Volvo ECR355E NL Excavators Repair Service Manual

Make: 
Model: 
Price: US$ 75.00

Complete service repair manual with Electrical Wiring Diagrams for Volvo ECR355E NL Excavators, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Volvo ECR355E NL Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 3,064 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

Volvo ECR355E NL Excavators Repair Service Manual.pdf

MAIN SECTIONS
000 - Foreword....2
000 - GENERAL....3
  00 - DESCRIPTION; COMPLETE MACHINE....4
    Machine view....5
    Product plates....7
  03 - SPECIFICATIONS....9
    Measurement conversion tables....10
    Tightening torques....19
  07 - STANDARD TIME....28
    Operation numbers for additional work....29
  08 - TOOL....31
    Infrared Thermometer....32
  09 - MISCELLANEOUS....36
    Hydraulic cylinders, dieseling....37
    Service positions....41
    Welding on the machine....44
001 - STANDARD PARTS, SERVICE....47
  16 - LUBRICANT; FUEL; OTHER FLUID....48
    AdBlue_DEF....49
    Alternative fuels....55
    Change capacities....58
    Coolant with freezing and corrosion protection....59
    Coolant....63
    Engine oil....67
    Fuel....69
    Grease....72
    Hydraulic oil....76
    Lubricants, service capacities and intervals....80
    Recommended lubricants....82
  17 - SERVICE....85
    AdBlue_DEF pump unit filter, replacing....88
    AdBlue_DEF tank breather filter, replacing....91
    Air conditioner main filter, cleaning....93
    Air conditioner main filter, replacing....95
    Arrival Inspection, according to Inspection Programme....97
    Bearings....102
    Cab door, covers, hinges, joints and locks, lubricating....106
    Cab prefilter, cleaning....108
    Cab prefilter, replacing....110
    CareTrack backup battery, replacing....112
    Cleaning prior to repair....115
    Coasting left and right swing....119
    Coolant freezing point, checking....121
    Coolant, changing ....124
    Creeping of hydraulic cylinder....126
    Cylinder speed....128
    Delivery Inspection, according to Inspection Programme....131
    Diesel particulate filter, checking and cleaning....135
    Diesel particulate filter, regenerating....139
    Engine air cleaner primary filter, replacing....141
    Engine air cleaner secondary filter, replacing....143
    Engine belt condition, checking....145
    Engine oil and filter, changing....147
    Fuel filter, replacing....150
    Fuel tank breather filter, replacing....152
    Hoses and tubes....155
    Hydraulic oil drain filter, replacing....159
    Hydraulic oil level, checking....160
    Hydraulic oil return filter, replacing....162
    Hydraulic oil servo filter, replacing....164
    Hydraulic oil suction strainer, cleaning....165
    Hydraulic oil tank breather filter, replacing....167
    Hydraulic oil, changing....169
    Lubrication, every 50 hours....171
    MATRIS and Tech Tool, reading....173
    Maintenance of Stored Machines, according to Inspection Programme....174
    Maintenance service, every 10 hours....178
    Maintenance service, every 1000 hours....179
    Maintenance service, every 2000 hours....181
    Maintenance service, every 250 hours....183
    Maintenance service, every 4000 hours....184
    Maintenance service, every 50 hours_{09-32-51}....186
    Maintenance service, every 50 hours_{09-33-16}....187
    Maintenance service, every 500 hours_{09-31-16}....188
    Maintenance service, every 500 hours_{09-31-41}....190
    Maintenance service, every 6000 hours_{09-29-01}....192
    Maintenance service, every 6000 hours_{09-29-25}....194
    Maintenance service, every 8000 hours_{09-27-59}....195
    Maintenance service, every 8000 hours_{09-28-23}....196
    Maintenance service, first 500 hours....197
    Measuring of swing bearing clearance....198
    Pressure testing....201
    Radiator and hydraulic oil cooler, cleaning....205
    Replacement parts....207
    SCR (Selective catalytic reduction) dosing system, checking ....211
    Safety when servicing....213
    Service methods....217
    Service position....221
    Service....224
    Software update, checking....227
    Straight traveling performance_{05-19-23}....231
    Straight traveling performance_{05-19-51}....233
    Swing bath grease, checking....235
    Swing gearbox oil level, checking....236
    Swing gearbox oil, changing....238
    Swing ring gear bearing, lubricating....240
    Swing speed....241
    Tech Tool, operations ....242
    Test running and checking....244
    Track gearbox oil level, checking....246
    Track gearbox oil, changing....248
    Track running speed....250
    Track shoe bolts, checking....252
    Track tension and condition, checking....254
    Travel Speed....256
    Valves, adjusting ....258
    Water separator filter, replacing....262
  19 - GENERAL....264
    CE-marking, EMC-directive....265
    Cautions during operation....269
    Checklist after a fire or heat exposure....276
    Decontamination....280
    Environmental handling for the future....284
    Environmentally hazardous fluids....288
    Environmentally safe handling....292
    Fire prevention measures....296
    Health hazards with paint, plastics and rubber....302
    Move and operate machine safely....307
    Safety concerns everybody!....310
    Safety rules when servicing....314
    Safety when handling oils and fuel....319
    Safety when handling the machine....323
    Safety when using lifting equipment....329
    Safety when working with air conditioning refrigerant....333
    Safety when working with batteries....338
    Safety when working with hydraulic systems....343
    Starting with booster batteries....347
    Waste handling....351
    Working in environmentally contaminated areas....355
002 - ENGINE WITH MOUNTING AND EQUIPMENT....359
  20 - GENERAL....360
    Component locations....361
    Engine belts, replacing....364
    Engine control module (ECM), replacing non-programmed....366
    Engine control module (ECM), replacing pre-programmed....369
    Engine, description....371
    Engine, reference values....378
    Tech Tool, operations-[0041]....381
  21 - ENGINE....383
    Crankcase ventilation, description....384
    Cylinder compression, testing....388
    Engine rotation speed sensor (crank shaft), replacing....391
    Engine, replacing....393
    Engine, specifications....396
    Engine, tightening torques....397
    Oil level sensor, replacing....403
    Valve cover, installing....406
    Valve cover, removing....409
    Valve mechanism, specifications....412
    Valves, adjusting....414
  22 - LUBRICATING SYSTEM....418
    Lubricating system, description....419
    Lubrication oil pressure, checking with pressure gauge....424
    Lubrication system, component locations....427
    Lubrication system, specifications....429
    Lubrication system, tightening torques....431
  23 - FUEL SYSTEM....434
    Carbon dioxide in fuel system, checking....435
    Feed pump pressure, checking....441
    Fuel control valve (FCV), replacing....443
    Fuel filler pump, specifications....448
    Fuel rail pressure sensor, replacing....449
    Fuel rail, replacing....451
    Fuel system, bleeding....454
    Fuel system, component location....456
    Fuel system, description....458
    Fuel system, specifications....465
    Fuel system, tightening torques....467
    High pressure fuel pipes, replacing....474
    High pressure fuel pump, replacing....477
    Injector sleeves, replacing....480
    Injectors, replacing....490
    Pressure relief valve (PRV), replacing....495
    Water separator, specifications....498
  25 - INLET & EXHAUST SYSTEM....500
    ACM (Aftertreatment control module) non-programmed, replacing....501
    ACM (Aftertreatment control module) pre-programmed, replacing....504
    AdBlue_DEF dosing injector, replacing....506
    AdBlue_DEF mixing tube, replacing....509
    AdBlue_DEF pump unit diagnostics, description....513
    AdBlue_DEF pump unit, filter, replacing....517
    AdBlue_DEF quality, checking....520
    AdBlue_DEF tank, cleaning....523
    AdBlue_DEF tank, replacing....526
    AdBlue_DEF, draining....528
    Charge air cooler, replacing....531
    Coolant valve, replacing....539
    Crystallization of AdBlue_DEF, checking....542
    DOC (Diesel oxidation catalyst), replacing....547
    DPF (Diesel particulate filter), checking and cleaning....551
    Exhaust Aftertreatment System, component location....555
    Exhaust Aftertreatment System, description....557
    Exhaust pipe flexible tube, replacing....571
    Inlet and exhaust system, component location....574
    Inlet and exhaust system, description....576
    Inlet and exhaust system, specification....582
    Inlet and exhaust system, tightening torques....584
    Inlet throttle, replacing....589
    Regeneration log, checking....591
    Regeneration process, description....602
    SCR (Selective catalytic reduction) dosing system, checking....609
    SCR (Selective catalytic reduction) muffler, replacing....612
    Wastegate, checking....618
  26 - COOLING SYSTEM....620
    Carbon dioxide in coolant system, checking....621
    Coolant pump, replacing....627
    Coolant with anti-freeze and corrosion protection, recommendation....631
    Coolant, changing....634
    Cooling fan control....637
    Cooling fan, description....641
    Cooling system pressure, checking....642
    Cooling system, component location....644
    Cooling system, description....646
    Cooling system, specifications....650
    Cooling system, tightening torques....651
    Expansion tank, replacing....655
    Radiator, replacing....658
    Reversible cooling fan, description....660
    Thermostat, replacing....663
  27 - ENGINE CONTROL....667
    Engine - Pump control, specification....668
  29 - MISCELLANEOUS....670
    EGR actuator, replacing....671
    EGR cooler, replacing....673
    EGR reed valve, replacing....677
    EGR system, tightening torques....679
    EGR venturi tube, cleaning....681
    EGR venturi tube, replacing....683
    Exhaust Gas Recirculation (EGR), description....685
    Exhaust gas recirculation (EGR), component location....692
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....694
  30 - GENERAL....695
    AL3201, description and measuring....701
    Attachment quick coupler....704
    Auto Idle....706
    Automatic engine shut-down....709
    Auxiliary start....712
    BA3101, description and measuring....716
    BB1 Communication bus, description and measuring....718
    BB2 Communication bus, description and measuring....721
    Boom float position, description....724
    CU9901, description and measuring....726
    CareTrack with anti-theft....728
    Collection of basic data....739
    Conditions when checking....743
    ECO mode, description....748
    Electrical system, description....750
    Electrical system, special instructions for servicing, action when working on machine....752
    Electrical system, special instructions for servicing, electrical components, alternator and charging regulator....755
    Electrical system, special instructions for servicing, electrical components, batteries....758
    Electrical system, special instructions for servicing, electronic components....762
    Electrical system, special instructions for servicing, general....765
    Electrical system, specifications....769
    Electro hydraulic pump control, description....772
    Electronic control system, description....777
    Engine stops....783
    Error codes, build-up....785
    FX1005, description and measuring....787
    FX1006, description and measuring....790
    FX1007, description and measuring....793
    FX1008, description and measuring....797
    FX1054, description and measuring....801
    FX1074, description and measuring....804
    FX1079, description and measuring....807
    FX1116, description and measuring....810
    FX1117, description and measuring....813
    General fault diagnosis information....816
    Grading and lifting control, description....818
    HE2501, description and measuring....822
    HE2511, description and measuring....824
    HE2512, description and measuring....826
    HE2513, description and measuring....828
    Information display, check....830
    Instrument Cluster (IC), description and measuring....833
    Intermittent wiper and washer....835
    Lead and connector checks....839
    MA2301-MA2306, description and measuring....845
    MA2517, description and measuring....848
    MA2519, description and measuring....850
    MA2523, description and measuring....853
    MA2524, description and measuring....855
    MA2602, description and measuring....857
    MA9109, description and measuring....859
    MA9116, description and measuring....862
    MA9117, description and measuring....865
    MA9120, description and measuring....868
    MA9125, description and measuring....871
    MO2505, description and measuring....874
    MO2510, description and measuring....877
    MO3301, description and measuring....879
    Mode selection, description....881
    Overload warning....885
    PWM2303, description and measuring....888
    PWM9109, description and measuring....891
    PWM9123, description and measuring....893
    PWM9124, description and measuring....896
    PWM9129, description and measuring....899
    PWM9141, description and measuring....901
    PWM9142, description and measuring....904
    PWM9143, description and measuring....907
    PWM9145, description and measuring....909
    PWM9146, description and measuring....912
    PWM9156, description and measuring....915
    PWM9157, description and measuring....917
    Power Boost control, description....920
    Power supply CCM, description and measuring....923
    Power supply ECM, description and measuring....925
    Power supply GPMECU 1, description and measuring....927
    Power supply HMICU, description and measuring....929
    Power supply W-ECU, description and measuring....931
    Power supply, ACM (Aftertreatment Control Module), description and measuring....933
    Power supply, description....935
    RE2501, description and measuring....940
    RE3101, description and measuring....943
    RE3102, description and measuring....946
    RE3502, description and measuring....949
    RE3507, description and measuring....951
    RE3508, description and measuring....953
    RE3511, description and measuring....956
    RE3607, description and measuring....958
    RE3611, description and measuring....960
    RE4206, description and measuring....963
    SAE J1939-1 SubNet 1, description and measuring....965
    SE2203, description and measuring....968
    SE2301, description and measuring....971
    SE2303, description and measuring....974
    SE2309, description and measuring....977
    SE2511, description and measuring....980
    SE2512, description and measuring....983
    SE2513, description and measuring....986
    SE2515, description and measuring....989
    SE2516, description and measuring....992
    SE2519, description and measuring....995
    SE2521, description and measuring....998
    SE2522, description and measuring....1001
    SE2533, description and measuring....1004
    SE2543, description and measuring....1007
    SE2544, description and measuring....1010
    SE2603, description and measuring....1012
    SE2606, description and measuring....1014
    SE2701, description and measuring....1017
    SE2703, description and measuring....1019
    SE8701, description and measuring....1021
    SE8702, description and measuring....1024
    SE8705, description and measuring....1027
    SE8706, description and measuring....1030
    SE8708, description and measuring....1033
    SE9105, description and measuring....1036
    SE9121, description and measuring....1039
    SE9122, description and measuring....1041
    SE9123, description and measuring....1043
    SE9124, description and measuring....1046
    SE9125, description and measuring....1049
    SE9126, description and measuring....1052
    SE9127, description and measuring....1055
    SE9128, description and measuring....1058
    SE9130, description and measuring....1061
    SE9131, description and measuring....1064
    SE9132, description and measuring....1067
    SE9136, description and measuring....1070
    SE9138, description and measuring....1073
    SE9141, description and measuring....1076
    SE9142, description and measuring....1078
    SE9401, description and measuring....1080
    SW3301, description and measuring....1082
    SW3802, description and measuring....1085
    SW3803, description and measuring....1088
    SW9161, description and measuring....1090
    SW9162, description and measuring....1092
    Seat belt....1094
    Shockless boom control, description....1096
    Software parameters, description....1098
    Special tools for troubleshooting....1109
    Start lock, description....1112
    System voltage....1114
    Tech Tool, operations-....1117
    Tech Tool, operations....1119
    Tiltrotator detection, description and measuring....1121
    Travel speed, description....1124
    Troubleshooting strategy....1126
    VSV controller, description and measuring....1128
    X1 control, description....1131
    X3 control, description....1135
  31 - BATTERY....1137
    Battery condition, checking....1138
    Battery, charging....1141
    Battery, description....1144
    Battery, specifications....1147
    Battery, storage....1148
    Earth lead to battery, replacing....1151
  32 - ALTERNATOR; CHARGE REGULATOR....1153
    Alternator, description....1154
    Alternator, specifications....1157
    Alternator, testing....1158
    Charging, description....1162
  33 - STARTING SYSTEM....1164
    Ignition switch, description and operation....1165
    Ignition switch, specifications....1168
    Preheating, description....1170
    Starter motor, description....1172
    Starter motor, replacing....1174
    Starter motor, specifications....1176
    Starter motor, testing....1178
    Starter switch, testing....1182
    Starting operation....1185
  35 - LIGHTING....1186
    Work lighting headlamp assembly, replacing....1187
    Work lights and extra lights, description....1189
    Work lights and extra lights, specifications....1192
  36 - OTHER ELECTRICAL EQUIPMENT....1195
    Connectors, overview....1196
    Control lockout lever switch, replacing....1206
    Electric horn, specifications....1209
    Electric pedal control on X1 (on_off), replacing....1212
    Electric pedal control on X1 (proportional), replacing....1216
    GPMECU1 non-programmed, replacing....1220
    GPMECU1 pre-programmed, replacing....1223
    General purpose machine electronic control unit GPMECU, function description....1226
    HMICU non-programmed, replacing....1229
    HMICU pre-programmed, replacing....1233
    Horn, replacing....1237
    Human machine interface control unit HMICU, function description....1239
    Ignition switch, replacing....1241
    Lower wiper motor, description....1244
    Lower wiper motor, specifications....1246
    Pre-heating relay, replacing....1248
    Rotating beacon, replacing....1250
    Rotating beacon, specifications....1253
    Travel alarm, description....1255
    Travel alarm, replacing....1258
    Travel alarm, specifications....1260
    Upper wiper motor, description....1261
    Upper wiper motor, specifications....1263
    Window limit switch, description....1265
    Windscreen flusher pump, replacing....1268
    Windscreen flusher pump, specifications....1270
    Windscreen wiper front motor, replacing....1272
    Windscreen wiper switch, replacing....1277
    Windscreen wiper, description....1280
  37 - CABLE; FUSE; RELAY....1282
    ACM, I_O list....1284
    Component designations....1287
    Component list Alternator, batteries, capacitors, electronic units, voltage outlet....1288
    Component list, Heating coils....1290
    Component list, Miscellaneous....1291
    Component list, Solenoid valves....1292
    Component list, Switches....1294
    Component list, fuses....1296
    Component list, lights....1298
    Component list, motors....1299
    Component list, relays....1300
    Component list, sensors....1301
    ECM (Engine Control Module), I_O list....1303
    Electrical battery disconnect switch, replacing....1308
    Electrical distribution box, circuit board replacing....1311
    Electrical distribution box....1315
    Electrical symbols and designations....1318
    Explanation of wiring diagrams....1322
    Fuse, description....1325
    GPMECU1, I_O list....1328
    HMICU, I_O list....1331
    IC (Instrument Cluster), I_O list....1334
    Relay, description_{12-00-54}....1336
    Relay, description_{12-01-21}....1339
    Relay, specifications-[0016]....1342
    Relay, specifications....1343
    W-ECU, I_O list....1345
    Wiring diagram SCH01....1347
    Wiring diagram SCH02....1351
    Wiring diagram SCH03....1355
    Wiring diagram SCH04....1359
    Wiring diagram SCH05....1364
    Wiring diagram SCH07....1369
    Wiring diagram SCH08....1373
    Wiring diagram SCH10....1379
    Wiring diagram SCH11....1382
    Wiring diagram SCH12_{12-11-50}....1385
    Wiring diagram SCH12_{12-12-18}....1389
    Wiring diagram SCH13....1393
    Wiring diagram SCH14....1396
    Wiring diagram SCH15_{12-09-34}....1401
    Wiring diagram SCH15_{12-10-02}....1405
    Wiring diagram SCH16....1409
    Wiring diagram SCH17....1413
    Wiring diagram SCH18....1416
    Wiring diagram SCH20....1419
    Wiring diagram SCH21....1422
    Wiring diagram SCH24....1426
    Wiring diagram SCH30_{12-04-42}....1429
    Wiring diagram SCH30_{12-05-10}....1432
    Wiring diagram, electrical distribution box....1435
    Wiring diagram....1438
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....1440
    Control lockout lever switch, description....1441
    Control lockout lever switch, specifications....1444
    Electrical system....1447
    Engine oil pressure sensor, replacing....1451
    Engine system....1453
    Engine temperature sensor, replacing....1456
    Fuel level sender, replacing....1458
    Hour meter, replacing....1460
    Hydraulic oil temperature sensor, replacing....1463
    Hydraulic system....1465
    Keypad, description....1469
    Keypad, specification....1471
    Service mode....1473
    Volvo Smart View, specification....1476
  39 - MISCELLANEOUS....1479
    Antenna, replacing....1480
    CareTrack W-ECU, description....1483
    CareTrack antenna, replacing....1488
    CareTrack battery, replacing....1493
    DCDC converter, description....1496
    DCDC converter, specifications....1499
    Radio with MP3, description....1502
    Radio with MP3, specifications....1505
    Speaker, replacing....1506
    Voltage converter, replacing....1508
    W-ECU, replacing, non-programmed....1511
    W-ECU, replacing, pre-programmed....1515
004 - POWER TRANSMISSION....1519
  40 - GENERAL....1520
    Power transmission, description....1521
    Tightening torque, specifications....1523
  43 - GEARBOX....1525
    Swing gearbox removed, replacing shaft....1526
    Swing gearbox removed, seal replacing....1539
    Swing gearbox, assembly....1541
    Swing gearbox, description_{03-03-56}....1549
    Swing gearbox, description_{03-04-24}....1551
    Swing gearbox, disassembly....1554
    Swing gearbox, maintenance....1560
    Swing gearbox, replacing....1563
    Swing gearbox, specifications_{03-05-02}....1569
    Swing gearbox, specifications_{03-05-26}....1570
    Swing unit, replacing....1571
    Track gearbox (removed), replacing floating seal_{03-09-55}....1573
    Track gearbox (removed), replacing floating seal_{03-10-23}....1581
    Track gearbox cover, replacing....1586
    Track gearbox, assembly....1589
    Track gearbox, description_{03-12-57}....1599
    Track gearbox, description_{03-13-29}....1601
    Track gearbox, disassembly....1606
    Track gearbox, maintenance....1615
    Track gearbox, specifications....1620
    Track unit, replacing....1621
  44 - HYDROSTATIC DRIVE....1624
    Center passage, assembling....1625
    Center passage, description_{02-31-56}....1632
    Center passage, description_{02-32-24}....1635
    Center passage, disassembling....1638
    Center passage, maintenance....1642
    Center passage, replacing seal kit....1646
    Center passage, replacing....1651
    Center passage, specifications_{02-33-03}....1656
    Center passage, specifications_{02-33-26}....1657
    Center passage, tightening torques....1658
    Hydraulic pump coupling, description....1661
    Pump gearbox coupling assembly, replacing....1663
    Swing motor pressure, checking and adjusting....1665
    Swing motor relief valve, replacing....1668
    Swing motor removed, seal replacing....1670
    Swing motor, assembly....1673
    Swing motor, description....1680
    Swing motor, disassembly....1684
    Swing motor, maintenance....1689
    Swing motor, replacing brake piston seal....1692
    Swing motor, replacing plate (brake)....1696
    Swing motor, replacing....1701
    Swing motor, specifications....1707
    Track motor relief valve, replacing....1708
    Track motor, adjusting....1710
    Track motor, assembling....1714
    Track motor, description....1725
    Track motor, disassembling....1736
    Track motor, maintenance....1745
    Track motor, specifications....1748
  49 - MISCELLANEOUS....1749
    Swing ring gear grease pipe, replacing....1750
    Swing ring gear inner seal, replacing....1754
    Swing ring gear outer seal, replacing....1757
    Swing ring gear, description....1761
    Swing ring gear, replacing....1763
    Swing ring gear, specifications....1765
007 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....1766
  70 - GENERAL....1767
    Frame and track unit, description....1768
    Frame and track unit, specifications....1770
    Undercarriage, tightening torques....1771
  71 - FRAME....1773
    Boom cylinder protection guard, installing....1774
    Boom cylinder protection guard, removing....1777
    Bucket cylinder protection guard, installing....1779
    Bucket cylinder protection guard, removing....1782
    Counterweight, installing....1785
    Counterweight, removing....1788
    Counterweight, specifications....1791
    Counterweight, tightening torques....1792
    Machine weight, specifications....1794
    Protective plate, tightening torques....1796
    Superstructure, installing....1798
    Superstructure, removing....1804
    Undercarriage, description....1809
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM....1810
    Bottom roller wear, measuring....1812
    Bottom roller, description....1815
    Bottom roller, replacing one....1816
    Bottom roller, replacing seal....1819
    Front idler wear, measuring....1823
    Front idler wheel, assembling....1826
    Front idler wheel, disassembling....1830
    Front idler, replacing one....1834
    Full track guard, replacing....1837
    Idler, description....1840
    Recoil spring cylinder seal kit, replacing....1842
    Selection of track shoes....1845
    Spring package assembly, specifications....1847
    Spring package, assembling....1848
    Spring package, disassembling....1851
    Sprocket wear, measuring tools....1855
    Sprocket wear, measuring....1856
    Sprocket, replacing one....1859
    Top roller wear, measuring....1861
    Top roller, description....1864
    Top roller, replacing one....1866
    Track chain assembly, installing....1869
    Track chain assembly, removing....1873
    Track chain wear, measuring....1877
    Track chain, description....1883
    Track guard, description....1884
    Track guard, replacing one....1885
    Track link, specifications....1887
    Track links, replacing....1888
    Track recoil spring (tensioner) assembly, replacing....1892
    Track shoe, replacing one....1896
    Track tension, adjusting....1898
008 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....1900
  80 - GENERAL....1901
    Tech Tool, Operations ....1902
  81 - CAB, NAKED; CANOPY....1904
    Cab suspension, description....1905
    Cab, installing....1907
    Cab, removing....1908
    Cab, weight....1912
  83 - DOORS; HATCH; COVER PLATE, (all)....1913
    Door, replacing....1914
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....1918
    Door window, replacing....1919
    Rear window, replacing....1922
    Side window, replacing....1930
    Windows, general....1937
    Windscreen, replacing....1940
  85 - CAB INTERIOR; UPHOLSTERY....1954
    Backrest, replacing....1955
    Driver's seat, description....1959
    Driver's seat, specifications....1964
    Longitudinal adjustment cable, replacing....1968
    Longitudinal suspension cable, replacing....1974
    Seat cushion, replacing....1978
    Seat heater, checking....1984
    Seat support, replacing....1988
    Seat, replacing....1995
  87 - AIR CONDITIONING UNIT....1998
    Air conditioning unit, description....1999
    Air conditioning unit, maintenance....2006
    Air conditioning unit, refrigerant check and recharging....2009
    Air conditioning unit, specifications....2017
    Air distribution, description....2019
    CCM non-programmed ECU, replacing....2022
    CCM pre-programmed ECU, replacing....2024
    Compressor, replacing incl draining and filling....2026
    Compressor, replacing magnetic clutch (compressor removed)....2030
    Condenser, replacing incl draining and filling....2036
    Cooler and Heater assembly, replacing....2039
    Defroster actuator, replacing....2046
    Evaporator, replacing incl draining and filling....2048
    Expansion valve, replacing incl draining and filling....2056
    Fan motor, replacing....2060
    HVAC system....2062
    Heater core, replacing....2066
    Heating system, description....2074
    Intake actuator, replacing....2076
    Mode (foot) actuator, replacing....2079
    Performance test, AC unit....2082
    Receiver, replacing incl draining and filling....2088
    Vent actuator, replacing....2092
    Water valve, replacing....2094
  88 - INTERIOR EQUIPMENT....2097
    Instrument panel (left), replacing....2098
    Instrument panel (right), replacing....2102
009 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....2106
  90 - GENERAL....2107
    Description, general....2108
    Hydraulic components, storing and transporting....2109
    Hydraulic oil, description....2113
    Hydraulic oil, storage and handling....2117
    Hydraulic pressure, specifications....2121
    Hydraulic system, cleanliness when handling hydraulic components....2123
    Hydraulic system, description....2127
    Hydraulic system, repair of hydraulic components in workshop....2131
    Recommended hydraulic oil, specifications....2136
    Tech Tool, operations....2140
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS....2142
    2 stage port relief valve, adjustment....2148
    2 stage port relief valve, description....2151
    2 stage port relief valve, disassembly and assembly....2157
    3 way selector valve, description....2159
    3 way selector valve, specifications....2162
    Accumulator, replacing....2164
    Adjustable boom (1st boom), description....2166
    Adjustable boom (1st boom), replacing....2168
    Adjustable boom (2nd boom), description....2179
    Adjustable boom (2nd boom), replacing....2181
    Adjustable boom cylinder (1st boom), replacing....2190
    Adjustable boom cylinder (2nd boom), replacing....2191
    Adjustable boom cylinder, description....2199
    Adjustable boom cylinder, specifications....2202
    Adjustable boom valve, description....2204
    Adjustable boom valve, disassembly....2210
    Adjustable boom, specifications....2219
    Arm holding valve, description....2221
    Arm holding valve, disassembly and assembly....2224
    Arm parallel conflux check valve, disassembly and assembly....2226
    Arm parallel conflux valve, disassembly and assembly....2228
    Arm regenerating valve, description....2230
    Arm regenerating valve, disassembly....2233
    Boom back pressure check valve, disassembly....2235
    Boom cylinder, rupture valve, replacing....2237
    Boom float position, description....2244
    Boom holding valve, description....2248
    Boom holding valve, disassembly....2253
    Boom regenerating valve, description....2255
    Breather, replacing....2257
    Bucket flow control valve, description....2259
    Bucket flow control valve, disassembly....2262
    Bucket regenerating valve, description....2266
    Bucket regenerating valve, disassembly....2268
    Center bypass valve, description....2270
    Check valve, description....2273
    Conflux check valve, description....2275
    Control pattern selector valve, description....2277
    Control pattern selector valve, specifications....2279
    Control valve, replacing....2280
    Current_pressure, specifications....2288
    Dipper arm cylinder, rupture valve, replacing....2289
    Disassembly and assembly, general....2296
    Fan motor, assembly....2299
    Fan motor, description....2306
    Fan motor, disassembly....2312
    Fan motor, tools....2320
    Fan motor, troubleshooting....2323
    Fan pump, assembly....2326
    Fan pump, description....2328
    Fan pump, disassembly....2329
    Fan pump, parts inspection....2331
    Flow control valve, description....2332
    Flow control valve, disassembly and assembly....2335
    General, precautions....2338
    Hammer and shear pedal valve (RCV), replacing....2343
    Hydraulic components, description....2346
    Hydraulic cooling fan control, specifications....2348
    Hydraulic oil cooler, description....2350
    Hydraulic oil cooler, replacing....2351
    Hydraulic oil cooling system, description....2352
    Hydraulic oil cooling system, specifications....2354
    Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump....2356
    Hydraulic pump (removed), changing shaft seal....2360
    Hydraulic pump regulator, replacing....2363
    Hydraulic pump, description....2367
    Hydraulic pump, maintenance standard, Specifications....2374
    Hydraulic pump, replacing....2378
    Hydraulic pump, specifications....2391
    Hydraulic system, position of main components....2392
    Hydraulic system, work instructions....2395
    Hydraulic tank, description....2400
    Hydraulic tank, specifications....2403
    Line rupture valve (arm), air breathing....2404
    Line rupture valve (arm), assembly....2407
    Line rupture valve (arm), description....2410
    Line rupture valve (arm), disassembly....2416
    Line rupture valve (arm), specifications....2419
    Line rupture valve (arm), troubleshooting....2420
    Line rupture valve (boom), air breathing....2422
    Line rupture valve (boom), assembly....2425
    Line rupture valve (boom), description....2428
    Line rupture valve (boom), disassembly....2434
    Line rupture valve (boom), specifications....2437
    Line rupture valve (boom), troubleshooting....2438
    Line rupture valve pressure, checking and adjusting....2441
    Line rupture valve relief pressure, measurement....2444
    Load check valve - single, description....2446
    Load check valve  single, disassembly and assembly....2449
    Main control valve adjustor, adjusting....2452
    Main control valve troubleshooting....2455
    Main control valve, description....2460
    Main control valve, port size and tightening torque....2471
    Main control valve, specifications....2473
    Main pressure relief valve, replacing....2475
    Main relief valve, adjustment....2477
    Main relief valve, description....2480
    Main relief valve, disassembly and assembly....2483
    Main spool, disassembly and assembly....2486
    Make up valve, description....2489
    Make up valve, disassembly....2491
    Oil cooler fan motor, replacing....2493
    Oil cooler fan pump, replacing....2497
    Oil cooler line bypass valve (check valve), replacing....2499
    Oil level gauge, replacing....2502
    Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)....2504
    Port relief valve pressure, checking and adjusting....2507
    Port relief valve, description....2510
    Port relief valve, disassembly and assembly....2513
    Pressure accumulator, description....2516
    Pressure accumulator, specifications....2518
    Pressure relief valve, troubleshooting....2519
    Proportional solenoid valve (power shift), replacing....2523
    Proportional solenoid valve, description-[1340]....2526
    Proportional solenoid valve, description....2530
    Proportional solenoid valve, measuring and adjustment....2533
    Proportional solenoid valve, specifications....2538
    Proportional solenoid valve, troubleshooting....2539
    Pump, assembly....2542
    Pump, disassembly....2548
    Pump, installation....2554
    Pump, tools....2556
    Pump, troubleshooting....2558
    Regulator, description....2563
    Remote control valve (Lever), assembly....2568
    Remote control valve (Lever), description....2580
    Remote control valve (Lever), disassembly....2593
    Remote control valve (Lever), maintenance standard, Specifications....2605
    Remote control valve (Lever), specifications....2609
    Remote control valve (Lever), troubleshooting....2613
    Remote control valve (lever), replacing....2616
    Remote control valve (pedal), assembly....2626
    Remote control valve (pedal), description....2638
    Remote control valve (pedal), disassembly....2646
    Remote control valve (pedal), maintenance standard, Specifications....2656
    Remote control valve (pedal), replacing....2659
    Remote control valve (pedal), specifications....2664
    Remote control valve (pedal), troubleshooting....2665
    Rotator (X3 Line option), description....2668
    Rotator pump, assembly....2672
    Rotator pump, description....2673
    Rotator pump, disassembly....2675
    Rotator pump, parts inspection....2676
    Rotator pump, specifications....2678
    Servo hydraulic block....2679
    Servo hydraulic pressure, adjustment....2681
    Servo pump, assembly....2683
    Servo pump, description....2690
    Servo pump, disassembly....2693
    Servo pump, parts inspection....2699
    Servo pump, replacing....2701
    Servo pump, specifications....2704
    Shuttle valve block, description....2705
    Single pedal stopper position....2708
    Single stage gear pump, replacing....2710
    Slew flow control valve, description....2715
    Slew flow control valve, disassembly and assembly....2718
    Solenoid valve for rotator....2721
    Solenoid valve, description....2723
    Solenoid valve, disassembly and assembly....2726
    Solenoid valve, inspection....2730
    Solenoid valve, replacing....2733
    Solenoid valve, specifications....2736
    Solenoid valve, troubleshooting....2737
    Stop valve....2741
    Straight travel pedal, description....2743
    Tightening Torques....2747
    Tightening torques ....2751
    Tightening torques-[0355]....2754
    Tightening torques-[4703]....2760
    X1 Line, description....2763
    X1 Pre-set relief valve, adjusting....2769
    X1 Pre-set relief valve, description....2773
    X1 Pre-set relief valve, disassembly and assembly....2778
  92 - MECHANICAL EQUIPMENT_ATTACHMENT....2781
    Attachment quick coupler solenoid valve, description_{11-29-54}....2782
    Attachment quick coupler solenoid valve, description_{11-30-17}....2784
    Attachment quick coupler, adjustment....2789
    Attachment quick coupler, description_{11-33-27}....2793
    Attachment quick coupler, description_{11-34-04}....2804
    Attachment quick coupler, operation....2817
    Attachment quick coupler, replacing_{11-31-33}....2820
    Attachment quick coupler, replacing_{11-32-01}....2830
    Check valve, replacing....2839
    Control lever (dozer blade), replacing....2842
    Dozer blade cylinder, description....2849
    Dozer blade cylinder, replacing....2851
    Dozer blade cylinder, specifications....2856
    Dozer blade, description....2857
    Dozer blade, specifications....2860
    Remote control valve (dozer blade), description....2862
    Remote control valve (dozer blade), specifications....2865
    Tightening torques-[2910]....2866
  97 - UNIT, DIGGING....2868
    Boom cylinder, description....2870
    Boom cylinder, replacing....2872
    Boom cylinder, specifications....2881
    Boom, description....2882
    Boom, replacing....2884
    Boom, specifications....2897
    Bucket cylinder bushing lever-link, replacing....2898
    Bucket cylinder bushing on dipper arm, replacing....2902
    Bucket cylinder, description_{11-07-56}....2907
    Bucket cylinder, description_{11-08-23}....2909
    Bucket cylinder, replacing....2911
    Bucket cylinder, specifications_{11-09-01}....2921
    Bucket cylinder, specifications_{11-09-24}....2923
    Connecting rod yoke, replacing....2924
    Cylinder, description....2933
    Cylinder, disassembly and assembly_{11-20-38}....2938
    Cylinder, disassembly and assembly_{11-21-06}....2955
    Cylinder, troubleshooting....2969
    Digging unit, maintenance....2973
    Dipper arm connecting rod, replacing....2976
    Dipper arm cylinder bushing on boom, replacing....2983
    Dipper arm cylinder bushing on dipper arm, replacing....2988
    Dipper arm cylinder, description....2992
    Dipper arm cylinder, replacing....2994
    Dipper arm cylinder, specifications....3004
    Dipper arm, description....3006
    Dipper arm, replacing....3008
    Dipper arm, specifications....3019
    Function description....3020
    Link, description....3022
    Lower boom cylinder bushing, replacing....3025
    Tightening torques....3030
    Upper boom cylinder bushing, replacing....3039
  99 - MISCELLANEOUS....3043
    Explanations to hydraulic diagram....3044
    Hydraulic diagram, standard Image....3055
    Hydraulic diagram, standard....3056
    Hydraulic diagram, with option components Image 1....3059
    Hydraulic diagram, with option components Image 2....3060
    Hydraulic diagram, with option components....3061

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