Audi Q3 Repair Service Manual 2018 and up
Complete service repair manual with Electrical Wiring Diagrams for Audi Q3 (Type F3) all models, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Audi Q3 Second generation (Typ F3; 2018-present) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 9,155 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
4-cylinder direct injection engine (1.4 ltr. 4-valve TFSI EA211) - Q2 2016 ➤ Q2 China 2019 ➤ Q2 2019 ➤ Q3 China 2019 ➤.pdf
4-cylinder direct injection engine (1.5 ltr. 4-valve TFSI EA211 evo) - A1 Sportback 2018 ➤, A3 2013 ➤, Q2 2016 ➤, Q3 2019 ➤.pdf
4-cylinder TDI engine, 1.6 ltr.; 2.0 ltr. 4-valve common rail (EA 288 Gen. I) - Audi Q2 2016 ➤ Audi Q3 2019 ➤.pdf
6-speed dual clutch gearbox 0D9 - Audi A1 Sportback 2018 ➤, Audi A3 2013 ➤, Audi Q2 2016 ➤, Audi Q3 2019 ➤, Audi TT 2015 ➤.pdf
6-speed manual gearbox 02Q, 0FB, 0BB - Audi A3 2013 ➤, Audi Q2 2016 ➤, Audi Q3 2019 ➤.pdf
7-speed dual clutch gearbox 0GC - Audi A3 2013 ➤, Audi Q2 2016 ➤, Audi Q3 2019 ➤, Audi TT 2015 ➤.pdf
Air conditioners with refrigerant R1234yf - General information - Audi models.pdf
Air conditioner with refrigerant R134a - Audi all models.pdf
Air conditioner with refrigerant R134a - Audi Models.pdf
Audi Q3 Electrical Wiring Diagram - Edition 2019.pdf
Auxiliary and supplementary heater - Audi A3 2013 ➤ , Audi A3 Limousine 2014 ➤ , Audi A3 Limousine China 2014 ➤ , Audi A3 Sportback 2013 ➤ , Audi A3 Sportback China 2014 ➤ , Audi Q2 2016 ➤ , Audi Q3 2019 ➤.pdf
Electrical Equipment General Information - Audi Models.pdf
Electrical Wiring Diagram (EWD - From March 2012).pdf
Fitting instructions- radio communication systems.pdf
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.pdf
Fluid Capacity Tables - All Audi 2017 ➤.pdf
General InformationBody Repairs, General Body Repairs - Audi Models.pdf
Maintenance Intervals - All 2000 ➤.pdf
Radio Installation Instructions - Audi Models.pdf
Rear final drive 0CQ, 0CR, 0BR - Audi A3 2013 ➤ , Audi A3 Cabriolet 2015 ➤ , Audi A3 Sportback 2013 ➤ , Audi Q2 2016 ➤ , Audi Q3 2019 ➤ , Audi Q3 China 2019 ➤ , Audi TT 2015 ➤ , Audi TT Coupé 2015 ➤ , Audi TT Roadster 2015 ➤.pdf
Refrigerant R134a Servicing - Audi Models.pdf
Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 ➤ , A3 2013 ➤ , A3 Limousine China 2014 ➤ , Q2 2016 ➤ , Q3 2012 ➤ , Q3 2019 ➤ , Q3 China 2013 ➤ , Q3 China 2019 ➤ , TT 2015 ➤.pdf
Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III, B cycle) - A1 Sportback 2018 ➤ , A3 2013 ➤ , A3 Sportback China 2014 ➤ , Q2 2016 ➤ , Q3 2019 ➤ , Q3 China 2019 ➤ , TT 2015 ➤.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III, B cycle) - A1 Sportback 2018 ➤ , A3 2013 ➤ , A3 Sportback China 2014 ➤ , Q2 2016 ➤ , Q3 2019 ➤ , Q3 China 2019 ➤ , TT 2015 ➤.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 ➤ , A3 2013 ➤ , A3 Limousine China 2014 ➤ , Q2 2016 ➤ , Q3 2012 ➤ , Q3 2019 ➤ , Q3 China 2013 ➤ , Q3 China 2019 ➤ , TT 2015 ➤.pdf
Servicing 4-cylinder TDI engine, common rail (EA 288 Gen. I) - Audi Q2 2016 ➤, Audi Q3 2019 ➤.pdf
Servicing 6-speed manual gearbox 02Q, 0BB, 0FB - Audi A3 2013 ➤ , Audi Q2 2016 ➤ , Audi Q3 2012 ➤ , Audi Q3 2019 ➤ , Audi Q3 China 2013 ➤ , Audi TT 2015 ➤.pdf
Specifications for testing the braking force (accordingto German legislation) - Audi models.pdf
Towing Guide - Audi models.pdf
Trailer Operation Guide - Audi models.pdf
Using the Evaporative Emissions Tester - Audi 2014 ➤.pdf
Wheels and tyres - Audi Models.pdf
Wheel & Tire General Information - Audi Models.pdf
MAIN SECTIONS
4-cylinder TDI engine, 1.6 ltr.; 2.0 ltr. 4-valve common rail (EA 288 Gen. I) - Audi Q2 2016 Audi Q3 2019 .......4
4-cylinder direct injection engine (1.4 ltr. 4-valve TFSI EA211) - Q2 2016 Q2 China 2019 Q2 2019 Q3 China 2019 .......203
4-cylinder direct injection engine (1.5 ltr. 4-valve TFSI EA211 evo) - A1 Sportback 2018 , A3 2013 , Q2 2016 , Q3 2019 .......563
6-speed dual clutch gearbox 0D9 - Audi A1 Sportback 2018 , Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi TT 2015 .......1002
6-speed manual gearbox 02Q, 0FB, 0BB - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 .......1145
7-speed dual clutch gearbox 0GC - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi TT 2015 .......1299
Air conditioner with refrigerant R134a - Audi Models.......1451
Air conditioner with refrigerant R134a - Audi all models.......1824
87 Air conditioning system.......1828
1 General information on air conditioning systems.......1828
1.1 Introduction.......1828
1.2 Other reference material.......1828
1.3 Principles of air conditioning systems.......1829
1.3.1 Physical principles.......1829
1.3.2 Pressure and boiling point.......1829
1.3.3 Vapour pressure table for refrigerant R134a.......1830
1.4 Refrigerant R134a.......1831
1.4.1 Physical properties of refrigerant R134a.......1832
1.4.2 Critical point.......1832
1.4.3 Environmental aspects of refrigerant R134a.......1832
1.5 Properties of refrigerant R134a.......1832
1.5.1 Trade names and designations.......1833
1.5.2 Colour.......1833
1.5.3 Vapour pressure.......1833
1.5.4 Physical properties of R134a.......1833
1.5.5 Reaction with metals.......1833
1.5.6 Critical temperature/critical pressure.......1833
1.5.7 Water content.......1834
1.5.8 Combustibility.......1834
1.5.9 Charge factor.......1834
1.5.10 Tracing leaks.......1834
1.6 Refrigerant oil.......1834
1.6.1 Properties of refrigerant oil.......1835
1.7 How air conditioning works.......1835
1.7.1 Comfort of vehicle occupants.......1836
1.7.2 Environmental aspects.......1836
1.8 General work safety.......1837
1.9 Product properties.......1837
1.10 Handling refrigerant.......1837
1.11 Handling pressure vessels.......1838
1.12 Safety regulations for working with extraction and charging systems.......1839
1.13 Safety measures for working on vehicles with air conditioning system and for handling refrigerant R134a.......1840
1.14 Basic rules for working on refrigerant circuit.......1841
1.14.1 General notes.......1841
1.14.2 Cleaning refrigerant circuit.......1841
1.14.3 Additionally for vehicles with air conditioner compressor with no magnetic clutch (with air conditioner compressor regulating valve -N280-).......1842
1.14.4 O-rings.......1842
1.15 Before using air conditioner after system has been re-charged.......1842
2 General information on refrigerant circuit.......1843
2.1 Components of refrigerant circuit.......1843
2.2 Arrangement of the refrigerant circuit components and their influence on the high and low-pressure ends.......1843
2.2.1 Air conditioner compressor.......1845
2.2.2 Condenser.......1846
2.2.3 Evaporator.......1846
2.2.4 Reservoir.......1846
2.2.5 Restrictor.......1847
2.2.6 Receiver.......1848
2.2.7 Expansion valve.......1849
2.2.8 Refrigerant line with internal heat exchanger.......1849
2.2.9 Quick-release couplings on refrigerant line.......1850
2.2.10 O-rings.......1851
2.2.11 Pipes and hoses of refrigerant circuit.......1851
2.2.12 Pressure relief valve.......1852
2.3 Design of refrigerant circuit.......1852
2.4 Connections for quick-release coupling in refrigerant circuit.......1853
2.4.2 Connections with primary sealing valve (ball valve).......1854
2.5 Switches and senders in refrigerant circuit and related connections.......1855
2.5.4 Connections with valve for refrigerant circuit switches.......1856
2.5.5 Air conditioning system pressure switch -F129-.......1857
2.5.6 High-pressure sender -G65-.......1857
2.5.7 Refrigerant pressure and temperature sender -G395-.......1858
2.5.8 Air conditioner compressor regulating valve -N280-.......1858
2.6 Electrical components not installed in refrigerant circuit.......1859
2.6.1 Radiator fan control unit -J293-.......1860
2.7 Pressures and temperatures in refrigerant circuit.......1860
2.7.1 Refrigerant circuit with expansion valve.......1860
2.7.2 Refrigerant circuit with restrictor and reservoir.......1862
2.8 Test and measurement operations which can be performed with a pressure gauge.......1864
2.8.1 Pressure gauges permit the following test and measurement operations.......1864
2.9 Air conditioner service and recycling units.......1865
2.9.1 Classification of extraction systems.......1865
2.9.2 Charging systems that do not require a permit.......1865
2.10 Repair notes for refrigerant circuit.......1866
3 Laws and regulations.......1867
3.1 Laws and regulations.......1867
3.1.1 Conversion of an R12 refrigerant circuit to an R134a refrigerant circuit and servicing (retrofit).......1871
3.1.2 Keeping refrigerant records.......1871
4 Refrigerant circuit.......1872
4.1 Important repair notes for air conditioning systems.......1872
4.2 Converting refrigerant circuits from refrigerant R12 to refrigerant R134a.......1872
4.3 Working with the air conditioner service station.......1873
4.3.1 Important notes for working with the air conditioner service station.......1874
4.3.2 Connecting air conditioner service station for measuring and testing.......1874
4.3.3 Discharging refrigerant circuit with air conditioner service station.......1875
4.3.4 Evacuating refrigerant circuit with air conditioner service station.......1876
4.3.5 Charging refrigerant circuit with air conditioner service station.......1880
4.3.6 Starting up air conditioner after charging.......1880
4.3.7 Pouring refrigerant into reservoir (charging cylinder or storage vessel) of air conditioner service station.......1881
4.3.8 Discharging air conditioner service station.......1882
4.4 Blowing out refrigerant circuit with compressed air and nitrogen.......1882
4.4.1 Blowing out refrigerant circuit.......1885
4.5 Flushing (cleaning) refrigerant circuit with refrigerant R134a.......1886
4.5.1 Block diagrams for various flushing circuits.......1894
4.5.2 Adapters for connecting flushing circuits.......1898
4.6 Tracing leaks in refrigerant circuit.......1914
4.6.1 Tracing refrigerant circuit leaks with electronic leak detector (e.g. V.A.G 1796).......1915
4.6.2 Tracing leaks in refrigerant circuit with leak detection system VAS 6201.......1916
5 Problems with refrigerant circuit.......1924
5.1 Possible complaints about refrigerant circuit.......1924
5.1.1 Test requirements:.......1924
5.1.2 Possible complaints.......1924
6 Connecting air conditioner service station .......1926
6.1 Connecting air conditioner service station on vehicles with a connection on the low and high-pressure end of the refrigerant circuit.......1926
6.2 Connecting air conditioner service station on vehicles with no connection on the low-pressure end of the refrigerant circuit.......1926
6.2.3 Connecting air conditioner service station for measuring and testing.......1928
7 Checking pressures.......1930
7.1 Checking pressures in refrigerant circuit with air conditioner service station (with ignition switched off).......1930
7.1.1 Test requirements.......1931
7.1.2 Checking pressures.......1933
7.1.3 Continuation of testing depending on design of refrigerant circuit.......1935
7.2 Checking pressures on vehicles with a restrictor and reservoir (with internally regulated air conditioner compressor).......1935
7.2.1 Specifications for pressures in refrigerant circuit.......1936
7.3 Checking pressures on vehicles with an expansion valve and receiver (with internally regulated air conditioner compressor).......1940
7.3.1 Specifications for pressures in refrigerant circuit.......1940
7.4 Checking pressures on vehicles with restrictor, reservoir and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor).......1945
7.4.1 Specifications for pressures in refrigerant circuit.......1946
7.5 Checking pressures on vehicles with expansion valve, receiver and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor).......1953
7.5.1 Specifications for pressures in refrigerant circuit.......1953
8 Renewing components of refrigerant circuit.......1963
8.1 Renewing components.......1963
8.1.1 Leaking or damaged components (except air conditioner compressor, reservoir or receiver).......1965
8.1.2 Leaking or damaged components (except air conditioner compressor, reservoir or receiver).......1966
8.1.3 Replacing air conditioner compressor without the need for refrigerant circuit cleaning.......1967
8.1.4 Replacing air conditioner compressor on account of leakage or internal damage.......1968
8.1.5 Renewing receiver or reservoir and restrictor after cleaning refrigerant circuit.......1968
8.1.6 Replacing receiver or reservoir without the need for refrigerant circuit cleaning.......1970
8.1.7 Replacing dryer cartridge/desiccant bag without the need for refrigerant circuit cleaning.......1970
9 Capacities for refrigerant R134a, refrigerant oil and approved refrigerant oils.......1971
9.1 Capacities for refrigerant R134a.......1971
9.1.1 Capacities for Audi A1 (8X_) 2011 .......1972
9.1.2 Capacities for Audi A2 (8Z_) 2001 .......1972
9.1.3 Capacities for Audi A3 (8L_) 1997 and Audi TT (8N_) 1999 .......1973
9.1.4 Capacities for Audi A3 (8P_) 2004 .......1976
9.1.5 Capacities for Audi TT (8J_) 2007 .......1977
9.1.6 Capacities for Audi 80 (8A_ / 8C_), Audi Coup (8B_), Audi Cabriolet (8G_) 2002.......1977
9.1.7 Capacities for Audi A4 (8D_) 1995 .......1978
9.1.8 Capacities for Audi A4 (8E_) 2001 , Audi A4 Cabriolet (8H_) 2003 .......1980
9.1.9 Capacities for Audi A4 (8K_) 2008 , Audi A5 Coup and Sportback (8T_) 2008 , Audi Q5 (8R_) 2008 , Audi A5 Cabriole (8F_) 2009 .......1981
9.1.10 Capacities for Audi 100 / Audi A6 (4A_) 1998.......1981
9.1.11 Capacities for Audi A6 (4B_) 1998 and Audi allroad (4B_) 2005.......1982
9.1.12 Capacities for Audi A6 (4F_) 2005 .......1987
9.1.13 Capacities for Audi A7 (4G_) 2011 .......1987
9.1.14 Capacities for Audi V8 (4C_) 1994.......1988
9.1.15 Capacities for Audi A8 (4D_) 1994 .......1988
9.1.16 Capacities for Audi A8 (4E_) 2003 .......1989
9.1.17 Capacities for Audi A8 (4H_) 2010 .......1990
9.1.18 Capacities for Audi Q7 (4L_) 2006 .......1990
9.1.19 Capacities for Audi R8 (42_) 2008 .......1991
9.2 Approved refrigerant oils and refrigerant oil capacities.......1991
9.2.1 Approved refrigerant oils.......1992
9.2.2 Refrigerant oil capacities.......1993
9.2.3 Capacities for Audi A1 (8X_) 2011 .......1994
9.2.4 Capacities for Audi A2 (8Z_) 2001 .......1995
9.2.5 Capacities for Audi A3 (8L_) 1997 and Audi TT (8N_) 1999 .......1996
9.2.6 Capacities for Audi A3 (8P_) 2004 .......1996
9.2.7 Capacities for Audi TT (8J_) 2007 .......1998
9.2.8 Capacities for Audi 80 (8A_ / 8C_), Audi Coup (8B_), Audi Cabriolet (8G_) 2002.......1999
9.2.9 Capacities for Audi A4 (8D_) 1995 .......2000
9.2.10 Capacities for Audi A4 (8E_) 2001 , Audi A4 Cabriolet (8H_) 2003 .......2000
9.2.11 Capacities for Audi A4 (8K_) 2008 , Audi A5 Coup and Sportback (8T_) 2008 , Audi Q5 (8R_) 2008 , Audi A5 Cabriolet (8F_) 2009 .......2002
9.2.12 Capacities for Audi 100 / Audi A6 (4A_) 1998.......2003
9.2.13 Capacities for Audi A6 (4B_) 1998 and Audi allroad 2005 .......2004
9.2.14 Capacities for Audi A6 (4F_) 2005 .......2006
9.2.15 Capacities for Audi A7 (4G_) 2011 .......2007
9.2.16 Capacities for Audi V8 (4C_) 1994.......2008
9.2.17 Capacities for Audi A8 (4D_) 1994 .......2009
9.2.18 Capacities for Audi A8 (4E_) 2003 .......2009
9.2.19 Capacities for Audi A8 (4H_) 2010 .......2010
9.2.20 Capacities for Audi Q7 (4L_) 2006 .......2012
9.2.21 Capacities for Audi R8 (42_) 2008 .......2014
10 Test equipment and tools.......2016
10.1 List of testers, tools and materials.......2016
10.1.1 Tools and materials available from regional sales centre or importer.......2016
10.1.2 Commercially available tools and materials.......2017
10.1.3 Improvised tools.......2018
10.2 Tools and materials available from regional sales centre or importer.......2018
10.3 Commercially available tools and materials.......2021
10.4 Improvised tools.......2022
Air conditioners with refrigerant R1234yf - General information - Audi models.......2023
Audi Q3 Electrical Wiring Diagram - Edition 2019.......2299
0.......2299
849 - --General information-- - 3.......2299
1. Current flow diagram - general information.......2299
1.1 Signal names.......2299
1.1.1 Signal names, from 2017.......2299
1.1.2 Signal names - DIN standard 72552.......2303
1.1.3 Signal names - supplement.......2307
1.2 Wires.......2308
1.2.1 Wire cross-section.......2308
1.2.2 Wire colour.......2309
1.2.3 Coaxial cable.......2309
1.3 Fuse colours.......2310
ewd_1.......2315
ewd_10.......2317
ewd_100.......2321
ewd_101.......2325
ewd_102.......2328
ewd_103.......2352
ewd_104.......2357
ewd_105.......2359
ewd_106.......2367
ewd_107.......2369
ewd_108.......2372
ewd_11.......2375
ewd_12.......2396
ewd_13.......2415
ewd_14.......2437
ewd_15.......2454
ewd_16.......2458
ewd_17.......2461
ewd_18.......2465
ewd_19.......2470
ewd_2.......2473
ewd_20.......2475
ewd_21.......2478
ewd_22.......2483
ewd_23.......2487
ewd_24.......2490
ewd_25.......2493
ewd_26.......2496
ewd_27.......2501
ewd_28.......2504
ewd_29.......2509
ewd_3.......2515
ewd_30.......2528
ewd_31.......2533
ewd_32.......2535
ewd_33.......2538
ewd_34.......2542
ewd_35.......2545
ewd_36.......2547
ewd_37.......2555
ewd_38.......2561
ewd_39.......2568
ewd_4.......2576
ewd_40.......2582
ewd_41.......2590
ewd_42.......2598
ewd_43.......2606
ewd_44.......2612
ewd_45.......2614
ewd_46.......2617
ewd_47.......2621
ewd_48.......2623
ewd_49.......2627
ewd_5.......2631
ewd_50.......2670
ewd_51.......2674
ewd_52.......2677
ewd_53.......2680
ewd_54.......2683
ewd_55.......2686
ewd_56.......2689
ewd_57.......2691
ewd_58.......2695
ewd_59.......2699
ewd_6.......2703
ewd_60.......2713
ewd_61.......2715
ewd_62.......2717
ewd_63.......2720
ewd_64.......2722
ewd_65.......2725
ewd_66.......2735
ewd_67.......2743
ewd_68.......2749
ewd_69.......2755
ewd_7.......2759
ewd_70.......2763
ewd_71.......2766
ewd_72.......2771
ewd_73.......2776
ewd_74.......2794
ewd_75.......2808
ewd_76.......2813
ewd_77.......2823
ewd_78.......2835
ewd_79.......2842
ewd_8.......2852
ewd_80.......2859
ewd_81.......2867
ewd_82.......2873
ewd_83.......2879
ewd_84.......2882
ewd_85.......2885
ewd_86.......2892
ewd_87.......2895
ewd_88.......2904
ewd_89.......2923
ewd_9.......2941
ewd_90.......2944
ewd_91.......2947
ewd_92.......2954
ewd_93.......2966
ewd_94.......2981
ewd_95.......2999
ewd_96.......3016
ewd_97.......3025
ewd_98.......3033
ewd_99.......3036
Auxiliary and supplementary heater - Audi A3 2013 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q3 2019 .......3039
Electrical Equipment General Information - Audi Models.......3138
Electrical Wiring Diagram (EWD - From March 2012).......3320
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.......6090
69 Passenger protection.......6094
1 Overview of retrofitting options.......6094
2 Notes and overview of components.......6095
2.1 General information.......6095
2.2 Overview of components.......6096
2.2.1 Notes on overview of components.......6096
2.2.2 Audi A3 1997 from week 27/1999 onwards.......6096
2.2.3 Audi A3 2004 (including Audi A3 Sportback).......6096
2.2.4 Audi A4 1995 from chassis no. 8DXA 200 001 onwards.......6097
2.2.5 Audi A4 2001 up to week35/2004 (including Audi S4).......6097
2.2.6 Audi A4 2001 from week36/2004 onwards (including Audi S4).......6098
2.2.7 Audi A6 1998 from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine).......6098
2.2.8 Audi A6 2005.......6099
3 Deactivating/activating airbag on front passenger side (Audi A2 2001).......6101
4 Retrofitting key-operated switch (Audi A3 1997 from week 27/1999 onwards).......6102
4.1 Removing glove box.......6102
4.2 Installing key-operated switch.......6103
4.3 Installing new glove box.......6104
4.4 Installing warning lamp for airbag deactivated on front passenger side.......6105
4.4.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......6105
4.4.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......6106
5 Retrofitting key-operated switch (Audi A3 2004 including Audi A3 Sportback and Audi A3 Cabriolet 2008 ).......6107
5.1 Removing and installing glove box.......6107
5.2 Converting glove box.......6109
5.3 Routing and securing glove box wiring harness.......6110
5.4 Installing key-operated switch.......6110
5.5 Installing warning lamp for airbag deactivated on front passenger side.......6111
5.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......6111
5.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/2004).......6112
5.5.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week23/2004 onwards).......6113
6 Retrofitting key-operated switch (Audi A4 1995 from chassis no. 8DXA 200 001 onwards).......6117
6.1 Removing glove box.......6118
6.2 Converting glove box.......6119
6.3 Installing key-operated switch.......6119
6.4 Installing glove box.......6119
6.5 Installing warning lamp for airbag deactivated on front passenger side.......6121
6.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......6121
6.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......6121
7 Retrofitting key-operated switch (Audi A4 2001 up to week35/2004 including Audi S4 and Audi S4 Cabriolet).......6123
7.1 Removing glove box.......6123
7.2 Converting glove box.......6125
7.3 Installing key-operated switch.......6125
7.4 Retrofitting wiring harness.......6126
7.5 Installing glove box.......6126
7.6 Installing warning lamp for airbag deactivated on front passenger side.......6127
7.6.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003).......6127
7.6.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003).......6129
7.6.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week45/2003 onwards).......6130
8 Retrofitting key-operated switch (Audi A4 2001 from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet).......6133
8.1 Removing glove box.......6133
8.2 Converting glove box.......6135
8.3 Installing key-operated switch.......6135
8.4 Retrofitting wiring harness.......6135
8.5 Installing glove box.......6135
8.6 Installing warning lamp for airbag deactivated on front passenger side.......6137
8.6.1 Installing warning lamp for airbag deactivated on front passenger side -K145-.......6137
9 Retrofitting wiring harnesses 8E1970XXX (Audi A4 2001).......6139
9.1 Notes on and preparation for retrofitting wiring harnesses (8E1970XXX).......6139
9.2 Routing wiring harnesses (8E1970XXX).......6140
9.3 Connecting wiring harnesses 8E1970XXX to multi-pin connector for airbag control unit -J234-.......6144
9.4 Assembly work, coding airbag control unit -J234- and interrogating fault memories of control units.......6149
10 Retrofitting key-operated switch (Audi A4 Cabriolet 2003 ).......6151
11 Retrofitting key-operated switch (Audi A6 1998 from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engine).......6152
11.1 Removing glove box.......6153
11.2 Converting glove box.......6153
11.3 Installing key-operated switch.......6154
11.4 Installing glove box.......6154
11.5 Installing warning lamp for airbag deactivated on front passenger side.......6156
11.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......6156
11.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......6156
12 Retrofitting key-operated switch (Audi A6 2005).......6158
12.1 Removing glove box.......6158
12.2 Converting glove box.......6160
12.3 Installing glove box.......6162
12.4 Installing warning lamp for airbag deactivated on front passenger side.......6163
12.4.1 Removing centre vent trim panel without warning lamp for airbag deactivated on front passenger side.......6163
12.4.2 Installing centre vent trim panel with warning lamp for airbag deactivated on front passenger side.......6165
13 Retrofitting key-operated switch (Audi A8 1994 , gradual introduction from approx. week 41/1998 onwards, with front and side or front and curtain airbag).......6167
13.1 Removing glove box.......6167
13.2 Converting glove box.......6168
13.3 Installing key-operated switch.......6169
13.4 Installing glove box.......6170
13.5 Installing warning lamp for airbag deactivated on front passenger side.......6171
13.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......6171
13.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......6172
14 Retrofitting key-operated switch (Audi A8 2003 ).......6173
14.1 Removing glove box.......6173
14.2 Converting glove box.......6176
14.3 Installing key-operated switch.......6176
14.4 Installing glove box.......6176
14.5 Installing warning lamp for airbag deactivated on front passenger side.......6177
14.5.1 Removing trim panel with switch module (right-side) without warning lamp for airbag deactivated on front passenger side.......6177
14.6 Installing trim panel with switch module (right-side) with warning lamp for airbag deactivated on front passenger side.......6178
15 Retrofitting key-operated switch (Audi TT 1999, Coup/Roadster).......6179
16 Coding airbag control unit -J234-.......6180
17 Adapting airbag control unit -J234- (Audi A6 2005).......6181
Fitting instructions- radio communication systems.......6182
Fluid Capacity Tables - All Audi 2017 .......6236
General InformationBody Repairs, General Body Repairs - Audi Models.......6263
1 General notes.......6269
1.1 Diagnosis of accident vehicles.......6269
1.2 General notes on body repairs.......6269
1.3 Condition in which body and/or individual parts must be delivered to paintshop.......6269
1.4 Straightening.......6269
1.5 Separating cuts.......6270
1.6 Body sub-parts and part sections.......6270
1.7 Original joint.......6270
1.8 Galvanised body parts.......6270
1.9 Removing remaining material.......6270
1.10 New parts.......6270
1.11 Replacement parts.......6271
2 Safety notes.......6272
2.1 Removing components.......6272
2.2 Battery, welding operations.......6272
2.3 Electronic control units.......6272
2.4 Procedure for electronic control units following accident repairs.......6272
2.5 Paintwork, glass, upholstery, trim panels.......6272
2.6 Fuel tank and fuel pipes.......6272
2.7 Air conditioner.......6273
2.8 Airbag system.......6273
2.9 Checking seat belts.......6274
2.10 Working on vehicles with belt tensioners.......6274
2.11 Cutting, straightening and/or dent removal work on vehicles with airbag.......6275
2.12 Removing seats with side airbag.......6275
3 Anti-corrosion measures.......6276
3.1 Anti-corrosion protection.......6276
3.2 Long-term body protection.......6276
3.3 Notes on warranty.......6276
3.4 Electrolytic galvanisation.......6276
3.5 Hot-dip galvanisation.......6277
4 Notes on disposal.......6278
4.1 Active environmental protection at the factory.......6278
4.2 Recycling means:.......6278
4.3 The basic rules for environmental protection are:.......6278
4.4 Recycling.......6278
4.5 Plastics.......6279
4.6 Disposal.......6280
4.7 Airbag.......6281
4.8 Protection against contact corrosion.......6282
5 Expanded foam inserts.......6283
6 Explanation of symbols.......6284
6.1 Symbols for welding operations.......6284
6.2 Symbols for work procedures.......6284
6.3 Cavity sealing.......6285
7 Body - Bonded joints.......6286
8 Sheet steel repairs.......6289
8.1 Extra-high-strength body panels.......6289
8.2 Galvanised body parts.......6290
8.3 Joining techniques.......6291
8.4 Joining techniques.......6292
9 Plastic repair techniques.......6294
9.1 Plastic repair set.......6294
9.2 Repairing dents.......6295
9.3 Repairing scratches.......6297
9.4 Repairing cracks and tears (up to a length of 100 mm).......6298
9.5 Repairing holes (up to 30 mm diameter).......6299
9.6 Plastic repairs (glass fibre materials).......6300
10 Glass repairs.......6303
10.1 Repairing windscreens.......6303
10.2 Requirements.......6303
10.3 Special tools.......6304
10.4 Description of repair work.......6305
11 Aluminium .......6308
11.1 Aluminium repairs.......6308
11.2 Surface treatment.......6308
11.3 Removing dents.......6308
12 The Audi Space Frame concept.......6310
13 Contact corrosion.......6311
14 Threads.......6312
15 Studs.......6313
16 Paintwork.......6314
17 Replacement parts.......6315
18 Safety notes.......6316
19 Surface treatment.......6317
20 Cutting.......6318
21 Removing dents.......6319
22 Re-forming.......6320
23 Temperature monitoring during heating.......6321
24 Flanging.......6322
25 Welding repairs.......6323
26 Extruded section.......6324
27 Sheet metal panel.......6325
28 Plug welding.......6326
29 Welding aluminium.......6327
30 Checking weld seams and aluminium node castings.......6328
31 Laser weld seam.......6329
32 Overview of rivets and tools.......6330
33 Riveting repairs.......6331
34 Clinching.......6332
35 Solid rivet.......6333
36 Pop rivet.......6334
37 Fitting solid rivets.......6335
38 Fitting punch rivets.......6336
39 Fitting pop rivets.......6337
40 Incorrect riveting.......6338
41 Joddling.......6340
42 Placing additional thickness of same material behind joint.......6341
43 Filling separating cuts.......6342
44 Bonded joint.......6343
45 Inaccessible rivets.......6345
46 Explanation of symbols.......6346
47 Explanation of symbols for riveting operations.......6347
48 Explanation of symbols.......6348
49 Cavity sealing.......6349
Maintenance Intervals - All 2000 .......6350
Radio Installation Instructions - Audi Models.......6592
Rear final drive 0CQ, 0CR, 0BR - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Sportback 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi Q3 China 2019 , Audi TT 2015 , Audi TT Coup 2015 , Audi TT Roadster 2015 .......6641
Refrigerant R134a Servicing - Audi Models.......6726
Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 , A3 2013 , A3 Limousine China 2014 , Q2 2016 , Q3 2012 , Q3 2019 , Q3 China 2013 , Q3 China 2019 , TT 2015 .......7135
Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III, B cycle) - A1 Sportback 2018 , A3 2013 , A3 Sportback China 2014 , Q2 2016 , Q3 2019 , Q3 China 2019 , TT 2015 .......7443
Servicing 4-cylinder TDI engine, common rail (EA 288 Gen. I) - Audi Q2 2016 , Audi Q3 2019 .......7720
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 , A3 2013 , A3 Limousine China 2014 , Q2 2016 , Q3 2012 , Q3 2019 , Q3 China 2013 , Q3 China 2019 , TT 2015 .......8013
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III, B cycle) - A1 Sportback 2018 , A3 2013 , A3 Sportback China 2014 , Q2 2016 , Q3 2019 , Q3 China 2019 , TT 2015 .......8321
Servicing 6-speed manual gearbox 02Q, 0BB, 0FB - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2012 , Audi Q3 2019 , Audi Q3 China 2013 , Audi TT 2015 .......8598
Specifications for testing the braking force (accordingto German legislation) - Audi models.......8776
Towing Guide - Audi models.......8782
Trailer Operation Guide - Audi models.......8849
Using the Evaporative Emissions Tester - Audi 2014 .......8908
Wheel & Tire General Information - Audi Models.......8929
Wheels and tyres - Audi Models.......9070
44 Wheels, tyres, vehicle geometry.......9076
1 Fitting wheels / tyres / tyre pressure monitor.......9076
1.1 General information on wheels and tyres.......9076
1.2 Exploded view of components for light alloy wheels.......9076
1.3 Exploded view of components for PAX run-flat tyres.......9078
1.4 Instructions for changing/fitting wheels.......9079
1.5 Tightening torques for wheel bolts.......9084
1.6 Removing and fitting run-flat tyres.......9085
1.7 Safety notes for run-flat tyres.......9085
1.8 Conditions for fitting run-flat tyres.......9085
1.9 Unseating run-flat tyres.......9087
1.10 Removing run-flat tyres.......9087
1.11 Fitting run-flat tyres.......9089
1.12 Exploded view of tyre pressure monitor.......9090
1.13 Changing a tyre.......9092
1.14 Removing and installing metal valve body.......9093
1.15 Wheel electronics (TPM) - Beru system .......9095
1.16 Wheel electronics (TPM) - Siemens system.......9096
2 Tyre requirements and tyre maintenance.......9097
2.1 Introduction.......9097
2.2 Requirements to be met by tyres.......9098
2.3 Factors influencing the service life of a tyre.......9098
2.4 Tyre pressure (maintenance).......9099
2.5 Driving style.......9100
2.6 Measuring tread depth.......9101
2.7 Useful information regarding tyres.......9102
2.8 Identification markings on the tyre sidewall.......9102
2.9 Designations on sidewall of tyres with run-flat system (PAX).......9103
2.10 Speed rating / maximum speed.......9104
2.11 Load rating code/load index (LI).......9104
2.12 The valve.......9106
2.13 Tyre storage.......9106
2.14 Storing the tyres.......9106
2.15 Tyre ageing.......9107
2.16 Renewing tyres.......9107
2.17 Care and maintenance of alloy wheel rims.......9108
2.18 Tyres with rim protectors.......9108
3 Tyre wear/ mileage.......9110
3.1 General notes.......9110
3.2 Wear of high-speed tyres.......9110
3.3 Evenly worn tyres.......9110
3.4 One-sided wear.......9110
3.5 One-sided wear adjustment error.......9111
3.6 Wear in middle of tyre.......9111
3.7 Diagonal erosion.......9112
3.8 SA 18 - Wear; SA 11 - Adjustment error.......9113
3.9 Running gear modifications.......9113
4 Tyre noise.......9114
4.1 General notes on tyre noise.......9114
4.2 Useful information regarding tyre noise.......9114
4.3 Saw-tooth wear.......9115
4.4 Flat spots (brake-flatting).......9116
5 Rough running caused by wheels/tyres.......9118
5.1 Causes of rough running.......9118
5.2 Flat spots caused by storage or handling.......9118
6 Balancing wheels.......9120
6.1 General notes.......9120
6.2 Conducting a road test before balancing wheels.......9120
6.3 Balancing wheels on stationary wheel balancing machine.......9120
6.4 Work sequence when balancing wheels and tyres.......9121
6.5 Finish balancer.......9122
6.6 Vibration control system -VAS 6230 A-.......9123
6.7 Radial and lateral run-out on wheels and tyres.......9123
6.8 Checking radial and lateral run-out of wheels and tyres on V.A.G 1435.......9124
6.9 Checking radial and lateral run-out on wheel.......9124
6.10 Matching.......9125
7 Vehicle pulls to one side.......9127
7.1 General notes.......9127
7.2 Remedies when vehicle pulls to one side.......9128
7.3 Strategic rotation of wheels for non-directional tyres.......9129
7.4 Strategic rotation of wheels for unidirectional tyres.......9130
8 Tyre damage.......9132
8.1 General notes.......9132
8.2 Checking tyres.......9132
8.3 Construction of belted radial tyres.......9133
8.4 Torn tread.......9134
8.5 Radial depressions.......9134
8.6 Impact damage.......9134
8.7 Cuts.......9135
8.8 Damage caused by foreign bodies.......9135
8.9 Loss of air from tyre.......9136
8.10 Damage occurring when fitting tyres.......9136
8.11 Bead damage caused by fitting machine.......9137
8.12 Tyre pressure.......9138
8.13 Tyre damage due to insufficient inflation pressure.......9138
8.14 Slow loss of tyre pressure.......9138
8.15 Temperature increase caused by insufficient inflation pressure.......9139
8.16 Tears in tyre.......9139
9 Vehicles with breakdown set.......9140
9.1 Tyre sealant.......9140
9.2 Removing a tyre from the rim.......9140
9.3 Disposal of sealant.......9141
9.4 Fitting a new tyre.......9141
10 Tyre pressure monitoring systems.......9142
10.1 Tyre pressure monitoring system with pressure sensor.......9142
10.2 Tyre pressure monitoring with wheel speed sensor.......9143
11 Temporary spare wheels.......9144
11.1 Notes on the use of temporary spare wheels.......9144
12 Tyres with run-flat capability (PAX).......9145
12.1 Construction of tyres with run-flat capability (PAX).......9145
12.2 Codes and designations on tyres with run-flat capability (PAX).......9147
12.3 Support ring on PAX wheels.......9147
12.4 Dimensions and designations for PAX rims.......9148
12.5 Inflating tyres on PAX wheels.......9148
12.6 Wheel alignment.......9148
12.7 Repairing tyres with run-flat capability (PAX).......9149
12.8 PAX tyres - assessing condition.......9149
12.9 Checking support ring.......9150
13 Self supporting tyres (SST) with run-flat capability.......9152
13.1 Design of an SST tyre.......9153
13.2 Servicing tyres with run-flat capability.......9154
13.3 Renewing tyres/conditions for use of run-flat tyres.......9154
