozzle Bore (9.5 mm)

Clean Fuel Injection Nozzles (9.5 mm)

Test Fuel Injection Nozzles (9.5 mm)

Disassemble Fuel Injection Nozzles (9.5 mm)

Inspect and Clean Fuel Injection Nozzle Body (9.5 mm)

Inspect and Clean Valve and Valve Seat (9.5 mm)

Inspect Valve Adjusting Mechanism (9.5 mm)

Assemble Fuel Injection Nozzles (9.5 mm)

Adjust Fuel Injection Nozzles (9.5 mm)

Install Seals on Fuel Injection Nozzle(9.5 mm)

Install Fuel Injection Nozzles (9.5 mm)

Remove Fuel Injection Nozzles (VCO 17 mm)

Clean Fuel Injection Nozzle Bore(VCO 17 mm)

Clean Fuel Injection Nozzles (VCO 17 mm)

Test Fuel Injection Nozzles (VCO 17 mm)

Install Seals on Fuel Injection Nozzle(VCO 17 mm)

Install Fuel Injection Nozzles (VCO 17 mm)

Bleed the Fuel System

Section 03: Theory of Operation

Group 130: Mechanical Fuel Systems Operation

Fuel Injection Pump—General Information

Fuel System Operation—Rotary Fuel Injection Pump

Fuel System Operation—In-Line Fuel Injection Pump

Fuel Supply Pump Operation—Rotary Injection Pump

Fuel Supply Pump Operation—In-Line Injection Pump

Cold Start Advance System Operation (Rotary Pumps)

Light Load Advance Operation (Rotary Pumps)

Final Fuel Filter/Water Separator Operation

Stanadyne Rotary Fuel Injection Pump Operation

Delphi/Lucas Rotary Fuel Injection Pump Operation

Denso and Motorpal In-Line Fuel Injection Pump Operation

Aneroid Operation (If Equipped)

Fuel Injection Nozzles Operation (9.5 mm)

Fuel Injection Nozzles Operation (VCO 17 mm)

Section 04: Diagnostics

Group 150: Observable Diagnostics and Tests

About This Section of the Manual

E1—Engine Cranks/Won't Start

E2—Engine Misfires/Runs Irregularly

E3—Engine Does Not Develop Full Power

E4—Engine Emits Excessive White Exhaust Smoke

E5—Engine Emits Excessive Black or Gray Exhaust Smoke

E6—Engine Will Not Crank

E7—Engine Idles Poorly

E8—Abnormal Engine Noise

F1—Fuel Supply System Check

F2—Excessive Fuel Consumption

F3—Fuel in Oil

F4—Excessive Fuel Filter Replacement

Cylinder Misfire Test (Engine Running)

Using TACH-N-TIME Meter as Tachometer

Using TIME TRAC as a Tachometer

Check and Adjust Rotary Injection Pump Dynamic Timing Using TACH-N-TIME™

Check and Adjust Rotary Injection Pump Dynamic Timing Using TIME TRAC®

Check and Adjust Rotary Injection Pump Dynamic Timing Using TIME TRAC®

Check and Adjust In-Line Injection Pump Static Timing

Check Fuel Supply Quality

Test Air in Fuel

Check for Restricted Fuel Return Line

Measure Fuel Supply Pump Pressure—Rotary Injection Pump

Measure Fuel Supply Pump Pressure—In-Line Injection Pump

Test Fuel Supply Pump for Leaks—In-Line Injection Pump

Check Fuel Supply Pump Operation—In-Line Injection Pump

Service Denso Fuel Supply Pump

Check Cold Start Switch Operation—Rotary Pumps

Check Cold Start Advance System Operation—Rotary Pumps

Check Light Load Advance Operation—Rotary Pumps

Check Fuel Shut-Off Solenoid Operation—In-Line Injection Pumps

Test Fuel Shut-Off Solenoid Resistance—Delphi/Lucas Pump

Test Fuel Shut-Off Solenoid Resistance—Denso Pump

Test Fuel Shut-Off Solenoid Resistance—Motorpal Pump

Adjust Fuel Shut-Off Solenoid Linkage—In-Line Injection Pumps

Check and Adjust Engine Speeds on Delphi/Lucas Pump

Adjust Variable Speed on Generator Set Engines (Delphi/Lucas Pumps Only)

Check and Adjust Engine Speeds on Stanadyne Pump

Adjust Variable Speed (Droop) on Generator Set Engines (3—5% Governor Regulation)—Stanadyne DB2 and DB4 Injection Pumps

Check and Adjust Fast Idle Speed—Denso and Motorpal Fuel Injection Pump

Check and Adjust Slow Idle Speed—Denso Fuel Injection Pump

Check and Adjust Slow Idle Speed—Denso Fuel Injection Pump

Check and Adjust Slow Idle Speed—Motorpal Fuel Injection Pump

Change Engine Rated Speed and Adjust Droop—Denso Fuel Injection Pump

Test Fuel Injection Nozzles (Engine Running)

Fuel Drain-Back Test Procedure

Charge Air Cooler Test

Section 05: Tools and Other Materials

Group 170: Special Tools

D01109AA

D01110AA

D01209AA

DFRG5

DFRG11

JD258

JDE38B

JDE39

JDE83

JDF13B

JDF15

JDF22

JDG820

JDG839

JDG886

JDG949

JDG1515

JDG1515-1

JDG1515-2

JDG1521

JDG1522

JDG1560

JDG1571

JDG10576

JDG11411

JT05536

JT25510

Group 180: Lubricants, Sealants, and Other Materials

Other Material

Section 06: Specifications

Group 200: Repair and General OEM Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

General OEM Engine Specifications

Mechanical Fuel System Repair Specifications

Group 210: Diagnostic Specifications

Fuel Injection Pump Specifications

Fuel Injection Pump Specifications (Agricultural Applications)

Fuel Injection Pump Specifications (Construction and Forestry Equipment)

Fuel Injection Pump Specifications (4045 Engines for OEM Applications)

Fuel Injection Pump Specifications (6068 Engines for OEM Applications)

John Deere PowerTech 4.5L & 6.8L Diesel Engines Mechanical Fuel Systems Component Technical Manual (CTM207)