Audi A4 (B9) Models Repair Service Manual 2016-Present
Audi A4 (B9) Models Repair Service Manual 2016-Present
Complete service repair manual with Electrical Wiring Diagrams for Audi A4 (B9) all Models, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Audi A4 (B9) Models MY2016 & up workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 13,802 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Audi A4 (B9, Typ 8W) Workshop Service Repair Manual.pdf
4-door saloon/sedan,
5-door Avant (estate/wagon)
petrol engines
diesel engines
MAIN SECTIONS
4- cylinder direct injection (2.0l. 4-valve TFSI, EA888 Gen. III) - Audi A4 2015 ➤, Audi A4 China 2016 ➤, Audi A5 2016 ➤.pdf
4- cylinder direct injection engine (2.0l. 4-valve TFSI, EA888 Gen. III, B cycle) - Audi A4 2015 ➤, Audi A4 China 2016 ➤, Audi A5 2016 ➤.pdf
4-cylinder direct injection engine (1.4 ltr. 4-valve TFSI EA211) - Audi A4 2015 ➤, Audi A4 China 2016 ➤, Audi A5 2016 ➤.pdf
4- cylinder TDI engine, 2.0l. 4-valve common rail (EA288 EVO) DEZE DEZB - Audi A4 2015 ➤, Audi A5 Sportback 2017 ➤.pdf
4-cylinderTDI engine, 2.0 ltr. 4-valve common rail (EA 288 Gen. I) - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A5 2016 ➤.pdf
6-cylinder direct injection engine (2.9 ltr., 3.0 ltr. 4-valve TFSI EA 839) - Audi A4 2015 ➤, Audi A5 2016 ➤.pdf
6- cylinder TDI engine, 3.0l. 4-valve common rail (EA897 – Gen. II) DCPC DCPE - Audi A4 2015 ➤, Audi A5 2016 ➤.pdf
6- cylinder TDI engine, 3.0l. 4-valve common rail (EA897 – Gen. II, S4, S5) DEWA DEWB - Audi A4 2015 ➤, Audi A5 2016 ➤.pdf
6- cylinder TDI engine, 3.0l. 4-valve common rail (EA897 Gen. I) CRTC CSWB - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A5 2016 ➤.pdf
6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A5 2016 ➤, Audi Q5 2017 ➤.pdf
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤.pdf
8-speed automatic gearbox 0D5 - Audi A4 2015 ➤ Audi A4 Avant 2015 ➤ Audi A5 2016 ➤ Audi Q5 2017 ➤.pdf
Air conditioners with refrigerant R1234yf - General information - Audi models.pdf
Air conditioner with refrigerant R134a - Audi Models.pdf
Auxiliary_supplementary heater - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤.pdf
Body Repairs.pdf
Brake system - Audi A4 2015 ➤.pdf
Brake system (Edition 03.2019) - Audi A4 2015 ➤ Audi A4 China 2016 ➤ Audi A5 2016 ➤.pdf
Communication - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤, Audi A4 allroad quattro 2016 ➤.pdf
Electrical Equipment General Information - Audi Models.pdf
Electrical system - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤, Audi A4 allroad quattro 2016 ➤.pdf
Electrical Wiring Diagrams (Audi A4 B9_8W - From July 2015).pdf
Fitting instructions- radio communication systems.pdf
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.pdf
Fluid Capacity Tables - All Audi 2017 ➤.pdf
Fuel supply system - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ , Audi A5 Cabriolet 2017 ➤.pdf
Fuel supply system – g-tron (CVLA) - Audi A4 2015 ➤, Audi A5 2016 ➤.pdf
General Body Repairs.pdf
General body repairs, exterior - A4 2015 ➤, A4 Avant 2015 ➤, A4 China 2016 ➤, A4 allroad quattro 2016 ➤, A5 2016 ➤, A5 Cabriolet 2017 ➤, A5 Sportback 2017 ➤.pdf
General body repairs, interior - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤.pdf
General InformationBody Repairs, General Body Repairs - Audi Models.pdf
Generic Scan Tool - A4,Q7 2016 ➤.pdf
Heating, air conditioning - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤, Audi A4 allroad quattro 2016 ➤, Audi A5 2016 ➤, Audi Q5 2017 ➤, Audi Q5 China 2019 ➤.pdf
Maintenance - Audi A4 2015 ➤.pdf
Maintenance (Edition 01.2016).pdf
Natural gas engines – General information (CPWA CVLA DHFA) - Audi A3 2013 ➤, Audi A4 2015 ➤, Audi A5 2016 ➤.pdf
Radio Installation Instructions - Audi Models.pdf
Rear final drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2, 09R - A4,A4 Avant 2015➤,A4 China,A4 allroad quattro 2016➤,A5 2016➤, A6,A6 China 2019➤,A7 Sportback 2018➤,A8 2018➤, Q5 2017➤,Q5 China 2019➤, Q7 2016➤,Q8 2018 ➤.pdf
Rear Final Drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2 - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q7 2016 ➤.pdf
Refrigerant R134a Servicing - Audi Models.pdf
Running gear, axles, steering (Audi A4 2015 ➤, Audi A4 China 2016 ➤, Audi A5 2016 ➤).pdf
Servicing 4-cyl. TDI engine, common rail (EA 288 EVO) - Audi A4 2015 ➤, Audi A5 2016 ➤, Audi A6 2019 ➤, Audi A7 Sportback 2018 ➤.pdf
Servicing 4-cyl. TDI engine, common rail (EA 288 Gen. I) - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2019 ➤ , Audi Q5 2017 ➤.pdf
Servicing 4-cyl. TDI engine, CR (EA 288 Gen. I) - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2019 ➤ , Audi Q5 2017 ➤.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III B cycle) - A4 2015 ➤, A4 China 2016 ➤, A5 2016 ➤, A6 2019 ➤, A6 China 2019 ➤, Q5 China 2019 ➤.pdf
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III).pdf
Servicing 6-cyl. engine, 2.9l., 3.0l. 4-valve TFSI EA 839 - A4 2015 ➤ , A5 2016 ➤ , A6 2019 ➤ , A6 China 2019 ➤ , A7 Sportback 2018 ➤ , A8 2018 ➤ , Q5 2017 ➤ , Q5 China 2019 ➤ , Audi Q7 2016 ➤ , Q8 2018 ➤.pdf
Servicing 6-Cylinder TDI Common Rail Engine (EA897 Gen I) - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2011 ➤ , Audi A7 Sportback 2011 ➤ , Audi Q7 2016 ➤.pdf
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. I) - A4 2015 ➤, A4 Avant 2015 ➤, A5 2016 ➤, A6 2011 ➤, A6 2019 ➤, A7 Sportback 2011 ➤, A7 Sportback 2018 ➤, A8 2018 ➤, Q5 2017 ➤, Q7 2016 ➤, Q8 2018 ➤.pdf
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. II) - A4 2015 ➤, A5 2016 ➤, A6 2019 ➤, A7 Sportback 2018 ➤, A8 2018 ➤, Q5 2017 ➤, Q7 2016 ➤, Q8 2018 ➤.pdf
Servicing 6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2011 ➤ , Audi A6 China 2012 ➤ , Audi Q5 2017 ➤.pdf
Servicing 7-speed dual clutch gearbox 0CJ, 0CL, 0CK, 0DN, 0DP, 0HL.pdf
Servicing 8-speed automatic gearbox.pdf
Specifications for testing the braking force (accordingto German legislation) - Audi models.pdf
Technical data for engines.pdf
Technical data for engines - Audi A4 2015 ➤.pdf
Towing Guide - Audi models.pdf
Trailer Operation Guide - Audi models.pdf
Using the Evaporative Emissions Tester - Audi 2014 ➤.pdf
Wheels and tyres - Audi All models.pdf
Wheels and tyres - Audi Models.pdf
Wheel & Tire General Information - Audi Models.pdf
Table of Contents
4- cylinder TDI engine, 2.0l. 4-valve common rail (EA288 EVO) DEZE DEZB - Audi A4 2015 , Audi A5 Sportback 2017 ................6
4- cylinder direct injection (2.0l. 4-valve TFSI, EA888 Gen. III) - Audi A4 2015 , Audi A4 China 2016 , Audi A5 2016 ................140
4- cylinder direct injection engine (2.0l. 4-valve TFSI, EA888 Gen. III, B cycle) - Audi A4 2015 , Audi A4 China 2016 , Audi A5 2016 ................318
4-cylinder direct injection engine (1.4 ltr. 4-valve TFSI EA211) - Audi A4 2015 , Audi A4 China 2016 , Audi A5 2016 ................555
4-cylinderTDI engine, 2.0 ltr. 4-valve common rail (EA 288 Gen. I) - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 ................822
6- cylinder TDI engine, 3.0l. 4-valve common rail (EA897 Gen. I) CRTC CSWB - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 ................980
6- cylinder TDI engine, 3.0l. 4-valve common rail (EA897 Gen. II) DCPC DCPE - Audi A4 2015 , Audi A5 2016 ................1184
6- cylinder TDI engine, 3.0l. 4-valve common rail (EA897 Gen. II, S4, S5) DEWA DEWB - Audi A4 2015 , Audi A5 2016 ................1373
6-cylinder direct injection engine (2.9 ltr., 3.0 ltr. 4-valve TFSI EA 839) - Audi A4 2015 , Audi A5 2016 ................1582
6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi Q5 2017 ................1878
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 ................1995
8-speed automatic gearbox 0D5 - Audi A4 2015 Audi A4 Avant 2015 Audi A5 2016 Audi Q5 2017 ................2108
Air conditioner with refrigerant R134a - Audi Models................2238
Air conditioners with refrigerant R1234yf - General information - Audi models................2611
Auxiliary_supplementary heater - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 ................2887
Body Repairs................3050
Brake system (Edition 03.2019) - Audi A4 2015 Audi A4 China 2016 Audi A5 2016 ................3426
Brake system - Audi A4 2015 ................3615
Communication - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 ................3781
Electrical Equipment General Information - Audi Models................3961
Electrical Wiring Diagrams (Audi A4 B9_8W - From July 2015)................4143
Electrical system - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 ................5748
Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models................6075
69 Passenger protection................6079
1 Overview of retrofitting options................6079
2 Notes and overview of components................6080
2.1 General information................6080
2.2 Overview of components................6081
2.2.1 Notes on overview of components................6081
2.2.2 Audi A3 1997 from week 27/1999 onwards................6081
2.2.3 Audi A3 2004 (including Audi A3 Sportback)................6081
2.2.4 Audi A4 1995 from chassis no. 8DXA 200 001 onwards................6082
2.2.5 Audi A4 2001 up to week35/2004 (including Audi S4)................6082
2.2.6 Audi A4 2001 from week36/2004 onwards (including Audi S4)................6083
2.2.7 Audi A6 1998 from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine)................6083
2.2.8 Audi A6 2005................6084
3 Deactivating/activating airbag on front passenger side (Audi A2 2001)................6086
4 Retrofitting key-operated switch (Audi A3 1997 from week 27/1999 onwards)................6087
4.1 Removing glove box................6087
4.2 Installing key-operated switch................6088
4.3 Installing new glove box................6089
4.4 Installing warning lamp for airbag deactivated on front passenger side................6090
4.4.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side................6090
4.4.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side................6091
5 Retrofitting key-operated switch (Audi A3 2004 including Audi A3 Sportback and Audi A3 Cabriolet 2008 )................6092
5.1 Removing and installing glove box................6092
5.2 Converting glove box................6094
5.3 Routing and securing glove box wiring harness................6095
5.4 Installing key-operated switch................6095
5.5 Installing warning lamp for airbag deactivated on front passenger side................6096
5.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side................6096
5.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/2004)................6097
5.5.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week23/2004 onwards)................6098
6 Retrofitting key-operated switch (Audi A4 1995 from chassis no. 8DXA 200 001 onwards)................6102
6.1 Removing glove box................6103
6.2 Converting glove box................6104
6.3 Installing key-operated switch................6104
6.4 Installing glove box................6104
6.5 Installing warning lamp for airbag deactivated on front passenger side................6106
6.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side................6106
6.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side................6106
7 Retrofitting key-operated switch (Audi A4 2001 up to week35/2004 including Audi S4 and Audi S4 Cabriolet)................6108
7.1 Removing glove box................6108
7.2 Converting glove box................6110
7.3 Installing key-operated switch................6110
7.4 Retrofitting wiring harness................6111
7.5 Installing glove box................6111
7.6 Installing warning lamp for airbag deactivated on front passenger side................6112
7.6.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003)................6112
7.6.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003)................6114
7.6.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week45/2003 onwards)................6115
8 Retrofitting key-operated switch (Audi A4 2001 from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet)................6118
8.1 Removing glove box................6118
8.2 Converting glove box................6120
8.3 Installing key-operated switch................6120
8.4 Retrofitting wiring harness................6120
8.5 Installing glove box................6120
8.6 Installing warning lamp for airbag deactivated on front passenger side................6122
8.6.1 Installing warning lamp for airbag deactivated on front passenger side -K145-................6122
9 Retrofitting wiring harnesses 8E1970XXX (Audi A4 2001)................6124
9.1 Notes on and preparation for retrofitting wiring harnesses (8E1970XXX)................6124
9.2 Routing wiring harnesses (8E1970XXX)................6125
9.3 Connecting wiring harnesses 8E1970XXX to multi-pin connector for airbag control unit -J234-................6129
9.4 Assembly work, coding airbag control unit -J234- and interrogating fault memories of control units................6134
10 Retrofitting key-operated switch (Audi A4 Cabriolet 2003 )................6136
11 Retrofitting key-operated switch (Audi A6 1998 from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engine)................6137
11.1 Removing glove box................6138
11.2 Converting glove box................6138
11.3 Installing key-operated switch................6139
11.4 Installing glove box................6139
11.5 Installing warning lamp for airbag deactivated on front passenger side................6141
11.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side................6141
11.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side................6141
12 Retrofitting key-operated switch (Audi A6 2005)................6143
12.1 Removing glove box................6143
12.2 Converting glove box................6145
12.3 Installing glove box................6147
12.4 Installing warning lamp for airbag deactivated on front passenger side................6148
12.4.1 Removing centre vent trim panel without warning lamp for airbag deactivated on front passenger side................6148
12.4.2 Installing centre vent trim panel with warning lamp for airbag deactivated on front passenger side................6150
13 Retrofitting key-operated switch (Audi A8 1994 , gradual introduction from approx. week 41/1998 onwards, with front and side or front and curtain airbag)................6152
13.1 Removing glove box................6152
13.2 Converting glove box................6153
13.3 Installing key-operated switch................6154
13.4 Installing glove box................6155
13.5 Installing warning lamp for airbag deactivated on front passenger side................6156
13.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side................6156
13.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side................6157
14 Retrofitting key-operated switch (Audi A8 2003 )................6158
14.1 Removing glove box................6158
14.2 Converting glove box................6161
14.3 Installing key-operated switch................6161
14.4 Installing glove box................6161
14.5 Installing warning lamp for airbag deactivated on front passenger side................6162
14.5.1 Removing trim panel with switch module (right-side) without warning lamp for airbag deactivated on front passenger side................6162
14.6 Installing trim panel with switch module (right-side) with warning lamp for airbag deactivated on front passenger side................6163
15 Retrofitting key-operated switch (Audi TT 1999, Coup/Roadster)................6164
16 Coding airbag control unit -J234-................6165
17 Adapting airbag control unit -J234- (Audi A6 2005)................6166
Fitting instructions- radio communication systems................6167
Fluid Capacity Tables - All Audi 2017 ................6221
Fuel supply system - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A5 2016 , Audi A5 Cabriolet 2017 ................6248
Fuel supply system g-tron (CVLA) - Audi A4 2015 , Audi A5 2016 ................6342
General Body Repairs................6437
General InformationBody Repairs, General Body Repairs - Audi Models................6509
1 General notes................6515
1.1 Diagnosis of accident vehicles................6515
1.2 General notes on body repairs................6515
1.3 Condition in which body and/or individual parts must be delivered to paintshop................6515
1.4 Straightening................6515
1.5 Separating cuts................6516
1.6 Body sub-parts and part sections................6516
1.7 Original joint................6516
1.8 Galvanised body parts................6516
1.9 Removing remaining material................6516
1.10 New parts................6516
1.11 Replacement parts................6517
2 Safety notes................6518
2.1 Removing components................6518
2.2 Battery, welding operations................6518
2.3 Electronic control units................6518
2.4 Procedure for electronic control units following accident repairs................6518
2.5 Paintwork, glass, upholstery, trim panels................6518
2.6 Fuel tank and fuel pipes................6518
2.7 Air conditioner................6519
2.8 Airbag system................6519
2.9 Checking seat belts................6520
2.10 Working on vehicles with belt tensioners................6520
2.11 Cutting, straightening and/or dent removal work on vehicles with airbag................6521
2.12 Removing seats with side airbag................6521
3 Anti-corrosion measures................6522
3.1 Anti-corrosion protection................6522
3.2 Long-term body protection................6522
3.3 Notes on warranty................6522
3.4 Electrolytic galvanisation................6522
3.5 Hot-dip galvanisation................6523
4 Notes on disposal................6524
4.1 Active environmental protection at the factory................6524
4.2 Recycling means:................6524
4.3 The basic rules for environmental protection are:................6524
4.4 Recycling................6524
4.5 Plastics................6525
4.6 Disposal................6526
4.7 Airbag................6527
4.8 Protection against contact corrosion................6528
5 Expanded foam inserts................6529
6 Explanation of symbols................6530
6.1 Symbols for welding operations................6530
6.2 Symbols for work procedures................6530
6.3 Cavity sealing................6531
7 Body - Bonded joints................6532
8 Sheet steel repairs................6535
8.1 Extra-high-strength body panels................6535
8.2 Galvanised body parts................6536
8.3 Joining techniques................6537
8.4 Joining techniques................6538
9 Plastic repair techniques................6540
9.1 Plastic repair set................6540
9.2 Repairing dents................6541
9.3 Repairing scratches................6543
9.4 Repairing cracks and tears (up to a length of 100 mm)................6544
9.5 Repairing holes (up to 30 mm diameter)................6545
9.6 Plastic repairs (glass fibre materials)................6546
10 Glass repairs................6549
10.1 Repairing windscreens................6549
10.2 Requirements................6549
10.3 Special tools................6550
10.4 Description of repair work................6551
11 Aluminium ................6554
11.1 Aluminium repairs................6554
11.2 Surface treatment................6554
11.3 Removing dents................6554
12 The Audi Space Frame concept................6556
13 Contact corrosion................6557
14 Threads................6558
15 Studs................6559
16 Paintwork................6560
17 Replacement parts................6561
18 Safety notes................6562
19 Surface treatment................6563
20 Cutting................6564
21 Removing dents................6565
22 Re-forming................6566
23 Temperature monitoring during heating................6567
24 Flanging................6568
25 Welding repairs................6569
26 Extruded section................6570
27 Sheet metal panel................6571
28 Plug welding................6572
29 Welding aluminium................6573
30 Checking weld seams and aluminium node castings................6574
31 Laser weld seam................6575
32 Overview of rivets and tools................6576
33 Riveting repairs................6577
34 Clinching................6578
35 Solid rivet................6579
36 Pop rivet................6580
37 Fitting solid rivets................6581
38 Fitting punch rivets................6582
39 Fitting pop rivets................6583
40 Incorrect riveting................6584
41 Joddling................6586
42 Placing additional thickness of same material behind joint................6587
43 Filling separating cuts................6588
44 Bonded joint................6589
45 Inaccessible rivets................6591
46 Explanation of symbols................6592
47 Explanation of symbols for riveting operations................6593
48 Explanation of symbols................6594
49 Cavity sealing................6595
General body repairs, exterior - A4 2015 , A4 Avant 2015 , A4 China 2016 , A4 allroad quattro 2016 , A5 2016 , A5 Cabriolet 2017 , A5 Sportback 2017 ................6596
General body repairs, interior - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 ................7301
Generic Scan Tool - A4,Q7 2016 ................7802
Heating, air conditioning - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 ................8166
Maintenance (Edition 01.2016)................8504
Maintenance - Audi A4 2015 ................8608
Natural gas engines General information (CPWA CVLA DHFA) - Audi A3 2013 , Audi A4 2015 , Audi A5 2016 ................8754
Radio Installation Instructions - Audi Models................8801
Rear Final Drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2 - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q7 2016 ................8850
Rear final drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2, 09R - A4,A4 Avant 2015,A4 China,A4 allroad quattro 2016,A5 2016, A6,A6 China 2019,A7 Sportback 2018,A8 2018, Q5 2017,Q5 China 2019, Q7 2016,Q8 2018 ................8993
Refrigerant R134a Servicing - Audi Models................9205
Running gear, axles, steering (Audi A4 2015 , Audi A4 China 2016 , Audi A5 2016 )................9614
Servicing 4-cyl. TDI engine, CR (EA 288 Gen. I) - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2019 , Audi Q5 2017 ................9896
Servicing 4-cyl. TDI engine, common rail (EA 288 EVO) - Audi A4 2015 , Audi A5 2016 , Audi A6 2019 , Audi A7 Sportback 2018 ................10146
Servicing 4-cyl. TDI engine, common rail (EA 288 Gen. I) - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2019 , Audi Q5 2017 ................10395
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III)................10645
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III B cycle) - A4 2015 , A4 China 2016 , A5 2016 , A6 2019 , A6 China 2019 , Q5 China 2019 ................10951
Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI................11233
Servicing 6-Cylinder TDI Common Rail Engine (EA897 Gen I) - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2011 , Audi A7 Sportback 2011 , Audi Q7 2016 ................11515
Servicing 6-cyl. engine, 2.9l., 3.0l. 4-valve TFSI EA 839 - A4 2015 , A5 2016 , A6 2019 , A6 China 2019 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q5 China 2019 , Audi Q7 2016 , Q8 2018 ................11837
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. I) - A4 2015 , A4 Avant 2015 , A5 2016 , A6 2011 , A6 2019 , A7 Sportback 2011 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q7 2016 , Q8 2018 ................12189
Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. II) - A4 2015 , A5 2016 , A6 2019 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q7 2016 , Q8 2018 ................12503
Servicing 6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2011 , Audi A6 China 2012 , Audi Q5 2017 ................12837
Servicing 7-speed dual clutch gearbox 0CJ, 0CL, 0CK, 0DN, 0DP, 0HL................13071
Servicing 8-speed automatic gearbox................13198
Specifications for testing the braking force (accordingto German legislation) - Audi models................13273
Technical data for engines - Audi A4 2015 ................13279
Technical data for engines................13286
Towing Guide - Audi models................13293
Trailer Operation Guide - Audi models................13360
Using the Evaporative Emissions Tester - Audi 2014 ................13419
Wheel & Tire General Information - Audi Models................13440
Wheels and tyres - Audi All models................13581
Wheels and tyres - Audi Models................13719
44 Wheels, tyres, vehicle geometry................13725
1 Fitting wheels / tyres / tyre pressure monitor................13725
1.1 General information on wheels and tyres................13725
1.2 Exploded view of components for light alloy wheels................13725
1.3 Exploded view of components for PAX run-flat tyres................13727
1.4 Instructions for changing/fitting wheels................13728
1.5 Tightening torques for wheel bolts................13733
1.6 Removing and fitting run-flat tyres................13734
1.7 Safety notes for run-flat tyres................13734
1.8 Conditions for fitting run-flat tyres................13734
1.9 Unseating run-flat tyres................13736
1.10 Removing run-flat tyres................13736
1.11 Fitting run-flat tyres................13738
1.12 Exploded view of tyre pressure monitor................13739
1.13 Changing a tyre................13741
1.14 Removing and installing metal valve body................13742
1.15 Wheel electronics (TPM) - Beru system ................13744
1.16 Wheel electronics (TPM) - Siemens system................13745
2 Tyre requirements and tyre maintenance................13746
2.1 Introduction................13746
2.2 Requirements to be met by tyres................13747
2.3 Factors influencing the service life of a tyre................13747
2.4 Tyre pressure (maintenance)................13748
2.5 Driving style................13749
2.6 Measuring tread depth................13750
2.7 Useful information regarding tyres................13751
2.8 Identification markings on the tyre sidewall................13751
2.9 Designations on sidewall of tyres with run-flat system (PAX)................13752
2.10 Speed rating / maximum speed................13753
2.11 Load rating code/load index (LI)................13753
2.12 The valve................13755
2.13 Tyre storage................13755
2.14 Storing the tyres................13755
2.15 Tyre ageing................13756
2.16 Renewing tyres................13756
2.17 Care and maintenance of alloy wheel rims................13757
2.18 Tyres with rim protectors................13757
3 Tyre wear/ mileage................13759
3.1 General notes................13759
3.2 Wear of high-speed tyres................13759
3.3 Evenly worn tyres................13759
3.4 One-sided wear................13759
3.5 One-sided wear adjustment error................13760
3.6 Wear in middle of tyre................13760
3.7 Diagonal erosion................13761
3.8 SA 18 - Wear; SA 11 - Adjustment error................13762
3.9 Running gear modifications................13762
4 Tyre noise................13763
4.1 General notes on tyre noise................13763
4.2 Useful information regarding tyre noise................13763
4.3 Saw-tooth wear................13764
4.4 Flat spots (brake-flatting)................13765
5 Rough running caused by wheels/tyres................13767
5.1 Causes of rough running................13767
5.2 Flat spots caused by storage or handling................13767
6 Balancing wheels................13769
6.1 General notes................13769
6.2 Conducting a road test before balancing wheels................13769
6.3 Balancing wheels on stationary wheel balancing machine................13769
6.4 Work sequence when balancing wheels and tyres................13770
6.5 Finish balancer................13771
6.6 Vibration control system -VAS 6230 A-................13772
6.7 Radial and lateral run-out on wheels and tyres................13772
6.8 Checking radial and lateral run-out of wheels and tyres on V.A.G 1435................13773
6.9 Checking radial and lateral run-out on wheel................13773
6.10 Matching................13774
7 Vehicle pulls to one side................13776
7.1 General notes................13776
7.2 Remedies when vehicle pulls to one side................13777
7.3 Strategic rotation of wheels for non-directional tyres................13778
7.4 Strategic rotation of wheels for unidirectional tyres................13779
8 Tyre damage................13781
8.1 General notes................13781
8.2 Checking tyres................13781
8.3 Construction of belted radial tyres................13782
8.4 Torn tread................13783
8.5 Radial depressions................13783
8.6 Impact damage................13783
8.7 Cuts................13784
8.8 Damage caused by foreign bodies................13784
8.9 Loss of air from tyre................13785
8.10 Damage occurring when fitting tyres................13785
8.11 Bead damage caused by fitting machine................13786
8.12 Tyre pressure................13787
8.13 Tyre damage due to insufficient inflation pressure................13787
8.14 Slow loss of tyre pressure................13787
8.15 Temperature increase caused by insufficient inflation pressure................13788
8.16 Tears in tyre................13788
9 Vehicles with breakdown set................13789
9.1 Tyre sealant................13789
9.2 Removing a tyre from the rim................13789
9.3 Disposal of sealant................13790
9.4 Fitting a new tyre................13790
10 Tyre pressure monitoring systems................13791
10.1 Tyre pressure monitoring system with pressure sensor................13791
10.2 Tyre pressure monitoring with wheel speed sensor................13792
11 Temporary spare wheels................13793
11.1 Notes on the use of temporary spare wheels................13793
12 Tyres with run-flat capability (PAX)................13794
12.1 Construction of tyres with run-flat capability (PAX)................13794
12.2 Codes and designations on tyres with run-flat capability (PAX)................13796
12.3 Support ring on PAX wheels................13796
12.4 Dimensions and designations for PAX rims................13797
12.5 Inflating tyres on PAX wheels................13797
12.6 Wheel alignment................13797
12.7 Repairing tyres with run-flat capability (PAX)................13798
12.8 PAX tyres - assessing condition................13798
12.9 Checking support ring................13799
13 Self supporting tyres (SST) with run-flat capability................13801
13.1 Design of an SST tyre................13802
13.2 Servicing tyres with run-flat capability................13803
13.3 Renewing tyres/conditions for use of run-flat tyres................13803
