Audi Q2 Repair Service Manual 2016 & up
Complete service repair manual with Electrical Wiring Diagrams for Audi Q2 SUV 2016 & up, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Audi Q2 crossover SUV All Models 2016-present workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 9,302 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Audi Q2 Workshop Service Manual 2016-present.pdf
MAIN SECTIONS
3-cylinder direct injection engine (1.0 ltr. 4-valve TFSI EA211) - Audi Q2 2016 ....5
4-cylinder TDI engine, 1.6 ltr.; 2.0 ltr. 4-valve common rail (EA 288 Gen. I) - Audi Q2 2016 Audi Q3 2019 ....106
4-cylinder direct injection engine (1.4 ltr. 4-valve TFSI EA211) - Q2 2016 Q2 China 2019 Q2 2019 Q3 China 2019 ....305
4-cylinder direct injection engine (1.5 ltr. 4-valve TFSI EA211 evo) - A1 Sportback 2018 , A3 2013 , Q2 2016 , Q3 2019 ....665
4-cylinder direct injection engine (2.0 ltr. 4-valve TFSI, EA 888 Gen. III) - Audi Q2 2016 ....1104
4-cylinder direct injection engine (2.0 ltr. 4-valve TFSI, EA 888 Gen. III, B cycle) - Audi Q2 2016 ....1260
6-speed dual clutch gearbox 0D9 - Audi A1 Sportback 2018 , Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi TT 2015 ....1365
6-speed dual clutch gearbox 0D9 - Audi Q2 2016 ....1508
6-speed manual gearbox 02Q, 0FB, 0BB - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 ....1601
6-speed manual gearbox 02S - Audi Q2 2016 ....1755
7-speed dual clutch gearbox 0CW - Audi Q2 2016 , Audi Q2 China 2019 ....1853
7-speed dual clutch gearbox 0GC - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi TT 2015 ....1917
Air conditioner with refrigerant R134a - Audi Models....2069
Air conditioners with refrigerant R1234yf - General information - Audi models....2442
Auxiliary and supplementary heater - Audi A3 2013 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q3 2019 ....2718
Body Repairs - Audi Q2 2016 ....2817
Brake system - Audi Q2 2016 ....3121
Communication - Audi Q2 2016 ....3250
Electrical Equipment General Information - Audi Models....3323
Electrical system - Audi Q2 2016 , Audi Q2 China 2019 ....3505
Electrical system; General information - Audi Models....3733
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models....3907
69 Passenger protection....3911
1 Overview of retrofitting options....3911
2 Notes and overview of components....3912
2.1 General information....3912
2.2 Overview of components....3913
2.2.1 Notes on overview of components....3913
2.2.2 Audi A3 1997 from week 27/1999 onwards....3913
2.2.3 Audi A3 2004 (including Audi A3 Sportback)....3913
2.2.4 Audi A4 1995 from chassis no. 8DXA 200 001 onwards....3914
2.2.5 Audi A4 2001 up to week35/2004 (including Audi S4)....3914
2.2.6 Audi A4 2001 from week36/2004 onwards (including Audi S4)....3915
2.2.7 Audi A6 1998 from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine)....3915
2.2.8 Audi A6 2005....3916
3 Deactivating/activating airbag on front passenger side (Audi A2 2001)....3918
4 Retrofitting key-operated switch (Audi A3 1997 from week 27/1999 onwards)....3919
4.1 Removing glove box....3919
4.2 Installing key-operated switch....3920
4.3 Installing new glove box....3921
4.4 Installing warning lamp for airbag deactivated on front passenger side....3922
4.4.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3922
4.4.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3923
5 Retrofitting key-operated switch (Audi A3 2004 including Audi A3 Sportback and Audi A3 Cabriolet 2008 )....3924
5.1 Removing and installing glove box....3924
5.2 Converting glove box....3926
5.3 Routing and securing glove box wiring harness....3927
5.4 Installing key-operated switch....3927
5.5 Installing warning lamp for airbag deactivated on front passenger side....3928
5.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3928
5.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/2004)....3929
5.5.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week23/2004 onwards)....3930
6 Retrofitting key-operated switch (Audi A4 1995 from chassis no. 8DXA 200 001 onwards)....3934
6.1 Removing glove box....3935
6.2 Converting glove box....3936
6.3 Installing key-operated switch....3936
6.4 Installing glove box....3936
6.5 Installing warning lamp for airbag deactivated on front passenger side....3938
6.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3938
6.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3938
7 Retrofitting key-operated switch (Audi A4 2001 up to week35/2004 including Audi S4 and Audi S4 Cabriolet)....3940
7.1 Removing glove box....3940
7.2 Converting glove box....3942
7.3 Installing key-operated switch....3942
7.4 Retrofitting wiring harness....3943
7.5 Installing glove box....3943
7.6 Installing warning lamp for airbag deactivated on front passenger side....3944
7.6.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003)....3944
7.6.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003)....3946
7.6.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week45/2003 onwards)....3947
8 Retrofitting key-operated switch (Audi A4 2001 from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet)....3950
8.1 Removing glove box....3950
8.2 Converting glove box....3952
8.3 Installing key-operated switch....3952
8.4 Retrofitting wiring harness....3952
8.5 Installing glove box....3952
8.6 Installing warning lamp for airbag deactivated on front passenger side....3954
8.6.1 Installing warning lamp for airbag deactivated on front passenger side -K145-....3954
9 Retrofitting wiring harnesses 8E1970XXX (Audi A4 2001)....3956
9.1 Notes on and preparation for retrofitting wiring harnesses (8E1970XXX)....3956
9.2 Routing wiring harnesses (8E1970XXX)....3957
9.3 Connecting wiring harnesses 8E1970XXX to multi-pin connector for airbag control unit -J234-....3961
9.4 Assembly work, coding airbag control unit -J234- and interrogating fault memories of control units....3966
10 Retrofitting key-operated switch (Audi A4 Cabriolet 2003 )....3968
11 Retrofitting key-operated switch (Audi A6 1998 from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engine)....3969
11.1 Removing glove box....3970
11.2 Converting glove box....3970
11.3 Installing key-operated switch....3971
11.4 Installing glove box....3971
11.5 Installing warning lamp for airbag deactivated on front passenger side....3973
11.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3973
11.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3973
12 Retrofitting key-operated switch (Audi A6 2005)....3975
12.1 Removing glove box....3975
12.2 Converting glove box....3977
12.3 Installing glove box....3979
12.4 Installing warning lamp for airbag deactivated on front passenger side....3980
12.4.1 Removing centre vent trim panel without warning lamp for airbag deactivated on front passenger side....3980
12.4.2 Installing centre vent trim panel with warning lamp for airbag deactivated on front passenger side....3982
13 Retrofitting key-operated switch (Audi A8 1994 , gradual introduction from approx. week 41/1998 onwards, with front and side or front and curtain airbag)....3984
13.1 Removing glove box....3984
13.2 Converting glove box....3985
13.3 Installing key-operated switch....3986
13.4 Installing glove box....3987
13.5 Installing warning lamp for airbag deactivated on front passenger side....3988
13.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3988
13.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3989
14 Retrofitting key-operated switch (Audi A8 2003 )....3990
14.1 Removing glove box....3990
14.2 Converting glove box....3993
14.3 Installing key-operated switch....3993
14.4 Installing glove box....3993
14.5 Installing warning lamp for airbag deactivated on front passenger side....3994
14.5.1 Removing trim panel with switch module (right-side) without warning lamp for airbag deactivated on front passenger side....3994
14.6 Installing trim panel with switch module (right-side) with warning lamp for airbag deactivated on front passenger side....3995
15 Retrofitting key-operated switch (Audi TT 1999, Coup/Roadster)....3996
16 Coding airbag control unit -J234-....3997
17 Adapting airbag control unit -J234- (Audi A6 2005)....3998
Fitting instructions- radio communication systems....3999
Fluid Capacity Tables - All Audi 2017 ....4053
Fuel supply system - Audi Q2 2016 , Audi Q2 China 2019 ....4080
General InformationBody Repairs, General Body Repairs - Audi Models....4186
1 General notes....4192
1.1 Diagnosis of accident vehicles....4192
1.2 General notes on body repairs....4192
1.3 Condition in which body and/or individual parts must be delivered to paintshop....4192
1.4 Straightening....4192
1.5 Separating cuts....4193
1.6 Body sub-parts and part sections....4193
1.7 Original joint....4193
1.8 Galvanised body parts....4193
1.9 Removing remaining material....4193
1.10 New parts....4193
1.11 Replacement parts....4194
2 Safety notes....4195
2.1 Removing components....4195
2.2 Battery, welding operations....4195
2.3 Electronic control units....4195
2.4 Procedure for electronic control units following accident repairs....4195
2.5 Paintwork, glass, upholstery, trim panels....4195
2.6 Fuel tank and fuel pipes....4195
2.7 Air conditioner....4196
2.8 Airbag system....4196
2.9 Checking seat belts....4197
2.10 Working on vehicles with belt tensioners....4197
2.11 Cutting, straightening and/or dent removal work on vehicles with airbag....4198
2.12 Removing seats with side airbag....4198
3 Anti-corrosion measures....4199
3.1 Anti-corrosion protection....4199
3.2 Long-term body protection....4199
3.3 Notes on warranty....4199
3.4 Electrolytic galvanisation....4199
3.5 Hot-dip galvanisation....4200
4 Notes on disposal....4201
4.1 Active environmental protection at the factory....4201
4.2 Recycling means:....4201
4.3 The basic rules for environmental protection are:....4201
4.4 Recycling....4201
4.5 Plastics....4202
4.6 Disposal....4203
4.7 Airbag....4204
4.8 Protection against contact corrosion....4205
5 Expanded foam inserts....4206
6 Explanation of symbols....4207
6.1 Symbols for welding operations....4207
6.2 Symbols for work procedures....4207
6.3 Cavity sealing....4208
7 Body - Bonded joints....4209
8 Sheet steel repairs....4212
8.1 Extra-high-strength body panels....4212
8.2 Galvanised body parts....4213
8.3 Joining techniques....4214
8.4 Joining techniques....4215
9 Plastic repair techniques....4217
9.1 Plastic repair set....4217
9.2 Repairing dents....4218
9.3 Repairing scratches....4220
9.4 Repairing cracks and tears (up to a length of 100 mm)....4221
9.5 Repairing holes (up to 30 mm diameter)....4222
9.6 Plastic repairs (glass fibre materials)....4223
10 Glass repairs....4226
10.1 Repairing windscreens....4226
10.2 Requirements....4226
10.3 Special tools....4227
10.4 Description of repair work....4228
11 Aluminium ....4231
11.1 Aluminium repairs....4231
11.2 Surface treatment....4231
11.3 Removing dents....4231
12 The Audi Space Frame concept....4233
13 Contact corrosion....4234
14 Threads....4235
15 Studs....4236
16 Paintwork....4237
17 Replacement parts....4238
18 Safety notes....4239
19 Surface treatment....4240
20 Cutting....4241
21 Removing dents....4242
22 Re-forming....4243
23 Temperature monitoring during heating....4244
24 Flanging....4245
25 Welding repairs....4246
26 Extruded section....4247
27 Sheet metal panel....4248
28 Plug welding....4249
29 Welding aluminium....4250
30 Checking weld seams and aluminium node castings....4251
31 Laser weld seam....4252
32 Overview of rivets and tools....4253
33 Riveting repairs....4254
34 Clinching....4255
35 Solid rivet....4256
36 Pop rivet....4257
37 Fitting solid rivets....4258
38 Fitting punch rivets....4259
39 Fitting pop rivets....4260
40 Incorrect riveting....4261
41 Joddling....4263
42 Placing additional thickness of same material behind joint....4264
43 Filling separating cuts....4265
44 Bonded joint....4266
45 Inaccessible rivets....4268
46 Explanation of symbols....4269
47 Explanation of symbols for riveting operations....4270
48 Explanation of symbols....4271
49 Cavity sealing....4272
General body repairs, exterior - Audi Q2 2016 , Audi Q2 China 2019 ....4273
General body repairs, interior - Audi Q2 2016 , Audi Q2 China 2019 ....4542
Heating, air conditioning - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 ....4781
Heating, air conditioning - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 ....5159
Maintenance - Audi Q2 2016 ....5537
Maintenance Intervals - All 2000 ....5661
Radio Installation Instructions - Audi Models....5903
Rear final drive 0CQ, 0CR, 0BR - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Sportback 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi Q3 China 2019 , Audi TT 2015 , Audi TT Coup 2015 , Audi TT Roadster 2015 ....5952
Refrigerant R134a Servicing - Audi Models....6037
Running gear, axles, steering - Audi Q2 2016 , Audi Q2 China 2019 ....6446
Servicing 3-cylinder engine, 1.0 ltr. 4-valve TFSI (EA211) - Audi A3 2013 , Audi Q2 2016 ....6724
Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 , A3 2013 , A3 Limousine China 2014 , Q2 2016 , Q3 2012 , Q3 2019 , Q3 China 2013 , Q3 China 2019 , TT 2015 ....6942
Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III, B cycle) - A1 Sportback 2018 , A3 2013 , A3 Sportback China 2014 , Q2 2016 , Q3 2019 , Q3 China 2019 , TT 2015 ....7250
Servicing 4-cylinder TDI engine, common rail (EA 288 Gen. I) - Audi Q2 2016 , Audi Q3 2019 ....7527
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 , A3 2013 , A3 Limousine China 2014 , Q2 2016 , Q3 2012 , Q3 2019 , Q3 China 2013 , Q3 China 2019 , TT 2015 ....7820
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III, B cycle) - A1 Sportback 2018 , A3 2013 , A3 Sportback China 2014 , Q2 2016 , Q3 2019 , Q3 China 2019 , TT 2015 ....8128
Servicing 6-speed manual gearbox 02Q, 0BB, 0FB - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2012 , Audi Q3 2019 , Audi Q3 China 2013 , Audi TT 2015 ....8405
Servicing 6-speed manual gearbox 02S - Audi A1 Sportback 2018 , Audi A3 2013 , Audi Q2 2016 , Audi TT 2015 ....8583
Servicing 7-speed dual clutch gearbox 0CW - Audi A1 Sportback 2018 , Audi A3 2013 , Audi A3 Limousine China 2014 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 , Audi TT 2015 ....8718
Servicing 7-speed dual clutch gearbox 0CW - Audi A1 Sportback 2018 , Audi A3 2013 , Audi A3 Limousine China 2014 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 Audi TT 2015 ....8801
Specifications for testing the braking force (accordingto German legislation) - Audi models....8884
Technical data for engines - Audi Q2 2016 ....8890
Towing Guide - Audi models....8896
Trailer Operation Guide - Audi models....8963
Using the Evaporative Emissions Tester - Audi 2014 ....9022
Wheel & Tire General Information - Audi Models....9043
Wheel_Tyre Guide - Audi Q2 2016 ....9184
Wheels and tyres - Audi Models....9217
44 Wheels, tyres, vehicle geometry....9223
1 Fitting wheels / tyres / tyre pressure monitor....9223
1.1 General information on wheels and tyres....9223
1.2 Exploded view of components for light alloy wheels....9223
1.3 Exploded view of components for PAX run-flat tyres....9225
1.4 Instructions for changing/fitting wheels....9226
1.5 Tightening torques for wheel bolts....9231
1.6 Removing and fitting run-flat tyres....9232
1.7 Safety notes for run-flat tyres....9232
1.8 Conditions for fitting run-flat tyres....9232
1.9 Unseating run-flat tyres....9234
1.10 Removing run-flat tyres....9234
1.11 Fitting run-flat tyres....9236
1.12 Exploded view of tyre pressure monitor....9237
1.13 Changing a tyre....9239
1.14 Removing and installing metal valve body....9240
1.15 Wheel electronics (TPM) - Beru system ....9242
1.16 Wheel electronics (TPM) - Siemens system....9243
2 Tyre requirements and tyre maintenance....9244
2.1 Introduction....9244
2.2 Requirements to be met by tyres....9245
2.3 Factors influencing the service life of a tyre....9245
2.4 Tyre pressure (maintenance)....9246
2.5 Driving style....9247
2.6 Measuring tread depth....9248
2.7 Useful information regarding tyres....9249
2.8 Identification markings on the tyre sidewall....9249
2.9 Designations on sidewall of tyres with run-flat system (PAX)....9250
2.10 Speed rating / maximum speed....9251
2.11 Load rating code/load index (LI)....9251
2.12 The valve....9253
2.13 Tyre storage....9253
2.14 Storing the tyres....9253
2.15 Tyre ageing....9254
2.16 Renewing tyres....9254
2.17 Care and maintenance of alloy wheel rims....9255
2.18 Tyres with rim protectors....9255
3 Tyre wear/ mileage....9257
3.1 General notes....9257
3.2 Wear of high-speed tyres....9257
3.3 Evenly worn tyres....9257
3.4 One-sided wear....9257
3.5 One-sided wear adjustment error....9258
3.6 Wear in middle of tyre....9258
3.7 Diagonal erosion....9259
3.8 SA 18 - Wear; SA 11 - Adjustment error....9260
3.9 Running gear modifications....9260
4 Tyre noise....9261
4.1 General notes on tyre noise....9261
4.2 Useful information regarding tyre noise....9261
4.3 Saw-tooth wear....9262
4.4 Flat spots (brake-flatting)....9263
5 Rough running caused by wheels/tyres....9265
5.1 Causes of rough running....9265
5.2 Flat spots caused by storage or handling....9265
6 Balancing wheels....9267
6.1 General notes....9267
6.2 Conducting a road test before balancing wheels....9267
6.3 Balancing wheels on stationary wheel balancing machine....9267
6.4 Work sequence when balancing wheels and tyres....9268
6.5 Finish balancer....9269
6.6 Vibration control system -VAS 6230 A-....9270
6.7 Radial and lateral run-out on wheels and tyres....9270
6.8 Checking radial and lateral run-out of wheels and tyres on V.A.G 1435....9271
6.9 Checking radial and lateral run-out on wheel....9271
6.10 Matching....9272
7 Vehicle pulls to one side....9274
7.1 General notes....9274
7.2 Remedies when vehicle pulls to one side....9275
7.3 Strategic rotation of wheels for non-directional tyres....9276
7.4 Strategic rotation of wheels for unidirectional tyres....9277
8 Tyre damage....9279
8.1 General notes....9279
8.2 Checking tyres....9279
8.3 Construction of belted radial tyres....9280
8.4 Torn tread....9281
8.5 Radial depressions....9281
8.6 Impact damage....9281
8.7 Cuts....9282
8.8 Damage caused by foreign bodies....9282
8.9 Loss of air from tyre....9283
8.10 Damage occurring when fitting tyres....9283
8.11 Bead damage caused by fitting machine....9284
8.12 Tyre pressure....9285
8.13 Tyre damage due to insufficient inflation pressure....9285
8.14 Slow loss of tyre pressure....9285
8.15 Temperature increase caused by insufficient inflation pressure....9286
8.16 Tears in tyre....9286
9 Vehicles with breakdown set....9287
9.1 Tyre sealant....9287
9.2 Removing a tyre from the rim....9287
9.3 Disposal of sealant....9288
9.4 Fitting a new tyre....9288
10 Tyre pressure monitoring systems....9289
10.1 Tyre pressure monitoring system with pressure sensor....9289
10.2 Tyre pressure monitoring with wheel speed sensor....9290
11 Temporary spare wheels....9291
11.1 Notes on the use of temporary spare wheels....9291
12 Tyres with run-flat capability (PAX)....9292
12.1 Construction of tyres with run-flat capability (PAX)....9292
12.2 Codes and designations on tyres with run-flat capability (PAX)....9294
12.3 Support ring on PAX wheels....9294
12.4 Dimensions and designations for PAX rims....9295
12.5 Inflating tyres on PAX wheels....9295
12.6 Wheel alignment....9295
12.7 Repairing tyres with run-flat capability (PAX)....9296
12.8 PAX tyres - assessing condition....9296
12.9 Checking support ring....9297
13 Self supporting tyres (SST) with run-flat capability....9299
13.1 Design of an SST tyre....9300
13.2 Servicing tyres with run-flat capability....9301
13.3 Renewing tyres/conditions for use of run-flat tyres....9301
