Volvo L45B Compact Wheel Loader Repair Service Manual

Make: 
Model: 
Price: US$ 59.00

Complete service repair manual with Electrical Wiring Diagrams for Volvo Constructions L45B Compact Wheel Loaders, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

L45B Volvo Compact Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 549 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

L45B Volvo Compact Wheel Loaders Service Manual.pdf

MAIN SECTIONS
0 - GENERAL.....2
  Air conditioning (option), capacity.....3
  Axles, tightening torques.....4
  Battery, specifications.....5
  Brakes, specifications.....6
  Cab mounts, tightening torques.....7
  Conversion tables.....9
  Cooling system, capacity.....17
  Counterweight, tightening torques.....18
  Description .....20
  E-tool Cab support.....21
  Electrical system, specifications.....22
  Engine, capacity.....23
  Engine, specifications.....24
  Engine, tightening torque.....26
  Engine, weights.....28
  Frame, weight.....29
  Front axle, capacity.....30
  Front axle, specification.....31
  Front axle, weight.....32
  Hydraulic system, specification.....33
  Machine, transporting.....34
  Operation numbers for additional work.....36
  Power transmission, specifications.....38
  Rear axle, capacity.....39
  Rear axle, specification.....40
  Rear axle, weight.....41
  Volvo standard tightening torques.....42
1 - STANDARD PARTS, SERVICE.....45
  16 - LUBRICANT; FUEL; OTHER FLUID.....46
    Alternative fuels.....47
    Lubricant recommendation.....50
  17 - SERVICE.....52
    Arrival Inspection, according to Inspection Programme.....53
    Axles, changing oil.....54
    Cleanliness, braking and hydraulic system.....57
    Coolant, changing.....58
    Delivery Inspection, according to Inspection Programme.....60
    Delivery Instructions, according to Inspection Programme.....61
    Electric welding.....62
    Engine, changing oil and filter.....63
    Environmental concern.....65
    Hydraulic oil tank, changing oil and filter.....66
    Maintenance of Stored Machines, according to Inspection Programme.....68
    Service Programme.....69
    Service intervals.....70
    Service positions.....72
    Towing.....73
    Work on the machine's electrical system.....74
  19 - GENERAL.....75
    CE-marking, EMC-directive.....76
    Checklist after a fire or heat exposure.....80
    Decontamination.....81
    Environmental handling for the future.....85
    Environmentally hazardous fluids.....87
    Environmentally safe handling.....90
    Fire prevention measures.....93
    Health hazards with paint, plastics and rubber.....97
    Loader boom, safety strut.....99
    Safety concerns everybody!.....102
    Safety during work on machines.....104
    Safety rules when servicing.....108
    Safety when handling oils and fuel.....111
    Safety when raising and jacking up the machine.....113
    Safety when working with air conditioning refrigerant.....115
    Safety when working with refrigerant.....117
    Some simple rules regarding tyre handling.....120
    Waste handling.....122
    Working in environmentally contaminated areas.....126
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....129
  20 - GENERAL.....130
    Engine, capacity.....131
    Engine, description.....132
    Engine, tightening torque.....135
    Engine, weight.....137
  21 - ENGINE.....138
    Camshaft, description.....139
    Connecting rod, description.....140
    Crankshaft, description.....142
    Cylinder compression, testing.....143
    Cylinder head, description.....145
    Engine timing gear, description.....147
    Engine, capacity.....148
    Engine, specifications.....149
    Valves, adjusting.....151
    Valves, description.....155
  22 - LUBRICATING SYSTEM.....157
    Lubrication system, description.....158
    Oil cooler, replacing.....160
    Oil pump, description.....164
  23 - FUEL SYSTEM.....165
    Feed pump, replacing.....166
    Fuel feed pump, description.....170
    Fuel filters, replacing.....171
    Fuel system, description.....173
    Injection valve, check.....175
  25 - INLET & EXHAUST SYSTEM.....177
    Air cleaner, description.....178
    Turbocharger, description.....179
  26 - COOLING SYSTEM.....181
    Coolant pump, replacing.....182
    Cooling system, capacity.....185
    Cooling system, description.....186
    Maximum fan speed, checking.....187
    Thermostat, replacing.....190
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....192
  30 - GENERAL.....193
    Electrical system, description.....194
    Electrical system, instructions.....196
    Electronic unit (ECU).....197
  31 - BATTERY.....199
    Battery, charging.....200
    Battery, description.....202
    Battery, specifications.....203
  33 - STARTING SYSTEM.....204
    Starter lock, replacing.....205
  35 - LIGHTING.....207
    Lighting, specifications.....208
  36 - OTHER ELECTRICAL EQUIPMENT.....209
    Combination control (by steering wheel), changing.....210
    Connectors, overview.....212
    Windscreen wiper front motor, replacing.....220
  37 - CABLE; FUSE; RELAY.....224
    Cable markings.....226
    Central ground connections.....228
    Component list, relays.....230
    Connector I_O description.....232
    Display of bar graph.....234
    ECU 2, error codes and diagnostic functions.....236
    ECU 2, functions.....246
    Electric cables with component marking.....267
    Electrical components, engine side.....279
    Electronic unit (ECU), fuse position.....281
    IB - fuse F02.....283
    Pro FET-components in electronic unit (ECU).....284
    Relays and fuses in engine compartment.....287
    Wiring diagram 1.....289
    Wiring diagram 10.....295
    Wiring diagram 11.....300
    Wiring diagram 12.....307
    Wiring diagram 13.....309
    Wiring diagram 14.....312
    Wiring diagram 15.....314
    Wiring diagram 16.....318
    Wiring diagram 17.....321
    Wiring diagram 18.....323
    Wiring diagram 19.....326
    Wiring diagram 2.....329
    Wiring diagram 25.....335
    Wiring diagram 3.....337
    Wiring diagram 4.....339
    Wiring diagram 5.....341
    Wiring diagram 6.....344
    Wiring diagram 7.....346
    Wiring diagram 8.....348
    Wiring diagram 9.....350
    Wiring diagram, figure text.....352
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....361
    Display unit and keyboard.....362
    Instrument panel (display unit), replacing.....364
    Instrument panel, description.....368
    Key pad, replacing.....370
    Keypad, description.....372
4 - POWER TRANSMISSION.....373
  Assembling the hydraulic motor.....374
  Axles, tightening torques.....377
  Check and adjust hydrostatic drive.....378
  Front axle, capacity.....390
  Front axle, specification.....391
  Front axle, weight.....392
  Hydraulic diagram transmission.....393
  Hydrostatic motor, installation.....398
  Hydrostatic motor, removal.....400
  Hydrostatic pump, removing and installing.....401
  Power transmission, description.....403
  Rear axle, capacity.....406
  Rear axle, specification.....407
  Rear axle, weight.....408
  Transmission, component location.....409
5 - BRAKE.....412
  Accumulator, checking (removed).....413
  Accumulators, checking in machine.....415
  Brake calliper removed, reconditioning.....416
  Brake disc, replacing one.....419
  Brake linings, checking wear.....421
  Brake system hydraulic function, checking.....424
  Brake system, component.....427
  Brake, description.....429
  Hydraulic diagram, brake system, dry brakes.....430
  Hydraulic diagram, brake system, wet brakes.....433
  Service brake, specifications.....436
6 - STEERING.....437
  Hydraulic diagram, steering system.....438
  Steering system working pressure, checking and adjusting.....440
  Steering system, description.....442
  Steering system, specifications.....444
  Steering system, troubleshooting and elimination.....445
  Steering valve, reconditioning (removed).....448
  Steering, hydraulic equipment, tightening torques.....456
  Steering, tightening torques.....457
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....458
  Damper weight, weight.....459
  Frame and steering joint, general.....460
  Frame and track unit, description.....462
  Frame joint, changing bearings.....464
  Front axle, weight.....467
  Steering joint, tightening torques.....468
  Tire size.....470
  Wheel, tightening torque.....471
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....472
  Cab description.....473
  Cab mounts, tightening torques.....474
  Door window, replacing.....476
  Rear window, replacing.....480
  Repairs of minor damage on internal and external plastic parts (scratches, dents, breaks).....483
  Windows, general.....485
  Windscreen, replacing.....486
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....489
  90 - GENERAL.....490
    Cleanliness when working on hydraulic components.....491
    Discarded accumulators.....492
    General information to note when working on the hydraulic system.....494
    Hydraulic components, storing and transporting.....496
    Hydraulic oil, storage and handling.....497
    Hydraulic system, repair of hydraulic components in workshop.....498
    Troubleshooting chart.....499
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....501
    Boom Suspension System, general description.....502
    Control valve.....504
    Hydraulic diagram, Boom Suspension System.....509
    Hydraulic diagram, control valve.....511
    Hydraulic diagram, working hydraulic system.....514
    Hydraulic oil tank, description.....517
    Hydraulic pump, description.....519
    Hydraulic system, description.....522
    Hydraulic system, position of main components.....523
    Hydraulic system, specification.....525
    Hydraulic system, volume.....526
    Secondary limiting valve, test and adjust.....527
    Servo valve, description.....530
    Stand-by pressure and working pressure, checking and adjusting.....533
    Working hydraulics, tightening torques.....535
  92 - MECHANICAL EQUIPMENT_ATTACHMENT.....536
    Hydraulic attachment bracket (quickfit), description.....537
    Implement attachment, repacking removed hydraulic cylinder.....538
    Lock cylinder.....541
  94 - UNIT, LOAD HANDLING.....543
    Lifting frame, description.....544
    Lock cylinder.....545
    Tilting and lifting cylinders.....547

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