Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines Repair Service Manual
Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines Repair Service Manual
Complete service repair manual for Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,722 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo Trucks Diesel Engines Models Repair Manual.pdf
MAIN SECTIONS
Volvo Trucks D11F, D16F Engines Repair Manual.......2
cooling d11f.......3
cooling d16f.......37
d11f in ex turbo.......77
d16f in ex turbo.......180
electrical_comp location d11f.......276
electrical_comp_location d11f.......295
fuel d11f.......307
fuel d16f.......352
jake brake d16.......404
jake brake.......421
lube system d11f.......444
lube system.......478
mechanical pics .......498
mechanical pics.......638
mechanical text.......791
mechanical.......905
Volvo Trucks D12, D12A, D12B, D12C Engines Repair Manual.......1006
cooling.......1007
fuel.......1059
in ex turbo.......1104
lube system.......1137
mechanical pics.......1181
mechanical text.......1318
Volvo Trucks D12D Engines Repair Manual.......1386
cooling.......1387
fuel.......1406
general info mechanical.......1439
in ex turbo.......1485
lube system.......1552
mechanica pics.......1573
mechanical text.......1709
Volvo Trucks D13F Engine Repair Manual.......1800
cooling.......1801
electrical_comp_location.......1837
fuel.......1843
in ex turbo.......1888
jake brake.......1977
lube system.......1991
mechanical pics.......2019
mechanical text.......2135
Volvo Trucks D16D Engine Repair Manual.......2221
cooling.......2222
fuel.......2281
lube system.......2318
mechanical pics.......2341
mechanical text.......2541
Volvo - B13R Idler Pulley Replacement.......3
EC_Prev VBC_May 2012_with bulletins.......0
SP12-51A.......3
SP215-017_B.......28
Volvo - D11 D13 D16 Clutch Bearing Lubrication Tube.......51
Volvo - D13 & Detroit 60 Series Combined User Manual.......53
Volvo - D13 Air In The Fuel System Check.......104
Volvo - D13 Auxilary Brake Engine Brake Description.......120
Volvo - D13 Camshaft Replacement.......126
toc.......126
Camshaft, Replacement.......126
Contents.......126
Special Tools.......127
2154-03-02-01.......128
Removal.......128
Installation.......141
Volvo - D13 Camshaft Wear Check.......163
Volvo - D13 D16 Viscous Fan.......167
In order to switch off/de-activate (when necessary) electric Visco clutches, do as follows:.......167
Volvo - D13 Double Idler Repair.......168
Bulletins_Oct 2012.......0
SP12-01B.......168
Volvo - D13 EMS 2 Installation.......193
.......196
.......196
IMPORTANT!.......196
.......198
.......198
.......198
Other Special Equipment.......198
.......199
EMS.......199
.......199
Motorstyrsystem.......199
CAN (Controller Area Network).......199
CIU (Control Interface Unit).......200
Calculating fuel quantity.......201
Altitude correction.......201
Diagnosis function.......201
In- and out signals.......202
Input signals.......202
Output signals.......202
Instruments.......203
.......203
DCU (Display Control Unit).......203
DU (Display Unit).......203
.......204
.......204
.......204
.......206
.......206
CIU (Control Interface Unit).......208
CIU (Control Interface Unit).......208
DCU (Display Control Unit).......210
.......211
Connection.......211
General.......211
Power supply.......212
Battery specification.......213
Battery charging.......213
Battery cable cross-sectional area.......213
CIU.......214
Engine control.......215
.......215
Start switch.......215
Stop switch.......215
RPM potentiometer.......215
1800 rpm switch.......216
Idle switch .......216
Droop value switch .......216
Primary control switch.......216
Contact, pre-heating.......216
CIU.......217
Engine control.......218
Start lock.......218
Control switch.......219
Accelerator pedal.......219
Idle switch.......219
DCU.......220
DCU (Display Control Unit).......221
Display (optional).......221
Stop switch (optional).......221
Warning and control lamps (options).......221
Rpm-potentiometer.......222
Rpm-potentiometer.......222
Warning and Indication Lamps.......223
Warning and Indication Lamps.......223
Instruments.......224
Easy Link Instrument (option).......224
The following instruments are available:.......224
Instrument, analog (option).......225
Tachometer.......225
Oil pressure gauge.......225
Oil temperature gauge.......225
Coolant temperature gauge.......226
Diagnostics switch.......226
Contact, pre-heater .......226
Synchronizing Engine Speed.......227
Synchronization/load distribution.......227
.......228
Connection of special tool VODIA.......228
Connection of special tool VODIA.......228
Function.......228
Adjustable parameters.......229
.......229
Adjustable parameters.......230
Alarm limits.......231
Alarm threshold, high oil temperature.......231
Alarm threshold, high coolant temperature.......231
Overspeed limit.......231
Alarm limits.......231
Alarm threshold, high oil temperature.......231
Alarm threshold, high coolant temperature.......231
Engine protection.......232
Oil temperature.......232
Coolant temperature.......232
Coolant level.......232
Charge air temperature.......232
Charge pressure.......232
Oil pressure.......232
Piston cooling pressure.......232
Crankcase pressure.......232
Overspeed warning shutdown.......232
Engine protection.......233
Oil temperature.......233
Coolant temperature.......233
Coolant level.......233
Charge air temperature.......233
Charge pressure.......233
Oil pressure.......233
Piston cooling pressure.......233
Crankcase pressure.......233
ECU temperature.......233
.......233
.......234
.......234
Effect on engine.......234
.......237
.......237
The fault codes below comprise:.......237
.......237
.......237
.......237
.......237
.......237
.......238
.......238
.......238
.......238
.......238
.......239
.......239
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.......241
.......241
.......241
.......241
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.......242
.......242
.......242
.......242
.......242
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.......243
.......243
.......243
.......243
.......243
.......244
.......244
.......244
.......244
.......245
.......245
.......245
.......245
.......246
.......246
.......246
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.......249
Adjustable parameters , Alarm limits , CIU , Connection Connection of special tool VODIA Control System Installation DCU Diagnostic Function EMS Engine protection , Fault Code Register General In- and out signals Installation Tools and Documentation Instruments Instruments Location of Sensors Other Special Equipment Parameter Setting Power supply Rpm-potentiometer , Safety Information Special Tools Synchronizing Engine Speed System Information Warning and Indication Lamps , Wiring Diagram.......251
Volvo - D13 Engine Brake Design and Function.......255
Volvo - D13 Fuel System Design and Function.......263
toc.......263
Fuel System, Design and Function.......263
Contents.......263
Fuel System.......264
System Function.......264
Supply Pump Valves.......265
Automatic Bleeding.......265
Water Drainage.......265
Manual Hand Pump.......265
Other.......266
Fuel System Components.......266
Fuel Line Compression Fitting.......268
Unit Injectors.......269
Injector Operational Phases.......272
Fill Phase.......272
Spill Phase.......272
Injection Phase.......272
Pressure Drop Phase.......272
Fuel Filter.......273
Fuel Feed Pump.......273
Engine Electronic Control Unit (EECU).......274
Volvo - D13 Injector Sleeve Injector Replacement.......275
Volvo - D13 Piston Cooling Solenoid Replacement.......291
Volvo - D13 Sensor Layout.......294
Volvo - D13 Specifications Manual.......295
Volvo - D13 Thermostat Valve Or Pressure Valve Oil Cooler Replacement.......345
Volvo - D13 Valve And Injectors Adjustment.......349
Volvo - D13 Workshop Manual (20155).......362
GENERAL.......366
SPECIFICATIONS.......366
General.......366
Tightening torque, cylinder head.......367
Engine, specification.......367
General.......367
Cylinder block, specifications.......368
Engine transmission, tightening torque.......368
Tightening torques.......368
Timing gear casing.......370
Tightening torques, flywheel housing WLO/EXC.......372
Tightening torques, timing gear plate.......372
Engine transmission, specification.......373
Rocker arm shaft, tightening torques .......374
Valve mechanism, specifications.......375
Valve mechanism, tightening torques.......377
Tightening torques, valve cover.......377
Oil sump, tightening torque.......377
Oil cooler, tightening torques.......378
Oil cooler.......378
Oil cooler, cover.......378
Cylinder block, tightening torques.......379
Engine mount incl. bracket.......379
Ladder frame.......380
Inlet.......380
Tightening torque, fuel system.......382
Exhaust manifold, tightening torques.......382
Turbocharger, tightening torques.......382
Crank mechanism, specifications.......384
Crankshaft, tightening torques.......386
Flywheel, tightening torques.......387
Belt pulley/vibration damper, tightening torques.......388
ENGINE WITH MOUNTING AND EQUIPMENT.......389
ENGINE.......389
General, common info about 211 - 218.......389
Engine, mounting in work stand.......389
Engine, dismantling.......393
Cylinder liners, removing.......400
Engine, assembling.......401
Cylinder liners, installing.......402
Crankshaft, installing.......404
Pistons, installing.......405
Installing timing gear plate.......406
Flywheel housing.......410
Crankshaft seal, rear.......411
Front crankshaft seal.......412
Speed (rpm) sensor, adjusting.......415
Engine, removing from work stand.......417
Cylinder head.......420
Cylinder head, removing.......420
Cylinder head, reconditioning.......423
Installing in work stand.......423
Valves, removing.......424
Sleeve for unit injector, removing.......425
Tap out with drift.......426
Pull out with puller.......426
Valve guide, checking.......428
Valve guides, changing.......429
Injector sleeve, installing.......430
Cylinder head, checking for leaks.......432
Valve seat, checking.......434
Valve seat, cleaning soot and grinding.......434
Valve seat, changing.......434
Valves, grinding.......435
Cylinder head, assembling.......435
Cylinder head, fitting.......437
Cylinder block with crankcase ventilation.......443
Cylinder block, liners removed, milling of all liner locations.......443
Valve mechanism.......449
Valves, adjusting.......449
Inlet valves, checking and adjusting.......450
Unit injectors, adjusting.......450
Exhaust valves, checking and adjusting.......451
LUBRICATING SYSTEM.......452
Oil cooler.......452
Oil cooler, leakage check.......452
Volvo - D13 Workshop Manual (group 20-26).......456
General Information.......460
General.......460
Specifications.......466
Specifications, Engine .......466
Engine.......489
Lubrication System.......501
Fuel System.......503
Inlet and Exhaust System.......504
Cooling System.......505
Specifications, Electrical.......507
Safety and Other Instructions.......510
Safety Instructions.......510
Special tools.......514
Special Service Tools.......514
Chemical Products.......522
General.......522
General.......523
Engine Information, General.......523
Troubleshooting.......523
Test and Adjustments.......527
Engine.......533
Engine Complete, General.......533
Exposing the Engine.......533
Fitting the Fixture.......546
Engine Disassembly.......552
Engine Assembly.......567
Cylinder Head.......616
Cylinder Liner, Pistons.......643
Valve Mechanism.......645
Timing Gears and Shaft.......663
Crank Mechanism.......668
Lubricating and Oil System.......685
Oil pump and Line.......685
Oil filter.......688
Oil cooler.......701
Fuel System.......702
Fuel System, General.......702
Fuel Feed Pump and Filter.......707
Injectors and Delivery Pipes.......717
Inlet and Exhaust System.......730
Inlet and Exhaust Manifolds.......730
Turbo and supercharger.......755
Air Cleaner, Throttle Housing.......785
Cooling System.......786
Cooling System, General.......786
Radiator, Heat Exchanger.......792
Coolant Pump, Thermostat.......807
Charge Air Cooler with Connections.......819
Sea Water System, Sea Water Pump.......837
Alternator, Charge Regulator.......851
Alternator.......851
Starting System.......854
Starter Motor.......854
Other Electrical Equipment.......857
Monitoring and Control Systems.......857
Cables and fuses.......863
Cables.......863
Index.......874
References to Service Bulletins.......876
Volvo - D13F Engine Brake Design And Function.......880
toc.......880
Engine Brake, Design and Function.......880
Contents.......880
Engine Brake.......881
System Components.......882
Camshaft.......882
Control Valve.......883
Neutral.......884
Normal Driving.......884
Engine Brake Activated.......884
Engine Brake Deactivated.......884
Exhaust Rocker Arms.......884
Non-Return Valve.......885
Rocker Arm Piston.......885
Normal Engine Operation No Compression Braking.......886
Compression Braking.......886
Control System.......887
Switch.......887
VEB Induction (Charging) Phase.......888
VEB Decompression Phase.......888
Volvo - D13F Viscous Fan Chek.......889
toc.......889
Viscous Fan, Checking.......889
Contents.......889
2631-06-02-01.......890
Fan Does Not Engage.......890
Possible reasons:.......890
Possible actions:.......890
Excessive Noise During Operation.......890
Possible reasons:.......890
Possible actions:.......890
Volvo - Data Link Diagnostics J1939.......891
Volvo - Diesel Turbo-Compound Technology.......908
Volvo - FM FH Wiring Diagram.......918
Volvo - Fault Code Guide.......1160
toc.......1160
Group 28 .......1162
Engine Control System.......1162
System Overview.......1162
Sensors.......1164
Ambient Air Temperature Sensor.......1164
Ambient (Atmospheric) Pressure Sensor.......1164
Camshaft Position Sensor.......1164
Cooling Fan Speed (CFS) Sensor.......1164
Crankshaft Position (Engine Speed) Sensor.......1165
Differential Pressure DP Sensor.......1165
EGR Differential Pressure Sensor.......1165
EGR Temperature Sensor.......1165
Engine Coolant Level (ECL) Sensor.......1165
Engine Coolant Temperature (ECT) Sensor.......1166
Engine Oil Pressure (EOP) Sensor.......1166
Engine Oil Level (EOL) Sensor.......1166
Engine Oil Temperature (EOT) Sensor.......1166
Exhaust Temperature Sensor (DPF Sensors).......1166
Fuel Pressure Sensor.......1166
Intake Air Temperature and Humidity (IATH) Sensor.......1167
Intake Manifold (Boost) Temperature Sensor.......1167
Intake Manifold Pressure Sensor.......1167
Throttle Position (TP) Sensor.......1167
Turbo Speed Sensor.......1167
Variable Geometry Turbocharger Smart Remote Actuator (VGT SRA).......1168
MID 130 Transmission Control Unit.......1169
System Overview.......1169
Transmission Identification.......1169
Sensors.......1170
Clutch Position Sensor.......1170
Main Shaft Speed Sensor(s).......1170
Output Shaft Speed Sensor.......1170
Range Cylinder Position Sensor.......1170
Split Cylinder Position Sensor.......1170
1st/Reverse Cylinder Position Sensor.......1170
2nd/3rd Gear Cylinder Position Sensor.......1170
Transmission Electronic Control Unit.......1171
Lubrication System.......1171
MID 223 Gear Selector Control Unit.......1172
System Overview.......1172
Selector Folding.......1172
Limp Home Mode.......1172
Sensors.......1172
Gear Selector Electronic Control Unit.......1172
Engine ECU, Fault Tracing.......1174
Engine ECU, Fault Tracing.......1175
PID.......1175
PPID.......1175
PSID.......1176
SID.......1176
MID 128 PID 26 Fan Speed Percent.......1177
MID 128 PID 45 Preheater Relay.......1177
MID 128 PID 81 Particulate Filter.......1178
MID 128 PID 84 Vehicle Speed.......1178
MID 128 PID 85 Cruise Control Status.......1178
MID 128 PID 91 Accelerator Pedal Position.......1179
MID 128 PID 94 Fuel Delivery Pressure.......1179
MID 128 PID 97 Water in Fuel Indicator.......1180
MID 128 PID 98 Engine Oil Level.......1180
MID 128 PID 100 Engine Oil Pressure.......1181
MID 128 PID 102 Intake Manifold Pressure.......1182
MID 128 PID 103 Turbo Speed.......1183
MID 128 PID 105 Intake Manifold Temperature.......1184
MID 128 PID 108 Atmospheric Pressure.......1185
MID 128 PID 110 Coolant Temperature.......1186
MID 128 PID 111 Coolant Level.......1187
MID 128 PID 153 Crankcase Pressure.......1188
MID 128 PID 171 Ambient Temperature.......1189
MID 128 PID 173 Exhaust Temperature.......1189
MID 128 PID 175 Engine Oil Temperature.......1190
MID 128 PID 354 Relative Humidity.......1191
MID 128 PID 411 EGR Exhaust Back Pressure.......1192
MID 128 PID 412 EGR Temperature.......1193
MID 128 PPID 35 EGR Mass Flow.......1194
MID 128 PPID 89 Variable Geometry Turbocharger Smart Remote Actu.......1194
MID 128 PPID 122 Engine Compression Brake.......1195
MID 128 PPID 270 NOx Sensor.......1196
MID 128 PPID 272 Air Pressure Compensation.......1197
MID 128 PPID 326 Soot Level.......1197
MID 128 PPID 328 Aftertreatment Injection Shutoff Valve.......1198
MID 128 PPID 329 Aftertreatment Fuel Injector.......1198
MID 128 PPID 330 DRV.......1199
MID 128 PPID 337 Ash Level.......1200
MID 128 PPID 387 Temperature Sensor, Catalytic Converter.......1200
MID 128 PPID 436 Exhaust Gas Temperature Sensor 3.......1201
MID 128 PPID 437 Aftertreatment Injector Fuel Pressure Sensor.......1202
MID 128 PSID 47 Particulate Trap Regeneration.......1203
MID 128 PSID 98 Boost Air System.......1203
MID 128 PSID 108 Aftertreatment Injection System.......1204
MID 128 PSID 109 Engine Coolant Temperature Sensor.......1205
MID 128 SID 1/2/3/4/5/6 Unit Injector.......1206
MID 128 SID 18 Drain Valve, Water Separator.......1207
MID 128 SID 21 Engine Position Timing Sensor.......1208
MID 128 SID 22 Engine Speed Sensor.......1209
MID 128 SID 27 Variable Geometry Turbocharger.......1210
MID 128 SID 33 Fan Control.......1211
MID 128 SID 70 Preheater Element 1.......1211
MID 128 SID 71 Preheater Element 2.......1212
MID 128 SID 146 EGR Valve 1.......1212
MID 128 SID 211 5 Volt DC Supply.......1213
MID 128 SID 230 Idle Validation Switch 1.......1213
MID 128 SID 232 5 Volt DC Supply to Sensor.......1214
Transmission Control Unit, Fault Tracing.......1215
MID 130 Control Unit, Fault Tracing.......1216
PID.......1216
PPID.......1216
PSID.......1217
SID.......1217
MID 130 PID 31 Range Cylinder, Position.......1218
MID 130 PID 32 Split Cylinder, Position.......1219
MID 130 PID 33 Clutch Cylinder, Position.......1220
MID 130 PID 36 Clutch Wear, Status.......1222
MID 130 PID 37 Air Pressure, Transmission.......1222
MID 130 PID 65 Brake Switch.......1223
MID 130 PID 158 Control Unit, Battery Voltage.......1223
MID 130 PID 160 Main Shaft, Rotation Speed.......1224
MID 130 PID 161 Input Shaft, Rotation Speed.......1228
MID 130 PID 177 Oil Temperature, Transmission.......1231
MID 130 PPID 10 Gear Selector Cylinder 1, Position.......1232
MID 130 PPID 11 Gear Selector Cylinder 2, Position.......1233
MID 130 PPID 50 Clutch, Pre-load.......1234
MID 130 PPID 51 Clutch Disc, Pull Position.......1235
MID 130 PPID 54 ECU +5V Output.......1235
MID 130 PPID 55 ECU, Temperature.......1236
MID 130 PPID 140 Inclination Angle.......1236
MID 130 PSID 1 PWM Valve, Quick Engagement.......1237
MID 130 PSID 2 PWM Valve, Slow Engagement.......1238
MID 130 PSID 3 PWM Valve, Quick Disconnection.......1239
MID 130 PSID 4 PWM Valve, Slow Disconnection.......1240
MID 130 PSID 5 Ground, Quick PWM Valves.......1241
MID 130 PSID 6 Ground, Slow PWM Valves.......1242
MID 130 PSID 12 Solenoid Valve, Gear Selector Cylinder 1, Inner.......1243
MID 130 PSID 13 Solenoid Valve, Gear Selector Cylinder 1, Outer.......1244
MID 130 PSID 14 Solenoid Valve, Gear Selector Cylinder 2, Inner.......1245
MID 130 PSID 15 Solenoid Valve, Gear Selector Cylinder 2, Outer.......1246
MID 130 PSID 20 Solenoid Valve, Power Take-off 1.......1247
MID 130 PSID 21 Solenoid Valve, Power Take-off 2.......1248
MID 130 PSID 22 Solenoid Valve, Brake, Counter Shaft.......1249
MID 130 PSID 23 Split Engagement System.......1250
MID 130 PSID 24 Range Engagement System.......1252
MID 130 PSID 25 Gears 1/R Engagement System.......1253
MID 130 PSID 26 Gears 2/3 Engagement System.......1255
MID 130 PSID 27 Clutch System.......1257
MID 130 PSID 28 Transmission Brake.......1259
MID 130 PSID 200 Communication Interference, Data Link, Engine C.......1259
MID 130 PSID 201 Communication Interference, Data Link, Vehicle .......1260
MID 130 PSID 204 Communication Interference, Data Link, Brake Co.......1261
MID 130 PSID 207 Communication Interference, Data Link, Gear Sel.......1261
MID 130 PSID 210 J1939 Data Link Interruption, Lighting ECU.......1262
MID 130 PSID 211 J1939 Data Link Interruption, Adaptive Cruise C.......1262
MID 130 PSID 232 Powertrain CAN.......1263
MID 130 PSID 254 DIEE Signal.......1263
MID 130 SID 35 Solenoid Valve, High Range.......1264
MID 130 SID 36 Solenoid Valve, Low Range.......1265
MID 130 SID 37 Solenoid Valve, High Split.......1266
MID 130 SID 38 Solenoid Valve, Low Split.......1267
MID 130 SID 231 J1939 Control Link.......1268
MID 130 SID 240 Program Memory.......1268
MID 130 SID 250 J1708 Information Link.......1269
MID 130 SID 253 Calibration Memory EEPROM.......1269
Vehicle Control Unit, Fault Tracing.......1270
MID 144 Control Unit, Fault Codes.......1271
PID.......1271
PPID.......1271
PSID.......1271
SID.......1271
MID 144 PID 84 Vehicle Speed.......1272
MID 144 PID 91 Accelerator Pedal Position (Percentage).......1273
MID 144 PPID 61 Engine Brake Switch.......1274
MID 144 PPID 69 Buffered Idle Validation Switch.......1274
MID 144 PPID 70 Pedal Switches, Supply.......1274
MID 144 PPID 71 Cruise Control and Engine Brake, Switch Supply.......1275
MID 144 PPID 72 Accelerator Pedal and Engine Brake, Sensors Supp.......1275
MID 144 PPID 73 Second Accelerator Pedal, Supply Sensors.......1276
MID 144 PPID 265 Vehicle Speed Sensor Supply.......1276
MID 144 PSID 2 Idle Validation Switch 2.......1277
MID 144 SID 230 Idle Validation Switch 1.......1277
Gear Selector Control Unit, Fault Tracing.......1278
MID 223 Control Unit, Fault Tracing.......1279
PSID.......1279
SID.......1279
MID 223 PSID 9 Gear Selector, Position.......1280
MID 223 PSID 36 Relay Power Supply.......1281
MID 223 PSID 42 Signals, Key.......1282
MID 223 PSID 200 Communication Interference, Data Link, Engine C.......1283
MID 223 PSID 201 Communication Interference, Data Link, Vehicle .......1283
MID 223 PSID 205 Communication Interference, Data Link, Transmis.......1284
MID 223 PSID 214 No Data From BBM.......1284
MID 223 SID 231 J1939 Control Link.......1285
MID 223 SID 240 Program Memory.......1286
MID 223 SID 250 J1708 Information Link.......1286
MID 223 SID 253 Calibration Memory EEPROM.......1287
MID 223 SID 254 Hardware Fault.......1287
Volvo - I-Shift Transmission Design and Function.......1290
Volvo - I-shift Workhop Manual.......1328
PV776-21209124[1]A.......1328
PV776-21209124[1]AAAA.......1329
PV776-21651077[1]A.......1369
PV776-21651077[1]AAAA.......1370
PV776-88949086[1]A.......1420
PV776-88949086[1]AAAA.......1421
PV776-88949183[1]A.......1429
PV776-88949183[1]AAAA.......1430
PV776-88949193[1]A.......1435
PV776-88949193[1]AAAA.......1436
PV776-88949834[1]A.......1458
PV776-88949834[1]AAAA.......1459
PV776-88951965[1]A.......1497
PV776-88951965[1]AAAA.......1498
PV776-88952038[1]A.......1504
PV776-88952038[1]AAAA.......1505
PV776-88952819[1]A.......1522
PV776-88952819[1]AAAA.......1523
PV776-88952983[1]A.......1534
PV776-88952983[1]AAAA.......1535
PV776-88952996[1]A.......1539
PV776-88952996[1]AAAA.......1540
PV776-88954776[1]A.......1549
PV776-88954776[1]AAAA.......1550
PV776-88954826[1]A.......1554
PV776-88954826[1]AAAA.......1555
PV776-88954920[1]A.......1566
PV776-88954920[1]AAAA.......1567
PV776-88955074[1]A.......1578
PV776-88955074[1]AAAA.......1579
PV776-88956669[1]A.......1585
PV776-88956669[1]AAAA.......1586
PV776-88956888[1]A.......1590
PV776-88956888[1]AAAA.......1591
PV776-88956918[1]A.......1596
PV776-88956918[1]AAAA.......1597
PV776-88956925[1]A.......1610
PV776-88956925[1]AAAA.......1611
PV776-88960518[1]A.......1615
PV776-88960518[1]AAAA.......1616
PV776-89036622[1]A.......1621
PV776-89036622[1]AAAA.......1622
PV776-89061509[1]A.......1629
PV776-89061509[1]AAAA.......1630
PV776-89088249[1]A.......1642
PV776-89088249[1]AAAA.......1643
PV776-89088260[1]A.......1655
PV776-89088260[1]AAAA.......1656
PV776-89089834[1]A.......1661
PV776-89089834[1]AAAA.......1662
V922-431-063PB[1]A.......1675
V922-431-063PB[1]AAAA.......1676
Volvo - Lubrication, Service and Oil Changes.......1678
toc.......1678
Lubrication service and oil changes.......1678
This service bulletin contains information on:.......1678
Lubrication service and oil changes.......1679
Engine.......1680
Definitions.......1680
Emissions classes.......1680
Transport cycle.......1680
Engine Operating Conditions (EOC).......1680
Gross weight.......1680
Topography.......1680
Flat (F).......1680
Predominantly flat (PF).......1681
Hilly (H).......1681
Very Hilly (VH).......1681
Warranty.......1682
Oil grade.......1682
Viscosity.......1682
Oil change volumes.......1683
Oil filter.......1683
Engine oil, change intervals.......1684
Limits to the tables on the following pages .......1684
Interval tables.......1684
TD61 TD63 TD71 TD73 .......1685
TD102, TD122, TD162.......1685
TD103, TD123, TD163.......1685
D4 D6A D7 D10 D12A D12C D16A D16B.......1685
D6B Euro 2/Euro 3, D7C Euro 3.......1686
D6B Euro 2/Euro 3.......1686
D7C Euro 3.......1687
D9A.......1689
Engine Operating Conditions (EOC).......1689
Oil change interval.......1689
Preventive maintenance.......1689
Valves and unit injectors, adjustment.......1689
D12D Euro2/Euro3.......1690
Engine Operating Conditions (EOC).......1690
Oil change interval.......1690
Preventive maintenance.......1690
Valves and unit injectors, adjustment.......1690
D12F EM JPN04.......1691
Engine Operating Conditions (EOC).......1691
Oil change interval.......1691
Preventive maintenance.......1691
Valves and unit injectors, adjustment.......1691
EGR pipe, clean.......1691
Particulate filter, DPF, clean.......1692
D13A Euro3.......1693
Engine Operating Conditions (EOC).......1693
Oil change interval.......1693
Preventive maintenance.......1693
Valves and unit injectors, adjustment.......1693
D16C Euro3.......1694
Engine Operating Conditions (EOC).......1694
Oil change interval.......1694
Preventive maintenance.......1694
Valves and unit injectors, adjustment.......1694
Fuel filter change.......1695
Filter for fuel tank ventilation.......1695
Filter insert, air cleaner.......1695
Particulate filter, CRT.......1695
Mechanical compressor.......1695
Coolant.......1696
Volumes.......1696
Service intervals.......1696
Anti-freeze.......1696
Drive belts.......1697
Service intervals.......1697
Valves and unit injectors, adjustment.......1697
Gas engine.......1697
Spark plugs.......1698
Charge regulator.......1698
Clutch.......1698
Gearbox.......1698
1a. Volvo manufactured manual gearboxes.......1698
Oil change volumes.......1698
Service categories.......1699
Oil grade.......1700
Viscosity.......1700
Service intervals.......1701
Replenishing oil level in gearbox.......1701
Oil and filter changes after a repair on the gearbox.......1701
1b. ZF manufactured manual gearboxes.......1702
Oil change volumes.......1702
Oil grade.......1702
Viscosity.......1702
Service intervals.......1702
1c. Eaton manufactured manual gearboxes.......1703
Oil change volumes.......1703
Oil grade.......1703
Viscosity.......1703
Service intervals.......1703
T600A, T600B, T600C, T700A, T700B, TO800.......1703
2a. Volvo manufactured automatic transmissions.......1704
Oil change volumes.......1704
Oil grade.......1704
Viscosity.......1704
Service intervals.......1704
2b. Allison manufactured automatic transmissions.......1704
Oil volumes.......1704
Oil grade.......1704
Viscosity.......1704
Service intervals.......1705
Rear axle.......1706
1a. Heavy rear axles.......1706
Oil grade.......1708
Viscosity.......1708
Service intervals.......1708
Replenishing oil level in rear axle.......1709
Oil change after repairing the rear axle.......1709
1b. Light rear axles........1709
Oil change volumes.......1709
Oil grade.......1709
Viscosity.......1709
Service intervals.......1710
1c. Other rear axles.......1710
Oil change volumes.......1710
Oil grade.......1710
Viscosity.......1710
Service intervals.......1710
Driving front axle.......1711
Oil change volumes.......1711
Oil grade.......1711
Viscosity.......1711
Service intervals.......1711
Replenishing oil level in a driving front axle.......1711
Oil change after repair of driving front axle.......1712
Transfer case.......1712
Oil change volumes.......1712
Oil grade.......1712
Viscosity.......1713
Service intervals.......1713
Replenishing oil level in transfer gearbox.......1713
Oil change after repair of the transfer case.......1713
Power take off (flywheel fitted).......1714
Oil change volumes.......1714
Oil grade.......1714
Viscosity.......1714
Service intervals.......1714
Hydraulic retarder.......1715
Oil change volumes.......1715
Oil grade.......1715
Viscosity.......1715
Service intervals.......1716
Propeller shaft lubrication.......1716
Lubricated components (with grease nipples).......1716
Grease quality.......1716
Standard service recommendation.......1716
Alternative service recommendation.......1716
Service intervals.......1717
Opened and repaired components.......1717
Grease quality.......1717
Power steering, Steerable pusher axle, Bogie lift, Hub, Cab tilt.......1718
Brakes.......1718
Chassis lubrication.......1718
Grease quality.......1719
FLC, FL6 CHID B265000-, other vehicles.......1719
FM, FH.......1719
Road Condition (RC), definition.......1719
Smooth (S).......1719
Rough (R).......1719
Very rough (VR).......1719
Lubricate intervals FH, FM.......1720
Fifth wheel.......1720
Central lubrication system.......1720
Grease quality.......1720
Other approved grease grades.......1721
Top up interval.......1721
Cab.......1721
Cab filter.......1721
Cab lubrication.......1721
Volvo oils and fluids.......1722
Engine oils.......1722
Special oil.......1722
Transmission oils.......1723
Hydraulic oils.......1723
Coolants.......1724
Brake fluid.......1724
Grease.......1724
Grease for central lubrication system.......1724
Volvo - Penta Accessories.......1725
Volvo - Penta D9 - D16 Group 30 ELECTRICAL SYSTEM.......1817
Omsl_00583_US.......1817
47700583_US.......1819
General Information.......1820
General.......1820
Specifications.......1823
Specifications, Electrical.......1823
Switches and Senders.......1823
Engine Protection Map.......1827
Safety and Other Instructions.......1828
Safety Instructions.......1828
Special tools.......1833
Special Service Tools.......1833
General, Complete Vehicle Software.......1835
General.......1835
Design and Function.......1835
Fault Tracing.......1877
Fault Codes.......1877
Measurements.......1958
Cables and fuses.......1999
Wiring Diagrams.......1999
Miscellaneous.......2000
General.......2000
Index.......2005
References to Service Bulletins.......2007
Omsl_00583_US.......2009
Volvo - Tech Tool FAQs v1-69-May-2019.......2011
Volvo - Text Marking On Parts.......2036
1 Scope and field of application.......2037
2 Terms and definitions.......2037
3 Location and visibility.......2037
3.1 General.......2037
3.2 Volvo brand marking.......2037
3.3 Supplier brand marking when applicable.......2038
3.4 Supplier serial number.......2038
4 Indication of marking in design-engineering documentation.......2038
5 Marking methods.......2040
6 Basic markings.......2042
6.1 Volvo brand marking.......2042
6.2 Part number.......2042
6.3 Country of origin.......2043
6.4 Special requirements for the United States .......2043
6.5 Designations.......2043
7 Supplementary markings.......2046
8 Brand markings.......2049
8.1 The VOLVO and VOLVO PENTA wordmarks.......2049
8.1.1 Colours.......2049
8.2 The UD Trucks brand mark.......2050
8.2.1 Application .......2050
8.3 The SDLG brand mark.......2053
8.4 The RENAULT TRUCKS brand mark.......2054
8.4.1 Principle of construction and dimensions of standardized markings.......2054
8.4.2 RENAULT TRUCKS on two lines.......2054
8.4.3 RENAULT TRUCKS on one line.......2054
8.4.4 RENAULT TRUCKS diamond.......2055
8.5 The PREVOST brand mark.......2056
8.5.1 Trademark requirements.......2056
8.5.2 Colours.......2056
8.6 The NOVABUS brand mark.......2056
8.6.1 Trademark requirements.......2056
8.6.2 Colours.......2057
8.7 The MACK brand marking.......2057
8.7.1 The MACK wordmark.......2057
8.7.2 Application .......2057
8.7.3 The Pure Mack seal.......2058
8.7.4 Application .......2059
8.7.5 Part deviations.......2060
8.8 The EICHER brand mark.......2061
8.8.1 Brand mark requirements.......2061
8.8.2 Application .......2061
9 Text height.......2063
9.1 Volvo.......2064
9.2 UD Trucks.......2065
9.3 Renault Trucks.......2066
9.4 Prevost.......2066
9.5 Nova Bus.......2067
9.6 Mack Trucks.......2067
9.7 Eicher.......2068
10 Text style for other text.......2068
11 Relative position of text on marked part.......2069
12 Associated standards.......2070
Appendix A Marking examples.......2071
Appendix B Discontinued basic markings.......2074
Appendix C Discontinued supplementary markings.......2075
Appendix D Discontinued Volvo wordmark sizes.......2076
