Volvo EW160E Excavators Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo EW160E Excavators, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Construction EW160E Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 4,261 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo EW160E Excavators Service Repair Manual.pdf
MAIN SECTIONS
000 - Foreword.......2
000 - GENERAL.......3
00 - DESCRIPTION; COMPLETE MACHINE.......4
Description, complete machine.......5
Machine view.......7
Product plates.......9
03 - SPECIFICATIONS.......10
Conversion tables.......11
Machine weights.......19
Specifications, weight.......20
Tightening torques.......21
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION.......27
Lifting instructions.......28
Measurements before transporting machine.......30
Tying down machine.......31
07 - STANDARD TIME.......33
Operation numbers for additional work.......34
08 - TOOL.......36
88830268 User Instruction.......37
88830540 User Instruction.......40
E-3508.......43
E-3509.......45
E-tool, 3500 Support plate for travel gearbox and motor.......47
E-tool, 3502 Plate for turning crankshaft.......49
Infrared Thermometer.......51
09 - MISCELLANEOUS.......53
Control units, changing.......54
Hydraulic cylinders, dieseling.......55
Service positions.......57
Welding on the machine.......58
001 - STANDARD PARTS, SERVICE.......59
16 - LUBRICANT; FUEL; OTHER FLUID.......60
AdBlue_DEF-[3727].......61
Alternative fuels.......67
Coolant with freezing and corrosion protection.......70
Fuel, lubricant and filling capacities.......72
Fuel.......74
Recommended lubricants.......75
17 - SERVICE.......78
AdBlue_DEF pump unit filter, replacing.......81
AdBlue_DEF tank breather filter, replacing.......85
Air conditioner compressor belt, checking.......88
Arrival Inspection, according to Inspection Programme.......90
Battery, checking.......95
Bearings.......97
Boom suspension accumulator, checking.......98
Brake disc wear, measuring.......103
Brake pressure and function, checking.......106
Cab main filter, cleaning.......110
Cab main filter, replacing.......113
Cab prefilter, cleaning.......116
Cab prefilter, replacing.......118
Cleaning prior to repair.......120
Coasting left and right swing.......121
Coolant freezing point, checking.......123
Coolant level, checking.......126
Coolant, changing.......128
Creeping of hydraulic cylinder.......132
Cylinder speed.......135
Delivery Inspection, according to Inspection Programme.......138
Diesel particulate filter, checking and cleaning.......140
Diesel particulate filter, regenerating.......148
Drive axles and hubs oil level, checking.......149
Drive axles and hubs oil, changing.......152
Elimination of trapped hydraulic pressure.......156
Engine air cleaner primary filter, replacing.......159
Engine air cleaner secondary filter, replacing.......161
Engine belt tension, checking.......163
Engine oil and filter, changing.......165
Engine oil level, checking.......168
Fuel filters, replacing.......169
Fuel tank breather filter, replacing.......171
Fuel tank sediment, draining.......173
Hoses and tubes.......175
Hydraulic oil drain filter, replacing.......176
Hydraulic oil level, checking.......178
Hydraulic oil return filter, replacing.......180
Hydraulic oil servo filter, replacing.......182
Hydraulic oil tank breather filter, replacing.......185
Hydraulic oil, changing.......187
In-line hydraulic oil filter, cleaning.......192
Leakage, checking.......195
Lubrication, every 100 hours.......196
Lubrication, every 50 hours_{09-30-10}.......200
Lubrication, every 50 hours_{09-30-24}.......205
Lubrication, every 500 hours.......210
MATRIS and Tech Tool, reading.......211
Maintenance of Stored Machines, according to Inspection Programme.......213
Maintenance service, every 10 hours.......215
Maintenance service, every 100 hours.......216
Maintenance service, every 1000 hours.......217
Maintenance service, every 2000 hours.......219
Maintenance service, every 250 hours.......222
Maintenance service, every 4000 hours.......223
Maintenance service, every 50 hours.......226
Maintenance service, every 500 hours.......227
Maintenance service, every 5000 hours.......229
Maintenance service, every 6000 hours.......230
Maintenance service, every 8000 hours.......231
Maintenance service, first 500 hours.......232
Measuring condition.......233
Measuring of swing bearing clearance.......234
Pressure testing.......235
Radiator, cleaning.......236
Replacement parts.......238
Secondary lowering of digging equipment.......239
Service methods.......241
Service position-[3041].......242
Service.......245
Software update, checking.......246
Starting engine with booster cables.......250
Swing ring gear lubrication, checking.......252
Swing speed.......254
Tech Tool, operations-[3419].......256
Test running and checking.......257
Towing.......259
Trailer hitch, checking_{09-15-07}.......262
Trailer hitch, checking_{09-15-31}.......265
Travel Speed.......270
Travel gearbox oil level, checking.......271
Travel gearbox oil, changing.......273
Tyre wear and air pressure, checking.......275
Universal quick coupler, checking.......277
Valves, adjusting-[2750].......279
Water separator, checking.......287
Wheel nuts torque, checking.......288
19 - GENERAL.......289
CE-marking, EMC-directive.......290
Checklist after a fire or heat exposure.......292
Decontamination.......293
Environmental handling for the future.......294
Environmentally hazardous fluids.......295
Environmentally safe handling.......296
Fire prevention measures.......298
Health hazards with paint, plastics and rubber.......301
Safety concerns everybody!.......303
Safety rules when servicing.......305
Safety when handling oils and fuel.......307
Safety when handling the machine_{09-09-53}.......308
Safety when handling the machine_{09-10-09}.......312
Safety when using lifting equipment.......315
Safety when working with air conditioning refrigerant.......316
Safety when working with batteries.......318
Safety when working with hydraulic systems.......320
Service position.......322
Some simple rules regarding tyre handling.......325
Starting with booster batteries.......327
Waste handling.......328
Working in environmentally contaminated areas.......329
002 - ENGINE WITH MOUNTING AND EQUIPMENT.......330
20 - GENERAL.......331
Component locations.......332
Engine control module (ECM), replacing non-programmed.......334
Engine control module (ECM), replacing pre-programmed.......337
Engine, description.......340
Engine, reference values.......347
Tech Tool, operations.......350
21 - ENGINE.......352
Crankcase ventilation, description.......353
Cylinder compression, testing.......357
Engine mount front, replacing.......360
Engine mounting rear, changing.......365
Engine mounting, tightening torque.......368
Engine, installing.......371
Engine, removing.......381
Engine, replacing_{09-01-42}.......391
Engine, replacing_{09-01-54}.......393
Engine, specifications.......396
Engine, tightening torques.......397
Oil level sensor, replacing.......404
Valve cover, installing.......406
Valve cover, removing.......410
Valve system, specifications.......414
Valves, adjusting.......415
22 - LUBRICATING SYSTEM.......423
Lubrication oil consumption, checking.......424
Lubrication oil pressure, checking with pressure gauge.......428
Lubrication system, component locations-[5624].......430
Lubrication system, component locations.......432
Lubrication system, description.......434
Lubrication system, specifications.......439
Lubrication system, tightening torques.......441
23 - FUEL SYSTEM.......444
Carbon dioxide in fuel system, checking.......445
Feed pump pressure, checking.......451
Fuel control valve (FCV), replacing.......453
Fuel filler pump, specifications.......458
Fuel filling pump, installing.......459
Fuel filling pump, removing.......461
Fuel rail pressure sensor, replacing.......464
Fuel rail, replacing.......466
Fuel system, bleeding.......469
Fuel system, component location.......471
Fuel system, description.......473
Fuel system, specifications.......480
Fuel system, tightening torques.......482
Fuel tank, description.......488
Fuel tank, replacing.......489
Fuel tank, specification.......494
High pressure fuel pipes, replacing.......495
High pressure fuel pump, replacing.......497
Injector sleeves, replacing.......500
Injectors, replacing.......510
Pressure relief valve (PRV), replacing.......515
25 - INLET & EXHAUST SYSTEM.......519
ACM (Aftertreatment control module) non-programmed, replacing.......521
ACM (Aftertreatment control module) pre-programmed, replacing.......523
AdBlue_DEF dosing injector, replacing.......525
AdBlue_DEF hoses, replacing.......528
AdBlue_DEF mixing tube, replacing.......533
AdBlue_DEF pump unit diagnostics, description.......536
AdBlue_DEF pump unit, flushing.......540
AdBlue_DEF pump unit, inlet nipple, replacing.......544
AdBlue_DEF pump unit, replacing.......548
AdBlue_DEF quality, checking.......553
AdBlue_DEF tank armature suction filter, replacing.......556
AdBlue_DEF tank armature, cleaning.......558
AdBlue_DEF tank armature, replacing_{08-40-37}.......561
AdBlue_DEF tank armature, replacing_{08-40-49}.......567
AdBlue_DEF tank, cleaning.......572
AdBlue_DEF tank, replacing_{08-45-06}.......576
AdBlue_DEF tank, replacing_{08-45-19}.......586
AdBlue_DEF, draining.......595
AdBlue_DEF.......598
Coolant valve, replacing_{08-44-15}.......603
Coolant valve, replacing_{08-44-27}.......606
Crystallization of AdBlue_DEF, checking.......609
DOC (Diesel oxidation catalyst), replacing.......614
DPF (Diesel particulate filter), checking and cleaning.......618
Exhaust Aftertreatment System, component location_{08-46-30}.......619
Exhaust Aftertreatment System, component location_{08-46-42}.......621
Exhaust Aftertreatment System, description.......623
Exhaust aftertreatment system muffler unit, installing.......637
Exhaust aftertreatment system muffler unit, removing.......640
Exhaust pipe flexible tube, replacing.......644
Inlet and exhaust system, component location.......646
Inlet and exhaust system, description.......648
Inlet and exhaust system, specification.......654
Inlet and exhaust system, tightening torques.......656
Inlet throttle, replacing.......662
Preheating coil, replacing.......664
Regeneration log, checking.......668
Regeneration process, description.......679
SCR (Selective catalytic reduction) dosing system, checking.......686
SCR (Selective catalytic reduction) muffler, replacing.......688
Turbocharger, replacing.......691
Wastegate, checking.......695
26 - COOLING SYSTEM.......697
AC compressor belt, replacing.......698
Carbon dioxide in coolant system, checking.......700
Coolant pump, replacing.......706
Cooling fan clutch, description.......713
Cooling fan clutch, replacing.......715
Cooling fan control.......721
Cooling fan rpm, specifications.......724
Cooling fan, description.......725
Cooling system pressure, checking.......726
Cooling system, component location.......728
Cooling system, description.......731
Cooling system, specifications.......735
Cooling system, tightening torques.......737
Expansion tank, replacing.......740
Fan belt and_or alternator belt, replacing.......743
Radiator, assembling.......746
Radiator, description.......751
Radiator, disassembling.......753
Radiator, installing.......757
Radiator, removing.......764
Thermostat, replacing.......770
27 - ENGINE CONTROL.......773
Engine control, specifications_{08-29-55}.......774
Engine control, specifications_{08-30-06}.......775
Engine control, specifications_{08-30-16}.......777
Engine speed control, description_{08-30-35}.......779
Engine speed control, description_{08-30-46}.......782
Engine speed control, description_{08-30-59}.......785
29 - MISCELLANEOUS.......789
EGR cooler, replacing.......790
EGR reed valve, replacing.......795
EGR system, tightening torques.......797
EGR valve, replacing.......799
EGR venturi tube, cleaning.......801
EGR venturi tube, replacing.......803
Exhaust Gas Recirculation (EGR), description.......806
Exhaust gas recirculation (EGR), component location.......812
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......814
30 - GENERAL.......815
AL3201, description and measuring.......823
AN3905, description and measuring.......826
Attachment quick coupler.......828
Auto idle control, description_{01-24-11}.......831
Auto idle control, description_{01-24-27}.......833
Automatic engine shut down, description_{01-23-34}.......835
Automatic engine shut down, description_{01-23-49}.......838
BA3101, description and measuring.......841
BB1 Communication bus, description and measuring.......843
BB2 Communication bus, description and measuring_{12-58-09}.......846
BB2 Communication bus, description and measuring_{12-59-18}.......849
CAN PN1, description and measuring.......852
CAN PN2, description and measuring.......856
CU6401, description and measuring.......859
CU9901, description and measuring_{12-51-32}.......861
CU9901, description and measuring_{12-52-00}.......863
CU9907, description and measuring.......865
CU9909, description and measuring.......867
Collection of basic data.......869
Component descriptions.......871
Component troubleshooting, checking component.......874
Component troubleshooting, checking subsystem (circuit).......876
Component troubleshooting, checking wiring harness and input_output on ECU.......878
Component troubleshooting, structure, description.......880
Connecting special tools.......882
Control lockout system, description.......885
Control units, software functions.......888
Dig Assist sensor network, description and measuring.......890
ECO mode, description.......893
Electrical cables and connectors, checking.......895
Electrical system, description.......900
Electrical system, special instructions for servicing, action when working on machine.......902
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator.......903
Electrical system, special instructions for servicing, electrical components, batteries.......904
Electrical system, special instructions for servicing, electronic components.......906
Electrical system, special instructions for servicing, general.......907
Electrical system, specifications.......909
Electronic control system, description_{01-25-54}.......910
Electronic control system, description_{01-26-12}.......918
Engine CAN, description and measuring.......929
Error codes, build-up.......932
FX1005, description and measuring.......933
FX1006, description and measuring.......935
FX1007, description and measuring_{12-41-42}.......938
FX1007, description and measuring_{12-42-34}.......942
FX1008, description and measuring.......946
FX1020, description and measuring.......949
FX1021, description and measuring.......951
FX1074, description and measuring.......953
FX1079, description and measuring.......956
FX1116, description and measuring.......959
FX1117, description and measuring.......961
HE2501, description and measuring.......963
HE2511, description and measuring.......965
HE2512, description and measuring.......967
HE2513, description and measuring.......969
Information display, check.......971
Instrument Cluster (IC), description and measuring.......975
LA3619, description and measuring.......977
LA3620, description and measuring-[2858].......979
LA3620, description and measuring.......981
LA5201, description and measuring-[2745].......983
LA5201, description and measuring.......985
LA5202, description and measuring-[2635].......987
LA5202, description and measuring.......989
Lead and connector checks.......991
Limp Home Control.......995
MA2301-MA2306, description and measuring.......999
MA2517, description and measuring.......1001
MA2519, description and measuring.......1003
MA2602, description and measuring.......1005
MA4214, description and measuring.......1007
MA4226, description and measuring_{12-21-00}.......1009
MA4226, description and measuring_{12-21-27}.......1011
MA4227, description and measuring_{12-19-59}.......1013
MA4227, description and measuring_{12-20-27}.......1015
MA4302, description and measuring_{12-18-53}.......1017
MA4302, description and measuring_{12-19-19}.......1019
MA4303, description and measuring.......1021
MA5205, description and measuring.......1023
MA6603, description and measuring.......1025
MA8901, description and measuring.......1027
MA8903, description and measuring.......1029
MA9109, description and measuring_{12-14-03}.......1031
MA9109, description and measuring_{12-14-35}.......1034
MA9120, description and measuring.......1037
MA9125, description and measuring_{12-07-45}.......1039
MA9125, description and measuring_{12-08-12}.......1041
MA9152, description and measuring.......1043
MA9153, description and measuring_{12-06-04}.......1045
MA9153, description and measuring_{12-06-28}.......1047
MA9154, description and measuring_{12-04-54}.......1049
MA9154, description and measuring_{12-05-19}.......1051
MA9155, description and measuring_{12-03-35}.......1053
MA9155, description and measuring_{12-04-00}.......1055
MA9156, description and measuring_{12-02-35}.......1057
MA9156, description and measuring_{12-03-01}.......1059
MA9164, description and measuring.......1061
MA9174, description and measuring.......1063
MA9616, description and measuring.......1065
MA9618, description and measuring_{11-59-21}.......1067
MA9618, description and measuring_{11-59-46}.......1069
MA9619, description and measuring.......1071
MA9620, description and measuring.......1073
MA9964, description and measuring.......1075
MA9965, description and measuring.......1077
MA9966, description and measuring.......1079
MA9968, description and measuring.......1081
MA9969, description and measuring.......1083
MO2503, description and measuring.......1085
MO2505, description and measuring.......1087
MO3301, description and measuring.......1090
Machine shutdown.......1092
Measuring symbols, description.......1094
Measuring, general.......1097
Mode selection, description.......1098
Overload warning.......1100
PWM2303, description and measuring.......1103
PWM2602, description and measuring_{11-45-19}.......1105
PWM2602, description and measuring_{11-45-38}.......1107
PWM4219, description and measuring.......1109
PWM4220, description and measuring.......1111
PWM9123, description and measuring_{11-43-36}.......1113
PWM9123, description and measuring_{11-43-57}.......1115
PWM9124, description and measuring.......1117
PWM9129, description and measuring_{11-42-15}.......1119
PWM9129, description and measuring_{11-42-34}.......1121
PWM9130, description and measuring.......1123
PWM9141, description and measuring_{11-40-55}.......1125
PWM9141, description and measuring_{11-41-15}.......1127
PWM9143, description and measuring.......1129
PWM9145, description and measuring.......1131
PWM9146, description and measuring.......1133
PWM9163, description and measuring.......1135
PWM9165, description and measuring.......1137
Power Boost control, description_{01-22-59}.......1139
Power Boost control, description_{01-23-14}.......1142
Power supply CCM, description and measuring.......1145
Power supply GPMECU 1, description and measuring.......1147
Power supply GPMECU 2, description and measuring.......1149
Power supply HMICU, description and measuring.......1151
Power supply SID, description and measuring.......1153
Power supply W-ECU, description and measuring.......1155
Power supply, ACM (Aftertreatment Control Module), description and measuring.......1157
Power supply, description.......1159
RE2501, description and measuring.......1164
RExxxx, Relays general, description and measuring.......1166
SA4206, description and measuring.......1168
SAE J1939-1 SubNet 1, description and measuring.......1170
SE2203, description and measuring.......1173
SE2301, description and measuring.......1176
SE2303, description and measuring.......1179
SE2309, description and measuring.......1182
SE2511, description and measuring.......1185
SE2512, description and measuring.......1187
SE2513, description and measuring.......1189
SE2515, description and measuring.......1192
SE2516, description and measuring.......1195
SE2519, description and measuring.......1198
SE2521, description and measuring.......1201
SE2522, description and measuring.......1204
SE2533, description and measuring.......1207
SE2543, description and measuring.......1210
SE2544, description and measuring.......1213
SE2603, description and measuring.......1216
SE2604, description and measuring_{11-16-12}.......1218
SE2604, description and measuring_{11-16-36}.......1220
SE2606, description and measuring.......1223
SE2701, description and measuring.......1225
SE2703, description and measuring.......1227
SE2704, description and measuring.......1229
SE4216, description and measuring_{09-43-43}.......1231
SE4216, description and measuring_{09-43-45}.......1233
SE4217, description and measuring.......1235
SE4307, description and measuring_{07-35-58}.......1237
SE4307, description and measuring_{07-39-36}.......1239
SE5201, description and measuring.......1241
SE5221, description and measuring.......1243
SE6404, description and measuring_{07-17-07}.......1245
SE6404, description and measuring_{07-19-27}.......1247
SE6413, description and measuring.......1249
SE8701, description and measuring.......1251
SE8702, description and measuring.......1253
SE8705, description and measuring.......1255
SE8706, description and measuring.......1258
SE9105, description and measuring.......1261
SE9109, description and measuring.......1264
SE9116, description and measuring.......1266
SE9136, description and measuring_{06-34-39}.......1268
SE9136, description and measuring_{06-39-18}.......1271
SE9141, description and measuring.......1274
SE9142, description and measuring.......1276
SE9152, description and measuring.......1278
SE9188, description and measuring.......1280
SE9192, description and measuring.......1283
SE9196, description and measuring.......1285
SE9401, description and measuring.......1287
SE9726, description and measuring.......1290
SE9727, description and measuring.......1292
SE9728, description and measuring.......1294
SE9729, description and measuring.......1296
SE9730, description and measuring.......1298
SE9731, description and measuring.......1300
SE9732, description and measuring.......1302
SE9733, description and measuring.......1304
SE9734, description and measuring.......1307
SE9968, description and measuring.......1310
SE9969, description and measuring.......1312
SE9970, description and measuring.......1314
SE9973, description and measuring.......1316
SW3301, description and measuring.......1318
SW3619, description and measuring.......1321
SW3802, description and measuring_{05-39-01}.......1323
SW3802, description and measuring_{05-39-51}.......1325
SW3803, description and measuring.......1327
SW4202, description and measuring.......1329
SW4205, description and measuring.......1331
SW4216, description and measuring.......1333
SW9161, description and measuring.......1335
SW9162, description and measuring.......1337
Software parameters, description_{01-17-39}.......1339
Software parameters, description_{01-17-52}.......1350
Software parameters, description_{01-18-04}.......1362
Special tools for troubleshooting.......1374
Start lock, description.......1376
Tech Tool, operations-[2503].......1377
Tech Tool, operations.......1378
Tiltrotator detection, description and measuring.......1379
Travel Direction Control_{01-20-04}.......1381
Travel Direction Control_{01-20-17}.......1383
Travel speed control, description.......1385
Troubleshooting strategy.......1390
Troubleshooting, general.......1392
Valid for serial numbers.......1394
31 - BATTERY.......1396
Batteries, replacing.......1397
Battery, charging.......1399
Battery, description.......1401
Battery, specifications.......1403
Battery, storage.......1404
32 - ALTERNATOR; CHARGE REGULATOR.......1405
Alternator, description.......1406
Alternator, replacing incl function checking.......1408
Alternator, specifications.......1413
Alternator, testing.......1414
Charging, description.......1416
33 - STARTING SYSTEM.......1417
Starter motor, description.......1418
Starter motor, replacing.......1419
Starter motor, specifications.......1421
Starter motor, testing.......1422
Starter motor, tightening torques.......1426
35 - LIGHTING.......1429
Headlights, adjusting.......1430
Lights, specifications.......1432
Remote welcome lights, description.......1433
36 - OTHER ELECTRICAL EQUIPMENT.......1437
Connectors, overview_{05-15-04}.......1439
Connectors, overview_{05-18-05}.......1456
Connectors, position_{05-11-49}.......1474
Connectors, position_{05-12-05}.......1483
Control levers, description_{05-06-15}.......1497
Control levers, description_{05-06-33}.......1506
Control units changing, precaution.......1512
Electric center passage, description_{05-09-26}.......1513
Electric center passage, description_{05-10-17}.......1517
Electric center passage, description_{05-11-09}.......1522
Electric center passage, replacing_{05-07-51}.......1527
Electric center passage, replacing_{05-08-10}.......1531
Electric center passage, replacing_{05-08-24}.......1538
Electric center passage, specification_{05-08-42}.......1545
Electric center passage, specification_{05-08-53}.......1546
Electric horn, specifications.......1547
GPMECU1 non-programmed, replacing.......1548
GPMECU1 pre-programmed, replacing.......1551
GPMECU2 non-programmed, replacing.......1554
GPMECU2 pre-programmed, replacing.......1556
General purpose machine electronic control unit GPMECU, function description.......1558
HMICU non-programmed, replacing.......1560
HMICU pre-programmed, replacing.......1563
Horn, replacing.......1566
Human machine interface control unit HMICU, function description.......1568
Ignition switch, description and operation.......1570
Ignition switch, replacing.......1572
Multi-function lever switch, description.......1575
Switch, replacing.......1577
Travel alarm, description_{05-21-12}.......1580
Travel alarm, description_{05-21-26}.......1582
Travel alarm, replacing.......1584
Travel alarm, specifications.......1586
Window limit switch, description.......1587
Windscreen flusher pump, replacing.......1589
Windscreen flusher pump, specifications.......1591
Windscreen wiper front motor, replacing.......1592
Windscreen wiper, description_{05-20-00}.......1596
Windscreen wiper, description_{05-20-15}.......1599
X1 electronic pedal, replacing.......1604
37 - CABLE; FUSE; RELAY.......1607
ACM, I_O list_{04-52-26}.......1615
ACM, I_O list_{04-52-41}.......1618
Battery disconnect switch, description.......1622
CCM, I_O list_{04-51-50}.......1624
CCM, I_O list_{04-52-03}.......1626
Component designations.......1630
Component list Alternator, batteries, capacitors, electronic units, voltage outlet_{04-59-05}.......1632
Component list Alternator, batteries, capacitors, electronic units, voltage outlet_{04-59-17}.......1634
Component list, Heating coils_{04-57-35}.......1636
Component list, Heating coils_{04-57-46}.......1637
Component list, Miscellaneous_{04-56-21}.......1638
Component list, Miscellaneous_{04-56-33}.......1640
Component list, Miscellaneous_{04-56-45}.......1642
Component list, Solenoid valves_{04-53-39}.......1644
Component list, Solenoid valves_{04-53-51}.......1646
Component list, Switches_{04-53-04}.......1649
Component list, Switches_{04-53-16}.......1651
Component list, fuses_{04-58-19}.......1654
Component list, fuses_{04-58-31}.......1656
Component list, fuses_{04-58-42}.......1658
Component list, lights_{04-57-05}.......1660
Component list, lights_{04-57-17}.......1662
Component list, motors_{04-55-47}.......1664
Component list, motors_{04-55-58}.......1665
Component list, relays_{04-55-15}.......1667
Component list, relays_{04-55-26}.......1668
Component list, sensors_{04-54-20}.......1670
Component list, sensors_{04-54-32}.......1673
Component list, sensors_{04-54-44}.......1677
Component location 10.......1681
Component location 11_{04-01-12}.......1683
Component location 11_{04-01-24}.......1685
Component location 12_{04-00-28}.......1688
Component location 12_{04-00-40}.......1689
Component location 13_{03-59-44}.......1691
Component location 13_{03-59-56}.......1694
Component location 13_{04-00-09}.......1697
Component location 14.......1700
Component location 15_{03-58-48}.......1705
Component location 15_{03-59-01}.......1708
Component location 16_{03-58-17}.......1711
Component location 16_{03-58-29}.......1713
Component location 17_{03-57-33}.......1715
Component location 17_{03-57-45}.......1718
Component location 17_{03-57-58}.......1721
Component location 18.......1725
Component location 19.......1728
Component location 1_{04-05-52}.......1731
Component location 1_{04-06-04}.......1734
Component location 2.......1737
Component location 3_{04-04-58}.......1739
Component location 3_{04-05-11}.......1743
Component location 4_{04-04-26}.......1747
Component location 4_{04-04-39}.......1752
Component location 5_{04-03-40}.......1759
Component location 5_{04-03-54}.......1762
Component location 6_{04-03-06}.......1765
Component location 6_{04-03-20}.......1770
Component location 7.......1774
Component location 8_{04-02-14}.......1777
Component location 8_{04-02-28}.......1781
Component location 9.......1786
Component location_{04-06-24}.......1788
Component location_{04-06-35}.......1790
Control system diagram_{04-47-20}.......1792
Control system diagram_{04-47-35}.......1795
ECM (Engine Control Module), I_O list_{04-51-15}.......1800
ECM (Engine Control Module), I_O list_{04-51-30}.......1805
Electrical battery disconnect switch, description.......1810
Electrical battery disconnect switch, replacing.......1812
Electrical distribution box, circuit board replacing.......1814
Electrical distribution box, description_{04-09-13}.......1816
Electrical distribution box, description_{04-09-27}.......1818
Electrical symbols and designations.......1820
Electrical system component locations.......1824
Explanation of wiring diagrams.......1825
Flasher relay, specifications_{04-07-00}.......1828
Flasher relay, specifications_{04-07-11}.......1829
Fuse, description.......1830
GPMECU1, I_O list_{04-50-42}.......1832
GPMECU1, I_O list_{04-50-56}.......1836
GPMECU2, I_O list_{04-50-09}.......1841
GPMECU2, I_O list_{04-50-23}.......1845
HMICU, I_O list_{04-49-37}.......1850
HMICU, I_O list_{04-49-50}.......1853
IC (Instrument Cluster), I_O list_{04-49-02}.......1856
IC (Instrument Cluster), I_O list_{04-49-14}.......1858
Relays, description_{04-08-01}.......1860
Relays, description_{04-08-16}.......1863
Relays, specifications_{04-07-29}.......1866
Relays, specifications_{04-07-40}.......1867
W-ECU, I_O list_{04-48-27}.......1868
W-ECU, I_O list_{04-48-40}.......1870
Wiring diagram WD1001.......1872
Wiring diagram WD120_{04-46-19}.......1875
Wiring diagram WD120_{04-46-32}.......1879
Wiring diagram WD120_{04-46-45}.......1883
Wiring diagram WD201_{04-45-26}.......1887
Wiring diagram WD201_{04-45-39}.......1890
Wiring diagram WD201_{04-45-51}.......1893
Wiring diagram WD202_{04-44-40}.......1896
Wiring diagram WD202_{04-44-53}.......1899
Wiring diagram WD202_{04-45-06}.......1902
Wiring diagram WD203_{04-43-54}.......1905
Wiring diagram WD203_{04-44-07}.......1908
Wiring diagram WD203_{04-44-20}.......1911
Wiring diagram WD204_{04-43-09}.......1914
Wiring diagram WD204_{04-43-22}.......1917
Wiring diagram WD204_{04-43-35}.......1920
Wiring diagram WD205_{04-42-18}.......1923
Wiring diagram WD205_{04-42-31}.......1926
Wiring diagram WD205_{04-42-44}.......1929
Wiring diagram WD206_{04-41-33}.......1932
Wiring diagram WD206_{04-41-46}.......1935
Wiring diagram WD206_{04-41-59}.......1938
Wiring diagram WD207_{04-40-47}.......1941
Wiring diagram WD207_{04-41-01}.......1944
Wiring diagram WD207_{04-41-14}.......1947
Wiring diagram WD208_{04-40-02}.......1950
Wiring diagram WD208_{04-40-15}.......1953
Wiring diagram WD208_{04-40-28}.......1956
Wiring diagram WD209_{04-39-06}.......1959
Wiring diagram WD209_{04-39-18}.......1962
Wiring diagram WD209_{04-39-32}.......1965
Wiring diagram WD300_{04-38-20}.......1968
Wiring diagram WD300_{04-38-34}.......1971
Wiring diagram WD300_{04-38-46}.......1974
Wiring diagram WD301_{04-37-35}.......1977
Wiring diagram WD301_{04-37-48}.......1980
Wiring diagram WD301_{04-38-01}.......1983
Wiring diagram WD302_{04-36-37}.......1986
Wiring diagram WD302_{04-36-50}.......1989
Wiring diagram WD302_{04-37-03}.......1992
Wiring diagram WD303_{04-35-52}.......1995
Wiring diagram WD303_{04-36-05}.......1998
Wiring diagram WD303_{04-36-17}.......2001
Wiring diagram WD304_{04-35-07}.......2004
Wiring diagram WD304_{04-35-20}.......2007
Wiring diagram WD304_{04-35-32}.......2010
Wiring diagram WD305_{04-34-23}.......2013
Wiring diagram WD305_{04-34-35}.......2016
Wiring diagram WD305_{04-34-48}.......2019
Wiring diagram WD306_{04-33-35}.......2022
Wiring diagram WD306_{04-33-48}.......2025
Wiring diagram WD306_{04-34-01}.......2028
Wiring diagram WD307_{04-32-50}.......2032
Wiring diagram WD307_{04-33-03}.......2035
Wiring diagram WD307_{04-33-16}.......2038
Wiring diagram WD308_{04-32-05}.......2041
Wiring diagram WD308_{04-32-18}.......2044
Wiring diagram WD308_{04-32-30}.......2047
Wiring diagram WD309_{04-31-17}.......2050
Wiring diagram WD309_{04-31-30}.......2054
Wiring diagram WD309_{04-31-43}.......2058
Wiring diagram WD310_{04-30-26}.......2062
Wiring diagram WD310_{04-30-39}.......2065
Wiring diagram WD310_{04-30-52}.......2068
Wiring diagram WD311_{04-29-41}.......2071
Wiring diagram WD311_{04-29-54}.......2074
Wiring diagram WD311_{04-30-07}.......2077
Wiring diagram WD312_{04-28-56}.......2080
Wiring diagram WD312_{04-29-09}.......2083
Wiring diagram WD312_{04-29-22}.......2086
Wiring diagram WD313.......2089
Wiring diagram WD314.......2092
Wiring diagram WD315.......2095
Wiring diagram WD401_{04-27-08}.......2098
Wiring diagram WD401_{04-27-21}.......2101
Wiring diagram WD401_{04-27-34}.......2104
Wiring diagram WD402_{04-26-22}.......2107
Wiring diagram WD402_{04-26-35}.......2110
Wiring diagram WD402_{04-26-48}.......2113
Wiring diagram WD501_{04-25-38}.......2116
Wiring diagram WD501_{04-25-50}.......2119
Wiring diagram WD501_{04-26-03}.......2122
Wiring diagram WD601.......2125
Wiring diagram WD801_{04-24-28}.......2128
Wiring diagram WD801_{04-24-41}.......2131
Wiring diagram WD801_{04-24-54}.......2134
Wiring diagram WD802_{04-23-43}.......2137
Wiring diagram WD802_{04-23-56}.......2140
Wiring diagram WD802_{04-24-09}.......2143
Wiring diagram WD803_{04-22-57}.......2146
Wiring diagram WD803_{04-23-10}.......2149
Wiring diagram WD803_{04-23-23}.......2152
Wiring diagram WD901_{04-22-12}.......2155
Wiring diagram WD901_{04-22-25}.......2159
Wiring diagram WD901_{04-22-38}.......2163
Wiring diagram WD902_{04-21-15}.......2166
Wiring diagram WD902_{04-21-28}.......2169
Wiring diagram WD902_{04-21-41}.......2172
Wiring diagram WD903_{04-20-30}.......2175
Wiring diagram WD903_{04-20-43}.......2178
Wiring diagram WD903_{04-20-56}.......2181
Wiring diagram WD904_{04-19-44}.......2184
Wiring diagram WD904_{04-19-57}.......2188
Wiring diagram WD904_{04-20-10}.......2192
Wiring diagram WD905_{04-18-43}.......2196
Wiring diagram WD905_{04-18-56}.......2199
Wiring diagram WD905_{04-19-08}.......2202
Wiring diagram WD906_{04-17-57}.......2206
Wiring diagram WD906_{04-18-10}.......2209
Wiring diagram WD906_{04-18-23}.......2212
Wiring diagram WD907_{04-17-12}.......2215
Wiring diagram WD907_{04-17-25}.......2219
Wiring diagram WD907_{04-17-38}.......2223
Wiring diagram WD908_{04-16-26}.......2227
Wiring diagram WD908_{04-16-39}.......2230
Wiring diagram WD908_{04-16-52}.......2233
Wiring diagram WD909_{04-15-38}.......2236
Wiring diagram WD909_{04-15-51}.......2239
Wiring diagram WD909_{04-16-04}.......2242
Wiring diagram WD910_{04-14-53}.......2245
Wiring diagram WD910_{04-15-06}.......2248
Wiring diagram WD910_{04-15-19}.......2251
Wiring diagram WD911_{04-14-08}.......2254
Wiring diagram WD911_{04-14-21}.......2257
Wiring diagram WD911_{04-14-34}.......2260
Wiring diagram WD912.......2263
Wiring diagram WD990_{04-13-05}.......2266
Wiring diagram WD990_{04-13-18}.......2269
Wiring diagram WD990_{04-13-30}.......2272
Wiring diagram WD992_{04-12-22}.......2275
Wiring diagram WD992_{04-12-35}.......2279
Wiring diagram WD993_{04-11-50}.......2282
Wiring diagram WD993_{04-12-03}.......2285
Wiring diagram WD994.......2289
Wiring diagram WD995.......2293
Wiring diagram, electrical distribution box.......2296
Wiring diagram, general_{04-47-58}.......2299
Wiring diagram, general_{04-48-09}.......2301
Wiring harnesses.......2303
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.......2304
3D applications for Dig Assist, troubleshooting.......2307
Control lockout lever switch, description.......2309
Dig Assist GNSS, calibrating.......2311
Dig Assist IMU, checking.......2318
Dig Assist Information Center, description.......2330
Dig Assist Onboard Weighing system, calibrating.......2350
Dig Assist Onboard Weighing, tool weight, calibrating.......2360
Dig Assist accuracy, checking.......2367
Dig Assist body IMU, calibrating.......2375
Dig Assist connectors, overview_{03-42-38}.......2379
Dig Assist connectors, overview_{03-42-53}.......2383
Dig Assist lift point, measuring.......2388
Dig Assist linkage, calibrating.......2393
Dig Assist quick coupler, measuring_{03-39-07}.......2400
Dig Assist quick coupler, measuring_{03-39-23}.......2405
Dig Assist, component location_{03-43-12}.......2412
Dig Assist, component location_{03-43-25}.......2416
Dig Assist, description_{03-43-54}.......2420
Dig Assist, description_{03-44-07}.......2429
Dig Assist, tightening torques_{03-42-08}.......2442
Dig Assist, tightening torques_{03-42-20}.......2445
Dig Assist, troubleshooting_{03-37-44}.......2448
Dig Assist, troubleshooting_{03-37-55}.......2451
Dig Assist, troubleshooting_{03-38-06}.......2456
Electrical system_{03-48-29}.......2463
Electrical system_{03-48-52}.......2468
Electrical system_{03-49-11}.......2475
Engine oil pressure sensor, replacing.......2482
Engine rotation speed sensor (camshaft), replacing.......2484
Engine rotation speed sensor, replacing_{03-52-48}.......2486
Engine rotation speed sensor, replacing_{03-53-00}.......2489
Engine system_{03-50-11}.......2491
Engine system_{03-50-23}.......2493
Fuel level sender, replacing.......2495
Fuel level sensor, specifications.......2497
GNSS Antenna, replacing.......2499
Hour meter, replacing.......2502
Hydraulic oil temperature sensor, replacing.......2504
Hydraulic system_{03-49-37}.......2506
Hydraulic system_{03-49-52}.......2509
Inertial measurement unit (IMU), replacing_{03-36-06}.......2512
Inertial measurement unit (IMU), replacing_{03-36-19}.......2519
Inertial measurement unit (IMU), replacing_{03-36-32}.......2526
Instrument cluster (display unit), replacing.......2533
Instruments and controls, front instrument panel.......2535
Instruments and controls, left instrument panel_{03-55-37}.......2537
Instruments and controls, left instrument panel_{03-55-49}.......2539
Instruments and controls, overview_{03-56-23}.......2542
Instruments and controls, overview_{03-56-35}.......2544
Instruments and controls, rear instrument panel.......2546
Instruments and controls, right instrument panel_{03-55-02}.......2547
Instruments and controls, right instrument panel_{03-55-18}.......2549
Keypad, description_{03-51-40}.......2552
Keypad, description_{03-51-53}.......2558
Keypad, specification_{03-51-11}.......2560
Keypad, specification_{03-51-22}.......2561
Laser catcher, replacing.......2562
Service mode_{03-50-42}.......2564
Service mode_{03-50-54}.......2567
Smart Receiver, replacing_{03-37-06}.......2570
Smart Receiver, replacing_{03-37-17}.......2573
Volvo Co-Pilot Android software, updating offline (USB)_{03-44-39}.......2577
Volvo Co-Pilot Android software, updating offline (USB)_{03-44-51}.......2579
Volvo Co-Pilot Android software, updating online (OtA)_{03-45-10}.......2582
Volvo Co-Pilot Android software, updating online (OtA)_{03-45-22}.......2584
Volvo Co-Pilot SIM card, installing_{03-45-40}.......2587
Volvo Co-Pilot SIM card, installing_{03-45-55}.......2590
Volvo Co-Pilot, component location.......2597
Volvo Co-Pilot, description_{03-47-26}.......2599
Volvo Co-Pilot, description_{03-47-37}.......2601
Volvo Co-Pilot, replacing_{03-46-28}.......2605
Volvo Co-Pilot, replacing_{03-46-40}.......2609
Volvo Co-Pilot, software updating.......2613
Volvo Co-Pilot, specifications.......2616
Volvo Smart View.......2618
39 - MISCELLANEOUS.......2619
Antenna, replacing.......2620
Audio remote controller, description.......2622
CareTrack W-ECU, description.......2624
CareTrack antenna, replacing.......2628
CareTrack battery, replacing.......2631
DCDC converter, description.......2634
DCDC converter, specifications.......2636
Radio with MP3, description.......2637
Radio with MP3, specifications.......2639
Radio, replacing.......2640
Speaker, replacing.......2644
W-ECU, replacing, non-programmed.......2646
W-ECU, replacing, pre-programmed.......2649
004 - POWER TRANSMISSION.......2652
40 - GENERAL.......2653
Power transmission, description.......2654
Tech Tool, operations-[0425].......2655
42 - TRANSMISSION; HYDRAULIC CONTROL.......2656
Transmission mode, function check.......2657
43 - GEARBOX.......2659
Travel gearbox, bleeding.......2660
Travel gearbox, description.......2662
Travel gearbox, installing.......2672
Travel gearbox, removing.......2676
Travel gearbox, specifications.......2680
Travel gearbox, troubleshooting.......2681
44 - HYDROSTATIC DRIVE.......2682
Center passage, description.......2684
Center passage, disassembling and assembling_{06-37-43}.......2686
Center passage, disassembling and assembling_{06-38-03}.......2691
Center passage, specifications-[5331].......2695
Center passage, specifications.......2697
Centre passage, installing_{06-52-04}.......2699
Centre passage, installing_{06-52-15}.......2704
Centre passage, removing_{06-52-40}.......2708
Centre passage, removing_{06-52-52}.......2712
Pump coupling, installing_{06-53-48}.......2716
Pump coupling, installing_{06-53-59}.......2718
Pump coupling, removing_{06-54-16}.......2720
Pump coupling, removing_{06-54-27}.......2722
Pump coupling, removing_{06-54-42}.......2724
Pump coupling, removing_{06-54-53}.......2726
Repair instructions.......2728
Retardation valve, replacing.......2735
Swing motor brake discs, replacing (motor removed)_{06-59-19}.......2740
Swing motor brake discs, replacing (motor removed)_{06-59-32}.......2749
Swing motor pressure, checking and adjusting.......2758
Swing motor, description.......2762
Swing motor, installing.......2767
Swing motor, removing.......2772
Swing motor, specifications.......2776
Travel motor (electric proportional control), description.......2777
Travel motor pressure, checking and adjusting.......2784
Travel motor regulation start, checking and adjusting.......2789
Travel motor removed, seal replacing.......2794
Travel motor, calibrating.......2797
Travel motor, description.......2801
Travel motor, installing_{06-56-17}.......2807
Travel motor, installing_{06-56-29}.......2812
Travel motor, removing_{06-56-50}.......2817
Travel motor, removing_{06-57-02}.......2821
Travel motor, specifications.......2825
45 - PROPELLER SHAFT.......2827
Propeller shaft front, replacing.......2828
Propeller shaft rear, replacing.......2831
Propeller shaft, specifications.......2834
46 - FRONT AXLE; REAR AXLE.......2836
Axle, installing.......2837
Axle, removing.......2840
Front axle knuckle_{06-21-56}.......2843
Front axle knuckle_{06-22-56}.......2845
Front axle knuckle_{06-23-48}.......2847
Front axle with steerable mudguards.......2850
Front axle, description.......2853
Front axle, installing_{06-25-35}.......2855
Front axle, installing_{06-26-31}.......2858
Front axle, removing_{06-32-00}.......2863
Front axle, removing_{06-32-26}.......2868
Front axle, specification.......2873
Input shaft seal, replacing-.......2874
Input shaft seal, replacing.......2877
King pin and bushing, replacing.......2878
Rear axle, specifications.......2879
49 - MISCELLANEOUS.......2880
Measuring rotational clearance.......2881
Swing ring gear inner seal, replacing.......2885
Swing ring gear outer seal, replacing.......2887
Swing ring gear, description.......2889
Swing ring gear, specifications.......2893
Swing ring, installing.......2894
Swing ring, measuring axial clearance.......2896
Swing ring, removing.......2900
Tightening torque, specifications.......2902
005 - BRAKE.......2903
52 - HYDRAULIC BRAKE SYSTEM.......2904
Accumulator (removed) charging pressure, checking.......2905
Accumulator, installing.......2906
Accumulator, removing.......2908
Brake accumulator charging pressure, adjusting.......2910
Brake accumulator, description.......2914
Brake accumulator, specifications-[0040].......2916
Brake accumulator, specifications.......2917
Brake system circuit pressure, checking and adjusting.......2919
Brake system, bleeding_{06-03-16}.......2924
Brake system, bleeding_{06-03-55}.......2926
Brake system, component location-[0711].......2928
Brake system, component location-[0728].......2930
Brake system, component location.......2933
Discarded accumulators-[5930].......2936
Electrical digging brake, description_{06-06-07}.......2938
Electrical digging brake, description_{06-06-30}.......2942
Foot brake valve, description.......2946
Foot brake valve, replacing-[0206].......2949
Foot brake valve, replacing.......2954
Hydraulic brake system, description.......2959
Hydraulic oil filter, replacing-[5721].......2965
Service brakes function, checking.......2967
55 - PARKING BRAKE.......2969
Parking brake function, checking.......2970
Parking brake, description.......2972
Parking brake, manually releasing.......2978
006 - STEERING.......2981
60 - GENERAL.......2982
Steering system function, checking.......2983
64 - STEERING.......2985
Control valve (steering unit), description_{04-46-15}.......2986
Control valve (steering unit), description_{04-46-47}.......2990
Hydraulic oil filter, replacing.......2996
Steering control unit, installing_{04-42-27}.......2998
Steering control unit, installing_{04-42-43}.......3003
Steering control unit, removing_{04-43-26}.......3008
Steering control unit, removing_{04-43-41}.......3011
Steering system working pressure, checking and adjusting_{04-45-25}.......3014
Steering system working pressure, checking and adjusting_{04-45-42}.......3018
Steering system, component location.......3023
Steering system, description_{05-14-15}.......3025
Steering system, description_{05-14-42}.......3030
Steering valve, installing.......3035
Steering valve, removing.......3037
66 - LEVEL STEERING.......3040
CDC control valve, checking and adjusting.......3041
Comfort Drive Control (CDC) control valve, removing.......3044
Comfort Drive Control (CDC) without steering wheel, description.......3047
Comfort Drive Control (CDC), component location.......3054
Comfort Drive Control (CDC), description.......3058
Comfort drive control (CDC) angle sensor, changing.......3068
Comfort drive control (CDC) control valve, installing.......3071
Lever steering (CDC) function, checking.......3074
Lever steering (CDC), specifications.......3076
007 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.......3078
71 - FRAME.......3079
Counterweight, installing_{04-33-47}.......3080
Counterweight, installing_{04-34-07}.......3084
Counterweight, removing_{04-34-33}.......3088
Counterweight, removing_{04-34-53}.......3092
Counterweight, specifications_{04-35-17}.......3096
Counterweight, specifications_{04-35-31}.......3098
Step, installing_{04-31-08}.......3100
Step, installing_{04-31-27}.......3102
Step, removing_{04-31-53}.......3105
Step, removing_{04-32-08}.......3107
Superstructure, installing.......3109
Superstructure, removing.......3113
Undercarriage, description.......3118
Undercarriage, specifications.......3120
Undercarriage, tightening torque.......3122
76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL_SIDE CONTROL.......3124
Pivot axle lock cylinder seals, changing.......3125
Pivot axle lock cylinder, description.......3129
Pivot axle lock cylinder, installing.......3137
Pivot axle lock cylinder, releasing for towing.......3139
Pivot axle lock cylinder, removing.......3142
Pivot axle lock cylinder, specifications.......3144
Pivot axle lock, function check.......3146
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.......3148
Wheel, installing.......3149
Wheel, removing.......3151
Wheels, specifications.......3153
008 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.......3155
80 - GENERAL.......3156
Tech Tool, operations-[2547].......3157
81 - CAB, NAKED; CANOPY.......3158
Cab, installing.......3159
Cab, removing.......3167
Cab, weight.......3176
Cabin, tightening torques.......3177
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.......3180
Engine hood, replacing.......3181
83 - DOORS; HATCH; COVER PLATE, (all).......3183
Door, replacing.......3184
Front cover, replacing.......3187
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.......3191
Cab roof window, replacing.......3192
Door window, replacing.......3195
Rear window, replacing.......3197
Side window, replacing.......3202
Windows, general.......3208
Windscreen, replacing.......3209
85 - CAB INTERIOR; UPHOLSTERY.......3222
Backrest, replacing.......3223
Driver's seat, description_{04-12-15}.......3227
Driver's seat, description_{04-12-33}.......3230
Driver's seat, specifications_{04-11-39}.......3233
Driver's seat, specifications_{04-11-50}.......3234
Longitudinal adjustment cable, replacing.......3235
Longitudinal suspension cable, replacing.......3241
Seat belt, replacing.......3245
Seat cushion, replacing.......3248
Seat heater pad, replacing.......3253
Seat heater, checking.......3260
Seat support, replacing.......3263
Seat, replacing.......3269
87 - AIR CONDITIONING UNIT.......3278
Air conditioning unit, maintenance.......3280
Air conditioning unit, refrigerant check and recharging.......3282
Air conditioning, component location.......3289
Air conditioning, description.......3291
Air conditioning, specifications.......3297
Air conditioning, tightening torques.......3298
Air distribution, description.......3300
Air mix door actuator, replacing.......3302
Auxiliary heater, description_{03-57-40}.......3305
Auxiliary heater, description_{03-57-58}.......3309
Auxiliary heater, principles.......3314
Auxiliary heater, specifications_{03-58-22}.......3317
Auxiliary heater, specifications_{03-58-36}.......3318
Auxiliary heater, specifications_{03-58-50}.......3322
CCM non-programmed ECU, replacing.......3326
CCM pre-programmed ECU, replacing.......3329
Cab filter, replacing.......3332
Compressor, replacing incl draining and filling.......3333
Condenser, replacing incl draining and filling.......3338
Cooler and Heater assembly, replacing.......3341
Cooling unit, leak detection.......3348
Evaporator, replacing incl draining and filling.......3350
Expansion valve, replacing incl draining and filling.......3358
Fan motor, replacing.......3365
HVAC system.......3371
Heater core, replacing.......3374
Heating system, description.......3380
Intake actuator, replacing.......3382
Mode (foot) actuator, replacing.......3384
Receiver, replacing incl draining and filling.......3386
Refrigerant, draining.......3389
Refrigerant, filling incl vacuum pumping.......3391
Troubleshooting (5kw)_{03-56-02}.......3394
Troubleshooting (5kw)_{03-56-55}.......3398
Troubleshooting, air conditioning unit (AC).......3407
Vent actuator, replacing.......3411
88 - INTERIOR EQUIPMENT.......3413
Instrument panel (left), replacing_{03-55-21}.......3414
Instrument panel (left), replacing_{03-55-34}.......3416
Instrument panel (right), replacing_{03-54-49}.......3419
Instrument panel (right), replacing_{03-55-02}.......3422
009 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.......3425
90 - GENERAL.......3426
Description, general.......3427
Hydraulic components, storing and transporting.......3428
Hydraulic oil, description.......3429
Hydraulic oil, storage and handling.......3430
Hydraulic system, cleanliness when handling hydraulic components.......3431
Hydraulic system, flushing.......3433
Hydraulic system, repair of hydraulic components in workshop.......3434
Hydraulic system, warming up.......3439
Measuring tools and techniques.......3442
Tech Tool, operations.......3447
Vacuum pump, connection.......3448
Vacuum pump, disconnection.......3450
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.......3452
91603-3 Cruise Control.......3458
91604-3 X1 Hydraulic Pressure_{02-54-09}.......3460
91604-3 X1 Hydraulic Pressure_{02-54-23}.......3462
91607-3 X1 Hydraulic Flow.......3464
91618-3 Tiltrotator calibration.......3466
91620-3 Boom suspension system, solenoid valve.......3468
91623-3 X1 max hydraulic flow.......3469
91624-3 X3 Hydraulic flow.......3472
Accumulator precharge pressure, checking and adjusting.......3474
Accumulator removed, checking.......3476
Accumulator, description.......3478
Adjustable boom, description.......3480
Back-up valve, checking and adjusting.......3483
Back-up valves.......3487
Boom Suspension System, description.......3489
Boom Suspension System, specifications_{02-58-59}.......3498
Boom Suspension System, specifications_{02-59-11}.......3500
Boom cylinder, rupture valve, replacing.......3502
Boom float position, description_{03-06-13}.......3505
Boom float position, description_{03-06-27}.......3509
Boom suspension accumulator, checking and adjusting.......3513
Boom suspension system, changing accumulator.......3517
Boom suspension system, component location.......3521
Boom suspension system, solenoid valve test.......3524
Changing the hydraulic oil.......3526
Control lever, changing.......3529
Control levers, description.......3535
Control lockout lever, function check.......3540
Control pattern selector valve, description.......3542
Cooling fan speed, checking and adjusting.......3548
Cruise control, description_{03-03-44}.......3549
Cruise control, description_{03-04-05}.......3555
Cruise control, description_{03-04-23}.......3561
Cruise control, description_{03-04-44}.......3568
Cruise control, specifications.......3575
Dipper arm cylinder, rupture valve, replacing.......3577
Discarded accumulators.......3580
Float position valve, checking and adjusting_{03-05-37}.......3581
Float position valve, checking and adjusting_{03-05-49}.......3584
Float position valve, replacing.......3587
Grab bucket, description.......3589
Grapple bucket changeover, description.......3593
Hydraulic diagram, Boom Suspension System_{03-40-04}.......3598
Hydraulic diagram, Boom Suspension System_{03-40-18}.......3601
Hydraulic diagram, X1 with pressure control_{03-46-04}.......3604
Hydraulic diagram, X1 with pressure control_{03-46-19}.......3607
Hydraulic diagram, X3_{03-45-27}.......3610
Hydraulic diagram, X3_{03-45-41}.......3613
Hydraulic diagram, boom float valve_{03-47-56}.......3616
Hydraulic diagram, boom float valve_{03-48-11}.......3619
Hydraulic diagram, complete_{03-48-32}.......3622
Hydraulic diagram, complete_{03-48-47}.......3625
Hydraulic diagram, component list.......3628
Hydraulic diagram, control pattern selector valve.......3630
Hydraulic diagram, cruise control_{03-44-55}.......3633
Hydraulic diagram, cruise control_{03-45-08}.......3636
Hydraulic diagram, dozer blade and outrigger.......3639
Hydraulic diagram, dozer blade.......3642
Hydraulic diagram, elevating cab_{03-40-39}.......3645
Hydraulic diagram, elevating cab_{03-40-54}.......3648
Hydraulic diagram, four outriggers.......3651
Hydraulic diagram, grab piping_{03-43-06}.......3654
Hydraulic diagram, grab piping_{03-43-21}.......3657
Hydraulic diagram, grapple bucket changeover.......3660
Hydraulic diagram, joystick controlled support.......3663
Hydraulic diagram, line rupture valves_{03-38-53}.......3666
Hydraulic diagram, line rupture valves_{03-39-13}.......3669
Hydraulic diagram, offset boom_{03-42-29}.......3674
Hydraulic diagram, offset boom_{03-42-45}.......3679
Hydraulic diagram, quick fit.......3684
Hydraulic diagram, single acting trailer hydraulic.......3689
Hydraulic diagram, steering with CDC.......3694
Hydraulic diagram, travel (low speed)_{03-44-22}.......3699
Hydraulic diagram, travel (low speed)_{03-44-35}.......3702
Hydraulic diagram, with reversible cooling fan_{03-41-51}.......3705
Hydraulic diagram, with reversible cooling fan_{03-42-06}.......3708
Hydraulic oil cooler, installing.......3711
Hydraulic oil cooler, removing.......3712
Hydraulic oil cooling system, description.......3713
Hydraulic oil tank, description.......3714
Hydraulic oil tank, installing.......3716
Hydraulic oil tank, releasing pressure.......3720
Hydraulic oil tank, removing.......3721
Hydraulic oil, cleaning.......3725
Hydraulic pressure, specifications_{03-50-06}.......3727
Hydraulic pressure, specifications_{03-50-20}.......3732
Hydraulic pump (removed), changing shaft seal.......3738
Hydraulic pump regulator, replacing_{03-20-27}.......3741
Hydraulic pump regulator, replacing_{03-20-40}.......3744
Hydraulic pump, specifications_{03-23-43}.......3747
Hydraulic pump, specifications_{03-23-57}.......3749
Hydraulic system, description.......3751
Hydraulic system, position of main components.......3752
Hydraulic system, work instructions.......3755
Hydraulic tank, specifications.......3756
Hydraulically driven cooling fan, description.......3757
Joystick controlled support, description_{02-55-09}.......3758
Joystick controlled support, description_{02-55-27}.......3764
LS-pressure relief valve, replacing.......3770
Line rupture valve (boom), description.......3773
Line rupture valve for 2-piece boom cylinder X2, description.......3780
Line rupture valve for bucket cylinder, description.......3781
Line rupture valve for dipper arm cylinder, description.......3783
Line rupture valve pressure, checking and adjusting.......3787
Line rupture valve relief pressure (arm), adjusting.......3792
Main control valve block, description.......3795
Main control valve section.......3808
Main control valve, installing.......3811
Main control valve, removing.......3815
Offset boom, description-[0205].......3819
Option X1 pressure control_{03-10-25}.......3824
Option X1 pressure control_{03-10-41}.......3829
Option X1 pressure control_{03-10-57}.......3834
Pressure relief valves, description.......3839
Pump, installing_{03-21-36}.......3842
Pump, installing_{03-21-50}.......3845
Pump, removing_{03-22-12}.......3848
Pump, removing_{03-22-26}.......3851
Remote control valve (pedal), specifications.......3854
Reversible cooling fan, checking and adjusting.......3856
Reversible cooling fan, description.......3860
Rupture valve, replacing (2pcs boom tilt cylinder).......3864
Servo Accumulator.......3867
Servo accumulator, installing.......3868
Servo accumulator, removing.......3870
Servo pressure, checking and adjusting.......3872
Servo pump, installing.......3875
Servo pump, removing.......3877
Servo system, description_{03-19-32}.......3879
Servo system, description_{03-19-46}.......3882
Servo valve, installing.......3885
Servo valve, removing.......3887
Shock and anti-cavitation valve, checking and adjusting.......3889
Shock and anti-cavitation valve, description.......3892
Shock and anti-cavitation valve.......3895
Single acting trailer hydraulic_{02-56-24}.......3898
Single acting trailer hydraulic_{02-56-43}.......3903
Tiltrotator control system, description_{03-00-14}.......3910
Tiltrotator control system, description_{03-00-34}.......3915
Tiltrotator display main menu_{03-00-57}.......3924
Tiltrotator display main menu_{03-01-11}.......3937
Tiltrotator, specifications_{03-01-31}.......3942
Tiltrotator, specifications_{03-01-42}.......3944
Trailer towing solution (TTS).......3946
Unload valve, checking and adjusting_{03-30-20}.......3954
Unload valve, checking and adjusting_{03-30-33}.......3957
Unload valve, replacing.......3960
Working pressure, checking and adjusting_{03-26-29}.......3961
Working pressure, checking and adjusting_{03-26-46}.......3971
Working pump, description_{03-22-57}.......3980
Working pump, description_{03-23-21}.......3985
X1 Pre-set relief valve, description.......3992
X1 pressure relief valve, adjusting_{03-09-11}.......3996
X1 pressure relief valve, adjusting_{03-09-25}.......3999
X1 pressure relief valve, replacing.......4004
X1, Specifications_{03-11-30}.......4007
X1, Specifications_{03-11-45}.......4010
X1, description_{03-12-26}.......4013
X1, description_{03-12-47}.......4021
X1, description_{03-13-08}.......4031
X1, function check.......4041
X3 pressure and flow, adjusting.......4043
X3, description_{03-07-51}.......4047
X3, description_{03-08-11}.......4053
X3, description_{03-08-32}.......4061
X3, function check.......4069
X3, specifications.......4071
92 - MECHANICAL EQUIPMENT_ATTACHMENT.......4073
Cylinder for hydraulic quickfit S1, installing.......4074
Cylinder for hydraulic quickfit S1, removing.......4076
Cylinder for hydraulic quickfit S6, installing.......4078
Cylinder for hydraulic quickfit S6, removing.......4081
Cylinder for hydraulic quickfit Universal, installing.......4084
Cylinder for hydraulic quickfit Universal, removing.......4087
Dozer blade cylinder check valve, replacing.......4090
Dozer blade, description.......4092
Hydraulic quick coupler, specifications.......4096
Hydraulic quickfit cylinder, installing.......4098
Hydraulic quickfit cylinder, removing.......4101
Quickfit, function check.......4105
Quickfit, replacing_{02-47-45}.......4107
Quickfit, replacing_{02-47-58}.......4111
Standard quick coupler.......4114
Steelwrist quick coupler.......4120
Universal quick coupler.......4128
97 - UNIT, DIGGING.......4134
2-piece boom, installing.......4135
2-piece boom, removing.......4139
Cylinder, description.......4143
Cylinder, specifications.......4146
Digging equipment bearings, shimming.......4149
Digging unit, maintenance.......4152
Dipper arm, installing.......4155
Dipper arm, removing.......4157
Offset boom, description.......4160
Stabilisers and stabiliser blade, description.......4165
Stabilisers, hydraulic cylinder, installing.......4171
Stabilisers, hydraulic cylinder, removing.......4176
99 - MISCELLANEOUS.......4180
Automatic lubrication pump, installing.......4181
Automatic lubrication pump, removing.......4187
Automatic lubrication system, description.......4189
Automatic lubrication system, specifications.......4198
Bleeding air.......4200
Cab elevating cylinder, replacing.......4202
Control unit, description.......4207
Control units, software functions.......4209
E-tool Sleeve.......4215
Elevating cylinder, description.......4217
Elevating cylinder, specifications.......4218
Explanations to hydraulic diagram.......4219
Hydraulic diagram, elevating cab.......4230
Hydraulic elevating cab cylinder, shimming_{02-35-48}.......4233
Hydraulic elevating cab cylinder, shimming_{02-36-01}.......4236
Hydraulic elevating cab, description_{02-37-33}.......4239
Hydraulic elevating cab, description_{02-37-46}.......4245
Hydraulic elevating cab, description_{02-37-59}.......4251
Maintenance service, general.......4257
Troubleshooting.......4260
