Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines Repair Service Manual

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Price: US$ 55.00

Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines Repair Service Manual

Complete service repair manual for Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Volvo Trucks D12, D12A, D12B, D12C, D11F, D13F, D16D, D16F Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,722 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

Volvo Trucks Diesel Engines Models Repair Manual.pdf

MAIN SECTIONS
Volvo Trucks D11F, D16F Engines Repair Manual.......2
  cooling d11f.......3
  cooling d16f.......37
  d11f in ex turbo.......77
  d16f in ex turbo.......180
  electrical_comp location d11f.......276
  electrical_comp_location d11f.......295
  fuel d11f.......307
  fuel d16f.......352
  jake brake d16.......404
  jake brake.......421
  lube system d11f.......444
  lube system.......478
  mechanical pics .......498
  mechanical pics.......638
  mechanical text.......791
  mechanical.......905
Volvo Trucks D12, D12A, D12B, D12C Engines Repair Manual.......1006
  cooling.......1007
  fuel.......1059
  in ex turbo.......1104
  lube system.......1137
  mechanical pics.......1181
  mechanical text.......1318
Volvo Trucks D12D Engines Repair Manual.......1386
  cooling.......1387
  fuel.......1406
  general info mechanical.......1439
  in ex turbo.......1485
  lube system.......1552
  mechanica pics.......1573
  mechanical text.......1709
Volvo Trucks D13F Engine Repair Manual.......1800
  cooling.......1801
  electrical_comp_location.......1837
  fuel.......1843
  in ex turbo.......1888
  jake brake.......1977
  lube system.......1991
  mechanical pics.......2019
  mechanical text.......2135
Volvo Trucks D16D Engine Repair Manual.......2221
  cooling.......2222
  fuel.......2281
  lube system.......2318
  mechanical pics.......2341
  mechanical text.......2541

Volvo - B13R Idler Pulley Replacement.......3
  EC_Prev VBC_May 2012_with bulletins.......0
    SP12-51A.......3
  SP215-017_B.......28
Volvo - D11 D13 D16 Clutch Bearing Lubrication Tube.......51
Volvo - D13 & Detroit 60 Series Combined  User Manual.......53
Volvo - D13 Air In The Fuel System Check.......104
Volvo - D13 Auxilary Brake Engine Brake Description.......120
Volvo - D13 Camshaft Replacement.......126
  toc.......126
    Camshaft, Replacement.......126
      Contents.......126
        Special Tools.......127
        2154-03-02-01.......128
          Removal.......128
          Installation.......141
Volvo - D13 Camshaft Wear Check.......163
Volvo - D13 D16 Viscous Fan.......167
  In order to switch off/de-activate (when necessary) electric Visco clutches, do as follows:.......167
Volvo - D13 Double Idler Repair.......168
  Bulletins_Oct 2012.......0
    SP12-01B.......168
Volvo - D13 EMS 2 Installation.......193
  .......196
  .......196
  IMPORTANT!.......196
  .......198
  .......198
  .......198
  Other Special Equipment.......198
  .......199
  EMS.......199
  .......199
    Motorstyrsystem.......199
    CAN (Controller Area Network).......199
    CIU (Control Interface Unit).......200
  Calculating fuel quantity.......201
  Altitude correction.......201
  Diagnosis function.......201
  In- and out signals.......202
    Input signals.......202
    Output signals.......202
  Instruments.......203
  .......203
    DCU (Display Control Unit).......203
    DU (Display Unit).......203
  .......204
  .......204
  .......204
  .......206
  .......206
  CIU (Control Interface Unit).......208
  CIU (Control Interface Unit).......208
  DCU (Display Control Unit).......210
  .......211
  Connection.......211
  General.......211
  Power supply.......212
    Battery specification.......213
    Battery charging.......213
    Battery cable cross-sectional area.......213
  CIU.......214
    Engine control.......215
    .......215
  Start switch.......215
  Stop switch.......215
  RPM potentiometer.......215
  1800 rpm switch.......216
  Idle switch .......216
  Droop value switch .......216
  Primary control switch.......216
  Contact, pre-heating.......216
  CIU.......217
    Engine control.......218
  Start lock.......218
  Control switch.......219
  Accelerator pedal.......219
  Idle switch.......219
  DCU.......220
  DCU (Display Control Unit).......221
  Display (optional).......221
  Stop switch (optional).......221
  Warning and control lamps (options).......221
  Rpm-potentiometer.......222
  Rpm-potentiometer.......222
  Warning and Indication Lamps.......223
  Warning and Indication Lamps.......223
  Instruments.......224
    Easy Link Instrument (option).......224
  The following instruments are available:.......224
    Instrument, analog (option).......225
  Tachometer.......225
  Oil pressure gauge.......225
  Oil temperature gauge.......225
  Coolant temperature gauge.......226
  Diagnostics switch.......226
  Contact, pre-heater .......226
  Synchronizing Engine Speed.......227
  Synchronization/load distribution.......227
  .......228
  Connection of special tool VODIA.......228
    Connection of special tool VODIA.......228
  Function.......228
  Adjustable parameters.......229
  .......229
  Adjustable parameters.......230
  Alarm limits.......231
  Alarm threshold, high oil temperature.......231
  Alarm threshold, high coolant temperature.......231
  Overspeed limit.......231
  Alarm limits.......231
  Alarm threshold, high oil temperature.......231
  Alarm threshold, high coolant temperature.......231
  Engine protection.......232
  Oil temperature.......232
  Coolant temperature.......232
  Coolant level.......232
  Charge air temperature.......232
  Charge pressure.......232
  Oil pressure.......232
  Piston cooling pressure.......232
  Crankcase pressure.......232
  Overspeed warning shutdown.......232
  Engine protection.......233
  Oil temperature.......233
  Coolant temperature.......233
  Coolant level.......233
  Charge air temperature.......233
  Charge pressure.......233
  Oil pressure.......233
  Piston cooling pressure.......233
  Crankcase pressure.......233
  ECU temperature.......233
  .......233
  .......234
  .......234
    Effect on engine.......234
  .......237
  .......237
  The fault codes below comprise:.......237
  .......237
  .......237
  .......237
  .......237
  .......237
  .......238
  .......238
  .......238
  .......238
  .......238
  .......239
  .......239
  .......239
  .......240
  .......240
  .......240
  .......240
  .......240
  .......241
  .......241
  .......241
  .......241
  .......241
  .......241
  .......242
  .......242
  .......242
  .......242
  .......242
  .......242
  .......243
  .......243
  .......243
  .......243
  .......243
  .......244
  .......244
  .......244
  .......244
  .......245
  .......245
  .......245
  .......245
  .......246
  .......246
  .......246
  .......246
  .......246
  .......247
  .......247
  .......247
  .......247
  .......247
  .......247
  .......248
  .......248
  .......248
  .......248
  .......248
  .......248
  .......248
  .......249
  Adjustable parameters , Alarm limits , CIU , Connection Connection of special tool VODIA Control System Installation DCU Diagnostic Function EMS Engine protection , Fault Code Register General In- and out signals Installation Tools and Documentation Instruments Instruments Location of Sensors Other Special Equipment Parameter Setting Power supply Rpm-potentiometer , Safety Information Special Tools Synchronizing Engine Speed System Information Warning and Indication Lamps , Wiring Diagram.......251
Volvo - D13 Engine Brake Design and Function.......255
Volvo - D13 Fuel System Design and Function.......263
  toc.......263
    Fuel System, Design and Function.......263
      Contents.......263
        Fuel System.......264
          System Function.......264
            Supply Pump Valves.......265
            Automatic Bleeding.......265
            Water Drainage.......265
            Manual Hand Pump.......265
            Other.......266
          Fuel System Components.......266
            Fuel Line Compression Fitting.......268
          Unit Injectors.......269
            Injector Operational Phases.......272
              Fill Phase.......272
              Spill Phase.......272
              Injection Phase.......272
              Pressure Drop Phase.......272
          Fuel Filter.......273
          Fuel Feed Pump.......273
          Engine Electronic Control Unit (EECU).......274
Volvo - D13 Injector Sleeve Injector Replacement.......275
Volvo - D13 Piston Cooling Solenoid Replacement.......291
Volvo - D13 Sensor Layout.......294
Volvo - D13 Specifications Manual.......295
Volvo - D13 Thermostat Valve Or Pressure Valve Oil Cooler Replacement.......345
Volvo - D13 Valve And Injectors Adjustment.......349
Volvo - D13 Workshop Manual (20155).......362
  GENERAL.......366
  SPECIFICATIONS.......366
  General.......366
  Tightening torque, cylinder head.......367
  Engine, specification.......367
    General.......367
  Cylinder block, specifications.......368
  Engine transmission, tightening torque.......368
    Tightening torques.......368
    Timing gear casing.......370
    Tightening torques, flywheel housing WLO/EXC.......372
    Tightening torques, timing gear plate.......372
  Engine transmission, specification.......373
  Rocker arm shaft, tightening torques .......374
  Valve mechanism, specifications.......375
  Valve mechanism, tightening torques.......377
  Tightening torques, valve cover.......377
  Oil sump, tightening torque.......377
  Oil cooler, tightening torques.......378
    Oil cooler.......378
    Oil cooler, cover.......378
  Cylinder block, tightening torques.......379
    Engine mount incl. bracket.......379
    Ladder frame.......380
    Inlet.......380
  Tightening torque, fuel system.......382
  Exhaust manifold, tightening torques.......382
  Turbocharger, tightening torques.......382
  Crank mechanism, specifications.......384
  Crankshaft, tightening torques.......386
  Flywheel, tightening torques.......387
  Belt pulley/vibration damper, tightening torques.......388
  ENGINE WITH MOUNTING AND EQUIPMENT.......389
  ENGINE.......389
  General, common info about 211  - 218.......389
  Engine, mounting in work stand.......389
  Engine, dismantling.......393
    Cylinder liners, removing.......400
  Engine, assembling.......401
    Cylinder liners, installing.......402
    Crankshaft, installing.......404
    Pistons, installing.......405
    Installing timing gear plate.......406
    Flywheel housing.......410
    Crankshaft seal, rear.......411
    Front crankshaft seal.......412
    Speed (rpm) sensor, adjusting.......415
  Engine, removing from work stand.......417
  Cylinder head.......420
  Cylinder head, removing.......420
  Cylinder head, reconditioning.......423
    Installing in work stand.......423
    Valves, removing.......424
    Sleeve for unit injector, removing.......425
    Tap out with drift.......426
    Pull out with puller.......426
    Valve guide, checking.......428
    Valve guides, changing.......429
    Injector sleeve, installing.......430
    Cylinder head, checking for leaks.......432
    Valve seat, checking.......434
    Valve seat, cleaning soot and grinding.......434
    Valve seat, changing.......434
    Valves, grinding.......435
    Cylinder head, assembling.......435
  Cylinder head, fitting.......437
  Cylinder block with crankcase  ventilation.......443
  Cylinder block, liners removed, milling of all liner locations.......443
  Valve mechanism.......449
  Valves, adjusting.......449
    Inlet valves, checking and adjusting.......450
    Unit injectors, adjusting.......450
    Exhaust valves, checking and adjusting.......451
  LUBRICATING SYSTEM.......452
  Oil cooler.......452
  Oil cooler,  leakage check.......452
Volvo - D13 Workshop Manual (group 20-26).......456
  General Information.......460
    General.......460
  Specifications.......466
    Specifications, Engine .......466
      Engine.......489
      Lubrication System.......501
      Fuel System.......503
      Inlet and Exhaust System.......504
      Cooling System.......505
    Specifications, Electrical.......507
  Safety and Other Instructions.......510
    Safety Instructions.......510
  Special tools.......514
    Special Service Tools.......514
  Chemical Products.......522
    General.......522
  General.......523
    Engine Information, General.......523
      Troubleshooting.......523
      Test and Adjustments.......527
  Engine.......533
    Engine Complete, General.......533
      Exposing the Engine.......533
      Fitting the Fixture.......546
      Engine Disassembly.......552
      Engine Assembly.......567
    Cylinder Head.......616
    Cylinder Liner, Pistons.......643
    Valve Mechanism.......645
    Timing Gears and Shaft.......663
    Crank Mechanism.......668
  Lubricating and Oil System.......685
    Oil pump and Line.......685
    Oil filter.......688
    Oil cooler.......701
  Fuel System.......702
    Fuel System, General.......702
    Fuel Feed Pump and Filter.......707
    Injectors and Delivery Pipes.......717
  Inlet and Exhaust System.......730
    Inlet and Exhaust Manifolds.......730
    Turbo and supercharger.......755
    Air Cleaner, Throttle Housing.......785
  Cooling System.......786
    Cooling System, General.......786
    Radiator, Heat Exchanger.......792
    Coolant Pump, Thermostat.......807
    Charge Air Cooler with Connections.......819
    Sea Water System, Sea Water Pump.......837
  Alternator, Charge Regulator.......851
    Alternator.......851
  Starting System.......854
    Starter Motor.......854
  Other Electrical Equipment.......857
    Monitoring and Control Systems.......857
  Cables and fuses.......863
    Cables.......863
  Index.......874
  References to Service Bulletins.......876
Volvo - D13F Engine Brake Design And Function.......880
  toc.......880
    Engine Brake, Design and Function.......880
      Contents.......880
        Engine Brake.......881
          System Components.......882
            Camshaft.......882
            Control Valve.......883
            Neutral.......884
            Normal Driving.......884
            Engine Brake Activated.......884
            Engine Brake Deactivated.......884
            Exhaust Rocker Arms.......884
            Non-Return Valve.......885
            Rocker Arm Piston.......885
            Normal Engine Operation  No Compression Braking.......886
            Compression Braking.......886
          Control System.......887
            Switch.......887
            VEB Induction (Charging) Phase.......888
            VEB Decompression Phase.......888
Volvo - D13F Viscous Fan Chek.......889
  toc.......889
    Viscous Fan, Checking.......889
      Contents.......889
        2631-06-02-01.......890
          Fan Does Not Engage.......890
            Possible reasons:.......890
            Possible actions:.......890
          Excessive Noise During Operation.......890
            Possible reasons:.......890
            Possible actions:.......890
Volvo - Data Link Diagnostics J1939.......891
Volvo - Diesel Turbo-Compound Technology.......908
Volvo - FM FH Wiring Diagram.......918
Volvo - Fault Code Guide.......1160
  toc.......1160
    Group 28 .......1162
      Engine Control System.......1162
        System Overview.......1162
        Sensors.......1164
          Ambient Air Temperature Sensor.......1164
          Ambient (Atmospheric) Pressure Sensor.......1164
          Camshaft Position Sensor.......1164
          Cooling Fan Speed (CFS) Sensor.......1164
          Crankshaft Position (Engine Speed) Sensor.......1165
          Differential Pressure DP Sensor.......1165
          EGR Differential Pressure Sensor.......1165
          EGR Temperature Sensor.......1165
          Engine Coolant Level (ECL) Sensor.......1165
          Engine Coolant Temperature (ECT) Sensor.......1166
          Engine Oil Pressure (EOP) Sensor.......1166
          Engine Oil Level (EOL) Sensor.......1166
          Engine Oil Temperature (EOT) Sensor.......1166
          Exhaust Temperature Sensor (DPF Sensors).......1166
          Fuel Pressure Sensor.......1166
          Intake Air Temperature and Humidity (IATH) Sensor.......1167
          Intake Manifold (Boost) Temperature Sensor.......1167
          Intake Manifold Pressure Sensor.......1167
          Throttle Position (TP) Sensor.......1167
          Turbo Speed Sensor.......1167
          Variable Geometry Turbocharger Smart Remote Actuator (VGT SRA).......1168
      MID 130 Transmission Control Unit.......1169
        System Overview.......1169
        Transmission Identification.......1169
        Sensors.......1170
          Clutch Position Sensor.......1170
          Main Shaft Speed Sensor(s).......1170
          Output Shaft Speed Sensor.......1170
          Range Cylinder Position Sensor.......1170
          Split Cylinder Position Sensor.......1170
          1st/Reverse Cylinder Position Sensor.......1170
          2nd/3rd Gear Cylinder Position Sensor.......1170
          Transmission Electronic Control Unit.......1171
        Lubrication System.......1171
      MID 223 Gear Selector Control Unit.......1172
        System Overview.......1172
        Selector Folding.......1172
        Limp Home Mode.......1172
        Sensors.......1172
          Gear Selector Electronic Control Unit.......1172
      Engine ECU, Fault Tracing.......1174
        Engine ECU, Fault Tracing.......1175
          PID.......1175
          PPID.......1175
          PSID.......1176
          SID.......1176
      MID 128 PID 26 Fan Speed Percent.......1177
      MID 128 PID 45 Preheater Relay.......1177
      MID 128 PID 81 Particulate Filter.......1178
      MID 128 PID 84 Vehicle Speed.......1178
      MID 128 PID 85 Cruise Control Status.......1178
      MID 128 PID 91 Accelerator Pedal Position.......1179
      MID 128 PID 94 Fuel Delivery Pressure.......1179
      MID 128 PID 97 Water in Fuel Indicator.......1180
      MID 128 PID 98 Engine Oil Level.......1180
      MID 128 PID 100 Engine Oil Pressure.......1181
      MID 128 PID 102 Intake Manifold Pressure.......1182
      MID 128 PID 103 Turbo Speed.......1183
      MID 128 PID 105 Intake Manifold Temperature.......1184
      MID 128 PID 108 Atmospheric Pressure.......1185
      MID 128 PID 110 Coolant Temperature.......1186
      MID 128 PID 111 Coolant Level.......1187
      MID 128 PID 153 Crankcase Pressure.......1188
      MID 128 PID 171 Ambient Temperature.......1189
      MID 128 PID 173 Exhaust Temperature.......1189
      MID 128 PID 175 Engine Oil Temperature.......1190
      MID 128 PID 354 Relative Humidity.......1191
      MID 128 PID 411 EGR Exhaust Back Pressure.......1192
      MID 128 PID 412 EGR Temperature.......1193
      MID 128 PPID 35 EGR Mass Flow.......1194
      MID 128 PPID 89 Variable Geometry Turbocharger Smart Remote Actu.......1194
      MID 128 PPID 122 Engine Compression Brake.......1195
      MID 128 PPID 270 NOx Sensor.......1196
      MID 128 PPID 272 Air Pressure Compensation.......1197
      MID 128 PPID 326 Soot Level.......1197
      MID 128 PPID 328 Aftertreatment Injection Shutoff Valve.......1198
      MID 128 PPID 329 Aftertreatment Fuel Injector.......1198
      MID 128 PPID 330 DRV.......1199
      MID 128 PPID 337 Ash Level.......1200
      MID 128 PPID 387 Temperature Sensor, Catalytic Converter.......1200
      MID 128 PPID 436 Exhaust Gas Temperature Sensor 3.......1201
      MID 128 PPID 437 Aftertreatment Injector Fuel Pressure Sensor.......1202
      MID 128 PSID 47 Particulate Trap Regeneration.......1203
      MID 128 PSID 98 Boost Air System.......1203
      MID 128 PSID 108 Aftertreatment Injection System.......1204
      MID 128 PSID 109 Engine Coolant Temperature Sensor.......1205
      MID 128 SID 1/2/3/4/5/6 Unit Injector.......1206
      MID 128 SID 18 Drain Valve, Water Separator.......1207
      MID 128 SID 21 Engine Position Timing Sensor.......1208
      MID 128 SID 22 Engine Speed Sensor.......1209
      MID 128 SID 27 Variable Geometry Turbocharger.......1210
      MID 128 SID 33 Fan Control.......1211
      MID 128 SID 70 Preheater Element 1.......1211
      MID 128 SID 71 Preheater Element 2.......1212
      MID 128 SID 146 EGR Valve 1.......1212
      MID 128 SID 211 5 Volt DC Supply.......1213
      MID 128 SID 230 Idle Validation Switch 1.......1213
      MID 128 SID 232 5 Volt DC Supply to Sensor.......1214
      Transmission Control Unit, Fault Tracing.......1215
        MID 130 Control Unit, Fault Tracing.......1216
          PID.......1216
          PPID.......1216
          PSID.......1217
          SID.......1217
      MID 130 PID 31 Range Cylinder, Position.......1218
      MID 130 PID 32 Split Cylinder, Position.......1219
      MID 130 PID 33 Clutch Cylinder, Position.......1220
      MID 130 PID 36 Clutch Wear, Status.......1222
      MID 130 PID 37 Air Pressure, Transmission.......1222
      MID 130 PID 65 Brake Switch.......1223
      MID 130 PID 158 Control Unit, Battery Voltage.......1223
      MID 130 PID 160 Main Shaft, Rotation Speed.......1224
      MID 130 PID 161 Input Shaft, Rotation Speed.......1228
      MID 130 PID 177 Oil Temperature, Transmission.......1231
      MID 130 PPID 10 Gear Selector Cylinder 1, Position.......1232
      MID 130 PPID 11 Gear Selector Cylinder 2, Position.......1233
      MID 130 PPID 50 Clutch, Pre-load.......1234
      MID 130 PPID 51 Clutch Disc, Pull Position.......1235
      MID 130 PPID 54 ECU +5V Output.......1235
      MID 130 PPID 55 ECU, Temperature.......1236
      MID 130 PPID 140 Inclination Angle.......1236
      MID 130 PSID 1 PWM Valve, Quick Engagement.......1237
      MID 130 PSID 2 PWM Valve, Slow Engagement.......1238
      MID 130 PSID 3 PWM Valve, Quick Disconnection.......1239
      MID 130 PSID 4 PWM Valve, Slow Disconnection.......1240
      MID 130 PSID 5 Ground, Quick PWM Valves.......1241
      MID 130 PSID 6 Ground, Slow PWM Valves.......1242
      MID 130 PSID 12 Solenoid Valve, Gear Selector Cylinder 1, Inner.......1243
      MID 130 PSID 13 Solenoid Valve, Gear Selector Cylinder 1, Outer.......1244
      MID 130 PSID 14 Solenoid Valve, Gear Selector Cylinder 2, Inner.......1245
      MID 130 PSID 15 Solenoid Valve, Gear Selector Cylinder 2, Outer.......1246
      MID 130 PSID 20 Solenoid Valve, Power Take-off 1.......1247
      MID 130 PSID 21 Solenoid Valve, Power Take-off 2.......1248
      MID 130 PSID 22 Solenoid Valve, Brake, Counter Shaft.......1249
      MID 130 PSID 23 Split Engagement System.......1250
      MID 130 PSID 24 Range Engagement System.......1252
      MID 130 PSID 25 Gears 1/R Engagement System.......1253
      MID 130 PSID 26 Gears 2/3 Engagement System.......1255
      MID 130 PSID 27 Clutch System.......1257
      MID 130 PSID 28 Transmission Brake.......1259
      MID 130 PSID 200 Communication Interference, Data Link, Engine C.......1259
      MID 130 PSID 201 Communication Interference, Data Link, Vehicle .......1260
      MID 130 PSID 204 Communication Interference, Data Link, Brake Co.......1261
      MID 130 PSID 207 Communication Interference, Data Link, Gear Sel.......1261
      MID 130 PSID 210 J1939 Data Link Interruption, Lighting ECU.......1262
      MID 130 PSID 211 J1939 Data Link Interruption, Adaptive Cruise C.......1262
      MID 130 PSID 232 Powertrain CAN.......1263
      MID 130 PSID 254 DIEE Signal.......1263
      MID 130 SID 35 Solenoid Valve, High Range.......1264
      MID 130 SID 36 Solenoid Valve, Low Range.......1265
      MID 130 SID 37 Solenoid Valve, High Split.......1266
      MID 130 SID 38 Solenoid Valve, Low Split.......1267
      MID 130 SID 231 J1939 Control Link.......1268
      MID 130 SID 240 Program Memory.......1268
      MID 130 SID 250 J1708 Information Link.......1269
      MID 130 SID 253 Calibration Memory EEPROM.......1269
      Vehicle Control Unit, Fault Tracing.......1270
        MID 144 Control Unit, Fault Codes.......1271
          PID.......1271
          PPID.......1271
          PSID.......1271
          SID.......1271
      MID 144 PID 84 Vehicle Speed.......1272
      MID 144 PID 91 Accelerator Pedal Position (Percentage).......1273
      MID 144 PPID 61 Engine Brake Switch.......1274
      MID 144 PPID 69 Buffered Idle Validation Switch.......1274
      MID 144 PPID 70 Pedal Switches, Supply.......1274
      MID 144 PPID 71 Cruise Control and Engine Brake, Switch Supply.......1275
      MID 144 PPID 72 Accelerator Pedal and Engine Brake, Sensors Supp.......1275
      MID 144 PPID 73 Second Accelerator Pedal, Supply Sensors.......1276
      MID 144 PPID 265 Vehicle Speed Sensor Supply.......1276
      MID 144 PSID 2 Idle Validation Switch 2.......1277
      MID 144 SID 230 Idle Validation Switch 1.......1277
      Gear Selector Control Unit, Fault Tracing.......1278
        MID 223 Control Unit, Fault Tracing.......1279
          PSID.......1279
          SID.......1279
      MID 223 PSID 9 Gear Selector, Position.......1280
      MID 223 PSID 36 Relay Power Supply.......1281
      MID 223 PSID 42 Signals, Key.......1282
      MID 223 PSID 200 Communication Interference, Data Link, Engine C.......1283
      MID 223 PSID 201 Communication Interference, Data Link, Vehicle .......1283
      MID 223 PSID 205 Communication Interference, Data Link, Transmis.......1284
      MID 223 PSID 214 No Data From BBM.......1284
      MID 223 SID 231 J1939 Control Link.......1285
      MID 223 SID 240 Program Memory.......1286
      MID 223 SID 250 J1708 Information Link.......1286
      MID 223 SID 253 Calibration Memory EEPROM.......1287
      MID 223 SID 254 Hardware Fault.......1287
Volvo - I-Shift Transmission Design and Function.......1290
Volvo - I-shift Workhop Manual.......1328
  PV776-21209124[1]A.......1328
  PV776-21209124[1]AAAA.......1329
  PV776-21651077[1]A.......1369
  PV776-21651077[1]AAAA.......1370
  PV776-88949086[1]A.......1420
  PV776-88949086[1]AAAA.......1421
  PV776-88949183[1]A.......1429
  PV776-88949183[1]AAAA.......1430
  PV776-88949193[1]A.......1435
  PV776-88949193[1]AAAA.......1436
  PV776-88949834[1]A.......1458
  PV776-88949834[1]AAAA.......1459
  PV776-88951965[1]A.......1497
  PV776-88951965[1]AAAA.......1498
  PV776-88952038[1]A.......1504
  PV776-88952038[1]AAAA.......1505
  PV776-88952819[1]A.......1522
  PV776-88952819[1]AAAA.......1523
  PV776-88952983[1]A.......1534
  PV776-88952983[1]AAAA.......1535
  PV776-88952996[1]A.......1539
  PV776-88952996[1]AAAA.......1540
  PV776-88954776[1]A.......1549
  PV776-88954776[1]AAAA.......1550
  PV776-88954826[1]A.......1554
  PV776-88954826[1]AAAA.......1555
  PV776-88954920[1]A.......1566
  PV776-88954920[1]AAAA.......1567
  PV776-88955074[1]A.......1578
  PV776-88955074[1]AAAA.......1579
  PV776-88956669[1]A.......1585
  PV776-88956669[1]AAAA.......1586
  PV776-88956888[1]A.......1590
  PV776-88956888[1]AAAA.......1591
  PV776-88956918[1]A.......1596
  PV776-88956918[1]AAAA.......1597
  PV776-88956925[1]A.......1610
  PV776-88956925[1]AAAA.......1611
  PV776-88960518[1]A.......1615
  PV776-88960518[1]AAAA.......1616
  PV776-89036622[1]A.......1621
  PV776-89036622[1]AAAA.......1622
  PV776-89061509[1]A.......1629
  PV776-89061509[1]AAAA.......1630
  PV776-89088249[1]A.......1642
  PV776-89088249[1]AAAA.......1643
  PV776-89088260[1]A.......1655
  PV776-89088260[1]AAAA.......1656
  PV776-89089834[1]A.......1661
  PV776-89089834[1]AAAA.......1662
  V922-431-063PB[1]A.......1675
  V922-431-063PB[1]AAAA.......1676
Volvo - Lubrication, Service and Oil Changes.......1678
  toc.......1678
    Lubrication service and oil changes.......1678
      This service bulletin contains information on:.......1678
        Lubrication service and oil changes.......1679
        Engine.......1680
          Definitions.......1680
            Emissions classes.......1680
            Transport cycle.......1680
            Engine Operating Conditions (EOC).......1680
            Gross weight.......1680
            Topography.......1680
              Flat (F).......1680
              Predominantly flat (PF).......1681
              Hilly (H).......1681
              Very Hilly (VH).......1681
          Warranty.......1682
          Oil grade.......1682
          Viscosity.......1682
          Oil change volumes.......1683
          Oil filter.......1683
          Engine oil, change intervals.......1684
            Limits to the tables on the following pages .......1684
            Interval tables.......1684
          TD61 TD63 TD71 TD73 .......1685
          TD102, TD122, TD162.......1685
          TD103, TD123, TD163.......1685
          D4 D6A D7 D10 D12A D12C D16A D16B.......1685
          D6B Euro 2/Euro 3, D7C Euro 3.......1686
            D6B Euro 2/Euro 3.......1686
            D7C Euro 3.......1687
          D9A.......1689
            Engine Operating Conditions (EOC).......1689
            Oil change interval.......1689
            Preventive maintenance.......1689
            Valves and unit injectors, adjustment.......1689
          D12D Euro2/Euro3.......1690
            Engine Operating Conditions (EOC).......1690
            Oil change interval.......1690
            Preventive maintenance.......1690
            Valves and unit injectors, adjustment.......1690
          D12F EM JPN04.......1691
            Engine Operating Conditions (EOC).......1691
            Oil change interval.......1691
            Preventive maintenance.......1691
            Valves and unit injectors, adjustment.......1691
            EGR pipe, clean.......1691
            Particulate filter, DPF, clean.......1692
          D13A Euro3.......1693
            Engine Operating Conditions (EOC).......1693
            Oil change interval.......1693
            Preventive maintenance.......1693
            Valves and unit injectors, adjustment.......1693
          D16C Euro3.......1694
            Engine Operating Conditions (EOC).......1694
            Oil change interval.......1694
            Preventive maintenance.......1694
            Valves and unit injectors, adjustment.......1694
          Fuel filter change.......1695
          Filter for fuel tank ventilation.......1695
          Filter insert, air cleaner.......1695
          Particulate filter, CRT.......1695
          Mechanical compressor.......1695
          Coolant.......1696
            Volumes.......1696
            Service intervals.......1696
              Anti-freeze.......1696
          Drive belts.......1697
            Service intervals.......1697
          Valves and unit injectors, adjustment.......1697
          Gas engine.......1697
            Spark plugs.......1698
        Charge regulator.......1698
        Clutch.......1698
        Gearbox.......1698
        1a. Volvo manufactured manual gearboxes.......1698
          Oil change volumes.......1698
          Service categories.......1699
          Oil grade.......1700
          Viscosity.......1700
          Service intervals.......1701
          Replenishing oil level in gearbox.......1701
          Oil and filter changes after a repair on the gearbox.......1701
        1b. ZF manufactured manual gearboxes.......1702
          Oil change volumes.......1702
          Oil grade.......1702
          Viscosity.......1702
          Service intervals.......1702
        1c. Eaton manufactured manual gearboxes.......1703
          Oil change volumes.......1703
          Oil grade.......1703
          Viscosity.......1703
          Service intervals.......1703
            T600A, T600B, T600C, T700A, T700B, TO800.......1703
        2a. Volvo manufactured automatic transmissions.......1704
          Oil change volumes.......1704
          Oil grade.......1704
          Viscosity.......1704
          Service intervals.......1704
        2b. Allison manufactured automatic transmissions.......1704
          Oil volumes.......1704
          Oil grade.......1704
          Viscosity.......1704
          Service intervals.......1705
        Rear axle.......1706
        1a. Heavy rear axles.......1706
          Oil grade.......1708
          Viscosity.......1708
          Service intervals.......1708
            Replenishing oil level in rear axle.......1709
            Oil change after repairing the rear axle.......1709
        1b. Light rear axles........1709
          Oil change volumes.......1709
          Oil grade.......1709
          Viscosity.......1709
          Service intervals.......1710
        1c. Other rear axles.......1710
          Oil change volumes.......1710
          Oil grade.......1710
          Viscosity.......1710
          Service intervals.......1710
        Driving front axle.......1711
          Oil change volumes.......1711
          Oil grade.......1711
          Viscosity.......1711
          Service intervals.......1711
            Replenishing oil level in a driving front axle.......1711
            Oil change after repair of driving front axle.......1712
        Transfer case.......1712
          Oil change volumes.......1712
          Oil grade.......1712
          Viscosity.......1713
          Service intervals.......1713
          Replenishing oil level in transfer gearbox.......1713
          Oil change after repair of the transfer case.......1713
        Power take off (flywheel fitted).......1714
          Oil change volumes.......1714
          Oil grade.......1714
          Viscosity.......1714
          Service intervals.......1714
        Hydraulic retarder.......1715
          Oil change volumes.......1715
          Oil grade.......1715
          Viscosity.......1715
          Service intervals.......1716
        Propeller shaft lubrication.......1716
          Lubricated components (with grease nipples).......1716
            Grease quality.......1716
              Standard service recommendation.......1716
              Alternative service recommendation.......1716
            Service intervals.......1717
          Opened and repaired components.......1717
            Grease quality.......1717
        Power steering, Steerable pusher axle, Bogie lift, Hub, Cab tilt.......1718
        Brakes.......1718
        Chassis lubrication.......1718
        Grease quality.......1719
        FLC, FL6 CHID B265000-, other vehicles.......1719
        FM, FH.......1719
          Road Condition (RC), definition.......1719
            Smooth (S).......1719
            Rough (R).......1719
            Very rough (VR).......1719
          Lubricate intervals FH, FM.......1720
        Fifth wheel.......1720
        Central lubrication system.......1720
          Grease quality.......1720
          Other approved grease grades.......1721
          Top up interval.......1721
        Cab.......1721
          Cab filter.......1721
          Cab lubrication.......1721
        Volvo oils and fluids.......1722
          Engine oils.......1722
          Special oil.......1722
          Transmission oils.......1723
          Hydraulic oils.......1723
          Coolants.......1724
          Brake fluid.......1724
          Grease.......1724
          Grease for central lubrication system.......1724
Volvo - Penta Accessories.......1725
Volvo - Penta D9 - D16 Group 30 ELECTRICAL SYSTEM.......1817
  Omsl_00583_US.......1817
  47700583_US.......1819
    General Information.......1820
      General.......1820
    Specifications.......1823
      Specifications, Electrical.......1823
        Switches and Senders.......1823
        Engine Protection Map.......1827
    Safety and Other Instructions.......1828
      Safety Instructions.......1828
    Special tools.......1833
      Special Service Tools.......1833
    General, Complete Vehicle Software.......1835
      General.......1835
        Design and Function.......1835
      Fault Tracing.......1877
        Fault Codes.......1877
        Measurements.......1958
    Cables and fuses.......1999
      Wiring Diagrams.......1999
    Miscellaneous.......2000
      General.......2000
    Index.......2005
    References to Service Bulletins.......2007
  Omsl_00583_US.......2009
Volvo - Tech Tool FAQs v1-69-May-2019.......2011
Volvo - Text Marking On Parts.......2036
  1 Scope and field of application.......2037
  2 Terms and definitions.......2037
  3 Location and visibility.......2037
    3.1 General.......2037
    3.2 Volvo brand marking.......2037
    3.3 Supplier brand marking  when applicable.......2038
    3.4 Supplier serial number.......2038
  4 Indication of marking in design-engineering documentation.......2038
  5 Marking methods.......2040
  6  Basic markings.......2042
    6.1 Volvo brand marking.......2042
    6.2 Part number.......2042
    6.3 Country of origin.......2043
    6.4 Special requirements for the United States .......2043
    6.5 Designations.......2043
  7 Supplementary markings.......2046
  8 Brand markings.......2049
    8.1 The VOLVO and VOLVO PENTA wordmarks.......2049
      8.1.1 Colours.......2049
    8.2 The UD Trucks brand mark.......2050
      8.2.1 Application .......2050
    8.3 The SDLG brand mark.......2053
    8.4 The RENAULT TRUCKS brand mark.......2054
      8.4.1 Principle of construction and dimensions of standardized markings.......2054
      8.4.2 RENAULT TRUCKS on two lines.......2054
      8.4.3 RENAULT TRUCKS on one line.......2054
      8.4.4 RENAULT TRUCKS diamond.......2055
    8.5 The PREVOST brand mark.......2056
      8.5.1 Trademark requirements.......2056
      8.5.2 Colours.......2056
    8.6 The NOVABUS brand mark.......2056
      8.6.1 Trademark requirements.......2056
      8.6.2 Colours.......2057
    8.7 The MACK brand marking.......2057
      8.7.1 The MACK wordmark.......2057
      8.7.2 Application .......2057
      8.7.3 The Pure Mack seal.......2058
      8.7.4 Application .......2059
      8.7.5 Part deviations.......2060
    8.8 The EICHER brand mark.......2061
      8.8.1 Brand mark requirements.......2061
      8.8.2 Application .......2061
  9 Text height.......2063
    9.1 Volvo.......2064
    9.2 UD Trucks.......2065
    9.3 Renault Trucks.......2066
    9.4 Prevost.......2066
    9.5 Nova Bus.......2067
    9.6 Mack Trucks.......2067
    9.7 Eicher.......2068
  10 Text style for other text.......2068
  11 Relative position of text on marked part.......2069
  12 Associated standards.......2070
  Appendix A    Marking examples.......2071
  Appendix B    Discontinued basic markings.......2074
  Appendix C    Discontinued supplementary markings.......2075
  Appendix D    Discontinued Volvo wordmark sizes.......2076

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