Komatsu Wheeled Excavator PW170ES-6K Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Wheeled Excavator PW170ES-6K, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Wheeled Excavator PW170ES-6K workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 3,132 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

UEBM000500 - Wheeled Excavator PW170ES-6K Shop Manual.pdf
UEBM000801 - Wheeled Excavator PW170ES-6K Shop Manual.pdf
UEBM001001 - Wheeled Excavator PW170ES-6K Shop Manual.pdf
EEAM010501 - Wheeled Excavator PW170ES-6 Operation & Maintenance Manual.pdf
UEAM000502 - Wheeled Excavator PW170ES-6K Operation & Maintenance Manual.pdf
UEAM000701 - Wheeled Excavator PW170ES-6 Operation & Maintenance Manual.pdf
UEAM000702 - Wheeled Excavator PW170ES-6K Operation & Maintenance Manual.pdf

MAIN SECTIONS
EEAM010501 - Wheeled Excavator PW170ES-6 Operation & Maintenance Manual....2
  COVER....2
  1. FOREWORD....3
  2. SAFETY INFORMATION....4
  3. INTRODUCTION....6
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....7
  5. CONTENTS....9
  SAFETY....13
    6. GENERAL PRECAUTIONS....14
    7. PRECAUTIONS DURING OPERATION....20
      7.1 BEFORE STARTING ENGINE....20
      7.2 OPERATION MACHINE....22
      7.3 TRANSPORATION....27
      7.4 BATTERY....28
      7.5 TOWING....29
      7.6 BUCKET WITH HOOK....30
    8. PRECAUTIONS FOR MAINTENANCE....33
      8.1 BEFORE CARRYING OUT MAINTENANCE....33
      8.2 DURING MAINTENANCE....36
    9. POSITION FOR ATTACHING SAFETY LABELS....40
      9A. LIFTING CAPACITIES....45
  OPERATION....51
    10. GENERAL VIEW....52
      10.1 GENERAL VIEW OF MACHINE....52
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES....53
    11. EXPLANATION OF COMPONENTS....54
      11.1 MACHINE MONITOR....54
      11.2 SWITCHES....65
      11.3 CONTROL LEVERS, PEDALS....74
      11.4 ROOF HATCH....76
      11.5 FRONT WINDOW....77
      11.6 DOOR LOCK....79
      11.7 CAP, COVER WITH LOCK....80
      11.8 FUSE....81
      11.9 LUGGAGE TRAY....82
      11.10 ASHTRAY....82
      11.11 HEATER....82
      11.12 AIR CONDITIONER ....83
      11.13 FUSIBLE LINK....86
      11.14  CONTROLLER....86
      11.15 TOOL BOX....86
      11.16 REFUELLING PUMP....86
      11.17 CAR RADIO....87
      11.18 POWER SUPPLY SOCKET....91
      11.19 CAB RADIO....92
      11.20 WARNING LAMPS....94
      11.21 HANDLING THE ACCUMULATORS....95
    12. OPERATION....97
      12.1 CHECK BEFORE STARTING ENGINE....97
      12.2 STARTING ENGINE....107
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....110
      12.4 MOVING MACHINE OFF....116
      12.5 STEERING MACHINE....119
      12.6 STOPPING MACHINE....120
      12.7 SWINGING....121
      12.8 OPERATION OF WORK EQUIPMENT....122
      12.9 WORKING MODE SELECTION....123
      12.10 PROHIBITIONS FOR OPERATION....125
      12.11 PRECAUTIONS FOR OPERATION....127
      12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....128
      12.13 HOW TO ESCAPE FROM MUD....130
      12.14 WORK POSSIBLE USING HYDRAULIC ECAVATOR....131
      12.15 REPLACEMENT AND INVERSION OF BUCKET....132
      12.16 PARKING THE MACHINE....134
      12.17 CHECK AFTER FINISHING WORK....135
      12.18 STOPPING ENGINE....136
      12.19 CHECK AFTER STOPPING ENGINE....137
      12.20 LOCKING....137
      12.21 HANDLING THE WHEELS....138
    13. TRANSPORATION....143
      13.1 LOADING, UNLOADING WORK ....143
      13.2 PRECAUTIONS FOR LOADING....145
      13.3 PRECAUTIONS FOR TRANSPORATION....146
      13.4 TRAVELLING POSTURE....148
    14. COLD WEATHER OPERATION....150
      14.1 PRECAUTIONS FOR LOW TEMPERATURE....150
      14.2 PRECAUTIONS AFTER COMPLETION OF WORK....151
      14.3 AFTER COLD WEATHER....151
    15. LONG-TERM STORAGE....152
      15.1 BEFORE STORAGE....152
      15.2 DURING STORAGE....153
      15.3 AFTER STORAGE....153
      15.4 STARTING MACHINE AFTER LONG-TERM STORAGE....153
    16. TROUBLESHOOTING....154
      16.1 PHENOMENA THAT ARE NOT FAILURES....154
      16.2 METHOD OF TOWING MACHINE....154
      16.3 PRECAUTIONS ON PARTICULAR JOBSITES....155
      16.4 IF BATTERY IS DISCHARGED....155
      16.5 OTHER TROUBLE....159
  MAINTENANCE....165
    17. GUIDES TO MAINTENANCE....166
    18. OUTLINES OF SERVICE....168
      18.1 OUTLINE OF OIL, FUEL, COOLANT....168
      18.2 OUTLINE OF ELECTRIC SYSTEM....171
      18.3 OUTLINE OF HYDRAULIC SYSTEM....172
    19. WEAR PARTS LIST....173
    20. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....174
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....178
      21.1 INTRODUCTION OF NECESSARY TOOLS....178
      21.2 TORQUE LIST....179
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....180
    23. MAINTENANCE SCHEDULE CHART....182
      23.1 MAINTENANCE SCHEDULE CHART....182
      23.2 MAINTENANCE WHEN USING HYDRAULIC BREAKER....184
      23.3 EXPLANATION OF LUBRICATION DECAL....185
    24. SERVICE PROCEDURE....188
      24.1 WHEN REQUIRED....188
      24.2 CHECK BEFORE STARTING....207
      24.3 EVERY 100 HOURS SERVICE....213
      24.4 EVERY 250 HOURS SERVICE....218
      24.5 EVERY 500 HOURS SERVICE....226
      24.6 EVERY 1000 HOURS SERVICE....232
      24.7 EVERY 2000 HOURS SERVICE....237
      24.8 EVERY 4000 HOURS SERVICE....243
  SPECIFICATIONS....245
    25. SPECIFICATIONS....246
      25.1 MACHINE SPECIFICATIONS....247
  OPTIONS, ATTACHMENTS....253
    26. GENERAL PRECAUTIONS....254
      26.1 PRECAUTIONS RELATED TO SAFETY....254
      26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS....255
    27. HANDLING BUCKET WITH HOOK....256
      27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK....256
      27.2 PROHIBITED OPERATIONS....256
      27.3 PRECAUTIONS DURING OPERATIONS....256
    28. MACHINES READY FOR ATTACHEMENTS....257
      28.1 GENERAL LOCATIONS....257
      28.2  HANDLING THE CLAMSHELL BUCKET....259
      28.3 OPERATION....260
    29. INTRODUCTION OF ATTACHMENTS....261
      29.1 SPECIFICATION, USE....261
      29.2 ATTACHMENT INSTALLATION COMBINATION TABLE....262
      29.3 SELECTION OF BUCKET TEETH....263
      29.4 HANDLING ACCUMULATOR....264
      29.5 LONG-TERM STORAGE....265
      29.6 SPECIFICATIONS....265
    30. EXTENDING MACHINE SERVICE LIFE....266
      30.1 HYDRAULIC BREAKER....266
      30.2 POWER RIPPER....269
      30.3 FORK GRAB....270
      30.4 GRAPPLE BUCKET....271
      30.5 SCRAP GRAPPLE....272
      30.6 CRUSHER & SMASHER....273
      30.7 HYDRAULIC PILE DRIVE....274
      30.8 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE....275
UEAM000502 - Wheeled Excavator PW170ES-6K Operation & Maintenance Manual....278
  FOREWORD....280
  SAFETY INFORMATION....281
    SAFETY MESSAGES....281
    NOISE....282
    VIBRATION....284
    EMERGENCY STEERING....284
  INTRODUCTION....285
    INTENDED USE....285
    Features....285
    BREAKING IN YOUR NEW MACHINE....285
  LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....287
    MACHINE SERIAL NO. PLATE POSITION....287
    ENGINE SERIAL NO. PLATE POSITION....287
    TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....287
    MACHINE SERIAL PLATES....288
      STANDARD SERIAL PLATE....288
      GERMANY SERIAL PLATE....288
      ITALIAN SERIAL PLATE....288
  SAFETY....294
    GENERAL PRECAUTIONS....295
    PRECAUTION DURING OPERATION....301
      BEFORE STARTING ENGINE....301
      OPERATING MACHINE....302
      TRANSPORTATION....307
      BATTERY....308
      TOWING....309
      BUCKET WITH HOOK OR BUCKET LINK....311
        GENERAL PRECAUTIONS....311
        PRECAUTIONS FOR LIFTING OPERATION....312
    PRECAUTIONS FOR MAINTENANCE....314
      BEFORE CARRYING OUT MAINTENANCE....314
      DURING MAINTENANCE....317
    POSITION FOR ATTACHING SAFETY LABELS....320
      POSITION FOR ATTACHING SAFETY LABELS....320
  OPERATION....338
    GENERAL VIEW....339
      GENERAL VIEW OF MACHINE....339
      GENERAL VIEW OF CONTROLS AND GAUGES....340
    EXPLANATION OF COMPONENTS....342
      MACHINE MONITOR....342
        A. BASIC CHECK ITEMS....342
        B. CAUTION ITEMS....343
        C. EMERGENCY STOP ITEMS....343
        D. METER DISPLAY PORTION....343
        E. SWITCHES....343
        A: BASIC CHECK ITEMS....344
        B: CAUTION ITEMS....345
        C: EMERGENCY STOP ITEMS....346
        D: METER DISPLAY PORTION....347
        E: SWITCHES....350
      SWITCHES....353
      CONTROL LEVERS, PEDALS....363
      ROOF HATCH....366
        CLEAR RAIN VISOR....367
        PULL DOWN SUN VISOR....367
      FRONT WINDOW....368
      DOOR LOCK....371
      CAP, COVER WITH LOCK....372
        METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)....372
        METHOD OF OPENING AND CLOSING COVER WITH LOCK (cover with Iock)....372
      FUSE....373
      LUGGAGE TRAY....374
      ASHTRAY....374
        CUP HOLDER....374
      HEATER....374
        VIEW OF CONTROL PANEL....374
      AIR CONDITIONER....376
        VIEW OF CONTROL PANEL....376
        PRECAUTION WHEN USING AIR CONDITIONER....378
      FUSIBLE LINK....379
      CONTROLLERS....379
      TOOL BOX....379
      REFUELLING PUMP....379
      CAB RADIO (OPTION)....380
        PRECAUTION OF USE....380
      WARNING LAMPS....381
      HANDLING THE ACCUMULATOR....382
    OPERATION....384
      CHECK BEFORE STARTING ENGINE....384
        WALK-AROUND CHECK....384
        CHECK BEFORE STARTING....386
        ADJUSTMENT BEFORE OPERATION OPERATORS SEAT....390
        OPERATIONS AND CHECKS BEFORE STARTING ENGINE....391
      STARTING ENGINE....393
        NORMAL STARTING....393
        STARTING IN COLD WEATHER....394
        OPERATIONS AND CHECKS AFTER STARTING ENGINE....396
        WHEN NORMAL....396
        IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)....398
      MOVING MACHINE OFF....402
        MOVING MACHINE FORWARD....402
      STEERING....404
      STOPPING....406
        STOPPING MACHINE (NORMAL)....406
        STOPPING MACHINE (EMERGENCY)....406
      SWINGING (Slewing the upper carriage)....407
      OPERATION OF WORK EQUIPMENT....408
      WORKING MODE SELECTION....409
      PROHIBITIONS FOR OPERATION....411
      PRECAUTIONS FOR OPERATION....412
      PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....413
      HOW TO ESCAPE FROM MUD....414
        WHEN ONE SIDE IS STUCK....414
        WHEN BOTH SIDES ARE STUCK....415
      WORK POSSIBLE USING HYDRAULIC EXCAVATOR....415
        BACKHOE WORK....415
        SHOVEL WORK....415
        DITCHING WORK....416
        LOADING WORK....416
      REPLACEMENT AND INVERSION OF BUCKET....416
        REPLACEMENT....416
        INVERSION....417
      PARKING MACHINE....419
      CHECK AFTER FINISHING WORK....420
      STOPPING ENGINE....420
      CHECK AFTER STOPPING ENGINE....421
      LOCKING....421
      OVERLOAD WARNING DEVICE....421
      HANDLING THE WHEELS....422
    TRANSPORTATION....427
      LOADING, UNLOADING WORK....427
      PRECAUTIONS FOR LOADING....429
        HOW TO LIFT THE MACHINE....430
      PRECAUTIONS FOR TRANSPORTATION....431
      TRAVELLING POSTURE....432
    COLD WEATHER OPERATION....433
      PRECAUTIONS FOR LOW TEMPERATURE....433
        FUEL AND LUBRICANTS....433
        COOLANT....433
        BATTERY....434
      PRECAUTIONS AFTER COMPLETION OF WORK....434
      AFTER COLD WEATHER....435
    LONG-TERM STORAGE....436
      BEFORE STORAGE....436
      DURING STORAGE....436
      AFTER STORAGE....437
      STARTING MACHINE AFTER LONG-TERM STORAGE....437
    TROUBLESHOOTING....438
      PHENOMENA THAT ARE NOT FAILURES....438
      METHOD OF TOWING MACHINE....439
      PRECAUTIONS ON PARTICULAR JOBSITES....439
      IF BATTERY IS DISCHARGED....440
        STARTING ENGINE WITH BOOSTER CABLE....440
      OTHER TROUBLE....442
        ELECTRICAL SYSTEM....442
        CHASSIS....443
        ENGINE....443
        ELECTRONIC CONTROL SYSTEM....445
  MAINTENANCE....446
    GUIDES TO MAINTENANCE....447
    OUTLINES OF SERVICE....450
      OUTLINE OF OIL, FUEL, COOLANT....450
        OIL....450
        FUEL....451
        COOLANT....451
        GREASE....452
        STORING OIL AND FUEL....452
        FILTERS....452
      OUTLINE OF ELECTRIC SYSTEM....453
      OUTLINE OF HYDRAULIC SYSTEM....453
    WEAR PARTS LIST....455
    USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....456
      PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS....456
        USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT....457
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....460
      INTRODUCTION OF NECESSARY TOOLS....460
      TORQUE LIST....461
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....462
      SAFETY CRITICAL PARTS....463
    MAINTENANCE SCHEDULE CHART....464
      MAINTENANCE WHEN USING HYDRAULIC BREAKER....469
    SERVICE PROCEDURE....470
      INITIAL 250 HOURS SERVICE....470
      WHEN REQUIRED....471
        CHECK, CLEAN AND REPLACE THE AIR CLEANER ELEMENT....471
        CLEAN INSIDE OF COOLING SYSTEM....472
        CHECKING COOLANT LEVEL....475
        DRAINING THE SYSTEM....475
        CLEANING THE SYSTEM....475
        FILLING THE SYSTEM....476
        REFILLING AN OVERHEATED SYSTEM....476
        CLEANING THE RADIATOR....477
        CLEANING THE RADIATOR PRE-SCREEN....477
        THERMOSTATS....477
        FAN....478
        CHECK AND TIGHTEN WHEEL NUTS....478
        CHECK ELECTRICAL INTAKE AIR HEATER....478
        CHECK ALTERNATOR....478
        CHECK START MOTOR....479
        REPLACE BUCKET SIDE CUTTERS....479
        REPLACE BUCKET TEETH....480
        ADJUST BUCKET CLEARANCE....480
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....481
        CHECK AND ADJUST AIR CONDITIONER....481
        DRAIN ENGINE BREATHER OIL CATCHER....482
      CHECK BEFORE STARTING....483
        CHECK COOLANT LEVEL, ADD WATER....483
        CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL....483
        CHECK FUEL LEVEL, ADD FUEL....484
        CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....485
        CHECK AIR CLEANER FOR CLOGGING....485
        CHECK ELECTRIC WIRING....486
        CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR. DRAIN WATER AND SEDIMENT....486
      EVERY 50 HOURS....487
        DRAIN WATER AND SEDIMENT FROM FUEL TANK....487
      EVERY 100 HOURS SERVICE....487
        LUBRICATING....487
        CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL....491
        CLEAN FRESH AIR INTAKE FILTER....491
      EVERY 250 HOURS SERVICE....492
        CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL....492
        CHECK OIL LEVEL IN AXLES, ADD OIL....493
        CHECK OIL LEVEL IN TRANSMISSION, ADD OIL....493
        CHECK LEVEL OF BATTERY ELECTROLYTE....494
        LUBRICATE SWING CIRCLE (2 points)....494
        BELTS, GENERAL....494
        CHECK FAN BELT TENSION, ADJUST CHECKING TENSION....495
        REPLACEMENT....496
        CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION....496
        CHECK AND ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT....497
      EVERY 500 HOURS SERVICE....498
        REPLACE FUEL FILTER CARTRIDGES....498
        CHECK SWING PINION GREASE LEVEL, ADD GREASE....500
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....501
        CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W.....502
        REPLACE HYDRAULIC TANK BREATHER ELEMENT....503
        REPLACE HYDRAULIC FILTER ELEMENT....503
      EVERY 1000 HOURS SERVICE....504
        CHANGE OIL IN SWING MACHINERY CASE....504
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....505
        CHECK PLAY OF TURBOCHARGER ROTOR....505
        CHECK & ADJUST VALVE CLEARANCE....505
        CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB....507
        CHECK FAN BELT TENSION....507
      EVERY 2000 HOURS SERVICE....508
        CLEAN HYDRAULIC TANK STRAINER....508
        CLEAN, CHECK TURBOCHARGER....508
        CHECK ALTERNATOR, STARTING MOTOR....508
        CHECK VIBRATION DAMPER....509
        CHANGE OIL IN AXLES....509
        CHANGE OIL IN HUBS....510
        CHANGE OIL IN TRANSMISSION ASSEMBLY....510
        CHANGE ANTIFREEZE....510
        CHECK AND ADJUST VALVE CLEARANCE....510
      EVERY 4000 HOURS SERVICE....511
        CHECK WATER PUMP....511
      EVERY 5000 HOURS SERVICE....511
        CHANGE OIL IN HYDRAULIC TANK....511
  SPECIFICATIONS....516
    SPECIFICATIONS....517
      1 - PIECE BOOM....518
      2 - PIECE BOOM....519
      1 PIECE BOOM AND 2 PC BOOM UNDERCARRIAGE VARIATIONS....520
      WORKING RANGE: ONE PIECE BOOM....521
      WORKING RANGE: TWO PIECE BOOM....522
      WORKING RANGE: ONE PIECE BOOM (with front dozer fitted)....523
      WORKING RANGE: TWO PIECE BOOM....524
  OPTIONS, ATTACHMENTS....526
    GENERAL PRECAUTIONS....527
      PRECAUTIONS RELATED TO SAFETY....527
      PRECAUTIONS WHEN INSTALLING ATTACHMENTS....528
    HANDLING BUCKET WITH HOOK....529
      CHECKING FOR DAMAGE TO BUCKET WITH HOOK....529
      PROHIBITED OPERATIONS....529
      PRECAUTIONS DURING OPERATIONS....529
    MACHINES READY FOR ATTACHMENTS....530
      GENERAL LOCATIONS....530
      HANDLING THE CLAMSHELL BUCKET....532
        How to install clamshell bucket....532
        How to operate....532
      OPERATION....533
        WHEN USING BREAKER....533
      HANDLING ACCUMULATOR....535
        METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR....535
      LONG-TERM STORAGE....536
        SPECIFICATIONS....536
    INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE....537
      HYDRAULIC BREAKER....537
      POWER RIPPER....540
      FORK GRAB....541
      GRAPPLE BUCKET....542
      SCRAP GRAPPLE....543
      CRUSHER & SMASHER....545
      HYDRAULIC PILE DRIVER....546
      HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE....547
      ROTATING ARM....549
        GENERAL LOCATION AND SPECIFICATIONS....549
        GENERAL VIEW OF CONTROLS....550
        LEFT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)....550
        RIGHT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)....551
        ARM ROTATION CONTROL....551
        UPPER BOOM CONTROL PEDAL....552
        PEDAL LOCK FOR BOOM ADJUST....552
        EXCAVATORS WORK....552
        REPLACEMENT OF BUCKET....553
        HANDLING THE TRAPEZOIDAL BUCKET (If equipped)....555
        TRAVELLING POSTURE....556
        MAINTENANCE REQUIREMENT....557
        EVERY 100 HOURS SERVICE....558
        EVERY 250 HOURS SERVICE....558
        EVERY 1000 HOURS SERVICE....559
UEAM000701 - Wheeled Excavator PW170ES-6 Operation & Maintenance Manual....560
  COVER....560
  1. FOREWARD....564
  2. SAFETY INFORMATION....565
  3. INTRODUCTION....567
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL 4. NO. AND DISTRIBUTOR....568
  5. CONTENTS....570
  SAFETY....574
    6. GENERAL PRECAUTIONS....575
    7. PRECAUTIONS DURING OPERATION....581
      7.1 BEFORE STARTING ENGINE....581
      7.2 OPERATING MACHINE....583
      7.3 TRANSPORTATION....588
      7.4 BATTERY....589
      7.5 TOWING....590
      7.6 BUCKET WITH HOOK....591
    8. PRECAUTIONS FOR MAINTENANCE....594
      8.1 BEFORE CARRYING OUT MAINTENANCE....594
      8.2 DURING MAINTENANCE....597
    9. POSITION FOR ATTACHING SAFETY LABELS....601
    10. LIFTING CAPACITIES....606
  OPERATION....612
    11. GENERAL VIEW....613
      11.1 GENERAL VIEW OF MACHINE....613
      11.2 GENERAL VIEW OF CONTROLS AND GAUGES....614
    12. EXPLANATION OF COMPONENTS....615
      12.1 MACHINE MONITOR....615
      12.2 SWITCHES....626
      12.3 CONTROL LEVERS, PEDALS....635
      12.4 ROOF HATCH....637
      12.5 FRONT WINDOW....638
      12.6 DOOR LOCK....640
      12.7 CAP, COVER WITH LOCK....641
      12.8 FUSE....642
      12.9 LUGGAGE TRAY....643
      12.10 ASHTRAY....643
      12.11 HEATER....643
      12.12 AIR CONDITIONER....645
      12.13 FUSIBLE LINK....648
      12.14 CONTROLLER....648
      12.15 TOOLBOX....648
      12.16 REFUELLING PUMP....648
      12.17 CAR RADIO....649
      12.18 POWER SUPPLY SOCKET....653
      12.19 WARNING LAMPS....654
      12.20 HANDLING THE ACCUMULATORS....655
    13. OPERATION....657
      13.1 CHECK BEFORE STARTING ENGINE....659
      13.2 STARTING ENGINE....666
      13.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....669
      13.4 MOVING MACHINE OFF....675
      13.5 STEERING MACHINE....678
      13.6 STOPPING MACHINE....679
      13.7 SWINGING....680
      13.8 OPERATION OF WORK EQUIPMENT....682
      13.9 WORKING MODE SELECTION....682
      13.10 PROHIBITIONS FOR OPERATION....684
      13.11 PRECAUTIONS FOR OPERATION....686
      13.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....687
      13.13 HOW TO ESCAPE FROM MUD....689
      13.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR....690
      13.15 REPLACEMENT AND INVERSION OF BUCKET....691
      13.16 PARKING THE MACHINE....693
      13.17 CHECK AFTER FINISHING WORK....694
      13.18 STOPPING ENGINE....695
      13.19 CHECK AFTER STOPPING ENGINE....696
      13.20 LOCKING....696
      13.21 HANDLING THE WHEELS....697
    14. TRANSPORTATION....702
      14.1 LOADING, UNLOADING WORK....702
      14.2 PRECAUTIONS FOR LOADING....704
      14.3 PRECAUTIONS FOR TRANSPORTATION....706
      14.4 TRAVELLI NG POSTURE....708
    15. COLD WEATHER OPERATION....710
      15.1 PRECAUTION FOR LOW TEMPERATURE....710
      15.2 PRECAUTIONS AFTER COMPLETION  OF WORK....711
      15.3 AFTER COLD WEATHER....711
    16. LONG-TERM STORAGE....712
      16.1 BEFORE STORAGE....712
      16.2 DURING STORAGE....713
      16.3 AFTER STORAGE....713
      16.4 STARTING MACHINE AFTER LONG-TERM STORAGE....713
    17. TROUBLESHOOTING....714
      17.1 PHENOMENA THAT ARE NOT FAILURES....714
      17.2 METHOD OF TOWING MACHINE....714
      17.3 PRECAUTIONS ON PARTICULAR JOBSITES....715
      17.4 IF BATTERY IS DISCHARGED....715
      17.5 OTHER TROUBLE....719
  MAINTENANCE....724
    18. GUIDES TO MAINTENANCE....725
    19. OUTLINES OF SERVICE....727
      19.1 OUTLINE OF OIL, FUEL, COOLANT....727
      19.2 OUTLINE OF ELECTRIC SYSTEM....730
      19.3 OUTLINE OF HYDRAULIC SYSTEM....731
    20. WEAR PARTS LIST....732
    21. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....733
    22. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....737
      22.1 INTRODUCTION OF NECESSARY TOOLS....737
      22.2 TORQUE LIST....738
    23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....739
    24. MAINTENANCE SCHEDULE CHART....741
      24.1 MAINTENANCE SCHEDULE CHART....741
      24.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER....746
    25. SERVICE PROCEDURE....747
      25.0 INITIAL 250 HOURS SERVICE....747
      25.1 WHEN REQUIRED....748
      25.2 CHECK BEFORE STARTING....767
      25.3 EVERY 50 HOURS SERVICE....771
      25.4 EVERY 100 HOURS SERVICE....772
      25.5 EVERY 250 HOURS SERVICE....777
      25.6 EVERY 500 HOURS SERVICE....784
      25.7 EVERY 1000 HOURS SERVICE....791
      25.8 EVERY 2000 HOURS SERVICE....796
      25.9 EVERY 4000 HOURS SERVICE....799
      25.10 EVERY 5000 HOURS SERVICE....800
  SPECIFICATIONS....804
    26. SPECIFICATIONS....805
      26.1 MACHINE SPECIFICATIONS....805
      26.2  WORKING RANGES....809
  OPTIONS AND ATTACHMENTS....812
    27. GENERAL PRECAUTIONS....813
      27.1 GENERAL PRECAUTIONS RE3LATED TO SAFETY....813
      27.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS....814
    28. HANDLING BUCKET WITH HOOK....815
      28.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK....815
      28.2 PROHIBITED OPERATIONS....815
      28.3 PRECAUTIONS DURING OPERATIONS....815
    29. MACHINE READY FOR ATTACHMENTS....816
      29.1 GENERAL LOCATIONS....816
      29.2 HANDLING CLAMSHELL BUCKET....818
      29.3 OPERATION....819
    30. INTRODUCTION OF ATTACHMENTS....820
      30.1 SPECIFICATION - USE....820
      30.2 ATTACHMENT INSTALLATION COMBINATION TABLE....821
      30.3 SELECTION OF BUCKET TEETH....822
      30.4 HANDLING ACCUMMULATOR....823
      30.5 LONG-TERM STORAGE....824
      30.6 SPECIFICATIONS....824
    31. EXTENDING MACHINE SERVICE LIFE....825
      31.1 HYDRAULIC BREAKER....825
      31.2 POWER RIPPER....828
      31.3 FORK GRAB....829
      31.4 GRAPPLE BUCKET....830
      31.5 SCRAP GRAPPLE....831
      31.6 CRUSHER & CUTTER....832
      31.7 HYDRAULIC PILE DRIVER....833
      31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE....834
      31.9 QUICK COUPLER....835
      31.10 ROTATING ARM....841
UEAM000702 - Wheeled Excavator PW170ES-6K Operation & Maintenance Manual....859
  FOREWORD....861
  SAFETY INFORMATION....863
    SAFETY MESSAGES....863
    NOISE....864
    VIBRATION....864
    EMERGENCY STEERING....865
  INTRODUCTION....866
    INTENDED USE....866
    Features....866
    BREAKING IN YOUR NEW MACHINE....867
  LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....868
    MACHINE SERIAL NO. PLATE POSITION....868
    ENGINE SERIAL NO. PLATE POSITION....868
    TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....868
    MACHINE SERIAL PLATES....869
      STANDARD SERIAL PLATE....869
  SAFETY....875
    GENERAL PRECAUTIONS....876
    PRECAUTION DURING OPERATION....882
      BEFORE STARTING ENGINE....882
      OPERATING MACHINE....883
      TRANSPORTATION....888
      BATTERY....889
      TOWING....890
      BUCKET WITH HOOK OR BUCKET LINK....892
        GENERAL PRECAUTIONS....892
        PRECAUTIONS FOR LIFTING OPERATION....894
    PRECAUTIONS FOR MAINTENANCE....895
      BEFORE CARRYING OUT MAINTENANCE....895
      DURING MAINTENANCE....898
    POSITION FOR ATTACHING SAFETY LABELS....901
      POSITION FOR ATTACHING SAFETY LABELS....901
      LIFTING CAPACITIES....908
  OPERATION....913
    GENERAL VIEW....914
      GENERAL VIEW OF MACHINE....914
      GENERAL VIEW OF CONTROLS AND GAUGES....915
    EXPLANATION OF COMPONENTS....917
      MACHINE MONITOR....917
        A. BASIC CHECK ITEMS....917
        B. CAUTION ITEMS....918
        C. EMERGENCY STOP ITEMS....918
        D. METER DISPLAY PORTION....918
        E. SWITCHES....918
        A: BASIC CHECK ITEMS....919
        B: CAUTION ITEMS....920
        C: EMERGENCY STOP ITEMS....921
        D: METER DISPLAY PORTION....922
        E: SWITCHES....925
      SWITCHES....928
      CONTROL LEVERS, PEDALS....938
      ROOF HATCH....941
        CLEAR RAIN VISOR....942
        PULL DOWN SUN VISOR....942
      FRONT WINDOW....943
      DOOR LOCK....946
      CAP, COVER WITH LOCK....947
        METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)....947
        METHOD OF OPENING AND CLOSING COVER WITH LOCK (cover with Iock)....947
      FUSE....948
      LUGGAGE TRAY....949
      ASHTRAY....949
        CUP HOLDER....949
      HEATER....949
        VIEW OF CONTROL PANEL....949
      AIR CONDITIONER....951
        VIEW OF CONTROL PANEL....951
        PRECAUTION WHEN USING AIR CONDITIONER....953
      FUSIBLE LINK....954
      CONTROLLERS....954
      TOOL BOX....954
      REFUELLING PUMP....954
      CAR RADIO....955
        EXPLANATION OF COMPONENTS....955
        METHOD OF OPERATION....957
        PRECAUTION OF USE....959
      WARNING LAMPS....960
      HANDLING THE ACCUMULATOR....961
    OPERATION....963
      CHECK BEFORE STARTING ENGINE....963
        WALK-AROUND CHECK....963
        CHECK BEFORE STARTING....965
        ADJUSTMENT BEFORE OPERATION OPERATORS SEAT....969
        OPERATIONS AND CHECKS BEFORE STARTING ENGINE....970
      STARTING ENGINE....972
        NORMAL STARTING....972
        STARTING IN COLD WEATHER....973
        OPERATIONS AND CHECKS AFTER STARTING ENGINE....975
        WHEN NORMAL....975
        IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)....977
      MOVING MACHINE OFF....981
        MOVING MACHINE FORWARD....981
      STEERING....983
      STOPPING....985
        STOPPING MACHINE (NORMAL)....985
        STOPPING MACHINE (EMERGENCY)....985
      SWINGING (Slewing the upper carriage)....986
      OPERATION OF WORK EQUIPMENT....987
      WORKING MODE SELECTION....988
      PROHIBITIONS FOR OPERATION....990
      PRECAUTIONS FOR OPERATION....991
      PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....992
      HOW TO ESCAPE FROM MUD....993
        WHEN ONE SIDE IS STUCK....993
        WHEN BOTH SIDES ARE STUCK....994
      WORK POSSIBLE USING HYDRAULIC EXCAVATOR....994
        BACKHOE WORK....994
        SHOVEL WORK....994
        DITCHING WORK....995
        LOADING WORK....995
      REPLACEMENT AND INVERSION OF BUCKET....995
        REPLACEMENT....995
        INVERSION....996
      PARKING MACHINE....998
      CHECK AFTER FINISHING WORK....999
      STOPPING ENGINE....999
      CHECK AFTER STOPPING ENGINE....1000
      LOCKING....1000
      OVERLOAD WARNING DEVICE....1000
      HANDLING THE WHEELS....1001
    TRANSPORTATION....1006
      LOADING, UNLOADING WORK....1006
      PRECAUTIONS FOR LOADING....1008
        HOW TO LIFT THE MACHINE....1009
      PRECAUTIONS FOR TRANSPORTATION....1010
      TRAVELLING POSTURE....1011
    COLD WEATHER OPERATION....1012
      PRECAUTIONS FOR LOW TEMPERATURE....1012
        FUEL AND LUBRICANTS....1012
        COOLANT....1012
        BATTERY....1013
      PRECAUTIONS AFTER COMPLETION OF WORK....1013
      AFTER COLD WEATHER....1014
    LONG-TERM STORAGE....1015
      BEFORE STORAGE....1015
      DURING STORAGE....1015
      AFTER STORAGE....1016
      STARTING MACHINE AFTER LONG-TERM STORAGE....1016
    TROUBLESHOOTING....1017
      PHENOMENA THAT ARE NOT FAILURES....1017
      METHOD OF TOWING MACHINE....1018
      PRECAUTIONS ON PARTICULAR JOBSITES....1018
      IF BATTERY IS DISCHARGED....1019
        STARTING ENGINE WITH BOOSTER CABLE....1019
      OTHER TROUBLE....1021
        ELECTRICAL SYSTEM....1021
        CHASSIS....1022
        ENGINE....1022
        ELECTRONIC CONTROL SYSTEM....1024
  MAINTENANCE....1025
    GUIDES TO MAINTENANCE....1026
    OUTLINES OF SERVICE....1029
      OUTLINE OF OIL, FUEL, COOLANT....1029
        OIL....1029
        FUEL....1030
        COOLANT....1030
        GREASE....1031
        STORING OIL AND FUEL....1031
        FILTERS....1031
      OUTLINE OF ELECTRIC SYSTEM....1032
      OUTLINE OF HYDRAULIC SYSTEM....1032
    WEAR PARTS LIST....1034
    USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....1035
      PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS....1035
        USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT....1037
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1039
      INTRODUCTION OF NECESSARY TOOLS....1039
      TORQUE LIST....1040
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....1041
      SAFETY CRITICAL PARTS....1042
    MAINTENANCE SCHEDULE CHART....1043
      MAINTENANCE WHEN USING HYDRAULIC BREAKER....1048
    SERVICE PROCEDURE....1049
      INITIAL 250 HOURS SERVICE....1049
      WHEN REQUIRED....1050
        CHECK, CLEAN AND REPLACE THE AIR CLEANER ELEMENT....1050
        CLEAN INSIDE OF COOLING SYSTEM....1051
        CHECKING COOLANT LEVEL....1053
        DRAINING THE SYSTEM....1054
        CLEANING THE SYSTEM....1054
        FILLING THE SYSTEM....1055
        REFILLING AN OVERHEATED SYSTEM....1055
        CLEANING THE RADIATOR....1056
        CLEANING THE RADIATOR PRE-SCREEN....1056
        THERMOSTATS....1056
        FAN....1056
        CHECK AND TIGHTEN WHEEL NUTS....1057
        CHECK ELECTRICAL INTAKE AIR HEATER....1057
        CHECK ALTERNATOR....1057
        CHECK START MOTOR....1058
        REPLACE BUCKET SIDE CUTTERS....1058
        REPLACE BUCKET TEETH....1058
        ADJUST BUCKET CLEARANCE....1059
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....1059
        CHECK AND ADJUST AIR CONDITIONER....1060
        DRAIN ENGINE BREATHER OIL CATCHER....1061
      CHECK BEFORE STARTING....1062
        CHECK COOLANT LEVEL, ADD WATER....1062
        CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL....1062
        CHECK FUEL LEVEL, ADD FUEL....1063
        CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....1064
        CHECK AIR CLEANER FOR CLOGGING....1064
        CHECK ELECTRIC WIRING....1065
        CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR. DRAIN WATER AND SEDIMENT....1065
      EVERY 50 HOURS....1066
        DRAIN WATER AND SEDIMENT FROM FUEL TANK....1066
      EVERY 100 HOURS SERVICE....1066
        LUBRICATING....1066
        CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL....1069
        CLEAN FRESH AIR INTAKE FILTER....1070
      EVERY 250 HOURS SERVICE....1071
        CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL....1071
        CHECK OIL LEVEL IN AXLES, ADD OIL....1071
        CHECK OIL LEVEL IN TRANSMISSION, ADD OIL....1072
        CHECK LEVEL OF BATTERY ELECTROLYTE....1072
        LUBRICATE SWING CIRCLE (2 points)....1073
        BELTS, GENERAL....1073
        CHECK FAN BELT TENSION, ADJUST CHECKING TENSION....1074
        REPLACEMENT....1074
        CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION....1074
        CHECK AND ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT....1075
      EVERY 500 HOURS SERVICE....1076
        REPLACE FUEL FILTER CARTRIDGES....1076
        CHECK SWING PINION GREASE LEVEL, ADD GREASE....1078
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....1079
        CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W.....1080
        REPLACE HYDRAULIC TANK BREATHER ELEMENT....1081
        REPLACE HYDRAULIC FILTER ELEMENT....1081
      EVERY 1000 HOURS SERVICE....1082
        CHANGE OIL IN SWING MACHINERY CASE....1082
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....1083
        CHECK PLAY OF TURBOCHARGER ROTOR....1083
        CHECK & ADJUST VALVE CLEARANCE....1083
        CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB....1085
        CHECK FAN BELT TENSION....1085
      EVERY 2000 HOURS SERVICE....1086
        CLEAN HYDRAULIC TANK STRAINER....1086
        CLEAN, CHECK TURBOCHARGER....1086
        CHECK ALTERNATOR, STARTING MOTOR....1086
        CHECK VIBRATION DAMPER....1087
        CHANGE OIL IN AXLES....1087
        CHANGE OIL IN HUBS....1088
        CHANGE OIL IN TRANSMISSION ASSEMBLY....1088
        CHANGE ANTIFREEZE....1088
        CHECK AND ADJUST VALVE CLEARANCE....1088
      EVERY 4000 HOURS SERVICE....1089
        CHECK WATER PUMP....1089
      EVERY 5000 HOURS SERVICE....1089
        CHANGE OIL IN HYDRAULIC TANK....1089
  SPECIFICATIONS....1093
    SPECIFICATIONS....1094
      1 - PIECE BOOM....1095
      2 - PIECE BOOM....1096
      1 PIECE BOOM AND 2 PC BOOM UNDERCARRIAGE VARIATIONS....1097
      WORKING RANGE: ONE PIECE BOOM....1098
      WORKING RANGE: TWO PIECE BOOM....1099
      WORKING RANGE: ONE PIECE BOOM (with front dozer fitted)....1100
      WORKING RANGE: TWO PIECE BOOM....1101
      WORKING RANGE: TWO PIECE BOOM+ ROTATING ARM....1102
  OPTIONS, ATTACHMENTS....1103
    GENERAL PRECAUTIONS....1104
      PRECAUTIONS RELATED TO SAFETY....1104
      PRECAUTIONS WHEN INSTALLING ATTACHMENTS....1105
    HANDLING BUCKET WITH HOOK....1106
      CHECKING FOR DAMAGE TO BUCKET WITH HOOK....1106
      PROHIBITED OPERATIONS....1106
      PRECAUTIONS DURING OPERATIONS....1106
    MACHINES READY FOR ATTACHMENTS....1107
      GENERAL LOCATIONS....1107
      HANDLING THE CLAMSHELL BUCKET....1109
        How to install clamshell bucket....1109
        How to operate....1109
      OPERATION....1110
        WHEN USING BREAKER....1110
      HANDLING ACCUMULATOR....1112
        METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR....1112
      LONG-TERM STORAGE....1113
        SPECIFICATIONS....1113
    INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE....1114
      HYDRAULIC BREAKER....1114
      POWER RIPPER....1117
      FORK GRAB....1118
      GRAPPLE BUCKET....1119
      SCRAP GRAPPLE....1120
      CRUSHER & SMASHER....1122
      HYDRAULIC PILE DRIVER....1123
      HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE....1124
      ROTATING ARM....1126
        GENERAL LOCATION AND SPECIFICATIONS....1126
        GENERAL VIEW OF CONTROLS....1127
        LEFT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)....1127
        RIGHT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)....1128
        ARM ROTATION CONTROL....1128
        UPPER BOOM CONTROL PEDAL....1129
        PEDAL LOCK FOR BOOM ADJUST....1129
        EXCAVATORS WORK....1129
        REPLACEMENT OF BUCKET....1130
        HANDLING THE TRAPEZOIDAL BUCKET (If equipped)....1132
        TRAVELLING POSTURE....1133
        MAINTENANCE REQUIREMENT....1134
        EVERY 100 HOURS SERVICE....1135
        EVERY 250 HOURS SERVICE....1135
        EVERY 1000 HOURS SERVICE....1136
UEBM000500 - Wheeled Excavator PW170ES-6K Shop Manual....1137
  COVER....1137
  10 STRUCTURE AND FUNCTION....1138
    ENGINE RELATED PARTS....1139
    RADIATOR - OIL COOLER, AFTERCOOLER....1140
    POWER TRAIN....1141
    SWING CIRCLE....1142
    SWING MACHINERY....1143
    UNDERCARRIAGE....1145
    TRANSMISSION....1146
    AXLE....1149
    SUSPENSION LOCK CYLINDER....1153
    BRAKING TRAIN....1155
    BRAKE PEDAL....1156
    BRAKE VALVE....1157
    ACCUMULATOR FOR BRAKE SYSTEM....1158
    STEERING TRAIN....1159
    STEERING COLUMN....1161
    HYDRAULIC CIRCUIT DIAGRAM....1162
    HYDRAULIC TANK....1164
    HYDARULIC PUMP....1165
    CONTROL VALVE....1184
    CLSS....1194
    SWING MOTOR....1229
    CENTER SWIVEL JOINT....1232
    TRAVEL MOTOR (FRONT, REAR)....1233
    WORK EQUIPMENT, SWING PPC VALVE....1235
    TRAVEL PPC PEDAL....1239
    SERVICE PPC VALVE....1240
    SAFETY LOCK VALVE....1243
    PPC ACCUMULATOR....1243
    PPC SHUTTLE VALVE....1244
    EPC, SOLENOID VALVE....1247
    HYDRAULIC CYLINDER....1259
    WORK EQUIPMENT....1263
    ELECTRICAL WIRING DIAGRAM....1264
    ELECTRICAL WIRING DIAGRAM....1265
    ELECTRICAL WIRING DIAGRAM....1266
    ENGINE CONTROL SYSTEM....1267
    ELECTRONIC CONTROL SYSTEM....1273
    MACHINE MONITOR SYSTEM....1296
  20 TESTING AND ADJUSTING....1307
    TABLE OF JUDGEMENT STANDARD VALUE....1308
    STANDARD VALUE TABLE FOR ELETRICAL PARTS....1318
    CHECKING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR....1326
    ADJUSTING ENGINE SPEED SENSOR....1327
    TESTING AND ADJUSTING GOVERNOR MOTOR LEVER STROKE....1328
    TESTING CLEARANCE OF SWING CIRCLE BEARING....1330
    TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT....1331
    TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)....1334
    TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE....1336
    TESTING AND ADJUSTING PPC PRESSURE....1339
    TESTING EPC VALVE SOLENOID VALVE OUTPUT PRESSURE....1340
    MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE....1342
    ADJUSTING WORK EQUIPMENT - SWING PPC VALVE....1344
    TESTING LOCATION CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT....1345
    MEASURING OIL LEAKAGE....1347
    RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT....1348
    BLEEDING AIR....1349
    ACCUMULATORS....1351
    TROUBLESHOOTING....1355
      POINTS TO REMEMBER WHEN TROUBLESHOOTING....1356
      SEQUENCE OF EVENTS IN TROUBLESHOOTING....1357
      PRECAUTIONS WHEN CARRYING OUT MAINTENANCE....1358
      CHECKS BEFORE TROUBLESHOOTING....1365
      CONNECTOR TYPES....1366
      CONNECTION TABLE FOR CONNECTOR PIN NUMBERS....1369
      EXPLANATION OF CONTROL MECHANISM OF ELECTRICAL SYSTEM....1382
      DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL....1383
      METHOD OF USING JUDGEMENT TABLE....1391
      METHOD OF USING TROUBLESHOOTING CHARTS....1393
      DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE....1395
      SERVICE CODE TABLE....1400
      TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (N MODE)....1401
        N-1 [E218] COMMUNICATION ABNORMALITY....1402
      TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM) (E-MODE....1404
        POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSEM....1405
        ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ABNORMALITY OCCURS....1406
        JUDGEMENT TABLE FOR GOVERNOR, PUMP GOVERNOR (GOVERNOR CONTROL SYSTEM) AND ENGINE RELATED PARTS....1410
        ELECTRICAL CIRCUIT DIAGRAM OF GOVERNOR, PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM)....1412
        E-1 ABNORMALITY IN GOVERNOR, PUMP CONTROLLER  POWER SOURCE (CONTROLLER LED IS OFF)....1414
        E-2 [E308] ABNORMALITY IN FUEL CONTROL DIAL INPUT VALUE IS DISPLAYED....1415
        E-3 [E317] ABNORMALITY (DISCONNECTION) IN MOTOR DRIVE SYSTEM IS DISPLAYED....1416
        E-4 [E318] ABNORMALITY (SHORT CIRCUIT) IN MOTOR DRIVE SYSTEM IS DISPLAYED....1417
        E-5 [E306] ABNORMALITY IN FEEDBACK POTENTIOMETER SYSTEM IS DISPLAYED....1418
        E-6  [E315] ABNORMALITY (SHORT CIRCUIT) IN BATTERY OUTPUT SYSTEM IS DISPLAYED....1419
        E-7 [E316] ABNORMALITY (STEP-OUT) IN MOTOR IS DISPLAYED....1420
        E-8 ENGINE DOES NOT START....1421
        E-9 ENGINE SPEED IS IRREGULAR....1423
          A) IDLING SPEED IS IRREGULAR....1423
          B) THERE IS HUNTING....1425
        E-10 LACK OF OUTPUT (ENGINE HIGH IDLING SPEED IS TOO LOW)....1427
        E-11 ENGINE DOES NOT STOP....1429
        E-12 DEFECTIVE OPERATION OF BATTERY RELAY SYSTEM (ENGINE DOES NOT STOP)....1431
      TROUBLESHOOTING OF ENGINE SYSTEM (S-MODE)....1432
        METHOD OF USING TROUBLESHOOTING CHARTS....1433
        S-1 STARTING PERFORMANCE IS POOR (STARTING ALWAYS TAKES TIME)....1437
        S-2 ENGINE DOES NOT START....1438
          (1) ENGINE DOES NOT RUN....1438
          (2) ENGINE TURNS BUT NOT EXHAUST COMES OUT (FUEL IS NOT BEING INJECTED)....1439
          (3) EXHAUST SMOKE COMES OUT BUT ENGINE DOES NOT START (FUEL IS BEING INJECTED)....1440
        S-3 ENGINE DOES NOT PICK UP SMOOTHLY ....1441
        S-4 ENGINE STOPS DURING OPERATIONS....1442
        S-5 ENGINE DOES NOT ROTATE SMOOTHLY (HUNTING)....1443
        S-6 ENGINE LACKS OUTPUT (NO POWER)....1444
        S-7 EXHAUST SMOKE IS BLACK ....1445
        S-8 OIL CONSUMPTION IS EXCESSIVE, OR EXHAUST SMOKE IS BLUE....1446
        S-9 OIL BECOMES CONTAMINATED QUICKLY....1447
        S-10 FUEL CONSUMPTION IS EXCESSIVE....1448
        S-11 OIL IS IN COOLING WATER....1449
        S-12 OIL PRESSURE CAUTION LAMP LIGHTS UP (DROP IN OIL PRESSURE)....1450
        S-13 OIL LEVEL RISES (WATER, FUEL IN OIL)....1451
        S-14 WATER TEMPERATURE BECOMES TOO HIGH (OVERHEATING)....1452
        S-15 ABNORMAL NOISE IS MADE....1453
        S-16 VIBRATION IS EXCESSIVE....1454
      TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (PUMP CONTROL SYSTEM) (C MODE)....1455
        POINTS TO REMEMBER WHEN TROUBLESHOOTING PUMP CONTROLLER SYSTEM....1456
        ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS....1457
        JUDGEMENT TABLE FOR GOVERNOR, PUMP CONTROLLER AND HYDRAULIC RELATED PARTS....1463
        ELECTRICAL CIRCUIT DIAGRAM OF C MODE SYSTEMS....1465
        C-1 ABNORMALITY IN CONTROLER POWER SOURCE (CONTROLLER LED IS OFF)....1467
        C-2 [E232] SHORT CIRCUIT IN PUMP TVC SOLENOID  SYSTEM IS DISPLAYED....1468
        C-3 [E233] DISCONNECTION IN PUMP TVC SOLENOID SYSTEM IS DISPLAYED....1470
        C-8 [E203] SHORT CIRCUIT IN SWING BRAKE SOLENOID SYSTEM IS DISPLAYED....1472
        C-9 [E213] DISCONNECTION IN SWING BRAKE SOLENOID SYSTEM IS DISPLAYED....1474
        C-10 [E205] SHORT CIRCUIT IN 2-STAGE RELIEF SOLENOID SYSTEM IS DISPLAYED....1476
        C-11 [E215] DISCONNECTION IN 2-STAGE RELIEF SOLENOID SYSTEM IS DISPLAYED ....1477
        C-12 [E206] SHORT CIRCUIT IN TRAVEL SPEED SOLENOID SYSTEM IS DISPLAYED....1478
        C-13 [E216] DISCONNECTION IN TRAVEL SPEED SELECTOR SOLENOID SYSTEM IS DISPLAYED....1479
        C-16[E223] DISCONNECTION IN LS-EPC SOLENOID SYSTEM IS DISPLAYED....1480
        C-17 [E224] ABNORMALITY IN PUMP PRESSURE SENSOR SYSTEM IS DISPLAYED....1481
        C-19 [E226] ABNORMALITY IN PRESSURE SENSOR POWER SOURCE IS DISPLAYED ....1482
        C-20 [E227] ABNORMALITY IN ENGINE SPEED SENSOR SYSTEM IS DISPLAYED....1483
      TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)....1484
        ELECTRICAL CIRCUIT DIAGRAM FOR F MODE....1485
        F-1 BIT PATTERN 20-(1) SWING OIL PRESSURE SWITCH DOES NOT LIGHT UP....1487
        F-2 BIT PATTERN 20-(2) TRAVEL OIL PRESSURE SWTICH DOES NOT LIGHT UP....1488
        F-3 BIT PATTERN 20-(3) BOOM LOWER OIL PRESSURE SWITCH DOES NOT LIGHT UP....1489
        F-4 BIT PATTERN 20-(4) BOOM RAISE OIL PRESSURE SWITCH DOES NOT LIGHT UP....1490
        F-5 BIT PATTERN 20-(5) ARM IN OIL PRESSURE SWITCH DOES NOT LIGHT UP....1491
        F-6 BIT PATTERN 20-(6) ARM OUT OIL PRESSURE SWITCH DOES NOT LIGHT UP....1492
        F-7 BIT PATTERN 21-(1) BUCKET CURL OIL PRESSURE SWITCH DOES NOT LIGHT UP....1493
        F-8 BIT PATTERN 21-(2) BUCKET DUMP OIL PRESSURE SWITCH DOES NOT LIGHT UP....1494
        F-9 BIT PATTERN 21-(3) SWING LOCK SWITCH DOES NOT LIGHT UP....1495
        F-11 BIT PATTERN 22-(6) L.H. KNOB SWITCH DOES NOT LIGHT UP....1496
      TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H-MODE)....1497
        TABLE OF FAILURE MODES AND CAUSES....1498
        ALL WORK EQUIPMENT, TRAVEL, SWING....1502
          H-1 SPEEDS OF ALL WORK EQUIPMENT, SWING, TRAVEL ARE SLOW OR LACK POWER....1502
          H-2 THERE IS EXCESSIVE DROP IN ENGINE SPEED, OR ENGINE STALLS....1504
          H-3 NO WORK EQUIPMENT, TRAVEL, SWING MOVE....1505
          H-4 ABNORMAL NOISE GENERATED (AROUND PUMP)....1505
          H-5 AUTO-DECELERATION DOES NOT WORK ....1506
          H-6 FINE CONTROL ABILITY IS POOR OR RESPONSE IS POOR....1506
        WORK EQUIPMENT....1507
          H-7 BOOM IS SLOW OR LACKS POWER....1507
          H-8 ARM IS SLOW OR LACKS POWER....1509
          H-9 BUCKET IS SLOW OR LACKS POWER....1511
          H-10 WORK EQUIPMENT (BOOM, ARM, BUCKET) DOES NOT MOVE ....1512
          H-11 EXCESSIVE HYDRAULIC DRIFT (BOOM, ARM BUCKET)....1512
          H-12 EXCESSIVE TIME LAG (ENGINE AT LOW IDLING)....1513
          H-13 OTHER EQUIPMENT MOVES WHEN SINGLE CIRCUIT IS RELIEVED....1513
          H-14 IN F/O MODES, WORK EQUIPMENT SPEED IS FASTER THAN SPECIFIED SPEED....1514
          H-15 LACK OF POWER WHEN PRESSURE RISES....1514
        COMPOUND OPERATIONS....1514
          H-16 IN COMPOUND OPERATIONS, WORK EQUIPMENT WITH LARGER LOAD IS SLOW....1514
          H-17 IN SWING + BOOM RAISE, BOOM RAISE IS SLOW....1515
        TRAVEL SYSTEM....1516
          H-21 TRAVEL SPEED IS SLOW....1516
          H-23 TRAVEL SPEED DOES NOT SWITCH OR IS FASTER THAN SPECIFIED SPEED....1518
        SWING SYSTEM....1519
          H-25 DOES NOT SWING (BOTH LEFT AND RIGHT, ON DIRECTION ONLY)....1519
          H-26 SWING ACCELERATION IS POOR OR SWING SPEED IS SLOW (BOTH LEFT AND RIGHT, ONE DIRECTION ONLY)....1520
          H-27 EXCESSIVE OVERRUN WHEN STOPPING SWING  (BOTH LEFT AND RIGHT, ONE DIRECTION ONLY)....1522
          H-28 EXCESSIVE SHOCK WHEN STOPPING SWING (ONE DIRECTION ONLY)....1523
          H-29 EXCESSIVE ABNORMAL NOISE WHEN STOPPING SWING....1523
          H-30 EXCESSIVE HYDRAULIC DRIFT OF SWING (WHEN BRAKE IS ON, WHEN BRAKE IS OFF)....1524
          H-31 SWING SPEED IS FASTER THAN SPECIFIED SPEED....1525
      TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)....1526
        ACTION TAKEN BY PANEL AND CONDITION OF MACHINE WHEN ABNORMALITY OCCURS....1527
        ELECTRICAL CIRCUIT DIAGRAM OF MONITOR SYSTEM....1529
        M-1 [E101] ABNORMALITY IN ERROR DATA IS DISPLAYED [E102] ERROR IN CLOCK DATA IS DISPLAYED....1531
        M-2 [E103] SHORT CIRCUIT IN BUZZER OUTPUT OR CONTACT OF 24 V WIRING HARNESS WITH BUZZER DRIVE HARNESS IS DISPLAYED....1532
        M-3 [E104] AIR CLOGGING DETECTED IS DISPLAYED....1533
        M-4 [E106] DROP IN ENGINE OIL PRESSURE HI DETECTED IS DISPLAYED....1533
        M-5 [E108] ENGINE WATER TEMPERATURE 105C DETECTED IS DISPLAYED....1534
        M-6 WHEN STARTING SWITCH IS TURNED ON, NONE OF THE LAMPS ON THE MONITOR PANEL LIGHT UP FOR 3 SECONDS....1535
        M-7 WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL LAMPS ALL STAY LIT UP AND DO NOT GO OUT....1537
        M-8 WHEN STARTING SWITCH IS TURNED ON, ITEMS LIT UP ON MONITOR PANEL ARE DIFFERENT FROM ACTUAL MACHINE (MODEL)....1537
        M-9 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED), BASIC CHECK ITEMS FLASH....1538
        M-10 PREHEATING IS NOT BEING USED BUT PREHEATING MONITOR LIGHTS UP....1540
        M-11 WHEN STARTING SWITCH IS TURNED ON AND ENGINE IS STARTED, BASIC CHECK ITEMS FLASH....1541
        M-12 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED), CAUTION ITEMS, EMERGENCY STOP ITEMS FLASH....1543
        M-13 WHEN STARTING SWITCH IS TURNED ON AND ENGINE IS STARTED, CAUTION ITEMS, EMERGENCY STOP ITEMS FLASH....1545
        M-14 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED), BUZZER DOES NOT SOUND FOR 1 SECOND.  CAUTION ITEM FLASHES BUT BUZZER....1548
        M-15 NO ABNROMALITY IS DISPLAYED ON MONITOR BUT BUZZER SOUNDS....1548
        M-16 NIGHT LIGHTING ON MONITOR PANEL DOES NOT LIGHT UP (LIQUID CRYSTAL DISPLAY IS NORMAL)....1549
        M-17 COOLANT TEMPERATURE GAUGE DOE NOT RISE....1550
        M-18 COOLANT TEMPERATURE GAUGE DOES NOT GIVE ANY DISPLAY....1550
        M-19 FUEL LEVEL GAUGE ALWAYS DISPLAYS FULL....1551
        M-20 FUEL LEVEL GAUGE DOES NOT GIVE ANY DISPLAY....1551
        M-21 SWING LOCK SWITCH IS TURNED ON (LOCK) BUT SWING LOCK MONITOR DOES NOT LIGHT UP....1552
        M-22 SWING PROLIX SWITCH IS TURNED ON (PROLIX), BUT SWING LOCK MONITOR DOES NOT FLASH....1552
        M-23 SERVICE METER DOES NOT ADVANCE WHILE ENGINE IS RUNNING....1553
        M-24 WHEN STARTING SWITCH IS AT OFF AND TIME SWITCH IS PRESSED, TIME AND SERVICE METER ARE NOT DISPLAYED....1553
        M-25 DEFECTIVE FUEL LEVEL SENSOR SYSTEM....1554
        M-26 DEFECTIVE COOLANT TEMPERATURE SENSOR SYSTEM....1555
        M-27 DEFECTIVE ENGINE OIL LEVEL SENSOR SYSTEM....1556
        M-28 DEFECTIVE COOLANT LEVEL SENSOR SYSTEM....1557
        M-30 WIPER DOES NOT WORK OR SWITCH IS NOT BEING USED BUT WIPER IS ACTUATED....1558
  30 DISASSEMBLY AND ASSEMBLY....1562
    METHOD OF USING MANUAL....1564
    PRECAUTIONS WHEN CARRYING OUT OPERATION....1566
    SPECIAL TOOL LIST....1568
    GOVERNOR MOTOR ASSEMBLY....1571
      REMOVAL AND INSTALLATION....1571
    HYDRAULIC COOLER ASSEMBLY....1572
      REMOVAL....1572
    RADIATOR, HYDRAULIC COOLER ASSEMBLY....1573
      REMOVAL....1573
      INSTALLATION....1574
    ENGINE, MAIN PUMP ASSEMBLY....1575
      REMOVAL....1575
      INSTALLATION....1578
    DAMPER ASSEMBLY....1579
      REMOVAL AND INSTALLATION....1579
    FUEL TANK ASSEMBLY....1580
      REMOVAL AND INSTALLATION....1580
    CENTER SWIVEL JOINT ASSEMBLY....1581
      REMOVAL AND INSTALLATION....1581
    SWING MOTOR ASSEMBLY....1582
      REMOVAL AND INSTALLATION....1582
    SWING MACHINERY ASSEMBLY....1583
      REMOVAL AND INSTALLATION....1583
    SWING MOTOR....1585
      DISASSEMBLY AND ASSEMBLY....1585
    REVOLVING FRAME ASSEMBLY....1592
      REMOVAL....1592
      INSTALLATION....1594
    SWING CIRCLE ASSEMBLY....1595
      REMOVAL AND INSTALLATION....1595
    HYDRAULIC TANK ASSEMBLY....1597
      REMOVAL....1597
      INSTALLATION....1598
    MAIN PUMP ASSEMBLY....1599
      REMOVAL....1599
      INSTALLATION....1600
    CONTROL VALVE ASSEMBLY....1601
      REMOVAL....1601
      INSTALLATION....1602
      DISASSEMBLY AND ASSEMBLY....1603
    LS SELECT VALVE ASSEMBLY....1607
      DISASSEMBLY AND ASSEMBLY....1607
    LS SHUTTLE VALVE....1608
      DISASSEMBLY AND ASSEMBLY....1608
    PRESSURE COMPENSATION VALVE....1609
      DISASSEMBLY AND ASSEMBLY....1609
    MAIN RELIEF VALVE ASSEMBLY....1611
      DISASSEMBLY....1611
      ASSEMBLY....1612
    LS CONTROL EPC VALVE ASSEMBLY....1613
      REMOVAL AND INSTALLATION....1613
    EPC SOLENOID VALVE ASSEMBLY....1614
      REMOVAL AND INSTALLATION....1614
    PPC SHUTTLE VALVE ASSEMBLY....1615
      REMOVAL....1615
      INSTALLATION....1616
      DISASSEMBLY....1617
      ASSEMBLY....1618
    WORK EQUIPMENT PPC VALVE ASSEMBLY....1619
      REMOVAL AND INSTALLATION....1619
    TRAVEL PPC PEDAL ASSEMBLY....1620
      REMOVAL AND INSTALLATION....1620
    BOOM CYLINDER ASSEMBLY....1621
      REMOVAL....1621
      INSTALLATION....1622
    ARM CYLINDER ASSEMBLY....1623
      REMOVAL....1623
      INSTALLATION....1624
    BUCKET CYLINDER ASSEMBLY....1625
      REMOVAL....1625
      INSTALLATION....1626
    HYDRAULIC CYLINDER ASSEMBLY....1627
      DISASSEMBLY ....1627
      ASSEMBLY....1629
    WORK EQUIPMENT ASSEMBLY....1632
      REMOVAL....1632
      INSTALLATION....1633
    BUCKET ASSEMBLY....1634
      REMOVAL....1634
      INSTALLATION....1634
    ARM ASSEMBLY....1634
      REMOVAL ....1634
      INSTALLATION....1634
    BUCKET, ARM ASSEMBLY....1636
      REMOVAL ....1636
      INSTALLATION....1636
    BOOM ASSEMBLY....1638
      REMOVAL....1638
      INSTALLATION....1639
    OPERATOR'S CAB ASSEMBLY....1640
      REMOVAL....1640
      INSTALLATION....1642
    COUNTERWEIGHT ASSEMBLY....1643
      REMOVAL AND INSTALLATION....1643
    GOVERNOR, PUMP CONTROLLER ASSEMBLY....1644
      REMOVAL AND INSTALLATION....1644
    MONITOR PANEL ASSEMBLY....1645
      REMOVAL AND INSTALLATION....1645
    SWING MACHINERY ASSEMBLY....1646
      DISASSEMBLY....1646
      ASSEMBLY....1661
      (SPECIAL TOOLS)....1681
    TRANSMISSION....1683
    FRONT AXLE....1690
    REAR AXLE....1707
    BUCKET ADAPTER....1721
      WELDING INSTRUCTION....1721
    OUTRIGGER + BLADE CYLINDER....1724
  40 MAINTENANCE STANDARD....1726
    ENGINE MOUNT....1727
    SWING MACHINERY....1728
    SWING CIRCLE....1730
    CONTROL VALVE....1731
    SUCTION SAFETY VALVE....1739
    SWING MOTOR....1740
    WORK EQUIPMENT, SWING PPC VALVE....1741
    PPC SHUTTLE VALVE, TRAVEL JUNCTION VALVE....1742
    EPC SOLENOID VALVE....1743
    CENTER SWIVEL JOINT....1744
    BOOM SAFETY VALVE (ARM SAFETY VALVE)....1745
    HYDRAULIC CYLINDER....1746
    WORK EQUIPMENT....1747
    DOZER BLADE, OUTRIGGER CLYINDERS....1755
    OUTRIGGER BUSH PINS....1756
    TRANSMISSION....1757
    FRONT AXLE....1758
    REAR AXLE....1759
    ARM ROTATION CIRCLE....1760
UEBM000801 - Wheeled Excavator PW170ES-6K Shop Manual....1762
  PW170ES- 6K ....1762
  K32001 and up K34001 and up ....1762
  CONTENTS ....1763
  01 GENERAL............Helvetica-Bold ....1763
  10 STRUCTURE AND FUNCTION ....1763
  20 TESTING AND ADJUSTING ....1763
  30 DISASSEMBLY AND ASSEMBLY ....1763
  40 MAINTENANCE STANDARD.......... ....1763
  SAFETY ....1767
    SAFETY NOTICE ....1767
  FOREWORD ....1769
    GENERAL ....1769
  HOW TO READ THE SHOP MANUAL ....1770
  HOISTING INSTRUCTIONS ....1771
  COATING MATERIALS ....1772
  STANDARD TIGHTENING TORQUE ....1773
  ELECTRIC WIRE CODE ....1775
  CONVERSION TABLE ....1776
  ENGINE RELATED PARTS ....1784
  RADIATOR  OIL COOLER ....1785
  SWING CIRCLE ....1787
    SWING HOLDING BRAKE ....1789
  SWING MACHINERY UNDERCARRIAGE ....1791
  CLUTCH CONTROL CIRCUIT ....1792
    FUNCTION ....1793
  AXLE ....1794
    REAR AXLE ....1795
    REAR AXLE ....1797
  SUSPENSION LOCK CYLINDER ....1798
    CIRCUIT ....1799
  BRAKING TRAIN ....1800
  BRAKE PEDAL ....1801
  BRAKE PEDAL INCORPORATING BRAKE VALVE ....1802
  ACCUMULATOR FOR BRAKE SYSTEM ....1803
  STEERING TRAIN ....1804
  ITEM ....1805
  STEERING COLUMN ....1806
  HYDRAULIC CIRCUIT DIAGRAM ....1807
  HYDRAULIC CIRCUIT DIAGRAM ....1808
  HYDRAULIC TANK ....1809
  HYDRAULIC TANK ....1810
  HYDRAULIC PUMP ....1812
    OPERATION ....1813
  PPC PUMPLESS SYSTEM ....1829
  CONTROL VALVE ....1831
  CLSS ....1841
  POINTS TO REMEMBER WHEN TROUBLESHOOTING ....2006
  SEQUENCE OF EVENTS IN TROUBLESHOOTING ....2007
  PRECAUTIONS WHEN CARRYING OUT MAINTENANCE ....2008
    1. PRECAUTIONS WHEN HANDLING ELECTRIC EQUIPMENT ....2008
  CHECKS BEFORE TROUBLESHOOTING ....2015
  CONNECTOR TYPES ....2016
  CONNECTION TABLE FOR CONNECTOR PIN NUMBERS ....2020
  EXPLANATION OF CONTROL MACHANISM FOR ELECTRICAL SYSTEM ....2033
  METHOD OF USING JUDGEMENT TABLE ....2042
  METHOD OF USING TROUBLESHOOTING CHARTS ....2044
  DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE ....2046
  SERVICE CODE TABLE ....2051
  POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSTEM ....2057
  ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE ....2058
  JUDGEMENT TABLE FOR GOVERNOR, PUMP GOVERNOR ( GOVERNOR CONTROL SYSTEM) AND ENGINE RELATED PARTS ....2062
  ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 1/ 2 ....2064
  ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 2/ 2 ....2065
  E- 1 Abnormality in governor, pump controller power source ( controller LED is OFF) ....2066
  E- 2 [ E308] Abnormality in fuel control dial input value is displayed ....2067
  E- 3 [ E317] Abnormality ( disconnection) in motor drive system is displayed ....2068
  E- 4 [ E318] Abnormality ( short circuit) in motor drive system is displayed ....2069
  E- 5 [ E306] Abnormality in feedback potentiometer system is displayed ....2070
  E- 6 [ E315] Abnormality ( short circuit) in battery relay output system is displayed ....2071
  E- 7 [ E316] Abnormality ( step- out) in motor is displayed ....2072
  E- 8 Engine does not start ....2074
    Engine speed is irregular ....2076
    Defective operation of battery relay system ( engine does not stop) ....2084
  METHOD OF USING TROUBLESHOOTING CHARTS ....2086
  S- 1 Starting performance is poor ( starting always takes time) ....2090
  S- 2 Engine does not start ....2091
  S- 3 Engine does not pick up smoothly ( follow- up is poor) ....2094
  S- 4 Engine stops during operations ....2095
  S- 5 Engine does not rotate smoothly ( hunting) ....2096
  S- 6 Engine lacks output ( no power) ....2097
  S- 7 Exhaust smoke is black ( incomplete combustion) ....2098
  S- 8 Oil consumption is excessive ( or exhaust smoke is blue) ....2099
  S- 9 Oil becomes contaminated quickly ....2100
  S- 10 Fuel consumption is excessive ....2101
  S- 11 Oil is in cooling water, or water spurts back, or water level goes down ....2102
  S- 12 Oil pressure caution lamp lights up ( drop in oil pressure) ....2103
  S- 13 Oil level rises ( water, fuel in oil) ....2104
  S- 14 Water temperature becomes too high ( overheating) ....2105
  S- 15 Abnormal noise is made ....2106
  S- 16 Vibration is excessive ....2107
  ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 2/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 2/ 2 ....2141
  PW170ES- 6K Serial number K32001 and up PW170ES- 6K Serial number K32001 and up INSTALLATION OF OPERATOR'S CAB ASSEMBLY ....2300
  REMOVAL OF COUNTERWEIGHT ASSEMBLY ....2301
  INSTALLATION OF COUNTERWEIGHT ASSEMBLY ....2301
  PW170ES- 6K ....1762
  K32001 and up K34001 and up ....1762
  CONTENTS ....1763
  01 GENERAL............Helvetica-Bold ....1763
  10 STRUCTURE AND FUNCTION ....1763
  20 TESTING AND ADJUSTING ....1763
  30 DISASSEMBLY AND ASSEMBLY ....1763
  40 MAINTENANCE STANDARD.......... ....1763
  SAFETY ....1767
    SAFETY NOTICE ....1767
  FOREWORD ....1769
    GENERAL ....1769
  HOW TO READ THE SHOP MANUAL ....1770
  HOISTING INSTRUCTIONS ....1771
  COATING MATERIALS ....1772
  STANDARD TIGHTENING TORQUE ....1773
  ELECTRIC WIRE CODE ....1775
  CONVERSION TABLE ....1776
  ENGINE RELATED PARTS ....1784
  RADIATOR  OIL COOLER ....1785
  SWING CIRCLE ....1787
    SWING HOLDING BRAKE ....1789
  SWING MACHINERY UNDERCARRIAGE ....1791
  CLUTCH CONTROL CIRCUIT ....1792
    STRUCTURE ....1792
    FUNCTION ....1793
  AXLE ....1794
    FRONT AXLE ....1794
    REAR AXLE ....1795
    FRONT AXLE ....1796
    REAR AXLE ....1797
  SUSPENSION LOCK CYLINDER ....1798
    CIRCUIT ....1799
  BRAKING TRAIN ....1800
  BRAKE PEDAL ....1801
  BRAKE PEDAL INCORPORATING BRAKE VALVE ....1802
  ACCUMULATOR FOR BRAKE SYSTEM ....1803
  STEERING TRAIN ....1804
  ITEM ....1805
  STEERING COLUMN ....1806
  HYDRAULIC CIRCUIT DIAGRAM ....1807
  HYDRAULIC CIRCUIT DIAGRAM ....1808
  HYDRAULIC TANK ....1809
  HYDRAULIC TANK ....1810
  HYDRAULIC PUMP ....1812
    OPERATION ....1813
    FUNCTION ....1818
  PPC PUMPLESS SYSTEM ....1829
  CONTROL VALVE ....1831
  CLSS ....1841
  POINTS TO REMEMBER WHEN TROUBLESHOOTING ....2006
  SEQUENCE OF EVENTS IN TROUBLESHOOTING ....2007
  PRECAUTIONS WHEN CARRYING OUT MAINTENANCE ....2008
    1. PRECAUTIONS WHEN HANDLING ELECTRIC EQUIPMENT ....2008
    2. POINTS TO REMEMBER WHEN HANDLING HYDRAULIC EQUIPMENT ....2013
  CHECKS BEFORE TROUBLESHOOTING ....2015
  CONNECTOR TYPES ....2016
  CONNECTION TABLE FOR CONNECTOR PIN NUMBERS ....2020
  EXPLANATION OF CONTROL MACHANISM FOR ELECTRICAL SYSTEM ....2033
    DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL ....2034
  METHOD OF USING JUDGEMENT TABLE ....2042
  METHOD OF USING TROUBLESHOOTING CHARTS ....2044
  DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE ....2046
  SERVICE CODE TABLE ....2051
  POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSTEM ....2057
  ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE ....2058
  JUDGEMENT TABLE FOR GOVERNOR, PUMP GOVERNOR ( GOVERNOR CONTROL SYSTEM) AND ENGINE RELATED PARTS ....2062
  ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 1/ 2 ....2064
  ELECTRICAL CIRCUIT DIAGRAM FOR E MODE 2/ 2 ....2065
  E- 1 Abnormality in governor, pump controller power source ( controller LED is OFF) ....2066
  E- 2 [ E308] Abnormality in fuel control dial input value is displayed ....2067
  E- 3 [ E317] Abnormality ( disconnection) in motor drive system is displayed ....2068
  E- 4 [ E318] Abnormality ( short circuit) in motor drive system is displayed ....2069
  E- 5 [ E306] Abnormality in feedback potentiometer system is displayed ....2070
  E- 6 [ E315] Abnormality ( short circuit) in battery relay output system is displayed ....2071
  E- 7 [ E316] Abnormality ( step- out) in motor is displayed ....2072
  E- 8 Engine does not start ....2074
    E- 9 Engine speed is irregular ....2076
    E- 10 Lack of output ( engine high idling speed is too low) ....2080
    E- 11 Engine does not stop ....2082
    E- 12 Defective operation of battery relay system ( engine does not stop) ....2084
  METHOD OF USING TROUBLESHOOTING CHARTS ....2086
  S- 1 Starting performance is poor ( starting always takes time) ....2090
  S- 2 Engine does not start ....2091
  S- 3 Engine does not pick up smoothly ( follow- up is poor) ....2094
  S- 4 Engine stops during operations ....2095
  S- 5 Engine does not rotate smoothly ( hunting) ....2096
  S- 6 Engine lacks output ( no power) ....2097
  S- 7 Exhaust smoke is black ( incomplete combustion) ....2098
  S- 8 Oil consumption is excessive ( or exhaust smoke is blue) ....2099
  S- 9 Oil becomes contaminated quickly ....2100
  S- 10 Fuel consumption is excessive ....2101
  S- 11 Oil is in cooling water, or water spurts back, or water level goes down ....2102
  S- 12 Oil pressure caution lamp lights up ( drop in oil pressure) ....2103
  S- 13 Oil level rises ( water, fuel in oil) ....2104
  S- 14 Water temperature becomes too high ( overheating) ....2105
  S- 15 Abnormal noise is made ....2106
  S- 16 Vibration is excessive ....2107
  ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR C MODE 2/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 1/ 2 ELECTRICAL CIRCUIT DIAGRAM FOR F MODE 2/ 2 ....2141
  PW170ES- 6K Serial number K32001 and up PW170ES- 6K Serial number K32001 and up INSTALLATION OF OPERATOR'S CAB ASSEMBLY ....2300
  REMOVAL OF COUNTERWEIGHT ASSEMBLY ....2301
  INSTALLATION OF COUNTERWEIGHT ASSEMBLY ....2301
  REMOVAL OF GOVERNOR PUMP CONTROLLER ASSEMBLY ....2302
  INSTALLATION OF GOVERNOR, PUMP CONTROLLER ASSEMBLY ....2302
  REMOVAL OF MONITOR PANEL ASSEMBLY ....2303
  INSTALLATION OF MONITOR PANEL ASSEMBLY ....2303
  DISASSEMBLY OF SWING MACHINERY ASSEMBLY ( SPECIAL TOOLS FOR SWING MACHINERY) ( SPECIAL TOOLS FOR SWING MACHINERY) TRANSMISSION ....2342
  FRONT AXLE ....2395
  REAR AXLE ....2413
  ADAPTER WELDING INSTRUCTION - ELECTRODE WELDING ....2427
  OUTRIGGER CYLINDER ....2430
    REMOVAL OF OUTRIGGER CYLINDER ....2430
    INSTALLATION OF OUTRIGGER CYLINDER ....2430
  BLADE CYLINDER ....2431
    REMOVAL OF BLADE CYLINDER ....2431
    INSTALLATION OF BLADE CYLINDER ....2431
  MAINTENANCE STANDARD ....2433
    ENGINE MOUNT ....2434
    SWING MACHINERY CONTROL VALVE SUCTION- SAFETY VALVE ....2446
    SWING MOTOR WORK EQUIPMENT, SWING PPC VALVE ....2448
    EPC SOLENOID VALVE ....2449
    CENTER SWIVEL JOINT ....2450
    ARM, BOOM SAFETY VALVE ....2451
    HYDRAULIC CYLINDER ....2452
    WORK EQUIPMENT ....2453
    WORK EQUIPMENT - ONE PIECE BOOM ....2454
    WORK EQUIPMENT - TWO PIECE BOOM ....2455
    DIMENSIONS OF WORK EQUIPMENT ....2457
    DOZER BLADE AND OUTRIGGERS HYDRAULIC CYLINDERS ....2461
    OUTRIGGER BUSH PINS ....2462
    TRANSMISSION ....2463
    FRONT AXLE ....2464
    REAR AXLE ....2465
    ARM ROTATION CIRCLE ....2466
UEBM001001 - Wheeled Excavator PW170ES-6K Shop Manual....2469
  COVER....2469
  CONTENTS....2470
  01 GENERAL....2470
    FOREWORD....2476
    HOW TO READ THE SHOP MANUAL....2477
    HOISTING INSTRUCTIONS....2478
    COATING MATERIALS....2479
    STANDARD TIGHTENING TORQUE....2480
    ELECTRIC WIRE CODE....2482
    CONVERSION TABLE....2483
  10 STRUCTURE AND FUNCTION....2490
    ENGINE RELATED PARTS....2491
    RADIATOR, OIL COOLER, AFTERCOOLER....2492
    POWER TRAIN....2493
    SWING CIRCLE....2494
    SWING MACHINERY....2495
    UNDERCARRIAGE....2497
    TRANSMISSION....2498
    AXLE....2501
    SUSPENSION LOCK CYLINDER....2505
    BRAKING TRAIN....2507
    BRAKE PEDAL....2508
    BRAKE VALVE....2509
    ACCUMULATOR FOR BRAKE SYSTEM....2510
    STEERING TRAIN....2511
    STEERING COLUMN....2513
    HYDRAULIC CIRCUIT DIAGRAM....2514
    HYDRAULIC TANK....2516
    HYDRAULIC PUMP....2517
    CONTROL VALVE....2536
    CLSS....2546
    SWING MOTOR....2581
    CENTER SWIVEL JOINT....2584
    TRAVEL MOTOR (FRONT, REAR)....2585
    WORK EQUIPMENT, SWING PPC VALVE....2587
    TRAVEL PPC PEDAL....2591
    SERVICE PPC VALVE....2592
    SAFETY LOCK VALVE....2595
    PPC ACCUMULATOR....2595
    PPC SHUTTLE VALVE, TRAVEL JOINT VALVE....2596
    EPC, SOLENOID VALVE....2600
    BOOM HOLDING VALVE....2614
    HYDRAULIC CYLINDERS....2618
    WORK EQUIPMENT....2622
    ELECTRICAL WIRING DIAGRAM....2623
    ELECTRICAL WIRING DIAGRAM....2624
    ELECTRICAL WIRING DIAGRAM....2625
    EUROPEAN SPECIFICATIONS....2626
    TRAVEL ALARM FOR USA SPECIFICATIONS....2627
    ENGINE CONTROL SYSTEM....2628
    ELECTRONIC CONTROL SYSTEM....2634
    MACHINE MONITOR SYSTEM....2657
    REVERSE ALARM....2664
    BREAKER MODE HYDRAULIC PERFORMANCE....2666
  20 TESTING AND ADJUSTING....2668
    TABLE OF JUDGEMENT STANDARD VALUE....2669
    STANDARD VALUE TABLE FOR ELECTRICAL PARTS....2679
    CHECKING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSION....2687
    ADJUSTING ENGINE SPEED SENSOR....2688
    TESTING AND ADJUSTING GOVERNOR MOTOR LEVER STROKE....2689
    TESTING CLEARANCE OF SWING CIRCLE BEARING....2691
    TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT....2692
    TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)....2695
    TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE....2697
    TESTING AND ADJUSTING PPC PRESSURE ....2700
    TESTING EPC VALVE, SOLENOID VALVE OUTPUT PRESSURE....2702
    MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE....2704
    ADJUSTING WORK EQUIPMENT, SWING PPC VALVE....2706
    TESTING LOCATION CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT....2707
    MEASURING OIL LEAKAGE....2709
    RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT....2710
    BLEEDING AIR....2711
    ACCUMULATORS....2713
    TROUBLESHOOTING....2717
      POINTS TO REMEMBER WHEN TROUBLESHOOTING....2718
      SEQUENCE OF EVENTS IN TROUBLESHOOTING....2719
      PRECAUTIONS WHEN CARRYING OUT MAINTENANCE....2720
      CHECKS BEFORE TROUBLESHOOTING....2727
      CONNECTOR TYPES....2728
      CONNECTION TABLE FOR CONNECTOR PIN NUMBERS....2733
      EXPLANATION OF CONTROL MECHANISM OF ELECTRICAL SYSTEM....2746
      DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL....2747
      METHOD OF USING JUDGEMENT TABLE....2755
      METHOD OF USING TROUBLESHOOTING CHARTS....2757
      DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE....2759
      SERVICE CODE TABLE....2764
      TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (N MODE)....2766
        N-1 [E218] COMMUNICATION ABNORMALITY....2767
      TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM)(E MODE)....2769
        POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSTEM....2770
        ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ABNORMALITY OCCURS....2771
        JUDGEMENT TABLE FOR GOVERNOR, PUMP GOVERNOR (GOVERNOR CONTROL SYSTEM) AND ENGINE RELATED PARTS....2775
        ELECTRICAL CIRCUIT DIAGRAM OF GOVERNOR, PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM)....2777
        E-1 ABNORMALITY IN GOVERNOR, PUMP CONTROLLER POWER SOURCE (CONTROLLER LED IS OFF)....2779
        E-2 [E308] ABNORMALITY IN FUEL CONTROL DIAL INPUT VALUE IS DISPLAYED....2780
        E-3 [E317] ABNORMALITY (DISCONNECTION) IN MOTOR DRIVE SYSTEM IS DISPLAYED....2781
        E-4 [E318] ABNORMALITY (SHORT CIRCUIT) IN MOTOR DRIVE SYSTEM IS DISPLAYED....2782
        E-5 [E306] ABNORMALITY IN FEEDBACK POTENTIOMETER SYSTEM IS DISPLAYED....2783
        E-6 [E315] ABNORMALTIY (SHORT CIRCUIT) IN BATTERY RELAY OUTPUT SYSTEM IS DISPLAYED....2784
        E-7 [E316] ABNORMALITY (STEP-OUT) IN MOTOR IS DISPLAYED....2785
        E-8 ENGINE DOES NOT START....2787
        E-9 ENGINE SPEED IS IRREGULAR....2789
          A)  IDLING SPEED IS IRREGULAR....2789
          B) THERE IS HUNTING....2791
        E-10 LACK OF OUTPUT (ENGINE HIGH IDLING SPEED IS TOO LOW)....2793
        E-11 ENGINE DOES NOT STOP....2795
        E-12 DEFECTIVE OPERATION OF BATTERY RELAY SYSTEM (ENGINE DOES NOT STOP)....2797
      TROUBLESHOOTING OF ENGINE (S MODE)....2798
        METHOD OF USING TROUBLESHOOTING CHARTS....2799
        S-1 STARTING PERFORMANCE IS POOR (STARTING ALWAYS TAKES TIME)....2803
        S-2 ENGINE DOES NOT START....2804
          (1) ENGINE DOES NOT RUN....2804
          (2) ENGINE TURNS BUT NO EXHAUST SMOKE COMES OUT (FUEL IS NOT BEING INJECTED)....2805
          (3) EXHAUST SMOKE COMES OUT BUT ENGINE DOES NOT START (FUEL IS BEING INJECTED)....2806
        S-3 ENGINE DOES NOT PICK UP SMOOTHLY ....2807
        S-4 ENGINE STOPS DURING OPERATIONS....2808
        S-5 ENGINE DOES NOT ROTATE SMOOTHLY (HUNTING)....2809
        S-6 ENGINE LACKS OUTPUT (NO POWER)....2810
        S-7 EXHAUST SMOKE IS BLACK ....2811
        S-8 OIL CONSUMPTION IS EXCESSIVE, OR EXHAUST GAS IS BLUE....2812
        S-9 OIL BECOMES CONTAMINATED QUICKLY....2813
        S-10 FUEL CONSUMPTION IS EXCESSIVE....2814
        S-11 OIL IS IN COOLING WATER....2815
        S-12 OIL PRESSURE CAUTION LAMP LIGHT UP (DROP IN OIL PRESSURE)....2816
        S-13 OIL LEVEL RISES (WATER, FUEL IN OIL)....2817
        S-14 WATER TEMPERATURE BECOMES TOO HIGH (OVERHEATING)....2818
        S-15 ABNORMAL NOISE IS MADE....2819
        S-16 VIBRATION IS EXCESSIVE....2820
      TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER SYSTEM (PUMP CONTROL SYSTEM) (C MODE)....2821
        POINTS TO REMEMBER WHEN CARRYIN GOUT TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM....2822
        ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ABNORMALITY OCCURS....2823
        JUDGEMENT TABLE FOR GOVERNOR, PUMP CONTROLLER AND HYDRAULIC RELATED PARTS....2829
        ELECTRICAL CIRCUIT DIAGRAM OF C MODE SYSTEMS....2831
        C-1 ABNORMALITY IN CONTROLLER POWER SOURCE SYSTEM (CONTROLLER LED IS OFF)....2833
        C-2 [E232] SHORT CIRCUIT IN PUMP TVC SOLENOID SYSTEM IS DISPLAYED....2834
        C-3 [E233] DISCONNECTION PUMP TVC SOLENOID SYSTEM IS DISPLAYED....2836
        C-8 [E203] SHORT CIRCUIT IN SWING BRAKE SOLENOID SYSTEM IS DISPLAYED....2838
        C-9 [E213] DISCONNECTION IN SWING BRAKE SOLENOID SYSTEM IS DISPLAYED....2840
        C-10 [E205] SHORT CIRCUIT IN 2-STAGE RELIEF SOLENOID SYSTEM IS DISPLAYED....2842
        C-11 [E215] DISCONNECTION IN 2-STAGE RELIEF SOLENOID SYSTEM IS DISPLAYED....2843
        C-12 [E206] SHORT CIRCUIT IN TRAVEL SPEED SOLENOID SYSTEM IS DISPLAYED....2844
        C-13 [E216] DISCONNECTION IN TRAVEL SPEED SELECTOR SOLENOID SYSTEM IS DISPLAYED....2845
        C-14 [E217] MODEL SELECTION INPUT ERROR IS DISPLAYED....2846
        C-15 [E222] SHORT CIRCUIT IN LS-EPC SOLENOID SYSTEM IS DISPLAYED....2847
        C-16 [E223] DISCONNECTION IN LS-EPC SOLENOID SYSTEM DISPLAYS....2848
        C-17 [E224] ABNORMALITY IN PUMP PRESSURE SENSOR SYSTEM IS DISPLAYED....2849
        C-19 [E226] ABNORMALITY IN PRESSURE SENSOR POWER SOURCE SYSTEM IS DISPLAYED....2850
        C-20 [E227] ABNORMALITY IN ENGINE SPEED SENSOR SYSTEM IS DISPLAYED....2851
      TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)....2852
        ELECTRICAL CIRCUIT DIAGRAM FOR F MODE....2853
        F-1 BIT PATTERN 20-(1) SWING OIL PRESSURE SWITCH DOES NOT LIGHT UP....2855
        F-2 BIT PATTERN 20-(2) TRAVEL OIL PRESSURE SWITCH DOES NOT LIGHT UP....2856
        F-3 BIT PATTERN 20-(3) BOOM LOWER OIL PRESSURE SWITCH DOES NOT LIGHT UP....2857
        F-4 BIT PATTERN 20-(4) BOOM RAISE OIL PRESSURE SWITCH DOES NOT LIGHT UP....2858
        F-5 BIT PATTERN 20-(5) ARM IN OIL PRESSURE SWITCH DOES NOT LIGHT UP....2859
        F-6 BIT PATTERN 20-(6) ARM OUT OIL PRESSURE SWITCH DOES NOT LIGHT UP....2860
        F-7 BIT PATTERN 21-(1) BUCKET CURL OIL PRESSURE SWITCH DOES NOT LIGHT UP ....2861
        F-8 BIT PATTERN 21-(2) BUCKET DUMP OIL PRESSURE SWITCH DOES NOT LIGHT UP....2862
        F-9 BIT PATTERN 21-(3) SWING LOCK SWITCH DOES NOT LIGHT UP....2863
        F-11 BIT PATTERN 22-(6) L.H. KNOB SWITCH DOES NOT LIGHT UP....2864
      TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)....2866
        TABLE OF FAILURE MODES AND CAUSES....2867
        ALL WORK EQUIPMENT, TRAVEL, SWING....2871
          H-1 SPEED OF ALL WORK EQUIPMENT, SWING, TRAVEL ARE SLOW OR LACK POWER....2871
          H-2 THERE IS EXCESSIVE DROP IN ENGINE SPEED, OR ENGINE STALLS....2873
          H-3 NO WORK EQUIPMENT, TRAVEL, SWING MOVE....2874
          H-4 ABNORMAL NOISE GENERATED (AROUND PUMP)....2874
          H-5 AUTO-DECELERATION DOES NOT WORK ....2875
          H-6 FINE CONTROL ABILITY IS POOR OR RESPONSE IS POOR....2875
        WORK EQUIPMENT....2877
          H-7 BOOM IS SLOW OR LACK POWER....2877
          H-8 ARM IS SLOW OR LACKS POWER....2879
          H-9 BUCKET IS SLOW OR LACKS POWER....2881
          H-10 WORK EQUIPMENT (BOOM, ARM, BUCKET) DOES NOT MOVE ....2882
          H-11 EXCESSIVE HYDRAULIC DRIFT (BOOM, ARM, BUCKET)....2882
          H-12 EXCESSIVE TIME LAG (ENGINE AT LOW IDLING)....2883
          H-13 OTHER EQUIPMENT MOVES WHEN SINGLE CIRCUIT IS RELIEVED....2883
          H-14 IN F/O MODES, WORK EQUIPMENT SPEED IS FASTER THAN SPECIFIED SPEED....2884
          H-15 LACK OF POWER WHEN PRESSURE RISES....2884
        COMPUND OPERATIONS....2884
          H-16 IN COMPOUND OPERATIONS, WORK EQUIPMENT WITH LARGER LOAD IS SLOW....2884
          H-17 IN SWING + BOOM RAISE, BOOM RAISE IS SLOW....2885
        TRAVEL SYSTEM....2887
          H-21 TRAVEL SPEED IS SLOW....2887
          H-23 TRAVEL SPEED DOES NOT SWITCH OR IS FASTER THAN SPECIFIED SPEED....2889
        SWING SYSTEM....2890
          H-25 DOES NOT SWING (BOTH LEFT AND RIGHT, ONE DIRECTION ONLY)....2890
          H-26 SWING ACCELERATION IS POOR OR SWING SPEED IS SLOW (BOTH LEFT AND RIGHT, ONE DIRECTION ONLY)....2891
          H-27 EXCESSIVE OVERRUN WHEN STOPPING SWING (BOTH LEFT AND RIGHT, ONE DIRECTION ONLY)....2893
          H-28 EXCESSIVE SHOCK WHEN STOPPING SWING (ONE DIRECTION ONLY)....2894
          H-29 EXCESSIVE ABNORMAL NOISE WHEN STOPPING SWING....2894
          H-30 EXCESSIVE HYDRAULIC DRIFT OF SWING (WHEN BRAKE IS ON, WHEN BRAKE IS OFF)....2895
          H-31 SWING SPEED IS FASTER THAN SPECIFIED SWING SPEED....2896
      TROUBLESHOOTING OF MACHINE PANEL SYSTEM (M MODE)....2898
        ACTION TAKEN BY PANEL AND CONDITION OF MACHINE WHEN ABNORMALITY OCCURS....2899
  30 DISASSEMBLY AND ASSEMBLY....2934
    METHOD OF USING MANUAL....2936
    PRECAUTIONS WHEN CARRYING OUT OPERATION....2938
    SPECIAL TOOL LIST....2940
    GOVERNOR MOTOR ASSEMBLY....2943
      REMOVAL AND INSTALLATION....2943
    HYDRAULIC COOLER ASSEMBLY....2944
      REMOVAL....2944
    RADIATOR, HYDRAULIC COOLER ASSEMBLY....2945
      REMOVAL....2945
      INSTALLATION....2946
    ENGINE, MAIN PUMP ASSEMBLY....2947
      REMOVAL....2947
      INSTALLATION....2950
    DAMPER ASSEMBLY....2951
      REMOVAL AND INSTALLATION....2951
    FUEL TANK ASSEMBLY....2952
      REMOVAL AND INSTALLATION....2952
    CENTER SWIVEL JOINT ASSEMBLY....2953
      REMOVAL AND INSTALLATION....2953
    SWING MOTOR ASSEMBLY....2954
      REMOVAL AND INSTALLATION....2955
    SWING MACHINERY ASSEMBLY....2955
      REMOVAL AND INSTALLATION....2955
    SWING MOTOR ....2957
      DISASSEMBLY AND ASSEMBLY....2957
    REVOLVING FRAME ASSEMBLY ....2964
      REMOVAL....2964
      INSTALLATION....2966
    SWING CIRCLE ASSEMBLY....2967
      REMOVAL AND INSTALLATION....2967
    HYDRAULIC TANK ASSEMBLY....2969
      REMOVAL ....2969
      INSTALLATION....2970
    MAIN PUMP ASSEMBLY....2971
      REMOVAL....2971
      INSTALLATION....2972
    CONTROL VALVE ASSEMBLY....2973
      REMOVAL....2973
      INSTALLATION....2974
      DISASSEMBLY AND ASSEMBLY....2975
    LS SELECT VALVE ASSEMBLY....2979
      DISASSEMBLY AND ASSEMBLY....2979
    LS SHUTTLE VALVE....2980
      DISASSEMBLY AND ASSEMBLY....2980
    PRESSURE COMPENSATION VALVE ASSEMBLY....2981
      DISASSEMBLY AND ASSEMBLY....2981
    MAIN RELIEF VALVE ASSEMBLY....2983
      DISASSEMBLY....2983
      ASSEMBLY....2984
    LS CONTROL EPC VALVE ASSEMBLY....2985
      REMOVAL AND INSTALLATION....2985
    EPC SOLENOID VALVE ASSEMBLY....2986
      REMOVAL AND INSTALLATION....2986
    PPC SHUTTLE VALVE ASSEMBLY....2987
      REMOVAL....2987
      INSTALLATION....2988
      DISASSEMBLY....2989
      ASSEMBLY....2990
    WORK EQUIPMENT PPC VALVE ASSEMBLY....2991
      REMOVAL AND INSTALLATION....2991
    TRAVEL PPC VALVE ASSEMBLY....2992
      REMOVAL AND INSTALLATION....2992
    BOOM CYLINDER ASSEMBLY....2993
      REMOVAL....2993
      INSTALLATION....2994
    ARM CYLINDER ASSEMBLY....2995
      REMOVAL....2995
      INSTALLATION....2996
    BUCKET CYLINDER ASSEMBLY....2997
      REMOVAL....2997
      INSTALLATION....2998
    HYDRAULIC CYLINDER ASSEMBLY....2999
      DISASSEMBLY....2999
      ASSEMBLY....3001
    WORK EQUIPMENT ASSEMBLY....3004
      REMOVAL....3004
      INSTALLATION....3005
    BUCKET ASSEMBLY....3006
      REMOVAL ....3006
      INSTALLATION....3006
    ARM ASSEMBLY....3006
      REMOVAL....3006
      INSTALLATION....3006
    BUCKET, ARM ASSEMBLY....3008
      REMOVAL....3008
      INSTALLATION....3008
    BOOM ASSEMBLY....3010
      REMOVAL....3010
      INSTALLATION....3011
    OPERATOR'S CAB ASSEMBLY....3012
      REMOVAL ....3012
      INSTALLATION....3014
    COUNTERWEIGHT ASSEMBLY....3015
      REMOVAL AND INSTALLATION....3015
    GOVERNOR, PUMP CONTROLLER ASSEMBLY....3016
      REMOVAL AND INSTALLATION....3016
    MONITOR PANEL ASSEMBLY....3017
      REMOVAL AND INSTALLATION....3017
    SWING MACHINERY ASSEMBLY....3019
      DISASSEMBLY....3019
      ASSEMBLY....3034
      (SPECIAL TOOLS FOR SWING MACHINERY)....3055
    TRANSMISSION....3056
    FRONT AXLE....3063
    REAR AXLE....3081
    BUCKET ADAPTOR....3095
      WELDING INSTRUCTIONS....3095
    OUT RIGGER + BLADE CYLINDER....3098
  40 MAINTENANCE STANDARD....3100
    ENGINE MOUNT....3101
    SWING MACHINERY....3102
    SWING CIRCLE....3104
    CONTROL VALVE....3105
    SUCTION-SAFETY VALVE....3113
    SWING MOTOR....3114
    WORK EQUIPMENT, SWING PPC VALVE....3115
    PPC SHUTTLE VALVE, TRAVEL JUNCTION VALVE....3116
    EPC SOLENOID VALVE....3117
    CENTER SWIVEL JOINT....3118
    BOOM SAFETY VALVE (ARM SAFETY VALVE)....3119
    HYDRAULIC CYLINDER....3120
    WORK EQUIPMENT....3121
    DOZER BLADE, OUTRIGGER CYLINDERS....3129
    OUTRIGGER BUSH PINS....3130
    TRANSMISSION....3131
    FRONT AXLE....3132
    REAR AXLE....3133
    ARM ROTATION CIRCLE....3134