Komatsu Wheeled Excavator PW160-7E0 Repair Service Manual

Make: 
Model: 
Price: US$ 59.00

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Wheeled Excavator PW160-7E0, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Wheeled Excavator PW160-7E0 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,140 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

VEBM395100 - Wheeled Excavator PW160-7E0 Shop Manual.pdf

MAIN SECTIONS
VEBM395100 PW160-7E0.....1
SAFETY.....3
  SAFETY NOTICE.....3
    IMPORTANT SAFETY NOTICE.....3
    GENERAL PRECAUTIONS.....3
    PRECAUTIONS DURING WORK.....4
01 GENERAL.....21
  SPECIFICATION DIMENSION DRAWINGS.....22
    DIMENSIONS.....22
      1 pIECE BOOM.....22
  WORKING RANGES.....24
    1 PIECE BOOM.....24
    2 PIECE BOOM.....25
  SPECIFICATIONS.....26
  WEIGHT TABLE.....28
    1 piece boom.....29
    2 piece boom.....30
  FUEL, COOLANT AND LUBRICANTS.....31
10 STRUCTURE, FUNCTION AND.....33
  ENGINE RELATED PARTS.....34
  RADIATOR . OIL COOLER . CHARGE AIR COOLER.....35
  POWER TRAIN.....36
  SWING CIRCLE.....38
  SWING MACHINERY & MOTOR.....40
  SWING MOTOR.....44
    Operation of swing lock.....48
    RELIEF VALVE PORTION.....49
    Operation.....49
  UNDERCARRIAGE.....50
  TRANSMISSION.....52
  ATT EPC VALVE ASSEMBLY.....55
  QUICK COUPLER CONTROL VALVE.....56
  TRAVEL MOTOR.....58
    OPERATION OF TRAVEL MOTOR.....60
  CLUTCH CONTROL CIRCUIT.....62
  AXLE.....64
  SUSPENSION LOCK CYLINDER.....68
  BRAKING SYSTEM.....70
  BRAKE/STEER PUMP.....72
  PRIORITY VALVE.....73
  POWER BRAKE VALVE.....74
    SPECIFICATIONS.....74
    FUNCTION.....75
  ACCUMULATOR for brake system.....76
  STEERING SYSTEM.....78
  STEERING COLUMN.....79
  ORBITROL VALVE.....80
  HYDRAULIC EQUIPMENT LAYOUT DRAWINGS.....81
  HYDRAULIC CIRCUIT DIAGRAM.....84
  HYDRAULIC TANK.....85
  HYDRAULIC PUMP.....86
    HPV125.....86
    LS VALVE.....91
    PC VALVE.....91
    LS(pc)-EPC VALVE.....104
  PILOT PRESSURE CONTROL (PPC) SYSTEM.....107
  CONTROL VALVE.....108
    PW160-7E0.....108
  CLSS.....118
    OUTLINE OF CLSS.....118
  CENTre SWIVEL JOINT.....139
  TRAVEL PPC PEDAL.....140
  WORK EQUIPMENT . SWING PPC VALVE.....142
  SOLENOID VALVE MANIFOLD.....146
    SOLENOID VALVE BLOCK.....147
      2 Position 3 way valve.....147
      2 Position 4 way valve.....149
    attachment epc valve.....151
  BOOM SAFETY VALVE.....154
  HYDRAULIC CYLINDER.....157
    BOOM CYLINDER.....157
    ARM CYLINDER.....157
    BUCKET CYLINDER.....157
    ADJUST CYLINDER.....158
  OUTRIGGER CYLINDER.....160
  DOZER CYLINDER.....162
  WORK EQUIPMENT.....164
    Work Equipment.....165
    1. DIMENSION OF ARM.....167
    2. Dimension of bucket.....168
  AIR CONDITIONER.....169
    air conditioner piping.....169
  ELECTRICAL WIRING DIAGRAM.....170
  ELECTRICAL SYSTEM.....171
    Engine Control.....171
    Engine controller.....173
    CN-CE01 (*: Never connect to NC as malfunctions and errors occur).....174
    CN-CE01 (*: Never connect to NC as malfunctions and errors occur).....174
    CN-CE02 (*: Never connect to NC as malfunctions and errors occur).....175
    CN-CE03(*: Never connect to NC as malfunctions and errors occur).....175
    Engine throttle and pump controller.....175
  ELECTRONIC CONTROL SYSTEM.....178
    machine control system diagram.....179
  MACHINE MONITOR SYSTEM.....202
    MONITOR PANEL.....204
    LIQUID CRYSTAL MONITOR ADJUSTMENT SWITCH.....223
  OVERLOAD WARNING DEVICE.....230
    OUTLINE.....230
  SENSOR.....231
  1st ATTACHMENT CIRCUIT HYDRAULIC PERFORMANCE (MAIN.....240
  TRAVEL SYSTEM.....242
    TRAVEL CIRCUIT.....242
    oPERATIONAL AND CONTROL FEATURES.....243
    Operators Input via travel mode switch.....243
    OVERRUN PROTECTION. This is dealt with through the action of the counterbalance spool in the motor control block.When the machin......243
  STEERING SYSTEM.....264
    Operating principles.....264
    Dynamic Steering.....264
    2 - stage principle.....264
  SERVICE BRAKE AND SUSPENSION SYSTEM.....277
    bRAKING SYSTEM.....277
    operation.....280
    KOMTRAX terminal system.....282
      KOMTRAX terminal.....283
20 TESTING AND ADJUSTING.....285
  STANDARD VALUE TABLE FOR ENGINE RELATED PARTS.....286
  STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS.....287
    Flow control characteristic of PC valve (STD).....298
  TESTING AND ADJUSTING.....299
    Measuring engine speed.....300
    Measuring intake air pressure (boost pressure).....302
    MEASUREMENT OF EXHAUST GAS COLOUR.....303
    Adjusting valve clearance.....305
    Measuring compression pressure.....307
    MEASUREMENT OF BLOW-BY PRESSURE.....309
    Measuring engine oil pressure.....310
    CHECKING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION.....311
    Replacing the fan belt.....312
    Handling fuel system parts.....313
    Releasing residual pressure from fuel system.....314
    Measuring fuel pressure.....315
    Measuring fuel discharge, return and leakage.....317
    Bleeding air from fuel circuit.....321
    Checking fuel circuit for leakage.....322
    MEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS.....323
    INSPECTION AND ADJUSTMENT OF HYDRAULIC OIL PRESSURE IN HYDRAULIC CIRCUIT FOR WORK EQUIPMENT, SWING AND TRAVEL.....324
    INSPECTION AND ADJUSTMENT OF CONTROL CIRCUIT OIL PRESSURE.....327
    Procedure for pressure reducing adjustment.....328
    INSPECTION AND ADJUSTMENT OF PUMP PC (Valve INLET) CONTROL OIL PRESSURE.....329
    INSPECTION AND ADJUSTMENT OF PUMP LS valve CONTROL OIL PRESSURE.....332
    MEASUREMENT OF SOLENOID VALVE OUTPUT PRESSURE.....336
      6 - Stage solenoid block.....338
      4 - Stage solenoid block.....340
      2 - Stage solenoid block.....341
    MEASUREMENT OF PPC VALVE OUTPUT PRESSURE.....342
    ADJUSTMENT OF WORK EQUIPMENT AND SWING PPC VALVE.....344
    Measuring and adjusting quick coupler control valve output pressure.....345
    testing travel motor relief pressure.....346
    adjusting travel motor relief pressure.....347
    Testing propshaft speed.....348
    TESTING TRANSMISSION CLUTCH CONTROL CIRCUIT.....349
    INSPECTION OF LOCATIONS OF HYDRAULIC DRIFT OF WORK EQUIPMENT.....351
      RELEASE OF REMAINING PRESSURE IN HYDRAULIC CIRCUIT.....353
    MEASUREMENT OF OIL LEAKAGE AMOUNT.....354
    AIR BLEEDING OF VARIOUS PARTS.....356
    INSPECTION PROCEDURES FOR DIODE.....358
    SPECIAL FUNCTION OF MONITOR PANEL.....359
      OPERATION OF OPERATORS MENU AND DISPLAY (OUTLINE).....361
      TABLE FOR FAILURE CODE NO.....368
      OPERATION AND DISPLAY OF SERVICE MENU.....371
        Way of switching to Service Menu.....371
      Table for Monitoring Items.....374
      Procedure for turning on KOMTRAX terminal.....391
      KOMTRAX terminal lamp indications.....394
      Preparation work for troubleshooting of electrical system.....397
    PM - Tune up service.....399
  TROUBLESHOOTING.....403
    POINTS TO REMEMBER WHEN TROUBLESHOOTING.....404
    SEQUENCE OF EVENTS IN TROUBLESHOOTING.....405
    POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE.....406
    CHECKS BEFORE TROUBLESHOOTING.....414
    CLASSIFICATION AND STEPS FOR TROUBLESHOOTING.....415
      Failure-looking Phenomenon and Troubleshooting No.....416
      How to read electric wire code.....419
    CONNECTOR LOCATION CHART AND ELECTRICAL CIRCUIT DIAGRAM BY SYSTEM.....422
      CONNECTOR LOCATIONS.....430
    CONNECTION TABLE FOR CONNECTOR PIN NUMBERS.....451
  TROUBLESHOOTING WHEN FAILURE CODE IS INDICATED.....485
    Before carrying out troubleshooting when failure code is displayed.....487
    INFORMATION CONTAINED IN TROUBLESHOOTING TABLE.....488
      Relative Electrical Circuit Diagram.....489
      Failure code [CA111] EMC Critical Internal Failure.....490
      Failure code [CA115] Engine Neutral and Backup Speed Sensor Error.....491
      Failure code [CA122] Chg Air Press Sensor High Error.....492
      Failure code [CA123] Chg Air Press Sensor Low Error.....494
      Failure code [CA131] Throttle Sensor High Error.....496
      Failure code [CA132] Throttle Sensor Low Error.....498
      Failure code [CA144] Coolant Temp Sens High Error.....500
      Failure code [CA145] Coolant Temp Sens Low Error.....502
      Failure code [CA153] Chg Air Temp Sensor High Error.....504
      Failure code [CA154] Chg Air Temp Sensor Low Error.....506
      Failure code [CA155] Chg Air Temp High Speed Derate.....508
      Failure code [CA187] Sens Supply 2 Volt Low Error.....510
      Failure code [CA221] Ambient Press Sens High Error.....512
      Failure code [CA222] Ambient Press Sens Low Error.....514
      Failure code [CA227] Sens Supply 2 Volt High Error.....516
      Failure code [CA238] Ne Speed Sens Supply Volt Error.....518
      Failure code [CA271] IMV/PCV1 Short Error.....520
      Failure code [CA272] IMV/PCV1 Open Error.....522
      Failure code [CA322] Inj #1 (L#1) Open/Short Error.....524
      Failure code [CA324] Inj #3 (L#3) Open/Short Error.....527
      Failure code [CA331] Inj #2 (L#2) Open/Short Error.....530
      Failure code [CA332] Inj #4 (L#4) Open/Short Error.....533
      Failure code [CA342] Calibration Code Incompatibility.....536
      Failure code [CA351] Injectors Drive Circuit Error.....537
      Failure code [CA352] Sensor Supply 1 Volt Low Error.....540
      Failure code [CA386] Sens Supply 1 Volt High Error.....542
      Failure code [CA428] Water in Fuel Sensor High Error.....544
      Failure code [CA429] Water in Fuel Sensor Low Error.....546
      Failure code [CA435] Eng Oil Press Sw Error.....548
      Failure code [CA441] Battery Voltage Low Error.....550
      Failure code [CA442] Battery Voltage High Error.....553
      Failure code [CA449] Rail Press Very High Error.....555
      Failure code [CA451] Rail Press Sensor High Error.....556
      Failure code [CA452] Rail Press Sensor Low Error.....558
      Failure code [CA488] Chg Air Temp High Torque Derate.....560
      Failure code [CA553] Rail Press High Error.....561
      Failure code [CA559] Rail Press Low Error.....562
      Failure code [CA689] Eng Ne Speed Sensor Error.....564
      Failure code [CA731] Eng Bkup Speed Sens Phase Error.....567
      Failure code [CA757] All Continuous Data Lost Error.....568
      Failure code [CA778] Eng G Speed Sensor Error.....570
      Failure code [CA1633] KOMNET Datalink Timeout Error.....574
      Failure code [CA2185] Throttle Sensor Supply Voltage High Error.....576
      Failure code [CA2186] Throttle Sensor Supply Voltage Low Error.....578
      Failure code [CA2249] Rail Press Very Low Error.....580
      Failure code [CA2311] IMV Solenoid Error.....582
      Failure code [CA2555] Grid Htr Relay Volt High Error.....584
      Failure code [CA2556] Grid Heater Relay Volt Low Error.....586
      Failure Code [D110KB] (Short-circuiting in battery relay).....588
      Failure code [D862KA] GPS Antenna Disconnection.....590
        Configuration diagram of KOMTRAX system.....590
      Failure Code [DA22KK] (Abnormality in pump pressure sensor).....592
      Failure code [DA25KP] Press. Sensor Power Abnormality.....594
      Failure code [DA2RMC] Pump Comm. Abnormality.....596
      Failure Code [DA2SKQ] (Abnormality in inputting model code).....598
      Failure Code [DA2SKQ] (Abnormality in inputting model code).....600
      Failure code [DAFRMC] Monitor Comm. Abnormality.....602
      Failure code [DDC3KZ] Outrigger Switch Select Abnormality.....604
      Failure Code [DDP4KX] (Abnormality in travel PPC pressure switch).....606
      Failure Code [DDWCKZ] (Abnormality in travel direction control switch).....608
      Failure code [DFB1KZ] Service Lever Potentio 1 Abnormality.....610
      Failure code [DFB2KZ] Service Lever Potentio 2 Abnormality.....613
      Failure code [DFB3L8] Service Lever 1 Potentio Error.....616
      Failure code [DFB4L8] Service Lever 2 Potentio Error.....617
      Failure code [DGH2KB] Hydr Oil Sensor Short.....619
      Failure Code [DH1OKS] (Abnormality in Pressure sensor power source).....620
      Failure code [DHPAMA] F Pump Press Sensor Abnormality.....622
      Failure Code [DHS5KX] (Abnormality in travel PPC sensor).....624
      Failure Code [DHX1MA] (Abnormality in overload caution sensor).....626
      Failure Code [DLT4KA] (Disconnection in transmission speed sensor in pump controller system).....628
      Failure Code [DW27KA] (Disconnection in Transmission Clutch solenoid).....630
      Failure Code [DW27KB] (Short-circuiting in Transmission Clutch solenoid).....632
      Failure Code DW4AKA (Disconnection in suspension lock solenoid).....634
      Failure Code [DW4AKB] (Short circuiting in suspension lock solenoid).....636
      Failure Code [DW4CKA] (Disconnection in PPC lock solenoid).....638
      Failure code [DW4CKB] PPC Lock Sol. S/C.....640
      Failure Code [DW4MKA] (Disconnection in Creep solenoid).....642
      Failure Code [DW4MKB] (Short-circuiting in Creep solenoid).....644
      Failure Code [DW44KA] (Disconnection of Travel F/R solenoid).....646
      Failure Code [DW44KB] (Short-circuiting of Travel F/R solenoid).....648
      Failure Code [DW45KA] (Disconnection in Swing Parking Brake solenoid).....650
      Failure code [DW45KB] Swing Brake Sol. S/C.....654
      Failure Code [DW91KA] (Disconnection in Travel Neutral solenoid).....656
      Failure Code [DW91KB] (Short-circuiting in Travel Neutral Solenoid).....658
      Failure Code [DWK0KA] (Disconnection in 2-stage Relief solenoid).....660
      Failure Code [DWK0KB] (Short-circuiting in 2-Stage Relief Solenoid).....662
      Failure Code [DWK2KA] (Disconnection in 2-stage Back Pressure solenoid).....664
      Failure Code [DWK2KB] (Short circuiting in 2-stage back pressure solenoid).....666
      Failure Code [DXA0KA] (Disconnection in PC-EPC solenoid system).....668
      Failure Code [DXA0KB] (Short-circuiting in PC-EPC solenoid).....670
      Failure Code [DXE0KA] (Disconnection in LS-EPC solenoid system).....672
      Failure Code [DXE0KB] (Short-circuiting in LS-EPC solenoid).....674
      Failure code [DXE4KA] Service Current EPC1 Discon.....676
      Failure code [DXE4KB] Service Current EPC1 Short.....678
      Failure code [DXE7KA] Service Current EPC2 Discon.....680
      Failure code [DXE7KB] Service Current EPC2 Short.....682
      Failure code [DXE8KA] Service Current EPC3 Discon.....684
      Failure code [DXE8KB] Service Current EPC3 Short.....686
      Failure code [DXE9KA] Service Current EPC4 Discon.....688
      Failure code [DXE9KB] Service Current EPC4 Short.....690
      Failure code [DY20KA] Wiper Working Abnormality.....692
      Failure code [DY20MA] Wiper Parking Abnormality.....694
      Failure code [DY2CKB] Washer Drive S/C.....696
      Failure code [DY2DKB] Wiper Drive (For) S/C.....698
      Failure code [DY2EKB] Wiper Drive (Rev) S/C.....700
  TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE).....703
    INFORMATION CONTAINED IN TROUBLESHOOTING TABLE.....704
      E-1 Engine does not start (Engine does not rotate).....706
      E-5 Auto-decelerator does not work.....711
      E-6 Auto engine warm-up device does not work.....713
      E-7 Preheater does not operate.....714
      E-8 All work equipment, swing and travel do not move.....716
      E-9 One-touch Power Max Switch does not work.....718
      E-10 No display in monitor panel at all.....719
      E-11 Part of display on monitor panel is missing.....720
      E-12 Monitor panel displays contents irrelevant to the model.....720
      E-13 Fuel level monitor red lamp lights up while engine is running.....721
      E-14 Engine coolant temperature gauge does not indicate normally.....722
      E-15 Hydraulic oil temperature gauge does not display correctly.....724
      E-16 Fuel gauge does not display correctly.....725
      E-17 Swing lock monitor does not display correctly.....726
      E-18 When the monitor switch is operated, no display appears.....728
      E-19 Windshield wiper and window washer do not operate.....729
      E-20 Alarm buzzer cannot be stopped.....731
      E-21 "Boom/Stabiliser RAISE" is not correctly displayed in monitor function.....732
      E-22 "Boom/Stabiliser LOWER" is not correctly displayed in monitor function.....733
      E-23 "Arm DIGGING" is not correctly displayed in monitor function.....734
      E-24 "Arm DUMPING" is not correctly displayed in monitor function.....735
      E-25 "Bucket DIGGING" is not correctly displayed in monitor function.....736
      E-26 "Bucket DUMPING" is not correctly displayed in monitor function.....737
      E-27 "SWING" is not correctly displayed in monitor function.....738
      E-28 "TRAVEL" is not correctly displayed in monitor function.....740
      E-29 "2 Piece Boom" is not correctly displayed in monitor function.....742
      E-30 Air Conditioner does not work.....744
      E-31 Travel reverse alarm does not sound.....746
      E-32 KOMTRAX system does not operate normally.....748
  TROUBLESHOOTING OF ELECTRICAL SYSTEM (Error checking of items without Monitor codes).....751
    Relative Electrical Circuit Diagram.....753
    Radio Cassette & Telephone Socket.....754
      Electrical Circuit Diagram For Radio Cassette & Telephone Socket.....755
    PPC Lock Circuit.....756
      Circuit Diagram for PPC Lock Circuit.....757
    Brake Light Circuit.....758
      Circuit Diagram for Brake Light Circuit.....759
    Undercarriage Attachments - Mode Selection.....760
      Circuit Diagram for Undercarriage Attachments - Mode Selection.....761
    Undercarriage Attachments - Front Left Outrigger.....762
      Circuit Diagram for Undercarriage Attachments - Front Left Outrigger.....763
    Undercarriage Attachments - Front Right Outrigger.....764
      Circuit Diagram for Undercarriage Attachments - Front Right Outrigger.....765
    Undercarriage Attachments - Rear Left Outrigger.....766
    Undercarriage Attachments - Rear Right Outrigger.....768
      Circuit Diagram for Undercarriage Attachments - Rear Right Outrigger.....769
    Heated Seat Does Not Warm Up.....770
      Circuit Diagram for the Heated Seat.....771
    Suspension Lock.....772
      Circuit Diagram for Suspension Lock.....773
    Lower Wiper Does Not Work (Optional Fitment).....774
      Circuit Diagram for Lower Wiper.....775
    Work Lights (Operator Cab Front Left).....776
    Work Lights (Operator Cab Front Right).....777
    Work Lights (Operator Cab Rear).....778
      Circuit Diagram for Work Lights.....779
    Worklights (Boom, Arm & Counterweight).....780
      Circuit Diagram for Worklights (Boom & Counterweight).....781
    Cab and Counterweight Beacon Light.....782
      Circuit Diagram for Cab & Counterweight Beacon Light.....783
    Air Seat Compressor (Option - Air Suspension Seat).....784
      Circuit Diagram for Air Seat Compressor (Option - Air Suspension Seat).....785
    Operator Cab Interior Light.....786
      Circuit Diagram for Operator Cab Interior Light.....787
    Cigar Lighter.....788
      Circuit Diagram for Cigar Lighter.....789
    Park Brake (Not Activating).....790
      Circuit Diagram for Park Brake.....791
    Park Brake (Displayed Symbol).....792
      Circuit Diagram for Park Brake.....793
    RH PPC Lever Clamshell Roller Switch Pushed to the LH Position.....794
      Circuit Diagram for Clamshell Control.....795
    RH PPC Lever Clamshell Roller Switch Pushed to the RH Position.....796
      Circuit Diagram for Clamshell Control.....797
    RH PPC Lever Clamshell Roller Switched Pushed to the RH or LH.....798
      Circuit Diagram for Clamshell Control.....799
    Horns.....800
      Circuit Diagram for Horn.....801
    Swing Lock - Normal Operation.....802
      Circuit Diagram for Swing Lock.....803
    Swing Lock - Emergency Operation.....804
      Circuit Diagram for Swing Lock - Emergency Operation.....805
    Neutral Start (Engine).....806
    Neutral Start (Engine) contd (A).....807
    Neutral Start (Engine) contd (B).....808
    Neutral Start (Engine) contd (C).....809
      Circuit Diagram for Neutral Start (Engine).....810
    Emergency Travel Control - Forward.....811
      Circuit Diagram for Travel Direction Control.....812
    Emergency Travel Control - Neutral.....813
      Circuit Diagram for Travel Direction Control.....814
    Emergency Travel Control - Reverse.....815
    Emergency Travel Control - Reverse contd.....816
      Circuit Diagram for Travel Direction Control.....817
    Driving Lights - Main Beam.....818
      Circuit Diagram for Driving Lights.....819
    Driving Lights - Main Beam Flash.....820
      Circuit Diagram for Driving Lights.....821
    Driving Lights - Main Beam Dipped.....822
      Circuit Diagram for Driving Lights.....823
    Driving Lights - Position Lights.....824
      Circuit Diagram for Driving Lights.....825
    Driving Lights - Position Lights contd (1) and (2).....826
      Circuit Diagram for Driving Lights.....827
    Indicators - Right Hand.....828
      Circuit Diagram for Indicators & Hazard Warning.....829
    Indicators - Left Hand.....830
      Circuit Diagram for Indicators & Hazard Warning.....831
    Hazard Warning Lights.....832
      Circuit Diagram for Indicators & Hazard Warning.....833
    Hazard Warning Lights contd (A).....834
      Circuit Diagram for Indicators & Hazard Warning.....835
    Swing Lock Proximity Switch.....836
      Brake and Swing Lock Proximity Switches.....837
  TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H-MODE).....839
    SYSTEM CHART FOR HYDRAULIC AND MECHANICAL SYSTEMS.....840
    INFORMATION CONTAINED IN TROUBLESHOOTING TABLE.....844
    Quick coupler.....863
30 DISASSEMBLY AND ASSEMBLY.....865
  HOW TO READ THIS MANUAL.....869
    REMOVAL AND INSTALLATION OF ASSEMBLIES.....869
    DisassemblY and assemblY OF assemblIES.....870
  SPECIAL TOOLS.....875
    SKETCHES.....875
    LIST OF TOOLS.....876
  PRECAUTIONS WHEN PERFORMING OPERATION.....880
  STARTING MOTOR ASSEMBLY.....882
  FUEL Supply PUMP assembly.....883
  FUEL INJECTOR ASSEMBLY.....886
  FRONT OIL SEAL.....891
  REAR OIL SEAL.....893
  CYLINDER HEAD ASSEMBLY.....896
  COMBINATION COOLER.....906
  FUEL COOLER ASSEMBLY.....909
  ENGINE AND HYDRAULIC PUMP ASSEMBLIES.....910
  TRAVEL MOTOR ASSEMBLY.....917
  TRAVEL MOTOR ASSEMBLY.....919
  SWING MOTOR AND SWING MACHINERY ASSEMBLY.....923
  SWING MACHINERY ASSEMBLY.....924
  SWING MOTOR ASSEMBLY.....932
  FRONT AXLE ASSEMBLY.....941
  FRONT AXLE ASSEMBLY.....943
  REAR AXLE AND TRANSMISSION ASSEMBLY.....992
  REAR AXLE ASSEMBLY.....995
  TRANSMISSION ASSEMBLY.....1025
  PROPSHAFT ASSEMBLY.....1054
  WHEEL ASSEMBLY.....1056
  SUSPENSION LOCK CYLINDER ASSEMBLY.....1057
  SUSPENSION LOCK CYLINDERS ASSEMBLY.....1058
  OUTRIGGER ASSEMBLY.....1059
  OUTRIGGER ASSEMBLY.....1060
  DOZER BLADE.....1061
  DOZER BLADE ASSEMBLY.....1062
  SWING CIRCLE ASSEMBLY.....1063
  REVOLVING FRAME ASSEMBLY.....1064
  CENTRE SWIVEL JOINT ASSEMBLY.....1067
  CENTRE SWIVEL JOINT ASSEMBLY.....1070
  HYDRAULIC TANK ASSEMBLY.....1072
  FUEL TANK ASSEMBLY.....1076
  CONTROL VALVE ASSEMBLY.....1078
  LS SEPARATION VALVE ASSEMBLY.....1082
  PRESSURE COMPENSATION VALVE ASSEMBLY.....1083
  MAIN RELIEF VALVE ASSEMBLY.....1084
  LS CONTROL EPC VALVE ASSEMBLY.....1085
  EPC SOLENOID VALVE ASSEMBLY.....1086
  4 STATION PPC SOLENOID VALVE BLOCK ASSEMBLY.....1087
  MANIFOLD BLOCK ASSEMBLY.....1089
  OIL SEAL IN HYDRAULIC PUMP INPUT SHAFT.....1090
  WORK EQUIPMENT PPC VALVE ASSEMBLY.....1091
  HYDRAULIC CYLINDER ASSEMBLY.....1092
  MONOBOOM WORK EQUIPMENT ASSEMBLY.....1098
  2 PIECE BOOM WORK EQUIPMENT ASSEMBLY.....1101
  AIR CONDITIONER UNIT ASSEMBLY.....1104
  COUNTERWEIGHT ASSEMBLY.....1108
  OPERATOR CAB ASSEMBLY.....1110
  MONITOR ASSEMBLY.....1113
  GOVERNOR / PUMP CONTROLLER ASSEMBLY.....1114
  KOMTRAX TERMINAL.....1115
  ENGINE CONTROLLER.....1116
90 OTHERS.....1117
  Mono boom.....1118
  Two plece boom.....1119
  Hydraulic circuit diagram 1/3.....1121
  Hydraulic circuit diagram 2/3.....1123
  Hydraulic circuit diagram 3/3.....1125
  Electrical circuit diagram 1/7.....1127
  Electrical circuit diagram 2/7.....1129
  Electrical circuit diagram 3/7.....1131
  Electrical circuit diagram 4/7.....1133
  Electrical circuit diagram 5/7.....1135
  Electrical circuit diagram 6/7.....1137
  Electrical circuit diagram 7/7.....1139

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