International Engines models MaxxForce 11, MaxxForce 13, MaxxForce 15 Diagnostics/Troubleshooting/Repair/Operation & Maintenance Technical Manuals

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Price: US$ 99.00

Complete service repair manual with Electrical Wiring Diagrams for International Engines model MaxxForce 11, MaxxForce 13, MaxxForce 15, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

International / Navistar MF11/MF13/MF15 Diesel Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 16,291 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

0000001682 - MaxxForce 11 and 13 Engine Service Manual (2013-02).pdf
0000001682 - MaxxForce 11 and 13 Engine Service Manual (2014-03).pdf
0000001682 - MaxxForce 11 and 13 Engine Service Manual (2015-06).pdf
0000001741 - MaxxForce 11 and 13 Engine Diagnosis Manual (2013-02).pdf
0000001741 - MaxxForce 11 and 13 Engine Diagnostic Manual (2014-04).pdf
0000001741 - MaxxForce 11 and 13 Engine Diagnostic Manual (2015-07).pdf
0000001742 - Manuel de Diagnostique Les moteurs MaxxForce 11 et 13 2010 (2013-02).pdf
0000001746 - Engine Service Manual MaxxForce 15L Diesel Engine.pdf
0000001746 - MaxxForce 15L Diesel Engine Service Manual.pdf
0000001921 - Manuel de Reparation Moteurs MaxxForce 11 et 13.pdf
0000001922 - Manual de Servicio Del Motor MaxxForce 11 y 13.pdf
0000002861 - 2013 HD-OBD Diagnostic Reference Manual.pdf
0000002941 - Electronic Control System Diagnostics Maxxforce 11 and 13 Beginning with 2010 Model Year.pdf
0000003081 - Aftertreatment Symptom-Based Diagnostic and Inspection Manual MaxxForce DT, 9, 10, 11, 13 and 15 (EPA 10).pdf
0000003941 - Manual de Diagnóstico Motor MaxxForce 11 y 13.pdf
1171898R5 - Engine Operation and Maintenance Manual MaxxForce 11 and 13 Diesel Engines.pdf
1172042R1 - Engine Operation and Maintenance Manual MaxxForce 15 Diesel Engine.pdf
EGED-430-2 - Engine Wiring Diagram Maxxforce 11 and 13 2008 Model Year.pdf
EGED-435 - Maxxforc ETM 11 and 13 2008 Model Year Signal Values (All values with the breakout box installed on the ECM, EIM, ACM, and harness).pdf
EGED-475-3 - Hard Start and No Start Diagnostics MaxxForce 11 & 13 Beginning with 2010 Model Year.pdf
EGED-520-2 - Hard Start and No Start Diagnostics MaxxForce 15 Beginning with 2011 Model Year.pdf
EGED-525-1 - Engine Wiring Diagram Form Maxxforce 15 Beginning with 2011 Model Year.pdf
EGED-530-3 - Performance Diagnostics MaxxForce 11 & 13 EPA 2010.pdf
EGED-535-2 - Performance Diagnostics MaxxForce 15 Beginning with 2011 Model Year.pdf
EGES-415-2 - MaxxForce 11 and 13 Engine Service Manual (2009-05).pdf
EGES-415-2 - MaxxForce 11 and 13 Engine Service Manual (2011).pdf
EGES-415 - MaxxForce 11 and 13 Service Manual.pdf
EGES-420-2 - MaxxForce 11 and 13 Engine Diagnostic_Troubleshooting manual.pdf
EGES-420 - MaxxForce 11 and 13 Engine Diagnostic_Troubleshooting manual.pdf
EGES-465-2 - MaxxForce 11 and 13 Engine Service Manual (2011).pdf
EGES-470-1 - MaxxForce 11 and 13 Engine Diagnostic_Troubleshooting Manual (2011).pdf
EGES-470-1 - MaxxForce 11 and 13 Engine Electronic Control Systems Diagnostics.pdf
EGES-510-2 - MaxxForce 15 Diesel Engine Service Manual Model Year 2011 and Up.pdf
EGES-511 - Manuel d'entretien Et De Réparation MaxxForce 15 Moteur diesel Année modèle 2011 et plus.pdf
EGES-512 - Manual de Servicio MaxxForce 15 Motor Diesel Modelo del año 2011 y más recientes.pdf
EGES-515-1 - MaxxForce 15 Engine Diagnostic_Troubleshooting Manual.pdf
EGES-515 - MaxxForce 15 Engine Electronic Control Systems Diagnostics.pdf
Maxxforce 11 & Maxxforce 13 Model Year 2009 Features, Descriptions, & Unique Repair Procedures.pdf

MAIN SECTIONS
0000001682 - MaxxForce 11 and 13 Engine Service Manual (2013-02)....4
    Highlights....6
    Safety Terminology....12
    Safety Instructions....12
    Work Area....12
    Safety Equipment....12
    Protective Measures....12
    Vehicle....12
    Engine....12
    Fire Prevention....12
    Batteries....12
    Compressed Air....13
    Tools....13
    Fluids Under Pressure....13
    Fuel....13
    Removal of Tools, Parts, and Equipment....13
      Table of Contents....14
        Engine Identification....16
          Engine Serial Number....16
          Engine Serial Number Examples....16
          Engine Serial Number Codes....16
          Engine Emission Label ....16
          Engine Accessory Labels and Identification Plates....17
          Engine Specifications....17
            Heavy Duty On Board Diagnostics (HD-OBD)....19
            Engine Description....19
            Optional Equipment....20
            Chassis Mounted Equipment....20
          Engine Component Locations....21
        Air Management System....25
          Airflow....26
          Turbochargers....27
          Air Control Valve (ACV)....28
          Boost Control....28
          Low-Pressure Charge Air Cooler (LPCAC)....28
          High-Pressure Charge Air Cooler (HPCAC)....28
          High-Pressure Boost Pressure (HPBP) Sensor ....29
          High-Pressure Boost Temperature (HPBT) Sensor ....29
          Low-Pressure Boost Pressure (LPBP) Sensor and Low-Pressure Boost Temperature (LPBT) Sensor ....29
          Exhaust Gas Recirculation (EGR) System....30
          EGR System Overview....31
          EGR Flow....31
          EGR System Control....31
          EGRV Control....31
          EGR ? Open Loop....32
          EGR ? Closed Loop ....32
          EGR Flow Cooling....32
          Aftertreatment (AFT) System....33
            Diesel Particulate Filter (DPF)....34
            Diesel Oxidation Catalyst (DOC)....34
            Aftertreatment (AFT) System Conditions and Responses....34
            Downstream Fuel Injection....35
            Downstream Injection (DSI) Unit....36
            Hydrocarbon Injector (HCI) Assembly....36
          Crankcase Oil Separator....37
        Fuel Management System....39
          Fuel System....39
          Fuel Flow....40
          Low-Pressure Fuel System....41
          Chassis Mounted Filter/Water Separator....41
          Fuel Primer Pump Assembly....41
          Low-Pressure (LP) Fuel Pump....42
          Fuel Filter Assembly....42
          High-Pressure Fuel System....43
          High-Pressure (HP) Pump....44
          Fuel Pressure Control Valve (FPCV)....44
          Fuel Rail....44
          Fuel Rail Pressure (FRP) Sensor....44
          Pressure Limiting Valve....44
          Injectors....44
        Cold Start Assist System....44
          Cold Start Assist System Components....44
          Cold Start Fuel Ignitor (CSFI)....44
          Cold Start Relay (CSR)....45
          Cold Start Solenoid (CSS) Valve....45
          Cold Start Assist System Operation....45
        Oil Flow and Components....46
        Crankcase Oil Separator....48
        Remote Mounted Centrifugal Oil Filter (Optional)....49
        Engine Cooling System....50
          Cooling System Flow....50
          Thermostat Operation....51
          Coolant Control Valve (CCV) operation....52
          Coolant Flow Valve (CFV)....52
          Coolant Mixer Valve (CMV)....52
        Engine Brake System....53
          Engine Brake Control System Components....53
          Engine Brake System Operation....55
        Electronic Control System....56
          Electronic Control System Components....56
            Operation and Function....56
            Reference Voltage (VREF)....56
            Signal Conditioner....56
            Microprocessor....56
            Diagnostic Trouble Codes....56
            Microprocessor Memory....56
            ROM....56
            RAM....56
            Actuator Control....57
          Actuators....57
            Coolant Control Valve (CCV)....57
            Exhaust Back Pressure Valve (EBPV) Control....57
            Exhaust Gas Recirculation (EGR) Valve ....57
            Air Control Valve (ACV)....57
            Cold Start Relay (CSR)....57
            Cold Start Solenoid (CSS) Valve....58
            Engine Throttle Valve (ETV)....58
            Fuel Pressure Control Valve (FPCV)....58
            Aftertreatment Fuel Doser (AFTFD)....58
            Aftertreatment Shutoff Valve (AFTSV)....58
          Engine and Vehicle Sensors....58
            Thermistor Sensors....58
            Aftertreatment Temperature Sensors....59
            Engine Coolant Temperature (ECT) Sensors....59
            Engine Oil Temperature (EOT) Sensor....59
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....59
            Charge Air Cooler Outlet Temp (CACOT) Sensor....59
            Intake Manifold Temperature (IMT) Sensor....59
            Exhaust Gas Recirculation Temperature (EGRT) Sensor....60
            Ambient Air Temperature (AAT) Sensor....60
            Variable Capacitance Sensors....60
            DPF Differential Pressure (DPFDP) Sensor....60
            Engine Fuel Pressure (EFP) Sensor....60
            Engine Oil Pressure (EOP) Sensor....60
            Fuel Rail Pressure (FRP) Sensor....60
            Intake Manifold Pressure (IMP) Sensor....61
            Aftertreatment Fuel Inlet (AFTFI) Sensor....61
            Aftertreatment Fuel Pressure 2 (AFP2) sensor....61
            Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....61
            Magnetic Pickup Sensors....61
            Crankshaft Position (CKP) Sensor....61
            Camshaft Position (CMP) Sensor....62
            Vehicle Speed Sensor (VSS)....62
            Crankcase Oil Separator Speed (CCOSS) sensor....62
            Potentiometer Sensors....62
            Accelerator Pedal Position (APP)....62
            Switches....63
            Driveline Disengagement Switch (DDS)....63
            Engine Coolant Level (ECL) Switch....63
            Oil Level Sensor (OLS)....63
          Additional Sensors....63
            Oxygen Sensor (O2S)....63
            Humidity Sensor (HS)....63
      Table of Contents....64
        Mounting Engine....66
          Engine Cleaning....66
          Mounting Engine on Stand....66
      Table of Contents....70
        Electronic Component Location....72
          Electronic Components ? Right Front....72
          Electronic Components ? Left Rear....73
        Description of Engine Sensors, Valves and Actuators....74
          Crankshaft Position (CKP) Sensor....74
          Camshaft Position (CMP) Sensor....74
          Engine Coolant Temperature (ECT) Sensors....74
          Engine Oil Temperature (EOT) Sensor....75
          Engine Oil Pressure (EOP) Sensor....75
          Crankcase Oil Separator Speed (CCOSS) Sensor....75
          Fuel Delivery Pressure (FDP) Sensor....76
          Fuel Pressure Control Valve (FPCV)....76
          Mass Air Flow (MAF) Sensor....76
          Humidity / Air Inlet Temperature (IAT) Sensor....77
          Charge Air Cooler Outlet Temperature (CACOT) Sensor....77
          Intake Manifold Pressure (IMP) Sensor....77
          Fuel Rail Pressure (FRP) Sensor....78
          Intake Manifold Temperature (IMT) Sensor....78
          Oxygen Sensor (O2S)....78
          Engine Throttle Valve (ETV)....79
          Coolant Control Valve (CCV)....79
          Air Control Valve (ACV) Assembly....79
          Exhaust Gas Recirculation (EGR) Valve....80
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....80
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....81
        Removal....82
          Warnings and Cautions....82
          Crankshaft Position (CKP) Sensor....82
          Camshaft Position (CMP) Sensor....83
          Engine Coolant Temperature 1 (ECT1) Sensor....83
          Engine Coolant Temperature 2 (ECT2) Sensor....83
          Engine Oil Temperature (EOT) Sensor....84
          Engine Oil Pressure (EOP) Sensor....84
          Crankcase Oil Separator Speed (CCOSS) Sensor....85
          Fuel Delivery Pressure (FDP) Sensor....85
          Fuel Pressure Control Valve (FPCV)....85
          Mass Air Flow (MAF) Sensor (If equipped)....86
          Humidity / Intake Air Temperature (IAT) Sensor....86
          Charger Air Cooler Outlet Temperature (CACOT) Sensor....87
          Intake Manifold Pressure (IMP) Sensor....87
          Fuel Rail Pressure (FRP) Sensor....88
          Intake Manifold Temperature (IMT) Sensor....88
          Oxygen Sensor (O2S)....88
          Engine Throttle Valve (ETV)....89
          Coolant Control Valve (CCV)....89
          Air Control Valve (ACV)....90
          Exhaust Gas Recirculation (EGR) Valve....90
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....91
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....91
          Wiring Harness ECM Connections....91
          Engine Injector (Wiring) Harness....92
          Engine Sensor (Wiring) Harness....94
          Engine Control Module (ECM) and Support....97
        Cleaning and Inspection....98
          Engine Injection and Engine Sensor Wiring Harnesses....98
          Sensors and Valves....98
          Engine Control Module (ECM)....98
        Installation....99
          Engine Control Module (ECM) and Support....99
          Engine Sensor (Wiring) Harness....100
          Engine Injector (Wiring) Harness....103
          Wiring Harness ECM Connections....105
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....105
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....106
          Exhaust Gas Recirculation (EGR) Valve....106
          Air Control Valve (ACV)....107
          Coolant Control Valve (CCV)....107
          Engine Throttle Valve (ETV)....108
          Oxygen Sensor (O2S)....108
          Intake Manifold Temperature (IMT) Sensor....109
          Fuel Rail Pressure (FRP) Sensor....109
          Intake Manifold Pressure (IMP) Sensor....109
          Charger Air Cooler Outlet Temperature (CACOT) Sensor....110
          Humidity / Air Inlet Temperature (IAT) Sensor....110
          Mass Air Flow (MAF) Sensor (If equipped)....111
          Fuel Pressure Control Valve (FPCV)....111
          Fuel Delivery Pressure (FDP) Sensor....111
          Crankcase Oil Separator Speed (CCOSS) Sensor....112
          Engine Oil Pressure (EOP) Sensor....112
          Engine Oil Temperature (EOT) Sensor....113
          Engine Coolant Temperature 2 (ECT2) Sensor....113
          Engine Coolant Temperature 1 (ECT1) Sensor....114
          Camshaft Position (CMP) Sensor....114
          Crankshaft Position (CKP) Sensor....114
      Table of Contents....116
        Exploded View....118
          Cold Start Assist Components....118
        Removal....119
          Relay Assembly....119
          Glow Plug and Fuel Supply Cold Start Hose....120
          Fuel Supply Solenoid Hose....120
          Glow Plug....121
        Installation....122
          Glow Plug....122
          Fuel Supply Solenoid Hose....123
          Glow Plug and Fuel Supply Cold Start Hose....124
          Relay Assembly....125
      Table of Contents....128
        Illustrations....130
          Catalyst and Aftertreatment System Fuel Supply Components....130
        Removal....133
          Supply Fuel After Filter Hose and Tubes....133
          Metering Unit Valve Assembly....135
          Pre-Diesel Oxidation (PDOC) Catalyst....137
          HCI Coolant Supply Tube Assembly....138
          HCI Coolant Return Tube Assembly ....139
          Hydrocarbon Injector (HCI) Assembly ....140
        Cleaning and Inspection....140
          Hydrocarbon Injector Cleaning....140
        Installation....141
          Metering Unit Valve Assembly....141
          Hydrocarbon Injector (HCI) Assembly....142
          HCI Coolant Return Tube Assembly....143
          HCI Coolant Supply Tube Assembly....144
          Pre-Diesel Oxidation (PDOC) Catalyst....144
          HCI Fuel Tube Assembly ....145
      Table of Contents....148
        Exploded Views....150
          Control System....150
        Removal....151
          Warnings....151
          Air Control Valve (ACV)....152
          Exhaust Back Pressure Valve Actuator and TC1 Turbine Outlet Pressure Sensor Tubes....153
          Exhaust Back Pressure Valve Assembly....154
        Installation....154
          Exhaust Back Pressure Valve Assembly....154
          Air Control Valve (ACV)....155
          Exhaust Back Pressure Valve Actuator and TC1 Turbine Outlet Pressure Sensor Tubes....156
      Table of Contents....160
        Exploded Views....162
          Turbochargers and Charge Air Cooler Assembly....162
          Coolant Tube, Coolant Hoses and Low-pressure Charge Air Cooler (LPCAC)....163
          Turbocharger Oil Supply Tube and Support Bracket....164
          Turbocharger Oil Return Tubes....165
          Air Inlets, Wastegate High-Pressure Actuator, and Air Control Valve....166
          Turbochargers....167
        Removal....168
          High-pressure (HP) Wastegate Hose....168
          Low-pressure Charge Air Cooler (LPCAC)....169
          Low-pressure Charge Air Cooler (LPCAC) Coolant Tube and Hoses....170
          High-pressure (HP) Compressor Out Duct and Air Inlet Duct....172
          High-pressure Turbocharger Air Supply Duct....172
          Turbocharger Oil Return and Oil Supply Tubes....173
          Turbocharger Heat Shields....174
          Turbocharger Support Bracket....175
          High-pressure (HP) Turbocharger Wastegate Actuator....175
          Turbocharger Mounting....176
        Disassembly....177
          Turbochargers....177
        Cleaning and Inspection....178
          Turbochargers and Related Parts Cleaning....178
          Turbocharger Inspection....178
          Low-pressure Charge Air Cooler (LPCAC) Pressure Test....178
        Installation....180
          Turbocharger Mounting....180
          Turbocharger Support Bracket....182
          High-pressure (HP) Turbocharger Wastegate Actuator....182
          Turbocharger Heat Shields....183
          Turbocharger Oil Return and Oil Supply Tubes....183
          High-pressure Turbocharger Air Supply Duct....185
          High-pressure (HP) Compressor Out Duct and Air Inlet Duct....185
          Low-pressure Charge Air Cooler (LPCAC) Coolant Tube and Hoses....186
          Low-pressure Charge Air Cooler (LPCAC)....188
          High-pressure (HP) Wastegate Hose....189
      Table of Contents....192
        Exploded Views....194
          Power Steering and One-Cylinder Air Compressor....194
          Power Steering and Two-Cylinder Air Compressor....195
        Removal....196
          Power Steering Pressure Tubes....196
          Power Steering Elbows....197
          Power Steering Pump....198
          Air Compressor Coolant Hoses....198
          Air Compressor....199
        Cleaning....199
          All components....199
        Installation....200
          Air Compressor ....200
          Air Compressor Coolant Hoses....200
          Power Steering Pump....201
          Power Steering Elbows....202
          Power Steering Pressure Tubes....202
      Table of Contents....206
        Exploded Views....208
          High-pressure Fuel Lines....208
          Fuel Supply and Drain (Return) Lines....209
          Fuel Filter Housing Assembly....210
          High-pressure Fuel Pump and Drive Housing....211
        Removal....212
          High-pressure Fuel Lines....213
          Injector and Fuel Drain (Return) Lines....215
          Fuel Rail Assembly....216
          Fuel Primer Pump Assembly....216
          Fuel Supply and Drain (Return) Lines....217
          Fuel Primer Pump Assembly....219
          Fuel Filter Housing Assembly....220
          Fuel Filter Stand Pipe Replacement....220
          High-pressure Pump (Drive Belt) Pulley....221
          High-pressure Pump (Drive Belt) Pulley Housing and Radial Shaft Seal....222
          High-pressure Fuel Pump (HPFP) and Drive Housing....222
          Fuel Injectors....225
        Cleaning and Inspection....228
          Low-pressure and High-pressure Fuel System Components....228
          Fuel Injector Bore....228
          Fuel Injector Harness....228
        Installation....229
          Fuel Injectors....229
          High-pressure Fuel Pump (HPFP) and Drive Housing....233
          High-Pressure Pump (Drive Belt) Pulley Housing and Radial Shaft Seal....235
          High-Pressure Pump (Drive Belt) Pulley....236
          Fuel Filter Housing Assembly....236
          Fuel Primer Pump Assembly....237
          Fuel Supply and Drain (Return) Lines....238
          Fuel Rail Assembly....240
          Injector and Fuel Drain (Return) Lines....241
          High-pressure Fuel Lines....241
          Filter and Fuel Strainer Element....244
          Fuel System Priming....244
            Fuel System Priming Tool Method....244
            Hand Primer Pump Method....249
      Table of Contents....254
        Exploded Views....256
          Oil Module Assembly....256
          Oil Module....257
        Removal....258
          Oil Filter Cover and Filter....258
          Oil Centrifuge....259
          Oil Module Assembly....260
          Oil Cooler....262
          Oil Pressure Relief Valve....262
        Cleaning, Inspection and Testing....263
          Oil Cooler....263
          Oil Cooler Leak Test....263
          Extension Tubes....263
          Oil Centrifuge....263
        Installation....264
          Oil Pressure Relief Valve....264
          Oil Cooler....264
          Oil Module Assembly....265
          Oil Centrifuge....267
          Oil Filter Cover and Filter....267
      Table of Contents....270
        Exploded Views....272
          EGR Coolant Manifold and Elbow....272
        Removal....277
          Coolant Manifold....277
          Coolant Elbow ....278
          EGR Cooler Bracket....278
          EGR Outlet Tubes....279
          EGR Module Cover....279
          Heat Protection (Cylinders 4-6) Shield....280
          EGR Inlet Tubes....280
          Heat Protection EGR Shield....281
          EGR Dual Flap Valve....281
          EGR Cooler Assembly....283
        Disassembly and Assembly of EGR Cooler....284
          EGR Cooler High-Temperature or Low-Temperature Side Replacement....284
        Cleaning, Inspection and Testing....290
          EGR System Components Cleaning....290
          EGR Cooler Assembly Cleaning....290
          EGR Cooler Assembly Leak Test....297
        Installation....298
          EGR Cooler Assembly....298
          EGR Dual Flap Valve....298
          Heat Protection EGR Shield....300
          EGR Inlet Tubes....300
          Heat Protection (Cylinders 4-6) Shield....301
          EGR Module Cover....302
          EGR Outlet Tubes....302
          EGR Cooler Bracket....303
          Coolant Elbow....303
          Coolant Manifold....304
      Table of Contents....306
        Exploded Views....308
          Exhaust Manifold....308
          Air Intake Throttle Horizontal Duct....309
          Air Intake Throttle Vertical Duct....310
        Removal....311
          Exhaust Manifold....311
          Air Intake Throttle Duct....312
        Cleaning, Inspection and Testing....313
          Air Intake Throttle Duct and Exhaust Manifolds....313
          Manifold Warp Test for Exhaust Manifolds....313
        Installation....315
          Air Intake Throttle Duct....315
          Exhaust Manifold....315
      Table of Contents....320
        Exploded Views....322
          High Mount Fan Drive System and Vibration Damper....322
          Accessory Drive System (Typical)....323
          Thermostat Assembly and Coolant Outlet Manifold (Low Mount Fan)....324
          Thermostat Assembly and Coolant Outlet Manifold (High Mount Fan)....325
          Water Pump Assembly, Coolant Control Valve (CCV), Water Distribution Housing, Thermostat Housing and EGR Cooler Return Manifold....326
          Front Belt-Driven Fan Cover (High Mount Fan)....327
          Front Gear-driven Fan Cover (Low Mount Fan)....328
          Fan Low Mount Drive (Typical)....329
        Removal....330
          Pulley (High Mount Fan)....330
          Tensioner Bracket (High Mount Fan)....331
          High Mount Fan Drive....331
          Coolant Outlet Manifold and Thermostat Assembly....332
          Automatic Belt Tensioner and Idler Pulleys....333
          Water Pump Assembly and Pulley....333
          Vibration Damper....334
          Coolant Control Valve (CCV) Assembly....335
          Thermostat Housing....335
          Water Distribution Housing....336
          Front Belt- or Gear-Driven Fan Cover Radial Shaft Seal....337
          Front Belt- or Gear-Driven Fan Cover....337
          Radial Shaft Seal (Fan Low Mount Drive)....338
          Fan Low Mount Drive Assembly....338
        Cleaning, Inspection and Testing....339
        Installation....340
          Fan Low Mount Drive Assembly....340
          Radial Shaft Seal (Fan Low Mount Drive)....340
          Front Belt- or Gear-Driven Fan Cover....341
          Front Belt- or Gear-Driven Fan Cover Radial Shaft Seal....341
          Water Distribution Housing....342
          Thermostat Housing....342
          Coolant Control Valve (CCV) Assembly....343
          Vibration Damper....344
          Water Pump Assembly and Pulley....345
          Automatic Belt Tensioner and Idler Pulley....345
          Coolant Outlet Manifold and Thermostat Assembly....346
          High Mount Fan Drive....347
          Tensioner Bracket (High Mount Fan)....348
          Pulley (High Mount Fan)....348
      Table of Contents....350
        Exploded Views....352
          MaxxForce? Engine Brake Housing Assembly....353
          Engine Injector Wiring Harness With Engine Brake Solenoid Leads....354
        Removal....355
          Engine Brake Housing Assembly....355
        Disassembly....355
          Solenoid....356
          Control Valve....356
          Master Piston....357
          Slave Piston....357
        Cleaning and Inspection....359
          Solenoid Assembly Check....359
        Assembly....360
          Slave Piston....360
          Master Piston....361
          Control Valve....362
          Solenoid....362
        Installation....363
          Engine Brake Housing Assembly....363
          Engine Brake Lash Adjustment....364
      Table of Contents....366
        Exploded Views....368
          Valve Cover and Base....368
          Non-Brake Rocker Arm Assembly And Valve Bridges....369
          Camshaft and Cylinder Head Idler Gear....370
          Cylinder Head....371
        Periodic Service....372
          Crankshaft Rotation Procedure....372
          Cylinder No. 1 TDC Procedure....372
          Valve Overlap Procedure....373
          Valve Lash Adjustment Procedure....373
        Removal....376
          Upper Valve Cover and Base....376
          Rocker Arm Assembly (Non-Brake Engine)....377
          Camshaft....378
          Cylinder Head....381
          Cylinder Head Idler Gear....383
        Cleaning, Inspection, and Testing....385
          Cylinder Head and Crankcase Components....385
          Camshaft Bearings....385
          Fuel Injector Bore....386
          Valves Leak Test....386
        Installation....388
          Cylinder Head Idler Gear....388
          Cylinder Head....388
          Camshaft....392
          Rocker Arm Assembly (Non-Brake Engine)....394
          Upper Valve Cover and Base....395
      Table of Contents....400
        Exploded Views....402
          Flywheel Housing and Flywheel (Manual Transmission)....402
          Flywheel and flexplate assembly (automatic transmission)....403
          Rear Engine Mounts....404
        Removal....405
          Preliminary Checks and Measurements....405
            Flywheel Assembly (Manual Transmission)....405
            Flywheel Surface Runout....405
          Pilot Bearing....406
          Flywheel (Manual Transmission)....406
          Flywheel and Flexplate Assembly (Automatic Transmission)....407
          Radial Shaft Ring Seal....407
          Lifting Eyes....408
          Flywheel Housing....408
        Cleaning and Inspection....410
          All Components....410
          Flywheel and Flexplate Assemblies....410
        Recondition....410
          Flywheel....410
        Installation....412
          Flywheel Housing....412
          Lifting Eyes....413
          Radial Shaft Ring Seal....414
          Flywheel Assembly (Manual Transmission)....414
          Pilot Bearing (Flywheel)....415
        Flywheel and Flexplate Assembly (Automatic Transmission)....415
      Table of Contents....418
        Exploded Views....420
          Oil Pan (Front Sump Shown, Rear Sump Similar, Typical)....420
          Oil Pickup Tube - Front Sump (Typical)....421
        Removal....422
          Oil Pan....422
          Oil Pickup Tube ? Front Sump....423
          Oil Recovery....424
          Oil Pickup Tube ? Rear Sump....425
        Cleaning and Inspection....426
          Oil Pan....426
          Oil Pickup Tube....426
        Installation....427
          Oil Pickup Tube ? Front Sump....427
          Oil Pickup Tube ? Rear Sump....427
          Oil Recovery....428
          Oil Pan....431
      Table of Contents....434
        Exploded Views....436
          Oil Pump....436
          Front Timing Gears (Typical)....437
          Rear Timing Gears....438
        Removal....439
          Preliminary Checks....439
          Oil Pump....440
          Front Crank Gears....441
          Rear Timing Gears....442
        Cleaning and Inspection....444
          Timing Gears....444
          Oil Pump....444
        Installation....445
          Rear Timing Gears....445
          Front Timing Gears....447
          Oil Pump....447
      Table of Contents....450
        Exploded Views....452
          Piston and Connecting Rod (Typical) and Cylinder Sleeve....452
        Removal....454
          Preliminary Checks....454
          Piston and Connecting Rod....455
          Piston Disassembly....456
          Cylinder Sleeves....457
        Cleaning and Inspection....458
          Cleaning....458
          Piston Inspection....458
          Piston Ring Inspection....459
          Connecting Rod Inspection....459
          Connecting Rod Bore Check....460
          Piston Pin Inspection....461
          Cylinder Sleeve Inspection....461
        Installation....463
          Cylinder Sleeves....463
          Piston Assembly....463
          Piston and Connecting Rod....464
         Engine Run-in Procedure....466
      Table of Contents....470
        Exploded View....472
          Crankcase and Crankshaft....472
        Removal....473
          Preliminary Checks....474
          Crankshaft....474
          Piston Cooling Jets....475
        Cleaning, Inspection and Testing....476
          Crankcase....476
          Crankshaft Measurement....476
          Main Bearings Measurement....477
          Piston Cooling Jets....478
        Installation....479
          Piston Cooling Jets....479
          Crankshaft....479
      Table of Contents....484
        Abbreviations and Acronyms....486
          Abbreviations and Acronyms....486
      Table of Contents....490
        Terminology....492
          Terms....492
      Table of Contents....502
        Fuel System....504
        Air Inlet Duct and Exhaust Manifolds....504
        Engine Brake....504
        Cylinder Head, Camshaft and Valve Train....504
        Flywheel and Flywheel Housing....504
        Oil Pump, Low Mount Fan Drive, and Timing Gears....505
        Power Cylinders....505
        Crankcase and Crankshaft....507
      Table of Contents....508
        General Torque....510
          Bolt Identification....510
          General Torque Guidelines....511
          Standard Torque Charts....512
          Using a Torque Wrench Extension....513
        Special Torques....514
          Mounting Engine on Stand....514
          Engine Electrical....514
          Cold Start Assist....515
          Aftertreatment System....515
          Exhaust Back Pressure Control....516
          Turbochargers....516
          Air Compressor and Power Steering/Fuel Pump....517
          Fuel System....518
          Oil Module Assembly....519
          Exhaust Gas Recirculation (EGR) System....519
          Air Inlet Duct and Exhaust Manifolds....520
          Front Cover, High Mount Fan Drive, Cooling System, Related Components....520
          Engine Brake....521
          Cylinder Head, Camshaft and Valve Train....522
          Flywheel and Flywheel Housing....523
          Oil Pan and Oil Suction Tube....524
          Oil Pump and Timing Gears....524
          Power Cylinders....524
          Crankcase and Crankshaft....525
      Table of Contents....526
        Special Tools....528
          Contact Information....528
          Mounting Engine on Stand....528
          Engine Electrical....528
          Aftertreatment System....528
          Exhaust Back Pressure Control....528
          Turbochargers....529
          Air Compressor and Power Steering....529
          Fuel System....530
          Oil Cooler, Filter Housing and Crankcase Ventilation....530
          Exhaust Gas Recirculation (EGR) System....531
          Air Inlet Throttle Duct and Exhaust Manifold....531
          Front Cover, Fan Drive, Cooling System and Related Components....531
          MaxxForce Engine Brake by Jacobs....531
          Cylinder Head, Camshaft and Valve Train....532
          Flywheel and Flywheel Housing....532
          Oil Pump, Fan Drive and Timing Gears....533
          Power Cylinders....533
          Crankcase and Crankshaft....533
        Special Tools ....534
          Essential Tools....534
  tables....6
    Summary of Changes....6
    MaxxForce? 11 and 13 Diesel Engines....17
    Mounting Engine on Stand....69
    Mounting Engine on Stand....69
    Engine Electrical....115
    Engine Electrical....115
    Cold Start Assist....126
    Aftertreatment System....147
    Aftertreatment System....147
    Exhaust Back Pressure Control....159
    Exhaust Back Pressure Control....159
    Turbochargers....190
    Turbochargers....190
    Air Compressor and Power Steering/Fuel Pump....204
    Air Compressor....204
    Fuel System....251
    Fuel System....252
    Fuel System....253
    Oil Module Assembly....269
    Oil Cooler....269
    EGR System....305
    EGR System....305
    Exhaust Manifolds....318
    Air Intake Throttle Duct and Exhaust Manifolds....318
    Air Intake Throttle Duct and Exhaust Manifolds....318
    Front Cover, Fan Drive, Cooling System and Related Components....349
    Front Cover, Fan Drive, Cooling System and Related Components....349
    Engine Brake....365
    Engine Brake....365
    Engine Brake....365
    Cylinder Head, Camshaft and Valve Train....397
    Cylinder Head, Camshaft and Valve Train....397
    Cylinder Head, Camshaft and Valve Train....398
    Flywheel and Flywheel Housing....417
    Flywheel and Flywheel Housing....417
    Flywheel and Flywheel Housing....417
    Oil Pan Components....433
    Oil Pump and Timing Gears....449
    Oil Pump and Timing Gears....449
    Oil Pump and Timing Gears....449
    Power Cylinders....467
    Power Cylinders....468
    Power Cylinders....468
    Crankcase and Crankshaft....482
    Crankcase and Crankshaft....482
    Crankcase and Crankshaft....482
    Fuel System....504
    Exhaust Manifolds....504
    Engine Brake....504
    Cylinder Head, Camshaft and Valve Train....504
    Flywheel and Flywheel Housing....504
    Oil Pump, Low Mount Fan Drive, and Timing Gears....505
    Power Cylinders....505
    Crankcase and Crankshaft....507
    Standard Torque Values - Class 10.9 Metric Flange Head Bolts and Studs....512
    Thread Diameter (mm)....512
    Thread Pitch (mm)....512
    Torque....512
    Mounting Engine on Stand....514
    Engine Electrical....514
    Cold Start Assist....515
    Aftertreatment System....515
    Exhaust Back Pressure Control....516
    Turbochargers....516
    Air Compressor and Power Steering/Fuel Pump....517
    Fuel System....518
    Oil Module Assembly....519
    EGR System....519
    Air Intake Throttle Duct and Exhaust Manifolds....520
    Front Cover, Fan Drive, Cooling System and Related Components....521
    Engine Brake....521
    Cylinder Head, Camshaft and Valve Train....522
    Flywheel and Flywheel Housing....523
    Oil Pan Components....524
    Oil Pump and Timing Gears....524
    Power Cylinders....524
    Crankcase and Crankshaft....525
    Mounting Engine on Stand....528
    Engine Electrical....528
    Aftertreatment System....528
    Exhaust Back Pressure Control....528
    Turbochargers....529
    Air Compressor and Power Steering....529
    Fuel System....530
    Oil Cooler, Filter Housing and Crankcase Ventilation....530
    EGR System....531
    Air Inlet Throttle Duct and Exhaust Manifold....531
    Front Cover, Fan Drive, Cooling System and Related Components....531
    MaxxForce Engine Brake by Jacobs....531
    Cylinder Head, Camshaft and Valve Train....532
    Flywheel and Flywheel Housing....532
    Oil Pump, Fan Drive and Timing Gears....533
    Power Cylinders....533
    Crankcase and Crankshaft....533
0000001682 - MaxxForce 11 and 13 Engine Service Manual (2014-03)....543
  toc....545
    Summary of Changes....545
    Safety Terminology....551
    Safety Instructions....551
    Work Area....551
    Safety Equipment....551
    Protective Measures....551
    Vehicle....551
    Engine....551
    Fire Prevention....551
    Batteries....551
    Compressed Air....552
    Tools....552
    Fluids Under Pressure....552
    Fuel....552
    Removal of Tools, Parts, and Equipment....552
      Table of Contents....553
        Engine Identification....555
          Engine Serial Number....555
          Engine Serial Number Examples....555
          Engine Serial Number Codes....555
          Engine Emission Label ....555
          Engine Accessory Labels and Identification Plates....556
          Engine Specifications....556
            Heavy Duty On Board Diagnostics (HD-OBD)....558
            Engine Description....558
            Optional Equipment....559
            Chassis Mounted Equipment....559
          Engine Component Locations....560
        Air Management System....564
          Airflow....565
          Turbochargers....566
          Air Control Valve (ACV)....567
          Boost Control....567
          Low-Pressure Charge Air Cooler (LPCAC)....567
          High-Pressure Charge Air Cooler (HPCAC)....567
          High-Pressure Boost Pressure (HPBP) Sensor ....568
          High-Pressure Boost Temperature (HPBT) Sensor ....568
          Low-Pressure Boost Pressure (LPBP) Sensor and Low-Pressure Boost Temperature (LPBT) Sensor ....568
          Exhaust Gas Recirculation (EGR) System....569
          EGR System Overview....570
          EGR Flow....570
          EGR System Control....570
          EGRV Control....570
          EGR ? Open Loop....571
          EGR ? Closed Loop ....571
          EGR Flow Cooling....571
          Aftertreatment (AFT) System....572
            Diesel Particulate Filter (DPF)....573
            Diesel Oxidation Catalyst (DOC)....573
            Aftertreatment (AFT) System Conditions and Responses....573
            Downstream Fuel Injection....574
            Downstream Injection (DSI) Unit....575
            Hydrocarbon Injector (HCI) Assembly....575
          Crankcase Oil Separator....576
        Fuel Management System....578
          Fuel System....578
          Fuel Flow....579
          Low-Pressure Fuel System....580
          Chassis Mounted Filter/Water Separator....580
          Fuel Primer Pump Assembly....580
          Low-Pressure (LP) Fuel Pump....581
          Fuel Filter Assembly....581
          High-Pressure Fuel System....582
          High-Pressure (HP) Pump....583
          Fuel Pressure Control Valve (FPCV)....583
          Fuel Rail....583
          Fuel Rail Pressure (FRP) Sensor....583
          Pressure Limiting Valve....583
          Injectors....583
        Inlet Air Heater System....583
          Inlet Air Heater System Components....583
          Inlet Air Heater Fuel Igniter (IAHFI)....583
          Inlet Air Heater Relay (IAHR)....584
          Inlet Air Heater Fuel Solenoid (IAHFS) Valve....584
          Inlet Air Heater System Operation....584
        Oil Flow and Components....585
        Crankcase Oil Separator....587
        Remote Mounted Centrifugal Oil Filter (Optional)....588
        Engine Cooling System....589
          Cooling System Flow....589
          Thermostat Operation....590
          Coolant Control Valve (CCV) operation....591
          Coolant Flow Valve (CFV)....591
          Coolant Mixer Valve (CMV)....591
        Engine Brake System....592
          Engine Brake Control System Components....592
          Engine Brake System Operation....594
        Electronic Control System....595
          Electronic Control System Components....595
            Operation and Function....595
            Reference Voltage (VREF)....595
            Signal Conditioner....595
            Microprocessor....595
            Diagnostic Trouble Codes....595
            Microprocessor Memory....595
            ROM....595
            RAM....595
            Actuator Control....596
          Actuators....596
            Coolant Control Valve (CCV)....596
            Exhaust Back Pressure Valve (EBPV) Control....596
            Exhaust Gas Recirculation (EGR) Valve ....596
            Air Control Valve (ACV)....596
            Inlet Air Heater Relay (IAHR)....596
            Inlet Air Heater Fuel Solenoid (IAHFS) Valve....597
            Engine Throttle Valve (ETV)....597
            Fuel Pressure Control Valve (FPCV)....597
            Aftertreatment Fuel Doser (AFTFD)....597
            Aftertreatment Shutoff Valve (AFTSV)....597
          Engine and Vehicle Sensors....597
            Thermistor Sensors....597
            Aftertreatment Temperature Sensors....598
            Engine Coolant Temperature (ECT) Sensors....598
            Engine Oil Temperature (EOT) Sensor....598
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....598
            Charge Air Cooler Outlet Temp (CACOT) Sensor....598
            Intake Manifold Temperature (IMT) Sensor....598
            Exhaust Gas Recirculation Temperature (EGRT) Sensor....599
            Ambient Air Temperature (AAT) Sensor....599
            Variable Capacitance Sensors....599
            DPF Differential Pressure (DPFDP) Sensor....599
            Engine Fuel Pressure (EFP) Sensor....599
            Engine Oil Pressure (EOP) Sensor....599
            Fuel Rail Pressure (FRP) Sensor....599
            Intake Manifold Pressure (IMP) Sensor....600
            Aftertreatment Fuel Inlet (AFTFI) Sensor....600
            Aftertreatment Fuel Pressure 2 (AFP2) sensor....600
            Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....600
            Magnetic Pickup Sensors....600
            Crankshaft Position (CKP) Sensor....600
            Camshaft Position (CMP) Sensor....601
            Vehicle Speed Sensor (VSS)....601
            Crankcase Oil Separator Speed (CCOSS) sensor....601
            Potentiometer Sensors....601
            Accelerator Pedal Position (APP)....601
            Switches....602
            Driveline Disengagement Switch (DDS)....602
            Engine Coolant Level (ECL) Switch....602
            Oil Level Sensor (OLS)....602
          Additional Sensors....603
            Oxygen Sensor (O2S)....603
            Humidity Sensor (HS)....603
      Table of Contents....605
        Mounting Engine....607
          Engine Cleaning....607
          Mounting Engine on Stand....607
      Table of Contents....613
        Electronic Component Location....615
          Electronic Components ? Right Front....615
          Electronic Components ? Left Rear....616
        Description of Engine Sensors, Valves and Actuators....617
          Crankshaft Position (CKP) Sensor....617
          Camshaft Position (CMP) Sensor....617
          Engine Coolant Temperature (ECT) Sensors....617
          Engine Oil Temperature (EOT) Sensor....618
          Engine Oil Pressure (EOP) Sensor....618
          Crankcase Oil Separator Speed (CCOSS) Sensor....618
          Fuel Delivery Pressure (FDP) Sensor....619
          Fuel Pressure Control Valve (FPCV)....619
          Mass Air Flow (MAF) Sensor....619
          Humidity / Inlet Air Temperature (IAT) Sensor....620
          Charge Air Cooler Outlet Temperature (CACOT) Sensor....620
          Intake Manifold Pressure (IMP) Sensor....620
          Fuel Rail Pressure (FRP) Sensor....621
          Intake Manifold Temperature (IMT) Sensor....621
          Oxygen Sensor (O2S)....621
          Engine Throttle Valve (ETV)....622
          Coolant Control Valve (CCV)....622
          Air Control Valve (ACV) Assembly....622
          Exhaust Gas Recirculation (EGR) Valve....623
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....623
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....624
        Removal....625
          Warnings and Cautions....625
          Crankshaft Position (CKP) Sensor....625
          Camshaft Position (CMP) Sensor....626
          Engine Coolant Temperature 1 (ECT1) Sensor....626
          Engine Coolant Temperature 2 (ECT2) Sensor....626
          Engine Oil Temperature (EOT) Sensor....627
          Engine Oil Pressure (EOP) Sensor....627
          Crankcase Oil Separator Speed (CCOSS) Sensor....628
          Fuel Delivery Pressure (FDP) Sensor....628
          Fuel Pressure Control Valve (FPCV)....628
          Mass Air Flow (MAF) Sensor (If equipped)....629
          Humidity / Intake Air Temperature (IAT) Sensor....629
          Charger Air Cooler Outlet Temperature (CACOT) Sensor....630
          Intake Manifold Pressure (IMP) Sensor....630
          Fuel Rail Pressure (FRP) Sensor....631
          Intake Manifold Temperature (IMT) Sensor....631
          Oxygen Sensor (O2S)....631
          Engine Throttle Valve (ETV)....632
          Coolant Control Valve (CCV)....632
          Air Control Valve (ACV)....633
          Exhaust Gas Recirculation (EGR) Valve....633
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....634
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....634
          Wiring Harness ECM Connections....634
          Engine Injector (Wiring) Harness....635
          Engine Sensor (Wiring) Harness....637
          Engine Control Module (ECM) and Support....640
        Cleaning and Inspection....641
          Engine Injection and Engine Sensor Wiring Harnesses....641
          Sensors and Valves....641
          Engine Control Module (ECM)....641
        Installation....642
          Engine Control Module (ECM) and Support....642
          Engine Sensor (Wiring) Harness....643
          Engine Injector (Wiring) Harness....646
          Wiring Harness ECM Connections....648
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....648
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....649
          Exhaust Gas Recirculation (EGR) Valve....649
          Air Control Valve (ACV)....650
          Coolant Control Valve (CCV)....650
          Engine Throttle Valve (ETV)....651
          Oxygen Sensor (O2S)....651
          Intake Manifold Temperature (IMT) Sensor....652
          Fuel Rail Pressure (FRP) Sensor....652
          Intake Manifold Pressure (IMP) Sensor....652
          Charger Air Cooler Outlet Temperature (CACOT) Sensor....653
          Humidity / Inlet Air Temperature (IAT) Sensor....653
          Mass Air Flow (MAF) Sensor (If equipped)....654
          Fuel Pressure Control Valve (FPCV)....654
          Fuel Delivery Pressure (FDP) Sensor....654
          Crankcase Oil Separator Speed (CCOSS) Sensor....655
          Engine Oil Pressure (EOP) Sensor....655
          Engine Oil Temperature (EOT) Sensor....656
          Engine Coolant Temperature 2 (ECT2) Sensor....656
          Engine Coolant Temperature 1 (ECT1) Sensor....657
          Camshaft Position (CMP) Sensor....657
          Crankshaft Position (CKP) Sensor....658
      Table of Contents....661
        Exploded View....663
          Inlet Air Heater Components....663
        Removal....664
          Relay Assembly....664
          Inlet Air Heater Fuel Igniter (IAHFI) and Fuel Supply Inlet Air Heater Hose....665
          Fuel Solenoid Valve and Fuel Supply Solenoid Hose....666
        Installation....668
          Fuel Solenoid Valve and Fuel Supply Solenoid Hose....668
          Inlet Air Heater Fuel Igniter (IAHFI) and Fuel Supply Inlet Air Heater Hose....670
          Relay Assembly....671
      Table of Contents....673
        Illustrations....675
          Catalyst and Aftertreatment System Fuel Supply Components....675
        Removal....678
          Supply Fuel After Filter Hose and Tubes....678
          Downstream Injection (DSI) Unit....681
          Pre-Diesel Oxidation Catalyst (PDOC)....682
          HCI Coolant Supply Tube Assembly....683
          HCI Coolant Return Tube Assembly ....684
          Hydrocarbon Injector (HCI) / Aftertreatment Fuel Injector (AFI) Assembly....685
        Cleaning and Inspection....687
          Hydrocarbon Injector (HCI) / Aftertreatment Fuel Injector (AFI) Cleaning....687
          Exhaust Back Pressure Valve Housing Cleaning....687
        Installation....688
          Downstream Injection (DSI) Unit....688
          Hydrocarbon Injector (HCI) / Aftertreatment Fuel Injector (AFI) Assembly....689
          HCI Coolant Return Tube Assembly....691
          HCI Coolant Supply Tube Assembly....691
          Pre-Diesel Oxidation Catalyst (PDOC) ....692
          HCI Fuel Tube Assembly ....693
      Table of Contents....697
        Exploded Views....699
          Control System....699
        Removal....700
          Warnings....700
          Air Control Valve (ACV)....701
          Exhaust Back Pressure Valve Actuator and TC1 Turbine Outlet Pressure Sensor Tubes....702
          Exhaust Back Pressure Valve Assembly....703
        Installation....704
          Exhaust Back Pressure Valve Assembly....704
          Air Control Valve (ACV)....705
          Exhaust Back Pressure Valve Actuator and TC1 Turbine Outlet Pressure Sensor Tubes....706
      Table of Contents....711
        Exploded Views....713
          Turbochargers and Charge Air Cooler Assembly....713
          Coolant Tube, Coolant Hoses and Low-Pressure Charge Air Cooler (LPCAC)....714
          Turbocharger Oil Supply Tube and Support Bracket....715
          Turbocharger Oil Return Tubes....716
          Air Inlets, Wastegate High-Pressure Actuator, and Air Control Valve....717
          Turbochargers....718
        Individual Component Removal....719
        Overview....719
          High-Pressure (HP) Turbocharger Center Section....720
          Overview....720
        Removal (Complete Engine Teardown)....725
          High-Pressure (HP) Wastegate Hose....725
          Low-Pressure Charge Air Cooler (LPCAC)....726
          Low-Pressure Charge Air Cooler (LPCAC) Coolant Tube and Hoses....727
          High-Pressure (HP) Compressor Out Duct and Air Inlet Duct....729
          High-Pressure Turbocharger Air Supply Duct....729
          Turbocharger Oil Return and Oil Supply Tubes....730
          Overview....730
          Turbocharger Heat Shields....732
          Turbocharger Support Bracket....732
          High-Pressure (HP) Turbocharger Wastegate Actuator....733
          Turbocharger Mounting....733
        Disassembly....735
          Turbochargers....735
        Cleaning, Inspection, and Testing....736
          Turbochargers and Related Parts Cleaning....736
          High-Pressure (HP) Turbocharger Turbine Housing Cleaning....736
          Turbocharger Inspection....736
          Low-Pressure Charge Air Cooler (LPCAC) Pressure Test ? correction....737
          High-Pressure Charge Air Cooler (HPCAC) Pressure Test....738
          High-Pressure Charge Air Cooler (HPCAC) Cleaning....742
          Back-Flush With Water and EGR Cleaning Fluid:....745
          Forward-Flush With Water and EGR Cleaning Fluid:....746
          Back-Flush With Water:....746
          Forward-Flush With Water:....746
        Installation....748
          Turbocharger Mounting....748
          Turbocharger Support Bracket....750
          High-Pressure (HP) Turbocharger Wastegate Actuator....751
          Turbocharger Heat Shields....751
          Turbocharger Oil Return and Oil Supply Tubes....752
          Overview....752
          High-Pressure Turbocharger Air Supply Duct....754
          High-Pressure (HP) Compressor Out Duct and Air Inlet Duct....754
          Low-Pressure Charge Air Cooler (LPCAC) Coolant Tube and Hoses....755
          Low-Pressure Charge Air Cooler (LPCAC)....757
          High-Pressure (HP) Wastegate Hose....758
      Table of Contents....761
        Exploded Views....763
          Power Steering and One-Cylinder Air Compressor....763
          Power Steering and Two-Cylinder Air Compressor....764
        Removal....765
          Power Steering Pressure Tubes....765
          Power Steering Elbows....766
          Power Steering Pump....767
          Air Compressor Coolant Hoses....767
          Air Compressor....768
        Cleaning....768
          All components....768
        Installation....769
          Air Compressor ....769
          Air Compressor Coolant Hoses....769
          Power Steering Pump....770
          Power Steering Elbows....771
          Power Steering Pressure Tubes....771
      Table of Contents....775
        Exploded Views....777
          High-pressure Fuel Lines....777
          Fuel Supply and Drain (Return) Lines....778
          Fuel Filter Housing Assembly....779
          High-pressure Fuel Pump and Drive Housing....780
        Removal....781
          High-pressure Fuel Lines....782
          Injector and Fuel Drain (Return) Lines....784
          Fuel Rail Assembly....784
          Fuel Primer Pump Assembly....785
          Fuel Supply and Drain (Return) Lines....785
          Fuel Primer Pump Assembly....788
          Fuel Filter Housing Assembly....788
          Fuel Filter Stand Pipe Replacement....789
          Radial Shaft Seal....790
          Fuel Pressure Control Valve (FPCV)....791
          Piston Overflow Valve (KUEV)....791
          High-pressure Fuel Pump (HPFP) and Drive Housing....792
          Fuel Injectors....797
        Cleaning and Inspection....800
          Low-pressure and High-pressure Fuel System Components....800
          Fuel Injector Bore....800
          Fuel Injector Harness....800
        Installation....801
          Fuel Injectors....801
          High-Pressure Fuel Pump (HPFP) and Drive Housing....806
          Radial Shaft Seal....810
          Piston Overflow Valve (KUEV)....811
          Fuel Pressure Control Valve (FPCV)....811
          Fuel Filter Housing Assembly....812
          Fuel Primer Pump Assembly....813
          Fuel Supply and Drain (Return) Lines....813
          Fuel Rail Assembly....816
          Injector and Fuel Drain (Return) Lines....816
          High-pressure Fuel Lines....817
          Filter and Fuel Strainer Element....819
          Fuel System Priming....819
            Fuel System Priming Tool Method....819
            Hand Primer Pump Method....824
      Table of Contents....829
        Exploded Views....831
          Oil Module Assembly....831
          Oil Module....832
        Removal....833
          Oil Filter Cover and Filter....833
          Oil Centrifuge....834
          Oil Module Assembly....835
          Oil Cooler....837
          Oil Pressure Relief Valve....838
        Cleaning, Inspection and Testing....839
          Oil Cooler....839
          Oil Cooler Leak Test....839
          Extension Tubes....839
          Oil Centrifuge....839
        Installation....840
          Oil Pressure Relief Valve....840
          Oil Cooler....840
          Oil Module Assembly....841
          Oil Centrifuge....843
          Oil Filter Cover and Filter....843
      Table of Contents....847
        Exploded Views....849
          EGR Coolant Manifold and Elbow....849
        Removal....854
          Coolant Manifold....854
          Coolant Elbow ....855
          EGR Cooler Bracket....855
          EGR Outlet Tubes....856
          EGR Module Cover....856
          Heat Protection (Cylinders 4-6) Shield....857
          EGR Inlet Tubes....857
          Heat Protection EGR Shield....858
          EGR Dual Flap Valve....859
          EGR Cooler Assembly....860
        Disassembly and Assembly of EGR Cooler....861
          EGR Cooler High-Temperature or Low-Temperature Side Replacement....861
        Cleaning, Inspection and Testing....867
          EGR System Components Cleaning....867
          EGR Cooler Assembly Cleaning....867
          EGR Cooler Assembly Leak Test....874
        Installation....875
          EGR Cooler Assembly....875
          EGR Dual Flap Valve....875
          Heat Protection EGR Shield....877
          EGR Inlet Tubes....877
          Heat Protection (Cylinders 4-6) Shield....878
          EGR Module Cover....879
          EGR Outlet Tubes....879
          EGR Cooler Bracket....880
          Coolant Elbow....880
          Coolant Manifold....881
      Table of Contents....883
        Exploded Views....885
          Exhaust Manifold....885
          Air Intake Throttle Horizontal Duct....886
          Air Intake Throttle Vertical Duct....887
        Removal....888
          Exhaust Manifold Heat Shield....889
          Front Exhaust Manifold Cuff Assembly....889
          Rear Exhaust Manifold Cuff Assembly....891
          Exhaust Manifold....893
          Air Intake Throttle Duct....893
        Cleaning, Inspection and Testing....895
          Air Intake Throttle Duct and Exhaust Manifolds....895
          Manifold Warp Test for Exhaust Manifolds....895
        Installation....896
          Air Intake Throttle Duct....896
          Exhaust Manifold....896
          Front Exhaust Manifold Cuff Assembly....898
          Rear Exhaust Manifold Cuff Assembly....901
          Exhaust Manifold Heat Shield....903
      Table of Contents....905
        Exploded Views....907
          High Mount Fan Drive System and Vibration Damper....907
          Accessory Drive System (Typical)....908
          Thermostat Assembly and Coolant Outlet Manifold (Low Mount Fan)....909
          Thermostat Assembly and Coolant Outlet Manifold (High Mount Fan)....910
          Water Pump Assembly, Coolant Control Valve (CCV), Water Distribution Housing, Thermostat Housing and EGR Cooler Return Manifold....911
          Front Belt-Driven Fan Cover (High Mount Fan)....912
          Front Gear-driven Fan Cover (Low Mount Fan)....913
          Fan Low Mount Drive (Typical)....914
        Removal....915
          Pulley (High Mount Fan)....915
          Tensioner Bracket (High Mount Fan)....916
          High Mount Fan Drive....916
          Coolant Outlet Manifold and Thermostat Assembly....917
          Automatic Belt Tensioner and Idler Pulleys....918
          Water Pump Assembly and Pulley....918
          Vibration Damper....919
          Coolant Control Valve (CCV) Assembly....920
          Thermostat Housing....920
          Water Distribution Housing....921
          Front Belt- or Gear-Driven Fan Cover Radial Shaft Seal....922
          Front Belt- or Gear-Driven Fan Cover....922
          Radial Shaft Seal (Fan Low Mount Drive)....923
          Fan Low Mount Drive Assembly....923
        Cleaning, Inspection and Testing....924
        Installation....925
          Fan Low Mount Drive Assembly....925
          Radial Shaft Seal (Fan Low Mount Drive)....925
          Front Belt- or Gear-Driven Fan Cover....926
          Front Belt- or Gear-Driven Fan Cover Radial Shaft Seal....926
          Water Distribution Housing....927
          Thermostat Housing....927
          Coolant Control Valve (CCV) Assembly....928
          Vibration Damper....929
          Water Pump Assembly and Pulley....930
          Automatic Belt Tensioner and Idler Pulley....930
          Coolant Outlet Manifold and Thermostat Assembly....931
          High Mount Fan Drive....932
          Tensioner Bracket (High Mount Fan)....933
          Pulley (High Mount Fan)....933
      Table of Contents....935
        Exploded Views....937
          MaxxForce? Engine Brake Housing Assembly....938
          Engine Injector Wiring Harness With Engine Brake Solenoid Leads....939
        Removal....940
          Engine Brake Housing Assembly....940
        Disassembly....941
          Solenoid....941
          Control Valve....941
          Master Piston....942
          Slave Piston....942
        Cleaning and Inspection....944
          Solenoid Assembly Check....944
        Assembly....945
          Slave Piston....945
          Master Piston....946
          Control Valve....947
          Solenoid....947
        Installation....949
          Engine Brake Housing Assembly....949
          Engine Brake Lash Adjustment....949
      Table of Contents....951
        Exploded Views....953
          Valve Cover and Base....953
          Rocker Arm Assembly And Valve Bridges (Non-Brake)....954
          Camshaft and Cylinder Head Idler Gear....955
          Cylinder Head....956
        Periodic Service....957
          Crankshaft Rotation Procedure....957
          Cylinder No. 1 TDC Procedure....957
          Valve Overlap Procedure....958
          Valve Lash Adjustment Procedure....959
        Removal....961
          Upper Valve Cover and Base....961
          Rocker Arm Assembly (Non-Brake Engine)....962
          Camshaft....963
          Cylinder Head....966
          Cylinder Head Idler Gear....968
        Cleaning, Inspection, and Testing....970
          Cylinder Head and Crankcase Components....970
          Camshaft Bearings....970
          Fuel Injector Bore....971
          Valves Leak Test....971
        Installation....973
          Cylinder Head Idler Gear....973
          Cylinder Head....974
          Camshaft....979
          Rocker Arm Assembly (Non-Brake Engine)....981
          Upper Valve Cover and Base....983
      Table of Contents....987
        Exploded Views....989
          Flywheel Housing and Flywheel (Manual Transmission)....989
          Flywheel and Flexplate Assembly (Automatic Transmission)....990
          Rear Engine Mounts....991
        Removal....992
          Preliminary Checks and Measurements....992
            Flywheel Assembly (Manual Transmission)....992
            Flywheel Surface Runout....992
          Pilot Bearing....993
          Flywheel (Manual Transmission)....993
          Flywheel and Flexplate Assembly (Automatic Transmission)....994
          Radial Shaft Ring Seal....994
          Lifting Eyes....995
          Flywheel Housing....995
        Cleaning and Inspection....997
          All Components....997
          Flywheel and Flexplate Assemblies....997
        Recondition....997
          Flywheel....997
        Installation....999
          Flywheel Housing....999
          Lifting Eyes....1000
          Radial Shaft Ring Seal....1001
          Flywheel Assembly (Manual Transmission)....1001
          Pilot Bearing (Flywheel)....1002
        Flywheel and Flexplate Assembly (Automatic Transmission)....1002
      Table of Contents....1005
        Exploded Views....1007
          Oil Pan (Front Sump Shown, Rear Sump Similar, Typical)....1007
          Oil Pickup Tube - Front Sump (Typical)....1008
        Removal....1009
          Oil Pan....1009
          Oil Pickup Tube ? Front Sump....1010
          Oil Recovery....1011
          Oil Pickup Tube ? Rear Sump....1012
        Cleaning and Inspection....1013
          Oil Pan....1013
          Oil Pickup Tube....1013
        Installation....1014
          Oil Pickup Tube ? Front Sump....1014
          Oil Pickup Tube ? Rear Sump....1014
          Oil Recovery....1015
          Oil Pan....1018
      Table of Contents....1021
        Exploded Views....1023
          Oil Pump....1023
          Front Timing Gears (Typical)....1024
          Rear Timing Gears....1025
        Removal....1026
          Preliminary Checks....1026
          Oil Pump....1027
          Front Crank Gears....1028
          Rear Timing Gears....1029
        Cleaning and Inspection....1031
          Timing Gears....1031
          Oil Pump....1031
        Installation....1032
          Rear Timing Gears....1032
          Front Timing Gears....1034
          Oil Pump....1034
      Table of Contents....1037
        Exploded Views....1039
          Piston and Connecting Rod (Typical) and Cylinder Sleeve....1039
        Removal....1041
          Preliminary Checks....1041
          Piston and Connecting Rod....1042
          Piston Disassembly....1043
          Cylinder Sleeves....1044
        Cleaning and Inspection....1045
          Cleaning....1045
          Piston Inspection....1045
          Piston Ring Inspection....1046
          Connecting Rod Inspection....1046
          Connecting Rod Bore Check....1047
          Piston Pin Inspection....1048
          Cylinder Sleeve Inspection....1048
        Installation....1050
          Cylinder Sleeves....1050
          Piston Assembly....1050
          Piston and Connecting Rod....1051
         Engine Run-in Procedure....1054
      Table of Contents....1057
        Exploded View....1059
          Crankcase and Crankshaft....1059
        Removal....1060
          Preliminary Checks....1061
          Crankshaft....1061
          Piston Cooling Jets....1062
        Cleaning, Inspection and Testing....1063
          Crankcase....1063
          Crankshaft Measurement....1063
          Main Bearings Measurement....1064
          Piston Cooling Jets....1065
        Installation....1066
          Piston Cooling Jets....1066
          Crankshaft....1066
      Table of Contents....1071
        Abbreviations and Acronyms....1073
      Table of Contents....1077
        Terminology....1079
          Terms....1079
      Table of Contents....1089
        Fuel System....1091
        Air Inlet Duct and Exhaust Manifolds....1091
        Engine Brake....1091
        Cylinder Head, Camshaft and Valve Train....1091
        Flywheel and Flywheel Housing....1091
        Oil Pump, Low Mount Fan Drive, and Timing Gears....1092
        Power Cylinders....1092
        Crankcase and Crankshaft....1094
      Table of Contents....1095
        General Torque....1097
          Bolt Identification....1097
          General Torque Guidelines....1098
          Standard Torque Charts....1099
          Using a Torque Wrench Extension....1100
        Special Torques....1101
          Mounting Engine on Stand....1101
          Engine Electrical....1101
          Inlet Air Heater....1102
          Aftertreatment System....1102
          Exhaust Back Pressure Control....1103
          Turbochargers....1103
          Air Compressor and Power Steering/Fuel Pump....1104
          Fuel System....1105
          Oil Module Assembly....1106
          Exhaust Gas Recirculation (EGR) System....1106
          Air Inlet Duct and Exhaust Manifolds....1107
          Front Cover, High Mount Fan Drive, Cooling System, Related Components....1107
          Engine Brake....1108
          Cylinder Head, Camshaft and Valve Train....1109
          Flywheel and Flywheel Housing....1110
          Oil Pan and Oil Suction Tube....1111
          Oil Pump and Timing Gears....1111
          Power Cylinders....1111
          Crankcase and Crankshaft....1112
      Table of Contents....1113
        Special Tools....1115
          Contact Information....1115
          Mounting Engine on Stand....1115
          Engine Electrical....1115
          Aftertreatment System....1115
          Exhaust Back Pressure Control....1115
          Turbochargers....1116
          Air Compressor and Power Steering....1116
          Fuel System....1117
          Oil Cooler, Filter Housing and Crankcase Ventilation....1117
          Exhaust Gas Recirculation (EGR) System....1118
          Air Inlet Throttle Duct and Exhaust Manifold....1118
          Front Cover, Fan Drive, Cooling System and Related Components....1118
          MaxxForce Engine Brake by Jacobs....1118
          Cylinder Head, Camshaft and Valve Train....1119
          Flywheel and Flywheel Housing....1119
          Oil Pump, Fan Drive and Timing Gears....1120
          Power Cylinders....1120
          Crankcase and Crankshaft....1120
        Special Tools ....1121
          Essential Tools....1121
      Table of Contents....1129
        Description....1131
  tables....950
    Engine Brake....950
    Cylinder Head, Camshaft and Valve Train....985
    Flywheel and Flywheel Housing....1004
    Oil Pump and Timing Gears....1036
    Power Cylinders....1055
    Crankcase and Crankshaft....1069
    Fuel System....1091
    Exhaust Manifolds....1091
    Engine Brake....1091
    Cylinder Head, Camshaft and Valve Train....1091
    Flywheel and Flywheel Housing....1091
    Oil Pump, Low Mount Fan Drive, and Timing Gears....1092
    Power Cylinders....1092
    Crankcase and Crankshaft....1094
    Standard Torque Values - Class 10.9 Metric Flange Head Bolts and Studs....1099
    Thread Diameter (mm)....1099
    Thread Pitch (mm)....1099
    Torque....1099
    Mounting Engine on Stand....1101
    Engine Electrical....1101
    Inlet Air Heater....1102
    Aftertreatment System....1102
    Exhaust Back Pressure Control....1103
    Turbochargers....1103
    Air Compressor and Power Steering/Fuel Pump....1104
    Fuel System....1105
    Oil Module Assembly....1106
    EGR System....1106
    Air Intake Throttle Duct and Exhaust Manifolds....1107
    Front Cover, Fan Drive, Cooling System and Related Components....1108
    Engine Brake....1108
    Cylinder Head, Camshaft and Valve Train....1110
    Flywheel and Flywheel Housing....1110
    Oil Pan Components....1111
    Oil Pump and Timing Gears....1111
    Power Cylinders....1111
    Crankcase and Crankshaft....1112
    Mounting Engine on Stand....1115
    Engine Electrical....1115
    Aftertreatment System....1115
    Exhaust Back Pressure Control....1115
    Turbochargers....1116
    Air Compressor and Power Steering....1116
    Fuel System....1117
    Oil Cooler, Filter Housing and Crankcase Ventilation....1117
    EGR System....1118
    Air Inlet Throttle Duct and Exhaust Manifold....1118
    Front Cover, Fan Drive, Cooling System and Related Components....1118
    MaxxForce Engine Brake by Jacobs....1118
    Cylinder Head, Camshaft and Valve Train....1119
    Flywheel and Flywheel Housing....1119
    Oil Pump, Fan Drive and Timing Gears....1120
    Power Cylinders....1120
    Crankcase and Crankshaft....1120
0000001682 - MaxxForce 11 and 13 Engine Service Manual (2015-06)....1134
  toc....1136
    Table of Contents....1136
    Safety Terminology....1140
    Safety Instructions....1140
    Work Area....1140
    Safety Equipment....1140
    Protective Measures....1140
    Vehicle....1140
    Engine....1141
    Fire Prevention....1141
    Batteries....1141
    Compressed Air....1141
    Tools....1141
    Fluids Under Pressure....1142
    Fuel....1142
    Removal of Tools, Parts, and Equipment....1142
      Table of Contents....1144
        Engine Identification....1146
          Engine Serial Number....1146
          Engine Serial Number Examples....1146
          Engine Serial Number Codes....1146
          Engine Emission Label ....1147
          Engine Accessory Labels and Identification Plates....1148
          Engine Specifications....1149
            Heavy Duty On Board Diagnostics (HD-OBD)....1151
            Engine Description....1151
            Optional Equipment....1152
            Chassis Mounted Equipment....1152
          Engine Component Locations....1154
        Air Management System....1158
          Airflow....1159
          Turbochargers....1160
          Air Control Valve (ACV)....1162
          Boost Control....1163
          Low-Pressure Charge Air Cooler (LPCAC)....1164
          High-Pressure Charge Air Cooler (HPCAC)....1165
          High-Pressure Boost Pressure (HPBP) Sensor ....1166
          High-Pressure Boost Temperature (HPBT) Sensor ....1167
          Low-Pressure Boost Pressure (LPBP) Sensor and Low-Pressure Boost Temperature (LPBT) Sensor ....1168
          Exhaust Gas Recirculation (EGR) System....1169
          EGR System Overview....1170
          EGR Flow....1170
          EGR System Control....1170
          EGRV Control....1171
          EGR ? Open Loop....1172
          EGR ? Closed Loop ....1172
          EGR Flow Cooling....1172
          Aftertreatment (AFT) System....1173
            Diesel Particulate Filter (DPF)....1174
            Diesel Oxidation Catalyst (DOC)....1174
            Aftertreatment (AFT) System Conditions and Responses....1174
            Downstream Fuel Injection....1175
            Downstream Injection (DSI) Unit....1176
            Hydrocarbon Injector (HCI) Assembly....1176
          Crankcase Oil Separator....1177
        Fuel Management System....1179
          Fuel System....1179
          Fuel Flow....1180
          Low-Pressure Fuel System....1181
          Chassis Mounted Filter/Water Separator....1181
          Fuel Primer Pump Assembly....1181
          Low-Pressure (LP) Fuel Pump....1182
          Fuel Filter Assembly....1182
          High-Pressure Fuel System....1183
          High-Pressure (HP) Pump....1184
          Fuel Pressure Control Valve (FPCV)....1184
          Fuel Rail....1184
          Fuel Rail Pressure (FRP) Sensor....1184
          Pressure Limiting Valve....1184
          Injectors....1184
        Inlet Air Heater System....1185
          Inlet Air Heater System Components....1185
          Inlet Air Heater Fuel Igniter (IAHFI)....1185
          Inlet Air Heater Relay (IAHR)....1186
          Inlet Air Heater Fuel Solenoid (IAHFS) Valve....1186
          Inlet Air Heater System Operation....1187
        Oil Flow and Components....1188
        Crankcase Oil Separator....1190
        Remote Mounted Centrifugal Oil Filter (Optional)....1191
        Engine Cooling System....1192
          Cooling System Flow....1192
          Thermostat Operation....1194
          Coolant Control Valve (CCV) operation....1195
          Coolant Flow Valve (CFV)....1195
          Coolant Mixer Valve (CMV)....1195
        Engine Brake System....1196
          Engine Brake Control System Components....1196
          Engine Brake System Operation....1198
        Electronic Control System....1199
          Electronic Control System Components....1199
            Operation and Function....1199
            Reference Voltage (VREF)....1199
            Signal Conditioner....1199
            Microprocessor....1199
            Diagnostic Trouble Codes....1199
            Microprocessor Memory....1199
            ROM....1200
            RAM....1200
            Actuator Control....1201
          Actuators....1202
            Coolant Control Valve (CCV)....1202
            Exhaust Back Pressure Valve (EBPV) Control....1202
            Exhaust Gas Recirculation (EGR) Valve ....1202
            Air Control Valve (ACV)....1202
            Inlet Air Heater Relay (IAHR)....1203
            Inlet Air Heater Fuel Solenoid (IAHFS) Valve....1204
            Engine Throttle Valve (ETV)....1204
            Fuel Pressure Control Valve (FPCV)....1204
            Aftertreatment Fuel Doser (AFTFD)....1205
            Aftertreatment Shutoff Valve (AFTSV)....1205
          Engine and Vehicle Sensors....1206
            Thermistor Sensors....1206
            Aftertreatment Temperature Sensors....1207
            Engine Coolant Temperature (ECT) Sensors....1207
            Engine Oil Temperature (EOT) Sensor....1207
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....1208
            Charge Air Cooler Outlet Temp (CACOT) Sensor....1208
            Intake Manifold Temperature (IMT) Sensor....1208
            Exhaust Gas Recirculation Temperature (EGRT) Sensor....1208
            Ambient Air Temperature (AAT) Sensor....1208
            Variable Capacitance Sensors....1208
            DPF Differential Pressure (DPFDP) Sensor....1209
            Engine Fuel Pressure (EFP) Sensor....1209
            Engine Oil Pressure (EOP) Sensor....1209
            Fuel Rail Pressure (FRP) Sensor....1209
            Intake Manifold Pressure (IMP) Sensor....1210
            Aftertreatment Fuel Inlet (AFTFI) Sensor....1210
            Aftertreatment Fuel Pressure 2 (AFP2) sensor....1210
            Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....1210
            Magnetic Pickup Sensors....1211
            Crankshaft Position (CKP) Sensor....1211
            Camshaft Position (CMP) Sensor....1211
            Vehicle Speed Sensor (VSS)....1212
            Crankcase Oil Separator Speed (CCOSS) sensor....1212
            Potentiometer Sensors....1212
            Accelerator Pedal Position (APP)....1213
            Switches....1213
            Driveline Disengagement Switch (DDS)....1213
            Engine Coolant Level (ECL) Switch....1213
            Oil Level Sensor (OLS)....1214
          Additional Sensors....1215
            Oxygen Sensor (O2S)....1215
            Humidity Sensor (HS)....1215
      Table of Contents....1216
        Mounting Engine....1218
          Engine Cleaning....1218
          Mounting Engine on Stand....1219
      Table of Contents....1228
        Oil Fill Tube Assembly....1230
          Oil Fill Tube Assembly Leak Inspection....1230
          Overview....1230
          Tools Required....1230
          Equipment Condition....1230
            Inspection Procedure....1231
            Expected Outcome....1232
          Oil Fill Tube Assembly Removal....1233
          Overview....1233
          Equipment Condition....1233
          Special Tools Required....1233
            Torque Specifications....1233
            Procedure....1234
          Oil Fill Tube Adapter Mount Cleaning and Inspection....1236
          Oil Fill Tube Assembly Installation....1237
            Procedure....1237
      Table of Contents....1240
        Electronic Component Location....1242
          Electronic Components ? Right Front....1242
          Electronic Components ? Left Rear....1243
        Description of Engine Sensors, Valves and Actuators....1244
          Crankshaft Position (CKP) Sensor....1244
          Camshaft Position (CMP) Sensor....1245
          Engine Coolant Temperature (ECT) Sensors....1246
          Engine Oil Temperature (EOT) Sensor....1247
          Engine Oil Pressure (EOP) Sensor....1248
          Crankcase Oil Separator Speed (CCOSS) Sensor....1249
          Fuel Delivery Pressure (FDP) Sensor....1250
          Fuel Pressure Control Valve (FPCV)....1251
          Mass Air Flow (MAF) Sensor....1252
          Humidity / Inlet Air Temperature (IAT) Sensor....1253
          Charge Air Cooler Outlet Temperature (CACOT) Sensor....1254
          Intake Manifold Pressure (IMP) Sensor....1255
          Fuel Rail Pressure (FRP) Sensor....1256
          Intake Manifold Temperature (IMT) Sensor....1257
          Oxygen Sensor (O2S)....1258
          Engine Throttle Valve (ETV)....1259
          Coolant Control Valve (CCV)....1260
          Air Control Valve (ACV) Assembly....1261
          Exhaust Gas Recirculation (EGR) Valve....1262
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....1263
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....1264
        Removal....1265
          Warnings and Cautions....1265
          Crankshaft Position (CKP) Sensor....1266
          Camshaft Position (CMP) Sensor....1267
          Engine Coolant Temperature 1 (ECT1) Sensor....1268
          Engine Coolant Temperature 2 (ECT2) Sensor....1269
          Engine Oil Temperature (EOT) Sensor....1270
          Engine Oil Pressure (EOP) Sensor....1271
          Crankcase Oil Separator Speed (CCOSS) Sensor....1272
          Fuel Delivery Pressure (FDP) Sensor....1273
          Fuel Pressure Control Valve (FPCV)....1274
          Mass Air Flow (MAF) Sensor (If equipped)....1275
          Humidity / Intake Air Temperature (IAT) Sensor....1276
          Charger Air Cooler Outlet Temperature (CACOT) Sensor....1277
          Intake Manifold Pressure (IMP) Sensor....1278
          Fuel Rail Pressure (FRP) Sensor....1279
          Intake Manifold Temperature (IMT) Sensor....1280
          Oxygen Sensor (O2S)....1281
          Engine Throttle Valve (ETV)....1282
          Coolant Control Valve (CCV)....1283
          Air Control Valve (ACV)....1284
          Exhaust Gas Recirculation (EGR) Valve....1285
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....1286
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....1287
          Wiring Harness ECM Connections....1288
          Engine Injector (Wiring) Harness....1289
          Engine Sensor (Wiring) Harness....1291
          Engine Control Module (ECM) and Support....1294
        Cleaning and Inspection....1296
          Engine Injection and Engine Sensor Wiring Harnesses....1296
          Sensors and Valves....1297
          Engine Control Module (ECM)....1297
        Installation....1298
          Engine Control Module (ECM) and Support....1298
          Engine Sensor (Wiring) Harness....1300
          Engine Injector (Wiring) Harness....1303
          Wiring Harness ECM Connections....1306
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....1308
          Exhaust Gas Recirculation Temperature (EGRT) Sensor....1309
          Exhaust Gas Recirculation (EGR) Valve....1310
          Air Control Valve (ACV)....1311
          Coolant Control Valve (CCV)....1312
          Engine Throttle Valve (ETV)....1313
          Oxygen Sensor (O2S)....1314
          Intake Manifold Temperature (IMT) Sensor....1315
          Fuel Rail Pressure (FRP) Sensor....1316
          Intake Manifold Pressure (IMP) Sensor....1317
          Charger Air Cooler Outlet Temperature (CACOT) Sensor....1318
          Humidity / Inlet Air Temperature (IAT) Sensor....1319
          Mass Air Flow (MAF) Sensor (If equipped)....1320
          Fuel Pressure Control Valve (FPCV)....1321
          Fuel Delivery Pressure (FDP) Sensor....1322
          Crankcase Oil Separator Speed (CCOSS) Sensor....1323
          Engine Oil Pressure (EOP) Sensor....1324
          Engine Oil Temperature (EOT) Sensor....1325
          Engine Coolant Temperature 2 (ECT2) Sensor....1326
          Engine Coolant Temperature 1 (ECT1) Sensor....1327
          Camshaft Position (CMP) Sensor....1328
          Crankshaft Position (CKP) Sensor....1329
      Table of Contents....1332
        Exploded View....1334
          Inlet Air Heater Components....1334
        Removal....1335
          Relay Assembly....1335
          Inlet Air Heater Fuel Igniter (IAHFI) and Fuel Supply Inlet Air Heater Hose....1337
          Fuel Solenoid Valve and Fuel Supply Solenoid Hose....1339
        Installation....1342
          Fuel Solenoid Valve and Fuel Supply Solenoid Hose....1342
          Inlet Air Heater Fuel Igniter (IAHFI) and Fuel Supply Inlet Air Heater Hose....1345
          Relay Assembly....1347
      Table of Contents....1350
        Illustrations....1352
          Catalyst and Aftertreatment System Fuel Supply Components....1352
        Removal....1355
          Supply Fuel After Filter Hose and Tubes....1356
          Downstream Injection (DSI) Unit....1361
          Pre-Diesel Oxidation Catalyst (PDOC)....1363
          HCI Coolant Supply Tube Assembly....1365
          HCI Coolant Return Tube Assembly ....1367
          Hydrocarbon Injector (HCI) / Aftertreatment Fuel Injector (AFI) Assembly....1369
        Cleaning and Inspection....1373
          Hydrocarbon Injector (HCI) / Aftertreatment Fuel Injector (AFI) Cleaning....1373
          Exhaust Back Pressure Valve Housing Cleaning....1375
        Installation....1376
          Downstream Injection (DSI) Unit....1376
          Hydrocarbon Injector (HCI) / Aftertreatment Fuel Injector (AFI) Assembly....1379
          HCI Coolant Return Tube Assembly....1382
          HCI Coolant Supply Tube Assembly....1383
          Pre-Diesel Oxidation Catalyst (PDOC) ....1384
          HCI Fuel Tube Assembly ....1386
      Table of Contents....1390
        Exploded Views....1392
          Control System....1392
        Removal....1393
          Warnings....1393
          Air Control Valve (ACV)....1394
          Exhaust Back Pressure Valve Actuator and TC1 Turbine Outlet Pressure Sensor Tubes....1396
          Exhaust Back Pressure Valve Assembly....1398
        Installation....1399
          Exhaust Back Pressure Valve Assembly....1399
          Air Control Valve (ACV)....1402
          Exhaust Back Pressure Valve Actuator and TC1 Turbine Outlet Pressure Sensor Tubes....1404
      Table of Contents....1410
        Exploded Views....1412
          Turbochargers and Charge Air Cooler Assembly....1412
          Coolant Tube, Coolant Hoses and Low-Pressure Charge Air Cooler (LPCAC)....1413
          Turbocharger Oil Supply Tube and Support Bracket....1414
          Turbocharger Oil Return Tubes....1415
          Air Inlets, Wastegate High-Pressure Actuator, and Air Control Valve....1416
          Turbochargers....1417
        Cleaning Procedure....1418
          Turbocharger Cleaning Procedure....1418
            Turbocharger Cleaning Procedure....1418
            Overview....1418
            Special Tools Required....1419
            Equipment Condition....1419
            Removal Procedure....1420
        Individual Component Removal....1428
        Overview....1428
          High-Pressure (HP) Turbocharger Center Section....1429
          Overview....1429
        Removal (Complete Engine Teardown)....1434
          High-Pressure (HP) Wastegate Hose....1435
          Low-Pressure Charge Air Cooler (LPCAC)....1436
          Low-Pressure Charge Air Cooler (LPCAC) Coolant Tube and Hoses....1438
          High-Pressure (HP) Compressor Out Duct and Air Inlet Duct....1442
          High-Pressure Turbocharger Air Supply Duct....1443
          Turbocharger Oil Return and Oil Supply Tubes....1444
          Overview....1444
          Turbocharger Heat Shields....1448
          Turbocharger Support Bracket....1449
          High-Pressure (HP) Turbocharger Wastegate Actuator....1450
          Turbocharger Mounting....1451
        Disassembly....1453
          Turbochargers....1453
        Cleaning, Inspection, and Testing....1454
          Turbochargers and Related Parts Cleaning....1454
          High-Pressure (HP) Turbocharger Turbine Housing Cleaning....1455
          Turbocharger Inspection....1456
          Low-Pressure Charge Air Cooler (LPCAC) Pressure Test ? correction....1457
          High-Pressure Charge Air Cooler (HPCAC) Pressure Test....1460
          High-Pressure Charge Air Cooler (HPCAC) Cleaning....1467
          Back-Flush With Water and EGR Cleaning Fluid:....1472
          Forward-Flush With Water and EGR Cleaning Fluid:....1473
          Back-Flush With Water:....1474
          Forward-Flush With Water:....1474
        Installation....1476
          Turbocharger Mounting....1476
          Turbocharger Support Bracket....1480
          High-Pressure (HP) Turbocharger Wastegate Actuator....1481
          Turbocharger Heat Shields....1482
          Turbocharger Oil Return and Oil Supply Tubes....1483
          Overview....1483
          High-Pressure Turbocharger Air Supply Duct....1487
          High-Pressure (HP) Compressor Out Duct and Air Inlet Duct....1488
          Low-Pressure Charge Air Cooler (LPCAC) Coolant Tube and Hoses....1489
          Low-Pressure Charge Air Cooler (LPCAC)....1493
          High-Pressure (HP) Wastegate Hose....1495
      Table of Contents....1498
        Exploded Views....1500
          Power Steering and One-Cylinder Air Compressor....1500
          Power Steering and Two-Cylinder Air Compressor....1501
        Removal....1502
          Power Steering Pressure Tubes....1502
          Power Steering Elbows....1504
          Power Steering Pump....1505
          Air Compressor Coolant Hoses....1506
          Air Compressor....1507
        Cleaning....1508
          All components....1508
        Installation....1509
          Air Compressor ....1509
          Air Compressor Coolant Hoses....1510
          Power Steering Pump....1511
          Power Steering Elbows....1512
          Power Steering Pressure Tubes....1513
      Table of Contents....1516
        Exploded Views....1518
          High-pressure Fuel Lines....1518
          Fuel Supply and Drain (Return) Lines....1519
          Fuel Filter Housing Assembly....1520
          High-pressure Fuel Pump and Drive Housing....1521
        Removal....1522
          High-pressure Fuel Lines....1523
          Injector and Fuel Drain (Return) Lines....1528
          Fuel Rail Assembly....1529
          Fuel Primer Pump Assembly....1530
          Fuel Supply and Drain (Return) Lines....1531
          Fuel Primer Pump Assembly....1536
          Fuel Filter Housing Assembly....1537
          Fuel Filter Stand Pipe Replacement....1539
          Radial Shaft Seal....1540
          Fuel Pressure Control Valve (FPCV)....1542
          Piston Overflow Valve (KUEV)....1543
          High-pressure Fuel Pump (HPFP) and Drive Housing....1545
          Fuel Injectors....1553
        Cleaning and Inspection....1559
          Low-pressure and High-pressure Fuel System Components....1559
          Fuel Injector Bore....1559
          Fuel Injector Harness....1559
        Installation....1560
          Fuel Injectors....1560
          High-Pressure Fuel Pump (HPFP) and Drive Housing....1569
          Radial Shaft Seal....1576
          Piston Overflow Valve (KUEV)....1578
          Fuel Pressure Control Valve (FPCV)....1579
          Fuel Filter Housing Assembly....1580
          Fuel Primer Pump Assembly....1582
          Fuel Supply and Drain (Return) Lines....1583
          Fuel Rail Assembly....1588
          Injector and Fuel Drain (Return) Lines....1589
          High-pressure Fuel Lines....1590
          Filter and Fuel Strainer Element....1594
          Fuel System Priming....1595
            Fuel System Priming Tool Method....1595
            Hand Primer Pump Method....1603
      Table of Contents....1608
        Exploded Views....1610
          Oil Module Assembly....1610
          Oil Module....1611
        Removal....1612
          Oil Filter Cover and Filter....1613
          Oil Centrifuge....1614
          Oil Module Assembly....1616
          Oil Cooler....1620
          Oil Pressure Relief Valve....1622
        Cleaning, Inspection and Testing....1623
          Oil Cooler....1623
          Oil Cooler Leak Test....1625
          Extension Tubes....1627
          Oil Centrifuge....1627
        Installation....1628
          Oil Pressure Relief Valve....1628
          Oil Cooler....1629
          Oil Module Assembly....1631
          Oil Centrifuge....1634
          Oil Filter Cover and Filter....1636
      Table of Contents....1638
        Exploded Views....1640
          EGR Coolant Manifold and Elbow....1640
        Removal....1645
          Coolant Manifold....1646
          Coolant Elbow ....1647
          EGR Cooler Bracket....1648
          EGR Outlet Tubes....1649
          EGR Module Cover....1650
          Heat Protection (Cylinders 4-6) Shield....1651
          EGR Inlet Tubes....1652
          Heat Protection EGR Shield....1654
          EGR Dual Flap Valve....1655
          EGR Cooler Assembly....1658
        Disassembly and Assembly of EGR Cooler....1659
          EGR Cooler High-Temperature or Low-Temperature Side Replacement....1659
        Cleaning, Inspection and Testing....1665
          EGR System Components Cleaning....1665
          EGR Cooler Assembly Cleaning....1666
          EGR Cooler Assembly Leak Test....1678
        Installation....1679
          EGR Cooler Assembly....1679
          EGR Dual Flap Valve....1680
          Heat Protection EGR Shield....1684
          EGR Inlet Tubes....1685
          Heat Protection (Cylinders 4-6) Shield....1687
          EGR Module Cover....1688
          EGR Outlet Tubes....1689
          EGR Cooler Bracket....1690
          Coolant Elbow....1691
          Coolant Manifold....1692
      Table of Contents....1694
        Exploded Views....1696
          Exhaust Manifold....1696
          Air Intake Throttle Horizontal Duct....1697
          Air Intake Throttle Vertical Duct....1698
        Removal....1699
          Exhaust Manifold Heat Shield....1700
          Front Exhaust Manifold Cuff Assembly....1701
          Rear Exhaust Manifold Cuff Assembly....1705
          Exhaust Manifold....1708
          Air Intake Throttle Duct....1709
        Cleaning, Inspection and Testing....1711
          Air Intake Throttle Duct and Exhaust Manifolds....1711
          Manifold Warp Test for Exhaust Manifolds....1712
        Installation....1713
          Air Intake Throttle Duct....1713
          Exhaust Manifold....1715
          Front Exhaust Manifold Cuff Assembly....1718
          Rear Exhaust Manifold Cuff Assembly....1723
          Exhaust Manifold Heat Shield....1727
      Table of Contents....1730
        Exploded Views....1732
          High Mount Fan Drive System and Vibration Damper....1732
          Accessory Drive System (Typical)....1733
          Thermostat Assembly and Coolant Outlet Manifold (Low Mount Fan)....1734
          Thermostat Assembly and Coolant Outlet Manifold (High Mount Fan)....1735
          Water Pump Assembly, Coolant Control Valve (CCV), Water Distribution Housing, Thermostat Housing and EGR Cooler Return Manifold....1736
          Front Belt-Driven Fan Cover (High Mount Fan)....1737
          Front Gear-driven Fan Cover (Low Mount Fan)....1738
          Fan Low Mount Drive (Typical)....1739
        Removal....1740
          Pulley (High Mount Fan)....1740
          Tensioner Bracket (High Mount Fan)....1742
          High Mount Fan Drive....1743
          Coolant Outlet Manifold and Thermostat Assembly....1744
          Automatic Belt Tensioner and Idler Pulleys....1746
          Water Pump Assembly and Pulley....1747
          Vibration Damper....1748
          Coolant Control Valve (CCV) Assembly....1750
          Thermostat Housing....1751
          Water Distribution Housing....1754
          Front Belt- or Gear-Driven Fan Cover Radial Shaft Seal....1755
          Front Belt- or Gear-Driven Fan Cover....1756
          Radial Shaft Seal (Fan Low Mount Drive)....1757
          Fan Low Mount Drive Assembly....1758
        Cleaning, Inspection and Testing....1759
        Installation....1761
          Fan Low Mount Drive Assembly....1761
          Radial Shaft Seal (Fan Low Mount Drive)....1762
          Front Belt- or Gear-Driven Fan Cover....1763
          Front Belt- or Gear-Driven Fan Cover Radial Shaft Seal....1764
          Water Distribution Housing....1765
          Thermostat Housing....1766
          Coolant Control Valve (CCV) Assembly....1768
          Vibration Damper....1769
          Water Pump Assembly and Pulley....1771
          Automatic Belt Tensioner and Idler Pulley....1772
          Coolant Outlet Manifold and Thermostat Assembly....1773
          High Mount Fan Drive....1775
          Tensioner Bracket (High Mount Fan)....1777
          Pulley (High Mount Fan)....1778
      Table of Contents....1780
        Exploded Views....1782
          MaxxForce? Engine Brake Housing Assembly....1783
          Engine Injector Wiring Harness With Engine Brake Solenoid Leads....1784
        Removal....1785
          Engine Brake Housing Assembly....1785
        Disassembly....1787
          Solenoid....1787
          Control Valve....1788
          Master Piston....1789
          Slave Piston....1790
        Cleaning and Inspection....1793
          Solenoid Assembly Check....1793
        Assembly....1795
          Slave Piston....1795
          Master Piston....1798
          Control Valve....1799
          Solenoid....1800
        Installation....1802
          Engine Brake Housing Assembly....1802
          Engine Brake Lash Adjustment....1803
      Table of Contents....1806
        Exploded Views....1808
          Valve Cover and Base....1808
          Rocker Arm Assembly And Valve Bridges (Non-Brake)....1810
          Camshaft and Cylinder Head Idler Gear....1811
          Cylinder Head....1812
        Periodic Service....1813
          Crankshaft Rotation Procedure....1813
          Cylinder No. 1 TDC Procedure....1815
          Valve Overlap Procedure....1817
          Valve Lash Adjustment Procedure....1818
        Removal....1821
          Upper Valve Cover and Base....1821
          Rocker Arm Assembly (Non-Brake Engine)....1823
          Camshaft....1825
          Cylinder Head....1831
          Cylinder Head Idler Gear....1834
        Cleaning, Inspection, and Testing....1835
          Cylinder Head and Crankcase Components....1835
          Camshaft Bearings....1836
          Fuel Injector Bore....1837
          Valves Leak Test....1838
        Installation....1841
          Cylinder Head Idler Gear....1841
          Cylinder Head....1844
          Camshaft....1849
          Rocker Arm Assembly (Non-Brake Engine)....1854
          Upper Valve Cover and Base....1858
      Table of Contents....1864
        Exploded Views....1866
          Flywheel Housing and Flywheel (Manual Transmission)....1866
          Flywheel and Flexplate Assembly (Automatic Transmission)....1867
          Rear Engine Mounts....1868
        Removal....1869
          Preliminary Checks and Measurements....1869
            Flywheel Assembly (Manual Transmission)....1869
            Flywheel Surface Runout....1869
          Pilot Bearing....1871
          Flywheel (Manual Transmission)....1872
          Flywheel and Flexplate Assembly (Automatic Transmission)....1873
          Radial Shaft Ring Seal....1874
          Lifting Eyes....1875
          Flywheel Housing....1876
        Cleaning and Inspection....1878
          All Components....1878
          Flywheel and Flexplate Assemblies....1878
        Recondition....1879
          Flywheel....1879
        Installation....1881
          Flywheel Housing....1881
          Lifting Eyes....1884
          Radial Shaft Ring Seal....1885
          Flywheel Assembly (Manual Transmission)....1886
          Pilot Bearing (Flywheel)....1888
        Flywheel and Flexplate Assembly (Automatic Transmission)....1889
      Table of Contents....1892
        Exploded Views....1894
          Oil Pan (Front Sump Shown, Rear Sump Similar, Typical)....1894
          Oil Pickup Tube - Front Sump (Typical)....1895
          Oil Fill Tube Assembly....1896
        Removal....1897
          Oil Pan....1897
          Oil Pickup Tube ? Front Sump....1900
          Oil Recovery....1901
          Oil Pickup Tube ? Rear Sump....1903
          Oil Fill Tube Assembly Removal....1904
          Overview....1904
          Equipment Condition....1904
          Special Tools Required....1904
            Procedure....1904
        Cleaning and Inspection....1906
          Oil Pan....1906
          Oil Pickup Tube....1906
          Oil Fill Tube Adapter Mount Cleaning and Inspection....1907
        Installation....1908
          Oil Pickup Tube ? Front Sump....1908
          Oil Pickup Tube ? Rear Sump....1909
          Oil Recovery....1911
          Oil Pan....1915
          Oil Fill Tube Assembly Installation....1918
            Torque Specifications....1918
            Procedure....1918
      Table of Contents....1922
        Exploded Views....1924
          Oil Pump....1924
          Front Timing Gears (Typical)....1925
          Rear Timing Gears....1926
        Removal....1927
          Preliminary Checks....1927
          Oil Pump....1930
          Front Crank Gears....1932
          Rear Timing Gears....1933
        Cleaning and Inspection....1935
          Timing Gears....1935
          Oil Pump....1935
        Installation....1936
          Rear Timing Gears....1936
          Front Timing Gears....1939
          Oil Pump....1940
      Table of Contents....1944
        Exploded Views....1946
          Piston and Connecting Rod (Typical) and Cylinder Sleeve....1946
        Removal....1948
          Preliminary Checks....1948
          Piston and Connecting Rod....1950
          Piston Disassembly....1953
          Cylinder Sleeves....1954
        Cleaning and Inspection....1955
          Cleaning....1955
          Piston Inspection....1956
          Piston Ring Inspection....1958
          Connecting Rod Inspection....1959
          Connecting Rod Bore Check....1961
          Piston Pin Inspection....1962
          Cylinder Sleeve Inspection....1964
        Installation....1966
          Cylinder Sleeves....1966
          Piston Assembly....1967
          Piston and Connecting Rod....1969
         Engine Run-in Procedure....1974
      Table of Contents....1978
        Exploded View....1980
          Crankcase and Crankshaft....1980
        Removal....1981
          Preliminary Checks....1983
          Crankshaft....1984
          Piston Cooling Jets....1986
        Cleaning, Inspection and Testing....1987
          Crankcase....1987
          Crankshaft Measurement....1988
          Main Bearings Measurement....1990
          Piston Cooling Jets....1992
        Installation....1993
          Piston Cooling Jets....1993
          Crankshaft....1994
      Table of Contents....2000
        Abbreviations and Acronyms....2002
      Table of Contents....2010
        Terminology....2012
          Terms....2012
      Table of Contents....2026
        Fuel System....2028
        Air Inlet Duct and Exhaust Manifolds....2028
        Engine Brake....2028
        Cylinder Head, Camshaft and Valve Train....2028
        Flywheel and Flywheel Housing....2028
        Oil Pump, Low Mount Fan Drive, and Timing Gears....2029
        Power Cylinders....2029
        Crankcase and Crankshaft....2031
      Table of Contents....2032
        General Torque....2034
          Bolt Identification....2034
          General Torque Guidelines....2035
          Standard Torque Charts....2036
          Using a Torque Wrench Extension....2037
        Special Torques....2038
          Mounting Engine on Stand....2038
          Engine Electrical....2038
          Inlet Air Heater....2039
          Aftertreatment System....2039
          Exhaust Back Pressure Control....2040
          Turbochargers....2040
          Air Compressor and Power Steering/Fuel Pump....2041
          Fuel System....2042
          Oil Module Assembly....2043
          Exhaust Gas Recirculation (EGR) System....2043
          Air Inlet Duct and Exhaust Manifolds....2044
          Front Cover, High Mount Fan Drive, Cooling System, Related Components....2044
          Engine Brake....2045
          Cylinder Head, Camshaft and Valve Train....2046
          Flywheel and Flywheel Housing....2047
          Oil Pan and Oil Suction Tube....2048
          Oil Pump and Timing Gears....2048
          Power Cylinders....2048
          Crankcase and Crankshaft....2049
      Table of Contents....2050
        Special Tools....2052
          Contact Information....2052
          Mounting Engine on Stand....2052
          Engine Electrical....2052
          Aftertreatment System....2052
          Exhaust Back Pressure Control....2052
          Turbochargers....2053
          Air Compressor and Power Steering....2053
          Fuel System....2054
          Oil Cooler, Filter Housing and Crankcase Ventilation....2054
          Exhaust Gas Recirculation (EGR) System....2055
          Air Inlet Throttle Duct and Exhaust Manifold....2055
          Front Cover, Fan Drive, Cooling System and Related Components....2055
          MaxxForce Engine Brake by Jacobs....2055
          Cylinder Head, Camshaft and Valve Train....2056
          Flywheel and Flywheel Housing....2056
          Oil Pump, Fan Drive and Timing Gears....2057
          Power Cylinders....2057
          Crankcase and Crankshaft....2057
        Special Tools ....2058
          Essential Tools....2058
      Table of Contents....2072
        Description....2074
  tables....1804
    Engine Brake....1804
    Cylinder Head, Camshaft and Valve Train....1861
    Flywheel and Flywheel Housing....1891
    Oil Pump and Timing Gears....1942
    Power Cylinders....1975
    Crankcase and Crankshaft....1998
    Fuel System....2028
    Exhaust Manifolds....2028
    Engine Brake....2028
    Cylinder Head, Camshaft and Valve Train....2028
    Flywheel and Flywheel Housing....2028
    Oil Pump, Low Mount Fan Drive, and Timing Gears....2029
    Power Cylinders....2029
    Crankcase and Crankshaft....2031
    Standard Torque Values - Class 10.9 Metric Flange Head Bolts and Studs....2036
    Thread Diameter (mm)....2036
    Thread Pitch (mm)....2036
    Torque....2036
    Mounting Engine on Stand....2038
    Engine Electrical....2038
    Inlet Air Heater....2039
    Aftertreatment System....2039
    Exhaust Back Pressure Control....2040
    Turbochargers....2040
    Air Compressor and Power Steering/Fuel Pump....2041
    Fuel System....2042
    Oil Module Assembly....2043
    EGR System....2043
    Air Intake Throttle Duct and Exhaust Manifolds....2044
    Front Cover, Fan Drive, Cooling System and Related Components....2045
    Engine Brake....2045
    Cylinder Head, Camshaft and Valve Train....2047
    Flywheel and Flywheel Housing....2047
    Oil Pan Components....2048
    Oil Pump and Timing Gears....2048
    Power Cylinders....2048
    Crankcase and Crankshaft....2049
    Mounting Engine on Stand....2052
    Engine Electrical....2052
    Aftertreatment System....2052
    Exhaust Back Pressure Control....2052
    Turbochargers....2053
    Air Compressor and Power Steering....2053
    Fuel System....2054
    Oil Cooler, Filter Housing and Crankcase Ventilation....2054
    EGR System....2055
    Air Inlet Throttle Duct and Exhaust Manifold....2055
    Front Cover, Fan Drive, Cooling System and Related Components....2055
    MaxxForce Engine Brake by Jacobs....2055
    Cylinder Head, Camshaft and Valve Train....2056
    Flywheel and Flywheel Housing....2056
    Oil Pump, Fan Drive and Timing Gears....2057
    Power Cylinders....2057
    Crankcase and Crankshaft....2057
0000001741 - MaxxForce 11 and 13 Engine Diagnostic Manual (2013-02)....2077
  toc....2079
    Table of Contents....2079
    Safety Terminology....2083
    Safety Instructions....2083
    Work Area....2083
    Safety Equipment....2083
    Protective Measures....2083
    Vehicle....2083
    Engine....2083
    Fire Prevention....2083
    Batteries....2083
    Compressed Air....2084
    Tools....2084
    Fluids Under Pressure....2084
    Fuel....2084
    Removal of Tools, Parts, and Equipment....2084
      Table of Contents....2085
        Engine Identification....2087
          Engine Serial Number....2087
          Engine Serial Number Examples....2087
          Engine Serial Number Codes....2087
          Engine Emission Label ....2087
          Engine Accessory Labels and IdentificationPlates....2088
          Engine Specifications....2088
            Heavy Duty On Board Diagnostics (HD-OBD)....2090
            Engine Description....2090
            Optional Equipment....2091
            Chassis Mounted Equipment....2091
          Engine Component Locations....2092
        Air Management System....2096
          Airflow....2097
          Turbochargers....2098
          Air Control Valve (ACV)....2099
          Boost Control....2099
          Low Pressure Charge Air Cooler (LPCAC)....2100
          High Pressure Charge Air Cooler (HPCAC)....2100
          High Pressure Boost Pressure (HPBP) Sensor ....2100
          High Pressure Boost Temperature (HPBT) Sensor ....2100
          Low Pressure Boost Pressure (LPBP) and Low Pressure Boost Temperature (LPBT) Sensors ....2100
          Exhaust Gas Recirculation (EGR) System....2101
          EGR System Overview....2102
          EGR Flow....2102
          EGR System Control....2102
          EGRV Control....2102
          EGR ? Open Loop....2103
          EGR ? Closed Loop ....2103
          EGR Flow Cooling....2103
          Aftertreatment (AFT) System....2104
            Diesel Particulate Filter (DPF)....2105
            Diesel Oxidation Catalyst (DOC)....2105
            Aftertreatment (AFT) System Conditions and Responses....2105
            Downstream Fuel Injection....2106
            Downstream Injection (DSI) Unit....2107
            Aftertreatment Fuel Injector (AFI)....2107
          Crankcase Oil Separator....2108
        Fuel Management System....2110
          Fuel System Components....2110
          Fuel Flow....2111
          Low Pressure Fuel System....2112
          Chassis Mounted Filter/Water Separator....2112
          Fuel Primer Pump Assembly....2112
          Low Pressure (LP) Fuel Pump....2113
          Fuel Filter Assembly....2113
          High Pressure Fuel System....2114
          High Pressure (HP) Pump....2115
          Fuel Pressure Control Valve (FPCV)....2115
          Fuel Rail....2115
          Fuel Rail Pressure (FRP) Sensor....2115
          Rail Pressure Limiting Valve....2115
          Injectors....2115
        Cold Start Assist System....2115
          Cold Start Assist System Components....2115
          Cold Start Fuel Igniter (CSFI)....2115
          Cold Start Relay (CSR)....2116
          Cold Start Fuel Solenoid (CSFS) Valve....2116
          Cold Start Assist System Operation....2116
        Oil Flow and Components....2117
        Crankcase Oil Separator....2119
        Remote Mounted Centrifugal Oil Filter (Optional)....2120
        Engine Cooling System....2121
          Cooling System Flow....2121
          Thermostat Operation....2122
          Coolant Control Valve (CCV) operation....2123
          Coolant Flow Valve (CFV)....2123
          Coolant Mixer Valve (CMV)....2123
        Engine Brake System....2124
          Engine Brake Control System Components....2124
          Engine Brake System Description....2125
          Engine Brake System Operation....2125
        Electronic Control System....2126
          Electronic Control System Components....2126
            Operation and Function....2126
            Reference Voltage (VREF)....2126
            Signal Conditioner....2126
            Microprocessor....2126
            Diagnostic Trouble Codes....2126
            Microprocessor Memory....2126
            ROM....2126
            RAM....2126
            Actuator Control....2127
          Actuators....2127
            Coolant Control Valve (CCV)....2127
            Exhaust Back Pressure Valve (EBPV) Control....2127
            Exhaust Gas Recirculation (EGR) Valve ....2127
            Air Control Valve (ACV)....2127
            Cold Start Relay (CSR)....2127
            Cold Start Fuel Solenoid (CSFS) Valve....2128
            Engine Throttle Valve (ETV)....2128
            Fuel Pressure Control Valve (FPCV)....2128
            Aftertreatment Fuel Doser (AFTFD)....2128
            Aftertreatment Fuel Shutoff Valve (AFTFSV)....2128
          Engine and Vehicle Sensors....2128
            Thermistor Sensors....2128
            Aftertreatment Temperature Sensors....2129
            Engine Coolant Temperature (ECT) Sensors....2129
            Engine Oil Temperature (EOT) Sensor....2129
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....2129
            Charge Air Cooler Outlet Temp (CACOT) Sensor....2129
            Intake Manifold Temperature (IMT) Sensor....2129
            Exhaust Gas Recirculation Temperature (EGRT) Sensor....2130
            Ambient Air Temperature (AAT) Sensor....2130
            Variable Capacitance Sensors....2130
            DPF Differential Pressure (DPFDP) Sensor....2130
            Fuel Delivery Pressure (FDP) Sensor....2130
            Engine Oil Pressure (EOP) Sensor....2130
            Fuel Rail Pressure (FRP) Sensor....2130
            Intake Manifold Pressure (IMP) Sensor....2131
            Aftertreatment Fuel Inlet Sensor (AFTFIS) ....2131
            Aftertreatment Fuel Pressure 2 (AFTFP2) sensor....2131
            Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....2131
            Magnetic Pickup Sensors....2131
            Crankshaft Position (CKP) Sensor....2131
            Camshaft Position (CMP) Sensor....2132
            Vehicle Speed Sensor (VSS)....2132
            Crankcase Oil Separator Speed (CCOSS) sensor....2132
            Potentiometer Sensors....2132
            Accelerator Pedal Position (APP)....2132
            Switches....2133
            Driveline Disengagement Switch (DDS)....2133
            Engine Coolant Level (ECL) Switch....2133
            Oil Level Sensor (OLS)....2133
          Additional Sensors....2133
            Oxygen Sensor (O2S)....2133
            Humidity Sensor (HS)....2133
      Table of Contents....2135
        Standard Electronic Control Features....2137
          Aftertreatment (AFT) System....2137
          Cold Ambient Protection (CAP)....2137
          Cold Start Assist....2137
          Coolant Temperature Compensation (CTC)....2137
          Data Plate....2137
          Electronic Speedometer and Tachometer....2138
          Engine Crank Inhibit (ECI)....2138
          Engine Electronic Governor Control....2138
          Engine Fan Control (EFC)....2138
          Event Logging System ....2138
          Fast Idle Advance....2138
          J1939 Datalink ....2139
          Password Protection....2139
          Service Diagnostics....2139
          Trip Reporting....2139
          Vehicle Setup....2139
        Optional Electronic Control Features....2140
          Cruise Control....2140
          Driver Reward....2140
           MaxxForce? Engine Brake....2140
          Engine Warning Protection System (EWPS)....2140
          Gear Down Protection (GDP)....2140
          Idle Shutdown Timer (IST)....2141
          Progressive Shift....2141
          Power Take Off (PTO) - In Cab....2141
          Power Take Off (PTO) - Remote....2141
          Service Interval....2142
          Traction Control....2142
          Up-Shift Indicator....2142
          Road Speed Limiter....2142
      Table of Contents....2143
        Session Files....2145
        Diagnostic Trouble Code (DTC)....2145
          Suspect Parameter Number (SPN) ....2145
          Failure Mode Indicator (FMI)....2145
          Pending....2145
          Active....2145
          Previously Active....2145
          Freeze Frame Data....2145
        ECM Programmable Features ....2146
        Connecting EST with ServiceMaxx? Software to Engine....2146
        Service Bay Tests....2146
          Engine Off Tests....2146
            Actuator Test....2146
            Continuous Monitor Test....2146
            DPF Servicing....2146
            Relative Compression Test....2147
          Engine Running Tests....2147
            Air Management Test....2147
            High Pressure Pump Test....2148
            Cylinder Cutout Test....2149
            Onboard Filter Cleanliness Test....2149
        Service Tool Procedures....2150
          Engine Off Procedures....2150
            Cold Start Assist ....2150
            Oxygen Sensor Calibration....2150
            Injector Quantity Adjustment....2150
          Engine Running Procedures....2150
            Engine Fan....2150
      Table of Contents....2151
        Coolant System....2153
          Coolant Loss....2153
          Symptom....2153
          Possible Causes....2153
          Tools....2153
          Procedure....2153
          Coolant Overflow....2154
          Symptom....2154
          Possible Causes....2154
          Tools....2154
          Procedure....2155
          Coolant Leak to Exhaust....2156
          Symptoms....2156
          Possible Causes....2156
          Tools....2156
            Aftertreatment Fuel Injector (AFI) Coolant Leak Inspection....2157
            EGR Cooler Leak Inspection....2157
          Coolant Leak to Fuel ....2158
          Symptom....2158
          Possible Causes....2158
          Tools....2158
          Procedure....2158
          Coolant Leak to Intake....2158
          Symptom....2158
          Possible Causes....2158
          Tools....2158
          Procedure....2159
          Coolant Leak to Lube Oil....2159
          Symptom....2159
          Possible Causes....2159
          Tools....2159
            Lube Oil Contamination Inspection....2159
            Cylinder Head Leak Test....2161
            Procedure....2161
          Coolant Over-Temperature....2161
          Symptom....2161
          Possible Causes....2161
          Tools....2161
            Coolant Over-Temperature Conditions Inspection....2161
            Coolant Over-Temperature ? Engine Cooling....2163
            Procedure....2163
          Cooling System Components....2164
          Cooling System Flow....2165
          Thermostat Operation....2165
          Coolant Control Valve (CCV) and Coolant Mixer Valve (CMV) Operation....2166
          Coolant Mixer Valve (CMV) Operation....2167
          Procedure....2167
        Lubrication System....2169
          Visual Oil Level Inspection....2169
          Incorrect Maintenance ....2169
          Dilution from Coolant....2169
          Power Steering Fluid Leak to Lube Oil....2169
          Symptom....2169
          Possible Causes....2169
          Procedure....2169
          Lube Oil to Coolant....2169
          Symptom....2169
          Possible Causes....2169
          Tools....2169
          Procedure....2170
          Lube Oil to Intake....2170
          Symptom....2170
          Possible Causes....2170
          Procedure....2170
          Lube Oil to Exhaust....2170
          Symptom....2170
          Possible Causes....2170
          Procedure....2170
          Low Oil Pressure....2171
          Symptom....2171
          Possible Causes....2171
          Tools....2171
          Procedure....2172
        Fuel System....2174
          Excessive Fuel Consumption....2174
          Symptom....2174
          Possible Causes....2174
          Operator effects....2174
          Application effects....2174
          Chassis effects....2174
          Engine effects....2174
          Procedure....2174
          Fuel in Coolant....2175
          Symptom....2175
          Possible Causes....2175
          Tools....2175
          Procedure....2175
          Fuel in Lube Oil....2176
          Symptom....2176
          Possible Causes....2176
          Tools....2176
          Procedure....2176
          Fuel to Intake....2177
          Symptom....2177
          Possible Causes....2177
          Procedure....2177
          Fuel to Exhaust....2177
          Symptom....2177
          Possible Causes....2177
          Tools....2177
          Procedure....2177
          Fuel Pressure and Aeration....2177
          Symptom....2177
          Possible Cause....2177
          Procedure....2178
          Water in Fuel....2178
          Symptoms....2178
          Possible Causes....2178
          Tools....2178
          Procedure....2178
          Priming the Fuel System....2179
          Procedure....2179
        Engine Brake System....2180
          Engine Brake Inspection....2180
          Symptom....2180
          Possible Causes....2180
          Tools....2180
          Preliminary Steps....2180
          Engine Brake does not Turn on/Slow to Turn On....2181
          Engine Brake does not Turn Off/Slow to Turn Off....2181
          Engine Fails to Start....2181
          Engine Brake Weak in Effect or Low on Engine Brake Power....2182
          Engine Brake Slow to Operate or Weak in Effect....2182
          Oil Pressure Dropping Below Minimum Required for Engine Brake Operation....2183
          One or More Cylinders Fail to Stop Braking or Engine Stalls....2183
          Engine Misses or Loses Power....2183
      Table of Contents....2185
        Diagnostics Form EGED-475....2187
          Diagnostics Form Vehicle Information and Complaint Page....2188
        Required Test Procedures....2189
          1. Initial Key ON Check....2189
          Purpose....2189
          Tools....2189
          Procedure....2189
          2. Visual Inspection....2189
          Purpose....2189
          Tools....2189
            Engine Oil....2189
            Engine Coolant Level....2190
            Electrical System....2190
            Intake Air....2190
            Charge Air Cooler (CAC) System....2190
            Exhaust System....2191
            Air Tanks....2191
            Fuel Level....2191
            Fuel Line Routing and Condition....2191
            Primary Fuel Filter Inspection....2191
            Fuel Quality Check....2193
            Purpose....2193
            Tools....2193
            Procedure....2193
          3. Electronic Service Tool (EST) Connection and Data Recording....2194
          Purpose....2194
          Tools....2194
          Procedure....2194
          4. Check for Diagnostic Trouble Codes (DTCs)....2197
          Purpose....2197
          Tools....2197
          Procedure....2197
          5. Engine Cranking....2198
          Purpose....2198
          Tools....2198
          Procedure....2198
        Special Test Procedures....2199
          Fuel System....2199
          Low-pressure Fuel System....2200
            Fuel System Priming....2201
            Purpose....2201
            Tools....2201
            Procedure....2201
            Fuel Delivery Pressure (FDP) Test....2202
            Purpose....2202
            Tools....2202
            Procedure....2202
            Fuel Dead Head Test....2203
            Purpose....2203
            Tools....2203
            Procedure....2203
            Fuel Aeration Test....2204
            Purpose....2205
            Tools....2205
            Procedure....2205
            Aeration Test Point 1....2205
            Aeration Test Point 2....2205
            Fuel Restriction Test....2206
            Purpose....2207
            Tools....2207
            Procedure....2207
            Restriction Test Point 1....2207
            Restriction Test Point 2....2207
            Restriction Test Point 3....2207
          High-pressure Fuel System....2208
            Fuel Rail Pressure (FRP) Circuit Test....2208
            Purpose....2208
            Tools....2208
            Procedure....2208
            High-pressure Pump Inlet Pressure Test....2209
            Purpose....2209
            Tools....2209
            Procedure....2209
            Fuel Rail Pressure (FRP) Return Flow Test....2210
            Purpose....2210
            Tools....2210
            Procedure....2210
            Fuel Rail Pressure (FRP) Leak Isolation....2211
            Purpose....2211
            Tools....2211
            Procedure....2211
            HP Pump Fuel Return Pressure Test....2212
            Purpose....2212
            Tools....2212
            Procedure....2212
            HP Pump Return Flow Test....2212
            Purpose....2212
            Tools....2212
            Procedure....2212
          Cold Start Assist System....2213
            Cold Start Assist System Test....2213
            Purpose....2213
            Tools....2213
            Procedure....2213
            Cold Start Fuel Igniter (CSFI) Test....2214
            Purpose....2214
            Tools....2214
            Procedure....2214
            Fuel Supply at Cold Start Fuel Solenoid (CSFS) Test....2215
            Purpose....2215
            Tools....2215
            Procedure....2215
            Fuel Supply at Cold Start Fuel Igniter (CSFI) Test....2216
            Purpose....2216
            Tools....2216
            Procedure....2216
      Table of Contents....2217
        Diagnostics Form EGED-530....2219
          Diagnostics Form Vehicle Information and Complaint Page....2220
        Required Test Procedures....2221
          1. Initial Key ON Check....2221
          Purpose....2221
          Tools....2221
          Procedure....2221
          2. Visual Inspection....2221
          Purpose....2221
          Tools....2221
            Engine Oil....2221
            Engine Coolant Level....2222
            Electrical System....2222
            Intake Air....2223
            Charge Air Cooler (CAC) System....2223
            Exhaust System....2223
            Vehicle Air Tanks....2223
            Fuel Level....2223
            Primary Fuel Filter Inspection....2223
            Fuel Quality Check....2225
            Purpose....2225
            Tools....2225
            Procedure....2225
          3. Electronic Service Tool (EST) Connection and Data Recording....2226
          Purpose....2226
          Tools....2226
          Procedure....2226
          4. Check for Diagnostic Trouble Codes (DTCs)....2229
          Purpose....2229
          Tools....2229
          Procedure....2229
          5. Engine Low Idle to High Idle....2230
          Purpose....2230
          Tools....2230
          Procedure....2230
          6. KOER Air Management Test....2232
          Purpose....2232
          Tools....2232
          Procedure....2232
          7. Road Test (Full load to highway speed)....2232
          Purpose....2232
          Tools....2232
          Procedure....2232
        Special Test Procedures....2234
          Air Control Valve (ACV) Tests....2234
          Purpose....2234
          Tools....2234
            Exhaust Back Pressure Valve (EBPV) ....2234
            Turbocharger 2 Wastegate Control (TC2WC)....2235
          Fuel System....2236
          Low-pressure Fuel System....2237
            Fuel Delivery Pressure (FDP) Test....2238
            Purpose....2238
            Tools....2238
            Procedure....2238
            Fuel Dead Head Test....2239
            Purpose....2239
            Tools....2239
            Procedure....2239
            Fuel Aeration and Restriction Tests....2241
            Aeration Test....2241
            Purpose....2242
            Tools....2242
            Aeration Test Point 1....2242
            Procedure....2242
            Aeration Test Point 2....2242
            Restriction Test....2243
            Purpose....2244
            Tools....2244
            Procedure....2244
            Test Point 1....2244
            Test Point 2....2244
            Test Point 3....2244
          High-pressure Fuel System....2245
            High-pressure Pump Inlet Pressure Test....2246
            Purpose....2246
            Tools....2246
            Procedure....2246
            Fuel Rail Pressure (FRP) Return Flow Test....2247
            Purpose....2247
            Tools....2247
            Procedure....2247
            Fuel Rail Pressure (FRP) Leak Isolation....2248
            Purpose....2248
            Tools....2248
            Procedure....2248
            HP Pump Fuel Return Pressure Test....2249
            Purpose....2249
            Tools....2249
            Procedure....2249
          Crankcase Oil Breather Separator Test....2250
          Purpose....2250
          Tools....2250
          Procedure....2250
          Crankcase Pressure Test....2250
          Purpose....2250
          Tools....2250
          Procedure....2250
          Cylinder Performance Test ? Step 1....2252
          Relative Compression Test....2252
          Purpose....2252
          Tools....2252
          Procedure....2252
          Possible Causes....2252
          Cylinder Performance Test ? Step 2....2253
          Cylinder Cutout Test....2253
          Purpose....2253
          Tools....2253
          Possible Causes....2253
          Procedure....2253
          Injector Replacement....2254
          Purpose....2254
          Tools....2254
          Procedure....2254
          Fuel Pressure Control Valve (FPCV) Test....2255
          Purpose....2255
          Tools....2255
          Procedure....2255
          Charge Air Cooler (CAC) Pressure Test....2255
          Procedure....2255
      Table of Contents....2257
        How to Use This Section....2259
        Diagnostic Trouble Codes (DTCs) and Sub-section Diagnostics Page Locations....2259
        Diagnostics Form EGED-500 Usage....2269
        Diagnostics Form Example ....2269
        HD-OBD System Description....2270
        Diagnostic Procedure Process With Examples....2273
        Pin-grip Inspection....2273
        Circuit Diagnostics....2279
          AAT Sensor (Ambient Air Temperature)....2279
            Tools Required....2279
            Pinpoint Diagnostics With ServiceMaxx? Software....2280
          AFT (Aftertreatment) System....2282
            Overview....2287
            Tools Required....2287
            SPN 3251 FMI 0 - DPFDP excessively HIGH (Plugged filter)....2292
            Fault Overview....2292
            Malfunction Indicator Lamp (MIL) Reaction....2292
            Associated Faults....2292
            Drive Cycle to Determine Fault Status....2292
            SPN 3251 FMI 21 - DPFDP excessively LOW (Sensor/circuit fault or missing DPF)....2298
            Fault Overview....2298
            Malfunction Indicator Lamp (MIL) Reaction....2298
            Associated Faults....2298
            Drive Cycle to Determine Fault Status....2298
            SPN 3471 FMI 1 - Fuel Pressure 1 Below Desired....2301
            Fault Overview....2301
            Malfunction Indicator Lamp (MIL) Reaction....2301
            Associated Faults....2301
            Drive Cycle to Determine Fault Status....2301
            SPN 3471 FMI 7 - Fuel Doser Valve not responding as expected....2307
            Fault Overview....2307
            Malfunction Indicator Lamp (MIL) Reaction....2307
            Associated Faults....2307
            Drive Cycle to Determine Fault Status....2307
            SPN 3719 FMI 0 - DPF Soot Load ? Highest (level 3 / 3)....2314
            Fault Overview....2314
            Malfunction Indicator Lamp (MIL) Reaction....2314
            Associated Faults....2314
            Drive Cycle to Determine Fault Status....2314
            SPN 3720 FMI 0 - DPF Ash load at maximum limit....2319
            Fault Overview....2319
            Malfunction Indicator Lamp (MIL) Reaction....2319
            Associated Faults....2319
            Drive Cycle to Determine Fault Status....2319
            SPN 5298 FMI 2 - Reduced DOC Efficiency ? De-Rate....2324
            Fault Overview....2324
            Malfunction Indicator Lamp (MIL) Reaction....2324
            Associated Faults....2324
            Drive Cycle to Determine Fault Status....2324
            AFT System Indicators....2331
            Regen Inhibitors....2337
            Normal DPF Inlet....2341
            Normal DPF Outlet....2342
            Plugged DPF Inlet....2343
            DPF Contaminated with Coolant....2344
            DPF Contaminated with Oil....2345
            DPF Outlet Leaking Soot....2346
            External Damage to DPF....2347
            DPF Ceramic Filter Brick Measurement....2348
          AFTFD (Aftertreatment Fuel Doser)....2349
            Tools Required....2350
          AFTFIS (Aftertreatment Fuel Inlet Sensor)....2352
            Tools Required....2353
            Pinpoint Diagnostics With ServiceMaxx? software....2353
          Aftertreatment Fuel Pressure 2 Sensor (AFTFP2)....2356
            Tools Required....2357
            Pinpoint Diagnostics With ServiceMaxx? Software....2357
          Aftertreatment Fuel Shutoff Valve (AFTFSV)....2359
            Tools Required....2359
          AMS (Air Management System)....2362
            Tools Required....2363
            SPN 2659 FMI 20 - EGR High Flow Rate Detected....2366
            Fault Overview....2366
            Malfunction Indicator Lamp (MIL) Reaction....2366
            Associated Faults....2366
            Drive Cycle to Determine Fault Status....2366
          APP Sensor (Accelerator Pedal Position)....2369
            Overview....2369
            Tools Required....2370
            Pinpoint Diagnostics With ServiceMaxx? software....2371
          CACOT Sensor (Charge Air Cooler Outlet Temperature)....2374
            Tools Required....2374
            Pinpoint Diagnostics With ServiceMaxx? Software....2375
          CCOSS Sensor (Crankcase Oil Separator Speed)....2377
            Tools Required....2377
            Pinpoint Crankcase Oil Separator: Not spinning fault....2377
          CCS (Cruise Control System)....2379
            Function....2379
            CCS Operation....2379
            CCS Pinpoint Diagnostics ? With ServiceMaxx? Software....2379
          CFV (Coolant Flow Valve)....2380
          CKP Sensor (Crankshaft Position)....2383
            Tools Required....2383
          CMP Sensor (Camshaft Position)....2385
            Tools Required....2385
          CMV (Coolant Mixer Valve)....2387
            Tools Required....2387
          CSFI (Cold Start Fuel Igniter)....2389
            Tools Required....2389
          CSFS (Cold Start Fuel Solenoid)....2394
            Tools Required....2394
          Cylinder Balance....2396
            Tools Required....2397
            Cylinder Balance Operation....2397
            Pinpoint Diagnostics With ServiceMaxx? software....2398
          DOCIT Sensor (Diesel Oxidation Catalyst Inlet Temperature)....2399
            Tools Required....2399
            Pinpoint Diagnostics With ServiceMaxx? Software....2400
          DOCOT Sensor (Diesel Oxidation Catalyst Outlet Temperature)....2402
            Tools Required....2402
            Pinpoint Diagnostics With ServiceMaxx? Software....2403
          DPFDP Sensor (Diesel Particulate Filter Differential Pressure)....2405
            Tools Required....2405
            Pinpoint Diagnostics With ServiceMaxx? Software....2406
          DPFOT Sensor (Diesel Particulate Filter Outlet Temperature)....2408
            Tools Required....2408
            Pinpoint Diagnostics With ServiceMaxx? Software....2409
          DPF System (Diesel Particulate Filter)....2411
            Tools Required....2412
            SPN 3936 FMI 10 - DPF Thermal Management Mode Failed to Raise DOC-In Temp as Expected....2413
            Fault Overview....2413
            Malfunction Indicator Lamp (MIL) Reaction....2413
            Associated Faults....2413
            Drive Cycle to Determine Fault Status....2413
            SPN 3936 FMI 20 - High Regen Frequency....2417
            Fault Overview....2417
            Malfunction Indicator Lamp (MIL) Reaction....2417
            Associated Faults....2417
            Drive Cycle to Determine Fault Status....2417
          EBPV (Exhaust Back Pressure Valve)....2424
            Tools Required....2424
          ECB1 (Engine Compression Brake 1)....2427
            Tools Required....2427
          ECB2 (Engine Compression Brake 2)....2429
            Tools Required....2429
          ECL Switch (Engine Coolant Level)....2431
            Tools Required....2431
            Pinpoint Diagnostics With ServiceMaxx? Software....2431
          ECM Power (Engine Control Module)....2433
            Tools Required....2433
          ECM Power Output (Engine Control Module)....2435
            Tools Required....2435
          ECM (Engine Control Module)Self-Diagnostics....2439
          Tools Required....2439
            Crank Sensor Relearn Procedure....2441
            Tools Required....2441
            Function....2441
          ECS (Engine Coolant System)....2442
          Tools Required....2442
          ECT1 Sensor (Engine Coolant Temperature 1)....2443
            Tools Required....2443
            Pinpoint Diagnostics With ServiceMaxx? Software....2443
          ECT2 Sensor (Engine Coolant Temperature 2)....2445
            Tools Required....2445
            Pinpoint Diagnostics With ServiceMaxx? Software....2445
          Engine Fan Control (EFC) ? Two Speed and Variable....2448
            Tools Required....2449
            Function Two-Speed EFC....2449
            Function Variable EFC....2449
            EFC ? Two Speed Sensor Circuit Operation....2449
            EFC ? Variable Sensor Circuit Operation....2449
          EGRT Sensor (Exhaust Gas Recirculation Temperature)....2451
            Tools Required....2451
            Pinpoint Diagnostics With ServiceMaxx? Software....2452
          EGR (Exhaust Gas Recirculation) Valve....2454
            Tools Required....2455
            Pinpoint Diagnostics With ServiceMaxx? Software....2455
          Exhaust Gas Recirculation (EGR) System Monitor....2458
            Tools Required....2458
            SPN 3058 FMI 0 - Engine Did Not Go Into Open Loop EGR Control When Expected....2459
            Fault Overview....2459
            Malfunction Indicator Lamp (MIL) Reaction....2459
            Associated Faults....2459
            SPN 3058 FMI 10 - Engine Did Not Go Into Closed Loop EGR Control When Expected....2462
            Fault Overview....2462
            Malfunction Indicator Lamp (MIL) Reaction....2462
            Associated Faults....2462
          EOL Sensor (Engine Oil Level)....2465
            Tools Required....2465
            Pinpoint Diagnostics With ServiceMaxx? Software....2466
          EOP Sensor (Engine Oil Pressure)....2468
            Tools Required....2468
            Pinpoint Diagnostics With ServiceMaxx? Software....2468
          EOT Sensor (Engine Oil Temperature)....2470
            Tools Required....2470
            Pinpoint Diagnostics With ServiceMaxx? Software....2470
          ETV (Engine Throttle Valve)....2472
            Tools Required....2472
            Pinpoint Diagnostics With ServiceMaxx? Software....2473
          EWPS (Engine Warning Protection System) ....2475
            Function....2476
            EWPS Programmable Parameters....2477
            Tools Required....2477
          FDP Sensor (Fuel Delivery Pressure)....2478
            Tools Required....2478
            Pinpoint Diagnostics With ServiceMaxx? Software....2479
          FPCV (Fuel Pressure Control Valve)....2481
            Tools Required....2481
            Pinpoint Diagnostics With ServiceMaxx? Software....2481
          FRP Sensor (Fuel Rail Pressure)....2483
            Overview....2484
            Tools Required....2484
            Pinpoint Diagnostics With ServiceMaxx? Software....2485
            SPN 157 - FMI 20 FRP signal Drifted HIGH....2488
            Fault Overview....2488
            Malfunction Indicator Lamp (MIL) Reaction....2488
            Associated Faults....2488
            Drive Cycle....2488
          SPN 157 - FMI 21 FRP signal Drifted LOW....2491
          Fault Overview....2491
          Malfunction Indicator Lamp (MIL) Reaction....2491
          Associated Faults....2491
          Drive Cycle....2491
          FRP (Fuel Rail Pressure) System....2494
            Tools Required....2494
            Pinpoint Diagnostics With ServiceMaxx? Software....2495
          Hard Brake Monitor....2497
          HS (Humidity Sensor) / AIT (Air Inlet Temperature Sensor)....2498
            Tools Required....2498
            Pinpoint Diagnostics With ServiceMaxx? Software....2499
          IMP (Intake Manifold Pressure)....2502
            Overview....2503
            Tools Required....2503
            Pinpoint Diagnostics With ServiceMaxx? Software....2504
            SPN 102 - FMI 10 IMP - Boost Slow Response....2506
            Malfunction Indicator Lamp (MIL) Reaction....2506
            Associated Faults....2506
            Drive Cycle....2506
          IMT Sensor (Intake Manifold Temperature)....2511
            Tools Required....2511
            Pinpoint Diagnostics With ServiceMaxx? Software....2511
          INJ (Injector) Circuits....2514
            Tools Required....2515
          IST (Idle Shutdown Timer) System (Clean Low Idle)....2521
            IST (Clean Low Idle)....2521
          IST (Idle Shutdown Timer) System (Federal - Optional)....2522
            IST (Federal - Optional) Sensor Circuit Operation....2522
          J1939 Data Link Communications....2523
            Tools Required....2523
          MAF Sensor (Mass Air Flow)....2525
            Function....2525
          MIL (Malfunction Indicator Lamp)....2526
          O2S (Oxygen Sensor)....2527
            Tools Required....2528
            Function....2528
            O2S Sensor Circuit Operation....2528
            Pinpoint Diagnostics With ServiceMaxx? Software....2529
          Service Interval Messages....2532
            Service Interval Messages Operation....2532
          Stand Alone Real Time (SART) Clock....2533
            Tools Required....2533
          TC1TOP Sensor (Turbocharger 1 Turbine Outlet Pressure)....2535
            Tools Required....2535
            Pinpoint Diagnostics With ServiceMaxx? Software....2535
          TC1WC (Turbocharger 1 Wastegate Control)....2539
            Tools Required....2539
          TC2WC (Turbocharger 2 Wastegate Control)....2541
            Tools Required....2541
          TC2CIS (Turbocharger 2 Compressor Inlet Sensor)....2543
            Tools Required....2543
            Pinpoint Diagnostics With ServiceMaxx? Software....2544
          TOSS / VSS (Transmission Output Shaft Speed / Vehicle Speed Sensor) Sensor....2547
            Overview....2549
            Tools Required....2549
            Pinpoint Diagnostics With ServiceMaxx? Software....2550
            SPN 191 FMI 1 TOSS / VSS not detected while vehicle moving....2552
            Malfunction Indicator Lamp (MIL) Reaction....2553
            Drive Cycle to Determine Fault Status....2553
          VREF (Voltage Reference)....2556
            Tools Required....2557
          WIF Sensor (Water In Fuel)....2562
            Tools Required....2562
            Pinpoint Diagnostics With ServiceMaxx? Software....2563
          WIFL (Water In Fuel Lamp)....2565
            Overview....2565
            Tools Required....2565
            SPN 97 - FMI 3 - WIFL short to PWR....2566
            SPN 97 - FMI 4 - WIFL short to GND....2567
            SPN 97 - FMI 5 - WIFL open / load circuit....2569
          WTSL (Wait to Start Lamp)....2571
            Overview....2571
            Tools Required....2571
            SPN 1081 - FMI 3 - WTSL circuit short to PWR....2572
            Malfunction Indicator Lamp (MIL) Reaction....2572
            SPN 1081 - FMI 4 - WTSL circuit short to GND....2574
            Malfunction Indicator Lamp (MIL) Reaction....2574
            SPN 1081 - FMI 5- WTSL open load / circuit....2576
            Malfunction Indicator Lamp (MIL) Reaction....2576
        Sensor and Actuator Locations....2578
        Engine Mounted Components....2578
        AFT System....2580
        Engine Compression Brake Locations....2581
        Vehicle Mounted Components....2582
        Ambient Air Temperature Sensor....2582
      Table of Contents....2583
        Electrical Tools....2585
          180-Pin Breakout Box....2585
          3-Banana Plug Harness....2585
          500 Ohm Resistor Harness....2586
          Big Bore Terminal Test Probe Kit....2586
          Digital Multimeter (DMM)....2586
          EXP-1000 HD by Midtronics....2587
          EZ-Tech? Electronic Service Tool (EST)....2587
            ServiceMaxx? Software....2587
          MaxxForce? 11 and 13 Engine Tool Kit....2588
          NAVCoM Interface Kit....2588
          Breakout Harness 4485A (APP)....2588
          Breakout Harness 4602 (AFTFSV)....2589
          Breakout Harness 4735A (O2S)....2589
          Breakout Harness 4760A (DOCIT, DOCOT, DPFOT, and EGRT)....2589
          Breakout Harness 4761A (DPFDP)....2589
          Breakout Harness 4827 (CSFS, ECT1, ECT2, EOL, and EOT)....2590
          Breakout Harness 4828 (AFTFD and FPCV)....2590
          Breakout Harness 4829 (FRP)....2590
          Breakout Harness 4830 (AFTFIS, HS/AIT, and TC2CIS)....2590
          Breakout Harness 4844 (EFAN)....2591
          Breakout Harness 4850 (IMP)....2591
          Breakout Harness 4870 (CMV)....2591
          Breakout Harness 4871 (AAT and CFV)....2591
          Breakout Harness 4881 (FDP)....2592
          Breakout Harness 4882 (EOP)....2592
          Breakout Harness 4883 (IMT)....2592
          Breakout Harness 4885 (CSR)....2592
          Breakout Harness 4951 (CCOSS)....2593
          Breakout Harness 4993 (CACOT)....2593
          Breakout Harness 6002 (WIF)....2593
          Breakout Harness 6003 (EBPV, TC1TOP, TC1WC, and TC2WC)....2593
          Breakout Harness 6004 (ECB)....2594
          Breakout Harness 6016 (ETV and EGR Valve)....2594
          Breakout Harness 6021 (CKP and CMP)....2594
          Breakout Harness 6027 (AFTFP2)....2594
        Mechanical Tools....2595
          Air Cap, Fuel Cap and Plug Kit....2595
          Air Compressor Coolant Line Release Tool....2595
          Air Intake Guard....2595
          Blow-by Test Tool....2596
          Clean Fuel Source Tool....2596
          Cold Start Solenoid Test Adapter Kit....2597
          Digital Manometer....2597
          EGR Cooler Leak Detection Test Kit....2598
          Engine Brake Kit....2598
          Fuel Block Off Tool....2598
          Fuel Injector Cups....2598
          Fuel Inlet Restriction and Aeration Tool....2599
          Fuel Line Coupler....2599
          Fuel Line Disconnect Tool 11.8 mm....2599
          Fuel Line Disconnect Tool 16 mm....2599
          Fuel Pressure Gauge....2600
          High Pressure Rail Plugs....2600
          High Pressure Return Line Tester....2601
          Pressure Test Kit....2602
          Radiator Pressure Test Kit....2602
          Slack Tube? Manometer....2603
          UV Leak Detection Kit....2604
          Vacuum Analyzer and Fuel Pump Tester....2604
      Table of Contents....2605
        Abbreviations and Acronyms....2607
          Abbreviations and Acronyms....2607
      Table of Contents....2613
        Terminology....2615
          Terms....2615
      Table of Contents....2625
        All Ratings....2627
        MaxxForce? 11 (10.5 L)....2633
          330 hp @ 1700 rpm....2633
          370 hp @ 1700 rpm....2634
          390 hp @ 1700 rpm....2635
        MaxxForce? 13 (12.4 L)....2636
          410 hp @ 1700 rpm....2636
          430 hp @ 1700 rpm....2637
          475 hp @ 1700 rpm....2638
      Table of Contents....2639
        Signal Values....2641
      Table of Contents....2649
        Description....2651
  tables....2081
    Technical Service Literature....2081
    MaxxForce? 11 and 13 Diesel Engines....2088
    Engine Brake Solenoid Specifications....2181
    Engine Brake Oil Pressure Requirements....2183
    Normal fuel return flow with number of connected injectors....2248
    Example....2275
    Example....2276
    Example....2277
    Example....2278
    SPN 171 FMI 2 ? AAT signal does not agree with other sensors....2280
    Sensor Circuit Check With ServiceMaxx? Software....2281
    Connector Voltage Check Without ServiceMaxx? Software....2281
    Harness Resistance Check....2281
    SPN 3251 FMI 14 ? DPFDP sensor pressure hoses reversed....2288
    SPN 3480 FMI 0 ? AFTFP1 too high while dosing....2288
    SPN 3480 FMI 1 ? AFTFP1 too low while dosing....2288
    SPN 3481 FMI 7 ? Incorrect dosing pressure, multiple events....2288
    SPN 3556 FMI 0 ? AFT Fuel Pressure 2 Excessively High....2289
    SPN 3556 FMI 1 ? AFT Fuel Pressure 2 Below Desired....2289
    SPN 3556 FMI 7 ? AFT Fuel Injector not responding as expected....2289
    SPN 3719 FMI 15 ? DPF Soot Load - Lowest (level 1/3)....2289
    SPN 3719 FMI 16 ? DPF Soot Load - Moderate (level 2/3)....2289
    SPN 4077 FMI 0 ? AFTFP2 too high while dosing....2290
    SPN 4077 FMI 1 ? AFTFP2 too low while dosing....2290
    SPN 4766 FMI 10 ? DPF Regeneration feedback fault....2290
    SPN 4766 FMI 20 ? DOC Outlet Temp above maximum desired....2290
    SPN 4766 FMI 21 ? DOC Outlet Temp below minimum desired....2291
    SPN 5319 FMI 31 ? DPF incomplete Regeneration....2291
    Entry Conditions for a Rolling Regen....2333
    Entry Conditions for a Parked Regen....2334
    Sensor Compare Checks....2336
    Exhaust Restriction Test....2336
    Check Rolling Regen Inhibitors....2338
    Check Parked Regen Inhibitors....2339
    Parked Regen Checks....2340
    Connector Voltage Check ? AFTFD Disconnected....2350
    Operational Voltage Check....2351
    Actuator Resistance Check....2351
    Harness Resistance Check....2351
    Sensor Circuit Check....2354
    Pinpoint Diagnostics Without ServiceMaxx? Software....2354
    Harness Resistance Check....2355
    Sensor Circuit Check....2358
    Pinpoint Diagnostics Without ServiceMaxx? Software....2358
    Harness Resistance Check....2358
    Connector Voltage Check ? AFTFSV Disconnected....2360
    Operational Voltage Check....2360
    Actuator Resistance Check....2360
    Harness Resistance Check....2361
    SPN 102 FMI 16 ? Intake Manifold Pressure Overboost ....2364
    SPN 102 FMI 18 ? Intake Manifold Pressure Underboost....2364
    SPN 1173 FMI 16 ? TC2CIT signal above desired (Interstage CAC under cooling)....2364
    SPN 2630 FMI 16 ? CACOT Undercooling....2365
    SPN 2659 FMI 21 ? EGR Low Flow Rate detected....2365
    Sensor Circuit Check....2372
    Pinpoint Diagnostics Without ServiceMaxx? Software....2372
    Harness Resistance Check....2373
    Operational Voltage Check....2373
    SPN 2630 FMI 2 ? CACOT signal does not agree with other sensors....2375
    Sensor Circuit Check With ServiceMaxx? Software....2376
    Connector Voltage Check Without ServiceMaxx? Software....2376
    Harness Resistance Check....2376
    Sensor Resistance Check....2378
    Connector Voltage Check Without ServiceMaxx? software....2378
    Harness Resistance Check....2378
    Programmable Parameters....2379
    Switch Checks....2380
    Connector Voltage Check....2381
    Operational Voltage Check....2381
    Actuator Resistance Check....2381
    Harness Resistance Check....2382
    Sensor Resistance Check....2383
    Harness Resistance Check....2384
    Operational Checks....2384
    Sensor Resistance Check....2385
    Harness Resistance Check....2386
    Operational Checks....2386
    SPN 636 FMI 2 ? CMP and CKP Synchronization Error....2386
    Connector Voltage Check....2388
    Operational Voltage Check....2388
    Actuator Resistance Check....2388
    Harness Resistance Check....2388
    Cold Soak Sensor Compare Check With ServiceMaxx? Software....2390
    SPN 626 FMI 18 ? Cold Start Assist fault: Lack of heat in the Intake Manifold ....2390
    Voltage Check on CSFI - Actuator Test....2390
    Amperage Draw Check - Actuator Test....2390
    Voltage Checks on Relay Connector....2391
    Voltage Checks on Relay - Actuator Test....2392
    CSFI Resistance Check....2393
    Harness Resistance Check....2393
    Connector Voltage Check ? CSFS Disconnected....2395
    Operational Voltage Check....2395
    Actuator Resistance Check....2395
    Harness Resistance Check....2395
    SPN 4765 FMI 2 ? DOCIT signal does not agree with other exhaust sensors....2400
    Sensor Circuit Check With ServiceMaxx? Software....2401
    Connector Voltage Check Without ServiceMaxx? Software....2401
    Harness Resistance Check....2401
    SPN 4766 FMI 2 ? DOCOT signal does not agree with other exhaust sensors....2403
    Sensor Circuit Check With ServiceMaxx? Software....2404
    Connector Voltage Check Without ServiceMaxx? Software....2404
    Harness Resistance Check....2404
    SPN 3251 FMI 2 ? DPFDP above or below desired level....2406
    Sensor Circuit Check With ServiceMaxx? Software....2407
    Connector Voltage Check Without ServiceMaxx? Software....2407
    Harness Resistance Check....2407
    SPN 3246 FMI 2 ? DPFOT signal does not agree with other exhaust sensors....2409
    Sensor Circuit Check With ServiceMaxx? Software....2410
    Connector Voltage Check Without ServiceMaxx? Software....2410
    Harness Resistance Check....2410
    Connector Voltage Check ? EBPV Disconnected....2425
    Operational Voltage Check....2425
    Actuator Resistance Check....2425
    Harness Resistance Check....2426
    Connector Voltage Check ? ECB1 Disconnected....2428
    Operational Voltage Check....2428
    Actuator Resistance Check....2428
    Harness Resistance Check....2428
    Connector Voltage Check ? ECB2 Disconnected....2430
    Operational Voltage Check....2430
    Actuator Resistance Check....2430
    Harness Resistance Check....2430
    SPN 111 FMI 1 ? Low Engine Coolant level....2432
    Connector Voltage Check....2432
    Harness Resistance Check....2432
    SPN 158 FMI 15- ECM Switched voltage too HIGH....2434
    SPN 158 FMI 17- ECM Switched voltage too LOW....2434
    Voltage Checks at ECM....2434
    Voltage Checks for SPN 3597 FMI 4 ? ECM Power Output 1....2436
    Voltage Checks for SPN 3598 FMI 4 ? ECM Power Output 2....2436
    Voltage Checks for SPN 3599 FMI 4 ? ECM Power Output 3....2437
    Harness Resistance Check for SPN 3597 FMI 4 ? ECM Power Output 1....2437
    Harness Resistance Check for SPN 3598 FMI 4 ? ECM Power Output 2....2438
    Harness Resistance Check for SPN 3599 FMI 4 ? ECM Power Output 3....2438
    SPN 108 FMI 3- BARO signal Out of Range HIGH....2439
    SPN 108 FMI 4 - BARO signal Out of Range LOW....2439
    SPN 628 FMI 12 - ECM Memory Error....2440
    SPN 629 FMI 2- ECM Error- Level 2 Monitoring....2440
    SPN 629 FMI 8 - Engine Off timer fault....2440
    SPN 629 FMI 12 - ECM Internal chip Error....2440
    SPN 629 FMI 14 - ECM Internal component....2440
    SPN 1110 FMI 1 ? ECM Detects Fueling Without Demand....2440
    Cold Soak Sensor Compare Check With ServiceMaxx? Software....2442
    Sensor Circuit Check With ServiceMaxx? Software....2444
    Connector Voltage Check Without ServiceMaxx? Software....2444
    Harness Resistance Check....2444
    SPN 4076 FMI 16 ? ECT2 signal does not agree with other sensors (Cold soak)....2446
    Sensor Circuit Check With ServiceMaxx? Software....2446
    Connector Voltage Check Without ServiceMaxx? Software....2446
    Harness Resistance Check....2447
    Voltage Check at Single or Two-Speed EFC Connector - Actuator Test....2450
    Harness Resistance Check....2450
    SPN 412 FMI 2 ? EGRT signal does not agree with other sensors....2452
    Sensor Circuit Check With ServiceMaxx? Software....2453
    Connector Voltage Check Without ServiceMaxx? Software....2453
    Harness Resistance Check....2453
    SPN 27 FMI 7 ? EGRP does not agree with commanded position....2456
    Connector Voltage Check ? EGR Valve Disconnected....2456
    Operational Voltage Check....2456
    Harness Resistance Check....2457
    Sensor Circuit Check With ServiceMaxx? Software....2466
    Connector Voltage Check Without ServiceMaxx? Software....2467
    Harness Resistance Check....2467
    Sensor Circuit Check....2469
    Connector Voltage Check....2469
    Harness Resistance Check....2469
    Sensor Circuit Check With ServiceMaxx? Software....2471
    Pinpoint Diagnostics Without ServiceMaxx? Software....2471
    Harness Resistance Check....2471
    Connector Voltage Check ? ETV Disconnected....2473
    Operational Voltage Check....2474
    Harness Resistance Check....2474
    SPN 94 FMI 0 ? Fuel pressure above maximum....2479
    Sensor Circuit Check With ServiceMaxx? Software....2480
    Connector Voltage Check Without ServiceMaxx? Software....2480
    Harness Resistance Check....2480
    Connector Voltage Check ? FPCV Disconnected....2482
    Operational Voltage Check....2482
    Harness Resistance Check....2482
    Sensor Circuit Check With ServiceMaxx? Software....2486
    Connector Voltage Check Without ServiceMaxx? Software....2487
    Harness Resistance Check....2487
    SPN 157 FMI 0 - FRP relief valve opening fault....2495
    SPN 157 FMI 14 - FRP Relief Valve failure....2495
    SPN 3055 FMI 0 - FRP exceeded maximum....2495
    SPN 3055 FMI 15 - FRP below minimum with maximum command....2495
    SPN 3055 FMI 16 - FRP not as expected ? Run High pressure pump test....2496
    SPN 3055 FMI 17 - FRP above maximum with minimum command....2496
    SPN 172 FMI 2 ? AIT signal does not agree with other sensors....2499
    Sensor Circuit Check With ServiceMaxx? Software....2500
    Connector Voltage Check Without ServiceMaxx? Software....2500
    Harness Resistance Check....2501
    Sensor Circuit Check With ServiceMaxx? Software....2505
    Connector Voltage Check Without ServiceMaxx? Software....2505
    Harness Resistance Check....2505
    Cold Soak Sensor Compare Check With ServiceMaxx? Software....2512
    SPN 105 FMI 2 ? IMT signal does not agree with other sensors....2512
    SPN 105 FMI 18 ? IMT signal not responding as expected....2512
    Sensor Circuit Check With ServiceMaxx? Software....2513
    Connector Voltage Check Without ServiceMaxx? Software....2513
    Harness Resistance Check....2513
    Injector 1 ? Resistance Checks Through Harness and Injector....2515
    Injector 2 ? Resistance Checks Through Harness and Injector....2516
    Injector 3 ? Resistance Checks Through Harness and Injector....2517
    Injector 4 ? Resistance Checks Through Harness and Injector....2518
    Injector 5 ? Resistance Checks Through Harness and Injector....2519
    Injector 6 ? Resistance Checks Through Harness and Injector....2520
    Connector Voltage Check....2524
    EST Communication Check....2524
    Harness Resistance Check....2524
    SPN 724 FMI 20 ? O2S adaptation above maximum limit / SPN 724 FMI 21 ? O2S adaptation below minimum limit....2529
    Connector Voltage Check Without ServiceMaxx? Software....2530
    Harness Resistance Check....2531
    Pinpoint O2S System Fault ....2531
    SPN 3223 FMI 1? O2S heater temperature below minimum....2531
    SPN 3223 FMI 17 ? O2S heater temperature below minimum at low battery PWR....2531
    O2S Calibration Procedure ? Using ServiceMaxx? Software....2531
    Connector Voltage Check....2533
    Harness Resistance Check....2534
    SPN 5541 FMI 2 ? TC1TOP signal does not agree with BARO....2536
    Sensor Circuit Check With ServiceMaxx? Software....2536
    Connector Voltage Check Without ServiceMaxx? Software....2537
    Harness Resistance Check....2538
    Connector Voltage Check ? TC1WC Disconnected....2540
    Operational Voltage Check....2540
    Actuator Resistance Check....2540
    Harness Resistance Check....2540
    Connector Voltage Check ? TC2WC Disconnected....2542
    Operational Voltage Check....2542
    Actuator Resistance Check....2542
    Harness Resistance Check....2542
    SPN 1173 FMI 2 ? TC2CIT signal does not agree with other sensors....2544
    Sensor Circuit Check....2545
    Pinpoint Diagnostics Without ServiceMaxx? Software....2545
    Harness Resistance Check....2546
    SPN 84 FMI 2 - Vehicle speed anti-tampering fault....2550
    TOSS / VSS Connector Voltage Check Without ServiceMaxx? Software....2550
    TOSS / VSS Sensor Continuity Check Without ServiceMaxx? Software....2550
    Harness Resistance Check....2551
    TOSS / VSS Operational Check Without ServiceMaxx? Software....2551
    SPN 191 FMI 2 TOSS / VSS signal erratic, intermittent, or incorrect....2552
    SPN 191 FMI 3 TOSS / VSS signal out of range HIGH....2552
    SPN 191 FMI 4 TOSS / VSS signal out of range LOW....2552
    SPN 191 FMI 16 TOSS / VSS reading higher then limit....2553
    Voltage Checks for SPN 3509 FMI 14 ? VREF1....2557
    Voltage Checks for SPN 3510 FMI 14 ? VREF2....2558
    Voltage Checks for SPN 3511 FMI 14 ? VREF3....2558
    Voltage Checks for SPN 3512 FMI 14 ? VREF4....2559
    Voltage Checks for SPN 3513 FMI 14 ? VREF5....2559
    Voltage Checks for SPN 3514 FMI 14 ? VREF6....2560
    Harness Resistance Check for SPN 3509 FMI 14 ? VREF1....2560
    Harness Resistance Check for SPN 3510 FMI 14 ? VREF2....2560
    Harness Resistance Check for SPN 3511 FMI 14 ? VREF3....2560
    Harness Resistance Check for SPN 3512 FMI 14 ? VREF4....2561
    Harness Resistance Check for SPN 3513 FMI 14 ? VREF5....2561
    Harness Resistance Check for SPN 3514 FMI 14 ? VREF6....2561
    Voltage Check....2563
    Connector Resistance Check to GND....2564
    Harness Resistance Check....2564
    Key-On Engine-Off....2627
    Engine Cranking....2627
    Low Idle, no load, stabilized engine operating temperature....2628
    High Idle, no load, stabilized engine operating temperature....2629
    Full load, rated speed on dynamometer, stabilized engine operating temperature....2629
    Component Specifications....2630
    Actuator Output State....2631
    Cold Start Assist System....2632
    Crankcase Pressure....2632
    EBPV Rod Extension....2632
    TC2WC Rod Extension....2632
0000001741 - MaxxForce 11 and 13 Engine Diagnostic Manual (2014-04)....2654
  toc....2656
    Table of Contents....2656
    Safety Terminology....2660
    Safety Instructions....2660
    Work Area....2660
    Safety Equipment....2660
    Protective Measures....2660
    Vehicle....2660
    Engine....2660
    Fire Prevention....2660
    Batteries....2661
    Compressed Air....2661
    Tools....2661
    Fluids Under Pressure....2661
    Fuel....2661
    Removal of Tools, Parts, and Equipment....2661
      Table of Contents....2662
        Engine Identification....2664
          Engine Serial Number....2664
          Engine Serial Number Examples....2664
          Engine Serial Number Codes....2664
          Engine Emission Label ....2664
          Engine Accessory Labels and IdentificationPlates....2665
          Engine Specifications....2665
            Heavy Duty On Board Diagnostics (HD-OBD)....2667
            Engine Description....2667
            Optional Equipment....2668
            Chassis Mounted Equipment....2668
          Engine Component Locations....2669
        Air Management System....2673
          Airflow....2674
          Turbochargers....2675
          Air Control Valve (ACV)....2676
          Boost Control....2676
          Low Pressure Charge Air Cooler (LPCAC)....2677
          High Pressure Charge Air Cooler (HPCAC)....2677
          High Pressure Boost Pressure (HPBP) Sensor ....2677
          High Pressure Boost Temperature (HPBT) Sensor ....2677
          Low Pressure Boost Pressure (LPBP) and Low Pressure Boost Temperature (LPBT) Sensors ....2677
          Exhaust Gas Recirculation (EGR) System....2678
          EGR System Overview....2679
          EGR Flow....2679
          EGR System Control....2679
          EGRV Control....2679
          EGR ? Open Loop....2680
          EGR ? Closed Loop ....2680
          EGR Flow Cooling....2680
          Aftertreatment (AFT) System....2681
            Diesel Particulate Filter (DPF)....2682
            Diesel Oxidation Catalyst (DOC)....2682
            Aftertreatment (AFT) System Conditions and Responses....2682
            Downstream Fuel Injection....2683
            Downstream Injection (DSI) Unit....2684
            Aftertreatment Fuel Injector (AFI)....2684
          Crankcase Oil Separator....2685
        Fuel Management System....2687
          Fuel System Components....2687
          Fuel Flow....2688
          Low Pressure Fuel System....2689
          Chassis Mounted Filter/Water Separator....2689
          Fuel Primer Pump Assembly....2689
          Low Pressure (LP) Fuel Pump....2690
          Fuel Filter Assembly....2690
          High Pressure Fuel System....2691
          High Pressure (HP) Pump....2692
          Fuel Pressure Control Valve (FPCV)....2692
          Fuel Rail....2692
          Fuel Rail Pressure (FRP) Sensor....2692
          Rail Pressure Limiting Valve....2692
          Injectors....2692
        Inlet Air Heater System....2692
          Inlet Air Heater System Components....2692
          Inlet Air Heater Fuel Igniter (IAHFI)....2692
          Inlet Air Heater Relay (IAHR)....2693
          Inlet Air Heater Fuel Solenoid (IAHFS) Valve....2693
          Inlet Air Heater System Operation....2693
        Oil Flow and Components....2694
        Crankcase Oil Separator....2696
        Remote Mounted Centrifugal Oil Filter (Optional)....2697
        Engine Cooling System....2698
          Cooling System Flow....2698
          Thermostat Operation....2699
          Coolant Control Valve (CCV) assembly operation....2700
          Coolant Flow Valve (CFV)....2700
          Coolant Mixer Valve (CMV)....2700
        Engine Brake System....2701
          Engine Brake Control System Components....2701
          Engine Brake System Description....2702
          Engine Brake System Operation....2702
        Electronic Control System....2703
          Electronic Control System Components....2703
            Operation and Function....2703
            Reference Voltage (VREF)....2703
            Signal Conditioner....2703
            Microprocessor....2703
            Diagnostic Trouble Codes....2703
            Microprocessor Memory....2703
            ROM....2703
            RAM....2703
            Actuator Control....2704
          Actuators....2704
            Coolant Control Valve (CCV)....2704
            Exhaust Back Pressure Valve (EBPV) Control....2704
            Exhaust Gas Recirculation (EGR) Valve ....2704
            Air Control Valve (ACV)....2704
            Inlet Air Heater Relay (IAHR)....2704
            Inlet Air Heater Fuel Solenoid (IAHFS) Valve....2705
            Engine Throttle Valve (ETV)....2705
            Fuel Pressure Control Valve (FPCV)....2705
            Aftertreatment Fuel Doser (AFTFD)....2705
            Aftertreatment Fuel Shutoff Valve (AFTFSV)....2705
          Engine and Vehicle Sensors....2705
            Thermistor Sensors....2705
            Aftertreatment Temperature Sensors....2706
            Engine Coolant Temperature (ECT) Sensors....2706
            Engine Oil Temperature (EOT) Sensor....2706
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....2706
            Charge Air Cooler Outlet Temp (CACOT) Sensor....2706
            Intake Manifold Temperature (IMT) Sensor....2706
            Exhaust Gas Recirculation Temperature (EGRT) Sensor....2707
            Ambient Air Temperature (AAT) Sensor....2707
            Variable Capacitance Sensors....2707
            DPF Differential Pressure (DPFDP) Sensor....2707
            Fuel Delivery Pressure (FDP) Sensor....2707
            Engine Oil Pressure (EOP) Sensor....2707
            Fuel Rail Pressure (FRP) Sensor....2707
            Intake Manifold Pressure (IMP) Sensor....2708
            Aftertreatment Fuel Inlet Sensor (AFTFIS) ....2708
            Aftertreatment Fuel Pressure 2 (AFTFP2) sensor....2708
            Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....2708
            Magnetic Pickup Sensors....2708
            Crankshaft Position (CKP) Sensor....2709
            Camshaft Position (CMP) Sensor....2709
            Vehicle Speed Sensor (VSS)....2709
            Crankcase Oil Separator Speed (CCOSS) sensor....2709
            Potentiometer Sensors....2709
            Accelerator Pedal Position (APP)....2709
            Switches....2710
            Driveline Disengagement Switch (DDS)....2710
            Engine Coolant Level (ECL) Switch....2710
            Oil Level Sensor (OLS)....2710
          Additional Sensors....2710
            Oxygen Sensor (O2S)....2710
            Humidity Sensor (HS)....2710
      Table of Contents....2712
        Standard Electronic Control Features....2714
          Aftertreatment (AFT) System....2714
          Cold Ambient Protection (CAP)....2714
          Inlet Air Heater....2714
          Coolant Temperature Compensation (CTC)....2714
          Data Plate....2714
          Electronic Speedometer and Tachometer....2715
          Engine Crank Inhibit (ECI)....2715
          Engine Electronic Governor Control....2715
          Engine Fan Control (EFC)....2715
          Event Logging System ....2715
          Fast Idle Advance....2715
          J1939 Datalink ....2716
          Password Protection....2716
          Service Diagnostics....2716
          Trip Reporting....2716
          Vehicle Setup....2716
        Optional Electronic Control Features....2717
          Cruise Control....2717
          Driver Reward....2717
           MaxxForce? Engine Brake....2717
          Engine Warning Protection System (EWPS)....2717
          Gear Down Protection (GDP)....2717
          Idle Shutdown Timer (IST)....2718
          Progressive Shift....2718
          Power Take Off (PTO) - In Cab....2718
          Power Take Off (PTO) - Remote....2718
          Service Interval....2719
          Traction Control....2719
          Up-Shift Indicator....2719
          Road Speed Limiter....2719
      Table of Contents....2720
        Session Files....2722
        Diagnostic Trouble Code (DTC)....2722
          Suspect Parameter Number (SPN) ....2722
          Failure Mode Indicator (FMI)....2722
          Pending....2722
          Active....2722
          Previously Active....2722
          Freeze Frame Data....2722
        ECM Programmable Features ....2723
        Connecting EST with ServiceMaxx? Software to Engine....2723
        Service Bay Tests....2723
          Engine Off Tests....2723
            Actuator Test....2723
            Continuous Monitor Test....2723
            DPF Servicing....2723
            Relative Compression Test....2724
          Engine Running Tests....2724
            Air Management Test....2724
            High Pressure Pump Test....2725
            Cylinder Cutout Test....2726
            Multi-Cylinder Cutout Test....2727
            Hot Run Sensor Comparison Test....2729
            Purpose....2729
            Tools Required....2729
            Onboard Filter Cleanliness Test....2731
        Service Tool Procedures....2732
          Engine Off Procedures....2732
            Inlet Air Heater....2732
            Oxygen Sensor Calibration....2732
            Injector Quantity Adjustment....2732
          Engine Running Procedures....2732
            Engine Fan....2732
      Table of Contents....2734
        Coolant System....2736
          Coolant Loss....2736
          Symptom....2736
          Possible Causes....2736
          Tools....2736
          Procedure....2736
          Coolant Overflow....2737
          Symptom....2737
          Possible Causes....2737
          Tools....2737
          Procedure....2738
          Coolant Leak to Exhaust....2739
          Symptoms....2739
          Possible Causes....2739
          Tools....2739
            Aftertreatment Fuel Injector (AFI) Coolant Leak Inspection....2740
            EGR Cooler Leak Inspection....2740
          Coolant Leak to Fuel ....2741
          Symptom....2741
          Possible Causes....2741
          Tools....2741
          Procedure....2741
          Coolant Leak to Intake....2741
          Symptom....2741
          Possible Causes....2741
          Tools....2741
          Procedure....2742
          Coolant Leak to Lube Oil....2742
          Symptom....2742
          Possible Causes....2742
          Tools....2742
            Lube Oil Contamination Inspection....2742
            Cylinder Head Leak Test....2744
            Procedure....2744
          Coolant Over-Temperature....2744
          Symptom....2744
          Possible Causes....2744
          Tools....2744
            Coolant Over-Temperature Conditions Inspection....2744
            Coolant Over-Temperature ? Engine Cooling....2746
            Procedure....2746
          Cooling System Components....2747
          Cooling System Flow....2748
          Thermostat Operation....2748
          Coolant Control Valve (CCV) Assembly and Coolant Mixer Valve (CMV) Operation....2749
          Coolant Control Valve (CCV) Test....2750
        Lubrication System....2752
          Visual Oil Level Inspection....2752
          Incorrect Maintenance ....2752
          Dilution from Coolant....2752
          Power Steering Fluid Leak to Lube Oil....2752
          Symptom....2752
          Possible Causes....2752
          Procedure....2752
          Lube Oil to Coolant....2752
          Symptom....2752
          Possible Causes....2752
          Tools....2752
          Procedure....2753
          Lube Oil to Intake....2753
          Symptom....2753
          Possible Causes....2753
          Procedure....2753
          Lube Oil to Exhaust....2753
          Symptom....2753
          Possible Causes....2753
          Procedure....2753
          Low Oil Pressure....2754
          Symptom....2754
          Possible Causes....2754
          Tools....2754
          Procedure....2755
        Fuel System....2757
          Excessive Fuel Consumption....2757
          Symptom....2757
          Possible Causes....2757
          Operator effects....2757
          Application effects....2757
          Chassis effects....2757
          Engine effects....2757
          Procedure....2757
          Fuel in Coolant....2758
          Symptom....2758
          Possible Causes....2758
          Tools....2758
          Procedure....2758
          Fuel in Lube Oil....2759
          Symptom....2759
          Possible Causes....2759
          Tools....2759
          Procedure....2759
          Fuel to Intake....2760
          Symptom....2760
          Possible Causes....2760
          Procedure....2760
          Fuel to Exhaust....2760
          Symptom....2760
          Possible Causes....2760
          Tools....2760
          Procedure....2760
          Fuel Pressure and Aeration....2760
          Symptom....2760
          Possible Cause....2760
          Procedure....2761
          Water in Fuel....2761
          Symptoms....2761
          Possible Causes....2761
          Tools....2761
          Procedure....2761
          Priming the Fuel System....2762
          Procedure....2762
        Engine Brake System....2764
          Engine Brake Inspection....2764
          Symptom....2764
          Possible Causes....2764
          Tools....2764
          Preliminary Steps....2764
          Engine Brake does not Turn on/Slow to Turn On....2765
          Engine Brake does not Turn Off/Slow to Turn Off....2765
          Engine Fails to Start....2765
          Engine Brake Weak in Effect or Low on Engine Brake Power....2766
          Engine Brake Slow to Operate or Weak in Effect....2766
          Oil Pressure Dropping Below Minimum Required for Engine Brake Operation....2767
          One or More Cylinders Fail to Stop Braking or Engine Stalls....2767
          Engine Misses or Loses Power....2767
      Table of Contents....2768
        Diagnostics Form EGED-475....2770
          Diagnostics Form Vehicle Information and Complaint Page....2771
        Required Test Procedures....2773
          1. Initial Key ON Check....2773
          Purpose....2773
          Tools....2773
          Procedure....2773
          2. Visual Inspection....2773
          Purpose....2773
          Tools....2773
            Engine Oil....2773
            Engine Coolant Level....2774
            Electrical System....2774
            Intake Air....2774
            Charge Air Cooler (CAC) System....2774
            Exhaust System....2775
            Air Tanks....2775
            Fuel Level....2775
            Fuel Line Routing and Condition....2775
            Primary Fuel Filter Inspection....2775
            Fuel Quality Check....2777
            Purpose....2777
            Tools....2777
            Procedure....2777
          3. Electronic Service Tool (EST) Connection and Data Recording....2778
          Purpose....2778
          Tools....2778
          Procedure....2778
          4. Check for Diagnostic Trouble Codes (DTCs)....2781
          Purpose....2781
          Tools....2781
          Procedure....2781
          5. Engine Cranking....2782
          Purpose....2782
          Tools....2782
          Procedure....2782
        Special Test Procedures....2783
          Fuel System....2783
          Low-pressure Fuel System....2784
            Fuel System Priming....2785
            Purpose....2785
            Tools....2785
            Procedure....2785
            Fuel Delivery Pressure (FDP) Test....2786
            Purpose....2786
            Tools....2786
            Procedure....2786
            Fuel Dead Head Test....2787
            Purpose....2787
            Tools....2787
            Procedure....2787
            Fuel Aeration Test....2788
            Purpose....2789
            Tools....2789
            Procedure....2789
            Aeration Test Point 1....2789
            Aeration Test Point 2....2789
            Fuel Restriction Test....2790
            Purpose....2791
            Tools....2791
            Procedure....2791
            Restriction Test Point 1....2791
            Restriction Test Point 2....2791
            Restriction Test Point 3....2791
          High-pressure Fuel System....2792
            Fuel Rail Pressure (FRP) Circuit Test....2792
            Purpose....2792
            Tools....2792
            Procedure....2792
            High-pressure Pump Inlet Pressure Test....2793
            Purpose....2793
            Tools....2793
            Procedure....2793
            Fuel Rail Pressure (FRP) Return Flow Test....2794
            Purpose....2794
            Tools....2794
            Fuel Rail Pressure (FRP) Return Flow Test Part 1....2794
            Fuel Rail Pressure (FRP) Return Flow Test Part 2....2794
            Fuel Rail Pressure (FRP) Leak Isolation....2795
            Purpose....2795
            Tools....2795
            Procedure....2795
            HP Pump Fuel Return Pressure Test....2796
            Purpose....2796
            Tools....2796
            Procedure....2796
            HP Pump Return Flow Test....2796
            Purpose....2796
            Tools....2796
            Procedure....2796
          Inlet Air Heater System....2797
            Inlet Air Heater System Test....2797
            Purpose....2797
            Tools....2797
            Procedure....2797
            Inlet Air Heater Fuel Igniter (IAHFI) Test....2798
            Purpose....2798
            Tools....2798
            Procedure....2798
            Fuel Supply at Inlet Air Heater Fuel Solenoid (IAHFS) Test....2799
            Purpose....2799
            Tools....2799
            Procedure....2799
            Fuel Supply at Inlet Air Heater Fuel Igniter (IAHFI) Test....2800
            Purpose....2800
            Tools....2800
            Procedure....2800
      Table of Contents....2802
        Diagnostics Form EGED-530....2804
          Diagnostics Form Vehicle Information and Complaint Page....2805
        Required Test Procedures....2807
          1. Initial Key ON Check....2807
          Purpose....2807
          Tools....2807
          Procedure....2807
          2. Visual Inspection....2807
          Purpose....2807
          Tools....2807
            Engine Oil....2808
            Engine Coolant Level....2808
            Electrical System....2808
            Intake Air....2809
            Charge Air Cooler (CAC) System....2809
            Exhaust System....2809
            Vehicle Air Tanks....2809
            Fuel Level....2809
            Primary Fuel Filter Inspection....2809
            Fuel Quality Check....2811
            Purpose....2811
            Tools....2811
            Procedure....2811
          3. Electronic Service Tool (EST) Connection and Data Recording....2812
          Purpose....2812
          Tools....2812
          Procedure....2812
          4. Check for Diagnostic Trouble Codes (DTCs)....2815
          Purpose....2815
          Tools....2815
          Procedure....2815
          5. Engine Low Idle to High Idle....2816
          Purpose....2816
          Tools....2816
          Procedure....2816
          6. KOER Air Management Test....2818
          Purpose....2818
          Tools....2818
          Procedure....2818
          7. Road Test (Full load to highway speed)....2818
          Purpose....2818
          Tools....2818
          Procedure....2818
        Special Test Procedures....2820
          Air Control Valve (ACV) Tests....2820
          Purpose....2820
          Tools....2820
            Exhaust Back Pressure Valve (EBPV)....2820
            Turbocharger 2 Wastegate Control (TC2WC)....2821
          Fuel System....2822
          Low-pressure Fuel System....2823
            Fuel Delivery Pressure (FDP) Test....2824
            Purpose....2824
            Tools....2824
            Procedure....2824
            Fuel Dead Head Test....2825
            Purpose....2825
            Tools....2825
            Procedure....2825
            Fuel Aeration and Restriction Tests....2827
            Aeration Test....2827
            Purpose....2828
            Tools....2828
            Aeration Test Point 1....2828
            Procedure....2828
            Aeration Test Point 2....2828
            Restriction Test....2829
            Purpose....2830
            Tools....2830
            Procedure....2830
            Test Point 1....2830
            Test Point 2....2830
            Test Point 3....2830
          High-pressure Fuel System....2831
            High-pressure Pump Inlet Pressure Test....2832
            Purpose....2832
            Tools....2832
            Procedure....2832
            Fuel Rail Pressure (FRP) Return Flow Test....2833
            Purpose....2833
            Tools....2833
            Fuel Rail Pressure (FRP) Return Flow Test Part 1....2833
            Fuel Rail Pressure (FRP) Return Flow Test Part 2....2833
            Fuel Rail Pressure (FRP) Leak Isolation....2834
            Purpose....2834
            Tools....2834
            Procedure....2834
            HP Pump Fuel Return Pressure Test....2835
            Purpose....2835
            Tools....2835
            Procedure....2835
          Crankcase Oil Breather Separator Test....2836
          Purpose....2836
          Tools....2836
          Procedure....2836
          Crankcase Pressure Test....2836
          Purpose....2836
          Tools....2836
          Procedure....2836
          Cylinder Performance Test ? Step 1....2838
          Relative Compression Test....2838
          Purpose....2838
          Tools....2838
          Procedure....2838
          Possible Causes....2838
          Cylinder Performance Test ? Step 2....2839
          Cylinder Cutout Test....2839
          Purpose....2839
          Tools....2839
          Possible Causes....2839
          Procedure....2839
          Injector Replacement....2840
          Purpose....2840
          Tools....2840
          Procedure....2840
          Fuel Pressure Control Valve (FPCV) Test....2841
          Purpose....2841
          Tools....2841
          Procedure....2841
          Charge Air Cooler (CAC) Pressure Test....2841
          Procedure....2841
      Table of Contents....2842
        Diagnostic Trouble Codes (DTCs) and Sub-section Diagnostics Page Locations....2844
        Diagnostics Form 0000002941 Usage....2854
        Diagnostics Form Example ....2854
        HD-OBD System Description....2855
        Diagnostic Procedure Process With Examples....2858
        Pin-grip Inspection....2858
        Circuit Diagnostics....2864
          AAT Sensor (Ambient Air Temperature)....2864
            Overview....2864
            Tools Required....2865
            SPN 171 FMI 2 - AAT signal erratic, intermittent, or incorrect....2866
            Fault Overview....2866
            Malfunction Indicator Lamp (MIL) Reaction....2866
            Associated Faults....2866
            Fault Facts....2866
            Drive Cycle to Determine Fault Status....2866
            Possible Causes....2867
            SPN 171 FMI 3- AAT Signal Out of Range HIGH....2869
            Fault Overview....2869
            Malfunction Indicator Lamp (MIL) Reaction....2869
            Drive Cycle to Determine Fault Status....2869
            Possible Causes....2869
            SPN 171 FMI 4- AAT Signal Out of Range LOW....2872
            Fault Overview....2872
            Malfunction Indicator Lamp (MIL) Reaction....2872
            Drive Cycle to Determine Fault Status....2872
            Possible Causes....2872
          AFT (Aftertreatment) System....2874
            Overview....2881
            Tools Required....2881
            SPN 3251 FMI 0 - DPFDP excessively HIGH (Restricted filter)....2882
            Fault Overview....2882
            Malfunction Indicator Lamp (MIL) Reaction....2882
            Associated Faults....2882
            Drive Cycle to Determine Fault Status....2882
            DPFDP sensor pressure hoses reversed....2888
            SPN 3251 FMI 21 - DPFDP excessively LOW (Sensor/circuit fault or missing DPF)....2889
            Fault Overview....2889
            Malfunction Indicator Lamp (MIL) Reaction....2889
            Associated Faults....2889
            Drive Cycle to Determine Fault Status....2889
            SPN 3471 FMI 1 - Fuel Pressure 1 Below Desired....2892
            Fault Overview....2892
            Malfunction Indicator Lamp (MIL) Reaction....2892
            Associated Faults....2892
            Drive Cycle to Determine Fault Status....2892
            SPN 3471 FMI 7 - Fuel Doser Valve not responding as expected....2897
            Fault Overview....2897
            Malfunction Indicator Lamp (MIL) Reaction....2897
            Associated Faults....2897
            Drive Cycle to Determine Fault Status....2897
            SPN 3480 FMI 0 - AFTFP1 too high while dosing....2903
            Fault Overview....2903
            Malfunction Indicator Lamp (MIL) Reaction....2903
            Associated Faults....2903
            Drive Cycle to Determine Fault Status....2903
            SPN 3480 FMI 1- AFTFP1 too low while dosing....2907
            Fault Overview....2907
            Malfunction Indicator Lamp (MIL) Reaction....2907
            Associated Faults....2907
            Drive Cycle to Determine Fault Status....2907
            SPN 3481 FMI 7 - Incorrect dosing pressure, multiple events....2911
            Fault Overview....2911
            Malfunction Indicator Lamp (MIL) Reaction....2911
            Associated Faults....2911
            Drive Cycle to Determine Fault Status....2911
            SPN 3556 FMI 0 - AFT Fuel Pressure 2 excessively high....2915
            Fault Overview....2915
            Malfunction Indicator Lamp (MIL) Reaction....2915
            Associated Faults....2915
            Drive Cycle to Determine Fault Status....2915
            SPN 3556 FMI 1- AFT Fuel Pressure 2 below desired....2919
            Fault Overview....2919
            Malfunction Indicator Lamp (MIL) Reaction....2919
            Associated Faults....2919
            Drive Cycle to Determine Fault Status....2919
            SPN 3556 FMI 7 - AFT Fuel Injector not responding as expected....2923
            Fault Overview....2923
            Malfunction Indicator Lamp (MIL) Reaction....2923
            Associated Faults....2923
            Drive Cycle to Determine Fault Status....2923
            SPN 3750 FMI 31 - DPF Regen inhibited due to low exhaust temperatures....2928
            Fault Overview....2928
            Malfunction Indicator Lamp (MIL) Reaction....2928
            Associated Faults....2928
            Drive Cycle to Determine Fault Status....2928
            Fault Facts....2928
            Possible Causes....2928
            SPN 4077 FMI 0 - AFTFP2 too high while dosing....2930
            Fault Overview....2930
            Malfunction Indicator Lamp (MIL) Reaction....2930
            Associated Faults....2930
            Drive Cycle to Determine Fault Status....2930
            SPN 4077 FMI 1 - AFTFP2 too low while dosing....2934
            Fault Overview....2934
            Malfunction Indicator Lamp (MIL) Reaction....2934
            Associated Faults....2934
            Drive Cycle to Determine Fault Status....2934
            SPN 4766 FMI 10 - DPF Regeneration feedback fault....2938
            Fault Overview....2938
            Malfunction Indicator Lamp (MIL) Reaction....2938
            Associated Faults....2938
            Drive Cycle to Determine Fault Status....2938
            SPN 4766 FMI 20 - DOC Outlet Temp above maximum desired....2945
            Fault Overview....2945
            Malfunction Indicator Lamp (MIL) Reaction....2945
            Associated Faults....2945
            Drive Cycle to Determine Fault Status....2945
            SPN 4766 FMI 21 - DOC Outlet Temp below minimum desired....2951
            Fault Overview....2951
            Malfunction Indicator Lamp (MIL) Reaction....2951
            Associated Faults....2951
            Drive Cycle to Determine Fault Status....2951
            SPN 5298 FMI 2 - Reduced DOC Efficiency ? De-Rate....2957
            Fault Overview....2957
            Malfunction Indicator Lamp (MIL) Reaction....2957
            Associated Faults....2957
            Drive Cycle to Determine Fault Status....2957
            SPN 5319 FMI 31 - DPF Incomplete Regeneration....2964
            Fault Overview....2964
            Malfunction Indicator Lamp (MIL) Reaction....2964
            Associated Faults....2965
            Fault Facts....2965
            Drive Cycle to Determine Fault Status....2965
            Possible Causes....2965
            Aftertreatment System Overview....2969
            Types of Regens....2969
            Regen Inhibitors....2975
            Overview....2975
            Normal DPF Inlet....2979
            Normal DPF Outlet....2980
            Restricted DPF Inlet....2981
            DPF Contaminated with Coolant....2982
            DPF Contaminated with Oil....2983
            DPF Outlet Leaking Soot....2984
            External Damage to DPF....2985
            DPF Ceramic Filter Brick Measurement....2986
          AFTFD (Aftertreatment Fuel Doser)....2987
            Tools Required....2988
          AFTFIS (Aftertreatment Fuel Inlet Sensor)....2990
            Overview....2991
            Tools Required....2991
            3480 FMI 2 - AFTFP1 signal erratic, intermittent or incorrect....2993
            Fault Overview....2993
            Malfunction Indicator Lamp (MIL) Reaction....2993
            Associated Faults....2993
            Drive Cycle to Determine Fault Status....2993
            Possible Causes....2994
            3480 FMI 3 - AFTFP1 Signal Out of Range HIGH....2995
            Fault Overview....2995
            Malfunction Indicator Lamp (MIL) Reaction....2995
            Associated Faults....2995
            Fault Facts....2995
            Drive Cycle to Determine Fault Status....2995
            Possible Causes....2996
            3480 FMI 4 - AFTFP1 Signal Out of Range LOW....2998
            Fault Overview....2998
            Malfunction Indicator Lamp (MIL) Reaction....2998
            Associated Faults....2998
            Fault Facts....2998
            Drive Cycle to Determine Fault Status....2998
            Possible Causes....2999
            Pinpoint Diagnostics With ServiceMaxx? software....3001
          AFTFP2 (Aftertreatment Fuel Pressure 2 Sensor)....3003
            Tools Required....3004
            Pinpoint Diagnostics With ServiceMaxx? Software....3004
          AFTFSV (Aftertreatment Fuel Shutoff Valve)....3006
            Tools Required....3006
            3482 FMI 3 - AFT Fuel Shutoff Valve short to PWR (Open or High Resistance)....3008
            Fault Overview....3008
            Malfunction Indicator Lamp (MIL) Reaction....3008
            Drive Cycle to Determine Fault Status....3008
            Possible Causes....3009
            3482 FMI 4- AFT Fuel Shutoff Valve short to GND....3011
            Fault Overview....3011
            Malfunction Indicator Lamp (MIL) Reaction....3011
            Drive Cycle to Determine Fault Status....3011
            Possible Causes....3011
          AMS (Air Management System)....3013
            Tools Required....3014
            SPN 2659 FMI 20 - EGR High Flow Rate Detected....3017
            Fault Overview....3017
            Malfunction Indicator Lamp (MIL) Reaction....3017
            Associated Faults....3017
            Drive Cycle to Determine Fault Status....3018
          APP Sensor (Accelerator Pedal Position)....3020
            Overview....3020
            Tools Required....3021
            Pinpoint Diagnostics With ServiceMaxx? software....3022
          CACOT Sensor (Charge Air Cooler Outlet Temperature)....3025
            Overview....3026
            Tools Required....3026
            Pinpoint Diagnostics With ServiceMaxx? Software....3027
            SPN 2630 FMI 16 - CACOT Undercooling....3030
            Fault Overview....3030
            Malfunction Indicator Lamp (MIL) Reaction....3030
            Associated Faults....3030
            Drive Cycle to Determine Fault Status....3030
            Possible Causes....3031
          CCOSS Sensor (Crankcase Oil Separator Speed)....3033
            Tools Required....3033
            Pinpoint Crankcase Oil Separator: Not spinning fault....3033
          CCS (Cruise Control System)....3035
            Function....3035
            CCS Operation....3035
            CCS Pinpoint Diagnostics ? With ServiceMaxx? Software....3035
          CFV (Coolant Flow Valve)....3037
          CKP Sensor (Crankshaft Position)....3039
            Overview....3040
            Tools Required....3040
            SPN 637 FMI 8 - CKP signal noise....3042
            Fault Overview....3042
            Malfunction Indicator Lamp (MIL) Reaction....3042
            Drive Cycle to Determine Fault Status....3042
            Possible Causes....3042
            SPN 637 FMI 10 - CKP signal inactive....3046
            Fault Overview....3046
            Malfunction Indicator Lamp (MIL) Reaction....3046
            Drive Cycle to Determine Fault Status....3046
            Possible Causes....3046
          CMP Sensor (Camshaft Position)....3050
            Overview....3052
            Tools Required....3052
            SPN 636 FMI 2 - CMP and CKP Synchronization Error....3054
            Fault Overview....3054
            Malfunction Indicator Lamp (MIL) Reaction....3054
            Drive Cycle to Determine Fault Status....3054
            Possible Causes....3054
            SPN 636 FMI 8 - CMP signal noise....3058
            Fault Overview....3058
            Malfunction Indicator Lamp (MIL) Reaction....3058
            Drive Cycle to Determine Fault Status....3058
            Possible Causes....3058
            SPN 636 FMI 10 - CMP signal inactive....3062
            Fault Overview....3062
            Malfunction Indicator Lamp (MIL) Reaction....3062
            Drive Cycle to Determine Fault Status....3062
            Possible Causes....3062
          CMV (Coolant Mixer Valve)....3066
            Tools Required....3066
          IAHFI (Inlet Air Heater Fuel Igniter)....3068
            Overview....3069
            Tools Required....3069
            5548 FMI 4- Inlet Air Heater Fuel Ignitor short to GND....3070
            Fault Overview....3070
            Malfunction Indicator Lamp (MIL) Reaction....3070
            Drive Cycle to Determine Fault Status....3070
            Possible Causes....3070
            Cold Soak Sensor Compare Check With ServiceMaxx? Software....3073
          IAHFS (Inlet Air Heater Fuel Solenoid)....3078
            Tools Required....3078
          Cylinder Balance....3081
            Overview....3085
            Tools Required....3085
            SPN 651 FMI 13- Injector 1 programmable parameter error....3086
            Fault Overview....3086
            Malfunction Indicator Lamp (MIL) Reaction....3086
            Drive Cycle to Determine Fault Status....3086
            Possible Causes....3086
            SPN 651 FMI 16- Injector 1 Fuel quantity/timing high error....3088
            Fault Overview....3088
            Malfunction Indicator Lamp (MIL) Reaction....3088
            Associated Faults....3088
            Drive Cycle to Determine Fault Status....3088
            Possible Causes....3088
            SPN 651 FMI 18- Injector 1 Fuel quantity/timing low error....3090
            Fault Overview....3090
            Malfunction Indicator Lamp (MIL) Reaction....3090
            Associated Faults....3090
            Drive Cycle to Determine Fault Status....3090
            Possible Causes....3090
            SPN 652 FMI 13- Injector 2 programmable parameter error....3092
            Fault Overview....3092
            Malfunction Indicator Lamp (MIL) Reaction....3092
            Drive Cycle to Determine Fault Status....3092
            Possible Causes....3092
            SPN 652 FMI 16- Injector 2 Fuel quantity/timing high error....3094
            Fault Overview....3094
            Malfunction Indicator Lamp (MIL) Reaction....3094
            Associated Faults....3094
            Drive Cycle to Determine Fault Status....3094
            Possible Causes....3094
            SPN 652 FMI 18- Injector 2 Fuel quantity/timing low error....3096
            Fault Overview....3096
            Malfunction Indicator Lamp (MIL) Reaction....3096
            Associated Faults....3096
            Drive Cycle to Determine Fault Status....3096
            Possible Causes....3096
            SPN 653 FMI 13- Injector 3 programmable parameter error....3098
            Fault Overview....3098
            Malfunction Indicator Lamp (MIL) Reaction....3098
            Drive Cycle to Determine Fault Status....3098
            Possible Causes....3098
            SPN 653 FMI 16- Injector 3 Fuel quantity/timing high error....3100
            Fault Overview....3100
            Malfunction Indicator Lamp (MIL) Reaction....3100
            Associated Faults....3100
            Drive Cycle to Determine Fault Status....3100
            Possible Causes....3100
            SPN 653 FMI 18- Injector 3 Fuel quantity/timing low error....3102
            Fault Overview....3102
            Malfunction Indicator Lamp (MIL) Reaction....3102
            Associated Faults....3102
            Drive Cycle to Determine Fault Status....3102
            Possible Causes....3102
            SPN 654 FMI 13- Injector 4 programmable parameter error....3104
            Fault Overview....3104
            Malfunction Indicator Lamp (MIL) Reaction....3104
            Drive Cycle to Determine Fault Status....3104
            Possible Causes....3104
            SPN 654 FMI 16- Injector 1 Fuel quantity/timing high error....3106
            Fault Overview....3106
            Malfunction Indicator Lamp (MIL) Reaction....3106
            Associated Faults....3106
            Drive Cycle to Determine Fault Status....3106
            Possible Causes....3106
            SPN 654 FMI 18- Injector 4 Fuel quantity/timing low error....3108
            Fault Overview....3108
            Malfunction Indicator Lamp (MIL) Reaction....3108
            Associated Faults....3108
            Drive Cycle to Determine Fault Status....3108
            Possible Causes....3108
            SPN 655 FMI 13- Injector 5 programmable parameter error....3110
            Fault Overview....3110
            Malfunction Indicator Lamp (MIL) Reaction....3110
            Drive Cycle to Determine Fault Status....3110
            Possible Causes....3110
            SPN 655 FMI 16- Injector 5 Fuel quantity/timing high error....3112
            Fault Overview....3112
            Malfunction Indicator Lamp (MIL) Reaction....3112
            Associated Faults....3112
            Drive Cycle to Determine Fault Status....3112
            Possible Causes....3112
            SPN 655 FMI 18- Injector 5 Fuel quantity/timing low error....3114
            Fault Overview....3114
            Malfunction Indicator Lamp (MIL) Reaction....3114
            Associated Faults....3114
            Drive Cycle to Determine Fault Status....3114
            Possible Causes....3114
            SPN 656 FMI 13- Injector 6 programmable parameter error....3116
            Fault Overview....3116
            Malfunction Indicator Lamp (MIL) Reaction....3116
            Drive Cycle to Determine Fault Status....3116
            Possible Causes....3116
            SPN 656 FMI 16- Injector 6 Fuel quantity/timing high error....3118
            Fault Overview....3118
            Malfunction Indicator Lamp (MIL) Reaction....3118
            Associated Faults....3118
            Drive Cycle to Determine Fault Status....3118
            Possible Causes....3118
            SPN 656 FMI 18- Injector 6 Fuel quantity/timing low error....3120
            Fault Overview....3120
            Malfunction Indicator Lamp (MIL) Reaction....3120
            Associated Faults....3120
            Drive Cycle to Determine Fault Status....3120
            Possible Causes....3120
            SPN 1322 FMI 31- Misfire- Multiple Cylinders....3122
            Fault Overview....3122
            Malfunction Indicator Lamp (MIL) Reaction....3122
            Associated Faults....3122
            Drive Cycle to Determine Fault Status....3122
            Possible Causes....3122
            SPN 1323 FMI 31- Misfire- Cylinder 1....3126
            Fault Overview....3126
            Malfunction Indicator Lamp (MIL) Reaction....3126
            Associated Faults....3126
            Drive Cycle to Determine Fault Status....3126
            Possible Causes....3126
            SPN 1324 FMI 31- Misfire- Cylinder 2....3129
            Fault Overview....3129
            Malfunction Indicator Lamp (MIL) Reaction....3129
            Associated Faults....3129
            Drive Cycle to Determine Fault Status....3129
            Possible Causes....3129
            SPN 1325 FMI 31- Misfire- Cylinder 3....3132
            Fault Overview....3132
            Malfunction Indicator Lamp (MIL) Reaction....3132
            Associated Faults....3132
            Drive Cycle to Determine Fault Status....3132
            Possible Causes....3132
            SPN 1326 FMI 31- Misfire- Cylinder 4....3135
            Fault Overview....3135
            Malfunction Indicator Lamp (MIL) Reaction....3135
            Associated Faults....3135
            Drive Cycle to Determine Fault Status....3135
            Possible Causes....3135
            SPN 1327 FMI 31- Misfire- Cylinder 5....3138
            Fault Overview....3138
            Malfunction Indicator Lamp (MIL) Reaction....3138
            Associated Faults....3138
            Drive Cycle to Determine Fault Status....3138
            Possible Causes....3138
            SPN 1328 FMI 31- Misfire- Cylinder 6....3141
            Fault Overview....3141
            Malfunction Indicator Lamp (MIL) Reaction....3141
            Associated Faults....3141
            Drive Cycle to Determine Fault Status....3141
            Possible Causes....3141
          DOCIT Sensor (Diesel Oxidation Catalyst Inlet Temperature)....3144
            Overview....3145
            Tools Required....3145
            SPN 4765 FMI 2 DOCIT signal does not agree with other exhaust sensors....3147
            Fault Overview....3147
            Malfunction Indicator Lamp (MIL) Reaction....3147
            Associated Faults....3147
            Drive Cycle to Determine Fault Status....3147
            Possible Causes....3148
            SPN 4765 FMI 3 DOCIT signal Out of Range HIGH....3150
            Fault Overview....3150
            Malfunction Indicator Lamp (MIL) Reaction....3150
            Drive Cycle to Determine Fault Status....3150
            Possible Causes....3150
            SPN 4765 FMI 4 DOCIT signal Out of Range LOW....3153
            Fault Overview....3153
            Malfunction Indicator Lamp (MIL) Reaction....3153
            Drive Cycle to Determine Fault Status....3153
            Possible Causes....3153
            SPN 4765 FMI 20 - DOCIT signal drifted HIGH....3155
            Fault Overview....3155
            Malfunction Indicator Lamp (MIL) Reaction....3155
            Associated Faults....3155
            Drive Cycle to Determine Fault Status....3155
            SPN 4765 FMI 21 - DOCIT signal drifted LOW....3157
            Fault Overview....3157
            Malfunction Indicator Lamp (MIL) Reaction....3157
            Associated Faults....3157
            Drive Cycle to Determine Fault Status....3157
          DOCOT Sensor (Diesel Oxidation Catalyst Outlet Temperature)....3160
            Overview....3161
            Tools Required....3161
            SPN 4766 FMI 2 - DOCOT signal does not agree with other exhaust sensors....3162
            Fault Overview....3162
            Malfunction Indicator Lamp (MIL) Reaction....3162
            Associated Faults....3162
            Drive Cycle to Determine Fault Status....3162
            Possible Causes....3163
            SPN 4766 FMI 3 - DOCOT signal Out of Range HIGH....3166
            Fault Overview....3166
            Malfunction Indicator Lamp (MIL) Reaction....3166
            Drive Cycle to Determine Fault Status....3166
            Possible Causes....3166
            SPN 4766 FMI 4 - DOCOT signal Out of Range LOW....3169
            Fault Overview....3169
            Malfunction Indicator Lamp (MIL) Reaction....3169
            Drive Cycle to Determine Fault Status....3169
            Possible Causes....3169
          DPFDP Sensor (Diesel Particulate Filter Differential Pressure)....3171
            Overview....3172
            Tools Required....3173
            SPN 3251 FMI 2 - DPFDP signal erratic, intermittent, or incorrect....3174
            Fault Overview....3174
            Malfunction Indicator Lamp (MIL) Reaction....3174
            Associated Faults....3174
            Drive Cycle to Determine Fault Status....3174
            Possible Causes....3175
            SPN 3251 FMI 3 - DPFDP signal Out of Range HIGH....3178
            Fault Overview....3178
            Malfunction Indicator Lamp (MIL) Reaction....3178
            Associated Fault....3178
            Drive Cycle to Determine Fault Status....3178
            Possible Causes....3178
            SPN 3251 FMI 4- DPFDP signal Out of Range LOW....3180
            Fault Overview....3180
            Malfunction Indicator Lamp (MIL) Reaction....3180
            Associated Faults....3180
            Drive Cycle to Determine Fault Status....3180
            Possible Causes....3181
          DPFOT Sensor (Diesel Particulate Filter Outlet Temperature)....3183
            Overview....3185
            Tools Required....3185
            SPN 3246 FMI 2 - DPFOT signal does not agree with other exhaust sensors....3187
            Fault Overview....3187
            Malfunction Indicator Lamp (MIL) Reaction....3187
            Associated Faults....3187
            Drive Cycle to Determine Fault Status....3187
            Possible Causes....3188
            SPN 3246 FMI 3 - DPFOT signal Out of Range HIGH....3190
            Fault Overview....3190
            Malfunction Indicator Lamp (MIL) Reaction....3190
            Drive Cycle to Determine Fault Status....3190
            Possible Causes....3190
            SPN 3246 FMI 4 - DPFOT signal Out of Range LOW....3193
            Fault Overview....3193
            Malfunction Indicator Lamp (MIL) Reaction....3193
            Drive Cycle to Determine Fault Status....3193
            Possible Causes....3193
            SPN 3246 FMI 20 - DPFOT signal drifted HIGH....3195
            Fault Overview....3195
            Malfunction Indicator Lamp (MIL) Reaction....3195
            Associated Faults....3195
            Drive Cycle to Determine Fault Status....3195
            SPN 3246 FMI 21 - DPFOT signal drifted LOW....3201
            Fault Overview....3201
            Malfunction Indicator Lamp (MIL) Reaction....3201
            Associated Faults....3201
            Drive Cycle to Determine Fault Status....3201
          DPF System (Diesel Particulate Filter)....3206
            Overview....3208
            Tools Required....3208
            SPN 3719 FMI 0- DPF Soot Load - Highest (level 3/3)....3209
            Fault Overview....3209
            Malfunction Indicator Lamp (MIL) Reaction....3209
            Associated Faults....3209
            Drive Cycle to Determine Fault Status....3209
            Fault Facts....3209
            Possible Causes....3209
            SPN 3719 FMI 15- DPF Soot Load - Lowest (level 1/3)....3213
            Fault Overview....3213
            Malfunction Indicator Lamp (MIL) Reaction....3213
            Associated Faults....3213
            Drive Cycle to Determine Fault Status....3213
            Fault Facts....3213
            Possible Causes....3213
            SPN 3719 FMI 16- DPF Soot Load - Moderate (level 2/3)....3217
            Fault Overview....3217
            Malfunction Indicator Lamp (MIL) Reaction....3217
            Associated Faults....3217
            Drive Cycle to Determine Fault Status....3217
            Fault Facts....3217
            Possible Causes....3217
            SPN 3720 FMI 0 - DPF Ash load at maximum limit....3221
            Fault Overview....3221
            Malfunction Indicator Lamp (MIL) Reaction....3221
            Associated Faults....3221
            Drive Cycle to Determine Fault Status....3221
            SPN 3936 FMI 10 - DPF Thermal Management Mode Failed to Raise DOC-In Temp as Expected....3226
            Fault Overview....3226
            Malfunction Indicator Lamp (MIL) Reaction....3226
            Associated Faults....3226
            Drive Cycle to Determine Fault Status....3226
            SPN 3936 FMI 20 - High Regen Frequency....3229
            Fault Overview....3229
            Malfunction Indicator Lamp (MIL) Reaction....3229
            Associated Faults....3229
            Drive Cycle to Determine Fault Status....3229
          EBPV (Exhaust Back Pressure Valve)....3235
            Tools Required....3235
          ECB1 (Engine Compression Brake 1)....3238
            Tools Required....3238
          ECB2 (Engine Compression Brake 2)....3241
            Tools Required....3241
          ECL Switch (Engine Coolant Level)....3244
            Tools Required....3244
            Pinpoint Diagnostics With ServiceMaxx? Software....3244
          ECM Power (Engine Control Module)....3246
            Tools Required....3246
          ECM Power Output (Engine Control Module)....3248
            Tools Required....3248
            SPN 3597 FMI 4 ? ECM Power Output 1....3249
            SPN 3598 FMI 4 ? ECM Power Output 2....3250
            SPN 3599 FMI 4 ? ECM Power Output 3....3252
          ECM (Engine Control Module) Self-Diagnostics....3253
          Tools Required....3253
            Crank Sensor Relearn Procedure....3255
            Tools Required....3255
            Function....3255
          ECS (Engine Coolant System)....3256
          Tools Required....3256
            Overview....3256
            Tools Required....3256
            SPN 110 FMI 17- Engine Coolant System below OBD monitoring temperature....3257
            Fault Overview....3257
            Malfunction Indicator Lamp (MIL) Reaction....3257
            Associated Faults....3257
            Fault Facts....3257
            Drive Cycle to Determine Fault Status....3257
            Possible Causes....3257
            SPN 110 FMI 18- Engine Coolant System below closed loop minimum temperature....3259
            Fault Overview....3259
            Malfunction Indicator Lamp (MIL) Reaction....3259
            Associated Faults....3259
            Fault Facts....3259
            Drive Cycle to Determine Fault Status....3259
            Possible Causes....3259
            Cold Soak Sensor Compare Check With ServiceMaxx? Software....3261
          ECT1 Sensor (Engine Coolant Temperature 1)....3262
            Tools Required....3262
            Pinpoint Diagnostics With ServiceMaxx? Software....3262
          ECT2 Sensor (Engine Coolant Temperature 2)....3264
            Overview....3265
            Tools Required....3265
            SPN 4076 FMI 2 ECT2 signal erratic, intermittent, or incorrect....3266
            Fault Overview....3266
            Malfunction Indicator Lamp (MIL) Reaction....3266
            Fault Facts....3266
            Drive Cycle to Determine Fault Status....3266
            Possible Causes....3267
            Pinpoint Diagnostics With ServiceMaxx? Software....3269
          EFC (Engine Fan Control) ? Two Speed and Variable....3272
            Tools Required....3273
            Function Two-Speed EFC....3273
            Function Variable EFC....3273
            EFC ? Two Speed Sensor Circuit Operation....3273
            EFC ? Variable Sensor Circuit Operation....3273
          EGRT Sensor (Exhaust Gas Recirculation Temperature)....3275
            Tools Required....3275
            Pinpoint Diagnostics With ServiceMaxx? Software....3276
          EGR (Exhaust Gas Recirculation) Valve....3278
            Tools Required....3279
            Pinpoint Diagnostics With ServiceMaxx? Software....3279
          Exhaust Gas Recirculation (EGR) System Monitor....3282
            Tools Required....3282
            SPN 3058 FMI 0 - Engine Did Not Go Into Open Loop EGR Control When Expected....3283
            Fault Overview....3283
            Malfunction Indicator Lamp (MIL) Reaction....3283
            Associated Faults....3283
            SPN 3058 FMI 10 - Engine Did Not Go Into Closed Loop EGR Control When Expected....3286
            Fault Overview....3286
            Malfunction Indicator Lamp (MIL) Reaction....3286
            Associated Faults....3286
          EOL Sensor (Engine Oil Level)....3289
            Tools Required....3289
            Pinpoint Diagnostics With ServiceMaxx? Software....3290
          EOP Sensor (Engine Oil Pressure)....3292
            Tools Required....3292
            Pinpoint Diagnostics With ServiceMaxx? Software....3292
          EOT Sensor (Engine Oil Temperature)....3295
            Tools Required....3295
            Pinpoint Diagnostics With ServiceMaxx? Software....3295
          ETV (Engine Throttle Valve)....3297
            Tools Required....3297
            Pinpoint Diagnostics With ServiceMaxx? Software....3299
            SPN 51 FMI 10 - ETP sensor feedback deviation during CSER....3302
            Fault Overview....3302
            Malfunction Indicator Lamp (MIL) Reaction....3302
            Associated Faults....3302
            Drive Cycle to Determine Fault Status....3302
          EWPS (Engine Warning Protection System) ....3304
            Function....3307
            EWPS Programmable Parameters....3308
            Tools Required....3308
            SPN 110 FMI 0 - Engine Coolant System above Critical Temperature....3309
            Fault Overview....3309
            Malfunction Indicator Lamp (MIL) Reaction....3309
            Associated Faults....3309
            Fault Facts....3309
            Drive Cycle to Determine Fault Status....3309
            Possible Causes....3309
            SPN 110 FMI 11 - Event Logger, Coolant Temp Hot, Extreme....3311
            Fault Overview....3311
            Malfunction Indicator Lamp (MIL) Reaction....3311
            Associated Faults....3311
            Fault Facts....3311
            Drive Cycle to Determine Fault Status....3311
            SPN 110 FMI 15 - Engine Coolant System above Warning Temperature....3313
            Fault Overview....3313
            Malfunction Indicator Lamp (MIL) Reaction....3313
            Associated Faults....3313
            Drive Cycle to Determine Fault Status....3313
            Possible Causes....3313
            SPN 188 FMI 0 - Engine speed unable to achieve desired idle speed (too high)....3315
            Fault Overview....3315
            Malfunction Indicator Lamp (MIL) Reaction....3315
            Associated Faults....3315
            Drive Cycle to Determine Fault Status....3315
            Possible Cause....3315
            SPN 188 FMI 1 - Engine speed unable to achieve desired idle speed (too low)....3317
            Fault Overview....3317
            Malfunction Indicator Lamp (MIL) Reaction....3317
            Associated Faults....3317
            Drive Cycle to Determine Fault Status....3317
            Possible Causes....3317
            SPN 190 - FMI 0 - Engine Overspeed Most Severe level....3320
            Fault Overview....3320
            Malfunction Indicator Lamp (MIL) Reaction....3320
            Before beginning diagnosis:....3320
            SPN 2588 FMI 0 - Vehicle overspeed 1, event log, extreme....3322
            Fault Overview....3322
            Malfunction Indicator Lamp (MIL) Reaction....3322
            Associated Faults....3322
            Fault Facts....3322
            Drive Cycle to Determine Fault Status....3322
            Possible Causes....3322
            SPN 2588 FMI 15 - Vehicle overspeed 1, event log, non extreme....3323
            Fault Overview....3323
            Malfunction Indicator Lamp (MIL) Reaction....3323
            Associated Faults....3323
            Fault Facts....3323
            Drive Cycle to Determine Fault Status....3323
            Possible Causes....3323
            SPN 2589 FMI 0 - Vehicle overspeed 2, event log, extreme....3324
            Fault Overview....3324
            Malfunction Indicator Lamp (MIL) Reaction....3324
            Associated Faults....3324
            Fault Facts....3324
            Drive Cycle to Determine Fault Status....3324
            Possible Causes....3324
            SPN 2589 FMI 15 - Vehicle overspeed 2, event log, non extreme....3325
            Fault Overview....3325
            Malfunction Indicator Lamp (MIL) Reaction....3325
            Associated Faults....3325
            Fault Facts....3325
            Drive Cycle to Determine Fault Status....3325
            Possible Causes....3325
            SPN 5395 FMI 0 - Engine Unable to Achieve Desired Idle Torque (Too High)....3326
            Fault Overview....3326
            Malfunction Indicator Lamp (MIL) Reaction....3326
            Associated Faults....3326
            Drive Cycle to Determine Fault Status....3326
            Possible Causes....3326
            SPN 5395 FMI 1 - Engine Unable to Achieve Desired Idle Torque (Too Low)....3328
            Fault Overview....3328
            Malfunction Indicator Lamp (MIL) Reaction....3328
            Associated Faults....3328
            Drive Cycle to Determine Fault Status....3328
          FDP Sensor (Fuel Delivery Pressure)....3331
            Tools Required....3331
            SPN 94 FMI 0 - Fuel Delivery Pressure above Critical....3333
            Fault Overview....3333
            Malfunction Indicator Lamp (MIL) Reaction....3333
            Drive Cycle to Determine Fault Status....3333
            Possible Causes....3333
            Pinpoint Diagnostics With ServiceMaxx? Software....3336
          FPCV (Fuel Pressure Control Valve)....3338
            Tools Required....3338
            Pinpoint Diagnostics With ServiceMaxx? Software....3338
          FRP Sensor (Fuel Rail Pressure)....3340
            Overview....3341
            Tools Required....3341
            Pinpoint Diagnostics With ServiceMaxx? Software....3342
            SPN 157 - FMI 20 FRP signal Drifted HIGH....3345
            Fault Overview....3345
            Malfunction Indicator Lamp (MIL) Reaction....3345
            Associated Faults....3345
            Drive Cycle....3345
            SPN 157 - FMI 21 FRP signal Drifted LOW....3347
            Fault Overview....3347
            Malfunction Indicator Lamp (MIL) Reaction....3347
            Associated Faults....3347
            Drive Cycle....3347
          FRP (Fuel Rail Pressure) System....3350
            Overview....3352
            Tools Required....3352
            Pinpoint Diagnostics With ServiceMaxx? Software....3353
            SPN 3055 FMI 0 - FRP Exceeded Maximum....3354
            Fault Overview....3354
            Malfunction Indicator Lamp (MIL) Reaction....3354
            Associated Faults....3354
            Drive Cycle to Determine Fault Status....3354
            Possible Causes....3354
            SPN 3055 FMI 1 - Low Fuel Pressure at Start....3356
            Fault Overview....3356
            Malfunction Indicator Lamp (MIL) Reaction....3356
            Associated Faults....3356
            Fault Facts....3356
            Drive Cycle to Determine Fault Status....3356
            Possible Causes....3356
            SPN 3055 FMI 15 - FRP Below Minimum with Maximum Command....3360
            Fault Overview....3360
            Malfunction Indicator Lamp (MIL) Reaction....3360
            Associated Faults....3360
            Drive Cycle to Determine Fault Status....3360
            Possible Causes....3360
            SPN 3055 FMI 17 - FRP Above Maximum with Minimum Command....3364
            Fault Overview....3364
            Malfunction Indicator Lamp (MIL) Reaction....3364
            Associated Faults....3364
            Drive Cycle to Determine Fault Status....3364
            Possible Causes....3364
          Hard Brake Monitor....3366
            Overview....3366
            Tools Required....3366
            Pinpoint Diagnostics With ServiceMaxx? Software....3366
          HS (Humidity Sensor) / IAT (Inlet Air Temperature Sensor)....3367
            Tools Required....3368
            Pinpoint Diagnostics With ServiceMaxx? Software....3368
          IMP (Intake Manifold Pressure)....3372
            Overview....3373
            Tools Required....3373
            Pinpoint Diagnostics With ServiceMaxx? Software....3374
            SPN 102 - FMI 10 IMP - Boost Slow Response....3377
            Malfunction Indicator Lamp (MIL) Reaction....3377
            Associated Faults....3377
            Drive Cycle....3377
          IMT Sensor (Intake Manifold Temperature)....3382
            Tools Required....3382
            Pinpoint Diagnostics With ServiceMaxx? Software....3382
          INJ (Injector) Circuits....3385
            Overview....3390
            Tools Required....3390
            SPN 651 FMI 4- Injector 1 short circuit....3391
            Fault Overview....3391
            Malfunction Indicator Lamp (MIL) Reaction....3391
            Drive Cycle to Determine Fault Status....3391
            Possible Causes....3391
            SPN 651 FMI 5- Injector 1 Open load / circuit....3395
            Fault Overview....3395
            Malfunction Indicator Lamp (MIL) Reaction....3395
            Drive Cycle to Determine Fault Status....3395
            Possible Causes....3395
            SPN 652 FMI 4- Injector 2 short circuit....3399
            Fault Overview....3399
            Malfunction Indicator Lamp (MIL) Reaction....3399
            Drive Cycle to Determine Fault Status....3399
            Possible Causes....3399
            SPN 652 FMI 5- Injector 2 Open load / circuit....3403
            Fault Overview....3403
            Malfunction Indicator Lamp (MIL) Reaction....3403
            Drive Cycle to Determine Fault Status....3403
            Possible Causes....3403
            SPN 653 FMI 4- Injector 3 short circuit....3407
            Fault Overview....3407
            Malfunction Indicator Lamp (MIL) Reaction....3407
            Drive Cycle to Determine Fault Status....3407
            Possible Causes....3407
            SPN 653 FMI 5- Injector 3 Open load / circuit....3411
            Fault Overview....3411
            Malfunction Indicator Lamp (MIL) Reaction....3411
            Drive Cycle to Determine Fault Status....3411
            Possible Causes....3411
            SPN 654 FMI 4- Injector 4 short circuit....3415
            Fault Overview....3415
            Malfunction Indicator Lamp (MIL) Reaction....3415
            Drive Cycle to Determine Fault Status....3415
            Possible Causes....3415
            SPN 654 FMI 5- Injector 4 Open load / circuit....3419
            Fault Overview....3419
            Malfunction Indicator Lamp (MIL) Reaction....3419
            Drive Cycle to Determine Fault Status....3419
            Possible Causes....3419
            SPN 655 FMI 4- Injector 5 short circuit....3423
            Fault Overview....3423
            Malfunction Indicator Lamp (MIL) Reaction....3423
            Drive Cycle to Determine Fault Status....3423
            Possible Causes....3423
            SPN 655 FMI 5- Injector 5 Open load / circuit....3427
            Fault Overview....3427
            Malfunction Indicator Lamp (MIL) Reaction....3427
            Drive Cycle to Determine Fault Status....3427
            Possible Causes....3427
            SPN 656 FMI 4- Injector 6 short circuit....3431
            Fault Overview....3431
            Malfunction Indicator Lamp (MIL) Reaction....3431
            Drive Cycle to Determine Fault Status....3431
            Possible Causes....3431
            SPN 656 FMI 5- Injector 6 Open load / circuit....3435
            Fault Overview....3435
            Malfunction Indicator Lamp (MIL) Reaction....3435
            Drive Cycle to Determine Fault Status....3435
            Possible Causes....3435
            SPN 2797 FMI 11 - Injector Control Group 1 short circuit (INJ 1, 3, 5)....3439
            Fault Overview....3439
            Malfunction Indicator Lamp (MIL) Reaction....3439
            Associated Faults....3439
            Drive Cycle to Determine Fault Status....3439
            Possible Causes....3440
            SPN 2798 FMI 11 - Injector Control Group 2 short circuit (INJ 2, 4, 6)....3449
            Fault Overview....3449
            Malfunction Indicator Lamp (MIL) Reaction....3449
            Associated Faults....3449
            Drive Cycle to Determine Fault Status....3449
            Possible Causes....3450
          IST (Idle Shutdown Timer) System (Clean Low Idle)....3459
            IST (Clean Low Idle)....3459
          IST (Idle Shutdown Timer) System (Federal - Optional)....3460
            IST (Federal - Optional) Sensor Circuit Operation....3460
          J1939 Data Link Communications....3461
            Tools Required....3461
            Pinpoint Diagnostics With ServiceMaxx? Software....3463
          MAF Sensor (Mass Air Flow)....3464
            Function....3464
          MIL (Malfunction Indicator Lamp)....3465
            Overview....3465
            Tools Required....3465
          O2S (Oxygen Sensor)....3467
            Overview....3469
            Tools Required....3470
            Pinpoint Diagnostics With ServiceMaxx? Software....3471
            SPN 724 FMI 20 ? O2S adaptation above maximum limit....3473
            Fault Overview....3473
            Malfunction Indicator Lamp (MIL) Reaction....3473
            Drive Cycle to Determine Fault Status....3473
            Possible Causes....3473
            SPN 724 FMI 21 ? O2S adaptation below minimum limit....3476
            SPN 3223 FMI 0 - O2S Heater Temperature Above Maximum....3477
            Fault Overview....3477
            Malfunction Indicator Lamp (MIL) Reaction....3477
            Drive Cycle to Determine Fault Status....3477
            SPN 3223 FMI 5 ? O2S heater open load / circuit....3479
            Fault Overview....3479
            Malfunction Indicator Lamp (MIL) Reaction....3479
            Associated Faults....3479
            Drive Cycle to Determine Fault Status....3479
            Possible Causes....3479
            Pinpoint O2S System Fault ....3482
          RAPP (Remote Accelerator Pedal Position) ....3483
            Overview....3483
            Tools Required....3483
          Service Interval Messages....3485
            Service Interval Messages Operation....3485
          SART (Stand Alone Real Time) Clock....3486
            Tools Required....3486
          TC1TOP Sensor (Turbocharger 1 Turbine Outlet Pressure)....3488
            Tools Required....3488
            Pinpoint Diagnostics With ServiceMaxx? Software....3489
          TC1WC (Turbocharger 1 Wastegate Control)....3492
            Tools Required....3492
          TC2WC (Turbocharger 2 Wastegate Control)....3495
            Tools Required....3495
          TC2CIS (Turbocharger 2 Compressor Inlet Sensor)....3498
            Overview....3499
            Tools Required....3499
            SPN 1173 FMI 2 - TC2CIT signal erratic, intermittent, or incorrect....3500
            Fault Overview....3500
            Malfunction Indicator Lamp (MIL) Reaction....3500
            Associated Faults....3500
            Drive Cycle to Determine Fault Status....3500
            Possible Causes....3501
            SPN 1173 FMI 3 - TC2CIT signal Out of Range HIGH....3503
            Fault Overview....3503
            Malfunction Indicator Lamp (MIL) Reaction....3503
            Drive Cycle to Determine Fault Status....3503
            Possible Causes....3503
            SPN 1173 FMI 4 - TC2CIT signal Out of Range LOW....3506
            Fault Overview....3506
            Malfunction Indicator Lamp (MIL) Reaction....3506
            Drive Cycle to Determine Fault Status....3506
            Possible Causes....3506
            SPN 1173 FMI 16 - TC2CIT signal above desired (Interstage CAC under cooling)....3508
            Fault Overview....3508
            Malfunction Indicator Lamp (MIL) Reaction....3508
            Associated Faults....3508
            Drive Cycle to Determine Fault Status....3508
            Possible Causes....3508
            SPN 1177 FMI 2 - TC2CIP signal erratic, intermittent, or incorrect....3511
            Fault Overview....3511
            Malfunction Indicator Lamp (MIL) Reaction....3511
            Associated Faults....3511
            Drive Cycle to Determine Fault Status....3511
            Possible Causes....3511
            SPN 1177 FMI 3 - TC2CIP signal Out of Range HIGH....3513
            Fault Overview....3513
            Malfunction Indicator Lamp (MIL) Reaction....3513
            Drive Cycle to Determine Fault Status....3513
            Possible Causes....3513
            SPN 1177 FMI 4 - TC2CIP signal Out of Range LOW....3516
            Fault Overview....3516
            Malfunction Indicator Lamp (MIL) Reaction....3516
            Drive Cycle to Determine Fault Status....3516
            Possible Causes....3516
          TOSS / VSS (Transmission Output Shaft Speed / Vehicle Speed Sensor) Sensor....3518
            Overview....3520
            Tools Required....3520
            Pinpoint Diagnostics With ServiceMaxx? Software....3521
            SPN 191 FMI 1 TOSS / VSS not detected while vehicle moving....3523
            Malfunction Indicator Lamp (MIL) Reaction....3523
            Drive Cycle to Determine Fault Status....3523
            SPN 191 FMI 2 TOSS / VSS signal erratic, intermittent, or incorrect....3526
            Malfunction Indicator Lamp (MIL) Reaction....3526
            Drive Cycle to Determine Fault Status....3526
            SPN 191 FMI 3 TOSS / VSS signal out of range HIGH....3529
            Malfunction Indicator Lamp (MIL) Reaction....3529
            Drive Cycle to Determine Fault Status....3529
            SPN 191 FMI 4 TOSS / VSS signal out of range LOW....3532
            Malfunction Indicator Lamp (MIL) Reaction....3532
            Drive Cycle to Determine Fault Status....3532
            SPN 191 FMI 16 TOSS / VSS reading higher then limit....3535
            Malfunction Indicator Lamp (MIL) Reaction....3535
            Drive Cycle to Determine Fault Status....3535
          VREF (Voltage Reference)....3538
            Tools Required....3539
          WIF Sensor (Water In Fuel)....3545
            Tools Required....3545
            Pinpoint Diagnostics With ServiceMaxx? Software....3546
          WIFL (Water In Fuel Lamp)....3548
            Overview....3548
            Tools Required....3548
            SPN 97 - FMI 3 - WIFL short to PWR....3549
            SPN 97 - FMI 4 - WIFL short to GND....3550
            SPN 97 - FMI 5 - WIFL open / load circuit....3552
          WTSL (Wait to Start Lamp)....3554
            Overview....3554
            Tools Required....3554
            SPN 1081 - FMI 3 - WTSL circuit short to PWR....3555
            Malfunction Indicator Lamp (MIL) Reaction....3555
            SPN 1081 - FMI 4 - WTSL circuit short to GND....3557
            Malfunction Indicator Lamp (MIL) Reaction....3557
            SPN 1081 - FMI 5- WTSL open load / circuit....3559
            Malfunction Indicator Lamp (MIL) Reaction....3559
        Sensor and Actuator Locations....3561
        Engine Mounted Components....3561
        AFT System....3563
        Engine Compression Brake Locations....3564
        Vehicle Mounted Components....3564
        Ambient Air Temperature Sensor....3564
      Table of Contents....3566
        Electrical Tools....3568
          180-Pin Breakout Box....3568
          3-Banana Plug Harness....3568
          500 Ohm Resistor Harness....3569
          Electronic Engine Terminal Test Kit....3569
          Big Bore Terminal Test Probe Kit....3569
          Digital Multimeter (DMM)....3570
          EXP-1000 HD by Midtronics....3570
          EZ-Tech? Electronic Service Tool (EST)....3571
            ServiceMaxx? Software....3571
          Interface cable (RP1210B compliant supporting J1939 and J1708)....3571
          MaxxForce? 11 and 13 Engine Tool Kit....3571
          Breakout Harness 4485A (APP)....3572
          Breakout Harness 4602 (AFTFSV)....3572
          Breakout Harness 4735A (O2S)....3572
          Breakout Harness 4760A (DOCIT, DOCOT, DPFOT, and EGRT)....3572
          Breakout Harness 4761A (DPFDP)....3573
          Breakout Harness 4827 (IAHFS, ECT1, ECT2, EOL, and EOT)....3573
          Breakout Harness 4828 (AFTFD and FPCV)....3573
          Breakout Harness 4829 (FRP)....3573
          Breakout Harness 4830 (AFTFIS, HS/IAT, and TC2CIS)....3574
          Breakout Harness 4844 (EFAN)....3574
          Breakout Harness 4850 (IMP)....3574
          Breakout Harness 4870 (CMV)....3574
          Breakout Harness 4871 (AAT and CFV)....3575
          Breakout Harness 4881 (FDP)....3575
          Breakout Harness 4882 (EOP)....3575
          Breakout Harness 4883 (IMT)....3575
          Breakout Harness 4885 (IAHR)....3576
          Breakout Harness 4951 (CCOSS)....3576
          Breakout Harness 4993 (CACOT)....3576
          Breakout Harness 6002 (WIF)....3576
          Breakout Harness 6003 (EBPV, TC1TOP, TC1WC, and TC2WC)....3577
          Breakout Harness 6004 (ECB)....3577
          Breakout Harness 6016 (ETV and EGR Valve)....3577
          Breakout Harness 6021 (CKP and CMP)....3577
          Breakout Harness 6027 (AFTFP2)....3578
        Mechanical Tools....3579
          Air Cap, Fuel Cap and Plug Kit....3579
          Air Compressor Coolant Line Release Tool....3579
          Air Intake Guard....3579
          Blow-by Test Tool....3580
          Clean Fuel Source Tool....3580
          Inlet Air Heater Solenoid Test Adapter Kit....3581
          Digital Manometer....3581
          EGR Cooler Leak Detection Test Kit....3582
          Lash Gauge (0.50mm)....3582
          Lash Gauge (0.80mm)....3582
          Fuel Block Off Tool....3582
          Fuel Injector Cups....3583
          Fuel Inlet Restriction and Aeration Tool....3583
          Fuel Line Coupler....3583
          Fuel Line Disconnect Tool 11.8 mm....3583
          Fuel Line Disconnect Tool 16 mm....3584
          Fuel Pressure Gauge....3584
          High Pressure Rail Plugs....3585
          High Pressure Return Line Tester....3585
          Pressure Test Kit....3585
          Radiator Pressure Test Kit....3586
          Slack Tube? Manometer....3586
          UV Leak Detection Kit....3587
      Table of Contents....3588
        Abbreviations and Acronyms....3590
      Table of Contents....3596
        Terms....3598
      Table of Contents....3608
        All Ratings....3610
        MaxxForce? 11 (10.5 L)....3616
          330 hp @ 1700 rpm....3616
          370 hp @ 1700 rpm....3617
          390 hp @ 1700 rpm....3618
        MaxxForce? 13 (12.4 L)....3619
          410 hp @ 1700 rpm....3619
          430 hp @ 1700 rpm....3620
          450 hp @ 1700 rpm (Allison Automatic Transmission)....3621
          450 hp @ 1700 rpm (Manual Transmission)....3622
          475 hp @ 1700 rpm....3623
      Table of Contents....3624
        Signal Values....3626
      Table of Contents....3634
        Description....3636
  tables....2658
    Technical Service Literature....2658
    MaxxForce? 11 and 13 Diesel Engines....2665
    Engine Brake Solenoid Specifications....2765
    Engine Brake Oil Pressure Requirements....2767
    Normal fuel return flow with number of connected injectors....2834
    Example....2860
    Example....2861
    Example....2862
    Example....2863
    Entry Conditions for a Rolling Regen....2971
    Entry Conditions for a Parked Regen....2972
    Sensor Compare Checks....2974
    Exhaust Restriction Test....2974
    Check Rolling Regen Inhibitors....2976
    Check Parked Regen Inhibitors....2977
    Parked Regen Checks....2978
    Connector Voltage Check ? AFTFD Disconnected....2988
    Operational Voltage Check....2989
    Actuator Resistance Check....2989
    Harness Resistance Check....2989
    Sensor Circuit Check....3001
    Pinpoint Diagnostics Without ServiceMaxx? Software....3002
    Harness Resistance Check....3002
    Sensor Circuit Check....3005
    Pinpoint Diagnostics Without ServiceMaxx? Software....3005
    Harness Resistance Check....3005
    SPN 102 FMI 16 ? Intake Manifold Pressure Overboost ....3015
    SPN 102 FMI 18 ? Intake Manifold Pressure Underboost....3015
    SPN 1173 FMI 16 ? TC2CIT signal above desired (Interstage CAC under cooling)....3015
    SPN 2659 FMI 21 ? EGR Low Flow Rate detected....3016
    Sensor Circuit Check....3023
    Pinpoint Diagnostics Without ServiceMaxx? Software....3023
    Harness Resistance Check....3024
    Operational Voltage Check....3024
    SPN 2630 FMI 2 ? CACOT signal does not agree with other sensors....3028
    Sensor Circuit Check With ServiceMaxx? Software....3029
    Connector Voltage Check Without ServiceMaxx? Software....3029
    Harness Resistance Check....3029
    Sensor Resistance Check....3034
    Connector Voltage Check Without ServiceMaxx? software....3034
    Harness Resistance Check....3034
    Programmable Parameters....3035
    Switch Checks....3036
    Connector Voltage Check....3037
    Operational Voltage Check....3038
    Actuator Resistance Check....3038
    Harness Resistance Check....3038
    Connector Voltage Check....3067
    Operational Voltage Check....3067
    Actuator Resistance Check....3067
    Harness Resistance Check....3067
    SPN 626 FMI 18 ? Inlet Air Heater fault: Lack of heat in the Intake Manifold ....3073
    Voltage Check on IAHFI - Actuator Test....3073
    Amperage Draw Check - Actuator Test....3074
    Voltage Checks on Relay Connector....3074
    Voltage Checks on Relay - Actuator Test....3075
    IAHFI Resistance Check....3077
    Harness Resistance Check....3077
    Connector Voltage Check ? IAHFS Disconnected....3079
    Operational Voltage Check....3079
    Actuator Resistance Check....3079
    Harness Resistance Check....3080
    Connector Voltage Check ? EBPV Disconnected....3236
    Operational Voltage Check....3236
    Actuator Resistance Check....3236
    Harness Resistance Check....3237
    Connector Voltage Check ? ECB1 Disconnected....3239
    Operational Voltage Check....3239
    Actuator Resistance Check....3239
    Harness Resistance Check....3240
    Connector Voltage Check ? ECB2 Disconnected....3242
    Operational Voltage Check....3242
    Actuator Resistance Check....3242
    Harness Resistance Check....3243
    SPN 111 FMI 1 ? Low Engine Coolant level....3245
    Connector Voltage Check....3245
    Harness Resistance Check....3245
    SPN 158 FMI 15- ECM Switched voltage too HIGH....3247
    SPN 158 FMI 17- ECM Switched voltage too LOW....3247
    Voltage Checks at ECM....3247
    Voltage Check....3249
    Harness Resistance Check....3249
    Voltage Check....3250
    Harness Resistance Check....3250
    Voltage Check....3252
    Harness Resistance Check....3252
    SPN 108 FMI 3- BARO signal Out of Range HIGH....3253
    SPN 108 FMI 4 - BARO signal Out of Range LOW....3253
    SPN 628 FMI 12 - ECM Memory Error....3254
    SPN 629 FMI 2- ECM Error- Level 2 Monitoring....3254
    SPN 629 FMI 8 - Engine Off timer fault....3254
    SPN 629 FMI 12 - ECM Internal chip Error....3254
    SPN 629 FMI 14 - ECM Internal component....3254
    SPN 1110 FMI 31 ? ECM Detects Fueling Without Demand....3254
    Sensor Circuit Check With ServiceMaxx? Software....3263
    Connector Voltage Check Without ServiceMaxx? Software....3263
    Harness Resistance Check....3263
    SPN 4076 FMI 16 ? ECT2 signal does not agree with other sensors (Cold soak)....3270
    Sensor Circuit Check With ServiceMaxx? Software....3270
    Connector Voltage Check Without ServiceMaxx? Software....3270
    Harness Resistance Check....3271
    Voltage Check at Single or Two-Speed EFC Connector - Actuator Test....3274
    Harness Resistance Check....3274
    SPN 412 FMI 2 ? EGRT signal does not agree with other sensors....3276
    Sensor Circuit Check With ServiceMaxx? Software....3277
    Connector Voltage Check Without ServiceMaxx? Software....3277
    Harness Resistance Check....3277
    SPN 27 FMI 7 ? EGRP does not agree with commanded position....3280
    Connector Voltage Check ? EGR Valve Disconnected....3280
    Operational Voltage Check....3280
    Harness Resistance Check....3281
    Sensor Circuit Check With ServiceMaxx? Software....3290
    Connector Voltage Check Without ServiceMaxx? Software....3291
    Harness Resistance Check....3291
    Sensor Circuit Check....3293
    Connector Voltage Check....3293
    Harness Resistance Check....3294
    Sensor Circuit Check With ServiceMaxx? Software....3296
    Pinpoint Diagnostics Without ServiceMaxx? Software....3296
    Harness Resistance Check....3296
    Connector Voltage Check ? ETV Disconnected....3300
    Operational Voltage Check....3300
    Harness Resistance Check....3301
    Sensor Circuit Check With ServiceMaxx? Software....3336
    Connector Voltage Check Without ServiceMaxx? Software....3337
    Harness Resistance Check....3337
    Connector Voltage Check ? FPCV Disconnected....3339
    Operational Voltage Check....3339
    Harness Resistance Check....3339
    Sensor Circuit Check With ServiceMaxx? Software....3343
    Connector Voltage Check Without ServiceMaxx? Software....3344
    Harness Resistance Check....3344
    SPN 157 FMI 0 - FRP relief valve opening fault....3353
    SPN 157 FMI 14 - FRP Relief Valve failure....3353
    SPN 1810 FMI 0 - Hard Brake monitor, event log, extreme....3366
    SPN 1810 FMI 15- Hard Brake monitor, event log, non-extreme....3366
    SPN 172 FMI 2 ? IAT signal does not agree with other sensors....3369
    Sensor Circuit Check With ServiceMaxx? Software....3370
    Connector Voltage Check Without ServiceMaxx? Software....3370
    Harness Resistance Check....3371
    Sensor Circuit Check With ServiceMaxx? Software....3375
    Connector Voltage Check Without ServiceMaxx? Software....3375
    Harness Resistance Check....3376
    Cold Soak Sensor Compare Check With ServiceMaxx? Software....3383
    SPN 105 FMI 2 ? IMT signal does not agree with other sensors....3383
    SPN 105 FMI 18 ? IMT signal not responding as expected....3383
    Sensor Circuit Check With ServiceMaxx? Software....3384
    Connector Voltage Check Without ServiceMaxx? Software....3384
    Harness Resistance Check....3384
    Vehicle Diagnostic Connector Voltage Check....3462
    EST Communication Check....3462
    Harness Resistance Check....3462
    SPN 1590 FMI 19 - Adaptive Cruise Control not detected on J1939....3463
    MIL Connector Voltage Check Without ServiceMaxx? Software ....3466
    Harness Resistance Check....3466
    Connector Voltage Check Without ServiceMaxx? Software....3472
    Harness Resistance Check....3472
    SPN 3223 FMI 1? O2S heater temperature below minimum....3482
    SPN 3223 FMI 17 ? O2S heater temperature below minimum at low battery PWR....3482
    Sensor Circuit Check With ServiceMaxx? Software....3484
    Harness Resistance Check....3484
    Connector Voltage Check....3486
    Harness Resistance Check....3487
    SPN 5541 FMI 2 ? TC1TOP signal does not agree with BARO....3489
    Sensor Circuit Check With ServiceMaxx? Software....3490
    Connector Voltage Check Without ServiceMaxx? Software....3490
    Harness Resistance Check....3491
    Connector Voltage Check ? TC2WC Disconnected....3493
    Operational Voltage Check....3493
    Actuator Resistance Check....3493
    Harness Resistance Check....3494
    Connector Voltage Check ? TC2WC Disconnected....3496
    Operational Voltage Check....3496
    Actuator Resistance Check....3496
    Harness Resistance Check....3497
    SPN 84 FMI 2 - Vehicle speed anti-tampering fault....3521
    TOSS / VSS Connector Voltage Check Without ServiceMaxx? Software....3521
    TOSS / VSS Sensor Continuity Check Without ServiceMaxx? Software....3521
    Harness Resistance Check....3522
    TOSS / VSS Operational Check Without ServiceMaxx? Software....3522
    Voltage Checks for SPN 3509 FMI 14 ? VREF1....3540
    Harness Resistance Check for SPN 3509 FMI 14 ? VREF1....3540
    Voltage Checks for SPN 3510 FMI 14 ? VREF2....3541
    Harness Resistance Check for SPN 3510 FMI 14 ? VREF2....3541
    Voltage Checks for SPN 3511 FMI 14 ? VREF3....3541
    Harness Resistance Check for SPN 3511 FMI 14 ? VREF3....3542
    Voltage Checks for SPN 3512 FMI 14 ? VREF4....3542
    Harness Resistance Check for SPN 3512 FMI 14 ? VREF4....3542
    Voltage Checks for SPN 3513 FMI 14 ? VREF5....3543
    Harness Resistance Check for SPN 3513 FMI 14 ? VREF5....3543
    Voltage Checks for SPN 3514 FMI 14 ? VREF6....3544
    Harness Resistance Check for SPN 3514 FMI 14 ? VREF6....3544
    Voltage Check....3546
    Connector Resistance Check to GND....3547
    Harness Resistance Check....3547
    Key-On Engine-Off....3610
    Engine Cranking....3610
    Low Idle, no load, stabilized engine operating temperature....3611
    High Idle, no load, stabilized engine operating temperature....3612
    Full load, rated speed on dynamometer, stabilized engine operating temperature....3612
    Component Specifications....3613
    Actuator Output State....3614
    Inlet Air Heater System....3615
    Crankcase Pressure....3615
    EBPV Rod Extension....3615
    TC2WC Rod Extension....3615
0000001741 - MaxxForce 11 and 13 Engine Diagnostic Manual (2015-07)....3639
  toc....3641
    Table of Contents....3641
    Safety Terminology....3645
    Safety Instructions....3645
    Work Area....3645
    Safety Equipment....3645
    Protective Measures....3645
    Vehicle....3645
    Engine....3646
    Fire Prevention....3646
    Batteries....3646
    Compressed Air....3646
    Tools....3646
    Fluids Under Pressure....3647
    Fuel....3647
    Removal of Tools, Parts, and Equipment....3647
      Table of Contents....3649
        Diagnostic Trouble Code (DTC?s) List....3653
        How To Use Symptom Based Diagnostics....3663
        Operational Checkout Procedures....3664
        1.0 - Preliminary Vehicle Operational Checkout Procedure....3664
        2.0 - Engine Does Not Start Operational Checkout Procedure....3666
        Overview....3666
        3.0 - Engine Hard to Start Operational Checkout Procedure....3667
        Overview....3667
        4.0 - Engine Performance Problem Operational Checkout Procedure....3668
        Overview....3668
        5.0 - Cooling System Operational Checkout Procedure....3669
        Overview....3669
        6.0 - Engine Oil System Operational Checkout Procedure....3672
        Overview....3672
        7.0 - Fuel System Operational Checkout Procedure....3674
        Overview....3674
        8.0 - Engine Compression Brake Operational Checkout Procedure....3676
        Overview....3676
        Engine Does Not Start Symptoms....3678
        2.1 - Engine Cranks Fast, Slow or Does Not Crank....3678
        Overview....3678
        Possible Causes....3678
        Test Procedure....3678
        2.2 - Engine Cranks But Does Not Start ....3682
        Overview....3682
        Possible Causes....3682
        Test Procedure....3682
        Engine Hard to Start Symptoms....3683
        3.1 - Engine Hard to Start (Long Crank Time)....3683
        Overview....3683
        Possible Causes....3683
        Test Procedure....3683
        3.2 - Engine Starts, Then Stalls ....3684
        Overview....3684
        Possible Causes....3684
        Test Procedure....3684
        Engine Performance Problems Symptoms....3686
        4.1 - Misfire / Rough Idle / Runs Rough....3686
        Overview....3686
        Possible Causes....3686
        Test Procedure....3686
        4.2 - Popping Noise from Intake....3689
        Overview....3689
        Possible Causes....3689
        Test Procedure....3689
        4.3 - Low Power (Slow Acceleration)....3691
        Overview....3691
        Possible Causes....3691
        Test Procedure....3691
        4.4 - Surge (Inconsistent Engine RPM During Steady State)....3694
        Overview....3694
        Possible Causes....3694
        Test Procedure....3694
        Engine Coolant Symptoms....3696
        5.1 - Coolant Overflow....3696
        Overview....3696
        Possible Causes....3696
        Test Procedure....3696
        5.2 - Coolant Over Temperature....3699
        Overview....3699
        Possible Causes....3699
        Test Procedure....3700
        5.3 - Coolant Leak to Engine Oil....3702
        Overview....3702
        Possible Causes....3702
        Test Procedure....3702
        5.4 - Coolant Leak to Intake....3704
        Overview....3704
        Possible Causes....3704
        Test Procedure....3704
        5.5 - Coolant Leak to Exhaust....3706
        Overview....3706
        Possible Causes....3706
        Test Procedure....3706
        Engine Lubrication Symptoms....3707
        6.1 - Low Engine Oil Pressure....3707
        Overview....3707
        Possible Causes....3707
        Test Procedure....3707
        6.2 - Oil Leak to Exhaust....3711
        Overview....3711
        Possible Causes....3711
        Test Procedure....3711
        Fuel System Symptoms....3713
        7.1 - Metal in Fuel System / Noise from High-Pressure Fuel Pump....3713
        Overview....3713
        Possible Causes....3713
        Test Procedure....3713
        7.2 - Fuel Contamination....3715
        Overview....3715
        Possible Causes....3715
        Test Procedure....3715
        7.3 - Fuel Leak to Engine Oil....3717
        Overview....3717
        Possible Causes....3717
        Test Procedure....3717
        7.4 - Fuel Leak to Exhaust....3719
        Overview....3719
        Possible Causes....3719
        Test Procedure....3719
        Engine Brake Symptoms....3720
        8.1 - Engine Compression Brake Inoperative....3720
        Overview....3720
        Possible Causes....3720
        Test Procedure....3720
        8.2 - Engine Compression Brake Engaged When Not Commanded....3722
        Overview....3722
        Possible Causes....3722
        Test Procedure....3722
        Parked Regeneration Symptom....3724
        9.1 - Parked Regeneration Will Not Activate or Build Exhaust Temperature....3724
        Overview....3724
        Possible Causes....3724
        Test Procedure....3724
        Fault Code Diagnostics....3726
          Section Information....3726
          AAT (Ambient Air Temperature) Sensor ....3727
            Overview of AAT Sensor Group....3727
            Overview....3727
            SPN 171 FMI 2 - AAT signal erratic, intermittent, or incorrect....3728
            Fault Overview....3728
            Lamp Reaction....3728
            Associated Faults....3728
            Fault Facts....3728
            Drive Cycle to Determine Fault Status....3728
            Possible Causes....3728
            Pin-Point Test SPN 171 FMI 2....3731
            Tools Required....3731
            SPN 171 FMI 3 - AAT Signal Out of Range HIGH....3734
            Fault Overview....3734
            Lamp Reaction....3734
            Associated Faults....3734
            Drive Cycle to Determine Fault Status....3734
            Fault Facts....3734
            Possible Causes....3734
            Pin-Point Test SPN 171 FMI 3....3737
            Tools Required....3737
            SPN 171 FMI 4 - AAT Signal Out of Range LOW....3740
            Fault Overview....3740
            Lamp Reaction....3740
            Associated Faults....3740
            Drive Cycle to Determine Fault Status....3740
            Fault Facts....3740
            Possible Causes....3740
          AFT (Aftertreatment) System....3743
            Overview of AFT Sensor Group....3743
            Overview....3743
            SPN 5298 FMI 2 - Reduced DOC Efficiency - De-Rate....3747
            Fault Overview....3747
            Lamp Reaction....3747
            Associated Faults....3747
            Fault Facts....3747
            Drive Cycle to Determine Fault Status....3747
          AFTFD (Aftertreatment Fuel Doser)....3753
            Overview of AFTFD....3753
            SPN 3471 FMI 7 - AFT Fuel Doser Valve not responding as expected....3756
            Fault Overview....3756
            Lamp Reaction....3756
            Associated Faults....3756
            Fault Facts....3756
            Drive Cycle to Determine Fault Status....3756
            SPN 3479 FMI 3 - AFT Fuel Doser Valve Short to PWR....3762
            Tools Required....3762
            SPN 3479 FMI 5 - AFT Fuel Doser Valve open load/circuit....3764
            SPN 3479 FMI 6 - AFT Fuel Doser Valve High Side Short circuit....3765
          AFTFP (Aftertreatment Fuel Pressure) Sensor ....3766
            Overview of AFTFP Sensor....3766
            Overview....3766
            SPN 3471 FMI 1 - AFTFP1 below desired (Low system pressure)....3770
            Fault Overview....3770
            Lamp Reaction....3770
            Associated Faults....3770
            Fault Facts....3770
            Drive Cycle to Determine Fault Status....3770
            SPN 3480 FMI 2 - AFTFP1 signal erratic, intermittent, or incorrect....3775
            Fault Overview....3775
            Lamp Reaction....3775
            Associated Faults....3775
            Fault Facts....3775
            Drive Cycle to Determine Fault Status....3775
            Possible Causes....3775
            SPN 3480 FMI 3 - AFTFP1 signal Out of Range HIGH....3777
            Fault Overview....3777
            Lamp Status....3777
            Associated Faults....3777
            Fault Facts....3777
            Drive Cycle to Determine Fault Status....3777
            Possible Causes....3777
            SPN 3480 FMI 4 - AFTFP1 signal Out of Range LOW....3780
            Fault Overview....3780
            Lamp Reaction....3780
            Associated Faults....3780
            Fault Facts....3780
            Drive Cycle to Determine Fault Status....3780
            Possible Causes....3780
            SPN 3556 FMI 0 - AFTFP2 below Warning Pressure....3783
            Fault Overview....3783
            Lamp Reaction....3783
            Associated Faults....3783
            Fault Facts....3783
            Drive Cycle to Determine Fault Status....3783
            SPN 3556 FMI 1 - AFTFP2 below desired (Possible system leak)....3787
            Fault Overview....3787
            Lamp Reaction....3787
            Fault Facts....3787
            Drive Cycle to Determine Fault Status....3787
            SPN 4077 FMI 2 - AFTFP2 signal erratic, intermittent, or incorrect....3790
            Fault Overview....3790
            Lamp Reaction....3790
            Fault Facts....3790
            Drive Cycle to Determine Fault Status....3790
            SPN 4077 FMI 3 - AFTFP2 signal Out of Range HIGH....3794
            Tools Required....3794
            Pinpoint Diagnostics With ServiceMaxx? Software....3794
            SPN 4077 FMI 4 - AFTFP2 signal Out of Range LOW....3796
            Tools Required....3796
            Pinpoint Diagnostics With ServiceMaxx? Software....3796
            SPN 5456 FMI 3 - AFTFT signal Out of Range HIGH....3798
            Pinpoint Diagnostics With ServiceMaxx? software....3798
            SPN 5456 FMI 4 - AFTFT signal Out of Range LOW....3800
            Pinpoint Diagnostics With ServiceMaxx? software....3800
          AFTFSO (Aftertreatment Fuel Shutoff) Valve Sensor ....3802
            Overview of AFTFSO Sensor....3802
            Overview....3802
            SPN 3482 FMI 3 - AFT Fuel Shutoff Valve short to PWR....3804
            Fault Overview....3804
            Lamp Reaction....3804
            Associated Faults....3804
            Fault Facts....3804
            Drive Cycle to Determine Fault Status....3804
            Possible Causes....3805
            SPN 3482 FM 4 - AFT Fuel Shutoff Valve Short to GND....3808
            Fault Overview....3808
            Lamp Reaction....3808
            Associated Faults....3808
            Fault Facts....3808
            Drive Cycle to Determine Fault Status....3808
            Possible Causes....3808
          AMS (Air Management) System....3812
            Overview of AMS Sensor....3812
            Overview....3812
            SPN 102 FMI 10 - Boost slow response fault....3813
            Fault Overview....3813
            Lamp Reaction....3813
            Associated Faults....3813
            Fault Facts....3813
            Drive Cycle to Determine Fault Status....3813
            Possible Causes....3813
            SPN 102 FMI 16 - Overboost....3818
            Fault Overview....3818
            Lamp Reaction....3818
            Associated Faults....3818
            Fault Facts....3818
            Drive Cycle to Determine Fault Status....3818
            Possible Causes....3818
            SPN 102 FMI 18 - Underboost....3820
            Fault Overview....3820
            Lamp Reaction....3820
            Associated Faults....3820
            Fault Facts....3820
            Drive Cycle to Determine Fault Status....3820
            Possible Causes....3820
            SPN 2659 FMI 20 - EGR High Flow Rate detected....3822
            Fault Overview....3822
            Lamp Reaction....3822
            Associated Faults....3822
            Fault Facts....3822
            Drive Cycle to Determine Fault Status....3822
            Possible Causes....3822
            SPN 2659 FMI 21 - EGR Low Flow Rate detected....3824
            Fault Overview....3824
            Lamp Reaction....3824
            Associated Faults....3824
            Fault Facts....3824
            Drive Cycle to Determine Fault Status....3824
            Possible Causes....3824
            Special Tools....3824
          APP (Accelerator Pedal Position) Sensor....3827
            Overview of APP Sensor....3827
            Overview....3827
            SPN 91 FMI 2 - APP1 and APP2 signal conflict....3828
            Fault Overview....3828
            Lamp Reaction....3828
            Associated Faults....3828
            Fault Facts....3829
            Drive Cycle to Determine Fault Status....3829
            Possible Causes....3829
            Pin-Point Test SPN 91 FMI 2....3833
            Tools Required....3833
            SPN 91 FMI 3 - APP1 signal Out of Range HIGH....3839
            Fault Overview....3839
            Lamp Reaction....3839
            Associated Faults....3839
            Fault Facts....3839
            Drive Cycle to Determine Fault Status....3839
            Possible Causes....3839
            Pin-Point Test SPN 91 FMI 3....3841
            Tools Required....3841
            SPN 91 FMI 4 - APP1 signal Out of Range LOW....3843
            Fault Overview....3843
            Lamp Reaction....3843
            Associated Faults....3843
            Fault Facts....3843
            Drive Cycle to Determine Fault Status....3843
            Possible Causes....3843
            Pin-Point Test SPN 91 FMI 4....3846
            Tools Required....3846
            SPN 2623 FMI 3 - APP2 signal Out of Range HIGH....3848
            Fault Overview....3848
            Lamp Reaction....3848
            Associated Faults....3848
            Fault Facts....3848
            Drive Cycle to Determine Fault Status....3848
            Possible Causes....3848
            Pin-Point Test SPN 2623 FMI 3....3850
            Tools Required....3850
            SPN 2623 FMI 4 - APP2 signal Out of Range LOW....3852
            Fault Overview....3852
            Lamp Reaction....3852
            Associated Faults....3852
            Fault Facts....3852
            Drive Cycle to Determine Fault Status....3852
            Possible Causes....3852
            Pin-Point Test SPN 2623 FMI 4....3855
            Tools Required....3855
          BARO (Barometric Pressure) Sensor....3857
            Overview of BARO Sensor....3857
            Overview....3857
            SPN 108 FMI 3 - BARO signal Out of Range HIGH....3858
            Fault Overview....3858
            Lamp Reaction....3858
            Associated Faults....3858
            Fault Facts....3858
            Drive Cycle to Determine Fault Status....3858
            Possible Causes....3858
            SPN 108 FMI 4 - BARO signal Out of Range LOW....3860
            Fault Overview....3860
            Lamp Reaction....3860
            Associated Faults....3860
            Fault Facts....3860
            Drive Cycle to Determine Fault Status....3860
            Possible Causes....3860
          Body Sensor....3862
            Overview of Body Sensor....3862
            SPN 837 FMI 14 - Speedometer Drive Output Error....3863
            Fault Overview....3863
            Lamp Reaction....3863
            Associated Faults....3863
            Fault Facts....3863
            Drive Cycle to Determine Fault Status....3863
            Possible Causes....3863
            Pin-Point Test SPN 837 FMI 14....3865
            Tools Required....3865
            SPN 1590 FMI 19 - Adaptive Cruise Control not detected on J1939....3866
            Fault Overview....3866
            Lamp Reaction....3866
            Associated Faults....3866
            Fault Facts....3866
            Drive Cycle to Determine Fault Status....3866
            Possible Causes....3866
          CACOT (Charge Air Cooler Outlet Temperature) Sensor ....3868
            Overview of CACOT Sensor Group....3868
            Overview....3868
            SPN 2630 FMI 2 - CACOT signal erratic, intermittent, or incorrect....3870
            Fault Overview....3870
            Lamp Reaction....3870
            Associated Faults....3870
            Fault Facts....3870
            Drive Cycle to Determine Fault Status....3870
            Possible Causes....3870
            Pin-Point Test SPN 2630 FMI 2....3873
            Tools Required....3873
            SPN 2630 FMI 3 - CACOT Signal Out of Range HIGH....3875
            Fault Overview....3875
            Lamp Reaction....3875
            Associated Faults....3875
            Fault Facts....3875
            Drive Cycle to Determine Fault Status....3875
            Possible Causes....3875
            Pin-Point Tests (SPN 2630 FMI 3)....3878
            Tools Required....3878
            SPN 2630 FMI 4 - CACOT Signal Out of Range LOW....3881
            Fault Overview....3881
            Lamp Reaction....3881
            Associated Faults....3881
            Fault Facts....3881
            Drive Cycle to Determine Fault Status....3881
            Possible Causes....3881
            SPN 2630 FMI 16 - CACOT Undercooling....3883
            Fault Overview....3883
            Lamp Reaction....3883
            Fault Facts....3883
            Drive Cycle to Determine Fault Status....3883
            Possible Causes....3883
          CCOSS (Crankcase Oil Separator Speed) Sensor ....3886
            Overview of CCOSS Sensor....3886
            Overview....3886
            SPN 4227 FMI 7 - CC Oil Separator: Not spinning....3887
            Fault Overview....3887
            Lamp Reaction....3887
            Associated Faults....3887
            Fault Facts....3887
            Drive Cycle to Determine Fault Status....3887
            Possible Causes....3887
            Pin-Point Test SPN 4227 FMI 7....3891
          CFV (Coolant Flow) Valve....3895
          CKP (Crankshaft Position) Sensor ....3899
            Overview of CKP Sensor Group....3899
            Overview....3899
            SPN 637 FMI 8 - CKP signal noise....3900
            Fault Overview....3900
            Lamp Reaction....3900
            Associated Faults....3900
            Fault Facts....3900
            Drive Cycle to Determine Fault Status....3900
            Possible Causes....3900
            Pin-Point Test SPN 637 FMI 8....3903
            Tools Required....3903
            SPN 637 FMI 10 - CKP signal inactive....3906
            Fault Overview....3906
            Lamp Reaction....3906
            Associated Faults....3906
            Fault Facts....3906
            Drive Cycle to Determine Fault Status....3906
            Possible Causes....3906
            Pin-Point Test SPN 637 FMI 10....3909
            Tools Required....3909
          CMP (Camshaft Position) Sensor ....3912
            Overview of CMP Sensor Group....3912
            Overview....3912
            SPN 636 FMI 2 - CMP and CKP Synchronization Error....3913
            Fault Overview....3913
            Lamp Reaction....3913
            Associated Faults....3913
            Fault Facts....3913
            Drive Cycle to Determine Fault Status....3913
            Possible Causes....3913
            Pin-Point Test SPN 636 FMI 2....3917
            Tools Required....3917
            SPN 636 FMI 8 - CMP signal noise....3920
            Fault Overview....3920
            Lamp Reaction....3920
            Associated Faults....3920
            Fault Fact....3920
            Drive Cycle to Determine Fault Status....3920
            Possible Causes....3920
            Pin-Point Test SPN 636 FMI 8....3924
            Tools Required....3924
            SPN 636 FMI 10 - CMP signal inactive....3927
            Fault Overview....3927
            Lamp Reaction....3927
            Associated Faults....3927
            Fault Fact....3927
            Drive Cycle to Determine Fault Status....3927
            Possible Causes....3927
            Pin-Point Test SPN 636 FMI 10....3931
            Tools Required....3931
          CMV (Coolant Mixer) Valve....3934
            Tools Required....3935
            Tools Required....3937
            Tools Required....3939
          Cylinder Balance....3941
            Overview of Cylinder Balance Sensor Group....3941
            Overview....3941
            SPN 651 FMI 13 - Injector 1 programmable parameter error....3943
            Fault Overview....3943
            Lamp Reaction....3943
            Associated Faults....3943
            Fault Facts....3943
            Drive Cycle to Determine Fault Status....3943
            Possible Causes....3943
             SPN 651 FMI 16 - Injector 1 Fuel Quantity / Timing High Error....3945
            Fault Overview....3945
            Lamp Reaction....3945
            Associated Faults....3945
            Fault Facts....3945
            Drive Cycle to Determine Fault Status....3945
            Possible Causes....3945
             SPN 651 FMI 18 - Injector 1 Fuel Quantity / Timing Low Error....3948
            Fault Overview....3948
            Lamp Reaction....3948
            Associated Faults....3948
            Fault Facts....3948
            Drive Cycle to Determine Fault Status....3948
            Possible Causes....3948
            SPN 652 FMI 13 - Injector 2 programmable parameter error....3951
            Fault Overview....3951
            Lamp Reaction....3951
            Associated Faults....3951
            Fault Facts....3951
            Drive Cycle to Determine Fault Status....3951
            Possible Causes....3951
             SPN 652 FMI 16 - Injector 2 Fuel Quantity / Timing High Error....3953
            Fault Overview....3953
            Lamp Reaction....3953
            Associated Faults....3953
            Fault Facts....3953
            Drive Cycle to Determine Fault Status....3953
            Possible Causes....3953
             SPN 652 FMI 18 - Injector 2 Fuel Quantity / Timing Low Error....3956
            Fault Overview....3956
            Lamp Reaction....3956
            Associated Faults....3956
            Fault Facts....3956
            Drive Cycle to Determine Fault Status....3956
            Possible Causes....3956
            SPN 653 FMI 13 - Injector 3 programmable parameter error....3959
            Fault Overview....3959
            Lamp Reaction....3959
            Associated Faults....3959
            Fault Facts....3959
            Drive Cycle to Determine Fault Status....3959
            Possible Causes....3959
             SPN 653 FMI 16 - Injector 3 Fuel Quantity / Timing High Error....3961
            Fault Overview....3961
            Lamp Reaction....3961
            Associated Faults....3961
            Fault Facts....3961
            Drive Cycle to Determine Fault Status....3961
            Possible Causes....3961
             SPN 653 FMI 18 - Injector 3 Fuel Quantity / Timing Low Error....3964
            Fault Overview....3964
            Lamp Reaction....3964
            Associated Faults....3964
            Fault Facts....3964
            Drive Cycle to Determine Fault Status....3964
            Possible Causes....3964
            SPN 654 FMI 13 - Injector 4 programmable parameter error....3967
            Fault Overview....3967
            Lamp Reaction....3967
            Associated Faults....3967
            Fault Facts....3967
            Drive Cycle to Determine Fault Status....3967
            Possible Causes....3967
             SPN 654 FMI 16 - Injector 4 Fuel Quantity / Timing High Error....3969
            Fault Overview....3969
            Lamp Reaction....3969
            Associated Faults....3969
            Fault Facts....3969
            Drive Cycle to Determine Fault Status....3969
            Possible Causes....3969
             SPN 654 FMI 18 - Injector 4 Fuel Quantity / Timing Low Error....3972
            Fault Overview....3972
            Lamp Reaction....3972
            Associated Faults....3972
            Fault Facts....3972
            Drive Cycle to Determine Fault Status....3972
            Possible Causes....3972
            SPN 655 FMI 13 - Injector 5 programmable parameter error....3975
            Fault Overview....3975
            Lamp Reaction....3975
            Associated Faults....3975
            Fault Facts....3975
            Drive Cycle to Determine Fault Status....3975
            Possible Causes....3975
             SPN 655 FMI 16 - Injector 5 Fuel Quantity / Timing High Error....3977
            Fault Overview....3977
            Lamp Reaction....3977
            Associated Faults....3977
            Fault Facts....3977
            Drive Cycle to Determine Fault Status....3977
            Possible Causes....3977
             SPN 655 FMI 18 - Injector 5 Fuel Quantity / Timing Low Error....3980
            Fault Overview....3980
            Lamp Reaction....3980
            Associated Faults....3980
            Fault Facts....3980
            Drive Cycle to Determine Fault Status....3980
            Possible Causes....3980
            SPN 656 FMI 13 - Injector 6 programmable parameter error....3983
            Fault Overview....3983
            Lamp Reaction....3983
            Associated Faults....3983
            Fault Facts....3983
            Drive Cycle to Determine Fault Status....3983
            Possible Causes....3983
             SPN 656 FMI 16 - Injector 6 Fuel Quantity / Timing High Error....3985
            Fault Overview....3985
            Lamp Reaction....3985
            Associated Faults....3985
            Fault Facts....3985
            Drive Cycle to Determine Fault Status....3985
            Possible Causes....3985
             SPN 656 FMI 18 - Injector 6 Fuel Quantity / Timing Low Error....3988
            Fault Overview....3988
            Lamp Reaction....3988
            Associated Faults....3988
            Fault Facts....3988
            Drive Cycle to Determine Fault Status....3988
            Possible Causes....3988
             SPN 1322 FMI 31- Misfire - Multiple Cylinders....3991
            Fault Overview....3991
            Lamp Reaction....3991
            Associated Faults....3991
            Fault Facts....3991
            Drive Cycle to Determine Fault Status....3991
            Possible Causes....3991
             SPN 1323 FMI 31- Misfire - Cylinder 1....3995
            Fault Overview....3995
            Lamp Reaction....3995
            Associated Faults....3995
            Fault Facts....3995
            Drive Cycle to Determine Fault Status....3995
            Possible Causes....3995
             SPN 1324 FMI 31- Misfire - Cylinder 2....3999
            Fault Overview....3999
            Lamp Reaction....3999
            Associated Faults....3999
            Fault Facts....3999
            Drive Cycle to Determine Fault Status....3999
            Possible Causes....3999
             SPN 1325 FMI 31- Misfire - Cylinder 3....4003
            Fault Overview....4003
            Lamp Reaction....4003
            Associated Faults....4003
            Fault Facts....4003
            Drive Cycle to Determine Fault Status....4003
            Possible Causes....4003
             SPN 1326 FMI 31- Misfire - Cylinder 4....4007
            Fault Overview....4007
            Lamp Reaction....4007
            Associated Faults....4007
            Fault Facts....4007
            Drive Cycle to Determine Fault Status....4007
            Possible Causes....4007
             SPN 1327 FMI 31- Misfire - Cylinder 5....4011
            Fault Overview....4011
            Lamp Reaction....4011
            Associated Faults....4011
            Fault Facts....4011
            Drive Cycle to Determine Fault Status....4011
            Possible Causes....4011
             SPN 1328 FMI 31- Misfire - Cylinder 6....4015
            Fault Overview....4015
            Lamp Reaction....4015
            Associated Faults....4015
            Fault Facts....4015
            Drive Cycle to Determine Fault Status....4015
            Possible Causes....4015
          DOCIT (Diesel Oxidation Catalyst Inlet Temperature) Sensor ....4019
            Overview of DOCIT Sensor Group....4019
            Overview....4019
            SPN 4765 FMI 2 - DOCIT signal erratic, intermittent, or incorrect....4020
            Fault Overview....4020
            Lamp Reaction....4020
            Associated Faults....4020
            Drive Cycle to Determine Fault Status....4020
            Possible Causes....4020
            SPN 4765 FMI 3 - DOCIT signal Out of Range HIGH....4023
            Fault Overview....4023
            Lamp Reaction....4023
            Associated Faults....4023
            Fault Facts....4023
            Drive Cycle to Determine Fault Status....4023
            Possible Causes....4023
            SPN 4765 FMI 4 - DOCIT signal Out of Range LOW....4026
            Fault Overview....4026
            Lamp Reaction....4026
            Associated Faults....4026
            Fault Facts....4026
            Possible Causes....4026
            SPN 4765 FMI 20 - DOCIT DOCIT signal drifted HIGH....4028
            Fault Overview....4028
            Lamp Reaction....4028
            Associated Faults....4028
            Drive Cycle to Determine Fault Status....4028
            SPN 4765 FMI 21 - DOCIT signal drifted LOW....4030
            Fault Overview....4030
            Lamp Reaction....4030
            Associated Faults....4030
            Drive Cycle to Determine Fault Status....4030
          DOCOT Sensor (Diesel Oxidation Catalyst Outlet Temperature)....4033
            Overview of DOCOT Sensor....4033
            Overview....4033
            SPN 4766 FMI 2 - DOCOT signal erratic, intermittent, or incorrect....4036
            Fault Overview....4036
            Lamp Reaction....4036
            Fault Facts....4036
            Drive Cycle to Determine Fault Status....4036
            Possible Causes....4036
            SPN 4766 FMI 3 - DOCOT signal Out of Range HIGH....4039
            Fault Overview....4039
            Lamp Reaction....4039
            Associated Faults....4039
            Fault Facts....4039
            Drive Cycle to Determine Fault Status....4039
            Possible Causes....4039
            SPN 4766 FMI 4 - DOCOT signal Out of Range LOW....4042
            Fault Overview....4042
            Lamp Reaction....4042
            Associated Faults....4042
            Fault Facts....4042
            Drive Cycle to Determine Fault Status....4042
            Possible Causes....4042
            SPN 4766 FMI 10 - Catalyst System Efficiency Below Threshold....4044
            Fault Overview....4044
            Lamp Reaction....4044
            Associated Faults....4044
            Fault Facts....4044
            Drive Cycle to Determine Fault Status....4044
            SPN 4766 FMI 20 - DOCOT signal drifted HIGH....4049
            Fault Overview....4049
            Lamp Reaction....4049
            Associated Faults....4049
            Fault Facts....4049
            Drive Cycle to Determine Fault Status....4049
            SPN 4766 FMI 21 - DOCOT signal drifted LOW....4054
            Fault Overview....4054
            Lamp Reaction....4054
            Associated Faults....4054
            Fault Facts....4054
            Drive Cycle to Determine Fault Status....4054
          DPF (Diesel Particulate Filter) System ....4060
            Overview of DPF Sensor....4060
            Overview....4060
            SPN 3719 FMI 0 - DPF Soot Load - Highest (level 3/3)....4063
            Fault Overview....4063
            Lamp Reaction....4063
            Associated Faults....4063
            Drive Cycle to Determine Fault Status....4063
            Fault Facts....4063
            Possible Causes....4063
            SPN 3719 FMI 15 - DPF Soot Load - Lowest (level 1/3)....4065
            Fault Overview....4065
            Lamp Reaction....4065
            Associated Faults....4065
            Drive Cycle to Determine Fault Status....4065
            Fault Facts....4065
            Possible Causes....4065
            SPN 3719 FMI 16 - DPF Soot Load - Moderate (level 2/3)....4067
            Fault Overview....4067
            Lamp Reaction....4067
            Associated Faults....4067
            Drive Cycle to Determine Fault Status....4067
            Fault Facts....4067
            Possible Causes....4067
            SPN 3720 FMI 0 - DPF Ash load at maximum limit (Remove DPF for cleaning)....4069
            Fault Overview....4069
            Lamp Reaction....4069
            Associated Faults....4069
            Fault Facts....4069
            Drive Cycle to Determine Fault Status....4069
            SPN 3936 FMI 8 - DPF Regenerations are Occurring too Frequently....4074
            Fault Overview....4074
            Lamp Reaction....4074
            Associated Faults....4074
            Fault Facts....4074
            Drive Cycle to Determine Fault Status....4074
            Possible Causes....4074
            SPN 3936 FMI 10 - DPF System above Warning Temperature....4077
            Fault Overview....4077
            Lamp Reaction....4077
            Associated Faults....4077
            Fault Facts....4077
            Drive Cycle to Determine Fault Status....4077
            SPN 5319 FMI 31 - DPF incomplete Regeneration....4080
            Fault Overview....4080
            Lamp Reaction....4080
            Associated Faults....4080
            Fault Facts....4080
            Drive Cycle to Determine Fault Status....4080
            Possible Causes....4080
          DPFDP (Diesel Particulate Filter Differential Pressure) Sensor ....4083
            Overview of DPFDP Sensor....4083
            Overview....4083
            SPN 3251 FMI 0 - DPFDP excessively HIGH (Plugged filter)....4085
            Fault Overview....4085
            Lamp Reaction....4085
            Associated Faults....4085
            Fault Facts....4085
            Drive Cycle to Determine Fault Status....4085
            SPN 3251 FMI 2 - DPFDP signal erratic, intermittent, or incorrect....4090
            Fault Overview....4090
            Lamp Reaction....4090
            Associated Faults....4090
            Fault Facts....4090
            Drive Cycle to Determine Fault Status....4090
            Possible Causes....4090
            SPN 3251 FMI 3 - DPFDP signal Out of Range HIGH....4093
            Fault Overview....4093
            Lamp Reaction....4093
            Associated Fault....4093
            Fault Facts....4093
            Drive Cycle to Determine Fault Status....4093
            Possible Causes....4093
             SPN 3251 FMI 4 - DPFDP signal Out of Range LOW....4096
            Fault Overview....4096
            Lamp Reaction....4096
            Associated Faults....4096
            Fault Facts....4096
            Drive Cycle to Determine Fault Status....4096
            Possible Causes....4096
            SPN 3251 FMI 21 - DPFDP excessively LOW (Sensor/circuit fault or missing DPF)....4100
            Fault Overview....4100
            Lamp Reaction....4100
            Associated Faults....4100
            Fault Facts....4100
            Drive Cycle to Determine Fault Status....4100
          DPFOT (Diesel Particulate Filter Outlet Temperature) Sensor ....4102
            Overview of DPFOT Sensor Group....4102
            Overview....4102
            SPN 3246 FMI 2 - DPFOT signal erratic, intermittent or incorrect....4104
            Fault Overview....4104
            Lamp Reaction....4104
            Associated Faults....4104
            Fault Facts....4104
            Drive Cycle to Determine Fault Status....4104
            Possible Causes....4104
            SPN 3246 FMI 3 - DPFOT Signal Out of Range HIGH....4107
            Fault Overview....4107
            Lamp Reaction....4107
            Associated Faults....4107
            Fault Facts....4107
            Drive Cycle to Determine Fault Status....4107
            Possible Causes....4107
            SPN 3246 FMI 4 - DPFOT Signal Out of Range LOW....4110
            Fault Overview....4110
            Lamp Reaction....4110
            Associated Faults....4110
            Fault Facts....4110
            Drive Cycle to Determine Fault Status....4110
            Possible Causes....4110
            SPN 3246 FMI 20 - DPFOT signal drifted HIGH....4112
            Fault Overview....4112
            Lamp Reaction....4112
            Associated Faults....4112
            Fault Facts....4112
            Drive Cycle to Determine Fault Status....4112
            SPN 3246 FMI 21 - DPFOT signal drifted LOW....4117
            Fault Overview....4117
            Lamp Reaction....4117
            Associated Faults....4117
            Fault Facts....4117
            Drive Cycle to Determine Fault Status....4117
          EBP (Exhaust Back Pressure) Sensor....4121
            Overview of EBP Sensor Group....4121
            Overview....4121
            SPN 5543 FMI 3 - EBPC short to PWR....4122
            Fault Overview....4122
            Lamp Reaction....4122
            Associated Faults....4122
            Fault Facts....4122
            Drive Cycle to Determine Fault Status....4122
            Possible Causes....4122
            Pin-Point Test SPN 5543 FMI 3....4125
            Tools Required....4125
            SPN 5543 FMI 4 - EBPC short to GND....4126
            Fault Overview....4126
            Lamp Reaction....4126
            Associated Faults....4126
            Fault Facts....4126
            Drive Cycle to Determine Fault Status....4126
            Possible Causes....4126
            Pin-Point Test SPN 5543 FMI 4....4129
            Tools Required....4129
            SPN 5543 FMI 5 - EBPC open load/circuit....4130
            Fault Overview....4130
            Lamp Reaction....4130
            Associated Faults....4130
            Fault Facts....4130
            Drive Cycle to Determine Fault Status....4130
            Possible Causes....4130
            Pin-Point Test SPN 5543 FMI 5....4133
            Tools Required....4133
          ECB1 (Engine Compression Brake 1) Sensor....4134
            Overview of ECB1 Sensor Group....4134
            Overview....4134
            SPN 1072 FMI 3 - ECB1 Control short to PWR....4135
            Fault Overview....4135
            Lamp Reaction....4135
            Associated Faults....4135
            Fault Facts....4135
            Drive Cycle to Determine Fault Status....4135
            Possible Causes....4135
            Pin-Point Test SPN 1073 FMI 3....4137
            Tools Required....4137
            SPN 1072 FMI 4 - ECB1 Control short to GND....4139
            Fault Overview....4139
            Lamp Reaction....4139
            Associated Faults....4139
            Fault Facts....4139
            Drive Cycle to Determine Fault Status....4139
            Possible Causes....4139
            Pin-Point Test SPN 1072 FMI 4....4141
            Tools Required....4141
            SPN 1072 FMI 5 - ECB1 Control open load/circuit....4143
            Fault Overview....4143
            Lamp Reaction....4143
            Associated Faults....4143
            Fault Facts....4143
            Drive Cycle to Determine Fault Status....4143
            Possible Causes....4143
            Pin-Point Test SPN 1072 FMI 5....4146
            Tools Required....4146
          ECB2 (Engine Compression Brake 2) Sensor....4148
            Overview of ECB2 Sensor....4148
            Overview....4148
            SPN 1073 FMI 3 - ECB2 Control short to PWR....4149
            Fault Overview....4149
            Lamp Reaction....4149
            Associated Faults....4149
            Fault Facts....4149
            Drive Cycle to Determine Fault Status....4149
            Possible Causes....4149
            Pin-Point Test SPN 1073 FMI 3....4151
            Tools Required....4151
            SPN 1073 FMI 4 - ECB2 Control short to GND....4153
            Fault Overview....4153
            Lamp Reaction....4153
            Associated Faults....4153
            Fault Facts....4153
            Drive Cycle to Determine Fault Status....4153
            Possible Causes....4153
            Pin-Point Test SPN 1073 FMI 4....4155
            Tools Required....4155
            SPN 1073 FMI 5 - ECB2 Control open load/circuit....4157
            Fault Overview....4157
            Lamp Reaction....4157
            Associated Faults....4157
            Fault Facts....4157
            Drive Cycle to Determine Fault Status....4157
            Possible Causes....4157
            Pin-Point Test SPN 1073 FMI 5....4160
            Tools Required....4160
          ECL (Engine Coolant Level) Switch Sensor....4162
            Overview of ECL Switch Sensor ....4162
            Overview....4162
            SPN 111 FMI 1 - ECL below Warning/Critical Level....4163
            Fault Overview....4163
            Lamp Reaction....4163
            Associated Faults....4163
            Fault Facts....4163
            Drive Cycle to Determine Fault Status....4163
            Possible Causes....4163
          ECM Power (Engine Control Module)....4166
            Overview of ECM Power Sensor ....4166
            Overview....4166
            SPN 158 FMI 15 - ECM Switched voltage too HIGH....4168
            Fault Overview....4168
            Lamp Reaction....4168
            Associated Faults....4168
            Fault Facts....4168
            Drive Cycle to Determine Fault Status....4168
            Possible Causes....4168
            SPN 158 FMI 17 - ECM Switched voltage too LOW....4170
            Fault Overview....4170
            Lamp Reaction....4170
            Associated Faults....4170
            Fault Facts....4170
            Drive Cycle to Determine Fault Status....4170
            Possible Causes....4170
            Pin-Point Test SPN 158 FMI 17....4174
            Tools Required....4174
            SPN 628 FMI 12 - ECM Memory Error....4182
            Fault Overview....4182
            Lamp Reaction....4182
            Associated Faults....4182
            Fault Facts....4182
            Drive Cycle to Determine Fault Status....4182
            Possible Causes....4182
            SPN 629 FMI 2 - ECM Error - Level 2 monitoring....4184
            Fault Overview....4184
            Lamp Reaction....4184
            Associated Faults....4184
            Fault Facts....4184
            Drive Cycle to Determine Fault Status....4184
            Possible Causes....4184
            SPN 629 FMI 8 - ECM Error - Engine Off Timer Fault....4186
            Fault Overview....4186
            Lamp Reaction....4186
            Associated Faults....4186
            Fault Facts....4186
            Drive Cycle to Determine Fault Status....4186
            Possible Causes....4186
            SPN 629 FMI 12 - ECM Internal chip Error....4188
            Fault Overview....4188
            Lamp Reaction....4188
            Associated Faults....4188
            Fault Facts....4188
            Drive Cycle to Determine Fault Status....4188
            Possible Causes....4188
            SPN 629 FMI 14 - ECM Internal component overtemperature....4190
            Fault Overview....4190
            Lamp Reaction....4190
            Associated Faults....4190
            Fault Facts....4190
            Drive Cycle to Determine Fault Status....4190
            Possible Causes....4190
            SPN 629 FMI 31 - Accelerator Pedal fault causing ECM Internal chip Error....4192
            Fault Overview....4192
            Lamp Reaction....4192
            Associated Faults....4192
            Fault Facts....4192
            Drive Cycle to Determine Fault Status....4192
            Possible Causes....4192
            SPN 1110 FMI 31 - ECM Detect Fueling Without Driver Demand....4194
            Fault Overview....4194
            Lamp Reaction....4194
            Associated Faults....4194
            Fault Facts....4194
            Drive Cycle to Determine Fault Status....4194
            Possible Causes....4194
            SPN 3597 FMI 4 - ECM Power Output 1 below normal....4196
            Fault Overview....4196
            Lamp Reaction....4196
            Associated Faults....4196
            Fault Facts....4196
            Drive Cycle to Determine Fault Status....4196
            Possible Causes....4196
            Pin-Point Test SPN 3597 FMI 4....4199
            Tools Required....4199
            SPN 3598 FMI 4 - ECM Power Output 2 below normal....4200
            Fault Overview....4200
            Lamp Reaction....4200
            Associated Faults....4200
            Fault Facts....4200
            Drive Cycle to Determine Fault Status....4200
            Possible Causes....4200
            Pin-Point Test SPN 3598 FMI 4....4203
            Tools Required....4203
            SPN 3599 FMI 4 - ECM Power Output 3 below normal....4205
            Fault Overview....4205
            Lamp Reaction....4205
            Associated Faults....4205
            Fault Facts....4205
            Drive Cycle to Determine Fault Status....4205
            Possible Causes....4205
            Pin-Point Test SPN 3599 FMI 4See latest version of Navistar? MaxxForce? 11 and 13 Engine and Aftertreatment Wiring Schematic F....4208
          ECT1 (Engine Coolant Temperature 1) Sensor ....4210
            Overview of ECT1 Sensor Group....4210
            Overview....4210
            SPN 110 FMI 3 - ECT1 signal Out of Range HIGH....4211
            Fault Overview....4211
            Lamp Reaction....4211
            Associated Faults....4211
            Fault Facts....4211
            Drive Cycle to Determine Fault Status....4211
            Possible Causes....4211
            Pin-Point Tests (SPN 110 FMI 3)....4214
            Tools Required....4214
            SPN 110 FMI 4 - ECT1 signal Out of Range LOW....4216
            Fault Overview....4216
            Lamp Reaction....4216
            Associated Faults....4216
            Fault Facts....4216
            Drive Cycle to Determine Fault Status....4216
            Possible Causes....4216
            SPN 1659 FMI 20 - ECT1 below expected: Check Thermostat....4218
            Fault Overview....4218
            Lamp Reaction....4218
            Associated Faults....4218
            Fault Facts....4218
            Drive Cycle to Determine Fault Status....4218
            Possible Causes....4218
          ECT2 Sensor (Engine Coolant Temperature 2)....4220
            Overview of ECT2 Sensor Group....4220
            Overview....4220
            SPN 4076 FMI 2 - ECT2 signal erratic, intermittent, or incorrect....4221
            Fault Overview....4221
            Lamp Reaction....4221
            Associated Faults....4221
            Fault Facts....4221
            Drive Cycle to Determine Fault Status....4221
            Possible Causes....4221
            Pin-Point Test SPN 4076 FMI 2....4224
            Tools Required....4224
            SPN 4076 FMI 3 - ECT2 signal Out of Range HIGH....4225
            Fault Overview....4225
            Lamp Reaction....4225
            Associated Faults....4225
            Fault Facts....4225
            Drive Cycle to Determine Fault Status....4225
            Possible Causes....4225
            Pin-Point Tests (SPN 4076 FMI 3)....4228
            Tools Required....4228
            SPN 4076 FMI 4 - ECT2 signal Out of Range LOW....4230
            Fault Overview....4230
            Lamp Reaction....4230
            Associated Faults....4230
            Fault Facts....4230
            Drive Cycle to Determine Fault Status....4230
            Possible Causes....4230
            SPN 4076 FMI 17 - ECT2 signal stuck low, not warming up....4232
            Fault Overview....4232
            Lamp Reaction....4232
            Associated Faults....4232
            Fault Facts....4232
            Drive Cycle to Determine Fault Status....4232
            Possible Causes....4232
          EFC (Engine Fan Control) ? Two Speed and Variable....4234
            Overview of EFC Sensor Group....4234
            Overview....4234
            SPN 647 FMI 3 - EFC short to PWR....4235
            Fault Overview....4235
            Lamp Reaction....4235
            Associated Faults....4235
            Fault Facts....4235
            Drive Cycle to Determine Fault Status....4235
            Possible Causes....4235
            Pin-Point Test SPN 647 FMI 3....4238
            Tools Required....4238
            SPN 647 FMI 4 - EFC short to GND....4240
            Fault Overview....4240
            Lamp Reaction....4240
            Associated Faults....4240
            Fault Facts....4240
            Drive Cycle to Determine Fault Status....4240
            Possible Causes....4240
            Pin-Point Test SPN 647 FMI 4....4243
            Tools Required....4243
            SPN 647 FMI 5 - EFC open load/circuit....4245
            Fault Overview....4245
            Lamp Reaction....4245
            Associated Faults....4245
            Fault Facts....4245
            Drive Cycle to Determine Fault Status....4245
            Possible Causes....4245
            Pin-Point Test SPN 647 FMI 5....4248
            Tools Required....4248
          EGR (Exhaust Gas Recirculation) Valve Sensor....4250
            Overview of EGR Valve Sensor Group....4250
            Overview....4250
            SPN 27 FMI 0 - EGRP fault: over temperature....4254
            Fault Overview....4254
            Lamp Reaction....4254
            Associated Faults....4254
            Drive Cycle to Determine Fault Status....4254
            SPN 27 FMI 3 - EGRP signal Out of Range HIGH....4256
            Pinpoint Diagnostics With ServiceMaxx? Software....4256
            SPN 27 FMI 4 - EGRP signal Out of Range LOW....4258
            Fault Overview....4258
            Lamp Reaction....4258
            Associated Faults....4258
            Drive Cycle to Determine Fault Status....4258
            SPN 27 FMI 7 - EGRP does not agree with commanded position....4260
            Fault Overview....4260
            Lamp Reaction....4260
            Associated Faults....4260
            Fault Facts....4260
            Drive Cycle to Determine Fault Status....4260
            Possible Causes....4260
            SPN 2791 FMI 3 - EGRC short to PWR....4263
            Pinpoint Diagnostics With ServiceMaxx? Software....4263
            SPN 2791 FMI 5 - EGRC open load/circuit....4265
            Fault Overview....4265
            Lamp Reaction....4265
            Associated Faults....4265
            Fault Facts....4265
            Drive Cycle to Determine Fault Status....4265
            Possible Causes....4265
            SPN 2791 FMI 8 - EGR valve not receiving ECM PWM signal....4267
            Pinpoint Diagnostics With ServiceMaxx? Software....4267
            SPN 3058 FMI 10 - Engine did not go into close loop EGR control when expected....4269
            Fault Overview....4269
            Lamp Reaction....4269
            Associated Faults....4269
            Fault Facts....4269
            Drive Cycle to Determine Fault Status....4269
            Possible Causes....4269
            SPN 4752 FMI 4 - EGR Cooler Efficiency: EGR Outlet Temperature above expected....4272
            Fault Overview....4272
            Lamp Reaction....4272
            Associated Faults....4272
            Fault Facts....4272
            Drive Cycle to Determine Fault Status....4272
            Possible Causes....4272
          EGRGT (Exhaust Gas Recirculation Cooler Gas Temperature) Sensor ....4274
            Overview of EGRGT Sensor Group....4274
            Overview....4274
            SPN 412 FMI 1 - EGRGT signal stuck low, not warming up....4275
            Tools Required....4275
            Pinpoint Diagnostics With ServiceMaxx? Software....4275
            SPN 412 FMI 2 - EGRGT signal erratic, intermittent, or incorrect....4277
            Fault Overview....4277
            Lamp Reaction....4277
            Associated Faults....4277
            Fault Facts....4277
            Drive Cycle to Determine Fault Status....4277
            Possible Causes....4277
            Pin-Point Test SPN 412 FMI 2....4280
            Tools Required....4280
            SPN 412 FMI 3 - EGRGT signal Out of Range HIGH....4282
            Tools Required....4282
            Pinpoint Diagnostics With ServiceMaxx? Software....4282
            SPN 412 FMI 4 - EGRGT signal Out of Range LOW....4284
            Tools Required....4284
            Pinpoint Diagnostics With ServiceMaxx? Software....4284
          Engine Brake....4286
            Overview of Engine Brake Sensor Group....4286
            Overview....4286
            SPN 1810 FMI 0 - Hard Brake monitor, event log, extreme....4287
            Fault Overview....4287
            Lamp Reaction....4287
            Associated Faults....4287
            Fault Facts....4287
            Drive Cycle to Determine Fault Status....4287
            Possible Causes....4287
            SPN 1810 FMI 15 - Hard Brake monitor, event log non-extreme....4289
            Fault Overview....4289
            Lamp Reaction....4289
            Associated Faults....4289
            Fault Facts....4289
            Drive Cycle to Determine Fault Status....4289
            Possible Causes....4289
          EOL (Engine Oil Level) Sensor ....4291
            Overview of EOL Sensor Group....4291
            Overview....4291
            SPN 98 FMI 3 - EOL signal Out of Range HIGH....4292
            Fault Overview....4292
            Lamp Reaction....4292
            Associated Faults....4292
            Fault Facts....4292
            Drive Cycle to Determine Fault Status....4292
            Possible Causes....4292
            Pin-Point Test SPN 98 FMI 3....4294
            Tools Required....4294
            SPN 98 FMI 4 - EOL signal Out of Range LOW....4296
            Fault Overview....4296
            Lamp Reaction....4296
            Associated Faults....4296
            Fault Facts....4296
            Drive Cycle to Determine Fault Status....4296
            Possible Causes....4296
            Pin-Point Test SPN 98 FMI 4....4298
            Tools Required....4298
            SPN 1135 FMI 3 - EOT2 signal Out of Range HIGH....4299
            Fault Overview....4299
            Lamp Reaction....4299
            Associated Faults....4299
            Fault Facts....4299
            Drive Cycle to Determine Fault Status....4299
            Possible Causes....4299
            Pin-Point Test SPN 1135 FMI 3....4301
            Tools Required....4301
            SPN 1135 FMI 4 - EOT2 signal Out of Range LOW....4303
            Fault Overview....4303
            Lamp Reaction....4303
            Associated Faults....4303
            Fault Facts....4303
            Drive Cycle to Determine Fault Status....4303
            Possible Causes....4303
            Pin-Point Test SPN 1135 FMI 4....4305
            Tools Required....4305
          EOP (Engine Oil Pressure) Sensor ....4306
            Overview of EOP Sensor....4306
            Overview....4306
            SPN 100 FMI 3 - EOP signal Out of Range HIGH....4307
            Fault Overview....4307
            Lamp Reaction....4307
            Associated Faults....4307
            Fault Facts....4307
            Drive Cycle to Determine Fault Status....4307
            Possible Causes....4307
            Pin-Point Test SPN 100 FMI 3....4310
            Tools Required....4310
            SPN 100 FMI 4 - EOP signal Out of Range LOW....4311
            Fault Overview....4311
            Lamp Reaction....4311
            Associated Faults....4311
            Fault Facts....4311
            Drive Cycle to Determine Fault Status....4311
            Possible Causes....4311
            Pin-Point Test SPN 100 FMI 4....4314
            Tools Required....4314
          EOT (Engine Oil Temperature) Sensor ....4315
            Overview of EOT Sensor....4315
            Overview....4315
            SPN 175 FMI 3 - EOT signal Out of Range HIGH....4316
            Fault Overview....4316
            Lamp Reaction....4316
            Drive Cycle to Determine Fault Status....4316
            Possible Causes....4316
            Pin-Point Test SPN 175 FMI 3....4319
            Tools Required....4319
            SPN 175 FMI 4 - EOT signal Out of Range LOW....4321
            Fault Overview....4321
            Lamp Reaction....4321
            Drive Cycle to Determine Fault Status....4321
            Possible Causes....4321
          ETV (Engine Throttle Valve) Sensor ....4323
            Overview of ETV Sensor Group....4323
            Overview....4323
            SPN 51 FMI 0 - ETP fault: over temperature....4325
            Fault Overview....4325
            Lamp Reaction....4325
            Associated Faults....4325
            Fault Facts....4325
            Drive Cycle to Determine Fault Status....4325
            Possible Causes....4325
            SPN 51 FMI 3 - ETP signal Out of Range HIGH....4327
            Pinpoint Diagnostics With ServiceMaxx? Software....4327
            SPN 51 FMI 4 - ETP signal Out of Range LOW....4330
            Fault Overview....4330
            Lamp Reaction....4330
            Associated Faults....4330
            Fault Facts....4330
            Drive Cycle to Determine Fault Status....4330
            Possible Causes....4330
            Pin-Point Test SPN 51 FMI 4....4333
            Tools Required....4333
            SPN 51 FMI 7 - ETP does not agree with commanded position....4335
            Fault Overview....4335
            Lamp Reaction....4335
            Associated Faults....4335
            Fault Facts....4335
            Drive Cycle to Determine Fault Status....4335
            Possible Causes....4335
            Pin-Point Test SPN 51 FMI 7....4338
            Tools Required....4338
            SPN 3464 FMI 3 - ETV short to PWR....4339
            Pinpoint Diagnostics With ServiceMaxx? Software....4339
            SPN 3464 FMI 5 - ETV open load/circuit....4342
            Pinpoint Diagnostics With ServiceMaxx? Software....4342
            SPN 3464 FMI 8 - ETC not receiving command from ECM....4345
            Pinpoint Diagnostics With ServiceMaxx? Software....4345
          EWPS (Engine Warning Protection System) Sensor ....4348
            Overview of EWPS Sensor Group....4348
            Overview....4349
            SPN 84 FMI 2 - Vehicle speed anti-tampering fault....4350
            Fault Overview....4350
            Lamp Reaction....4350
            Associated Faults....4350
            Fault Facts....4350
            Drive Cycle to Determine Fault Status....4350
            Possible Causes....4350
            SPN 100 FMI 1 - Engine Oil System below Critical Pressure....4352
            Fault Overview....4352
            Lamp Reaction....4352
            Associated Faults....4352
            Fault Facts....4352
            Drive Cycle to Determine Fault Status....4352
            Possible Causes....4352
            SPN 100 FMI 11 - Low oil pressure vehicle event....4354
            Fault Overview....4354
            Lamp Reaction....4354
            Associated Faults....4354
            Fault Facts....4354
            Drive Cycle to Determine Fault Status....4354
            Possible Causes....4354
            SPN 100 FMI 17 - Low Engine Oil Pressure, event log....4356
            Fault Overview....4356
            Lamp Reaction....4356
            Associated Faults....4356
            Fault Facts....4356
            Drive Cycle to Determine Fault Status....4356
            Possible Causes....4356
            SPN 100 FMI 18 - Engine Oil System below Warning Pressure....4358
            Fault Overview....4358
            Lamp Reaction....4358
            Associated Faults....4358
            Fault Facts....4358
            Drive Cycle to Determine Fault Status....4358
            Possible Causes....4358
            SPN 110 FMI 0 - Engine Cooling System above Critical Temperature....4360
            Fault Overview....4360
            Lamp Reaction....4360
            Associated Faults....4360
            Fault Facts....4360
            Drive Cycle to Determine Fault Status....4360
            Possible Causes....4360
            SPN 110 FMI 11 - Event logger, coolant temperature hot, extreme....4362
            Fault Overview....4362
            Lamp Reaction....4362
            Associated Faults....4362
            Fault Facts....4362
            Drive Cycle to Determine Fault Status....4362
            Possible Causes....4362
            SPN 110 FMI 15 - Engine Cooling System above Warning Temperature....4364
            Fault Overview....4364
            Lamp Reaction....4364
            Associated Faults....4364
            Fault Facts....4364
            Drive Cycle to Determine Fault Status....4364
            Possible Causes....4364
            SPN 110 FMI 16 - Engine Cooling System Above OBD Maximum Temperature....4366
            Fault Overview....4366
            Lamp Reaction....4366
            Associated Faults....4366
            Fault Facts....4366
            Drive Cycle to Determine Fault Status....4366
            Possible Causes....4366
            SPN 110 FMI 17 - Engine Coolant Temperature stuck in range low....4368
            Fault Overview....4368
            Lamp Reaction....4368
            Associated Faults....4368
            Fault Facts....4368
            Drive Cycle to Determine Fault Status....4368
            Possible Causes....4368
            SPN 110 FMI 18 - Engine Cooling System below closed loop minimum Temperature....4370
            Fault Overview....4370
            Lamp Reaction....4370
            Associated Faults....4370
            Fault Facts....4370
            Drive Cycle to Determine Fault Status....4370
            Possible Causes....4370
            SPN 175 FMI 0 - Engine Oil System above Critical Temperature....4372
            Fault Overview....4372
            Lamp Reaction....4372
            Associated Faults....4372
            Fault Facts....4372
            Drive Cycle to Determine Fault Status....4372
            Possible Causes....4372
            SPN 175 FMI 11 - Oil Temperature Exceeds limit by large amount....4374
            Fault Overview....4374
            Lamp Reaction....4374
            Associated Faults....4374
            Fault Facts....4374
            Drive Cycle to Determine Fault Status....4374
            Possible Causes....4374
            SPN 175 FMI 15 - Engine Oil System above Warning Temperature....4376
            Fault Overview....4376
            Lamp Reaction....4376
            Associated Faults....4376
            Fault Facts....4376
            Drive Cycle to Determine Fault Status....4376
            Possible Causes....4376
            SPN 188 FMI 0 - Engine unable to achieve desired idle speed (Too High)....4378
            Fault Overview....4378
            Lamp Reaction....4378
            Associated Faults....4378
            Fault Facts....4378
            Drive Cycle to Determine Fault Status....4378
            Possible Cause....4378
            SPN 188 FMI 1 - Engine unable to achieve desired idle speed (Too Low)....4381
            Fault Overview....4381
            Lamp Reaction....4381
            Associated Faults....4381
            Fault Facts....4381
            Drive Cycle to Determine Fault Status....4381
            Possible Causes....4381
            SPN 188 FMI 16 - Engine Overspeed at idle - engine shut down....4384
            Fault Overview....4384
            Lamp Reaction....4384
            Associated Faults....4384
            Fault Facts....4384
            Drive Cycle to Determine Fault Status....4384
            Possible Causes....4384
            SPN 190 FMI 0 - Engine overspeed - Most Severe Level....4386
            Fault Overview....4386
            Lamp Reaction....4386
            Associated Faults....4386
            Fault Facts....4386
            Drive Cycle to Determine Fault Status....4386
            Possible Causes....4386
            SPN 190 FMI 11 - Engine Overspeed, event log....4390
            Fault Overview....4390
            Lamp Reaction....4390
            Associated Faults....4390
            Fault Facts....4390
            Drive Cycle to Determine Fault Status....4390
            Possible Causes....4390
            SPN 190 FMI 15 - Engine overspeed - Least Severe Level....4392
            Fault Overview....4392
            Lamp Reaction....4392
            Associated Faults....4392
            Fault Facts....4392
            Drive Cycle to Determine Fault Status....4392
            Possible Causes....4392
            EWPS Programmable Parameters....4396
            SPN 731 FMI 16 - Knock Detected: Cylinder Acceleration Above Normal....4397
            Fault Overview....4397
            Lamp Reaction....4397
            Associated Faults....4397
            Fault Facts....4397
            Drive Cycle to Determine Fault Status....4397
            Possible Causes....4397
            SPN 731 FMI 18 - Knock Detected: Unexpected Fueling without Demand....4400
            Fault Overview....4400
            Lamp Reaction....4400
            Associated Faults....4400
            Fault Facts....4400
            Drive Cycle to Determine Fault Status....4400
            Possible Causes....4400
            SPN 2588 FMI 0 - Vehicle overspeed 1, event log, extreme....4403
            Fault Overview....4403
            Lamp Reaction....4403
            Associated Faults....4403
            Fault Facts....4403
            Drive Cycle to Determine Fault Status....4403
            Possible Causes....4403
            SPN 2588 FMI 15 - Vehicle overspeed 1, event log, non extreme....4405
            Fault Overview....4405
            Lamp Reaction....4405
            Associated Faults....4405
            Fault Facts....4405
            Drive Cycle to Determine Fault Status....4405
            Possible Causes....4405
            SPN 2589 FMI 0 - Vehicle overspeed 2, event log, extreme....4407
            Fault Overview....4407
            Lamp Reaction....4407
            Associated Faults....4407
            Fault Facts....4407
            Drive Cycle to Determine Fault Status....4407
            Possible Causes....4407
            SPN 2589 FMI 15 - Vehicle overspeed 2, event log, non extreme....4409
            Fault Overview....4409
            Lamp Reaction....4409
            Associated Faults....4409
            Fault Facts....4409
            Drive Cycle to Determine Fault Status....4409
            Possible Causes....4409
            SPN 4076 FMI 0 - ECT2 above Critical (EWPS programmable limit)....4411
            Fault Overview....4411
            Lamp Reaction....4411
            Associated Faults....4411
            Fault Facts....4411
            Drive Cycle to Determine Fault Status....4411
            Possible Causes....4411
            SPN 4076 FMI 15 - ECT2 above Warning (EWPS programmable limit)....4413
            Fault Overview....4413
            Lamp Reaction....4413
            Associated Faults....4413
            Fault Facts....4413
            Drive Cycle to Determine Fault Status....4413
            Possible Causes....4413
            SPN 5395 FMI 0 - Engine unable to achieve desired idle torque (too high)....4415
            Fault Overview....4415
            Lamp Reaction....4415
            Associated Faults....4415
            Drive Cycle to Determine Fault Status....4415
            Possible Causes....4415
            SPN 5395 FMI 1 - Engine unable to achieve desired idle torque (too low)....4417
            Fault Overview....4417
            Lamp Reaction....4417
            Associated Faults....4417
            Drive Cycle to Determine Fault Status....4417
          FDP (Fuel Delivery Pressure) Sensor ....4420
            Overview of FDP Sensor Group....4420
            Overview....4420
            SPN 94 FMI 0 - Fuel Delivery Pressure above Critical....4421
            Fault Overview....4421
            Lamp Reaction....4421
            Associated Faults....4421
            Drive Cycle to Determine Fault Status....4421
            Fault Facts....4421
            Possible Causes....4421
            SPN 94 FMI 3 - FDP signal Out of Range HIGH....4423
            Fault Overview....4423
            Lamp Reaction....4423
            Associated Faults....4423
            Fault Facts....4423
            Drive Cycle to Determine Fault Status....4423
            Possible Causes....4423
            Pin-Point Test SPN 94 FMI 3....4426
            Tools Required....4426
            SPN 94 FMI 4 - FDP signal Out of Range LOW....4427
            Fault Overview....4427
            Lamp Reaction....4427
            Associated Faults....4427
            Fault Facts....4427
            Drive Cycle to Determine Fault Status....4427
            Possible Causes....4427
            Pin-Point Test SPN 94 FMI 4....4430
            Tools Required....4430
          FPCV (Fuel Pressure Control Valve) Sensor....4431
            Overview of FPCV Sensor Group....4431
            Overview....4431
            SPN 633 FMI 3 - FPCV short to PWR....4432
            Fault Overview....4432
            Lamp Reaction....4432
            Associated Faults....4432
            Fault Facts....4432
            Drive Cycle to Determine Fault Status....4432
            Possible Causes....4432
            Pin-Point Test SPN 633 FMI 3....4434
            Tools Required....4434
            SPN 633 FMI 4 - FPCV short to GND....4436
            Fault Overview....4436
            Lamp Reaction....4436
            Associated Faults....4436
            Fault Facts....4436
            Drive Cycle to Determine Fault Status....4436
            Possible Causes....4436
            Pin-Point Test SPN 633 FMI 4....4438
            Tools Required....4438
            SPN 633 FMI 5 - FPCV open load/circuit....4440
            Fault Overview....4440
            Lamp Reaction....4440
            Associated Faults....4440
            Fault Facts....4440
            Drive Cycle to Determine Fault Status....4440
            Possible Causes....4440
            Pin-Point Test SPN 633 FMI 5....4442
            Tools Required....4442
          FRP (Fuel Rail Pressure) Sensor ....4444
            Overview of FRP Sensor Group....4444
            Overview....4444
            SPN 157 FMI 3 - FRP signal Out of Range HIGH....4446
            Fault Overview....4446
            Lamp Reaction....4446
            Associated Faults....4446
            Fault Facts....4446
            Drive Cycle to Determine Fault Status....4446
            Possible Causes....4446
            Pin-Point Test SPN 157 FMI 3....4449
            Tools Required....4449
            SPN 157 FMI 4 - FRP signal Out of Range LOW....4453
            Fault Overview....4453
            Lamp Reaction....4453
            Associated Faults....4453
            Fault Facts....4453
            Drive Cycle to Determine Fault Status....4453
            Possible Causes....4453
            Pin-Point Test SPN 157 FMI 4....4455
            Tools Required....4455
            SPN 157 FMI 20 - FRP Rationality Offset High....4456
            Fault Overview....4456
            Lamp Reaction....4456
            Associated Faults....4456
            Fault Facts....4456
            Drive Cycle to Determine Fault Status....4456
            Possible Causes....4456
            Pin-Point Test SPN 157 FMI 20....4459
            Tools Required....4459
            SPN 157 FMI 21 - FRP Rationality Offset Low....4460
            Fault Overview....4460
            Lamp Reaction....4460
            Associated Faults....4460
            Fault Facts....4460
            Drive Cycle to Determine Fault Status....4460
            Possible Causes....4460
            Pin-Point Test SPN 157 FMI 21....4463
            Tools Required....4463
          FRP (Fuel Rail Pressure) System....4466
            Overview of FRP Group....4466
            Overview....4466
            SPN 3055 FMI 0 - FRP exceeded maximum....4468
            Fault Overview....4468
            Lamp Reaction....4468
            Associated Faults....4468
            Fault Facts....4468
            Drive Cycle to Determine Fault Status....4468
            Possible Causes....4468
            SPN 3055 FMI 1 - Low Fuel Pressure at start....4470
            Fault Overview....4470
            Lamp Reaction....4470
            Associated Faults....4470
            Fault Facts....4470
            Drive Cycle to Determine Fault Status....4470
            Possible Causes....4470
            SPN 3055 FMI 15 - FRP below minimum with maximum command....4474
            Fault Overview....4474
            Lamp Reaction....4474
            Associated Faults....4474
            Fault Facts....4474
            Drive Cycle to Determine Fault Status....4474
            Possible Causes....4474
            SPN 3055 FMI 17 - FRP above maximum with minimum command....4478
            Fault Overview....4478
            Lamp Reaction....4478
            Associated Faults....4478
            Fault Facts....4478
            Drive Cycle to Determine Fault Status....4478
            Possible Causes....4478
          IAH (Intake Air Heater Control) Sensor....4481
            Overview of IAH Sensor....4481
            Overview....4481
            SPN 626 FMI 18 - IAH fault: Lack of heat in the Intake Manifold....4482
            Fault Overview....4482
            Lamp Reaction....4482
            Associated Faults....4482
            Fault Facts....4482
            Drive Cycle to Determine Fault Status....4482
            Possible Causes....4482
            SPN 5548 FMI 3 - IAHFI short to PWR....4485
            Fault Overview....4485
            Lamp Reaction....4485
            Associated Faults....4485
            Fault Facts....4485
            Drive Cycle to Determine Fault Status....4485
            Possible Causes....4485
            Pin-Point Test SPN 5548 FMI 3....4489
            Tools Required....4489
            SPN 5548 FMI 4 - IAHFI short to GND....4494
            Fault Overview....4494
            Lamp Reaction....4494
            Associated Faults....4494
            Fault Facts....4494
            Drive Cycle to Determine Fault Status....4494
            Possible Causes....4494
            Pin-Point Test SPN 5548 FMI 4....4498
            Tools Required....4498
            SPN 5548 FMI 5 - IAHFI open/load circuit....4502
            Fault Overview....4502
            Lamp Reaction....4502
            Associated Faults....4502
            Fault Facts....4502
            Drive Cycle to Determine Fault Status....4502
            Possible Causes....4502
            Pin-Point Test SPN 5548 FMI 5....4506
            Tools Required....4506
            SPN 5548 FMI 7 - IAH Relay return (Relay, or igniter, or circuit failure)....4511
            Fault Overview....4511
            Lamp Reaction....4511
            Associated Faults....4511
            Fault Facts....4511
            Drive Cycle to Determine Fault Status....4511
            Possible Causes....4511
            Pin-Point Test SPN 5548 FMI 7....4514
            Tools Required....4514
          IAHFS Sensor....4518
            Overview of IAHFS Sensor....4518
            Fault Overview....4518
            SPN 626 FMI 3 - IAHFS short to PWR....4519
            Fault Overview....4519
            Lamp Reaction....4519
            Associated Faults....4519
            Fault Facts....4519
            Drive Cycle to Determine Fault Status....4519
            Possible Causes....4519
            Pin-Point Test SPN 626 FMI 3....4522
            Tools Required....4522
            SPN 626 FMI 4 - IAHFS short to GND....4524
            Fault Overview....4524
            Lamp Reaction....4524
            Associated Faults....4524
            Fault Facts....4524
            Drive Cycle to Determine Fault Status....4524
            Possible Causes....4524
            Pin-Point Test SPN 626 FMI 4....4527
            Tools Required....4527
            SPN 626 FMI 5 - IAHFS open load/circuit....4529
            Fault Overview....4529
            Lamp Reaction....4529
            Associated Faults....4529
            Fault Facts....4529
            Drive Cycle to Determine Fault Status....4529
            Possible Causes....4529
            Pin-Point Test SPN 626 FMI 5....4532
            Tools Required....4532
          IMP (Intake Manifold Pressure) Sensor....4534
            Overview of IMP Sensor Group....4534
            Overview....4534
            SPN 102 FMI 2 - IMP signal erratic, intermittent, or incorrect....4536
            Fault Overview....4536
            Lamp Reaction....4536
            Associated Faults....4536
            Fault Facts....4536
            Drive Cycle to Determine Fault Status....4536
            Possible Causes....4536
            Pin-Point Test SPN 102 FMI 2....4539
            Tools Required....4539
            SPN 102 FMI 3 - IMP signal Out of Range HIGH....4542
            Fault Overview....4542
            Lamp Reaction....4542
            Associated Faults....4542
            Fault Facts....4542
            Drive Cycle to Determine Fault Status....4542
            Possible Causes....4542
            Pin-Point Test SPN 102 FMI 3....4544
            Tools Required....4544
            SPN 102 FMI 4 - IMP signal Out of Range LOW....4546
            Fault Overview....4546
            Lamp Reaction....4546
            Associated Faults....4546
            Fault Facts....4546
            Drive Cycle to Determine Fault Status....4546
            Possible Causes....4546
            Pin-Point Test SPN 102 FMI 4....4548
            Tools Required....4548
          IMT (Intake Manifold Temperature) Sensor ....4550
            Overview of IMT Sensor Group....4550
            Overview....4550
            SPN 105 FMI 2 - IMT Signal Erratic, Intermittent, or Incorrect....4551
            Fault Overview....4551
            Lamp Reaction....4551
            Associated Faults....4551
            Fault Facts....4551
            Drive Cycle to Determine Fault Status....4551
            Possible Causes....4551
            Pin-Point Test SPN 105 FMI 2....4554
            Tools Required....4554
            SPN 105 FMI 3 - IMT Signal Out of Range HIGH....4557
            Fault Overview....4557
            Lamp Reaction....4557
            Associated Faults....4557
            Fault Facts....4557
            Drive Cycle to Determine Fault Status....4557
            Possible Causes....4557
            Pin-Point Test SPN 105 FMI 3....4560
            Tools Required....4560
            SPN 105 FMI 4 - IMT Signal Out of Range LOW....4561
            Fault Overview....4561
            Lamp Reaction....4561
            Associated Faults....4561
            Fault Facts....4561
            Drive Cycle to Determine Fault Status....4561
            Possible Causes....4561
          INJ (Injector) Circuits....4563
            Overview of INJ Circuit Group....4563
            Overview....4563
            SPN 651 FMI 4 - Injector 1 Short Circuit....4566
            Fault Overview....4566
            Lamp Reaction....4566
            Associated Faults....4566
            Fault Facts....4566
            Drive Cycle to Determine Fault Status....4566
            Possible Causes....4566
            Pin-Point Test SPN 651 FMI 4....4571
            Tools Required....4571
            SPN 651 FMI 5 - Injector 1 Open Load / Circuit....4577
            Fault Overview....4577
            Lamp Reaction....4577
            Associated Faults....4577
            Fault Facts....4577
            Drive Cycle to Determine Fault Status....4577
            Possible Causes....4577
            Pin-Point Test SPN 651 FMI 5....4580
            Tools Required....4580
            SPN 652 FMI 4 - Injector 2 Short Circuit....4584
            Fault Overview....4584
            Lamp Reaction....4584
            Associated Faults....4584
            Fault Facts....4584
            Drive Cycle to Determine Fault Status....4584
            Possible Causes....4584
            Pin-Point Test SPN 652 FMI 4....4589
            Tools Required....4589
            SPN 652 FMI 5 - Injector 2 Open Load / Circuit....4595
            Fault Overview....4595
            Lamp Reaction....4595
            Associated Faults....4595
            Fault Facts....4595
            Drive Cycle to Determine Fault Status....4595
            Possible Causes....4595
            Pin-Point Test SPN 652 FMI 5....4598
            Tools Required....4598
            SPN 653 FMI 4 - Injector 3 Short Circuit....4602
            Fault Overview....4602
            Lamp Reaction....4602
            Associated Faults....4602
            Fault Facts....4602
            Drive Cycle to Determine Fault Status....4602
            Possible Causes....4602
            Pin-Point Test SPN 653 FMI 4....4607
            Tools Required....4607
            SPN 653 FMI 5 - Injector 3 Open Load / Circuit....4613
            Fault Overview....4613
            Lamp Reaction....4613
            Associated Faults....4613
            Fault Facts....4613
            Drive Cycle to Determine Fault Status....4613
            Possible Causes....4613
            Pin-Point Test SPN 653 FMI 5....4616
            Tools Required....4616
            SPN 654 FMI 4 - Injector 4 Short Circuit....4620
            Fault Overview....4620
            Lamp Reaction....4620
            Associated Faults....4620
            Fault Facts....4620
            Drive Cycle to Determine Fault Status....4620
            Possible Causes....4620
            Pin-Point Test SPN 654 FMI 4....4625
            Tools Required....4625
            SPN 654 FMI 5 - Injector 4 Open Load / Circuit....4631
            Fault Overview....4631
            Lamp Reaction....4631
            Associated Faults....4631
            Fault Facts....4631
            Drive Cycle to Determine Fault Status....4631
            Possible Causes....4631
            Pin-Point Test SPN 654 FMI 5....4634
            Tools Required....4634
            SPN 655 FMI 4 - Injector 5 Short Circuit....4638
            Fault Overview....4638
            Lamp Reaction....4638
            Associated Faults....4638
            Fault Facts....4638
            Drive Cycle to Determine Fault Status....4638
            Possible Causes....4638
            Pin-Point Test SPN 655 FMI 4....4643
            Tools Required....4643
            SPN 655 FMI 5 - Injector 5 Open Load / Circuit....4649
            Fault Overview....4649
            Lamp Reaction....4649
            Associated Faults....4649
            Fault Facts....4649
            Drive Cycle to Determine Fault Status....4649
            Possible Causes....4649
            Pin-Point Test SPN 655 FMI 5....4652
            Tools Required....4652
            SPN 656 FMI 4 - Injector 6 Short Circuit....4656
            Fault Overview....4656
            Lamp Reaction....4656
            Associated Faults....4656
            Fault Facts....4656
            Drive Cycle to Determine Fault Status....4656
            Possible Causes....4656
            Pin-Point Test SPN 656 FMI 4....4661
            Tools Required....4661
            SPN 656 FMI 5 - Injector 6 Open Load / Circuit....4667
            Fault Overview....4667
            Lamp Reaction....4667
            Associated Faults....4667
            Fault Facts....4667
            Drive Cycle to Determine Fault Status....4667
            Possible Causes....4667
            Pin-Point Test SPN 656 FMI 5....4670
            Tools Required....4670
            SPN 2797 FMI 11 - Injector Control Group 1 Short Circuit (INJ 1, 2, 3)....4674
            Fault Overview....4674
            Lamp Reaction....4674
            Associated Faults....4674
            Drive Cycle to Determine Fault Status....4674
            Fault Facts....4674
            Possible Causes....4674
            Pin-Point Test....4683
            Tools Required....4683
            SPN 2798 FMI 11 - Injector Control Group 2 Short Circuit (INJ 4, 5, 6)....4698
            Fault Overview....4698
            Lamp Reaction....4698
            Associated Faults....4698
            Fault Facts....4698
            Drive Cycle to Determine Fault Status....4698
            Possible Causes....4698
            Pin-Point Test SPN 2798 FMI 11....4707
            Tools Required....4707
          J1939 Data Link Communications....4722
            Overview of J1939 Sensor Group....4722
            Overview....4722
            SPN 560 FMI 19 - Transmission Driveline Engaged Not Detected on J1939....4723
            Fault Overview....4723
            Lamp Reaction....4723
            Associated Faults....4723
            Fault Facts....4723
            Drive Cycle to Determine Fault Status....4723
            Possible Causes....4723
            SPN 639 FMI 14 - J1939 Data Link Error (ECM Unable to Transmit)....4726
            Fault Overview....4726
            Lamp Reaction....4726
            Associated Faults....4726
            Fault Facts....4726
            Drive Cycle to Determine Fault Status....4726
            Possible Causes....4726
            Pin-Point Test SPN 639 FMI 14....4729
            Tools Required....4729
            SPN 639 FMI 19 - J1939 Data Link Error (ECM unable to transmit or receive)....4731
            Fault Overview....4731
            Lamp Reaction....4731
            Associated Faults....4731
            Fault Facts....4731
            Drive Cycle to Determine Fault Status....4731
            Possible Causes....4731
            Pin-Point Test SPN 639 FMI 19....4734
            Tools Required....4734
          MIL (Malfunction Indicator Lamp) Sensor....4736
            Overview of MIL Sensor....4736
            Overview....4736
            Tools Required....4736
            SPN 1213 FMI 3 - MIL Circuit Short to PWR....4737
            Fault Overview....4737
            Lamp Reaction....4737
            Associated Faults....4737
            Fault Facts....4737
            Drive Cycle to Determine Fault Status....4737
            Possible Causes....4737
            Pin-Point Test SPN 1213 FMI 3....4739
            Tools Required....4739
            SPN 1213 FMI 4 - MIL Circuit Short to GND....4740
            Fault Overview....4740
            Lamp Reaction....4740
            Associated Faults....4740
            Fault Facts....4740
            Drive Cycle to Determine Fault Status....4740
            Possible Causes....4740
            Pin-Point Test SPN 1213 FMI 4....4742
            Tools Required....4742
            SPN 1213 FMI 5 - MIL Open Load / Circuit....4743
            Fault Overview....4743
            Lamp Reaction....4743
            Associated Faults....4743
            Fault Facts....4743
            Drive Cycle to Determine Fault Status....4743
            Possible Causes....4743
            Pin-Point Test SPN 1213 FMI 5....4745
            Tools Required....4745
          O2S (Oxygen Sensor)....4746
            Overview of O2S Sensor Group....4746
            Overview....4746
            SPN 724 FMI 2 - O2S Slow response detected fueling to non-fueling....4748
            Fault Overview....4748
            Lamp Reaction....4748
            Associated Faults....4748
            Fault Facts....4748
            Drive Cycle to Determine Fault Status....4748
            Possible Causes....4748
            SPN 724 FMI 3 - O2S Circuit Fault: Open or short to PWR....4750
            Fault Overview....4750
            Lamp Reaction....4750
            Associated Faults....4750
            Fault Facts....4750
            Drive Cycle to Determine Fault Status....4750
            Possible Causes....4750
            Pin-Point Test SPN 724 FMI 3....4753
            Tools Required....4753
            SPN 724 FMI 4 - O2S Circuit Fault: Short to GND....4756
            Fault Overview....4756
            Lamp Reaction....4756
            Associated Faults....4756
            Fault Facts....4756
            Drive Cycle to Determine Fault Status....4756
            Possible Causes....4756
            Pin-Point Test SPN 724 FMI 4....4759
            Tools Required....4759
            SPN 724 FMI 5 - O2S Circuit Fault: Open circuit....4764
            Fault Overview....4764
            Lamp Reaction....4764
            Associated Faults....4764
            Fault Facts....4764
            Drive Cycle to Determine Fault Status....4765
            Possible Causes....4765
            Pin-Point Test SPN 724 FMI 5....4768
            Tools Required....4768
            SPN 724 FMI 20 - O2S adaptation above maximum limit....4771
            Fault Overview....4771
            Lamp Reaction....4771
            Associated Faults....4771
            Fault Facts....4771
            Drive Cycle to Determine Fault Status....4771
            Possible Causes....4771
            SPN 724 FMI 21 - O2S adaptation below minimum limit....4774
            Fault Overview....4774
            Lamp Reaction....4774
            Associated Faults....4774
            Fault Facts....4774
            Drive Cycle to Determine Fault Status....4774
            Possible Causes....4774
            SPN 3223 FMI 0 - O2S Heater Temperature Above Maximum....4777
            Fault Overview....4777
            Lamp Reaction....4777
            Associated Faults....4777
            Fault Facts....4777
            Drive Cycle to Determine Fault Status....4777
            Possible Causes....4777
            Pin-Point Test SPN 3223 FMI 0....4779
            Tools Required....4779
            SPN 3223 FMI 1 - O2S Heater Temperature Below Minimum....4781
            Fault Overview....4781
            Lamp Reaction....4781
            Associated Faults....4781
            Fault Facts....4781
            Drive Cycle to Determine Fault Status....4782
            Possible Causes....4782
            Pin-Point Test SPN 3223 FMI 1....4785
            Tools Required....4785
            SPN 3223 FMI 3 - O2S Heater Short to PWR....4788
            Fault Overview....4788
            Lamp Reaction....4788
            Associated Faults....4788
            Fault Facts....4788
            Drive Cycle to Determine Fault Status....4788
            Possible Causes....4788
            Pin-Point Test SPN 3223 FMI 3....4791
            Tools Required....4791
            SPN 3223 FMI 4 - O2S Heater Short to GND....4794
            Fault Overview....4794
            Lamp Reaction....4794
            Associated Faults....4794
            Fault Facts....4794
            Drive Cycle to Determine Fault Status....4794
            Possible Causes....4794
            Pin-Point Test SPN 3223 FMI 4....4797
            Tools Required....4797
            SPN 3223 FMI 5 - O2S Heater Open Load / Circuit....4800
            Fault Overview....4800
            Lamp Reaction....4800
            Associated Faults....4800
            Fault Facts....4800
            Drive Cycle to Determine Fault Status....4800
            Possible Causes....4800
            Pin-Point Test SPN 3223 FMI 5....4803
            Tools Required....4803
            SPN 3223 FMI 17 - O2S heater temperature below minimum at low battery PWR....4807
            Fault Overview....4807
            Lamp Reaction....4807
            Associated Faults....4807
            Fault Facts....4807
            Drive Cycle to Determine Fault Status....4807
            Possible Causes....4807
            Pin-Point Test SPN 3223 FMI 17....4810
            Tools Required....4810
          RAPP (Remote Accelerator Pedal Position) Sensor....4811
            Overview of RAPP Sensor Group....4811
            Overview....4811
            SPN 974 FMI 3 - Remote APP Signal Out of Range HIGH....4812
            Fault Overview....4812
            Lamp Reaction....4812
            Associated Faults....4812
            Fault Facts....4812
            Drive Cycle to Determine Fault Status....4812
            Possible Causes....4812
            Pin-Point Test SPN 974 FMI 3....4815
            Tools Required....4815
            SPN 974 FMI 4 - Remote APP Signal Out of Range LOW....4818
            Fault Overview....4818
            Lamp Reaction....4818
            Associated Faults....4818
            Fault Facts....4818
            Drive Cycle to Determine Fault Status....4818
            Possible Causes....4818
            Pin-Point Test SPN 974 FMI 4....4821
            Tools Required....4821
          Service....4825
            Overview of Service Group....4825
            SPN 1378 FMI 31 - Change Engine Oil Service Interval....4826
            Service Interval Messages Operation....4826
            Lamp Reaction....4826
            Possible Causes....4826
          TC1TOP (Turbocharger 1 Turbine Outlet Pressure) Sensor ....4827
            Overview of TC1TOP Sensor....4827
            Overview....4827
            SPN 5541 FMI 2 - TC1TOP signal erratic, intermittent, or incorrect....4828
            Fault Overview....4828
            Lamp Reaction....4828
            Associated Faults....4828
            Fault Facts....4828
            Drive Cycle to Determine Fault Status....4828
            Possible Causes....4828
            Pin-Point Test SPN 5541 FMI 2....4831
            Tools Required....4831
            SPN 5541 FMI 3 - TC1TOP signal Out of Range HIGH....4834
            Fault Overview....4834
            Lamp Reaction....4834
            Associated Faults....4834
            Fault Facts....4834
            Drive Cycle to Determine Fault Status....4834
            Possible Causes....4834
            Pin-Point Test SPN 5541 FMI 3....4837
            Tools Required....4837
            SPN 5541 FMI 4 - TC1TOP signal Out of Range LOW....4838
            Fault Overview....4838
            Lamp Reaction....4838
            Associated Faults....4838
            Possible Causes....4838
            Pin-Point Test SPN 5541 FMI 4....4841
            Tools Required....4841
            SPN 5542 FMI 15 - TC1TOP Above Desired....4842
            Fault Overview....4842
            Lamp Reaction....4842
            Associated Faults....4842
            Fault Facts....4842
            Drive Cycle to Determine Fault Status....4842
            Possible Causes....4842
            SPN 5542 FMI 17 - TC1TOP below desired....4844
            Fault Overview....4844
            Lamp Reaction....4844
            Associated Faults....4844
            Fault Facts....4844
            Drive Cycle to Determine Fault Status....4844
            Possible Causes....4844
          TC2CIS (Turbocharger 2 Compressor Inlet) Sensor....4846
            Overview of TC2CIS Sensor....4846
            Overview....4846
            SPN 1173 FMI 2 - TC2CIT signal erratic, intermittent, or incorrect....4847
            Fault Overview....4847
            Lamp Reaction....4847
            Associated Faults....4847
            Fault Facts....4847
            Drive Cycle to Determine Fault Status....4847
            Possible Causes....4847
            Pin-Point Test SPN 1173 FMI 2....4850
            Tools Required....4850
            SPN 1173 FMI 3 - TC2CIT signal Out of Range HIGH....4853
            Fault Overview....4853
            Lamp Reaction....4853
            Associated Faults....4853
            Fault Facts....4853
            Drive Cycle to Determine Fault Status....4853
            Possible Causes....4853
            Pin-Point Test SPN 1173 FMI 3....4856
            Tools Required....4856
            SPN 1173 FMI 4 - TC2CIT signal Out of Range LOW....4858
            Fault Overview....4858
            Lamp Reaction....4858
            Associated Faults....4858
            Fault Facts....4858
            Drive Cycle to Determine Fault Status....4858
            Possible Causes....4858
            SPN 1173 FMI 16 - TC2CIT signal above desired (Interstage CAC under cooling)....4860
            Fault Overview....4860
            Lamp Reaction....4860
            Associated Faults....4860
            Fault Facts....4860
            Drive Cycle to Determine Fault Status....4860
            Possible Causes....4860
            SPN 1177 FMI 2 - TC2CIP signal erratic, intermittent, or incorrect....4863
            Fault Overview....4863
            Lamp Reaction....4863
            Associated Faults....4863
            Fault Facts....4863
            Drive Cycle to Determine Fault Status....4863
            Possible Causes....4863
            Pin-Point Test SPN 1177 FMI 2....4866
            Tools Required....4866
            SPN 1177 FMI 3 - TC2CIP signal Out of Range HIGH....4869
            Fault Overview....4869
            Lamp Reaction....4869
            Associated Faults....4869
            Fault Facts....4869
            Drive Cycle to Determine Fault Status....4869
            Possible Causes....4869
            Pin-Point Test SPN 1177 FMI 3....4872
            Tools Required....4872
            SPN 1177 FMI 4 - TC2CIP Signal Out of Range LOW....4875
            Fault Overview....4875
            Lamp Reaction....4875
            Associated Faults....4875
            Fault Facts....4875
            Drive Cycle to Determine Fault Status....4875
            Possible Causes....4875
            Pin-Point Test SPN 1177 FMI 4....4878
            Tools Required....4878
          TC1WC (Turbocharger 1 Wastegate Control)....4880
            Tools Required....4881
            Tools Required....4883
          TC2WC (Turbocharger 2 Wastegate Control) Sensor....4885
            Overview of TC2WC Sensor....4885
            Overview....4885
            SPN 1189 FMI 3 - TC2WC short to PWR....4886
            Fault Overview....4886
            Lamp Reaction....4886
            Associated Faults....4886
            Fault Facts....4886
            Drive Cycle to Determine Fault Status....4886
            Possible Causes....4886
            Pin-Point Test SPN 1189 FMI 3....4889
            Tools Required....4889
            SPN 1189 FMI 4 - TC2WC Open or short to GND....4890
            Fault Overview....4890
            Lamp Reaction....4890
            Associated Faults....4890
            Fault Facts....4890
            Drive Cycle to Determine Fault Status....4890
            Possible Causes....4890
            Pin-Point Test SPN 1189 FMI 4....4893
            Tools Required....4893
            SPN 1189 FMI 5 - TC2WC open load/circuit....4894
            Fault Overview....4894
            Lamp Reaction....4894
            Associated Faults....4894
            Fault Facts....4894
            Drive Cycle to Determine Fault Status....4894
            Possible Causes....4894
            Pin-Point SPN 1189 FMI 5....4897
            Tools Required....4897
          TOSS (Transmission Output Shaft Speed) / VSS (Vehicle Speed) Sensor....4898
            Overview of TOSS Sensor Group....4898
            Overview....4898
            SPN 191 FMI 1 - TOSS/VSS not detected with vehicle moving....4900
            Fault Overview....4900
            Lamp Reaction....4900
            Associated Faults....4900
            Fault Facts....4900
            Drive Cycle to Determine Fault Status....4900
            Possible Causes....4900
            Pin-Point Test SPN 191 FMI 1....4904
            Tools Required....4904
            SPN 191 FMI 2 - TOSS/VSS signal erratic, intermittent, or incorrect....4910
            Fault Overview....4910
            Lamp Reaction....4910
            Associated Faults....4910
            Fault Facts....4910
            Drive Cycle to Determine Fault Status....4910
            Possible Causes....4910
            Pin-Point Test SPN 191 FMI 2....4914
            Tools Required....4914
            SPN 191 FMI 3 - TOSS/VSS signal out of range HIGH....4920
            Fault Overview....4920
            Lamp Reaction....4920
            Associated Faults....4920
            Fault Facts....4920
            Drive Cycle to Determine Fault Status....4920
            Possible Causes....4920
            Pin-Point Test SPN 191 FMI 3....4923
            Tools Required....4923
            SPN 191 FMI 4 - TOSS/VSS signal out of range LOW....4927
            Fault Overview....4927
            Lamp Reaction....4927
            Associated Faults....4927
            Fault Facts....4927
            Drive Cycle to Determine Fault Status....4927
            Possible Causes....4927
            Pin-Point Test SPN 191 FMI 4....4930
            Tools Required....4930
            SPN 191 FMI 16 - TOSS/VSS reading higher than limit (Hardwired)....4936
            Overview....4936
            Lamp Reaction....4936
            Associated Faults....4936
            Fault Facts....4936
            Drive Cycle to Determine Fault Status....4936
          VREF (Voltage Reference) Sensor....4937
            Overview of VREF Sensor Group....4937
            Overview....4937
            SPN 3509 FMI 14 - VREF 1 voltage above or below normal....4938
            Fault Overview....4938
            Lamp Reaction....4938
            Associated Faults....4938
            Fault Facts....4938
            Drive Cycle to Determine Fault Status....4938
            Possible Causes....4938
            Pin-Point Test SPN 3509 FMI 14 ....4940
            Tools Required....4940
            SPN 3510 FMI 14 - VREF 2 voltage above or below normal....4942
            Fault Overview....4942
            Lamp Reaction....4942
            Associated Faults....4942
            Fault Facts....4942
            Drive Cycle to Determine Fault Status....4942
            Possible Causes....4942
            Pin-Point Test SPN 3510 FMI 14 ....4945
            Tools Required....4945
            SPN 3511 FMI 14 - VREF 3 voltage above or below normal....4949
            Fault Overview....4949
            Lamp Reaction....4949
            Associated Faults....4949
            Fault Facts....4949
            Drive Cycle to Determine Fault Status....4949
            Possible Causes....4949
            Pin-Point Test SPN 3511 FMI 14 ....4951
            Tools Required....4951
            SPN 3512 FMI 14 - VREF 4 voltage above or below normal....4953
            Fault Overview....4953
            Lamp Reaction....4953
            Associated Faults....4953
            Fault Facts....4953
            Drive Cycle to Determine Fault Status....4953
            Possible Causes....4953
            Pin-Point Test SPN 3512 FMI 14 ....4957
            Tools Required....4957
            SPN 3513 FMI 14 - VREF 5 voltage above or below normal....4963
            Fault Overview....4963
            Lamp Reaction....4963
            Associated Faults....4963
            Fault Facts....4963
            Drive Cycle to Determine Fault Status....4963
            Possible Causes....4963
            Pin-Point Test SPN 3513 FMI 14 ....4967
            Tools Required....4967
            SPN 3514 FMI 14 - VREF 6 voltage above or below normal....4973
            Fault Overview....4973
            Lamp Reaction....4973
            Associated Faults....4973
            Fault Facts....4973
            Drive Cycle to Determine Fault Status....4973
            Possible Causes....4973
            Pin-Point Test SPN 3514 FMI 14 ....4975
            Tools Required....4975
          WIF Sensor (Water In Fuel)....4977
            Overview of WIF Sensor Group....4977
            Overview....4977
            SPN 4192 FMI 3 - WIF signal Out of Range HIGH....4978
            Fault Overview....4978
            Lamp Reaction....4978
            Associated Faults....4978
            Fault Facts....4978
            Drive Cycle to Determine Fault Status....4978
            Possible Causes....4978
            Pin-Point Test SPN 4192 FMI 3....4981
            Tools Required....4981
            SPN 4192 FMI 4 - WIF signal Out of Range LOW....4983
            Fault Overview....4983
            Lamp Reaction....4983
            Associated Faults....4983
            Fault Facts....4983
            Drive Cycle to Determine Fault Status....4983
            Possible Causes....4983
            Pin-Point Test SPN 4192 FMI 4....4986
            Tools Required....4986
          WTSL (Wait to Start Lamp)....4988
            Overview of WTSL Sensor Group....4988
            Overview....4988
            SPN 1081 FMI 3 - WTSL circuit short to PWR....4989
            Fault Overview....4989
            Lamp Reaction....4989
            Associated Faults....4989
            Fault Facts....4989
            Drive Cycle to Determine Fault Status....4989
            Possible Causes....4989
            Pin-Point Test SPN 1081 FMI 3....4991
            Tools Required....4991
            SPN 1081 FMI 4 - WTSL circuit short to GRD....4993
            Fault Overview....4993
            Lamp Reaction....4993
            Associated Faults....4993
            Fault Facts....4993
            Drive Cycle to Determine Fault Status....4993
            Possible Causes....4993
            Pin-Point Test SPN 1081 FMI 4....4996
            Tools Required....4996
            SPN 1081 FMI 5 - WTSL open load/circuit....4998
            Fault Overview....4998
            Lamp Reaction....4998
            Associated Faults....4998
            Fault Facts....4998
            Drive Cycle to Determine Fault Status....4998
            Possible Causes....4998
            Pin-Point Test SPN 1081 FMI 5....5001
            Tools Required....5001
      Table of Contents....5005
        ServiceMaxx? Software Procedures....5009
          Connection and Data Recording....5009
          Overview....5009
          Engine Auto-Detection....5009
          Connection (Sniffer)....5009
          Tools Required....5009
          Equipment Condition....5009
          Test Setup....5009
          Test Procedure....5010
          Snapshot Recording Procedure:....5010
          Snapshot Playback Procedure....5011
          Diagnostic Trouble Code Overview....5013
          DTC Type:....5013
          Pending DTC....5013
          Active DTC....5013
          Healing DTC....5013
          Previously Active DTC....5013
          DTC Count....5013
          Freeze Frame....5013
          Check for DTCs....5014
          Procedure:....5014
          Session Files....5015
          Overview....5015
          Obtain Vehicle Health Report....5017
          Overview....5017
          Tools Required....5017
          Equipment Condition....5017
          Test Setup....5017
          Test Procedure....5017
          Expected Outcome....5017
          Follow-On Procedure....5017
          Programmable Features....5018
          Overview....5018
          Tool Required....5018
          Equipment Condition....5018
          Test Setup....5018
          Test Procedure....5019
          Expected Outcome....5021
          Follow-On Procedure....5021
          Record Snapshot of KOEO Data....5022
          Overview....5022
          Tools Required....5022
          Equipment Condition....5022
          Test Setup....5022
          Test Procedure....5022
          Expected Outcome....5023
          Follow-On Procedure....5023
          DPF Service Procedure....5024
          Overview....5024
          Tools Required....5024
          Equipment Condition....5024
          Test Setup....5024
          Test Procedure....5025
          Onboard Filter Cleanliness Test....5027
          Overview....5027
          Tools Required....5027
          Equipment Condition....5027
          Test Setup....5027
          Test Procedure....5027
          Expected Outcome....5029
          Follow-On Procedure....5030
          Viewing graphs of recorded data....5031
          Overview....5031
          Tools Required....5031
          Equipment Condition....5031
          Test Setup....5031
          Test Procedure....5031
          Expected Outcome....5033
          Follow-On Procedure....5033
          IQA Adjustment....5034
          Overview....5034
          Tools Required....5034
          Equipment Condition....5034
          Test Setup....5034
          Test Procedure....5034
          Expected Outcome....5036
          Follow-On Procedure....5037
          Crankshaft Position Sensor Relearn Procedure....5038
          Overview....5038
          Tools Required....5038
          Equipment Condition....5038
          Test Setup....5038
          Test Procedure....5038
          Expected Outcome....5040
          Follow-On Procedure....5040
          Oxygen (O2) Sensor Calibration....5041
          Overview....5041
          Tools Required....5041
          Equipment Condition....5041
          Test Setup....5041
          Test Procedure....5041
          Expected Outcome....5041
          Follow-On Procedure....5042
          Intermittent or Inactive Fault Diagnostic Procedure....5043
          Overview....5043
          Tools Required....5043
          Equipment Condition....5043
          Test Setup....5043
          Test Procedure....5043
          Expected Outcome....5043
          Follow-On Procedure....5043
        Connecting EST with ServiceMaxx? Software to Engine....5044
          Interface Device Selection....5044
          ?J1939....5046
          Connecting ServiceMaxx? Software....5047
          Pinpoint Diagnostic Graphic Legend....5048
        Service Bay Tests....5055
          Engine Off Tests....5055
          Actuator Test....5055
          Overview....5055
          Tools Required....5055
          Test Setup....5055
          Test Procedure....5055
          Expected Outcome....5056
          Follow-On Procedure....5056
          ETV Position Test....5057
          Overview....5057
          Tools Required....5057
          Equipment Condition....5057
          Test Setup....5057
          Test Procedure....5057
          Expected Outcome....5058
          Follow-On Procedure....5058
          EGR Valve Position Test....5059
          Overview....5059
          Tools Required....5059
          Equipment Condition....5059
          Test Setup....5059
          Test Procedure....5059
          Expected Outcome....5060
          Follow-On Procedure....5060
          Continuous Monitor Test....5061
          Overview....5061
          Position Sensor Voltages are Monitored:....5061
          Pressure Sensor Voltages are Monitored:....5061
          Temperature Sensor Voltages are Monitored:....5062
          Other Voltage Signals Monitored:....5062
          Tools Required....5062
          Equipment Condition....5062
          Test Setup....5062
          Test Procedure....5063
          Expected Outcome....5064
          Follow-On Procedure....5064
          Relative Compression Test....5065
          Overview....5065
          Tools Required....5065
          Equipment Condition....5065
          Test Setup....5065
          Test Procedure....5065
          Expected Outcome....5067
          Follow-On Procedure....5067
          Inlet Air Heater Test....5068
          Overview....5068
          Tools Required....5068
          Equipment Condition....5068
          Test Setup....5068
          Test Procedure....5069
          Expected Outcome....5069
          Follow-On Procedure....5069
          Low Coolant Level Reset Request....5070
          Overview....5070
          Tools Required....5070
          Equipment Condition....5070
          Test Setup....5070
          Test Procedure....5070
          Expected Outcome....5072
          Follow-On Procedure....5072
          FRP Relief Valve Reset Procedure....5073
          Overview....5073
          Tools Required....5073
          Equipment Condition....5073
          Test Setup....5073
          Test Procedure....5073
          Expected Outcome....5075
          Follow-On Procedure....5075
          Engine Running Tests....5076
          Air Management Test....5076
          Overview....5076
          Tools Required....5076
          Equipment Conditions....5076
          Test Setup....5076
          Test Procedure....5077
          Expected Outcome....5078
          Follow-On Procedure....5078
          High Pressure Pump Test....5079
          Overview....5079
          Tools Required....5079
          Equipment Condition....5079
          Test Setup....5079
          Test Procedure....5080
          Expected Outcome....5081
          Follow-On Procedure....5081
          Engine Fan Test....5082
          Overview....5082
          Tools Required....5082
          Equipment Conditions....5082
          Test Setup....5082
          Test Procedure....5083
          On/Off Two Speed Fan....5084
          Variable Speed Fan....5085
          Expected Outcome....5086
          Follow-On Procedure....5086
          Multiple Cylinder Cutout Test....5087
          Overview....5087
          Tools Required....5087
          Equipment Conditions....5087
          Test Setup....5087
          Test Procedure....5088
          Expected Outcome....5090
          Follow-On Procedure....5090
          Cylinder Balance....5091
          Overview....5091
          Tools Required....5091
          Equipment Condition....5091
          Test Setup....5091
          Test Procedure....5091
          Expected Outcome....5092
          Follow-On Procedure....5093
          DSI Deaeration Procedure....5094
          Overview....5094
          Tools Required....5094
          Equipment Condition....5094
          Test Setup....5095
          Test Procedure....5096
          Expected Outcome....5096
          Follow-On Procedure....5096
          Low Idle to High Idle Test....5097
          Overview....5097
          Tools Required....5097
          Equipment Condition....5097
          Test Setup....5097
          Test Procedure....5097
          Expected Outcome....5099
          Follow-On Procedure....5099
        Road Tests....5100
          Lug Down Test....5100
          Overview....5100
          Tools Required....5100
          Equipment Condition....5100
          Test Setup....5100
          Test Procedure....5101
          Expected Outcome....5102
          Follow-On Procedure....5102
          Lug Down Test (RPM, FRP, and FRP Desired) Graph....5103
          Overview....5103
          Graph Analysis:....5103
          Actions:....5103
          Lug Down Test (RPM, APP1, Vehicle Speed, and IMP) Graph....5104
          Overview....5104
          Graph Analysis:....5104
          Action:....5104
          Lug Down Test (Engine Load and TC1TOP) Graph....5105
          Overview....5105
          Graph Analysis:....5105
          Actions:....5105
          Normal Exhaust Gas Temp Graph....5106
          Overview....5106
          Tools Required....5106
          Equipment Condition....5106
          Test Setup....5106
          Test Procedure....5107
          Expected Outcome....5107
          Follow-On Procedure....5107
          Inverted Exhaust Gas Temp Graph....5108
          Overview....5108
          Tools Required....5108
          Equipment Condition....5108
          Test Setup....5108
          Test Procedure....5109
          Expected Outcome....5109
          Follow-On Procedure....5109
          Low Exhaust Gas Temp Graph....5110
          Overview....5110
          Tools Required....5110
          Equipment Condition....5110
          Test Setup....5110
          Test Procedure....5111
          Expected Outcome....5111
          Follow-On Procedure....5111
        Air Control Valve (ACV) Test....5112
          Turbocharger 2 Wastegate (TC2WC) Functional Test....5112
          Overview....5112
          Tools Required....5112
          Equipment Condition....5112
          Test Setup....5112
          Test Procedure....5112
          Expected Outcome ....5114
          Follow-On Procedure....5114
          Exhaust Back Pressure Valve Functional Test....5115
          Overview....5115
          Tools Required....5115
          Equipment Condition....5115
          Test Setup....5115
          Test Procedure....5115
          Expected Outcome....5117
          Follow-On Procedure....5117
        Low-Pressure Fuel System Tests....5118
          Fuel System Priming....5118
          Overview....5118
          Tools Required....5118
          Equipment Condition....5118
          Test Setup....5118
          Test Procedure....5119
          Expected Outcome....5121
          Follow-On Procedure....5121
          Fuel Delivery Pressure (FDP) Test....5122
          Overview....5122
          Tools Required....5122
          Equipment Conditions....5122
          Test Set-up....5122
          Test Procedure....5123
          Expected Outcome....5123
          Follow-on Procedure....5123
          Start From Clean Fuel Source Test....5124
          Overview....5124
          Tools Required....5124
          Equipment Condition....5124
          Test Setup....5124
          Test Procedure....5125
          Expected Outcome....5125
          Follow-on Procedure....5125
          Fuel Aeration Test....5126
          Overview....5126
          Tools Required....5126
          Equipment Condition....5126
          Test Setup 1....5126
          Test Procedure 1....5127
          Test Setup 2....5127
          Test Procedure 2....5127
          Expected Outcome....5128
          Follow-On Condition....5128
          Fuel Restriction Test....5129
          Overview....5129
          Tools Required....5129
          Equipment Condition....5129
          Test Setup 1....5129
          Test Procedure 1....5130
          Test Setup 2....5130
          Test Procedure 2....5131
          Test Setup 3....5131
          Test Procedure 3....5132
          Expected Outcome....5132
          Follow-On Procedure....5132
        High-Pressure Fuel System Tests....5133
          HP Pump Inlet Pressure Test....5133
          Overview....5133
          Tools Required....5133
          Equipment Condition....5133
          Test Setup....5133
          Test Procedure....5134
          Expected Outcome....5134
          Follow-On Procedure....5134
          Fuel Rail Pressure (FRP) Return Flow Test....5135
          Overview....5135
          Tools Required....5135
          Equipment Condition....5135
          Test Setup 1....5135
          Test Procedure 1....5135
          Test Setup 2....5136
          Test Procedure 2....5136
          Expected Outcome Test Procedure 1....5136
          Expected Outcome Test Procedure 2....5136
          Follow-On Procedure....5137
          Fuel Rail Pressure (FRP) Leak Isolation ....5138
          Overview....5138
          Tools Required....5138
          Equipment Condition....5138
          Test Setup....5138
          Test Procedure....5139
          Expected Outcome....5139
          Follow-On Procedure....5139
          HP Pump Fuel Return Pressure Test....5140
          Overview....5140
          Tools Required....5140
          Equipment Condition....5140
          Test Setup....5140
          Test Procedure....5141
          Expected Outcome....5141
          Follow-On Procedure....5141
          HP Pump Fuel Return Flow Test....5142
          Overview....5142
          Tools Required....5142
          Equipment Condition....5142
          Test Setup....5142
          Test Procedure....5143
          Expected Outcome....5143
          Follow-On Procedure....5143
          HPFP CPA Test....5144
          Overview....5144
          Tools Required....5144
          Equipment Condition....5144
          Test Setup....5145
          Test Procedure....5155
          Expected Outcome....5159
          Follow-On Procedure....5159
          HPFP Test Entry Conditions....5160
          Overview....5160
          Tools Required....5160
          Equipment Condition....5160
          Test Procedure....5160
          Expected Outcome....5161
          Follow-On Procedure....5161
        Inlet Air Heater Tests....5162
          Inlet Air Heater Fuel Igniter (IAHFI) Test....5162
          Overview....5162
          Tools Required....5162
          Equipment Condition....5162
          Test Setup....5162
          Test Procedure....5162
          Expected Outcome....5163
          Equipment Condition....5163
          Fuel Supply at Intake Air Heater Fuel Solenoid (IAHFS) Test....5164
          Overview....5164
          Tools Required....5164
          Equipment Condition....5164
          Test Setup....5164
          Test Procedure....5164
          Expected Outcome....5165
          Follow-On Procedure....5165
          Fuel Supply at Intake Air Heater Fuel Igniter (IAHFI) Test....5166
          Overview....5166
          Tools Required....5166
          Equipment Condition....5166
          Test Setup....5166
          Test Procedure....5166
          Expected Outcome....5167
          Follow-On Procedure....5167
        General Test Procedures....5168
          Batteries and Electrical System Inspection....5168
          Overview....5168
          Tools Required....5168
          Equipment Condition....5168
          Inspection Procedure....5168
          Expected Outcome....5168
          Engine Cranking Test....5169
          Overview....5169
          Tools Required....5169
          Equipment Condition....5169
          Test Setup....5169
          Test Procedure....5169
          Expected Outcome....5169
          Follow-On Procedure....5169
          Crankcase Oil Breather Separator Test....5170
          Overview....5170
          Tools Required....5170
          Equipment Condition....5170
          Test Setup....5170
          Test Procedure....5170
          Expected Outcome....5171
          Follow-On Condition....5171
          Charge Air Cooler (CAC) Pressure Test....5172
          Overview....5172
          Tools Required....5172
          Equipment Condition....5172
          Test Setup....5173
          Test Procedure....5173
          Expected Outcome....5177
          Follow-On Procedure....5177
          Interstage Cooler (ISC) Pressure Test....5180
          Overview....5180
          Tools Required....5180
          Equipment Condition....5180
          Test Setup....5180
          Test Procedure....5181
          Expected Outcome....5182
          Follow-On Procedure....5182
          Crankcase Pressure Test....5183
          Overview....5183
          Tools....5183
          Test Setup....5183
          Test procedure....5184
          Expected Outcome....5185
          Follow-On Procedure....5185
          Smoke Test (Air Intake System)....5186
          Overview....5186
          Tools Required....5186
          Equipment Condition....5186
          Test Setup ....5186
          Test Procedure....5187
          Expected Outcome....5189
          Follow-On Procedure....5189
          Smoke Test (Exhaust System)....5190
          Overview....5190
          Tools Required....5190
          Equipment Condition....5190
          Test Setup 1 (Upstream Of DPF)....5191
          Test Procedure 1 (Upstream Of DPF)....5193
          Relay Diagnostics....5195
          Overview....5195
          Relay Diagnostics Applicability Table....5195
          Relay Test 1 - Switched-86 GND....5196
          Overview....5196
          Tools Required....5196
          Equipment Conditions....5196
          Test Setup....5196
          Test Procedure....5196
          Expected Outcome....5197
          Follow-On Procedure....5198
          Relay Test 2 - Switched-86 PWR....5199
          Overview....5199
          Tools Required....5199
          Equipment Conditions....5199
          Test Setup....5199
          Test Procedure....5199
          Expected Outcome....5200
          Follow-On Procedure....5201
          Relay Test 3 - Switched-85 GND....5202
          Overview....5202
          Tools Required....5202
          Equipment Conditions....5202
          Test setup....5202
          Test Procedure....5202
          Expected Outcome....5204
          Follow-On Procedure....5204
          Relay Test 4 ? Switched-85 Shared 30....5205
          Overview....5205
          Tools Required....5205
          Equipment Conditions....5205
          Test setup....5205
          Test Procedure....5205
          Expected Outcome....5207
          Follow-On Procedure....5207
          Relay Test 5 - Switched-85 GND, FMI 4....5208
          Overview....5208
          Tools Required....5208
          Equipment Conditions....5208
          Test setup....5208
          Test Procedure....5208
          Expected Outcome....5209
          Follow-On Procedure....5209
          Relay Test 6 - Switched-86 PWR, No Code....5210
          Overview....5210
          Tools Required....5210
          Equipment Conditions....5210
          Test setup....5210
          Test Procedure....5210
          Expected Outcome....5211
          Follow-On Procedure....5212
          Relay Test 7 - Switched-85 GND, No Code....5213
          Overview....5213
          Tools Required....5213
          Equipment Conditions....5213
          Test setup....5213
          Test Procedure....5213
          Expected Outcome....5214
          Follow-On Procedure....5214
          J1939 Diagnostics....5215
          Overview....5215
          Tools Required....5215
          Equipment Condition....5215
          Test Setup....5215
          Test Procedure....5215
          Expected Outcome....5216
          Follow-On Procedure....5216
          Induction System Cleaning Procedure....5217
          Overview....5217
          Tools Required....5217
          Equipment Condition....5217
          Test Setup....5217
          Test Procedure....5229
          Expected Outcome....5230
          Follow-On Procedure....5230
          Exhaust Restriction Isolation Test....5231
          Overview....5231
          Tools Required....5231
          Equipment Condition....5231
          Test Setup....5231
          Test Procedure....5231
          Expected Outcome....5232
          Follow-On Procedure....5232
          Fuel System Flushing Procedure....5233
          Overview....5233
        Coolant Test Procedures....5234
          Deaeration Tank Cap Test....5234
          Overview....5234
          Tools Required....5235
          Equipment Condition....5235
          Test Setup....5236
          Test Procedure....5236
          Expected Outcome....5236
          Follow-On Procedure....5236
          Cooling System Pressure Test....5237
          Overview....5237
          Tools Required....5237
          Equipment Condition....5237
          Test Setup....5238
          Test Procedure....5239
          Expected Outcome....5239
          Follow-On Procedure....5239
          Air Compressor Leaking Coolant to Oil Test....5240
          Overview....5240
          Tools Required....5240
          Equipment Condition....5240
          Test Setup....5240
          Test Procedure....5240
          Expected Outcome....5240
          Follow-On Procedure....5240
          Air Compressor Leaking Air to Coolant Test....5241
          Overview....5241
          Tools Required....5241
          Equipment Condition....5241
          Test Setup....5241
          Test Procedure....5241
          Expected Outcome....5241
          Follow-On Procedure....5241
          Aftertreatment Fuel Injector (AFTFI) Coolant Leak Test....5242
          Overview....5242
          Tools Required....5242
          Equipment Condition....5242
          Test Setup....5242
          Test Procedure....5242
          Expected Outcome....5243
          Follow-On Procedure....5243
          EGR Cooler Leak Test....5244
          Overview....5244
          Tools Required....5244
          Equipment condition....5244
          Test Setup....5244
          Test Procedure....5257
          Expected Outcome....5260
          Follow-On Procedure....5261
          Thermostat Operational Test....5262
          Overview....5262
          Tools Required....5262
          Equipment Condition....5262
          Test Setup....5262
          Test Procedure....5262
          Expected Outcome....5263
          Follow-On Procedure....5263
          Coolant Control Valve (CCV) Assembly and Coolant Mixer Valve (CMV) Operation....5264
          Coolant Control Valve (CCV) Test....5265
        Engine Oil Tests....5269
          Oil Pressure Verification Test ....5269
          Overview....5269
          Tools Required....5269
          Equipment Condition....5269
          Test Setup....5269
          Test Procedure....5269
          Expected Outcome....5271
          Follow-On Procedure....5271
          Power Steering Fluid Leak to Engine Oil Test....5272
          Overview....5272
          Tools Required....5272
          Equipment Condition....5272
          Test Setup....5272
          Test Procedure....5272
          Expected Outcome....5272
          Follow-On Procedure....5272
          Instrument Panel Engine Oil Pressure Gauge Validation Test....5273
          Overview....5273
          Tools Required....5273
          Equipment Condition....5273
          Test Setup....5273
          Test Procedure....5273
          Expected Outcome....5274
          Follow-On Procedure....5274
        Engine Brake....5275
          Engine Compression Brake ECM Inputs and Programmable Parameter Checks....5275
          Overview....5275
          Tools Required....5275
          Equipment Condition....5275
          Test Setup....5275
          Test Procedure....5275
          Expected Outcome....5278
          Follow-On Procedure....5279
          Engine Compression Brake Operational Test....5279
          Overview....5279
          Tools Required....5279
          Equipment Condition....5279
          Test Setup....5279
          Test Procedure....5279
          Expected Outcome....5280
          Follow-On Procedure....5280
        Engine System Inspections....5281
          Initial Key On Check....5281
          Tools Required....5281
          Equipment Condition....5281
          Test Setup....5281
          Test Procedure....5281
          Expected Outcome....5281
          Follow-On Procedure....5281
          Fuel Level and System Inspection....5282
          Overview....5282
          Tools Required....5282
          Equipment Condition....5282
          Preliminary Inspection Procedure....5282
          Inspection Procedure Canister Style Filter....5283
          Inspection Procedure Cartridge Style Filter....5284
          Expected Outcome....5286
          Fuel Quality Inspection....5287
          Overview....5287
          Tools Required....5287
          Equipment Condition....5287
          Inspection Procedure....5287
          Expected Outcome....5288
          Engine Oil Level and Quality Inspection....5289
          Overview....5289
          Tools Required....5289
          Equipment Condition....5289
          Inspection Procedure....5290
          Expected Outcome....5290
          Coolant Level Inspection....5291
          Overview....5291
          Tools Required....5291
          Equipment Condition....5291
          Inspection Procedure....5291
          Expected Outcome....5291
          Coolant Quality Inspection....5292
          Overview....5292
          Tools Required....5292
          Equipment Condition....5292
          Inspection Procedure....5292
          Expected Outcome....5292
          Coolant Leak - Visual....5293
          Overview....5293
          Tools Required....5293
          Equipment Condition....5293
          Inspection Procedure....5293
          Expected Outcome....5293
          Coolant in Exhaust Inspection....5294
          Overview....5294
          Tools Required....5294
          Equipment Condition....5294
          Inspection Procedure....5294
          Expected Outcome....5294
          Coolant to Oil Inspection....5295
          Overview....5295
          Tools Required....5295
          Inspection Procedure....5295
          Expected Outcome....5295
          Cylinder Sleeve Cavitation and Crack Inspection....5296
          Overview....5296
          Tools Required....5296
          Equipment Condition....5296
          Inspection Procedure....5296
          Expected Outcome....5296
          Interstage Cooler Inspection....5297
          Overview....5297
          Tools Required....5297
          Equipment Condition....5297
          Inspection Procedure....5297
          Expected Outcome....5297
          Charge Air Cooler Inspection....5298
          Overview....5298
          Tools Required....5298
          Equipment Condition....5298
          Inspection Procedure....5298
          Expected Outcome....5299
          Intake Air Inspection....5300
          Overview....5300
          Tools Required....5300
          Equipment Condition....5300
          Inspection Procedure....5300
          Expected Outcome....5300
          Exhaust and Aftertreatment System Inspection ....5301
          Overview....5301
          Tools Required....5301
          Equipment Condition....5301
          Inspection Procedure....5301
          Expected Outcome....5303
          Oil and Crankcase Inspection....5304
          Overview....5304
          Tools Required....5304
          Equipment Condition....5304
          Inspection Procedure....5304
          Expected Outcome....5305
          Oil pump and Fan Drive Oil Leak Inspection....5306
          Overview....5306
          Tools Required....5306
          Equipment Condition....5306
          Inspection Procedure....5306
          Expected Outcome....5308
          Cylinder Head, Valve train, and Engine Brake Housing Oil Leak Inspection....5309
          Overview....5309
          Tools Required....5309
          Equipment Condition....5309
          Inspection Procedure....5309
          Expected Outcome....5314
          Engine Brake Inspection....5315
          Overview....5315
          Tools Required....5315
          Equipment Condition....5315
          Inspection Procedure....5315
          Expected Outcome....5317
          HP-Turbocharger Radial Play Inspection....5318
          Overview....5318
          Tools Required....5318
          Equipment Condition....5318
          Inspection Procedure....5318
          Expected Outcome....5318
          Internal Engine Damage Inspection....5319
          Overview....5319
          Tools Required....5319
          Equipment Condition....5319
          Inspection Procedure....5319
          Expected Outcome....5322
          Connecting Rod, Main Bearing, and Journal Inspection....5323
          Overview....5323
          Tools Required....5323
          Equipment Condition....5323
          Inspection Procedure....5323
          Expected Outcome....5326
        Aftertreatment....5327
          Snap Acceleration Test....5327
          Overview....5327
          Tools Required....5327
          Equipment Condition....5327
          Test Setup....5327
          Test Procedure....5327
          Expected Outcome....5327
          Follow-On Procedure....5327
          Hot Run Sensor Comparison Test....5328
          Overview....5328
          Tools Required....5328
          Equipment Condition....5328
          Test Setup....5328
          Test Procedure....5328
          Expected Outcome....5329
          Follow-On Procedure....5329
          Aftertreatment Fuel Injector (AFTFI) Inspection....5330
          Overview....5330
          Tools Required....5330
          Equipment Condition....5330
          Inspection Procedure....5330
          Expected Outcome....5330
      Table of Contents....5331
        All Ratings....5333
          Key On Engine Off Specifications....5333
          Engine Cranking Specifications....5334
          Low Idle No Load....5335
          High Idle No Load....5336
          Full Load....5337
          Component Specifications....5338
          Actuator Output State....5339
          Inlet Air Heater System....5340
          Crankcase Pressure....5341
          EBPV Rod Extension....5342
          TC2WC Rod Extension....5342
        MaxxForce? 11 (10.5 L)....5343
          330 hp @ 1700 rpm....5343
          370 hp @ 1700 rpm....5343
          390 hp @ 1700 rpm....5344
        MaxxForce? 13 (12.4 L)....5345
          410 hp @ 1700 rpm....5345
          430 hp @ 1700 rpm....5345
          450 hp @ 1700 rpm (Allison Automatic Transmission)....5346
          450 hp @ 1700 rpm (Manual Transmission)....5346
          475 hp @ 1700 rpm....5347
        Fluids....5347
          Fluid Specifications and Info....5347
          Fuel....5347
          Ultra Low Sulfur Diesel (ULSD)....5347
            Acceptable Fuel Blends....5347
            Use of Higher Biodiesel Fuel Blends (B6 to B20)....5348
            Engine Lubrication Oil....5348
            SAE Oil Viscosity Grades and Temperature Ranges....5349
            Coolant....5349
            Cooling System Capacity....5349
            Coolant Mixtures....5350
      Table of Contents....5351
        Electrical Tools....5353
          180-pin Breakout Box....5353
          2010 MaxxForce 11 & 13 Harness Kit ....5354
          3-Banana Plug Harness....5354
          500 Ohm Resistor Harness....5354
          Electronic Engine Terminal Test Kit....5355
          Big Bore Terminal Test Probe Kit....5355
          Digital Multimeter (DMM)....5356
          EXP-1000 HD by Midtronics....5357
          EZ-Tech? Electronic Service Tool (EST)....5358
            ServiceMaxx? Software....5358
          Interface cable (RP1210B compliant supporting J1939 and J1708)....5358
          MaxxForce? 11 and 13 Engine Tool Kit....5359
          Breakout Harness 4485A (APP)....5360
          Breakout Harness 4602 (AFTFSV)....5360
          Breakout Harness 4735A (O2S)....5361
          Breakout Harness 4760A (DOCIT, DOCOT, DPFOT, and EGRT)....5361
          Breakout Harness 4761A (DPFDP)....5362
          Breakout Harness 4827 (IAHFS, ECT1, ECT2, EOL, and EOT)....5362
          Breakout Harness 4828 (AFTFD and FPCV)....5363
          Breakout Harness 4829 (FRP)....5363
          Breakout Harness 4830 (AFTFIS, HS/IAT, and TC2CIS)....5364
          Breakout Harness 4850 (IMP)....5364
          Breakout Harness 4870 (CMV)....5365
          Breakout Harness 4871 (AAT and CFV)....5365
          Breakout Harness 4881 (FDP)....5366
          Breakout Harness 4882 (EOP)....5366
          Breakout Harness 4883 (IMT)....5367
          Breakout Harness 4885 (IAHR)....5367
          Breakout Harness 4951 (CCOSS)....5368
          Breakout Harness 4993 (CACOT)....5368
          Breakout Harness 6002 (WIF)....5369
          Breakout Harness 6003 (EBPV, TC1TOP, TC1WC, and TC2WC)....5369
          Breakout Harness 6004 (ECB)....5369
          Breakout Harness 6016 (ETV and EGR Valve)....5370
          Breakout Harness 6021 (CKP and CMP)....5370
          Breakout Harness 6027 (AFTFP2)....5371
        Mechanical Tools....5372
          Air Cap, Fuel Cap and Plug Kit....5372
          Air Compressor Coolant Line Release Tool....5372
          Air Intake Guard....5373
          Blow-by Test Tool....5374
          Clean Fuel Source Tool....5374
          Inlet Air Heater Solenoid Test Adapter Kit....5375
          Digital Manometer....5376
          EGR Cooler Leak Detection Test Kit....5377
          Charge Air Cooler Test Kit....5377
          Digital IR Thermometer....5378
          Lash Gauge (0.50mm)....5378
          Lash Gauge (0.80mm)....5379
          Fuel Block Off Tool....5379
          Fuel Injector Cups....5380
          Fuel Inlet Restriction and Aeration Tool....5380
          Fuel Line Coupler....5381
          Fuel Line Disconnect Tool 11.8 mm....5381
          Fuel Line Disconnect Tool 16 mm....5382
          Fuel Pressure Gauge....5382
          High Pressure Rail Plugs....5383
          High Pressure Return Line Tester....5383
          Pressure Test Kit....5384
          Radiator Pressure Test Kit....5384
          Slack Tube? Manometer....5386
          UV Leak Detection Kit....5387
          Vacuum Analyzer and Fuel Pump Tester....5388
      Table of Contents....5389
        Engine Component Locator....5391
      Table of Contents....5395
        Engine Identification....5397
          Engine Serial Number....5397
          Engine Serial Number Examples....5397
          Engine Serial Number Codes....5397
          Engine Emission Label ....5398
          Engine Accessory Labels....5399
          Engine Specifications....5400
            Heavy Duty On Board Diagnostics (HD-OBD)....5402
            Engine Description....5402
            Optional Equipment....5403
            Chassis Mounted Equipment....5403
        Air Management System....5405
          Airflow....5406
          Turbochargers....5407
          Air Control Valve (ACV)....5408
          Boost Control....5409
          Low Pressure Charge Air Cooler (LPCAC)....5409
          High Pressure Charge Air Cooler (HPCAC)....5409
          High Pressure Boost Pressure (HPBP) Sensor ....5409
          High Pressure Boost Temperature (HPBT) Sensor ....5410
          Low Pressure Boost Pressure (LPBP) and Low Pressure Boost Temperature (LPBT) Sensors ....5410
          Exhaust Gas Recirculation (EGR) System....5411
          EGR System Overview....5412
          EGR Flow....5412
          EGR System Control....5412
          EGRV Control....5413
          EGR ? Open Loop....5414
          EGR ? Closed Loop ....5414
          EGR Flow Cooling....5414
          Aftertreatment (AFT) System....5415
            Diesel Particulate Filter (DPF)....5416
            Diesel Oxidation Catalyst (DOC)....5416
            Aftertreatment (AFT) System Conditions and Responses....5416
            Downstream Fuel Injection....5417
            Downstream Injection (DSI) Unit....5418
            Aftertreatment Fuel Injector (AFI)....5418
          Crankcase Oil Separator....5419
        Aftertreatment System....5421
          Diesel Particulate Filter (DPF)....5422
          Diesel Oxidation Catalyst (DOC)....5423
          Aftertreatment (AFT) System Conditions and Responses....5424
          Aftertreatment Fuel Injection....5425
          AFT Fuel Doser Module Injection....5426
          Aftertreatment Fuel Injector (AFTFI)....5426
        Fuel Management System....5427
          Fuel System Components....5427
          Fuel Flow....5428
          Low Pressure Fuel System....5429
          Chassis Mounted Filter/Water Separator....5429
          Fuel Primer Pump Assembly....5429
          Low Pressure (LP) Fuel Pump....5430
          Fuel Filter Assembly....5430
          High Pressure Fuel System....5431
          High Pressure (HP) Pump....5432
          Fuel Pressure Control Valve (FPCV)....5432
          Fuel Rail....5432
          Fuel Rail Pressure (FRP) Sensor....5432
          Rail Pressure Limiting Valve....5432
          Injectors....5432
        Inlet Air Heater System....5433
          Inlet Air Heater System Components....5433
          Inlet Air Heater Fuel Igniter (IAHFI)....5433
          Inlet Air Heater Relay (IAHR)....5434
          Inlet Air Heater Fuel Solenoid (IAHFS) Valve....5434
          Inlet Air Heater System Operation....5435
        Oil Flow and Components....5436
        Crankcase Oil Separator....5438
        Remote Mounted Centrifugal Oil Filter (Optional)....5439
        Engine Cooling System....5440
          Cooling System Flow....5440
          Thermostat Operation....5442
          Coolant Control Valve (CCV) assembly operation....5443
          Coolant Flow Valve (CFV)....5443
          Coolant Mixer Valve (CMV)....5443
        Engine Brake System....5444
          Engine Brake Control System Components....5444
          Engine Brake System Description....5445
          Engine Brake System Operation....5446
        Electronic Control System....5447
          Electronic Control System Components....5447
            Operation and Function....5447
            Reference Voltage (VREF)....5447
            Signal Conditioner....5447
            Microprocessor....5447
            Diagnostic Trouble Codes....5447
            Microprocessor Memory....5447
            ROM....5448
            RAM....5448
            Actuator Control....5449
          Actuators....5450
            Coolant Control Valve (CCV)....5450
            Exhaust Back Pressure Valve (EBPV) Control....5450
            Exhaust Gas Recirculation (EGR) Valve ....5450
            Air Control Valve (ACV)....5450
            Inlet Air Heater Relay (IAHR)....5451
            Inlet Air Heater Fuel Solenoid (IAHFS) Valve....5452
            Engine Throttle Valve (ETV)....5452
            Fuel Pressure Control Valve (FPCV)....5452
            Aftertreatment Fuel Doser (AFTFD)....5453
            Aftertreatment Fuel Shutoff Valve (AFTFSV)....5453
          Engine and Vehicle Sensors....5454
            Thermistor Sensors....5454
            Aftertreatment Temperature Sensors....5454
            Engine Coolant Temperature (ECT) Sensors....5455
            Engine Oil Temperature (EOT) Sensor....5455
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....5455
            Charge Air Cooler Outlet Temp (CACOT) Sensor....5455
            Intake Manifold Temperature (IMT) Sensor....5455
            Exhaust Gas Recirculation Temperature (EGRT) Sensor....5455
            Ambient Air Temperature (AAT) Sensor....5456
            Variable Capacitance Sensors....5456
            DPF Differential Pressure (DPFDP) Sensor....5457
            Fuel Delivery Pressure (FDP) Sensor....5457
            Engine Oil Pressure (EOP) Sensor....5457
            Fuel Rail Pressure (FRP) Sensor....5457
            Intake Manifold Pressure (IMP) Sensor....5457
            Aftertreatment Fuel Inlet Sensor (AFTFIS) ....5457
            Aftertreatment Fuel Pressure 2 (AFTFP2) sensor....5457
            Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....5458
            Magnetic Pickup Sensors....5459
            Crankshaft Position (CKP) Sensor....5460
            Camshaft Position (CMP) Sensor....5460
            Vehicle Speed Sensor (VSS)....5460
            Crankcase Oil Separator Speed (CCOSS) sensor....5460
            Potentiometer Sensors....5461
            Accelerator Pedal Position (APP)....5461
            Switches....5462
            Driveline Disengagement Switch (DDS)....5462
            Engine Coolant Level (ECL) Switch....5462
            Oil Level Sensor (OLS)....5462
          Additional Sensors....5463
            Engine Oil Level (EOL) Sensor....5463
            Oxygen Sensor (O2S)....5464
        Heavy Duty On Board Diagnostics (HD-OBD)....5465
          Overview....5465
      Table of Contents....5467
        Standard Electronic Control Features....5469
          Aftertreatment (AFT) System....5469
          Cold Ambient Protection (CAP)....5469
          Coolant Temperature Compensation (CTC)....5469
          Data Plate....5469
          Electronic Speedometer and Tachometer....5470
          Engine Crank Inhibit (ECI)....5470
          Engine Electronic Governor Control....5470
          Engine Fan Control (EFC)....5470
          Event Logging System ....5470
          Fast Idle Advance....5470
          Intake Air Heater Assist....5471
          IST (Idle Shutdown Timer) System (Clean Low Idle)....5471
            IST (Clean Low Idle)....5471
          IST (Idle Shutdown Timer) System (Federal - Optional)....5471
            IST (Federal - Optional) Sensor Circuit Operation....5471
          J1939 Datalink ....5472
          Password Protection....5473
          Service Diagnostics....5473
          Trip Reporting....5473
          Vehicle Setup....5473
        Optional Electronic Control Features....5473
          Cruise Control....5473
          Driver Reward....5473
           Navistar? Engine Brake....5474
          Engine Warning Protection System (EWPS)....5474
          Gear Down Protection (GDP)....5474
          Idle Shutdown Timer (IST)....5474
          Progressive Shift....5475
          Power Take Off (PTO) - In Cab....5475
          Power Take Off (PTO) - Remote....5475
          Service Interval....5476
          Traction Control....5476
          Up-Shift Indicator....5476
          Road Speed Limiter....5476
      Table of Contents....5477
        Abbreviations and Acronyms....5479
      Table of Contents....5487
        Terminology....5489
  tables....3643
    Technical Service Literature....3643
    On Board Filter Cleanliness Test (OBFCT) Parked Regen Checks...3751
    Parked Regen Checks....3751
    Specifications....3751
    Pass / Fail....3751
    Decision....3751
    On Board Filter Cleanliness Test (OBFCT) Parked Regen Checks...3760
    Parked Regen Checks....3760
    Specifications....3760
    Pass / Fail....3760
    Decision....3760
    Connector Voltage Check ? AFTFD Disconnected....3762
    Operational Voltage Check....3763
    Actuator Resistance Check....3763
    Harness Resistance Check....3763
    Connector Voltage Check ? AFTFD Disconnected....3764
    Operational Voltage Check....3764
    Actuator Resistance Check....3764
    Harness Resistance Check....3764
    Connector Voltage Check ? AFTFD Disconnected....3765
    Operational Voltage Check....3765
    Actuator Resistance Check....3765
    Harness Resistance Check....3765
    On Board Filter Cleanliness Test (OBFCT) Parked Regen Checks...3773
    Parked Regen Checks....3773
    Specifications....3773
    Pass / Fail....3773
    Decision....3773
    Associated Faults....3787
    Associated Faults....3790
    Sensor Circuit Check....3795
    Pinpoint Diagnostics Without ServiceMaxx? Software....3795
    Harness Resistance Check....3795
    Sensor Circuit Check....3797
    Pinpoint Diagnostics Without ServiceMaxx? Software....3797
    Harness Resistance Check....3797
    Sensor Circuit Check....3798
    Pinpoint Diagnostics Without ServiceMaxx? Software....3799
    Harness Resistance Check....3799
    Sensor Circuit Check....3800
    Pinpoint Diagnostics Without ServiceMaxx? Software....3801
    Harness Resistance Check....3801
    Parked Regen Checks....3816
    Associated Faults....3883
    Connector Voltage Check....3896
    Operational Voltage Check....3896
    Actuator Resistance Check....3896
    Harness Resistance Check....3896
    Connector Voltage Check....3897
    Operational Voltage Check....3897
    Actuator Resistance Check....3897
    Harness Resistance Check....3897
    Connector Voltage Check....3898
    Operational Voltage Check....3898
    Actuator Resistance Check....3898
    Harness Resistance Check....3898
    Connector Voltage Check....3935
    Operational Voltage Check....3935
    Actuator Resistance Check....3935
    Harness Resistance Check....3936
    Connector Voltage Check....3937
    Operational Voltage Check....3937
    Actuator Resistance Check....3937
    Harness Resistance Check....3938
    Connector Voltage Check....3939
    Operational Voltage Check....3939
    Actuator Resistance Check....3939
    Harness Resistance Check....3940
    Associated Faults....4036
    Parked Regen Checks....4047
    Parked Regen Checks....4087
    Parked Regen Checks....4116
    Parked Regen Checks....4116
    Specifications....4116
    Pass/Fail....4116
    Decision....4116
    Parked Regen Checks....4120
    Connector Voltage Check ? EGR Valve Disconnected....4256
    Operational Voltage Check....4257
    Harness Resistance Check....4257
    Connector Voltage Check ? EGR Valve Disconnected....4263
    Operational Voltage Check....4264
    Harness Resistance Check....4264
    Connector Voltage Check ? EGR Valve Disconnected....4267
    Operational Voltage Check....4268
    Harness Resistance Check....4268
    Sensor Circuit Check With ServiceMaxx? Software....4275
    Connector Voltage Check Without ServiceMaxx? Software....4276
    Harness Resistance Check....4276
    Sensor Circuit Check With ServiceMaxx? Software....4282
    Connector Voltage Check Without ServiceMaxx? Software....4283
    Harness Resistance Check....4283
    Sensor Circuit Check With ServiceMaxx? Software....4284
    Connector Voltage Check Without ServiceMaxx? Software....4285
    Harness Resistance Check....4285
    Connector Voltage Check ? ETV Disconnected....4327
    Operational Voltage Check....4328
    Harness Resistance Check....4329
    Connector Voltage Check ? ETV Disconnected....4339
    Operational Voltage Check....4340
    Harness Resistance Check....4341
    Connector Voltage Check ? ETV Disconnected....4342
    Operational Voltage Check....4343
    Harness Resistance Check....4344
    Connector Voltage Check ? ETV Disconnected....4345
    Operational Voltage Check....4346
    Harness Resistance Check....4347
    Connector Voltage Check ? TC2WC Disconnected....4881
    Operational Voltage Check....4881
    Actuator Resistance Check....4882
    Harness Resistance Check....4882
    Connector Voltage Check ? TC2WC Disconnected....4883
    Operational Voltage Check....4883
    Actuator Resistance Check....4884
    Harness Resistance Check....4884
    Check Regen Inhibitors....5029
    High Pressure Pump Test Entry Conditions and Corrective Actions....5161
    Primary Fuel Filter (Cartridge Style) Inspection....5285
    MaxxForce? 11 and 13 Diesel Engines....5400
0000001742 - Manuel de Diagnostique Les moteurs MaxxForce 11 et 13 2010 (2013-02)....5500
  toc....5502
    Table des Mati?res....5502
    Terminologie de s?curit?....5506
    Instructions de s?curit?....5506
    Zone de travail....5506
    ?quipement de s?curit?....5506
    Mesures protectrices....5506
    V?hicule....5506
    Moteur....5506
    Pr?vention des incendies....5507
    Batteries....5507
    Air comprim?....5507
    Outils....5507
    Liquides sous pression....5507
    Carburant....5507
    Enl?vement d'outils, de pi?ces, et d'?quipement....5507
      Table des Mati?res....5508
        Identification du moteur....5510
          Num?ro de s?rie du moteur....5510
          Exemples de num?ro de s?rie moteur....5510
          Codes du num?ro de s?rie du moteur....5510
          ?tiquette d'?missions du moteur ....5510
          ?tiquettes et plaquessignal?tiques des accessoires du moteur....5511
          Sp?cifications du moteur....5511
            Diagnostics embarqu?s ?Heavy Duty On Board Diagnostics? (HD-OBD)....5513
            Description du moteur....5513
            ?quipement en option....5514
            ?quipement mont? sur le ch?ssis....5514
          Emplacement des composants du moteur....5516
        Syst?me de gestion d'air....5520
          D?bit d'air....5521
          Turbocompresseurs....5522
          Soupape de r?gulation d'air (ACV)....5523
          Contr?le de la suralimentation....5524
          Refroidisseur d'air de suralimentation basse pression (LPCAC)....5524
          Refroidisseur d'air de suralimentation haute pression (HPCAC)....5524
          Capteur de pression de suralimentation haute pression (HPBP) ....5524
          Sonde de temp?rature de suralimentation haute pression (HPBT) ....5525
          Capteurs de pression de suralimentation basse pression (LPBP) et de temp?rature de suralimentation basse pression (LPBT) ....5525
          Syst?me de recirculation des gaz d'?chappement (RGE)....5526
          Aper?u du syst?me EGR....5527
          D?bit RGE....5527
          Commande du syst?me RGE....5527
          Commande de la SRGE....5527
          RGE ? Boucle ouverte....5528
          RGE ? Boucle ferm?e ....5528
          Refroidissement du d?bit de RGE....5528
          Traitement postcombustion (AFT)....5529
            Filtre ? particules diesel (DPF)....5530
            Convertisseur catalytique d'oxydation diesel (DOC)....5530
            ?tats et r?ponses du syst?me postcombustion (AFT)....5530
            Injection de carburant en aval....5531
            Doseur d'injection en aval (DSI)....5532
            Injecteur de carburant postcombustion (AFI)....5532
          S?parateur d'huile du carter....5533
        Syst?me de gestion du carburant....5535
          Composants du circuit d'alimentation....5535
          D?bit de carburant....5536
          Circuit d'alimentation ? basse pression....5537
          Filtre/s?parateur d'eau mont? sur le ch?ssis....5537
          Ensemble de pompe d'amor?age du carburant....5538
          Pompe ? carburant basse pression (LP)....5538
          Ensemble de filtre de carburant....5538
          Circuit d'alimentation haute pression....5539
          Pompe haute pression (HP)....5541
          Soupape de r?glage de pression carburant (FPCV)....5541
          Rampe d'alimentation en carburant....5541
          Capteur de pression de rampe de carburant (FRP)....5541
          Soupape de d?charge de la rampe de carburant....5541
          Injecteurs....5541
        Dispositif de d?marrage ? froid....5541
          Composants du dispositif de d?marrage ? froid....5541
          Allumeur de carburant de d?marrage ? froid (CSFI)....5541
          Relais de d?marrage ? froid (CSR)....5542
          ?lectrovalve d'alimentation de d?marrage ? froid (CSFS)....5542
          Fonctionnement du dispositif de d?marrage ? froid....5542
        Circulation d'huile et composants....5543
        S?parateur d'huile du carter....5545
        Filtre ? huile centrifuge distant (en option)....5546
        Circuit de refroidissement du moteur....5547
          D?bit de syst?me de refroidissement....5547
          Fonctionnement du thermostat....5548
          Fonctionnement de la soupape r?gulatrice de liquide de refroidissement (CCV)....5550
          Soupape de d?bit de liquide de refroidissement (CFV)....5550
          Soupape de m?langeur de refroidissement (CMV)....5550
        Syst?me de freinage du moteur....5551
          Composants du syst?me de commande de freinage du moteur....5551
          Description du syst?me de freinage du moteur....5552
          Fonctionnement du syst?me de frein moteur....5552
        Syst?me de commande ?lectronique....5553
          Composants du syst?me de commande ?lectronique....5553
            Fonctionnement et fonction....5553
            Tension de r?f?rence (Vref)....5553
            Conditionneur de signaux....5553
            Microprocesseur....5553
            Codes d?anomalie....5553
            M?moire du microprocesseur....5553
            M?moire morte (ROM)....5553
            RAM....5553
            Commande d'actionneur....5555
          Actionneurs....5555
            Soupape r?gulatrice de liquide de refroidissement (CCV)....5555
            Commande de la soupape de contre-pression ? l'?chappement (EBPV)....5555
            Soupape de recirculation des gaz d'?chappement (RGE) ....5555
            Soupape de r?gulation d'air (ACV)....5555
            Relais de d?marrage ? froid (CSR)....5556
            ?lectrovalve d'alimentation de d?marrage ? froid (CSFS)....5557
            Papillon des gaz (ETV)....5557
            Soupape de r?glage de pression carburant (FPCV)....5557
            Doseur de carburant postcombustion (AFTFD)....5558
            Soupape d'arr?t de carburant postcombustion (AFTFSV)....5558
          Capteurs du moteur et du v?hicule....5558
            Capteurs ? thermistance....5558
            Sondes de temp?rature post-traitement....5558
            Capteurs de temp?rature du liquide de refroidissement du moteur (ECT)....5559
            Capteur de temp?rature de l'huile du moteur (EOT)....5559
            Capteur d'entr?e du compresseur de turbocompresseur 2 (TC2CIS)....5559
            Capteur de temp?rature de sortie du refroidisseur d'air de suralimentation (CACOT)....5559
            Sonde de temp?rature de la tubulure d'admission....5559
            Capteur de temp?rature de recirculation des gaz d'?chappement (EGRT)....5559
            Capteur de temp?rature de l'air ambiant (AAT)....5559
            Capteurs ? capacit? variable....5560
            Capteur de pression diff?rentielle DPF (DPFDP)....5560
            Capteur de pression d'alimentation en carburant (FDP)....5560
            Capteur de pression d'huile moteur (EOP)....5560
            Capteur de pression de rampe de carburant (FRP)....5560
            Capteur de pression du collecteur d'admission (IMP)....5560
            Capteur d'admission de carburant postcombustion (AFTFIS) ....5561
            Capteur de pression de carburant postcombustion 2 (AFTFP2)....5561
            Pression de sortie de la turbine du turbocompresseur 1 (TC1TOP)....5561
            Capteurs magn?tiques....5561
            Capteur de position du vilebrequin (CKP)....5561
            Capteur de position de l'arbre ? cames (CMP)....5562
            Capteur de vitesse du v?hicule (VSS)....5562
            Capteur de vitesse du s?parateur d'huile du carter (CCOSS)....5562
            Capteurs ? potentiom?tre....5562
            Position de p?dale d'acc?l?rateur (APP)....5562
            Commutateurs....5563
            Commutateur de d?sengagement de la transmission (DDS)....5563
            Commutateur de niveau de liquide de refroidissement du moteur (ECL)....5563
            Capteur de niveau d'huile (OLS)....5563
          Capteurs suppl?mentaires....5563
            Connecteur de sonde d'oxyg?ne (O2S)....5563
            Capteur d'humidit? (HS)....5564
      Table des Mati?res....5566
        Fonctions de la commande ?lectronique standard....5568
          Traitement postcombustion (AFT)....5568
          Protection temps froid (CAP)....5568
          Assistance de d?marrage ? froid....5568
          Temp?rature de compensation du liquide de refroidissement (CTC)....5568
          Plaque d'identification....5568
          Compteur de vitesse et compte-tours ?lectroniques....5569
          Neutralisation du d?marrage du moteur (ECI)....5569
          Commande ?lectronique des r?gulateurs du moteur....5569
          Commande du ventilateur (EFC)....5569
          Syst?me de journalisation des ?v?nements ....5569
          Avance au ralenti acc?l?r?....5569
          Liaison de donn?es J1939 ....5570
          Protection par mot de passe....5570
          Diagnostics d'entretien....5570
          Compte-rendu de voyage....5570
          Configuration v?hicule....5570
        Fonctions de la commande ?lectronique en option....5571
          R?gulateur de vitesse....5571
          R?compense du conducteur....5571
           MaxxForce? Frein sur ?chappement....5571
          Syst?me d'avertissement et de protection du moteur (EWPS)....5571
          Protection de r?trogradation (GDP)....5572
          Minuteur d'arr?t du ralenti (IST)....5572
          Changement de vitesses progressif....5572
          Prise de force (PTO) - De bord....5572
          Prise de force (PTO) - ? distance....5572
          Intervalle d'entretien....5574
          Traction asservie....5574
          T?moin de passage au rapport sup?rieur....5574
          Limiteur de vitesse....5574
      Table des Mati?res....5576
        Fichiers de session....5578
        Codes d?anomalie (DTC)....5578
          Num?ro de param?tre suspect (SPN) ....5578
          Voyant d'anomalie (FMI)....5578
          En attente....5578
          Activ?e....5578
          Activ? pr?c?demment....5578
          Donn?es d'image fig?e....5578
        Fonctions programmables dans le module ECM ....5580
        Connexion de l'EST avec le logiciel ServiceMaxx? au moteur....5580
        Tests du poste de travail....5580
          Essais Arr?t moteur....5580
            Test d'actionneur....5580
            Essai de surveillance continue....5580
            Entretien du filtre ? particules diesel....5580
            Test de compression relative....5581
          Essais moteur EN MARCHE....5581
            Essai d'injection d'air....5581
            Essai de pompe haute pression....5582
            Essai de coupure de cylindre....5583
            Essai de propret? du filtre ? bord....5583
        Proc?dures de l'appareil de diagnostic des pannes....5584
          Proc?dures avec moteur coup?....5584
            Assistance de d?marrage ? froid ....5584
            ?talonnage de la sonde d'oxyg?ne....5584
            R?glage du d?bit d'injection....5584
          Proc?dures de moteur en marche....5584
            Ventilateur....5584
      Table des Mati?res....5586
        Circuit de refroidissement....5588
          Perte de liquide de refroidissement....5588
          Sympt?me....5588
          Causes possibles....5588
          Outils....5588
          Proc?dure....5588
          Trop-plein de liquide de refroidissement....5590
          Sympt?me....5590
          Causes possibles....5590
          Outils....5590
          Proc?dure....5590
          Fuite de liquide de refroidissement dans l'?chappement....5592
          SYMPT?MES....5592
          Causes possibles....5592
          Outils....5592
            Inspection de fuite de liquide de refroidissement de l'injecteur de carburant postcombustion (AFI)....5593
            Inspection de fuite au refroidisseur RGE....5593
          Fuite de liquide de refroidissement dans le carburant ....5594
          Sympt?me....5594
          Causes possibles....5594
          Outils....5594
          Proc?dure....5594
          Fuite de liquide de refroidissement dans le collecteur d'admission....5595
          Sympt?me....5595
          Causes possibles....5595
          Outils....5595
          Proc?dure....5595
          Fuite de liquide de refroidissement dans l'huile de lubrification....5596
          Sympt?me....5596
          Causes possibles....5596
          Outils....5596
            Inspection de contamination de l'huile de lubrification....5596
            Test d'?tanch?it? de la culasse....5597
            Proc?dure....5597
          Surchauffe du liquide de refroidissement....5598
          Sympt?me....5598
          Causes possibles....5598
          Outils....5598
            Inspection des conditions de surchauffe du liquide de refroidissement....5598
            Surchauffe du liquide de refroidissement ? refroidissement du moteur....5600
            Proc?dure....5600
          Composants du circuit de refroidissement....5602
          D?bit de syst?me de refroidissement....5603
          Fonctionnement du thermostat....5603
          Fonctionnement de la soupape r?gulatrice de liquide de refroidissement (CCV) et de la soupape de m?lange du liquide de refroidissement (CMV)....5604
          Fonctionnement de la soupape de m?lange du liquide de refroidissement (CMV)....5605
          Proc?dure....5605
        Circuit de graissage....5608
          Inspection visuelle du niveau d'huile....5608
          Entretien incorrect ....5608
          Dilution du liquide de refroidissement....5608
          Fuite de liquide de direction assist?e dans l'huile de lubrification....5608
          Sympt?me....5608
          Causes possibles....5608
          Proc?dure....5608
          Pr?sence d'huile de lubrification dans le liquide de refroidissement....5609
          Sympt?me....5609
          Causes possibles....5609
          Outils....5609
          Proc?dure....5609
          Pr?sence d'huile de lubrification dans l'admission....5609
          Sympt?me....5609
          Causes possibles....5609
          Proc?dure....5609
          Pr?sence d'huile de lubrification dans l'?chappement....5610
          Sympt?me....5610
          Causes possibles....5610
          Proc?dure....5610
          Basse pression d?huile....5611
          Sympt?me....5611
          Causes possibles....5611
          Outils....5611
          Proc?dure....5612
        Circuit d'alimentation....5615
          Consommation de carburant excessive....5615
          Sympt?me....5615
          Causes possibles....5615
          Cons?quences de l'action de l'op?rateur....5615
          Effets de l'application....5615
          Effets du ch?ssis....5615
          Effets du moteur....5615
          Proc?dure....5615
          Pr?sence de carburant dans le liquide de refroidissement....5616
          Sympt?me....5616
          Causes possibles....5616
          Outils....5616
          Proc?dure....5616
          Pr?sence de carburant dans l'huile de lubrification....5617
          Sympt?me....5617
          Causes possibles....5617
          Outils....5617
          Proc?dure....5617
          Carburant dans l'admission....5618
          Sympt?me....5618
          Causes possibles....5618
          Proc?dure....5618
          Carburant dans l'?chappement....5618
          Sympt?me....5618
          Causes possibles....5618
          Outils....5618
          Proc?dure....5618
          Pression du carburant et a?ration....5619
          Sympt?me....5619
          CAUSES POSSIBLES....5619
          Proc?dure....5619
          Eau dans le carburant....5619
          SYMPT?MES....5619
          Causes possibles....5619
          Outils....5619
          Proc?dure....5619
          Amor?age du circuit d'alimentation en carburant....5621
          Proc?dure....5621
        Syst?me de freinage du moteur....5623
          Inspection du frein moteur....5623
          Sympt?me....5623
          Causes possibles....5623
          Outils....5623
          ?tapes pr?liminaires....5623
          Le frein moteur ne s'active pas/met longtemps ? s'activer....5624
          Le frein moteur ne s'?teint pas/met longtemps ? s'?teindre....5625
          ?chec du d?marrage du moteur....5625
          Frein moteur peu efficace/peu puissant....5625
          Frein moteur lent ? fonctionner ou tr?s faible....5625
          Chute de la pression d'huile en dessous du minimum requis pour le fonctionnement du frein moteur....5627
          Un ou plusieurs cylindres ne parviennent pas ? arr?ter de freiner, ou calage du moteur....5627
          Rat?s ou perte de puissance du moteur....5627
      Table des Mati?res....5628
        Formulaire de diagnostic EGED-475....5630
          Renseignements sur le v?hicule et page de plainte du formulaire de diagnostic....5631
        Instructions sur les essais obligatoires....5632
          1. V?rification initiale, cl? de contact en position de marche....5633
          Fonction....5633
          Outils....5633
          Proc?dure....5633
          2. Inspection visuelle....5633
          Fonction....5633
          Outils....5633
            Huile-moteur....5633
            Niveau du liquide de refroidissement....5634
            Syst?me ?lectrique....5634
            Air d?admission....5634
            Syst?me de refroidisseur d'air de suralimentation (CAC)....5634
            Syst?me d'?chappement....5634
            R?servoirs d'air comprim?....5634
            Niveau de carburant....5634
            Acheminement et ?tat des conduites de carburant....5635
            Inspection du filtre ? carburant principal....5635
            V?rification de la qualit? du carburant....5637
            Fonction....5637
            Outils....5637
            Proc?dure....5637
          3. Branchement de l'appareil ?lectronique de diagnostic des pannes (EST) et enregistrement de donn?es....5638
          Fonction....5638
          Outils....5638
          Proc?dure....5638
          4. V?rifier les codes d'anomalie (DTC)....5641
          Fonction....5641
          Outils....5641
          Proc?dure....5641
          5. D?marrage du moteur....5642
          Fonction....5642
          Outils....5642
          Proc?dure....5642
        Proc?dures d'essai sp?ciales....5644
          Circuit d'alimentation....5644
          Circuit d'alimentation ? basse pression....5645
            Amor?age du circuit d'alimentation en carburant....5646
            Fonction....5646
            Outils....5646
            Proc?dure....5646
            Essai de pression d'alimentation en carburant (FDP)....5647
            Fonction....5647
            Outils....5647
            Proc?dure....5647
            Test de blocage du carburant....5649
            Fonction....5649
            Outils....5649
            Proc?dure....5649
            Test d'a?ration de carburant....5650
            Fonction....5651
            Outils....5651
            Proc?dure....5651
            Point d'essai d'a?ration 1....5651
            Point d'essai d'a?ration 2....5651
            Essai de restriction de carburant....5652
            Fonction....5653
            Outils....5653
            Proc?dure....5653
            Point d'essai de restriction 1....5653
            Point d'essai de restriction 2....5653
            Point d'essai de restriction 3....5653
          Circuit d'alimentation haute pression....5654
            Test du circuit de pression de rampe d'alimentation (FRP)....5654
            Fonction....5654
            Outils....5654
            Proc?dure....5654
            Essai de pression de l'entr?e de la pompe haute pression....5655
            Fonction....5655
            Outils....5655
            Proc?dure....5655
            Test de d?bit de retour de pression de la rampe d'alimentation en carburant (FRP)....5656
            Fonction....5656
            Outils....5656
            Proc?dure....5656
            Isolation de fuite de pression de la rampe d'alimentation en carburant (FRP)....5657
            Fonction....5657
            Outils....5657
            Proc?dure....5657
            un essai de pression de retour de carburant de pompe HP....5658
            Fonction....5658
            Outils....5658
            Proc?dure....5658
            Test de d?bit de retour de la pompe HP....5658
            Fonction....5658
            Outils....5658
            Proc?dure....5658
          Dispositif de d?marrage ? froid....5660
            Essai du dispositif de d?marrage ? froid....5660
            Fonction....5660
            Outils....5660
            Proc?dure....5660
            Test de l'allumeur de carburant de d?marrage ? froid (CSFI)....5661
            Fonction....5661
            Outils....5661
            Proc?dure....5661
            Test de sol?no?de de carburant de d?marrage ? froid (CSFS) au niveau du circuit d'alimentation....5662
            Fonction....5662
            Outils....5662
            Proc?dure....5662
            Test de l'allumeur de carburant de d?marrage ? froid (CSFI) au niveau du circuit d'alimentation....5663
            Fonction....5663
            Outils....5663
            Proc?dure....5663
      Table des Mati?res....5664
        Formulaire de diagnostic EGED-530....5666
          Renseignements sur le v?hicule et page de plainte du formulaire de diagnostic....5667
        Instructions sur les essais obligatoires....5668
          1. V?rification initiale, cl? de contact en position de marche....5668
          Fonction....5668
          Outils....5668
          Proc?dure....5668
          2. Inspection visuelle....5668
          Fonction....5668
          Outils....5668
            Huile-moteur....5669
            Niveau du liquide de refroidissement....5669
            Syst?me ?lectrique....5669
            Air d?admission....5671
            Syst?me de refroidisseur d'air de suralimentation (CAC)....5671
            Syst?me d'?chappement....5671
            R?servoirs d'air du v?hicule....5671
            Niveau de carburant....5671
            Inspection du filtre ? carburant principal....5671
            V?rification de la qualit? du carburant....5673
            Fonction....5673
            Outils....5673
            Proc?dure....5673
          3. Branchement de l'appareil ?lectronique de diagnostic des pannes (EST) et enregistrement de donn?es....5674
          Fonction....5674
          Outils....5674
          Proc?dure....5674
          4. V?rifier les codes d'anomalie (DTC)....5677
          Fonction....5677
          Outils....5677
          Proc?dure....5677
          5. Grand ralenti ? ralenti acc?l?r?....5678
          Fonction....5678
          Outils....5678
          Proc?dure....5678
          6. Essai de gestion d'air KOER....5680
          Fonction....5680
          Outils....5680
          Proc?dure....5680
          7. Test sur route (pleine charge ? vitesse sur autoroute)....5680
          Fonction....5680
          Outils....5680
          Proc?dure....5680
        Proc?dures d'essai sp?ciales....5682
          Tests de soupape de r?gulation d'air (ACV)....5682
          Fonction....5682
          Outils....5682
            Clapet de contre-pression d'?chappement (EBPV) ....5682
            R?gulateur de soupape de d?charge du turbocompresseur 2 (TC2WC)....5684
          Circuit d'alimentation....5685
          Circuit d'alimentation ? basse pression....5686
            Essai de pression d'alimentation en carburant (FDP)....5687
            Fonction....5687
            Outils....5687
            Proc?dure....5687
            Test de blocage du carburant....5689
            Fonction....5689
            Outils....5689
            Proc?dure....5689
            Essais de restriction et d'a?ration du carburant....5690
            Essai d'a?ration....5690
            Fonction....5691
            Outils....5691
            Point d'essai d'a?ration 1....5691
            Proc?dure....5691
            Point d'essai d'a?ration 2....5691
            Essai d'obstruction....5692
            Fonction....5693
            Outils....5693
            Proc?dure....5693
            Point d'essai 1....5693
            Point d'essai 2....5693
            Point d'essai 3....5693
          Circuit d'alimentation haute pression....5694
            Essai de pression de l'entr?e de la pompe haute pression....5695
            Fonction....5695
            Outils....5695
            Proc?dure....5695
            Test de d?bit de retour de pression de la rampe d'alimentation en carburant (FRP)....5696
            Fonction....5696
            Outils....5696
            Proc?dure....5696
            Isolation de fuite de pression de la rampe d'alimentation en carburant (FRP)....5697
            Fonction....5697
            Outils....5697
            Proc?dure....5697
            un essai de pression de retour de carburant de pompe HP....5698
            Fonction....5698
            Outils....5698
            Proc?dure....5698
          Test du s?parateur du reniflard d'huile du carter moteur....5699
          Fonction....5699
          Outils....5699
          Proc?dure....5699
          Essai de pression du carter moteur....5699
          Fonction....5699
          Outils....5699
          Proc?dure....5700
          Essai de performances de cylindre ? ?tape 1....5702
          Test de compression relative....5702
          Fonction....5702
          Outils....5702
          Proc?dure....5702
          Causes possibles....5702
          Essai de performances de cylindre ? ?tape 2....5703
          Essai de coupure de cylindre....5703
          Fonction....5703
          Outils....5703
          Causes possibles....5703
          Proc?dure....5703
          Remplacement de l'injecteur....5704
          Fonction....5704
          Outils....5704
          Proc?dure....5704
          Essai de la soupape de r?gulation de pression de carburant (FPCV)....5705
          Fonction....5705
          Outils....5705
          Proc?dure....5705
          Test de pression du refroidisseur d'air de suralimentation....5705
          Proc?dure....5705
      Table des Mati?res....5706
        Comment utiliser cette section....5708
        Emplacement de la page de diagnostic et des codes d'anomalie....5708
        Formulaire de diagnostic EGED-500 Utilisation....5719
        Exemple de formulaire de diagnostic ....5719
        Description du syst?me HD-OBD....5720
        Processus de diagnostic avec exemples....5724
        Inspection des logements de broches....5724
        Diagnostic de circuit....5730
          Capteur AAT (temp?rature d'air ambiant)....5730
            Outils requis....5730
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5731
          Syst?me de traitement postcombustion AFT....5733
            Vue d'ensemble....5740
            Outils requis....5740
            SPN 3251 FMI 0 ? DPFDP excessivement ?LEV?E (filtre bouch?)....5746
            Aper?u du code d'anomalie....5746
            R?action du t?moin d'anomalie....5746
            Codes d'anomalie associ?s....5746
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5746
            SPN 3251 FMI 21 ? DPFDP excessivement BASSE (d?faillance du capteur/circuit ou DPF manquant)....5754
            Aper?u du code d'anomalie....5754
            R?action du t?moin d'anomalie....5754
            Codes d'anomalie associ?s....5754
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5754
            SPN 3471 FMI 1 ? pression de carburant 1 inf?rieure ? la valeur voulue....5758
            Aper?u du code d'anomalie....5758
            R?action du t?moin d'anomalie....5758
            Codes d'anomalie associ?s....5758
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5758
            SPN 3471 FMI 7 ? la soupape de dosage de carburant ne r?pond pas de la mani?re attendue....5765
            Aper?u du code d'anomalie....5765
            R?action du t?moin d'anomalie....5765
            Codes d'anomalie associ?s....5765
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5765
            SPN 3719 FMI 0 ? charge de suie du DPF - la plus ?lev?e (niveau 3/3)....5772
            Aper?u du code d'anomalie....5772
            R?action du t?moin d'anomalie....5772
            Codes d'anomalie associ?s....5772
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5772
            SPN 3720 FMI 0 - charge de cendres du DPF ? la limite maximale....5779
            Aper?u du code d'anomalie....5779
            R?action du t?moin d'anomalie....5779
            Codes d'anomalie associ?s....5779
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5779
            SPN 5298 FMI 2 -Efficacit? r?duite du DOC - d?tar?....5785
            Aper?u du code d'anomalie....5785
            R?action du t?moin d'anomalie....5785
            Codes d'anomalie associ?s....5785
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5785
            T?moins du syst?me AFT....5792
            Inhibiteurs de r?g?n?ration....5798
            Entr?e DPF normale....5803
            Sortie DPF normale....5804
            Entr?e DPF bouch?e....5805
            DPF contamin? par du liquide refroidissement....5806
            DPF contamin? par de l'huile....5807
            Fuite de suie au niveau de la sortie du DPF....5808
            D?g?ts externes sur le DPF....5810
            Mesure de la brique du filtre c?ramique DPF....5811
          AFTFD (doseur de carburant postcombustion)....5812
            Outils requis....5813
          AFTFIS (capteur d'entr?e de carburant postcombustion)....5815
            Outils requis....5816
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5816
          Capteur 2 de pression de carburant postcombustion (AFTFP2)....5819
            Outils requis....5820
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5820
          Soupape d'arr?t de carburant postcombustion (AFTFSV)....5823
            Outils requis....5824
          AMS (syst?me de gestion de l'air)....5827
            Outils requis....5830
            SPN 2659 FMI 20 - fort d?bit de RGE d?tect?....5833
            Aper?u du code d'anomalie....5833
            R?action du t?moin d'anomalie....5833
            Codes d'anomalie associ?s....5833
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5834
          Capteur APP (position de la p?dale d'acc?l?ration)....5837
            Vue d'ensemble....5838
            Outils requis....5838
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5839
          Capteur CACOT (temp?rature de sortie du refroidisseur d'air de suralimentation)....5843
            Outils requis....5843
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5844
          Capteur CCOSS (vitesse du s?parateur d'huile du carter)....5846
            Outils requis....5846
            Rep?rez le s?parateur d'huile du carter de vilebrequin?: D?faut de rotation....5846
          CCS (r?gulateur de vitesse)....5848
            Fonction....5848
            Fonctionnement du r?gulateur (CCS)....5848
            Diagnostics de rep?rage du r?gulateur automatique de vitesse (CCS) - avec le logiciel ServiceMaxx?....5848
          CFV (soupape de d?bit de liquide de refroidissement)....5849
          Capteur CKP (position du vilebrequin)....5852
            Outils requis....5852
          Capteur CMP (position de l'arbre ? cames)....5854
            Outils requis....5854
          CMV (soupape de m?lange de liquide de refroidissement)....5856
            Outils requis....5856
          CSFI (allumeur de carburant de d?marrage ? froid)....5858
            Outils requis....5859
          CSFS (?lectrovanne de carburant de d?marrage ? froid)....5865
            Outils requis....5865
          ?quilibrage de cylindre....5868
            Outils requis....5869
            Fonctionnement de l'?quilibrage de cylindre....5869
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5870
          Capteur DOCIT (temp?rature d'entr?e du convertisseur catalytique d'oxydation diesel)....5871
            Outils requis....5871
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5872
          Capteur DOCOT (temp?rature de sortie du convertisseur catalytique d'oxydation diesel)....5874
            Outils requis....5874
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5875
          Capteur DPFDP (pression diff?rentielle du filtre ? particules diesel)....5877
            Outils requis....5877
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5878
          Capteur DPFOT (temp?rature de sortie du filtre ? particules diesel)....5881
            Outils requis....5881
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5882
          Syst?me de DPF (filtre ? particules diesel)....5884
            Outils requis....5885
            SPN 3936 FMI 10 - le mode de gestion thermique du DPF n'a pas augment? la temp?rature ? l'entr?e du DOC tel que pr?vu....5886
            Aper?u du code d'anomalie....5886
            R?action du t?moin d'anomalie....5886
            Codes d'anomalie associ?s....5886
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5886
            SPN 3936 FMI 20 - fr?quence ?lev?e de r?g?n?ration....5891
            Aper?u du code d'anomalie....5891
            R?action du t?moin d'anomalie....5891
            Codes d'anomalie associ?s....5891
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....5891
          EBPV (soupape de contre-pression ? l'?chappement)....5899
            Outils requis....5899
          ECB1 (frein moteur par compression 1)....5902
            Outils requis....5902
          ECB2 (frein moteur par compression 2)....5905
            Outils requis....5905
          Commutateur ECL (niveau de liquide de refroidissement)....5908
            Outils requis....5908
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5908
          Alimentation du module ECM (module de commande du moteur)....5910
            Outils requis....5910
          Sortie de puissance du module ECM (module de commande du moteur)....5913
            Outils requis....5913
          Autodiagnostics de l'ECM (Module de commande du moteur)....5918
          Outils requis....5918
            Proc?dure de r?apprentissage du capteur de position du vilebrequin....5920
            Outils requis....5920
            Fonction....5920
          ECS (syst?me de refroidissement)....5921
          Outils requis....5921
          Capteur ECT1 (temp?rature du liquide de refroidissement moteur 1)....5923
            Outils requis....5923
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5923
          Capteur ECT2 (temp?rature du liquide de refroidissement moteur 2)....5926
            Outils requis....5926
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5926
          Commande de ventilateur de moteur (EFC) ? deux vitesses et variable....5929
            Outils requis....5930
            Fonction deux vitesses de l'EFC....5930
            Fonction variable de l'EFC....5930
            EFC ? fonctionnement du circuit du capteur deux vitesses....5930
            EFC ? fonctionnement du circuit du capteur variable....5930
          Capteur TRGE (temp?rature de recirculation des gaz d'?chappement)....5932
            Outils requis....5932
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5933
          Soupape RGE (recirculation des gaz d'?chappement)....5935
            Outils requis....5936
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5936
          Contr?leur du syst?me de recirculation des gaz d'?chappement (RGE)....5939
            Outils requis....5939
            SPN 3058 FMI 0 - le moteur n'a pas pass? au contr?le de RGE en boucle ouverte lorsque pr?vu....5940
            Aper?u du code d'anomalie....5940
            R?action du t?moin d'anomalie....5940
            Codes d'anomalie associ?s....5940
            SPN 3058 FMI 10 - le moteur n'a pas pass? au contr?le de RGE en boucle ferm?e lorsque pr?vu....5943
            Aper?u du code d'anomalie....5943
            R?action du t?moin d'anomalie....5943
            Codes d'anomalie associ?s....5943
          Capteur EOL (niveau d'huile moteur)....5946
            Outils requis....5946
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5947
          Capteur EOP (pression d'huile moteur)....5950
            Outils requis....5950
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5950
          Capteur EOT (temp?rature d'huile moteur)....5953
            Outils requis....5953
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5953
          ETV (papillon des gaz)....5956
            Outils requis....5956
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5957
          EWPS (syst?me d'avertissement de protection du moteur) ....5959
            Fonction....5961
            Param?tres programmables EWPS....5961
            Outils requis....5962
          Capteur FDP (pression d'alimentation en carburant)....5963
            Outils requis....5963
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5964
          FPCV (soupape de r?gulation de la pression de carburant)....5967
            Outils requis....5967
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5967
          Capteur FRP (pression de la rampe d'alimentation)....5970
            Vue d'ensemble....5972
            Outils requis....5972
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5973
            SPN 157 FMI 20 - d?rive vers le HAUT du signal du capteur FRP....5976
            Aper?u du code d'anomalie....5976
            R?action du t?moin d'anomalie....5976
            Codes d'anomalie associ?s....5976
            Cycle de conduite....5976
          SPN 157 FMI 21 - d?rive vers le BAS du signal du capteur FRP....5979
          Aper?u du code d'anomalie....5979
          R?action du t?moin d'anomalie....5979
          Codes d'anomalie associ?s....5979
          Cycle de conduite....5979
          Syst?me FRP (pression de la rampe d'alimentation en carburant)....5982
            Outils requis....5982
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5983
          Contr?le de frein dur....5985
          HS (capteur d'humidit?) / AIT (capteur de temp?rature d'air d'admission)....5986
            Outils requis....5986
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5987
          IMP (pression du collecteur d'admission)....5990
            Vue d'ensemble....5991
            Outils requis....5991
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....5992
            SPN 102 - FMI 10 IMP - r?action lente de la suralimentation....5995
            R?action du t?moin d'anomalie....5995
            Codes d'anomalie associ?s....5995
            Cycle de conduite....5995
          Capteur IMT (temp?rature du collecteur d'admission)....6001
            Outils requis....6001
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....6001
          Circuits INJ (injecteur)....6004
            Outils requis....6005
          Syst?me IST (temporisateur de coupure du moteur, faible ralenti)....6012
            IST (grand ralenti propre)....6012
          Syst?me IST (temporisateur de coupure du moteur, f?d?ral/en option)....6013
            Fonctionnement du circuit de capteur IST (f?d?ral?- facultatif)....6013
          Communications de la liaison de donn?es J1939....6014
            Outils requis....6014
          Capteur MAF (d?bit d'air massique)....6017
            Fonction....6017
          MIL (t?moin d'anomalie)....6018
          O2S (sonde d'oxyg?ne)....6019
            Outils requis....6021
            Fonction....6021
            Fonctionnement du circuit de la sonde O2S....6021
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....6022
          Messages p?riodiques d'entretien....6026
            Fonctionnement des messages d'intervalle d'entretien....6026
          Horloge autonome en temps r?el (SART)....6027
            Outils requis....6027
          Capteur TC1TOP (pression de sortie de la turbine du turbocompresseur 1)....6029
            Outils requis....6029
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....6029
          TC1WC (commande de la soupape de d?charge du turbocompresseur 1)....6033
            Outils requis....6033
          TC2WC (commande de la soupape de d?charge du turbocompresseur 2)....6036
            Outils requis....6036
          TC2CIS (capteur d'entr?e du compresseur 2 du turbocompresseur)....6039
            Outils requis....6039
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....6040
          Capteur de TOSS / VSS (vitesse de l'arbre de sortie de la transmission / capteur de vitesse du v?hicule)....6043
            Vue d'ensemble....6045
            Outils requis....6045
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....6046
            SPN 191 FMI 1 TOSS / VSS non d?tect? lorsque le v?hicule se d?place....6048
            R?action du t?moin d'anomalie....6049
            Cycle de conduite pour d?terminer l'?tat de l'anomalie....6049
          VREF (tension de r?f?rence)....6053
            Outils requis....6054
          Capteur WIF (eau dans le carburant)....6063
            Outils requis....6063
            Diagnostics de rep?rage avec le logiciel ServiceMaxx?....6064
          WIFL (t?moin d'eau dans le carburant)....6066
            Vue d'ensemble....6066
            Outils requis....6066
            SPN 97 - FMI 3 - WIFL court-circuit? ? l'alimentation....6067
            SPN 97 - FMI 4 - WIFL court-circuit? ? la masse....6069
            SPN 97 - FMI 5 - WIFL ouvert / circuit de charge....6071
          WTSL (t?moin Attendre avant de d?marrer)....6073
            Vue d'ensemble....6073
            Outils requis....6074
            SPN 1081 - FMI 3 - Circuit WIFL court-circuit? ? l'alimentation....6075
            R?action du t?moin d'anomalie....6075
            SPN 1081 - FMI 4 - Circuit WTSL court-circuit? ? la masse....6077
            R?action du t?moin d'anomalie....6077
            SPN 1081 - FMI 5 - WTSL, circuit / charge ouvert(e)....6079
            R?action du t?moin d'anomalie....6079
        Emplacement du capteur et de l'actionneur....6081
        Composants mont?s sur le moteur....6081
        Syst?me AFT....6083
        Emplacement du frein moteur par compression....6084
        Composants mont?s sur le v?hicule....6085
        Capteur de temp?rature d'air ambiant....6085
      Table des Mati?res....6086
        Outils ?lectriques....6088
          Bo?te de d?rivation ? 180 broches....6088
          Faisceau ? 3 fiches banane....6088
          Faisceau de r?sistance 500 ohms....6089
          Trousse de sonde d'essai de bornes Big Bore....6089
          Multim?tre num?rique (DMM)....6089
          EXP-1000 HD par Midtronics....6090
          EZ-Tech? Appareil ?lectronique de diagnostic des pannes (EST)....6090
            Logiciel ServiceMaxx?....6090
          Trousse ? outil pour moteurs MaxxForce? 11 et 13....6091
          Kit d'interface NAVCoM....6091
          Faisceau de d?rivation 4485A (APP)....6091
          Faisceau de d?rivation 4602 (AFTFSV)....6092
          Faisceau de d?rivation 4735A (O2S)....6092
          Faisceau de d?rivation 4760A (DOCIT, DOCOT, DPFOT et TRGE)....6092
          Faisceau de d?rivation 4761A (DPFDP)....6092
          Faisceau de d?rivation 4827 (CSFS, ECT1, ECT2, EOL et EOT)....6093
          Faisceau de d?rivation 4828 (AFTFD et FPCV)....6093
          Faisceau de d?rivation 4829 (FRP)....6093
          Faisceau de d?rivation 4830 (AFTFIS, HS/AIT et TC2CIS)....6093
          Faisceau de d?rivation 4844 (EFAN)....6094
          Faisceau de d?rivation 4850 (IMP)....6094
          Faisceau de d?rivation 4870 (CMV)....6094
          Faisceau de d?rivation 4871 (AAT et CFV)....6094
          Faisceau de d?rivation 4881 (FDP)....6095
          Faisceau de d?rivation 4882 (EOP)....6095
          Faisceau de d?rivation 4883 (IMT)....6095
          Faisceau de d?rivation 4885 (CSR)....6095
          Faisceau de d?rivation 4951 (CCOSS)....6096
          Faisceau de d?rivation 4993 (CACOT)....6096
          Faisceau de d?rivation 6002 (WIF)....6096
          Faisceau de d?rivation 6003 (EBPV, TC1TOP, TC1WC et TC2WC)....6096
          Faisceau de d?rivation 6004 (ECB)....6097
          Faisceau de d?rivation 6016 (ETV et soupape RGE)....6097
          Faisceau de d?rivation 6021 (CKP et CMP)....6097
          Faisceau de d?rivation 6027 (AFTFP2)....6097
        Outils m?caniques....6098
          Bouchons d'air/carburant et trousse de connexions....6098
          Outil de d?gagement de conduite de liquide de refroidissement du compresseur....6098
          Garde d'entr?e d'air....6098
          Outil d'essai de fuite des gaz....6099
          Outil de source d'alimentation de carburant propre....6099
          Trousse d'adaptateurs de sol?no?de de d?marrage ? froid....6100
          Manom?tre num?rique....6100
          Trousse de d?tection de fuite de refroidisseur RGE....6101
          Trousse de frein moteur....6101
          Outil de blocage de carburant....6101
          Coupelles d'injecteurs de carburant....6101
          Outil d'a?ration et de limite d'admission de carburant....6102
          Coupleur de conduite de carburant....6102
          Outil de d?connexion de ligne de carburant 11,8 mm....6102
          Outil de d?connexion de ligne de carburant 16 mm....6102
          Manom?tre ? carburant....6103
          Bouchons pour rampe haute pression....6103
          Testeur de conduite de retour haute pression....6103
          Trousse d'essai de pression....6104
          Trousse d'essai de pression de radiateur....6105
          Manom?tre Slack Tube? Manom?tre....6105
          Trousse de d?tection de fuites UV....6106
          Analyseur de vide et appareil de v?rification de pompe ? carburant....6107
      Table des Mati?res....6108
        Abr?viations et acronymes....6110
          Abr?viations et acronymes....6110
      Table des Mati?res....6116
        Terminologie....6118
          Termes....6118
      Table des Mati?res....6128
        Toutes les caract?ristiques nominales....6130
        MaxxForce? 11 (10,5?L)....6136
          330 ch ? 1700 tr/min....6136
          370 ch ? 1700 tr/min....6137
          390 ch ? 1700 tr/min....6138
        MaxxForce? 13 (12,4?L)....6139
          410 ch ? 1700 tr/min....6139
          430 ch ? 1700 tr/min....6140
          475 ch ? 1700 tr/min....6141
      Table des Mati?res....6142
        Valeurs de signal....6144
      Table des Mati?res....6152
        Description....6154
  tables....5504
    Document d'entretien technique....5504
    MaxxForce? 11 et 13....5511
    Sp?cifications du sol?no?de du frein moteur....5624
    Sp?cifications de pression d'huile de frein moteur....5627
    D?bit de retour de carburant normal avec le nombre d'injecteurs connect?s....5697
    Exemple....5726
    Exemple....5727
    Exemple....5728
    Exemple....5729
    SPN 171 FMI 2 ? le signal AAT est en d?saccord avec les autres capteurs....5731
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5732
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5732
    V?rification de la r?sistance du faisceau de c?bles....5732
    SPN 3251 FMI 14 ? flexibles de pression du capteur DPFDP invers?s....5741
    SPN 3480 FMI 0 ? AFTFP1 trop ?lev?e lors du dosage....5741
    SPN 3480 FMI 1 ? AFTFP1 trop basse lors du dosage....5741
    SPN 3481 FMI 7 ? pression de dosage incorrecte, ?v?nements multiples....5742
    SPN 3556 FMI 0 ? pression de carburant AFT 2 excessivement haute....5742
    SPN 3556 FMI 1 ? pression de carburant AFT 2 inf?rieure ? la valeur voulue....5742
    SPN 3556 FMI 7 ? l'injecteur de carburant AFT ne r?pond pas de la mani?re attendue....5742
    SPN 3719 FMI 15 ? charge de suie du DPF - la plus faible (niveau 1/3)....5743
    SPN 3719 FMI 16 ? charge de suie du DPF - moyenne (niveau 2/3)....5743
    SPN 4077 FMI 0 ? AFTFP2 trop ?lev?e lors du dosage....5743
    SPN 4077 FMI 1 ? AFTFP2 trop basse lors du dosage....5743
    SPN 4766 FMI 10 ? d?faillance de r?troaction de r?g?n?ration DPF....5744
    SPN 4766 FMI 20 ? temp?rature de sortie du DOC sup?rieure au maximum voulu....5744
    SPN 4766 FMI 21 - temp?rature de sortie du DOC inf?rieure au minimum voulu....5744
    SPN 5319 FMI 31 ? r?g?n?ration incompl?te du DPF....5745
    Conditions pour le d?marrage d'une r?g?n?ration sur route....5794
    Conditions pour le d?marrage d'une r?g?n?ration en stationnement....5795
    V?rifications de comparaison des capteurs....5797
    Test d'obstruction d'?chappement....5797
    V?rifier les inhibiteurs de r?g?n?ration sur route....5799
    V?rifier les inhibiteurs de r?g?n?ration en stationnement....5800
    V?rifications de r?g?n?ration en stationnement....5802
    V?rification de tension du connecteur ? AFTFD d?connect?....5813
    V?rification de la tension de fonctionnement....5814
    V?rification de la r?sistance de l'actionneur....5814
    V?rification de la r?sistance du faisceau de c?bles....5814
    V?rification du circuit du capteur....5817
    Diagnostics de rep?rage sans le logiciel ServiceMaxx?....5817
    V?rification de la r?sistance du faisceau de c?bles....5818
    V?rification du circuit du capteur....5821
    Diagnostics de rep?rage sans le logiciel ServiceMaxx?....5821
    V?rification de la r?sistance du faisceau de c?bles....5822
    V?rification de tension du connecteur ? AFTFSV d?connect?....5825
    V?rification de la tension de fonctionnement....5825
    V?rification de la r?sistance de l'actionneur....5826
    V?rification de la r?sistance du faisceau de c?bles....5826
    SPN 102 FMI 16 ? surpression dans le collecteur d'admission ....5830
    SPN 102 FMI 18 ? souspression dans le collecteur d'admission....5831
    SPN 1173 FMI 16 ? signal de temp?rature d'admission du convertisseur du turbocompresseur TC2CIT sup?rieur ? la valeur voulue (....5831
    SPN 2630 FMI 16 ? sous-refroidissement du capteur de temp?rature de sortie de refroidisseur d'air de suralimentation (CACOT)....5832
    SPN 2659 FMI 21 ? faible d?bit de RGE d?tect?....5832
    V?rification du circuit du capteur....5840
    Diagnostics de rep?rage sans le logiciel ServiceMaxx?....5841
    V?rification de la r?sistance du faisceau de c?bles....5841
    V?rification de la tension de fonctionnement....5842
    SPN 2630 FMI 2 ? le signal CACOT est en d?saccord avec les autres capteurs....5844
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5845
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5845
    V?rification de la r?sistance du faisceau de c?bles....5845
    V?rification de la r?sistance du capteur....5847
    V?rification de la tension du connecteur sans le logiciel ServiceMaxx?....5847
    V?rification de la r?sistance du faisceau de c?bles....5847
    Param?tres programmables....5848
    V?rifications de commutateur....5849
    V?rification de la tension du connecteur....5850
    V?rification de la tension de fonctionnement....5850
    V?rification de la r?sistance de l'actionneur....5851
    V?rification de la r?sistance du faisceau de c?bles....5851
    V?rification de la r?sistance du capteur....5852
    V?rification de la r?sistance du faisceau de c?bles....5853
    V?rifications de fonctionnement....5853
    V?rification de la r?sistance du capteur....5854
    V?rification de la r?sistance du faisceau de c?bles....5855
    V?rifications de fonctionnement....5855
    SPN 636 FMI 2 ? erreur de synchronisation CMP et CKP....5855
    V?rification de la tension du connecteur....5857
    V?rification de la tension de fonctionnement....5857
    V?rification de la r?sistance de l'actionneur....5857
    V?rification de la r?sistance du faisceau de c?bles....5858
    V?rification par comparaison de capteur apr?s impr?gnation ? froid avec le logiciel ServiceMaxx?....5860
    SPN 626 FMI 18 ? panne du dispositif de d?marrage ? froid Manque de chaleur dans la tubulure d'admission ....5860
    V?rification de tension de CSFI - Test de l'actionneur....5860
    V?rification de l'intensit? pr?lev?e - Test de l'actionneur....5861
    V?rifications de tension sur le connecteur du relais....5861
    V?rifications de tension sur le relais - test de l'actionneur....5862
    V?rification de r?sistance CSFI....5864
    V?rification de la r?sistance du faisceau de c?bles....5864
    V?rification de tension du connecteur ? CSFS d?connect?....5866
    V?rification de la tension de fonctionnement....5866
    V?rification de la r?sistance de l'actionneur....5866
    V?rification de la r?sistance du faisceau de c?bles....5867
    SPN 4765 FMI 2 ? le signal DOCIT est en d?saccord avec les autres capteurs d'?chappement....5872
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5873
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5873
    V?rification de la r?sistance du faisceau de c?bles....5873
    SPN 4766 FMI 2 ? le signal DOCOT est en d?saccord avec les autres capteurs d'?chappement....5875
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5876
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5876
    V?rification de la r?sistance du faisceau de c?bles....5876
    SPN 3251 FMI 2 ? DPFDP sup?rieure ou inf?rieure au niveau voulu....5878
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5879
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5879
    V?rification de la r?sistance du faisceau de c?bles....5880
    SPN 3246 FMI 2 ? le signal DPFOT est en d?saccord avec les autres capteurs d'?chappement....5882
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5883
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5883
    V?rification de la r?sistance du faisceau de c?bles....5883
    V?rification de tension du connecteur ? EBVP d?connect?....5900
    V?rification de la tension de fonctionnement....5900
    V?rification de la r?sistance de l'actionneur....5900
    V?rification de la r?sistance du faisceau de c?bles....5901
    V?rification de tension du connecteur ? ECB1 d?connect?....5903
    V?rification de la tension de fonctionnement....5903
    V?rification de la r?sistance de l'actionneur....5903
    V?rification de la r?sistance du faisceau de c?bles....5904
    V?rification de tension du connecteur ? ECB2 d?connect?....5906
    V?rification de la tension de fonctionnement....5906
    V?rification de la r?sistance de l'actionneur....5906
    V?rification de la r?sistance du faisceau de c?bles....5907
    SPN 111 FMI 1 ? faible niveau de liquide de refroidissement....5909
    V?rification de la tension du connecteur....5909
    V?rification de la r?sistance du faisceau de c?bles....5909
    Num?ro de param?tre suspect (SPN) 158 Indicateur de mode de d?faillance (FMI) 15 - tension commut?e du module ECM trop ?lev?e....5911
    Num?ro de param?tre suspect (SPN) 158 Indicateur de mode de d?faillance (FMI) 17 - tension commut?e du module ECM trop faible....5911
    V?rifications de tension sur le module ECM....5912
    V?rifications de tension pour le code d'anomalie SPN 3597 FMI 4 ? sortie de puissance 1 de l'ECM....5914
    V?rifications de tension pour le code d'anomalie SPN 3598 FMI 4 ? sortie de puissance 2 de l'ECM....5915
    V?rifications de tension pour le code d'anomalie SPN 3599 FMI 4 ? sortie de puissance 3 de l'ECM....5915
    V?rification de la r?sistance du faisceau pour le code d'anomalie SPN 3597 FMI 4 ? sortie de puissance 1 de l'ECM....5916
    V?rification de la r?sistance du faisceau pour le code d'anomalie SPN 3598 FMI 4 ? sortie de puissance 2 de l'ECM....5917
    V?rification de la r?sistance du faisceau pour le code d'anomalie SPN 3599 FMI 4 ? sortie de puissance 3 de l'ECM....5917
    Num?ro de param?tre suspect (SPN) 108 Indicateur de mode de d?faillance (FMI) 3 - signal BARO hors sp?cification ?LEV?....5918
    Num?ro de param?tre suspect (SPN) 108 Indicateur de mode de d?faillance (FMI) 4 - signal BARO hors sp?cification, FAIBLE....5919
    Num?ro de param?tre suspect (SPN) 628 Indicateur de mode de d?faillance (FMI) 12 - erreur de m?moire du module ECM....5919
    SPN 629 FMI 2 - erreur de l'ECM - contr?le de niveau 2....5919
    Num?ro de param?tre suspect (SPN) 629 Indicateur de mode de d?faillance (FMI) 8 - panne de temporisation moteur coup?....5919
    Num?ro de param?tre suspect (SPN) 629 Indicateur de mode de d?faillance (FMI) 12 - erreur de la puce interne du module ECM....5919
    Num?ro de param?tre suspect (SPN) 629 Indicateur de mode de d?faillance (FMI) 14 - composant interne du module ECM....5920
    SPN 1110 FMI 1 ? l'ECM d?tecte une alimentation en carburant sans demande....5920
    V?rification par comparaison de capteur apr?s impr?gnation ? froid avec le logiciel ServiceMaxx?....5922
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5924
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5925
    V?rification de la r?sistance du faisceau de c?bles....5925
    SPN 4076 FMI 16 ? le signal de l'ECT2 est en d?saccord avec d'autres capteurs (impr?gnation de froid)....5927
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5928
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5928
    V?rification de la r?sistance du faisceau de c?bles....5928
    V?rification de tension au niveau du connecteur EFC (une ou deux vitesses) - Test de l'actionneur....5931
    V?rification de la r?sistance du faisceau de c?bles....5931
    SPN 412 FMI 2 ? le signal EGRT est en d?saccord avec les autres capteurs....5933
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5934
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5934
    V?rification de la r?sistance du faisceau de c?bles....5934
    SPN 27 FMI 7 ? le signal EGRP ne correspond pas ? la position command?e....5937
    V?rification de tension du connecteur ? soupape RGE d?connect?e....5937
    V?rification de la tension de fonctionnement....5938
    V?rification de la r?sistance du faisceau de c?bles....5938
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5948
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5949
    V?rification de la r?sistance du faisceau de c?bles....5949
    V?rification du circuit du capteur....5951
    V?rification de la tension du connecteur....5952
    V?rification de la r?sistance du faisceau de c?bles....5952
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5954
    Diagnostics de rep?rage sans le logiciel ServiceMaxx?....5955
    V?rification de la r?sistance du faisceau de c?bles....5955
    V?rification de tension du connecteur ? ETV d?connect?....5957
    V?rification de la tension de fonctionnement....5958
    V?rification de la r?sistance du faisceau de c?bles....5958
    SPN 94 FMI 0 ? pression de carburant sup?rieure ? la valeur maximale....5964
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5965
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5965
    V?rification de la r?sistance du faisceau de c?bles....5966
    V?rification de tension du connecteur ? FPCV d?connect?....5968
    V?rification de la tension de fonctionnement....5968
    V?rification de la r?sistance du faisceau de c?bles....5969
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5974
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5975
    V?rification de la r?sistance du faisceau de c?bles....5975
    Num?ro de param?tre suspect (SPN) 157 Indicateur de mode de d?faillance (FMI) 0 - d?faillance d'ouverture de la soupape de d?charge FRP....5983
    Num?ro de param?tre suspect (SPN) 157 Indicateur de mode de d?faillance (FMI) 14 - soupape de d?charge FRP d?fectueuse....5983
    Num?ro de param?tre suspect (SPN) 3055 Indicateur de mode de d?faillance (FMI) 0 - FRP maximale d?pass?e....5983
    Num?ro de param?tre suspect (SPN) 3055 Indicateur de mode de d?faillance (FMI) 15 - FRP inf?rieure au minimum avec la commande maximale....5983
    SPN 3055 FMI 16 - FRP inattendue ? ex?cutez le test de pompe haute pression....5984
    Num?ro de param?tre suspect (SPN) 3055 Indicateur de mode de d?faillance (FMI) 17 - FRP sup?rieure au maximum avec la commande minimale....5984
    SPN 172 FMI 2 ? le signal AIT est en d?saccord avec les autres capteurs....5987
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5988
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5988
    V?rification de la r?sistance du faisceau de c?bles....5989
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....5993
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....5993
    V?rification de la r?sistance du faisceau de c?bles....5994
    V?rification par comparaison de capteur apr?s impr?gnation ? froid avec le logiciel ServiceMaxx?....6002
    SPN 105 FMI 2 ? le signal de la sonde IMT est en d?saccord avec les autres capteurs....6002
    SPN 105 FMI 18 ? le signal de la sonde IMT ne r?agit pas comme pr?vu....6002
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....6003
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....6003
    V?rification de la r?sistance du faisceau de c?bles....6003
    Injecteur 1 ? v?rifications de r?sistance au moyen du faisceau et de l'injecteur....6006
    Injecteur 2 ? v?rifications de r?sistance au moyen du faisceau et de l'injecteur....6007
    Injecteur 3 ? v?rifications de r?sistance au moyen du faisceau et de l'injecteur....6008
    Injecteur 4 ? v?rifications de r?sistance au moyen du faisceau et de l'injecteur....6009
    Injecteur 5 ? v?rifications de r?sistance au moyen du faisceau et de l'injecteur....6010
    Injecteur 6 ? v?rifications de r?sistance au moyen du faisceau et de l'injecteur....6011
    V?rification de la tension du connecteur....6015
    V?rification de communication de l'appareil ?lectronique de diagnostic des pannes (EST)....6015
    V?rification de la r?sistance du faisceau de c?bles....6016
    SPN 724 FMI 20 ? adaptation de l'O2S sup?rieure ? la limite maximale / SPN 724 FMI 21 ? adaptation de l'O2S inf?rieure ? la li....6022
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....6023
    V?rification de la r?sistance du faisceau de c?bles....6024
    Rep?rage de panne du syst?me O2S ....6024
    SPN 3223 FMI 1? temp?rature du r?chauffeur d'O2S inf?rieure au minimum....6024
    SPN 3223 FMI 17 ? temp?rature du r?chauffeur d'O2S inf?rieure au minimum ? faible alimentation de la batterie....6024
    Proc?dure d'?talonnage d'O2S ? avec le logiciel ServiceMaxx?....6025
    V?rification de la tension du connecteur....6028
    V?rification de la r?sistance du faisceau de c?bles....6028
    SPN 5541 FMI 2 ? le signal TC1TOP est en d?saccord avec BARO....6030
    V?rification du circuit du capteur avec le logiciel ServiceMaxx?....6031
    V?rification de la tension du connecteur sans utiliser le logiciel ServiceMaxx?....6031
    V?rification de la r?sistance du faisceau de c?bles....6032
    V?rification de tension du connecteur ? TC1WC d?connect?....6034
    V?rification de la tension de fonctionnement....6034
    V?rification de la r?sistance de l'actionneur....6034
    V?rification de la r?sistance du faisceau de c?bles....6035
    V?rification de tension du connecteur ? TC2WC d?connect?....6037
    V?rification de la tension de fonctionnement....6037
    V?rification de la r?sistance de l'actionneur....6037
    V?rification de la r?sistance du faisceau de c?bles....6038
    SPN 1173 FMI 2 ? le signal de TC2CIT est en d?saccord avec les autres capteurs....6040
    V?rification du circuit du capteur....6041
    Diagnostics de rep?rage sans le logiciel ServiceMaxx?....6041
    V?rification de la r?sistance du faisceau de c?bles....6042
    SPN 84 FMI 2 - Anomalie anti-alt?ration de vitesse du v?hicule....6046
    V?rification de la tension du connecteur TOSS / VSS sans le logiciel ServiceMaxx ?....6046
    V?rification de la continuit? du capteur TOSS / VSS sans le logiciel ServiceMaxx?....6047
    V?rification de la r?sistance du faisceau de c?bles....6047
    V?rification du fonctionnement TOSS/VSS sans le logiciel ServiceMaxx?....6047
    SPN 191 FMI 2 signal TOSS / VSS irr?gulier, intermittent ou incorrect....6048
    SPN 191 FMI 3 Signal TOSS / VSS hors de gamme, ?LEV?....6048
    SPN 191 FMI 4 Signal TOSS / VSS hors de gamme, BAS....6048
    SPN 191 FMI 16 lecture du TOSS / VSS plus ?lev?e que la limite....6049
    V?rifications de tension pour le code d'anomalie SPN 3509 FMI 14 ? VREF1....6055
    V?rifications de tension pour le code d'anomalie SPN 3510 FMI 14 ? VREF2....6056
    V?rifications de tension pour le code d'anomalie SPN 3511 FMI 14 ? VREF3....6057
    V?rifications de tension pour le code d'anomalie SPN 3512 FMI 14 ? VREF4....6058
    V?rifications de tension pour le code d'anomalie SPN 3513 FMI 14 ? VREF5....6059
    V?rifications de tension pour le code d'anomalie SPN 3514 FMI 14 ? VREF6....6060
    V?rification de r?sistance du faisceau pour le code d'anomalie SPN 3509 FMI 14 ? VREF1....6060
    V?rification de r?sistance du faisceau pour le code d'anomalie SPN 3510 FMI 14 ? VREF2....6060
    V?rification de r?sistance du faisceau pour le code d'anomalie SPN 3511 FMI 14 ? VREF3....6061
    V?rification de r?sistance du faisceau pour le code d'anomalie SPN 3512 FMI 14 ? VREF4....6061
    V?rification de r?sistance du faisceau pour le code d'anomalie SPN 3513 FMI 14 ? VREF5....6062
    V?rification de r?sistance du faisceau pour le code d'anomalie SPN 3514 FMI 14 ? VREF6....6062
    V?rification de tension....6065
    V?rification de r?sistance du connecteur ? la masse....6065
    V?rification de la r?sistance du faisceau de c?bles....6065
    Cl? sur ON, moteur coup?...6130
    D?marrage du moteur....6130
    Grand ralenti, pas de charge, temp?rature de fonctionnement du moteur stabilis?....6131
    Ralenti acc?l?r?, pas de charge, temp?rature de fonctionnement du moteur stabilis?....6132
    Pleine charge, vitesse nominale sur dynamom?tre, temp?rature de fonctionnement du moteur stabilis?....6132
    Caract?ristiques des composants....6133
    ?tat de sortie de l'actionneur....6134
    Dispositif de d?marrage ? froid....6135
    Pression de carter....6135
    Prolongement de la tige d'EBPV....6135
    Prolongement de la tige de la soupape de d?charge du turbocompresseur (TC2WC)....6135
0000001746 - Engine Service Manual MaxxForce 15L Diesel Engine....6157
  toc....6159
    Table of Contents....6159
    Safety Terminology....6163
    Safety Instructions....6163
    Work Area....6163
    Safety Equipment....6163
    Protective Measures....6163
    Vehicle....6163
    Engine....6163
    Fire Prevention....6163
    Batteries....6163
    Compressed Air....6164
    Tools....6164
    Fluids Under Pressure....6164
    Fuel....6164
    Removal of Tools, Parts, and Equipment....6164
      Table of Contents....6165
        Engine Identification....6167
          Engine Serial Number....6167
          Engine Serial Number Example....6167
          Engine Serial Number Codes....6167
          Engine Emission Label....6167
          Engine Accessory Labels and Identification Plates....6168
          Engine Specifications....6169
            Engine Description....6169
            Optional Features....6170
            Chassis Mounted Features....6170
            The High-Pressure Charge Air Cooler (HPCAC) mounted on the vehicle cooling module, is connected between the outlet of the high-pressure turbocharger and the inlet to the engine throttle valve assembly. The HPCAC is an air-to-air cooler that uses ambient a....6170
          Engine Component Locations....6171
        Air Management System (AMS)....6176
          Air Flow....6176
          Air Management Components....6177
            Turbochargers....6177
            Interstage Cooler (ISC)....6178
            High-Pressure Charge Air Cooler (HPCAC)....6179
            Air Control Valve....6179
            Exhaust Gas Recirculation (EGR) System....6180
            EGR System Overview....6180
            EGR Flow....6181
            EGR Control....6181
            EGR Open Loop System....6181
            EGR Closed Loop System....6181
        Aftertreatment (AFT) System....6182
          Sensors....6182
          Down Stream Injection (DSI)....6182
          Pre-Diesel Oxidation Catalyst (PDOC)....6182
          Diesel Oxidation Catalyst (DOC)....6182
          Diesel Particulate Filter (DPF)....6183
          AFT Conditions and Responses....6183
            Aftertreatment Fuel Injection Components....6184
        Fuel Management System....6186
          DSI and Fuel Doser....6187
          Cold Start System....6187
          Fuel Filter and Housing....6187
          Chassis Mounted Components....6187
          Fuel Filter and Water Separator Assembly....6187
          Fuel Primer Pump Assembly....6188
          Engine Mounted Components....6189
          ECM....6190
          Fuel Filter....6190
          Fuel Pump....6190
          Rail Assembly (Fuel Common Rail)....6190
          Fuel Rail Pressure (FRP) Sensor....6190
          Pressure Relief Valve....6190
          Injector....6190
        Engine Lubrication System....6191
          Oil Flow and Components....6192
          Remote Mounted Centrifugal Oil Filter (Optional)....6194
        Engine Cooling System....6195
          Cooling System Components....6195
          Cooling System Flow....6196
          Thermostat Operation....6198
          Coolant Control Valve (CCV) Assembly Operation....6198
          CFV....6198
          CMV....6199
        MaxxForce? Engine Brake System....6200
          Engine Brake System Components....6200
          Engine Brake Operation....6201
        Open Crankcase Breather System....6202
          Open Crankcase Breather System Components....6202
          Open Crankcase Breather System Operation....6203
        Cold Start Assist System....6204
          Cold Start Fuel Igniter (CSFI)....6205
          Cold Start Relay (CSR)....6205
          Cold Start Fuel Solenoid (CSFS)....6205
          Cold Start Assist System Operation....6205
        Electronic Control System....6206
          Electronic Control System Components....6206
            Operation and Function....6206
            Reference Voltage (VREF)....6206
            Signal Conditioner....6206
            Microprocessor....6206
            Diagnostic Trouble Codes....6206
            Microprocessor Memory....6206
            ROM....6206
            RAM....6207
            Actuator Control....6207
          Actuators....6207
            Coolant Flow Valve and Coolant Mixer Valve....6207
            Exhaust Gas Recirculation (EGR) Valve Assembly....6207
            Air Control Valve....6207
            Cold Start Relay (CSR)....6207
            Cold Start Fuel Solenoid (CSFS)....6207
            Engine Throttle Valve (ETV)....6208
            Fuel Pressure Control Valve (FPCV)....6208
          Engine and Vehicle Sensors....6208
            Thermistor Sensor....6208
            Aftertreatment Temperature Sensors....6208
            Charge Air Cooler Outlet Temperature (CACOT) Sensor....6209
            Engine Coolant Temperature 1 (ECT1) Sensor....6209
            Engine Oil Temperature (EOT) Sensor....6209
            Intake Manifold Temperature (IMT) Sensor....6209
            Variable Resistance Sensor....6209
            Exhaust Gas Differential Pressure (EGDP) Sensor....6209
            Engine Fuel Delivery Pressure (FDP) Sensor....6210
            Engine Oil Pressure (EOP) Sensor....6210
            Fuel Rail Pressure (FRP) Sensor....6210
            Intake Manifold Pressure (IMP) Sensor....6210
            Magnetic Pickup Sensor....6210
            Crankshaft Position (CKP) Sensor....6210
            Camshaft Position (CMP) Sensor....6210
            Vehicle Speed Sensor (VSS)....6210
            Potentiometer....6211
            Accelerator Pedal Position (APP) Sensors ....6211
            Switches....6211
            Driveline Disengagement Switch (DDS)....6211
            Engine Coolant Level (ECL) Switch....6211
            Oxygen Sensor (O2S) ....6212
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6212
      Table of Contents....6213
        Engine Preparation....6215
          Clean Engine....6215
          Drain Engine Coolant....6216
          Drain Oil....6218
          Removing Engine from Vehicle....6218
        Removal....6219
          Electrical Connections....6219
          Aftertreatment System Components....6219
          Turbocharger System Components....6219
          EGR Coolant Tubes....6219
          Oil Cooler and Filter Housing....6219
        Mounting Engine On Stand....6219
      Table of Contents....6223
        Engine Electronic Components....6225
        Engine Sensor Harness Assembly....6228
        Description of Engine Sensors, Valves, and Actuators....6229
          5 mm 60 Degree Speed Sensor used to sense Crankshaft Position (CKP)....6229
          5 mm 60 Degree Speed Sensor used to sense Camshaft Position (CMP)....6229
          6 Bar Pressure sensor used to sense Engine Oil Pressure (EOP)....6229
          15 Bar Pressure Sensor used to sense Fuel Delivery Pressure (FDP)....6230
          Charge Pressure Sensor used as Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6230
          Coolant Control Valve (CCV) Assembly....6230
          Coolant Pressure Sensor used to sense Engine Coolant Pressure (ECP1)....6231
          Crankcase Pressure (CCP) Sensor ....6231
          EGR Temperature (EGRT) Sensor....6231
          Engine Throttle Valve (ETV) Assembly....6232
          Exhaust Gas Recirculation (EGR) Valve Assembly....6232
          Fuel Rail Pressure (FRP) Sensor....6233
          Intake Manifold Pressure (IMP) Sensor....6233
          Mass Air Flow (MAF) Sensor....6233
          Oxygen Sensor (O2S)....6233
          Temperature Sensor used to sense Engine Coolant Temperature 1 (ECT1) and 2 (ECT2)....6234
          Temperature Sensor used to sense Engine Oil Temperature (EOT)....6234
          Temperature Sensor used to sense Charge Air Cooler Outlet Temperature (CACOT)....6234
          Temperature Sensor used to sense Intake Manifold Temperature (IMT)....6235
          Wastegate Control Valve (Air Control Valve)....6235
        Removal....6236
          Crankshaft Position (CKP) Sensor....6236
          Camshaft Position (CMP) Sensor....6236
          Engine Oil Pressure (EOP) Sensor....6237
          Fuel Delivery Pressure (FDP) Sensor....6237
          Body Harness Interconnect....6238
          Coolant Control Valve (CCV) Assembly Connectors....6238
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6239
          Engine Coolant Pressure 1 (ECP1) Sensor....6239
          Crankcase Pressure (CCP) Sensor....6240
          Engine Control Module (ECM) Connections....6240
          EGR Temperature (EGRT) Sensor....6241
          Exhaust Gas Recirculation (EGR) Valve Assembly Connector....6241
          Engine Throttle Valve (ETV) Assembly Connector....6242
          Fuel Rail Pressure (FRP) Sensor....6242
          High-Pressure Fuel Pump Connector....6243
          Intake Manifold Pressure (IMP) Sensor....6243
          Mass Air Flow (MAF) Sensor....6244
          Cold Start Fuel Solenoid (CSFS) Valve Connector....6244
          Charge Air Cooler Output Temperature (CACOT) Sensor....6245
          Engine Coolant Temperature 1 (ECT1) Sensor....6245
          Engine Coolant Temperature 2 (ECT2) Sensor....6246
          Engine Oil Temperature (EOT) Sensor....6246
          Intake Manifold Temperature (IMT) Sensor....6247
          Air Control Valve Connector....6247
          Engine Sensor Harness Assembly....6248
          Engine Control Module (ECM) and ECM Support....6250
          Harness Support (EGR Cooler)....6250
          Harness Support (Fuel Pump)....6251
          Oxygen Sensor (O2S)....6251
          Oil Pressure Sensor Support....6252
        Cleaning and Inspection....6253
          Main Engine Wiring Harness....6253
          Sensors and Valves....6253
        Installation....6254
          Engine Control Module (ECM) and ECM Support....6254
          Harness Support (EGR Cooler)....6255
          Harness Support (Fuel Pump)....6255
          Oxygen Sensor (O2S)....6255
          Oil Pressure Sensor Support....6256
          Engine Sensor Harness Assembly....6256
          Crankshaft Position (CKP) Sensor....6258
          Camshaft Position (CMP) Sensor....6259
          Engine Oil Pressure (EOP) Sensor....6259
          Fuel Delivery Pressure (FDP) Sensor....6259
          Body Harness Interconnect....6260
          Coolant Control Valve (CCV) Assembly Connectors....6260
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6261
          Engine Coolant Pressure 1 (ECP1) Sensor....6261
          Crankcase Pressure (CCP) Sensor....6261
          Engine Control Module (ECM) Connections....6262
          EGR Temperature (EGRT) Sensor....6263
          Exhaust Gas Recirculation (EGR) Valve Assembly Connector....6263
          Engine Throttle Valve (ETV) Assembly Connector....6264
          Fuel Rail Pressure (FRP) Sensor....6264
          High-Pressure Fuel Pump Connector....6265
          Intake Manifold Pressure (IMP) Sensor....6265
          Mass Air Flow (MAF) Sensor....6266
          Cold Start Fuel Solenoid (CSFS) Valve Connector....6266
          Charge Air Cooler Outlet Temperature (CACOT) Sensor....6267
          Engine Coolant Temperature 1 (ECT1) Sensor....6267
          Engine Coolant Temperature 2 (ECT2) Sensor....6268
          Engine Oil Temperature (EOT) Sensor....6268
          Intake Manifold Temperature (IMT) Sensor....6269
          Air Control Valve Connector....6269
      Table of Contents....6271
        Exploded View....6273
        Removal....6274
          Cold Start Relay (CSR)....6274
          Relay Support Assembly....6275
          Solenoid to Injector Tube....6275
          Filter to Solenoid Tube....6276
          Cold Start Fuel Solenoid (CSFS)....6276
          Cold Start Fuel Igniter (CSFI)....6276
        Installation....6277
          Cold Start Fuel Igniter (CSFI)....6277
          Cold Start Fuel Solenoid (CSFS)....6277
          Filter to Solenoid Tube....6278
          Solenoid to Injector Tube....6278
          Relay Support Assembly....6279
          Cold Start Relay (CSR)....6280
      Table of Contents....6283
        Exploded Views....6285
        Removal....6287
          Pre-Diesel Oxidation Catalyst (PDOC)....6287
          Down Stream Injection (DSI) Assembly and Doser Fuel to Injector Tube Assembly....6288
          Injector Unit Feed Tube Assembly and Doser Fuel from Valve Tube Assembly....6289
          Doser Coolant Supply Tube Assembly and Doser Coolant Return Tube Assembly....6290
          Fuel Doser Assembly....6291
          Turbocharger Exhaust Duct....6291
        Inspection and Cleaning....6292
          Fuel Doser....6292
        Installation....6292
          Turbocharger Exhaust Duct....6292
          Fuel Doser Assembly....6293
          Doser Coolant Supply Tube Assembly and Doser Coolant Return Tube Assembly....6294
          Injector Unit Feed Tube Assembly and Doser Fuel from Valve Tube Assembly ....6294
          Down Stream Injection (DSI) Assembly and Doser Fuel to Injector Tube Assembly....6295
          Pre-Diesel Oxidation Catalyst (PDOC)....6296
      Table of Contents....6299
        Exploded Views....6301
        Removal....6305
          Turbocharger Oil Drain Tube Assembly....6305
          High-Pressure (HP) Compressor Outlet Duct....6306
          Air Inlet Duct....6306
          Turbocharger to Intercooler Tube....6307
          Turbocharger Interstage Cooler (ISC) Assembly....6308
          Intercooler Support (Outer)....6310
          Air Control Valve....6310
          Turbocharger Heat Shields and High-Pressure (HP) Turbocharger Wastegate Actuator....6312
          Turbocharger Oil Supply Tube Assemblies....6313
          Turbochargers....6314
        Disassembly....6316
          Turbochargers....6316
        Cleaning and Inspection....6316
          Turbochargers and Related Parts Cleaning....6316
          Turbochargers Inspection....6316
          Turbocharger Interstage Cooler Assembly (ISC) Pressure Test....6317
        Assembly....6319
          Turbochargers....6319
        Installation....6319
          Turbochargers....6319
          Turbocharger Oil Supply Tube Assemblies....6321
          Turbocharger Heat Shields and High-Pressure (HP) Turbocharger Wastegate Actuator....6322
          Air Control Valve....6323
          Intercooler Support (Outer)....6324
          Turbocharger Interstage Cooler (ISC) Assembly....6324
          Turbocharger to Intercooler Tube....6327
          Air Inlet Duct....6328
          High-Pressure (HP) Compressor Outlet Duct....6328
          Turbocharger Oil Drain Tube Assembly....6329
      Table of Contents....6331
        Exploded Views....6333
        Removal....6335
          Power Steering Pump....6335
          Air Compressor Coolant Tubes....6335
          Air Compressor ....6336
        Cleaning....6337
          All Components....6337
        Installation....6338
          Air Compressor ....6338
          Air Compressor Coolant Tubes....6340
          Power Steering Pump....6340
      Table of Contents....6343
        Exploded Views....6345
        Periodic Service....6348
          Fuel Filter Replacement....6348
        Removal....6349
          Pump to Rail Fuel Tube Assemblies and Rail to Injector Tube Assemblies....6349
          Fuel Rail ....6352
          Fuel Return Tube Assembly....6352
          Fuel Filter Housing Assembly....6353
          High-Pressure Fuel Pump....6355
        Cleaning and Inspection....6356
        Installation....6357
          High-Pressure Fuel Pump....6357
          Fuel Filter Housing Assembly....6358
          Fuel Return to Tank Tube Assembly....6359
          Fuel Rail....6360
          Rail to Injector Tube Assemblies....6361
          Pump to Rail Fuel Tube Assemblies....6362
      Table of Contents....6365
        Exploded Views....6367
        Removal....6374
          EGR Cooler Assembly Draining....6374
          Coolant Manifold, ISC Coolant Supply Tube Assembly and CCV LTR Bypass Tube Assembly....6375
          Coolant Control Valve (CCV) Assembly and Coolant Adapter....6377
          Heater Core Return Adapter and Temperature Sensor Fitting....6378
          Intercooler Support (Inner)....6378
          EGRV Coolant Return Tube and EGRV Coolant Supply Tube....6379
          EGR Coolant Tube Assembly (front) and EGR2 Coolant Supply Tube Assembly....6381
          EGR Coolant Tube Assembly (rear), EGR Coolant Tube Assembly and EGR Tube Assembly....6382
          Coolant Adapter and EGR Coolant Return Tube Assembly....6383
          EGR Crossover Tube....6384
          EGR Cooler Inlet Elbow....6385
          EGR Cooler Supply Tube and EGR Valve Assembly....6386
          EGR Cooler Assembly....6387
          EGR Cooler Supports....6388
        Cleaning, Inspection, and Testing....6389
          Exhaust Gas Recirculation (EGR) System Components....6389
          EGR Valve Assembly....6389
          EGR Cooler Assembly Pressure Test....6390
            Tool Assembly....6390
            Tool Installation....6392
            EGR Cooler Leak Test....6395
            Tool Removal....6397
        Installation....6399
          EGR Cooler Supports....6399
          EGR Cooler Assembly....6400
          EGR Cooler Supply Tube and EGR Valve Assembly....6401
          EGR Cooler Inlet Elbow....6402
          EGR Crossover Tube....6403
          Coolant Adapter and EGR Coolant Return Tube Assembly....6404
          EGR Coolant Tube Assembly (rear), EGR Coolant Tube Assembly and EGR Tube Assembly....6405
          EGR Coolant Tube Assembly (front) and EGR2 Coolant Supply Tube Assembly....6407
          EGRV Coolant Return Tube and EGRV Coolant Supply Tube....6409
          Intercooler Support (Inner)....6411
          Heater Core Return Adapter and Temperature Sensor Fitting....6411
          Coolant Control Valve (CCV) Assembly and Coolant Adapter....6412
          Coolant Manifold, ISC Coolant Supply Tube Assembly and CCV LTR Bypass Tube Assembly....6413
      Table of Contents....6417
        Exploded Views....6419
        Removal....6423
          Engine Oil Cooler Assembly and Oil Filter Base Assembly....6423
          Breather Tube and Valve Cover Adapter....6427
          Breather Draft Tube and Breather Drain Tube....6428
          Breather Filter Assembly and Oil Breather Support....6429
        Disassemble....6430
          Oil Filter Base Assembly Pressure Valves....6430
        Cleaning, Inspection, and Testing....6430
          Engine Oil Cooler Assembly Cleaning....6430
        Assemble....6431
          Oil Filter Base Assembly Pressure Valves....6431
        Installation....6432
          Breather Filter Assembly and Oil Breather Support....6432
          Breather Draft Tube and Breather Drain Tube....6432
          Breather Tube and Valve Cover Adapter....6433
          Engine Oil Cooler Assembly and Oil Filter Base Assembly....6434
      Table of Contents....6441
        Exploded Views....6443
        Removal....6445
          Exhaust Manifold....6445
          Air Inlet....6447
        Cleaning, Inspection, and Testing....6449
          All Components....6449
          Exhaust Manifold....6449
          Air Inlet....6449
        Installation....6450
          Air Inlet....6450
          Exhaust Manifold....6451
      Table of Contents....6455
        Exploded Views....6457
        Removal....6464
          Fan Drive (High or Low Mount Fan)....6464
          Thermostat Housing and Thermostats....6466
          Water Pump Inlet and Water Outlet Pipe....6467
          Belt Tensioners and Idler Pulleys....6469
          A/C (Freon) Compressor Support....6470
          Water Pump....6471
          Damper....6471
          Front Engine Mount Support....6472
          Crankshaft Front Seal....6472
          Front Cover ....6472
          Timing Gears and Supports....6475
        Cleaning, Inspection, and Testing....6484
          Front Cover....6484
          Timing Gears....6484
        Installation....6485
          Timing Gears and Supports....6485
          Front Cover ....6492
          Camshaft Gear....6495
          Timing Gear Lash....6496
          Crankshaft Front Seal....6499
          Front Engine Mount Support....6499
          Damper....6500
          Water Pump....6500
          A/C (Freon) Compressor Support....6501
          Belt Tensioners and Idler Pulleys....6502
          Water Pump Inlet and Water Outlet Pipe....6502
          Thermostat Housing and Thermostats....6504
          Fan Drive (High and Low Mount Fan)....6505
      Table of Contents....6511
        Exploded Views....6513
        Periodic Service....6516
          Engine Brake Lash Adjustment....6516
        Removal....6520
          Valve Brake Actuator Assembly....6520
          Lost Motion Pedestal....6521
        Cleaning and Inspection....6523
          Valve Brake Actuator Assembly....6523
        Installation....6524
          Lost Motion Pedestal....6524
          Valve Brake Actuator Assembly....6524
      Table of Contents....6529
        Exploded Views....6531
        Periodic Service....6539
          Valve Lash Adjustment....6539
        Removal....6544
          Valve Cover....6544
          Valve Cover Base....6547
          Engine Brakes....6550
          Fuel Injectors....6550
          Rocker Arms....6551
          Camshaft and Bearings....6553
            Camshaft....6553
            Camshaft Bearings....6556
          Cylinder Head....6557
          Replacing O-ring Boss Plugs and Cylinder head Cup Plugs....6560
            O-ring boss plugs....6560
            Cup plugs....6560
        Cleaning, Inspection, and Testing....6562
          Camshaft Lobes and Journals Measurement....6562
          Cylinder Head and Crankcase Components....6562
          Camshaft Bearings....6563
          Fuel Injector Bore....6563
          Fuel Injector Harness....6563
          Measuring Valve Seat Leakage....6563
          Measuring Rocker Shaft....6564
          Inspection and Measurement of Rocker Arms....6564
          Measuring Cylinder Head Warpage....6565
          Measuring Cylinder Head Thickness....6565
          Inspecting Cylinder Head for Cracks....6566
        Installation....6567
          Cylinder Head....6567
          Camshaft and Bearings....6570
            Camshaft Bearings....6570
            Camshaft....6572
          Rocker Arms....6575
          Fuel Injectors....6576
          Engine Brakes....6578
          Valve Cover Base....6578
          Valve Cover....6583
      Table of Contents....6589
        Exploded Views....6591
        Removal....6595
          Oil Filler Pipe Assembly....6595
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Early Production)....6595
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Late Production)....6596
          Oil Pan....6598
          Oil Pick Up Tube and Oil Sending Tube Assemblies....6599
          Oil Pump....6600
          Oil Pan Plate Assembly....6601
        Cleaning and Inspection....6602
          Oil Pan....6602
          Oil Pick Up Tube....6602
          Oil Sending Tube Assembly....6602
        Installation....6603
          Oil Pan Plate Assembly....6603
          Oil Pump....6603
          Oil Pick Up Tube and Oil Sending Tube Assemblies....6604
          Oil Pan....6605
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Late Production)....6608
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Early Production)....6610
          Oil Filler Pipe Assembly....6611
      Table of Contents....6613
        Exploded Views....6615
        Removal....6618
          Preliminary Checks ? Flywheel Assembly....6618
          Rear Engine Mounts....6618
          Flywheel Assembly....6619
          Crankshaft Rear Seal....6620
          Flywheel Housing....6620
        Clean, Inspect, and Measure....6624
          All Components....6624
          Flywheel Assembly Face Runout (Axial Eccentricity)....6624
          Flywheel Assembly Bore Runout (Radial Eccentricity)....6624
          Flywheel Housing Face Runout (Axial Eccentricity)....6625
          Flywheel Housing Bore Runout (Radial Eccentricity)....6626
        Recondition....6627
          Flywheel Assembly....6627
        Installation....6629
          Flywheel Housing....6629
          Crankshaft Rear Seal....6632
          Flywheel Assembly....6633
          Rear Engine Mounts....6635
      Table of Contents....6637
        Exploded Views....6639
        Removal....6641
          Preliminary Checks....6641
          Piston and Connecting Rod....6642
          Piston Disassembly....6643
          Cylinder Sleeves....6644
        Cleaning and Inspection....6645
          Cleaning....6645
          Piston Inspection....6645
          Piston Ring Inspection....6646
          Connecting Rod Inspection....6646
          Connecting Rod Bore Check....6647
          Piston Pin Inspection....6647
          Cylinder Sleeve Bore Inspection....6648
          Cylinder Sleeve Projection Measurement....6648
        Installation....6652
          Cylinder Sleeves....6652
          Piston Assembly....6652
          Piston and Connecting Rod....6653
      Table of Contents....6659
        Exploded Views....6661
        Removal....6664
          Crankshaft Bearing Caps, Crankshaft, and Main Bearings....6665
          Piston Cooling Jet....6667
          Crankcase Dowel Pins, Plugs and Fittings....6668
        Cleaning, Inspection, and Testing....6671
          Crankshaft End Play....6671
          Crankcase....6671
          Crankshaft....6672
          Main Bearings....6673
          Piston Cooling Jet....6675
        Installation....6676
          Crankcase Dowel Pins, Plugs and Fittings....6676
          Piston Cooling Jet....6678
          Crankshaft Bearing Caps, Crankshaft, and Main Bearings....6679
      Table of Contents....6689
        Abbreviations and Acronyms....6691
      Table of Contents....6697
        Terminology....6699
          Terms....6699
      Table of Contents....6709
        Fuel System....6711
        Exhaust Gas Recirculation (EGR) System....6711
        Air Inlet and Exhaust Manifolds....6711
        Front Cover, High Mount Fan Drive, Cooling System, and Related Components....6711
        Engine Brake....6711
        Cylinder Head, Camshaft and Valve Train....6712
        Flywheel and Flywheel Housing....6713
        Power Cylinders....6714
        Crankcase and Crankshaft....6715
      Table of Contents....6717
        General Torque....6719
          Bolt Identification....6719
          General Torque Guidelines....6720
          Standard Torque Charts....6721
          Using a Torque Wrench Extension....6723
        Special Torques....6724
          Mounting Engine on Stand....6724
          Engine Electrical....6724
          Cold Start Assist....6724
          Aftertreatment System....6725
          Turbochargers....6725
          Air Compressor and Power Steering....6725
          Fuel System....6726
          Exhaust Gas Recirculation (EGR) System....6727
          Oil Cooler, Filter Housing and Crankcase Ventilation....6727
          Air Inlet and Exhaust Manifolds....6728
          Front Cover, High Mount Fan Drive, Cooling System, Related Components....6729
          Engine Brake....6730
          Cylinder Head, Camshaft and Valve Train....6730
          Oil Pan, Oil Pickup Tube and Oil Pump....6730
          Flywheel and Flywheel Housing....6731
          Power Cylinders....6731
          Crankcase and Crankshaft....6731
      Table of Contents....6733
        Special Tools....6735
          Mounting Engine on Stand....6735
          Engine Electrical....6735
          Aftertreatment System....6735
          Turbochargers....6735
          Fuel System....6736
          Exhaust Gas Recirculation (EGR) System....6736
          Oil Cooler, Filter Housing and Crankcase Ventilation....6736
          Air Inlet and Exhaust Manifolds....6736
          Front Cover, High Mount Fan Drive, Cooling System, and Related Components....6737
          Engine Brake....6737
          Cylinder Head, Camshaft and Valve Train....6738
          Oil Pan , Oil Suction Tube and Oil Pump....6739
          Flywheel and Flywheel Housing....6739
          Power Cylinders....6739
          Crankcase and Crankshaft....6740
        Special Tools ....6741
          Essential Tools....6741
  tables....6161
    Technical Service Literature....6161
    MaxxForce? 15 Diesel Engine....6169
    Table 1....6541
    Table 2....6541
    Table 3....6542
    Table 4....6542
    Cylinder Head, Camshaft and Valve Train....6585
    Standard Torque  Values ? Class 10.9 Metric Flange Head Bolts and Studs....6721
    Thread Diameter (mm)....6721
    Thread Pitch (mm)....6721
    Torque....6721
    Standard Torque  Values ? Standard (SAE) Flange Head Bolts and Studs....6722
    Thread Diameter (mm)....6722
    Thread Pitch (in)....6722
    Torque....6722
0000001746 - MaxxForce 15L Diesel Engine Service Manual....6748
  toc....6750
    Table of Contents....6750
    Safety Terminology....6754
    Safety Instructions....6754
    Work Area....6754
    Safety Equipment....6754
    Protective Measures....6754
    Vehicle....6754
    Engine....6754
    Fire Prevention....6754
    Batteries....6754
    Compressed Air....6755
    Tools....6755
    Fluids Under Pressure....6755
    Fuel....6755
    Removal of Tools, Parts, and Equipment....6755
      Table of Contents....6756
        Engine Identification....6758
          Engine Serial Number....6758
          Engine Serial Number Example....6758
          Engine Serial Number Codes....6758
          Engine Emission Label....6758
          Engine Accessory Labels and Identification Plates....6759
          Engine Specifications....6760
            Engine Description....6760
            Optional Features....6761
            Chassis Mounted Features....6761
            The High-Pressure Charge Air Cooler (HPCAC) mounted on the vehicle cooling module, is connected between the outlet of the high-pressure turbocharger and the inlet to the engine throttle valve assembly. The HPCAC is an air-to-air cooler that uses ambient a....6761
          Engine Component Locations....6762
        Air Management System (AMS)....6767
          Air Flow....6767
          Air Management Components....6768
            Turbochargers....6768
            Interstage Cooler (ISC)....6769
            High-Pressure Charge Air Cooler (HPCAC)....6770
            Air Control Valve....6770
            Exhaust Gas Recirculation (EGR) System....6771
            EGR System Overview....6771
            EGR Flow....6772
            EGR Control....6772
            EGR Open Loop System....6772
            EGR Closed Loop System....6772
        Aftertreatment (AFT) System....6773
          Sensors....6773
          Down Stream Injection (DSI)....6773
          Pre-Diesel Oxidation Catalyst (PDOC)....6773
          Diesel Oxidation Catalyst (DOC)....6773
          Diesel Particulate Filter (DPF)....6774
          AFT Conditions and Responses....6774
            Aftertreatment Fuel Injection Components....6775
        Fuel Management System....6777
          DSI and Fuel Doser....6778
          Cold Start System....6778
          Fuel Filter and Housing....6778
          Chassis Mounted Components....6778
          Fuel Filter and Water Separator Assembly....6778
          Fuel Primer Pump Assembly....6779
          Engine Mounted Components....6780
          ECM....6781
          Fuel Filter....6781
          Fuel Pump....6781
          Rail Assembly (Fuel Common Rail)....6781
          Fuel Rail Pressure (FRP) Sensor....6781
          Pressure Relief Valve....6781
          Injector....6781
        Engine Lubrication System....6782
          Oil Flow and Components....6783
          Remote Mounted Centrifugal Oil Filter (Optional)....6785
        Engine Cooling System....6786
          Cooling System Components....6786
          Cooling System Flow....6787
          Thermostat Operation....6789
          Coolant Control Valve (CCV) Assembly Operation....6789
          CFV....6789
          CMV....6790
        MaxxForce? Engine Brake System....6791
          Engine Brake System Components....6791
          Engine Brake Operation....6792
        Open Crankcase Breather System....6793
          Open Crankcase Breather System Components....6793
          Open Crankcase Breather System Operation....6794
        Cold Start Assist System....6795
          Cold Start Fuel Igniter (CSFI)....6796
          Cold Start Relay (CSR)....6796
          Cold Start Fuel Solenoid (CSFS)....6796
          Cold Start Assist System Operation....6796
        Electronic Control System....6797
          Electronic Control System Components....6797
            Operation and Function....6797
            Reference Voltage (VREF)....6797
            Signal Conditioner....6797
            Microprocessor....6797
            Diagnostic Trouble Codes....6797
            Microprocessor Memory....6797
            ROM....6797
            RAM....6798
            Actuator Control....6798
          Actuators....6798
            Coolant Flow Valve and Coolant Mixer Valve....6798
            Exhaust Gas Recirculation (EGR) Valve Assembly....6798
            Air Control Valve....6798
            Cold Start Relay (CSR)....6798
            Cold Start Fuel Solenoid (CSFS)....6798
            Engine Throttle Valve (ETV)....6799
            Fuel Pressure Control Valve (FPCV)....6799
          Engine and Vehicle Sensors....6799
            Thermistor Sensor....6799
            Aftertreatment Temperature Sensors....6799
            Charge Air Cooler Outlet Temperature (CACOT) Sensor....6800
            Engine Coolant Temperature 1 (ECT1) Sensor....6800
            Engine Oil Temperature (EOT) Sensor....6800
            Intake Manifold Temperature (IMT) Sensor....6800
            Variable Resistance Sensor....6800
            Exhaust Gas Differential Pressure (EGDP) Sensor....6800
            Engine Fuel Delivery Pressure (FDP) Sensor....6801
            Engine Oil Pressure (EOP) Sensor....6801
            Fuel Rail Pressure (FRP) Sensor....6801
            Intake Manifold Pressure (IMP) Sensor....6801
            Magnetic Pickup Sensor....6801
            Crankshaft Position (CKP) Sensor....6801
            Camshaft Position (CMP) Sensor....6801
            Vehicle Speed Sensor (VSS)....6801
            Potentiometer....6802
            Accelerator Pedal Position (APP) Sensors ....6802
            Switches....6802
            Driveline Disengagement Switch (DDS)....6802
            Engine Coolant Level (ECL) Switch....6802
            Oxygen Sensor (O2S) ....6803
            Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6803
      Table of Contents....6804
        Engine Preparation....6806
          Clean Engine....6806
          Drain Engine Coolant....6807
          Drain Oil....6809
          Removing Engine from Vehicle....6809
        Removal....6810
          Electrical Connections....6810
          Aftertreatment System Components....6810
          Turbocharger System Components....6810
          EGR Coolant Tubes....6810
          Oil Cooler and Filter Housing....6810
        Mounting Engine On Stand....6810
      Table of Contents....6814
        Engine Electronic Components....6816
        Engine Sensor Harness Assembly....6819
        Description of Engine Sensors, Valves, and Actuators....6820
          5 mm 60 Degree Speed Sensor used to sense Crankshaft Position (CKP)....6820
          5 mm 60 Degree Speed Sensor used to sense Camshaft Position (CMP)....6820
          6 Bar Pressure sensor used to sense Engine Oil Pressure (EOP)....6820
          15 Bar Pressure Sensor used to sense Fuel Delivery Pressure (FDP)....6821
          Charge Pressure Sensor used as Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6821
          Coolant Control Valve (CCV) Assembly....6821
          Coolant Pressure Sensor used to sense Engine Coolant Pressure (ECP1)....6822
          Crankcase Pressure (CCP) Sensor ....6822
          EGR Temperature (EGRT) Sensor....6822
          Engine Throttle Valve (ETV) Assembly....6823
          Exhaust Gas Recirculation (EGR) Valve Assembly....6823
          Fuel Rail Pressure (FRP) Sensor....6824
          Intake Manifold Pressure (IMP) Sensor....6824
          Mass Air Flow (MAF) Sensor....6824
          Oxygen Sensor (O2S)....6824
          Temperature Sensor used to sense Engine Coolant Temperature 1 (ECT1) and 2 (ECT2)....6825
          Temperature Sensor used to sense Engine Oil Temperature (EOT)....6825
          Temperature Sensor used to sense Charge Air Cooler Outlet Temperature (CACOT)....6825
          Temperature Sensor used to sense Intake Manifold Temperature (IMT)....6826
          Wastegate Control Valve (Air Control Valve)....6826
        Removal....6827
          Crankshaft Position (CKP) Sensor....6827
          Camshaft Position (CMP) Sensor....6827
          Engine Oil Pressure (EOP) Sensor....6828
          Fuel Delivery Pressure (FDP) Sensor....6828
          Body Harness Interconnect....6829
          Coolant Control Valve (CCV) Assembly Connectors....6829
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6830
          Engine Coolant Pressure 1 (ECP1) Sensor....6830
          Crankcase Pressure (CCP) Sensor....6831
          Engine Control Module (ECM) Connections....6831
          EGR Temperature (EGRT) Sensor....6832
          Exhaust Gas Recirculation (EGR) Valve Assembly Connector....6832
          Engine Throttle Valve (ETV) Assembly Connector....6833
          Fuel Rail Pressure (FRP) Sensor....6833
          High-Pressure Fuel Pump Connector....6834
          Intake Manifold Pressure (IMP) Sensor....6834
          Mass Air Flow (MAF) Sensor....6835
          Cold Start Fuel Solenoid (CSFS) Valve Connector....6835
          Charge Air Cooler Output Temperature (CACOT) Sensor....6836
          Engine Coolant Temperature 1 (ECT1) Sensor....6836
          Engine Coolant Temperature 2 (ECT2) Sensor....6837
          Engine Oil Temperature (EOT) Sensor....6837
          Intake Manifold Temperature (IMT) Sensor....6838
          Air Control Valve Connector....6838
          Engine Sensor Harness Assembly....6839
          Engine Control Module (ECM) and ECM Support....6841
          Harness Support (EGR Cooler)....6841
          Harness Support (Fuel Pump)....6842
          Oxygen Sensor (O2S)....6842
          Oil Pressure Sensor Support....6843
        Cleaning and Inspection....6844
          Main Engine Wiring Harness....6844
          Sensors and Valves....6844
        Installation....6845
          Engine Control Module (ECM) and ECM Support....6845
          Harness Support (EGR Cooler)....6846
          Harness Support (Fuel Pump)....6846
          Oxygen Sensor (O2S)....6846
          Oil Pressure Sensor Support....6847
          Engine Sensor Harness Assembly....6847
          Crankshaft Position (CKP) Sensor....6849
          Camshaft Position (CMP) Sensor....6850
          Engine Oil Pressure (EOP) Sensor....6850
          Fuel Delivery Pressure (FDP) Sensor....6850
          Body Harness Interconnect....6851
          Coolant Control Valve (CCV) Assembly Connectors....6851
          Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....6852
          Engine Coolant Pressure 1 (ECP1) Sensor....6852
          Crankcase Pressure (CCP) Sensor....6852
          Engine Control Module (ECM) Connections....6853
          EGR Temperature (EGRT) Sensor....6854
          Exhaust Gas Recirculation (EGR) Valve Assembly Connector....6854
          Engine Throttle Valve (ETV) Assembly Connector....6855
          Fuel Rail Pressure (FRP) Sensor....6855
          High-Pressure Fuel Pump Connector....6856
          Intake Manifold Pressure (IMP) Sensor....6856
          Mass Air Flow (MAF) Sensor....6857
          Cold Start Fuel Solenoid (CSFS) Valve Connector....6857
          Charge Air Cooler Outlet Temperature (CACOT) Sensor....6858
          Engine Coolant Temperature 1 (ECT1) Sensor....6858
          Engine Coolant Temperature 2 (ECT2) Sensor....6859
          Engine Oil Temperature (EOT) Sensor....6859
          Intake Manifold Temperature (IMT) Sensor....6860
          Air Control Valve Connector....6860
      Table of Contents....6862
        Exploded View....6864
        Removal....6865
          Cold Start Relay (CSR)....6865
          Relay Support Assembly....6866
          Solenoid to Injector Tube....6866
          Filter to Solenoid Tube....6867
          Cold Start Fuel Solenoid (CSFS)....6867
          Cold Start Fuel Igniter (CSFI)....6867
        Installation....6868
          Cold Start Fuel Igniter (CSFI)....6868
          Cold Start Fuel Solenoid (CSFS)....6868
          Filter to Solenoid Tube....6869
          Solenoid to Injector Tube....6869
          Relay Support Assembly....6870
          Cold Start Relay (CSR)....6871
      Table of Contents....6874
        Exploded Views....6876
        Removal....6878
          Pre-Diesel Oxidation Catalyst (PDOC)....6878
          Down Stream Injection (DSI) Assembly and Doser Fuel to Injector Tube Assembly....6879
          Injector Unit Feed Tube Assembly and Doser Fuel from Valve Tube Assembly....6880
          Doser Coolant Supply Tube Assembly and Doser Coolant Return Tube Assembly....6881
          Fuel Doser Assembly....6882
          Turbocharger Exhaust Duct....6882
        Inspection and Cleaning....6883
          Fuel Doser....6883
        Installation....6883
          Turbocharger Exhaust Duct....6883
          Fuel Doser Assembly....6884
          Doser Coolant Supply Tube Assembly and Doser Coolant Return Tube Assembly....6885
          Injector Unit Feed Tube Assembly and Doser Fuel from Valve Tube Assembly ....6885
          Down Stream Injection (DSI) Assembly and Doser Fuel to Injector Tube Assembly....6886
          Pre-Diesel Oxidation Catalyst (PDOC)....6887
      Table of Contents....6890
        Exploded Views....6892
        Removal....6896
          Turbocharger Oil Drain Tube Assembly....6896
          High-Pressure (HP) Compressor Outlet Duct....6897
          Air Inlet Duct....6897
          Turbocharger to Intercooler Tube....6898
          Turbocharger Interstage Cooler (ISC) Assembly....6899
          Intercooler Support (Outer)....6901
          Air Control Valve....6901
          Turbocharger Heat Shields and High-Pressure (HP) Turbocharger Wastegate Actuator....6903
          Turbocharger Oil Supply Tube Assemblies....6904
          Turbochargers....6905
        Disassembly....6907
          Turbochargers....6907
        Cleaning and Inspection....6907
          Turbochargers and Related Parts Cleaning....6907
          Turbochargers Inspection....6907
          Turbocharger Interstage Cooler Assembly (ISC) Pressure Test....6908
        Assembly....6910
          Turbochargers....6910
        Installation....6910
          Turbochargers....6910
          Turbocharger Oil Supply Tube Assemblies....6912
          Turbocharger Heat Shields and High-Pressure (HP) Turbocharger Wastegate Actuator....6913
          Air Control Valve....6914
          Intercooler Support (Outer)....6915
          Turbocharger Interstage Cooler (ISC) Assembly....6915
          Turbocharger to Intercooler Tube....6918
          Air Inlet Duct....6919
          High-Pressure (HP) Compressor Outlet Duct....6919
          Turbocharger Oil Drain Tube Assembly....6920
      Table of Contents....6922
        Exploded Views....6924
        Removal....6926
          Power Steering Pump....6926
          Air Compressor Coolant Tubes....6926
          Air Compressor ....6927
        Cleaning....6928
          All Components....6928
        Installation....6929
          Air Compressor ....6929
          Air Compressor Coolant Tubes....6931
          Power Steering Pump....6931
      Table of Contents....6934
        Exploded Views....6936
        Periodic Service....6939
          Fuel Filter Replacement....6939
        Removal....6940
          Pump to Rail Fuel Tube Assemblies and Rail to Injector Tube Assemblies....6940
          Fuel Rail ....6943
          Fuel Return Tube Assembly....6943
          Fuel Filter Housing Assembly....6944
          High-Pressure Fuel Pump....6946
        Cleaning and Inspection....6947
        Installation....6948
          High-Pressure Fuel Pump....6948
          Fuel Filter Housing Assembly....6949
          Fuel Return to Tank Tube Assembly....6950
          Fuel Rail....6951
          Rail to Injector Tube Assemblies....6952
          Pump to Rail Fuel Tube Assemblies....6953
      Table of Contents....6956
        Exploded Views....6958
        Removal....6965
          EGR Cooler Assembly Draining....6965
          Coolant Manifold, ISC Coolant Supply Tube Assembly and CCV LTR Bypass Tube Assembly....6966
          Coolant Control Valve (CCV) Assembly and Coolant Adapter....6968
          Heater Core Return Adapter and Temperature Sensor Fitting....6969
          Intercooler Support (Inner)....6969
          EGRV Coolant Return Tube and EGRV Coolant Supply Tube....6970
          EGR Coolant Tube Assembly (front) and EGR2 Coolant Supply Tube Assembly....6972
          EGR Coolant Tube Assembly (rear), EGR Coolant Tube Assembly and EGR Tube Assembly....6973
          Coolant Adapter and EGR Coolant Return Tube Assembly....6974
          EGR Crossover Tube....6975
          EGR Cooler Inlet Elbow....6976
          EGR Cooler Supply Tube and EGR Valve Assembly....6977
          EGR Cooler Assembly....6978
          EGR Cooler Supports....6979
        Cleaning, Inspection, and Testing....6980
          Exhaust Gas Recirculation (EGR) System Components....6980
          EGR Valve Assembly....6980
          EGR Cooler Assembly Pressure Test....6981
            Tool Assembly....6981
            Tool Installation....6983
            EGR Cooler Leak Test....6986
            Tool Removal....6988
        Installation....6990
          EGR Cooler Supports....6990
          EGR Cooler Assembly....6991
          EGR Cooler Supply Tube and EGR Valve Assembly....6992
          EGR Cooler Inlet Elbow....6993
          EGR Crossover Tube....6994
          Coolant Adapter and EGR Coolant Return Tube Assembly....6995
          EGR Coolant Tube Assembly (rear), EGR Coolant Tube Assembly and EGR Tube Assembly....6996
          EGR Coolant Tube Assembly (front) and EGR2 Coolant Supply Tube Assembly....6998
          EGRV Coolant Return Tube and EGRV Coolant Supply Tube....7000
          Intercooler Support (Inner)....7002
          Heater Core Return Adapter and Temperature Sensor Fitting....7002
          Coolant Control Valve (CCV) Assembly and Coolant Adapter....7003
          Coolant Manifold, ISC Coolant Supply Tube Assembly and CCV LTR Bypass Tube Assembly....7004
      Table of Contents....7008
        Exploded Views....7010
        Removal....7014
          Engine Oil Cooler Assembly and Oil Filter Base Assembly....7014
          Breather Tube and Valve Cover Adapter....7018
          Breather Draft Tube and Breather Drain Tube....7019
          Breather Filter Assembly and Oil Breather Support....7020
        Disassemble....7021
          Oil Filter Base Assembly Pressure Valves....7021
        Cleaning, Inspection, and Testing....7021
          Engine Oil Cooler Assembly Cleaning....7021
        Assemble....7022
          Oil Filter Base Assembly Pressure Valves....7022
        Installation....7023
          Breather Filter Assembly and Oil Breather Support....7023
          Breather Draft Tube and Breather Drain Tube....7023
          Breather Tube and Valve Cover Adapter....7024
          Engine Oil Cooler Assembly and Oil Filter Base Assembly....7025
      Table of Contents....7032
        Exploded Views....7034
        Removal....7036
          Exhaust Manifold....7036
          Air Inlet....7038
        Cleaning, Inspection, and Testing....7040
          All Components....7040
          Exhaust Manifold....7040
          Air Inlet....7040
        Installation....7041
          Air Inlet....7041
          Exhaust Manifold....7042
      Table of Contents....7046
        Exploded Views....7048
        Removal....7055
          Fan Drive (High or Low Mount Fan)....7055
          Thermostat Housing and Thermostats....7057
          Water Pump Inlet and Water Outlet Pipe....7058
          Belt Tensioners and Idler Pulleys....7060
          A/C (Freon) Compressor Support....7061
          Water Pump....7062
          Damper....7062
          Front Engine Mount Support....7063
          Crankshaft Front Seal....7063
          Front Cover ....7063
          Timing Gears and Supports....7066
        Cleaning, Inspection, and Testing....7075
          Front Cover....7075
          Timing Gears....7075
        Installation....7076
          Timing Gears and Supports....7076
          Front Cover ....7083
          Camshaft Gear....7086
          Timing Gear Lash....7087
          Crankshaft Front Seal....7090
          Front Engine Mount Support....7090
          Damper....7091
          Water Pump....7091
          A/C (Freon) Compressor Support....7092
          Belt Tensioners and Idler Pulleys....7093
          Water Pump Inlet and Water Outlet Pipe....7093
          Thermostat Housing and Thermostats....7095
          Fan Drive (High and Low Mount Fan)....7096
      Table of Contents....7102
        Exploded Views....7104
        Periodic Service....7107
          Engine Brake Lash Adjustment....7107
        Removal....7111
          Valve Brake Actuator Assembly....7111
          Lost Motion Pedestal....7112
        Cleaning and Inspection....7114
          Valve Brake Actuator Assembly....7114
        Installation....7115
          Lost Motion Pedestal....7115
          Valve Brake Actuator Assembly....7115
      Table of Contents....7120
        Exploded Views....7122
        Periodic Service....7130
          Valve Lash Adjustment....7130
        Removal....7135
          Valve Cover....7135
          Valve Cover Base....7138
          Engine Brakes....7141
          Fuel Injectors....7141
          Rocker Arms....7142
          Camshaft and Bearings....7144
            Camshaft....7144
            Camshaft Bearings....7147
          Cylinder Head....7148
          Replacing O-ring Boss Plugs and Cylinder head Cup Plugs....7151
            O-ring boss plugs....7151
            Cup plugs....7151
        Cleaning, Inspection, and Testing....7153
          Camshaft Lobes and Journals Measurement....7153
          Cylinder Head and Crankcase Components....7153
          Camshaft Bearings....7154
          Fuel Injector Bore....7154
          Fuel Injector Harness....7154
          Measuring Valve Seat Leakage....7154
          Measuring Rocker Shaft....7155
          Inspection and Measurement of Rocker Arms....7155
          Measuring Cylinder Head Warpage....7156
          Measuring Cylinder Head Thickness....7156
          Inspecting Cylinder Head for Cracks....7157
        Installation....7158
          Cylinder Head....7158
          Camshaft and Bearings....7161
            Camshaft Bearings....7161
            Camshaft....7163
          Rocker Arms....7166
          Fuel Injectors....7167
          Engine Brakes....7169
          Valve Cover Base....7169
          Valve Cover....7174
      Table of Contents....7180
        Exploded Views....7182
        Removal....7186
          Oil Filler Pipe Assembly....7186
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Early Production)....7186
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Late Production)....7187
          Oil Pan....7189
          Oil Pick Up Tube and Oil Sending Tube Assemblies....7190
          Oil Pump....7191
          Oil Pan Plate Assembly....7192
        Cleaning and Inspection....7193
          Oil Pan....7193
          Oil Pick Up Tube....7193
          Oil Sending Tube Assembly....7193
        Installation....7194
          Oil Pan Plate Assembly....7194
          Oil Pump....7194
          Oil Pick Up Tube and Oil Sending Tube Assemblies....7195
          Oil Pan....7196
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Late Production)....7199
          Oil Level Gauge and Oil Level Gauge Tube Assembly (Early Production)....7201
          Oil Filler Pipe Assembly....7202
      Table of Contents....7204
        Exploded Views....7206
        Removal....7209
          Preliminary Checks ? Flywheel Assembly....7209
          Rear Engine Mounts....7209
          Flywheel Assembly....7210
          Crankshaft Rear Seal....7211
          Flywheel Housing....7211
        Clean, Inspect, and Measure....7215
          All Components....7215
          Flywheel Assembly Face Runout (Axial Eccentricity)....7215
          Flywheel Assembly Bore Runout (Radial Eccentricity)....7215
          Flywheel Housing Face Runout (Axial Eccentricity)....7216
          Flywheel Housing Bore Runout (Radial Eccentricity)....7217
        Recondition....7218
          Flywheel Assembly....7218
        Installation....7220
          Flywheel Housing....7220
          Crankshaft Rear Seal....7223
          Flywheel Assembly....7224
          Rear Engine Mounts....7226
      Table of Contents....7228
        Exploded Views....7230
        Removal....7232
          Preliminary Checks....7232
          Piston and Connecting Rod....7233
          Piston Disassembly....7234
          Cylinder Sleeves....7235
        Cleaning and Inspection....7236
          Cleaning....7236
          Piston Inspection....7236
          Piston Ring Inspection....7237
          Connecting Rod Inspection....7237
          Connecting Rod Bore Check....7238
          Piston Pin Inspection....7238
          Cylinder Sleeve Bore Inspection....7239
          Cylinder Sleeve Projection Measurement....7239
        Installation....7243
          Cylinder Sleeves....7243
          Piston Assembly....7243
          Piston and Connecting Rod....7244
      Table of Contents....7250
        Exploded Views....7252
        Removal....7255
          Crankshaft Bearing Caps, Crankshaft, and Main Bearings....7256
          Piston Cooling Jet....7258
          Crankcase Dowel Pins, Plugs and Fittings....7259
        Cleaning, Inspection, and Testing....7262
          Crankshaft End Play....7262
          Crankcase....7262
          Crankshaft....7263
          Main Bearings....7264
          Piston Cooling Jet....7266
        Installation....7267
          Crankcase Dowel Pins, Plugs and Fittings....7267
          Piston Cooling Jet....7269
          Crankshaft Bearing Caps, Crankshaft, and Main Bearings....7270
      Table of Contents....7280
        Abbreviations and Acronyms....7282
      Table of Contents....7288
        Terminology....7290
          Terms....7290
      Table of Contents....7300
        Fuel System....7302
        Exhaust Gas Recirculation (EGR) System....7302
        Air Inlet and Exhaust Manifolds....7302
        Front Cover, High Mount Fan Drive, Cooling System, and Related Components....7302
        Engine Brake....7302
        Cylinder Head, Camshaft and Valve Train....7303
        Flywheel and Flywheel Housing....7304
        Power Cylinders....7305
        Crankcase and Crankshaft....7306
      Table of Contents....7308
        General Torque....7310
          Bolt Identification....7310
          General Torque Guidelines....7311
          Standard Torque Charts....7312
          Using a Torque Wrench Extension....7314
        Special Torques....7315
          Mounting Engine on Stand....7315
          Engine Electrical....7315
          Cold Start Assist....7315
          Aftertreatment System....7316
          Turbochargers....7316
          Air Compressor and Power Steering....7316
          Fuel System....7317
          Exhaust Gas Recirculation (EGR) System....7318
          Oil Cooler, Filter Housing and Crankcase Ventilation....7318
          Air Inlet and Exhaust Manifolds....7319
          Front Cover, High Mount Fan Drive, Cooling System, Related Components....7320
          Engine Brake....7321
          Cylinder Head, Camshaft and Valve Train....7321
          Oil Pan, Oil Pickup Tube and Oil Pump....7321
          Flywheel and Flywheel Housing....7322
          Power Cylinders....7322
          Crankcase and Crankshaft....7322
      Table of Contents....7324
        Special Tools....7326
          Mounting Engine on Stand....7326
          Engine Electrical....7326
          Aftertreatment System....7326
          Turbochargers....7326
          Fuel System....7327
          Exhaust Gas Recirculation (EGR) System....7327
          Oil Cooler, Filter Housing and Crankcase Ventilation....7327
          Air Inlet and Exhaust Manifolds....7327
          Front Cover, High Mount Fan Drive, Cooling System, and Related Components....7328
          Engine Brake....7328
          Cylinder Head, Camshaft and Valve Train....7329
          Oil Pan , Oil Suction Tube and Oil Pump....7330
          Flywheel and Flywheel Housing....7330
          Power Cylinders....7330
          Crankcase and Crankshaft....7331
        Special Tools ....7332
          Essential Tools....7332
  tables....6752
    Technical Service Literature....6752
    MaxxForce? 15 Diesel Engine....6760
    Table 1....7132
    Table 2....7132
    Table 3....7133
    Table 4....7133
    Cylinder Head, Camshaft and Valve Train....7176
    Standard Torque  Values ? Class 10.9 Metric Flange Head Bolts and Studs....7312
    Thread Diameter (mm)....7312
    Thread Pitch (mm)....7312
    Torque....7312
    Standard Torque  Values ? Standard (SAE) Flange Head Bolts and Studs....7313
    Thread Diameter (mm)....7313
    Thread Pitch (in)....7313
    Torque....7313
0000001921 - Manuel de Reparation Moteurs MaxxForce 11 et 13....7339
  toc....7341
    Faits saillants?:....7341
    Terminologie de s?curit?....7347
    Consignes de s?curit?....7347
    Zone de travail....7347
    ?quipement de s?curit?....7347
    Mesures de protection....7347
    V?hicule....7347
    Moteur....7347
    Pr?vention des incendies....7348
    Batteries....7348
    Air comprim?....7348
    Outils....7348
    Liquides sous pression....7348
    Carburant....7348
    Retrait d'outils, de pi?ces et d'?quipement....7348
      Table des Mati?res....7349
        Identification du moteur....7351
          Num?ro de s?rie du moteur....7351
          Exemples de num?ro de s?rie moteur....7351
          Codes du num?ro de s?rie du moteur....7351
          ?tiquette d'?missions du moteur ....7351
          ?tiquettes et plaques signal?tiques des accessoires moteur....7352
          Sp?cifications du moteur....7352
            Diagnostics embarqu?s ?Heavy Duty On Board Diagnostics? (HD-OBD)....7354
            Description du moteur....7354
            ?quipement en option....7355
            ?quipement mont? sur le ch?ssis....7355
          Emplacement des composants du moteur....7357
        Syst?me de gestion d'air....7361
          D?bit d'air....7362
          Turbocompresseurs....7363
          Soupape de commande d'air (ACV)....7365
          Contr?le de la suralimentation....7365
          Refroidisseur d'air de suralimentation basse pression (LPCAC)....7366
          Refroidisseur d'air de suralimentation haute pression (HPCAC)....7366
          Capteur de pression de suralimentation haute pression (HPBP) ....7366
          Capteur de temp?rature de suralimentation haute pression (HPBT) ....7366
          Capteur de pression de suralimentation basse pression (LPBP) et capteur de temp?rature de suralimentation basse pression (LPBT) ....7366
          Syst?me de recirculation des gaz d'?chappement (RGE)....7368
          Aper?u du syst?me RGE....7369
          D?bit RGE....7369
          Commande du syst?me RGE....7369
          Commande de la SRGE....7369
          RGE ? Boucle ouverte....7370
          RGE ? Boucle ferm?e ....7370
          Refroidissement du d?bit de RGE....7370
          Syst?me postcombustion (AFT)....7371
            Filtre ? particules diesel (DPF)....7372
            Convertisseur catalytique d'oxydation diesel (DOC)....7372
            ?tats et r?ponses du syst?me postcombustion (AFT)....7372
            Injection de carburant en aval....7373
            Doseur d'injection en aval (DSI)....7374
            Ensemble d'injecteur d'hydrocarbure (HCI)....7374
          S?parateur d'huile du carter....7375
        Syst?me de gestion du carburant....7377
          Circuit d'alimentation....7377
          D?bit de carburant....7378
          Circuit d'alimentation ? basse pression....7380
          Filtre/s?parateur d'eau mont? sur le ch?ssis....7380
          Ensemble de pompe d'amor?age de carburant....7381
          Pompe ? carburant basse pression (BP)....7381
          Ensemble du filtre de carburant....7381
          Circuit d'alimentation haute pression....7382
          Pompe haute pression (HP)....7384
          Soupape de commande de pression du carburant (FPCV)....7384
          Rampe d'alimentation en carburant....7384
          Capteur de pression de la rampe d'alimentation en carburant (FRP)....7384
          Soupape de d?charge....7384
          Injecteurs....7384
        Dispositif de d?marrage ? froid....7384
          Composants du dispositif de d?marrage ? froid....7384
          Allumeur de d?marrage ? froid (CSFI)....7384
          Relais de d?marrage ? froid (CSR)....7385
          ?lectrovanne de d?marrage ? froid (CSS)....7385
          Fonctionnement du dispositif de d?marrage ? froid....7385
        Circulation d'huile et composants....7386
        S?parateur d'huile du carter....7388
        Filtre ? huile centrifuge distant (en option)....7389
        Circuit de refroidissement du moteur....7391
          D?bit du syst?me de refroidissement....7391
          Fonctionnement du thermostat....7392
          Fonctionnement de la soupape de commande du liquide de refroidissement (CCV)....7394
          Soupape de d?bit de liquide de refroidissement (CFV)....7394
          Soupape de m?langeur de refroidissement (CMV)....7394
        Syst?me de freinage du moteur....7395
          Composants du syst?me de commande de freinage du moteur....7395
          Fonctionnement du syst?me de frein moteur....7397
        Le syst?me de commande ?lectronique....7398
          Composants du syst?me de commande ?lectronique....7398
            Fonctionnement et fonction....7398
            Tension de r?f?rence (Vref)....7398
            Conditionneur de signaux....7398
            Microprocesseur....7398
            Codes d?anomalie....7398
            M?moire du microprocesseur....7398
            M?moire morte (ROM)....7398
            RAM....7398
            Commande d'actionneur....7400
          Actionneurs....7400
            Soupape de commande du liquide de refroidissement (CCV)....7400
            Commande de la soupape de contre-pression ? l'?chappement (EBPV)....7400
            Soupape de recirculation des gaz d'?chappement (RGE) ....7400
            Soupape de commande d'air (ACV)....7400
            Relais de d?marrage ? froid (CSR)....7400
            ?lectrovanne de d?marrage ? froid (CSS)....7402
            Papillon des gaz (ETV)....7402
            Soupape de commande de pression du carburant (FPCV)....7402
            Doseur de carburant postcombustion (AFTFD)....7403
            Soupape d'arr?t postcombustion (AFTSV)....7403
          Capteurs du moteur et du v?hicule....7403
            Capteurs ? thermistance....7403
            Capteurs de temp?rature postcombustion....7404
            Capteurs de temp?rature du liquide de refroidissement du moteur (ECT)....7404
            Capteur de temp?rature de l'huile moteur (EOT)....7404
            Capteur d'entr?e du compresseur de turbocompresseur 2 (TC2CIS)....7404
            Capteur de temp?rature de sortie du refroidisseur d'air de suralimentation (CACOT)....7405
            Capteur de temp?rature du collecteur d'admission (IMT)....7405
            Capteur de temp?rature de recirculation des gaz d'?chappement (EGRT)....7405
            Capteur de temp?rature de l'air ambiant (AAT)....7405
            Capteurs ? capacit? variable....7405
            Capteur de pression diff?rentielle DPF (DPFDP)....7405
            Capteur de pression de carburant (EFP)....7406
            Capteur de pression d'huile moteur (EOP)....7406
            Capteur de pression de la rampe d'alimentation en carburant (FRP)....7406
            Capteur de pression du collecteur d'admission (IMP)....7406
            Capteur d'entr?e de carburant postcombustion....7406
            Capteur de pression du carburant postcombustion 2 (AFP2)....7406
            Pression de sortie de la turbine du turbocompresseur 1 (TC1TOP)....7406
            Capteurs magn?tiques....7407
            Capteur de position du vilebrequin (CKP)....7407
            Capteur de position de l'arbre ? cames (CMP)....7407
            Capteur de vitesse du v?hicule (VSS)....7407
            Capteur de vitesse du s?parateur d'huile du carter (CCOSS)....7407
            Capteurs ? potentiom?tre....7408
            Position de p?dale d'acc?l?rateur (APP)....7408
            Commutateurs....7408
            Commutateur de d?sengagement de la transmission (DDS)....7408
            Commutateur de niveau de liquide de refroidissement du moteur (ECL)....7409
            Capteur de niveau d'huile (OLS)....7409
          Capteurs suppl?mentaires....7409
            Capteur d'oxyg?ne (O2S)....7409
            Capteur d'humidit? (HS)....7409
      Table des Mati?res....7411
        Montage du moteur....7413
          Nettoyage du moteur....7413
          Montage du moteur sur le support....7413
      Table des Mati?res....7419
        Emplacement des composants ?lectroniques....7421
          Composants ?lectroniques du c?t? avant droit....7421
          Composants ?lectroniques du c?t? arri?re gauche....7422
        Description des capteurs, soupapes et actionneurs du moteur....7423
          Capteur de position du vilebrequin (CKP)....7423
          Capteur de position de l'arbre ? cames (CMP)....7423
          Capteurs de temp?rature du liquide de refroidissement du moteur (ECT)....7423
          Capteur de temp?rature de l'huile moteur (EOT)....7424
          Capteur de pression d'huile moteur (EOP)....7424
          Capteur de vitesse du s?parateur d'huile du carter (CCOSS)....7424
          Capteur de pression d'alimentation en carburant (FDP)....7425
          Soupape de commande de pression du carburant (FPCV)....7425
          D?bitm?tre d'air massique (MAF)....7425
          Capteur d'humidit?/de temp?rature d'entr?e d'air (IAT)....7426
          Capteur de temp?rature de sortie du refroidisseur d'air de suralimentation (CACOT)....7426
          Capteur de pression du collecteur d'admission (IMP)....7426
          Capteur de pression de la rampe d'alimentation en carburant (FRP)....7427
          Capteur de temp?rature du collecteur d'admission (IMT)....7427
          Capteur d'oxyg?ne (O2S)....7428
          Papillon des gaz (ETV)....7428
          Soupape de commande du liquide de refroidissement (CCV)....7429
          Ensemble de la soupape de commande d'air (ACV)....7429
          Soupape de recirculation des gaz d'?chappement (RGE)....7430
          Capteur de temp?rature de recirculation des gaz d'?chappement (EGRT)....7430
          Capteur d'entr?e du compresseur de turbocompresseur 2 (TC2CIS)....7430
        D?pose....7431
          Mises en garde et avertissements....7431
          Capteur de position du vilebrequin (CKP)....7431
          Capteur de position de l'arbre ? cames (CMP)....7432
          Capteur de temp?rature du liquide de refroidissement du moteur 1 (ECT1)....7432
          Capteur de temp?rature du liquide de refroidissement du moteur 2 (ECT2)....7432
          Capteur de temp?rature de l'huile moteur (EOT)....7433
          Capteur de pression d'huile moteur (EOP)....7433
          Capteur de vitesse du s?parateur d'huile du carter (CCOSS)....7434
          Capteur de pression d'alimentation en carburant (FDP)....7434
          Soupape de commande de pression du carburant (FPCV)....7435
          Capteur de d?bit d'air massique (MAF) (selon l'?quipement)....7435
          Capteur d'humidit?/temp?rature d'air d'admission (IAT)....7436
          Capteur de temp?rature de sortie du refroidisseur d'air de suralimentation (CACOT)....7436
          Capteur de pression du collecteur d'admission (IMP)....7437
          Capteur de pression de la rampe d'alimentation en carburant (FRP)....7437
          Capteur de temp?rature du collecteur d'admission (IMT)....7438
          Capteur d'oxyg?ne (O2S)....7438
          Papillon des gaz (ETV)....7439
          Soupape de commande du liquide de refroidissement (CCV)....7439
          Soupape de commande d'air (ACV)....7440
          Soupape de recirculation des gaz d'?chappement (RGE)....7440
          Capteur de temp?rature de recirculation des gaz d'?chappement (EGRT)....7441
          Capteur d'entr?e du compresseur de turbocompresseur 2 (TC2CIS)....7441
          Connexions du module ECM du faisceau de c?blage....7441
          Faisceau (de c?blage) des injecteurs du moteur....7442
          Faisceau (de c?blage) du capteur de moteur....7444
          Module de commande du moteur (ECM) et support....7447
        Nettoyage et inspection....7448
          Faisceaux de c?blage de l'injection du moteur et du capteur du moteur....7448
          Capteurs et soupapes....7448
          Module de commande du moteur (ECM)....7448
        Pose....7449
          Module de commande du moteur (ECM) et support....7449
          Faisceau (de c?blage) du capteur de moteur....7450
          Faisceau (de c?blage) des injecteurs du moteur....7453
          Connexions du module ECM du faisceau de c?blage....7455
          Capteur d'entr?e du compresseur de turbocompresseur 2 (TC2CIS)....7455
          Capteur de temp?rature de recirculation des gaz d'?chappement (EGRT)....7456
          Soupape de recirculation des gaz d'?chappement (RGE)....7456
          Soupape de commande d'air (ACV)....7457
          Soupape de commande du liquide de refroidissement (CCV)....7457
          Papillon des gaz (ETV)....7458
          Capteur d'oxyg?ne (O2S)....7458
          Capteur de temp?rature du collecteur d'admission (IMT)....7459
          Capteur de pression de la rampe d'alimentation en carburant (FRP)....7459
          Capteur de pression du collecteur d'admission (IMP)....7460
          Capteur de temp?rature de sortie du refroidisseur d'air de suralimentation (CACOT)....7460
          Capteur d'humidit?/de temp?rature d'entr?e d'air (IAT)....7461
          Capteur de d?bit d'air massique (MAF) (selon l'?quipement)....7461
          Soupape de commande de pression du carburant (FPCV)....7462
          Capteur de pression d'alimentation en carburant (FDP)....7462
          Capteur de vitesse du s?parateur d'huile du carter (CCOSS)....7463
          Capteur de pression d'huile moteur (EOP)....7463
          Capteur de temp?rature de l'huile moteur (EOT)....7464
          Capteur de temp?rature du liquide de refroidissement du moteur 2 (ECT2)....7464
          Capteur de temp?rature du liquide de refroidissement du moteur 1 (ECT1)....7465
          Capteur de position de l'arbre ? cames (CMP)....7465
          Capteur de position du vilebrequin (CKP)....7466
      Table des Mati?res....7469
        Vue ?clat?e....7471
          Composants du dispositif d'aide au d?marrage ? froid....7471
        D?pose....7472
          Ensemble de relais....7472
          Bougie de pr?chauffage et tuyau de d?marrage ? froid de l'alimentation en carburant....7473
          Durite de sol?no?de d'alimentation en carburant....7473
          Bougie de pr?chauffage....7474
        Pose....7475
          Bougie de pr?chauffage....7475
          Durite de sol?no?de d'alimentation en carburant....7476
          Bougie de pr?chauffage et tuyau de d?marrage ? froid de l'alimentation en carburant....7477
          Ensemble de relais....7478
      Table des Mati?res....7481
        Illustrations....7483
          Composants d'alimentation en carburant du catalyseur et du syst?me de postcombustion....7483
        D?pose....7486
          Tubes et durite du filtre de sortie d'alimentation....7486
          Bo?tier de soupapes de l'unit? de dosage....7489
          Catalyseur d'oxydation pr?-diesel (PDOC)....7490
          Ensemble de tube d'alimentation en liquide de refroidissement HCI....7491
          Ensemble de tube de retour de liquide de refroidissement HCI ....7492
          Ensemble d'injecteur d'hydrocarbure (HCI) ....7493
        Nettoyage et inspection....7493
          Nettoyage d'injecteur d'hydrocarbures....7493
        Pose....7494
          Bo?tier de soupapes de l'unit? de dosage....7494
          Ensemble d'injecteur d'hydrocarbure (HCI)....7495
          Ensemble de tube de retour de liquide de refroidissement HCI....7496
          Ensemble de tube d'alimentation en liquide de refroidissement HCI....7497
          Catalyseur d'oxydation pr?-diesel (PDOC)....7498
          Ensemble de tube de carburant HCI ....7499
      Table des Mati?res....7503
        Vues ?clat?es....7505
          Syst?me de commande....7505
        D?pose....7506
          Avertissements....7506
          Soupape de commande d'air (ACV)....7507
          Actionneur de soupape de contre-pression ? l'?chappement et tubes du capteur de pression de sortie de turbine TC1....7508
          Soupape de contre-pression ? l'?chappement....7509
        Pose....7510
          Soupape de contre-pression ? l'?chappement....7510
          Soupape de commande d'air (ACV)....7511
          Actionneur de soupape de contre-pression ? l'?chappement et tubes du capteur de pression de sortie de turbine TC1....7512
      Table des Mati?res....7517
        Vues ?clat?es....7519
          Turbocompresseurs et ensemble de refroidisseur d'air de suralimentation....7519
          Tube de liquide de refroidissement, tuyaux de liquide de refroidissement et refroidisseur d'air de suralimentation basse pression (LPCAC)...7520
          Tube d'alimentation en huile et support de fixation du turbocompresseur....7521
          Tubes de retour d'huile du turbocompresseur....7522
          Entr?es d'air, actionneur de la soupape de d?charge haute pression et soupape de commande d'air....7523
          Turbocompresseurs....7524
        D?pose....7525
          Flexible de d?charge haute pression (HP)....7525
          Refroidisseur d'air de suralimentation basse pression (LPCAC)....7526
          Tubes et tuyaux de liquide de refroidissement du refroidisseur d'air de suralimentation (LPCAC)....7527
          Conduit de sortie et conduit d'admission d'air du compresseur haute pression (HP)....7529
          Conduit d'alimentation en air du turbocompresseur haute pression....7529
          Tubes de retour d'huile et d'alimentation en huile du turbocompresseur....7530
          ?crans thermiques de turbocompresseur....7531
          Support de fixation de turbocompresseur....7532
          Actionneur de la soupape de d?charge du turbocompresseur haute pression (HP)....7532
          Montage du turbocompresseur....7533
        D?sassemblage....7534
          Turbocompresseurs....7534
        Nettoyage et inspection....7535
          Nettoyage des turbocompresseurs et des pi?ces connexes....7535
          Inspection des turbocompresseurs....7535
          Essai de pression du Refroidisseur d'air de suralimentation basse pression (LPCAC)....7535
        Pose....7538
          Montage du turbocompresseur....7538
          Support de fixation de turbocompresseur....7540
          Actionneur de la soupape de d?charge du turbocompresseur haute pression (HP)....7540
          ?crans thermiques de turbocompresseur....7541
          Tubes de retour d'huile et d'alimentation en huile du turbocompresseur....7541
          Conduit d'alimentation en air du turbocompresseur haute pression....7543
          Conduit de sortie et conduit d'admission d'air du compresseur haute pression (HP)....7543
          Tubes et tuyaux de liquide de refroidissement du refroidisseur d'air de suralimentation (LPCAC)....7544
          Refroidisseur d'air de suralimentation basse pression (LPCAC)....7546
          Flexible de d?charge haute pression (HP)....7547
      Table des Mati?res....7549
        Vues ?clat?es....7551
          Servodirection et compresseur d'air ? un cylindre....7551
          Servodirection et compresseur d'air ? deux cylindres....7553
        D?pose....7554
          Tubes de pression de servodirection....7554
          Coudes de servodirection....7555
          Pompe de servodirection....7556
          Flexibles de liquide de refroidissement du compresseur d'air....7556
          Compresseur d'air....7557
        Nettoyage....7557
          Tous les composants....7557
        Pose....7559
          Compresseur d'air ....7559
          Flexibles de liquide de refroidissement du compresseur d'air....7560
          Pompe de servodirection....7560
          Coudes de servodirection....7562
          Tubes de pression de servodirection....7562
      Table des Mati?res....7565
        Vues ?clat?es....7567
          Conduites de carburant haute pression....7567
          Conduites (de retour) d'alimentation et de vidange du carburant....7568
          Ensemble de bo?tier du filtre ? carburant....7569
          Pompe ? carburant haute pression et bo?tier d'entra?nement....7570
        D?pose....7571
          Conduites de carburant haute pression....7572
          Injecteur et conduites (de retour) de vidange du carburant....7575
          Ensemble de la rampe d'alimentation en carburant....7576
          Ensemble de pompe d'amor?age de carburant....7576
          Conduites (de retour) d'alimentation et de vidange du carburant....7577
          Ensemble de pompe d'amor?age de carburant....7579
          Ensemble de bo?tier du filtre ? carburant....7580
          Remplacement du tuyau vertical du filtre ? carburant....7581
          Poulie (de courroie d'entra?nement) de pompe haute pression....7581
          Bo?tier de poulie (de courroie d'entra?nement) de pompe haute pression et joint radial de demi-arbre....7582
          Pompe ? carburant haute pression (HPFP) et bo?tier d'entra?nement....7582
          Injecteurs de carburant....7586
        Nettoyage et inspection....7589
          Composants du circuit d'alimentation basse pression et haute pression....7589
          Al?sage de l'injecteur de carburant....7589
          Faisceau de c?blage des injecteurs de carburant....7589
        Pose....7590
          Injecteurs de carburant....7590
          Pompe ? carburant haute pression (HPFP) et bo?tier d'entra?nement....7595
          Bo?tier de poulie (de courroie d'entra?nement) de pompe haute pression et joint radial de demi-arbre....7597
          Poulie (de courroie d'entra?nement) de pompe haute pression....7598
          Ensemble de bo?tier du filtre ? carburant....7598
          Ensemble de pompe d'amor?age de carburant....7599
          Conduites (de retour) d'alimentation et de vidange du carburant....7600
          Ensemble de la rampe d'alimentation en carburant....7602
          Injecteur et conduites (de retour) de vidange du carburant....7603
          Conduites de carburant haute pression....7603
          Filtre et filtre ? carburant....7606
          Amor?age du circuit d'alimentation en carburant....7606
            M?thode de l'outil d'amor?age du circuit d'alimentation en carburant....7606
            M?thode de la pompe de l'amorceur manuel....7613
      Table des Mati?res....7617
        Vues ?clat?es....7619
          Ensemble du module de lubrification....7619
          Module de lubrification....7620
        D?pose....7621
          Couvercle du filtre ? huile et filtre....7621
          Centrifugeuse d'huile....7622
          Ensemble du module de lubrification....7623
          Refroidisseur d'huile....7625
          Soupape de d?charge d'huile....7626
        Nettoyage, inspection et essais....7627
          Refroidisseur d'huile....7627
          Essai d'?tanch?it? du refroidisseur d'huile....7627
          Tubes de rallonge....7627
          Centrifugeuse d'huile....7627
        Pose....7628
          Soupape de d?charge d'huile....7628
          Refroidisseur d'huile....7628
          Ensemble du module de lubrification....7629
          Centrifugeuse d'huile....7631
          Couvercle du filtre ? huile et filtre....7631
      Table des Mati?res....7635
        Vues ?clat?es....7637
          Collecteur et coude de liquide de refroidissement RGE....7637
        D?pose....7642
          Collecteur de liquide de refroidissement....7642
          Coude du liquide de refroidissement ....7643
          Support du refroidisseur du RGE....7644
          Tubes de sortie RGE....7644
          Couvercle du module RGE....7645
          ?cran de protection thermique (cylindres 4-6)....7645
          Tube d'entr?e RGE....7646
          ?cran RGE de protection thermique....7647
          Soupape RGE ? deux volets....7647
          Ensemble de refroidisseur RGE....7648
        D?montage et montage du refroidisseur du RGE....7649
          Remplacement du c?t? haute temp?rature ou basse temp?rature du refroidisseur du RGE....7649
        Nettoyage, inspection et essais....7655
          Nettoyage des composants du syst?me RGE....7655
          Nettoyage de l'ensemble du refroidisseur du RGE....7655
          Essai d'?tanch?it? de l'ensemble de refroidisseur RGE....7663
        Pose....7664
          Ensemble de refroidisseur RGE....7664
          Soupape RGE ? deux volets....7664
          ?cran RGE de protection thermique....7666
          Tube d'entr?e RGE....7667
          ?cran de protection thermique (cylindres 4-6)....7668
          Couvercle du module RGE....7668
          Tubes de sortie RGE....7669
          Support du refroidisseur du RGE....7669
          Coude du liquide de refroidissement....7670
          Collecteur de liquide de refroidissement....7670
      Table des Mati?res....7673
        Vues ?clat?es....7675
          Collecteur d'?chappement....7675
          Conduit horizontal d'admission d'air ? papillon....7676
          Conduit vertical d'admission d'air ? papillon....7677
        D?pose....7678
          Collecteur d'?chappement....7678
          Conduit d'admission d'air ? papillon....7679
        Nettoyage, inspection et essais....7680
          Conduit d'admission d'air ? papillon et collecteurs d'?chappement....7680
          Essai de gauchissement de collecteur pour les collecteurs d'?chappement....7680
        Pose....7682
          Conduit d'admission d'air ? papillon....7682
          Collecteur d'?chappement....7683
      Table des Mati?res....7687
        Vues ?clat?es....7689
          Syst?me d'entra?nement de ventilateur sur?lev? et Amortisseur de vibrations....7689
          Syst?me d'entra?nement des accessoires (typique)....7690
          Thermostat et collecteur de sortie de liquide de refroidissement (ventilateur surbaiss?)....7691
          Thermostat et collecteur de sortie de liquide de refroidissement (ventilateur sur?lev?)....7692
          Ensemble de pompe ? eau, Soupape de commande de liquide de refroidissement (CCV), Bo?tier de distribution d'eau, Bo?tier de thermostat et Collecteur de retour du refroidisseur du RGE....7693
          Couvercle avant de ventilateur entra?n? par courroie (ventilateur sur?lev?)....7694
          Couvercle avant de ventilateur entra?n? par engrenages (ventilateur surbaiss?)....7695
          Entra?nement du ventilateur surbaiss? (typique)....7696
        D?pose....7697
          Poulie (ventilateur surbaiss?)....7697
          Support du tendeur (ventilateur sur?lev?)....7698
          Entra?nement de ventilateur sur?lev?....7698
          Collecteur de sortie de liquide de refroidissement et ensemble de thermostat....7699
          Tendeur automatique de courroie et poulies folles....7700
          Ensemble de pompe ? eau et poulie....7700
          Amortisseur de vibrations....7701
          Ensemble de la soupape de commande du liquide de refroidissement (CCV)....7702
          Bo?tier de thermostat....7702
          Bo?tier de distribution d'eau....7703
          Joint radial de demi-arbre de couvercle avant de ventilateur entra?n? par courroie ou par engrenages....7704
          Couvercle avant de ventilateur entra?n? par courroie ou par engrenages....7704
          Joint radial de demi-arbre (entra?nement de ventilateur surbaiss?)....7705
          M?canisme d'entra?nement de ventilateur surbaiss?....7706
        Nettoyage, inspection et essais....7707
        Pose....7708
          M?canisme d'entra?nement de ventilateur surbaiss?....7708
          Joint radial de demi-arbre (entra?nement de ventilateur surbaiss?)....7708
          Couvercle avant de ventilateur entra?n? par courroie ou par engrenages....7709
          Joint radial de demi-arbre de couvercle avant de ventilateur entra?n? par courroie ou par engrenages....7709
          Bo?tier de distribution d'eau....7710
          Bo?tier de thermostat....7710
          Ensemble de la soupape de commande du liquide de refroidissement (CCV)....7711
          Amortisseur de vibrations....7712
          Ensemble de pompe ? eau et poulie....7713
          Tendeur automatique de courroie et poulie folle....7713
          Collecteur de sortie de liquide de refroidissement et ensemble de thermostat....7714
          Entra?nement de ventilateur sur?lev?....7715
          Support du tendeur (ventilateur sur?lev?)....7716
          Poulie (ventilateur surbaiss?)....7716
      Table des Mati?res....7719
        Vues ?clat?es....7721
          Ensemble de bo?tier de frein moteur MaxxForce?....7722
          Faisceau de c?blage de l'injecteur du moteur avec fils du sol?no?de du frein moteur....7723
        D?pose....7724
          Ensemble de bo?tier de frein moteur....7724
        D?sassemblage....7725
          Sol?no?de....7725
          Soupape de commande....7725
          Piston ma?tre....7726
          Piston esclave....7726
        Nettoyage et inspection....7728
          Contr?le de l'ensemble de sol?no?de....7728
        Assemblage....7729
          Piston esclave....7729
          Piston ma?tre....7730
          Soupape de commande....7731
          Sol?no?de....7731
        Pose....7732
          Ensemble de bo?tier de frein moteur....7732
          Jeu du frein sur ?chappement....7733
      Table des Mati?res....7735
        Vues ?clat?es....7737
          Couvre-culasse et base....7737
          Ensemble de culbuteur non freinage et balanciers....7738
          Pignon interm?diaire de l'arbre ? cames et de la culasse....7739
          Culasse....7740
        Entretien p?riodique....7741
          Proc?dure de rotation du vilebrequin....7741
          Proc?dure cylindre n?1 au PMH....7741
          Proc?dure de chevauchement des soupapes....7742
          Proc?dure de r?glage du jeu des soupapes....7743
        D?pose....7745
          Couvre-culasse sup?rieur et base....7745
          Culbuteur (moteur non frein)....7746
          Arbre ? cames....7747
          Culasse....7751
          Pignon interm?diaire de la culasse....7753
        Nettoyage, inspection et essai....7755
          Composants de la culasse et du carter....7755
          Paliers d'arbre ? cames....7755
          Al?sage de l'injecteur de carburant....7756
          Essai de fuite des soupapes....7756
        Pose....7758
          Pignon interm?diaire de la culasse....7758
          Culasse....7758
          Arbre ? cames....7763
          Culbuteur (moteur non frein)....7765
          Couvre-culasse sup?rieur et base....7766
      Table des Mati?res....7771
        Vues ?clat?es....7773
          Bo?tier de volant-moteur et volant-moteur (transmission manuelle)....7773
          Volant-moteur et ensemble de plaque tuyau (transmission automatique)....7774
          Supports moteur arri?re....7775
        D?pose....7776
          Contr?les et mesures pr?alables....7776
            Ensemble de volant-moteur (Transmission manuelle)....7776
            Faux-rond de la surface du volant-moteur....7776
          Palier guide....7777
          Volant-moteur (Transmission manuelle)....7777
          Volant-moteur et plaque tuyau (Transmission automatique)....7778
          Joint radial de segment pour arbre....7778
          Anneaux de levage....7779
          Carter de volant....7779
        Nettoyage et inspection....7781
          Tous les composants....7781
          Ensembles de volant-moteur et de plaque tuyau....7781
        Remise en ?tat....7781
          Volant....7781
        Pose....7783
          Carter de volant....7783
          Anneaux de levage....7784
          Joint radial de segment pour arbre....7785
          Ensemble de volant-moteur (Transmission manuelle)....7785
          Palier guide (volant-moteur)....7786
        Volant-moteur et plaque tuyau (Transmission automatique)....7786
      Table des Mati?res....7789
        Vues ?clat?es....7791
          Carter d'huile (carter avant illustr?, carter arri?re similaire, typique)....7791
          Tube d'aspiration d'huile - carter d'huile avant (typique)....7792
        D?pose....7793
          Carter d'huile....7793
          Tube d'aspiration d'huile ? carter avant....7794
          R?cup?ration d'huile....7796
          Tube d'aspiration d'huile ? carter arri?re....7797
        Nettoyage et inspection....7798
          Carter d'huile....7798
          Tube d?aspiration d?huile....7798
        Pose....7799
          Tube d'aspiration d'huile ? carter avant....7799
          Tube d'aspiration d'huile ? carter arri?re....7799
          R?cup?ration d'huile....7800
          Carter d'huile....7803
      Table des Mati?res....7807
        Vues ?clat?es....7809
          Pompe ? huile....7809
          Pignons de distribution avant (typique)....7810
          Pignons de distribution arri?re....7811
        D?pose....7812
          Contr?les pr?alables....7812
          Pompe ? huile....7814
          Pignons du carter avant....7815
          Pignons de distribution arri?re....7815
        Nettoyage et inspection....7817
          Pignons de distribution....7817
          Pompe ? huile....7817
        Pose....7818
          Pignons de distribution arri?re....7818
          Pignons de distribution avant....7820
          Pompe ? huile....7820
      Table des Mati?res....7823
        Vues ?clat?es....7825
          Piston et bielle (typique) et chemise de cylindre....7825
        D?pose....7827
          Contr?les pr?alables....7827
          Piston et bielle....7828
          D?montage de piston....7829
          Chemises de cylindre....7830
        Nettoyage et inspection....7832
          Nettoyage....7832
          Inspection des pistons....7832
          Inspection du segment de piston....7834
          V?rification des bielles....7835
          V?rification de l'al?sage de bielle....7836
          Inspection des axes de piston....7837
          Inspection des enveloppes de cylindre....7837
        Pose....7839
          Chemises de cylindre....7839
          Montage du piston....7839
          Piston et bielle....7840
         Proc?dure de rodage du moteur....7843
      Table des Mati?res....7847
        Vue ?clat?e....7849
          Carter et vilebrequin....7849
        D?pose....7850
          Contr?les pr?alables....7851
          Vilebrequin....7851
          Gicleurs pour refroidissement des pistons....7852
        Nettoyage, inspection et essais....7853
          Carter de moteur....7853
          Mesure du vilebrequin....7853
          Mesure des paliers principaux....7855
          Gicleurs pour refroidissement des pistons....7856
        Pose....7857
          Gicleurs pour refroidissement des pistons....7857
          Vilebrequin....7857
      Table des Mati?res....7861
        Abr?viations et acronymes....7863
          Abr?viations et acronymes....7863
      Table des Mati?res....7869
        Terminologie....7871
          Termes....7871
      Table des Mati?res....7885
        Circuit d'alimentation....7887
        Conduit d'admission d'air et collecteurs d'?chappement....7887
        Frein sur ?chappement....7887
        Culasse, arbre ? cames et dispositif de commande des soupapes....7887
        Volant-moteur et bo?tier de volant-moteur....7888
        Pompe ? huile, entra?nement de ventilateur surbaiss?, et pignons de distribution....7888
        V?rins....7888
        Carter et vilebrequin....7890
      Table des Mati?res....7891
        Couple standard....7893
          Identification du boulon....7893
          Directives g?n?rales de couple....7894
          Tableau des couples de serrage type....7895
          Utilisation d?une extension de cl? dynamom?trique....7896
        Couples particuliers....7897
          Montage du moteur sur le support....7897
          Syst?me ?lectrique du moteur....7897
          Dispositif de d?marrage ? froid....7898
          Syst?me de postcombustion....7899
          Commande de contre-pression des gaz d'?chappement....7900
          Turbocompresseurs....7900
          Compresseur d'air et pompe de servodirection/? carburant....7901
          Circuit d'alimentation....7901
          Ensemble du module de lubrification....7902
          Syst?me de recirculation des gaz d'?chappement (RGE)....7903
          Conduit d'admission d'air et collecteurs d'?chappement....7904
          Couvercle avant, entra?nement de ventilateur sur?lev?, syst?me de refroidissement, composants connexes....7904
          Frein sur ?chappement....7906
          Culasse, arbre ? cames et dispositif de commande des soupapes....7906
          Volant-moteur et bo?tier de volant-moteur....7907
          Carter d'huile et tube d'aspiration d'huile....7908
          Pompe ? huile et pignons de distribution....7908
          V?rins....7909
          Carter et vilebrequin....7909
      Table des Mati?res....7911
        Outils sp?ciaux....7913
          Coordonn?es....7913
          Montage du moteur sur le support....7913
          Syst?me ?lectrique du moteur....7913
          Syst?me de postcombustion....7913
          Commande de contre-pression des gaz d'?chappement....7913
          Turbocompresseurs....7914
          Compresseur d'air et servodirection....7914
          Circuit d'alimentation....7915
          Refroidisseur d'huile, bo?tier de filtre et ventilation du carter....7915
          Syst?me de recirculation des gaz d'?chappement (RGE)....7916
          Conduit d'admission d'air ? papillon et collecteur d'?chappement....7916
          Couvercle avant, entra?neur de ventilateur, circuit de refroidissement et composants connexes....7916
          Frein sur ?chappement Jacobs? sur MaxxForce?....7917
          Culasse, arbre ? cames et dispositif de commande des soupapes....7917
          Volant-moteur et bo?tier de volant-moteur....7918
          Pompe ? huile, entra?nement de ventilateur et pignons de distribution....7918
          V?rins....7919
          Carter et vilebrequin....7919
        Outils sp?ciaux ....7920
          Outils essentiels....7920
  tables....7342
    R?sum? des modifications....7342
    Moteurs diesel MaxxForce? 11 et 13....7352
    Montage du moteur sur le support....7417
    Montage du moteur sur le support....7417
    Syst?me ?lectrique du moteur....7467
    Syst?me ?lectrique du moteur....7468
    Dispositif de d?marrage ? froid....7479
    Syst?me de postcombustion....7501
    Syst?me de postcombustion....7501
    Commande de contre-pression des gaz d'?chappement....7515
    Commande de contre-pression des gaz d'?chappement....7515
    Turbocompresseurs....7548
    Turbocompresseurs....7548
    Compresseur d'air et pompe de servodirection/? carburant....7564
    Compresseur d'air....7564
    Circuit d'alimentation....7615
    Circuit d'alimentation....7615
    Circuit d'alimentation....7616
    Ensemble du module de lubrification....7633
    Refroidisseur d'huile....7633
    Syst?me RGE....7671
    Syst?me RGE....7672
    Collecteurs d'?chappement....7686
    Conduit d'admission d'air ? papillon et collecteurs d'?chappement....7686
    Conduit d'admission d'air ? papillon et collecteurs d'?chappement....7686
    Couvercle avant, entra?neur de ventilateur, circuit de refroidissement et composants connexes....7717
    Couvercle avant, entra?neur de ventilateur, circuit de refroidissement et composants connexes....7718
    Frein sur ?chappement....7734
    Frein sur ?chappement....7734
    Frein sur ?chappement....7734
    Culasse, arbre ? cames et dispositif de commande des soupapes....7768
    Culasse, arbre ? cames et dispositif de commande des soupapes....7768
    Culasse, arbre ? cames et dispositif de commande des soupapes....7769
    Volant-moteur et bo?tier de volant-moteur....7788
    Volant-moteur et bo?tier de volant-moteur....7788
    Volant-moteur et bo?tier de volant-moteur....7788
    Composants du carter d'huile....7805
    Pompe ? huile et pignons de distribution....7822
    Pompe ? huile et pignons de distribution....7822
    Pompe ? huile et pignons de distribution....7822
    V?rins....7844
    V?rins....7845
    V?rins....7846
    Carter et vilebrequin....7860
    Carter et vilebrequin....7860
    Carter et vilebrequin....7860
    Circuit d'alimentation....7887
    Collecteurs d'?chappement....7887
    Frein sur ?chappement....7887
    Culasse, arbre ? cames et dispositif de commande des soupapes....7887
    Volant-moteur et bo?tier de volant-moteur....7888
    Pompe ? huile, entra?nement de ventilateur surbaiss?, et pignons de distribution....7888
    V?rins....7888
    Carter et vilebrequin....7890
    Valeurs de couple type - Classe 10.9 Boulons et goujons ? embase m?triques....7895
    Diam?tre du filetage (mm)....7895
    Pas du filetage (mm)....7895
    Couple de serrage....7895
    Montage du moteur sur le support....7897
    Syst?me ?lectrique du moteur....7897
    Dispositif de d?marrage ? froid....7898
    Syst?me de postcombustion....7899
    Commande de contre-pression des gaz d'?chappement....7900
    Turbocompresseurs....7900
    Compresseur d'air et pompe de servodirection/? carburant....7901
    Circuit d'alimentation....7901
    Ensemble du module de lubrification....7902
    Syst?me RGE....7903
    Conduit d'admission d'air ? papillon et collecteurs d'?chappement....7904
    Couvercle avant, entra?neur de ventilateur, circuit de refroidissement et composants connexes....7905
    Frein sur ?chappement....7906
    Culasse, arbre ? cames et dispositif de commande des soupapes....7907
    Volant-moteur et bo?tier de volant-moteur....7907
    Composants du carter d'huile....7908
    Pompe ? huile et pignons de distribution....7908
    V?rins....7909
    Carter et vilebrequin....7909
    Montage du moteur sur le support....7913
    Syst?me ?lectrique du moteur....7913
    Syst?me de postcombustion....7913
    Commande de contre-pression des gaz d'?chappement....7913
    Turbocompresseurs....7914
    Compresseur d'air et servodirection....7914
    Circuit d'alimentation....7915
    Refroidisseur d'huile, bo?tier de filtre et ventilation du carter....7915
    Syst?me RGE....7916
    Conduit d'admission d'air ? papillon et collecteur d'?chappement....7916
    Couvercle avant, entra?neur de ventilateur, circuit de refroidissement et composants connexes....7916
    Frein sur ?chappement Jacobs? sur MaxxForce?....7917
    Culasse, arbre ? cames et dispositif de commande des soupapes....7917
    Volant-moteur et bo?tier de volant-moteur....7918
    Pompe ? huile, entra?nement de ventilateur et pignons de distribution....7918
    V?rins....7919
    Carter et vilebrequin....7919
0000001922 - Manual de Servicio Del Motor MaxxForce 11 y 13....7928
0000002861 - 2013 HD-OBD Diagnostic Reference Manual....8543
  toc....8545
    Table of Contents....8545
      Foreword....8547
      Safety information....8548
        Safety Terminology....8548
        Safety Instructions....8548
        Work Area....8548
        Safety Equipment....8548
        Protective Measures....8548
        Vehicle....8549
        Engine....8549
        Fire Prevention....8549
        Batteries....8549
        Compressed Air....8549
        Tools....8550
        Fluids Under Pressure....8550
        Fuel....8550
        Removal of Tools, Parts, and Equipment....8550
      On Board Diagnostics (OBD) Overview....8551
      Diagnostic Trouble Code overview....8552
      Warranty information....8553
        5.1. Drive cycles....8553
        Road Testing is not covered by warranty, see the CTS-1100 Warranty and Procedure Manual for more Information...8553
      drive cycles....8554
        6.1. MaxxForce? 11 and 13 (EPA 10) with HD-OBD....8554
        6.2. N13 with SCR (EPA 10) with HD-OBD....8555
       Failure Mode Indicator (FMI) Hierarchy....8557
      Definitions / Acronyms....8558
0000002941 - Electronic Control System Diagnostics Maxxforce 11 and 13 Beginning with 2010 Model Year....8559
0000003081 - Aftertreatment Symptom-Based Diagnostic and Inspection Manual MaxxForce DT, 9, 10, 11, 13 and 15 (EPA 10)....8561
  toc....8563
    Table of Contents....8563
      Foreword....8565
      Safety information....8566
        Safety Terminology....8566
        Safety Instructions....8566
        Work Area....8566
        Safety Equipment....8566
        Protective Measures....8566
        Vehicle....8567
        Engine....8567
        Fire Prevention....8567
        Batteries....8567
        Compressed Air....8567
        Tools....8568
        Fluids Under Pressure....8568
        Fuel....8568
        Removal of Tools, Parts, and Equipment....8568
      MaxxForce? DT, 9 and 10 Aftertreatment System Diagnostics....8569
        3.1. Start Diagnostics here: Engine and Aftertreatment System Operational Checks....8569
        Overview....8569
        Tools Required....8569
        Operational Checks ? Start Aftertreatment Diagnostics Here....8570
        3.2. Symptom 1 (Medium Duty): Frequent Parked Regens With No Active Fault Codes (More Than One Parked Regen Per Day)....8573
        3.3. Symptom 2 (Medium Duty): Engine No Start / Starts and Stalls....8583
        3.4. Symptom 3 (Medium Duty): SPN 3719 or SPN 3936 Active Only or Frequent Regens (More Than One Parked Regen Per Day)....8591
        3.5. Symptom 4 (Medium Duty): SPN 3719 Or SPN 3936 and Other Active Fault Codes....8603
        3.6. Symptom 5 (Medium Duty) : Black Smoke....8613
      MaxxForce? DT, 9 and 10 ServiceMaxx? Snapshots....8621
        4.1. Graph 1: Air Management System Test (Good)....8621
        Graph Analysis:....8621
        Actions:....8622
        4.2. Graph 2: Air Management System Test (bad)....8623
        Graph Analysis:....8623
        Actions:....8623
        4.3. Graph 3: 0 to 60 mph Test (ICP Desired and ICP)....8624
        Graph Analysis....8624
        Actions....8624
        4.4. Graph 4: 0 to 60 mph Test (Engine Speed, Engine Load, IMP, EBP, and APP1)....8625
        Graph Analysis....8625
        Actions....8626
        4.5. Graph 5: Normal Exhaust Gas Temperatures (Efficient DOC AND Unrestricted AFI)    ....8627
        Graph Analysis:....8627
        Actions:....8628
        4.6. Graph 6: Erratic exhaust Gas Temperatures ....8629
        Graph Analysis:....8629
        Actions:....8629
        4.7. Graph 7: Low Exhaust Gas Temperatures (Restricted AFI)....8630
        Graph Analysis:....8630
        Actions:....8631
        4.8. Soot Load Level vs. Exhaust Gas Target Temperature Chart....8632
      Aftertreatment System Operation....8633
        5.1. MaxxForce? DT, 9 and 10 ....8633
      Component Descriptions (Theory of Operation)....8636
        6.1. MaxxForce? DT, 9 and 10 ....8636
        Diesel Oxidation Catalyst (DOC)....8636
        Diesel Particulate Filter (DPF)....8636
        Downstream Injection (DSI) Unit....8637
        Engine Control Module (ECM)....8638
        Engine Throttle Valve (ETV)....8639
        Exhaust Back Pressure Valve (EBPV)....8640
        Exhaust Gas Recirculation (EGR) Valve....8641
        Pre-Diesel Oxidation Catalyst (PDOC)....8642
      Aftertreatment System Fault Codes....8645
        7.1. MaxxForce? DT, 9 and 10 (EPA 10)....8645
      Aftertreatment System Event Chart....8648
        8.1. MaxxForce? DT, 9 and 10....8648
      MaxxForce? 11,13 and 15 Aftertreatment System Diagnostics....8649
        9.1. Start Diagnostics Here: Engine and Aftertreatment System Operational Checks....8649
        Overview....8649
        Tools Required....8649
        Operational Checks ? Start Aftertreatment Diagnostics Here....8650
        9.2. Symptom 1 (Heavy Duty): Frequent Parked Regens With No Active Fault Codes (More Than One Parked Regen Per Day)....8653
        9.3. Symptom 2 (Heavy Duty): Engine No Start / Starts and Stalls....8661
        9.4. Symptom 3 (Heavy Duty): SPN 3719 Active Only or Frequent Regens (More Than One Parked Regen Per Day)....8667
        9.5. Symptom 4 (Heavy Duty): SPN 3719 and Other Active Fault Codes ....8676
        9.6. Symptom 5 (Heavy duty): Black Smoke ....8685
      MaxxForce? 11, 13 and 15 ServiceMaxx? Snapshots....8693
        10.1. Graph 1: Air Management System Test (Good)....8693
        Graph Analysis:....8693
        Actions:....8694
        10.2. Graph 2: Air Management System Test (Bad)....8695
        Graph Analysis:....8695
        Actions:....8696
        10.3. Graph 3: Lug Down Test (Engine Speed, FRP, and FRPD)....8697
        Graph Analysis:....8697
        Actions:....8698
        10.4. Graph 4: Lug Down Test (Engine Speed and TC1TOP)....8699
        Graph Analysis:....8699
        Actions:....8699
        10.5. Graph 5: Lug Down Test (Engine Speed, APP1, Vehicle Speed, and IMP)....8700
        Graph Analysis:....8700
        10.6. Graph 6: Normal Exhaust Gas Temperatures (Efficient DOC AND Unrestricted AFI)....8702
        Graph Analysis:....8702
        Actions:....8703
        10.7. Graph 7: Inverted exhaust Gas Temperatures (Inefficient DOC)....8704
        Graph Analysis:....8704
        Actions:....8705
        10.8. Graph 8: Low Exhaust Gas Temperatures (Restricted AFI)....8706
        Graph Analysis:....8706
        Actions:....8707
      Aftertreatment System Operation....8708
        11.1. MaxxForce? 11, 13 and 15 ....8708
      Component Descriptions (Theory of Operation)....8711
        12.1. MaxxForce? 11 and 13 ....8711
        Air Control Valve (ACV) Assembly....8711
        Diesel Oxidation Catalyst (DOC)....8712
        Diesel Particulate Filter (DPF)....8712
        Downstream Injection (DSI) Unit....8713
        Engine Control Module (ECM)....8714
        Engine Throttle Valve (ETV)....8715
        Exhaust Back Pressure Valve (EBPV)....8716
        Exhaust Gas Recirculation (EGR) Valve....8717
        Pre-Diesel Oxidation Catalyst (PDOC)....8718
        Turbochargers....8719
      Aftertreatment System Fault Codes....8720
        13.1. MaxxForce? 11, 13 and 15....8720
      Aftertreatment System Event Chart....8724
        14.1. MaxxForce? 11, 13 and 15....8724
      Regen Inhibitors and Entry Conditions....8725
        15.1. Regen Inhibitors....8725
        Overview....8725
        15.2. Entry Conditions....8729
        Overview....8729
      DPF and DOC Reuse Guidelines....8732
        16.1. MaxxForce? DT, 9, and 10; MaxxForce? 11, 13 and 15....8732
          Diesel Particulate Filter (DPF) Inlet - Clean....8733
          Diesel Particulate Filter (DPF) Inlet - Dirty, but Reusable....8734
          Diesel Particulate Filter (DPF) Inlet - Face Plugged....8735
          Diesel Particulate Filter (DPF) - Melted....8736
          Diesel Particulate Filter (DPF) - Cracked but Reusable....8737
          Diesel Particulate Filter (DPF) Inlet- Ash on Face....8738
          Diesel Particulate Filter (DPF) - Excessive Brick Shift....8739
          Diesel Particulate Filter (DPF) - Moderate Brick Shift....8740
          Diesel Oxidation Catalyst (DOC) Outlet - Dirty but Reusable....8741
          Diesel Oxidation Catalyst (DOC) - Separation....8742
          Diesel Oxidation Catalyst (DOC) - Melted....8743
          Diesel Oxidation Catalyst (DOC) or Diesel Particulate Filter (DPF) - Damaged Sensor Port Threads....8744
      Abbreviations and Acronyms....8745
      Terminology....8754
  tables....8584
    Table 21Example TC1TOP (Actual) Calculations....8584
    Signal Values:....8588
    Signal Values:....8589
    Table 182Check Active Regen Inhibitors....8726
    Table 183Check Parked Regen Inhibitors....8727
    Table 184Parked Regen Checks....8728
    Table 185Entry Conditions for an Active Regen....8729
    Table 187Entry Conditions for a Parked Regen....8731
0000003941 - Manual de Diagn?stico Motor MaxxForce 11 y 13....8767
  toc....8769
    Contenido....8769
    Terminolog?a de seguridad....8773
    Instrucciones de seguridad....8773
    ?rea de trabajo....8773
    Equipo de seguridad....8773
    Medidas de protecci?n....8773
    Veh?culo....8774
    Motor....8774
    Prevenci?n de incendios....8774
    Bater?as....8774
    Aire comprimido....8774
    Herramientas....8775
    L?quidos bajo presi?n....8775
    Combustible....8775
    Extracci?n de herramientas, piezas y equipo....8775
      Contenido....8777
        Identificaci?n del motor....8779
          N?mero de serie del motor....8779
          Ejemplos de n?mero de serie del motor....8779
          C?digos del n?mero de serie del motor....8779
          Etiqueta de emisiones del motor....8780
          Etiquetas de accesorios del motor y placas de identificaci?n....8781
          Especificaciones del motor....8781
            Diagn?sticos a bordo para carga pesada (HD-OBD)....8783
            Descripci?n del motor....8783
            Equipos opcionales....8784
            Equipo montado en el chasis....8785
          Ubicaci?n de los componentes del motor....8786
        Sistema de gesti?n del aire comprimido....8790
          Flujo de aire....8791
          Turbocompresores....8792
          V?lvula de control de aire (ACV)....8793
          Control de la presi?n de sobrealimentaci?n....8794
          Enfriador de aire de carga de presi?n baja (LPCAC)....8794
          Enfriador de aire de carga de alta presi?n (HPCAC)....8794
          Sensor de presi?n de refuerzo de presi?n alta (HPBP)....8794
          Sensor de temperatura de refuerzo de presi?n alta (HPBT)....8795
          Sensores de presi?n de refuerzo de presi?n baja (LPBP) y de temperatura de refuerzo de presi?n baja (LPBT)....8795
          Sistema de recirculaci?n de gas de escape (EGR)....8796
          Informaci?n general del sistema EGR....8797
          Flujo de EGR....8797
          Control del sistema EGR....8797
          Control de EGRV....8798
          EGR ? Circuito abierto....8799
          EGR ? Circuito cerrado ....8799
          Enfriamiento del flujo de EGR....8799
          Sistema de postratamiento (AFT)....8800
            Filtro de part?culas di?sel (DPF)....8801
            Catalizador de oxidaci?n di?sel (DOC, Diesel Oxidation Catalyst)....8801
            Condiciones y respuestas del sistema de postratamiento (AFT)....8801
            Inyecci?n de combustible corriente abajo....8802
            Unidad de inyecci?n de corriente abajo (DSI)....8803
            Inyector de combustible de postratamiento (AFI)....8803
          Separador de aceite del c?rter....8804
        Sistema de manejo de combustible....8806
          Componentes del sistema de combustible....8806
          Flujo de combustible....8807
          Sistema de combustible de baja presi?n....8809
          Separador de agua/filtro montado en el chasis....8810
          Conjunto de la bomba de cebado de combustible....8810
          Bomba de combustible de baja presi?n (LP)....8810
          Conjunto del filtro de combustible....8810
          Sistema de combustible de alta presi?n....8811
          Bomba de presi?n alta (HP)....8812
          V?lvula de control de presi?n de combustible (FPCV)....8812
          Riel de combustible....8812
          Sensor de presi?n del riel de combustible (FRP)....8812
          V?lvula de limitaci?n de presi?n del riel....8812
          Inyectores....8812
        Sistema del calentador de aire de admisi?n....8813
          Componentes del sistema de calefactor de aire de admisi?n....8813
          Encendido del combustible del calefactor de aire de admisi?n (IAHFI)....8813
          Rel? del calefactor de aire de admisi?n (IAHR)....8814
          V?lvula de solenoide de combustible del calefactor de aire de admisi?n (IAHFS) ....8814
          Operaci?n del sistema del calefactor de aire de admisi?n....8814
        Componentes y flujo de aceite....8816
        Separador de aceite del c?rter....8818
        Filtro de aceite centr?fugo montado remotamente (opcional)....8819
        Sistema de enfriamiento del motor....8820
          Flujo del sistema de enfriamiento....8820
          Funcionamiento del termostato....8821
          Funcionamiento del ensamble de la v?lvula de control del refrigerante (CCV)....8822
          V?lvula de flujo del refrigerante (CFV)....8822
          V?lvula mezcladora de refrigerante (CMV)....8822
        Sistema de frenos del motor....8823
          Componentes del sistema de control del freno del motor....8823
          Descripci?n del sistema del freno del motor....8824
          Funcionamiento del sistema de freno de motor....8824
        Sistema de control electr?nico....8826
          Componentes del sistema de controles electr?nicos....8826
            Operaci?n y funcionamiento....8826
            Voltaje de referencia (VREF)....8826
            Condicionante de se?al....8826
            Microprocesador....8826
            C?digos de diagn?stico de problemas....8826
            Memoria del microprocesador....8826
            ROM....8827
            ?mbolo....8827
            Control del actuador....8828
          los actuadores....8828
            V?lvula de control de refrigerante (CCV)....8828
            Control de la v?lvula de contrapresi?n de escape (EBPV)....8828
            V?lvula de Recirculaci?n de los gases de escape (EGR)....8829
            V?lvula de control de aire (ACV)....8829
            Rel? del calefactor de aire de admisi?n (IAHR)....8829
            V?lvula del solenoide de combustible del calefactor de aire de admisi?n (IAHFS)....8829
            V?lvula del acelerador del motor (ETV)....8829
            V?lvula de control de presi?n de combustible (FPCV)....8829
            Dosificador de combustible de postratamiento (AFTFD)....8831
            V?lvula de cierre de combustible de postratamiento (AFTFSV)....8831
          Sensores del veh?culo y motor....8831
            Sensores termistores....8831
            Sensores de temperatura de tratamiento posterior....8832
            Sensores de temperatura del refrigerante del motor (ECT)....8832
            Sensor de temperatura del aceite del motor (EOT, Engine Oil Temperature)....8832
            Sensor de entrada del compresor del turbocargador 2 (TC2CIS)....8833
            Sensor de temperatura de salida del enfriador del aire de carga (CACOT)....8833
            Sensor de temperatura del m?ltiple de admisi?n (IMT)....8833
            Sensor de temperatura de recirculaci?n de gases de escape (EGRT)....8833
            Sensor de temperatura del aire ambiente (AAT)....8833
            Sensores de capacitancia variable....8834
            Sensor de presi?n diferencial del DPF (DPFDP)....8834
            Sensor de presi?n de distribuci?n de combustible (FDP)....8834
            Sensor de presi?n del aceite del motor (Engine oil pressure, EOP)....8835
            Sensor de presi?n del riel de combustible (FRP)....8835
            Sensor de presi?n del m?ltiple de admisi?n (IMP)....8835
            Sensor de entrada de combustible de postratamiento (AFTFIS)....8835
            Sensor de presi?n de combustible de postratamiento 2 (AFTFP2)....8835
            Presi?n de salida de la turbina del turbocargador 1 (TC1TOP)....8835
            Sensores del captador magn?tico....8836
            Sensor de posici?n del cig?e?al (CKP, Crankshaft Position)....8837
            Sensor de posici?n del ?rbol de levas (CMP, Camshaft Position)....8837
            Sensor de velocidad del veh?culo (VSS)....8837
            Sensor de velocidad del separador de aceite del c?rter (CCOSS)....8837
            Sensores del potenci?metro....8838
            Posici?n del pedal del acelerador (APP)....8838
            Interruptores....8839
            Interruptor de desconexi?n de la l?nea de la transmisi?n (DDS)....8839
            Interruptor de nivel de refrigerante del motor (ECL)....8839
            Sensor de nivel de aceite (OLS)....8840
          Sensores adicionales....8840
            Sensor de ox?geno (O2S)....8840
            Sensor de humedad (HS)....8840
      Contenido....8841
        Funciones del control electr?nico est?ndar....8843
          Sistema de postratamiento (AFT)....8843
          Protecci?n contra temperatura ambiente baja (CAP)....8843
          Calentador de aire de entrada....8843
          Compensaci?n de la temperatura del refrigerante (CTC)....8843
          Placa de datos....8844
          Veloc?metro y tac?metro electr?nicos....8845
          Inhibidor de giro del motor (ECI)....8845
          Control electr?nico del regulador del motor....8845
          Control del ventilador del motor (EFC)....8845
          Sistema de registro de eventos....8845
          Avance en ralent? r?pido....8846
          Enlace de datos J1939....8847
          Protecci?n de la contrase?a....8847
          Diagn?sticos de servicio....8847
          Informe del viaje....8847
          Configuraci?n del veh?culo....8848
        Funciones de control electr?nico opcionales....8849
          Control de crucero....8849
          Recompensa del conductor....8849
          Frenado de motor MaxxForce?....8849
          Sistema de advertencia y protecci?n del motor (EWPS)....8849
          Protecci?n de la reducci?n de cambios (GDP)....8850
          Temporizador de apagado por ralent? (IST)....8850
          Cambio progresivo....8850
          Toma de fuerza (PTO) - En cabina....8850
          Control remoto de toma de fuerza (PTO)....8851
          Intervalo de servicio....8851
          Control de tracci?n....8851
          Indicador de marcha superior....8852
          Limitador de velocidad en carretera....8852
      Contenido....8853
        Archivos de la sesi?n....8855
        C?digo de problema de diagn?stico (DTC)....8855
          N?mero de par?metro sospechoso (SPN)....8855
          Indicador del modo de falla (FMI)....8855
          Pendiente....8856
          Activo....8856
          Activado anteriormente....8856
          Datos del marco congelado....8856
        Funciones programables del ECM....8856
        Conectar la EST con el software ServiceMaxx? al motor....8856
        Pruebas del compartimiento de servicio....8856
          Pruebas con el motor apagado....8856
            Prueba del actuador....8857
            Prueba de monitoreo continuo....8857
            Servicio DPF....8857
            Prueba de compresi?n relativa....8858
          Pruebas con el motor en funcionamiento....8858
            Prueba de administraci?n de aire....8858
            Prueba de la bomba de alta presi?n....8859
            Prueba del disyuntor del cilindro....8860
            Prueba de corte de cilindro m?ltiple....8860
            Prueba de comparaci?n del sensor de funcionamiento en caliente....8862
            Prop?sito....8862
            Herramientas necesarias....8862
            Prueba de limpieza del filtro integrado....8864
        Procedimientos de la herramienta de servicio....8864
          Procedimiento con el motor apagado....8864
            Calentador de aire de entrada....8864
            Calibraci?n del sensor de ox?geno....8864
            Regulaci?n de la cantidad de inyecci?n....8865
          Procedimientos con el motor en funcionamiento....8865
            Ventilador del motor....8865
      Contenido....8867
        Sistema de refrigerante....8869
          P?rdida de refrigerante....8869
          Situaci?n....8869
          Posibles causas....8869
          Herramientas....8869
          Procedimiento....8870
          Desborde de refrigerante....8871
          Situaci?n....8871
          Posibles causas....8871
          Herramientas....8871
          Procedimiento....8872
          Fuga de refrigerante al escape....8875
          S?ntomas....8875
          Posibles causas....8875
          Herramientas....8875
            Inspecci?n de fuga de refrigerante del inyector de combustible postratamiento (AFI)....8875
            Inspecci?n de fugas en el enfriador de recirculaci?n del gas de escape....8876
          Fuga de refrigerante al combustible....8877
          S?ntoma....8877
          Posibles causas....8877
          Herramientas....8877
          Procedimiento....8877
          Fuga de refrigerante a la admisi?n....8878
          S?ntoma....8878
          Posibles causas....8878
          Herramientas....8878
          Procedimiento....8878
          Fuga de refrigerante al aceite lubricante....8879
          S?ntoma....8879
          Posibles causas....8879
          Herramientas....8879
            Inspecci?n de la contaminaci?n del aceite lubricante....8880
            Prueba de fugas de la culata de cilindros....8881
            Procedimiento....8881
          Sobretemperatura del refrigerante....8882
          Situaci?n....8882
          Posibles causas....8882
          Herramientas....8883
            Inspecci?n de las condiciones de sobrecalentamiento del refrigerante....8883
            Sobrecalentamiento del refrigerante ? enfriamiento del motor....8885
            Procedimiento....8885
          Componentes del sistema de enfriamiento....8887
          Flujo del sistema de enfriamiento....8888
          Funcionamiento del termostato....8888
          Ensamble de la v?lvula de control del refrigerante (CCV) y funcionamiento de la v?lvula del mezclador de refrigerante (CMV)....8889
          Prueba de la v?lvula de control del refrigerante (CCV)....8890
        Sistema de lubricaci?n....8894
          Inspecci?n visual del nivel de aceite....8894
          Mantenimiento incorrecto....8894
          Diluci?n del refrigerante....8894
          Fuga del l?quido de la direcci?n hidr?ulica al aceite de lubricaci?n....8894
          S?ntoma....8894
          Posibles causas....8894
          Procedimiento....8894
          Aceite de lubricaci?n al refrigerante....8895
          S?ntoma....8895
          Posibles causas....8895
          Herramientas....8895
          Procedimiento....8895
          Aceite de lubricaci?n a la admisi?n....8896
          S?ntoma....8896
          Posibles causas....8896
          Procedimiento....8896
          Aceite de lubricaci?n al escape....8896
          S?ntoma....8896
          Posibles causas....8896
          Procedimiento....8897
          Baja presi?n del aceite....8897
          Situaci?n....8898
          Posibles causas....8898
          Herramientas....8898
          Procedimiento....8899
        Sistema de combustible....8902
          Consumo excesivo de combustible....8902
          S?ntoma....8902
          Posibles causas....8902
          Efectos del operador....8902
          Efectos de aplicaci?n....8902
          Efectos del chasis....8903
          Efectos del motor....8903
          Procedimiento....8903
          Combustible en el refrigerante....8904
          S?ntoma....8904
          Posibles causas....8904
          Herramientas....8904
          Procedimiento....8904
          Combustible en el aceite de lubricaci?n....8906
          S?ntomas....8906
          Posibles causas....8906
          Herramientas....8906
          Procedimiento....8906
          Combustible a la admisi?n....8907
          S?ntomas....8907
          Posibles causas....8907
          Procedimiento....8907
          Combustible a escape....8907
          S?ntoma....8907
          Posibles causas....8907
          Herramientas....8907
          Procedimiento....8908
          Aireaci?n y presi?n del combustible....8908
          Situaci?n....8908
          Posible causa:....8908
          Procedimiento....8908
          Agua en combustible....8909
          S?ntomas....8909
          Posibles causas....8909
          Herramientas....8909
          Procedimiento....8909
          Cebado del sistema de combustible....8910
          Procedimiento....8910
        Sistema de frenos del motor....8912
          Inspecci?n de freno del motor....8912
          Situaci?n....8912
          Posibles causas....8912
          Herramientas....8913
          Pasos preliminares....8913
          El freno de motor no se enciende/baja la velocidad para encender....8914
          El freno de motor no se apaga/baja la velocidad para apagarse....8914
          El motor fallo en el arranque....8915
          Debilidad del freno de motor en efecto o bajo en la potencia del freno de motor....8915
          Freno de motor lento para operar o d?bil en efecto....8915
          La presi?n del aceite cae debajo del m?nimo requerido para el funcionamiento del freno de motor....8917
          Uno o m?s cilindros caen para detener el frenado o detener el motor....8917
          El motor pierde potencia....8917
      Contenido....8919
        Diagn?sticos de formulario EGED-475....8921
          P?gina de quejas e informaci?n del veh?culo del formulario de diagn?sticos....8922
        Procedimientos de prueba necesarios....8925
          1. Revisi?n inicial de encendido con llave....8926
          Prop?sito....8926
          Herramientas....8926
          Procedimiento....8926
          2. Inspecci?n visual....8926
          Prop?sito....8926
          Herramientas....8926
            Aceite de motor....8926
            Nivel del refrigerante del motor....8928
            Sistema el?ctrico....8928
            Aire de la admisi?n....8928
            Sistema del enfriador de aire de carga (CAC)....8928
            Sistema de escape....8928
            Tanques de aire....8929
            Nivel de combustible....8929
            Condici?n y enrutamiento de la tuber?a de combustible....8929
            Inspecci?n del filtro de combustible primario....8929
            Verificaci?n de la calidad de combustible....8931
            Prop?sito....8931
            Herramientas....8931
            Procedimiento....8931
          3. Registro de datos y conexi?n de la herramienta de servicio electr?nico (EST)....8933
          Prop?sito....8933
          Herramientas....8933
          Procedimiento....8933
          4. Revise si hay C?digos de problema de diagn?sticos (DTC)....8937
          Prop?sito....8937
          Herramientas....8937
          Procedimiento....8937
          5. Giro del motor....8939
          Prop?sito....8939
          Herramientas....8939
          Procedimiento....8939
        Procedimientos de prueba especiales....8941
          Sistema de combustible....8941
          Sistema de combustible de baja presi?n....8942
            Cebado del sistema de combustible....8943
            Prop?sito....8943
            Herramientas....8943
            Procedimiento....8943
            Prueba de presi?n de suministro de combustible (FDP)....8945
            Prop?sito....8945
            Herramientas....8945
            Procedimiento....8945
            Prueba del cabezal desactivado de combustible....8947
            Prop?sito....8947
            Herramientas....8947
            Procedimiento....8947
            Prueba de aireaci?n de combustible....8948
            Prop?sito....8949
            Herramientas....8949
            Procedimiento....8949
            Punto de prueba de aireaci?n 1....8949
            Punto de prueba de aireaci?n 2....8949
            Prueba de restricci?n de combustible....8950
            Prop?sito....8951
            Herramientas....8951
            Procedimiento....8951
            Punto 1 de la prueba de restricci?n....8951
            Punto 2 de la prueba de restricci?n....8951
            Punto 3 de la prueba de restricci?n....8951
          Sistema de combustible de alta presi?n....8953
            Prueba de circuito de presi?n del riel de combustible (FRP)....8953
            Prop?sito....8953
            Herramientas....8953
            Procedimiento....8954
            Prueba de presi?n de entrada de la bomba a alta presi?n....8954
            Prop?sito....8954
            Herramientas....8954
            Procedimiento....8954
            Prueba de flujo de retorno de presi?n del riel de combustible (FRP)....8956
            Prop?sito....8956
            Herramientas....8956
            Prueba de flujo de retorno de presi?n del riel de combustible (FRP) Parte 1....8956
            Prueba de flujo de retorno de presi?n del riel de combustible (FRP) Parte 2....8956
            Aislamiento de fugas de presi?n del riel de combustible (FRP)....8958
            Prop?sito....8958
            Herramientas....8958
            Procedimiento....8958
            Prueba de presi?n de retorno del combustible de la bomba HP....8960
            Prop?sito....8960
            Herramientas....8960
            Procedimiento....8960
            Prueba del flujo de retorno de la bomba HP....8961
            Prop?sito....8961
            Herramientas....8961
            Procedimiento....8961
          Sistema del calentador de aire de admisi?n....8962
            Prueba del sistema del calefactor de aire de admisi?n....8962
            Prop?sito....8962
            Herramientas....8962
            Procedimiento....8962
            Prueba del Encendido de combustible del calefactor de aire de admisi?n (IAHFI)....8964
            Prop?sito....8964
            Herramientas....8964
            Procedimiento....8964
            Suministro de combustible en la Prueba del solenoide de combustible del calefactor de aire de admisi?n (IAHFS)....8965
            Prop?sito....8965
            Herramientas....8965
            Procedimiento....8965
            Suministro de combustible en la prueba del encendido del combustible del calefactor de aire de admisi?n (IAHFI)....8967
            Prop?sito....8967
            Herramientas....8967
            Procedimiento....8967
      Contenido....8969
        Diagn?sticos de formulario EGED-530....8971
          P?gina de quejas e informaci?n del veh?culo del formulario de diagn?sticos....8972
        Procedimientos de prueba necesarios....8975
          1. Revisi?n inicial de encendido con llave....8975
          Prop?sito....8975
          Herramientas....8975
          Procedimiento....8976
          2. Inspecci?n visual....8976
          Prop?sito....8976
          Herramientas....8976
            Aceite de motor....8977
            Nivel del refrigerante del motor....8977
            Sistema el?ctrico....8978
            Aire de la admisi?n....8979
            Sistema del enfriador de aire de carga (CAC)....8979
            Sistema de escape....8979
            Tanques de aire del veh?culo....8979
            Nivel de combustible....8979
            Inspecci?n del filtro de combustible primario....8980
            Verificaci?n de la calidad de combustible....8981
            Prop?sito....8981
            Herramientas....8981
            Procedimiento....8981
          3. Registro de datos y conexi?n de la herramienta de servicio electr?nico (EST)....8983
          Prop?sito....8983
          Herramientas....8983
          Procedimiento....8983
          4. Revise si hay C?digos de problema de diagn?sticos (DTC)....8986
          Prop?sito....8986
          Herramientas....8986
          Procedimiento....8986
          5. Ralent? bajo a ralent? elevado del motor....8988
          Prop?sito....8988
          Herramientas....8988
          Procedimiento....8988
          6. Prueba de administraci?n de aire de KOER (Llave en contacto y motor encendido)....8991
          Prop?sito....8991
          Herramientas....8991
          Procedimiento....8991
          7. Prueba en carretera (Carga completa para velocidad de autopista)....8992
          Prop?sito....8992
          Herramientas....8992
          Procedimiento....8992
        Procedimientos de prueba especiales....8994
          Pruebas de la v?lvula de control de aire (ACV)....8994
          Prop?sito....8994
          Herramientas....8994
            V?lvula de contrapresi?n del escape (EBPV)....8994
            Control de compuerta de descarga del turbocargador 2 (TC2WC)....8995
          Sistema de combustible....8997
          Sistema de combustible de baja presi?n....8998
            Prueba de presi?n de suministro de combustible (FDP)....8999
            Prop?sito....8999
            Herramientas....8999
            Procedimiento....8999
            Prueba del cabezal desactivado de combustible....9001
            Prop?sito....9001
            Herramientas....9001
            Procedimiento....9001
            Pruebas de aireaci?n y restricci?n del combustible....9003
            Prueba de aireaci?n....9003
            Prop?sito....9004
            Herramientas....9004
            Punto de prueba de aireaci?n 1....9004
            Procedimiento....9004
            Punto de prueba de aireaci?n 2....9004
            Prueba de restricci?n....9005
            Prop?sito....9006
            Herramientas....9006
            Procedimiento....9006
            Punto de prueba 1....9006
            Punto de prueba 2....9006
            Punto de prueba 3....9006
          Sistema de combustible de alta presi?n....9008
            Prueba de presi?n de entrada de la bomba a alta presi?n....9009
            Prop?sito....9009
            Herramientas....9009
            Procedimiento....9009
            Prueba de flujo de retorno de presi?n del riel de combustible (FRP)....9010
            Prop?sito....9010
            Herramientas....9010
            Prueba de flujo de retorno de presi?n del riel de combustible (FRP) Parte 1....9010
            Prueba de flujo de retorno de presi?n del riel de combustible (FRP) Parte 2....9010
            Aislamiento de fugas de presi?n del riel de combustible (FRP)....9012
            Prop?sito....9012
            Herramientas....9012
            Procedimiento....9012
            Prueba de presi?n de retorno del combustible de la bomba HP....9013
            Prop?sito....9013
            Herramientas....9013
            Procedimiento....9013
          Prueba del separador del respiradero de aceite del c?rter....9015
          Prop?sito....9015
          Herramientas....9015
          Procedimiento....9015
          Prueba de presi?n del c?rter....9016
          Prop?sito....9016
          Herramientas....9016
          Procedimiento....9016
          Prueba de rendimiento del cilindro ? Paso 1....9019
          Prueba de compresi?n relativa....9019
          Prop?sito....9019
          Herramientas....9019
          Procedimiento....9019
          Posibles causas....9020
          Prueba de rendimiento del cilindro ? Paso 2....9021
          Prueba del disyuntor del cilindro....9021
          Prop?sito....9021
          Herramientas....9021
          Posibles causas....9021
          Procedimiento....9021
          Reemplazo de inyectores....9023
          Prop?sito....9023
          Herramientas....9023
          Procedimiento....9023
          Prueba de la v?lvula de control de presi?n de combustible (FPCV)....9025
          Prop?sito....9025
          Herramientas....9025
          Procedimiento....9025
          Prueba de la presi?n del enfriador de aire de carga (CAC)....9025
          Procedimiento....9025
      Contenido....9027
        Ubicaciones de los C?digos de falla de diagn?stico (DTC) y de la subsecci?n de la p?gina de diagn?stico....9029
        Uso del Formulario de diagn?stico 0000002941....9041
        Ejemplo del formulario de diagn?stico....9041
        Descripci?n del sistema de HD-OBD....9042
        Proceso del procedimiento de diagn?stico con ejemplos....9046
        Inspecci?n de un agarre seguro....9046
        Diagn?sticos del circuito....9052
          Sensor de la AAT (Temperatura de aire ambiente)....9052
            Informaci?n general....9053
            Herramientas necesarias....9053
            SPN 171 FMI 2 - Se?al err?tica, intermitente o incorrecta de AAT....9054
            Informaci?n general de la falla....9054
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9054
            Fallas asociadas....9054
            Datos de fallas....9054
            Ciclo de conducci?n para determinar el estado de la falla....9054
            Posibles causas....9055
            SPN 171 FMI 3- Se?al de AAT fuera de rango ALTO....9057
            Informaci?n general de la falla....9057
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9057
            Ciclo de conducci?n para determinar el estado de la falla....9057
            Posibles causas....9057
            SPN 171 FMI 4- Se?al de AAT fuera de rango BAJO....9060
            Informaci?n general de la falla....9060
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9060
            Ciclo de conducci?n para determinar el estado de la falla....9060
            Posibles causas....9060
          Sistema AFT (postratamiento)....9062
            Informaci?n general....9069
            Herramientas necesarias....9069
            SPN 3251 FMI 0 - DPFDP excesivamente ALTO (filtro restringido)....9070
            Informaci?n general de falla....9070
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9070
            Fallas asociadas....9070
            Ciclo de conducci?n para determinar el estado de falla....9070
            Mangueras de presi?n invertidas del sensor de la DPFDP....9077
            SPN 3251 FMI 21 - DPFDP excesivamente BAJO (falla del sensor/circuito o DPF faltante)....9078
            Informaci?n general de falla....9078
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9078
            Fallas asociadas....9078
            Ciclo de conducci?n para determinar el estado de falla....9078
            SPN 3471 FMI 1 - Presi?n de combustible 1 debajo de lo deseado....9082
            Informaci?n general de la falla....9082
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9082
            Fallas asociadas....9082
            Ciclo de conducci?n para determinar el estado de falla....9082
            SPN 3471 FMI 7 - La v?lvula dosificadora de combustible no responde como se esperaba....9088
            Informaci?n general de la falla....9088
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9088
            Fallas asociadas....9088
            Ciclo de conducci?n para determinar el estado de falla....9088
            SPN 3480 FMI 0 - AFTFP1 demasiado alta mientras dosifica....9095
            Informaci?n general de la falla....9095
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9095
            Fallas asociadas....9095
            Ciclo de conducci?n para determinar el estado de falla....9095
            SPN 3480 FMI 1- AFTFP1 demasiado bajo mientras dosifica....9099
            Informaci?n general de la falla....9099
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9099
            Fallas asociadas....9099
            Ciclo de conducci?n para determinar el estado de falla....9099
            SPN 3481 FMI 7 - Presi?n de dosificaci?n incorrecta, varios eventos....9103
            Informaci?n general de la falla....9103
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9103
            Fallas asociadas....9103
            Ciclo de conducci?n para determinar el estado de falla....9103
            SPN 3556 FMI 0 - Presi?n de combustible de AFT 2 excesivamente alta....9107
            Informaci?n general sobre la falla....9107
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9107
            Fallas asociadas....9107
            Ciclo de conducci?n para determinar el estado de falla....9107
            SPN 3556 FMI 1- Presi?n de combustible de AFT 2 debajo de lo deseado....9111
            Informaci?n general sobre la falla....9111
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9111
            Fallas asociadas....9111
            Ciclo de conducci?n para determinar el estado de falla....9111
            SPN 3556 FMI 7 - Inyector de combustible de AFT no responde como se esperaba....9115
            Informaci?n general de la falla....9115
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9115
            Fallas asociadas....9115
            Ciclo de conducci?n para determinar el estado de falla....9115
            SPN 3750 FMI 31 - Regen de DPF inhibido debido a bajas temperaturas de escape....9121
            Informaci?n general de falla....9121
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9121
            Fallas asociadas....9121
            Ciclo de conducci?n para determinar el estado de la falla....9121
            Datos de falla....9121
            Posibles causas....9121
            SPN 4077 FMI 0 - AFTFP2 demasiado alta mientras dosifica....9123
            Informaci?n general sobre la falla....9123
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9123
            Fallas asociadas....9123
            Ciclo de conducci?n para determinar el estado de falla....9123
            SPN 4077 FMI 1 - AFTFP2 demasiado bajo mientras dosifica....9127
            Informaci?n general sobre la falla....9127
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9127
            Fallas asociadas....9127
            Ciclo de conducci?n para determinar el estado de falla....9127
            SPN 4766 FMI 10 - Falla de retroalimentaci?n de regeneraci?n de DPF....9131
            Informaci?n general de falla....9131
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9131
            Fallas asociadas....9131
            Ciclo de conducci?n para determinar el estado de falla....9131
            SPN 4766 FMI 20 - Temperatura de salida de DOC sobre el m?ximo deseado....9138
            Informaci?n general de la falla....9138
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9138
            Fallas asociadas....9138
            Ciclo de conducci?n para determinar el estado de falla....9138
            SPN 4766 FMI 21 - Temperatura de salida de DOC debajo del m?nimo deseado....9145
            Informaci?n general de la falla....9145
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9145
            Fallas asociadas....9145
            Ciclo de conducci?n para determinar el estado de falla....9145
            SPN 5298 FMI 2 - Eficiencia reducida de DOC ? disminuci?n....9152
            Informaci?n general de la falla....9152
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9152
            Fallas asociadas....9152
            Ciclo de conducci?n para determinar el estado de falla....9152
            SPN 5319 FMI 31 - Regeneraci?n incompleta de DPF....9159
            Informaci?n general de falla....9160
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9160
            Fallas asociadas....9160
            Datos de la falla....9160
            Ciclo de conducci?n para determinar el estado de la falla....9160
            Posibles causas....9160
            Informaci?n general del sistema de tratamiento posterior....9164
            Tipos de regeneraciones....9164
            Inhibidores de regen....9169
            Informaci?n general....9170
            Entrada normal de DPF....9175
            Salida normal de DPF....9175
            Entrada de DPF restringida....9177
            DPF contaminado con refrigerante....9178
            DPF contaminado con aceite....9179
            Fuga de holl?n en la salida de DPF....9180
            Da?o externo a DPF....9181
            Medida de bloque del filtro de cer?mica de DPF....9182
          AFTFD (Dosificador de combustible posterior al tratamiento)....9183
            Herramientas necesarias....9184
          AFTFIS (Sensor de entrada de combustible posterior al tratamiento)....9186
            Informaci?n general....9187
            Herramientas necesarias....9187
            3480 FMI 2 - AFTFP1 se?al err?tica, intermitente o incorrecta....9189
            Informaci?n general de la falla....9189
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9189
            Fallas asociadas....9189
            Ciclo de conducci?n para determinar el estado de la falla....9189
            Posibles causas....9190
            3480 FMI 3 - AFTFP1 Se?al fuera de rango ALTO....9192
            Informaci?n general de la falla....9192
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9192
            Fallas asociadas....9192
            Datos de la falla....9192
            Ciclo de conducci?n para determinar el estado de la falla....9192
            Posibles causas....9193
            3480 FMI 4 - AFTFP1 se?al fuera de rango BAJO....9195
            Informaci?n general de la falla....9195
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9195
            Fallas asociadas....9195
            Datos de la falla....9195
            Ciclo de conducci?n para determinar el estado de la falla....9195
            Posibles causas....9195
            Diagn?stico paso a paso con el software ServiceMaxx?....9198
          AFTFP2 (sensor 2 de presi?n de combustible de tratamiento posterior)....9200
            Herramientas necesarias....9201
            Diagn?stico paso a paso con el software ServiceMaxx?....9201
          AFTFSV (V?lvula de corte de tratamiento posterior)....9204
            Herramientas necesarias....9204
            3482 FMI 3 - V?lvula de corte de combustible de AFT con corto a PWR (circuito abierto o alta resistencia)....9206
            Informaci?n general de la falla....9206
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9206
            Ciclo de conducci?n para determinar el estado de la falla....9206
            Posibles causas....9207
            3482 FMI 4- V?lvula de corte de combustible de AFT con corto a GND....9209
            Informaci?n general de la falla....9209
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9209
            Ciclo de conducci?n para determinar el estado de la falla....9209
            Posibles causas....9209
          AMS (Sistema de administraci?n de aire)....9211
            Herramientas necesarias....9213
            SPN 2659 FMI 20 - EGR velocidad de flujo alto detectada....9216
            Informaci?n general de la falla....9216
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9217
            Fallas asociadas....9217
            Ciclo de conducci?n para determinar el estado de falla....9217
          Sensor APP (posici?n de pedal del acelerador)....9219
            Informaci?n general....9219
            Herramientas necesarias....9220
            Diagn?stico paso a paso con el software ServiceMaxx?....9220
          Sensor CACOT (temperatura de salida del enfriador de aire de carga)....9224
            Informaci?n general....9225
            Herramientas necesarias....9226
            Diagn?stico paso a paso con el software ServiceMaxx?....9227
            SPN 2630 FMI 16 - Bajo enfriamiento de CACOT....9229
            Informaci?n general de la falla....9229
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9229
            Fallas asociadas....9229
            Ciclo de conducci?n para determinar el estado de falla....9229
            Posibles causas....9230
          Sensor CCOSS (Velocidad del separador de aceite del c?rter)....9233
            Herramientas necesarias....9233
            Separador de aceite del c?rter detallado: sin falla de giro....9234
          CCS (Sistema de control de velocidad de crucero)....9235
            Funci?n....9235
            Funcionamiento de CCS....9235
            Diagn?sticos paso a paso de CCS ? con el software ServiceMaxx?....9235
          CFV (V?lvula de flujo del refrigerante)....9237
          Sensor CKP (posici?n del cig?e?al)....9239
            Informaci?n general....9240
            Herramientas necesarias....9240
            SPN 637 FMI 8 - ruido de se?al de CKP....9242
            Informaci?n general de la falla....9242
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9242
            Ciclo de conducci?n para determinar el estado de la falla....9242
            Posibles causas....9242
            SPN 637 FMI 10 - se?al de CKP inactiva....9246
            Informaci?n general de la falla....9246
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9246
            Ciclo de conducci?n para determinar el estado de la falla....9246
            Posibles causas....9246
          Sensor CMP (posici?n del ?rbol de levas)....9250
            Informaci?n general....9252
            Herramientas necesarias....9252
            SPN 636 FMI 2 - CMP y error de sincronizaci?n de CKP....9254
            Informaci?n general de la falla....9254
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9254
            Ciclo de conducci?n para determinar el estado de la falla....9254
            Posibles causas....9254
            SPN 636 FMI 8 - ruido de se?al de CMP....9259
            Informaci?n general de la falla....9259
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9259
            Ciclo de conducci?n para determinar el estado de la falla....9259
            Posibles causas....9259
            SPN 636 FMI 10 - se?al de CMP inactiva....9263
            Informaci?n general de la falla....9263
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9263
            Ciclo de conducci?n para determinar el estado de la falla....9263
            Posibles causas....9263
          CMV (V?lvula mezcladora de refrigerante)....9267
            Herramientas necesarias....9267
          IAHFI (deflagrador de combustible del calefactor de aire de entrada)....9270
            Informaci?n general....9271
            Herramientas necesarias....9271
            5548 FMI 4- Deflagrador de combustible del calefactor del aire de entrada con corto a GND....9272
            Informaci?n general de la falla....9272
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9272
            Ciclo de conducci?n para determinar el estado de la falla....9272
            Posibles causas....9272
            Verificaci?n de comparaci?n del sensor de enfriamiento con el software ServiceMaxx?....9275
          IAHFS (Solenoide de combustible del calefactor de aire de entrada)....9280
            Herramientas necesarias....9280
          Balance del cilindro....9283
            Informaci?n general....9287
            Herramientas necesarias....9288
            SPN 651 FMI 13- Inyector 1 error de par?metro programable....9289
            Informaci?n general de la falla....9289
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9289
            Ciclo de conducci?n para determinar el estado de la falla....9289
            Posibles causas....9289
            SPN 651 FMI 16- Inyector 1 Error de sincronizaci?n alta/cantidad de combustible....9291
            Informaci?n general de la falla....9291
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9291
            Fallas asociadas....9291
            Ciclo de conducci?n para determinar el estado de la falla....9291
            Posibles causas....9291
            SPN 651 FMI 18- Inyector 1 Error bajo de sincronizaci?n/cantidad....9294
            Informaci?n general de la falla....9294
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9294
            Fallas asociadas....9294
            Ciclo de conducci?n para determinar el estado de la falla....9294
            Posibles causas....9294
            SPN 652 FMI 13- Inyector 2 error de par?metro programable....9297
            Informaci?n general de la falla....9297
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9297
            Ciclo de conducci?n para determinar el estado de la falla....9297
            Posibles causas....9297
            SPN 652 FMI 16- Inyector 2 Error de sincronizaci?n alta/cantidad de combustible....9299
            Informaci?n general de la falla....9299
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9299
            Fallas asociadas....9299
            Ciclo de conducci?n para determinar el estado de la falla....9299
            Posibles causas....9299
            SPN 652 FMI 18- Inyector 2 Error bajo de sincronizaci?n/cantidad....9302
            Informaci?n general de la falla....9302
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9302
            Fallas asociadas....9302
            Ciclo de conducci?n para determinar el estado de la falla....9302
            Posibles causas....9302
            SPN 653 FMI 13- Inyector 3 error de par?metro programable....9305
            Informaci?n general de la falla....9305
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9305
            Ciclo de conducci?n para determinar el estado de la falla....9305
            Posibles causas....9305
            SPN 653 FMI 16- Inyector 3 Error de sincronizaci?n alta/cantidad de combustible....9307
            Informaci?n general de la falla....9307
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9307
            Fallas asociadas....9307
            Ciclo de conducci?n para determinar el estado de la falla....9307
            Posibles causas....9307
            SPN 653 FMI 18- Inyector 3 Error bajo de sincronizaci?n/cantidad....9310
            Informaci?n general de la falla....9310
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9310
            Fallas asociadas....9310
            Ciclo de conducci?n para determinar el estado de la falla....9310
            Posibles causas....9310
            SPN 654 FMI 13- Inyector 4 error de par?metro programable....9313
            Informaci?n general de la falla....9313
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9313
            Ciclo de conducci?n para determinar el estado de la falla....9313
            Posibles causas....9313
            SPN 654 FMI 16- Inyector 1 Error de sincronizaci?n alta/cantidad de combustible....9315
            Informaci?n general de la falla....9315
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9315
            Fallas asociadas....9315
            Ciclo de conducci?n para determinar el estado de la falla....9315
            Posibles causas....9315
            SPN 654 FMI 18- Inyector 4 Error bajo de sincronizaci?n/cantidad....9318
            Informaci?n general de la falla....9318
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9318
            Fallas asociadas....9318
            Ciclo de conducci?n para determinar el estado de la falla....9318
            Posibles causas....9318
            SPN 655 FMI 13- Inyector 5 error de par?metro programable....9321
            Informaci?n general de la falla....9321
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9321
            Ciclo de conducci?n para determinar el estado de la falla....9321
            Posibles causas....9321
            SPN 655 FMI 16- Inyector 5 Error de sincronizaci?n alta/cantidad de combustible....9323
            Informaci?n general de la falla....9323
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9323
            Fallas asociadas....9323
            Ciclo de conducci?n para determinar el estado de la falla....9323
            Posibles causas....9323
            SPN 655 FMI 18- Inyector 5 Error bajo de sincronizaci?n/cantidad....9326
            Informaci?n general de la falla....9326
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9326
            Fallas asociadas....9326
            Ciclo de conducci?n para determinar el estado de la falla....9326
            Posibles causas....9326
            SPN 656 FMI 13- Inyector 6 error de par?metro programable....9329
            Informaci?n general de la falla....9329
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9329
            Ciclo de conducci?n para determinar el estado de la falla....9329
            Posibles causas....9329
            SPN 656 FMI 16- Inyector 6 Error de sincronizaci?n alta/cantidad de combustible....9331
            Informaci?n general de la falla....9331
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9331
            Fallas asociadas....9331
            Ciclo de conducci?n para determinar el estado de la falla....9331
            Posibles causas....9331
            SPN 656 FMI 18- Inyector 6 Error bajo de sincronizaci?n/cantidad....9334
            Informaci?n general de la falla....9334
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9334
            Fallas asociadas....9334
            Ciclo de conducci?n para determinar el estado de la falla....9334
            Posibles causas....9334
            SPN 1322 FMI 31- Falla de encendido - Cilindros m?ltiples....9337
            Informaci?n general de la falla....9337
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9337
            Fallas asociadas....9337
            Ciclo de conducci?n para determinar el estado de la falla....9337
            Posibles causas....9337
            SPN 1323 FMI 31- Fallo de encendido - Cilindro 1....9341
            Informaci?n general de la falla....9341
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9341
            Fallas asociadas....9341
            Ciclo de conducci?n para determinar el estado de la falla....9341
            Posibles causas....9341
            SPN 1324 FMI 31- Fallo de encendido - Cilindro 2....9344
            Informaci?n general de la falla....9344
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9344
            Fallas asociadas....9344
            Ciclo de conducci?n para determinar el estado de la falla....9344
            Posibles causas....9344
            SPN 1325 FMI 31- Fallo de encendido - Cilindro 3....9347
            Informaci?n general de la falla....9347
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9347
            Fallas asociadas....9347
            Ciclo de conducci?n para determinar el estado de la falla....9347
            Posibles causas....9347
            SPN 1326 FMI 31- Fallo de encendido - Cilindro 4....9350
            Informaci?n general de la falla....9350
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9350
            Fallas asociadas....9350
            Ciclo de conducci?n para determinar el estado de la falla....9350
            Posibles causas....9350
            SPN 1327 FMI 31- Fallo de encendido - Cilindro 5....9353
            Informaci?n general de la falla....9353
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9353
            Fallas asociadas....9353
            Ciclo de conducci?n para determinar el estado de la falla....9353
            Posibles causas....9353
            SPN 1328 FMI 31- Fallo de encendido - Cilindro 6....9356
            Informaci?n general de la falla....9356
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9356
            Fallas asociadas....9356
            Ciclo de conducci?n para determinar el estado de la falla....9356
            Posibles causas....9356
          Sensor DOCIT (Temperatura de entrada del catalizador de oxidaci?n diesel)....9359
            Informaci?n general....9360
            Herramientas necesarias....9361
            SPN 4765 FMI 2 La se?al de DOCIT no coincide con otros sensores de escape....9362
            Informaci?n general de la falla....9362
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9362
            Fallas asociadas....9362
            Ciclo de conducci?n para determinar el estado de la falla....9362
            Posibles causas....9363
            SPN 4765 FMI 3 Se?al de DOCIT fuera de rango ALTO....9365
            Descripci?n general de la falla....9365
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9365
            Ciclo de conducci?n para determinar el estado de la falla....9365
            Posibles causas....9365
            SPN 4765 FMI 4 Se?al de DOCIT fuera de rango BAJA....9368
            Descripci?n general de la falla....9368
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9368
            Ciclo de conducci?n para determinar el estado de la falla....9368
            Posibles causas....9368
            SPN 4765 FMI 20 - Se?al de DOCIT desviada ALTA....9370
            Descripci?n general de la falla....9370
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9370
            Fallas asociadas....9370
            Ciclo de conducci?n para determinar el estado de la falla....9370
            SPN 4765 FMI 21 - Se?al de DOCIT desviada BAJA....9372
            Descripci?n general de la falla....9372
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9372
            Fallas asociadas....9372
            Ciclo de conducci?n para determinar el estado de la falla....9372
          Sensor de DOCOT (Temperatura de salida del catalizador de oxidaci?n diesel)....9375
            Descripci?n general....9376
            Herramientas necesarias....9376
            SPN 4766 FMI 2 - La se?al de DOCOT no coincide con otros sensores de escape....9377
            Informaci?n general de la falla....9377
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9377
            Fallas relacionadas....9377
            Ciclo de conducci?n para determinar el estado de la falla....9377
            Posibles causas....9377
            SPN 4766 FMI 3 - Se?al DOCOT fuera de rango ALTA....9380
            Descripci?n general de la falla....9380
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9380
            Ciclo de conducci?n para determinar el estado de la falla....9380
            Posibles causas....9380
            SPN 4766 FMI 4 - Se?al de DOCOT fuera de rango BAJA....9383
            Descripci?n general de la falla....9383
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9383
            Ciclo de conducci?n para determinar el estado de la falla....9383
            Posibles causas....9383
          Sensor de DPFDP (Presi?n diferencial del filtro de part?culas de diesel)....9385
            Descripci?n general....9386
            Herramientas necesarias....9387
            SPN 3251 FMI 2 - Se?al de DPFDP err?tica, intermitente o incorrecta....9388
            Descripci?n general de la falla....9388
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9388
            Fallas relacionadas....9388
            Ciclo de conducci?n para determinar el estado de la falla....9388
            Posibles causas....9389
            SPN 3251 FMI 3 - Se?al de DPFDP fuera de rango ALTA....9392
            Descripci?n general de la falla....9392
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9392
            Falla relacionada....9392
            Ciclo de conducci?n para determinar el estado de la falla....9392
            Posibles causas....9392
            SPN 3251 FMI 4- Se?al de DPFDP fuera de rango BAJA....9394
            Descripci?n general de la falla....9394
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9394
            Fallas asociadas....9394
            Ciclo de conducci?n para determinar el estado de la falla....9394
            Posibles causas....9395
          Sensor de DPFOT (Temperatura de salida del filtro de part?culas de diesel)....9397
            Descripci?n general....9400
            Herramientas necesarias....9400
            SPN 3246 FMI 2 - La se?al de DPFOT no coincide con otros sensores de escape....9402
            Informaci?n general de la falla....9402
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9402
            Fallas relacionadas....9402
            Ciclo de conducci?n para determinar el estado de la falla....9402
            Posibles causas....9403
            SPN 3246 FMI 3 - Se?al de DPFOT fuera de rango ALTA....9405
            Descripci?n general de la falla....9405
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9405
            Ciclo de conducci?n para determinar el estado de la falla....9405
            Posibles causas....9405
            SPN 3246 FMI 4 - Se?al de DPFOT fuera de rango BAJA....9408
            Descripci?n general de la falla....9408
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9408
            Ciclo de conducci?n para determinar el estado de la falla....9408
            Posibles causas....9408
            SPN 3246 FMI 20 -Se?al de DPFOT desviada ALTA....9410
            Descripci?n general de la falla....9410
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9410
            Fallas relacionadas....9410
            Ciclo de conducci?n para determinar el estado de falla....9410
            SPN 3246 FMI 21 - Se?al de DPFOT desviada BAJA....9417
            Descripci?n general de la falla....9417
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9417
            Fallas relacionadas....9417
            Ciclo de conducci?n para determinar el estado de falla....9417
          Sistema del DPF (Filtro de part?culas de diesel)....9423
            Descripci?n general....9425
            Herramientas necesarias....9425
            SPN 3719 FMI 0- Carga de holl?n del DPF - M?xima (nivel 3/3)....9426
            Descripci?n general de la falla....9426
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9426
            Fallas relacionadas....9426
            Ciclo de conducci?n para determinar el estado de la falla....9426
            Circunstancias de la falla....9426
            Posibles causas....9426
            SPN 3719 FMI 15- Carga de holl?n del DPF - M?nima (nivel 1/3)....9430
            Descripci?n general de la falla....9430
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9430
            Fallas relacionadas....9430
            Ciclo de conducci?n para determinar el estado de la falla....9430
            Circunstancias de la falla....9430
            Posibles causas....9430
            SPN 3719 FMI 16- Carga de holl?n del DPF - Moderada (nivel 2/3)....9434
            Descripci?n general de la falla....9434
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9434
            Fallas relacionadas....9434
            Ciclo de conducci?n para determinar el estado de la falla....9434
            Circunstancias de la falla....9434
            Posibles causas....9434
            SPN 3720 FMI 0 - Carga de ceniza del DPF en el l?mite m?ximo....9438
            Descripci?n general de la falla....9438
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9438
            Fallas relacionadas....9438
            Ciclo de conducci?n para determinar el estado de falla....9438
            SPN 3936 FMI 10 - El modo de administraci?n t?rmica del DPF fall? al elevar la temperatura en el DOC como se esperaba....9444
            Descripci?n general de la falla....9444
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9444
            Fallas asociadas....9444
            Ciclo de conducci?n para determinar el estado de falla....9444
            SPN 3936 FMI 20 - Alta frecuencia de regeneraci?n....9449
            Descripci?n general de la falla....9449
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9449
            Fallas asociadas....9449
            Ciclo de conducci?n para determinar el estado de falla....9449
          EBPV (V?lvula de contrapresi?n de escape)....9456
            Herramientas necesarias....9456
          ECB1 (Freno de compresi?n del motor 1)....9459
            Herramientas necesarias....9459
          ECB2 (Freno de compresi?n del motor 2)....9462
            Herramientas necesarias....9462
          Interruptor de ECL (Nivel de refrigerante del motor)....9465
            Herramientas necesarias....9465
            Diagn?stico paso a paso con el software ServiceMaxx?....9465
          Energ?a del ECM (M?dulo de control electr?nico)....9467
            Herramientas necesarias....9467
          Salida de energ?a del ECM (M?dulo de control electr?nico)....9470
            Herramientas necesarias....9470
            SPN 3597 FMI 4 ? Salida de alimentaci?n del ECM 1....9471
            SPN 3598 FMI 4 ? Salida de alimentaci?n del ECM 2....9473
            SPN 3599 FMI 4 ? Salida de alimentaci?n del ECM 3....9475
          Autodiagn?stico del ECM (M?dulo de control del motor)....9477
          Herramientas necesarias....9477
            Procedimiento para volver a aprender del sensor de marcha....9479
            Herramientas necesarias....9479
            Funci?n....9479
          ECS (Sistema de refrigerante del motor)....9480
          Herramientas necesarias....9480
            Descripci?n general....9481
            Herramientas necesarias....9481
            SPN 110 FMI 17- Sistema del refrigerante del motor debajo de la temperatura de monitoreo de OBD....9482
            Descripci?n detallada de la falla....9482
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9482
            Fallas relacionadas....9482
            Circunstancias de la falla....9482
            Ciclo de conducci?n para determinar el estado de la falla....9482
            Posibles causas....9482
            SPN 110 FMI 18- Sistema del refrigerante del motor debajo de la temperatura m?nima de circuito cerrado....9484
            Descripci?n general de la falla....9484
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9484
            Fallas relacionadas....9484
            Circunstancias de la falla....9484
            Ciclo de conducci?n para determinar el estado de la falla....9484
            Posibles causas....9484
            Verificaci?n de comparaci?n del sensor de enfriamiento con el software ServiceMaxx?....9486
          Sensor de ECT1 (Temperatura del refrigerante del motor 1)....9487
            Herramientas necesarias....9487
            Diagn?stico paso a paso con el software ServiceMaxx?....9487
          Sensor de ECT2 (Temperatura del refrigerante del motor 2)....9490
            Descripci?n general....9492
            Herramientas necesarias....9492
            SPN 4076 FMI 2 Se?al de ECT2 err?tica, intermitente o incorrecta....9493
            Descripci?n general de la falla....9493
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9493
            Circunstancias de la falla....9493
            Ciclo de conducci?n para determinar el estado de la falla....9493
            Posibles causas....9494
            Diagn?stico paso a paso con el software ServiceMaxx?....9496
          EFC (Control del ventilador del motor) ? dos velocidades y variable....9498
            Herramientas necesarias....9499
            EFC de funci?n de dos velocidades....9499
            EFC de funci?n variable....9499
            EFC ? Funcionamiento del circuito del sensor de dos velocidades....9499
            EFC ? Funcionamiento del circuito del sensor variable....9500
          Sensor de EGRT (Temperatura de recirculaci?n de gas de escape)....9502
            Herramientas necesarias....9502
            Diagn?stico paso a paso con el software ServiceMaxx?....9504
          V?lvula de EGR (Recirculaci?n del gas de escape)....9506
            Herramientas necesarias....9507
            Diagn?stico paso a paso con el software ServiceMaxx?....9507
          Monitor del sistema de recirculaci?n del gas de escape (EGR)....9510
            Herramientas necesarias....9510
            SPN 3058 FMI 0 - El motor no entr? en el control de EGR de circuito abierto cuando se esperaba....9511
            Descripci?n general de la falla....9511
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9511
            Fallas relacionadas....9511
            SPN 3058 FMI 10 - El motor no entr? en el control de EGR de circuito cerrado cuando se esperaba....9514
            Descripci?n general de la falla....9514
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9514
            Fallas relacionadas....9514
          Sensor de EOL (Nivel de aceite del motor)....9517
            Herramientas necesarias....9517
            Diagn?stico paso a paso con el software ServiceMaxx?....9518
          Sensor EOP (presi?n de aceite del motor)....9520
            Herramientas necesarias....9520
            Diagn?stico paso a paso con el software ServiceMaxx?....9521
          Sensor EOT (temperatura de aceite del motor)....9523
            Herramientas necesarias....9523
            Diagn?stico paso a paso con el software ServiceMaxx?....9524
          ETV (V?lvula del acelerador del motor)....9526
            Herramientas necesarias....9527
            Diagn?stico paso a paso con el software ServiceMaxx?....9529
            SPN 51 FMI 10 - Desviaci?n de retroalimentaci?n del sensor de ETP durante la CSER....9532
            Descripci?n general de la falla....9532
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9532
            Fallas relacionadas....9532
            Ciclo de conducci?n para determinar el estado de la falla....9532
          EWPS (Sistema de advertencia y protecci?n del motor)....9534
            Funci?n....9538
            Par?metros programables del EWPS....9539
            Herramientas necesarias....9539
            SPN 110 FMI 0 - Sistema del refrigerante del motor por encima de la temperatura cr?tica....9541
            Descripci?n general de la falla....9541
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9541
            Fallas relacionadas....9541
            Circunstancias de la falla....9541
            Ciclo de conducci?n para determinar el estado de la falla....9541
            Posibles causas....9541
            SPN 110 FMI 11 - Registro del evento, temperatura caliente del refrigerante, extremo....9543
            Descripci?n general de la falla....9543
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9543
            Fallas relacionadas....9543
            Circunstancias de la falla....9543
            Ciclo de conducci?n para determinar el estado de la falla....9543
            SPN 110 FMI 15 - Sistema de refrigerante del motor sobrepasa la temperatura de advertencia....9545
            Descripci?n general de la falla....9545
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9545
            Fallas relacionadas....9545
            Ciclo de conducci?n para determinar el estado de la falla....9545
            Posibles causas....9545
            SPN 188 FMI 0 - La velocidad del motor no alcanz? la velocidad en vac?o deseada (demasiado alta)....9548
            Descripci?n general de la falla....9548
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9548
            Fallas relacionadas....9548
            Ciclo de conducci?n para determinar el estado de la falla....9548
            Posible causa:....9548
            SPN 188 FMI 1 - La velocidad del motor no alcanz? la velocidad en vac?o deseada (demasiado baja)....9551
            Descripci?n general de la falla....9551
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9551
            Fallas relacionadas....9551
            Ciclo de conducci?n para determinar el estado de la falla....9551
            Posibles causas....9551
            SPN 190 - FMI 0 - Nivel m?s severo de exceso de velocidad del motor....9554
            Descripci?n general de la falla....9554
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9554
            Antes de iniciar el diagn?stico:....9554
            SPN 2588 FMI 0 - Velocidad excesiva del veh?culo 1, registro del evento, extremo....9556
            Descripci?n general de la falla....9556
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9556
            Fallas relacionadas....9556
            Circunstancias de la falla....9556
            Ciclo de conducci?n para determinar el estado de la falla....9556
            Posibles causas....9556
            SPN 2588 FMI 15 - Velocidad excesiva del veh?culo 1, registro del evento, no extremo....9557
            Descripci?n general de la falla....9557
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9557
            Fallas relacionadas....9557
            Circunstancias de la falla....9557
            Ciclo de conducci?n para determinar el estado de la falla....9557
            Posibles causas....9557
            SPN 2589 FMI 0 - Velocidad excesiva del veh?culo 2, registro del evento, extremo....9558
            Descripci?n general de la falla....9558
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9558
            Fallas relacionadas....9558
            Circunstancias de la falla....9558
            Ciclo de conducci?n para determinar el estado de la falla....9558
            Posibles causas....9558
            SPN 2589 FMI 15 - Velocidad excesiva del veh?culo 2, registro del evento, no extremo....9559
            Descripci?n general de la falla....9559
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9559
            Fallas relacionadas....9559
            Circunstancias de la falla....9559
            Ciclo de conducci?n para determinar el estado de la falla....9559
            Posibles causas....9559
            SPN 5395 FMI 0 - El motor no puede lograr el par de torsi?n a ralent? deseado (demasiado alto)....9560
            Descripci?n general de la falla....9560
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9560
            Fallas relacionadas....9560
            Ciclo de conducci?n para determinar el estado de la falla....9560
            Posibles causas....9560
            SPN 5395 FMI 1 - El motor no puede lograr el par de torsi?n a ralent? deseado (demasiado bajo)....9562
            Descripci?n general de la falla....9562
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9562
            Fallas relacionadas....9562
            Ciclo de conducci?n para determinar el estado de la falla....9562
          Sensor de la FDP (Presi?n de suministro de combustible)....9565
            Herramientas necesarias....9565
            SPN 94 FMI 0 - La presi?n de distribuci?n de combustible supera el punto cr?tico....9567
            Descripci?n general de la falla....9567
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9567
            Ciclo de conducci?n para determinar el estado de la falla....9567
            Posibles causas....9567
            Diagn?stico paso a paso con el software ServiceMaxx?....9570
          FPCV (V?lvula de control de la presi?n del combustible)....9572
            Herramientas necesarias....9572
            Diagn?stico paso a paso con el software ServiceMaxx?....9573
          Sensor de la FRP (Presi?n del riel de combustible)....9575
            Descripci?n general....9576
            Herramientas necesarias....9576
            Diagn?stico paso a paso con el software ServiceMaxx?....9577
            SPN 157 - FMI 20 desviaci?n ELEVADA de la se?al de FRP....9580
            Descripci?n general de la falla....9580
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9580
            Fallas relacionadas....9580
            Ciclo de conducci?n....9580
            SPN 157 - FMI 21 desviaci?n BAJA de la se?al del FRP....9582
            Descripci?n general de la falla....9582
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9582
            Fallas relacionadas....9582
            Ciclo de conducci?n....9582
          Sistema de la FRP (Presi?n del riel de combustible)....9585
            Descripci?n general....9588
            Herramientas necesarias....9588
            Diagn?stico paso a paso con el software ServiceMaxx?....9589
            SPN 3055 FMI 0 - FRP excede el m?ximo....9590
            Descripci?n general....9590
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9590
            Fallas relacionadas....9590
            Ciclo de conducci?n para determinar el estado de la falla....9590
            Posibles causas....9590
            SPN 3055 FMI 1 - presi?n del combustible baja al arrancar....9592
            Descripci?n general de la falla....9592
            Reacci?n de la luz indicadora de mal funcionamiento (MIL)....9592
            Fallas relacionadas....9592
            Circunstancias de la falla....9592
            Ciclo de conducci?n para determinar el estado de la falla....9592
            Posibles causas....9592
            SPN 3055 FMI 15 - FRP por debajo del m?nimo con la orden m?xima....9597
            Descripci?n general de la falla....9597
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9597
            Fallas relacionadas....9597
            Ciclo de conducci?n para determinar el estado de la falla....9597
            Posibles causas....9597
            SPN 3055 FMI 17 - FRP por encima del m?ximo con la orden de m?nima....9602
            Descripci?n general de la falla....9602
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9602
            Fallas relacionadas....9602
            Ciclo de conducci?n para determinar el estado de la falla....9602
            Posibles causas....9602
          Supervisor de freno dif?cil....9605
            Descripci?n general....9605
            Herramientas necesarias....9605
            Diagn?stico paso a paso con el software ServiceMaxx?....9605
          HS (Sensor de humedad)/IAT (Sensor de temperatura del aire de entrada)....9606
            Herramientas necesarias....9607
            Diagn?stico paso a paso con el software ServiceMaxx?....9607
          IMP (Presi?n del m?ltiple de admisi?n)....9611
            Descripci?n general....9612
            Herramientas necesarias....9612
            Diagn?stico paso a paso con el software ServiceMaxx?....9614
            SPN 102 - FMI 10 IMP - Respuesta lenta de sobrealimentaci?n....9617
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL) ....9617
            Fallas asociadas....9617
            Ciclo de conducci?n....9617
          Sensor de la IMT (Temperatura del distribuidor de admisi?n)....9623
            Herramientas necesarias....9623
            Diagn?stico paso a paso con el software ServiceMaxx?....9624
          Circuitos del INJ (Inyector)....9627
            Descripci?n general....9634
            Herramientas necesarias....9634
            SPN 651 FMI 4- Cortocircuito del inyector 1....9636
            Descripci?n general de la falla....9636
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9636
            Ciclo de conducci?n para determinar el estado de la falla....9636
            Posibles causas....9636
            SPN 651 FMI 5- Carga/circuito abierto del inyector 1....9641
            Descripci?n general de la falla....9641
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9641
            Ciclo de conducci?n para determinar el estado de la falla....9641
            Posibles causas....9641
            SPN 652 FMI 4- Cortocircuito del inyector 2....9646
            Descripci?n general de la falla....9646
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9646
            Ciclo de conducci?n para determinar el estado de la falla....9646
            Posibles causas....9646
            SPN 652 FMI 5- Carga/circuito abierto del inyector 2....9651
            Descripci?n general de la falla....9651
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9651
            Ciclo de conducci?n para determinar el estado de la falla....9651
            Posibles causas....9651
            SPN 653 FMI 4- Cortocircuito del inyector 3....9656
            Descripci?n general de la falla....9656
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9656
            Ciclo de conducci?n para determinar el estado de la falla....9656
            Posibles causas....9656
            SPN 653 FMI 5- Carga/circuito abierto del inyector 3....9661
            Descripci?n general de la falla....9661
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9661
            Ciclo de conducci?n para determinar el estado de la falla....9661
            Posibles causas....9661
            SPN 654 FMI 4- Cortocircuito del inyector 4....9666
            Descripci?n general de la falla....9666
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9666
            Ciclo de conducci?n para determinar el estado de la falla....9666
            Posibles causas....9666
            SPN 654 FMI 5- Carga/circuito abierto del inyector 4....9671
            Descripci?n general de la falla....9671
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9671
            Ciclo de conducci?n para determinar el estado de la falla....9671
            Posibles causas....9671
            SPN 655 FMI 4- Cortocircuito del inyector 5....9676
            Descripci?n general de la falla....9676
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9676
            Ciclo de conducci?n para determinar el estado de la falla....9676
            Posibles causas....9676
            SPN 655 FMI 5- Carga/circuito abierto del inyector 5....9681
            Descripci?n general de la falla....9681
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9681
            Ciclo de conducci?n para determinar el estado de la falla....9681
            Posibles causas....9681
            SPN 656 FMI 4- Cortocircuito del inyector 6....9686
            Descripci?n general de la falla....9686
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9686
            Ciclo de conducci?n para determinar el estado de la falla....9686
            Posibles causas....9686
            SPN 656 FMI 5- Carga/circuito abierto del inyector 6....9691
            Descripci?n general de la falla....9691
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9691
            Ciclo de conducci?n para determinar el estado de la falla....9691
            Posibles causas....9691
            SPN 2797 FMI 11 - Cortocircuito del grupo de control del inyector 1 (INJ 1, 3, 5)....9696
            Descripci?n general de la falla....9696
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9696
            Fallas relacionadas....9696
            Ciclo de conducci?n para determinar el estado de la falla....9696
            Posibles causas....9697
            SPN 2798 FMI 11 - Cortocircuito del grupo de control del inyector 2 (INJ 2, 4, 6)....9708
            Descripci?n general de la falla....9708
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9708
            Fallas relacionadas....9708
            Ciclo de conducci?n para determinar el estado de la falla....9708
            Posibles causas....9709
          IST (Temporizador de apagado del ralent?) Sistema (Ralent? bajo limpio)....9719
            IST (Ralent? bajo limpio)....9719
          IST (Temporizador de apagado del ralent?) Sistema (Federal - opcional)....9720
            IST (Federal - opcional) Funcionamiento del circuito del sensor....9720
          Comunicaciones del enlace de datos J1939....9721
            Herramientas necesarias....9721
            Diagn?stico paso a paso con el software ServiceMaxx?....9723
          Sensor del MAF (Flujo de aire masivo)....9724
            Funci?n....9724
          MIL (Luz indicadora de mal funcionamiento)....9725
            Descripci?n general....9725
            Herramientas necesarias....9725
          O2S (Sensor de ox?geno)....9727
            Descripci?n general....9729
            Herramientas necesarias....9730
            Diagn?stico paso a paso con el software ServiceMaxx?....9731
            SPN 724 FMI 20 ? Adaptaci?n de O 2S por encima del l?mite m?ximo....9734
            Descripci?n general....9734
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9734
            Ciclo de conducci?n para determinar el estado de la falla....9734
            Posibles causas....9734
            SPN 724 FMI 21 ? Adaptaci?n de O2S por debajo del l?mite menor....9737
            SPN 3223 FMI 0 - Temperatura del calefactor de O 2S por encima de la m?xima....9738
            Descripci?n general de la falla....9738
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9738
            Ciclo de conducci?n para determinar el estado de falla....9738
            SPN 3223 FMI 5 ? Carga/circuito abierto del calefactor de O 2S....9740
            Descripci?n general de la falla....9740
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9740
            Fallas relacionadas....9740
            Ciclo de conducci?n para determinar el estado de la falla....9740
            Posibles causas....9740
            Identificaci?n de la falla del sistema de O2S....9743
          RAPP (Posici?n remota del pedal del acelerador)....9744
            Descripci?n general....9744
            Herramientas necesarias....9744
          Mensajes de intervalos de servicio....9746
            Funcionamiento de los mensajes de intervalo de servicio....9746
          Reloj SART (Tiempo real aut?nomo)....9747
            Herramientas necesarias....9747
          Sensor TC1TOP (Presi?n de salida de la turbina 1 del turbocargador)....9749
            Herramientas necesarias....9749
            Diagn?stico paso a paso con el software ServiceMaxx?....9750
          TC1WC (Control de la compuerta de descarga del turbocargador 1)....9753
            Herramientas necesarias....9753
          TC2WC (Control de la compuerta de descarga del turbocargador 2)....9756
            Herramientas necesarias....9756
          TC2CIS (Sensor de entrada del compresor 2 del turbocargador)....9759
            Descripci?n general....9761
            Herramientas necesarias....9761
            SPN 1173 FMI 2 - Se?al de TC2CIT err?tica, intermitente o incorrecta....9762
            Descripci?n general de la falla....9762
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9762
            Fallas relacionadas....9762
            Ciclo de conducci?n para determinar el estado de la falla....9762
            Posibles causas....9763
            SPN 1173 FMI 3 - Se?al de TC2CIT fuera de rango ALTO....9765
            Descripci?n general de la falla....9765
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9765
            Ciclo de conducci?n para determinar el estado de la falla....9765
            Posibles causas....9765
            SPN 1173 FMI 4 - Se?al de TC2CIT fuera de rango BAJO....9768
            Descripci?n general de la falla....9768
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9768
            Ciclo de conducci?n para determinar el estado de la falla....9768
            Posibles causas....9768
            SPN 1173 FMI 16 - Se?al de TC2CIT por encima de lo deseado (CAC entre etapas bajo enfriamiento)....9770
            Descripci?n general de la falla....9770
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9770
            Fallas relacionadas....9770
            Ciclo de conducci?n para determinar el estado de la falla....9770
            Posibles causas....9770
            SPN 1177 FMI 2 - Se?al de TC2CIP err?tica, intermitente o incorrecta....9773
            Descripci?n general de la falla....9773
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9773
            Fallas relacionadas....9773
            Ciclo de conducci?n para determinar el estado de la falla....9773
            Posibles causas....9773
            SPN 1177 FMI 3 - Se?al de TC2CIP fuera de rango ALTO....9776
            Descripci?n general de la falla....9776
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9776
            Ciclo de conducci?n para determinar el estado de la falla....9776
            Posibles causas....9776
            SPN 1177 FMI 4 - Se?al de TC2CIP fuera de rango BAJO....9779
            Descripci?n general de la falla....9779
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9779
            Ciclo de conducci?n para determinar el estado de la falla....9779
            Posibles causas....9779
          Sensor TOSS/VSS (Sensor de velocidad del veh?culo/velocidad del eje de salida de la transmisi?n)....9781
            Descripci?n general....9783
            Herramientas necesarias....9783
            Diagn?stico paso a paso con el software ServiceMaxx?....9784
            SPN 191 FMI 1 TOSS/VSS no se detect? con el veh?culo en movimiento....9786
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9786
            Ciclo de conducci?n para determinar el estado de falla....9786
            SPN 191 FMI 2 Se?al del TOSS/VSS err?tica, intermitente o incorrecta....9790
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9790
            Ciclo de conducci?n para determinar el estado de falla....9790
            SPN 191 FMI 3 Se?al del TOSS/VSS fuera de rango ALTO....9793
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9793
            Ciclo de conducci?n para determinar el estado de falla....9793
            SPN 191 FMI 4 Se?al del TOSS/VSS fuera de rango BAJO....9796
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9796
            Ciclo de conducci?n para determinar el estado de falla....9796
            SPN 191 FMI 16 Lectura del TOSS/VSS m?s alta que el l?mite....9799
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9799
            Ciclo de conducci?n para determinar el estado de falla....9799
          VREF (Referencia de voltaje)....9802
            Herramientas necesarias....9804
          Sensor de WIF (agua en el combustible)....9811
            Herramientas necesarias....9811
            Diagn?stico paso a paso con el software ServiceMaxx?....9812
          WIFL (Luz de agua en el combustible)....9814
            Descripci?n general....9814
            Herramientas necesarias....9814
            SPN 97 - FMI 3 - Cortocircuito a la ALIMENTACI?N de la WIFL....9815
            SPN 97 - FMI 4 - Cortocircuito a TIERRA de la WIFL....9817
            SPN 97 - FMI 5 - Carga/circuito abierto de la WIFL....9819
          WTSL (Luz de esperar para arrancar)....9821
            Descripci?n general....9821
            Herramientas necesarias....9822
            SPN 1081 - FMI 3 - Cortocircuito a la ALIMENTACI?N del circuito de la WTSL....9823
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9823
            SPN 1081 - FMI 4 - Cortocircuito a TIERRA del circuito de la WTSL....9825
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9825
            SPN 1081 - FMI 5- Carga/circuito abierto de la WTSL....9827
            Reacci?n de la Luz indicadora de mal funcionamiento (MIL)....9827
        Ubicaciones del sensor y activador....9829
        Componentes instalados del motor....9829
        Sistema de AFT....9831
        Ubicaciones del freno de compresi?n del motor....9831
        Componentes instalados en el veh?culo....9832
        Sensor de temperatura del aire ambiente....9833
      Contenido....9835
        Herramientas el?ctricas....9837
          Caja de conexiones de 180 pasadores....9837
          Arn?s de conectores tipo banana 3....9838
          Arn?s de resistencia de 500 ohmios....9838
          Kit de prueba de terminales del motor electr?nico....9839
          Kit de la sonda de prueba de terminal de abertura grande....9839
          Mult?metro digital (DMM)....9840
          EXP-1000 HD de Midtronics....9841
          EZ-Tech? Herramienta electr?nica de servicio (EST)....9842
            Software ServiceMaxx?....9842
          Cable de interfaz (RP1210B cumple con ser compatible con J1939 y J1708)....9842
          MaxxForce? 11 y kit de herramientas del motor 13....9843
          Arn?s de conexi?n 4485A (APP)....9844
          Arn?s de conexi?n 4602 (AFTFSV)....9844
          Arn?s de conexiones 4735A (O2S)....9845
          Arn?s de conexi?n 4760A (DOCIT, DOCOT, DPFOT y EGRT)....9845
          Arn?s de conexiones 4761A (DPFDP)....9846
          Arn?s de conexiones 4827 (IAHFS, ECT1, ECT2, EOL y EOT)....9846
          Arn?s de conexi?n 4828 (AFTFD y FPCV)....9847
          Arn?s de conexi?n 4829 (FRP)....9847
          Arn?s de conexiones 4830 (AFTFIS, HS/IAT y TC2CIS)....9848
          Arn?s de conexi?n 4844 (EFAN)....9848
          Arn?s de conexi?n 4850 (IMP)....9849
          Arn?s de conexi?n 4870 (CMV)....9849
          Arn?s de conexi?n 4871 (AAT y CFV)....9850
          Arn?s de conexi?n 4881 (FDP)....9850
          Arn?s de conexi?n 4882 (EOP)....9851
          Arn?s de conexi?n 4883 (IMT)....9851
          Arn?s de conexiones 4885 (IAHR)....9852
          Arn?s de conexi?n 4951 (CCOSS)....9852
          Arn?s de conexi?n 4993 (CACOT)....9853
          Arn?s de conexi?n 6002 (WIF)....9853
          Arn?s de conexi?n 6003 (EBPV, TC1TOP, TC1WC y TC2WC)....9853
          Arn?s de conexi?n 6004 (ECB)....9854
          Arn?s de conexi?n 6016 (v?lvula de ETV y EGR)....9854
          Arn?s de conexi?n 6021 (CKP y CMP)....9855
          Arn?s de conexi?n 6027 (AFTFP2)....9856
        Herramientas mec?nicas....9857
          Kit de tapa de aire, tapa del combustible y tap?n....9857
          Herramienta de liberaci?n de la tuber?a del refrigerante del compresor de aire....9857
          Protector de entrada de aire....9858
          Herramienta para prueba de emisiones....9859
          Herramienta de fuente limpia de combustible....9859
          Kit del adaptador de prueba del solenoide del calefactor del aire de admisi?n....9861
          Man?metro digital....9862
          Kit de prueba para la detecci?n de fugas en el enfriador de EGR....9863
          Medidor de juego libre (0.50mm)....9863
          Medidor de juego libre (0.80mm)....9864
          Herramienta de bloqueo del combustible....9864
          Copas de inyectores de combustible....9865
          Herramienta de aireaci?n y restricci?n de la entrada de combustible....9865
          Acoplador de la tuber?a de combustible....9866
          Herramienta de desconexi?n de la tuber?a de combustible de 11.8 mm....9866
          Herramienta de desconexi?n de la tuber?a de combustible de 16 mm....9867
          Medidor de presi?n de combustible....9867
          Tapones del riel de alta presi?n....9868
          Probador de la tuber?a de retorno de alta presi?n....9868
          Kit de prueba de presi?n....9869
          Kit de prueba de presi?n del radiador....9869
          Man?metro Slack Tube?....9871
          Kit de detecci?n de fugas de UV....9872
      Contenido....9873
        Abreviaciones y acr?nimos....9875
      Contenido....9883
        T?rminos....9885
      Contenido....9897
        Todas las clasificaciones....9899
        MaxxForce? 11 (10.5 L)....9905
          330 hp a 1700 r. p. m...9905
          370 hp a 1700 r. p. m...9906
          390 hp a 1700 r. p. m...9907
        MaxxForce? 13 (12.4 L)....9908
          410 hp a 1700 r. p. m...9908
          430 hp a 1700 r. p. m...9909
          450 hp a 1700 rpm (Transmisi?n autom?tica Allison)....9910
          450 hp a 1700 rpm (Transmisi?n manual)....9911
          475 hp a 1700 r. p. m...9912
      Contenido....9913
        Valores de se?al....9915
      Contenido....9923
        Descripci?n....9925
  tables....8771
    Literatura de servicio t?cnico....8771
    Motores MaxxForce? 11 y 13 diesel....8781
    Especificaciones del solenoide del freno de motor....8914
    Requerimientos de presi?n de aceite del freno de motor....8917
    Flujo normal de retorno del combustible con la cantidad de inyectores conectados....9012
    Ejemplo....9048
    Ejemplo....9049
    Ejemplo....9050
    Ejemplo....9051
    Condiciones de entrada para un Regen de rodamiento....9166
    Condiciones de entrada para un Regen de estacionamiento....9167
    Revisiones de comparaci?n del sensor....9169
    Prueba de restricci?n de escape....9169
    Revise los inhibidores de Regen de rodamiento....9171
    Revise los inhibidores de Regen estacionado....9172
    Revisiones de Regen estacionado....9174
    Revisi?n de voltaje del conector ? AFTFD desconectado....9184
    Verificaci?n de voltaje operacional....9185
    Revisi?n de resistencia del actuador....9185
    Verifique la resistencia del arn?s....9185
    Revisi?n del circuito del sensor....9198
    Diagn?stico paso a paso sin el software ServiceMaxx?....9199
    Verifique la resistencia del arn?s....9199
    Revisi?n del circuito del sensor....9202
    Diagn?stico paso a paso sin el software ServiceMaxx?....9202
    Verifique la resistencia del arn?s....9203
    SPN 102 FMI 16 ? Sobrerefuerzo de presi?n del m?ltiple de admisi?n....9213
    SPN 102 FMI 18 ? Refuerzo inferior de presi?n del m?ltiple de admisi?n....9214
    Se?al de SPN 1173 FMI 16 ? TC2CIT sobre lo deseado (CAC de inter etapas bajo enfriamiento)....9214
    SPN 2659 FMI 21 ? EGR bajo se ha detectado velocidad baja....9215
    Revisi?n del circuito del sensor....9221
    Diagn?stico paso a paso sin el software ServiceMaxx?....9222
    Verifique la resistencia del arn?s....9222
    Verificaci?n de voltaje operacional....9223
    SPN 2630 FMI 2 ? La se?al CACOT no concuerda con los otros sensores....9227
    Verifique el circuito del sensor con el software ServiceMaxx?....9228
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9228
    Verifique la resistencia del arn?s....9228
    Revisi?n de la resistencia del sensor....9234
    Revisi?n del voltaje del conector sin el software ServiceMaxx?....9234
    Verifique la resistencia del arn?s....9234
    Par?metros programables....9235
    Revisiones del interruptor....9236
    Revisi?n de voltaje del conector....9237
    Verificaci?n de voltaje operacional....9238
    Revisi?n de resistencia del actuador....9238
    Verifique la resistencia del arn?s....9238
    Revisi?n de voltaje del conector....9268
    Verificaci?n de voltaje operacional....9268
    Revisi?n de resistencia del actuador....9268
    Verifique la resistencia del arn?s....9269
    SPN 626 FMI 18 ? falla del calefactor del aire de entrada: falta de calor en el m?ltiple de admisi?n....9275
    Revisi?n de voltaje en IAHFI - Prueba del actuador....9275
    Revisi?n de consumo de amperaje - prueba del activador....9276
    Revisiones de voltaje en el conector del relevador....9276
    Revisiones de voltaje en el relevador - Prueba del activador....9277
    Revisi?n de la resistencia de IAHFI....9279
    Verifique la resistencia del arn?s....9279
    Verificaci?n de voltaje del conector ? IAHFS desconectado....9281
    Verificaci?n de voltaje operacional....9281
    Revisi?n de resistencia del actuador....9281
    Verifique la resistencia del arn?s....9282
    Revisi?n de voltaje del conector ? EBPV desconectada....9457
    Verificaci?n de voltaje operacional....9457
    Revisi?n de resistencia del actuador....9457
    Verifique la resistencia del arn?s....9458
    Revise el voltaje del conector ? ECB1 desconectado....9460
    Verificaci?n de voltaje operacional....9460
    Revisi?n de resistencia del actuador....9460
    Verifique la resistencia del arn?s....9461
    Revise el voltaje del conector ? ECB2 desconectado....9463
    Verificaci?n de voltaje operacional....9463
    Revisi?n de resistencia del actuador....9463
    Verifique la resistencia del arn?s....9464
    SPN 111 FMI 1 ? Nivel bajo del refrigerante del motor....9466
    Revisi?n de voltaje del conector....9466
    Verifique la resistencia del arn?s....9466
    SPN 158 FMI 15- Voltaje del ECM demasiado ALTO....9468
    SPN 158 FMI 17- Voltaje del ECM demasiado BAJO....9468
    Verificaciones de voltaje en el ECM....9469
    Revisi?n de voltaje....9471
    Verifique la resistencia del arn?s....9472
    Revisi?n de voltaje....9473
    Verifique la resistencia del arn?s....9474
    Revisi?n de voltaje....9475
    Verifique la resistencia del arn?s....9475
    SPN 108 FMI 3- Se?al BARO fuera de rango ALTA....9477
    SPN 108 FMI 4 - Se?al BARO fuera de rango BAJA....9478
    SPN 628 FMI 12 - Error de memoria del ECM....9478
    SPN 629 FMI 2- Error del ECM- monitoreo nivel 2....9478
    SPN 629 FMI 8 - Falla del temporizador de motor apagado....9478
    SPN 629 FMI 12 - Error del chip interno del ECM....9478
    SPN 629 FMI 14 - Componente interno del ECM....9478
    SPN 1110 FMI 31 ? El ECM detecta abastecimiento de combustible sin demanda....9479
    Verifique el circuito del sensor con el software ServiceMaxx?....9488
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9488
    Verifique la resistencia del arn?s....9489
    SPN 4076 FMI 16 ? la se?al de la ECT2 no concuerda con otros sensores (inmersi?n en fr?o)....9496
    Verifique el circuito del sensor con el software ServiceMaxx?....9497
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9497
    Verifique la resistencia del arn?s....9497
    Revisi?n de voltaje en el conector EFC de una o dos velocidades - Prueba del activador....9500
    Verifique la resistencia del arn?s....9501
    SPN 412 FMI 2 ? la se?al de la EGRT no concuerda con otros sensores....9504
    Verifique el circuito del sensor con el software ServiceMaxx?....9505
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9505
    Verifique la resistencia del arn?s....9505
    SPN 27 FMI 7 ? EGRP no coincide con la posici?n comandada....9508
    Revisi?n de voltaje del conector ? V?lvula del EGR desconectada....9508
    Verificaci?n de voltaje operacional....9509
    Verifique la resistencia del arn?s....9509
    Verifique el circuito del sensor con el software ServiceMaxx?....9518
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9519
    Verifique la resistencia del arn?s....9519
    Revisi?n del circuito del sensor....9521
    Revisi?n de voltaje del conector....9522
    Verifique la resistencia del arn?s....9522
    Verifique el circuito del sensor con el software ServiceMaxx?....9524
    Diagn?stico paso a paso sin el software ServiceMaxx?....9525
    Verifique la resistencia del arn?s....9525
    Revisi?n del voltaje del conector ? ETV desconectada....9529
    Verificaci?n de voltaje operacional....9530
    Verifique la resistencia del arn?s....9531
    Verifique el circuito del sensor con el software ServiceMaxx?....9570
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9571
    Verifique la resistencia del arn?s....9571
    Revisi?n del voltaje del conector ? FPCV desconectada....9573
    Verificaci?n de voltaje operacional....9573
    Verifique la resistencia del arn?s....9574
    Verifique el circuito del sensor con el software ServiceMaxx?....9578
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9579
    Verifique la resistencia del arn?s....9579
    SPN 157 FMI 0 - Falla de apertura de la v?lvula de alivio de la FRP....9589
    SPN 157 FMI 14 - Falla de la v?lvula de alivio de la FRP....9589
    SPN 1810 FMI 0 - Monitor de frenado fuerte, registro de evento, extremo....9605
    SPN 1810 FMI 15- Monitoreo de frenado fuerte, registro de evento, no extremo....9605
    SPN 172 FMI 2 ? La se?al de IAT no coincide con la de otros sensores....9608
    Verifique el circuito del sensor con el software ServiceMaxx?....9609
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9609
    Verifique la resistencia del arn?s....9610
    Verifique el circuito del sensor con el software ServiceMaxx?....9615
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9615
    Verifique la resistencia del arn?s....9616
    Verificaci?n de comparaci?n del sensor de enfriamiento con el software ServiceMaxx?....9625
    SPN 105 FMI 2 ? La se?al de la IMT no concuerda con la de otros sensores....9625
    SPN 105 FMI 18 ? La se?al de la IMT no responde como se espera ....9625
    Verifique el circuito del sensor con el software ServiceMaxx?....9625
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9626
    Verifique la resistencia del arn?s....9626
    Revisi?n del voltaje del conector de diagn?stico del veh?culo....9722
    Revisi?n de comunicaci?n con EST....9722
    Verifique la resistencia del arn?s....9723
    SPN 1590 FMI 19 - Control crucero adaptable sin detectar en J1939....9723
    Revisi?n del voltaje del conector de MIL sin el software ServiceMaxx?....9726
    Verifique la resistencia del arn?s....9726
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9732
    Verifique la resistencia del arn?s....9733
    SPN 3223 FMI 1? Temperatura del calefactor de O 2S por debajo del m?nimo....9743
    SPN 3223 FMI 17 ? temperatura del calefactor de O2S por debajo del m?nimo en ALIMENTACI?N baja de la bater?a....9743
    Verifique el circuito del sensor con el software ServiceMaxx?....9745
    Verifique la resistencia del arn?s....9745
    Revisi?n de voltaje del conector....9747
    Verifique la resistencia del arn?s....9748
    La se?al de SPN 5541 FMI 2 ? TC1TOP no concuerda con la del BARO....9750
    Verifique el circuito del sensor con el software ServiceMaxx?....9751
    Verificaci?n del voltaje del conector sin el software ServiceMaxx?....9751
    Verifique la resistencia del arn?s....9752
    Revisi?n del voltaje del conector ? TC2WC desconectado....9754
    Verificaci?n de voltaje operacional....9754
    Revisi?n de resistencia del actuador....9754
    Verifique la resistencia del arn?s....9755
    Revisi?n del voltaje del conector ? TC2WC desconectado....9757
    Verificaci?n de voltaje operacional....9757
    Revisi?n de resistencia del actuador....9757
    Verifique la resistencia del arn?s....9758
    SPN 84 FMI 2 - Falla anti-alteraci?n de la velocidad del veh?culo....9784
    Revisi?n del voltaje del conector de TOSS/VSS sin el software ServiceMaxx?....9784
    Revise la continuidad del sensor TOSS/VSS sin el software ServiceMaxx?....9785
    Verifique la resistencia del arn?s....9785
    Revisi?n del funcionamiento del TOSS/VSS sin el software ServiceMaxx?....9785
    Revisiones de voltaje para SPN 3509 FMI 14 ? VREF1....9805
    Revisi?n de la resistencia del arn?s de SPN 3509 FMI 14 ? VREF1....9805
    Revisiones de voltaje para SPN 3510 FMI 14 ? VREF2....9806
    Revisi?n de la resistencia del arn?s de SPN 3510 FMI 14 ? VREF2....9806
    Revisiones de voltaje para SPN 3511 FMI 14 ? VREF3....9807
    Revisi?n de la resistencia del arn?s de SPN 3511 FMI 14 ? VREF3....9807
    Revisiones de voltaje para SPN 3512 FMI 14 ? VREF4....9808
    Revisi?n de la resistencia del arn?s de SPN 3512 FMI 14 ? VREF4....9808
    Revisiones de voltaje para SPN 3513 FMI 14 ? VREF5....9809
    Revisi?n de la resistencia del arn?s de SPN 3513 FMI 14 ? VREF5....9809
    Revisiones de voltaje para SPN 3514 FMI 14 ? VREF6....9810
    Revisi?n de la resistencia del arn?s de SPN 3514 FMI 14 ? VREF6....9810
    Revisi?n de voltaje....9812
    Verifique la resistencia del conector a TIERRA....9813
    Verifique la resistencia del arn?s....9813
    Llave en contacto y motor apagado (Key-On Engine-Off)....9899
    Giro del motor....9899
    Ralent? bajo, sin carga, temperatura de funcionamiento del motor estabilizada....9900
    Ralent? alto, sin carga, temperatura de funcionamiento del motor estabilizada....9901
    Carga completa, velocidad nominal en un dinam?metro, temperatura de funcionamiento del motor estabilizada....9901
    Especificaciones del componente....9902
    Estado de salida del activador....9903
    Sistema del calentador de aire de admisi?n....9904
    Presi?n del c?rter....9904
    Extensi?n de varilla de EBPV....9904
    Extensi?n de varilla de TC2WC....9904
1171898R5 - Engine Operation and Maintenance Manual MaxxForce 11 and 13 Diesel Engines....9928
1172042R1 - Engine Operation and Maintenance Manual MaxxForce 15 Diesel Engine....10017
EGED-430-2 - Engine Wiring Diagram Maxxforce 11 and 13 2008 Model Year....10136
EGED-435 - Maxxforc ETM 11 and 13 2008 Model Year Signal Values (All values with the breakout box installed on the ECM, EIM, ACM, and harness)....10138
  EGED-435 Side 1....10138
  EGED-435 Side 2....10139
EGED-475-3 - Hard Start and No Start Diagnostics MaxxForce 11 & 13 Beginning with 2010 Model Year....10140
EGED-520-2 - Hard Start and No Start Diagnostics MaxxForce 15 Beginning with 2011 Model Year....10153
EGED-525-1 - Engine Wiring Diagram Form Maxxforce 15 Beginning with 2011 Model Year....10165
EGED-530-3 - Performance Diagnostics MaxxForce 11 & 13 EPA 2010....10167
EGED-535-2 - Performance Diagnostics MaxxForce 15 Beginning with 2011 Model Year....10183
EGES-415 - MaxxForce 11 and 13 Service Manual....10197
  EGES415a....10197
  EGES415b....10301
  EGES415c....10385
  EGES415d....10481
  EGES415e....10567
EGES-415-2 - MaxxForce 11 and 13 Engine Service Manual (2009-05)....10685
  EGES4152a....10685
  EGES4152b....10791
  EGES4152c....10877
  EGES4152d....10973
  EGES4152e....11057
EGES-415-2 - MaxxForce 11 and 13 Engine Service Manual (2011)....11175
EGES-420 - MaxxForce 11 and 13 Engine Diagnostic_Troubleshooting manual....11665
  EGES-420 PDF Index....11665
  EGES420a....11666
  EGES420b....11858
  EGES420c....12106
EGES-420-2 - MaxxForce 11 and 13 Engine Diagnostic_Troubleshooting manual....12178
  Diagnostic Trouble Code....12178
  EGES-420-2 PDF Index....12185
  EGES4202a....12186
  EGES4202b....12376
  EGES4202c....12624
EGES-465-2 - MaxxForce 11 and 13 Engine Service Manual (2011)....12696
EGES-470-1 - MaxxForce 11 and 13 Engine Diagnostic_Troubleshooting Manual (2011)....13206
EGES-470-1 - MaxxForce 11 and 13 Engine Electronic Control Systems Diagnostics....13666
EGES-510-2 - MaxxForce 15 Diesel Engine Service Manual Model Year 2011 and Up....13892
EGES-511 - Manuel d'entretien Et De R?paration MaxxForce 15 Moteur diesel Ann?e mod?le 2011 et plus....14467
EGES-512 - Manual de Servicio MaxxForce 15 Motor Diesel Modelo del a?o 2011 y m?s recientes....15081
EGES-515 - MaxxForce 15 Engine Electronic Control Systems Diagnostics....15715
EGES-515-1 - MaxxForce 15 Engine Diagnostic_Troubleshooting Manual....15727
Maxxforce 11 & Maxxforce 13 Model Year 2009 Features, Descriptions, & Unique Repair Procedures....16179

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