Volvo BL071B Backhoe Loaders Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo BL071B Backhoe Loaders, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Construction BL071B Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,440 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo BL071B Backhoe Loaders Service Repair Manual.pdf
MAIN SECTIONS
0 - Foreword...2
0 - GENERAL...3
00 - DESCRIPTION; COMPLETE MACHINE...4
Description_{12-10-32}...5
Description_{12-11-02}...7
03 - SPECIFICATIONS...9
Conversion tables...10
Tightening torques...14
07 - STANDARD TIME...23
Operation numbers for additional work...24
08 - TOOL...26
E 1708, Checking point...27
E-5001...29
E-5002...30
E-5003...32
E1820...34
1 - STANDARD PARTS, SERVICE...36
16 - LUBRICANT; FUEL; OTHER FLUID...37
Alternative fuels...38
Coolant...41
Fuel_{12-49-57}...42
Fuel_{12-50-21}...43
Recommended lubricants, oils_{12-51-20}...44
Recommended lubricants, oils_{12-51-56}...48
17 - SERVICE...51
Accumulator, check pre-charging pressure...56
Air cleaner dust valve, cleaning...59
Axle hubs, changing oil...60
Axle hubs, checking oil level...62
Axles, changing oil...64
Axles, checking oil level...66
Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor, check...68
Bolted joints, check tightening torque_{11-25-24}...70
Bolted joints, check tightening torque_{11-25-49}...71
Boom lock functions, check...72
Brake test_{11-01-15}...74
Brake test_{11-01-44}...77
Cab filter, replace (clean when necessary)...79
Check coolant anti-freeze concentration (or yearly before winter season)...81
Coolant level, checking...83
Coolant, changing_{11-42-12}...84
Coolant, changing_{11-42-40}...87
Crankcase ventilation separator, checking_{10-53-20}...90
Crankcase ventilation separator, replacing_{10-49-08}...92
Diesel particulate filter, checking and cleaning_{10-59-37}...94
EGR cooler, pressure test_{10-48-02}...108
EGR valve, cleaning_{10-46-56}...115
Engine air cleaner primary filter, cleaning...121
Engine air cleaner primary filter, replacing_{11-35-29}...124
Engine air cleaner primary filter, replacing_{11-35-57}...127
Engine air cleaner secondary filter, replacing...130
Engine belt tension, adjusting_{10-54-26}...131
Engine oil level, checking_{11-02-50}...133
Engine oil level, checking_{11-03-18}...135
Engine radiator, oil cooler and condensor (if installed), clean_{11-38-14}...137
Engine radiator, oil cooler and condensor (if installed), clean_{11-38-42}...139
Engine speed_{11-06-58}...141
Engine speed_{11-07-26}...142
Engine, changing oil and filter_{11-16-59}...143
Engine, changing oil and filter_{11-18-30}...146
Engine, pipes and hoses, checking_{10-44-43}...150
Extendible dipper (if installed) wear pads, check...156
Fan belt and belt tension, check_{10-55-33}...157
Fan belt, checking_{10-56-43}...159
Front and rear axle breather, clean...160
Fuel filters, primary and secondary filter, replace_{11-33-45}...162
Fuel filters, primary and secondary filter, replace_{11-34-13}...164
Fuel system, bleeding_{11-32-34}...166
Fuel system, bleeding_{11-33-03}...168
Fuel system, water trap, check_drain_{11-31-24}...170
Fuel system, water trap, check_drain_{11-31-52}...172
Fuel tank breather filter, replacing...174
Fuel, coolant and oil leakage, check...175
Gas springs, doors, rear window, check function...176
Hydraulic cylinders, check for oil leakage...177
Hydraulic locking cylinders for sideshift mechanism, check (BL61B, BL71B)...178
Hydraulic oil filter, changing...180
Hydraulic oil level, checking_{11-11-05}...182
Hydraulic oil level, checking_{11-11-33}...184
Hydraulic oil tank breather filter, replace...186
Hydraulic oil, changing_{11-13-40}...187
Hydraulic oil, changing_{11-14-08}...190
Hydraulic pressure, checking_{11-12-28}...193
Hydraulic pressure, checking_{11-12-57}...202
Hydraulic system, pressure release ...209
Injectors, checking_{10-51-29}...210
MATRIS, reading, export reading_{10-42-30}...223
Maintenance service, daily...225
Maintenance service, every 1000 hours_{11-51-45}...227
Maintenance service, every 1000 hours_{11-52-14}...233
Maintenance service, every 1000 hours_{11-52-43}...239
Maintenance service, every 1500 hours_{11-51-03}...245
Maintenance service, every 2000 hours_{11-49-35}...247
Maintenance service, every 2000 hours_{11-50-00}...249
Maintenance service, every 250 hours_{11-54-37}...251
Maintenance service, every 250 hours_{11-55-05}...254
Maintenance service, every 3000 hours...257
Maintenance service, every 50 hours_{11-55-47}...259
Maintenance service, every 50 hours_{11-56-15}...261
Maintenance service, every 500 hours_{11-53-26}...263
Maintenance service, every 500 hours_{11-53-54}...267
Maintenance service, every 6000 hours_{11-48-08}...271
Maintenance service, every 6000 hours_{11-48-32}...273
Maintenance service, first 100 hours_{11-58-40}...274
Maintenance service, first 100 hours_{11-59-08}...278
Maintenance service, first 1000 hours_{11-57-29}...282
Maintenance service, first 1000 hours_{11-57-57}...287
Overflow pipe, inspecting_{10-50-15}...289
Pipes, couplings and hoses, check...292
Powershift Transmission (option), oil pressures, checking_{11-08-16}...293
Powershift Transmission (option), oil pressures, checking_{11-08-51}...301
Propeller shaft, lubrication...309
Safety when servicing...310
Seat belt, replace...311
Service brake, checking pressure...313
Service journal (included in Operator's manual), fill in...316
Service points...317
Service position 1 ...319
Service position 2 ...321
Service position 3 ...323
Service_{12-01-06}...325
Service_{12-01-30}...326
Stabiliser legs, check wear pads (BL61B, BL71B)...327
Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate...328
Test-run and check...329
This information is not valid for serial number range_{10-42-02}...331
This information is not valid for serial number range_{10-43-41}...332
This information is not valid for serial number range_{10-45-21}...333
This information is not valid for serial number range_{10-46-28}...334
This information is not valid for serial number range_{10-47-34}...335
This information is not valid for serial number range_{10-48-41}...336
This information is not valid for serial number range_{10-49-47}...337
This information is not valid for serial number range_{10-50-53}...338
This information is not valid for serial number range_{10-52-52}...339
This information is not valid for serial number range_{10-53-58}...340
This information is not valid for serial number range_{10-55-05}...341
This information is not valid for serial number range_{10-56-19}...342
This information is not valid for serial number range_{10-57-22}...343
This information is not valid for serial number range_{11-44-28}...344
This information is not valid for serial number range_{11-50-38}...345
Transmission 4WD, oil pressures, checking_{11-09-40}...346
Transmission 4WD, oil pressures, checking_{11-10-15}...352
Transmission breather filter, replacing...357
Transmission oil filter, replacing_{11-20-46}...358
Transmission oil filter, replacing_{11-21-20}...359
Transmission oil level, checking_{11-46-52}...361
Transmission oil level, checking_{11-47-29}...363
Transmission oil, changing...365
Transmission suction filter, replacing...367
Turbocharger inclusive inlet and exhaust systems, leakage, check_{11-44-03}...369
Turbocharger, checking_{10-45-49}...371
Tyres, wear and air pressure, checking...374
Valve clearance, checking and adjusting_{11-40-51}...375
Valve clearance, checking and adjusting_{11-41-29}...388
Wheel nuts, torque, check...401
19 - GENERAL...402
Backhoe, boom lock...403
CE-marking, EMC-directive_{10-39-42}...405
Checklist after a fire or heat exposure...407
Declaration of Conformity_{10-40-06}...408
FOPS and ROPS...410
Health hazards with paint, plastics and rubber...411
Loader boom, safety strut...413
Pressure setting and leak detection...416
Rules when handling tyres...417
Safety concerns everybody!...419
Safety during electric welding...423
Safety for work on hydraulic systems...424
Safety rules when servicing...426
Safety when handling oils and fuel...429
Safety when lifting and supporting the machine...430
Safety when working with air conditioning refrigerant...431
Safety when working with batteries...433
Service position 1...435
Service position 2...437
Service position 3...439
Starting with booster batteries...441
Working on the electrical system of the machine...442
Working under raised loader arm...443
2 - ENGINE WITH MOUNTING AND EQUIPMENT...444
20 - GENERAL...445
E-ECU MID 128 non-programmed, replacing_{10-17-32}...446
E-ECU MID 128 pre-programmed, replacing_{10-18-39}...449
E-ECU, replacing_{10-16-26}...452
Engine protection plates, tightening torques_{10-20-44}...453
Engine, capacities_{10-22-25}...454
Engine, capacities_{10-22-49}...455
Engine, component locations_{10-25-05}...456
Engine, description_{10-26-06}...460
Engine, description_{10-26-34}...463
Engine, tightening torque_{10-21-22}...467
Engine, tightening torque_{10-21-46}...468
Engine, weights_{10-23-35}...469
Engine, weights_{10-23-59}...470
Tech Tool, operations_{10-19-41}...471
This information is not valid for serial number range_{10-16-01}...472
This information is not valid for serial number range_{10-17-04}...473
This information is not valid for serial number range_{10-18-11}...474
This information is not valid for serial number range_{10-19-17}...475
This information is not valid for serial number range_{10-20-20}...476
This information is not valid for serial number range_{10-24-37}...477
21 - ENGINE...478
Crankcase ventilation separator, replacing_{10-06-55}...479
Engine mounts, replacing_{09-58-04}...481
Engine protection plates, removing and installing_{10-08-11}...485
Engine, installing_{10-09-28}...488
Engine, installing_{10-10-40}...498
Engine, removing_{10-12-10}...513
Engine, removing_{10-13-14}...523
Engine, specifications_{10-14-01}...538
Engine, specifications_{10-14-25}...539
Engine, specifications_{10-14-49}...540
Engine, specifications_{10-15-13}...541
This information is not valid for serial number range_{09-58-28}...542
This information is not valid for serial number range_{10-04-12}...543
This information is not valid for serial number range_{10-06-28}...544
This information is not valid for serial number range_{10-07-38}...545
Valve system, specifications_{10-04-35}...546
Valves, adjusting_{10-02-49}...547
Valves, adjusting_{10-03-33}...560
Valves, description_{10-05-17}...573
Valves, description_{10-05-45}...575
22 - LUBRICATING SYSTEM...577
Lubricating system, description_{09-56-59}...578
Lubrication oil pressure, checking_{09-52-58}...582
Lubrication system, component locations_{09-54-35}...584
Lubrication system, description_{09-56-30}...586
Lubrication system, specification_{09-55-13}...589
Lubrication system, specification_{09-55-38}...590
This information is not valid for serial number range_{09-53-22}...591
This information is not valid for serial number range_{09-54-05}...592
23 - FUEL SYSTEM...593
Feed pump, replacing_{09-45-07}...594
Fuel cooler, replacing...596
Fuel filters, replacing_{09-42-17}...600
Fuel filters, replacing_{09-42-47}...603
Fuel pump, installing_{09-45-49}...606
Fuel pump, removing_{09-46-57}...609
Fuel system, bleeding_{09-43-31}...613
Fuel system, bleeding_{09-44-00}...615
Fuel system, description_{09-51-28}...617
Fuel system, description_{09-51-57}...619
Fuel system, specifications_{09-49-18}...624
Fuel system, specifications_{09-49-42}...625
Fuel system, specifications_{09-50-45}...626
Fuel system, tightening torques_{09-48-09}...627
Fuel system, tightening torques_{09-48-40}...628
Fuel tank, installing...630
Fuel tank, removing...632
Injection pump, replacing_{09-39-55}...635
Injectors, replacing_{09-38-42}...643
Overflow pipe, inspecting_{09-37-27}...657
This information is not valid for serial number range_{09-36-59}...660
This information is not valid for serial number range_{09-38-05}...661
This information is not valid for serial number range_{09-39-26}...662
This information is not valid for serial number range_{09-44-38}...663
This information is not valid for serial number range_{09-46-13}...664
This information is not valid for serial number range_{09-47-20}...665
This information is not valid for serial number range_{09-50-21}...666
25 - INLET & EXHAUST SYSTEM...667
Air cleaner, installing_{09-17-35}...669
Air cleaner, installing_{09-18-03}...671
Air cleaner, removing_{09-18-46}...675
Air cleaner, removing_{09-19-14}...678
Charge air cooler, installing_{09-15-34}...682
Charge air cooler, removing_{09-16-48}...687
DPF (Diesel particulate filter), checking and cleaning_{09-21-48}...693
Exhaust Aftertreatment System, description_{09-25-04}...707
Exhaust aftertreatment system_{09-25-40}...711
Exhaust pipe flexible tube, replacing_{09-27-49}...715
Exhaust pipe, replacing_{09-27-06}...717
Exhaust system, description_{09-30-29}...722
Inlet and exhaust system, component location_{09-33-56}...723
Inlet and exhaust system, description_{09-35-10}...726
Inlet and exhaust system, specification_{09-32-25}...730
Inlet and exhaust system, specification_{09-32-49}...731
Inlet and exhaust system, tightening torques_{09-31-12}...732
Inlet and exhaust system, tightening torques_{09-31-47}...733
Perform a regeneration_{09-23-58}...735
Regeneration process, description_{09-22-54}...739
Silencer, replacing_{09-29-02}...741
This information is not valid for serial number range_{09-15-06}...745
This information is not valid for serial number range_{09-16-12}...746
This information is not valid for serial number range_{09-21-12}...747
This information is not valid for serial number range_{09-22-26}...748
This information is not valid for serial number range_{09-24-36}...749
This information is not valid for serial number range_{09-26-30}...750
This information is not valid for serial number range_{09-28-13}...751
This information is not valid for serial number range_{09-29-27}...752
This information is not valid for serial number range_{09-30-05}...753
This information is not valid for serial number range_{09-33-28}...754
This information is not valid for serial number range_{09-34-35}...755
Turbocharger, description_{09-20-01}...756
Turbocharger, description_{09-20-29}...758
26 - COOLING SYSTEM...760
Belt tension, specifications_{08-59-38}...762
Belt tension, specifications_{09-00-32}...763
Cooling system, component location_{09-11-06}...764
Cooling system, description_{09-11-56}...766
Cooling system, description_{09-12-24}...768
Cooling system, description_{09-12-58}...772
Cooling system, description_{09-13-26}...774
Cooling system, description_{09-14-00}...778
Cooling system, description_{09-14-28}...780
Cooling system, specifications_{09-08-30}...784
Cooling system, specifications_{09-08-54}...785
Cooling system, tightening torques_{09-09-32}...786
Cooling system, tightening torques_{09-10-00}...787
Expansion tank, replacing_{09-06-21}...790
Expansion tank, replacing_{09-06-49}...793
Expansion tank, replacing_{09-07-23}...797
Expansion tank, replacing_{09-07-52}...800
Fan belt and_or alternator belt, checking and adjusting tension_{06-20-09}...804
Fan belt and_or alternator belt, replacing_{06-21-15}...807
Fan belt and_or alternator belt, replacing_{08-58-12}...810
Fan shroud, replacing_{08-56-42}...815
Fan shroud, replacing_{08-57-22}...822
Radiator hose upper, replacing_{09-05-11}...831
Radiator hose upper, replacing_{09-05-39}...833
Radiator hoses lower, replacing_{09-04-01}...835
Radiator hoses lower, replacing_{09-04-29}...837
Radiator, installing_{09-01-14}...839
Radiator, installing_{09-01-50}...843
Radiator, removing_{09-02-40}...849
Radiator, removing_{09-03-19}...853
This information is not valid for serial number range_{06-18-53}...860
This information is not valid for serial number range_{06-19-41}...861
This information is not valid for serial number range_{06-20-47}...862
This information is not valid for serial number range_{08-58-36}...863
This information is not valid for serial number range_{08-59-14}...864
This information is not valid for serial number range_{09-00-09}...865
This information is not valid for serial number range_{09-10-38}...866
27 - ENGINE CONTROL...867
Throttle control cable, installing_{06-18-29}...868
Throttle control cable, removing_{06-18-01}...872
29 - MISCELLANEOUS...876
EGR cooler pressure, testing_{06-15-52}...877
Exhaust Gas Recirculation (EGR), description_{06-17-09}...878
This information is not valid for serial number range_{06-15-24}...882
This information is not valid for serial number range_{06-16-30}...883
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...884
30 - GENERAL...885
AL3201, description and measuring...890
Air filter clogged...892
Boom suspension system_{05-53-14}...893
Boom suspension system_{05-53-41}...895
Code lock (option)...897
Collection of basic data...898
Communication with data buses...900
Differential lock_{05-49-10}...902
Differential lock_{05-49-38}...903
Direction indicators...904
Electrical system, description_{06-13-40}...905
Electrical system, description_{06-14-08}...907
Electrical system, specifications...910
Electrical system, work instructions...911
Electrical troubleshooting, Powershift transmission-[1033]...912
Electronic control system, description_{06-12-29}...913
Electronic control system, description_{06-12-57}...915
Engine coolant temperature_{06-05-21}...917
Engine coolant temperature_{06-05-48}...920
Engine speed_{06-04-15}...923
Engine speed_{06-04-39}...924
Error codes, build-up_{05-28-13}...925
FU20, description and measuring...928
FX1016, description and measuring...930
FX1052, description and measuring...933
FX1053, description and measuring...936
FX1054, description and measuring...938
FX1093, description and measuring...940
Fault code list...942
Forward _ Reverse _ Neutral_{06-00-25}...947
Forward _ Reverse _ Neutral_{06-00-53}...952
Fourwheel drive_{05-55-33}...957
Fourwheel drive_{05-56-01}...959
Fuel shut-off...961
Gear selector switch, testing...962
Hazard lights...964
Hour meter_{06-01-58}...965
Hour meter_{06-02-26}...966
Hydraulic attachment bracket, backhoe (option)...967
Hydraulic attachment bracket, loader (option)...969
Hydraulic oil temperature_{05-57-20}...971
Hydraulic oil temperature_{05-57-48}...973
Hydraulic pump flow regulation...976
I-ECU inputs and Outputs_{05-31-46}...978
I-ECU inputs and Outputs_{05-32-10}...980
Information display, electrical system (Electrical system)...982
Information display, engine (Engine)...992
Information display, general...996
Information display, hydraulics (Hydraulic)...1001
Information display, vehicle information (Vehicle information)...1005
Lead and connector checks...1015
Limp-home operation...1019
Loader lever lock...1020
Loader lever, electrical measuring...1021
MA2301-MA2304, description and measuring...1026
MA2310, description and measuring...1028
MA4220, description and measuring...1030
MA4221, description and measuring...1032
MA4409, description and measuring...1034
MA4601, description and measuring...1036
MA8701, description and measuring...1038
MA9136, description and measuring...1040
PWM9123, description and measuring...1042
PWM9124, description and measuring...1044
PWM9133, description and measuring...1046
PWM9145, description and measuring...1048
PWM9146, description and measuring...1050
Parking brake...1052
Power derating-[2942]...1053
Power derating...1054
RE2501, description and measuring...1055
RE3601, description and measuring...1057
RE9102, description and measuring...1059
SAE J1939_CAN1 Control link, description and measuring...1061
SE2206, description and measuring...1064
SE2302, description and measuring...1066
SE2303, description and measuring...1068
SE2306, description and measuring...1070
SE2309, description and measuring...1072
SE2502, description and measuring...1074
SE2507, description and measuring...1076
SE2508, description and measuring...1078
SE2510, description and measuring...1080
SE2519, description and measuring...1082
SE2521, description and measuring...1084
SE2522, description and measuring...1086
SE2606, description and measuring...1088
SE2702, description and measuring...1090
SE2708, description and measuring...1092
SE2709, description and measuring...1094
SE2710, description and measuring...1096
SE4202, description and measuring_{04-23-53}...1098
SE4202, description and measuring_{04-24-37}...1100
SE4307, description and measuring_{04-21-51}...1102
SE4307, description and measuring_{04-22-41}...1104
SE6406, description and measuring...1107
SE9105, description and measuring...1109
SE9106, description and measuring...1112
SW4202, description and measuring...1114
SW9111, description and measuring...1115
SW9113, description and measuring...1117
SW9114, description and measuring...1119
SW9161, description and measuring...1121
Seat belt...1123
Service light...1124
Service mode, description...1125
Software parameters, description_{05-47-06}...1127
Software parameters, description_{05-47-29}...1128
Software versions and ECUs_part number, checking_{06-08-13}...1134
Software versions and ECUs_part number, checking_{06-08-37}...1135
Software versions and ECUs_part number, general...1136
Software versions and ECUs_part number, general_{05-24-28}...1137
Software versions and ECUs_part number, general_{05-25-29}...1138
Software versions and ECUs_part number, general_{05-27-45}...1139
Software versions and ECUs_part number, general_{05-30-17}...1140
Software versions and ECUs_part number, general_{06-09-16}...1141
Software versions and ECUs_part number, general_{06-09-40}...1142
Software_{06-10-18}...1143
Software_{06-10-42}...1144
Solenoid valves, specification...1145
Solenoids, checking resistance-[0911]...1146
Solenoids, checking resistance-[0944]...1148
Solenoids, checking resistance...1150
Special tools for troubleshooting...1153
Stabilisers_{05-51-50}...1154
Stabilisers_{05-52-17}...1156
Starter motor engagement_{05-50-16}...1158
Starter motor engagement_{05-50-40}...1160
T-ECU, Inputs and outputs-[3111]...1162
Tech Tool operation, 17034-3 - Vehicle information, test_{05-30-41}...1164
Tech Tool, operations_{05-24-52}...1165
Transmission oil temperature_{05-54-23}...1166
Transmission oil temperature_{05-54-51}...1168
Troubleshooting, general...1170
V-ECU inputs and outputs_{05-32-49}...1171
V-ECU inputs and outputs_{05-33-13}...1174
V-ECU, software functions...1178
VCADS Pro service tool_{05-25-57}...1179
Wires, testing...1183
Working lights...1187
31 - BATTERY...1189
Batteries, replacing...1190
Battery, charging...1192
Battery, checking electrolyte...1193
Battery, description_{04-05-11}...1195
Battery, description_{04-05-39}...1197
Battery, specifications_{04-03-51}...1199
Battery, specifications_{04-04-14}...1200
Battery, storage...1201
32 - ALTERNATOR; CHARGE REGULATOR...1202
Alternator, description...1203
Alternator, specifications_{04-01-00}...1205
Alternator, specifications_{04-01-24}...1206
Alternator, tightening torques...1207
33 - STARTING SYSTEM...1208
Preheating, description...1209
Preheating, specifications...1210
Starter motor, description...1211
Starter motor, specifications...1212
35 - LIGHTING...1213
Lighting, description...1214
Lighting, specifications...1216
36 - OTHER ELECTRICAL EQUIPMENT...1217
Engine control unit E-ECU, description_{03-56-04}...1218
I-ECU, replacing-[5249]...1219
I-ECU, replacing...1222
Instrument control unit I-ECU, description...1225
Software versions and ECUs_part number, general_{03-55-36}...1227
This information is not valid for serial number range_{03-48-38}...1228
This information is not valid for serial number range_{03-49-58}...1229
Transmission control unit T-ECU, description-[5432]...1230
V-ECU MID 187 non-programmed, replacing_{03-50-29}...1232
V-ECU MID 187 pre-programmed, replacing_{03-49-13}...1238
V-ECU, replacing_{03-51-10}...1244
V-ECU, replacing_{03-51-34}...1250
Vehicle control unit V-ECU, description_{03-53-29}...1251
Vehicle control unit V-ECU, description_{03-53-56}...1253
37 - CABLE; FUSE; RELAY...1255
Cables, description...1258
Component list, Alternator, batteries, code lock, radio_{03-46-37}...1260
Component list, Alternator, batteries, code lock, radio_{03-47-05}...1262
Component list, Antennas (Care Track)...1264
Component list, Diodes...1265
Component list, Distribution boxes and control units_{03-44-35}...1266
Component list, Distribution boxes and control units_{03-45-03}...1269
Component list, Heating coils...1273
Component list, Solenoid valves_{03-32-55}...1274
Component list, Solenoid valves_{03-33-30}...1285
Component list, Sounders_{03-31-30}...1294
Component list, Sounders_{03-31-57}...1295
Component list, Switches_{03-29-40}...1296
Component list, Switches_{03-30-14}...1305
Component list, Switches_{03-30-47}...1314
Component list, fuses_{03-43-23}...1323
Component list, fuses_{03-43-51}...1329
Component list, instruments_{03-41-39}...1335
Component list, instruments_{03-42-07}...1338
Component list, lights_{03-40-28}...1341
Component list, lights_{03-40-56}...1344
Component list, motors_{03-39-17}...1347
Component list, motors_{03-39-45}...1349
Component list, relays_{03-38-01}...1351
Component list, relays_{03-38-34}...1356
Component list, resistors_{03-36-55}...1361
Component list, resistors_{03-37-19}...1362
Component list, sensors_{03-34-43}...1363
Component list, sensors_{03-36-14}...1371
Fuses, specifications_{02-58-28}...1382
Fuses, specifications_{02-58-52}...1384
T-ECU, Inputs and outputs...1386
This information is not valid for serial number range_{02-59-36}...1388
This information is not valid for serial number range_{03-00-41}...1389
This information is not valid for serial number range_{03-01-46}...1390
This information is not valid for serial number range_{03-02-50}...1391
V-ECU inputs and outputs_{03-28-07}...1392
V-ECU inputs and outputs_{03-28-31}...1395
Wiring diagram SCH01, overview_{03-27-05}...1399
Wiring diagram SCH01, overview_{03-27-29}...1400
Wiring diagram SCH02_{03-25-59}...1401
Wiring diagram SCH02_{03-26-27}...1404
Wiring diagram SCH03_{03-24-49}...1407
Wiring diagram SCH03_{03-25-17}...1410
Wiring diagram SCH04_{03-23-39}...1413
Wiring diagram SCH04_{03-24-07}...1416
Wiring diagram SCH05_{03-22-29}...1419
Wiring diagram SCH05_{03-22-57}...1422
Wiring diagram SCH06_{03-21-19}...1425
Wiring diagram SCH06_{03-21-47}...1428
Wiring diagram SCH07_{03-20-09}...1431
Wiring diagram SCH07_{03-20-37}...1434
Wiring diagram SCH08_{03-19-00}...1437
Wiring diagram SCH08_{03-19-27}...1440
Wiring diagram SCH09_{03-17-50}...1443
Wiring diagram SCH09_{03-18-18}...1446
Wiring diagram SCH10_{03-16-32}...1449
Wiring diagram SCH10_{03-17-00}...1452
Wiring diagram SCH11_{03-15-22}...1455
Wiring diagram SCH11_{03-15-50}...1458
Wiring diagram SCH12_{03-14-12}...1461
Wiring diagram SCH12_{03-14-40}...1464
Wiring diagram SCH13_{03-12-46}...1467
Wiring diagram SCH13_{03-13-14}...1471
Wiring diagram SCH14_{03-11-36}...1475
Wiring diagram SCH14_{03-12-04}...1478
Wiring diagram SCH15_{03-09-58}...1482
Wiring diagram SCH15_{03-10-26}...1485
Wiring diagram SCH15_{03-10-54}...1488
Wiring diagram SCH16_{03-08-48}...1491
Wiring diagram SCH16_{03-09-16}...1494
Wiring diagram SCH17_{03-07-38}...1497
Wiring diagram SCH17_{03-08-06}...1500
Wiring diagram SCH18_{03-06-28}...1503
Wiring diagram SCH18_{03-06-56}...1506
Wiring diagram SCH19_{03-05-18}...1509
Wiring diagram SCH19_{03-05-46}...1512
Wiring diagram SCH20_{03-04-00}...1515
Wiring diagram SCH20_{03-04-28}...1518
Wiring diagram SCH21_{03-03-18}...1521
Wiring diagram SCH22_{03-02-13}...1524
Wiring diagram SCH23_{03-01-09}...1527
Wiring diagram SCH24_{03-00-04}...1530
39 - MISCELLANEOUS...1533
CareTrack W-ECU, description...1534
4 - POWER TRANSMISSION...1535
40 - GENERAL...1536
Power transmission, description...1537
Power transmission, troubleshooting...1539
41 - CLUTCH; TORQUE CONVERTER...1542
Torque converter, description...1543
Torque converter, installing...1545
Torque converter, removing...1546
Torque converter, specifications...1547
42 - TRANSMISSION; HYDRAULIC CONTROL...1548
Electrical troubleshooting, Powershift transmission...1549
Hydraulic control valve, reconditioning...1550
Oil filler pipe, replacing_{02-43-28}...1555
Oil filler pipe, replacing_{02-43-56}...1558
Powershift Transmission (option), oil pressures, checking_{02-46-23}...1563
Powershift Transmission (option), oil pressures, checking_{02-46-54}...1572
Powershift transmission, description...1581
Powershift transmission, specifications...1583
Solenoid valves, description-[5325]...1585
Transmission control unit T-ECU, description...1587
Transmission solenoid, replacing-[4439]...1589
Transmission solenoid, replacing-[4511]...1591
Transmission, capacities-[5205]...1594
Transmission, installing_{02-47-36}...1595
Transmission, installing_{02-48-04}...1601
Transmission, removing_{02-48-53}...1607
Transmission, removing_{02-49-33}...1615
Transmission, tightening torques_{02-51-12}...1624
Transmission, tightening torques_{02-51-36}...1626
Transmission, weights-[5230]...1628
43 - GEARBOX...1629
4WD control valve, reconditioning...1630
Gearbox 4WD, description...1635
Gearbox 4WD, specifications...1639
Gearbox, installing_{02-37-16}...1640
Gearbox, installing_{02-37-44}...1646
Gearbox, removing_{02-38-34}...1653
Gearbox, removing_{02-39-13}...1662
Oil filler pipe, replacing...1672
Solenoid valves, description...1673
T-ECU, replacing...1675
Transmission 4WD, oil pressures, checking_{02-36-07}...1679
Transmission 4WD, oil pressures, checking_{02-36-34}...1686
Transmission mounts, changing_{02-31-41}...1692
Transmission mounts, changing_{02-32-08}...1695
Transmission mounts, tightening torque_{02-32-46}...1699
Transmission mounts, tightening torque_{02-33-09}...1700
Transmission solenoid, replacing...1701
Transmission, capacities...1702
Transmission, tightening torques_{02-39-56}...1703
Transmission, tightening torques_{02-40-20}...1705
Transmission, weights...1707
45 - PROPELLER SHAFT...1708
Propeller shaft front, replacing...1709
Propeller shaft rear, replacing...1712
Propeller shaft, tightening torque...1715
46 - FRONT AXLE; REAR AXLE...1716
Axle suspension, adjusting axial clearance-[2904]...1717
Axle suspension, adjusting axial clearance...1720
Axle, installing_{02-22-58}...1721
Axle, removing_{02-22-31}...1725
Axles to frame, tightening torques...1728
Front axle, capacities...1729
Front axle, installing...1730
Front axle, removing...1733
Front axle, specification...1737
Front axle, tightening torque...1738
Front axle, weight...1739
Rear axle, capacities...1740
Rear axle, specification...1741
Rear axle, tightening torque...1742
Rear axle, weight...1743
49 - MISCELLANEOUS...1744
Hydraulic diagram, Powershift transmission...1745
Hydraulic diagram, gearbox 4WD...1748
Transmission oil cooler...1750
5 - BRAKE...1751
50 - GENERAL...1752
General description...1753
Parking brake, description...1755
Service brake, description...1758
Service brake, specification...1762
Service brakes, tightening torques...1764
51 - WHEEL BRAKE...1765
Brake disc, replacing both sides...1766
Brake discs, checking wear...1771
Service brakes function, checking...1772
52 - HYDRAULIC BRAKE SYSTEM...1773
Brake pedals, adjusting...1774
Brake system, bleeding...1776
Foot brake valve, installing...1778
Foot brake valve, removing...1782
Service brake pressure, checking...1785
55 - PARKING BRAKE...1787
Parking brake cable, adjusting...1788
Parking brake function, checking_{02-11-39}...1790
Parking brake function, checking_{02-12-07}...1793
Parking brake, replacing control cable...1795
6 - STEERING...1803
60 - GENERAL...1804
Steering system function, checking...1805
Steering, description...1807
Steering, hydraulic equipment, specifications...1813
Steering, specifications...1814
Steering, tightening torques...1815
Steering, troubleshooting...1816
62 - STEERING AXLE...1817
Steering axle and swivel-joint, description...1818
Toe - in, checking and adjusting ...1821
64 - STEERING...1824
Priority valve, description...1825
Steering angle, checking and adjusting...1827
Steering column, installing_{02-03-05}...1830
Steering column, installing_{02-03-33}...1834
Steering column, removing_{02-04-14}...1838
Steering column, removing_{02-04-41}...1842
Steering cylinder removed, reconditioning incl replacing bearings...1846
Steering cylinder, installing...1849
Steering cylinder, removing...1852
Steering system working pressure, checking...1856
Steering valve, description...1858
Steering valve, installing...1862
Steering valve, removing...1864
Steering wheel, replacing...1866
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...1868
70 - GENERAL...1869
Frame, description...1870
Frame, tightening torque...1872
71 - FRAME...1873
Additional counterweight, installing...1874
Additional counterweight, removing...1876
Counterweight, description...1878
Counterweight, installing_{01-53-46}...1879
Counterweight, installing_{01-54-13}...1882
Counterweight, removing_{01-54-54}...1888
Counterweight, removing_{01-55-33}...1892
Counterweight, specifications...1898
Counterweight, tightening torques...1899
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...1900
Front wheel, installing...1901
Front wheel, removing...1904
Rear wheel, installing...1907
Rear wheel, removing...1910
Wheels, tightening torques...1913
Wheels, weights...1914
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...1915
80 - GENERAL...1916
Cab, description...1917
Cab, tightening torques...1918
Cab, weights...1919
Canopy, weights...1920
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...1921
Engine hood, installing_{01-44-59}...1922
Engine hood, installing_{01-45-26}...1924
Engine hood, removing_{01-46-07}...1926
Engine hood, removing_{01-46-34}...1929
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...1932
Rear window bearing, adjusting...1933
Window panes, glued, replacing...1935
Windows, general...1942
85 - CAB INTERIOR; UPHOLSTERY...1944
Front console, installing_{01-40-21}...1945
Front console, installing_{01-40-49}...1949
Front console, removing_{01-41-30}...1953
Front console, removing_{01-41-57}...1957
Operator's seat, installing...1961
Operator's seat, removing...1962
87 - AIR CONDITIONING UNIT...1964
Air conditioning, specifications...1965
Air conditioning, tightening torques...1966
Belt, replacing...1967
Cab filter box, assembling...1970
Climate control system, description...1975
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...1982
90 - GENERAL...1983
Cleanliness when working on hydraulic components...1984
Hydraulic components, storing and transporting...1985
Hydraulic oil, description...1986
Hydraulic oil, storage and handling...1987
Hydraulic system, bleeding air...1988
Hydraulic system, repair of hydraulic components in workshop...1991
This information is not valid for serial number range_{01-30-29}...1992
This information is not valid for serial number range_{01-31-33}...1993
V2-ECU, MID 249, changing non-programmed ECU_{01-30-56}...1994
V2-ECU, MID 249, changing pre-programmed ECU_{01-32-00}...1998
Vacuum pump, connection...2002
Vacuum pump, disconnection...2004
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...2005
Accumulator, description...2008
Accumulator, specification...2010
Boom Suspension System, description...2011
Boom suspension accumulator, checking and adjusting...2013
Control lever, changing_{12-56-23}...2016
Control lever, changing_{12-56-50}...2024
Control pressure valve, description...2031
ECO mode, description_{01-27-24}...2034
Flow regulation valve, changing_{01-05-05}...2036
Flow regulation valve, changing_{01-05-33}...2039
Hose rupture valve (safety valve) for boom cylinder, description...2042
Hose rupture valve (safety valve) for dipper arm cylinder, description...2045
Hose rupture valve, checking...2048
Hose rupture valves (safety valves) for loader, description...2049
Hose rupture valves (safety valves), specification...2053
Hose rupture valves...2054
Hydraulic cylinders, cleaning...2057
Hydraulic oil cooler, description...2058
Hydraulic oil cooler, installing_{01-20-42}...2060
Hydraulic oil cooler, removing_{01-21-51}...2065
Hydraulic oil tank, description...2071
Hydraulic pressure, checking_{01-24-07}...2074
Hydraulic pressure, checking_{01-24-34}...2083
Hydraulic pump, description_{01-08-50}...2090
Hydraulic pump, description_{01-09-17}...2094
Hydraulic pump, replacing_{01-06-14}...2098
Hydraulic pump, replacing_{01-06-46}...2105
Hydraulic pump, specification...2113
Hydraulic pump, suction hose, replacing...2114
Hydraulic pump, tightening torque_{01-07-23}...2118
Hydraulic pump, tightening torque_{01-07-46}...2119
Hydraulic system, capacities...2120
Hydraulic system, component location_{01-28-05}...2121
Hydraulic system, component location_{01-28-34}...2130
Hydraulic system, description_{01-29-20}...2137
Hydraulic system, description_{01-29-42}...2138
Hydraulic system, pressure release...2139
Hydraulic system, specification...2140
Hydraulic system, weights_{01-25-34}...2141
Hydraulic system, weights_{01-25-57}...2142
Lowering of backhoe with hose rupture valves (safety valves)...2143
Main control valve leakage...2145
Main control valve, changing spool seal...2146
Main valve block, installing_{01-13-48}...2153
Main valve block, installing_{01-14-15}...2158
Main valve block, removing_{01-15-04}...2163
Main valve block, removing_{01-15-31}...2169
Pilot pressure reducing valve, description...2175
Radiator, installing_{01-20-14}...2176
Radiator, removing_{01-21-23}...2180
Servo Valve, specifications_{01-02-02}...2184
Servo pump, description_{01-03-15}...2185
Servo pump, installing_{12-58-09}...2187
Servo pump, removing_{12-59-13}...2189
Servo pump, specifications_{01-01-39}...2191
Servo valve, replacing...2192
This information is not valid for serial number range_{01-03-38}...2195
This information is not valid for serial number range_{01-26-56}...2196
This information is not valid for serial number range_{12-58-32}...2197
This information is not valid for serial number range_{12-59-36}...2198
Valve block, description...2199
Valve block, specification_{01-17-39}...2203
Valve block, specification_{01-18-02}...2204
Valve block, tightening torques...2205
Working hydraulics, description...2206
92 - MECHANICAL EQUIPMENT_ATTACHMENT...2208
Bucket assembly, replacing...2209
Hammer, connection...2220
Hammer, disconnection...2222
Multi-purpose bucket cylinder, reconditioning...2224
Multi-purpose bucket cylinder, replacing...2230
94 - UNIT, LOAD HANDLING...2235
Cylinders loader unit, description...2236
Cylinders loader unit, specification...2242
Hydraulic cylinders, tightening torques-[5011]...2243
Lift cylinder, installing...2244
Lift cylinder, reconditioning...2247
Lift cylinder, removing...2253
Multi-purpose bucket cylinder...2257
Self level function, description...2258
Tilt cylinder, installing...2262
Tilt cylinder, reconditioning...2265
Tilt cylinder, removing...2271
97 - UNIT, DIGGING...2274
Boom bushing, changing-[3545]...2276
Boom bushing, changing...2281
Boom cylinder, installing...2286
Boom cylinder, removing...2291
Boom cylinder, renovation...2295
Boom lock cylinder, replacing...2301
Boom lock, description...2303
Boom swing cylinder, installing...2306
Boom swing cylinder, removing-[4248]...2313
Boom swing cylinder, removing...2319
Bucket cylinder, installing...2325
Bucket cylinder, removing...2329
Bucket cylinder, renovation...2333
Cylinders backhoe unit, description...2340
Cylinders backhoe unit, specification...2342
Dipper arm cylinder, installing...2344
Dipper arm cylinder, removing-[3230]...2350
Dipper arm cylinder, removing...2354
Dipper arm cylinder, renovation...2358
Extendible dipper arm cylinder, installing...2365
Extendible dipper arm cylinder, removing...2369
Extendible dipper arm cylinder, renovation...2373
Hydraulic cylinders, tightening torques...2379
Stabiliser detection switches, function check...2381
Stabiliser legs, cleaning...2384
Stabiliser wear pads, replacing...2386
Stabilisers wearpads, adjusting...2388
Stabilisers, description-[4027]...2390
Stabilisers, description...2393
Stabilisers, hydraulic cylinder, installing...2396
Stabilisers, hydraulic cylinder, removing...2402
Stabilisers, reconditioning hydraulic cylinder...2408
Swing cylinder, renovation...2415
99 - MISCELLANEOUS...2421
Hydraulic diagram_{12-25-04} Image 1...2422
Hydraulic diagram_{12-25-04} Image 2...2423
Hydraulic diagram_{12-25-04}...2424
Hydraulic diagram_{12-25-32} Image 1...2430
Hydraulic diagram_{12-25-32} Image 2...2431
Hydraulic diagram_{12-25-32}...2432
Toe - in, checking and adjusting...2438
