Audi Q5 Repair Service Manual 2017 & UP
Complete service repair manual for Audi Q5 Typ 80A 2017-present, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Audi Q5 2017-present workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 5,727 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Maintenance Intervals - All 2000 ➤.pdf
Air conditioners with refrigerant R1234yf - General information - Audi models.pdf
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.pdf
Auxiliary_supplementary heater - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤.pdf
Wheel & Tire General Information - Audi Models.pdf
General InformationBody Repairs, General Body Repairs - Audi Models.pdf
Servicing 8-speed automatic gearbox - A4 2008-2015-2016➤ ,A5 Cabriolet 2009➤ ,A5 Coupé 2008➤,A6,A6 China 2011-2019➤ ,A7 Sportback 2011-2018➤ ,A8 2010➤,A8,A8 China 2018➤,Q5 2008-2017➤,Q5 China 2010➤ ,Q7 2016➤.pdf
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤.pdf
Electrical Equipment General Information - Audi Models.pdf
Air conditioner with refrigerant R134a - Audi Models.pdf
8-speed automatic gearbox 0D5 - Audi A4 2015 ➤ Audi A4 Avant 2015 ➤ Audi A5 2016 ➤ Audi Q5 2017 ➤.pdf
Wheels and tyres - Audi Models.pdf
Refrigerant R134a Servicing - Audi Models.pdf
6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A5 2016 ➤, Audi Q5 2017 ➤.pdf
Servicing 7-speed dual clutch gearbox 0CJ,0CL,0CK,0DN,0DP,0HL - A4,A4 Avant,A4 China,A4 allroad quattro 2015➤,A5 2016➤,A6, A6 Avant,A6 China 2012 2011-2019➤,A7 Sportback,Sportback USA 2011-2018➤,Q5 2008-2017➤,Q5 China 2019 ➤.pdf
Rear final drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2, 09R - A4,A4 Avant 2015➤,A4 China,A4 allroad quattro 2016➤,A5 2016➤, A6, A6 China 2019➤,A7 Sportback 2018➤,A8 2018➤, Q5 2017➤,Q5 China 2019➤, Q7 2016➤,Q8 2018 ➤.pdf
Servicing 6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2011 ➤ , Audi A6 China 2012 ➤ , Audi Q5 2017 ➤.pdf
Servicing 8-speed automatic transmission - A4 2008-2015➤, A5 2016➤, A5 Cabriolet 2009➤, A5 Coupé 2008➤, A6, A6 China 2011-2019➤, A7 Sportback 2011-2018➤, A8,A8 China 2010-2018➤, Q5 2008➤, Q5, Q5 China 2017➤, Q7 2016 ➤.pdf
Heating, air conditioning - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤, Audi A4 allroad quattro 2016 ➤, Audi A5 2016 ➤, Audi Q5 2017 ➤, Audi Q5 China 2019 ➤.pdf
Servicing 4-cyl. TDI engine, common rail (EA 288 Gen. I) - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2019 ➤ , Audi Q5 2017 ➤.pdf
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. I) - A4 2015 ➤, A4 Avant 2015 ➤, A5 2016 ➤, A6 2011 ➤, A6 2019 ➤, A7 Sportback 2011 ➤, A7 Sportback 2018 ➤, A8 2018 ➤, Q5 2017 ➤, Q7 2016 ➤, Q8 2018 ➤.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III B cycle) - A4 2015 ➤, A4 China 2016 ➤, A5 2016 ➤, A6 2019 ➤, A6 China 2019 ➤, Q5 China 2019 ➤.pdf
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. II) - A4 2015 ➤, A5 2016 ➤, A6 2019 ➤, A7 Sportback 2018 ➤, A8 2018 ➤, Q5 2017 ➤, Q7 2016 ➤, Q8 2018 ➤.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III).pdf
Servicing 6-cyl. engine, 2.9l., 3.0l. 4-valve TFSI EA 839 - A4 2015 ➤ , A5 2016 ➤ , A6 2019 ➤ , A6 China 2019 ➤ , A7 Sportback 2018 ➤ , A8 2018 ➤ , Q5 2017 ➤ , Q5 China 2019 ➤ , Audi Q7 2016 ➤ , Q8 2018 ➤.pdf
Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CL, 0CK, 0DN, 0DP, 0HL - Q5 2008 ➤ , Q5 2017 ➤ ,Q5 China 2019 ➤.pdf
Specifications for testing the braking force (accordingto German legislation) - Audi models.pdf
Fluid Capacity Tables - All Audi 2017 ➤.pdf
Fitting instructions- radio communication systems.pdf
Using the Evaporative Emissions Tester - Audi 2014 ➤.pdf
Trailer Operation Guide - Audi models.pdf
Radio Installation Instructions - Audi Models.pdf
Towing Guide - Audi models.pdf
MAIN SECTIONS
6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi Q5 2017 .......4
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 .......121
8-speed automatic gearbox 0D5 - Audi A4 2015 Audi A4 Avant 2015 Audi A5 2016 Audi Q5 2017 .......234
Air conditioner with refrigerant R134a - Audi Models.......364
Air conditioners with refrigerant R1234yf - General information - Audi models.......737
Auxiliary_supplementary heater - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 .......1013
Electrical Equipment General Information - Audi Models.......1176
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.......1358
69 Passenger protection.......1362
1 Overview of retrofitting options.......1362
2 Notes and overview of components.......1363
2.1 General information.......1363
2.2 Overview of components.......1364
2.2.1 Notes on overview of components.......1364
2.2.2 Audi A3 1997 from week 27/1999 onwards.......1364
2.2.3 Audi A3 2004 (including Audi A3 Sportback).......1364
2.2.4 Audi A4 1995 from chassis no. 8DXA 200 001 onwards.......1365
2.2.5 Audi A4 2001 up to week35/2004 (including Audi S4).......1365
2.2.6 Audi A4 2001 from week36/2004 onwards (including Audi S4).......1366
2.2.7 Audi A6 1998 from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine).......1366
2.2.8 Audi A6 2005.......1367
3 Deactivating/activating airbag on front passenger side (Audi A2 2001).......1369
4 Retrofitting key-operated switch (Audi A3 1997 from week 27/1999 onwards).......1370
4.1 Removing glove box.......1370
4.2 Installing key-operated switch.......1371
4.3 Installing new glove box.......1372
4.4 Installing warning lamp for airbag deactivated on front passenger side.......1373
4.4.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1373
4.4.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1374
5 Retrofitting key-operated switch (Audi A3 2004 including Audi A3 Sportback and Audi A3 Cabriolet 2008 ).......1375
5.1 Removing and installing glove box.......1375
5.2 Converting glove box.......1377
5.3 Routing and securing glove box wiring harness.......1378
5.4 Installing key-operated switch.......1378
5.5 Installing warning lamp for airbag deactivated on front passenger side.......1379
5.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1379
5.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/2004).......1380
5.5.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week23/2004 onwards).......1381
6 Retrofitting key-operated switch (Audi A4 1995 from chassis no. 8DXA 200 001 onwards).......1385
6.1 Removing glove box.......1386
6.2 Converting glove box.......1387
6.3 Installing key-operated switch.......1387
6.4 Installing glove box.......1387
6.5 Installing warning lamp for airbag deactivated on front passenger side.......1389
6.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1389
6.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1389
7 Retrofitting key-operated switch (Audi A4 2001 up to week35/2004 including Audi S4 and Audi S4 Cabriolet).......1391
7.1 Removing glove box.......1391
7.2 Converting glove box.......1393
7.3 Installing key-operated switch.......1393
7.4 Retrofitting wiring harness.......1394
7.5 Installing glove box.......1394
7.6 Installing warning lamp for airbag deactivated on front passenger side.......1395
7.6.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003).......1395
7.6.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003).......1397
7.6.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week45/2003 onwards).......1398
8 Retrofitting key-operated switch (Audi A4 2001 from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet).......1401
8.1 Removing glove box.......1401
8.2 Converting glove box.......1403
8.3 Installing key-operated switch.......1403
8.4 Retrofitting wiring harness.......1403
8.5 Installing glove box.......1403
8.6 Installing warning lamp for airbag deactivated on front passenger side.......1405
8.6.1 Installing warning lamp for airbag deactivated on front passenger side -K145-.......1405
9 Retrofitting wiring harnesses 8E1970XXX (Audi A4 2001).......1407
9.1 Notes on and preparation for retrofitting wiring harnesses (8E1970XXX).......1407
9.2 Routing wiring harnesses (8E1970XXX).......1408
9.3 Connecting wiring harnesses 8E1970XXX to multi-pin connector for airbag control unit -J234-.......1412
9.4 Assembly work, coding airbag control unit -J234- and interrogating fault memories of control units.......1417
10 Retrofitting key-operated switch (Audi A4 Cabriolet 2003 ).......1419
11 Retrofitting key-operated switch (Audi A6 1998 from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engine).......1420
11.1 Removing glove box.......1421
11.2 Converting glove box.......1421
11.3 Installing key-operated switch.......1422
11.4 Installing glove box.......1422
11.5 Installing warning lamp for airbag deactivated on front passenger side.......1424
11.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1424
11.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1424
12 Retrofitting key-operated switch (Audi A6 2005).......1426
12.1 Removing glove box.......1426
12.2 Converting glove box.......1428
12.3 Installing glove box.......1430
12.4 Installing warning lamp for airbag deactivated on front passenger side.......1431
12.4.1 Removing centre vent trim panel without warning lamp for airbag deactivated on front passenger side.......1431
12.4.2 Installing centre vent trim panel with warning lamp for airbag deactivated on front passenger side.......1433
13 Retrofitting key-operated switch (Audi A8 1994 , gradual introduction from approx. week 41/1998 onwards, with front and side or front and curtain airbag).......1435
13.1 Removing glove box.......1435
13.2 Converting glove box.......1436
13.3 Installing key-operated switch.......1437
13.4 Installing glove box.......1438
13.5 Installing warning lamp for airbag deactivated on front passenger side.......1439
13.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1439
13.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1440
14 Retrofitting key-operated switch (Audi A8 2003 ).......1441
14.1 Removing glove box.......1441
14.2 Converting glove box.......1444
14.3 Installing key-operated switch.......1444
14.4 Installing glove box.......1444
14.5 Installing warning lamp for airbag deactivated on front passenger side.......1445
14.5.1 Removing trim panel with switch module (right-side) without warning lamp for airbag deactivated on front passenger side.......1445
14.6 Installing trim panel with switch module (right-side) with warning lamp for airbag deactivated on front passenger side.......1446
15 Retrofitting key-operated switch (Audi TT 1999, Coup/Roadster).......1447
16 Coding airbag control unit -J234-.......1448
17 Adapting airbag control unit -J234- (Audi A6 2005).......1449
Fitting instructions- radio communication systems.......1450
Fluid Capacity Tables - All Audi 2017 .......1504
General InformationBody Repairs, General Body Repairs - Audi Models.......1531
1 General notes.......1537
1.1 Diagnosis of accident vehicles.......1537
1.2 General notes on body repairs.......1537
1.3 Condition in which body and/or individual parts must be delivered to paintshop.......1537
1.4 Straightening.......1537
1.5 Separating cuts.......1538
1.6 Body sub-parts and part sections.......1538
1.7 Original joint.......1538
1.8 Galvanised body parts.......1538
1.9 Removing remaining material.......1538
1.10 New parts.......1538
1.11 Replacement parts.......1539
2 Safety notes.......1540
2.1 Removing components.......1540
2.2 Battery, welding operations.......1540
2.3 Electronic control units.......1540
2.4 Procedure for electronic control units following accident repairs.......1540
2.5 Paintwork, glass, upholstery, trim panels.......1540
2.6 Fuel tank and fuel pipes.......1540
2.7 Air conditioner.......1541
2.8 Airbag system.......1541
2.9 Checking seat belts.......1542
2.10 Working on vehicles with belt tensioners.......1542
2.11 Cutting, straightening and/or dent removal work on vehicles with airbag.......1543
2.12 Removing seats with side airbag.......1543
3 Anti-corrosion measures.......1544
3.1 Anti-corrosion protection.......1544
3.2 Long-term body protection.......1544
3.3 Notes on warranty.......1544
3.4 Electrolytic galvanisation.......1544
3.5 Hot-dip galvanisation.......1545
4 Notes on disposal.......1546
4.1 Active environmental protection at the factory.......1546
4.2 Recycling means:.......1546
4.3 The basic rules for environmental protection are:.......1546
4.4 Recycling.......1546
4.5 Plastics.......1547
4.6 Disposal.......1548
4.7 Airbag.......1549
4.8 Protection against contact corrosion.......1550
5 Expanded foam inserts.......1551
6 Explanation of symbols.......1552
6.1 Symbols for welding operations.......1552
6.2 Symbols for work procedures.......1552
6.3 Cavity sealing.......1553
7 Body - Bonded joints.......1554
8 Sheet steel repairs.......1557
8.1 Extra-high-strength body panels.......1557
8.2 Galvanised body parts.......1558
8.3 Joining techniques.......1559
8.4 Joining techniques.......1560
9 Plastic repair techniques.......1562
9.1 Plastic repair set.......1562
9.2 Repairing dents.......1563
9.3 Repairing scratches.......1565
9.4 Repairing cracks and tears (up to a length of 100 mm).......1566
9.5 Repairing holes (up to 30 mm diameter).......1567
9.6 Plastic repairs (glass fibre materials).......1568
10 Glass repairs.......1571
10.1 Repairing windscreens.......1571
10.2 Requirements.......1571
10.3 Special tools.......1572
10.4 Description of repair work.......1573
11 Aluminium .......1576
11.1 Aluminium repairs.......1576
11.2 Surface treatment.......1576
11.3 Removing dents.......1576
12 The Audi Space Frame concept.......1578
13 Contact corrosion.......1579
14 Threads.......1580
15 Studs.......1581
16 Paintwork.......1582
17 Replacement parts.......1583
18 Safety notes.......1584
19 Surface treatment.......1585
20 Cutting.......1586
21 Removing dents.......1587
22 Re-forming.......1588
23 Temperature monitoring during heating.......1589
24 Flanging.......1590
25 Welding repairs.......1591
26 Extruded section.......1592
27 Sheet metal panel.......1593
28 Plug welding.......1594
29 Welding aluminium.......1595
30 Checking weld seams and aluminium node castings.......1596
31 Laser weld seam.......1597
32 Overview of rivets and tools.......1598
33 Riveting repairs.......1599
34 Clinching.......1600
35 Solid rivet.......1601
36 Pop rivet.......1602
37 Fitting solid rivets.......1603
38 Fitting punch rivets.......1604
39 Fitting pop rivets.......1605
40 Incorrect riveting.......1606
41 Joddling.......1608
42 Placing additional thickness of same material behind joint.......1609
43 Filling separating cuts.......1610
44 Bonded joint.......1611
45 Inaccessible rivets.......1613
46 Explanation of symbols.......1614
47 Explanation of symbols for riveting operations.......1615
48 Explanation of symbols.......1616
49 Cavity sealing.......1617
Heating, air conditioning - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 .......1618
Maintenance Intervals - All 2000 .......1956
Radio Installation Instructions - Audi Models.......2198
Rear final drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2, 09R - A4,A4 Avant 2015,A4 China,A4 allroad quattro 2016,A5 2016, A6,A6 China 2019,A7 Sportback 2018,A8 2018, Q5 2017,Q5 China 2019, Q7 2016,Q8 2018 .......2247
Refrigerant R134a Servicing - Audi Models.......2459
Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CL, 0CK, 0DN, 0DP, 0HL - Q5 2008 , Q5 2017 ,Q5 China 2019 .......2868
Servicing 4-cyl. TDI engine, common rail (EA 288 Gen. I) - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2019 , Audi Q5 2017 .......2999
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III).......3249
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III B cycle) - A4 2015 , A4 China 2016 , A5 2016 , A6 2019 , A6 China 2019 , Q5 China 2019 .......3555
Servicing 6-cyl. engine, 2.9l., 3.0l. 4-valve TFSI EA 839 - A4 2015 , A5 2016 , A6 2019 , A6 China 2019 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q5 China 2019 , Audi Q7 2016 , Q8 2018 .......3837
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. I) - A4 2015 , A4 Avant 2015 , A5 2016 , A6 2011 , A6 2019 , A7 Sportback 2011 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q7 2016 , Q8 2018 .......4189
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. II) - A4 2015 , A5 2016 , A6 2019 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q7 2016 , Q8 2018 .......4503
Servicing 6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2011 , Audi A6 China 2012 , Audi Q5 2017 .......4837
Servicing 7-speed dual clutch gearbox 0CJ,0CL,0CK,0DN,0DP,0HL - A4,A4 Avant,A4 China,A4 allroad quattro 2015,A5 2016,A6,A6 Avant,A6 China 2012 2011-2019,A7 Sportback,Sportback USA 2011-2018,Q5 2008-2017,Q5 China 2019 .......5071
Servicing 8-speed automatic gearbox - A4 2008-2015-2016 ,A5 Cabriolet 2009 ,A5 Coup 2008,A6,A6 China 2011-2019 ,A7 Sportback 2011-2018 ,A8 2010,A8,A8 China 2018,Q5 2008-2017,Q5 China 2010 ,Q7 2016.......5198
Servicing 8-speed automatic transmission - A4 2008-2015, A5 2016, A5 Cabriolet 2009, A5 Coup 2008, A6, A6 China 2011-2019, A7 Sportback 2011-2018, A8,A8 China 2010-2018, Q5 2008, Q5, Q5 China 2017, Q7 2016 .......5273
Specifications for testing the braking force (accordingto German legislation) - Audi models.......5348
Towing Guide - Audi models.......5354
Trailer Operation Guide - Audi models.......5421
Using the Evaporative Emissions Tester - Audi 2014 .......5480
Wheel & Tire General Information - Audi Models.......5501
Wheels and tyres - Audi Models.......5642
44 Wheels, tyres, vehicle geometry.......5648
1 Fitting wheels / tyres / tyre pressure monitor.......5648
1.1 General information on wheels and tyres.......5648
1.2 Exploded view of components for light alloy wheels.......5648
1.3 Exploded view of components for PAX run-flat tyres.......5650
1.4 Instructions for changing/fitting wheels.......5651
1.5 Tightening torques for wheel bolts.......5656
1.6 Removing and fitting run-flat tyres.......5657
1.7 Safety notes for run-flat tyres.......5657
1.8 Conditions for fitting run-flat tyres.......5657
1.9 Unseating run-flat tyres.......5659
1.10 Removing run-flat tyres.......5659
1.11 Fitting run-flat tyres.......5661
1.12 Exploded view of tyre pressure monitor.......5662
1.13 Changing a tyre.......5664
1.14 Removing and installing metal valve body.......5665
1.15 Wheel electronics (TPM) - Beru system .......5667
1.16 Wheel electronics (TPM) - Siemens system.......5668
2 Tyre requirements and tyre maintenance.......5669
2.1 Introduction.......5669
2.2 Requirements to be met by tyres.......5670
2.3 Factors influencing the service life of a tyre.......5670
2.4 Tyre pressure (maintenance).......5671
2.5 Driving style.......5672
2.6 Measuring tread depth.......5673
2.7 Useful information regarding tyres.......5674
2.8 Identification markings on the tyre sidewall.......5674
2.9 Designations on sidewall of tyres with run-flat system (PAX).......5675
2.10 Speed rating / maximum speed.......5676
2.11 Load rating code/load index (LI).......5676
2.12 The valve.......5678
2.13 Tyre storage.......5678
2.14 Storing the tyres.......5678
2.15 Tyre ageing.......5679
2.16 Renewing tyres.......5679
2.17 Care and maintenance of alloy wheel rims.......5680
2.18 Tyres with rim protectors.......5680
3 Tyre wear/ mileage.......5682
3.1 General notes.......5682
3.2 Wear of high-speed tyres.......5682
3.3 Evenly worn tyres.......5682
3.4 One-sided wear.......5682
3.5 One-sided wear adjustment error.......5683
3.6 Wear in middle of tyre.......5683
3.7 Diagonal erosion.......5684
3.8 SA 18 - Wear; SA 11 - Adjustment error.......5685
3.9 Running gear modifications.......5685
4 Tyre noise.......5686
4.1 General notes on tyre noise.......5686
4.2 Useful information regarding tyre noise.......5686
4.3 Saw-tooth wear.......5687
4.4 Flat spots (brake-flatting).......5688
5 Rough running caused by wheels/tyres.......5690
5.1 Causes of rough running.......5690
5.2 Flat spots caused by storage or handling.......5690
6 Balancing wheels.......5692
6.1 General notes.......5692
6.2 Conducting a road test before balancing wheels.......5692
6.3 Balancing wheels on stationary wheel balancing machine.......5692
6.4 Work sequence when balancing wheels and tyres.......5693
6.5 Finish balancer.......5694
6.6 Vibration control system -VAS 6230 A-.......5695
6.7 Radial and lateral run-out on wheels and tyres.......5695
6.8 Checking radial and lateral run-out of wheels and tyres on V.A.G 1435.......5696
6.9 Checking radial and lateral run-out on wheel.......5696
6.10 Matching.......5697
7 Vehicle pulls to one side.......5699
7.1 General notes.......5699
7.2 Remedies when vehicle pulls to one side.......5700
7.3 Strategic rotation of wheels for non-directional tyres.......5701
7.4 Strategic rotation of wheels for unidirectional tyres.......5702
8 Tyre damage.......5704
8.1 General notes.......5704
8.2 Checking tyres.......5704
8.3 Construction of belted radial tyres.......5705
8.4 Torn tread.......5706
8.5 Radial depressions.......5706
8.6 Impact damage.......5706
8.7 Cuts.......5707
8.8 Damage caused by foreign bodies.......5707
8.9 Loss of air from tyre.......5708
8.10 Damage occurring when fitting tyres.......5708
8.11 Bead damage caused by fitting machine.......5709
8.12 Tyre pressure.......5710
8.13 Tyre damage due to insufficient inflation pressure.......5710
8.14 Slow loss of tyre pressure.......5710
8.15 Temperature increase caused by insufficient inflation pressure.......5711
8.16 Tears in tyre.......5711
9 Vehicles with breakdown set.......5712
9.1 Tyre sealant.......5712
9.2 Removing a tyre from the rim.......5712
9.3 Disposal of sealant.......5713
9.4 Fitting a new tyre.......5713
10 Tyre pressure monitoring systems.......5714
10.1 Tyre pressure monitoring system with pressure sensor.......5714
10.2 Tyre pressure monitoring with wheel speed sensor.......5715
11 Temporary spare wheels.......5716
11.1 Notes on the use of temporary spare wheels.......5716
12 Tyres with run-flat capability (PAX).......5717
12.1 Construction of tyres with run-flat capability (PAX).......5717
12.2 Codes and designations on tyres with run-flat capability (PAX).......5719
12.3 Support ring on PAX wheels.......5719
12.4 Dimensions and designations for PAX rims.......5720
12.5 Inflating tyres on PAX wheels.......5720
12.6 Wheel alignment.......5720
12.7 Repairing tyres with run-flat capability (PAX).......5721
12.8 PAX tyres - assessing condition.......5721
12.9 Checking support ring.......5722
13 Self supporting tyres (SST) with run-flat capability.......5724
13.1 Design of an SST tyre.......5725
13.2 Servicing tyres with run-flat capability.......5726
13.3 Renewing tyres/conditions for use of run-flat tyres.......5726
